Test Solutions - Brochure

Test Solutions Mechanical | Electrical | Software

Tailor-made Test Solutions made by RST RST provides individual and customized test solutions for technical systems with the highest requirements for quality, safety and reliability. From systematic analyses of customers unique and challenging test cases via establishment of a particular adapted test philosophy RST applies its comprehensive and long-standing experience to compile tailored and economical manual, automatic or semi-automatic test solutions. During the comprehensive product development process RST is offering customers the most possible benefits for their individual test challenges.

The challenges: The product development process requires dedicated engineering capabilities to realize an individual test solution The test solution cannot be realized with off-the-shelf available components To achieve highest demands with respect to reliability, safety and quality the product development process requires comprehensive testing The test philosophy is not-yet available and need to consider extensive product requirements, demanding environmental conditions and legal requirements The customer prefers to focus available resources on product development rather than on the generation of optimized test concepts/systems Test efforts of existing manually tests shall be reduced by automation Independent Software Verification and Validation (ISVV) is required RST’s solutions: Realization of customized electronic, software and mechanical test solutions for complex and/or safety critical systems Comprehensive engineering and consulting support during all project phases according to the V-model, from early design ideas up to test execution generation or adaptation of a test philosophy/concept based on solid engineering know-how Realization of automatic or semi-automatic test solutions with automatic generation of customized reports Setting up of tailor-made software test benches for software verification (model in the loop, hardware in the loop) Generation of a validation and verification concept including implementation support Test preparation, execution and documentation Customer benefits: End-to-end test support during product realization process Individual and economical test solutions specifically adjusted to your needs Risk mitigation by early involvement of testing Reduced development efforts Reduction of test efforts by automation of tests

Improved software quality and reliability Highly flexible and competent engineering services On-site support Optional training and maintenance support

RST Support Activities within Customers Product Development Process

Customer Process RST Support

Comprehensive Consultancy Service to achieve the most efficient verification and validation concept.

Generation of

Engineering Service to plan, execute, evaluate and document validation measures for hardware and software.

Verification Strategy

Development, manufacturing and implementation of test systems for validation execution.

Test Philosophy

Certification Support Test Automation

Engineering Service to plan, execute, evaluate and document verification measures for hardware and software.

Engineering Service to plan, execute, evaluate and document verification measures for hardware and software.

Development, manufacturing and implementation of tool sets for verification execution

Development, manufacturing and implementation of tools and jigs for verification execution

Breadboards Simulation Prototypes Mock-ups Software Test Suites

Functional Tests EMC/EMI Tests Endurance Tests Environmental Tests Software Tests

RST Application Examples Automatic Test Equipment for Aircraft Cabin Components To improve the efficiency of the costly and mostly manual acceptance testing of electronic cabin components of airliners, RST has developed a test bench consisting of four different Automatic Test Equipment (ATE) modules. With the ATE’s the extensive acceptance tests will now be performed fully automatic.

Based on customers’ requirements RST has developed the hard- and software and manufactured and certified the ATE’s. The ATE’s are now successfully in operational use.

Unit Tester for Orbit Control System (OCS) For functional performance tests of the OCS of a satellite RST has developed the hard- & software for the Unit Tester.

During the test the Unit Tester controls the propulsion thruster of a satellite as well as the data acquisition of temperature, pressure, currents and voltages.

RST has developed and manufactured the Unit Tester based on customer’s specification and interface descriptions of the satellite.

Test Bed for Shaft Bearings of Vessels RST has realized a tailor-made test bed for dynamic load tests of shaft bearings.

Based on customer specification the build-to-spec project covered project management, development, risk analysis, manufacturing and installation support, generation of documentation and finally the acceptance testing of the test bed.

Development activities included design and construction of the mechanics and hydraulic as well as software development for the control unit and the communication with all sensors and actuators.

Cargo Door Tester RST has developed a Cargo Door Tester for acceptance and endurance tests applied during development and series production of the cargo doors.

Starting with customer requirements, RST has designed the electrical test bench and the control software for data acquisition and control of sensors/actuators.

Software Verification & Validation For various space applications RST is analyzing customer developed software code according to coding standards, as well as conducting black box and white box testing.

Software testing and engineering is done according to European Cooperation for Space Standardization (ECSS). The Customer benefits from independent and third party performed software verification and validation (ISVV).

RST Rostock System-Technik GmbH Friedrich-Barnewitz-Straße 9 18119 Rostock, Germany

T +49 (0)381 56 0 F +49 (0)381 56 202 W www.rst-rostock.de E info@rst-rostock.de rst-rostock.de