Rough Construction 2017

INSIDE ROUGH CONSTRUCTION 2017 Keeping It Real: Gypsum Innovations for the Real World NBEC: National Building Envelope of Canada News

Contributors Castle Building Centres Group Ltd. is a Canadian member-owned, Lumber, Building Materials and Hardware buying group representing over 300 member locations across Canada.

Visit castle.ca to find a Castle location in your area.

Editorial Director Castle Castle Building Centres Group Ltd. Jennifer Mercieca Publisher - JAD Media Group Inc. Dan Alexander Managing Editor Teresa Christine

Lawrence Cummer Lawrence (“Law”) Cummer is a freelance writer with more than 20 years of experience writing for trade periodicals, businesses and communications agencies. A former technology trade magazine editor and communications consultant, Law has been a frequent contributor to Contractor Advantage since 2009. Currently, he writes on a range of topics from contracting and construction, to general business, information technology, personal finance and occupational safety. He has a passion for learning and sharing how people can work better, easier and smarter, whether it’s contractors, technologists or business executives.

Art Director Aram Stamboulian Contributors Teresa Christine Lawrence Cummer Melissa Campeau

Melissa Campeau Advertising Inquiries Jennifer Mercieca Director of Communications Castle Building Centres Group Ltd. 905-564-3307 jmercieca@castle.ca Material Contact Maryam Bashir Marketing Coordinator Castle Building Centres Group Ltd. 905-564-3307 mbashir@castle.ca Published and designed exclusively for Castle Building Centres Group Ltd.

by JAD Media Group Inc. 2

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Melissa Campeau is a Toronto-based journalist who regularly contributes to such publications as Yardstick, the OUR HOMES series of magazines, Mortgage Journal, Financial Post and National Post. She lives in Toronto with her husband, seven-year-old son and two-year-old puppy. Daily living in a “quirky” century house with an active first-grader and an accidentally destructive 50-lb dog means you’ll often find tradespeople and contractors on hand, as well.

What’s Inside?

05 Why the Best Leaders Serve Others

18 Editor’s Note

Keeping It Real: Gypsum Innovations for the Real World

Building Better From The Board Out

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The annual supplement of Rough Construction is the perfect opportunity to highlight new home construction from the inside out. In this issue, we feature insight on the newest innovations in gypsum and showcase quality construction products available at your local Castle Building Centres location.

Helping you build a better envelope in today’s construction industry.

We hope you enjoy Rough Construction!

NBEC: National Building Envelope of Canada News Insights

Product Platform

Building Products

Siding

Subfloors

Cladding & Soffits

Insulation

Windows

Roofing

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Start Painting Castlegard has everything you need to start painting including a premium line quality paintware. Whether professional or DIY, Castlegard has the painting accessories you need to get the job done.

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Visit www.castle.ca to find a Castle near you.

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Insights

Why the Best Leaders Serve Others “The best way to find yourself is to lose yourself in the service of others” ~ Mahatma Gandhi As entrepreneurs and business leaders, we have an amazing opportunity to serve others. I’ve written in the past about the qualities and benefits of servantleadership. The most successful leaders focus on others.

This article, however, is going to focus on more – our ability as leaders to make a difference through volunteerism.

Anyone can volunteer, and I urge everyone to play their part – there are lots of worthwhile causes out

there to be a part of. But as leaders, we can do something more: we can mobilize people and teams. And ultimately, that’s a rewarding experience few of us ever forget.

It can be argued that entrepreneurs have personalities well-equipped to contributing to their communities and the needs of others. After all, an innate part of being an entrepreneur is seeing people’s needs and finding ways to meet those needs.

One of the most powerful experiences I’ve had is standing in the Ronald McDonald House kitchen serving food to families with sick children. Ronald McDonald Houses provide families of sick children

with a home to stay at while their child is being treated at a nearby hospital. I, along with 25 or 30 of our staff, have a wonderful time at this event. It doesn’t matter who you are or what you do, whatever they ask us to do, we do it.

Humbling doesn’t accurately described the experience.

However, in the end, we all leave more energized and renewed for our efforts.

Building a Better World My career gives me an opportunity to connect with leaders in the construction industry who are making differences in people’s lives and their communities.

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We’ve got remarkable people and exceptional entrepreneurs across this great country. Today I want to look into the rewarding culture of giving within our industry. I recently had the opportunity to speak with several unique individuals whose commitment, I feel, speaks volumes on the power we have as leaders.

Claude Lacroix is the owner of Quincaillerie Touraine, a family hardware business with stores in Gatineau and Cantley, Que. Tragedy struck in his community when a pool accident left a little boy, Alec, with a number of brain-related injuries.

Claude leapt into action, spearheading an initiative to help the family and assist Alec adapt to his new challenges. Claude developed a floor plan for a new

Photo courtesy of Quincalliere Touraine

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home, donated the material and labour and gathered suppliers in his community to help. The response was overwhelming.

The home was started last winter, and is progressing well. It’s bringing the community together. All thanks to the initiative of a local entrepreneur who sees the value in giving back to his community.

A Hero’s Welcome The men and women of the Canadian Armed Forces risk life and limb for the freedoms and prosperity we enjoy. But, as Paul Lobb, President of Vicwest Building Products points out, it all too often comes at a price.

Some of our selfless military personnel pay the ultimate sacrifice. Others return with physical injuries, or emotional traumas such as post-traumatic stress disorder (PTSD), that greatly impact the lives of them and their families.

That’s why Paul is a proud supporter and board member of Renos for Heroes.

This great program, which is right in our bailiwick as an industry, renovates the homes of returning servicemen and servicewomen. Its goal is to help them regain mobility, quality of life and peace of mind. As Paul puts it, it’s much more than adding a wheelchair ramp or lowering a countertop. Renos for Heroes looks at the major structural issues that need to be addressed, and seeks to bridge the gap between what the government

Photo courtesy of Renos For Heroes

Insights

can do and what’s needed to help make our returning veteran’s daily routines less challenging.

Kudos to Paul (and so many others) for dedicating the time and energy to such noble pursuits.

INSIGHTS

Don’t Have Time? Make it!

As business leaders, I know it isn’t easy to find time, but it’s important that we do. Our ability to mobilize and inspire such community efforts comes from leading the charge, not following it.

Making the time requires organization and planning.

But, isn’t that what we do every day in our businesses?

An hour here, a day there and a week here, and in no time we’re building homes for those who need it, feeding the hungry or helping to better empower our returning military veterans.

We’re able to do much of this using the skills and expertise we have in the construction industry and as business leaders. We’re giving back to the communities we serve.

But make no mistake – we get so much more in return.

With Ken Jenkins

Find Your Cause.

Make a Difference!

Here’s my challenge: No matter who you are, find your worthwhile cause, spearhead change, and create a legacy for your business. Be the lightning rod that attracts others to join and make an even greater difference.

Whatever you choose to do, I guarantee you’ll find it to be the greatest team-building exercise you’ll ever experience, and you’ll become a stronger leader and better person for it. It did for me.

Insights

Ken Jenkins Ken Jenkins is the President of Castle Building Centres Group Ltd. and has over 20 years of experience within the Lumber, Building Materials and Hardware industry.

Insights is a regular Blog written by Ken sharing his insights with small business entrepreneurs to help them become more entrepreneurial, more independent, and more successful.

Subscribe to Insights: insights.castle.ca

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Where should you frame with LSL? When it comes to minimizing call backs on a new home, what’s behind the walls makes all the difference. By using stronger framing members like LP® SolidStart® LSL where strength matters most, builders can save themselves time and costs down the road.

For a lot of builders framing a whole house with LSL isn’t always practical because of the cost, but the added strength and lower moisture content really does make a difference. That’s why we recommend targeted wall framing— using LSL where you need it.

Where should you frame with LSL? Start with your kitchens and bathrooms, where weaker walls can mean more call backs for cracked tile or shimming for a proper countertop or cabinet installation.

Because LSL is manufactured at 7 to 10 percent moisture content, similar to the conditions inside a home, it resists warping, shrinking and twisting

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better than traditional lumber, which has to dry down 10 percent from 19 percent.

That can make a huge difference in doors and window headers, or the framework for sliding doors, where cracks in the drywall and nail pops can be a problem when framed with traditional lumber. Plus, a single piece of LSL can be an easy substitution for an OSB sandwich header or can help reduce costs when used in place of an LVL header.

With grades up to 1.75E, LP SolidStart LSL is strong enough for some tougher applications as well, like building longer spans and taller walls in great rooms and foyers. It can help reduce movement that could lead to stress cracks and leaking seals, which can often happen when using other products in these types of applications.

So even if LSL isn’t a whole-housing framing option for your company, consider targeted wall framing so you can get the benefits of LSL where you need them at a feasible cost.

NovaSeal Roof Underlayment is crafted from woven polypropylene, allowing it to outperform Type 15 and Type 30 asphalt roofing felts in durability, ease of handling, weight, and protection from the elements.

Its two-sided anti-slip coating provides a durable surface with good traction, allowing a safer work environment in wet or dusty conditions. It can be left exposed for up to 12 months and maintains a consistent thermal stability that keeps it flexible in all weather extremes. The underlayment is not affected by water and won’t support mold growth.

It rolls out flat and will not wrinkle, crack, or leach; it also resists tears and punctures.

NovaSeal can be used with all primary roofing materials, including shingles, shakes, mechanically attached terra cotta/cement tiles, and metal. It’s 100% recyclable and meets or exceeds Fire Resistance Class A building codes.

Think of it as green... only browner Knauf Insulation offers a full line of standard and high-density EcoBatt insulation with a wide range of sizes and R-values.

The residential insulation can be used for cavity walls, floors, ceilings, attics, basements and crawlspaces. EcoBatt insulation is also very effective at reducing the transmission of noise in the house. The batts are highly resilient, recovering quickly to full thickness.

Knauf Insulation EcoBatt® Insulation is made from highly resilient, inorganic glass fibers bonded with ECOSE® Technology. The product is designed for cost-effective thermal and acoustical barriers for energy-efficient construction. Preferred by professional installers who are concerned with quality, appearance and productivity.

ECOSE technology is a revolutionary binder chemistry that enhances the sustainability of Knauf products. The “binder” is the bond that holds Knauf glass mineral wool product together and gives the product its shape and brown color.

ECOSE technology is a plant-based, sustainable chemistry that replaces the phenol/formaldehyde (PF) binder traditionally used in glass mineral wool products. Products using ECOSE technology are formaldehyde-free and have reduced global warming potential when compared to other products of the past.

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IKO EnerAir: Higher R-Value – Lower Cost

Installing IKO EnerAir (R6 per inch) with Aquabarrier Tapes on the seams and penetrations, eliminates the need for house wrap, thus saving material, labour and time.

IKO’s Ener-Air, a rigid polyisocyanurate insulation with a breathable fibreglasscoating, that has been specifically designed to address building inspectors’ concerns about double-vapour barrier scenarios. The 4x8 sheets are available in ¾”, 1”, and 1.4” thicknesses.

Along with boasting an industry leading R6 per inch, if the seams are taped with Ener-Air MT, it is a weather barrier as well, eliminating the need for a house wrap product or building paper.

IKO’s Enerfoil is a rigid foil-wrapped insulation that provides high thermal resistance (R-6 per inch) for improved energy efficiency. Enerfoil can be used on interior basement walls and as a radiant barrier below slab.

Enerfoil’s smaller thickness achieves the same R-value of thicker insulators. Enerfoil helps cut down on materials costs simply because builders don’t require as much insulation and the overall footprint of the building is reduced.

User-friendly, laminated facers also resist jobsite abuse, and the lightweight, easy-to-cut design cuts down on installation time.

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Insulating and air sealing new or existing homes is the easiest way to avoid air

leaks and moisture intrusion that can lead to structural issues such as mold and decay. Protecting homes with a continuous layer of insulation and air sealing gaps and cracks creates an air-tight, moisture resistant structure that provides builders with: • Reliable products that get the job done the first time • High quality homes • Fewer callbacks and liabilities

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Dow’s commitment to the Building and Construction Industry spans across decades. With over 75 years of proven performance, STYROFOAM™ Brand XPS has a legacy of helping builders build with the best.

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Photo courtesy of CertainTeed Gypsum

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Keeping It Real: Gypsum Innovations for the Real World Drywall Innovations Meet Real World Needs Head On. Written by Lawrence Cummer

Home buyers may flip over an exotic hardwood floor or marble kitchen countertop, but the innovation that goes into the bones of the house, and what covers them, makes the real difference in terms of comfort and durability.

Gypsum board, or drywall, is far from new building material. For more than a century, and especially since the 1950s, it’s replaced the old lath and plaster process used for interior wall and ceilings finishes. Still, new innovations made to gypsum over the past decade are helping it meet evolving consumer demands and code requirements.

“All around us are gypsum board walls, and we in the industry get excited about them, but you can’t expect homeowners to get as excited as they do about that stainless-steel refrigerator or the new faucet or door handle,” says Stephen Meima, Executive Director of the Gypsum Association.

“Nonetheless, a lot of innovation has gone into that gypsum wall and it’s there for numerous reasons, the biggest of which is its fire-resistant properties.”

Meima points to several innovations his organization’s members—North American gypsum manufacturers—have made that have elevated the boards beyond their role as passive fire restraint systems and the structural support for hanging artwork.

Taking a Beating While not as common for residential buildings, abuse- and impact-resistant boards are extremely popular in schools, hospitals and other high-traffic areas where builders are concerned with soft-body impact. “These boards are incredible in terms of the resistance they afford, to stand up to being punched, kicked or scraped,” Meima says.

There may be a growing interest, however, in durability in residential builds, especially when one considers urban populations and the growth in multi-family units.

Earlier this year CertainTeed unveiled its Habito highperformance drywall, which it calls the strongest ½” wallboard available. “It can hold up to 30 lbs. off a single screw, just by going into the face of the board,” says Tom Prokop, Innovation & Product Marketing Manager for CertainTeed Gypsum at Saint-Gobain. “There’s no need for threaded drywall anchors or nailing to wall studs.”

In addition to the durability and fixing capabilities, Prokop notes that Habito helps to satisfy another area of growing importance to Canadian builders: acoustics.

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The Sound of Silence While wallboards acoustical performance has been of interest for several years, recent code changes in Canada are amping up its importance.

Whereas traditionally an interior product’s acoustical performance was tied to STC (Sound Transmission Class), the National Building Code of Canada 2015 raised sound control requirements to a new level by linking it to the product’s ASTC (Apparent Sound Transmission Class). This stricter measurement incorporates the single transmission of sound through a product like STC, but also the ability for sound to flank the board, travel around it or diagonally through it, or through elements like an outlet box.

It’s raised more discussions around acoustical performance. “ASTC is definitely more critical, and more closely resembles reality,” Prokop says.

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Achieving such a high degree of sound-resistance is typically done using two boards or a resilient channel. It’s more work and more complicated.

That’s why Prokop points to developments like his company’s SilentFX acoustic system. The system combines noise-reducing, laminated drywall with a sound-dampening, viscoelastic polymer into a single board.

It’s not just code driving the demand for greater sound controls, but consumers themselves, Prokop says. “We all know houses are getting more expensive. Homeowners are becoming more demanding and more educated,” he says. “I know I’ve bought multiple homes and each time I buy one the checklist based on past experiences grows.”

“We are also now living closer to our neighbours, making acoustics that much more important.”

Photo courtesy of Gypsum Association

Photo courtesy of Gypsum Association

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Typically, of course, it’s external walls and those between units that need greater sound control. Knowing which rooms and walls need better sound control can also be a bit of common sense; builders and specifiers need to consider what householders want to hear and what they obviously won’t.

“Generally, no one wants to hear their neighbours, but if I’m in the living room, I want to hear what the kids are doing in the basement,” Prokop laughs. “That’s when silence is the worst possible thing.”

Inside Out Use for gypsum as exterior sheathing represents another major development coming from the manufacturers, and a further rethinking of what can be done with the material.

Designed to act as an underlayment for siding materials such as metal, vinyl, masonry, shingles or wood, this non-combustible, moisture-resistant gypsum board typically has a water-resistant core and facing of water-repellent paper or fiberglass mesh.

It’s appropriate for use as sheathing, but also for soffits, and ceilings for porches and overhangs, notes the Gypsum Association.

Healthier Homes As the housing envelope becomes ever-more airtight and there are fewer air exchanges, air quality becomes a greater consideration.

“Formaldehyde and other VOCs (volatile organic compounds) can get trapped, and so it’s incumbent on us manufacturers to create solutions that address this,” Prokop says. That’s why he says CertainTeed developed its AirRenew Drywall.

This product isn’t simply environmentally-friendly, but it sucks toxins from the air and turns them inert, suggests Prokop. “That ties into occupant comfort, particularly someone with enhanced reactions to things like Formaldehyde, where it will give the homeowner headaches and other problems.”

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Photo courtesy of Gypsum Association

The Right Board Knowing which is the right type of gypsum board for any given application can be tricky with so many options.

In 2015, the Gypsum Association did a survey, largely targeted at architects, to determine knowledge levels around gypsum options. They found that building specifiers needed help, Meima says, and so they developed a webbased application devoted to the proper specification, installation, storage and use of specialized performance gypsum panel products (found at www.gypsum.org).

“Our tool is rich with information, including sound control information.

Controlling sound has become so very important in dense population centres,” Meima reiterates. “So, we have a very rich sound component in this tool.”

Even with the need for greater awareness, the trend over the past decade

Photo courtesy of Gypsum Association

has been that specialty boards have been gaining share compared with traditional drywall. Meima theorizes, “this is in response to manufacturing realizing that certain qualities are needed and innovating to make them happen.”

Savvy home builders are using the properties of specialty gypsum to differentiate themselves suggests both Prokop and Meima, although they admit it’s often just by creating a home in which the comfort speaks for itself “People walking through show homes can hear and feel the difference,” Meima says. “They may not know anything about STC, but they know what they like.”

“Builders armed with the right resources will know how to make it feel better. So it doesn’t need to come through a better-looking refrigerator, but that sale can come through better walls, assembly and construction.”

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NBEC: National Building Envelope of Canada News Mark your calendars: This November is the Canadian Conference on Building Science and Technology.

Written by Melissa Campeau

When experts in any area share their best, cutting-edge ideas and research, the entire industry stands to gain.

This is precisely what happens within The National Building Envelope Council of Canada (NBEC). The nonprofit organization, founded in 1987 in Edmonton, Alberta, set out with some of the following objectives: to encourage the pursuit of excellence in the design, construction, and performance of building envelopes/enclosures and to advance educational and technical standards within the building envelope industry. The Council serves as the national organization of many Regional Building Envelope or Building Enclosure Councils (BEC’s) throughout the country.

One of their other mandates is to sponsor the Canadian Building Science and Technology Conferences including the upcoming 13th Conference this fall. Every three years,

NBEC presents the Canadian Conference on Building Science and Technology (CCBST).

This year, The BC Building Envelope Council is taking he helm, holding the event at the Hyatt Regency in Vancouver, from November 6 to 8.

“The event brings together the building science and building envelope communities from right across Canada, and around the world,” says Jason Teetaert, with SMT Research Ltd. and a member of the CCBST organizing committee.

“I’ve met delegates from Europe and New Zealand who come to these events and enjoy working with Canadians and then we continue to work together on projects, internationally,” says Teetaert. “Often, they come to our events and tell us we’re light years ahead in the things that we’re doing, and then they bring those things back to their own countries.”

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While the goal of the event is to provide a forum for peers to share industry knowledge, the social and networking side of things is a big part of the draw.

“The camaraderie is why many people go to these conferences,” says Teetaert.

“It’s about building relationships with others in the community, whether you’re meeting up with people you already know or engaging someone new from another country or welcoming students into the community.”

The event will also feature some presentations from practitioners, featuring videos, photos and stories of lessons learned in the field. “One example is a presentation on passive house [rigorous, voluntary standard for energy efficiency in a building, reducing its ecological footprint]”, says Teetaert.

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Although each regional building code may vary, the idea of sharing resources and highlighting issues that affect the entire industry as a whole are part of what will encourage those in the building envelope to continue to pursue design, construction and performance excellence.

For more information on NBEC and their regionl BEC’s visit, www.nbec.net.

Product Platform

PRODUCT PLATFORM Latest & Greatest Products Available at Local Castle Building Centres

Contemporary New Colours for Dynasty Shingle Contractors can now enjoy eleven dynamic, high-definition color blends offered in the popular IKO Dynasty shingle line, along with ease-ofinstallation and wind-resistance benefits thanks to the shingles’ innovative ArmourZone technology. The three newest colors are engineered using an exclusive color blend technology process that enhances any home façade

with a dynamic, artful roofscape reflect the latest home exterior color trends.

Complementary colors for the three new Dynasty swatches include Driftwood (for Driftshake), Dual Brown (for Brownstone) and Dual Grey (for Frostone Grey).

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A DISTINCTIVE HIGH-END ACRYLIC SIDING THAT SETS YOUR DREAM HOME APART • Unique selection of 15 stylish Signature colours, developed in collaboration with a designer specializing in fashion and colour trends • Pronounced wood grain perfectly reproducing the warmth and authenticity of wood • Unequalled performance against aging, fading and chalking thanks to the acrylic resin used in the siding composition • Reliable durability

THE PERFECT COMPLEMENT TO VINYL SIDING AND STEEL ROOFING AND SIDING • Wide selection of dark and classic colours offered in a broad selection of complementary products • Plain and woodgrain finishes • Horizontal and vertical applications • Complete range of mouldings and accessories • Duchesne offers a unique colour match system in three complementary lines of exterior siding – vinyl, aluminum and steel. My Colour Universe® system gives you the flexibility of combining different materials of the same or accent colour in one project.

CONTEMPORARY ORIGINAL • Snap-lock design • 3 options available: striations, multiple ribs or flat • Widths of 16" and 20" in 24 GA and 26 GA • Installation with nail strips or with clips • Can be installed on any sloped roof (from a 1.5/12 with a sealant)

UNDENIABLE QUALITY AND DURABILITY • Manufactured from top-quality aluminum • High-quality baked paint finish that stands the test of time • Meets or exceeds the applicable standards of the construction industry and the National Building Code • Duchesne aluminum soffit ensures an optimal and secure ventilation reducing the risks of rotting, pest infestation and loss of energy EASY INSTALLATION AND MAINTENANCE • Lightweight • Easy to handle and to cut • Minimal maintenance

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Upscale elegance WITH ORGANIC APPEAL

Featuring the rich tones and variegated colouring of natural wood, Sagiper PVC panels will add substantial warmth and style to any home. The easy-to-install planks are wrapped in a high-quality exterior vinyl coating that’s virtually maintenance-free.

• Applications include exterior cladding, soffits, covered decks, front veranda areas, interior ceilings (basements, bathrooms, coffered ceilings), interior walls and more

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• Highly durable and easy to clean – even graffiti is easily removed • Class A fire rating – CAN/UL S102.2 tested; less than 25 flame spread rating • Water absorption 0.04% – perfect for high humidity areas and near the coastline where sea spray can cause corrosion to exterior metals and woods • Impenetrable to insects • Absorbs more than 97% UV radiation, increasing the longevity of the PVC core

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Chocolate Blackwood

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Outside Corner Clip Alum

Espresso Blackwood

SAGIREV is ideal for exterior soffits or interior walls and ceiling applications. Choose from three profiles in 4", 6" and 8" widths with a panel length of 19' to create a variety of width and groove aesthetics.

Accessories

Sagirev 6" V-Groove

Vent Strip

Titanium Coalwood

J-Mold

H-Mold

Outside Corner

Clip Crown Mold

Mocha Redwood

1001 Corporate Drive Burlington, ON L7L 5V5 gentek.ca Make us a part of your home.

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JELD-WEN. Together We’re Experts.

Vinyl windows provide a clean, contemporary look without compromising performance. These windows are built to weather the extremities, creating an airtight seal between the outdoors and the home—especially when they are equipped with tripane glass, one of JELD-WEN’s

Three glass panes separated by two sealed airspaces - providing

most energy efficient products to date. Homeowners prefer vinyl for its versatility, durability,

improved insulation.

2016

cost-efficiency and modern style profile. You won’t find a better-performing window.

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Ask your local Castle dealer about the full range of Manufacturer of the Year Windows and Doors

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JELD-WEN products.

Choose from over 40 standard and optional exterior colours.

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castle.ca