DRINK TECHNOLOGY MAGAZINE - 2014 - 1

N. 1-2014

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TECHNOLOGY

Finnexdt euditsion of

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e interview iv s lu c x e n A Arkema with

EDITRICE ZEUS - Vial Ballerini 66, 20831 - SEREGNO (MB) Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com

Costruzione macchine per il settore lattiero caseario Manufactures of machines for dairies

www.pietribiasi.it - pietribiasi@pietribiasi.it

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SOMMARIO

PIETRIBIASI

Equipment for the dairy industry and for soft drinks, juices and beverages

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DRINK TECHNOLOGY

ZANOTTI

Refrigeration equipment for food storage and for industrial purposes

MAKRO

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Makro labelling: evolving technology for great numbers

vetrobalsamo 19

editorial management and registered office: Via Ballerini, 66 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus

Machineries, plants and equipment for beverage industry­­­­­­ year I - issue n.1- February 2014

Vetro Balsamo special glass bottles: top quality and low carbon footprint

managing editor Enrico Maffizzoni

MINIMOTOR 26

editorial production Sonia Bennati

­editorial manager S.V. Maffizzoni

Minimotor: one million motors for forty years of success

account dep. manager Elena Costanzo

project and layout design ZEUS Agency

FT SYSTEM

Control in-line of the quality of all your bottled drinks before going to the market and ensuring shelf life 2

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graphic and paging ZEUS Agency translation Nexo Translations

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Equipment for the dairy industry and for soft drinks, juices and beverages

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ietribiasi Michelangelo was established between the end 1960 and the beginning of the next decade.

From the beginning the family-run company specialized in the construction of equipment for the dairy industry and developed later into the field of soft drinks, juices and beverages in general. Today the Pietribiasi name is among the more well-known in the dairy and beverages sector and the company is internationally acknowledged, particularly in the realisation of “turn-key” projects, and in the specific processing sectors, such as production of cheeses, pasteurisation and packaging ones.

Looking more closely at the company’s product ranges, the Pietribiasi division covers the research, project design and supply of complete systems for the pro-

cess of milk (HTST – HHTST – ESL – UHT), cream – fermented products from milk process (yoghurts in the various known versions, sour cream, Smetana, kefir, leben, etc.), fresh soft cheeses, as well semi and hard cheeses, “pasta filatapizza cheese” (such as mozzarella, kashkaval, etc.) and other products

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processed from cow – sheep and goat milks.

In this field the company has a wide experience and can cover all equipment needs from small to bigger plants for the production of: pasteurized drinking milk, yoghurt, different kinds of cheese, butter, etc.

Pietribiasi designs and produces plate and

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tubular heat exchanger for pasteurization and thermal treatment (cooling and/or heating) of different liquid foods (milk, cream, ice-cream mix, fruit juice, eggs mixture, beer, wine and many others).

In the beverage field,

the range includes premix units, sugar dissolving systems, filters, mixing and storage tanks as well as of course the complete thermal treatment up to the filling.

These kinds of plants are “tailor-made” and designed according to

Insulated mixing tank 1. Example of flash with hot/ice water cirpasteurization line, culation, complete of capacity 5.000 L hot water preparation milk/h, composed by constant level tank, group, stainless steel centrifugal pump, flow control panel, on base frame meter group, plate 3. Example of UHT plant heat exchanger, holfor the high tempeding pipe, flow diversion, hot water group, rature processing of stainless steel control liquid food for long panel, complete of self shelf life, in this case for fruit juice with cleaning separator, homogenizer, round inpulp; complete of degassing unit/deosulated holding pipe 2. Ripening/fermentadorizer, control panel tion tank for yoghurt, with PLC control – TUcream, kefir, etc.

BULAR VERSION

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customer’s specific demands.

The company is also renowned and appreciated for following products: Batch pasteurizers; discontinuous cream pasteurizers; butter churns (available in a wide range of models from 20 L to 3000 L total capacity); semiautomatic butter forming machines. Its fiftyyear experience in the food-stuff field, its long lasting cooperation with many European organisations and companies, the specialised knowledge in these processing fields, equipment and technologies, skilled level of staff operating in Pietribiasi, a flexible and friendly management and lead of company by ownership, are the powerful basis of the success of Michelangelo Pietribiasi company.

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NEW SIDEL RIGHTWEIGHT™ PET WATER BOTTLE RESULTS IN LESS WEIGHT AND GREAT CONSUMER EXPERIENCE

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idel has introduced a new 0.5 litre PET bottle for still water called RightWeight™, which can result in significantly less weight while maintaining or increasing bottle performance, without compromising on product quality, while still maintaining a great consumer experience.

The new RightWeight bottle weighs just 7.95 grams yet offers topload performance of 33 kilograms without nitrogen dosing, using standard 26/22 caps. The increased resistance of the RightWeight bottle helps eliminate the ‘over squeeze’ issue often experienced by end consumers when using ultra-light bottles, which

can result in the spilling of contents unintentionally. Increased resistance also makes it easier for consumers to unscrew the cap and open the bottle. In addition, the stronger resistance means the RightWeight bottle is more likely to travel across the supply chain and retain its original attractive appearance when it is placed on a

Sidel’s new RightWeight™ 0.5 litre bottle for still water weighs just 7.95 grams, yet offers a superior consumer experience and a top-load performance of 33 kilograms, without the need for nitrogen dosing, using standard 26/22 closures. The bottle weighs 34% less than the average commercial bottle and achieves 32% more top-load performance than the lightest commercial bottle, resulting in cost savings of up to EUR 1.75 million per year, according to Sidel data.

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supermarket shelf in front of the consumer.

“Beverage producers are increasingly striving to unlock the value of a PET bottle across their entire supply chain, from concept to consumer,” explains Christophe Bunel, Head of Packaging Care & Development at Sidel. “To achieve this, a bottle must be lighter, of course, but also stay attractive, protect the beverage and ensure high consumer satisfaction. At Sidel we call this ‘rightweighting’. It’s no longer about simply reducing the plastic content. Our new RightWeight bottle is designed to reduce bottle weight, and also save energy during production, improve bottle performance across the supply chain, without compromising on product quality, and result in a far better consumer experience for such a light bottle.”

Compared with an average of 12 grams for commercial 0.5 litre water bottles available on the market today, the 7.95 gram bottle represents 34% less weight than the average com-

mercial bottle. It also achieves 32% more top-load performance than the lightest commercial bottle, resulting in raw-material cost savings of up to EUR 1.75 million per year, according to Sidel data. The blowing pressure for the bottle is also just 20 bars. In many cases the bottles can match the top-load performance of nitrogen-assisted ultra-lightweight bottles, however without the use of nitrogen, leading to further cost and energy savings. “Typically the goal is to reach 30 kg or more top-load performance to ensure a bottle can withstand the rigours of the supply chain,” adds Bunel. “At this weight most ultralightweight bottles in the market have to achieve this by using nitrogen.

The RightWeight bottles can achieve above this without using nitrogen.”

For the past year Sidel’s packaging experts analysed and tested many different bottle designs.

They then carried out numerous computer simulations followed by real-world physical tests 6

to achieve the perfect geometrical solution for an optimum balance between less weight and strong performance. A key success enabler was the complete redesign and optimisation of the preform done internally by the Sidel team. Part of this new preform design was an evolution of the standard 26/22 neck finish, which has been re-designed to save an extra 15% of weight, while maintaining compatibility with existing standard 26/22 caps.

The new RightWeight bottle can therefore be adapted easily to existing production lines that use standard cap formats.

Design elements can be adapted for existing or new commercial bottle designs as needed. Accompanying Sidel RightWeight moulds and line conversions can ensure production lines fully unlock the benefits of the new bottle designs.

The bottle can be used for all Sidel PET packaging solutions and output speeds for still water, including the new Sidel Matrix™ system for liquid packaging.

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Refrigeration equipment for food storage and for industrial purposes

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n the space of just 10 years the Italianbased cooling devices manufacturer Zanotti group has more than doubled annual profits, thanks to a successful business plan which was introduced right after the company’s privatisation in 2002.

Today the group is ready to exploit the full potential of new markets by extending its international influence as a

global player.

The Zanotti group designs, develops, manufactures and tests refrigeration equipment for food storage and for industrial purposes, including cooling devices for transporting foodstuff. As a world leader in the production of air treatment and cooling solutions, the Italian company puts its success down to a number of key factors, including 8

technological improvement and the introduction of customisable solutions for the needs of each customer.

One of the company’s key tactics has been to find the best practical application for our cooling devices. It is very important in the refrigeration sector to meet the particular needs of each customer, and, since we mainly work with food makers, this principle

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is even more important for our company. Technological research is another strong points.

With over 50 years of specialist experience, ZANOTTI is proud to say that its know-how is reflected in products and everything Zanotti produces.

The firm was founded as a family-owned company in 1962. From the very beginning the group has developed its potential as a leader in the field of refrigeration, by introducing new and revolutionary solutions such as, for example, the so-called ‘uniblock’ – a completely self-contained and ready-to-use cooling device for small environments. The company soon began to specialise in the production of domestic and nondomestic refrigeration devices for food preservation, and in the meantime its refrigerating systems became bigger and bigger so as to meet the increasing demand of industries. During the 1990s, this trend led to the creation of big multicompressor plants to meet the needs of

large-scale retail trade.

In the same period, Zanotti also introduced a new line of products for transports – the socalled ‘transblock’.

In the past tenth years, the Italian company has seen enormous growth.

Today it employs 650 people distributed over eight plants located all around the world. Many things have changed since 2000. Zanotti has become a public company, and the new management has introduced a revolutionary business plan. Thanks to this new plan, the company’s development process has accelerated: for instance, in 2002 our annual turnover was only €30 million, but in 2012 it had reached € 106 million.

Fixed and transport devices It is particularly important for the Zanotti group to offer its customers only the best solutions in terms of quality. That’s way the company has been certified according to the ISO 9001 standard since 1996. Moreover, every single product manufac9

tured by Zanotti in each part of the world is certified according to local parameters for quality, such as the CE parameters in the European countries and the UL parameters in the US. Under the name of KING of COLD, Zanotti produces and develops refrigerating units to cover the needs of small, medium and large-sized cooling necessities, as well as transport refrigeration.

The cooling devices made by the Italian company can be subdivided into two categories: fixed and transport devices. The first category includes uniblocks, multicompressor plants, condensing units, racks and refrigeration devices for food preservation, while the other category includes diesel uniblocks, battery drive split

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units and others especially designed for trailer devices for the medium to long distance transportation of food.

Up to 10 years ago Zanotti only manufactured fixed devices; then Zanotti decided it was time to diversify and started to make transport devices as well. In hindsight, the decision was very wise. Today, in fact, the two lines of production are equally important for the group, since their growth rate is just the same. Moreover, transport devices were the natural completion of what we call ‘the chain of cold’, which includes all kinds of cooling devices from the initial storage process to the final transport itself. Zanotti is proud to give its customers the possibility to choose the cooling devices that mostly meet their needs. And this is definitely its most exclusive feature. So, customer care is an essential feature to Zanotti. The key factor is investing in research that’s because in this sector it’s not important how powerful or well-balanced the cool-

ing device is, but how much the device meets the customer’s requirements. In more than 50 years of activity Zanotti has developed a sort of ‘applied know-how’ for its products. This has only been made possible by the continuous investments in research and development. The R&D Department is big and well-organised and takes care of company’s applied technological improvement.

Companies from the Zanotti Group are designing and manufacturing systems for ice rinks, such as the ones in Courmayeur, Italy or in the Arena of Minsk, Belarus.

An international concern Zanotti’s plants are not only located in Italy.

Apart from our two 10

plants in Italy, which include the head office, Zanotti has a very important facility in Germany and a number of new plants located all around the world. More precisely, in the past two years Zanotti has built four new production plants owing to the fact that the output has increased a lot since 2002.

The plants are located in the UK, in Spain, in China and in Brazil. This is just the production sites; the international sales network is much wider.

In fact, Zanotti’s sales chain covers something like 70 countries worldwide. Zanotti is currently exporting 86 per cent of its production, which means that foreign markets are fundamental to the company economic growth. The presence in the European markets is strong, since Zanotti has

King of Cold

Stationary Refrigeration

Transport Refrigeration

Industrial Refrigeration

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www.zanotti.com

HE E N T T V

THE MOST COMPLETE RANGE OF REFRIGERATION UNITS FOR THE FOOD INDUSTRY

ZANOTTI SpA • Via Martin L.King n°30 • Pegognaga (MN) Italy • Tel. +39 0376 5551 • Fax +39 0376 536554 • info@zanotti.com

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sales points almost everywhere in Europe.

Green alternative to traditional refrigeration system The know-how Zanotti acquired over 50 years also concerns the environmental aspects involved since the products are developed to provide low energy consumptions and reduced noise levels; as to meet the current technological trends that aim to contain greenhouse gas emissions.

In compliance with the international standards on global warning, as the Protocol stipulated in the Japanese city of Kyoto on December 11, 1997, by more than 180 countries at the COP3 conference of the United Nations Framework Convention on Climate Changes (UNFCCC) and which became effective in 2005, Zanotti implemented major changes to the manufacture its products. Currently, Zanotti produces units operating with ecological gases such as propane, propylene, ammonia and CO2. These

units are widely used in all sectors of the food industry.

Zanotti will continue to invest large sums of money every year to research new technologies that can reduce the amount of harmful emissions released into the atmosphere.

Under the energy saving concept, was created the BESTCOP速 technology.

It is applied on the motorized condensing units that are manufactured

by Zanotti to improve the efficiency and energy consumption levels of the cooling equipment. This basically can be translated into energy savings (from 15 to 20% depending on the different environmental conditions).

Zanotti Spa developed the first Italian magnetic cooling at room temperature prototype, the only one of its kind worldwide, in collaboration with the TEC division of the Mechanical Engineering, Energetic, Production, Transportation and Mathematical Models Dept. (DIME) of the University of Genoa. This enabled 12

Zanotti to acquire the basic elements needed to achieve this technology and to apply it by implementing a one of a kind cooling unit. This innovative achievement represents the foundation for the potential engineering development of the product in the future; always seeking better performances and applications that are competitive on the market.

The attention devoted to customers and the flexibility of the products are essential characteristics for Zanotti: investing in Research and Development to better meet customer demand by providing more convenient solutions in terms of energy savings and reliability of use is a priority.

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MAKRO LABELLING: EVOLVING TECHNOLOGY FOR GREAT NUMBERS

Thanks to excellent results in 2013, the Marmirolo based company of Makro Labelling has further consolidated its position and laid solid foundations for further growth and competitiveness in 2014

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dynamic and rapidly expanding business, a closely knit team with thirty years of experience behind it, an extensive international sales network, a rapid pre-sales and after-sales assistance service, great operational flexibility and an ability to anticipate the needs of a constantly changing market: these are some of the characteristics that in only a few years have established Makro Labelling of Marmirolo as a national and international reference point in industrial labelling for the beverage, food and detergent sectors.

Every machine in the company’s range is known for exceptional

modularity and flexibility, and for an ability to label between 1500 and 45,000 bottles per hour, applying up to five label parts per bottle. Makro Labelling’s patented star wheel movement system allows the same machine to process vari13

ous bottle formats. All machine structural elements are made entirely from stainless steel or are finished with industrial anticorrosion treatments for maximum hygiene and durability over time. Makro Labelling produces nine models

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of labelling machine: Mak0 to Mak8; four models of labelling unit: Mak AN, AS, AHS1 and AHS2; three models of cold glue unit: Mak G, GHS and GLL; and a new hot melt gluing unit. All Makro Labelling machines are CE marked and conform to applicable EU directives.

Massimo Manzotti, Chairman and Sales Director of Makro Labelling, declares: “We are delighted with the results we achieved in 2013.

Despite the dramatic effects of the crisis on the international market, we closed 2013 with a 20% growth in turnover, consolidated our exports which now account for 90% of our business, and made major investments to develop our company, our sales network and our workforce.

We shall be using this greater potential to penetrate new markets and continue to grow in 2014. Our vast experience and technical expertise, combined with the creativity and motivation of our people, 14

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Bellini, and purchasing and administration manager Stefano Ghizzi.

The new additions were Nicola Manzotti, who will work as spare parts manager, Silvia Ghizzi, a new assistant sales manager and Niccolò Bellini who will join the technical section of the design department.

More than a simple growth in numbers this expansion represents real generational change and confirms the solidity and dynamism of Makro Labelling and its commitment to becoming even more competitive, expanding into new markets and maximising company potential.

Makro Labelling is planning to move into new premises half way through 2014. The new plant will occupy 11,000 square metres of land with a factory building of 3000 square metres in Goito, in the province of Mantua, some have been key to success sales manager Massimo 15 km from the proon the road to innovaManzotti, joint produc- vincial capital. The new tion and growth.� tion managers Cesare plant will give the comIn 2013, three new fig- Lavarini and son Luca, pany a lot more space to ures were selected to electronic engineer Sim- grow and will provide work alongside the five one Marcantoni, mefar larger offices and founding shareholders: chanical engineer Marco production facilities.

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Drink

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PIGO: FROM EXPANSION IN THE AMERICAN MARKET TO TECHNOLOGICAL INNOVATIONS

The industry-leading company presents its technological innovations and projects for the upcoming year

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n this issue we present some of the innovations by Pigo, world-wide leader in designing and manufacturing equipment and machines for fruit and vegetable production.

There are three main news items: Pigo’s expansion in the American market; the development of new machines; and the improvement of cutting-edge machines, the Pitting Machine PG 103, and Easy Freeze.

We are also publishing with registration in the the company’s updated NWFPA (North West trade show calendar.

Food Processors Association) and the FPSA EXPANSION (Food Processing SupIN THE AMERICAN pliers Association); and MARKET to win over the rest of Pigo plans to further the United States. expand in the American Pigo was present in the market. major trade shows in The objective for 2014 the U.S., particularly will be two-fold: to the Chicago Process confirm its solid presExpo from November ence in North America 3-6; in Michigan for the and Canada, culminating Great Lakes Fruit Expo,

December 10-12; and finally, it was present in Portland for the 2014 Expo, January 12-14.

THE NEW MACHINES; INNOVATION IN CUSTOMER SERVICE Pigo has developed new machines such as: EASY Dry SPYRO, the best solution for drying various products.

With similar construc-

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tion, Easy Dry SPYRO offers the same advantages as Easy Freeze SPYRO in terms of hygiene, ease of use, and energy efficiency.

WASHING MACHINE PG 018, is the new washer for fruits and vegetables with an innovative system of nozzles, valves, and filters.

CAULIFLOWER MACHINE PG 415, separates pieces of cauliflower, cutting at the base.

EVOLUTION THROUGH IMPROVEMENT Always looking to improve its equipment,

Pigo has even invested in innovating its cuttingedge machines: A centralized lubricating system was installed on the PITTING MA-

CHINE PG 103, which allows for fast, perfect lubrication.

A new, fast and effective automatic-wash system was installed on the EASY Freeze, allowing for a quick,thorough wash. The innovative centralized lubricating system was also installed here.

NEW TRADE SHOWS SCHEDULED Pigo added two trade shows to its calender: FRUIT ATTRACTION in Madrid in October; and SEAFOOD PROCESSING BRUSSELS (2014).

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Vetro Balsamo Special glass bottles: Top quality and low carbon footprint

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etrobalsamo S.p.A. is a company (with whole Italian capital) that manufactures special glass bottles. Established in 1938 as a handcraft plant, it is located on a 180.000 square meters area in Sesto San Giovanni, right outside of Milan, thanks to the ecological sustainable choices made, it is considered as an urban glasswork, very well integrated in the city area.

We manufacture more than half a million glass bottles per day in Maya and flint colours, for national and international maket of wine, beer, oil and any other kind of beverage.

of the customer, even the most meticulous one, driving the client to the definition of the shape of its own bottle, up to its full satisfaction.

A completely automated, computerized batchVetrobalsamo S.p.A. has ing plant independently become the Italian leader stores all raw materials in silos, avoiding all loss and company for the production of Maya glass guaranteeing continubottles.Specialized in the ous furnace loading, thus improving output and creation of customised bottles, Vetrobalsamo is glass quality. IS forming able to give an answer to machines can work with any kind of requirement both single and double 19

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gob. Through its new, modern American-made production furnace Vetrobalsamo has improved the ecological function of glassmaking.

Unique glassworks in the glass field in Italy to have installed oxy-fuel furnaces, Vetrobalsamo manufactures bottles with low carbon footprint, letting the customers to be on Vetrobalsamo is also able the market in conditions to deliver the goods with of absolute pre-emia simple notice of 24 nence in terms of envihours throughout Italy; ronmental sustainability.

48/72 hours in the rest Top quality and low carof Europe. We can sup- bon footprint. Vetrobalply production lots start- samo bottles weigh less ing from 20.000 pieces on the environment. and, in case of considerable productions, we can Respect of the environguarantee the possibility ment starts from the facof collecting the bottles tory: this is the principle gradually from our stock, that characterizes Vetrocapable of more than 60 balsamo operations. The main part of the commillion pieces.

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pany areas are neat gardens cared with particular accuracy and planted with 500 shrubs of local essences.Taking care of the outer space help us working well, giving to the production cycle the best technologies available, as to manufacture our bottles disturbing the environment the less possible.

We use 80% recycled glass, placing us at the top of the list of the national and European recycling companies.

A dedicated staff is constantly updated on

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technological and design innovations achieved by research, they study them, they go into details and they enrich them with the company knowhow gained in more than 80 years of experience. Our clients are assisted step by step, from the initial expression of the desired customized bottle, the preparation of the model, the realization of the mould, the trial production, to the delivery of finished bottles ready to be filled.

Vetrobalsamo’s professional staff is always updated on latest technological and design innovation.

fections, invisible to the human eye.

Vetrobalsamo participate in all important international trade fairs.

The 200 square meters showroom offers a display of over 1800 different bottles that Vetrobalsamo has been producing over the years. The company’s positive performance dimensional and resiscan be summed up in a tance controls on the single statistic: producproduction, operated by tion has tripled over qualified technicians. the past three years and today Vetrobalsamo There are several elecworks with the most tronic eyes which inspect prestigious food compaevery part of all pronies in the word becomduced bottles looking ing leader of Maya glass for any kind of imperbottle manufacturer.

The birth of each bottle is like the creation of a masterpiece.Vetrobalsamo bottles are known for their quality excellence. High professionalism of labour togetherwith very reliable computerized instruments, guarantee strict controls on the production lines, avoiding any kind of imperfection.

There are 24 h on 24 h 21

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RELIABILITY AND EFFICIENCY, KEY FACTORS FOR ZAMBELLI

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ambelli Srl was founded in 1969 as a company to manufacture packaging machines in the mechanical deeprooted tradition of the city of Bologna, famous worldwide as “Packaging Valley”. In a few years the success of the technological solutions adopted has crossed the Italian borders and created a customer base of

international renown.

Zambelli today range of machines is composed by: › shrinkwrapping machines › tray-packers › cartoners › case packers › pick & place and robotized palletizer .

The beverage industry has always been the primary market for Zambelli.

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Since the introduction of the PET bottles, beverage volumes have dramatically increased along with new designs of light weight bottles, with reliability and efficiency of the machines becoming a must for every successful bottler .

Zambelli took up eagerly this challenge since its machine design was developed to measure up to the expectations of

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operators and maintenance personnel who test reliability and efficiency every day and ultimately make the success of a piece of machinery and a manufacturer.

Zambelli have followed this efficiency-seeking approach with its LFT series of Tray-Packers/ Shrink-wrappers starting from the engineering of the frame, featuring a cantilever design that allows the operator total control of and accessibility to all areas of the machine. The frame is also designed so that all the parts that need lubrication are gathered in the back side of the machine. This hygienic design maintains separation between the lubricated parts and the parts in contact with the bottles.

In addition to these ben-

efits built in the frame itself of the LFT series of Tray-packers/Shrinkwrapping machine, Zambelli has also given its machines features that allow following advantages: › reduced change over time › “user friendly” approach › reduced machine footprint › reduced maintenance costs › higher production efficiency › better quality of the shrunk packs All these advantages have been obtained through up-to-date technological solutions to operate and control the machine cycle but also thanks to the Zambelli design with less moving parts hence 23

less wear and adjustments, an extensive field testing and the standardization of functional groups on several machine models to extend to a wide range of machines the benefits in terms of reliability and efficiency brought by every innovation.

Examples of this development are: › bottle separation system which allows to pack bottles of any format and diameter on the same machine while maintaining optimal performance conditions. › wrapping bar assembly without drive chains.

This group has no part subject to lubrication or wear, total accessibility, operation with no resistance and can be imme-

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diately reset in case of an e-stop. › tunnel metal mesh belt without side drive chains; the removal of these chains that are highly sensible to the cyclic heating and cooling through the tunnel has reduced to zero the maintenance of all the tunnel. The stretching of the mesh belt is in fact automatically compensated for by a counter weight assembly. › powered servo driven film unwinding system preventing any film stretching when pulled from the roll › allows a dramatic reduction of

the film thickness with significant material savings for the end user.

Furthermore the absence of stretching of the film increases the accuracy of the centering of the printed film on the bundle.

Zambelli’s research has also tackled energy consumption for film shrinking and aesthetic improvement of the shrink pack.

Zambelli unique energy saving heating tunnel design has obtained perfectly shaped packs without wrinkles by a tunnel of reduced length hence reducing thermal waste

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and machine footprint .

Zambelli “user friendly” technology with less moving parts in the machine has a dramatic impact on reducing time needed for installation and commissioning, training customer’s personnel and carry out scheduled maintenance.

All together these features reduce the machine’s total cost of ownership (TCO) that is the ultimate customer’s goal.

These are only some of the innovative features shared by all the Zambelli LFT series Tray-packers and Shrink-wrapping

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machines, throughout the widest range of capacity available from 15 up to 150 cycles per minute and capable of running product in film only, pad + film or tray+film style.

Zambelli certainly have the right machine to help you driving down your production costs!

An example of performance and good results of the LFT series is the recent Zambelli machines installed by Eko-Vit, Poland and by Drogheria & Alimentari Spa, Italy Zambelli has installed at Eko-Vit Poland a perfect example of their design philosophy: the Zambelli LFT70/V Tray-packer/ Shrink-wrapper running at 70 cycles per minute fed with cans -150ml, 250ml, 296ml, 330ml, 355ml, 500ml and glass bottles 275ml and 300ml.

Great flexibility with so different product formats handled on the same machine!

The Zambelli in-feed conveyor is purposely designed to allow quick change over just by sliding side guides with preset positions for the three different formats

that can be fed to the machine (hi-cones, multipacks and loose cans).

The Zambelli LFT70/V Tray-packer/Shrinkwrapper is pre-arranged to produce also pad+film or film only, a great feature to respond to future requests from the market.

The machine cycle is controlled by Siemens PLC and a 15” touchscreen PC allows the operator to easily monitor all the phases of the machine working cycle thanks to a graphic diagnostic system.

The Zambelli LFT 20s installed by Drogheria & Alimentari Spa, Italy,

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equipped with a Toshiba Scara robot is a further example of great flexibility offered by the LFT series. Plastic or glass jars ranging from round to bulge to taper are packed in 6 packs, with shrink film unsupported, tray+film or in a full wraparound case.

Three different packages available on the same machine with the robot loading the jars into the machine for packing with virtually no change over.

Zambelli is happy to welcome customers at the Drinktec Munich Stand no. 335 – A6 and at the Las Vega Pack Expo ’13 stand S-6214.

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MINIMOTOR: ONE MILLION MOTORS FOR FORTY YEARS OF SUCCESS MINI MOTOR “STARTS AGAIN FROM ONE MILLION”.

On the eve of its 40th anniversary, the Emilia-based company has just produced its one millionth geared motor.

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he news came just a few days ago: the Mini Motor production department rolled out the first geared motor with a six-zero code. Company founder Gianfranco Franceschini, along with his children Andrea, Lorella and Marco – all employed in the family company – received with welldeserved satisfaction the news of a production goal that in the constant daily flow of work came almost by surprise.

The first instinctive reaction is to correlate the number 1,000,000 with the years of activity of Mini Motor, which began business in 1974: the Emilia-based company has thus produced one million geared motors on the eve of its fortieth anniversary.

Apart from the simple numerical data, certainly significant for a smallmedium sized company, this result inevitably leads us to reflect on the business values that have made it possible to achieve.

Values that still today are identified in the quality of construction that starts with the choice of materials, in the precision that ensures reliable operation of the geared motors over time, and in the efficiency that makes it possible to achieve the best service thanks to excellent performance features combined with low consumption.

Added to these values, which are effectively illustrated in the recently released “Mini Motor corporate video”, is a fourth that responds to the concept of customisation. Andrea 26

Franceschini, Mini Motor export manager, stated in this regard that the main objective of Mini Motor – as well as the main reason for its decades of success in Italy and abroad – has always been supplying tailor-made products able to satisfy special requirements in terms of dimensions, the severity of the application, and extreme temperature conditions; in short, anything that goes beyond the standard offer of the market.

SO WE WOULD LIKE TO TAKE THE OPPORTUNITY OF THE UPCOMING HOLIDAY SEASON TO EXTEND “A MILLION BEST WISHES” TO ALL OUR CUSTOMERS FOR A POSITIVE 2014 TOGETHER WITH MINI MOTOR.

1 Hp = 288 mm. A smart result.

New integrated mini geared motor

Minimotor XC series.

• wheelbase 38 mm.

• Total length: 288 mm.

• Power up to 1 Hp. • Standard IP65 protection.

• IP67 available soon.

This is 30% smaller compared to others with the same power and its performance is 20% higher

MINI MOTOR - Via Enrico Fermi, 5 - 42011 Bagnolo in Piano (RE) - ITALY MINI MOTOR USA - 24-25 46th Street - Long Island City, NY 11103 - USA MINI MOTOR Aandrijftechniek - Wagenmakersweg 8A - 3449 HV WOERDEN (NL) MINI MOTOR GERMANY - Alter Kirchpfad 6 - 32657 Lemgo (DL)

www.minimotor.com - info@minimotor.com

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PSS SVIDNĂ?K, GLOBAL SUCCESS The company focuses on the production of the brewery equipment, pressure and non-pressure vessels and meat processing machines

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he Slovak company PSS SVIDNĂ?K, a.s. has been successfully operating on the global market for more than four decades. It has acquired a good reputation in the world thanks

to exemplary quality of the offered products, thorough implementation of needs and demands of its customers along with constant market monitoring.

The company focuses on the production of 28

the brewery equipment (breweries, fermentation, serving and tapping beer tanks), pressure and non-pressure vessels and meat processing machines. Since the beginning of its operation in the field

SOLUTIONS FOR QUALITY AND QUANTITY

Meat processing machinery

PSS SVIDNÍK has been successfully operating in the global market for four decades.

The company focuses on the production of meat processing machines and brewery equipment (breweries, fermentation, serving and tapping beer tanks), pressure and non-pressure vessels. These are offered individually or as part of complete production lines. If you would like to know more about PSS products please contact us.

Breweries and brewing equipment

PSS SVIDNÍK, a.s.

Sovietských hrdinov 460/114 089 01 Svidník, Slovakia

tel.: +421/54/7862 111 fax: +421/54/7520 904

predaj@pss-svidnik.sk www.pss-svidnik.sk

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of beverage and food industry, our company has offered its customers a wide selection of quality and reliable equipment. At the same time it is continually expanding the range of its products to offer the customers new and effective solutions.

The company develops and produces equipment that enables the decoction and infusion beer brewing method, so a customer gets the possibility to produce

different kinds of beer according to his ideas.

The equipment ensuring a perfect beer fermentation and maturation also belongs to the range of the offered products.

PSS SVIDNÍK, a. s. develops its own tank management system that is an assurance of the trouble-free storing and sequential serving of beer. The company thus successfully produces and distributes above mentioned equipment to many countries

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all around the world.

You can find our products in many operations and gastronomic facilities not only in Slovakia but often behind the borders of our country, too. They fulfill their function surely there and they contribute to production of beer with the top-quality and exceptional taste. Except the guarantee of practical use, the equipment is characterized by a modern and nice shape design and also by simple operation. Credo of the company is “Solutions for Quality and Quantity”, which represents and fully describes the main purpose and direction of the company.

In the last years, the company has been continually succeeding in improving competitiveness and productivity, in a large extent thanks to the support and confidence from the side of our customers.

Because customer satisfaction is our priority, we would like to mention high-standard and prompt warranty and post-warranty service which we provide as

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well as assistance in the installation and commissioning of our products. A machine will be installed and commissioned in accordance with pre-agreed terms and conditions. Our personnel will perform the following: › On-site machine assembly at the customer’s place of business › Installation (including electrical and piping connections) › Commissioning and first batch › Local personnel training For better operation of all products manufactured in PSS SVIDNÍK, a.s., SECTION 12 C - Customer Service has been established, which provides quality service at our customers’ place of business.

A. Warranty Repair Service (within 48 hours) During the warranty period, SECTION 12 C removes a failure emerging in our products within 48 hours. If complex repair is needed, SECTION 12 C communicates with customer and arranges the earliest possible term

for the failure removal.

B. Post Warranty Repair Service (periodic) Through post warranty repair service - periodic, we take care of our customers and the products manufactured in PSS SVIDNÍK, a.s.. Introduction of regular post warranty repair service at the customer’s place ensures a performance level of the purchased equipment without unwanted shutdowns.

SECTION 12 C recommends our customers how often this repair should be carried out and arranges an appropriate time for its implementation. This repair is inversely associated with the inspection services.

C. Inspection Service At the customer’s place, service inspection of the device set aside from production is provided. Authorized service technician from SECTION 12 C draws up a report of the inspection intervention. On the basis of this report, a schedule of repairs and a list of worn out spare parts are prepared.

D. Standard Repair Ser31

vice (unplanned) At the customer’s initiative (after the problem is specified), intervention of a service technician of PSS SVIDNÍK, a.s. follows.

Since we care about engaging with our regular customers continuously but also about encountering and gaining new customers, we therefore participate in exhibitions every year, where we kindly welcome

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everyone and present our machines to everybody with pleasure. At the Drinktec 2013 exhibition, where we are kindly inviting you to visit our stand Nr. 337/ hall B2, we are going to introduce you three unique products from our wide range.

Brew house EUROTECH Classic 12 HL is a compact, universal stainless steel system for brewing all types of beer, from light to lager. The brewery assembly consists of two main vessels, a frame, staircase, service platform, railing, control panel, wort cooler as well as mash, wort and hot water pumps, a mash agitator and rake arms. The different technological parts of the brewery are linked by stainless steel piping and all the necessary valves, servo drives, ow meters, safety valves, sight glasses, lighting, etc. are included.

The system enables both infusion and decoction brewing methods and is intended for more demanding customers with an adequate initial budget.

The system adds a lot of joy and never-ending creativity to your beer making. The brew house can be obtained according to customer requirements in a stainless steel, copper or combinated stainless steel-copper finish.

Fermentation tank 12

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HL is a vertical, tapered cylindrical vessel serving the beer fermentation and maturation processes. The tank has independent cooling zones and is fitted with adjustable legs.

Team of PSS SVIDNĂ?K, a.s. is looking forward to welcome you at our stand, so feel free to come and visit us!

FOOD GRADE HOSES

SENZA FTALATI - PHTHALATES FREE

Let it Flow.

Industrie Plastiche Lombarde Spa Via L. Da Vinci 13 C / 21023 Besozzo (VA) Tel. + 39 0332 770252 Fax +39 0332 971456 www.ipl.it Since 1975

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Key Technology Introduces the VitiSort™ Wine Grape Sorter for MOG Removal

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ey Technology introduces VitiSort™, a new sorter designed for red wine grapes.

This compact system, which combines a patent-pending mechanical MOG (material other

than grape) removal shaker and optical sorting with an integral juice recovery system, offers world-class sorting performance at a unique level of affordability. As the lowest cost optical sorting system on the

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market, VitiSort helps wineries improve their product quality while redirecting labor to other tasks.

Ideal for wineries producing 5,000 to 50,000 cases per year, VitiSort sorts up to 5 tons (4.5

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metric tons) of red grapes per hour. The system removes any unwanted objects such as insects, skins, raisins, shot berries, stem jacks, petioles, leaves, and other MOG from the product flow, which enables the winery to better control the quality of must going to their fermentation tanks.

Key conducted several successful full-season field trials with wineries in various growing regions in North America, Europe, and Australia to verify the effectiveness of VitiSort. Pepper Bridge Winery and Chateau Ste. Michelle are among the wineries that have used VitiSort for more than one vintage.

“With its MOG shaker and optical sorter combined, VitiSort is very effective at improving the quality of our must.

If it’s not removed, MOG will release a bitterness – a harsh tannin – to the wine. Removing the non-grape attributes like this will improve the quality of our wine,” said Jean-François Pellet, Winemaker at Pepper Bridge Winery.

“Thanks to this system, we’re able to receive, sort, and crush 3 12 tons of grapes per hour with only four workers.

One is overseeing the operation, one is feeding product to the system, and two are sorting out leaves before the destemmer. It’s hard to say how many people we would need without VitiSort – maybe 15 or 20, I’m not sure – but it’s virtually impossible to achieve this high level of MOG removal at the volume we’re doing with manual labor.”

Ray McKee, the Red Winemaker for Chateau Ste. Michelle added, “With Key’s VitiSort, we’re removing 99.9 percent of the MOG while sorting 4 to 5 tons of grapes per hour with two and a half workers.

The effectiveness of the technology allows us to use machine-picked grapes and put only berries and pure juice into fermentation. It gives us exceptional quality control to end up with a very rich and dense wine that doesn’t have the tannin from green stems and leaves.”

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The stainless steel VitiSort is compact and mobile, designed to easily roll into position under the destemmer so fruit automatically flows from one machine to the other. The two-stage VitiSort features a mechanical MOG removal system followed by an optical sorter.

First, a vibratory conveyor gently shakes the grapes to separate MOG, which falls through uniquely designed slots in the shaker’s screen, along with juices. MOG is accumulated on a sloped surface for easy disposal, while the juices are recovered for reintroduction to the must.

Singulated grapes freefall from the end of the vibratory conveyor into the sorter, presenting a “sheet” of product that allows a camera to inspect each grape. A specially designed drip tray keeps juice out of the camera line-of-sight. The sorter quickly analyses the images, comparing each object to previously defined accept/reject standards. When unwanted objects are identified, the sorter activates

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the ejector system, which is made up of a series of air jets that span the width of the system.

While still air-borne, the air jets pinpoint MOG to reject and remove it from the product stream.

Grapes are discharged from the sorter into a trough or screw conveyor for delivery to the fermentation tank. “The MOG shaker is very effective at removing insects and shot berries, which reduces the load on the optical sorter and improves its performance. The optical sorter takes out stem jacks and other MOG,” added Pellet. “It’s a very simple, gravity-fed system. Since it has no belts, it’s easy to use, easy to clean, and easy to maintain.”

Compared to sorters that feature horizontal belts to inspect product on a horizontal plane, Key’s VitiSort inspects product on a vertical plane to dramatically simplify the operation while achieving the same results.

VitiSort offers a smaller footprint, improved sanitation with the elimination of belts, gentle handling with fewer tran-

sitions, and a new level of affordability.

Compared to manual inspection, VitiSort improves the consistency of MOG removal to better control the quality of the must going to fermentation tanks, while reducing labor costs. VitiSort can do the work of 8 to 12 people or more. The yield loss associated with VitiSort is only 2 to 4 percent, depending on the grape variety and the effectiveness of the destemmer.

Key designed ease of use into every aspect of VitiSort. A color touchscreen control panel features a graphical user interface where the winemaker can adjust the sort parameters to remove more or less MOG to meet his exact needs.

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Product settings can be stored and retrieved.

Open access to the MOG collection area eases its removal while stainless steel construction eases sanitation.

VitiSort can function alone with the destemmer or combined with Key’s Grape Receiving and Inspection Platform (GRIP) upstream of the destemmer. VitiSort builds off Key’s 65 years as an innovative designer of world-class food processing equipment and expertise in sorting and vibratory conveying. VitiSort is based on Key’s sixth generation sorting technology, which has been fieldproven at thousands of demanding food processing plants around the world.

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“The project and the experience makes the difference when the machines look the same�

Innotec Tecnologie Innovative is located in Verona (Italy) and it is specialized in the wine field.

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nnotec Tecnologie Innovative designs, manufactures and installs tailored made automatic plants for the wine field, according to any specific request of the Customer.

Innotec Tecnologie Innovative designs, manufactures and installs automatic plants made essentially in AISI 316L stainless steel.

Innotec Tecnologie Innovative designs and

manufactures and installs the electrical and electronic panels for its plants. Innotec Tecnologie Innovative designs and develops the special dedicated software used by its plant.

Innotec Tecnologie Innovative provides the assistance for the start up of the equipment Innotec Tecnologie Innovative provides the training of the Customer’s technicians 37

Innotec Tecnologie Innovative provides the after sale assistance also remotely via VPN. THE PRODUCTS: Innotec Tecnologie Innovative is the world leading company in the wine field for the following applications: A) BOTTLING LINES AREA Automatic microfiltration plants for still wine,

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sparkling wine and for the water.

Special automatic microfiltration plants to be coupled with bottling lines working 24 hours/ day Automatic CIP plants to perform the cleaning of the microfiltration plant, of the bottling line.

Special applications for the water saving and its recovery Automatic heat exchanger units for the temperature conditioning of the wine and for the generation of warm and hot water with special applications for the calories saving and their recovery.

Automatic system for the high precision proportional dosing of arabic gum into the wine Automatic system for the high precision proportional dosing of concentrated must into the wine Automatic DEOX unit for the decrease of the 02 level into the wine

Automatic DEOX unit for proportional dosing in line of the CO2 into the wine Automatic control of the turbidity of the wine in line before the microfiltration phase Automatic systems with mobile diaphragm for the complete drainage of the pipes and to safeguards the heads and the tails of production.

Automatic system for the dosing of the SO2 into the water used by the rinser Automatic Pasteurization plants for the wine B) WINERY AREA Automatic system for

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the control of the fermenting temperatures and of the most important parameters Automatic CIP plants to perform the cleaning of the wine storage tanks.

System for the solubilization of the additive in powder and for their proportional dosing into the wine Automatic systems with mobile diaphragm for the complete drainage of the pipes.

RECOWATER system for the recovery of the water from the sewage treatment plants Automatic unit FILINTEST to check the filterability of the wine

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INDUSTRIE FRACCHIOLLA: stainless steel tanks of any capacity

Foreground from the left Franco Fracchiolla (CEO) Rocco Fracchiolla (Sales Director) - Costantino Fracchiolla (Technical Director).

Industrie Fracchiolla is the international leader in design, production and installation of stainless steel tanks

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NDUSTRIE FRACCHIOLLA SPA, certified ISO 9001, is a leader company on the international

market, specialized in the design, production and installation of stainless steel tanks of any capacity . Tanks can be 40

realized in our workshop and on site ( by the Customer), for FOOD, CHEMICAL AND PHARMA industry.

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Storage and process tanks.

Beer fermenters ; crystallizers; dissolvers; mixing tanks (with agitator), heated and cooled of any capacity for daughy, liquids, semi-liquids, powdery products.

Since over 40 years, passion, internationality, solidity and research are the pillars on which the company builds its own successes.

Seriously organized, Industrie Fracchiolla can rely on: ü a workforce com-

Tanks with a capacity of 1164 ltr for liquer. Destination: Senegal

Beer Fermenters. Destination Russia.

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posed of 110 employees; ❱ an industrial building based on 20.000 m²; ü a fleet composed of 40 vehicles and 4 cranes; ❱ a wide range of technologically advanced machinery.

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The company is managed by three brothers, with the cooperation of their sons, strongly motivated to continue and grow the family business.

Modern manufacturing techniques, attention to details, reliability of products , competitive prices, punctuality in the delivery of orders supported by professional and timely technical support are some of the factors that made the “INDUSTRIE FRACCHIOLLA SPA� an international leader company continuously increasing their exports.

Turnkey Winery. Design, manufacturing and installation of: Grape receiving plant, wine press area, storage, vinification and refrigeration of must/wines.

Autoclaves for sparkling wines, capacity of 15.000 ltr in SS 304, with a working pressure of + 6,0 Bar.

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80.000 prodotti a magazzino

pulizia e scorrevolezza

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Inline measurement of cold wort Process analysis in breweries

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hile in the brewhouse of a brewery the wort is produced from malt, water and hops, the preparation of the wort for the following fermentation is performed in the downstream fermenting room. In order to avoid building beerspoiling microorganisms, the hot wort must

achieve the pitching temperature as soon as possible. Typically, the hot wort will be cooled down to 7 to 9°C so that the yeast can ferment efficiently. Most of the breweries use closed cooling systems.

A plate heat exchanger (plate cooler) consisting of thin, closely spaced metal plates ensures the rapid cooling. They

Immersion type sensor and controller of the inline measuring system “LiquiSonic® Plato“

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are alternatively passed through wort and cooling water. This process causes a cold break with tiny particles in the first plain wort. The turbidity has an influence on the velocity of fermentation and maturation, because particles attach themselves to the yeast cells that become smeared.

Repeated use of yeast, the cold break will be

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removed to avoid an increasing smearing. In addition, the velocity of fermentation depends on the oxygen content in the wort. The ventilation of the cold wort for increasing yeast occurs only once during the entire beer production with a targeted oxidation. Sterile air is atomized finely and mixed with cold wort in a turbulent manner. The oxygen consumption is caused by the yeast and does not influence the wort quality.

When the cold wort leaves the cooling chamber, the actual beer production with fermentation, maturation and filtration is taking place.

Before starting this process, an inline measurement of cold wort concentration is offered for ensuring process safety and optimal wort quality.

In addition, the inline measurement provides a reliable wort-water-separation in case of rinsing processes. In order to cope with these tasks, the Colbitzer Heidebrauerei decided to use the inline measuring

system called LiquiSonic® Plato manufactured by the company SensoTech.

In this case, an immersion type sensor with Varivent connection was installed after the cooler directly in a DN50 pipe by meeting the requirements of hygienic and bypass-free installation. (picture 1) “Before mixing the wort with yeast („pitching“), it is important to check the original gravity content again due to quality reasons. If this is ensured, the beer production can run in the fermenting room. Additionally, valuable liter of beer can be gained by detecting an overdosing,

LiquiSonic® Plato measuring point in the cooling chamber of the Colbitzer Heidebrauerei

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explains Brew Master, Birgit Diesing. “But also the exact phase separation of first and last running is mandatory.”

The immersion type sensor of the LiquiSonic® Plato system is completely made of stainless steel and is working maintenancefree for a long period.

A special highly efficient technology provides reliable measuring values even at high contents of gas bubbles. The determination of concentration is based on the sonic velocity measurement that guarantees a precise, drift- and failure-free measurement.

With the help of a proven mathematic model, it is possible to calculate precisely the wort concentration resulting from the value of sonic velocity. The controller included in the system performs the calculation.

Controller and sensor are connected via a bus cable, whereas the controller can handle up to four sensors and so four measuring points can be connected. Further inline measurements of

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Immersion type sensor and controller of the inline measuring system “LiquiSonic® Plato“

original gravity are possible, for example, at the lauter tun, wort boiler, filter or filler. (picture 2) The controller visualizes the measuring data and is used for making settings and configurations done by the user. The TFT color display with high contrast enables an intuitive and clearly structured menu navigation.

Calibration can also be performed, even by remote access to the controller via modem or Internet. This remote access option allows the user to monitor and configure the system from everywhere.

The controller can manage up to 256 types of beer with the appropriate calculation models.

For each type of beer, it is possible to define a tolerance range with displaying an alarm in case of exceeding the limits.

When connecting the controller to the PCS, measures can be taken afterwards.

Process trends can be monitored with the trend view provided by the device. It is connected to data log that stores up to 15,000 datasets.

Therefore, processes and measuring values are documented traceably and can be analyzed 46

afterwards. The Colbitzer Heidebrauerei installed a controller with a stainless steel housing.

“Not only the high measuring accuracy of ± 0.05 °Pl and the reliability of LiquiSonic® Plato convinced us, but also the user friendliness. After installation of the sensor, the controller showed immediately the actual wort concentration. We are so satisfied that we decided to install further measuring points, for example, at the filler for monitoring and controlling the phase separation“, emphasizes Birgit Diesing.

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WORLDWIDE INNOVATION

CONTROL IN-LINE OF THE QUALITY OF ALL YOUR BOTTLED DRINKS BEFORE GOING TO THE MARKET AND ENSURING SHELF LIFE

With PCS It is possible to measure for the first time the final quality of your drinks in all your bottles and not only in an statistical way with lab instruments.

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n the beverage industry is really important to measure the internal pressure of bottles.

In Carbonated drinks, soft drinks, beer, sparkling wines and Spumante wines, the internal pressure must be checked in order to ensure the final quality of the product and to reduce product returns.

In case of sparkling wines, controlling CO ² is essential to meet the appellation of origin requirements. It is also

important to control the presence of nitrogen in products with under pressure and the vacuum in products like pasteurized fruit juices .

Until now, these controls were made on glass bottles (sparkling wines or Spumante wines) with laboratory instruments. However, this method controlled only few units (it didn’t analyze all the bottles, and therefore there was no certainty about the quality of other bottles) and it was destructive ( the 47

analyzed bottle couldn’t be marketed).

Glass bottles closed with a crown cap (beer) were analyzed with acoustic systems.

However, there was a high percentage of false rejects influenced by variations of caps and bottles.

Plastic bottles were analyzed with a squeezer system, expensive and unhygienic.

Today we have PCS. It measures the pressure directly on the bottling line, for every single

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bottle, without contact, in a non invasive way.

The detection is made by using a patented system based on laser spectroscopy which allows to detect the exact container internal pressure.

PCS is able to measure the pressure (Carbonated product, such as soft drinks, beer, sparkling wine‌), the dosing of nitrogen (still water, tea, ‌), pasteurized products such as: juice, jams, tomato sauce, etc‌ It is also able to make sure that sparkling wines go to the market with an homogeneous pressure go to the market with an homogeneous pressure and control the good capping and that they accomplish the legal requirements. For still wines it controls if the capper makes the correct vacuum and avoids spillovers after some time.

PCS is able to ensure product shelf life: it is

able to determine the closure tightness, absence of microholes, leaks, vacuum presence (for example in the case of pasteurized products) and if nitrogen has been correctly added.

PCS is able to work independently of the type, material and color of the cap or bottle,

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with the maximum hygiene because of not having contact with the container.

When you decide to place it into your lines, an advantage is that it can be installed on the existing conveyors of your lines, without the need of any changes in your lines.

This innovative system assures the reduction of customer complaints or returns. Ensuring the quality of the product, it guarantees a result: a saving for the company and a better placement in the market.

FT SYSTEM has also a division for laboratory instruments, which produces equipment able to measure the content of CO2 and O2 in every kind of transparent or semi-transparent containers, by using the same patented spectroscopy laser, in a non invasive and non destructive manner.

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The new generation of a high-capacity packaging system:

Packaging: optimal and sustainable

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o reliably protect palletised beverage products against transport stress, dirt, moisture and tampering, the BEUMER Group, based in Beckum, Germany, offers the BEUMER stretch hood, a high-capacity packaging system, which pulls a stretch hood over the palletised beverage products. Leading companies such as Logistic provider Fiege uses the BEUMER stretch hood to provide pallet loads of branded spirits with more efficient and flexible packaging.

The BEUMER stretch hood i represents a new generation in the market: developed especially for sustainable operating mode, which can be evaluated systematically

by BEUMER, using a validation system.

For decades the topic of product protection when transporting and storing palletised prod49

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sumption. Furthermore, customer surveys showed that the pallet base should be free of film, that the film had to protect the load during transport and against theft, and that it had to be transparent enough to ensure accurate barcode reading.

For this reason, shrink hooding was dismissed as a potential packaging solution, as the shrink hood covers the pallet base and becomes milky in appearance due to the shrinking process.

In addition, available wrapping technologies fell short of Fiege’s requirements, as traditional stretch wrapping involves high film consumption. Now a packaging system consisting of the BEUMER ment since its introduc- tics provider needed to stretch hood and the tion. Leading companies replace the legacy wrap- upstream and downping system with a new stream roller conveyors such as the contract is used. The system logistics provider Fiege end-of-line packaging packages up to 1,000 system. use this stretch hoodThe end-of-line packag- palletised load units per ing system to meet the increasing requirements ing system would need day. for transport packaging. to package palletised Technology that gets load units of different the job done heights and contours High requirements The randomly palletised to eliminate presortfor the packaging beverage boxes are coning, film changes and In Bocholt, the Fiege veyed to the end-of-line Group headquartered in unnecessary film conuct for companies in the beverage industry has become increasingly important. That is why BEUMER introduced an effective solution at the end of the 1980s, the BEUMER stretch hood, a high performance packaging machine that has undergone constant develop-

Greven, North RhineWestphalia, stores branded spirits for distilleries. Before being dispatched, these products are placed on a pallet and packaged in protective film. Since conventional pallet wrapping systems failed to satisfy increasing requirements, the logis-

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packaging system. The stack height is accurately recorded by photocells.

The previously crimped film is sealed and cut to the length required for the stacking height.

The palletised load unit to be packed can have a height of up to 2,400 millimetres. The base surface of the pallet is between 700 by 700 and 1,450 by 1,250 millimetres. After sealing and cutting, the film hood is pulled open horizontally. The BEUMER stretch hood then lowers the edges of the film hood. This process is defined as biaxial stretching, as the film is stretched both in horizontal and vertical axes.

As soon as the packaging system releases the film, the film contracts again and is placed on the palletised load unit to protect and stabilise it. It is possible to pack the palletised load unit both for high-bay storage systems - the pallet base is open for the forks of the fork-lift truck - and with understretch. During the understretch process, the film is pulled over

the package base. The palletised load unit is then guided to the shipping area by using roller conveyors. This way it is possible to package up to 150 palletised load units per hour. The smooth and hole-free film surface ensures high visibility of the packed beverages. The film reliably protects the pallets from dirt, spillage and transport stress.

And barcode labelling is 52

quickly and consistently recognisable.

The future of stretch hood technology BEUMER constantly improves the stretch hood film and the pallet end-of-line packaging method. With the BEUMER stretch hood i packaging system, the intralogistics specialist has introduced a new generation of this packaging system to the mar-

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is to combine product performance and a sense of responsibility for man and the environment and thereby set a new standard for quality,” explains Dr. Christoph Beumer, chairman and CEO of the BEUMER Group.

In order to achieve this, the company group obligated itself to evaluate its products comprehensively on three levels: economics, ecology and social responsibility. The BSI is a points system that records the sustainability of products with regard to these three levels. “Economic performance, market presence, financial chances and risks are known parameters. Our prodSustainability ucts will only become is measurable economically sustainTo find a clear answer able, when we tailor to the question “How them and the corresustainable is a system really?”, the BEUMER sponding production processes to long-term Group developed a customer use,” says Dr. validation system, the BEUMER Sustainabil- Beumer. Previously, the total cost of ownership ity Index (BSI), which (TCO) was the focus of experts use continuously and systematically business activities. Susto measure the sustain- tainability was defined solely from the ecologiability of both new technologies and exist- cal perspective. “For us, ing solutions. “Our goal it is about incorporating ket and made sustainability a priority when developing the BEUMER stretch hood i. For comparison: its predecessors were capable of handling a minimum film thickness of 60 µm – the BEUMER stretch hood i can handle film that is 40 µm thick. This flexibility significantly reduces consumption costs while helping to reduce environmental impact. Energy consumption is reduced by 12.5 % and compressedair consumption by 53 %, compared to the two previous models. An intuitive human-machine interface simplifies machine operation.

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ecological social aspects.

Therefore, we follow a total value of ownership (TVO) approach.

That means we see each product as a whole, not just the costs.”

Aiming for the top To evaluate sustainability with the BSI, each of the three levels is divided into five categories. For example, this includes “Efficiency and Effectiveness”, “Service Life”, “Production-Related Resource Consumption” and “Training and Education Standards”. These categories are evaluated with up to five points.

The sum results in a classification of “excellent”, “very good”, or “needs improvement”.

If a product is classified as needing improvement, BEUMER puts it through a re-engineering process. With the BEUMER stretch hood i, the Beckum-based intralogistics specialist offers a system with a sustainability index of “excellent” and, as a consequence, the highest classification of sustainability.

Drink

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CHILLED NFC JUICES: THE BERTUZZI APPROACH

he market of fruit juice is developing quite rapidly  and the share of NFC juices is considerably increasing because of their high quality. In Europe and the US (but also in whole world) 100% juice (not from concentrate) category is showing a strong growth potential.

Of particular importance, in this sector, are the chilled juice, fruit juices that are prepared directly from the fresh fruit and then are just chilled and filled or slightly pasteurized and chilled in order to retain all organolectic characteristics.

The majority of the chilled juice found in the shops  shelfs is based on orange but other varieties like pineapple, grapefruit, carrots as well as blends (orange-carrot, orange-pineapple, carrot-lemon-pineapple etc.) are becoming more and more popular.

The main hints for the design of a plant pro-

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a company of MAZZONI LB

BERTUZZI FOOD PROCESSING Srl, founded in 1936, is one of the major world players in the design and supply of machines and complete plants to transform any type of vegetable and fruit into juices, concentrates, baby food, jams, readymade drinks etc.

BERTUZZI FOOD PROCESSING Srl, fondée en 1936, est l'un des principaux acteurs mondiaux dans la conception et la fourniture de machines et d'installations complètes pour la transformation de tout type de végétales et de fruits en jus, concentrés, aliments pour bébé, confitures, boissons prêtes à l'emploi, etc.

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www.bertuzzi.it

Drink

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cessing fresh fruit into chilled juices are: üOptimization of flow of fruit/juice üOptimization of characteristics of process equipment üOptimization of processing cycles in order to: 1. Decrease processing times 2. Minimize oxidation of the juice 3. Keep high organolectic characteristics üOptimize CIP system to control the microbiology of the juice.

Some of the machines used for the application are dedicated for a certain type of fruit, for istance: üDedicated citrus juice extractors (orange, lemons, grapefruit), in order

to minimize the essential oil content in the juice and assure a good control of the pulp. üDeshellers and dedicated presses for pomegranate to produce cloudy or clear juice which importance is considerably increasing for the beneficial health characteristics. üDedicated pineapple juicing in order to obtain high quality juice only from the edible part of the fruit without contamination with the peel.

These are some examples but few.

Extractors for juice/ puree can be provided for apples, carrots, pears, passion fruit, banana, beets, mango, spinach, asparagus, berries, hawthorns, guava etc. The

obtained juice is immediately (blended or not) slightly pasteurized (65-70°C) and chilled before filling. All these examples of equipment have been designed, built and put in operation by Bertuzzi Food Processing Srl, an Italian Company that operates in this field since 1936 and that supplies plants and machines to process fruit and vegetables to produce juice, concentrates, baby food, jam, readymade drinks etc…

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FAVINI CRUSH The first and only range of ecological paper made from a variety of organic materials: Corn, citrus fruit, kiwi fruit, olives, almonds, hazelnuts and coffee beans all become extraordinary paper in unique and high fashion colours inspired by nature

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RUSH is the a new paper dedicated to the packaging industry produced by Favini.

CRUSH stands apart from the market as being the first and only range paper made with byproducts from organic products replacing as much as 15% of traditional wood pulps.

to transform process residues from corn, citrus and kiwi fruits, olives, almonds, hazelnuts and coffee beans into extraordinary paper in high fashion colours inspired by nature – and each with a distinct touch created by the differences between the types of material.

CRUSH brings new life After hundreds of hours to residues from organic of research and fine tun- products that would noring, Favini has managed mally be processed as fill58

ers in animal food and fertilizers or simply dumped in landfill. Using Favini’s unique patented capabilities these by-products are reborn as a new raw material for making high quality paper. At a time of increasing resource scarcity, using these materials relieves pressure on forest resources and gives them an extended life of up to five time - this being the typical number of times a high quality paper is recycled.

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In line with Favini’s commitment to support the environment, this new paper is FSC certified, made with 100% green energy (the electricity is generated in Favini ’s own hydroelectric plant) and contains 30% post-consumer recycled fibre.

simple things well - optimal levels of performance in printing and other processes, making CRUSH ideal for various applications - shopping bags, labels, packaging, and any variety of creative communications.

CRUSH comes in seven colors associated with each of the seven raw Development of this new range of ecologimaterials: Corn, Citrus, Kiwi, Olive, Almond, cal paper is the natural Hazelnut and Coffee. progression of Favini’s There are 5 grammages know how from the optimised for packagproduction of Shiro Alga Carta, the patented ing – 100, 120, 200, 250, paper that Favini manu- 350. The production process and the product factures using the excess seaweed growing in are protected by Europeendangered lagoon envi- an patent. In addition to the items offered in the ronments. range, Favini is ready to For brand owners, pack- collaborate with anybody who wishes to create a aging a product using CRUSH provides a new paper from their unusual approach to the increas- materials. ingly eco sensitive conThe success of CRUSH sumer, with a special story combining with an has led to important sales developments in on trend fashion pallet and a set of papers with 25 countries, including South Korea, the UK, unique touch. For sophisticated and luxurious Russia and China. Inpackaging, CRUSH gives deed, CRUSH is not just a highly ecological paper, real stand out power. but also a product that ensures optimal levels Rest assured that of print quality at comCRUSH also does the 59

petitive prices, which has drawn the interest of a number of prestigious brands. One such example is I Coloniali, which is using CRUSH for the packaging of its latest product line to enhance product value and demonstrate the brand’s commitment to the environment.

CRUSH has set the benchmark for ecofriendly paper. At the heart of its innovation is the use of agro-industrial waste, which replaces up to 15% of the cellulose derived from trees. After hundreds of hours of research and fine tuning, Favini has managed to transform byproducts of corn, citrus fruits, kiwi fruit, olives, almonds, hazelnuts and coffee beans into high quality paper.

In line with Favini’s commitment to protecting the environment, this new paper is FSC certified, manufactured using entirely self-generated green energy, and contains 30% post-use recycled fiber. Its carbon footprint is 20% less than equivalent Favini papers.

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IRPLAST PRESENTS MAJOR MARKET INNOVATIONS

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he Group from Florence, Italy, (www.irplast.it), a European leader in the production of printed adhesive tapes, labels and bi-oriented polypropylene film, presents its major market innovations. They represents Company’s latest results of major investments in Research and Development. Environmental sustainability, innovation and quality/price ratio are what mark these new solutions destined to revolutionize the pack-

aging market.

AIRTAPETM: latest generation adhesive tape characterized by a thickness of only 15 microns (market standard 25-28µm). Ideal for multi-sector packaging, it offers numerous advantages: it is ecological (100% recyclable, with lower CO2 emission, reduction in raw material consumption), economical (lower storage and transport costs) and high performance (optimal adhesion, UV-ray resistant, silent and easy in use). Application:

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cartons, multi sector packaging. Main plus: Economical › 40% saving due to reduction in raw material consumption › reduction in “eco-taxes” (e.g. Conai) › reduced transport costs – greater quantity and value of goods at comparable weight and volume. Considering a standard pallet consisting of 60 boxes each containing 36rolls of 50mmx66m (28µm), 386kg correspond to 52,000 linear metres

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more, i.e. 576 rolls of 50mm x 90m (15µm) around 40% more.

Reduced CO2 emissions in the disposal phase too: 1kg of Polypropylene produces 6kg of Ecological CO2 during disposal, › significant reduction in therefore to dispose of packaging weight 10kg of adhesive tape › reduced CO2 emission 24kg of CO2 less are to produce film and re- produced. duction in raw material › recyclable consumption › The average (40%) Efficient CO2 emissions per kg › possibility of longer rolls at comparable remains the same, but in absolute figures, and weight and diameter taking into in consider- fewer changes and reation only the phase to duced storage space produce Polypropylene Efficacious › optimum adhesion and granules, the carbon footprint measures grip on cardboard: the greater adhesion and around 1.7kg of CO2 per kg of Polypropylene reduced thickness make the presence of the tape produced, hence the estimated savings from almost imperceptible, 1 ton of PP are 680kg. making it become “one” 61

with the cardboard › UV-ray resistant (acrylic for manual use) › low noise unwinding (acrylic for manual use) › easier to use (hot melt rolls) Secure › difficult to remove from cardboard › length guaranteed POLY+TM: thicker adhesive tape (35µm), with a matt finish that guarantees optimum tack and high adhesion.

Suitable for universal use, it is UV-ray resistant. Easy printing both inside (sandwich) and outside. Application: closing cartons/multisector wrapping packaging. Main plus:

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› matt appearance, “synthetic paper” effect › higher thickness 35µ › noise unwinded › optimum tack and peel adhesion › solvent-free adhesive › easy printing both inside (sandwich) and outside › excellent durability and UV-ray resistance › chlorine-free support › suitable for a wide range of uses › easy-tear › length guaranteed MICRON19TM latest generation polypropylene film only 19µm thick (market standard 30µm-35µm). Perfect for packaging labels in the beverage, food, and detergent sectors, it is high performance and can guarantee efficiency on bottling lines work-

ing on up to 48,000 bott/h and above.

Application: packaging sector for beverage, food, detergent and toiletry sectors, and wraparound labels in general.

Main plus:

Economical › 50% saving due to reduction in material used › reduced transport costs – greater quantity and value of goods at comparable weight and volume Ecological › significant reduction in packaging weight › reduced CO2 emission to produce film and reduction of raw materials the average (40%) CO2 emissions that per kg remains the same, but in absolute figures, and taking into in consideration only the phase

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to produce Polypropylene granules, the carbon footprint measures around 1.7kg of CO2 per kg of Polypropylene produced, hence the estimated CO2 savings from 1 ton of PP are 680kg.

Reduced CO2 emissions in the disposal phase too: 1kg of Polypropylene produces 6kg of CO2 during disposal, therefore to dispose of 10kg of adhesive tape 24kg of CO2 less are produced. › reduction in the impact of transport: greater quantity of goods sent for the same volume › recyclable product Efficient › optimum performance on machines › greater efficiency on machines, with a smaller number of reel changes › high yield

SISTEMI DI PESATURA

E TERMINALI SU MISURA iL & eS 10

Applicazioni di pesatura e conteggio pezzi

EHEDG-conform

Bizerba Interactive

iS 50

Terminale industriale iS 50 Che si tratti di conteggio pezzi, di dosaggio automatico oppure semplicemente di pesare, il terminale iS50 garantisce la completa affidabilità di processo. Pesatura e controllo di processo con un unico dispositivo.

Sistema di pesatura iL professional SPM Il sistema iL professional SPM é ergonomico e progettato secondo i criteri di European Hygienic Engineering and Design Group (EHEDG). Facile da pulire, i suoi componenti essenziali sono realizzati con materiali di alta qualità.

www.bizerba.com

Gamma Industria: Massime prestazioni e ampia gamma di modelli ed esecuzioni.

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UPAKOVKA 2014 Moscow 28-31 January 2014 EDITORIAL POSTVIEW

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uropool was present at the UpakovkaUpakItalia 2014 with its proposals for Engineering, Handling and Automation. Europool is an engineering company with more than 20 years of experience in the study, management and realization of bottling plants.

We mainly deal in the following fields: beer, beverage and water, milk and dairy products, wine and spirits and food. Our equipments can handle all type of containers: PET and glass bottles, cans, bricks and secondary ones such as shrinks, cartons, crates, pallets etc.. for speeds from 5.000 up to 50.000 bph.

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Our scope of supply is focused on: Feasibility study Engineering service Conveyors and automation Dryers, warmers, coolers and pasteurizers Upgrading and relocation of existing bottling plants Turnkey services After sales services

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BEMA WINS THE QUARTER-PALLETS CHALLENGE

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ILKWORM, the flagship brand of BEMA’s industrial automation, has been at the forefront of the stretch wrapping and pallet conditioning evolution since its introduction in 2004. The SILKWORM product portfolio and range is well known by its customers for combining complete flexibility with high-quality stretch wrap and pallet conditioning at high production speeds, all while preserving product integrity, efficiency and safety.

Now BEMA has once again collected and won the latest challenge of the target market: the successful management of the quarter-pallets and mixed products.

Spumador S.p.A. (Refresco), the leading Italian producer of carbonated and noncarbonated soft drinks with 5 factories and 22 production lines

has recently taken successful delivery of an integrated system that simultaneously manages Euro pallets, Euro half pallets, quarter-pallets handling open trays with single loose bottles, either coming from the existing production lines or open trays with bot65

tles of mixed products manually loaded from an off-line multiple conveying system.

The system includes a SILKWORM TURBO (capacity up to 160 pallets/hour) with dustproof top cover applicator for the stretch wrap and conditioning of

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quarter-pallets and Euro half pallets as well as a station for the coupling of four quarter-pallets or two half pallets. This versatile system also includes a station for the positioning of the grouped pallets onto a mother pallet along with

a SILKWORM LS system with a capacity of up to 60 Euro pallet couplings per hour for the optimal pallet conditioning of the final product.

In a few words: speed, quality and flexibility, all contained in a compact layout having a minimal

footprint. BEMA presented this same kind of innovative system at the drinktec, the world’s leading trade fair for the beverage and liquid food industry which runned last year from September 16th thru the 20th in Munich, Germany.

P.E.T. ENGINEERING THE oNE-SToP-SHoP IN THE dESIGN ANd INdUSTRIALIzATIoN of PET CoNTAINERS fRoM THE PRojECT To ITS INdUSTRIALIzATIoN

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ounded in 1999, P.E.T. Engineering has achieved, in little over 10 years, a leading position in the design and industrialization of PET containers that are a synonym for design, industrialization, innovation, and “made in Italy”.

Thanks to its new concept for service and

customer satisfaction, P.E.T. Engineering is a one-stop-shop able to go from design to completed packaging in a single solution.

All projects are designed and developed to the highest quality standards following a certified (ISO 9001) and integrated quality process. In this process there are five 66

basic steps: design, prototyping, R & D and extensive laboratory testing, the production of blow molds, and assistance and training on-site on the machinery of beverage manufacturers.

To support customers in their eco-friendly development, P.E.T. Engineering has established a business unit, comprised

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of specialized professionals, that are in charge of assisting companies maintain the efficiency of their production machines for longer and helping them reduce costs in terms of energy consumption, raw materials and maintenance thanks to the upgrading of old blowing machines, the neck finish conversion and the restyling of their moulds.

Thanks to its multidisciplinary logic in which designers, engineers and researchers collaborate to provide added value, guaranteeing the best service possible and the ability to compete at the highest levels on domestic and international markets, P.E.T. Engineering has become a unique intermediary for all needs related to beverage packaging. Among the exclusive beverage brands that have entrusted their projects to P.E.T. Engineering are PepsiCo, Nestlé Waters, Nestlè Vera, Sanpellegrino, Levissima, S.Bernardo, Henniez, Norda, Carlsberg, Baltika, Heineken, Efes, Ab Inbev, Ferrero, Rocchetta, Acque e Terme Uliveto, Granarolo, Parmalat.

Prazdroj starts trial run of PET bottling line

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lzeňský Prazdroj has started a trial run of its new PET bottling line.

With a maximum output of 18,000 bottles per hour, the line is Plzeňský Prazdroj’s biggest one–off investment over the last five years. The value of the line and the overall technical design is approx. CZK 150 million. The company’s offer of PET–packaged beer includes the brands Velkopopovický Kozel, Primus and Klasik.

Last months saw more than thirty trucks bringing in components for the new line and Prazdroj’s central packaging hall bustling with preparations for the installation. The so far unbuilt area of the complex was used for civil modifications and utility connections, including water and other process fluid distribution systems, beer piping and a number of technical sundries, the finishing touches to an investment of about 150 67

million Czech Crowns. „We have our consumers at heart, and want to ensure we meet their needs. In response to their changing preferences and growing demand for convenient packaging, we are putting into operation a new plastic packaging line as part of our long–term investments in the development of our business.

Our brewmasters make traditional Czech beers, and our goal is to sustainably offer consumers the highest quality of both our traditional products and the new packaging they come in. Our consumers deserve the best beer experience, and we are committed to delivering it to them,“ says Douglas Brodman, Plzeňský Prazdroj’s CEO.

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Ardagh’s new lightweight bottle is an important step in Beck’s environmental ambition Ardagh Group has developed an ultra-lightweight 275ml bottle for Beck’s and Beck’s Blue , reducing the original from 185gms to 165gms.

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rdagh Group has developed an ultra-lightweight 275ml bottle for Beck’s and Beck’s Blue , reducing the original from 185gms to 165gms.

The 11 per cent weight reduction on 130 million bottles will save 2,642 tonnes of glass, the equivalent weight of over 200 modern double decker buses.

The new lighter bottle will mean 1,940 tonnes of CO2 are removed from the manufacturing process at Ardagh’s glass plant in Nienburg, Germany, where the bottles were produced.

Ardagh’s use of advanced analytical design tools enabled the 20g per bottle weight reduc-

tion to be achieved whilst maintaining the strength of the original container. Designers were also able to provide additional value through the incorporation of a label panel, whilst retaining the outline bottle shape and neck profile of the previous design.

Fabienne Rollot, marketing director, at Beck’s Western Europe, said: “Beck’s is a pioneering brand at the forefront of independent thinking, always looking for ways to innovate.

This change is just one of the ways in which we are improving our environmental performance and making our iconic 68

green bottles even greener.”

Inge Plochaet, president, at AB InBev UK & Ireland, said: “The lighter Beck’s bottles will make a tangible contribution to this effort and represent another significant step towards realising our ambition to become the Best Beer Company in a Better World.”

technology inside

FOLD WRAPPING

BOTTLE FILLING

FLOW WRAPPING

BOTTLE FILLING

FLEX POUCH

TEA BAGGING

CAPSULE FILLING

FLEX POUCH

8-14 MAY 2014 HALLE 6 BOOTH D-31/E-57

ACMAVOLPAK, a member of the Coesia Group, is a leading business in the development and commercialization of packaging machinery and integrated packaging solutions for the Fast-Moving Consumer Goods Industry, backed by a strong technological know-how in Flexible Pouch Form-Fill-Seal, Wrapping, Flow Wrapping, Bottle Filling, Capsule Filling and Tea Bagging sectors.

ACMAVOLPAK works constantly in partnership with its customers in co-creating and producing innovative packaging lines, in order to satisfy and even exceed their expectations.

A Company of

Drink Technology Zeus marzo 2014.indd 1

www.acmavolpak.com

03/03/2014 15:06:37

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AVERY DENNISON CLEANFLAKE™ PORTFOLIO WITH ‘SWITCHABLE’ ADHESIVE ADDRESSES MAJOR RECYCLING CHALLENGE

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new Avery Dennison film and adhesive portfolio being introduced at Labelexpo 2013 has been designed to make PET recycling far more effective. With more than two billion PET containers a year failing to enter the recycling stream, finding a way to recycle them without contamination is an extremely important industry goal. Avery Dennison CleanFlake™ is a patent-pending adhesive technology that “switches off ” when submerged in a recycling bath so the label cleanly separates from the PET flakes. Although these labels adhere firmly to PET bottles or containers during use, they detach readily in a conventional recycling facility and float to the surface of the bath, allowing clean PET flakes to sink

to the bottom.

“Recycled PET (rPET) is a valuable and saleable material in its own right, but this solution is also important because recycling leads to major reductions in the amount of material going to landfill, as well as delivering significant greenhouse emission savings,”

says Eric Ide, segment manager, beer and beverage, Avery Dennison Label and Packaging Materials – Europe.

“Our new technology removes a significant barrier to effective PET recycling while offering the same quality, clarity and performance as conventional label materials.”

The CleanFlake portfolio uses a clear or white BOPP film face stock, anchored by the new switchable SR3010 adhesive.

No new conversion and dispensing procedures or equipment are required, and label quality is the same as when a conventional adhesive is used. The difference Avery Dennison CleanFlake™ (Bottleto-Bottle ) Film portfolio improves the efficiency of PET recycling process thanks to an innovative adhesive and film combination. (Photo: Avery Dennison, PR181)

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only becomes clear at the recycling plant. The pure rPET flakes created through this process are suitable for manufacturers making packaging films and shells. “Our portfolio leverages our

expertise in film and adhesives to help recyclers and the beverage industry address one of their most stubborn problems,” said Laura Clark, global beverage marketing director,

Avery Dennison Label and Packaging Materials. “We are working with beverage industry leaders to deliver a certified portfolio that meets aggressive standards for PET up-cycling.”

MOBILE BOTTLING OPERATION allows Lange Twins winery to keep more investment dollars in the family.

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angeTwins Winery, a multi-generational familyoperated wine growing and making business near Lodi, CA, grew out of a viticulture partnership between twin brothers Randy and Brad Lange. The Lange family has been involved in argriculture since the twins’ great-grandparents Johann and Maria Lange emigrated from Germany to Lodi.

“We’ve been in Lodi for quite literally more than 100 years,” says Marissa Lange, who works with cousin Kendra Lange in the company’s marketing department.

Global economy changes landscape Although running purely agricultural businesses have served several generations of the Lange family well, the newest generations

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of the family increasingly are impacted by the growing global economy. Marissa Lange explains: “It was becoming apparent that in order to allow the business to continue

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in a healthy way for the next generation, of which I am one of five of the next generation of LangeTwins to come back and work in the business, the family’s best opportunity was to vertically integrate to effectively control the product from the vine to the wine.”

Investing wisely When LangeTwins decided to venture into the winemaking business, it had to make several large equipment and resource investment

decisions. Considering winemaking a natural extension of its agricultural talents, the family decided its investment dollars were best spent on winemaking equipment. In September 2005, the family built a state-of-the art winery that would allow the company not only to make its own estate wines but also would allow LangeTwins to offer bulk wine sales, custom crush-and-juicing services, whole grape sales, and private-label wine brands.

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Trucking services in A–T Mobile Bottling Line’s (www.ATMBL. net) 48-ft bright yellow semi-tractor-trailer houses equipment from Italy, Australia and the U.S. The new mobile bottling line launched in March 2008 and serves large and small wineries in Northern CA. The A–T Mobile team believes they’ve not only created a line that bottles wine at speeds up to 100 bottles/min, they’ve also created a full-service business that allows wineries to concentrate

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on what they do best— make wine.

LangeTwins has found that mobile bottlers, such as A–T Mobile, allow the family to do exactly that. “We dominantly use mobile bottling,” says Lange. “We have taken our wines to a facility for bottling only once.”

Pumping it up The winery’s dock is optimized for use with mobile bottling lines.

“Mobile bottlers can hook up their hoses in between our tank and their mobile bottling trucks, and literally just pump wine out of our tank and into their filling tanks,”says Marissa Lange. In addition to providing the bottles, labels and corks, LangeTwins also provides additional manpower to help put the glass bottles onto a dump table.

“After the empty bottles are manually placed onto the dump table, they are pushed onto the electric uni-chains (www.unichains.com) plastic conveyor,” Davis states. “The conveyor moves the bottles to

the U.S. Bottlers (www. usbottlers.com) sparger, where each piece of glass is turned upsidedown to sparge the bottle with 99.9-percent nitrogen (N) gas, which is made from our Parker Hannifin (www.parker. com/balston) N generator [DB-5 series ].”

“Typically, wineries have dewars [filled with nitrogen] delivered to them every few days for bottling,” says Davis. “With more than 900 wineries in Northern California, the ability to generate your own nitrogen can result in savings to the wineries financially and environmentally.”

Another way A–T Mo-

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bile helps its customer wineries reduce their carbon footprints is through steam sterilization, which Davis claims uses 6 gal of water per hour versus hot water sterilization that uses 3 to 7 gal/min. The bottler’s Electro-Steam (www.electrosteam.com) LB-30 steamer sterilizer has a steam output rating of 103 lb/hour. After the bottles are sterilized and sparged, they are fed into a 24-valve, model VG 2400-36 from 4D Machine Co., (www.4dmachine.com) that lifts the bottle to start the filling process in a vacuum-like environment.

The conveyor moves the bottles from the filler to a Bertolaso (www.bertolaso.com) Delta 804 R corker, where sterilized corks are inserted into the bottle under a slight vacuum pressure. Alternately, the bottles can be capped using a Fowler/ Zalkin (www.fowlerproducts.com) CAE series 3-head capper, which can apply screw caps at speeds of up to 100 caps/min.

After the bottles are

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corked or capped, they are moved to a Robino & Galandrino (www. robinoegalandrino.it) Superbloc F8 foil applicator/spinner. Sticks of foils are loaded manually onto the foil applicator’s staging tray, where they are separated automatically, blown on top of each bottle and pressed down to the correct height. The bottles then move to the applicator’s 8-head spinner, which smooths the foil down. A conveyor then moves the bottles to an Impresstik (www. impresstik.com) 3000 VAC labeler, which applies both front and back labels.

After the bottles are labeled, they are marked at speeds up to 300 feet/min by a Markem (www.markem-imaje. com) SmartLase 130i laser coder. “Because of the bioterrorism act, we laser code every bottle that comes off our line with a Julian [bottling] date and time,” says Davis.

After the bottles are marked, they are moved to a packoff table, where they are inspect-

ed again for quality and placed back into the case. The packed cases slide down rollers to a Bell 270 hot gluer, from Wexxar Packaging Inc. (www.wexxar.com).

Squid Inc.’s (www. squidink.com) PZ Pilot Plus case printer images the side or end of the case with information such as the variety, appellation, alcohol content, and bottle date and bar-code. “We are the only mobile wine bottler to offer this service,” says Davis. “Customers said they wanted up to 3-in. of data printed on either the short-end or the long-side of the case, and we knew we had to do up to nine cases/min. Squid Ink was the only manufacturer that could help us accomplish this goal economically.”

Cases are manually palletized then robotically stretch-wrapped. “While John Forney, my bottling line manager, and I were attending Pack Expo West in Las Vegas, we came upon a robot named Leonardo, made by Italdibipack (italdibipack.sitespro.

74

com) in Italy,” says Davis. “Leonardo is a pallet/case stretch wrapper that takes a minimum amount of space to operate and does a great job. I figure our labor savings are between a quarter to half person per day. It’s even more economical, because Leonardo does a better job in less time and uses about 5 percent to10 percent less stretchwrap material consistently.”

Overall, the Lange family is very happy with its first filing run with A–T Mobile. Marissa Lange states: “We worked with John and A–T Mobile Bottling Line for one bottling run, which went very well. Certainly, we look forward to working with them more in the future. Bottling lines for wine are very sophisticated pieces of equipment, of which John can tell you much better than I, and for the foreseeable future, LangeTwins will continue to build relationships with copackers, because it’s in the best interests of both my business as well as theirs.”

FIERE - EXHIBITIONS

Выставки

china east europe

meeting • events • fairs

congressi

russia middle east • asia

семинары • china • asia • middle east • east europe SIGEP

18-22/01/2014 RIMINI Salone Internazionale gelateria, pasticceria e panificazione artigianali International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery

ISM

ALIMENTARIA

31/03-03/04/2014 BARCELLONA Fiera internazionale sull’industria alimentare International show about food industry

VINITALY

26-29/01/2014 COLONIA Salone internazionale dei prodotti dolciari International exhibition about confectionery

06-09/04/2014 VERONA Salone internazionale sui vini e i liquori e le tecnologie per produrli International exhibition on wines and liqueurs and technologies

FRUITLOGISTICA

PIZZA WORLD

05-07/02/2014 BERLINO Salone Internazionale di frutta e verdura International fair for fruit and vegetables

EUROPAIN

08-12/03/2014 PARIGI Salone Internazionale sulla tecnologia per la panificazione e la pasticceria International Show for the Bakery and Confectionery Industry

PABOGEL

23-26/03/2014 ROMA Fiera sulle attrezzature, macchine, ingredienti, formazione, arredi etc. dedicati al food ed alla ristorazione Exhibitions about raw materials, plant, furnishing and fittings for the artisan gelato, bakery, pizzerias and restaurants

07-09/04/2014 PARMA Manifestazione su prodotti, tecnologie e servizi dedicati al mondo delle pizzerie Exhbition on products, technologies and services completely dedicated to independent and chain pizzerias

SPS/IPC/DRIVES/ ITALIA

20-22/05/2014 PARMA Salone delle Tecnologie per l’Automazione Industriale Trade fair for manufacturers and suppliers in the industrial automation sector

INTERMOPRO

21-23/09/2014 DÜSSELDORF Fiere internazionali per i prodotti lattiero-caseari, alimenti surgelati, gelati, tecnologia, carne e salsiccia international trade fairs for dairy products, frozen food, ice cream, technology, meat and sausage

MACFRUT

24-26/09/2014 CESENA Mostra Intenazionale di macchinari e impianti per l’industria ortofrutticola International exhibition of machinery and equipment for the fruit and vegetable processing

CIBUS

INTERSICOP

05-08/05/2014 PARMA Salone Internazionale del prodotto alimentare International food exhibition

01-05/10/2014 MADRID International bakery, pastry and related industries show Fiera internazionale sula panificazione e la pasticceria

INTERPACK

mcT Tecnologie

08-14/05/2014 DÜSSELDORF Fiera della tecnologia per imballaggio, confezionamento, panificazione, pasticceria Technology fair for packaging, packing, bakery, pastry

12/06/2014 BOLOGNA Mostra Convegno di una giornata sulle tecnologie per l’industria alimentare One day exhibition and conference on the technologies for the food industry

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FIERE - EXHIBITIONS china

Выставки east europe

congressi meeting • events • fairs

middle east • asia

russia

семинары • china • asia • middle east • east europe IPA-SIAL

19-23/10/2014 PARIGI Fiera della tecnologia per l’industria alimentare e del packaging e del prodotto alimentare International exhibition and conference on technologies for food& beverage and food products

CIBUSTEC

EMBALLAGE

17-20/11/2014 PARIGI Salone internazionale dell’imballaggio Exhibition about packaging technology

VINITECH

21-24/10/2014 PARMA Fiera della tecnologia per l’industria alimentare e del packaging International exhibition and conference on instrumental and process analysis and laboratory technology

2-4/12/2014 BORDEAUX Fiera internazionale sulla filiera vitivinicola e sulle tecnologie per l’industria dell’imbottigliamento International exhibition for vine-growing,wine-producing and bottling industry

SAVE

SIGEP

28-29/10/2014 VERONA Mostra Convegno delle Soluzioni e Applicazioni Verticali di Automazione, Strumentazione, Sensori International exhibition for food processing

PACK EXPO

02-05/11/2014 CHICAGO Fiera internazionale delle tecnologie per l’imballaggio International Packaging Trade Fair

GULFOOD MANUFACTURING

09-11/11/2014 DUBAI Fiera della tecnologia per l’industria alimentare e del packaging International exhibition and conference on instrumental and process analysis and laboratory technology

BRAU BEVIALE

11-13/11/2014 NORIMBERGA Fiera su materie prime, tecnologie, logistica e processo per la produzione di birra e bevande Fair of raw materials, technologies, logistics for production of beer and soft drinks

17-21/01/2015 RIMINI Salone Internazionale gelateria, pasticceria e panificazione artigianali International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery

PROSWEET

01-04/02/2015 COLONIA Salone internazionale della subfornitura per l’industria dolciaria The international supplier fair for the confectionery industry

ANUGA FOODTEC

24-27/03/2015 COLONIA Salone Internazionale delle tecnologie alimentari e delle bevande International food and beverage technology exhibition

HISPACK

21-24/04/2015 BARCELLONA Manifestazione internazionale su macchine, impianti e tecnologia per il packaging International packaging exhibition 76

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FIERE - EXHIBITIONS china

Выставки east europe

congressi meeting • events • fairs

middle east • asia

russia

семинары • china • asia • middle east • east europe PULIRE

19-21/05/2015 VERONA Mostra internazionale delle produzioni e delle tecnologie per le attività dell’igiene ambientale International exhibition of products and technologies for environmental hygiene

IPACK-IMA

19-23/05/2015 MILANO Mostra Internazionale per l’industria del confezionamento International exhibition for the packaging industry

MEAT-TECH

19-23/05/2015 MILANO Fiera sulle tecnologie per il confezionamento e la lavorazione della carne Pocessing & packaging for the meat industry

SNACKEX

10-11/06/2015 Istanbul Esposizione su snack, patatine, noccioline, pistacchi, mandorle secche, savoury snacks, chips, biscotti salati, tortillas, pretzels, popcorn, crackers di riso, flips .

Event about: savoury snacks, snack nuts, potato chips, corn chips, potato sticks, peanuts, pistachios, hazelnuts and almonds, baked snacks, tortillas, pretzels, popcorn, pork rinds, rice crackers, flips, savoury biscuits.

FACKPACK

29/09-01/10/2015 NORIMBERGA Salone Internazionale su Soluzioni e tecnologie per il confezionamento Trade Fair for Packaging Solutions

ANUGA

10-14/10/2015 COLONIA Salone Internazionale delle tecnologie alimentari e delle bevande International exhibition of food and beverages

HOST

23-27/10/2015 MILANO Salone tecnologico per la panificazione e la produzione di pasta e pizza Show for Bakery and Fresh Pasta and Pizza Industry

SIMEI

Novembre 2015 MILANO Fiera internazionale sulla filiera vitivinicola e sulle tecnologie per l’industria dell’imbottigliamento International exhibition for vine-growing,wine-producing and bottling industry

IBA

12-17/09/2015 MONACO Salone Internazionale per l’ind. della panificazione e della pasticceria International fair for the bakery and confectionery industry

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FIERE - EXHIBITIONS china

east europe

meeting • events

•

Выставки

fairs

russia

congressi

middle east • asia

семинары • china • asia • middle east • east europe UPAKOVKA UPAK ITALIA

FOODEXPO

PRODEXPO

23-26/04/2014 GUANGZHOU Mostra internazionale sull’industria delle materie plastiche International exhibition on plastic and rubber industries

28-31/01/2014 MOSCA Salone Internazionale delle macchine per imballaggio International packaging machinery exhibition 10-14/02/2014 MOSCA Fera internazionale su alimenti, bevande e materie prime per alimenti International exhibition for food, beverage and food raw materials

SINO-PACK

03-05/03/2014 GUANGZHOU Fiera internazionale per il confezionamento, l’imballaggio e le bevande International fair for packaging, packing machines and beverage technology

INTERFOOD

19-21/03/2013 S. PIETROBURGO Salone Internazionale di prodotti alimentari, di bevande e ingredienti International exhibition for food beverages and ingredients

VINITALY

24-27/03/2014 CHENGDU Fiera internazionale su vini e liquori International wine & spirits show

MODERN BAKERY

23-26/04/2014 MOSCA Salone internazionale delle attrezzature per la panetteria e degli ingredienti alimentari International trade fair for bakery equipment and food ingredients

09-11/04/2014 KIEV Fiera internazionale per i produttori di alimenti e bevande International trade exhibition on food and beverage producers

CHINAPLAS

BAKERY CHINA

13-16/05/14 SHANGHAI Fiera internazionale della panificazione e dell’industria dolciaria in Cina International Trade fair for the bakery and confectionery trades in China

ROSUPAK

17-20/06/2014 MOSCA Saloni internazionali per l’imballaggio alimentare ed industriale International food and industry packaging exhibition

WORLD FOOD MOSCOW

15-18/09/2014 MOSCA Salone Internazionale dei prodotti alimentarie delle bevande International exhibition for food and drink products

AGROPRODMASH

06-10/10/2014 MOSCA Salone Intern. dei macchinari e delle attrezzature per il settore agroindustriale International trade exhibition of machinery and equipment for agroindustrial industry

WORLD FOOD UKRAINE

28-30/10/2014 KIEV Salone Internazionale dei prodotti alimentarie delle bevande International exhibition for food and drink products

PROPACK - BEVTEK China

16-18/07/2014 SHANGAI Mostra internazionale delle tecnologie per l’industria alimentare e per il confezionamento International exhibition for the food industry and for packaging technologies

INPRODMASH

09-11/09/2014 MOSCA Fiera internazionale sulle tecnologie per l’industria alimentare International specialized trade fair of equipment and technologies for food processing industry 78

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OG GY Y T E C H N O LL O

we’ve talked about...

ACMA

69

FESTO INSIDE BACK COVer

Via C. Colombo, 1 40131 Bologna - Italy

Arkema SA

Via Enrico Fermi, 36-38 20090 Assago - Milano - Italy

COVER

420 rue d’Estienne d’Orve 92705 Colombes - France

FRACCHIOLLA

AVERY DENNISON 70

Str. Prov. per Valenzano km 1,200 70010 Adelfia - Bari - Italy

Corso Italia, 2/4 21040 Origgio - Varese - Italy

FT SYSTEM

BEMA SRL

Via L. da Vinci, 117 29010 Alseno - Piacenza - Italy

65

Via Marconi, 26 42030 Viano - Reggio Emilia - Italy

GARBELLOTTO

Corso Sempione, 212 bis 21052 Busto Arsizio - Varese - Italy

Via Lago di Alleghe, 19 36015 Schio - Vicenza - Italy

49

IGUS SRL

43

Via delle Rovedine, 4 23899 Robbiate - Lecco - Italy

63

Via G. Agnesi, 172 20033 Desio - Monza & Brianza - Italy

FAVINI SPA

39

IFP PACKAGING SRL INSIDE FRONT COVER

Oelder Strasse, 40 59269 Beckum - Germany

BIZERBA

47

Viale Italia, 200 31015 Conegliano - Treviso - Italy

BERTUZZI FOOD PROOCESSING SRL 54

BEUMER GmbH & Co. KG

40

Industrie plastiche lombarde 33

58

Via Leonardo Da Vinci, 13 C 21023 Besozzo - Varese - Italy

Via Cartiera, 21 36028 Rossano Veneto - Vicenza - Italy 79

OG GY Y T E C H N O LL O

OG GY Y T E C H N O LL O

Innotec

37

SENSOTECH GMBH 44 Steinfeldstrasse, 1 39179 - Magdeburg - Barleben - Germany

Via E. Fermi, 13c 37135 Verona - Italy

IRPLAST

SIDEL

60

5

Via la Spezia 241/A 43100 - Parma - Italy

Via Salani, 45 Z.I. Limite Sull’Arno 50055 Capraia e Limite Firenze - Italy

SORDI ImpiAnti BACK CovER

KEY TECHNOLOGY INC. 34

Via Paolo Gorini, 9 26836 Montanaso Lombardo 150 Avery Street WA 99362 Walla Walla - Washington - USA Lodi - Italy

TECNOMEC SNC

MAKRO LABELLING 13

Via O. Boni 43029 Parma - Italy

Via Don Doride Bertoldi, 91 46045 Marmirolo Mantova Mantova - Italy

MINIMOTOR

VETROBALSAMO

26

WATSON MARLOW SRL

PIETRIBIASI MICHELANGELO SRL 1

57

Via Padana Superiore, 74/D 25080 Mazzano - Brescia - Italy

Via del Progresso, 12 36035 Marano Vicentino - Vicenza - Italy

ZAMBELLI

16

22

Via Nazionale, 19 - Loc. Vancimuglio 36040 Grumolo delle Abbadesse Vicenza - Italy

Via Pontaron, 30 36030 Caldogno - Vicenza - Italy

PSS SVIDNIK, A.S.

19

Via Granelli, 115 20099 Sesto San Giovanni Milano - Italy

Via E. Fermi, 5 42011 Bagnolo in Piano Reggio Emilia - Italy

PIgo srl

7

28

ZANOTTI SpA

Sovietskych Hrdinov 460/ 114

Via M.L.King, 30 46020 Pegognaga - Mantova - Italy

08901 Svidnik - Slovakia 80

8

A4 Soluzioni Food & Beverage _Festo 08/03/11 15.12 Pagina 1

Soluzioni Food & Beverage Festo, il partner qualificato lungo tutta la catena produttiva: dai processi continui a quelli in zone a contatto con gli alimenti e splash, fino al confezionamento end-line.

Tutto da un unico fornitore.

www.festo.it

Senza titolo-1 1

26/11/13 14.26