DRINK TECHNOLOGY MAGAZINES - 2014 - 2

N. 2-2014

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TECHNOLOGY

EDITRICE ZEUS - Vial Ballerini 66, 20831 - SEREGNO (MB) Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com

welcomeadv.it

The Specialist

L’efficienza energetica che serve all’industria alimentare.

Le filiere dell’industria alimentare sono fortemente energivore e impiegano grandi quantità di vapore, acqua calda ed acqua fredda. La cogenerazione rappresenta la risposta migliore alla domanda combinata di elettricità e di calore. Il Gruppo AB è in grado di offrire soluzioni “chiavi in mano” competitive nelle prestazioni, modulari nella potenza e personalizzate nelle formule di service: un unico interlocutore, per avere tutto quanto la cogenerazione sa dare.

GRUPPO AB. Il primo gruppo mondiale specialista in cogenerazione.

www.gruppoab.it

SOME THINK OPTIMAL LOAD STABILITY COSTS MORE. WE THINK DIFFERENT. At BEUMER we have a reputation for making things a little different.

Take the BEUMER stretch hood速 transport packaging system. In a sector where energy-intensive shrink hooding or stretch wrapping is the norm, the stretch hood method represents the state-of-the-art sustainable alternative. The result: better load stability, higher throughput and environmental protection, up to 10 times less film consumption and 90% energy savings.

For more information, visit: www.beumergroup.com

Are your looking for a bottling equipment?

Visit Itfoodonline.com 600.000 visits a year, 177 countries visiting, 3.428 companies, 4.000 keywords in the ďŹ rst Google pages

Do you want to be found?

Place your company in Itfoodonline.com

PLANTS FOR THE FOOD & BEVERAGE AND PACKAGING INDUSTRY

EDITRICE ZEUS Via P. Ballerini, 66 - 20831 Seregno, Italy tel. +39 0362 244.182 - 0362 244.186 - www.editricezeus.com

MAGAZINES AND MORE

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SUMMARY AKOMAG

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Recycling: bottle washing machine.

DRINK TECHNOLOGY

PSS SVIDNIK

The company focuses on the production of the brewery equipment, pressure and non-pressure vessels and meat processing machines

ZANOTTI

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Refrigeration equipment for food storage and for industrial purposes

editorial management and registered office: Via Ballerini, 66 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus

Machineries, plants and equipment for beverage industry

year I - issue n.2- May 2014

managing editor Enrico Maffizzoni

SMI

Save time with the automatic blank magazine Easy-Load

P.E. LABELLERS

Industrial labelling Machines: a 360° display of technology at Interpack 2014

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editorial manager S.V. Maffizzoni

editorial production Sonia Bennati

account dep. manager Elena Costanzo

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project and layout design ZEUS Agency graphic and paging ZEUS Agency translation Nexo Translations

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Refrigeration equipment for food storage and for industrial purposes

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n the space of just 10 years the Italianbased cooling devices manufacturer Zanotti group has more than doubled annual profits, thanks to a successful business plan which was introduced right after the company’s privatisation in 2002.

Today the group is ready to exploit the full potential of new markets by extending its international influence as a

global player.

The Zanotti group designs, develops, manufactures and tests refrigeration equipment for food storage and for industrial purposes, including cooling devices for transporting foodstuff. As a world leader in the production of air treatment and cooling solutions, the Italian company puts its success down to a number of key factors, including 4

technological improvement and the introduction of customisable solutions for the needs of each customer.

One of the company’s key tactics has been to find the best practical application for our cooling devices. It is very important in the refrigeration sector to meet the particular needs of each customer, and, since we mainly work with food makers, this principle

King of Cold

Stationary Refrigeration

Transport Refrigeration

Industrial Refrigeration

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www.zanotti.com

HE E N T T V

THE MOST COMPLETE RANGE OF REFRIGERATION UNITS FOR THE FOOD INDUSTRY

ZANOTTI SpA • Via Martin L.King n°30 • Pegognaga (MN) Italy • Tel. +39 0376 5551 • Fax +39 0376 536554 • info@zanotti.com

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is even more important for our company. Technological research is another strong points.

With over 50 years of specialist experience, ZANOTTI is proud to say that its know-how is reflected in products and everything Zanotti produces.

The firm was founded as a family-owned company in 1962. From the very beginning the group has developed its potential as a leader in the field of refrigeration, by introducing new and revolutionary solutions such as, for example, the so-called ‘uniblock’ – a completely self-contained and ready-to-use cooling device for small environments. The company soon began to specialise in the production of domestic and nondomestic refrigeration devices for food preservation, and in the meantime its refrigerating systems became bigger and bigger so as to meet the increasing demand of industries. During the 1990s, this trend led to the creation of big multicompressor plants to meet the needs of

large-scale retail trade.

In the same period, Zanotti also introduced a new line of products for transports – the socalled ‘transblock’.

In the past tenth years, the Italian company has seen enormous growth.

Today it employs 650 people distributed over eight plants located all around the world. Many things have changed since 2000. Zanotti has become a public company, and the new management has introduced a revolutionary business plan. Thanks to this new plan, the company’s development process has accelerated: for instance, in 2002 our annual turnover was only €30 million, but in 2012 it had reached € 106 million.

Fixed and transport devices It is particularly important for the Zanotti group to offer its customers only the best solutions in terms of quality. That’s way the company has been certified according to the ISO 9001 standard since 1996. Moreover, every single product manufac6

tured by Zanotti in each part of the world is certified according to local parameters for quality, such as the CE parameters in the European countries and the UL parameters in the US. Under the name of KING of COLD, Zanotti produces and develops refrigerating units to cover the needs of small, medium and large-sized cooling necessities, as well as transport refrigeration.

The cooling devices made by the Italian company can be subdivided into two categories: fixed and transport devices. The first category includes uniblocks, multicompressor plants, condensing units, racks and refrigeration devices for food preservation, while the other category includes diesel uniblocks, battery drive split

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units and others especially designed for trailer devices for the medium to long distance transportation of food.

Up to 10 years ago Zanotti only manufactured fixed devices; then Zanotti decided it was time to diversify and started to make transport devices as well. In hindsight, the decision was very wise. Today, in fact, the two lines of production are equally important for the group, since their growth rate is just the same. Moreover, transport devices were the natural completion of what we call ‘the chain of cold’, which includes all kinds of cooling devices from the initial storage process to the final transport itself. Zanotti is proud to give its customers the possibility to choose the cooling devices that mostly meet their needs. And this is definitely its most exclusive feature. So, customer care is an essential feature to Zanotti. The key factor is investing in research that’s because in this sector it’s not important how powerful or well-balanced the cool-

ing device is, but how much the device meets the customer’s requirements. In more than 50 years of activity Zanotti has developed a sort of ‘applied know-how’ for its products. This has only been made possible by the continuous investments in research and development. The R&D Department is big and well-organised and takes care of company’s applied technological improvement.

Companies from the Zanotti Group are designing and manufacturing systems for ice rinks, such as the ones in Courmayeur, Italy or in the Arena of Minsk, Belarus.

An international concern Zanotti’s plants are not only located in Italy.

Apart from our two 7

plants in Italy, which include the head office, Zanotti has a very important facility in Germany and a number of new plants located all around the world. More precisely, in the past two years Zanotti has built four new production plants owing to the fact that the output has increased a lot since 2002.

The plants are located in the UK, in Spain, in China and in Brazil. This is just the production sites; the international sales network is much wider.

In fact, Zanotti’s sales chain covers something like 70 countries worldwide. Zanotti is currently exporting 86 per cent of its production, which means that foreign markets are fundamental to the company economic growth. The presence in the European markets is strong, since Zanotti has

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sales points almost everywhere in Europe.

Green alternative to traditional refrigeration system The know-how Zanotti acquired over 50 years also concerns the environmental aspects involved since the products are developed to provide low energy consumptions and reduced noise levels; as to meet the current technological trends that aim to contain greenhouse gas emissions.

In compliance with the international standards on global warning, as the Protocol stipulated in the Japanese city of Kyoto on December 11, 1997, by more than 180 countries at the COP3 conference of the United Nations Framework Convention on Climate Changes (UNFCCC) and which became effective in 2005, Zanotti implemented major changes to the manufacture its products. Currently, Zanotti produces units operating with ecological gases such as propane, propylene, ammonia and CO2. These

units are widely used in all sectors of the food industry.

Zanotti will continue to invest large sums of money every year to research new technologies that can reduce the amount of harmful emissions released into the atmosphere.

Under the energy saving concept, was created the BESTCOP速 technology.

It is applied on the motorized condensing units that are manufactured

by Zanotti to improve the efficiency and energy consumption levels of the cooling equipment. This basically can be translated into energy savings (from 15 to 20% depending on the different environmental conditions).

Zanotti Spa developed the first Italian magnetic cooling at room temperature prototype, the only one of its kind worldwide, in collaboration with the TEC division of the Mechanical Engineering, Energetic, Production, Transportation and Mathematical Models Dept. (DIME) of the University of Genoa. This enabled 8

Zanotti to acquire the basic elements needed to achieve this technology and to apply it by implementing a one of a kind cooling unit. This innovative achievement represents the foundation for the potential engineering development of the product in the future; always seeking better performances and applications that are competitive on the market.

The attention devoted to customers and the flexibility of the products are essential characteristics for Zanotti: investing in Research and Development to better meet customer demand by providing more convenient solutions in terms of energy savings and reliability of use is a priority.

TECNOLOGIE A MEMBRANA Design / Tecnologia / Innovazione

MEMBRANE TECHNOLOGIES

Design / Technology / Innovation

IMPIANTI DI FILTRAZIONE TANGENZIALE VELO ACCIAI Innovativi impianti a fibra cava per filtrazioni di mosti e vini fermi e frizzanti. Basso consumo energetico, qualità e brillantezza del prodotto filtrato eccellenti.

CROSS FLOW FILTERS BY VELO ACCIAI Innovative hollow fiber plants for musts and wines filtration. Low power consumption, quality and excellent brightness of the filtered product.

Velo Acciai Srl › Via S. Lorenzo, 42 › Ca’ Rainati 31020 S. Zenone degli Ezzelini (TV) ITALY tel. +39 0423 968966 › fax +39 0423 968982 www.veloacciai.com › info@veloacciai.com

tecnologie a membrana membrane technologies

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NEW SIDEL RIGHTWEIGHT™ PET WATER BOTTLE RESULTS IN LESS WEIGHT AND GREAT CONSUMER EXPERIENCE

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idel has introduced a new 0.5 litre PET bottle for still water called RightWeight™, which can result in significantly less weight while maintaining or increasing bottle performance, without compromising on product quality, while still maintaining a great consumer experience.

The new RightWeight bottle weighs just 7.95 grams yet offers topload performance of 33 kilograms without nitrogen dosing, using standard 26/22 caps. The increased resistance of the RightWeight bottle helps eliminate the ‘over squeeze’ issue often experienced by end consumers when using ultra-light bottles, which

can result in the spilling of contents unintentionally. Increased resistance also makes it easier for consumers to unscrew the cap and open the bottle. In addition, the stronger resistance means the RightWeight bottle is more likely to travel across the supply chain and retain its original attractive appearance when it is placed on a

Sidel’s new RightWeight™ 0.5 litre bottle for still water weighs just 7.95 grams, yet offers a superior consumer experience and a top-load performance of 33 kilograms, without the need for nitrogen dosing, using standard 26/22 closures. The bottle weighs 34% less than the average commercial bottle and achieves 32% more top-load performance than the lightest commercial bottle, resulting in cost savings of up to EUR 1.75 million per year, according to Sidel data.

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supermarket shelf in front of the consumer.

“Beverage producers are increasingly striving to unlock the value of a PET bottle across their entire supply chain, from concept to consumer,” explains Christophe Bunel, Head of Packaging Care & Development at Sidel. “To achieve this, a bottle must be lighter, of course, but also stay attractive, protect the beverage and ensure high consumer satisfaction. At Sidel we call this ‘rightweighting’. It’s no longer about simply reducing the plastic content. Our new RightWeight bottle is designed to reduce bottle weight, and also save energy during production, improve bottle performance across the supply chain, without compromising on product quality, and result in a far better consumer experience for such a light bottle.”

Compared with an average of 12 grams for commercial 0.5 litre water bottles available on the market today, the 7.95 gram bottle represents 34% less weight than the average com-

mercial bottle. It also achieves 32% more top-load performance than the lightest commercial bottle, resulting in raw-material cost savings of up to EUR 1.75 million per year, according to Sidel data. The blowing pressure for the bottle is also just 20 bars. In many cases the bottles can match the top-load performance of nitrogen-assisted ultra-lightweight bottles, however without the use of nitrogen, leading to further cost and energy savings. “Typically the goal is to reach 30 kg or more top-load performance to ensure a bottle can withstand the rigours of the supply chain,” adds Bunel. “At this weight most ultralightweight bottles in the market have to achieve this by using nitrogen.

The RightWeight bottles can achieve above this without using nitrogen.”

For the past year Sidel’s packaging experts analysed and tested many different bottle designs.

They then carried out numerous computer simulations followed by real-world physical tests 11

to achieve the perfect geometrical solution for an optimum balance between less weight and strong performance. A key success enabler was the complete redesign and optimisation of the preform done internally by the Sidel team. Part of this new preform design was an evolution of the standard 26/22 neck finish, which has been re-designed to save an extra 15% of weight, while maintaining compatibility with existing standard 26/22 caps.

The new RightWeight bottle can therefore be adapted easily to existing production lines that use standard cap formats.

Design elements can be adapted for existing or new commercial bottle designs as needed. Accompanying Sidel RightWeight moulds and line conversions can ensure production lines fully unlock the benefits of the new bottle designs.

The bottle can be used for all Sidel PET packaging solutions and output speeds for still water, including the new Sidel Matrix™ system for liquid packaging.

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PSS SVIDNĂ?K, GLOBAL SUCCESS The company focuses on the production of the brewery equipment, pressure and non-pressure vessels and meat processing machines

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he Slovak company PSS SVIDNĂ?K, a.s. has been successfully operating on the global market for more than four decades. It has acquired a good reputation in the world thanks

to exemplary quality of the offered products, thorough implementation of needs and demands of its customers along with constant market monitoring.

The company focuses on the production of 12

the brewery equipment (breweries, fermentation, serving and tapping beer tanks), pressure and non-pressure vessels and meat processing machines. Since the beginning of its operation in the field

SOLUTIONS FOR QUALITY AND QUANTITY

Meat processing machinery

PSS SVIDNÍK has been successfully operating in the global market for four decades.

The company focuses on the production of meat processing machines and brewery equipment (breweries, fermentation, serving and tapping beer tanks), pressure and non-pressure vessels. These are offered individually or as part of complete production lines. If you would like to know more about PSS products please contact us.

Breweries and brewing equipment

PSS SVIDNÍK, a.s.

Sovietských hrdinov 460/114 089 01 Svidník, Slovakia

tel.: +421/54/7862 111 fax: +421/54/7520 904

predaj@pss-svidnik.sk www.pss-svidnik.sk

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of beverage and food industry, our company has offered its customers a wide selection of quality and reliable equipment. At the same time it is continually expanding the range of its products to offer the customers new and effective solutions.

The company develops and produces equipment that enables the decoction and infusion beer brewing method, so a customer gets the possibility to produce

different kinds of beer according to his ideas.

The equipment ensuring a perfect beer fermentation and maturation also belongs to the range of the offered products.

PSS SVIDNÍK, a. s. develops its own tank management system that is an assurance of the trouble-free storing and sequential serving of beer. The company thus successfully produces and distributes above mentioned equipment to many countries

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all around the world.

You can find our products in many operations and gastronomic facilities not only in Slovakia but often behind the borders of our country, too. They fulfill their function surely there and they contribute to production of beer with the top-quality and exceptional taste. Except the guarantee of practical use, the equipment is characterized by a modern and nice shape design and also by simple operation. Credo of the company is “Solutions for Quality and Quantity”, which represents and fully describes the main purpose and direction of the company.

In the last years, the company has been continually succeeding in improving competitiveness and productivity, in a large extent thanks to the support and confidence from the side of our customers.

Because customer satisfaction is our priority, we would like to mention high-standard and prompt warranty and post-warranty service which we provide as

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well as assistance in the installation and commissioning of our products. A machine will be installed and commissioned in accordance with pre-agreed terms and conditions. Our personnel will perform the following: › On-site machine assembly at the customer’s place of business › Installation (including electrical and piping connections) › Commissioning and first batch › Local personnel training For better operation of all products manufactured in PSS SVIDNÍK, a.s., SECTION 12 C - Customer Service has been established, which provides quality service at our customers’ place of business.

A. Warranty Repair Service (within 48 hours) During the warranty period, SECTION 12 C removes a failure emerging in our products within 48 hours. If complex repair is needed, SECTION 12 C communicates with customer and arranges the earliest possible term

for the failure removal.

B. Post Warranty Repair Service (periodic) Through post warranty repair service - periodic, we take care of our customers and the products manufactured in PSS SVIDNÍK, a.s.. Introduction of regular post warranty repair service at the customer’s place ensures a performance level of the purchased equipment without unwanted shutdowns.

SECTION 12 C recommends our customers how often this repair should be carried out and arranges an appropriate time for its implementation. This repair is inversely associated with the inspection services.

C. Inspection Service At the customer’s place, service inspection of the device set aside from production is provided. Authorized service technician from SECTION 12 C draws up a report of the inspection intervention. On the basis of this report, a schedule of repairs and a list of worn out spare parts are prepared.

D. Standard Repair Ser15

vice (unplanned) At the customer’s initiative (after the problem is specified), intervention of a service technician of PSS SVIDNÍK, a.s. follows.

Since we care about engaging with our regular customers continuously but also about encountering and gaining new customers, we therefore participate in exhibitions every year, where we kindly welcome

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everyone and present our machines to everybody with pleasure. At the Drinktec 2013 exhibition, where we are kindly inviting you to visit our stand Nr. 337/ hall B2, we are going to introduce you three unique products from our wide range.

Brew house EUROTECH Classic 12 HL is a compact, universal stainless steel system for brewing all types of beer, from light to lager. The brewery assembly consists of two main vessels, a frame, staircase, service platform, railing, control panel, wort cooler as well as mash, wort and hot water pumps, a mash agitator and rake arms. The different technological parts of the brewery are linked by stainless steel piping and all the necessary valves, servo drives, ow meters, safety valves, sight glasses, lighting, etc. are included.

The system enables both infusion and decoction brewing methods and is intended for more demanding customers with an adequate initial budget.

The system adds a lot of joy and never-ending creativity to your beer making. The brew house can be obtained according to customer requirements in a stainless steel, copper or combinated stainless steel-copper finish.

Fermentation tank 12

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HL is a vertical, tapered cylindrical vessel serving the beer fermentation and maturation processes. The tank has independent cooling zones and is fitted with adjustable legs.

Team of PSS SVIDNĂ?K, a.s. is looking forward to welcome you at our stand, so feel free to come and visit us!

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Air cooled rotary vane technology replaces screw and liquid ring vacuum pumps

Jakarta is a little South of the equator, the Indonesian climate is tropical. Water cooling is problematic because of the high ambient temperature, the performance of liquid ring pumps is strongly reduced in terms of capacity and vacuum level. In order to succeed, air cooled machines must be specifically designed to operate in hot climate. Also the choice of screw vacuum pumps failed. The ultimate solution were two UV50 vacuum pumps, commissioned in March 2010.

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he production of cans is a clean application of vacuum. Nowadays, most can plants have centralized vacuum.

Capacities are high, in this case we consider 6.000 m3/h [3536 cfm]. The unexperienced choice frequently falls on large liquid ring vacuum pumps, initially cheap to buy, but expensive to operate.

These pumps come without motor, electrical- and power-panel are usually separate and cooling water circuit must be tailor-made for every single factory.

Cooling towers and water treatment devices are additional mandatory compo-

nents. After placing water pipelines, cooling tower, cement foundation for the pump body, electrical wiring and chemical monitoring, pH value adapting, finally the liquid ring system can operate. Large liquid ring pumps start running continuously 24/7, but 18

with 35째C [95째F] ambient temperature their nominal capacity is reduced by 65%. Expensive to install and to run, not satisfactory in terms of efficiency.

Running cost analysis over years identifies such a vacuum system as major expense. Cooling water

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circuits, heat exchange devices and water flow in pipelines, all loose in performance. The search starts to find an air cooled solution. The low knowledge about vacuum, its confusion with “simply the opposite of compressed air” sometimes leads to wrong choices, just to abandon the huge costs caused by the liquid ring vacuum pump system.

And that is how screw pumps are installed, unfortunately the manufactures themselves have little know-how about vacuum, to the point that most screw vacuum pumps are delivered with an oil pump to make the lubricant circulate, although vacuum itself could manage. The missing active sealing on screws, the impossible repair of the air ends, their forced replacement (usually at high cost) and the missing serious consideration of tropical climate circumstances for the electrical motor reliability, cause considerable troubles. The lack of vacuum in a can production site has drastic consequences, sometimes there is no time to fix, simply new pumps are added. This screw

pumps scenario, often ending with water cooling, due to insufficient heat exchange capability, does not represent an improvement, compared to the previous situation with liquid ring pumps.

The described sequence is quite popular, vacuum is a “secondary energy”, just a facility. But the repeated unsuccess motivates to contact colleagues, who faced similar circumstances. Some engineers will never admit their incompetence, others will hunt a long term solution. Target is to have always sufficient vacuum-capacity and -level in the production, better if air cooled and mandatory reliable and durable. Here is where Pneumofore appears. With hundreds of centralized vacuum systems on five continents, we collected experiences over more than 85 years.

In this specific case of United Can, the engineers of Pneumofore analyzed the requirements and, after long discussions, two UV50 HC were delivered, obviously air cooled but specifically for Hot Climate (HC), with a larger sized motor of 110 kW each and a dedicated heat 19

exchanger with proportionally dimensioned fan.

One of the two pumps is further equipped with a variable speed (VS) device of ABB, which keeps the precise vacuum level in production, covering all the fluctuations of vacuum need, that may appear. The vacuum level was improved from 450 mbar(a) [16,6 inHg V] to 250 mbar(a) [22,5 inHg V], having the UV50 HC VS unit running at 35 Hz, which is the lowest possible frequency, as the range goes up to 60 Hz. Like many other UV pumps near the equator, these two are meant to run continuously for the next few decades, with low power consumption, little need of maintenance, simply with the lowest Life Cycle Cost.

Towards the end of the production cycle

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Equipment for the dairy industry and for soft drinks, juices and beverages

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ietribiasi Michelangelo was established between the end 1960 and the beginning of the next decade.

From the beginning the family-run company specialized in the construction of equipment for the dairy industry and developed later into the field of soft drinks, juices and beverages in general. Today the Pietribiasi name is among the more well-known in the dairy and beverages sector and the company is internationally acknowledged, particularly in the realisation of “turn-key” projects, and in the specific processing sectors, such as production of cheeses, pasteurisation and packaging ones.

Looking more closely at the company’s product ranges, the Pietribiasi division covers the research, project design and supply of complete systems for the pro-

cess of milk (HTST – HHTST – ESL – UHT), cream – fermented products from milk process (yoghurts in the various known versions, sour cream, Smetana, kefir, leben, etc.), fresh soft cheeses, as well semi and hard cheeses, “pasta filatapizza cheese” (such as mozzarella, kashkaval, etc.) and other products

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processed from cow – sheep and goat milks.

In this field the company has a wide experience and can cover all equipment needs from small to bigger plants for the production of: pasteurized drinking milk, yoghurt, different kinds of cheese, butter, etc.

Pietribiasi designs and produces plate and

Costruzione macchine per il settore lattiero caseario Manufactures of machines for dairies

www.pietribiasi.it - pietribiasi@pietribiasi.it

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tubular heat exchanger for pasteurization and thermal treatment (cooling and/or heating) of different liquid foods (milk, cream, ice-cream mix, fruit juice, eggs mixture, beer, wine and many others).

In the beverage field,

the range includes premix units, sugar dissolving systems, filters, mixing and storage tanks as well as of course the complete thermal treatment up to the filling.

These kinds of plants are “tailor-made” and designed according to

Insulated mixing tank 1. Example of flash with hot/ice water cirpasteurization line, culation, complete of capacity 5.000 L hot water preparation milk/h, composed by constant level tank, group, stainless steel centrifugal pump, flow control panel, on base frame meter group, plate 3. Example of UHT plant heat exchanger, holfor the high tempeding pipe, flow diversion, hot water group, rature processing of stainless steel control liquid food for long panel, complete of self shelf life, in this case for fruit juice with cleaning separator, homogenizer, round inpulp; complete of degassing unit/deosulated holding pipe 2. Ripening/fermentadorizer, control panel tion tank for yoghurt, with PLC control – TUcream, kefir, etc.

BULAR VERSION

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customer’s specific demands.

The company is also renowned and appreciated for following products: Batch pasteurizers; discontinuous cream pasteurizers; butter churns (available in a wide range of models from 20 L to 3000 L total capacity); semiautomatic butter forming machines. Its fiftyyear experience in the food-stuff field, its long lasting cooperation with many European organisations and companies, the specialised knowledge in these processing fields, equipment and technologies, skilled level of staff operating in Pietribiasi, a flexible and friendly management and lead of company by ownership, are the powerful basis of the success of Michelangelo Pietribiasi company.

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P.E.T. ENGINEERING: A YEAR  OF GROWTH INCREASED TURNCL4 Next Generation OVER, IMPORTANT AWARDS AND La stampante globale che fissa nuovi standard per la stampa termica NEW RECRUITMENTS: THAT IS HOW AN SME GROWS

S

La CL4NX di SATO è la prima stampante veramente universale progettata in base alle necessità dell'operatore finale, ed è sapientemente realizzata per supportare nuove e esistenti sales, 70.58%applicazioni of which di stampa and turnover, utilizzate 2013 in unawas vasta gamma comes from the outside the year of awards which di mercati verticali che richiedono una stampante durevole e affidabile per gli anni venire. of the UE, and in particular recognized theaefforts

an Vendemiano, 4th March 2014 P.E.T. Engineering, specialized in from the Russian an SME that believes TutteFederale caratteristiche meccaniche della in stampante derivano da 33 anni di esperienza di SATO the design and manufac- tion.

Human Capital and com- in termini di robustezza, affidabilità e semplicità di turing of PET containMoreno Barel, C.E.O. of mitment”. uso e manutenzione che ne fanno la macchina ers, closed an extremely P.E.T. Engineering, states ideale per tutti gli ambienti operativi. positive 2013 with an that these export results In fact, the increase in L’ elettronica di ultima generazione progettata per increase in turnover of derive from “aquesta service turnover and excellent macchina presenta capacità insuperabili nella 45% compared to the capable of combining profits enabled the Comgamma di riferimento: previous year, and a 15% design and CPU Dual Core pany to investcon in new 800/800Mhz, 2 GByte di memoria e display interattivo a colori con Menu EBITDA. manufacturing, innovaresources and favoured a in 30 lingue Based in San Vendemiano tion and Made-in-Italy, 30% increase of the staff.

Interfacce multiple con selezione automatica: (TV) and founded in 1999 always greatlyUSB-A apprecipurpose thisLAN wase e USB-B,The RS232, IEEE of 1284,

by Moreno Barel, the ated across BluetootH standard, to empower multidisciWi-fi e RFID opzionali Unicode e utilizzo di Company is the sole point the border. AsFont wellInterni as Multinazionali plinary teams consisting ulteriori TTF Unicode caricabili in memoria. of reference for all bevbeing a year of achieveof designers, engineers Insieme ai menu multinazionali rende la CL4Nx ideale per erage packaging require- ments in terms of ordersWorldWide and researchers, to work installazioni globali. ments of the main interevery project.

Emulazioni con together selezioneon automatica (SPBL, SZPL, STCL, SDPL SIPL), of this ornational brands: PepsiCo, Theeresults Capacità di operare in Stand con il sistema Nestlé Waters, Granarolo, ganization didAlone not take SATO AEP (Application Enable Printing), Parmalat, Baltika, Efes, to come: during the e Driver Windowslong certificati, Cups per Apple Ab Inbev, Carlsberg, Feryear, P.E.T. Engineering Linux e SAP ABAP. Testina Termicareceived ad alta energia e altafor resistenza rero, to name but a few. four awards per l’utilizzo su materiali più diversi e per una durata This success has been its eco-design. The most doppia rispetto ai modelli precedenti prompted once again by prestigious one was the foreign markets, where Oscar dell’imballaggio the Treviso-based Com2013 for the OTTIENI PIU DETTAGLI SUL FUNZIONAMENTO E pany generates approxi5LW, the lightest-ever 82% of its total five-litre CL4NX container. SU E mately SULLE SPECIFICHE DELLA NUOVA SATO

www.satoeurope.com

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Recycling: bottle washing machine.

At high production bottling rates, today must be a high degree of specialization of the related processes. The washing of recycled bottles, for example, is increasingly performed with technologically advanced machines.

I

n the beverage industry, the automatic washing of recycled bottles has now reached a high level of specialization. In this context, works AKOMAG, company located in Soragna (PR), able to offer a varied production, which includes bottle washing machine, rinsing machine, sterilizers for glass or PET

bottles, crate washer and accessories to complement.

Very large is the choice of the washer, the potential of which obviously varies in base at the model, and the ranges it is from 100 to 50.000 bph.

The modular structure of all installations allows to gradually increase the functions and the level of

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sophistication, including special washing sections and sanitizing, automatic control of process parameters, security systems, energy recovery, reduction of discharges and automatic sanitization of the parties most important from the point of view of hygiene.

Start the washing.

At low production capaci-

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ty, the range offer GENESI, available in very small dimensions in order to be inserted in any operating environment. Designed under the indication of the producers with low production capacities, the series has a simple but functional washing cycle, which lowers operating costs (water, energy, detergent) without negatively affecting cleaning bottles to recycle, the complete removal of the labels and their total evacuation outside. The particular ease of use and maintenance, increases productivity and reduces downtime.

The modularity of the GENESI series allows at

the customer to “build a machine to measure� , adapting it from time to time to different types of use (water, wine, oil, beer, soft drinks).

Constructed in accordance with the Machinery Directive (CE), is equipped with all the accessories needed for the proper functioning: a heat exchanger built with stainless steel tubes arranged geometrically to prevent the deposit of mud or various precipitation that would compromise the performance or, alternatively, a combustion chamber built with direct burner operation.

Safety guards and dust

25

cover to protect the unloading of bottles; grouped grease; saving valve for the water network and automatic control of the presence of water in the last rinsing station; electronic speed control; electronic security on the main gearbox that stop the machine in case of overload; spray pumps with casing and impeller made in stainless steel AISI 316 and protective filters; valves for emptying the waste paper and spray tanks; control panel adjustable, made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator; setting and con-

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trol of all the machine by “touch-screen”. This are the main amenities that characterize the series.

The GENESI machine is also arranged for the introduction of detergent and liquid additives in the bath and in the detergent tank, disinfectants and other products in the spraying tanks.

Internal spraying (made with self-cleaning rotating nozzles) and external high pressure spraying are easily removable for routine cleaning and maintenance.

The loading and unloading of bottles is completely automatic, and perfectly synchronized with the movement of the main chain.

ing ensures their complete detachment from used bottles, while the rotating filter displaced over the entire width of the machine ensures the evacuation outside.

The bottle washing is complete with indoor and outdoor spraying, which occurs with high-pressure cleaner distributed with rotating nozzles self-cleaning and self-centering. To complete rinsing, however, ensure the phase abatement alkalinity followed by spraying with external and internal water network.

Built according to the Machinery Directive (CE) also, the series has a different predispositions that increase safety, including: sensors for slowing down Dry cycle. and eventually stopping To streamline the washthe machine in case of ing cycle , the company has realized the HYDRA failure or obstruction of bottles on conveyor; deseries, a series of fully automatic machines which tergent introduction and liquid additives in the bath comprise a first station and other products in for emptying the bottles spray tanks; the automatic followed by pre-washing spraying and first pre-mac- loading and unloading of the bottles is perfectly syneration bath. This configuration helps to reduce chronized with the movethe pollution of the deter- ment of the main chain; gent bath and reduce fuel the economizer valve for the water network and the consumption. The triple automatic control of the station for labels extract26

presence of water on the last rinsing station.

Other amenities are important, as: automatic resetting of the chutes for loading and unloading bottles from the control panel; grouped grease; electronic variable speed with remote control (inverter); setting and control of all the machine by “touch-screen”; selfcentering and self-cleaning rotating spray at high pressure; external spraying easily removable for cleaning and maintenance; valves for emptying baths and spraying tanks; control panel made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator.

At the bottles unloading are arranged safety guards and dust protection. The electronic safety on every gearbox allows at the machine to stop in case of overload. The heat exchanger and pumps are always made in stainless steel.

Very high productivity and automation in the wash meet in the HP model in the same series.

Despite the sophistica-

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quency allows to manage the main engines installed in HYDRA HP series via remote control. The automatic press for the collection of labels evacuated from the detergent bath is full of a recovery system of the detergent solution that accumulates in the pressing phase.

AKOMAG has dedicated several years to the creation of bottle washing machines and the high quality standard achieved by all its production, advanced technology and timely after-sales service, has allowed at this company to come in several primary and manufacturing with the certainty of having created a safe machinery and Quality for Various needs. tion , just an operator to remotely manage the entire wash cycle, verifying operation via control systems. The tubes of external washing are constructed so as to reduce maintenance to a minimum. But in case it will be necessary, the dismantling and cleaning are very simple. The regula-

This undertaking was givtion of the temperature en by all its facilities, from in the tanks is automated design to engineering, through a modulating from the search for the proportional pneumatic most innovative materials system, which offers a to the constant testing of guarantee of accuracy and the products in the works. safety of operation. The main motor, oversized, With this AKOMAG misensures a long lasting sion, every day thought efficiency by minimizing to be better and invest in the mechanical wear. The quality, with the knowledge electronic variable freto do a good job.

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Returnable bottles, nicer, stronger, longer…

For beer, soft drink and mineral water manufacturers, the appearance of glass bottles is paramount wherever the drink is served: in bars, restaurants and stores. The look of bottles impacts the brand image and its commercial performance. Products developed by Arkema, Kercoat® and Opticoat®, dedicated in the protection of glass bottles, address this issue, and help bottlers extend the lifetime of their bottle fleet, with significant savings as a result.

Explanations by Julien Verron, Global Business Manager Glass Coatings for Returnable bottles at Arkema.

D

RINK: What does your range of coatings for glass bottles entail?

of use. Building on our 30 years’ experience in glass coatings, we were the first to launch this innovative solution some ten years ago.

Julien Verron - Arke- We noticed that, after ma offers a unique a number of cycles of expertise in the reuse, returnable bottles turnable glass bottle were becoming more coating market with fragile and losing their two complementary appeal to consumers. product ranges: KerBy ensuring that bot® coat , which protects tles retain an attracthe bottles and keeps tive look for a longer them looking new period of time, our for longer, and Opproducts contribute to ® ticoat , which masks maintaining a positive the scuffing and white impact on the buying rings that build up act of final consumon bottles every cycle ers.

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D - Your solutions bank on the look of bottles, so aren’t they marketing products?

J.V - Marketing experts know very well that the look of a bottle is very important to seduce consumers. Nowadays, with the growing number of cycles for returnable bottles, scuffing caused by repeated contact between bottles, in particular during filling and transport, is unavoidable.

Any deterioration in their appearance can

Kercoat® / Opticoat®

INCREASE THE LONGEVITY OF YOUR BOTTLES “ life is hard for returnable bottles ”

Inside and outside the filling plant your returnable bottles are exposed to significant scuffing that impacts their shelf appeal and reduces their lifetime cycles.

Thanks to its unique protective and masking technologies Arkema can help you optimize your bottle pool and save money through easy to implement turnkey solutions.

Protective coating can delay and reduce the appearance of scuffing on your bottles and therefore multiply their lifetime cycles up to 3 times.

Which in turn will help you cut your bottle pool total cost by around 20%.

Masking coating. Once scuffing is there we can still mask it and significantly improve the shelf appeal of your bottles so as to make them perfectly acceptable for your consumers even after 50 cycles.

arkema.com

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result in a significant loss of business. Our experience has shown us that after an average of 10 cycles, non treated bottles no longer match the expectation of final consumers.

Our solutions eneable fillers to maintain the attractive look of the bottles until 50 cycles of use. Just like the label and the design of the bottle, the aesthetic quality of the glass support is of particular importance in the buying act.

D – Clearly, using attractive bottles does have marketing benefits for bottlers, but are there also cost benefits?

J.V - Our Kercoat® and Opticoat® products are invisible to the naked eye, but we know that they enhance the look of bottles and then influence the sales.

Moreover, there is proven genuine benefits for our customers with the increase of reuse cycles of treated bottles, from 20 to 50 on average.

Hence bottlers do not need to renew their bottle fleet as often, and to significantly reduce the new glass bottle purchases.

D – Are your Kercoat® and Opticoat® products intended for bottlers of beverages or for bottle 32

manufacturers?

J.V – Our customers are brewers, soft drinks and mineral water producers present in every country where the principle of returnable glass bottles is in place, i.e. in most countries.

Our solutions are gaining more and more success due to the economical, marketing and environmental benefits they bring. As of today, France and the United States are the only two major countries that no longer use returnable bottles on the consumer market.

This trend could soon be reversed thanks to change of mind as regard to environ-

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mental issues. We have recently noticed that returnable bottles are now again considered as serious options by politicians and as an alternative to PLET bottles. Therefore the potential for development is huge!

berg Circular Community, Arkema wants to be part of this approach thanks to its Kercoat® and Opticoat® products with the aim of minimising the volume of waste produced in the packaging sector.

Today, leading beverD – Can your « pro- age brands are putting tective » and «mask- in place sustainable ing » solutions help development probottlers achieve a grammes that seek to more eco-responsi- reduce their environble stance with their mental footprint by consuming less raw glass containers? material, in particular via their glass packagJ.V – Absolutely so, we can now actually ing. Our coatings are see an emerging trend riding the wave of this fundamental social in major brands to strive to consume less trend: by extending the lifetime of bottles, packaging, recycle it better, or reuse it bet- they represent a credter. ible and effective soluBy joining the Carlstion for bottlers eager

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to consume less glass packaging.

D – In which countries are you present and how do you operate?

J.V – We enjoy a global commercial and technical presence.

Our experts are involved from the audit of filling lines and the precise requirements of our customers based on the shape of their bottles, right down to the installation of our equipment on their bottling lines.

Our equipment is adapted to each specific line and is custom-designed to meet the specific expectations from our customers.

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Inline measurement of cold wortProcess analysis in breweries

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hile in the brewhouse of a brewery the wort is produced from malt, water and hops, the preparation of the wort for the following fermentation is performed in the downstream fermenting room. In order to avoid building beerspoiling microorganisms, the hot wort must achieve the pitching temperature as soon as possible. Typically, the hot wort will be cooled down to 7 to 9째C so that the yeast can fer-

ment efficiently. Most of the breweries use closed cooling systems.

A plate heat exchanger (plate cooler) consisting of thin, closely spaced metal plates ensures the rapid cooling. They are alternatively passed through wort and cooling water. This process causes a cold break with tiny particles in the first plain wort. The turbidity has an influence on the velocity of fermentation and maturation, because particles attach themselves to the yeast cells that become smeared.

Repeated use of yeast, 34

the cold break will be removed to avoid an increasing smearing. In addition, the velocity of fermentation depends on the oxygen content in the wort. The ventilation of the cold wort for increasing yeast occurs only once during the entire beer production with a targeted oxidation. Sterile air is atomized finely and mixed with cold wort in a turbulent manner. The oxygen consumption is caused by the yeast and does not influence the wort quality.

When the cold wort

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leaves the cooling chamber, the actual beer production with fermentation, maturation and filtration is taking place.

Before starting this process, an inline measurement of cold wort concentration is offered for ensuring process safety and optimal wort quality.

In addition, the inline measurement provides a reliable wort-water-separation in case of rinsing processes. In order to cope with these tasks, the Colbitzer Heidebrauerei decided to use the inline measuring sys-

tem called LiquiSonic® Plato manufactured by the company SensoTech.

In this case, an immersion type sensor with Varivent connection was installed after the cooler directly in a DN50 pipe by meeting the requirements of hygienic and bypass-free installation. (picture 1) “Before mixing the wort with yeast („pitching“), it is important to check the original gravity content again due to quality reasons. If this is ensured, the beer production can run in the ferment-

LiquiSonic® Plato measuring point in the cooling chamber of the Colbitzer Heidebrauerei 35

ing room. Additionally, valuable liter of beer can be gained by detecting an overdosing, explains Brew Master, Birgit Diesing. “But also the exact phase separation of first and last running is mandatory.”

The immersion type sensor of the LiquiSonic® Plato system is completely made of stainless steel and is working maintenance-free for a long period.

A special highly efficient technology provides reliable measuring values even at high contents of gas bubbles. The determination of concentration is based on the sonic velocity measurement that guarantees a precise, drift- and failure-free measurement.

With the help of a proven mathematic model, it is possible to calculate precisely the wort concentration resulting from the value of sonic velocity. The controller included in the system performs the calculation.

Controller and sensor are connected via a bus cable, whereas the controller can handle up to four sensors and so four

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Immersion type sensor and controller of the inline measuring system “LiquiSonic® Plato“

measuring points can be connected. Further inline measurements of original gravity are possible, for example, at the lauter tun, wort boiler, filter or filler. (picture 2) The controller visualizes the measuring data and is used for making settings and configurations done by the user. The TFT color display with high contrast enables an intuitive and clearly structured menu navigation.

Calibration can also be performed, even by remote access to the controller via modem or Internet. This remote access option allows the user to monitor and configure the system

from everywhere.

The controller can manage up to 256 types of beer with the appropriate calculation models.

For each type of beer, it is possible to define a tolerance range with displaying an alarm in case of exceeding the limits. When connecting the controller to the PCS, measures can be taken afterwards.

Process trends can be monitored with the trend view provided by the device. It is connected to data log that stores up to 15,000 datasets. Therefore, processes and measuring values are documented traceably and can be 36

analyzed afterwards.

The Colbitzer Heidebrauerei installed a controller with a stainless steel housing.

“Not only the high measuring accuracy of ± 0.05 °Pl and the reliability of LiquiSonic® Plato convinced us, but also the user friendliness. After installation of the sensor, the controller showed immediately the actual wort concentration. We are so satisfied that we decided to install further measuring points, for example, at the filler for monitoring and controlling the phase separation“, emphasizes Birgit Diesing.

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Save time with the automatic blank magazine Easy-Load

C

ompanies operating in the Food & Beverage sector have to face a more and more competitive market and are required to offer a constantly diversified range of products, in order to meet the consumer’s disparate exigencies. Therefore, the solutions implemented by packaging machine manufacturers are expected to be innovative, cost-effective, efficient, sustainable and able to realize appealing packages.

Smiflexi range of automatic packers provides the end user all the technical and functional specifications required to manage production cycles efficiently and economically and to enable quick switch from one format to another.

Among the new opportunities offered by Smiflexi division there is the innovative Easy-Load cardboard blanks magazine, an accessory device (available both for

the wrap-around case packers of the WP series and the heat-shrinkwrappers of the SK series) which features considerable advantages from an operating and functional point of view. With Easy-Load the operator can easily load cardboard blanks - stacked horizontally in uniform groups - because the feeding belt of the magazine is posi38

toned at the same working height as the packer’s infeed belt, rather than under it. The innovative solution devised

by SMI eliminates the disadvantages related to the manual loading of the cardboard blanks magazine, which force the operator to bend his/her body continuously to place the blanks in the bottom part of the machine. The op-

tecnoalimentaria_sk_a4_en.indd 1

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erator just places the cardboard blank stacks on the outermost roller conveyor so that the automatic control system can perform all the subsequent steps.

Thanks to specific sensors, the layout and feed of the cardboard blanks on the conveyor belts fitted with the motorized roller and their loading into the packer’s magazine is, in fact, fully automated.

Moreover, with the innovative Easy-Load system, even the unloading of the cardboard blanks is performed automatically, after processing a certain format, through a series of steps carried out in reverse order as compared to the loading steps.

Fridge packs realized by SMI wrap-around packers The technology used in the Easy-Load magazine also features the great advantage of ensur-

ing fluid and constant picking operations with a wide range of cardboard blanks having a thickness between 0.5 mm and 5 mm Thanks to the innovative Easy-Load cardboard blanks magazine, Smiflexi wrap-around packers of the WP are able to meet multiple exigencies: they can pack different types of products (glass, PET, cans, etc.) in different kinds of containers, of large or small size: kraftpaper boxes, microwave or corrugated cardboard boxes.

Smiflexi wrap-around packers of the WP series can pack bottles and cans in cardboard boxes, called Fridge Packs, specifically designed to fit into the limited space offered by fridge compartments. Thanks to an innovative design, a prescored breakaway panel allows the consumer to conveniently take out

40

of the package just the bottle or can he actually needs. The box thus becomes a dispenser of the products included in the packs.

The technology used in the Smiflexi “Easy-Load” magazine features the great advantage of using Kraft-paper with a wrap-around packer.

Kraft paper ensures a solid packaging, despite its reduced thickness.

The polish, white surface of kraft paper is an optimal solution, ensuring excellent printability and appealing graphics, in order to draw the customer’s attention on the products displayed on the shelves at the sales outlets.

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... nell‘Eurogruppo

iglidur ® A181 certificato UE 1935/2004 e 10/2011 per l‘ uso nell‘ industria alimentare

/iglidurA181 igus® S.r.l. · Via delle Rovedine, 4 · 23899 Robbiate (LC) · Tel. 039 59 06 1 · Fax 039 59 06 222 · igusitalia@igus.it

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INDUSTRIAL LABELLING MACHINES: A 360째 DISPLAY OF TECHNOLOGY AT INTERPACK 2014

L

abelling technology will be present at this edition of Interpack also.

In Pavilion 14, stand 14D09, P.E. Labellers and Packlab will show customers four different types of labelling machines, to meet the various market demands.

From the most recent product from P.E. Labellers, the innovative MAYA model sleeve applicator, ideal for applying shrink sleeve labels on containers of any material, shape and size (the machine can be seen in operation at the stand), to rollfed labelling machine ROLLMATIC; the versatility of the MODULAR labelling machine will also be on display.

Packlab will present a linear self-adhesive

labelling machine mod.

WING REPC FBW 60, with an edge: selfadhesive stations with adjustable axles and height-depth, motorised and controlled electronically from the LCD keypad on the adhesive unit, thanks to motors installed directly on the two axles.

42

This configuration also allows for the adjustment of the automatic size change directly from the HMI panel (optional).

This innovative labelling machine can be tried through a practical demonstration of the labelling phases, available during the fair.

&

LINEAR

ROTARY

Thanks to their wide range of rotary labelling machines and linear self-adhesive ones, P.E. Labellers and PackLab oer you the best labelling solutions for any container shape and size, for any production speed and for any kind of product with all the technologies available:

Cold Glue

Hot Melt

Self-Adhesive

P.E. LABELLERS S.p.A pelabellers@pelabellers.it

PACKLAB SRL info@packlab.it

www.pelabellers.com

www.packlab.it

Roll-fed

Sleever

Print & Apply System

CHOOSE THE SPECIALIST

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More function, less waste

K

uraray Co. Ltd. has been manufacturing and marketing ethylene vinyl-alcohol copolymers (EVOH) under the name EVAL™ since 1972, and remains the world leader in EVOH production and market development.

William Reay, global marketing manager for EVAL Europe, talks to Food Processing about all EVOH has to offer.

Can you tell us a bit about the company?

William Reay: Kuraray was founded in Japan in 1926, and quickly

expanded from plastic rayon textile fibres into speciality chemicals and polymers. We are the world’s largest producer of VAM [vinyl acetate monomer] derivatives, including PVOH (polyvinyl alcohol) and EVOH (ethylene-vinyl alcohol copolymers).

44

How can EVAL EVOH help brand-owners and producers reduce their carbon footprint?

By reducing packaging, and avoiding waste.

EVAL EVOH is all about finding the perfect balance between function and minimal amounts of materials.

EVAL EVOH has performance against oxygen gas that is 10,000 times better than LDPE [low-density polyethylene]. In other words, 1mm of EVAL gives the same protection as a 10m-thick wall of LDPE. We thus need

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an EVAL layer thickness of just a few microns to add enough barrier function to a coextruded structure.

Optimising the amount of packaging materials helps reduce the carbon footprint of a product.

But, it is the barrier function that plays the most important role by prolonging shelf life and avoiding waste; the contents of a package usually have a much greater environmental impact than the packaging materials in which they are sold. It not only makes good environmental sense, but good economic sense as well.

Are the materials recyclable or recoverable?

Both. Multilayer structures including EVAL™

are routinely ground up and reused as a structural layer in multilayer barrier plastic bottles, sheet and trays. EVAL will not disrupt polyolefin recycling streams, either online or post-consumer. Because EVAL is a plastic, it provides good energy recovery, and emits only water vapour and CO2 – no toxic residue, no metal, no chlorine. Because there isn’t much EVAL in the structure to begin with, even these emissions are quite small, especially when compared with the important benefits of avoiding waste. In the future, EVAL itself may be made from renewable sources that don’t interrupt food supply chains.

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Stand-up pouches are increasingly being used for ready meals. Are your solutions microwave-safe?

Absolutely. Stand-up pouches are a good example of optimised packaging, using relatively small amounts of material to protect food until it can be consumed.

The microns of EVAL provide barrier properties and shelf-life extension to the entire structure. EVAL is a transparent plastic – no problem for microwave ovens. It can also be used for energy-efficient aseptic filling processes, and is compatible with metal detectors during processing.

How can EVAL reduce

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waste and protect food?

Prolonging shelf life is an important way to avoid waste. It adds valuable time to the processing and distribution process, while keeping the contents fresh with their vitamins and aroma intact.

Our partners usually come to us for optimised oxygen gas barrier, but EVAL also keeps aromas inside the package and effectively blocks outside odours, grease and contamination. A fast growing example of the benefit of this is the EVAL solution against MOSH/ MOAH (mineral oil saturated hydrocarbons/

mineral oil aromatic hydrocarbons) migration. Mineral oils that are present in recycled cartonboard can easily migrate and accumulate in certain foods, which can cause health problems when ingested.

The quick answer from the market has been to move to virgin paperboard, but this may not be sustainable, and doesn’t protect against migration from the outer carton boxes used for transport and storage. EVAL provides a proven barrier against MOSH/MOAH in thickness as thin as 4μm – once again, effective protection with only very small amounts of material. Better yet, our European Technical Centre can scientifically simulate the amount of MOSH/MOAH migration of a given structure, to show that it is

47

within ever stricter food safety regulation.

What properties do EVAL products have that can help influence consumer decisions?

As a transparent plastic material, EVAL is versatile, and can be used in optimised coextruded structures for film, bagin-box, pouches, trays, cups, tubes, bottles – even flexitainers and automotive fuel tanks. It can be coated or laminated onto cartonboard and paper, and even used in barrier in-mould labels and co-injected cups and closures. Very thin flexible layers can be laminated to renewable materials like paper or cartonboard, giving them much-needed barrier function.

Thanks to its transparency, the product can be made attractively visible to the consumer. But maybe the best way to influence customer decisions is to pass on savings due to optimised packaging and transport, and produce less waste throughout the processing and distribution stream.

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Ardagh’s new lightweight bottle is an important step in Beck’s environmental ambition Ardagh Group has developed an ultra-lightweight 275ml bottle for Beck’s and Beck’s Blue , reducing the original from 185gms to 165gms.

A

rdagh Group has developed an ultra-lightweight 275ml bottle for Beck’s and Beck’s Blue , reducing the original from 185gms to 165gms.

The 11 per cent weight reduction on 130 million bottles will save 2,642 tonnes of glass, the equivalent weight of over 200 modern double decker buses.

The new lighter bottle will mean 1,940 tonnes of CO2 are removed from the manufacturing process at Ardagh’s glass plant in Nienburg, Germany, where the bottles were produced.

Ardagh’s use of advanced analytical design tools enabled the 20g per bottle weight reduc-

tion to be achieved whilst maintaining the strength of the original container. Designers were also able to provide additional value through the incorporation of a label panel, whilst retaining the outline bottle shape and neck profile of the previous design.

Fabienne Rollot, marketing director, at Beck’s Western Europe, said: “Beck’s is a pioneering brand at the forefront of independent thinking, always looking for ways to innovate.

This change is just one of the ways in which we are improving our environmental performance and making our iconic 48

green bottles even greener.”

Inge Plochaet, president, at AB InBev UK & Ireland, said: “The lighter Beck’s bottles will make a tangible contribution to this effort and represent another significant step towards realising our ambition to become the Best Beer Company in a Better World.”

SISTEMI DI PESATURA

E TERMINALI SU MISURA iL & eS 10

Applicazioni di pesatura e conteggio pezzi

EHEDG-conform

Bizerba Interactive

iS 50

Terminale industriale iS 50 Che si tratti di conteggio pezzi, di dosaggio automatico oppure semplicemente di pesare, il terminale iS50 garantisce la completa affidabilità di processo. Pesatura e controllo di processo con un unico dispositivo.

Sistema di pesatura iL professional SPM Il sistema iL professional SPM é ergonomico e progettato secondo i criteri di European Hygienic Engineering and Design Group (EHEDG). Facile da pulire, i suoi componenti essenziali sono realizzati con materiali di alta qualità.

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Gamma Industria: Massime prestazioni e ampia gamma di modelli ed esecuzioni.

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P.E.T. ENGINEERING: A YEAR OF GROWTH INCREASED TURNOVER, IMPORTANT AWARDS AND NEW RECRUITMENTS: THAT IS HOW AN SME GROWS

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an Vendemiano, 4th March 2014 P.E.T. Engineering, specialized in the design and manufacturing of PET containers, closed an extremely positive 2013 with an increase in turnover of 45% compared to the previous year, and a 15% EBITDA. Based in San Vendemiano (TV) and founded in 1999

by Moreno Barel, the Company is the sole point of reference for all beverage packaging requirements of the main international brands: PepsiCo, Nestlé Waters, Granarolo, Parmalat, Baltika, Efes, Ab Inbev, Carlsberg, Ferrero, to name but a few.

This success has been prompted once again by foreign markets, where the Treviso-based Company generates approximately 82% of its total

sales, 70.58% of which comes from the outside the UE, and in particular from the Russian Federation.

Moreno Barel, C.E.O. of P.E.T. Engineering, states that these export results derive from “a service capable of combining design and manufacturing, innovation and Made-in-Italy, always greatly appreciated across the border. As well as being a year of achievements in terms of orders

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and turnover, 2013 was the year of awards which recognized the efforts of an SME that believes in Human Capital and commitment”.

In fact, the increase in turnover and excellent profits enabled the Company to invest in new resources and favoured a 30% increase of the staff.

The purpose of this was to empower multidisciplinary teams consisting of designers, engineers and researchers, to work together on every project.

The results of this organization did not take long to come: during the year, P.E.T. Engineering received four awards for its eco-design. The most prestigious one was the Oscar dell’imballaggio 2013 for the 5LW, the lightest-ever five-litre container.

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T

CHILLED NFC JUICES: THE BERTUZZI APPROACH

he market of fruit juice is developing quite rapidly  and the share of NFC juices is considerably increasing because of their high quality. In Europe and the US (but also in whole world) 100% juice (not from concentrate) category is showing a strong growth potential.

Of particular importance, in this sector, are the chilled juice, fruit juices that are prepared directly from the fresh fruit and then are just chilled and filled or slightly pasteurized and chilled in order to retain all organolectic characteristics.

The majority of the chilled juice found in the shops  shelfs is based on orange but other varieties like pineapple, grapefruit, carrots as well as blends (orange-carrot, orange-pineapple, carrot-lemon-pineapple etc.) are becoming more and more popular.

The main hints for the design of a plant pro-

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a company of MAZZONI LB

BERTUZZI FOOD PROCESSING Srl, founded in 1936, is one of the major world players in the design and supply of machines and complete plants to transform any type of vegetable and fruit into juices, concentrates, baby food, jams, readymade drinks etc.

BERTUZZI FOOD PROCESSING Srl, fondée en 1936, est l'un des principaux acteurs mondiaux dans la conception et la fourniture de machines et d'installations complètes pour la transformation de tout type de végétales et de fruits en jus, concentrés, aliments pour bébé, confitures, boissons prêtes à l'emploi, etc.

www.bertuzzi.it

Drink

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cessing fresh fruit into chilled juices are: üOptimization of flow of fruit/juice üOptimization of characteristics of process equipment üOptimization of processing cycles in order to: 1. Decrease processing times 2. Minimize oxidation of the juice 3. Keep high organolectic characteristics üOptimize CIP system to control the microbiology of the juice.

Some of the machines used for the application are dedicated for a certain type of fruit, for istance: üDedicated citrus juice extractors (orange, lemons, grapefruit), in order

to minimize the essential oil content in the juice and assure a good control of the pulp. üDeshellers and dedicated presses for pomegranate to produce cloudy or clear juice which importance is considerably increasing for the beneficial health characteristics. üDedicated pineapple juicing in order to obtain high quality juice only from the edible part of the fruit without contamination with the peel.

These are some examples but few.

Extractors for juice/ puree can be provided for apples, carrots, pears, passion fruit, banana, beets, mango, spinach, asparagus, berries, hawthorns, guava etc. The

obtained juice is immediately (blended or not) slightly pasteurized (65-70°C) and chilled before filling. All these examples of equipment have been designed, built and put in operation by Bertuzzi Food Processing Srl, an Italian Company that operates in this field since 1936 and that supplies plants and machines to process fruit and vegetables to produce juice, concentrates, baby food, jam, readymade drinks etc…

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W

WMM: gravity filling monoblock unit

MM is a gravity filling monoblock unit with net-weight control system and container capper for liquid, dense or foamy products. Various models are available to cover a speed range from 120 bpm to 500 bpm. The system is able to work with food liquids such as oil, dairy products (milk, yogurt…), beverages or sauces (ketchup, mayonnaise…), or home & personal care products, filling different types of containers (glass or plastic bottles, HDPE, PET). WMM is made

entirely of stainless steel 316 L and can be equipped with HEPA filters for internal air recycling and an automatic internal washing system.

Just like every other machine produced by AcmaVolpak, it is designed to process liquids with the total guarantee of cleanliness and hygiene: during the filling phase, there is no contact between the nozzle and the container, while sealed guards ensure safe internal washing processes.

The electronic filling system is equipped with independent net-weight control modules and works with “no bottle /

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no fill” logic, thus avoiding wasted product.

Weighing precision is also guaranteed whatever the temperature and viscosity variables of the product involved. For products of particularly dense or foamy consistency, the VLS system (Virtual level system) guarantees constant product flow from the tank outlet. The system works with “press – vacuum” logic: for rather dense or creamy products, the content level in the tank is virtually adjusted, to set the product flow through the filling valves. For foamy products, the liquid is kept in

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suspension so that the foam does not affect the filling performances.

Volpak SC Series With the SC series, Volpak presents the new range of HFFS machines with continuous motion technology doubling the production rates. The Volpak SC series is based on two platforms, for pouches up to 500ml and 1500ml capacity, that cover the needs of the world-wide market for flexible pouches. With the new SC series customers can double their

production capacity benefiting from important savings in energy, maintenance, packaging cost and space. The machine also uses a linear pouch forming module, guaranteeing the seal integrity and quality of the pouches produced and a continuous carrousel, featuring a modular build concept, equipped with different turrets for pouch opening, filling, capping and top sealing, depending on project configuration. The single fill station and the gentle

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handling of the pouches are key to optimize the filling conditions for any type of product. Finally, the top seal turret allows operating in optimum conditions, and is designed to accommodate pouches with or without caps.

SC is available in two versions, depending on the format and volume of the pouches and in many configurations: for liquid products with or without reclosable caps and for dry products with or without re-closable zippers.

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BEMA WINS THE QUARTER-PALLETS CHALLENGE

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ILKWORM, the flagship brand of BEMA’s industrial automation, has been at the forefront of the stretch wrapping and pallet conditioning evolution since its introduction in 2004. The SILKWORM product portfolio and range is well known by its customers for combining complete flexibility with high-quality stretch wrap and pallet conditioning at high production speeds, all while preserving product integrity, efficiency and safety.

Now BEMA has once again collected and won the latest challenge of the target market: the successful management of the quarter-pallets and mixed products.

Spumador S.p.A. (Refresco), the leading Italian producer of carbonated and noncarbonated soft drinks with 5 factories and 22 production lines

has recently taken successful delivery of an integrated system that simultaneously manages Euro pallets, Euro half pallets, quarter-pallets handling open trays with single loose bottles, either coming from the existing production lines or open trays with bot58

tles of mixed products manually loaded from an off-line multiple conveying system.

The system includes a SILKWORM TURBO (capacity up to 160 pallets/hour) with dustproof top cover applicator for the stretch wrap and conditioning of

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quarter-pallets and Euro half pallets as well as a station for the coupling of four quarter-pallets or two half pallets. This versatile system also includes a station for the positioning of the grouped pallets onto a mother pallet along with

a SILKWORM LS system with a capacity of up to 60 Euro pallet couplings per hour for the optimal pallet conditioning of the final product.

In a few words: speed, quality and flexibility, all contained in a compact layout having a minimal

footprint. BEMA will present this same kind of innovative system at the drinktec, the world’s leading trade fair for the beverage and liquid food industry which runs from September 16th thru the 20th in Munich, Germany.

P.E.T. ENGINEERING THE oNE-SToP-SHoP IN THE dESIGN ANd INdUSTRIALIzATIoN of PET CoNTAINERS fRoM THE PRojECT To ITS INdUSTRIALIzATIoN

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ounded in 1999, P.E.T. Engineering has achieved, in little over 10 years, a leading position in the design and industrialization of PET containers that are a synonym for design, industrialization, innovation, and “made in Italy”.

Thanks to its new concept for service and

customer satisfaction, P.E.T. Engineering is a one-stop-shop able to go from design to completed packaging in a single solution.

All projects are designed and developed to the highest quality standards following a certified (ISO 9001) and integrated quality process. In this process there are five 59

basic steps: design, prototyping, R & D and extensive laboratory testing, the production of blow molds, and assistance and training on-site on the machinery of beverage manufacturers.

To support customers in their eco-friendly development, P.E.T. Engineering has established a business unit, comprised

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of specialized professionals, that are in charge of assisting companies maintain the efficiency of their production machines for longer and helping them reduce costs in terms of energy consumption, raw materials and maintenance thanks to the upgrading of old blowing machines, the neck finish conversion and the restyling of their moulds.

Thanks to its multidisciplinary logic in which designers, engineers and researchers collaborate to provide added value, guaranteeing the best service possible and the ability to compete at the highest levels on domestic and international markets, P.E.T. Engineering has become a unique intermediary for all needs related to beverage packaging. Among the exclusive beverage brands that have entrusted their projects to P.E.T. Engineering are PepsiCo, Nestlé Waters, Nestlè Vera, Sanpellegrino, Levissima, S.Bernardo, Henniez, Norda, Carlsberg, Baltika, Heineken, Efes, Ab Inbev, Ferrero, Rocchetta, Acque e Terme Uliveto, Granarolo, Parmalat.

Prazdroj starts trial run of PET bottling line

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lzeňský Prazdroj has started a trial run of its new PET bottling line.

With a maximum output of 18,000 bottles per hour, the line is Plzeňský Prazdroj’s biggest one–off investment over the last five years. The value of the line and the overall technical design is approx. CZK 150 million. The company’s offer of PET–packaged beer includes the brands Velkopopovický Kozel, Primus and Klasik.

Last months saw more than thirty trucks bringing in components for the new line and Prazdroj’s central packaging hall bustling with preparations for the installation. The so far unbuilt area of the complex was used for civil modifications and utility connections, including water and other process fluid distribution systems, beer piping and a number of technical sundries, the finishing touches to an investment of about 150 60

million Czech Crowns. „We have our consumers at heart, and want to ensure we meet their needs. In response to their changing preferences and growing demand for convenient packaging, we are putting into operation a new plastic packaging line as part of our long–term investments in the development of our business.

Our brewmasters make traditional Czech beers, and our goal is to sustainably offer consumers the highest quality of both our traditional products and the new packaging they come in. Our consumers deserve the best beer experience, and we are committed to delivering it to them,“ says Douglas Brodman, Plzeňský Prazdroj’s CEO.

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MINIMOTOR: ONE MILLION MOTORS FOR FORTY YEARS OF SUCCESS MINI MOTOR “STARTS AGAIN FROM ONE MILLION”.

On the eve of its 40th anniversary, the Emilia-based company has just produced its one millionth geared motor.

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he news came just a few days ago: the Mini Motor production department rolled out the first geared motor with a six-zero code. Company founder Gianfranco Franceschini, along with his children Andrea, Lorella and Marco – all employed in the family company – received with welldeserved satisfaction the news of a production goal that in the constant daily flow of work came almost by surprise.

The first instinctive reaction is to correlate the number 1,000,000 with the years of activity of Mini Motor, which began business in 1974: the Emilia-based company has thus produced one million geared motors on the eve of its fortieth anniversary.

Apart from the simple numerical data, certainly significant for a smallmedium sized company, this result inevitably leads us to reflect on the business values that have made it possible to achieve.

Values that still today are identified in the quality of construction that starts with the choice of materials, in the precision that ensures reliable operation of the geared motors over time, and in the efficiency that makes it possible to achieve the best service thanks to excellent performance features combined with low consumption.

Added to these values, which are effectively illustrated in the recently released “Mini Motor corporate video”, is a fourth that responds to the concept of customisation. Andrea 62

Franceschini, Mini Motor export manager, stated in this regard that the main objective of Mini Motor – as well as the main reason for its decades of success in Italy and abroad – has always been supplying tailor-made products able to satisfy special requirements in terms of dimensions, the severity of the application, and extreme temperature conditions; in short, anything that goes beyond the standard offer of the market.

SO WE WOULD LIKE TO TAKE THE OPPORTUNITY OF THE UPCOMING HOLIDAY SEASON TO EXTEND “A MILLION BEST WISHES” TO ALL OUR CUSTOMERS FOR A POSITIVE 2014 TOGETHER WITH MINI MOTOR.

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Key Technology Introduces the VitiSort™ Wine Grape Sorter for MOG Removal

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ey Technology introduces VitiSort™, a new sorter designed for red wine grapes. This compact system, which combines a patent-pending mechanical MOG (material other than grape) removal shaker and optical sorting with an integral juice recovery system, offers world-class sorting performance at a unique level of affordability. As the lowest cost optical sorting system on the market, VitiSort helps wineries improve their product quality while redirecting labor to other tasks.

Ideal for wineries producing 5,000 to 50,000 cases per year, VitiSort sorts up to 5 tons (4.5 metric tons) of red grapes per hour.

The system removes any unwanted objects such as insects, skins, raisins, shot berries, stem jacks, petioles, leaves, and other MOG from the product flow, which enables the

winery to better control the quality of must going to their fermentation tanks.

Key conducted several successful full-season field trials with wineries in various growing regions in North America, Europe, and Australia to verify the effectiveness of VitiSort. Pepper Bridge Winery and Chateau Ste. Michelle are among the wineries that have used VitiSort for more than one vintage. “With its MOG shaker and optical sorter combined, VitiSort 64

is very effective at improving the quality of our must. If it’s not removed, MOG will release a bitterness – a harsh tannin – to the wine. Removing the non-grape attributes like this will improve the quality of our wine,” said Jean-François Pellet, Winemaker at Pepper Bridge Winery. “Thanks to this system, we’re able to receive, sort, and crush 3 12 tons of grapes per hour with only four workers. One is overseeing the operation, one is feeding product to the system,

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and two are sorting out leaves before the destemmer. It’s hard to say how many people we would need without VitiSort – maybe 15 or 20, I’m not sure – but it’s virtually impossible to achieve this high level of MOG removal at the volume we’re doing with manual labor.”

Ray McKee, the Red Winemaker for Chateau Ste. Michelle added, “With Key’s VitiSort, we’re removing 99.9 percent of the MOG while sorting 4 to 5 tons of grapes per hour with two and a half workers. The effectiveness of the technology allows us to use machine-picked grapes and put only berries and pure juice into fermentation. It gives us exceptional quality control to end up with a very rich and dense wine that doesn’t have the tannin from green stems and leaves.”

The stainless steel VitiSort is compact and mobile, designed to easily roll into position under the destemmer so fruit automatically flows from one machine to the other. The two-stage VitiSort features a mechanical MOG removal system followed

by an optical sorter.

First, a vibratory conveyor gently shakes the grapes to separate MOG, which falls through uniquely designed slots in the shaker’s screen, along with juices. MOG is accumulated on a sloped surface for easy disposal, while the juices are recovered for reintroduction to the must. Singulated grapes freefall from the end of the vibratory conveyor into the sorter, presenting a “sheet” of product that allows a camera to inspect each grape. A specially designed drip tray keeps juice out of the camera line-of-sight. The sorter quickly analyses the images, comparing each object to previously defined accept/reject standards. When unwanted objects are identified, the sorter activates the ejector system, which is made up of a series of air jets that span the width of the system. While still air-borne, the air jets pinpoint MOG to reject and remove it from the product stream. Grapes are discharged from the sorter into a trough or screw conveyor for delivery to the fermentation 65

tank. “The MOG shaker is very effective at removing insects and shot berries, which reduces the load on the optical sorter and improves its performance. The optical sorter takes out stem jacks and other MOG,” added Pellet. “It’s a very simple, gravity-fed system.

Since it has no belts, it’s easy to use, easy to clean, and easy to maintain.”

Compared to sorters that feature horizontal belts to inspect product on a horizontal plane, Key’s VitiSort inspects product on a vertical plane to dramatically simplify the operation while achieving the same results. VitiSort offers a smaller footprint, improved sanitation with the elimination of belts, gentle handling with fewer transitions, and a new level of affordability.

Compared to manual inspection, VitiSort improves the consistency of MOG removal to better control the quality of the must going to fermentation tanks, while reducing labor costs. VitiSort can do the work of 8 to 12 people or more. The yield loss associated with VitiSort is only 2 to 4

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percent, depending on the grape variety and the effectiveness of the destemmer. Key designed ease of use into every aspect of VitiSort. A color touchscreen control panel features a graphical user interface where the winemaker can adjust the sort parameters to remove more or less MOG to meet his exact needs.

Product settings can be stored and retrieved.

Open access to the MOG collection area eases its removal while stainless steel construction eases sanitation. VitiSort can function alone with the destemmer or combined with Key’s Grape Receiving and Inspection Platform (GRIP) upstream of the destemmer. VitiSort

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builds off Key’s 65 years as an innovative designer of world-class food processing equipment and expertise in sorting and vibratory conveying. VitiSort is based on Key’s sixth generation sorting technology, which has been field-proven at thousands of demanding food processing plants around the world.

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Vetro Balsamo Special glass bottles: Top quality and low carbon footprint

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etrobalsamo S.p.A. is a company (with whole Italian capital) that manufactures special glass bottles. Established in 1938 as a handcraft plant, it is located on a 180.000 square meters area in Sesto San Giovanni, right outside of Milan, thanks to the ecological sustainable choices made, it is considered as an urban glasswork, very well integrated in the city area.

We manufacture more than half a million glass bottles per day in Maya and flint colours, for national and international maket of wine, beer, oil and any other kind of beverage.

of the customer, even the most meticulous one, driving the client to the definition of the shape of its own bottle, up to its full satisfaction.

A completely automated, computerized batchVetrobalsamo S.p.A. has ing plant independently become the Italian leader stores all raw materials in silos, avoiding all loss and company for the production of Maya glass guaranteeing continubottles.Specialized in the ous furnace loading, thus improving output and creation of customised bottles, Vetrobalsamo is glass quality. IS forming able to give an answer to machines can work with any kind of requirement both single and double 68

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gob. Through its new, modern American-made production furnace Vetrobalsamo has improved the ecological function of glassmaking.

Unique glassworks in the glass field in Italy to have installed oxy-fuel furnaces, Vetrobalsamo manufactures bottles with low carbon footprint, letting the customers to be on Vetrobalsamo is also able the market in conditions to deliver the goods with of absolute pre-emia simple notice of 24 nence in terms of envihours throughout Italy; ronmental sustainability.

48/72 hours in the rest Top quality and low carof Europe. We can sup- bon footprint. Vetrobalply production lots start- samo bottles weigh less ing from 20.000 pieces on the environment. and, in case of considerable productions, we can Respect of the environguarantee the possibility ment starts from the facof collecting the bottles tory: this is the principle gradually from our stock, that characterizes Vetrocapable of more than 60 balsamo operations. The main part of the commillion pieces.

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pany areas are neat gardens cared with particular accuracy and planted with 500 shrubs of local essences.Taking care of the outer space help us working well, giving to the production cycle the best technologies available, as to manufacture our bottles disturbing the environment the less possible.

We use 80% recycled glass, placing us at the top of the list of the national and European recycling companies.

A dedicated staff is constantly updated on

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technological and design innovations achieved by research, they study them, they go into details and they enrich them with the company knowhow gained in more than 80 years of experience. Our clients are assisted step by step, from the initial expression of the desired customized bottle, the preparation of the model, the realization of the mould, the trial production, to the delivery of finished bottles ready to be filled.

Vetrobalsamo’s professional staff is always updated on latest technological and design innovation.

fections, invisible to the human eye.

Vetrobalsamo participate in all important international trade fairs.

The 200 square meters showroom offers a display of over 1800 different bottles that Vetrobalsamo has been producing over the years. The company’s positive performance dimensional and resiscan be summed up in a tance controls on the single statistic: producproduction, operated by tion has tripled over qualified technicians. the past three years and today Vetrobalsamo There are several elecworks with the most tronic eyes which inspect prestigious food compaevery part of all pronies in the word becomduced bottles looking ing leader of Maya glass for any kind of imperbottle manufacturer.

The birth of each bottle is like the creation of a masterpiece.Vetrobalsamo bottles are known for their quality excellence. High professionalism of labour togetherwith very reliable computerized instruments, guarantee strict controls on the production lines, avoiding any kind of imperfection.

There are 24 h on 24 h 70

www.garbellotto.com

DICIAMO LA VERITÀ: IL LEGNO BATTE L’ACCIAIO! LA NUOVA DIVISIONE GRANDI CAPACITÀ DELLA GARBELLOTTO S.P.A. “I nostri tini di grandi capacità sono di varie specie legnose e hanno costi in linea con quelli dei recipienti di altro materiale, ma a differenza di questi solo il legno dona bellezza e gusto.”

I tini Garbellotto sono ideali per i reparti di stoccaggio di distillati, aceti e altri liquidi alimentari e vengono costruiti in base alle necessità di dimensione e alle specifiche esigenze di invecchiamento.

G & P Garbellotto S.p.A. Viale Italia, 200 - 31015 Conegliano (TV) Italia - Tel. +39 0438 366410 info@garbellotto.it - www.garbellotto.com - P.I. / C.F. 01162440265

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BrauBeviale 2014: change through tradition and innovation

➠ Beverage trends – global markets for innovative creations ➠ Trend theme “culture of craft brewing”

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urrent beverage trends are based on consumer demands like healthy nutrition, wellness, naturalness and quality. The respective package is also part of

a successful beverage concept. BrauBeviale is this year’s most important capital goods exhibition for the beverage industry, but it is also ultimately influenced by the end product. The 72

exhibition takes place in Nürnberg from 11–13 November and is presented in a new outfit: The some 1,300 exhibitors and approx. 33,000 trade visitors can look forward to a completely

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revised exhibition concept and supporting programme. Small and medium enterprises and global players profit from the extensive spectrum of raw materials, technologies, logistics and marketing ideas, but the event also focuses on international beverage trends.

trend towards the culture of craft brewing in the USA and worldwide.

The “culture of craft brewing” is also the trend topic at this year’s BrauBeviale, which brings this global movement to Franconia – to the home of beer – with many events and campaigns.

37; 2013: 40). Hot tea is the most popular nonalcoholic drink in the world, followed by milk and milk drinks, carbonated soft drinks, water, beer, coffee and spirits.

(Source: Canadean/GB)

Germany’s number one thirst quencher: mineral water Mineral water with a per “Nothing is as constant Global beverage con- capita consumption of as change.” This classumption rising con- 140 litres was also the sical quote successfully tinuously Germans’ most popular describes the present Whereas almost 240 thirst quencher in 2013. developments in world- litres of beverages per The clear favourite with wide beverage trends. capita were consumed 85 per cent was carMany globally operating in 2008, this figure was bonated mineral water, beverage manufacturers already about 265 litres but still waters are preface a growing group in 2013. The biggest ferred at international of small and innovative growth drivers are the level (80 per cent of companies implement- non-alcoholic drinks like bottled water). Almost ing and marketing inde- bottled water (2008: 23; three-quarters of the pendent ideas. This is 2013: 29), hot tea (2008: world’s packaged water successful, as demon54; 2013: 58) and milk is drunk in Asia, Weststrated by the growing and milk drinks (2008: ern Europe and North 73

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America – with Asia showing the biggest growth of some 12 per cent in 2013. However, soft drinks are also very popular in Germany, i.e. cola drinks, lemonades, spritzers, water with aromas, dietary soft drinks, energy drinks, fizzy drinks, coffee and tea drinks with fruit juice content and carbonated and non-carbonated fruit juice drinks. The per capita consumption of these in 2013 was 125.5 litres. Especially popular: calorie-free cola drinks (+ 7.5 per cent compared with previous year) and fruit juice drinks (+ 4.5 per cent).

(Sources: Canadean/ GB; Wirtschaftsvereinigung Alkoholfreie Getränke – Trade Association for Non-Alcoholic Beverages, GER)

high level. Since 2007 sales of these have risen only in South and Central America and the Middle East. According to Rabobank, Brazil will remain the growth driver in the next three years with an estimated rise of three per cent per year. World champions in the consumption of carbonated soft drinks are the Mexicans with 165 litres per capita, followed by the USA (145) and Argentina (144).

The most important worldwide markets for non-alcoholic drinks are the USA with 352 litres per capita, Germany (342) and Argentina (326). Within Europe, Germany is followed

by Belgium (281) and Switzerland (264), with Lithuania (96), Russia

Non-alcoholic drinks – prospects for new creations Whereas packaged water is becoming more and more popular almost worldwide, the global consumption of carbonated soft drinks has already reached a very 74

(93) and the Ukraine (64) bringing up the rear. New creations keep the markets moving: Whether innovative non-alcoholic malt drinks, fruit juice drinks enriched with beta-glucan, which are supposed to have a positive health effect on the heart, new ginger drink creations or drinks coloured pink with the help of the purple sweet potato, there are hardly any limits to the imagination and the consumer soon determines the success or failure of the products. (Source: Canadean/GB) Slight drop in German beer sales in 2013 Beer sales in Germany dropped to 94.6 million hectolitres in 2013

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(- 2 per cent compared with the previous year), of which some 84 per cent were for domestic consumption. Slightly more than ten million hectolitres went to the EU countries (- 8.6 per cent compared with the previous year) and 4.7 million hectolitres to third countries (+ 8.7 per cent). Beer mix

Federal Statistics Office/GER)

craft brewing culture.

Germany with 103 litres per capita occupied Triumphant march of third place for worldcraft brewers worldwide wide beer consumption in 2013. The most The craft brewers, as beer is still drunk in the they are called, started reviving the art of craft Czech Republic (145) and Austria (106). Also brewing in the USA in in the top ten: Estonia, the 1980s. There are meanwhile almost 2,800 Poland, Ireland, Finland, craft brewers with more Romania, Bulgaria and than 110,000 employees Lithuania – all European countries. (Source: Canadean/GB)

The culture of craft brewing – trend theme at BrauBeviale 2014 The trend theme is being pushed by the honorary sponsor of the exhibition, the Private Brauereien Bayern (Bavarian Association of Private Breweries), and the European Beer Star drinks with 4.2 million in the US market. Ger- Award, which has had its exhibition home at hectolitres accounted man brewers are also for 4.5 per cent of toincreasingly discovering BrauBeviale since 2004. tal beer sales in 2013, this trend: spicy Pilsner The highlights include which also represents a refined with the extract the presentation of the slight drop of just unawards for 2014, free of hay from mountain der two per cent. An tastings accompanied by meadows or beers disinteresting development tinguished by the scent sommeliers, the Craft is the growing interest Beer Lounge, the Tour of mild herbs, spring shown in German beer flowers and a light citof Exhibitors with soby China – the world’s rus and fruit touch as lutions specifically for biggest beer market with well as the strong aroma craft brewers or the a quarter of global beer of roasted malt are just European MicroBrew consumption. (Source: some examples of this Symposium now orga76

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nized for the third time together with the Versuchs- und Lehranstalt für Brauerei (Brewery Research and Training Institute) the day before the exhibition.

Jim Koch, founder and Managing Director of the Boston Beer Company, which brews the famous Samuel Adams, will open the exhibition in BrauBeviale’s stylish new forum at the heart of exhibition activity.

Many other VIPs from the international brewing scene will speak here, including Charlie Papazian, President of the US Brewers Association and initiator of the World Beer Cup, and Dr. Marc Rauschmann, Managing Director of the Frankfurt firm, BraufactuM. Successful new packaging ideas – at BrauBeviale too The rule for all beverage segments: the product and package should always form one unit to ensure the right communication with the consumer at the Point of Sale. Particularly beverage packages are

highly innovative. For example, the package of an African beer brand is intended to convey quality, innovation and creativity at the same time.

The beer is now coming onto the market in a 100 per cent recyclable can, which is the first container of this kind in Africa. A schnapps, for example, also plays on tradition and innovation and is offered in bottling jars as a reminder of the Prohibition period.

The exhibition is also geared to innovative packaging. At the BrauBeviale Forum – supported by wellknown partners from the sector – presentations, panel discussions 77

or talks on beverage packaging design, packaging innovations and PET recycling invite visitors to stay, listen or join in the discussions.

A welcome guest again in 2014 is the international competition for the German Packaging Award. The most innovative solutions from the over 200 entries expected for labels, closures and other packaging ancillaries, displays, sales packaging, promotion packaging, transport packaging, logistics packaging and packaging machinery will receive awards at BrauBeviale. For the first time the exhibition presents the PETnology concept “connecting comPETence” with the PETarena and Packaging Wall of Excellence, where companies present their diverse spectrum of PET products and services. The PETarena is also the place to go for packaging developers. The event starts with the two-day international PETnology Congress, which takes place immediately before the exhibition.

FIERE - EXHIBITIONS

Выставки

china east europe

meeting • events • fairs

congressi

russia middle east • asia

семинары • china • asia • middle east • east europe SIGEP

18-22/01/2014 RIMINI Salone Internazionale gelateria, pasticceria e panificazione artigianali International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery

ISM

ALIMENTARIA

SPS/IPC/DRIVES/ITALIA

VINITALY

INTERMOPRO

31/03-03/04/2014 BARCELLONA Fiera internazionale sull’industria alimentare International show about food industry

26-29/01/2014 COLONIA Salone internazionale dei prodotti dolciari International exhibition about confectionery

06-09/04/2014 VERONA Salone internazionale sui vini e i liquori e le tecnologie per produrli International exhibition on wines and liqueurs and technologies

FRUITLOGISTICA

PIZZA WORLD

05-07/02/2014 BERLINO Salone Internazionale di frutta e verdura International fair for fruit and vegetables

EUROPAIN

08-12/03/2014 PARIGI Salone Internazionale sulla tecnologia per la panificazione e la pasticceria International Show for the Bakery and Confectionery Industry

PABOGEL

23-26/03/2014 ROMA Fiera sulle attrezzature, macchine, ingredienti, formazione, arredi etc. dedicati al food ed alla ristorazione Exhibitions about raw materials, plant, furnishing and fittings for the artisan gelato, bakery, pizzerias and restaurants

07-09/04/2014 PARMA Manifestazione su prodotti, tecnologie e servizi dedicati al mondo delle pizzerie Exhbition on products, technologies and services completely dedicated to independent and chain pizzerias

20-22/05/2014 PARMA Salone delle Tecnologie per l’Automazione Industriale Trade fair for manufacturers and suppliers in the industrial automation sector

21-23/09/2014 DÜSSELDORF Fiere internazionali per i prodotti lattiero-caseari, alimenti surgelati, gelati, tecnologia, carne e salsiccia international trade fairs for dairy products, frozen food, ice cream, technology, meat and sausage

MACFRUT

24-26/09/2014 CESENA Mostra Intenazionale di macchinari e impianti per l’industria ortofrutticola International exhibition of machinery and equipment for the fruit and vegetable processing

mcT Tecnologie

CIBUS

05-08/05/2014 PARMA Salone Internazionale del prodotto alimentare International food exhibition

INTERPACK

08-14/05/2014 DÜSSELDORF Fiera della tecnologia per imballaggio, confezionamento, panificazione, pasticceria Technology fair for packaging, packing, bakery, pastry

12/06/2014 BOLOGNA Mostra Convegno di una giornata sulle tecnologie per l’industria alimentare One day exhibition and conference on the technologies for the food industry

INTERSICOP

01-05/10/2014 MADRID International bakery, pastry and related industries show Fiera internazionale sula panificazione e la pasticceria

78

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FIERE - EXHIBITIONS china

Выставки east europe

congressi meeting • events • fairs

middle east • asia

russia

семинары • china • asia • middle east • east europe IPA-SIAL

19-23/10/2014 PARIGI Fiera della tecnologia per l’industria alimentare e del packaging e del prodotto alimentare International exhibition and conference on technologies for food& beverage and food products

CIBUSTEC

EMBALLAGE

17-20/11/2014 PARIGI Salone internazionale dell’imballaggio Exhibition about packaging technology

VINITECH

21-24/10/2014 PARMA Fiera della tecnologia per l’industria alimentare e del packaging International exhibition and conference on instrumental and process analysis and laboratory technology

2-4/12/2014 BORDEAUX Fiera internazionale sulla filiera vitivinicola e sulle tecnologie per l’industria dell’imbottigliamento International exhibition for vine-growing,wine-producing and bottling industry

SAVE

SIGEP

28-29/10/2014 VERONA Mostra Convegno delle Soluzioni e Applicazioni Verticali di Automazione, Strumentazione, Sensori International exhibition for food processing

PACK EXPO

02-05/11/2014 CHICAGO Fiera internazionale delle tecnologie per l’imballaggio International Packaging Trade Fair

GULFOOD MANUFACTURING

09-11/11/2014 DUBAI Fiera della tecnologia per l’industria alimentare e del packaging International exhibition and conference on instrumental and process analysis and laboratory technology

BRAU BEVIALE

11-13/11/2014 NORIMBERGA Fiera su materie prime, tecnologie, logistica e processo per la produzione di birra e bevande Fair of raw materials, technologies, logistics for production of beer and soft drinks

17-21/01/2015 RIMINI Salone Internazionale gelateria, pasticceria e panificazione artigianali International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery

PROSWEET

01-04/02/2015 COLONIA Salone internazionale della subfornitura per l’industria dolciaria The international supplier fair for the confectionery industry

ANUGA FOODTEC

24-27/03/2015 COLONIA Salone Internazionale delle tecnologie alimentari e delle bevande International food and beverage technology exhibition

HISPACK

21-24/04/2015 BARCELLONA Manifestazione internazionale su macchine, impianti e tecnologia per il packaging International packaging exhibition 79

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FIERE - EXHIBITIONS china

Выставки east europe

congressi meeting • events • fairs

middle east • asia

russia

семинары • china • asia • middle east • east europe Bta.

21-24/04/2015 BARCELLONA Vetrina europea dedicata al settore delle macchine e tecnologie per l’industria alimentare European showcase dedicated to the sector of machinery and technology for the food industry

savoury snacks, chips, biscotti salati, tortillas, pretzels, popcorn, crackers di riso, flips .

Event about: savoury snacks, snack nuts, potato chips, corn chips, potato sticks, peanuts, pistachios, hazelnuts and almonds, baked snacks, tortillas, pretzels, popcorn, pork rinds, rice crackers, flips, savoury biscuits.

SPS/IPC/DRIVES/ITALIA

IBA

12-14/05/2015 PARMA Salone delle Tecnologie per l’Automazione Industriale Trade fair for manufacturers and suppliers in the industrial automation sector

PULIRE

19-21/05/2015 VERONA Mostra internazionale delle produzioni e delle tecnologie per le attività dell’igiene ambientale International exhibition of products and technologies for environmental hygiene

IPACK-IMA

19-23/05/2015 MILANO Mostra Internazionale per l’industria del confezionamento International exhibition for the packaging industry

MEAT-TECH

19-23/05/2015 MILANO Fiera sulle tecnologie per il confezionamento e la lavorazione della carne Pocessing & packaging for the meat industry

SNACKEX

10-11/06/2015 Istanbul Esposizione su snack, patatine, noccioline, pistacchi, mandorle secche,

12-17/09/2015 MONACO Salone Internazionale per l’ind. della panificazione e della pasticceria International fair for the bakery and confectionery industry

FACKPACK

29/09-01/10/2015 NORIMBERGA Salone Internazionale su Soluzioni e tecnologie per il confezionamento Trade Fair for Packaging Solutions

ANUGA

10-14/10/2015 COLONIA Salone Internazionale delle tecnologie alimentari e delle bevande International exhibition of food and beverages

HOST

23-27/10/2015 MILANO Salone tecnologico per la panificazione e la produzione di pasta e pizza Show for Bakery and Fresh Pasta and Pizza Industry

SIMEI

Novembre 2015 MILANO Fiera internazionale sulla filiera vitivinicola e sulle tecnologie per l’industria dell’imbottigliamento International exhibition for vine-growing,wine-producing and bottling industry

80

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east europe

meeting • events

•

Выставки

fairs

russia

congressi

middle east • asia

семинары • china • asia • middle east • east europe UPAKOVKA UPAK ITALIA

FOODEXPO

PRODEXPO

23-26/04/2014 GUANGZHOU Mostra internazionale sull’industria delle materie plastiche International exhibition on plastic and rubber industries

28-31/01/2014 MOSCA Salone Internazionale delle macchine per imballaggio International packaging machinery exhibition 10-14/02/2014 MOSCA Fera internazionale su alimenti, bevande e materie prime per alimenti International exhibition for food, beverage and food raw materials

SINO-PACK

03-05/03/2014 GUANGZHOU Fiera internazionale per il confezionamento, l’imballaggio e le bevande International fair for packaging, packing machines and beverage technology

INTERFOOD

19-21/03/2013 S. PIETROBURGO Salone Internazionale di prodotti alimentari, di bevande e ingredienti International exhibition for food beverages and ingredients

VINITALY

24-27/03/2014 CHENGDU Fiera internazionale su vini e liquori International wine & spirits show

MODERN BAKERY

23-26/04/2014 MOSCA Salone internazionale delle attrezzature per la panetteria e degli ingredienti alimentari International trade fair for bakery equipment and food ingredients

09-11/04/2014 KIEV Fiera internazionale per i produttori di alimenti e bevande International trade exhibition on food and beverage producers

CHINAPLAS

BAKERY CHINA

13-16/05/14 SHANGHAI Fiera internazionale della panificazione e dell’industria dolciaria in Cina International Trade fair for the bakery and confectionery trades in China

ROSUPAK

17-20/06/2014 MOSCA Saloni internazionali per l’imballaggio alimentare ed industriale International food and industry packaging exhibition

PROPACK - BEVTEK China

16-18/07/2014 SHANGAI Mostra internazionale delle tecnologie per l’industria alimentare e per il confezionamento International exhibition for the food industry and for packaging technologies

INPRODMASH

09-11/09/2014 MOSCA Fiera internazionale sulle tecnologie per l’industria alimentare International specialized trade fair of equipment and technologies for food processing industry

WORLD FOOD MOSCOW

15-18/09/2014 MOSCA Salone Internazionale dei prodotti alimentarie delle bevande International exhibition for food and drink products

AGROPRODMASH

06-10/10/2014 MOSCA Salone Intern. dei macchinari e delle attrezzature per il settore agroindustriale International trade exhibition of machinery and equipment for agroindustrial industry

WORLD FOOD UKRAINE

28-30/10/2014 KIEV Salone Internazionale dei prodotti alimentarie delle bevande International exhibition for food and drink products

UPAKOVKA UPAK ITALIA

27-30/01/2015 MOSCA Salone Internazionale delle macchine per imballaggio International packaging machinery exhibition

MODERN BAKERY

22-25/04/2015 MOSCA Salone internazionale delle attrezzature per la panetteria e degli ingredienti alimentari International trade fair for bakery equipment and food ingredients

82

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we’ve talked about...

AAREST

P.O. Box 245275 Brooklyn 11224 - NY - USA

55

BERTUZZI FOOD PROOCESSING SRL 52 Corso Sempione, 212 bis 21052 Busto Arsizio - Varese - Italy

AB ENERGY SPA II COVER Via Gabriele D’Annunzio, 16 25034 Orzinuovi - Brescia - Italy

BEUMER GmbH & Co. KG

ACMA

Oelder Strasse, 40 59269 Beckum - Germany

Via C. Colombo, 1 40131 Bologna - Italy

AKOMAG SRL

56

EVAL EUROPE N.V. 44 Haven 1053 Nieuwe Weg 1 - Bus10 2070 Zwijndrecht - Belgium

24

Frazione Diolo, 15/D 43019 Soragna PR - Italy

ALLEGRI

Fill TecH srl 29

FRACCHIOLLA III cover

BRUKER OPTIK IV cover

Str. Prov. per Valenzano km 1,200 70010 Adelfia - Bari - Italy

Rudolf-Plank-Str. 27 D-76275 Ettingen - Germany

Via dell’Industria,3 42047 Montecchio Emilia Reggio Emilia - Italy

BEMA SRL

58

71

Viale Italia, 200 31015 Conegliano - Treviso - Italy

Herti JSC 31

420 rue d’Estienne d’Orve 92705 Colombes - France

GARBELLOTTO

48

Arkema SA

61

Via del Fornaccio, 6 50012 Bagno a Ripoli FI - Italy

Via Venezia 6 20099 Sesto San Giovanni- Milano - Italy

ARDAGH

1

67

38, Antim I Str. 9700 Shumen - Bulgary

IGUS SRL Via delle Rovedine, 4 23899 Robbiate - Lecco - Italy

Via Marconi, 26 42030 Viano - Reggio Emilia - Italy

83

41

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Industrie plastiche PSS SVIDNIK, A.S. lombarde 51 Sovietskych Hrdinov 460/ 114 Via Leonardo Da Vinci, 13 C 21023 Besozzo - Varese - Italy

08901 Svidnik - Slovakia

KEOFITT A/S I COVER

Via Mazzini, 12 22070 Binago - Como

Sato GERMANY

Hans Egedes Vej 19 DK-5210 Odense Nv - Denmark

Steinfeldstrasse, 1 39179 - Magdeburg - Barleben - Germany

150 Avery Street WA 99362 Walla Walla - Washington - USA

SIDEL

Via la Spezia 241/A 43100 - Parma - Italy

MESSE NuErnberg 72 Messezentrum 90471 - Norimberga - Germania Via E. Fermi, 5 42011 Bagnolo in Piano Reggio Emilia - Italy

23

SENSOTECH GMBH 34

KEY TECHNOLOGY INC. 64

MINIMOTOR

12

10

SMI SPA - SMI GROUP 38

Via Piazzalunga, 30 24015 San Giovanni Bianco BG - Italy

62

TECNOMEC SNC

17

Velo Acciai srl

9

PET ENGINEERING SRL 50

VETROBALSAMO

Via Olivera 42/44 31020 San Vendemiano TV - Italy

Via Granelli, 115 20099 Sesto San Giovanni Milano - Italy

68

PIETRIBIASI MICHELANGELO SRL 20

WATSON MARLOW SRL

37

PNEUMOFORE SPA 18

ZANOTTI SpA

4

Via O. Boni 43029 Parma - Italy

PE LABELLERS Spa 42 Via Europa 25 46047 Porto Mantovano MN - Italy

Via S. Lorenzo, 42 - CĂ Rainati 31020 S. Zenone degli Ezzelini TV - Italy

Via del Progresso, 12 Via Padana Superiore, 74/D 36035 Marano Vicentino - Vicenza - Italy 25080 Mazzano - Brescia - Italy Via N. Bruno, 34 10098 Rivoli - Torino- Italy

Via M.L.King, 30 46020 Pegognaga - Mantova - Italy 84

Мы работаем со вкусом. Для производства качества.

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Fracchiolla. Решения для настоящих экспертов Hаши лучшие клиенты

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