Issuu

EDITRICE ZEUS - Via Cesare Cantù, 16, 20831 - SEREGNO (MB) - Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com - Trimestrale Tariffa R.O.C.: Poste Italiane spa - Spedizione in abbonamento postale - D.L. 353/2003 (conv. in L. 27/02/2004 n.46) art. 1, comma 1, DCB Milano TAXE PERCUE (tassa riscossa) Uff. Milano CMP/2 Roserio - ISSN 1827-4102

international YOUR PACKAGING INSIDER N°1-2021

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Redefining Hospitality Together. Where the Middle East’s hospitality community meet to source, connect and learn.

www.thehotelshow.com

31 MAY 2 JUNE 2021 dubai world trade centre

#TheHotelShow

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FOOD

40/43 TECNO PACK SPA Sarchio, the quality of organic, vegan and gluten-free nature since 1982 meets Tecno Pack’s technology

INSIGHTS

50/65 SMART PACKAGING HUB The exclusive virtual space for technological innovation and digitalization in food & beverage Quarterly magazine dedicated to the world of packaging. Registration: Court of Monza no. 5. Reg. Stampa of 22/12/2020. Rivista trimestrale dedicata al mondo del packaging. Registrazione: Tribunale di Monza al N. 5 Reg. Stampa dal 22/12/2020. Editorial management and registered office: Via Cesare Cantù, 16 20831 Seregno (MB) - Italy Tel. +39 0362 244182 / +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.packaging-mag.com skypeTM: editricezeus SOMMARIO packaging international 1-21.indd 2

Packaging International Europe: single issue: Euro 25 Annual (four issues): Euro 90 Outside Europe: single issue: US$ 30 Annual (four issues): US$ 109 Subscription payment can be made in the name of Editrice Zeus sas, by bank money transfer or cheque.

PACKAGING INTERNATIONAL is the international magazine for the packaging industry year II - 1-2021 managing editor Enrico Maffizzoni redazione@editricezeus.com

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52-53 BEUMER MASCHINENFABRIK GMBH & CO. KG Delivers ten high-capacity packaging systems to Spanish oil company

COSMETIC

90/92 FACA GROUP 50th anniversary

NAL e

editorial manager S.V. Maffizzoni redazione@editricezeus.com

account dep. manager Elena Costanzo amministrazione@editricezeus.com

translations G. De Luca

editorial production Sonia Bennati bennati@editricezeus.com

project and layout design creative dep. ZEUS Agency grafica@editricezeus.com

printing Zeus Agency

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BEUMER DELIVERS TEN HIGH-CAPACITY PACKAGING SYSTEMS TO SPANISH OIL COMPANY Spanish oil company relies on ten high-capacity packaging systems of the BEUMER stretch hood A series for petrochemical pellets

or decades, a Spanish oil company relied on the shrinking method to wrap in film the palletised PE bags filled with petrochemical pellets, but some of the systems were now up to 30 years old. They no longer met the currently required safety standards with regard to both operation and maintenance. Therefore, the company entrusted BEUMER Group with the installation of ten high-capacity packaging systems from the BEUMER stretch hood A series. Within six months, the system provider supplied them to each of the company’s plant sites and integrated them into the already existing palletising and packaging lines. The machines meet the high safety requirements and are also energy efficient. One of the major European players in the petrochemical business is situated in Spain and produces more than six million tons of chemicals per year. Two of its manufacturing facilities are located in Spain, one in Portugal. After production, the petrochemical pellets are filled in big bags, octabins or 25 kilogram PE bags and then delivered to customers. These bags are palletised and wrapped in film to protect them against environmental impacts and dust. For this purpose, the plants have been using the shrinking method since the 1980s. “The machines worked reliably, but had already been in operation for 20 to 30 years,” describes the purchasing manager. “In the meantime, various problems arose that had nothing to do with the machines, but with the technology”, because the heat required for the shrinking method is generated by these machines using gas or electric power. The open flame repeatedly caused small burns on the film. Thus the pellets often melted with the film. The continuous fire hazard implied higher insurance rates and 4

the aging systems had to be maintained frequently. This was expensive and, due to the gas pipes, dangerous for our service technicians. In addition, the energy consumption of the systems in operation was high, and it became more and more difficult to get spare parts on the market. “We were searching for an economic and above all safe packaging system that could be maintained easily and efficiently”, says the project manager of one of the Spanish plants. The shrink systems that had been in use until then had been supplied decades ago by BEUMER Group, among others. Therefore this time, the responsible persons also turned to the single-source provider for packaging lines from Beckum. “Our customer was looking for a manufacturer with high quality standard, many years of experience, high reliability and world-wide references”, says Plácido Valle Santafosta, sales engineer at BEUMER Group in Barcelona. In the tender process, the system provider was awarded the contract to supply systems for one of the Spanish plants, and in August 2019 to supply further machines for the other plant - a total of ten packaging systems. Both companies quickly agreed on the scope and schedule and the project was ready to begin. Stretch film - the economical alternative Stretch hooding should now be used instead of the shrinking method. “This packaging solution does not require the use of heat; this prevents the film from sticking to the product during the process”, explains the project manag-

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The easy, intuitive and reliable operation of the new BEUMER stretch hood A is especially appealing to customers

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er. In order to guarantee protection during transport and load stability, the stretch film adapts to any product that is stacked on the pallet. The film is very stretchable and its contracting forces keep the goods tight together. The development in film production is advancing steadily. Thus, more and more stable stretch films are available on the market, and since these films can also be produced in increasingly thinner layers, this in turn saves material. In the future, stretch films will be increasingly used for this purpose. For reasons of sustainability, these stretch films contain increasing amounts of recycled material and increasingly consist of bioplastics. Stretch hooding has the ability to package the pallet for high-bay storage systems, with understretch or with different base reinforcements. Thanks to the high transparency of the stretch film, the packed goods are clearly visible. And the barcodes on the bags can be scanned quickly and consistently. Logos and text can also be printed on the film to be used as an advertising medium. A flat film placed on the pallet offers additional protection against external influences on all six sides of the stacked pellets. This ensures that the bags filled with pellets are protected reliably against environmental influences such as sunlight, dirt, and humidity during transshipment and outside storage. “This was very important to the responsible persons since they have to transport the goods safely and in perfect condition to the customers”, says Valle Santafosta, sales engineer at

Plácido José Valle Santafosta, BEUMER Group: “Our customer was searching for a manufacturer with high quality standard, many years of experience, high reliability and world-wide references.” 6

BEUMER. In addition, the stretch film keeps the bags tightly on the pallet, preventing them from slipping. BEUMER stretch hood: the right machine The BEUMER stretch hood A is very energy efficient: A film transport system, which is particularly gentle on the material, introduces the previously cut and sealed film hood into the system. On its way to the crimping and stretching unit, the sealing seam on the film hood cools down so that it can be crimped without losing time. This allows for the elimination of energy-consuming cooling and efficiency-reducing cooling times. This way the pallets can be packaged at a high bag sequencing. In order to facilitate the work for the maintenance personnel and to ensure high system availability, the new packaging system was designed without a platform. Maintenance work, such as changing the blades or the sealing bars, is handled at the floor level. Additional benefits include the compact design and the resulting low height and small footprint. “We have equipped this line with the BEUMER Human Machine Interface, which makes it easy and simple to operate”, says Valle Santafosta. “The operators are provided with an easily understandable and intuitive interaction concept, enabling them to define the same efficient working sequences for all machines.” Displays help visualise how and where to make the necessary settings. The user can for example call up video sequences that show the changing of the film roll and the film knife. For other setup work, the operator panel includes graphics and step-bystep instructions. Rapid project phases “In winter, we supplied the first two BEUMER stretch hood packaging systems to the Spanish plant, a few weeks later two additional ones”, reports Valle Santafosta. Installation took place in autumn. BEUMER Group also delivered two packaging systems to the other Spanish plant in winter and two further ones in August. Some of the systems are equipped with roller conveyors for the pallet transport system. When being asked what the largest challenge of this project was, Valle Santafosta reflects for a moment. “For one, the short delivery period of only six months. In addition, the period for commissioning is fixed and cannot be extended, otherwise operation would be stopped for too long.” Furthermore, the machines have to be integrated in the existing packaging lines. This involves combining the latest safety standards of the BEUMER stretch hood with the safety levels of the existing systems. But we have a lot of experience in this,” emphasizes Valle Santafosta. “We solve this with separate safety circuits.” www.beumer.com

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DELTA SERVICE AND THE EVOLUTION IN THE WORLD OF COSMETICS

elta Service Automation is a leading company in the automatic labelling machines sector. Founded in 1991, the company used to focus on assistance but, over the years, it has specialised in the production of LABELING SYSTEMS. In 2001 the company was acquired by the Lena family; in 2006 it moved to a 1000 square metre facility in Vaprio d’Adda, on the border with the provinces of Milan, Bergamo and Monza Brianza, in the heart of the Italian Cosmetic Valley. Delta Service Automation’s core business is the production of labelling machines. The company’s product range is broad and includes Marking and Lotting, Product Handling and Packaging solutions, as well as new identification and labelling solutions along the supply chain. The company has TTO overprinting systems, CO2 laser, fibre laser, inkjet and thermal-inkjet, markem-imaje and Keyence, thermal transfer printers for CAB and NOVEXX labels, label editors such as Codesoft and NiceLabel, and customisable solutions. The company has TTO overprinting systems, CO2 laser, fibre laser, inkjet and

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www.deltaservicesrl.com info@deltaservicesrl.com

SECTORS COSMETIC PHARMACEUTICAL FOOD

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thermal-inkjet, markem-imaje and Keyence, thermal transfer printers for CAB and NOVEXX labels, label editors such as Codesoft and NiceLabel, and customisable solutions. Recently, the world of cosmetics, like many other sectors, has turned to green to reduce pollutants. In collaboration with some partners, the company has developed the Flowpack product range, suitable for the use of cellulose packaging, which provides our customers with Home&Industry compostable BioPlastic films in compliance with the EN13432 standard. In 2021 the company will attend COSMOPROF from 18th to 22nd March, exhibiting the latest DLM labelling solutions for cosmetics, including the Flowpack BioPlastic Ready and the “Home&Industry” compostable BioPlastic films. deltaservicesrl.com 10

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ALTECH SRL Viale De Gasperi, 70 20008 Bareggio (MI) Tel. +390290363464 info@altech.it www.altech.it

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ALTECH - ADVANCED LABELLING TECHNOLOGIES

LTECH is one of the major European producers of selfadhesive label applicators for product decoration, coding and identification. Today, the company distributes its systems all over the Italian territory through a network of direct sales , while the commercial distribution for Europe and overseas takes place in more than 50 countries through a network of 80 qualified resellers and 3 subsidiary companies in the United Kingdom, the United States and South America. Its range encompasses the following products: ALstep – low-cost applicator featuring modular and flexible configuration. ALritma - high-performance label applicator, which can be easily integrated in packaging lines. It is also available with thermal transfer print-

ALbelt Top & bottom labelling machine

ALcode Print & apply label applicator

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ing group in the ALritmaT version, for print/apply applications. ALcode – real-time print-apply systems which apply labels immediately after printing, in any position, on both stationary and moving products (even at high speeds). A specific pallet labeling version, ALcode P, is able to print and apply A5 format labels on two consecutive sides of a pallet (normally front and side, per EAN 128, or even three sides on request). ALbelt - simplified linear system which is open, compact, and particularly economical. It can be configured for wraparound, c-wrap, top, bottom, top and bottom, top and side labeling of various products, cylindrical or flat. It’s ideal for labeling cases, boxes, trays, jars and cans. Its simple and solid main structure houses a conveyor and one or more labeling heads (choice of ALstep, ALritma or ALcode model). ALline – complex linear system able to apply self-adhesive labels to a wide range of product shapes, constructed with the most reliable materials and components on the market to offer the highest levels of performance and production. The modular design incorporates ALstep and/or ALritma heads, and can be configured on the basis of customer requirements, allowing application of labels of any shape and size for front/ back or wrap-around labeling and seal application to food, cosmetics, chemical and pharmaceutical products. For further information: info@altech.it - www.altech.it

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ALline E Front & back labelling machine

SECTORS PHARMACEUTICAL COSMETIC FOOD

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PRE-MADE POUCH FILL & SEAL MACHINES FOR PACKAGING FOOD AND NON-FOOD PRODUCTS

olcePack is a young and dynamic Swiss company specialized in supplying innovative machinery for packaging food and non-food products. The DolcePack team has decades of experience in product weighing and packing providing state of the art machinery with focus on quality, efficiency and sustainability.

DolcePack designs and manufactures pre-made pouch fill & seal machines. The company’s technology combines all key elements for modern machines, designed with flexibility for the quick changing markets requiring short runs for multiples SKU’s.

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The R-EVO 800-S Pre-made Pouch Fill & Seal machines are simple for operator use with full-frontal station visibility and automatic change overs.

Machinery is just one key to the puzzle of optimizing packaging your product, DolcePack is also experienced in package analysis and consumer usage analysis.

These benefits allow for wide possibilities in pouch variation all within a small footprint. R-EVO is designed for packing products like solids, liquids, and powders in multiple pre-made pouch types and sizes.

Allowing to connect the dots and maximize the consumer experience. With this, we can scout the materials and machinery needed to package properly the products presented to us.

The benefit of pre-made pouches allows reduced waste compared to rigid containers, glass or aluminium.

The atmosphere at DolcePack is to accept projects and challenges with open arms to learn, grow and satisfy each customer with their project goals.

The required volume/weight are less which correlates to less material waste and reduced carbon emissions from transporting more product in less space. This alone can give anywhere from 80-90% less carbon emissions, from production to transport combined. DolcePack proudly has capability to work with both mono-material and paper pouches. The mission to create machinery as modular units to add and combine based on specific production needs will make the production layout much simpler and straight forward. With the vision versus sustainability, DolcePack works with Mespack Spain as exclusive Italian agents. As Mespack has developed their program versus sustainability in increased production efficiency and reducing material requirements, DolcePack is working towards goals of reducing energy required to run our machines and becoming full electric.

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For more information contact DolcePack at: idea@dolcepack.com Ph. +41919434445

SECTORS FOOD NON-FOOD

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SANDWICH PACKAGING: THE SOLUTION FOR THREE-SIDED LABELLING IN A SINGLE APPLICATION

he challenge: to label triangular sandwich packaging efficiently and quickly A special shape, that of sandwiches, is the subject of a special project that has enabled Etipack to satisfy the need of a company, producing the well-known triangular snacks, to effectively label a product with packaging that is anything but standard. The application of labels on the top and bottom of the packaging is quite usual for the food sector. So what makes this process special? Precisely the shape of the packaging which, for ease of reading, requires the label to be applied not only on two sides, but also on the third side with the familiar slanted shape, all in a single application. The Etipack proposal: customized labelling machine thanks to modular design In order to achieve the required result, Etipack has applied its distinctive design methodology: starting from a consolidated standard to develop the customization requested by the customer. The project has integrated System 4, a model of the Etipack range of devices, specifically designed for the application of double-sided labels, which, thanks to its modular design, allows the integration of applicators and devices to configure a machine tailored to the customer’s needs. This system, which combines automatic labelling machines with an integrated product conveying system, is conceived as a small, self-suffi16

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SECTORS FOOD COSMETIC PHARMACEUTICAL

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cient labelling line that handles and labels the product, either off-line or connected to other packaging machines such as filling and thermoforming machines. The special feature of System 4 is its double-belt conveyor, which allows the product to be hooked so that the bottom part is exposed downwards and the pack is accessible from both sides. In order to carry out the labelling, the system integrates two Energy 100 labelling machines, positioned above and below the belt, which allow both the lower and upper labels to be applied simultaneously as the product runs through. 3-sided labelling and variable data entry In order to achieve in the same application even the labelling on the oblique side, Etipack worked on the customization of the labelling machine located at the bottom. In order to allow both sides of the pack to be involved in the same application, System 4 has been customized by integrating an Energy 100 labeller programmed to carry out a “seal” application. 18

Together with the creation, by the client, of a layout that would allow the necessary information to be contained on a single label, it was thus possible to achieve the required result: labelling on both the underside and the oblique side in a single application. The labeller is equipped with a diffuse start photocell that is specifically designed for labelling transparent products. A Datamax A-4408 thermal transfer printing unit has also been integrated for overprinting variable text and/or barcodes on the labels. The system as designed presents: • Flexibility - thanks to a labelling machine that can handle differ-

ent product formats, labels and application types. • Compact dimensions - openfree carpentry, allows to obtain in only one meter the function of top and bottom labelling • Ease of use - with intuitive touch screen operator panel • Integration - with ERP and line data, also in Industry 4.0 perspective • Robustness - through the use of rugged materials and industrial design Etipack offers a range of more than 100 solutions to meet the multiple requirements of the food industry, learn more on etipack.it/en/sector/food/

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OPEM: A 23 MINUTES TRIP TO FIND OUT THE LATEST INNOVATIONS

pem anticipates the future in the management of relations with its customers and with industry professionals through an innovative live event entirely managed remotely, proposed through three mirror events scheduled in different time slots, to allow easier connection from all over the world.

A warm welcome was given to the participants in the brief introductory note by the Opem top management represented by the Opem President Fabio Binacchi, the general manager Ombretta Sarassi and the second generation actively present in the company in the persons of Elena Binacchi (communication and marketing manager) and Vittoria Binacchi (after-sales manager), who underlined how the Covid pandemic has accelerated the process of remote management in relations with customers. Let’s take stock with Elena Binacchi, who personally coordinated the activities of the event. … Unboubtedly the well-known pandemia that since the beginning of the year has completely upset the habits of each of us, well has made us understand the need to explore even better a system of communication and remote assistance. Digital technology (OPEM DMS Digital Monitoring System) offers the concrete possibility of remotely managing all technological systems at the customer’s service with an immediate and timely response for every work need, from the initial testing and start-up processes of a plant, to real-time solutions to solve specific critical issues, all through constant and real-time monitoring of all operating plants throughout the world. To obtain and maintain these innovative services we are investing a lot to provide an ever faster and safer service for our customers, one that keeps up with the times. We have created a state-of-the-art digitalized assistance system (OPEM LRA Live Remote Assistance), which will allow the team of our technicians to be able to intervene promptly and at any time as if they were physically present in our customers’ production sites. Surely digital technology will increasingly orient itself in this direction, 20

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SECTOR PACKAGING REMOTE ASSISTANCE

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offering in the future further remote services that are increasingly precise and calibrated to customer needs. It is a trend that probably would have had a longer development process over time, and that this year we had to accelerate. I’m sure it’s an interesting way of working, there will be obstacles, but this is the right way. Elena continues: Live Opem was entirely managed remotely, using a specific cloud-based live-streaming web platform that allowed us to broadcast a virtual meeting in real time directly in the Parma headquarters, with simultaneous translation in several languages (English, Spanish, French, Greek, Portuguese, Korean, Vietnamese, German, Italian), allowing all participants to be able to actively participate in the meeting with direct interventions and, subsequently, on individual modalities, through the use of private rooms specially developed to discuss specific needs with a dedicated sales manager. We are extremely satisfied with the event, and the quick anonymous questionnaire

on the goodness of the initiative showed the keen interest on the part of all the participants. Just two words on Opem green-oriented philosophy Opem develops highly specialized and customized packaging solutions, relying on a complex industrial production. The choice of being a green-oriented company means gearing its entire production activity - from the design stage to the single processes, and from in-house manufacturing to its choice of machinery - towards drastically reducing energy consumption and having a tangible positive impact on the surrounding territory. Opem machines are not only able to meet the needs of every customer, but they also operate with the utmost respect for the environment thanks to the use of sustainable materials with a low energy impact. www.opem.it www.leaveasign.it

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MINERAL WATER

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BEVERAGE

CHEMICAL

FOOD & DIARY

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SIMPL-CUT REVOLUTIONIZES LABELING MARKET A “Cutting Edge” Roll-Fed Solution by P.E. Labellers

roMach’s P.E. Labellers is one of the world’s leading providers of innovative labeling solutions. The company’s latest development is called SimplCut™, and it is “simply” revolutionizing the roll-fed labeling market. Despite being widely used in industries such as soft drink and water, traditional roll-fed labelers have several areas that can notoriously cause downtime and frustration for users. One of the biggest complaints about traditional roll-fed labelers is downtime associated with the frequent cleaning of the vacuum drum that transfers labels after they are cut. In traditional roll-fed labelers, glue can accumulate on the drum and in the vacuum holes. Eventually, the machine must be taken out of operation and cleaned. Additionally, the label cutting area of traditional roll-fed labelers presents inherent challenges for maintenance personnel. Typically, the setup time for the cutting blades is long and significant expertise is required to optimally set them up. Simpl-Cut uses a “cutting edge” process to solve each of these problems. A “Cutting Edge” Solution The patented Simpl-Cut technology optimizes the labeling process, virtually eliminating maintenance-related 24

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downtime and reducing cost by addressing three major areas: 1) One of the most obvious benefits of the Simpl-Cut system, as the name implies, is the simplicity of the cutting system. Unlike traditional roll-fed labelers that use contrasting blades to cut the label, Simpl-Cut uses fixed blades

on a rotating drum to very simply cut the label. The fixed blades are contained in a cartridge which can be changed out and ready to run in less than one minute. The process of changing and setting up blades can take hours in traditional roll-fed labelers. 2) Second, in the Simpl-Cut process, hot-melt glue is applied prior to the cutting of the label, virtually eliminating glue buildup on the drum. In traditional roll-fed labelers, glue is applied after the label is cut, leading to significant glue buildup on the drum which has to be cleaned often by maintenance staff. 3) Lastly, Simpl-Cut optimizes the labeling process by using only one drum to transfer and cut the label, whereas traditional roll-fed labelers require two separate drums for each function. This revolutionary feature significantly reduces maintenance, improves uptime and allows for much faster format changes. A Global Revolution “The response from our clients has been outstanding,” says Scott Smith, ProMach’s Senior Vice President of Business Development. “The problems that the Simpl-Cut technology is solving are universal, so these systems are being pur-

chased by a wide variety of clients, from multinational soft drink manufacturers to regional bottled water companies.” “We didn’t stop here - continues Bruno Negri, P.E. Labellers’ Senior Vice President. We went further and also created the Simpl-Cut Flex version, a doubly revolutionary labeling machine. This solution proposes a further step by combining two different technologies on a single station: the roll-fed with hot glue and the linerless preglued. In this way, we fully meet the needs of our customers, and offer unparalleled flexibility, because you can switch from one technology to another with the maximum freedom of choice, in less than a minute and using the same drum. The Flex version also offers another great plus factor: the possibility of wraparound sleeve applications. This is a feature that the Beverage and Mineral Waters markets increasingly require today>>.

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As a product brand of global packaging industry leader ProMach, P.E. Labellers has an extensive sales and service network around the world. The company believes that its global footprint is key to ensuring the success of Simpl-Cut. “This is truly a global product,” Smith says. “Adoption has been especially strong in Western Europe, South America, Mexico and the United States. We clearly understand the importance of local service and support and

have made significant investments in our aftermarket infrastructure to be able to support our clients around the world.” When customers see Simpl-Cut at work they are impressed by its effectiveness and user-friendliness. Many people want to equip themselves with this innovative technology, so much so that today we already have dozens of machines installed worldwide.

Famous natural mineral water brands have been among the first to benefit from it. For example, Spumador, part of the Refresco group, already has four Simpl-Cut Flex installed in different factories and intend to purchase new ones. Volvic, a brand of the Danone group, is another important reference. One of the earliest adopters of SimplCut technology in the United States has been Silver Springs Water. According to President Kane Richmond, the Simpl-Cut technology is the future of roll-fed labeling. “Silver Springs has been a customer of P.E. Labellers and their roll-fed systems for years. We saw the Simpl-Cut technology soon after it was released and liked the simplicity of the single drum, the reduced setup time and the quickchange knife system. We liked it so much that we ordered two Simpl-Cut machines. I expect this to be the standard for roll-fed labeling moving forward.” www.pelabellers.com

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PALLETIZER Every company who handles product by pallets, it is candidate to have an automatic equipment.

PROCESS THAT GUARANTEES SAFE BENEFITS

• Easy to use, HMI with 3D graphics of the system • Continuous pallet’s loading by the operator in total safety • Possible integration with automatic taping machine • Configurable with semi-finished product depalletizing • Costs and time reduction

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E-mail: tecmes@tecmes-italia.com | Tel.: +39 0373 278 623 | Website: www.tecmes-italia.com

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PALLETIZER EVERY COMPANY WHO HANDLES PRODUCT BY PALLETS, IT IS CANDIDATE TO HAVE AN AUTOMATIC EQUIPMENT

reliable automation process with several benefits: • Fully-automatic, no manual intervention by the operator • Easy to use, HMI with 3D graphics of the system • Continuous pallet’s loading by the operator in total safety • Configurable with semi-finished product depalletizing • Programmable speeds according to the process • Product ejection on request at any time • Emptying function • Wide range of cartons and trays dimensions • Customized pallet and boxes autonomies • Possible integration with automatic taping machine • Cost and time reduction • No pallet composition faults www.tecmes-italia.com

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SECTORS AUTOMATION ASSEMBLY

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SUCCESSFUL VIRTUAL PRESENTATION OF EB SOLUTIONS FOR SUSTAINABLE AND RECYCLABLE FLEXIBLE PACKAGING

he Green Packaging Showroom, organized by leading companies of the flexible packaging industry, presented the benefits using EB printing technologies.

packaging can be sustainably created while adding value to their products was the objective of the Green Packaging Showroom,” highlights Jordi Puig, the Flexo Brand Manager of Comexi’s Printing Business Unit.

Approximately 1,000 people attended the Green Packaging Showroom, an event organized by Comexi and leading companies of the flexible packaging industry. The event presented the technological advantages of printing with offset or flexo Electron Beam curable inks, and its use in a wide range of flexible packaging applications.

During the event, various partners showcased their innovative solutions and presented, with real examples of flexible packaging, sustainable trends and solutions. The benefits of EB Flexo and EB Offset printing technologies were also disclosed at the event, and issues related to print quality and energy reduction of the printing process were addressed.

“In partnership with SP Group, Elif, Chemosvit, Amcor, Vishal Containers, ESI, Sun Chemical, INX International, Dow, ExxonMobil, and Toray, we have shown brand owners the benefits that can be obtained by using EB printing technologies,” explains Felip Ferrer, the Offset Brand Manager of Comexi’s Printing Business Unit. “Inviting brand owners to explore the way in which sustainable

These issues included EB inks, EB curing, packaging recyclability through the use of thinner films, monomaterials and reduction of layers, as well as a global scale reduction of the carbon footprint. www.comexi.com

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ENIMAC ISN’T JUST ANOTHER SPECIAL-PURPOSE MACHINE DESIGN COMPANY

nimac founded in 2013 and located in Italy just, outside of Milan, designs, manufactures and sells standard tape application machines, custom tape application solutions, and tape applicators for integration into production lines or other machines that require an added tape application process. The company helps customers accurately apply tape where needed, increase productivity, save external costs, and free internal personnel from taping for more value-added activities. It has clients in over 30 countries from the Americas to Europe and Asia and has distributors in several countries and also sells direct. Its standard products apply tape to many products – envelopes, posters, pocket folders, FSDUs, wobblers, frames, cardboard sheets, PVC strips, aluminum sheets, etc. Enimac currently has three standard machine models for small, medium and large formats. Key characteristics of their applicators include: • All applicators are individually programmable. • Fully electronic with no need for compressed air. • Easily read and apply tape to white, colored, black, transparent and die-cut substrates of many materials including paper, cardboard, plastic, metal, glass, etc. • Apply many different types of tape with the same applicator • Can apply more than one strip of tape with the same applicator In addition to the standard products Enimac has also delivered solutions with 2- & 3-axis

cartesian systems, pick & place technology, and is developing a Cobot solution. The company serves many industries including packaging, automotive, medical, and appliances among others. Being part of a tape converting group Enimac advises clients on tapes that are right for their application and its machines and also develops solutions that are perfectly adapted to a particular tape and/or substrate. Enimac is not just another special purpose machine design company. It has tape in its DNA. www.enimac.it/en

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It has tape in its DNA Tape Application Made Easy

SECTORS FOOD COSMETIC PHARMACEUTICAL

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DISCOVERING THE FINLOGIC GROUP FOR LABELLING SOLUTIONS

ho is “Finlogic Group” today? FINLOGIC S.p.A. is a company active since 2003 in the Information Technology sector with complete solutions of products for labeling, coding and automatic identification. It’s the head of Finlogic Group which today has 3 label production plants, 5 operational sales offices, 3 show room, 7 technical assistance centers plus 6 subsidiaries. The widespread coverage of the national territory, the collaboration between companies, together with the high specialization in labeling solutions, from the production of labels, to thermal and digital printers, to automatic application systems, have allowed the Group to obtain positive results also in 2020. The recognition received in January for having maintained rating 1: the Cribis Prime Company 2020, which rewards 34

companies with the highest commercial reliability, that certifies its reliability. Which sectors do you target? Over time, each company in the group has specialized to best support a few specific sectors. Undoubtedly, those with whom we worked most this year were: the Agrifood sector as we produce many labels for dairies, bakeries, producers of meats and cured meats, fruit and vegetables, fish products and preserves. The Chemical sector was driven by products for cleaning and sanitizing, for which we had to satisfy many urgent requests due to a dizzying increase in production. In Staf’s Piacenza plant, we produce a wide range of labels for the healthcare sector, such as labels for blood test tubes, for patient management, labels for sterilizing instruments, etc; in addition to labels for the courier and transport sec-

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tor and Logistics. The offices in Turin, Bergamo and Milan have an excellent knowledge of the industrial, electronic and automotive sectors, where RFID solutions and the use of durable labels such as 3M materials, which we process and produce, are often required. What is your growth strategy for 2021? Our core business always remains the production of labels to which we associate a wide range of ribbons. From 1 January 2021 we have consolidated the merger of the two subsidiaries: Tecmark and System Code, adding two commercial and technical offices, together with the know-how and professionalism of 16 people. At the production plant in Acquaviva delle Fonti (BA) we are completing the expansion works with a new warehouse and huge investments for 6 new production lines, plus an innovative offset printing system, by inserting and hiring new resources.

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Also in 2021, we will continue with the M&A strategy in the label makers sector. www.finlogic.it

SECTOR PACKAGING LABELS

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GEO PROJECT INDUSTRIES “NEED IS THE MOTHER OF INVENTION”

ocus on innovation and reliability are the strengths of GPI Group. The history of GPI Group is linked to innovation and passion for its work, two terms that have always characterized Italian entrepreneurship. Geo Project Industries (GPI GROUP), through continuous research, and a consolidated technological know-how of the company’s employees and owners with thirty years’ experience in the packaging sector, designs and manufactures complete plants, which have found the best possible response from its customers in the world precisely for the quality and performance of its secondary packaging systems. The company manufactures complete lines starting from the reception of primary products in the food sector (bakery, confectionery, coffee, dairy, ready meals, grocery) to their packaging before palletizing. A primary objective for the company is the cultivation of highly specialized skills able to meet and satisfy the specific needs of the customers. A strong point lies in “Tailor made” solutions, accompanied by particular care during the testing phases and a prompt after-sales service. The product range includes: cartoning machines, case formers, case closers/sealers and hood applicators, case packers, robotized cells, Monoblock packers, traditional and robotic palletizers, as well as ancillary equipment required within integrated lines. The evolution of packaging requires continuous study to ensure that the most varied types of products can be handled safely, in this sense cartoning and palletizing of innovative boxes (special design cases, tray & hood, wrap-around) is the core business for the GPI Group. The constant growth in turnover, despite the obvious problems related to the pandemic situation that the world is experiencing and the objectives that GPI Group has for next year are the result of 36

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SECTOR FOOD COSMETIC PHARMACEUTICAL

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constant investment in R & D and the expansion of the sales network with particular attention also on territorial marketing and communication. Virtualization can be applied to many different aspects of a machine’s life cycle and will be crucial to tackling geographic, economic, and technical obstacles that customers may face.

Managing to solve problems at a distance thanks to these innovative interventions for GPI Group customers will be like having a highly experienced engineer on site. Production never stopped because GPI Group immediately put in place all the precautions and measures necessary to work in the safest conditions. www.gpindustries.eu

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SARCHIO, THE QUALITY OF ORGANIC, VEGAN AND GLUTEN-FREE NATURE SINCE 1982 meets Tecno Pack’s technology

Cesare Roberto

archio’s story began nearly 40 years ago. It was founded on 2 September 1982 in Carpi, in the province of Modena, to offer healthy, natural and high-quality food every day. The forward-looking vision of Cesare Roberto, chief executive of the company, was to promote a lifestyle based on a correct diet using organic food, free of synthetic chemical substances and respecting the fertility of the soil, human health and the environment. The strong link with the nature is also reflected in the name he chose for the company: Sarchio, an old farming tool of rural tradition. The first products made by Sarchio are linked to the Italian traditional cuisine: pasta, sauces, extra virgin olive oil and other main ingredients of the Mediterranean diet. Over the years, Sarchio’s offer has expanded and specialized to meet the consumers’ different requests and needs. Paying great attention to nutritional values and health benefits, in addition to the more traditional Italian products, Sarchio has added to their range more innovative food products. With a focus on gluten-free and vegan solutions, the company has started producing biscuits, cereal and seed bars, chocolate, rice cakes, crackers and breadsticks, as well as breakfast cereal for those who follow particular dietary styles or have an intolerance to some ingredients. 40

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Today, Sarchio’s offer includes over 150 organic products, including the gluten-free and vegan lines – a complete range of products, ideal for those who have to give up gluten as well as for vegetarians, vegans, adults, children and anyone who wants to make a healthier and lighter diet a real lifestyle. Spreading the culture of a correct and healthy organic diet with light and balanced foods has always been Sarchio’s mission. In addition to this, the company is renowned for their artisan care in the production process, starting from a careful selection of the best raw materials, focusing on organic, wholemeal, unrefined and gluten-free ingredients. In 2017, Sarchio added a new structure to its historic headquarters in Carpi. It is more than 6,000 square meters divided into three plants with nine production lines in total and

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SECTORS Bakery Food Dairy Bio medical

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departments working only on glutenfree products, to manage better and more safely their processing. The company decided to build a new “Sarchio house” for two reasons. On the one hand, the earthquake of 2012 severely damaged the old offices, forcing employees to work in containers for a long time; on the other hand, the positive trend of the company made it necessary to enlarge their premises and invest significantly in technological innovation. For this purpose, Sarchio turned to the Tecno Pack group, the Italian leader in the supply of packaging technologies, for the implementation of various automated end-of-line systems. Moreover, the ethical commitment of the Carpi-based company towards the environment has led them to set a target for 2020: reducing to a minimum the environmental impact of their packaging materials,

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using more sustainable and 100% recyclable packaging. The partnership with Tecno Pack was born to create recyclable packaging made of paper. Since 2012 the collaboration with Tecno Pack has put Sarchio in the technical conditions to produce and package all food products automatically.

Careful study, customised systems and widespread assistance are transformed into guarantees for Sarchio consumers, who always find a natural product, perfectly preserved and intact. Sarchio and Tecno Pack – two winning excellences.

Since their first meeting, Sarchio explained to Andrea Motta, Tecno Pack Area Manager, the urge to find a reliable partner, who could assess and implement Sarchio’s projects in every detail, following the company’s growth and evolution step by step. The goal has been fully achieved to date, as demonstrated by the new packaging that guarantees freshness, traceability, sustainability and protection of the product.

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WALKI’S NEW REEL WRAPPING PAPER, WALKI®REEL WOOD, IS ENTIRELY WOOD-BASED With a wood-based reel wrapping paper entirely made of wood, Walki is helping the publishing industry to minimise its carbon footprint

hen graphical paper for magazines is transported to the printer, the paper reels needs to be protected. Walki has developed a 100% wood-based reel wrapping paper, where the protective polymer barrier is made with tall oil. “Walki®Reel Wood is made of 100% renewable raw materials: plant-based tall oil and paper. In addition, we can potentially reduce the amount of the polymer component by more than 20%. Considering the scale of the board and paper industry, this kind of change does make a difference”, says Carlo van Houtum, Vice President, Sales & Marketing at Walki. As tall oil is a side product from pulp production, no additional forest needs to be harvested to acquire it.

The Walki®Reel Wood was developed in collaboration with a customer. Other customers have also shown a great interest in the fossil-free wrapping paper as it helps them and their customers, such as publishing houses, to reduce carbon footprint. Walki uses the wrapping paper also for its own use in the Valkeakoski and Pietarsaari plants in Finland and in Steinfurt in Germany, in an effort to cut down on the company’s own carbon footprint. There are also plans to start using Walki®Reel Wood in Walki’s UK plant in Garstang. www.walki.com

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MULLER & KOSTER: THE COMPANY THAT BROUGHT IMPROVEMENT TO PERFUMERY IN ITALY

5 years ago, MULLER & KOSTER S.P.A. began an exciting journey. The company that brought improvement to perfumery in Italy was founded actually in 1945. From then on, and for each 75 years of history, MULLER & KOSTER S.P.A. has undergone a profound transformation, demonstrating a constant ability to reinvent itself. In these 75 years, Muller & Koster S.p.A. has launched on the market 35,000 fragrances, 140 essential oils, and a wide range of flavours for cosmetics, in different versions and allergenic profiles. Starting from 2019, the brand’s range has experienced an important leap forward with the entry into the natural fragrance segment with a list of over 300 100% natural fragrances certifiable Natrue and Cosmos. The evolution and modernization of fragrances has been a constant throughout the journey, and to this has been added a technological development that has shaped every aspect of the essences, from the technical aspects to compliance with mandatory regulations up to the elimination of allergens. MULLER & KOSTER S.P.A. has made giant steps with the aim of converting into a service provider and going beyond the production of essences, with the aim of responding to one of the major trends of the future: the collaborative, shared and sustainable economy. In this sense, in 2019 MULLER & KOSTER S.P.A. has started a careful scouting of current trends and communicating to its customers the news of the sector in order to enhance the marketing services of customers at no cost. MULLER & KOSTER S.P.A. intends to strengthen business models linked to the new concepts of natural fragrance, absence of allergens, sustainable products, with particular focus on Cosmos and Natrue certifications. As part of the commitment for a more sustainable and environmentally friendly production, MULLER & KOSTER S.P.A. is committed to a strong reduction in electricity consumption and natural resources. Since 2018 Muller & Koster is deeply involved in UN 17 Sustainable Development Goals. One of the key objectives of the SDGs is focused on our planet protection, which can be supported by a more sustainable production and consumption.

SECTOR PERFUMERY COSMETIC

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Our goal is to contribute to this objective, how can a producer and a manufacturer of fragrances and flavours further support the transition towards a more sustainable industry?

Biodegradability is also a key factor to contribute to the protection of the environment. All Muller & Koster products are microplastics free.

Sustainability does not only refer to the way ingredients are sourced or how the product is produced, but also to the materials used during its production and post-production. Innovation is key to support sustainability in the fragrance industry. From the formulation and production of fragrances and flavours to customer processes with an environmental impact, such as the disposal of packaging and the biodegradability of ingredients, Muller & Koster natural and synthetic products guarantee a sustainable approach both at formulation and production level.

Finding alternatives to plastics in the development of packaging is extremely important, Muller & Koster encourage the use of aluminium and iron tanks to reduce the impact of plastic on the environment. Supporting Muller & Koster brand and products, that promote respectful practices to protect the future of our planet, cosmetic and detergent producers can contribute to reduce their global environmental footprint. www.mullerkoster.com

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everything is new at Muller & Koster even our glass we will ensure the best quality and innovation for your fragrances call us and ask for samples you will be amazed Muller & Koster S.p.a. Via Papa Giovanni XXIII, 12, 20050 Liscate MI - phone: 02 9565611 - www.mullerkoster.com

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18/01/21 09:50

Insights SMART PACKAGING HUB

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The exclusive virtual space for technological innovation and digitalization in food & beverage

mart Packaging Hub is, essentially, a benchmark for all packaging players in the food and beverage industry. It is a meeting place where the end-users of automated packaging machines or lines can interact with manufacturers to find responses to their most complex questions, concerning manufacturing efficiency, configuration flexibility, product safety and quality, traceability, ROI calculation, eco-sustainability and energy saving. The Hub is, actually, a virtual space, where discovering concrete solutions to face digitalization challenges and fully embrace an extreme technological innovation, without giving up flexibility and competitiveness currently imposed by the market. Smart Packaging Hub is an overview of the “Smart Packaging” world: here converges the whole packaging chain for food & beverage - from primary to tertiary industry which today is addressing the new horizons of Industry 4.0 and of Industrial Internet of Things, establishing that plants must consist of smarter and smarter machines, that is to say hyperconnected and fully responsive systems. Finally, the Hub is a virtual meeting corner, where talking about specific innovative food & beverage projects with skilled experts, and where joining an exclusive calendar of technological events. Smart Packaging Hub - as affirm the companies that created it - might be compared to a new “search engine of the food & beverage packaging”.

How the Smart Packaging Hub initiative was conceived The Smart Packaging Hub initiative stemmed from the idea of seven companies that, after examining the current market situation and emerging difficulties, have drawn new boost and new business opportunities from that. The seven companies of the Hub transformed the impossibility of meeting physically at sector exhibitions and the criticalities of travelling on the national and international territory into a new opportunity of meeting and interaction, joining up in the new virtual space of Smart Packaging Hub. Therefore, the idea of Smart Packaging Hub was devised to send a strong message of support and collaboration to market players and to put all available technological competences at the service of endusers in the food & beverage industry.

“Since at present we cannot always meet physically, then we create a digital platform where to transfer our specific technological skills and to go on communicating with sector end-users. We support them concretely while they are facing the challenges issued by the market and we undertake with them new successful digitalization courses”, so state the seven companies of Smart Packaging Hub. Smart Packaging Hub in figures Currently, seven companies are present in the Hub: Baumer, Opem, Cama, Zacmi, Makro Labelling, Clevertech and Tosa. This digital meeting platform expresses a force, an excellence of automated and digital technologies for food packaging, not only by market volumes, export values and labour force employed, but also in terms of investments in research, development and training activities.

• 400 million Euros of yearly turnover • 1.200 machines delivered per year • 2.000 collaborators • 90% yearly export • 5,4% of yearly turnover invested in R&D activities • 2,1% of yearly turnover invested in training activities The highlights of Smart Packaging Hub In Smart Packaging Hub visitors can focus on ideas and solutions that exceed the logic of “a turnkey plant from a single supplier”. Here, on the contrary, they find innovative technologies made available by seven different companies that, in the Hub, share the force and the specific competences of their core business in some of the most important applicative niches of the food & beverage packaging chain.

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Who enters Smart Packaging Hub: • g ains access to a single highly flexible technological innovation space, without however having to come to the compromise of the “single supplier” or of the “standard line”; • fi nds the best of seven companies’ competences for the development of specific automated solutions, to satisfy all requirements in the food and beverage packaging chain, achieving the best in engineering flexibility and in machine configuration; •b enefits from a platform where it is possible to interact with some of the best experts in the engineering and construction of automated machines, sharing their specific expertise and competences. Smart Packaging Hub is the place par excellence where end-users can also benefit from that entire “Made in Italy” technological connotation. This connotation means first of all the utmost flexibility in the customization of automated packaging plants. In the Hub, actually, visitors discover how to adapt their machines at best to each future requirement, in terms of components on machine board, as well as machine programming, diagnostics and operations. End-users find in Smart Packaging Hub the highest empathy of seven specialized companies that are able to read and understand their key business needs.

or Analytics software to collect, to process and to manage at best the huge volume of data generated by machines, optimizing energy and manufacturing performances of processes or releasing new service typologies, and then new business models, on the market. Finally, joining Smart Packaging Hub end-users find the best service offer for a global after sale service, delivered by skilful and multilanguage teams in each geographical area on earth. www.smartpackaginghub.com

THE SEVEN COMPANIES FOR THE HUB

In Smart Packaging Hub, you get in touch with an approach fully oriented to digitalization and Industry 4.0. In the packaging field as well, in fact, Industry 4.0 and digital trends are no longer negligible aspects for the users or the manufacturers of automated food&beverage packaging systems. In the Hub you can find the best support for the process virtualization, also through the use of virtual models (Digital twin) of machines. You can find advanced robotics solutions, hyperconnectivity and hyper-sensor strategies of machines or entire lines, as utmost expression of IIoT (Industrial Internet of Things). Finally, you can discover how to apply eventual AI (Artificial Intelligence) algorithms

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Insights

Smart Packaging Hub: a support for technological innovation and digitalization Triple is thus the support offered in the virtual platform of Smart Packaging Hub. The platform can concretely help end-users of the food & beverage industry, backing them in technological innovation initiatives, digitalization journeys, adoption of Industry 4.0 guidelines and in the global localization of their proposals. Smart Packaging Hub put at disposal a fertile environment for technological innovation, also thanks to the yearly investments in R&D activities of the seven companies in the hub: outstanding innovation is developed at highest level and it is adapted to the requirements of each manufacturer, for single task or line machining, with utmost time and cost optimization.

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Insights PRODUCTION OF SECONDARY PACKAGING MACHINE

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or over 40 years, Baumer has been synonymous with flexibility, customization and high quality in the production of secondary packaging machine with shrink-wrap film and wrap-around carton. Baumer was founded in 1974 in the center of the packaging valley in modena, and immediately enjoyed a great international success. This allowed us to open our second office in Mexico in the early 2000s, designed to better support all customers in the American continent. To date, more than 1500 systems have been installed in all 5 continents of the world. The product sectors covered are many, from: Dairy, Personal Care, Chemicals to Food & Beverage, which currently represents over 45% of turnover. The great demand from the market and a business in constant growth has allowed us to expand our line with new machines designed to meet the latest demands of the sector. Baumer currently produces: Film-only, Pad and Film and Tray and Film shrinkwrappers, Wrap-Around packers, Combined packers, which include all the functions of the two previous machines in a single one, Traypacker 1000 designed to process large formats such as ½ pallets and ¼ pallets, multifunction machines that can include all the functions of the other machines and, finally, the new Baumer RT cartoners that process cartons and bags at high production speeds.

The fil rouge of each of our lines revolves around two key points: production flexibility and savings. For this reason, we

have designed several special features and applications to achieve these crucial objectives for our customers. Baumer’s Shrinkwrappers and Combined can now be equipped with the new GreenTech TM Tunnel, patented to guarantee optimal shrinking with ultra-thin film and a reduction in consump-

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tion of over 40% compared to the old generation tunnels. Another important patent is the automatic reel change, which allows to reduce the film thickness by 7% and to work without stopping the machine. The Wrap-Around case packers can work with cartons that are less thick than those of the competition and guarantee considerable production savings. Each line can be equipped with automatic format changes

that allow you to switch from one format to another automatically by selecting it from the operator panel. Other applications, that we have developed in recent years, are the 90° and U-Shape infeeds. Two special configurations that allow to reduce the machine overall dimensions up to 50% and to process in continuous motion different products: bricks, square and circular bottles, cans and many others at high production speeds. Baumer has great expectations towards the future and that is why every year it reinvests more than 6% of its turnover in R&D, in order not only to keep up with the latest market demands, but also to dictate the guidelines of the sector with new technological innovations. Hence our pay off: “implementing innovation”. Currently our efforts are focused on the new Rouge project, which will see the light in the coming months. Rouge is the green solution that allows not only to reduce environmental pollution by completely eliminating plastic, but also to lower production costs compared to common case packers. Contrary to the solutions that have been seen on the market, Rouge allows great portability and an attractive look, perfect for any marketing campaign. Central to Baumer’s philosophy is also the after-sales service, we know the challenges that our customers face every day and we are at their side. For this reason, we have developed ad hoc solutions to support them in the best possible way over time. For Exemple, the last arrive is Baumer Prime, the E-commerce platform that allows you to interact with the 3D of your machine and directly order the necessary spare parts in an easy and fast way. www.baumer.it

SECONDARY PACKAGING

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SECTOR

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Insights RESEARCH AGAINST PLASTIC

For this reason, the internal Opem Spa R&D department has been making considerable investments to research alternative materials, especially biodegradable, recyclable or completely compostable materials. In view of this, Opem Spa developed a project which was submitted to the European Commission for validation. The goal of the project was to create a capsule machine and production line that not only use less energy but can also handle recyclable (such as aluminum) and compostable materials.

OPEM SPA has almost half a century of experience in product packaging for the food&beverage sector The company submitted a project to the EU for a machine that subsequently received an award. INNOVATION The project submitted to the European Commission (and for which Opem Spa also received an award), shows how much the company cares about putting forward technologies that provide high production levels with the lowest possible use of materials and energy. The machines designed and manufactured by Opem Spa employ highly energy efficient electric and electronic components as well as Artificial Intelligence control systems combined with top performing mechanical components with minimum weights and clearances. This means each packaged product can be manufactured at an extremely advantageous cost. However, Opem Spa is not just about economic savings, it is also very interested in using more sustainable

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pem Spa, a leading company in the packaging for granular and dry products sector with almost half a century of experience, has for some time been competing for customers with larger competitors thanks to its avant-garde machinery and technologies. Opem Spa designs and builds packaging machinery for food and beverages (with a particular focus on coffee, the company’s core business), and for some time it has been trying to reduce the use of plastics preferring alternative materials. Just like in other sectors, the coffee sector is promoting the use of less plastic.

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The “smart” version of packaging Artificial Intelligence has now permeated many companies improving performance and making machines more efficient. Opem Spa has certainly not lagged behind in this area. In fact, by adopting key words such as packaging integration, productivity and flexibility, the company has played a prominent role in the development of its technological innovation projects. Some Opem Spa machines are already equipped with Artificial Intelligence to make sure the company reaches its goals to reduce its environmental impact and manufacture impeccable products. COMPANY VALUES Attentive to its customers One of the characteristics that defines Opem Spa is its ability to always be attentive to its customers’ requirements, as well as offering a team of experts who are

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great at solving customers’ problems. The company is not particularly interested in manufacturing mass produced products, but prefers to offer a customized solution. Therefore, Opem Spa treats its customers to a warm and attentive embrace, offering the opportunity to create a highly developed customized product. Not an easy project when employing high quality technology on an industrial level. Customization and attention to detail do not always match well with mass production (in terms of pods or capsules, Opem Spa can also produce thousands per minute). www.opem.it

SECTOR FOOD&BEVERAGE

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materials. In fact, the company makes large use of electronics to make sure its entire machine fleet functions perfectly and without using excess energy. Mechanics also play an important role in company procedures. Opem Spa production lines are not confined to just production; the company ensures they are maintained in top condition to drive down costs and waste (as concerns materials and energy) and, whenever a line reaches the end of its life, it is dismantled in a way that reduces its impact on the environment. Therefore, energy efficiency plays a fundamental role in terms of economic performance for Opem Spa systems. However, all this should not be seen as a mere utilitarian calculation but a virtuous tool for developing a business that conjugates profit with sustainability.

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ULTIMATE FLEXIBILITY FROM INDUSTRY PROVEN TOP-LOADING SECONDARY PACKAGING MACHINES

ollowing enhancements to their existing highly digital infrastructure – including improvements to class-leading digital twin and virtualisation solutions – Cama Group’s top-loading secondary packaging technology is now even more capable of addressing the high-flexibility packaging requirements of a wider selection of industries. These advances in digitalisation, coupled to Cama’s inhouse-developed robotic pick-and-place technology and advanced vision systems, mean that end users can maximise the total cost of ownership. The top-loading range – with its wide-ranging flexibility and adaptability – is capable of fulfilling packaging routines and processes that would, in the past, have required multiple separate installations. “The machines have been designed from the ground up with agility and flexibility in mind,” explains Alessandro Rocca, Sales Engineering Director at Cama Group. “Long ago we recognised that market demands and consumer-driven product variation were going to place immense strain on our customers, as they race to adapt to the latest market forces. “Our Breakthrough Generation underpins our answer to these needs,” Rocca continues, “with its modular, hygienic and highly customisable design. As technology has evolved, so have our machines’ designs, as we leverage contemporary automation technology and advanced mechanical designs. This early decision to go as “digital as possible” has certainly paid off for both us and our customers as we both realise the benefits of a fully interconnected and easily reprogrammable automation infrastructure. “Clearer data pathways and data exchange have also bolstered our in-house

Fully digital control and packaging-industry-specific robotic technology define best practice in secondary packaging developed robotic solution, which is a unique offering on the market.” Rocca adds. “This technology has been developed over a number of years by our in-house packaging technology experts specifically for the packaging industry. This is not an adaptation of typical off-the-shelf technology; this has been developed bespoke to the unique needs of this sector.” In operation, the robot-equipped top-loading packaging lines can accept a wide array of in-feed formats, while delivering multiple out-feed options, either in parallel, concurrently or batch-specific. The modular design of the BTG solutions means that additional modules can be added easily, to increase the robot count, to boost throughput. This flexibility is compounded by changeover routines that often taken a fraction of the time compared to industry norms. “By using HMI re-programmable servo systems, digital twins/virtualisation and RFID technology, we have significantly reduced changeovers in terms of both time and effort. Users get it right first time, every time in no time at all!” Rocca explains. Vision systems also play a critical role in the efficiency and flexibility of the packaging cycle. Cameras and vision solutions can be deployed in numerous roles including robot guidance, in-feed and out-feed quality control and traceability. The level of deployment and integration is balanced in relation to customer demands and the level of sophistication,

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“Product appearance is everything,” he exclaims, “either in its naked state or when presented in shelf-ready packaging, which is why we offer solutions on both the infeed and outfeed of our machines. On the infeed we can identify non-conforming products, while on the outfeed we can spot package damage and incomplete closures and – in applications where weighing solutions are not feasible – incorrect product counts too.” Alessandro Rocca explains why quality should never be considered as a fixed off-the-shelf concept: “Quality control is a per-application ethos that we develop with the customer. It’s not a fixed concept, it has to be designed and fine-tuned to the product and the application. The definition on each machine and the level to which it is measured is determined by what the customer wants. We always develop our onmachine QC solutions in co-operation with our customers. They know their products better than we do; it is essential that we really listen and take their needs on board. With one customer we spent in excess of six weeks just discussing and developing the QC system…. It really was that important to them!” Tightly integrated vision systems are also an essential facet of any traceability system, such as those deployed in the pharmaceutical sector. “Traceability practices demand the reading of codes, text strings and other OCR routines,” Monguzzi explains. “In addition to accurately identifying and reading the individual product codes you need a means to apply code to secondary packaging either using a printer + label or a print direct to package. Then, once applied, the efficacy of the print needs to be confirmed (legibility and orientation) before passing the data to robust storage and dissemination systems capable of liaising with MIS and enterprise systems. Unlike other machine builders that rely heavily on third parties, this is all managed by us internally. We have partners, but we also have the knowledge and competence in house to design, manage and install these systems, giving our customers a single point of contact. “We can offer this technology across all categories and markets,” explains Rocca. “The technology is not tied to a specific sector. One area that is really evolving in term of vision deployment is naked products i.e., unwrapped individual confectionary, frozen or baked goods. These must be examined on the in-feed to ensure accurate pass/fail criteria are met, so that the customer is not disappointed with the product when they open our carefully applied secondary packaging.” “We can also scale vision system solutions, from simple cameras up to

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complex multi-faceted PC-based approach,” Monguzzi adds. “We have used 3D scanner systems in the past and the further deployment of this technology is a major element of our future roadmap and will add a new dimension to our customer’s QC capabilities, especially for uneven, non-uniform naked products.” “Our experience of vision technology is very wide in terms of sectors and it is a vital part of our contemporary-technology offering,” Rocca adds, “which also includes easy & toolless changeovers, RFID coded components and immersive digital capabilities all underpinned by an Industry 4.0 framework. This digital approach also fosters far greater modularity. You can have one, two, three or even 20 robots… it all depends on the speed you need based on your infeeds or the throughput you require for your outfeeds. 100 to 2,000 products per minute… it really is up to you. And you don’t have to decide now! Our modular approach means our machines can be upgraded, extended and enhanced much later in their life to match your market’s demands.” From initial design, through simulation and testing and onto optimum in-field operation, Cama Group’s top-loading machines and all of their associated technology will deliver better, faster, more focussed packaging solutions that enable end users to increase throughput, boost quality, shorten times to market, slash downtime and quickly and easily undertake format changes. End users should never settle for second best or opt for solutions that just ‘nearly do’ what they want! Cama Group has created packaging solutions that can precisely match a customer’s brief and deliver all the requested features, using technology- and knowhow-transfer from the other markets Cama so successfully serves. www.camagroup.com

SECTOR SECONDARY PACKAGING

Insights

capability and data capture required. According to Massimo Monguzzi, R&D Manager, at Cama: “Our in-house robotic solution has been fine tuned over the years to work in perfect harmony with vision systems; and this tight integration is illustrated by the pick speeds and accuracies we can achieve. In addition to robotic guidance, quality control is another major beneficiary of the contemporary vision solutions we deploy.

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ZACMI, MACHINES, COMPLETE LINES AND PROCESSING PLANTS FOR THE FOOD INDUSTRY

stablished in 1954 in Parma, Zanichelli Meccanica SpA manufactures machinery, complete lines and processing plants for the food industry, under the ZACMI trademark. Represented by over 2,500 installed machines and more than 1,000 customers worldwide, the company relies on a turnover of 30 million Euros, 98% by export and employs more than 110 workers. Its mission is being a reliable technological partner for the food and beverage industry on a world scale, through long, experience, consolidated know-how and unceasing commitment to innovation, supported by research and development activities. 8% of the annual turnover is invested in the in-house Research and Development Department, that engages five dedicated engineers with five pilot plants to define the best solution for customers’ products, and over 2,500 tested products. ZACMI competences range from filling to seaming, from processing to packaging. Filling, seaming and packaging The food and beverage fillers are suitable for solid, liquid and viscous products, in rigid containers, such as glass and plastic bottles and jars, aluminium and tinplate cans. The telescopic filler is designed to fill solid products, whereas the vacuum and piston fillers, are more suitable for liquid and solid product filling and finally, the flowmeter filler is ideal for liquid foods.

and flexible containers, and pouches, as well as tunnel pasteuriser-coolers for food products in rigid containers. The Customer Care portal, contains information, technical sheets and updated manuals related to purchased machines, where spare parts can be ordered. The after-sales service provides technical support and training on installation, commissioning, maintenance services and consulting to improve machine performance. The Remote Access Service (RAS) programme connects the company with customers’ machines to monitor and support problem-solving and to update the Software online. The Augmented Reality, available through app, enables customers’ connection with smartphone, tablet and smart glass and the planning of a live training session to increase the Overall Equipment Effectiveness (OEE). Filling and closing: ZACMI takes care of it ZACMI’s mission is to study a suitable solution for all customers’ requests « ZACMI proposes solutions in the scope of filling and closing: for these two processing phases, we have

The automatic oil-lubricated clean design seamer with 3, 4, 6, 8, 10 and 12 heads, made entirely of stainless steel, is suitable for closing any rigid round can. The vacuum seamer, available with 6 and 8 heads, handles tinplate and aluminium cans for vegetable and granular products and it is provided with very high vacuum level in the chamber (0.9 bars relative pressure). The Double Seam Monitoring (DSM) is a device that monitors seaming in real time, detects any seaming anomalies and/or can and lid defects. The complete filling and packaging lines designed by ZACMI include: container infeed section, the filling-closing section, pasteurisation-sterilisation section and, in collaboration with other partners, the labelling and packaging section. ZACMI also offers spiral pasteuriser-coolers, suitable for rigid YOUR PACKAGING INSIDER

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Product quality and integrity, through remote monitoring «Still speaking of highest quality and integrity», Mr. Belicchi adds, «it is worth underlining that ZACMI filling and closing machines can be equipped with a remote monitoring system: connecting with the user, it is possible to check the machine production parameters instantaneously, enabling the remote machine setup». ZACMI is highly acquainted with the target of making processing and line configuration phases more flexible and leaner. «ZACMI has hugely invested in maximising its product lines’ flexibility, for both single machines and complete lines», Mr. Belicchi confirms. «The Flexible Line concept is linked with the capability of integration and total control for multi-filling lines, where the operator can automatically configure the line through recipe-product». That is not all, Mr. Belicchi adds: «Together with the line configuration management, also single machines of the system can be autonomously configured by the recipe-product to optimize specific filling parameters. Moreover, our filling lines can be

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connected with customers’ production plans to create a fully integrated production environment (Digital connection to customer production management) ». Focus on process safety Another theme on which ZACMI is highly focused is the process safety. «ZACMI machines comply with all national and international legislations and the highest standards of coded safety», Mr. Belicchi outlines. «We have developed some existing systems to further increase the machine safety. Concerning the factory IT security, all operator-interfaces (of single machines and of complete ZACMI lines) are configured with specific access for operators, setting up a matrix for authorization levels that control machine access». www.zacmi.com

SECTOR FOOD INDUSTRY

Insights

developed an increasingly advanced technology, to meet customers’ requirements», the Sales Area Manager, Fabio Belicchi highlights. It is worth underlining several aspects of the offer. «Speaking of utmost quality, we immediately think of our D.S.M. system that, mounted on seaming machines, allows the can seaming precision in real time, in combination with the machine setup concept», Mr. Belicchi explains. «Moreover, our filling machines can reconfigure filling parameters according to the various environmental and production conditions». A function that satisfies customers’ search for technology able to perfectly match their reality and to suit changing circumstances.

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Insights THE M.A.I.A. AND A.L.I.C.E. MACHINE VISION SYSTEMS

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akro Labelling, one of the leading industrial labeler manufacturers, always committed to taking account of, or anticipating, the market’s requests, developing products, systems and patents able to guarantee performance, lower costs, less production waste and top-quality packaging. The choice for advanced technological skills, production process rationalization and the ability to anticipate the evolution of the market, brought the R&D department of Makro Labelling to the development of two brand new vision systems for labelling machines. “The machine vision system is the natural follow-through to the labelling process, as the procedure does not end when the label has been applied. It is necessary to check that the right label has been attached, positioned correctly and smoothed without defects. We at Makro Labelling therefore decided to create an in-house Vision Department and to invest heavily in developing two new vision systems: A.L.I.C.E. and M.A.I.A. We have recently launched them onto the market, and they will guarantee perfect and complete integration with the machine automation and a flexible, intuitive, practical response to companies who know they need automatic systems”,

The evolution of the design capabilities of the Goitobased company includes two new machine vision systems guaranteeing performance, less production waste and top-quality finished products says Simone Marcantoni, head of the Automation Department. Fruit of about 10,000 hours of software development, the two systems integrate with the labelling machines and are also simple to manage for the line operator who can thus exploit the system to the full. In-house development and production of the two systems allows our customers to interface with a single producer, able to guarantee rapid and direct technical assistance and above all to satisfy the market’s diverse

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A.L.I.C.E. - Advanced Label Inspection and Control Environment A.L.I.C.E. is a quality control system able to assess the horizontal and vertical position and angle of the label, together with its alignment with respect to a reference point, whether the logo on the glass, a capsule or another label. The system also checks the label is correct and the overlap of a wrap-around label and can read barcodes, a data matrix or characters, or simply check for the label’s presence. M.A.I.A. - Makro Advanced In-line Analysis M.A.I.A. on the other hand is Makro Labelling’s bottle orientation system. It is based on use of Line Scan Camera technology employing line scan cameras (also mounted on Makro Labelling’s patented Follower system) able to take thousands of linear photographs (1x2048 pixels) which, pasted one after the other, produce a single image representing the full length of the bottle. When subsequently analysed, this indicates the position of the reference point to be used by the plate control system to position the bottle correctly and receive the first label in the right position. “A vision system must not be complex, otherwise the operator will not be able to use it easily, in practice limiting its use. We have seen production lines where the system has been turned off or bypassed because the operator

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is not able to manage it and so decides to do without its assistance. Or the intervention of highly trained but costly engineers is required in order to produce and obtain reliable checks. One of the reasons behind the success of Makro Labelling’s machines and systems is precisely our ability to offer functional solutions which, although complex, are available to operators simply and intuitively, giving them hitherto unthinkable possibilities and flexibility. A.L.I.C.E. and M.A.I.A. have once again been designed and oriented towards simplicity and user-friendliness, so the operator can master them completely, quickly and simply,” says Simone Marcantoni. makrolabelling.it

SECTOR VISION SYSTEMS LABELLING MACHINES

Insights

packaging needs, once again confirming the concept of flexibility which has been a hallmark of Makro Labelling since the beginning.

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MULTIBRAND PALLETISER: A CLEVERTECH SOLUTION FOR FOOD & BEVERAGE MARKET

oday, we would like to take an opportunity to talk about the project completed by Clevertech which involves a system that takes advantage of the multibrand palletiser technology. The customer is a leading company in the Beverage market with registered office and several production plants in the United States.

Multibrand Palletiser: up to four SKUs handled simultaneously The project involves a Multibrand Palletiser that can handle up to four SKUs simultaneously. The products, which arrive from four different production lines, are mixed and conveyed across the production facility until they reach the palletisation area.

The customer’s request for a compact and flexible solution that could handle the future needs of the plant was satisfied with a scalable modular system.

A separation system that uses Intralox Darb technology was installed here, making it possible to divide the four SKUs across four independent accumulation lines. In addition, a Rejection Unit was added in this area for products that don’t scan correctly. The products are then conveyed from the separation system to the Multibrand Palletiser, which lays the products, layer by layer, over four pallets simultaneously.

In fact, with the addition of a second handling robot, the system can reach a speed of 90 boxes per minute.

The system uses Hybrid technology with positive pattern forming. Because of its anthropomorphic robot, the

The proposed solution is able to palletise differentsize boxes, from 100x150 mm up to 300x450 mm, reaching the speed of 60 boxes per minute.

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system is perfect for handling particularly unstable products, such as trays and bundles, even without film, in their “ready to display” version. Simple maintenance and easily accessible In terms of maintenance, the solution eliminated all moving parts; this means that the layer formation area is more easily accessible to operators. It uses modular belts to simplify maintenance of the system.

and makes it possible to perfectly trace the product from any point of the line. Thanks to the flexibility of the system, the palletisation and stretch wrapping processes can be customised to the different products being handled. www.clevertech-group.com/it/

The system has two pallet magazines that can handle two different pallet sizes at the same time, as well as a slip sheet, tie sheet, and a top sheet magazines.

The system meets the criteria for perfect integration from a mechanical, electrical and software point of view

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SECTOR FOOD & BEVERAGE

Insights

Automation, integration and traceability Once palletised, the product is sent to the PF80 wrapping platform, a rotary ring stretch wrapper featuring automatic reel change system. PF80 is equipped with an automatic vertical frame application system. The frames brace pallet corners to protect fragile products.

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TOSA GROUP,COMPLETE RANGE OF WRAPPING MACHINES, STRAPPING MACHINES, SHRINKING MACHINES

osa Group, known worldwide as a leading manufacturing company in the end of line sector, is able to meet every need of stabilization and safety of loads, whether palletized or not, with a complete range of wrapping machines, strapping machines, shrinking machines. Tosa Group recently worked on a brand new software based on a cloud computing source for data monitoring: T-HYPOTHALAMUS. T-HYPOTHALAMUS was conceived from a partnership between skilled Tosa technical personnel and a local company specialized in the field of information technology. Its main goal is to provide Tosa Group’s customers with a product able to support the continuous demand for data analysis. As a matter of fact, T-HYPOTHALAMUS combines innovation and connection, allowing the user to access, analyze and manage data and other sorts of events extrapolated by machines manufactured and supplied by Tosa Group, from a mobile device as well as a PC. Its aim is to supply

an update system for data monitoring that keeps in mind that the data gathering operation will be useless without a vision and a structured analysis. Moreover, the system was designed in such a way that the complete privacy of the information is guaranteed. The use of the platform allows access in real time to several indicators, collected with a precise vision and analysis path. First of all, a global view of production data and machine performance is visible, with production speed, product and pallet dimensions, wrapping cycle timings included. Secondly, the calculation of the key performance indicators used in non-manufacturing utility industries, that is OEE (Overall Equipment Effectiveness), MTTR (Mean Time To Repair) and MTTF (Mean Time To Failure), is tracked. Thirdly, we have all data related to machine conditions (functioning time, downtime, alarms, waiting time between two cycles, overall cycle counters, consumable breakages and replacements), together with the preventive maintenance timeline and preventive maintenance notifications. At last, T-HYPO-

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The features of Tosa Group brand new software allow users not only to manage and optimize machine performance together with increasing cost savings by monitoring machine consumption, but also to better understand production flow and the most frequent faults. Thanks to all these indicators, clients can make a plan of preventive maintenance using a simple but significant tool: the system can automatically notify the operation to be performed via email to a pre-set list. T-HYPOTHALAMUS really renews the way users look at their machine performance. One of its most appreciated functions is indeed the advanced troubleshooting: the software is able to show a graphic interface that scores the faults occurring during the overall machine lifetime. This is certainly a big benefit with respect to a simple PLC (Programmable Logic Controller), considering that it can store the information only for a limited period of time. Besides, the opportunity to match the activity the machine is carrying out when the fault is occurring, allows an advanced analysis to investigate the faults, thus leading to performance improvement. Furthermore, another great and innovative function is preventive maintenance self-calculation. T-HYPOTHALAMUS revolutions maintenance concept by helping you on

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several fronts. In fact, thanks to its structure, the system can predict preventive maintenance events based on the actual use of the machine and it notifies the operations needed to be performed to the maintenance chief. In conclusion, T-HYPOTHALAMUS is the innovative way to see instead of simply looking at your data. This all-new cloud-based software, with real time access to production and performance data, KPI, carbon footprint data, operations conditions and maintenance status, allows Tosa group and end users to link their know-how in order to optimize machine performance to the top level. www.tosagroup.com

SECTOR END OF LINE

Insights

THALAMUS offers a comprehensive view of carbon footprint data, including stretch film, power and compressed air consumptions.

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FORMAT CHANGEOVERS FOR INSPECTION UNITS IN BOTTLING PLANTS

nto state-of-the-art bottling plants hygiene and efficiency are key words. The example of bottle inspection machines makes this particularly clear. The Linatronic 735 made by the bottling specialist Krones AG, monitors washed reusable bottles for dirt and damage optimizing speed and set-up time. Reusing bottles should not mean compromising on the hygiene and proper condition of the bottles! At the same time, this requires a high level of flexibility as the bottle inspector must be capable of monitoring a wide range of bottle formats. For the operating manager, a hygienic design that can be adjusted automatically at the touch of a button to different bottle types equates to reproducibility and efficiency! At the headquarters of Krones AG in Neutraubling, Germany, Mr Rudolf Fiegler, Head of Product Management for Inspection Technology, explains what flexibility means in practice to machinery and plant designers. The key is to be able to guide a wide variety of bottle formats safely through the inspection line at high speed (up to 72,000 bottles per hour). Glass bottles have tolerances of up to 7 mm so the bottles are guided by belts on both sides. When the bottle format is changed, e.g. from a rotund to a thin bottle, the position of the belts must be changed using a positioning system. In order to prevent tilting, this must be performed simultaneously and synchronized for both belts by two positioning units. Changing the belt position, however, is just the beginning: The bottle inspector contains a number of different inspection systems, which must be adjusted to the new bottle format. In Linatronic‘s plants several sensors and cameras are used to detect rust, residual liquids, thread damages. Krones AG uses PSE positioning systems from halstrup-walcher to make these positional adjustments as well.

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SECTOR BOTTLING PLANTS FOOD

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PSE positioning systems offer a very wide range of solution integrating into a compact design gear, motor, absolute encoder, drive. They are very easy to mount in place of an handwheel or other manual adjustments. Thorsten Gut, Product Manager at Krones AG explains that between other features Krones AG, for this application choses halstrup-walcher PSE positioning systems because of the advantages of its absolute encoder (which the positioning system uses to measure its actual position) that ensures precision and safety even in the event of a power failure. An important role is played also from the strong “breakaway torque“, which is significantly higher than the nominal torque allowing the system to start up again after longer interruptions and be repositioned. Moreover without changing mechanical design is possible to select between 10 different buses and solutions with different hygienic standard. This flexibility helps to satisfy different applications and markets Manual position adjustment is no longer convenient to automatic format adjustment with PSE. Thorsten Gut, Product Manager: “This prevents the machine operator making individual adjustments to the positions. It also reduces training costs and the workload for operating personnel as the new format is set ‘at the touch of a button’ rather than by a manual intervention, that requires instruction. This is critical as these plants are in operation around the world in countries with widely differing levels of training and education.”

The plant construction specialist Krones AG is well known for its turnkey plants and systems covering every aspect of bottling. And for its comprehensive world-wide service. Rudolf Fiegler, Head of Product Management for Inspection Technology at Krones: “Today, it is more important than ever that plants are highly available and standstills can be prevented in advance – both through on-site and remote maintenance. The PSE positioning systems we use constantly monitor themselves – in other words, they offer condition monitoring. This enables us to perform maintenance before problems arise (e.g. if a spindle becomes dirty) and significantly improves the availability of the plant.” www.halstrup-walcher.com

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Paving the way to ECO-PACKAGING

www.universalpack.it

Some eco-laminates our machines can package: ¾ PP - Polypropylene ¾ PLA - Polyactic acid ¾ PAP - Paper ¾ BIO-PE - Bio-based polyethylene ¾ And many more...

APPLICATIONS 9 Powders 9 Liquids 9 Tablets 9 Granules

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UNIFILL: A POCKET-SIZED MULTINATIONAL COMPANY

ounded in 1979, today UNIFILL is a leading company in the design and production of high-tech automated machines for primary packaging, for filling liquid and semi-dense products in single-dose packages for the food and non-food industry. In over 40 years, we have installed almost 500 machines and developed a commercial network covering more than 52 countries. UNIFILL has its headquarters in the province of Modena, in the heart of the Packaging Valley, and has sales offices in the USA, Germany and China. That is why they like to be called a “pocketsized multinational”. Technology, assistance and network for an innovative and winning business model. The Italian and European packaging industry should adopt a “collaborative” business approach to face foreign markets. The challenge with China and the USA, leaders in manufacturing and high-tech, pushes us to raise the level of competitiveness to meet market demands in terms of product quality and reliability. UNIFILL, as an Italian company, can boast an important tradition. The “myth” of Made in Italy is still alive, but it must be fed by constant research as it risks becoming a legend for posterity. We shouldn’t underestimate our foreign competitors. Since we are not the only ones making quality products, we must optimise our business models as much as possible and constantly invest in research to make reliable, quality, high-performance and competitive

I believe we are at a turning point in history. Today it is not possible to think of a future without innovation.

Davide Sartini Vice President Sales & Marketing products, also by learning to “teamup”. We believe that the best business model is one where SMEs are urged to work together by optimising costs and enhancing sales and production networks.

Digital transformations and ecological commitments are a reality, flexible ways that can represent the ultimate solution in every field, including packaging. I’m thinking of UNIFILL Suite, a digital services platform designed for our clients and business partners, which allows users to take advantage of eight digital-related services: realtime customer support (using augmented reality), live or catch-up conferences, chat boxes, digital inquiry forms and so on. UNIFILL Suite is QAP (Qualification Agent Program) certified and uses

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blockchain technology. In terms of sustainability, it is essential to expand and strengthen our partnerships with leading suppliers in the design and production of sustainable materials. The process of studying and researching new materials cannot be carried out individually. Companies and suppliers must work together to achieve this goal. We are at a turning point in history. It is no longer a question of whether or not to adhere to particular innovation processes. The point is whether we want to be spectators or protagonists.

SECTOR PHARMACEUTICAL COSMETIC FOOD

www.unifill.it

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PACKIN DESIGN AND PRODUCE MACHINES FOR APPLYING SELF-ADHESIVE LABELS

ased in northern Italy, in Desio, in the province of Monza and Brianza is a manufacturer of automatic and semi-automatic solutions, with some patents, for application on various types of products.

One of the focal points that unites Packin equipment is operational simplicity. Always at the center is the operator who, according to the internal design philosophy, must have ergonomic working positions, operational simplicity, easy loading of label rolls, rapid format changes, automatisms, and synchronization of the moving parts with the use of solid innovative technology making everything simple and intuitive to use. High quality components, abundant use of stainless steel even for all screws, the constructive modularity, lead Packin products to be reliable over time with an excellent quality / price ratio. Packin has also brought some innovations in the semi-automatic machines sector: the Pk-52 model, a compact and industrial label applicator for round products with diameters between 10 and 100 mm and 160 mm wide. It can apply a wrap-around label or two double-sided labels. Can be connected in-line to the inkjet color printers

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of the major manufacturers, thus allowing many advantages including complete autonomy in graphics creation with savings on the purchase of stock of customized labels. The label graphics, complete with all the necessary variable data, are managed in real time from printing to application on the cylindrical product in a single step, producing about 1200 pieces/hour. The Pk-62 model allows labeling of small objects with fall down the product after labeling is finished. It allows runs of about 2500 pieces/hour. The product size limit for this model is 35mm in diameter and 100mm in height.

SECTOR FOOD COSMETIC PHARMACEUTICAL

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Another patent (from 2012) covered by Packin technology is the semi-automatic printing & applying system for round objects integrated with the thermal printer mod. Pk-50M. A motorized rotator integrated with some thermal printer models allows to apply labels with variable data overprinting on round products with diameters from 10 to 110mm. and with label passage up to 104mm. Depending on printer type are available at 200, 300, 600 dpi. Productivity is about 1000 /hour.

Packin’s automatic in-line labelers, Pk-LINE-Easy, offers compactness, performance, modularity, use of highquality materials such as brushless motors. Are dedicated to round products to apply wrap-around, front/back labels, labels in phase with the seal, etc. Possibility to install accessories such as inkjet markers,

photocells for transparent labels, etc. Some different configurations to applying up to 6000 pieces/hour. Pk-80: automatic applicator for small round objects with a diameter from 10 to 35mm. The machine is equipped with a product alignment system through a video camera that works in combination with a vibrator. The products are then loaded onto a ribbon and carried between the rubberized rollers where they are labeled and then ejected downwards where a container collects them. Productivity of about 2500 pieces/hour in a fully automatic cycle. Possibility of connections to thermal printers, TIJ2.5 inkjet marker. Visit: www.packin.it

www.packin.it

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AUTOMATED PRINT AND APPLY, A MATTER OF CHOICE

electing an automated print and apply system can be a daunting task, especially when it’s a company’s first foray into automated labelling. As the name implies, the print engine is the key component of the whole system and its choice should not be taken lightly. The usual selection process revolves around specific aspects: already owned models, printing speed, Direct Thermal Vs Thermal Transfer, resolution etc... But that’s limiting, not to say that is a mistake; there are other factors, often overlooked, that should be seriously considered during the evaluation process. Serviceability Just like a vehicle engine, there are many elements of the print engine that require scheduled cleaning, maintenance and, sometimes, replacement; components such as the thermal print head or the platen roller. If these items are difficult to replace, or if areas of the printer are not readily accessible for cleaning, the result can be defective printing, frustrated users and production line downtime. Sometimes a more in-depth service work is required, being this the case it’s fundamental the print engine can be easily removed and put back in place as fast as possible. This removable print engines, often referred to as an “OEM print engine”, provide two important benefits: ease of access, ease of replace. To ensure service can be done in a timely manner, it’s important for key internal components to be simply accessible and that most of them can be reached without the need to disassemble other areas of the printer. Ask your technical personnel for their experience with different print engine models. We did so. That’s why SATO specialised itself in OEM engines and our modules are the best in class when it comes to changing a print head without tools or accessing the PCB for maintenance. Adaptability Print engines are vastly different “animals”

when compared to traditional desktop label printers. The latter generally see either relatively low volume label production or bursts followed by long periods of idle time. Also, minor detail, they are generally in an office or other protected environment. Print and apply engines, on the other hand, see long periods of continuous production - up to 24 hours a day, seven days a week – directly in the production environment. With this level of rigorous use, it’s critically important for the selected print engine to have a fully committed design, development and support team in place as well as a long standing history of success and reliability in the market. SATO not only can offer that, 80 years in the business speak for themselves, but it’s also capable of offering printers with both the smarts

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and the capabilities of a desktop model and the resistance of a print engine. A partner of us was working with Arcelor Mittal and they needed a print engine capable of working in an environment with a temperature variating between 0°C and -40°C. Although we had better performances than competitors, we were still facing one technical challenge: the printer had to be capable of supporting a Zebra emulation inside a SAP system. Long story short: after some testing, turned out that the CL4NX series was perfectly capable of supporting the ZPL emulation and adapting to itself to the harsh environment. All thanks to the AEP suite, an AI platform residing inside SATO printers. Conclusion Technical specifications are just the first step of the selection process; just looking at the datasheet, or even worse making a choice based on the matching between your current desktop fleet and the new print engines can be detrimental for the whole production plant. Adding the above criteria to the selection process is guaranteed to help companies choose a print engine that meets not only the technical requirements of the application but also the operational needs of the organization and the capabilities of its personnel. Are you looking for help in the selection process? Do you want to have more insights on the SATO world and its expertise? Are you facing insurmountable problems with your production line? Make the right choice, contact us and we’ll find a solution together, on site. www.satoeurope.com

SECTORS PHARMACEUTICAL COSMETIC FOOD

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MONDI: NEW SPECIALITY KRAFT PAPER MACHINE

ondi, a global leader in packaging and paper, has started up its new speciality kraft paper machine at its Štětí mill in the Czech Republic. The €67 million investment in the machine makes it Europe’s first dedicated paper machine for speciality kraft paper grades made out of fresh and recycled fibre for retail and online shopping bags. The paper machine will produce up to 130,000 tonnes of speciality kraft paper per year, meaning Mondi will have the largest product portfolio for consumer shopping bags in Europe. This includes white and brown virgin grades and now recycled paper grades that can be used in a range of bag applications from fashion stores to online grocery platforms and home deliveries. The EcoVantage two-ply paper produced on the new machine consists of recycled and sustainably sourced fresh fibres and is 100% recyclable. The European speciality kraft paper market is expected to grow strongly driven by legislation to eliminate waste caused by plastic shopping bags and consumer preference to move away from single use plastic.

• Mondi’s new paper machine at its Czech mill in Štětí is dedicated to producing 100% recyclable speciality kraft paper for shopping bags using a combination of fresh and recycled fibres to prioritise sustainability without compromising on strength • The €67 million investment responds to growing consumer preference and legislative change to reduce plastic waste and demonstrates the company’s commitment to supporting the circular economy • This new paper machine for shopping bags broadens Mondi’s leading portfolio, placing the group at the forefront of European kraft paper production

Kalle Taari, Head of Strategy & Product Management Kraft Paper, Mondi, says: “We want to offer converters and brand owners sustainable, 100% recyclable paperbased products for their retail and online shopping packaging. The papers produced on this machine will offer recycled fibre-based products with a natural look, great printability and strength properties, all pre-requisites for consumer shopping bags. We are excited to be rolling out several options from our EcoVantage range throughout 2021.” www.mondigroup.com

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se European paperrket with start-up of MONDI PACKAGING INTER 1-21.indd 3

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MORE THAN 30 YEARS OF HISTORY, INVESTMENT AND INNOVATION TOGETHER WITH OUR CUSTOMERS

he air conditioners for industrial enclosures produced by Cosmotec are the result of our 30years experience and of the dialogue with the customers, which have enabled us to acquire transversal know-how and to channel all the knowledge we have been able to gather into our products. This has led us to develop specific ranges for the various sectors of the automation and process industry, and to meet the fundamental requirements of reliabilityredundancy-performance typical of these markets. This is why our customers have chosen the air conditioners for electrical enclosures Protherm, Slim In and Flex In: • Reliability: The extended operating range (-40°C ÷ +55°C) makes our air conditioners operational even at critical temperatures, with high cooling outputs and high efficiency values. The sequencing function creates system redundancy, so the operating hours of the two units are managed to ensure balanced use, thus increasing the life of the system. • Efficiency: High EER values not only at nominal conditions, but also at high ambient temperatures, allow significant energy and cost savings.

• Flexibility: Our air conditioners boast all-round flexibility thanks to their wide range of cooling capacities and power supplies. They are available in versions with UL Listed certification up to NEMA Type4X and are EAC certified. Our solutions are made even more flexible by the different installation options and the adjustment of the cooling capacity according to the heat load thanks to inverter technology (Flex In). • Connectivity: Our air conditioners have adapted to the need for remote feedback and control of all components by integrating an electronic board capable of communicating with Modbus (Protherm) or http, SNMP, TCP/IP protocols via an Ethernet port integrated into the electronic control (Flex In). • Service: Cosmotec has an extensive network of Technical Assistance Centres able to solve any kind of request related to our products: they know perfectly each single product, to guarantee you a competent and punctual service. With expert technical advice, installation and maintenance services, Cosmotec is at your side throughout the entire product life cycle. www.cosmotec.it

MAKING INDUSTRIAL COOLING GREENER, ONE STEP AT TIME We are constantly looking for the best solutions to develop green air conditioning systems, to do our part in the ﬁght to protect the environment. STULZ-PI 1-21.indd 3

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SYNTEGON ADDS NEW SIGPACK TTMD CARTONER WITH INTEGRATED DELTA ROBOTS TO ITS PORTFOLIO

yntegon has expanded its secondary packaging portfolio with a machine for even more flexibility: the Sigpack TTMD combines core technologies of the TTM platform with one or more seamlessly integrated Delta robot cells – hence the D in the product name. The robotic solution’s camera-based vision control system detects products on the infeed belt. The delta robots pick single or multiple products arriving in random order and reliably place them in cartons, trays or other containers according to specifications. To enable additonal packaging flexiblity, the new topload cartoner can also simultaneously pack different products from several infeed processes. The Sigpack TTMD uses the proven tool-less format changeover concept from the TTM platform, enabling a vertical restart after each format change. “Since its launch ten years ago, the TTM platform for integrated topload cartoners has proven its worth at manufacturing companies all over the world and has been continuously developed further. Our customers are especially impressed by its high reliability and flexibility. Thanks to the integrated Delta robots, even more product and pack style variations are now possible,” says Michael Haas, product manager for secondary packaging at Syntegon.

Syntegon’s newest cartoner, Sigpack TTMD, combines core components of the TTM platform with one or more seamlessly integrated Delta robot cells – this allows flexible packaging of different products.

Modular integration of Delta robot cells The highlight of the Sigpack TTMD is its carton loading by seamlessly integrated Delta robots. Each cartoning machine can be equipped with one or more Delta robot cells. A camera-based vision system detects the position of the individual products on the infeed belt. The pick rate of the delta robots depends much on the product. Typically it’s between 60 and 90 products per minute, and can go up to as many as 120 products per minute. Following the single- or multi-pick process, the

The robotic solution’s camera-based vision control system detects products on the infeed belt. The delta robots then pick single or multiple products arriving in random order and place them in cartons or other containers.

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• Integrated Delta robots for more flexibility in product feeding • Processing of different products from several processes • Flexible product presentation thanks to flat or on-edge carton loading • Patented tool-less format changeover for vertical restart robotic arms pick the products from the belt and place them in the cartons either in a flat or on-edge position. The process is organized according to the counterflow principle: the cartons move in the opposite direction to the product. This reduces the reject rate and makes sure that each carton is filled correctly. The Delta robots can track on the infeed conveyor and the carton transport, which allows the products to be continuously loaded into the cartons. The core of the Sigpack TTMD consists of a TTM1 or TTM2 topload cartoner for forming and closing. The Sigpack TTMD has a maximum output rate of 150 cartons per minute. Flexible presentation at the point of sale Consumers ask for a wide selection of products, which is mirrored by a broad retail offering. The Sigpack TTMD cartoner increases presentation options at the point of sale: it offers the possibility of inserting the products either flat or on-edge into the carton. Since products from several process sources can be fed into the TTMD, a selection of different products, such as small bags containing different snacks, can be packed into one carton. Quality assurance thanks to end-to-end carton control Another core technology of the TTM platform is its full carton control, which is also used in the Sigpack TTMD. “Each carton is placed on a separate carton carrier and is actively controlled: from forming to loading to closing, the cartons are transported safely through the entire packaging process,” Haas says. Fast format changes and less rejects The Sigpack TTMD is easily accessible, easy to clean, and uses Syntegon’s patented tool-less format changeover concept.

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Thanks to pre-set format rods, the settings are clear and sources of error can be minimized. A single operator is able to perform format changes independently and restart the machine within a very short time without having to readjust the format parts. Thanks to simple and fast changeover, the Sigpack TTMD provides a high overall equipment effectiveness. “The Sigpack TTMD expands our portfolio by a cartoning machine that uses the proven core technologies of the TTM platform, while the integrated Delta robots increase the range of products and pack styles. We are pleased that we have already been able to sell the first Sigpack TTMD and further inquiries are already being processed,” Haas underlines. www.syntegon.com The Sigpack TTMD cartoner offers the possibility of inserting the products either flat or on-edge into the carton – this enhances presentation options at the point of sale.

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Your turning and milling partner, from more than 50 years.

Dal prototipo alla produzione di serie. Tornitura e fresatura; Lavorazioni su torni automatici, CNC e centri di lavoro; Ampie gamme di diametri: dai 3 ai 150 millimetri;

****FILE PER FARE CROCINI.indd 3

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sottilette alla volta.

Evolving ourselves. Evolving you. Evolving automation.

Un altro elemento critico del processo è l’elevata velocità con conseguente rischio di danneggiamento del flow pack e la possibile creazione di grinze sul prodotto. “Cercavamo delle ventose approvate FDA - che non tutti i fornitori sono in grado di fornire che ci consentissero la manipolazione di formati diversi, ad alte velocità di processo, senza rovinare i prodotti” spiega Massimo Monguzzi, R&D Manager di CAMA, responsabile del progetto. “Con Piab siamo andati a colpo sicuro. Abbiamo svolto i test di fattibilità con l’assistenza dei tecnici della filiale italiana ed abbiamo sviluppato una soluzione di presa che si caratterizza per la flessibilità. Dato che ogni ventosa è abbinata ad un singolo generatore di vuoto, possiamo scegliere di far funzionare solo alcune delle quattro ventose di ciascun organo di presa. Tutto ciò si traduce in un risparmio del consumo di aria compressa e di energia elettrica. Prima di scegliere i generatori di vuoto Piab, abbiamo testato anche delle pompe elettriche a canale laterale. Queste non hanno funzionato perchè hanno un tempo di risposta troppo lungo, presentano difficoltà a regolare il vuoto ed infine possono causare danneggiamenti ai prodotti, con conseguenti elevati scarti di produzione. Ci siamo pertanto orientati sulla tecnologia COAX® di Piab, che permette di avere il generatore di vuoto installato in prossimità del punto di presa, risolvendo tutte le nostre problematiche. Per quanto riguarda le ventose, abbiamo scelto piGRIP® di Piab con labbro per sacchetti, installando quattro ventose con diametro di 34 mm per ciascuna unità di presa del gripper.

AUTOMATIC TRANSPORT OF PACKS OF CHEESE SLICES OF DIFFERENT SIZES AT HIGH PROCESS SPEEDS

Piab Italia Srl Via Cuniberti, 58 10151 Torino, Italia +39 011 2263666 info-italy@piab.com www.piab.com

WiWith the use of piGRIP® suction cups, certified for use in contact with food products, and COAX® vacuum generators, both produced by Piab, CAMA Group has created an innovative packaging system that can handle as many as 280 packs of cheese slices per minute

n a complete line for the packaging of cheese slices, on the loading machine, CAMA Group installed plastic grippers made with piGRIP® suction cups, approved for food contact, combined with Piab’s high-efficiency COAX® vacuum generators. The process is characterized by an extremely high number of formats that can be managed: ten product formats and about fifteen box formats, with many different possible combinations. We are therefore talking about over 100 formats. With multiple formats (box plus cheese slice packs), including heavy ones weighing up to 1 kg. The first need was therefore to minimize the substitution of the gripping unit due to the format changes. CAMA Group has there84

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case study

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fore developed two types of gripper, with which it can handle all formats of cheese slices: one with 2 and one with 3 gripping units. Each unit consists of 4 suction cups and 4 vacuum generators and takes one pack of cheese slices at a time. Another critical element of the process is the high speed with the consequent risk of damage to the flow pack and the possible creation of wrinkles on the product. “We were looking for FDA-approved suction cups - which not all suppliers can provide - that would allow us to handle different formats, at high process speeds, without ruining products,” said Massimo Monguzzi, R&D Manager at CAMA, in charge of the project. “With Piab we went for a sure thing. We carried out viability tests with the assistance of technicians from the Italian division

and developed a gripping solution that is characterized by flexibility. Since each suction cup is combined with a single vacuum generator, we can choose to run only some of the four suction cups on each gripper. This all results in savings in compressed air and electricity consumption. Before choosing Piab vacuum generators, we also tested electric side channel pumps. These did not work because they have a very long response time, it is difficult to regulate the vacuum and finally, they can

PIAB-PACKAGING INTERNA.indd 4

cause damage to the products, resulting in high production waste. We, therefore, turned to Piab’s COAX® technology, which allows the vacuum generator to be installed close to the gripping point, solving all our problems. As for the suction cups, we chose Piab’s piGRIP® with lip for bags, installing four suction cups with a diameter of 34 mm for each gripper unit. This solution proved to be the optimal solution for our process because it offers a secure grip but leaves no marks on the packages.

23/03/21 09:57

case study

piGRIP® is a unique, configurable suction pad concept with individually optimized parts for gripping, lifting, and level compensation. Handling small bags in cartons is the specialty of the piGRIP® suction cups from Piab, which feature particularly soft lips that grip different package surfaces. The piGRIP® suction pads enable fast and safe handling, facilitating the automation of fast processes. Piab’s COAX® vacuum generation technology minimizes energy consumption while offering a safe and fast grip due to its high initial flow rate. COAX® ejectors deliver three times the flow rate of a conventional vacuum ejector with the same air consumption, resulting in up to two times the speed.

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Founded in 1981, CAMA Group is an international leader in the design and production of complete high-tech secondary packaging systems for important multinational groups in both the food and non-food markets. CAMA Group annually invests 5% of its profits in Research and Development to offer its customers innovative solutions with a high degree of customization. Digitization is part of the company’s DNA. CAMA Group produces smart and responsive machines, ready for data analysis, which allow realizing virtual Factory Acceptance Tests through video conference calls (Live FAT). All this is fundamental to face the emergency related to covid. CAMA Group staff (200 people), is composed of a team of highly specialized engineers and technicians, committed to the company philosophy of “total quality process system”. CAMA Group works in close collaboration with a network of qualified suppliers, identified as C.S.P (Cama Selected Partners) - including Piab Italia - whose performance is constantly monitored and controlled in the application of the company’s solid and stringent quality control procedures.

The pump unit can deliver high performance even with low or fluctuating supply pressure. This was demonstrated in independent comparative tests conducted by the “Fraunhofer Institute for Machine Tools and Forming Technology IWU” in Dresden. These tests showed that Piab ejectors require significantly less compressed air to achieve the same result as ejectors from other suppliers. Consequently, their use reduces the cost of compressed air supply and thus the total cost of production. Note: photo of the packaging plant of Cama Group with piGRIP® grippers and Piab’s COAX® vacuum generators from Piab.

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HIGH SPEED BARRIER PACKAGING FILM FOR HORIZONTAL FORM-FILL-SEAL Gennaio 2021

FILM BARRIERA AD ALTA VELOCITÀ PER PACKAGING PER MACCHINE CONFEZIONATRICI ORIZZONTALI Innovia Films sta lanciando un prodotto che verrà inserito nella sua nuova gamma

Recycle Propafilm™ Stratamonostruttura SLF high speed filmready da imballaggio trasparenti ad altabarrier, barriera. Propafilm™ Strata, chlorine free shelf-lifediextension. SLF è un film privo di cloro chefilm, offreprovides alti livelli eccezionali barriera all'ossigeno,

all'umidità, agli aromi e agli oli minerali. È stato progettato con un'ampia gamma di

livelli di saldatura per renderlo adatto alle macchine confezionatrici orizzontali ad

nnovia Films is launching the next film in its new so it has been designed specifically for use on high alta velocità per biscotti, prodotti da forno e dolciumi . Propafilm™ Strata range of transparent high speed horizontal packaging lines.” barrier, mono structure, packaging films. SLF is Like all Propafilm™ Strata films, SLF provides a very Alasdair McEwen, Global Product Manager Packaging di Innovia Films spiega: a chlorine free film that delivers exceptional barrier effective barrier to aroma, and oxygen even at high "Con SLF abbiamo potuto sviluppare un film barriera totalmente nuovo che non levels to oxygen, moisture, aroma and mineral oils. relative humidity levels. It is printable, glossy and is solo ha un'eccezionale barriera all'ossigeno e agli aromi, ma offre anche una It has been designed with a wide sealing range mak- food contact compliant globally. barriera all'umidità migliorata rispetto ai film standard in polipropilene. Ciò significa ing it perfect for high speed horizontal-form-fill-seal che esiste un'opportunità per aumentare la durata del prodotto confezionato e packaging of biscuits, bakery and confectionery type SLF has also been classified as Made for Recycling quindi ridurre lo spreco alimentare. È il sostituto perfetto dei film laccati in PVdC." products. by Interseroh. Alasdair McEwen, explains “This certiAlasdair McEwen, Global Product Manager Packag- fication proves the recyclability of our new Strata SLF ing, Innovia Films explains “With SLF, we have been film. It can be classified as ‘recycle ready’, or recyable to develop a totally new barrier film that not clable in countries which have the infrastructure to only has outstanding oxygen and aroma barrier, but recycle polypropylene.” Pagina 1 di 2 also has enhanced moisture barrier over standard polypropylene films. This means that there is an op- If you want more information or to trial this new film portunity to increase product shelf life and therefore for your products then contact reduce food waste. It is the perfect replacement for packaging@innoviafilms.com PVdC coated films.” McEwen continued “We have incorporated a wide sealing range polymer into the formulation of SLF,

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Gennaio 2021

20/01/21 12:04

up (BIG), has chosen NatureFlex™ renewable and

their ice lolly packaging. The ice lollies consist of two

e Fruit & Veg range; Bomb & Frisko. ‘Bomb’ includes YOUR PACKAGING INSIDER

nations of; Green: Lime, apple and spinach; Orange:

IJSBOERKE ICE LOLLIES raspberry and beetroot. While ‘Frisko’ offers Green: CHOOSE NATUREFLEX™

ach and lemon; and Red: strawberry, red grapes,

he Belgian Ice-cream Group (BIG), has chosen NatureFlex™ renewable and home compostable films for their ice lolly packaging. The ice lollies consist of two product lines in the IJsboerke Fruit & Veg range; Bomb & Frisko. ‘Bomb’ includes the colour and

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flavour combinations of; Green: Lime, apple and spinach; Orange: orange and carrot; and Red: raspberry and beetroot. While ‘Frisko’ offers Green: pear, kiwi, cucumber, spinach and lemon; and Red: strawberry, red grapes, banana, acerola, red beetroot and lemon.

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INSIDER is protected while in the store nd ensureYOUR thePACKAGING product 88

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While the ice lollies natural ingredients offer a healthier alternative to more traditional ice lollies, they are also wrapped in film that has been designed to meet the growing demand for environmentally responsible packaging. NatureFlex films are made from renewable wood pulp sourced only from responsibly managed plantations. The films are home compostable after use and have been independently certified for home compostability according to TŰV Austria Home. They also meet all European and international standards for industrial composting such as EN13432. In addition, they offer excellent barrier properties and ensure the product is protected while in the store and home freezer.

Anke Frencken, Marketing Manager at BIG said; “It is thanks to Bio4Pack and Futamura we were able to launch our new product range in packaging that is not only super good looking, but great for our planet too!” Patrick Gerritsen of Bio4Pack added; “We have been supplying Futamura’s compostable NatureFlex films for many years now and we are delighted that we are able to partner with BIG for their ice lolly launch.” The ice lollies are currently sold in Belgium at major retailer Carrefour as well as some smaller retail outlets and food service companies. www.futamuragroup.com/en

BIG has chosen their trusted packaging partner Bio4Pack to supply the packaging films from Futamura.

Press Release For immediate release Friday, 12 February 2021

International Production and Packaging Exhibition for the choose Food & Beverage, IJsboerke Ice Lollies NatureFlex™ Pharmaceutical & Cosmetic Industry

www.andinapack.com The Belgian Ice-cream Group (BIG), has chosen NatureFlex™ renewable and

home compostable films for their ice lolly packaging. The ice lollies consist of two product lines in the IJsboerke Fruit & Veg range; Bomb & Frisko. ‘Bomb’ includes the colour and flavour combinations of; Green: Lime, apple and spinach; Orange: orange and carrot; and Red: raspberry and beetroot. While ‘Frisko’ offers Green: pear, kiwi, cucumber, spinach and lemon; and Red: strawberry, red grapes, banana, acerola, red beetroot and lemon. While

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pulp sourced only from responsibly

managed plantations. The films are home compostable after use and

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50TH ANNIVERSARY – FACA PACKAGING COSMETICS

e are proud to announce that we are celebrating this year the 50th anniversary of Faca Packaging. We are gratefully looking back to the beginning, where in 1970 Mr. Aniceto Canamasas, began his career, with great vision, which has allowed us to be today`s global leading company in the cosmetic sector. For Faca Packaging this year, despite the challenges, is an important and remarkable year as we are celebrating the 50th anniversary. In the past 50 years, there have been many remarkable events. We have come through good times and challenging situations. Faca Packaging is the best example that, even though we are facing this current global situation, we continue being a leading position in the highend and luxury sector of the cosmetic packaging industry. In addition to this celebration, it is also a special year with regard to the development of our molds. Since this year, we add the mold number 3000 to our own workshop and mold manufacturing, which demonstrates the constant investment in Research and Development in injection and blow-molding to innovate our products. At present, we find ourselves in a situation in which new markets demand a change in seeking sustainable solutions, and Faca Packaging is leading the way in this field. New technologies This year Faca Packaging has launched its most representative model, the T22 – version refill jar, which has been the subject of constant imitations in the last 20 years. Right now it has a refillable goblet, as well as the possibility of manufacturing its recyclable and recycled materials. In addition, we have launched an authentic and unique airless jar on the market to preserve natural creams.

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In the past 50 years, there have been many remarkable events. We have come through good times and challenging situations.

SECTOR PACKAGING PERFUMERY COSMETIC

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Sustainability This year has also been very special for Faca Packaging since we are in the continuous process of updating and further developing the machinery. Strong investments have been made in state-of-the-art machinery that is more sustainable and with lower consumption levels, both in the injection process, with the acquisition of heavy-duty machinery to allow multi-cavity molds in decoration, as well as in the assembly by cutting edge machinery such as using ultra-high-speed artificial vision cameras for quality control. Since 2019, our company uses 100% renewable energy in the three factories, the Injection mold factory, as well as its offices, thus continuing with the commitment to a sustainable environment. The entire electricity consumption comes from fully renewable energy.In addition to this, we cannot forget the most important pillars that Faca Packaging has always characterized: R&D, design, exclusivity, and quality. We continue with the purpose of manufacturing 100% cleanroom. We have the approval of ISO – 9001 certification and the current development of ISO-14001.

Value Added Our product has two important factors: The first one is the technical factor, which must guarantee the sealing and the properties of the cream, which are the functional elements on which the packaging design must be based. The second factor is aesthetics, where essential aspects such as design, decoration, and finishes intervene. Our extensive knowledge of these 50 years has allowed us to achieve that aesthetic, technological, and functional challenge is met in an exceptional way. We maintain the philosophy of launching between 4 and 5 models per year, as well as increasing our list of patents that accumulates more than 300 until now. We are very proud to be able to turn 50 in these times, and obviously thank all our clients for the trust they have placed in us. www.facapackaging.com

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GLI SPECIALISTI DEL PACKING The packing specialists Dal 1994 avvolgiamo, movimentiamo, pallettizziamo e organizziamo lo stoccaggio del magazzino. Since 1994, we wrap, handle, palletize and organize warehouse storage.

BONDANI S.r.l. Via Romanina, 3 43015 Noceto (PR) – Italy Tel. +39.0521.621100 - Fax +39.0521.621101 info@bondani.it - bondani.it

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POLYRETWIN, THE PACKAGING REVOLUTION IN THE PHARMACEUTICAL AND FOOD INDUSTRY

ndolfi & C. meets the needs of the pharmaceutical and food market thanks to the bene-fits of the ecological, recyclable and resistant Polyretwin laminated film, to be used on au-tomated packaging machines. In this complicated moment, the pharmaceutical and food sectors are paying increasing attention to the population’s safety, hygiene and health. For this reason, they are looking for safer packaging with no risk of bacterial contamination and that can guarantee the perfect integrity of the product. The packaging has to be extremely resistant to contact and perforation and, above all, it has to have a little environmental impact.

Andolfi & C. was founded in 1961 and was one of the first companies in the Marche re-gion to begin the transformation of polyethene with particular attention to environmental sustainability. This care has laid the foundations of the position it currently occupies in the flexible packaging sector. Production flexibility and specialised workforce allow the company to meet the different needs of their customers globally.

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Andolfi has the answer to the demands of the pharmaceutical and food industries with 100% recyclable packaging films (as well as compostable and biodegradable films from renewable sources) offering cutting-edge technological solutions. Polyretwin is an eco-friendly recyclable laminated film that is much more resistant than polypaint with PP and PET, used on automatic packaging machines. Polyretwin ensures better production performance in terms of sealability and packaging speed as well as a significant cost reduction of the film per linear metre. Moreover, the film can be completely neutral or customised with the company’s graphics. Andolfi’s production line is equipped with modern co-extrusion systems with automatic control allowing the use of all materials in the converting sector with excellent results. Polyretwin is the revolution in the pharmaceutical and food industry that can finally meet the demands of today’s market thanks to its many advantages. www.andolfi.it

SECTORS FOOD PHARMACEUTICAL COSMETIC

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FIRST COMPOSTABLE ELECTROSTATIC DISSIPATING ANTI-CORROSION FILM IN THE WORLD! Breakthrough Packaging Technology for Electronics Industry

coCortec® is pleased to announce the world’s first Eco-Corr Film® ESD - biodegradable, compostable static dissipative films and bags powered by “Nano” VpCI®. This latest film technology is targeted mainly for electronics, telecommunications, packaging, and electric car industries seeking environmentally friendly packaging solutions.

ble and will not break down prematurely until disposed of in a proper composting environment. FEATURES •C ontains Vapor phase Corrosion Inhibitors (VpCI®) to protect void spaces and recessed areas •C ontains permanent anti-static agent

In anticipation of new EU regulations penalizing sales of non-recyclable plastic packaging materials, EcoCortec® is offering revolutionary, commercially compostable alternative to conventional polyethylene electrostatic dissipating (ESD) films. Eco-Corr Film® ESD products are high performance anti-static, corrosion inhibiting films and bags intended for disposal in a commercial composting environment. They are designed for use in the protection of static sensitive multi-metal items such as electronics. The film contains permanent anti-static properties to immediately reduce or eliminate static buildup as long as the films or bags are in use, independent of the presence of humidity. Eco-Corr Film® ESD forms a molecular corrosion inhibiting layer on metal substrates and does not interfere with the physical or chemical properties of electronic components. The film and bags replace conventional rust preventatives such as oils and desiccants and allow the film to be used immediately without cleaning or degreasing. EcoCorr Film® is commercially compostable, meaning that when the film is placed in a typical commercial composting environment it will disintegrate within months. The exact time is dependent upon the conditions and activity of the disposal environment (temperature, soil quality, activity of microorganisms). Eco-Corr Film® ESD is shelf sta96

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•D oes not affect optical properties •D oes not affect plastics used in electronics industry •D oes not contain free amines or harmful Prop 65 ingredients •C ommercially compostable packaging film that provides contact, barrier, and vapor corrosion inhibition •M eets NACE TM0208-2008 standard for corrosion protection •M eets German TL-8135-002 standard for corrosion protection •C omplete replacement for non-degradable and inferior blend films •S tatic decay rate conformance to MIL-PRF-81705D •N o ill effects on solderability of PCB, meeting the requirements of IPC-JSTD-003C, Am1 (Edge Dip Solderability Tests) A Czech subsidiary of one of the world’s three largest car manufacturers, selected Eco-Corr Film®as a biodegradable substitute to reduce the amount of conventional plastic packaging they use. They tested Eco-Corr Film® as part of their new “green” logistics project aimed at decreasing plastic consumption. Eco-Corr Film® was tested as part of the pilot project of packaging car parts for shipment to their plant in Pune, India. Several tests were conducted for compliance with

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strict conditions for transport in sea containers. Quality control did not show any damage or traces of corrosion on the components wrapped in Eco-Corr Film® upon arrival in India. In order to test if the film were able to be composted according to plan, the staff built compost bins near the plant. After six months, the foils had largely disintegrated in the compost bins, helping them to eliminate plastic waste. Eco-Corr Film®successfully replaces conventional plastic films they used previously and provides the same effective corrosion protection. Composted packaging material will be used as soil improver at the plant’s logistics park. Manufacturer was able to cut the amount of conventional plastic packaging in half thus eliminating a significant amount of plastic waste (as much as 500 kg [1102 lbs] per month). www.cortecvci.com

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䈀㈀䄀椀猀猀瀀攀挀椀愀氀椀稀攀搀椀渀琀栀攀攀氀搀漀昀椀渀搀甀猀琀爀椀ⴀ 愀氀猀礀猀琀攀洀猀椀渀琀攀最爀愀琀椀漀渀⸀ 攀挀漀洀瀀愀渀礀椀猀攀砀瀀攀爀椀攀渀挀攀搀椀渀瀀爀漀瘀椀搀椀渀最椀渀渀漀瘀愀琀椀瘀攀瀀爀漀搀甀挀琀猀Ⰰ 猀攀爀瘀椀挀攀猀愀渀搀猀漀氀甀琀椀漀渀猀Ⰰ 愀猀猀甀爀椀渀最琀栀攀挀甀猀琀漀洀攀爀琀栀攀洀愀砀椀洀甀洀愀搀瘀愀渀琀愀最攀椀渀琀栀攀最氀漀戀愀氀洀愀爀欀攀琀⸀ 䌀漀猀琀甀洀攀爀ⴀ挀攀渀琀爀椀挀瀀栀椀ⴀ 氀漀猀漀瀀栀礀愀氀氀漀眀猀琀栀攀挀漀洀瀀愀渀礀琀漀戀攀愀瀀瀀爀攀ⴀ 挀椀愀琀攀搀Ⰰ 戀攀椀渀最愀爀攀昀攀爀攀渀挀攀瀀愀爀琀渀攀爀椀渀琀栀攀瀀爀漀搀甀挀琀椀漀渀Ⰰ 挀漀渀猀攀爀瘀愀琀椀漀渀愀渀搀洀愀爀欀攀琀椀渀最椀渀搀甀猀琀爀椀愀氀猀攀挀琀漀爀⸀

椀渀昀漀䀀戀㈀愀⸀椀琀 ∠ 吀⸀⬀㌀㤀㐀㘀㄀㄀㜀㄀㔀㈀㈀ ∠ 眀眀眀⸀戀㈀愀⸀椀琀 ∠ 刀漀瘀攀爀攀琀漀⼀吀一 ⴀ 䤀琀愀氀礀 ****FILE PER FARE CROCINI.indd 3

02/02/21 13:51

FINAT Label Competition 2020: Casting out the net for quality

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he 2020 FINAT Label Awards Ceremony, for the first time ever, broadcasted live on Thursday, 26 November, 16.00 CET from the FINAT premises in The Hague, revealed the winners of the 2020 FINAT Label Competition. Why ‘casting out the net’ heading? Because The Best in Show award and the winner of the Non-Adhesive Group was outstanding in that it included the tactile effect of a fishing net which was produced by applying a clear tactile varnish over the printed image of the net giving a feeling of realism to this sleeve. The entry submitted by IPE Industria Gráfica SLU, Spain showed just how important very accurate registration is to the finished quality of the label. High quality flexo printing of both the fishes and the net made the design stand out amongst all the group winners. The tactile fishing net allows customers to experience the feel of the net whilst enjoying the white wine. The blue lighthouse adds further interest and also acts as an automatic bottle orientation device in the production process. This year, FINAT received 264 entries from 44 companies representing 23 countries. In addition to the 39 Category and Group winners, 93 Highly Commended certificates were distributed. The top country for entries was France with 52 entries, Turkey was in second place with 35 and the USA with 26. The number of entries in each class was again led by Wines (59), Alcoholic Drinks (29), Cosmetics (27) and Sets of labels (21) closely followed by Self-Promotional labels. The number of entries in the Marketing Group which included digital technology was slightly lower (42%). Group winners 100

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The group awards are organised as usual into the following five main groups which includes Marketing/ End-uses, Printing Processes, Non-Adhesive Applications, Innovation and Electronic Printing and Digital Printing. The winner in the Marketing/-Uses Group was Germark S.A., Spain for 1580 Cap Andritxol Cabernet Sauvignon. A fine example of the combination of four colour digital printing with a silk screen varnish giving an embossed effect to the label. The use of a rough textured paper added to the depth of the label and an illustration of a historical building gave the label a feeling of longevity. The winner in the Printing Processes Group was Çiftsan Label and Packaging Company, Turkey for Doxa Life Men Shampoo. A lot going on in this five colour label. Matt black lamination contrasted nicely with the silver hot foil hologram branding. A partial screen lacquer gave a nice tactile effect in the lower half of the label. Well printed with several techniques crammed into one label. The Winner in the Innovation Group was Kimoha Entrepreneurs FZCO, United Arab Emirates for Examination Label. A novel but simple concept designed to be used under examination conditions where the identity of the candidate is hidden from the marking examiner. The dense black layer prevents revealing the identity of the candidate until the final marking is completed. Printed using flexography in three colours this label has a very practical security application. The winner in the Digital Printing Group was Etiketten CARINI GmbH, Austria for Amstutz Apfel Edelbrand. A deceptively simple label with high visual impact. Printed using digital technology in four colours with sculpted hot foil on the apple and varnish on the lettering gave an embossed effect which added to the attractiveness of the label. The use of a textured paper substrate gave added depth to the background of the label. This year, the Judges Award for technical merit was given to Multi-Color Corporation Bingen, Germany for Kyburg Riesling Trocken. The reason this attracted the judge’s attention is the fact that no ink was used in its production, only hot foiling and embossing. The label is made in three steps, the illustration was foiled in gold with nanostructure effects, black foil is used with prism embossing for the castle and lettering, and a transparent foil is used to emboss the shield and sun. Impressive indeed.

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Focus on Judges’ Comments on the Category Winners Group A Marketing/End-Uses A1 Wines Joint Winners Germark S.A., Spain for 1580 - Cap Andritxol Cabernet Sauvignon Great use is made of digital printing in four colours, the silk screen varnish gives a tactile, embossed effect which enhances the central image of the historical tower. The use of a rough textured paper adds an interesting background to the central image. Marzek Etiketten+Packaging GmbH, Austria for Karl Karigl & the Wonderful Wine Gypsies A truly golden label imaged using gold hot foiling. The quality of detail in this one colour label is truly outstanding. Fine detail in the type is complemented by the detailed structuring in the fingers. The use of a slightly roughened paper substrate adds to the final appearance of the label. Overall a very nice result making the best use of the hot foiling process. Multi-Color Corporation Australia for Where Eagles Dare Shiraz 2019 An interesting label which has a story to tell. A relatively high altitude vineyard which is home to eagles, bees and serpents, the diversity of the countryside is depicted in this label. Digitally printed in five colours using high gloss varnish to highlight the eagles, silver hot foil for the beehive and the ethereal image hovering over the countryside. The use of an uncoated stock highlights the spot varnished areas and the use of a matt varnish completes the final effect. A2 Alcoholic Drinks Joint Winners Multi-Color Corporation Australia for Jaisalmer Indian Craft Gin A dramatic looking label printed using offset litho in five colours on a metal faced substrate. A matt varnish is used to give a deep black background, a spot flexo gloss varnish for the main gold and blue type and the coat of arms. Sculptured emboss-

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ing gives the images depth and a 200 lpi halftone screen image was used to relieve the background. Multi-Color Italia S.p.A., Italy for The Wild Geese Soldiers and Heroes Rare Irish Whiskey Untamed A label with a message for past military action! Printed on a dull silver coated paper using flexo and screen printing in 6 colours with silver cold foiling and silk screen black lettering focusses the eye on the central image of the heart and sword. The silver foil frames the label nicely giving it a touch of class. A3 Non-Alcoholic Drinks Achertäler Druckerei GmbH & Co. KG, Germany for Humboldt Freigeist Alkoholfrei This label was created to replicate a 18th/19thy century painting of Humboldt. Printed using offset litho in four colours and an 80 lpcm halftone screen with the green hot foil sun’s rays giving a 3D impression adding depth to the “old fashioned” design. The well printed halftone type faces are very clear and legible. The label contains a lot of information about the product and the person. A4 Food Products Joint Winners Skanem Skurup AB, Sweden for Abba Skärgårdssill 220 g Printed on a film substrate using flexo in seven colours and a 133 lpi halftone screen. This is a busy label for a fish product enforced by the illustration of the sea in the background. The coat of arms is very clear and well printed. The touch of the gold seal and the Kungshaman lettering in gold adds a touch of class. Çiftsan Label and Packaging Company, Turkey for Olive Truck Extra Virgin Olive Oil A nice clean looking label featuring the journey of the olive from picking through to the kitchen table. Digitally printed in 4 colours is only the start, excellent gold hot foiling adds a real touch of luxury and the use of silkscreen printing to effectively emboss the logo completes the label. The type is extremely clear and legible and the addition of Braille alphabet adds the final touch to a delightful label. A6 Household Products Stratus Packaging, France for Maison Berger Doré An attention grabbing label printed in a single colour, white, using ink jet technology on a glossy PP gold substrate. Alternate rows are printed in halftone white to add variety to the images. The die-cutting is somewhat complicated using double cutting techniques to allow for easier handling during application. The background between the rows is printed with an opaque white to support the gold imaging.

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A7 Industrial Schreiner Group GmbH & CO KG, Germany for Color Laser Film Translucent The function of this label is to enable a manufacturer to add variable data even when the label has been fixed to the product allowing late stage customisation using laser technology. Printed in two colours using flexo and lamination techniques. The data is inscribed using a laser which turns the inscription translucent.

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A8 Automotive Doga Etiket ve Ambalaj San. Tic. A.Ş., Turkey for Castrol Magnatec Stop-Start 5W-30 A space age illustration depicting oil circulating around a metal bearing immediately grabs the viewer’s attention. Printed digitally in 5 colours it is the use of a matt varnish background contrasting with the plentiful use of spot screen emboss varnish which adds extra interest to the label. An interesting well printed label. A9 Cosmetics Joint Winners Stratus Packaging, France for 1902 Mille Fleurs Body Scrub A very neat and tidy label printed using flexography, in six colours, to a very high standard on a PP white film substrate. The quality of the type is excellent, very sharp and legible. Over lamination protects the label when in use in the bathroom. Deserves a category award. Çiftsan Label and Packaging Company, Turkey for EST Perfume Jewels Wild Beauty Body Splash A delightfully visually complex label matched by the combination of several techniques which makes this label a category winner. Printed digitally on a transparent substrate in six colours the hot foil and matt lamination creates a rich and elegant feel to the label. A glossy silk screen lacquer is applied to the logo and illustration images to make them stand out and the text is also printed in white silk screen printing. To highlight the connection with jewellery a glitter finish is applied to some areas of the image. Azimutprint, Russia for CellooE The gentle illustration dominates this label which is printed digitally in five colours on a film substrate. AM screening was used to print the images and a high gloss ink jet lacquer used to emboss the images and add an interest to the otherwise plain background. The addition of hot foiling helps to highlight the brand. The fine type is extremely clear and sharp. 102

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A10 Pharmaceutical Joint Winners Schreiner Group GmbH & CO KG, Germany for Autoinjector-label A specialist label which is applied to an autoinjector containing an emergency drug to counteract an allergic reaction in a patient. Information is clear and legible and because it is back printed is scratch resistant when being carried by the patient at all times. There is also a tamper evident function to prevent counterfeiting and/or misuse. Printed in nine colours on a film base. Çiftsan Label and Packaging Company, Turkey for Okay Pure Naturals for Pets Nose & Paw Lotion A visually attractive label printed in five colours on a silver substrate enabling the various images to have a soft sheen look and a soft touch feel achieved by using a matt lamination. A nice touch is the silk screen embossing in the shape of paw marks which adds a degree of interest to the result. A lot of information on a very busy label. A11 Security Joint Winners Schreiner Group GmbH & CO KG, Germany for Covert Hologram Seal A label basically designed for protecting prescription medicines. Printed in four colours on a film base. This ostensibly transparent seal on the packaging becomes visible through a holographic image which cannot be resealed. Meets the requirements of the EU Falsified Medicines Directive and Din EN 16679:2014 for tamperproof pharmaceutical packaging. SECURIKETT Ulrich & Horn GmbH Austria for Banderole with piggyback re-sealable seal This label is designed to reseal a tobacco soft-pack container to keep the product in good condition yet allow a single cigarette to be dispensed. The label may be small but is packed with detail. A removable seal reveals a QR code for customer involvement. Various adhesive levels are included. Printed using flexo, digital and inkjet in two passes the first using seven inks (including adhesive neutralisation) the second using nine inks. A small label with extremely fine detail and a lot of technical involvement. A12 Booklets Dars 91 Dimitar Sabkov, Bulgaria for Kristalex Booklet Label A label which turns into a business card. Printed using offset litho in six colours this neat booklet label uses several technologies including lamination and varnish to achieve

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Focus on a nicely printed booklet. The contrasting black and red cover also includes Braille information. A13 Promotional Coupons Stratus Packaging, France for Poulin Grand Arôme Coupe Europe A busy flexo printed label in five colours containing a removable sticker depicting a member of the French football team for the European cup. The sticker is “hidden” under the top layer and retains its tackiness to enable it to be mounted in an album. Special die cutting is required and a special varnish to neutralise the adhesive under the large label. The bright colours are designed to appeal to football mad youngsters. A14 Self – Promotional Labels Joint Winners Etiketten CARINI GmbH, Austria for Carini Moonshiner A dramatic looking label depicting the moon with the clever use on nano-embossing gives the impression of a 3D image of the moon. Printed in two colours using offset litho the use of hot foiling around the moon and to depict a starry night sky adds another layer of interest. The second embossed green colour gives the impression of a forest in the foreground. A really attractive label. Romprix Exim SRL, Romania for 25 years of Labelling A label with plenty of action shown as active dance movements highlighted in different coloured hot-foil colours. Against the slightly embossed silk screen black background and a four colour rendition of the music notes plus the brilliant white screen images dotted about the label gives it plenty of eye appeal. A matt varnish adds to the attractiveness of the label. As a self-promotional label it shows the versatility of the finishing equipment to apply four different hot-foils in one pass. Also highlights the ability of digital printing to include variable data. A15 Sets of Labels Joint winners Achertäler Druckerei GmbH & Co. KG., Germany for Weber Liköre This very attractive series of labels was designed to give a fresh boost to an old fashioned series of liquors. Printed using offset litho in five colours each label has an airiness and cleanness of design. There is a nice contrast between the careful use of a glossy screen embossing and the textured paper substrate. A nice job. Marzek Etiketten+Packaging GmbH, Austria for Abteikeller Klosterneuburt Weine The detail in these two labels is outstanding. Printed digitally in four colours the degree of registration is exception-

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al. The use of a frosted varnish in the background gives the labels an added edge as does the use of transparent high gloss screen embossing. A16 Tags/Non-Adhesive Labels Kimoha Entrepreneurs FZCO, United Arab Emirates for Salam Palace Tickets A digitally printed admission ticket with a thermal printing area to add attendee’s information. Several different images on different tickets are used to add interest. Off-line and perforating undertaken on-line. Eight colours are used to produce the tickets.

Group B Printing Processes B1 Flexography Joint Winners DGS Baski Teknolojileri.A.S., Turkey for Safya Ayçiçek Yaği A bright and colourful label printed in six colours on an opaque white film base. The registration was good and the fine type faces are very clear and legible. A good example of flexo printing protected by a gloss varnish. Yerecic Label, United States of America for Prestige Artisan Ham This label is printed in six colours using water based inks. The illustrations of the bourbon and the spoonful of brown sugar add an interesting angle to the main product Ham. The use of a silver ink gives the label a quality lift. Halftone images are well printed and are almost three dimensional. B3 Screen Printing Çiftsan Label and Packaging Company, Turkey for Parfix Acryic System Liquid Power Monomer An interesting combination of two contrasting sides of the label, the white type on a matt black background and the use of florescent inks on the clear side to give visual impact to the end result. Printed in five colours this was a fine example of silk screen printing at its best. A gloss varnish was used to protect the surface in use. B4 Reel Fed Offset Litho Achertäler Druckerei GmbH & Co. KG, Germany for Humboldt Pineapple & Ginger There is no doubt about the product on this label Pineapples of different sizes abound. A natural look is provided

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by the smooth green background and the use of hot foil to highlight the main title and add highlights to the pineapple seeds which is spot on for registration. Printed in five colours the label encourages quality and naturalness. B5 Combination Printing Joint Winners Çiftsan Label and Packaging Company, Turkey for Doxa Life Men Shampoo This five colour label has a lot to offer. Matt black lamination contrasting nicely with the silver hot foil hologram branding. A partial screen lacquer giving a nice tactile effect in the lower half of the label. Well printed using digital and screen processes and the added detail through hot foil, varnish, lamination and embossing techniques all crammed into one label. Stratus Packaging, France for Maison Berger Argent A visually stunning label designed to go around a glass candle container. The four colour printing was carried out using digital and silk screen flat-bed technology. Printed on a silver PP substrate the overall embossing gives not only an eye catching appearance but also a fantastic tactile feel. The selective black printing in the dimples adds shape and depth to the label. Clever die cutting allows the label to be applied directly to the round glass container. B6 Gravure MCC Cwmbran, United Kingdom for Chang 25th Anniversary Lager Beer 620ml Printed in eight colours on a film substrate this label has a distinctly Thai look with facing elephants and the central fountain. The extravagant use of gold ink fortifies the 25th anniversary message. Group C Non-Adhesive Applications C1 Sleeves Joint Winners IPE Industria Gráfica S.L.U, Spain for Al Alba Albariño This was an outstanding label on several levels. It included the tactile effect of a fishing net which was produced by applying a clear tactile varnish over the printed image of the net giving a feeling of realism to this sleeve. High quality flexo printing of both the fishes and the net made the design stand out amongst all the group winners. The tactile fishing net allows customers to experience the feel of the net whilst enjoying the white wine. The blue lighthouse adds further interest and also acts as an automatic bottle orientation device in the production application process. Stratus Packaging, France for Veuve Ambal Crémant de Bourgogne - Mandala This sleeve looks absolutely stunning on the final bottle which confirms the additional help an illustration of the label in use gives to the judges when submitting an entry. A very fine example of high quality flexo printed in six colours on a 104

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white PET base embellished with top quality cold foiling and a finishing varnish. A very neat and tidy result. Group D Innovation Joint Winners Schäfer-etiketten GmbH & Co. KG, Germany for Label made from 100% post-consumer recycled PE + washoff adhesive to allow high-quality recycling It was the recycling application of this label material which attracted the judges’ attention. Manufactured from 100% post-consumer recycled PE plus a wash-off adhesive reduces the carbon footprint of the label substrate and allows high-quality recycling. This label is digitally printed in four colours plus a varnish but could equally be used for any of the mainstream printing processes. Kimoha Entrepreneurs FZCO, United Arab Emirates for Examination Label A novel but simple concept designed to be used under examination conditions where the identity of the candidate is hidden from the marking examiner. The dense black layer is completely opaque which prevents revealing the identity of the candidate until the final marking is completed. Printed using flexography in three colours this label has a very practical use in other security sensitive applications. Group E Digital Printing E1 Toner Technology Joint Winners Dars91 Dimitar Sabkov, Bulgaria for Deux Plus Limited Edition Cabernet Sauvignon/Merlot A highly visual label depicting brush strokes in gold. Printed digitally in three colours, a screen varnish was used in the gold areas on top of the gold foiling to add depth. A matt black textured finish was applied to the substrate to contrast with the central gold image. Etiketten CARINI GmbH, Austria for Amstutz Apfel Edelbrand Barrique A deceptively simple label with high visual impact. Printed using digital technology in four colours with sculpted hot foil on the apple and varnish on the lettering which gives an embossed effect adding to the attractiveness of the label. The use of a textured paper substrate gives depth in the background of the label. Printed digitally in four colours and a screen varnish. E2 Ink Jet technology Skanem Poznan Sp. z o. o., Poland for Kraft Bielice Wódka Kraftowa Ink jet printed in six colours. The embossing of the hot foil main image adds considerable depth to the label. The highlighting of the factory outline adds a little more interest to the detail. A neat and tidy label. www.finat.com

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EWS METAL BELLOWS COUPLING FOR HIGH-SPEED APPLICATIONS REVISED

he specially for high-speed uses designed metal bellows coupling EWS has been revised and now offers a multitude of new advantages.

Thanks to its high balancing quality and the rotationally symmetrical design with a low moment of inertia, the new EWS can now be used at up to 57,000 rpm. It is still available in 6 sizes, but now for an higher torque range of up to 700 Nm, with a bore diameter between 5 and 60 mm. A specially designed conical clamping ring hub is used as a non-positive shaft-hub connection. At the

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specified tightening torques, the conical ring is pulled against the cone hub in a ‘block stop’. The initial gap size is thus reduced to zero, which prevents the conical ring from tilting or overloading. The hubs and bellows of the new ENEMAC EWS coupling are joined in a special micro-plasma welding process, which makes the connection absolutely permanent and the transmission torque of each individual bellows layer is safely transferred to the hub. The drive element offers optimal backlash-free use in the temperature range from 233 K to 473 K. www.enemac.de

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GREINER PACKAGING Partners with SABIC to create first bouillon packaging made from circular polymer for Unilever

hese days, plastic packaging manufacturers are faced with ever increasing demands to incorporate more sustainable and more recycled materials, such as r-PP. For the first time, Greiner Packaging has now teamed up with global petrochemical leader SABIC and brand owner Unilever in a pilot project to produce tubs and lids for KnorrTM bouillon powder that are made from 100 percent certified circular PP from postconsumer plastic material. The new solution is already on the market.

new packaging is exactly the same, and the quality is likewise as high as ever. The difference is that it is made using recycled plastic, making it much more sustainable and environmentally friendly. Nothing has changed from the consumer’s perspective, in other words, and they can still simply remove the cardboard sleeve from the actual tub when the packaging is empty before dis-

Kremsmünster, Austria, December 2020. Greiner Packaging has already been testing various recycled materials for some time to determine their suitability for the production of its cardboard-plastic combinations. Now, the company has selected certified circular polypropylene from SABIC’s TRUCIRCLE™ portfolio to realize a test project for Unilever. SABIC’s material uses post-consumer mixed plastic as feedstock which is broken down into its molecular building blocks, to create virgin plastics which are then used to produce these new recyclable tubs and lids. The goal is to produce about 1 million Knorr™ bouillon powder packages for Unilever from 100 percent circular polymer. As the availability of circular polymers will grow in the future, the number of circular tubs will grow alongside. “By producing some of the tubs from certified circular polypropylene, we want to set a new standard on the market together with our partners and demonstrate what is possible with recycled materials in the food segment. We also want to keep pushing forward with this development. Here at Greiner Packaging, we are not only focusing on certified recycled PP – we are also working on our first projects and tests with mechanically recycled PS,” explains Jens Krause, Sales Director at the Swiss Greiner Packaging site in Diepoldsau. No compromises in quality & performance KnorrTM bouillon powder has now been marketed in the same cardboard-plastic combination for many years. The outer appearance, functionality and safety of the 106

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posing of the two components as usual. “Our goal is to continue making our packaging more environmentally friendly together with partners like Greiner Packaging and SABIC – especially in the food segment – without consumers having to lower their standards in terms of design, performance, quality, user friendliness, and food safety. We are now testing this using material produced from 100 percent circular polymer, with the goal of expanding across our portfolio by 2025,” says Mike Ross, Senior Packaging Manager at Unilever. Advanced recycling: an opportunity for the future The certified circular PP polymer from SABIC’s TRUCIRCLE™ portfolio is produced through the feedstock recycling of used and mixed plastic that could otherwise be destined for incineration or landfill. Difficult to recycle used plastic is broken down and taken back to the

molecular level by heating it at a high temperature in an oxygen-free environment, producing pyrolysis oil. The pyrolysis oil then enters SABIC’s production chain just like fossil-based feedstock to deliver new materials in compliance with strict quality requirements, such as the hygiene standards for food packaging. The resulting PP polymer is verified and authenticated under the International Sustainability and Carbon Certification (ISCC PLUS) scheme, which uses a mass balance approach. Greiner Packaging sees chemical recycling as an ideal supplement to mechanical recycling. Greiner Packaging International GmbH The new KnorrTM bouillon powder packaging is made from certified circular version of SABIC® FLOWPACT PP impact copolymer that is phthalate-free, safe for food contact while offering robust performance for high stackability and easy processing. The ISCC PLUS accredited material is a drop-in solution for replacing fossil-based plastics in the packaging industry without compromising product purity and food safety. K3®-F packaging: the perfect design solution KnorrTM bouillon powder comes in K3®-F packaging, which is supplied to Unilever as separate plastic tubs and folded cardboard sleeves. The sleeves are unfolded by a machine and slipped over the tubs directly before filling at the company. This process is especially suitable for global brand manufacturers like Unilever who offer their product in various markets or under different brands and therefore work with a wide range of decoration solutions. This gives them a high degree of flexibility in terms of the design and keeps stocks to a minimum. Plus, the packaging is perfectly stackable, which saves space during transport, as well as making this process more sustainable. The packaging solution is ideal for powdered foods, cereals, pet food as well as various non-food applications. Once empty, the consumer can easily remove the cardboard sleeve and dispose of the two packaging components separately. Alternatively, the resealable and dishwasher-safe tubs can also be used to store foods once the original product has been consumed – either at home or for day-to-day use in the food service industry. Packaging facts: Technology: Injection molding Decoration: K3®-F cardboard-plastic combination Monolayer material: 100 percent certified circular SABIC® FLOWPACT PP impact copolymer www.greiner-gpi.com

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HOW KUCHENMEISTER ENSURES PRODUCT SAFETY

uchenmeister GmbH has been producing delicious baked goods and confectionery specialities for over 130 years. The mediumsized, family-owned company with its headquarters in Soest is the market leader for ready-to-serve cakes in Germany as well as the international market leader for the German specialities, Baumkuchen and Christmas Stollen. For more than 20 years, the industrial bakery has relied on product inspection solutions from Mettler-Toledo. ‘Baking is our passion’ is the motto used by Kuchenmeister with its 1000 or so employees, who produce more than 90,000 tonnes of cakes a year, which are distributed worldwide both under the company’s own brand ‘Kuchenmeister’ as well as food retailer brands. The company, which is certified at IFS Higher Level, maintains ten production lines in three-shift operation at its main factory. Mettler-Toledo’s product inspection equipment is used for foreign body detection and product conformity along the entire production line, from incoming goods through processing to checking packaged products. X-ray inspection for incoming goods Kuchenmeister is committed to minimizing risks to consumer and product safety and, when in doubt, always errs on the side of caution. For example, the company sources pre-washed raisins for use in its Christmas Stollen, but subjects these to cleaning again prior to processing and then checks them for foreign bodies using x-ray inspection. This is because, with natural products, there is sometimes a danger that foreign objects, such as small stones, can get into the crop during the harvesting 108

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process and cannot be completely removed with 100% certainty during the washing processes. X-ray inspection is the method of choice here for reliably detecting foreign bodies such as stones, glass, rubber, metal and high-density plastics. “By checking incoming goods for foreign bodies, we simultaneously minimise the risk of small stones or metal parts causing damage to production machines and resulting in downtime further down the line,” explains Thomas Engel, Head of Quality Management at Kuchenmeister. Feedback control ensures product quality The ingredients inspected in goods-inwards are processed into various products such as stollen, croissants or pound cakes and baked. Dynamic checkweighers check whether the cake moulds are filled with the intended amount of batter. Thomas Engel explains, “The right amount of batter is not only an important factor in achieving the correct final weight. It is also a central quality parameter for ensuring the optimum level of cooking and browning.” Dynamic checkweighers therefore continuously optimize the filling process by means of fully automa-ted feedback control. If the checkweighers detect a tendency to overfill or underfill, they automatically trigger a reduction or increase in the volume of batter at the filling station. In this way it is possible to effectively avoid costly product waste caused by overfilling as well as ensure compliance with regulations by eliminating underfill. Seamless final inspection X-ray inspection systems and metal detectors at critical control points (CCPs) carry out checks for foreign objects before the baked goods are shipped. The individual product and its ingredients as well as the type of packaging determine which technologies are used. For homogeneous products such as pastry cases or croissants, the company relies on metal detection technology. This detects foreign bodies from ferrous

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metals such as chromium, non-ferrous metals such as brass and aluminium but also magnetic and nonmagnetic stainless steel.

Foil packaging containing aluminium has become significantly more important in baked goods in recent years.

In the case of croissants, foreign bodies are detected by means of a free-fall metal detector integrated into the vertical packaging line. The freshly baked goods fall from above, through the metal detector, are checked and land directly in the sales packaging. Foreign bodies in products such as the traditional German ring cake, Gugelhupf, as well as most pound cakes, are detected using x-ray inspection systems. These have a horizontal conveyor belt and inspect up to 3000 units/hour.

It is well suited to baked goods such as pound cakes, as hardly any moisture is able to escape. The cake does not dry out, is longer lasting and protected from aroma exchange in virtually airtight packaging. For foreign body detection this presents new challenges: metal detectors are pushed to their limits when it comes to distinguishing metallic foreign bodies from the metal-containing packaging. Unlike x-ray inspection systems where packaging containing aluminium does not affect the accuracy of detection, these systems can look through the aluminium foil and detect foreign bodies with a higher density than the product.

Contaminated products are removed from the production line by means of a pusher reject device. “In order to best ensure product safety for our customers, we use x-ray inspection systems on the lines where the product or packaging variant requires it,” says Engel.

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Top priority: line availability On seven of the ten production lines, there are no product changes. Fail-safe operation and availability

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Case study are top priorities for the company in ensuring it is able both to produce its own-branded products and deliver its food retailer branded products. Thomas Engel refers to the production of croissants as an example. “We bake about 33,000 croissants per hour. It is easy to see what damage can be caused by several hours of downtime on a production line. Not to mention possible penalties if we are unable to deliver our food retailer brands on time. To put it bluntly, we cannot afford downtime of the production line due to a defective inspection device. That is why we have a Comprehensive Care Service Contract in place with Mettler-Toledo. This not only covers the costs associated with labour and spare parts, but also includes regular maintenance and cleaning measures as well as functional tests including, in particular, the exact scheduling of maintenance measures. The service intervals agreed in the Comprehensive Care Service mean that the baked goods manufacturer is able to avoid maintenance-related production losses. Thomas Engel explains, “If a seasonal product changes, for example our Christmas stollen, this means that the line must be customised and adapted to suit the new product. As the production line already has to be at a standstill for this to occur, we use this opportunity to have the necessary service and maintenance work carried out in accordance with the schedule.” In addition to its own technicians and the Comprehensive Care Contract, Kuchenmeister also maintains its own spare parts warehouse, which ensures fast in-house repair times in the case of line failures. Toothed belts, drive and guide rollers as well as infeed and outfeed belts are stored at the Kuchenmeister site. Operators, service and maintenance staff as well as quality managers are trained regularly by Mettler-Toledo to ensure they are able to optimally operate and maintain the equipment. In this way, Kuchenmeister has been able to increase its overall system effectiveness and simplify the provision of evidence as part of its auditing procedures. Long-established single-source strategy Kuchenmeister has been putting its trust in Mettler-Toledo’s production inspection technology for more than two decades. “Our philosophy is to rely on a single-source strategy,” says Thomas Engel. “We have one contact person for our product inspection technology and can coordinate everything – be it service and maintenance

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appointments or modernisation measures – via that one contact person. Since we are completely satisfied with how this cooperation has worked until now, we see no reason to deviate from this philosophy. By the way, we apply this strategy to compressors, for example, and to other areas as well.” Thomas Engel has been impressed by the longevity and reliability of the equipment: “The oldest Mettler-Toledo product inspection device that we use here, a dynamic GARVENS checkweigher, has been running for 20 years. However, our goal is not to achieve the record for age or endurance. So far, we have had no reason to replace the device at this station. Normally, we will replace and modernise our inventory of inspection equipment whenever it requires additional functionality or when an increase of the overall equipment effectiveness of the line is required,” says Engel. Kuchenmeister always combines the installation of new inspection equipment with an introductory training for its operators by Mettler-Toledo. Twenty years of collaboration has given Kuchenmeister a comprehensive overview of the advances and developments in product inspection technology over the past two decades. “Much has happened, not only in terms of detection accuracy. This is reflected, for example, in the higher energy yield of today’s x-ray generators, the increasingly optimised hygienic design and their compact construction, requiring less floor space or in the 5-year warranty that Mettler-Toledo gives on new x-ray generators,” summarizes Thomas Engel and provides an example: “We recently placed a new combination device, consisting of a dynamic checkweigher and a metal detector, in the packaging line for children’s croissants. With this, we combine foreign body detection and weight checking in one compact, space saving device. Coupled with the easy-to-use touchscreen, the process security offering protecting us from operating errors, the quality of the documentation for inspection results and the ease of analysing these, I believe we have found an optimal solution on this line with Mettler-Toledo, and I could even extend the list to include all the advancements which have come about over the past twenty years”. For further information, see: www.mt.com/pi-pr

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UNCONVENTIONAL LABELLING SOLUTION FOR PIZZAS AND THE LIKE

utomatic labelling, highquality appearance, and large area for in-formation but still with an unobstructed view of the product - the full wrap labelling solution from MULTIVAC for pizzas and other flat food products fits the bill in every way. This solution is also sig-nificantly more cost-effective than traditional box packs. And it meets the increasing demands of the market as regards sustainabil-ity. Generally fresh or frozen pizzas, tortillas, pitta breads, quiches, tart bases and other flat products are packed in hinged trays, thermoformed packs, standard trays or simply in film. They are often packed using a preprinted film with top and bottom labels or a cardboard sleeve. In the

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case of pizzas in particular, it is usual to pack them in a complete box. “Thinking outside the box” Full wrap labelling from MULTIVAC redefines the packaging and labelling of such products. The L 310 full wrap conveyor belt labeller is the ideal solution. This highly flexible model with its driven, extra-narrow transport conveyors makes the C labelling and D labelling of packs pos-sible at speeds up to 120 packs per minute. The label width is up to a maximum of 500 mm. The labeller can also be equipped with an inte-grated printer, as well as a zero downtime function and label/print monitoring for maximum output, efficiency and process reliability at even the highest throughput. High level of flexibility in terms of materials MULTIVAC offers a wide range of suitable label materials and adhesives, so that the packs can be labelled perfectly on the machine. In addition to PP and PET labels, the range also includes sustainable materials made of paper or from renewable sources. “By matching the label material to the packaging material, we can ensure that the constituent parts of the pack can be separated to meet the recycling require-

ments. Adhesives, which can be dissolved or washed off, enable the individual packaging components to be easily separated, so that they can then be directed to the particular recycling stream,” explains Michael Reffke, Product Man-ager at MULTIVAC Marking & Inspection. Another benefit: Thanks to the use of particularly light label material, the concept also contributes to improving the CO2 balance, since the transport weight of the packs is reduced along the entire supply chain to the consumer. “If full wrap labels are used instead of cardboard sleeves, the weight of the banderole can be halved,” adds Michael Reffke. “A full wrap label instead of a standard-size pizza box saves over 65 g of pack weight. Also not to be ignored for the producer are the sav-ings in terms of license charges for the collection and disposal or recy-cling of the retail packs.” New dimension of added value When compared with previous packaging concepts for pizzas and simi-lar products, full wrap labelling does not just win in terms of output and sustainability. When it comes

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to appeal at the point of sale and the usa-ble area for promotion, this new and unconventional concept for such products outscores top and bottom labelling by far. It is also in no way inferior to cardboard sleeves, as well as being significantly more efficient than a complete box. It also offers consumers the benefit, that they can have a close look at the product before buying it. Attractive and sustainable Even where the lowest-cost material is used, this packaging concept is still highly impressive at the Unconventional solution forfeel, pizzas point of salelabelling with its high-quality look and since the print design, shape and type of material the like can be individual-ly adapted to the product and brand.

SECTORS and

FOOD

Enger, 29 March 2021 - Automatic labelling, high-quality appearwww.multivac.com ance, and large area for information but still with an unobstructed view of the product - the full wrap labelling solution from MULTIVAC for pizzas and other flat food products fits the bill in every MULTIVAC - PACKAGING INTER 1-21.indd 4

way. This solution is also significantly more cost-effective than tra-

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KM PACKAGING LAUNCHES MONO MATERIAL POLYPROPYLENE LIDDING FILMS

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lobal flexible packaging and lidding films supplier KM Packaging has launched a new range of mono-polymer material lidding films, made from polypropylene (PP), that is designed for recyclability.

larly from supermarkets, for mono material packaging that is designed for recycling.

The sustainable films seal and peel to PP and PE-lined PP trays and can be used during microwave cooking as well as being suitable for ambient, chilled, or frozen applications. Part of KM’s K Peel range, it allows food manufacturers to meet the growing demand, particu-

• Mono structure made of one material type. • Designed for recyclability. • Ideal for use during food preparation and microwave cooking. • Peelable from the tray.

The lidding films are ideal for the packaging of poultry, meat, and chilled prepared foods. Features include:

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• Suitable for ambient, chilled, or frozen applications. • Exceptional transparency. • Excellent anti-fog capability. • Available with or without barrier. As well as satisfying the needs of supermarkets and consumers who are seeking more recycle-ready solutions, KM is helping to future-proof its food packaging. KM Packaging’s commercial director Graham Holding explained: “If you have a piece of flexible packaging that, for example, is a combination of paper, plastic, and aluminium foil, then that would be a really difficult thing to segregate and put into a recycling stream. “It is anticipated that the UK government’s Extended Packaging Producer responsibility regulations, due in 2023, will quite highly penalise packaging like this that is difficult to recycle.” The new PP lidding film is also designed for recycling around the world, with some countries already having well-developed recycling infrastructures for polyolefin (polyethylene and polypropylene) plastics. In the UK, front-of-store recycling facilities allow consumers to return polyolefin-based flexible packaging. A similar approach is taken in other markets. For example, Australia’s REDcycle initiative and, in South Africa, polyolefins are the largest plastic commodity recycled by weight. Therefore, putting a tray/film combination of polypropylene onto the market feeds into an already well-established recycling system.

And the new “Designing for a Circular Economy” guidelines from CEFLEX focus on polyolefin-based flexible packaging. This is due to the material making up an estimated 70-80% of the flexible packaging waste stream and because the ability to sort and mechanically recycle it is already proven at an industrial scale in Europe. KM Packaging’s main purpose is to “protect, present, preserve”. That is delivering the best packaging solutions by: • Protecting products throughout the entire process, from factory to table. • Presenting food in a way that is attractive, professional, and recognisable. • Preserving food and extending shelf-life across the food industry. Graham said: “The main goal of our packaging is to look after and protect food. We don’t compromise on that. But we’re also trying to make sure it’s designed for recyclability and, when appropriate, it’s thinner and lighter. These are big drivers in our product-development process.” The new polypropylene lidding film products follow KM’s recent launch of all-polyester (PET), weld-seal, monomaterial lidding films within its K Seal range. Both solutions are designed for recyclability and will allow customers to avoid putting multi-layer trays and films with different plastics combined into the market. www.kmpackaging.com

At KM Packaging, we engineer reliable packaging solutions for the produce, ambient, chilled and frozen convenience food markets as well as for confectionery and snacks. Offering one of the most comprehensive ranges of lidding films available on the global market today, we work closely with customers to find the right packaging solution to ensure their products are protected, presented, and preserved.

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OPTIMA OFFERS SUSTAINABLE PACKAGING SOLUTIONS FOR NAPKINS

n 2021, Optima is continuing to drive its sustainability strategy forward. The company focuses on honest packaging solutions that take into account circular economy principles and deliver true sustainability. Paper packaging is one possibility.

Senning’s SE660 series machines can be flexibly converted from film to paper packaging. (Source: Senning)

Effective immediately, the new Bremen-based subsidiary Senning is offering paper product packaging lines such as napkins that can be flexibly converted from paper to film and vice versa. Retrofits are also possible. “One of our main focuses is developing sustainable packaging solutions. Paper that does not contain composite materials such as plastic is a

One of Senning’s latest packaging projects: Napkins in paper packaging. The paper and tissue industry is increasingly using paper as a more environmentally friendly alternative packaging material. (Source: Senning)

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The subsidiary Senning’s machines can be flexibly converted from film to paper This is possible thanks to an integrated gluing station. The retrofit is carried out with minimal effort. This makes Senning’s investments in machine technology exceptionally future-proof. Unique full wrap paper packaging What makes these machines special is that Senning is the only Optima supports compaPRESS RELEASE supplier to offer full wrap paper nies worldwide with flexible Hall, March 24,filling 2021 packaging solutions for paper and Schwaebisch and customer-specific tissue products. Paper can be used and packaging machines for that is 100 percent paper, with pharmaceuticals, consumer no composite materials, therefore goods, paper hygiene and making it completely recyclable. medical devices markets. As a result, Senning can now also meet the demand for greater susAs a provider of solutions tainability in paper and tissue proand systems, Optima acduction. “It is also possible to use companies these compaThe subsidiary Senning's machines can be flexibly packaging made from recycled nies from the product idea converted from film to paper plastics, bio-based plastics and through to successful probiodegradable plastics,” Annette duction and throughout the Bengs, Managing Director of the entire machine life cycle. In 2021, Optima is continuing to driveSenning its sustainability strategy GmbH, adds. 2,450 experts around the globe contribute to Optima’s forward. The company focuses on honest packaging solutions Further information on sustainsuccess. 19 locations in that take into account circular economy principles and deliver ability at the Optima Group can be Germany and abroad ensure true sustainability. Papertopackaging oneat:possibility. found promising alternative film pack- is the worldwide availability of services. aging,” says Dominik Broellochs, www.optima-packaging.com/susEffective immediately, the new Bremen-based subsidiary Group Sustainability Manager at tainability Senning offering paper product packaging lines such as the is Optima Group.

OPTIMA offers sustainable packaging solutions for napkins

napkins that can be flexibly converted from paper to film and In line with this, in addition to Op-

vice versa. Retrofits are also possible. tima Nonwovens, Senning GmbH from Bremen now also offers corre-

SECTORS

"One of our main focuses is developing sponding retrofit options for exist- sustainable packaging

ing machines. solutions. Paper that does not contain composite materials such as

plasticThe is a company promisingjoined alternative to film packaging," says Dominik the Optima

SUSTAINABLE

Group Group in October 2020 and Manager speBroellochs, Sustainability at the Optima Group. In

cializes in paper and tissue prodline with in addition Optima Nonwovens, Senning GmbH uctthis, production and to packaging. To enable producers switch flexibly from Bremen now alsotooffers corresponding retrofit options for between paper and film packaging, existing machines. The company joined the Optima Group in new lines can also be designed on October 2020 and specializes in paper and tissue product request.

PACKAGING

production and packaging. To enable producers to switch flexibly between paper and film packaging, new lines can also be designed on request. This is possible thanks to an integrated gluing station. The retrofit is carried out with minimal effort. This makes Senning's

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investments in machine technology exceptionally future-proof.

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SGARZI PACKING IS PROUD TO DECLARE TO WORK IN QUALITY REGIME

garzi Packing is proud to declare to work in Quality regime, guaranteed by ISO9001 certification, obtained and renewed regularly, and compliance with all regulations; Among the certifications stands out the exclusive grant of the IWP brand that guarantees the highest quality of both the product and the staff operating in the management of the packaging itself. In addition, in order to give maximum protection to customers, Sgarzi Packing has taken out an insurance that covers up to five million euros in the event of damage to persons and machinery. From design to production processes, from packaging to warehouse logistics, thanks to the application of INGEGNO, Sgarzi Packing collects data, processes them, manages them and yelds them to the customer together with services and products supplied; all this results in transparency, that is, protection towards the Customer in the procurement of internal logistics and packaging services: INGEGNO is in fact a tool for controlling both qualitative and economic phases: RATIONALIZATION, SAVINGS , QUALITY, TRANSPARENCY and LEGALITY. The INGEGNO IT platform finds application from the production of the packaging to the “end of line” up to the shipment of the good produced from the customer. The Warehouse represents the place where the platform helps to keep under control all the phases that regard the Purchases, Logistics and Picking, the Personnel and the Material used for the packaging, the packaging itself, the layout of shipment and the loading of the containers; is also used to automate the flow of HR area data, making available the on-line consultation by the Customer, who will have the opportunity to check the operational work program and information on each individual employee involved in the planned services: generic data, photo recognition, date of recruitment, training and safety courses carried out and attested to, tasks, hours worked and area of relevance. 122

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SECTOR PACKAGING LOGISTIC

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The packaging, designed with high technical competence and masterfully produced, are eco-sustainable, as it is made of high temperature treated wood (HT), in compliance with ISPM15. Thanks to its know-how Sgarzi Packing is able to coordinate and govern with competence all the operations of management of industrial packaging, with integrated logistics services efficient and professional, offering a complete service within its headquarters, starting from Transport to Storage, from Packaging to Customs Clearance Service at the customs areas located in the logistics centres of Anzola Emilia and Valsamoggia, equipped with lifting equipment such as overhead cranes and forklifts with capacities up to 80 q., on a total of 5500 sq m. From these sites, Sgarzi specialized personnel will be able to follow all the logistical aspects, from the receipt of materials to the loading on containers or trucks, as well as the management of picking operations which takes place via QR scanner for a quick, safe and efficient service in the traceability of the goods.

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The packaging services carried out by the Sgarzi packers teams, equipped with all the necessary equipment to complete the activities, are carried out, at the Customer or the Sgarzi logistic sites, in complete autonomy. In addition, Sgarzi staff, all duly hired and in good standing with the payment of contributions, is subjected to periodic health checks and is always up to date on the procedures and regulations that are frequently required of sector operators. Sgarzi Packing operates under the banner of transparency and clarity, and that is why it undertakes, towards its customers and collaborators, with a Tender Agreement. Thanks to the availability of its own Logistics Spaces, Sgarzi Packing can offer the service of all production and packaging materials, with the supply through “kanban” type management, allowing the Customer to have constant availability of these materials by keeping only the specific quantity of packaging as required by current fire regulations. www.sgarzi.it

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05/03/21 16:53

The 27th International Processing and Packaging Exhibition 23-25 June 2021

NECC (Shanghai), China

Concurrent Events：

The Premier Processing & Packaging Event for China

Exhibitor Profile Food Processing Machinery

Packaging materials and products

General Food Machinery

Labelling technology/ Flexible packaging

Packaging machinery

Logistics packaging

Industrial robots and automation Space booking：

Ms. Vicky Leung (Asia & China)

Mr. Andrea Boccellini (Worldwide)

Sinoexpo Informa Markets

Informa Markets

T: +86 131 4389 6198

T: +44 (0)78 669 18897

E: vicky.leung@imsinoexpo.com

E: andrea.boccellini@informa.com

Organised by： ****FILE PER FARE CROCINI.indd 3

01/02/21 10:43

ProPak China 2021 – Tapping the Processing and Packaging Market in Asia YOUR PACKAGING INSIDER

PROPAK CHINA 2021

SHANGHAI, January 2021

Organised by Sinoexpo Informa Markets (former UBM Sinoexpo), ProPak China 2021, the 27th International Processing & Packaging Exhibition, will take place at the National Exhibition Convention Center Shanghai (NECC) from 23 to 25 June 2021. This premier processing and packaging event will help advanced manufacturers to tap the flourishing market in China and Asian region.

Tapping the Processing and Packaging Market in Asia

Organised by Sinoexpo Informa Markets (former

ery, condiment, FMCG, pharmaceutical, personal care,

A grand event forProPak processing andthepackaging industries in Asiaand 3C, e-commerce, courier UBM Sinoexpo), China 2021, 27th cosmetic, home appliance

International Processing & Packaging Exhibi- and other industries. tion, will place at the National Exhibition Conven- of processing and packaging industry, ProPak With thetake participation of leading exhibitors Alongside with specialized trade fairs FoodPack tion Center Shanghai (NECC) from 23 to 25 June China is the best place to find out which 2021. machines, systems, technologies andincluding applications are This premier processing and packaging event will help China, Health Ingredients China, Food Ingredients Asiamade possible by the latest developments. It provides solutions on food processing, packaging, advanced manufacturers to tap the flourishing market in China, Healthplex and Natural & Nutraceutical Products labelling, weighing, containers food,China beverage, China and Asian region. printing, logistics, automation, China, Starch Expo,and andmaterials iCorrugated,toProPak 2021 dairy, confectionery, bakery, condiment, FMCG, pharmaceutical, personal care, cosmetic, will build an ideal platform for industry professionals to home appliance 3C, e-commerce, courier otherwith industries. A grand event for and processing and packaging indus- and connect their target markets, showcase their brands tries in Asia to decision makers and network with the industry buyers With the participation of leading exhibitors of processing matter most. The joint exhibition is estimatedChina, to atAlongside with specialized trade fairs includingthat FoodPack China, Health Ingredients and packaging industry, ProPak China is the best place to tract more than 2,000 leading exhibitors and 100,000 Food Ingredients Asia-China, Healthplex and Natural & Nutraceutical Products China, Starch find out which machines, systems, technologies and ap- trade buyers from across the globe and cover a recordExpo, and iCorrugated, ProPak China 2021 will build an ideal platform for industry plications are made possible by the latest developments. breaking floor space of 170,000 sqm. professionals to connect with their targetlabelmarkets, showcase their brands to decision makers It provides solutions on food processing, packaging, and with the industry buyerscontainers that matter most. The joint exhibition estimated to ling, network weighing, printing, logistics, automation, A world of pioneers from across theis globe In the last edition of ProPak China, it gathered a numand materials to food, beverage, dairy, confectionery, bakattract more than 2,000 leading exhibitors and 100,000 trade buyers from across the globe and

cover a record-breaking floor space of 170,000 sqm.

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PROPAK CHINA-PACKAGING INTER 1-21.indd 3 Information Classification: General

29/03/21 10:59

A world of pioneers from across the globe

In the last edition of ProPak China, it gathered a number of leading international companies YOUR PACKAGING INSIDER from around the world, including Belgium, Canada, China, Finland, Germany, Italy, Japan, Netherlands, Singapore, Switzerland and USA who provided abundant choices and total solutions for improving productivity, reducing cost and solving production challenges including: Aetna, AFA, Apollo, BIHAI , BOSTAR, Fortress, DAJIANG,DANENG, Elin, Fuji Machinery, GURKI, Hengli, Huituo, HUALIAN, Ishida, JCN, Koch, Kunshan Dahe, METTLER TOLEDO, Strapack, PRECISE, Speed, Sutian, Soontrue, Thermo Fisher, WEIKEDA, Wenzhou Dajiang, Wolf, Wuhan Rentian, Xiaoteng, Yamato, Yilong, Yuedong, Yusheng, Zhejiang Brother, Zhongheng, Zhongya and more. Meanwhile, the show captured high attention of professional buyers and end users from all ProPak China 2021 – Tapping industry sectors who are from food, beverage, dairy products, FMCG, medicine, e-commerce, daily chemical and other terminal fields. Market in Asia

the

SHANGHAI, January 2021

Organised by Sinoexpo Informa Markets (former UB 27th International Processing & Packaging Exhibi Exhibition Convention Center Shanghai (NECC) fro processing and packaging event will help advanced ma in China and Asian region. l

A grand event for processing and packaging in

With the participation of leading exhibitors of proc China is the best place to find out which machines, sy made possible by the latest developments. It provides s labelling, weighing, printing, logistics, automation, con dairy, confectionery, bakery, condiment, FMCG, ph home appliance and 3C, e-commerce, courier and othe ber of leading international companies from around the markets to trade, innovate and grow. Its portfolio is comProPak China is organised by Sinoexpo Informa Markets (Former UBM Sinoexpo), a joint world, including Belgium, Canada, China, Finland, Ger- prised of more than 550 international B2B events and Alongside trade venture between Shanghai Sinoexpo International Exhibition Ltdwith and specialized Informa PLC. Asfairs the including Food many, Italy, Japan, Netherlands, Singapore, Switzerland brands. With our expertise in operating events and exhibiFood Ingredients Asia-China, Healthplex world’s leading exhibitions organizer, Markets creates platforms for industries and and Natural and global network in a diverse range of industries, and USA who provided abundant choices and totalInforma solutions ProPak China 2021 will specialist markets to trade, innovate grow.weIts isand comprised of more than 550 tions for improving productivity, reducing cost andand solving will portfolio helpExpo, you unlock newiCorrugated, opportunities. professionals to connect with their to us today and get yourevents business partexhibitions of the bigtarget markets, sho production challenges AFA, Apollo, BIHAIourSpeak international B2Bincluding: events Aetna, and brands. With expertise in operating and picture. ,and BOSTAR, Fortress, DAJIANG,DANENG, Fujiof Machinandhelp network with the industry buyers that matter mo global network in a diverse Elin, range industries, we will you unlock new opportunities. ery, GURKI, Hengli, Huituo, HUALIAN, Ishida, JCN, Koch, attract more than 2,000 leading exhibitors and 100,000 Kunshan Dahe, METTLER TOLEDO, Strapack, PRECISE, For more information, please visit cover a record-breaking floor space of 170,000 sqm. Speak to us today and get your business part of the big picture. Speed, Sutian, Soontrue, Thermo Fisher, WEIKEDA, Wen- www.propakchina.com zhou Dajiang, Wolf, Wuhan Rentian, Xiaoteng, Yamato, For more information, pleaseBrother, visit www.propakchina.com Yilong, Yuedong, Yusheng, Zhejiang Zhongheng, Zhongya and more.

SECTOR

Meanwhile, the show captured high attention of professional buyers and end users from all industry sectors who l Space Booking are from food, beverage, dairy products, FMCG, medicine, e-commerce, daily chemical and other terminal fields.

Mr. Andrea Boccellini Informa Markets ProPak China is organised by Sinoexpo Informa Markets

(Former UBM Sinoexpo), a joint venture between Shanghai Sinoexpo International Exhibition Ltd and Informa PLC. As the world’s leading exhibitions organizer, Informa Markets creates platforms for industries and specialist Information Classification: General

PROPAK CHINA-PACKAGING INTER 1-21.indd 4

PROCESSING & PACKAGING

29/03/21 10:59

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PET TO PET SIGNIFICANTLY INCREASES CAPACITIES FOR FOOD-GRADE RPET WITH NEW STARLINGER LINE

he Austrian recycling company installed another Starlinger bottle-to-bottle recycling system including SSP (solid state polycondensation) reactor at their production site in Müllendorf, Austria.

“It is also thanks to the new Starlinger pelletizing line that PET to PET is one of the most modern facilities in PET recycling worldwide. Since the foundation of the company we ensure that PET bottles in Austria are continuously recycled in a resource-saving way, contributing significantly to the circular economy in the country” comments PET to PET General Manager Christian Strasser on the capacity increase.

food industry confirm the extraordinary decontamination results of the Starlinger iV+ process. The installation of the 14 meters high Starlinger SSP reactor in an enclosure attached to the production hall at PET to PET’s recycling facility was captured on film: The spectacular scenes – partly shot from bird’s eye view with drones – can be watched in a video by clicking the following link: https://vimeo.com/502640873

PET to PET Recycling Österreich GmbH recycled around 1.13 billion PET bottles (equals more than 28,200 tons of PET material) in 2020, also due to the newly installed capacities. The company was able to increase throughput by 7.3 % despite the COVID-19 pandemic with subsequent lockdowns and the price decline for virgin PET resin. The recoSTAR PET 165 HC iV+ bottle-to-bottle recycling system is the second line from Starlinger in operation at PET to PET. It has a throughput of 1,800 kg/h and achieves excellent decontamination results. The produced regranulate can replace virgin PET at a rate of 100 %. “The high quality of the recyclate is especially important to us. The Austrian beverage industry is continually increasing the share of recycled content in new PET packaging. Some of the producers even use bottles made of 100 % secondary raw material”, Christian Strasser explains. Food-grade without compromise The solid state polycondensation in the viscoSTAR 180 SSP reactor at the end of the recycling process is decisive for decontamination. It restores the mechanical characteristics of the recycled PET and increases the intrinsic viscosity to the level of virgin material. The PET recyclate is now food-safe and can be used for food packaging such as beverage bottles. More than 50 positive EFSA opinions, the US FDA as well as numerous brand owners in the 128

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PET-Recycling know-how from scratch “Our customers all over the world appreciate the fact that we have been building up our know-how on PET and bottle-to-bottle recycling in-house for more than 25 years and continue expanding it based on our experiences”, says Paul Niedl, Head of Sales at Starlinger recycling technology. “From extrusion to decontamination to refinement –

and here I mean food safety – of recycled PET we can provide substantial support to our customers in all areas. Especially concerning food-grade regranulate there is no compromise: the safe and hazard-free packaging of our foods has highest priority. The Starlinger decontamination process – which we also call super-cleaning process – creates a closed packaging loop where used PET bottles provide a valuable resource for safe and hygienic packaging.” About PET to PET Recyling Österreich GmbH With the PET recycling facility in Müllendorf the Austrian beverage industry meets the requirements of the Sustainability Agenda which was signed by the Austrian Federal Ministry of Agriculture, Forestry, Environment and Water Management, the Chamber of Economy, as well as representatives of the trade and waste industries. It aims, among other things, to establish targeted and ecological recycling of PET bottles in Austria. The recycling facility is operated by PET to PET Recycling Österreich GmbH, in which Coca-Cola HBC Austria GmbH, Egger Getränke GmbH & Co. OG, Rauch Fruchtsäfte GmbH & Co. OG, S. Spitz GmbH and Vöslauer Mineralwasser GmbH hold shares. At the PET to PET facility, the delivered PET bottles are screened and sorted by hand, and subsequently shredded and washed. Then, the currently most modern processing methods are applied: On two separate processing lines PET flakes and PET regranulate are produced, all in highest food-grade quality. Both types of recyclate are used in the production of new PET beverage bottles, depending on specific production requirements and aiming to achieve the highest possible share of recycled content. www.pet2pet.at

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30/03/21 16:44

Focus on

PVC-free is the future

YOUR PACKAGING INSIDER

hree pioneers talk about what they have experienced in recent years in the area of metal vacuum twist-off seals featuring the PVC-free PROVALIN® sealing materials: Actega DS, developer of the PROVALIN® sealing materials, Pano, producer of the first PVC-free seals and Feinkost Dittmann, the first company to place glass jars with PROVALIN® on the market. Mr. Lassek (MD, Actega DS), looking back on recent years, how would you describe them? “They were very demanding years for us all. Back then, we offered what the market demanded, i.e. PVC-free alternatives. There was no question about the fact that PVC-free materials are better than materials containing PVC. The changeover involved investments on the part of the manufacturers of seals which were not only focused on health (plasticizers) and environmental (PVC) aspects – they were also obliged to guarantee the function of such seals. We have invested a lot in research and development and are continuing to do so. Developments on the market, particularly over the past three to five years, have shown that we have succeeded in gaining our customers’ confidence. Growth last year was >30%. This is also reflected in the processing plants available on the market which are capable of covering a capacity of almost 5 billion seals until the end of 2021.” Ms. Ochalek (Product Manager, PROVALIN®), what do you think are the reasons for changing over to PVC-free materials? “Consumer demands have changed a lot. People are living more healthily and more consciously. When the changeover to PROVALIN® began, the main focal point was the topic of migration. There was a general consensus that the plasticizers contained in PVC can migrate into fatty or greasy foods and be harmful to health. That alone was reason enough for the changeover. This was also compounded by the aspects of sustainability and environmental friendliness which are even more topical today than migration. People are now more responsible when it comes to health and the environment. When better alternatives are available, they like to avail of them.” Pano Verschluss GmbH already changed its production of Twist-Off® seals (TO) to become entirely PVC-free as early as 2018. Mr. Eberhardt (owner of Pano), what motivated you to take this brave step? “Full conversion to PVC-free with PROVALIN® enabled us to decommission all gas-powered kilns required for drying the liquid PVC compounds with a very high expenditure of energy. The sustainability performance speaks for itself: 70% energy savings mean 40% less CO2 during the manufacture of seals.” 130

YOUR PACKAGING INSIDER

Was that not 100%? “In our case, we can save 100% CO2 by using green electricity during the manufacture of our seals. But the basis is sustainable savings of 70% energy.” Your trademark is a blue ring. “Yes, that’s true. We can say that a blue ring always marks sustainability and the lid is free of harmful plasticizers. The blue PROVALIN® BLUESEAL® enables consumers to swiftly, unambiguously, and easily detect products which are PVC-free.” The market for PVC-free seals has developed rapidly in recent years. Mr. Stock (MD, Pano), how do you regard further market developments? “More than 35% of TO seals in Germany are already PVC-free today. For the future, we envisage a market share of 60-70% for PVC-free seals. In any case, seal manufacturers have already developed the requisite capacities for this.” Mr. Reichold (MD, Feinkost Dittmann), where the original focus was on oily contents, PVC-free seals can meanwhile be found in practically all areas of food. Do you think there are any restrictions to using PVC-free seals? “No, there are none at all. We have processed millions of PVCfree seals in recent years. It goes without saying that new beginnings are marked by gaining experience but we cannot report of any restrictions.” Would you have thought that the percentage of PVC-free seals would grow so strongly and would already account for the lion’s share in your company today? “We were convinced right from the start that the topic of migration could be comprehensively solved by PROVALIN®. What’s more, the issue of sustainability was already on the agenda at Feinkost Dittmann back then and it was simply a good fit for us. Meanwhile, it is the requirements on sustainability by the food retail trade that are driving the trend to become PVC-free. As a sustainable company, we can only welcome this trend.” The PVC-free sealing compound is not only available for Twist-Off® seals but also for so-called P/T seals (Press-on Twist-Off®). Ms. Ochalek, why were they developed and how long have they been on the market for? “Infants and small children require special protection and this also applies when it comes to food. Parents are extremely sensitive in this regard and take care to ensure that their little ones only receive the best. Therefore, it is practically a no-brainer to offer PVC-free alternatives in this area. Which we have been doing since 2016. The corresponding compound going by the name of ACTGreen® PROVALIN® has been available since 2020 and this compound is green to make it easier to identify.”Sustainability has become a key issue, including when it comes to packaging. Actega DS, Pano, and Feinkost Dittmann engaged with this topic at an early stage.

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30/03/21 17:11

www.koreapack.org

Hybrid Exhibition

SPECIAL

KOREA PACK Korea Int’l Process & Packaging Exhibition

May. 25[Tue.] - 28[Fri.] 2021 1, KOREA

Organized by–

Contact–

****FILE PER FARE CROCINI.indd 3

Korea Packaging Machinery Association

The Monthly Packaging

Tel. +82-2-785-4771

E-mail. hylee@kyungyon.co.kr

02/04/21 08:27

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UFLEX ANNOUNCES CAPACITY EXPANSION IN PACKAGING FILMS

oida: UFlex Ltd, India’s largest multinational flexible packaging company and a global player in polymer sciences, today declared its financial results for the quarter ending December 2020. With packaging becoming a lifeline in the battle against COVID-19 pandemic, the company has successfully supported customers and consumers with packaging solutions in the past quarters. The company witnessed a surge in demand for multiple lines of businesses while also adding newer clients. The company posted strong growth numbers with Consolidated Net Profit surged by 89% YoY to INR 159.9 crore.

FlexFilms is the largest BOPET manufacturer in European Union. In India, the current capacity of Packaging films line with BOPET, BOPP, CPP put together is 92,000 TPA. The new lines to be added in South India will have a cumulative production capacity of 63,000 TPA. The UAE plant that currently houses a BOPET line with capacity of 22,000 TPA, will have an additional capacity of 18,000 TPA once the CPP line is commissioned.

UFlex announced domestic and international expansion for its Packaging Films business in the results. Speaking of the capacity expansion, Rajesh Bhatia, Group CFO at UFlex Limited said, “The highlights of this quarter are commissioning of the brownfield BOPET film line in Poland with a capacity of 45,000 TPA. The trial run for our BOPP plant in Hungary and BOPET plant in Nigeria have already commenced and both the plants are expected to be commissioned soon. In India, we have not expanded the capacity of Packaging Films since the last 16 years and are now setting up greenfield BOPET and CPP lines in Karnataka to meet the growing demand. We are also expanding outside India with plans to set up brownfield CPP film line at our UAE plant that will add a production capacity of 18,000 TPA.”

FLEXIBLE PACKAGING BUSINESS Matt finish 3D Pouches Packed with Value-added Features : UFlex developed six variants of matt finish film based 3D pouches to pack coffee beans for Al-Fanoos Coffee in the Saudi Arabian and Gulf markets.

Ashok Chaturvedi, Chairman & Managing Director, UFlex Limited said, “UFlex has played a pivotal role in providing packaged products to the end consumers during the pandemic. In line with our vision to go glocal and serve the last mile with our best-in-class innovative and sustainable solutions, we are scaling up our international as well as domestic operations. Driven by a robust order book and consistent market growth, we are doubling the manufacturing capacity of our Aseptic Liquid Packaging plant in Sanand.”

In Q3 FY 2020-21, UFlex also introduced a range of new products and solutions across its business:-

The BOPP, PET, PE structure pouch holds myriad features such as 3D design for shelf impact, Hot Stamp to prevent from counterfeiting forces, Slider Zipper that promotes reusability at the point of consumption, a Breathing Valve that allows excess gas to exit from the pack such that packed contents remains fresh for a longer duration, a See-through Window on the side, and a Side Handle that allows easy carriage. With all these features packed in, this pouch is a perfect combination to add value and convenience to brands as well as consumers.

The earlier capacity of the group’s Packaging Films plant in Poland was 30,000 TPA and with an additional 10.4 meter wide BOPET line of 45,000 TPA getting commissioned, 132

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• Expansion in India with set up of greenfield BOPET & CPP plant in Karnataka • New CPP Line to be set up in UAE • Commissions BOPET Line in Poland ¬to become the largest BOPET Manufacturer in EU ~ Introduces a series of solutions across businesses

Easy Tear Laminate for Sanitizers: With the demand for sanitizers and disinfectants still booming due to Corona virus scare, the vertical developed two variants of easy tear laminate for I2Cure BioShield Lotion that allows easy dispensation of alcohol-free sanitizer. With the lotion being Halal certified, it has been receiving a lot of interest from Middle East, South Asian and Indian markets. Jumbo Bags for Proamino-T Poultry Feed: The jumbo bags for packing poultry feed are one of the few bulk bags in non-woven format with high tensile strength and weather resistance. The bag that is developed for Indian market offers durability and convenience of carriage with safety, despite its capacity to carry mass quantity.

R&D Successfully Commercialised Many of its Solutions: The R&D team of Flexible Packaging business works closely with many brands to offer them bespoke solutions besides constantly creating new solutions based on market research. With its extensive findings, quite a few of the innovations were successfully commercialised: •E asy to peel strength pouches for PS Kona WB Coffee in which the peel strength has been customized with regulated opening force. •P aper foil based laminated film for packing seasoning mix for Kroger Ranch Salad Dressing & Seasoning Mix.

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•R eplaced PET in EVoH based BOPP film structure to make it a recyclable Monopolymer laminate for Purina Dog Chow PET Food. •S pecial PET + PET based retort pouches replaced previously used oriented nylon for packaging of pre-cooked rice for TJ Morris. The replacement in structure has led to cost saving for the brand.

ENGINEERING BUSINESS A New Variant of Secondary Slitter Developed: UFlex introduced ‘ACCU ECOSLIT 30’, a secondary slitter with a capability to slit 3000 meters wide web powered with a capacity for slitting into six ups with a speed of upto 800mpm, making the company the only Indian Manufacturer to engineer such a kind of machine.

A Machine that Seals the Bag and its Counterfeiting Challenges: In some markets, pouches and bags are stitched after filling of product making it vulnerable to counterfeits as it is easy to unstitch, replace the product and stitch back the pouch for retailing. To fix this issue, UFlex has developed a Bag-Sealing machine ‘WS 535’ that replaces stitching with sealing. Moreover, this all-inone bag sealing machine fits man y applications, laminate

30/03/21 16:53

YOUR PACKAGING INSIDER

stiffness to Velcro after application to hook & loop fastener. Its best use is in orthopaedic, apparel and footwear industry segments.

structures & bag dimensions and delivers clean seals and enhanced look and feel of the bag/pouch to the customers. CHEMICALS BUSINESS Alcohol-based Dual Purpose Sanitizer: Continuing its expansion of product portfolio to fight Covid-19, UFlex launched dual purpose alcohol based hand sanitizer ‘FLEXGUARD-I’ that contains Isopropyl Alcohol IP75% V/V and complies with WHO guidelines. This skinfriendly sanitizer can be used to clean hands as well as surfaces and is being supplied via bulk distributors for commercial purpose.

Patent for New Process to Derive Epoxy Ester Resin - UFlex secured a patent for a new process to derive Epoxy Ester Resin following the provisions of the Patents Act, 1970. This is the first patent for Chemicals business ever in India and will ensure technical advancement in providing a process for resin preparation without the need for waste water treatment, a significant move in the direction of sustainability.

Solvent based PU Adhesive for Velcro Application – The vertical developed a solvent based two components PU adhesive that is specially designed to provide 134

Water-based Oxygen barrier Coating for Food Packaging Application: UFlex launched a water-based oxygen barrier coating ‘FLEXCOAT UF0008’ for food packaging to achieve oxygen barrier properties on BOPP and CPP films. This coating provides extended shelf life to food packed and is suitable for use in snack packaging segments like noodles, potato chips, cookies, etc.

HOLOGRAPHY BUSINESS Holographic Aluminium Lidding Foil for Pharma Industry: In order to arrest the counterfeiting threats in pharma sector, the vertical developed robust anticounterfeiting solution through holographic aluminium lidding foil commonly used for blister packs. The holographic foil has overt features which are easily recognizable to the end user. The foil also allows use of covert features on this solution lending authenticity to pharma company drugs.

Holographic Thermal Film for Books & Publication: The Publication Industry is one of the worst victims of counterfeiting where duplicators impinge sales by undercutting price and damage authentic brand reputa-

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tion. In order to address publications’ concern, an eco-friendly transparent holographic thermal film was developed for lamination on book covers that besides protecting it from counterfeiting, also boosts the aesthetics with excellent gloss on book, enhances cover transparency and fosters good bond strength. Holographic Film for Ghee Packaging: Ghee is a part of daily consumption in every household and is highly prone to counterfeiting. In order to fight the menace of duplication, UFlex has developed a customised Holographic Film for outer carton packaging replacing the use of plain metalized film laminated cartons for a prominent ghee brand thereby helping differentiate pure ghee from the fakes. Anticounterfeiting features are engrained in this film’s design, such that it not just prevents it from counterfeiting but also offers a unique look to the carton and adds shelf impact. CYLINDERS BUSINESS Rotogravure Printing Cylinder for Watermark on Steel Sheets: UFlex manufactured watermark printing cylinders on steel sheets by its state-of-the-art laser engraving line making the company the first Indian manufacturer to achieve this feat. This process has been a challenge in the past as the pigments of steel sheet paint are substantially different in size and shape as compared to conventional gravure inks, therefore rotogravure printing on metal substrates was critical and that too with minimum depositions effect required for watermark. The customization of cell geometry (in the form of a hexagonal honey comb cell structure) of the rotogravure cylinder on direct laser engraving line is the task here as the pigments of the steel paint inks have a tendency to get stuck inside the cells of the engraved cylinder (cell filling). This

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breakthrough will be beneficial for brands and will enhance the products’ image.

ABOUT UFLEX: UFlex is India’s largest multinational Flexible Packaging materials and solutions company and a leading global player in Polymer Sciences. Since its inception back in 1985, UFlex has grown from strength to strength to evolve as a truly Indian Multinational with consumers spread across the world. UFlex today has state-of-theart packaging facilities at multiple locations in India with installed capacity of around 1,35,000 TPA and has packaging film manufacturing facilities in India, UAE, Mexico Egypt, Poland, Russia, and USA with a cumulative capacity of 3,81,000 TPA. Integrated within its core business of Flexible Packaging & Packaging Films are allied businesses like Aseptic Liquid Packaging, Engineering, Cylinders, Holography and Chemicals which further gives UFlex a superior edge over competition. UFlex offers technologically superior packaging solutions for a wide variety of products such as snack foods, confectionery, sugar, rice, other cereals, beverages, tea & coffee, dessert mixes, noodles, wheat flour, soaps, detergents, shampoos, conditioners, vegetable oil, spices, marinades & pastes, dairy products, frozen food, poultry, anti-fog, pet food, pharmaceuticals, contraceptives, garden fertilizers, plant nutrients, motor oil, lubricants, automotive and engineering components etc. All UFlex plants are accredited with ISO 9001, 14001, HACCP & BRC certifications. UFlex caters to markets spanning across the globe in over 140 countries like USA, Canada, South American countries, UK and other European Countries, Russia, South Africa, CIS, Asian and African nations. Some of UFlex’ clients on the global turf include P&G, Nestle, PepsiCo, Coca-Cola, Mars Wrigley, Tata Global Beverages, Mondelez, L’Oreal, Britannia, Haldiram’s, Amul, Kimberly Clark, Ferrero Rocher, Perfetti, GSK, Agrotech Foods, Johnson & Johnson amongst others. UFlex is a winner of various prestigious national and international awards for its products, technology and process excellence from renowned organizations like Dow, AIMCAL, FPA, WorldStar WPO, Packaging Europe Sustainability Awards, SIES, IFCA, PrintWeek and more. UFlex became the ‘first company in the world to recycle mix plastic waste’ for which it earned recognition at Davos Recycle Forum in 1995. www.uflexltd.com

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LANTECH INTRODUCES THE 1ST SMART SEMI-AUTOMATIC STRETCH WRAPPER

s the inventor of the stretch wrapper with over 45 years of knowledge and experience in the further development of pallet wrapping technology, Lantech has expanded its semi-automatic stretch wrapper programm with the smart and intuitive QL400 stretch wrapper. As easy as operating your smartphone, you can adjust this machine once only to various common loads.

Also available are production reports, advanced diagnostic data, Productivity Tables and fault overview. Invest less than 10 minutes of your precious time and watch the QL400 web class, to discover how the QL400 series can help you save labour costs and prevent damage to your valuable products, or find more information on our website. www.lantech.com

Using Lantech’s patented ‘Load Guardian’ control system, the QL400 delivers ship-safe loads time after time, with minimal operator intervention. The smart set-up assistant intuitively guides the operator in creating load profiles via recognizable icons, which calculate the correct wrap force. The one-off set-up via these wrap apps means that the operator never has to adjust the machine for common loading applications again, thanks to the pre-set but adjustable wrapping profile settings. The smart screen on the machine provides simple instructions via video and text for troubleshooting pallet wrapping: film tears, crushed products, twisted loads, etc.

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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

2021

2022

2021-2022

SIGEP

15-17/03/2021 RIMINI Fair for bakery, pastry, ice cream, coffee.

mcTER

12/04/2021 ROME Exhibition on energy efficiency.

mcT COGENERAZIONE

MACFRUT

07-09/09/2021 RIMINI Fair of machinery and equipment for the fruit and vegetable processing.

COSMOPROF

09-12/09/2021 BOLOGNA Fair for the cosmetic production chain.

HISPACK

19-22/10/2021 BARCELLONA Technology fair for packaging.

MEAT-TECH

22-26/10/2021 MILANO Fair for the meat and ready meals industry.

HOST

12/04/2021 MILAN Exhibition for applications of cogeneration.

FACHPACK

BEER&FOOD ATTRACTION

MIDDLE EAST 2021/22

12-13/04/2021 RIMINI Fair for beers, drinks, food and trends.

28-30/09/2021 NUREMBERG International packaging trade fair.

22-26/10/2021 MILANO Fair for bakery production and for the hospitality.

GASTROPAN

GULFHOST

10-12/06/2021 BOLOGNA Fair for innovations for the manufacturing industry.

PROPAK ASIA

HOSPITALITY QATAR

FISPAL

PROPAK VIETNAM

MECSPE

22-25/06/2021 SÃO PAULO Fair for product from packaging.

SPS/IPC DRIVES/ITALIA 06-08/07/2021 PARMA Fair for industrial automation sector.

LATINPACK

28-30/07/2021 SANTIAGO CHILE International packaging trade fair.

CIBUS

31/08-03/09/2021 PARMA Fair of food product.

11-13/03/2021 ARAD Fair for the bakery and confectionery industry. 16-19/06/2021 BANGKOK Fair for packaging, bakery, pastry

28-30/07/2021 SAIGON Fair for packaging, bakery, pastry.

07-09/11/2021 DUBAI Fair of hospitality.

09-11/11/2021 DOHA Fair of Hospitality and HORECA

WOP DUBAI

22-24/11/2021 DUBAI Fair for for fruits and vegetables.

IRAN FOOD BEV TEC

DJAZAGRO

ANUTEC

PACPROCESS FOOD PEX

01-05/09/2021 TEHRAN Fair for food, beverage&packaging technology. 15-17/09/2021 NEW DELHI Fair for the food&beverage industry.

GULFOOD MANUFACTURING

07-09/11/2021 DUBAI Fair for packaging and plants.

22-25/11/2021 ALGERS Fair for companies of the agro-food sector.

09-11/12/2021 MUMBAI Fair for product from packaging.

GULFOOD

13-17/02/2022 DUBAI Fair for food and hospitality.

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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

2021

2021-2022-2023

SAVE

27-28/10/2021 VERONA Fair for automation, instrumentation, sensors.

mcT ALIMENTARE

28/10/2021 BERGAMO Fair on technology for the food&bev industry.

SIGEP

22-26/01/2022 RIMINI Fair of ice-cream, pastry, confectionery, bakery.

PROSWEETS

POWTECH

30-08/01-09/2022 NUREMBERG The trade fair for powder processing.

DRINKTEC

12-16/09/2022 MONACO Fair for the beverage and liquid food industry.

SIAL

15-19/10/2022 PARIS Fair on food products.

SUDBACK

31/01-02/02/2022 COLOGNE Fair for the sweets and snacks industry.

22-25/10/2022 STUTTGART Fair for bakery and confectionery industry.

INTERSICOP

BRAU BEVIALE

02/2022 MADRID Fair for bakery, pastry, ice cream, coffee.

FRUIT LOGISTICA

09-11/02/2022 BERLIN Fair for fruit and vegetables.

ProWein

27-29/03/2022 DUSSELDORF International wine & spirits exhibition.

VINITALY

10-13/04/2022 VERONA International wine & spirits exhibition.

ANUGA FOODTEC

26-29/04/2022 COLOGNE Fair on food and beverage technology.

IPACK-IMA

03-06/05/2022 MILANO Exhibition for the packaging industry.

08-10/11/2022 NUREMBERG Fair of production of beer and soft drinks.

SIMEI

15-18/11/2022 MILANO Fair for vine-growing, wine-producing and bottling industry.

ALL4PACK

11/2022 PARIS Exhibition about packaging technology.

RUSSIA CHINA MODERN BAKERY 23-36/03/2021 MOSCOW Fair for bakery equipment and food ingredients.

INPRODMASH 14-26/09/2021 KIEV International packaging machinery exhibition.

AGROPRODMASH 04-08/10/2021 MOSCOW Fair of machinery and equipment for agroindustrial industry.

UPAKOVKA

25-28/01/2022 MOSCA International packaging machinery exhibition.

BEVIALE MOSCOW

08-10/11/2022 MOSCOW International trade fair for the beverage industry.

INTERPACK

04-10/03/2023 DÜSSELDORF Fair for packaging, bakery, pastry.

IBA

22-26/10/2023 MONACO Fair for the bakery and confectionery industry.

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WE’VE TALKED ABOUT... ALTECH SRL 11/13 V.Le A. De Gasperi, 70 20008 Bareggio - MI Italy ANDOLFI E C. SNC 94-95 Via Vecchia Porto, 1599 63019 Sant’Elpidio a Mare - FM Italy B2A SRL 99 Viale del Lavoro 14/D 38068 Rovereto - TN Italy BAUMER SRL

Member Of Smart Packaging Hub

52-53 Via Emilia Ovest, 93 41013 Castelfranco Emilia MO - Italy BEUMER MASCHINENFABRIK GMBH & CO. KG 4/7 Oelder Strasse 40 59269 Beckum Germany BONDANI SRL 93 Via Romanina, 3 43015 Noceto - PR Italy CAMA GROUP

Member Of Smart Packaging Hub

1-56-57 Via Como, 9 23846 Garbagnate Monastero LC - Italy CLEVERTECH SRL

Member Of Smart Packaging Hub

62-63 Via Brodolini, 18/A 42023 Cadelbosco Sopra - RE Italy

COMEXI S.A. 30 Polígon Industrial de Girona Avenida Mas Pins s/n E-17457 Riudellots De La Selva Spain DELTA SERVICE AUTOMATION SRL 8/10 Via Campo Bratela 119/A2 20069 Vaprio dAdda - MI Italy DOLCEPACK SAGL 14-15 Ra Strada de Vigna, 10 6966 Villa Luganese Switzerland ENEMAC 105 Daimler Ring 42 D-63839 Kleinwallstadt Germany ENIMAC SRL 31/33 Via Monzoro, 58 20010 Cornaredo - MI Italy ETIPACK SPA 16/18 Via Aquileia, 55-61 20092 Cinisello Balsamo - MI Italy FACA GROUP 90/92 Ctra del Mig. 1-13 08940 Cornella de Llobregat Spain FINAT 100/104 Laan van Nieuw-Oost Indië 131-G2593 BM The Hague P.O. Box 856122508 CH The Hague The Netherlands

FINLOGIC SPA 34-35 Via Galileo Ferraris, 125 20021Bollate - MI - Italy GENERAL SYSTEM PACK SRL - GSP 39 Via Lago di Albano, 76 36015 Schio - VI - Italy GEO PROJECT INDUSTRIES SRL 36/38 Via Leonardo da Vinci, 43 35015 Galliera Veneta - PD Italy GREINER PACKAGING GMBH 106-107 Greinerstrasse 70 4550 Kremsmuster Austria HALSTRUP-WALCHER SRL 66/68 Viale Colleoni, 15 (Palazzo Orione, 2) 20864 Agrate Brianza - MB Italy IFP PACKAGING SRL 45 Via Lago di Albano, 70 36015 Schio - VI - Italy INDUSTRIE CHIMICHE MULLER & KOSTER SPA 46/49 Via Papa Giovanni XXIII, 12 20060 Liscate - MI - Italy INNOVIA FILMS 87 Lowther R&D Centre, West Road, Wigton CA7 9XX UK Wigton, Cumbria, United Kongdom KOELNMESSE SAS 89 Calle 36 # 25 - 15 Bogotà - Colombia

www.packaging-mag.com - www.packaging-mag.com - www.packaging-mag.com

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WE’VE TALKED ABOUT... KYUNGYON EXHIBITION CORP. 131 Rm. 1101, Geumsan Bldg., 750 Gukhoe daero, Yeongdeungpo-gu Korea LANTECH 136 11000 Bluegrass Parkway 40299-2399 Louisville USA MAKRO LABELLING SRL

Member Of Smart Packaging Hub

60-61 Via S. Giovanna d’Arco, 9 46044 Goito - MN Italy

METTLER TOLEDO SPA 108/111 Via Anna Maria Mozzoni, 2/1 20152 Milano - Italy MONDI ITALIA SRL 78 Via Balilla, 32 24085 Romano di Lombardia BG - Italy MULTIVAC ITALIA SRL 116-117 Via Leonardo Da Vinci, 27 20094 Corsico - MI Italy NVC NEDERLAND PACAKGING CENTRE 112/115 Stationsplein 9k PO BOX 164 2801 AK Gouda The Netherland

OPTIMA 120-121 Postfach 100520 74505 Schwabisch Hall Germany

SYNTEGON TECHNOLOGY GMBH 80/82-88 Stuttgarter Straße 130 71332 Waiblingen - Germany

PACKIN DI COLZANI MARIO 72/75 Via G. Rossini, 102 20832 Desio - MB - Italy

TECMES SRL 27/29 Strada Provinciale 36 KM 3.950 26010 Vaiano Cremasco - CR Italy

PE LABELLERS SPA 23/26 Via Industria, 56 46047 Porto Mantovano - MN Italy

TECNO PACK SPA I COV-40/43 Via Lago di Albano, 76 36015 Schio - VI - Italy

PIAB ITALIA SRL 84/86 Via Cuniberti, 58 10151 Torino Italy SATO GERMANY GMBH 76-77 Via Mazzini, 12 22070 Binago - CO Italy SGARZI PACKING SRL 122/124 Via Cassola, 31 40050 Monteveglio Valsamoggia - BO Italy

OPEM SRL

SHANGHAI SINOEXPO INFORMA MARKETS INTERNATIONAL EXHIBITION CO., LTD. 125/127 8/F, Urban Development International Tower, No.355, Hong Qiao Road, 20030 Shanghai - China

20/22-54-55 Via della Cooperazione, 2/A (Area Ind. Spip) 43122 Parma Italy

STULZ SPA 79 Via Torricelli, 3 37067 Valeggio sul Mincio - VR Italy

Member Of Smart Packaging Hub

TORNERIA NICOLETTI SRL 83 Via Rovigo, 7 36070 Trissino - VI - Italy TOSA SPA

Member Of Smart Packaging Hub

64-65 C.so IV Novembre, 109/111 12058 S. Stefano Belbo - CN Italy UFLEX 132/135 A - 107 - 108, Sector - IV, Noida (U.P.) India - 201301 UNIFILL SPA 70-71 Via Aldo Moro 68-74-80 41030 Sorbara di Bomporto MO - Italy UNIVERSAL PACK SRL 69 Via Vivare, 425 47842 San Giovanni In Marignano - RN - Italy ZANICHELLI MECCANICA SPA ZACMI Member Of Smart Packaging Hub 58-59 Via Mantova, 65 43122 Parma - Italy

www.packaging-mag.com - www.packaging-mag.com - www.packaging-mag.com

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30/08/21 11:51

09–11 DECEMBER 2021 BOMBAY EXHIBITION CENTRE MUMBAI

www.pacprocess-india.com

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YOUR PACKAGING INSIDER

www.editricezeus.com

www.packaging-mag.com

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