beverage & packaging EDITRICE ZEUS - Vial Ballerini 66, 20831 - SEREGNO (MB) - Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com Tariffa R.O.C.: Poste Italiane spa - Spedizione in abbonamento postale - D.L. 353/2003 (conv. in L. 27/02/2004 n.46) art. 1, comma 1, DCB Milano TAXE PERCUE (tassa riscossa) Uff. Milano CMP/2 Roserio - ISSN 1827-4102
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IBA
bakery, confectionery, snacks
Visit us at
HALL A1 BOOTH 251
Slicing and packaging systems for the baking industry.
BREVETTI GASPARIN SRL - via 1째 maggio, 19, 36035 - Marano Vicentino - Vicenza - Italy T. +39 0445 560065 - F. +39 0445 622484 - info@gasparin.it - www.gasparin.it
n째 3-2015 COP FP 3-15.indd 1
30/07/15 11:22
eurekabox.it
geoboxpack.it
IN & OUT
PACKAGING FOR SAFETY INSIDE AND VISIBILITY OUTSIDE La sicurezza dentro il packaging che protegge le proprietà dei cibi. La visibilità all’esterno che assicura la diffusione del brand e la comunicazione totale.
Food is safe inside our packaging, all its properties intact. Visibility on the outside ensures total brand communication.
CUCIMIX More than a small cooker Safety, reliability, better quality of the finished product, greater availability of human resources, savings in time and money can be summed up in one word: CUCIMIX. It is a gas or electric mixing cooker with direct heating, designed for big labs and industry.
Equipment with electronic control
CARAMEL • SYRUPS • GLAZES PRALINE • JELLIES CANDIED FRUIT CARAMELIZED DRY FRUIT
Courtesy of Italian Gourmet, from the book “CROSTATE” by Gianluca Fusto, 2014 Photo by Giovanni Panarotto
Cucimix is a truly versatile, compact all-in-one multifunctional industrial cooker that allows you to work automatically, without requiring constant control on the part of staff and occupying less than 2 cubic meters, with 30 or 70-litre capacity, in electric and gas versions. Praline, sugar cooking, caramel, custard, syrups are just a few examples of the potential of this machine. For more information about the Cucimix electric or gas cookers contact us.
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follow the sibread’s
Sibread Srl Via San Lorenzo, 5 - 36010 Carrè (VI) Italy Tel. / Fax.+39 0445 315304 info@sibread.com
wave
www.SIbread.Com
vacuum packing machines
vgp 60n skin Opm 3.0 Termosigillatrice di vaschette ATM in serie
Termosigillatrice di vaschette ATM con effetto Skin
cuisson csv 41n Macchina per sottovuoto
termOfOrmatrice OrveD s.p.a. con socio unico Via dell’Artigianato, 30 - 30024 Musile di Piave (VE) Tel: +39 0421.54387 - Fax: +39 0421.332295 R.E.A.: VE 235301 - Cod.Fisc. e P.I.V.A.: IT02708910274 www.orved.it - orved@orved.it
CONTENTS
1-63 IBA
SPECIAL
BAKERY, CONFECTIONERY, SNACKS
64-78
ZMATIK PASTRY MACHINES Z.Matik has 30 years of experience in the production of pastry and bakery machinery. 35/37
PACKAGING
79-92
NEWS
ACMAVOLPACK
93-102
Acmavolpak Advanced Remote Assistance (ARA): a must-have tool for customer’s daily operation. 76/78
ENERGY
103-109
PRESERVING INDUSTRY
OHAUS EUROPE GMBH
110-115
Your everyday work is tough enough. 83-84
AUTOMATION
116-128
ICI CALDAIE SPA High technology heat for over 50 years ICI CALDAIE. 50 years of history. 93/96
EXHIBITIONS
We exhibit at...
EXPO
ITALIAN PAVILION
MILAN 2015
partner of
editorial management and registered office: Via Ballerini, 66 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus
PIGO SRL You don’t need to be the biggest to do things better; you only need the will to do it. And to know how. 103/105
Machineries, plants and equipment for food and beverage industry year XXVII - issue n.3 - June 2015 managing editor Enrico Maffizzoni direzione@editricezeus.com editorial manager S.V. Maffizzoni redazione@editricezeus.com editorial production Sonia Bennati bennati@editricezeus.com
SEW EURODRIVE SAS Powerful tastes. Electric cylinders from SEW-EURODRIVE for chocolate production systems. 110/113
account dep. manager Elena Costanzo amministrazione@editricezeus.com project and layout design ZEUS Agency grafica@editricezeus.com creative dep. ZEUS Agency grafica@editricezeus.com translations Globe Group srl - Leomilla Translation Muller Worldwide Links Srl
AGROPRODMASH All branches of the food processing industry. 127
printing Faenza Industrie Grafiche Italian Magazine Food Processing Europe: single issue: Euro 25 Annual (six issues): Euro 120 Outside Europe: single issue: US$ 30 Annual (six issues): US$ 170 Subscription payment can be made in the name of Editrice Zeus sas, by bank money transfer or cheque. Italian Magazine Food Processing
We’ll exhibit at... IBA - Muenchen (Germany)
5 HALL A 2 17 D N A ST
FACHPACK Nuremberg Hall BOCF -Stand A012 (Germany) International Press Trade Stand
GULFOOD - Dubai (United Arab Emirates) Stand Z-F36 Hall ZAB
An outline of the suppliers of machines, plants, products and equipment for the food industry. Published: Bi-monthly Registration: Court of Milan no. 676 of 20-09-1989 Shipment by air mail art.2 comma 20/b law 662/96 - Milan Panorama dei fornitori di macchine, impianti, prodotti e attrezzature per l’industria alimentare Periodicità: bimestrale. Autorizzazione del tribunale di Milano, n°676 del 20-09-1989 Spedizione in a. p. 45% art. 2 comma 20/b legge 662/96 Filiale di Milano The reproduction of the articles and/or pictures published by this magazine is reserved (the manuscripts and/or photos sent to the Publisher will not be returned). The Editor declines all responsibilities for any mistake of photocomposition contained in the published papers of any magazine by EDITRICE ZEUS.
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Technology
PRODUCTION IN PERFECT FORM
Errepan is one of Italy’s leading producers of baking pans and metal baking equipment for the confectionery and bread-making industries. VISIT US AT HALL B2 - BOOTH 291
L
ove for the perfect form Over 25 years of passion for the perfect form have allowed Errepan to position itself on the Italian podium of metal pan and equipment manufacturers for the confectionery and bread-making industries. Technological evolution, innovation and determina-tion have done the rest to satisfy an increasingly diversified and heterogeneous demand, borne of the international commercial relationships that the company has developed over the years.
Certified quality Errepan has been ISO 9001 certified since 1998 for its system of quality, guaranteeing respect for operatio-
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nal procedures throughout the entire production process. Complementing the company’s certified quality is the quality of its daily interactions with clients, with a particular focus on meeting their needs. International trade shows In addition to Italian events, Errepan has long had a presence in the biggest international trade shows to reach local markets and give potential clients the chance to “see with their own eyes” the reality that excellence in the field currently represents. The products With a broad, comprehensive line of products, Errepan is able to satisfy
every need of the confectionery and bread-making industry. The range of available forms is constantly expanding, motivated by (among other things) the push from clients, which the marketing department (with inimitable support from the technical office) then takes as its own and transforms into perpetually new products and solutions. Pans for croissants, plum cakes, mufins, tarts, the most original soft cakes, but also for panbauletto, pan carré, and sandwich bread. The tray with self-carrying paper cup holders is an interesting and innovative solution. It can be used as a pan on the production line or as a support in the product prototyping phase, with a consequent reduction in cost.
in love with the perfect shape baking pan for
croissants
baking pan for
cake
baking frame
Equipment for bread and cake baking industries
ERREPAN s.r.l. Via Terracini, 4 TREVIGLIO (BG) - Italy Tel. +39 0363 301806 Fax +39 0363 303473 www.errepan.it - info@errepan.it
muffins
IBA bakery, confectionery, snacks
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Technology
Loaf pan with ridged containers
Pan for croissants on a single aluminium tray or sheet
Flat sheet for high output machines
Semi-spheric form with highly non-stick Teflon.
Slotted loaf pan with automatic cover lock
Sheet for hamburgers for up to 125mm in diameter
Tray with self-carrying paper cup holders
Pan for muffins with a large selection of shapes and diameters
Stackable pan for panbauletto
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Technology
Three ingredienT specialisTs from the sTern-WyWiol gruppe at iba 2015 Bakeries BenefiT from a neTWork of compeTence in ingredienTs
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he ingredient specialists Mühlenchemie, DeutscheBack and SternEnzym from the SternWywiol Gruppe will be presenting their latest solutions on a joint stand (Hall B5, Stand 370). The systems are designed to help manufacturers of baked goods enhance their processes and products, increase profitability and take up market trends with optimum results. Besides drawing on the skills of the individual specialist firms, users benefit from a network of cooperation between the three companies within the group. This cooperation makes it possible to develop customized solutions all from one source. The services offered extend from consultation and product development together with the customer through applications trials to production of the functional ingredients.
Mühlenchemie: flexible solutions in response to changing overall conditions in the milling industry This year, the flour treatment specialist
Mühlenchemie will present solutions that enable companies to respond to changing conditions in the raw material markets. One example is flour improvers based on different enzyme systems that make it possible to adjust the falling number of flours. For bakers and millers, the falling number is the measure of the flour’s natural enzymatic activity and is considered to be a quality parameter. The falling number determines the properties of the dough and the crumb and also the impression of freshness created by the bread. The addition of enzymebased flour improvers enables millers to compensate for fluctuations in the baking properties of flours. The product range includes current solutions such as EMCEmalt, Betamalt 25 FBD, Alphamalt VC 5000 SN and Alphamalt FN which lower the falling number according to the usage level. The company will also explain the product series EMCEgluten Enhancer. The enzyme compounds compensate for a low
gluten content of the flour and boost the effect of the existing gluten. The weaker the gluten in the flour, or the smaller the percentage present, the less satisfactory are the stability of the dough and the baked volume. EMCEgluten Enhancer counteracts such a loss of quality and ensures better results from the baking process without the addition of vital wheat gluten. These enzyme compounds also compensate for deficiencies in the raw materials and permit excellent results even when low-gluten wheat is used. As a flour treatment specialist, Mühlenchemie offers different enzyme systems to solve a host of problems that occur in milling. Its products are exported to over 100 countries. DeutscheBack: success with enzyme-based baking concentrates DeutscheBack will present its current range of solutions that enable bakeries to meet the latest consumer trends in a financially viable manner. TopBake 15
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Technology ty. The properties of the dough remain unchanged, and the crumb stays firm even when cut. Since a longer shelf-life and enhanced consistency of the products can be achieved with a low dose, bakeries can increase the profitability of their pastry goods.
Fresh XL2 1% and TopBake Fresh XL3 1% keep bread fresh longer with flours that tend to bake dry. The addition of 1% to 1.5% of the enzyme compound results in a much softer and more succulent crumb. Whereas TopBake Fresh XL2 1% was developed for rye and mixed wheat and rye bread, TopBake Fresh XL3 1% is intended for wheat and mixed wheat bread. A small dose is enough to achieve noticeable and long-lasting results. TopSweet Black 50 is a fifty-percent baking premix for brownies and muffins. The use of TopSweet Black 50 results in baked goods with a very dark colour and a distinctive flavour. The typically American products are pleasantly soft and succulent. TopBake 1-2-Korn is a spelt premix containing einkorn (onegrained wheat) and emmer. It enables bakeries to meet the demand for bread and rolls with a slightly nutty taste. Einkorn is an ancient cereal, practically unknown nowadays. It is extremely wholesome and nutritious and at the same time light and readily digestible. Einkorn, emmer and spelt are robust cereals that have been grown for over 10,000 years and need little fertilizer. The TopBake 1-2-Korn premix therefore meets the growing trend towards the production of baked goods from ancient, indigenous grain varieties. SternEnzym - the Enzyme Designer SternEnzym will be showing tailormade enzyme systems designed to 16
simplify processes and make the production of baked goods more profitable. Mulgazym DX improves the stability of the dough, reduces stickiness and increases fermentation tolerance. The enzyme complex can be used for all yeast-raised products such as rolls, baguettes and sandwich loaves. Mulgazym DX achieves attractive results even with weak flours and complex processes such as retarded fermentation or freezing. Unlike DATEM, Mulgazym DX is tasteless and temperature-stable, and because of the low usage levels it enables mills and bakeries to save on transportation and warehousing costs. The Sternzym Fresh Cake series prolongs the shelflife of sponge-type products like cup cakes and Gugelhupf. The result is a much softer crumb with better elastici-
Use of synergisms through Interdisciplinary cooperation Not only do customers of the SternWywiol Gruppe benefit by the network of cooperation between the sister companies in the fields of product development and applications consultancy; they also profit from the group’s international experience in the bakery sector, acquired through its 17 affiliates abroad. The heart of the owner-managed group of companies is the extensive applications research carried out by the individual firms and concentrated under one roof at the Technology Centre in Ahrensburg, near Hamburg. The wide range of tests and trials made possible by the latest applications technology in laboratories covering an area of more than 3,000 m² offers customers real value-added. A further important aid to international success is the modern production plant in Wittenburg, near Schwerin. Thanks to their large capacities, the eight different blending lines can produce up to 40,000 tonnes of ingredients annually. Separate production units are available for enzymes and vitamins.
HIGH QUALITY BREADS THANKS HIGH QUALITY EQUIPMENT VISIT US AT HALL A5 - BOOTH 331
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IBA bakery, confectionery, snacks
ademaker Crusto Bread line Bread comes in many shapes and sizes. This staple food is on the daily menu of people in virtually all corners of the world. At Rademaker they have managed to transform the traditions of the past into robust, state-of-the-art industrial bakery production lines. Today, the ever changing need for new types of bread reflects even faster changing consumer attitudes. Rademaker is familiar with types of bread from all over the world. The Dutch based company have incorporated all of this know-how into their flexible Crusto bread line that will allow users to anticipate the future requirements of their customers. It is designed to produce a wide range of breads from soft dough, strongly hydrated dough, pre-fermented dough, bio dough and firm dough. The unique modular design of the production line allows for fast product changeovers and for expansion with customized additions with which the users can easily adapt their product range. Designed to meet the highest hygienic and safety standards, the Rademaker Crusto
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bread line will yield maximal results in terms of product quality and return on investment, with a focus on ingredient and waste reduction. Capacities range from 500 kg - 9.000 kg per hour, consistently produced hour by hour, day by day, and year by year. Why sheeting technology? Rademaker are specialists in sheeting technology. They have chosen the sheeting technology above the traditional system because sheeting provides some important benefits. Sheeting makes it possible to handle a great variety of dough types, from ‘green’ to pre-fermented dough, all at high capacities. By using stress-free dough sheeters and laminating technology, you can achieve basically any dough and bread structure desired. The Rademaker Crusto breadline concept allows to combine traditional bread types with artisan bread types, all produced on one sheeting system. Wide product assortment at significant capacities The Crusto bread line is developed to produce a wide assortment of
Technology breads for mid-sized to industrial bakeries. Whatever bread product the user need, the Crusto bread line can make it. The line consists of a number of innovative and versatile modules on wheels that can easily be positioned in any required line order. This flexibility is key when it comes to configuring the desired application and managing production efficiency. When industrial bakeries choose for the Crusto bread line, Rademaker will provide them with the best solution for their situation, even if this means developing a customerspecific module. Unlimited variety for the best quality Versatility is key in the Rademaker Crusto bread line. Thanks to the modular set-up, this flexible production line allows it’s users to produce a wide range of breads by simply exchanging one or more modules. A good recipe is the very basis of the bread quality. As it is Rademaker’s quest to produce a wide variety of high quality breads, the Crusto bread line is capable of handling a large
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variety of recipes, including those for breads with a high water % (strongly hydrated) or low salt content, with bio ingredients, or gluten free, prefermented, levain, mother dough, biga and sponge dough. All these recipes result in a very wide range of bread products. If for example it’s users want to produce tin breads Rademaker focus on achieving a fine and consistent crumb structure, as with the high-water absorption artisan breads the focus is on obtaining a light, authentic and open bread structure. Whatever bread product industrial bakeries desire to produce, dough processing holds no secrets to Rademaker. While the Crusto bread line is developed to produce an extensive and international assortment of breads, Rademaker can take the extra step and apply one of the major strengths of the company, namely developing customized modules tailored to specific needs. Continuous improvement and innovation When industrial bakeries choose Rademaker as their partner in bread lines, they choose for the very best. The company listen to customers, keep close track of market developments and treasure the feedback of their
Technology
service engineers. This enables the Rademaker Research & Development department to develop innovations customers can face the future with. The robust and durable production lines are built from first-class materials by qualified professionals. Special components are sourced from selected third party suppliers with a proven track record. Rademaker equipment meets international food processing standards and is designed for wet cleaning. Hygiene and safety are top priorities. The quality that results from all of this and of which Rademaker is so proud, reflected in every single component of every production line build and in every service that is provided. A continuous improvement program ensures that this high quality is maintained at all times. See the latest Rademaker innovations at IBA The latest innovations in the Rademaker Crusto Bread line are exhibited during the World’s largest Bakery exhibition: IBA, 12-17 September 2015, Munich, Germany. With a large floor space of over 700m2., Rademaker is one of the biggest exhibitors during this years IBA. Well worth visiting! Rademaker can be found at booth: A5.331.
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Technology
Valmatic Srl, leader nel confezionamento di prodotti liquidi alimentari
V
almatic contract pack liquid, creamy and powder product in unit-dose pack with size from 0,5 to 200 ml. The unit-dose concept could be used in food industry but also cosmetic, pharma and chemical.
We could offer a complete full-service from the study of the unit-dose packing until the realization of a final show case, folding box or different unit-dose solution. Valmatic unidose containers guarantee different advantage to the final users as the freshness and safety of the packs easy to use, usable anywhere at any time (traveling, at work, at school, in free time‌) without the problem of space of the big bottle and with the controlled dosage. In 20
food fields these unitdoses can be used for oil, vinegar, sauces, dressing, juices, concentrated juices etc, an ideal solution for fast-foods, school canteens, airline companies.
The plastic laminated material used with barrier property help the preservation of the products during the time. Only with thermoforming is possible use this kind of barrier films, as PP/PET/EVOH/PE or PET/EVOH/PE. The unidose pack are “one time use� and this help to keep preserved the characteristics of the product inside. Moreover the unidose pack of Valmatic have a controlled dosage, minimum waste and maximum versatility (plastic material permit to realize handmade rigid or flexible in more various personal shape, to obtain maximum volumes of products and numbers of packs). Valmatic is certified for packaging of IGP Balsamic Vinegar of Modena and Olive oil. www.valmaticsrl.com
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IBA bakery, confectionery, snacks
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Extrusion as an innovation drivEr BraBEndEr® ExtrudErs for the food lab
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xtruder products rank among the pioneering opportunities for product innovation in the food sector with promising opportunities on the market. This is why practically relevant equipping with extrusion equipment is a fixed constituent of the “toolbox” that is required for product developers in the food industry. New developments in snack products, breakfast cereals, flat breads, sweets, pet food and other special products can be prepared on a laboratory scale using this modern key technology. Brabender® provides suitable instruments for experimental trials of potential product lines with extrudates in
a wide range of shapes, colours and flavours. They are compact and can be put to versatile use in innovative food laboratories. They make it possible for modern foods to be developed under realistic process conditions. This means that ongoing production is not impacted, which saves money but is still consistently quality oriented. Laboratory extruder as sensible alternative for practical applications There are few procedures with as much potential for completely redesigning a product matrix. In order to develop innovative food textures and structures, the parameters of pres-
sure, temperature, and shear can be varied during extrusion without changing the final product. Continuous operation in a closed system combines complex production steps into a constant, continuous production process. If product developers have to experiment on extruders during live operations in order to do this, this can lead easily to operational disruptions. This is why laboratory extruders are a sensible alternative for everyone involved in the development and testing of new processes and products - regardless of existing traditional processes, and with potential prospects for creating something completely new. 21
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Six arguments speak in favour of practical product development with laboratory extruders rather than experimental interventions in the production process: • You get to know new processes, and are able to test textures and sensory characteristics before trials have to be conducted on a production scale. • You can vary your application ideas in a wide variety of ways: in terms of raw materials, composition, machine or product. • You require significantly less material to carry out your trials, and hardly any product waste occurs. • You don’t have to worry about impacting your current quality management system. • You can establish methods for measuring your quality from raw material to end product in advance, in order to be in a position to react to quality variations in a better way at a later date. • You can easily achieve a return on investment with an appropriate philosophy of innovation within your company. Triple extrusion expertise from Brabender® The corporate group has many years of global experience with extruders and the practical deployment thereof: Thanks to the transfer of technology between plastics processing, the pharmaceutical industry and the food sector, Brabender® can provide extrusion expertise in three essential fields of application. The use of measuring extruder systems in food laboratories provides reliable results for the fine tuning of optimal production conditions and to providing constantly high product quality. As is to be expected from Brabender®, the extruder technology that is provided is suitable for a wide variety of uses, especially in the field of grain products, and can be networked with other ‘classical’ quality measuring processes.
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Single-screw and twin-screw extruders or the modular expansion make it possible to adapt the processing conditions to the many different of products and tasks in the best possible way, customised to suit your operations: • Quality control and analysis of raw materials • Product development and recipe optimisation • Testing of the extrusion properties of different materials • Research and optimisation of processing characteristics • Binding of active ingredients and aromatic substances to a carrier material, such as in snacks • Measurement of rheological properties of material combinations • Extrusion of degradable products • Product manufacturing on a laboratory scale At the same time, studies with laboratory extruders have a range of technical process advantages over other procedures such as the practically-oriented measurement of extrusion conditions with small sample volumes, rapid changes in trial conditions, and simple operation and cleaning. Three equipment lines that are specially oriented to food laboratory requirements are introduced here as examples of our extensive product range: Entry-level single-screw extruders The Brabender® KE 19/25 is an “entry level” model for measurement extrusion: a robust, autonomously operating single-screw extruder, that is ideal for laboratories and technical institutions. Based on a broad selection of screws and tools, this machine is the ideal solution for • Developing new materials and products, including viscosity measurement • Testing processing behaviour during recipe development and product monitoring in the incoming and outgoing goods areas • Quality control during production and throughout processes, with production of a company-specific qual-
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The Brabender® KE 19/25 is a sturdy, directly driven stand-alone extruder for laboratory and pilot plant stations.
ity profile for the consistent manufacture of products that comply with specifications • Optimisation of production conditions, full machine capacity utilisation, and minimisation of waste A comprehensive range of die heads is also available that makes it possible for a wide range of product ideas to be developed and tested. The performance features of this compact device are rounded off by powerful and user-friendly software packages that work on any version of Windows, the storage of operating and evaluation parameters in a database, and the capability of exporting the data into the usual Office programs. As well as operating stand-alone, this machine can also be ooptionally integrated into local data networks in PCcontrolled mode. Twin-screw extruders for sophisticated applications Twin-screw extruders are the number one choice for sophisticated, complex applications. The Brabender® TSE product range is particularly attractive because of its wide range of applications and maximum flexibility. The screw and
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cylinder construction kits that are available in different sizes are designed in such a way that all process stages (feeding, conveying, plasticising, dispersing, reacting, degassing) can be carried out in the best possible way. The combination of several work steps into one continuously operating extruder turns these twin-screw extruders into modern inline compounders. The additional equipment that is required such as measurement and control systems, dosing systems and downstream facilities are also available, making it possible to build up entire modular extrusion systems that are tailored exactly to individual user requirements. As well as the TSE 20/40 and the co-rotating TSE 25/16 - 48 twin-screw extruders that have proven themselves time and time again in practice, the new Mini-Compounder KETSE 12/36 is now available, a miniature-scale twin-screw extruder with engineering that originates from material development and process simulations in the plastics industry. The combination of the scale-down of
the production machine, the comprehensive adaptation capability to any processing task and the ease of operation of the system are the reason for its distinction as an outstanding laboratory measuring device. The processing unit in the Lab-Compounder KETSE 20/40 as well as in the Mini-Compounder KETSE 12/36 and the TSE 20/40 consists of a hinged horizontal cylinder. This allows individual preparation steps to be visually assessed, and easy screw removal and quick cylinder cleaning are also possible. Furthermore, various mechanical material tests can subsequently be conducted on the extrudate. In this respect, online diagrams provide a quick overview of measurement data and evaluation results, even while measurement is in progress. The test data is stored in a database and can be processed using the usual Office programs, and can then be integrated into your own reports. Brabender® and its modular device designs show a practicable way toward practical implementation of extrusion technology in the food in-
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dustry - one step at a time: The laboratory professionals develop creative innovation expertise, and companies safeguard their future with affordable investments.
With the Lab-Compounder KETSE 20 /40, Brabender® offers a twin screw ex-truder as miniature scale with application to the food and animal feed industry for material research and process simulation.
SV
Our key measurement result: The satisfaction of our customers. For over 90 years, we have been developing innovative measurement and control systems that deliver precise values to the food and chemicals industries. For Brabender®, human values are just as important as empirical ones. That is why the satisfaction of our customers is a cornerstone of our business. We want to continuously increase the satisfaction value (SV), by putting a smile on your face. Delighting our customers is what drives our company. Brabender® GmbH & Co. KG · www.brabender.com
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EXPERIENCE AND PASSION IN THE BAKERY AND PASTRY EQUIPMENT
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lba & Teknoservice srl designs and produces equipments for bakery and pastry industry as: croissant machines, make-up tables, dough billets preparing systems, laminating lines, ciabatta bread lines, multisize bread lines, pita, num bread, lavash lines, cracker lines, special lines and custom design machines. The high quality of these equipments is due to the great passion developed in over 30 years of experience. The founders of the company begin in 1982 their experience at renowned company in the industry and in 1992 open Teknoservice Snc, which begin dealing with servicing, repairs and interventions on their own or on behalf of major manufacturers. The founders’s experience gained as CIM and Teckno-matik technicians, a long-time leader companies in the field of machinery for pastry and bakery, leads them to develop projects increasingly complex and technologically advanced, and thanks to continued collaboration with their customers, they realize the first automatic groups for croissants, make-up tables, ciabatta, bread lines and crackers lines and a variety of customized automations. This ongoing attention to the needs of the customer and assistance in the development of its
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OUR MANY YEARS OF KNOW-HOW AND EXPERTISE THROUGHOUT THE
automations brings Teknoservice to grow more and more, until making the decision in 2005 to transform the company, originally founded as service / intervention, in a leading company in the market of machinery for pastry and bakery: so ALBA & Teknoservice Srl is founded. ALBA & Teknoservice is present in all continents through its machinery, accessories and spare parts. Our technicians provide direct or phone assistance all over the world. Attention and professionality to evaluate the best intervention. ALBA & Teknoservice S.r.l. is careful to understand the needs of customers, to find the best way to meet them in their interests and to solve problems by careful analysis of its technicians to assess the best type of intervention according to the production. The
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company’s strength is based on many years of experience serving our customers, offering advice, projects and technology to companies of global significance, both manufacturers of machinery that manufacturers of pastry and bakery. ALBA & Teknoservice develops customized solutions and provides a service of great experience and readiness. It is also able to develop new recipes and new products with the aid of expert technologists. The sales department is assisted by an organization aimed at customization for the customer and an adequate technical development, able to process the data on time for both making the offer and to realizing the product. Pre-sale service Our technically trained staff provides a cared pre-sale service
DOUGH DOUGHBILLETS BILLETSPREPARING PREPARINGSYSTEM SYSTEM
NO NOBETTER BETTERWAY WAYTO TOMAKE MAKECROISSANTS CROISSANTS
AlbA AlbA&&Teknoservice Teknoservices.r.l. s.r.l.- -Via Viadelle delleIndustrie, Industrie,26 26- -35010 35010VIllAFRANCA VIllAFRANCAP.NA. P.NA.(PD) (PD)ITAlY ITAlY Tel. Tel.+39 +39049.9070380 049.9070380- -Fax Fax+39 +39049.9074042 049.9074042- -www.albaequipment.it www.albaequipment.it- -e-mail: e-mail:sales@albaequipment.it sales@albaequipment.it
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to determine what is the best investment for the customer. After the formal request our technicians formulate a series of questions to understand the exact nature of the intervention to realize, if needed thet go personally by the customer to make inspections, surveys and what is necessary to study the project. Then they organize visits to previously made lines to show the possible solutions. Finally, it is possible to perform production tests at the laboratory of our seat. After-sale service ALBA & Teknoservice provides a quick and efficient after-sales service. This service begins with installation and testing - if needed by our technical staff, who verifies the proper operation of the machine providing instruction to make the best use of the investment made. After installation, our staff is always ready to respond via telephone or e-mail to any request. A well-organized archive can provide real-time information and spare parts even after years. Second-hand ALBA & Teknoservice with his vast experience withdraws machinery of various kinds (sheeters, croissants units, make-up tables, dough billets preparing systems, laminating lines, bread, ciabatta, crackers lines, etc.), revises and proposes them on the market with warranty. The sales department will be ready to explain time by time the available machines. In turn, if you have a new or used equipment you no longer use, we will be happy to propose you a withdrawal on our part. www.albaequipment.it
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Modern Bakery Moscow 2016
22nd international trade fair for bakery and confectionery for Russia and the CIS Modern Bakery Moscow will take place in Moscow at IEC “Expocentre” on March 14 - 17, 2016.
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xposition The entire production chain of bakery and confectionery products is presented at the exhibition, from ingredients and raw materials to packaging. Bakery and confectionery equipment, fats and oils, chocolate, flour, refrigerating engineering, dispensers, fast food, ice cream, pizza and pasta production, café- and shop-fitting, equipment for professional kitchen and many other
items one can find at Modern Bakery Moscow. A large-scale exposition of technological equipment for bakery and confectionery goods production of first-rate suppliers is traditionally demonstrated at Modern Bakery Moscow. The leading equipment manufacturers such as Debag, Mecatherm, Miwe, Revent, Rondo, Wachtel GmbH and many others pre-
Figures 2015 In 2015 during the three days 11 084 professional visitors managed to see the products, presented by 180 exhibitors from 17 countries. Among the exhibitors were 110 Russian and 70 international companies. Modern Bakery Moscow gives participants and visitors a unique opportunity to get a whole picture of the field development and get to know information on novelties and innovations of bakery and confectionery market.
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sent at their booths a wide range of modern machinery and equipment. Almost all Russian top companies, which produce food machinery, such as Russkaya trapeza, Tauras-Fenix, Voshod, Shebekinskiy machinostroitelniy zavod, SEMZ, yearly participate in Modern Bakery Moscow. The exhibition is rich in ingredients for bakery and confectionery products. The trade fair participants, such as Dawn Foods, Fazer, Martellato, Dalniya melniza, Italika Trading, Leipurien Tukku, St.-Petersburg melnichniy kombinat, Saf-Neva, Unigra
demonstrate at their booths brand new products and relevant solutions for modern production. Business program In cooperation with numerous partners at Modern Bakery was organized a platform for experience exchange and advanced training course. More than 20 events were held within the framework of the Modern Bakery Moscow fringe program. During these events experts from industry, politics and associations informed about current issues of bakery and
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confectionery industry. In 2016, organizers are going to pay particular attention to workshops and seminars for field professionals as well as expand the list of discussed topics. Switzerland’s leading Centre of Excellence Richemont will continue giving their training courses to everyone interested in the art of baking and confectionery production. For the third time professional confectioners and newcomers will vie for the prize in the International Confectionery Art Cup in various categories.
Modern Bakery Moscow 2016
Vom 14. bis 17. März 2016 findet im IEC „Expocentre“ in Moskau die 22. internationale Bäckerei- und Konditoreifachmesse für Russland und die GUS Modern Bakery Moscow statt.
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usstellung Bei der Ausstellung wird die gesamte Produktionskette von Bäckerei- und Konditoreiprodukten zu sehen sein – von den Zutaten und Rohstoffen bis hin zur Verpackung. Geräte für Bäckereien und Konditoreien, Fette und Öle, 28
Schokolade, Mehl, Gefriertechnik, Zutatenspender, Fast Food, Speiseeis, Pizza- und Pastaherstellung, Ausstattung für Cafés und Ladenlokale, professionelle Küchengeräte und viele weitere Artikel sind auf der Modern Bakery Moscow zu finden.
Wie üblich werden auf der Modern Bakery Moscow zahlreiche technologische Geräte für die Herstellung von Bäckerei- und Konditoreiwaren von erstklassigen Lieferanten vorgeführt. Führende Gerätehersteller wie Debag, Mecatherm, Miwe, Revent, Rondo, Wachtel GmbH und viele
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weitere stellen an ihren Ständen eine große Auswahl an modernen Maschinen und Geräten vor. Fast alle führenden russischen Produzenten von Maschinen zur Lebensmittelherstellung, darunter Russkaya trapeza, Tauras-Fenix, Voshod, Shebekinskiy machinostroitelniy zavod und SEMZ, nehmen alljährlich an der Modern Bakery Moscow teil.
Ständen brandneue Produkte und hilfreiche Lösungen für die moderne Produktion.
Bei der Ausstellung werden zahlreiche Zutaten für Bäckerei- und Konditoreiprodukte vorgestellt. Die Teilnehmer der Fachmesse, darunter Dawn Foods, Fazer, Martellato, Dalniya melniza, Italika Trading, Leipurien Tukku, St.-Petersburg melnichniy kombinat, Saf-Neva und Unigra präsentieren an ihren
Das begleitende Rahmenprogramm der Modern Bakery Moscow bot mehr als 20 Veranstaltungen.
Geschäftsprogramm In Zusammenarbeit mit mehreren Partnern wurde bei der Modern Bakery eine Plattform für den Erfahrungsaustausch und für Schulungen für Fortgeschrittene geschaffen.
Dabei informierten Experten aus Industrie, Politik und Verbänden über aktuelle Themen aus der Bäckereiund Konditoreibranche.
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Zahlen 2015 Während der drei Veranstaltungstage 2015 sahen 11.084 Fachbesucher die Produkte, die von 180 Ausstellern aus 17 Ländern präsentiert wurden. Unter den Ausstellern waren 110 russische und 70 internationale Unternehmen. Die Modern Bakery Moscow bietet Teilnehmern und Besuchern eine einzigartige Chance, sich einen Gesamteindruck der Entwicklungen in diesem Geschäftsfeld zu verschaffen und sich über Neuheiten und Innovationen auf dem Bäckerei- und Konditoreimarkt zu informieren.
2016 werden sich die Organisatoren besonders auf Workshops und Seminare für Außendienstmitarbeiter konzentrieren und die Liste der Diskussionsthemen erweitern. Das führende Schweizer Kompetenzzentrum Richemont bietet weiterhin Schulungen rund um die Back- und Konditoreikunst für alle Interessenten an. Bereits zum dritten Mal treten Konditoreiprofis und Neueinsteiger im Wettbewerb um den International Confectionery Art Cup in verschiedenen Kategorien gegeneinander an.
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Machinery and technologies for food and bakery industry
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ur history 12 years of cutting edge, integrity, reliability, experience, research. All these are TT Italy’s core value, implemented day by day, making its way in the world, growing fast and with extraordinary results. The company was born from the dream of two bright young Italian managers. Thanks to their genius, in 2003 this will rise to flourishing enterprise, nurtured and grown with passion and dedication, forming in a short time as a leader in the sector both domestic and international, with production lines and equipment sold in more than 48 countries worldwide. The flourishing results are to be especially flattering to a corporate culture strongly oriented to passion and respect; to a work environment free from the heaviness of old school managerial superstructure. Here
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you do not look more to the times and work breaks but to solve problems with enthusiasm and energy. Our product, our strenght TT Italy’s activity consists in producing avant-garde solutions for the high tech bakery, providing the customer with a full support and allowing client to manage time, production and delivery in complete efficiency. The company mainly deals with production machinery and technologies for the food sector, in particular for bakery, specifically as regards the installations for the production of sponge cake and liquid batter. The company deals with the design, the construction, the development of the machine, installation and customer training with the transfer of the product’s technological knowledge directly on their premises. The great success achieved over the years has enabled the company to expand its product range also to a new savoury products line, available as early as next September. The excellence of made in Italy envied by the whole world The quality policy is not only a duty, but it is the everyday approach to
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work. TT Italy firmly believes that the work developed organically is both a source of satisfaction and motivation. A boost to continuous improvement and further pursuing as its ultimate goal to exceed in quality, besides the safety of the product and the final service. And it is also due to all these plus that these technologies, designed to provide sweetness, have been transformed in 87% of sponge cake lines installed around the world between 2014 and 2015, carrying the brand TT Italy and so, elevating it to the Italian leader in the world of sweet industry. The focus is on the customer TT Italy cooperates with the customer, so that he can accomplish every wish in terms of both product and service, providing him a tailor made solutions. Passion is the distinguishing feature also in the customer service field: punctuality and reliability, combined with high production quality, have enabled the business to establish itself more and more in various markets, leading the company to well structured international organisation. For this
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reason, the technical team is always ready for any eventuality, and physically available within 24 hours anywhere all over the world, another fact that makes TT Italy appreciated by manufacturers around the globe. In addition, at least 20% of company resources are invested in R&D to achieve even more performing machines. The focus is not only on technology revolution but also on nutrition innovation, moving towards products that are increasingly healthy, also working in synergy with experts supply. Therefore, the company says yes to technological innovation and reach the maximum performance but with an ever watchful eye to quality and genuineness of the finished product. So, even if renewing processes the respect for tradition remains crucial.
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Thermal fluid spiral oven
ever since the beginning in 1980, plenty of solutions have been produced in the field of deep-freezing, cooling, proofing and pasteurizing. All of them share versatility, complete automation and advanced technology. Today Tecnopool has completed its range of equipment with the spiral cooking system, which, thanks to its configuration, saves space and maintains a linear process.
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ecnopool was founded in 1980 in San Giorgio in Bosco (Padua) from a group established more than 50 years ago. Since the very beginning, the company managed to stand out in the field of equipment for food industry. Over the years, the company has worked intensely to develop systems that were reliable, versatile, effective, technologically advanced and completely automated. Today, with more than 3350 systems installed all over the world, the company can offer solutions for significant production capacity in a wide range of applications, to convey, cool, deep-freeze, proof, cook, pasteurize, age or heat bread, pizza, bakery products, vegetables, fruit, meat, fish and much more. The versatility of the systems means they can be adapted to preexisting production lines. Their remarkable flex-
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ibility also allows later modifications to adapt them, with a minimal investment, to new or different production demands. The newcomer to Tecnopool is the thermal fluid spiral oven, a spiral cooking system, which, thanks to its configuration, saves space and maintains a linear process. In this way, there is no need to use multiplying/demultiplying devices, which are very common in the lines with pans that use tunnel ovens. The spiral configuration best exploits the heating system that Tecnopool designed for this kind of oven. Compared to tunnel ovens, the absence of forced ventilation and the favorable air volume/product balance in the cabinet allow maintaining the same cooking time with a room temperature between 10 and 15 °C lower. In special cases, according to our experience, the difference can reach up to 30°C. Our spiral oven simplifies the production line and saves space and energy.
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The energy saving is obtained for three reasons: • Lower working temperature, thanks to combined radiation and convection heat transfer. This characteristic, in addition to the absence of forced ventilation, improves, compared to other systems, the quality of the cooking because the system can work at a room temperature that is 10 °C lower on average. • 20/30% higher performance compared to good air heating systems thanks to the thermal fluid heating system. • Higher overall productivity, thanks to the lower dehydration of the final product. In the case of bakery products, their final weight is around 1-2% heavier than in a conventional cyclothermic oven. Independently from the above, the dimensions of the thermal power plant are still based on the maximum requirements of any cyclothermic system, in order to work with the lowest temperature of thermal fluid.
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This means a lower fuel consumption, a lower heating time and a longer life for the thermal fluid, beyond its theoretic expiration. As a matter of fact, in most cases the working temperature of thermal fluid is lower than 280 °C. This oven is designed for both medium and large companies: for the former, it is an excellent alternative to electric rotating ovens, which normally guarantee an excellent price/ productivity ratio; for the latter, it simplifies production lines, with moderate investments and lower overheads. To conclude, Tecnopool wishes to communicate important news to all its potential customers, namely the opening of a test facility complete with makeup line, proofing chamber, spiral oven and deepfreezing room; by appointment, the facility is at the customers’ complete disposal to test the functionality and the quality of Tecnopool systems, as well as to evaluate the results of each step of the production on their own product. Everyone is invited.
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Z.matik has 30 years of experience in the production of pastry and bakery machinery
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VISIT US AT HALL B5 - STAND 182
he company Z.matik has 30 years of experience in the production of pastry and bakery machinery, especially manual dough sheeters, croissant groups, working tables, planetary mixers, mixers and cutting rollers in AISI 304 steel. By choosing the most appropriate materials, Z.matik ensures sturdiness and user-friendliness for every machine. The Z.matik dough sheeters are designed to be functional, sturdy and easy to use, and thanks to their versatility, they can be used in small and medium-sized laboratories. The materials used and the minimum maintenance required to ensure good results make the Z.matik dough sheeter an effective and profitable asset. The Z.matik dough sheeters are supplied in various models: counter SF500BN, SF500BL (500x500, 500x750), with base SF500N, SF500L (500x750, 500x1000), SF600N, SF600L (600x1000, 600x1400) and SF600LT (600x1400 with cutting station). The SF600L model, the company’s flagship product, now features an innovative design. All Z.matik dough sheeters are equipped with pull-out shelves, dual control (foot pedal and rocker arm) cylinders, with 80mm diameter and 47mm opening. Upon request, the Z.matik dough sheeters 35
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can be supplied in AISI 304 stainless steel and a 2-speed motor or inverter can also be applied according to customer needs. The company’s latest innovation is the automatic dough sheeter, available in three versions: SF6514A (650x1400 mm), SF6516A (650x1600 mm), SF6520A (650x2000 mm).
This type of machine allows the customer to choose the mode of operation (manual, semi-automatic or automatic). It also includes several optional features, such as a cutting station, a winder and a flour duster, in AISI 304 stainless steel. Thanks to a convenient 5.7” colour touch-screen panel, the customer can select the most suitable processing system and save 50 recipes.” www.zmatik.com
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The best quality for pastry machines Italian Quality
SF 6514A
SZ 507 BL
SF 600 L GC 200
SZ 507
TL300-I
Z.Matik Pastry Machines - Via Fiesso, 4 - 35020 Z.I. Arre (PD) Italy - Tel. (+39) 049 9599935 - Fax (+39) 049 9501482 Web site: www.zmatik.com - E-mail: info@zmatik.com - Skype: z.matik.pastry.machines
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Boss, an uncompromising oven
Real Forni’s new rotary oven Boss combines innovation and researches with the yearly experience and tradition
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or more than 50 years Real Forni has been working in the development of ovens and equipment for the baking sector supporting the professionals from all over the world in this important food sector. The new rotary oven Boss combines innovation and researches with the yearly experience and tradition of the company thus making Boss the reference model of its category. Maximum efficiency, reduced overall dimensions and low consumption are the key features that allow the user to save energy and space, reduce the cost of maintenance and improve the result on the baked product. A good ventilated baking for a rotary oven consists in the correct distribution of the heat and in the ability to bake the product with a gentle and abundant flow of air: this is the only way to equal the baking of a static oven. Another ultimate point is the ability of the oven to produce a great quantity of steam in a very short time and to regenerate it for the following baking. Thanks to the steamer positioned in the middle of the air flow, the oven Boss guarantees quickness and power to obtain crumbly products with a crisp crust. In the planning stage we have worked hard on the consumption and the results are real, indeed the oven Boss 60.80 heats up very quickly and it needs only 50.000 38
installed kcal/h! This is possible thanks to a system of baking endowed with two powerful fans and an heat exchanger with triple turn of fumes and to a system of insulation consisting in three layers of rock wool compressed panels. As
for the consumption, this system is extremely virtuous and with the addition of reduced overall dimensions it is possible to position the oven side by side on its three sides. These features give you the possibility to save a huge quantity of space
MINIMUN OVERALL SIZE MAXIMUN POWER
E1 - 3
HALL B5 STAND 280
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inside your place in comparison to any other oven in commerce. The range starts from the smallest 50.70 which is able to contain a trolley of 40x60, 40x80, 50x70 or 18”x26”of 16/18 trays, its reduced dimensions allow the transportation of the oven completely assembled. For trays 60x80 we can offer the classic Boss 60.80 with 18/20 trays or the “reduced” Boss with 16/18 trays (Boss 60.80 R) which is perfect for places not so high. The range includes also the 60.100 model for trolleys 60x90, 60x100 and 80x80 and the largest Boss 80.100. All models are available with gas or gas-oil burner or electric power supply.
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The ovens are provided with a lower platform for the rotative trolley in order to have an easy entry of the trolley, a motorised flue valve and stainless steel side panels. You can choose, as an optional feature, the fume exhaust from the rear wall of the oven or an advanced LCD display programmer. There is also the brand new innovative and spectacular “Panorama” version which has a glass on the back side that enable the direct view of the baking process inside the oven, which is realized with a double inside glass with a very high insulation and with an external curved and openable glass for maximum safety, cleaning and beauty.
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This oven is perfect to separate the laboratory from the sale zone and it can be a great attraction both in shopping centers and in small bakeries because it guarantees a privileged view on the baking process, keeping a clear division between laboratory and commercial zone. A LCD display inserted on the top, exposed to the public, is also available. This LCD display shows the state and the type of product which is baking (Baguette - ready in 11 minutes) with photos in high resolution.
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the return of AB teCH eXPO
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1-25 January 2017 will mark the return to Rimini, Italy of AB TECH EXPO, International Exhibition of Technologies and Products for baking, pastry and confectionery to be staged at the same time as SIGEP, International Exhibition for the artisan production of Gelato, Pastry and Bakery. The 2017 appointment will focus on industrial processes, and continue to promote the specific aspects of the artisan world. The event will centre in particular on the topics of health and food safety, in the form of supply chain traceability, starting with raw materials, and on the topics of sustainability and innovation, as regards technologies, key growth factors for international markets. A not-to-be-missed event for business actors in the Bakery industry who will be able to view all the latest business trends, all the very latest technologies, production and consumer trends, and new premises and marketing concept formats. Furthermore, the fact that the exhibition is staged on the same dates as SIGEP means that all the supply chains will be participating – artisan confectionery and baking, gelato and numerous representatives from the coffee industry: from premises concepts to services and the core business of technologies and ingredients. In 2015, the exhibition attracted 187,133 visitors, 38,122 of whom from all world continents. Once again in 2017, Bread in the City,an international competition will be organized by Richement club with 8 European teams competing.
erneut die AB teCH eXPO statt
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om 21. bis 25. Januar 2017 findet in Rimini, Italien, erneut die AB TECH EXPO statt, die internationale Fachausstellung für Backgewerbe und Technologien, die zeitgleich mit der SIGEP, der internationalen Fachmesse für Gelato, Konditoren-und Bäckerhandwerk abgehalten wird.
2017 wird die Messe die Industrieprozesse in den Blickpunkt rücken, auch wenn weiterhin viel Wert auf die Besonderheiten der handwerklichen Produktion gelegt wird. Im Mittelpunkt der Messe werden die Themen Gesundheit und Lebensmittelsicherheit stehen. Dabei geht es um die Rückverfolgbarkeit der
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Wertschöpfungskette, beginnend mit dem Rohstoff, sowie um Nachhaltigkeit und Innovation im Bereich Technologien, einem Schlüsselelement für die Entwicklung an den internationalen Märkten. Ein Event, den die Unternehmer des Bereichs Backgewerbe nicht versäumen dürfen. Sie finden hier alle Business-Trends, alle innovativen Technologien, die Tendenzen von Produktion und Konsum, neue Ideen für Lokale und Marketingkonzepte. Die gleichzeitige Veranstaltung mit der SIGEP garantiert die Präsenz aller Wertschöpfungsketten des Süßwarenund Backhandwerks, des Bereichs Gelato sowie zahlreiche Vertreter der Kaffeesparte: von den Konzepten für die Lokalgestaltung über das Kerngeschäft der Technologien und Zutaten. Dieser Termin hat 2015 187.133 Besucher verzeichnet, davon 38.122 aus dem Ausland und aus allen Kontinenten. Auch 2017 wird der internationale Wettbewerb „Bread in the City“mit der Telnahme von 8 Mannschaften aus Europa von den Richement Club organisiert. www.abtechexpo.it
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Approved Event
001/2014 SGPX14S1
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Farhat Latest technoLogies in Pita and Flatbread Machines
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he continuous improvement of Farhat Bakery Equipment machines always keeps the company a step ahead of all the competitors. As a leader in the market, Farhat provide complete lines for pita and flatbread and from Mixing to Packaging. Two type of processes are offered: the traditional pita line and the continuous sheeting line. The traditional lines are based on divider-flattener concept where generally the almost 90% round shape is produced. The traditional line can be compact, standard or a customized line. These lines have several add on features like: • Bypass to skip or reduce the final proofing stage.
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• Dough Docker to create small vents in dough in order to prevent it from blistering and rising in large. • Dough Selector to remove the defective pieces of dough before entering the oven. • Special cutters to cut the main pieces into several special pieces. These add on options are installed to increase productivity, reduce defect, change product diameter… Recently the stacker has become a main need for the line as it has proven its profitability and reliability. The Stacker counts the bread pieces, stacks them and prepares the stacks for bagging saving the baker’s time and money. The machine can be a single row or multiple rows and used for stacking all types of pita and flatbread. Then, Farhat Bakery Equipment continuous sheeting lines are specially customized production lines where different sizes and shapes of breads can be made: Samoun Iraqi bread, Baladi Egyptian bread, pocket pitta bread, mini pitta bread, pitta chips, tortilla, Naan bread, Lavash bread, Sambosa rolls, and tandoori bread, by simply changing the rotary cutters. This type of line is specially designed to produce a 100% product shape while the “hand-made” quality is mostly preserved. Each line is customized to gently handle
the dough and to provide excellent bread shape with the best optimal usage of the available space. The line capacity depends on several factors mainly: the dough type, the final product type, the final thickness and the production environmental conditions. The continuous sheeting lines have been developed, manufactured, and continuously improved to keep up and evenly trying to exceed the increasingly demanding requirements of the changing market. Moreover, for Bread baking, Farhat has been manufacturing and installing several types of ovens: Tunnel oven - main burner, Combined Tunnel oven - main burner with ribbon pipes from bottom, Infrared tunnel oven, Ribbon pipes tunnel oven, Wheel oven with ribbon pipes … In addition, Farhat has been manufacturing pita chips slicers, burgers and bun slicers, breadsticks grissini
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machines, mini dividers, manakish and pizza traditional ovens… and several other machines. Because the client satisfaction is Farhat’s main concern, the client support, the client guidance and Farhat expertise and knowhow are provided through the whole process from preliminary layout till production, commissioning, and training. All Farhat lines, use the state of the art control system with HMI, require a short cleaning and maintenance time, and finally meet the hygiene bakery standards along with CE standards, UL standards, and TSSA standards. Finally, to achieve total customer satisfaction, Farhat will do the maximum to understand the customers’ requirements and meet those requirements at all times. While customer satisfaction is one of the main aspects of Farhat management system, their commitment extends beyond that, as they also strive to do everything right the first time and do their best for continuous improvement. 45
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Henkel publisHes framework presentation for food safe packaging Expert Dr. Monika Tönnießen talks about “Adhesives for Food Contact Applications” at Smithers Pira’s event
At the recent Smithers Pira’s Global Food Contact conference, Henkel expert Dr. Monika Tönnießen gave a framework presentation on “Adhesives for Food Contact Applications”. The well received document is available now on Henkel’s Food Safe Packaging Portal www.henkel.com/foodsafety
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r. Monika Tönnießen gave a clear outline on the latest developments for adhesives for food contact applications. The presentation went into detail on the regulatory background of adhesives in food contact, risk assessments for adhesives and communication of Non-Intentionally Added Substances (NIAS). Dr. Tönnießen also offered a global outlook for food contact adhesives. The presentation is available now in the Premium Area of Henkel’s Food Safe Packaging Portal www.henkel.
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com/foodsafetey. In addition, this knowledge platform includes white papers, webinars, and videos dealing with the key matters of food safe packaging. A record breaking number of 181 delegates joined the two-day Global Food Contact conference in Rome, Italy from 19 to 21 May 2015 and heard presentations from industry experts and authorities across the entire food contact supply chain. Henkel operates worldwide with leading brands and technologies
in three business areas: Laundry & Home Care, Beauty Care and Adhesive Technologies. Founded in 1876, Henkel holds globally leading market positions both in the consumer and industrial businesses with well-known brands such as Persil, Schwarzkopf and Loctite. Henkel employs almost 50,000 people and reported sales of 16.4 billion euros and adjusted operating profit of 2.6 billion euros in fiscal 2014. Henkel’s preferred shares are listed in the German stock index DAX.
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Sweet creativity: iba UibC CUP “ConfeCtioners”
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op confectioners from Asia and Europe are gathering in Munich in midSeptember for the iba UIBC CUP “Confectioners”, where four teams will compete for the gold medal. The competition will be held by iba, the world’s leading trade fair for bakery, confectionery and snacks, at the Fairground Messe München. About 1,200 exhibitors will present their latest innovations and the future
trends of the bakery and confectionery trade from 12th to 17th September 2015.
Messe München - and, this time, there will be a climax at the end of the show at the forum in hall B3.
They have mastered the art of sweet seduction, the confectioner teams from South Korea, Taiwan, Norway and Germany, and will compete for the title at the iba UIBC CUP
“The iba-UIBC-CUP has a special charm, because the best confectioners from two continents, where patisserie is highly regarded, compete,” says Gerhard Schenk, Vice President of the International Union of Bakers and Confectioners (UIBC) and President of the German Association of Confectioners (BIV). Further-
“Confectioners”. Every three years, the international competition takes place through iba at the Fairground
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more, Schenk says that it is a great opportunity for visitors of the iba to admire outstanding achievements by confectioners from several countries. “It is exciting to watch how they work, to what extent the approaches differ, and what showpieces they produce.” The competition kicks off at 9:30 pm on Wednesday 16th September. The two-day competition for the crown of the confectioners begins. In the four show bakeries in hall B3, the two-person teams conjure up their sweet creations before the eyes of the fairground audience. They have time to master the tasks until 1 pm on Thursday 17th September. This year’s theme is “circus”. The participants produce a decorative piece from sugar, chocolate, marzipan and
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nougat - or a combination of these ingredients three different petit fours, three different pralines, two figurines and a national speciality in which a cake is integrated. Perfect preparation is one of the prerequisites for success, says Schenk. “Nothing can go wrong,” he emphasizes. After all, the participants have limited time available to fulfil their tasks. Schenk notes yet another feature that distinguishes the great participants from the good ones: mental strength. “Participants must be perfectly fit, not unlike high performance athletes. And they must call up their maximum skills - two two days in a row.” The German participants are Lena Rinne and Thomas Lakner. Both
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have already gained competition experience: Lena Rinne was the 2014 regional champion at the practical performance competition of young confectioners in North Rhine-Westphalia. Thomas Lakner won the team culinary trophy in Luxembourg last year. Their competitors at the iba UIBC CUP in Munich include Catherine Nilsen and Hege Andersen Høgstø from Norway, Dongwoo Lee and Hyunk-jin Kwon from South Korea as well as Peng Hao and Terry Yang from Taiwan. Starting at 1 pm on Thursday 17th September, the competition contributions by the participants will be presented in hall B3 and evaluated by an expert jury between 2 and 3 pm. The award ceremony will take place at 3 pm at the iba forum. www.iba.de/en
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‘’BAULETTO’’ line
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ndustrial bread slicer machine with continuous blades suitable to cut loaves of bread at high speed. Blades guides made of hard grounded little hammers for the perfect alignement of band blades. Head of cutting with continuous blades placed on two rollers rectified and balanced for a perfect adherence on the surface . Blades pitch on request. Loading belt in entry, adjustable feeding speed through an inverter. Upper conveyor belt adjustable feeding speed through a motor-variator . Electric box with centralized control system, and safety emergencies placed on the ma-
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chine. Safety guards. Automatic loader suitable to transfer sliced bread from the exit of the slicer feeding packing machine. Horizontal wrapping machine suitable to pack sliced bread. Entry conveyor belt with pushers to drive the product installed into a chain . Speed of advancing adjustable by an inverter. Interchangeable product’s pushers. adjustable guide sides. Fix moulding tunnel. Painted steel structure, anodized aluminium and stainless steel parts in contact with products. Wheels group for longitudinal welding made by 3 couples. Cutting-sealing group with rotative jaws suitable to do transversal
‘’BAULETTO’’ line
Industrielle bandschneidemachine, geeignet zu schneiden Kastenbrot mit hohe geschwindigkeit. Scheibendicke auf wunsch. Eingang band mit eintelbare gescwindigkeit durch Inverter. Obenband um produkt trasportieren. Scheidekopf mit kontinuirlicher Schneidebander. Diese sind auf zwei geschliefene und ausgewuchtete walzen montiert. Fuhrunghalter des Schneidebanders aus hardmetall selbgstchmierend. Eine walze is angetriben , die zweite ist milaufend, leerlauf. Elekroschran mit Bedenungsschalter. Automatischer auflader , um aufgeschnittenen Brot vom Ausgang
der Schneidemaschine zu Eingang der Verpackungmachine zu einglegen. Horizontaleverpackungmachine um aufgeschrittenen Brot einzupachen. Eingang band mit Reitern, in eine Kette installiert ,den Produkten treiben. Die Geschwindigkeit des Fortschreitens ist verstellbar durch einen Inverter. Austauschbares reitern. Wegweiser seiten verstellbaren. Fest Tunnel. Angestrichene stahlerne Struktur , anodized alluminium und nedelstahl fur die Teilen in kontakt mit Produkten. 3 paaren Rader fur longitudinal Schweibt. Schneiden abdichten Gruppe mit rotativer Spatel, um trasversalschwebt zu machen. Temperature
welding. Temperature control with a thermos-regulator. Safety joint in case of advanced blocks. Single bobbin with adjustment of the position of the film and auto-braking system. Exit conveyor belt with advancing speed synchronised with speed of production. Electric box placed onto the machine and insulated from mechanical part in motion. Safety guards. Lateral rolls and against-pusher system to lead slicer bread. The machine works with compressed supply. This flow pack can be equipped with a system that spray alcohol to have a longer life of the product.
steuerung mit einem Thermoregulator . Sicherheitsgelenk im falle hoherer Blocke. Einzelne Spule mit regelung der Position vom Film und dem Autobremsesystem. Ausgangband synchronisiert mit Produktiongeschwindigkeit. Electrischer Kasten hat auf die Machine gestellt und hat von Mechanischemteil in bewgung isoliert. Sicherheitschutzt. Seitliche Rollen und Gegenreiternsystem , um aufgeschrittenen Brot zu fuhren. Die Maschinen arbeiten pressluft . Diese machine kann mit einem system ausgerustet warden, das Alcohol spritzt, ein langeres leben des Produkts zu haben. 49
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STAFF ICE SYSTEM: SINCE 56 YEARS THE PROFESSIONISTS OF COLD EQUIPMENT
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ho are we Born in 1959, Staff Ice System is the focus in the market of cold equipment, whose production in 1984 was combined with the one of the gelato and pastry machines.
A wide range of products With 6 lines of products and 32 models, Staff Ice System is able to meet all the requests of the Artisan Gelato Parlour, confectionery and modern catering. Innovative Technology The constant investment in research and development, designing, search the most current design, with a look to the environment, it has always been the philosophy of Staff Ice System. Operational and food safety, as well as energy saving, are at the heart of each design. It is by chance that in Staff labs in
collaboration with Toshiba we use the Inverter Technology, and developed a special density control, that allows the operator to choose the best density, but most of all to work on the overrun, thereby regulating the agitator speed to obtain ice-creams and semifreddo (frozen desserts) with different overrun.
Quality without compromise Easy to use in its standard functions, each machine of Staff’s range is for the gelato maker, the pastry chef and the caterer a huge resource: the perfect integration between basic electronics and the Inverter enables you to obtain any kind of mix, as made by hand.
The lines • BTM - Batch extraction manual, time control. • BFE - Batch freezers with automatic extraction, time control. Electro-mechanical • BTX and BFX - Batch freezers with automatic extraction, speed and density control • R and RT - Multifunction machines for hot and cold recipes • P - Pasteurizers • T - Ageing Vats
Structure Staff Ice System is now well known both in Italy and abroad. To the great passion of the pioneer, Antonio Gessaroli, we can add the managing skills of the two sons Stefano and Massimo, whose purpose is to answer the trade needs with innovative, reliable and quality solutions at competitive prices. A wide and complete line, high quality, exclusive technological solutions: that’s why choosing a Staff Ice System machine is always worthwhile! http://www.staff1959.com/
LINEA R: A PASto-CookER mAkINg EvEN ICE CREAm! Staff Ice System, the company of Rimini on the market of cold equipment since 1959, introduces you its R Line: one machine, lots of applications. Very high quality components and great versatility make the Multi-function of R Line by Staff Ice System a must for the pastry chef. Every Multi-function machine is supplied with all the features that grant you the best performances and reliability in all those recipes that require temperature control during the heating , cooling and mixing phases, and it is the ideal tool in pastry-making to have custard cream, candied orange peels, bran for pie, nougat, fondant sugar, melting chocolate, ganache, wheat for “pastiera”, jellies, jams and much more ...giving also the opportunity to offer the customers daily
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fresh ice- cream, frozen desserts, cakes and “granita” of high quality. The Multifunction machines designed by Staff Ice System represent a modern and convenient innovation in the the world of handcraft food’s preparations. Expressing great authenticity and craftsmanship they keep and value the organoleptic properties of the ingredients, because during the pasteurization cycle the temperatures are always lower than the traditional boiling. The perfect integration between basic electronics and the Inverter enables you to obtain any kind of mix, without limits, as made by hand. And to all this you can add the undisputed quality of the used components. The R line includes eight models, designed to satisfy any wish...
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ICE CREAM TESTED FOR THE TROPICAL WEATHER... WItH StAFF ICE SYStEm Do you feel making ice cream even at the highest temperatures like an illusion? From now on it won’t be like this thanks to Staff Ice System! The company in Rimini specialized since 1959 in cold equipment has designed a ‘tropicalised’ machine, made to operate in extreme weather conditions and in countries where water is a rare commodity...An optional charac-
Not AN EXCEPTIONAL TESTIMONIAL, RAtHER 10 Staff Ice System is the official sponsor of the NIC, the Italian National Chefs’ Team. NIC is the official team that represents Italy in all worldwide culinary competitions, organized by WorldChef, including the Culinary World Cup in Luxembourg and the Olympics in Erfurt. The NIC team is composed by 25 chefs, carefully selected among more than 20 thousands members of the Italian Chefs’ Federation and it is the
Italian excellence for the culinary art. The team, divided into senior and junior team, is led by Chef Daniele Caldarulo, helped by the coach Chef Pierluca Ardito. As soon as they could approach to the innovation, the reliability and the professionalism expressed by company Staff, as well as the versatility and the higher quality of its range, the NIC has chosen to be testimonial Staff Ice System from 2013 to 2015.
terized by great technological innovation, the result of the hard work in research of the Staff’s engineers, that you can apply both in batch freezers and pasteurizers, as well as in the multifunction machines. So not only ice cream, but also custard creams, jams, chocolate, culinary preparation and much more, to facilitate the job for professionals in the field.
OFFICIAL SPONSOR Staff Ice System is Official Sponsor of the Confectionery, Gelato and Chocolate’s World Championship and of Cake Design’s World Championship, which will take place at the Host Exhibition in Milan from the 24th to the 27th October 2015.
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SIBREAD, wide range of automatic, semiautomatic and manual slicers, moulders and bread mill
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wide range of automatic, semiautomatic and manual slicers, moulders and bread mill for whoever wishes for more than a simple machine to work. The steadily technological update integrated with several investments combined with a reliable staff have allowed the company Sibread to grow and widen its sales network . The company believes in its work as well as in the development of new creative sources as a means to improve the pastry 52
and bakery sector. Sibread puts every day its extensive know-how and innovative ideas at the customers’ disposal SLICERS S4-S5 is provided with frontal/inclined loading, rear horizontal loading with manual bread-pusher. The sizes of the loaf are respectively mm. 520 or 420, and height up to 170 mm. S4S-S5S semiautomatic slicer, with frontal/inclined loading, rear horizontal loading with semiautomatic
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bread-pusher. Speed adjustable through a potentiometer
MERCURY Slicer ideal for cutting baguettes and loaves.
S4A-S5A Automatic slicer with frontal/inclined loading, rear horizontal loading with bread-pusher; it is also possible to cut loaf by loaf, or in continuous.
Stainless steel structure, Ideal for restaurants and big communities, cuts loaves of bread in slices of variable thickness, load capacity for one or two loaves. Optional steel support
SS4 it is the new one, Self Service slicer for supermarket and shops. Can be use directly from the customers, front loading of loaves width 420 mm height 60-170 mm
MOULDERS F500-F600 moulders for small shops, cylinders length 500 and 600 mm complete of infeed belt. Optional: long loaf moulder
URANUS A fully automatic bread for handicraft-industrial. Steel structure mounted on a base with wheels. Adjustable speed of the two carpets rear loading. Possibility to make “crostini� Option: slide of gravity and motorized front carpet.
BREAD MILL GRI130 Structure in stainless steel, externally adjustable rotary sieve with two granulometries
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GRI131 Structure in stainless steel, single sieve one granulometries.
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LINPAC and SACCHITAL launch LINkrAfT
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urope’s leading multi-material packaging manufacturer, LINPAC, has partnered with Sacchital, leading Italian flexible packaging experts, who have 70 years of experience in manufacturing and supply of paper/plastic printed laminates to the food industry. Together, they’ve produced a new film laminate to meet the demands of retailers and consumers. LINKraft offers a complete packaging solution for sliced meat, fresh pasta, chocolate goods and many more products, combining outstan54
ding strength and presentation characteristics with environmental credentials. The robust and reliable laminate offers a natural yet traditional look and feel for contemporary packaging design and is suitable for organic and fresh products. The laminate can also be designed with a see through window giving consumers a chance to view the pack contents, which improves pack shelf appeal and drives retail sales.
The LINkraft laminate secures the freshness of the pack contents and extends product shelf life through the inclusion of a high performance barrier layer fit for MAP and vacuum technologies. Product safety is also enhanced through the use of hermetic sealing and packs are designed to open easily meeting the needs of aging and disabled consumers. From an environmental perspective, LINkraft is both renewable and sustainable; thanks to FSC (Forest
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Stewardship Certification) certified paper and ultra light LINPAC films. Notably the product is also recyclable as it has been designed with the correct proportion of paper and plastic content to be included in consumers’ home waste collections. Fabio Musati, Barrier Films Business Development Manager, LINPAC Pontivy says, “We believe that our new LINKraft product offers an efficient and reliable packaging solution which presents and protects products to the highest standards for the most demanding customer. We see ourselves as partners for packers, manufacturers and retailers and we enjoy working with our customers to create new packaging solutions, which match consumer demands with the highest technical standards of strength and presentation, combined with a low carbon footprint.”
For retailers, packers and food service clients, LINPAC is an international market leader in the production of primary fresh food packaging and food service solutions. We are a multi material technology provider operating across a network of 18 manufacturing sites and 23 sales operations servicing 71 countries. We champion the reduction of food waste by delivering innovative and efficient packaging solutions. With over 40 years of experience in food packaging safety and security, LINPAC is the most trusted brand in today’s market.
fresh thinking...
LINkraft
®
t: +44 (0)1977 692400 e: info@linpacpackaging.com
linpacpackaging.com
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Leistungsstarke speziaLschmierstoffe für die Backwaren-konditorei und Snack-induStrie
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n Punkto Lebensmittelsicherheit spielen Spezialschmierstoffe eine wichtige Rolle - H1-Registrierungen und Zertifizierungen nach ISO 21469 stellen sicher, dass die Produkte bedenkenlos bei der Herstellung von Backwaren verwendet werden können. Gleichzeitig müssen die Schmierstoffe höchste Leistung zum Beispiel in Transportketten oder in Backöfen erbringen, zum Teil unter sehr niedrigen oder sehr hohen Temperaturen. Unter dem Motto „Closer to you“ zeigt Klüber Lubrication auf der iba 2015 neben seinen leistungsstarken Spezialschmierstoffen auch sein umfangreiches Portfolio an Serviceleistungen für die indus-
trielle Herstellung und Verarbeitung von Backwaren. „Passgenau auf spezifische Produktionsbedingungen zugeschnittene Spezialschmierstoffe leisten einen wichtigen Beitrag zur Prozess- und Energieeffizienz in Betrieben“, erklärt Aldemir Oliveira, Market Manager Food bei Klüber Lubrication. „Mit seiner jahrzehntelangen Erfahrung unterstützt Klüber Lubrication große, mittlere und kleine Unternehmen kompetent und umfassend nicht nur mit qualitativ hochwertigen Schmierstofflösungen, sondern beispielsweise auch ganz konkret bei der Umsetzung des HACCP Prozesses. Als Mitglied in der EHEDG (European Hygienic Engineering and Design Group) ist Klüber Lubrication hinsichtlich der
auf der iba Halle b1 - STand 500
neuesten lebensmittelrechtlichen Bestimmungen stets auf dem neuesten Stand.“ Zu den Highlights auf der iba 2015 gehören unter anderem hochwertige Hochtemperatur-Kettenöle, automatisierte Schmierstoffgeber für die verschiedenen zwecke sowie der KlüberEfficiencySupport. Neben ISO 21469 zertifizierten bzw. H1 registrierten Schmierstoffen für den Einsatz im Lebensmittelbereich bietet Klüber Lubrication auch spezielle Lösungen zum Beispiel für die Herstellung von Halal- und Koscher-zertifizierten Lebensmitteln.
Über KlÜber lubrication Klüber Lubrication ist einer der weltweit führenden Hersteller von Spezialschmierstoffen und bietet tribologische Highend-Lösungen für nahezu alle Industrien und in alle regionalen Märkte. Die Produkte werden überwiegend nach speziellen Kundenanforderungen entwickelt und hergestellt. In mehr als 80 Jahren hat sich Klüber Lubrication durch hochwertige Spezialschmierstoffe, intensive Beratung und weit reichende Serviceleistungen einen herausragenden Ruf im Markt erarbeitet. Das Unternehmen verfügt über alle gängigen Zertifizierungen und ein in der Schmierstoffindustrie nahezu einzigartiges Prüffeld. Klüber Lubrication, 1929 in München als Einzelhandelsunternehmen für Mineralölprodukte gegründet, gehört heute zur Freudenberg Chemical Specialities SE & Co. KG, einem Teilkonzern der Freudenberg-Gruppe, Weinheim. Klüber Lubrication beschäftigt rund 2000 Mitarbeiter in über 30 Ländern. Weitere Informationen unter http://www.klueber.com Über Freudenberg chemical SpecialitieS Die Freudenberg Chemical Specialities München wurde 2004 als neue Geschäftsgruppe innerhalb der Unternehmensgruppe Freudenberg, Weinheim gegründet – einem in Familienbesitz befindlichen, diversifizierten Technologieunternehmen mit einer Geschichte von über 160 Jahren. Die Freudenberg Chemical Specialities verfügt über eine schlanke, marktorientierte Organisation mit Geschäftsleitung und Konzernfunktionen. Die Geschäftsgruppe hat zum Ziel, innerhalb ihres Tätigkeitsbereichs Innovationspotentiale zu fördern und die weltweite Marktführerschaft im Bereich Spezialschmierstoffe und Trennmittel auszubauen. Die Geschäftsgruppe besteht aus fünf weitgehend unabhängigen Unternehmensbereichen, die in über 50 Ländern tätig sind: Klüber Lubrication, Chem-Trend, SurTec, Capol und OKS.
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Ready packaging foR food
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ood companies choose Eurekabox and Geobox packaging for its quality and safety, with certified raw materials and production processes, knowing they can count on a speedily-delivered, wide range of flexible ready-touse containers. The experience and advanced technology of the Tecnowerk Group, guarantee the high quality of Eurekabox containers, that are lightweight and resistant to both high and low temperatures, making them ideal for microwave or freezer. The Tecnowerk Group range is further enhanced by the Geobox line, designed and manufactured for gourmet dishes, deli counters, ready-to-eat chilled dishes and frozen foods. These containers feature
are the clean lines, strength and wide range of capacities that make
all Tecnowerk food containers so special.
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C O N T E N I T O R I
EUREKABOX Eurekabox plastic containers are designed, manufactured and packed with the maximum care for food preservation, easy filling and brand communication with customizable colours and IML decoration. Eurekabox offers a complete range of containers for fresh dried, frozen ready-to-eat and non-food products, also available in small quantities and a wide variety of shapes and sizes to meet all production and retailing needs. The safety of Eurekabox containers is checked step by step, from selection of the best certified non-toxic raw materials, to production processes that meet the most strict quality standards. Catalogue and technical specifications at eurekabox.it
P E R
A L I M E N T I
GEOBOX Geobox is the new food packaging solution, exclusively for ready-to-eat foods in the catering and retail sectors. This new line of packaging has been specially designed to maintain the sensory qualities of all foods, both cooked and raw, with a wide range of containers to ensure they meet the needs of all our customers. Geobox packaging can be used for cooked, fresh and raw foods and products preserved in oil and in vinegar. The high quality of the materials and a certified manufacturing process certified every step of the way make these containers resistant to low temperatures enabling them to be used for cold storage. Geobox offers a wide range of formats, both coloured and transparent for ready-to-eat foods and catering. Catalogue and technical specifications at geoboxpack.it
With more than thirty years’ experience, we are able to ensure product safety and innovation for all our food packaging lines, all entirely designed and manufactured in Italy and sold all around the world. Tecnowerk’s technical team is at your disposal, providing all its knowledge for customizable packaging that meets all your production needs. 58
1985 - 2015 INGREDIENTS ENJOY CEPI
STAND 251 HALL A5
DIRECT MANUFACTURERS OF BULK-HANDLING SYSTEMS
www.cepisilos.com cepi@cepisilos.com
1985-2015 WE WENT PLACES, WE’RE GOING PLACES
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epi celebrates its 30 years of business activity. We manufacture turn-key plants for the storage, transport and dosage of raw materials, serving the food, chemical and pharmaceutical industry. With more than 100 people working in its seat in Forlì – Italy – and a large network of partners and representation in the five continents, thanks to a sales division that is strongly oriented to consultancy and collaboration, we builds customized solutions for our customers and the raw materials they use. Over 7000 m2 of productive area, more than 4000 systems the world over and a turnover of about 20 millions in 2014, after 30 years we are both different and the same. Innovation and tradition, flexibility,
high accuracy, craftsmanship and industrial precision mark out our systems, which are also the result of a profound understanding of the raw materials, decades of experience and the trust we have built with our customers. The design of our systems also allows for their future extension or changes, you can adopt Cepi systems for the food sector to handle both dry ingredients as well as liquids for the production of: bakery products, pizza, pasta, cous cous, confectionary/chocolate products, premix of powders, breakfast foods, snack foods, candies, chewing gum, pet food … The management aggregates competences in the design and mechanics, production and logistics, and a deep knowledge of
the raw materials acquired through a steady presence in the market. Nothing we did in the course of our work was wasted, neither the time we took to study a new material, nor the technology we developed to meet a unique need. No two systems are the same and each one we built has proved to be a chance to stretch ourselves, to learn something, to keep moving. Cepi is always up with changing markets, very demanding from the technical and technological point of view, and invests in new machineries, such as those specific for cutting and welding, or those for automatic cleaning of INOX, or the tower for the building of outdoor silos and many other equipments which purpose is to rationalize the production, be more
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independent and reduce prices, too. We invest also in people, in order to offer competitive and always better products. To this end, starting from questions raised by our customers our internal R&D department develops new solutions and perfects those existent. Cepi has patented multiple technologies and has received many awards for the Excellency of our procedures. We partner permanently with the Bologna University in project development, research on mechanical applications and materials testing. The CEPI systems take care of your process entirely, providing highly competitive automation systems for the production control and plant management and full traceability. Stop by Cepi stand A5.251 at IBA in Munich, we can present our best solution for your bulk handling necessities. More in detail, we can offer: • OUTDOORSILOS in stainless steel built in dedicated tower and INDOORSILOS made of panels or in trevira HT antistatic fabric, Atex certified, patented Cepi, built in our internal tailoring. Extraction of product by fluidized bed or vibrating cone, available also with multiple extractions, produced in our factory with proper molds. • WEIGHING and DOSAGE systems in loss of weight, or volumetric, or in
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continuum; • AUTOMATIC DOSAGE of MINOR-INGREDIENTS through modular and integrated units loaded manually or automatically thanks to direct suction of the product from the sack. High accuracy of metering; • MANUAL DOSAGE OF MINOR-INGREDIENTS through table or ground scale; • Storage, transport and dosage systems for LIQUIDS, double jacket or isolated tanks that could be weighted on cells; water mixing unit and measuring device for liquids; • DOSAGE of MACRO-INGREDIENTS through Bags and Big Bags unloading stations; • internal production of ACCESSORIES to improve and purify the quality of raw materials, such as sifters, magnets detectors, lumps breakers, filters … • SUGAR MILLING SYSTEM ATEX certified. Automatic feeding of granulated sugar; previous sifting and control of product by means of a sifter and a magnet detector; grinding mill GAS FREE thanks to the air recycling; storage mixer provided with stirrer in order to avoid any lump; • SYSTEMS for the production of INVERTED SUGAR; • FERMENTING TANKS, YEAST MEL-
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TERS, BREAD RE-WORK DISSOLVERS with temperature control device, agitator and refrigerating system and as optional connection with weighing cells, pump and PHcontrol device, too; • FLOUR COOLING SYSTEM on silbox silo which allows the constant and controlled temperature of dough 12 months/year. This process occur without the addition of water, nor using any cooling agent (CO2, ...) COSTANT TEMPERATURE => RECIPE = ALL THE YEAR => COSTANT PRODUCT • SYSTEMS for BREAD AND BISCUITS SCRAP RE-WORK for the production of bread crumbs, or croutons, or a powder similar to flour which could be re-used in production; • INTERNAL ELECTRICAL and SOFTWARE DESIGN for standard or customized dosages; • INTERNAL DESIGN of COMPUTERIZED SYSTEMS, provided with innovative raw materials MANAGEMENT SOFTWARE to monitor the whole production process and trace back to the origin of the product, all this from your office. You can find all this and more by visiting our web site www.cepisilos.com. Cepi is the reliable partner which supports your growth and can offer swift and qualified post-sales assistance, in addition to punctual answers to every and any questions that might crop up.
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HIGH TECH EQUIPMENT FOR CONFECTIONERY INDUSTRIES, PASTRY SHOPS AND LABS ®
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irex (firexworld.com), whose headquarters are located in Sedico, Belluno province, close to the Natural Park of the Belluno Dolomites, has accumulated nearly forty years of experience in the design and construction of cooking equipment dedicated to the foodservice sector and large scale. Recently the company has expanded their premises, a new production lines and as well new spaces dedicated to new technical and commercial offices, we have invested heavily in acquiring laboratory equipment of the latest generation in support of the hard work of research and development.
electronically controlled static and tilting, multi-purpose mixer cookers, universal kettles with lifted baskett or tilting mechanism, vacu-
um cookers. The study of the needs of food industries leaded us to realize machines and accessories that complement each other and which
The offer, articulated on equipment of various sizes and capacity, from 30 to 600 liters, includes cookers 61
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realize a real process line based on the high technology of each device and on the flexibility of function. Firex think of the transformation of raw materials, such as fruit, to produce food ready-for-sale, a process that affects the small food industries, but also agricultural producers who can jump into the direct sales market. Firex is able, therefore, to follow you step by step, to find, among the different lines produced, the machinery most suitable for the needs of the food industries. In the specific case of the production of jams, for example, the company is able to offer equipment for all processing stages: from the equipment for the washing and the drying of the fruit to the multi-purpose machine for cutting and
vacuum cooking, until the pasteurizing machine for the jars. Example of small process line for the production of fruit jams or canned vegetables: 1 Wash the fruit with Vegetable washer. The tank compartmented allows you to wash different products at the same time, while the vortex of the water is controlled depending on the needs. Each phase is automatic and programmable. The basket, practical and light, allows easy extraction of clean product. 2 Drying with the centrifuge. Before cooking it eliminates the excess water with the centrifuge specification for fruits and vegetables, which facilitates the work
Technology and saves time. The speed is adjustable depending on the product, while the basket is easily extractable. The steel structure and the base rubber for the stability and the absorption of vibration, make the centrifugal Firex a professional appliance. 3 Inserting the fruits washed still whole in the vacuum cooking machine “High-P”. It’s the new born at Firex that, thanks to its patented multipurpose mixer, can cut the whole fruit, mix it and mix all ingredients. High-P makes jam only with ingredients such fruit and sugar: with the vacuum cooking, in halved cooking times, maintaining color, fragrance and taste of fresh fruit. In 15 minutes you can realize up to 20 kg of jam. 4 With the pasteurizing machine Fixpan, the product into jars lasts longer. After packing proceed to pasteurization in water of jam jars with Fixpan. In four moves your product is ready for sale! Vacuum cooking is also fast and maintains maximum nutritional value of foods .The cooking technique under vacuum allows to transform the foods at lower temperatures than with the open lid open. For example, fruit boil already at 80 ° C avoiding so the usual oxidation of the product. In this way, the colors and the organoleptic qualities of foods are kept intact and the end result is great and quick. In fact the last born in Firex, High-P is a cooker capable of using the vacuum in static or dynamic form and so to produce 20 kg of jam in less than 15 minutes or 50 kg of meat sauce in 35 minutes , considerably reducing the processing times and keeping unchanged the organoleptic properties of foods. Here with tools Firex you can get high quality food, genuine, shortening the supply chain and making the 100% products of our territory.
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PACKAGING LABELLING
WEIGHING
BOSCH AUF DER IBA 2015 NEUES PACK 301 LS SYSTEM BEDIENT NACHFRAGE NACH HOCHKANT STEHENDEN BISKUITS IN SCHLAUCHBEUTELN Für flexibles Verpacken und hohe Produktqualität • Innovativer, voll-servo Produkttransfer für eine schonende Handhabung • Gute Zugänglichkeit, einfache Reinigung und Wartung • Geeignet für unterschiedlichste Produktformen und Slug-Längen
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ünchen - Bosch Packaging Technology präsentiert auf der IBA 2015 erstmals die Pack 301 LS (Length Slug)-Lösung zum effizienten und flexiblen Verpacken hochkant stehender Biskuits und Cracker. Diese ergänzt die horizontalen Schlauchbeutelmaschinen der Pack Series, welche Einstiegsmodelle bis hin zu vollautomatischen Technologien umfasst. Die Maschine unterstützt Hersteller dabei, die steigende Nachfrage nach horizontal verpackten Biskuits zu bedienen und gleichzeitig eine erstklassige Produktqualität zu gewährleisten. Die Verpackungslösung für den mittleren Leistungsbereich besteht aus einem Smart Measuring Loader, einem Smart Slug Feeder und der horizontalen Schlauchbeutelmaschine Pack 301 LS. Sämtliche Komponenten wurden nach einem einheitlichen Konzept entwickelt, um
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eine hohe Zuverlässigkeit und Robustheit sicherzustellen. Dies betrifft sowohl die innovativen Funktionen, die eine schonende Produkthandhabung ermöglichen, aber auch die schnellen und einfachen Formatwechsel. „Das kontinuierliche Wachstum und die zunehmende Produktvielfalt auf dem globalen Biskuit-Markt werden begleitet von einer steigenden Nachfrage nach in Schlauchbeuteln verpackten, hochkant stehenden Biskuits - sowohl in kleinen Portionspackungen als auch in großen Familienpackungen. Diese Trends machen eine hohe Flexibilität im Hinblick auf die Produktanzahl pro Packung unerlässlich“, so Andreas Schildknecht, Global Product Manager für den Bereich horizontale
Verpackung bei Bosch Packaging Technology. „Wir haben das Pack 301 LS System mit dem Ziel entwickelt, das Bosch-Portfolio an Biskuit-Verpackungsmaschinen zu erweitern und Herstellern einen Wettbewerbsvorteil in diesem Marktsegment zu ermöglichen. Bosch bietet unbegrenzte Möglichkeiten, wenn es darum geht, durch Kombination bewährter Standardmodule anpassbare und skalierbare Komplettlösungen zu schaffen.“ Innovative Funktionen für zuverlässige Produkthandhabung Das Pack 301 LS System mit dem Smart Measuring Loader zur Portionierung der hochkant stehenden Produkte wurde speziell für die kon-
PACKAGING LABELLING
trollierte Handhabung empfindlicher und zerbrechlicher Biskuits entwickelt - sogar bei höheren Geschwindigkeiten. Die Übergabepunkte im Verpackungsprozess vom Slug Loader in die Querstabkette, von der Querstabkette in die Zuführkette und schließlich in den Folienschlauch stellen das größte Risiko für Produktbeschädigungen dar. Die Voll-Servo-Ausführung des Smart Measuring Loaders ermöglicht ein kontrolliertes Einlegen der portionierten Biskuits in die Querstabkette. Die Smart Transfer Unit verfügt über eine Vorbeschleunigung und stellt so eine optimale Synchronisation mit der Zuführkette sicher. Dies verhindert hohe Krafteinwirkungen auf das Produkt während dem Transport von der Querstabkette zur Zuführung der Schlauchbeutelmaschine und stellt eine kontrollierte Handhabung sicher. Um die Biskuits während der Zuführung in den Folienschlauch in hochkant stehender Position zu halten, werden sie durch Gegenhalter unterstützt. Die Stelle, an der die Gegenhalter auftauchen, kann vom Bediener leicht mittels Einstellrad eingestellt werden. Zwischen der Formeinheit und der Quersiegelstation wird der Slug schonend durch Seitenbänder oder -ketten in Richtung Quersiegelstation transportiert. Je nach Produkteigenschaften können die Bediener die Seitenbänder durch Seitenketten ersetzen und umgekehrt. Sämtliche dieser innovativen Funktionen sorgen dafür, dass die Produkte
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während des gesamten Verpackungsprozesses stets unter Kontrolle sind. Zusätzlich sorgt die schmale Bauweise des Schneidkopfes für eine verbesserte Siegelqualität und luftdichte Nähte. Total Productive Maintenance Die auf Bedienerfreundlichkeit und gemäß dem Prinzip der „Total Productive Maintenance“ ausgelegte Biskuit-Verpackungslösung bietet eine rundum einfache Zugänglichkeit für einen reibungslosen Betrieb, eine schnelle und einfache Reinigung sowie minimalen Wartungsaufwand. Die Querstabkette verfügt über einen federbetätigten Kettenspanner mit Anzeige, damit Bediener auf einen Blick überprüfen können, ob die Kettenspannung optimal eingestellt ist oder gegebenenfalls nachjustiert werden muss. Die mit dem Produkt in Berührung kommenden Maschinenteile sind aus Edelstahl gefertigt und entsprechen damit den aktuellen Hygienestandards. Durch die offene Bauweise fallen Krümel und sonstige Produktreste auf den Boden und lassen sich von dort mühelos entfernen. Alle diese Merkmale erhöhen die Bedienerfreundlichkeit und Verfügbarkeit der Maschine. Ein ganzheitlicher Ansatz für maximale Gesamtanlageneffektivität Die Pack 301 LS ist zudem auf die Minimierung von Stillstandzeiten und eine stabile Leistung auch bei hohen
Produktionsgeschwindigkeiten ausgelegt. Die komplette Zuführ- und Verpackungslösung wird über eine zentrale Bedienoberfläche gesteuert, die schnelle Formatwechsel ermöglicht und zur Steigerung der Gesamtanlageneffektivität beiträgt. Darüber hinaus erkennt die Option „Kein Produkt - kein Zyklus“ das Fehlen von Produkten und stoppt bei Bedarf das Zuführband und die Maschine, um die Produktion leerer Packungen zu vermeiden. Optimierte Schnittstellen erlauben die Konfiguration des integrierten Systems mit allen erforderlichen vorgeschalteten Anlagen wie zum Beispiel Vibrationsrinnen - so entsteht eine Komplettlösung aus einer Hand. Flexibilität für Produktformen und Linienanordnungen Das für aktuelle und zukünftige Marktanforderungen entwickelte Pack 301 LS System verpackt sowohl rechteckige, quadratische und runde Produkte als auch Sandwich-Biskuits. Je nach Bedarf des Herstellers ist der Einsatz der Maschine mit bis zu zehn Vibrationsrinnen möglich. Das modulare Design bildet die Grundlage für skalierbare Lösungen und bietet gestalterischen Freiraum: Hersteller können problemlos ihre Produktionskapazitäten ausbauen oder den Automatisierungsgrad erhöhen, um von Einstiegslösungen auf Systeme mit manueller Beschickung oder auf vollständig automatisierte Lösungen aufzurüsten. www.boschpackaging.com 65
PACKAGING LABELLING
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Give each cheese its due
FP027 is the tecno Pack wrapping machine used by Qualità Leone. Multi axis and horizontal, it has been developed to the modified atmosphere packaging of cheese
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avarian Emmenthal, Swiss Emmenthal, Maasdam, Fontal, Gouda, Pecorino, Ricotta salata, Rosa Camuna, Monte Veronese, Asiago. From foreign to Italian cheese, as well as the typical area of Villafranca and Monti Lessini: these are just a few of the over 120 portioned cheese which FP027 fl ow pack is able to pack. FP027 is one of the four machines specifi c for the dairy sector, proposed by Tecno Pack. It is suitable to pack cheese in bulk, which are transferred directly on the fi lm, avoiding the problems of conveyer transport, thanks to the bottommounted reel. Conversely, FP200 EVO has top-mounted reel and so it is suitable for cheese portions packaged in tray; FP025EVO and FP025EVOBB complete the range. Cheese portioning, loading, collection of packs, palletizing: the horizontal packaging machines are placed at the center of these passages and, therefore, they have been designed in order to be combined with robotic systems, such as automatic product feeding, with the purpose of minimizing human work. FP027 at work FP027 is manufactured in Schio, near Vicenza, in the Tecno Pack plant. The company was founded in 1985 when two friends began to “restore”, as they used to say, old used packaging machines. It did not take much time for the fi rst packaging machines to be produced and for extensive experience in fl ow pack systems to be gained. An FP027 machine had been installed at Qualità Leone, an historical com-
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pany in Villafranca di Verona, which took its fi rst steps in the small and medium- scale distribution in 1966. This family- run company is specializing not only in packaging mediumhard cheesed, but also in producing their own cheeses, such as Rigatel del Castel and Roverella. Tecno Pack and Qualità Leone have met at Cibus Tec 2011, almost by chance. And they have immediately decided to work together. In FP027, cheese in different shapes, all perfectly aligned on the machine’s loading conveyer, is fi rst detected by a barrier photocell, which, by sending signals to the front camera and working in synergy, allows to understand which, among them, are in phase and which, very rarely, are
not. In this case, the machine either stops, or triggers an alarm, or misses a package. Thanks to seven different motors, this “cut and paste” and control system also manages the sealing precision, depending on the used materials: from fi lm to paper-fi lm, packages intended to different market segments can be achieved. The keyword is modularity: instead of a single large
PACKAGING LABELLING
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FP027 wraPPIng MachIne: Plus • flow-pack sealing to ensure protection from external damages • Longer shelf-life • Versatility: packaging for every format • Up to 100 packaging/minute • Use of any film and modified atmosphere
loading conveyor, it is possible to insert two, four, six tapes coupled with an automatic cutting line, so as to be able to introduce many pieces of cheese in the machine and speed up the process. It is a technology which can meet all traders’ needs in terms of small quantities and of many formats worked. This allows understanding how FP027 is able to meet the demands of large and medium enterprises which, on the contrary, need less formats and large quantities. Tecno Pack has built FP027 with primary emphasis on the machine’s ability to seal all different types of films: from simpler films to paper-film, which, having a transparent window in the middle, gives a sense of craftsmanship to the package. A very common mistake in the packaging process is, however, the use of a single film for many radial sections of the pieces of cheese: the risk in this case is to find an excess of film above the pack, an unaesthetic and dangerous situation, since a wrong sealing results in the gases leak and, consequently, in shelf-life reduction. FP027 can handle this problem thanks to its double reel holder, so that, if necessary, it moves quickly from one to another.
Multi-function and versatile A part from being multi-functional, the machine can also pack fresh products, not portioned, which, in the first ten days of their life, are prone to a predictable physiological loss. With the help of the right gas mixture, the FP027 flow pack sealing, and cold chain handling, the decline has decreased by about 70%. One of the first cheeses to experience this innovation was Rigatel del Castel, made with milk from two stables in Valeggio sul Mincio, a few kilometers from Villafranca. Versatile is synonymous with multifaceted: the quick switch - from one type of cheese to another, from cubes to the whole cheese, working up to 100 pieces per minute - is definitely the added value of this machine, a feature which makes it easy to use in all countries. Cheese, the gas mixtures concentrations, films: all these elements - although different from those currently used in Italy - work fine on FP027. The challenge Tecno Pack wants to accept is the frontier of foreign countries. Switzerland and France, to name two European markets, will be assisted by specialized service centers and technical experts, to give the same level of service continuity with foreign compa-
nies, as if they were close to the Italian Tecno Pack plant. Increase of the shelf-life FP027 ensures optimum sealing thus contributing to increase the product shelf-life, which depends on: the initial microbial loads of cheese, type of film, sanitizing operations and the correct gas mixtures and temperatures used in modified atmosphere (MAP). Taking into account these variables, in the numerous tests carried out by Leone, thanks to FP027, the shelf-life of some cheeses increased from 90 to 120 days. A concrete example of this result is the ripening of Pecorino sardo by Qualità Leone. Approximately 7,000 whole cheeses are aged in Leone house; the trick to ensure the product to be perfect even months later, was its packaging in flow pack with FP027: the 2.5 kg whole cheeses, after three months, appear as just packaged. The advantage lies in being able to discover FP027, little by little: thanks to proper tests, the potentials of the machine are almost endless. Tecno Pack packaging experiences in different sectors have allowed the company to build a rich know-how, resulting into customer made solutions.
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PACKAGING LABELLING
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Celebration at inauguration of new Company building Major investment in Theegarten-Pactec’s company history
theegarten-Pactec, one of the world’s leading manufacturers of packaging technologies for confectionery, today inaugurated a new manufacturing/assembly complex and office building at the company’s long-standing headquarters in Dresden. the total investment of € 30 million represents the largest-ever investment in the history of the packaging machinery manufacturer
“F
or Theegarten-Pactec, the new building is the foundation needed to continue building high-tech machines for our customers and secure long-term growth,” explains Markus Rustler, President & CEO of Theegarten-Pactec. “The new building has also resulted in the creation of around 50 new jobs. We are delighted that the first construction phase is now complete,
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thus setting another milestone in the company’s history, which goes back over 80 years.” The company’s positive performance in recent years meant that the existing buildings had grown too small. The new assembly buildings are designed to create better assembly conditions for complex lines and in particular to facilitate startup operations in Dresden itself so that seamless project workflows are
guaranteed for Theegarten-Pactec and its customers. The TheegartenPactec site will increase in size as a result, extending to a total area of 50,000 m2. The entire project will be implemented in three construction phases and will also involve the phased demolition of existing buildings. During the first construction phase, the office building and the first part of the assembly/manufacturing building were
PACKAGING LABELLING
constructed. This phase is now complete. This is being followed by the demolition of the old building and the construction of the second half of the manufacturing and assembly facilities. Both should be complete by mid-2017. The new construction consists of an office building with production and warehouse areas, staff amenities and technology facilities as well as a car park with 170 parking spaces. The offices provide space for various usages such as research and development, design, customer service and sales. An employee canteen with a terrace is also located in the interior courtyard. Mechanical production and varnishing is accommodated in the manufacturing building. A number of productionrelated offices with a gallery are situated adjacent to the manufacturing building. An assembly building and a warehouse are also under construction. The demolition of existing buildings and the construction of the new facilities are taking place on the site without interrupting operations. A total of 5,500 m2 of office space has been built with a high-spec building envelope, which is to be certified in accordance with the KfW Development Bank’s energy efficiency standard. The office building is a steel concrete construction in a cast-in-place concrete structure with beam-less flat slab ceilings. The facade is a curtain wall consisting of various materials such as fibre cement panels, metal panels and expanded metal. The offices have a ventilation and air-conditioning system. The assembly and manufacturing buildings, which are fitted with cranes and hoisting equipment throughout, will cover a total area of 15,500 m2. They are equipped with radiant ceiling panels for district heating and a ventilation system is also installed. The new buildings provide space for 400 workstations. The location in the Reick district of Dresden is an urban, mature setting with public transport links and easy access to the A17.
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With 400 employees, TheegartenPactec is a major employer in the Dresden region. “Thanks to careful planning, this mammoth project has so far not impacted on our daily operations, the design and manufacture of packaging systems,” says Rustler. “The three pillars of the construction project – time, cost and quality – are in line with expectations due to outstanding planning by our partner Vollack and the execution of these plans by the individual trades.” With a team of 300 employees, including 150 architects and engineers, Vollack is a specialist in the methodical development, planning and implementation as well as revitalisation of sustainable and ener
gy-efficient offices, industrial buildings and health sector buildings. Theegarten-Pactec worked on its first joint project with Vollack in Saxony in 2006: the renovation of the eastern hall (Osthalle) in the building (assembly and warehouse building) in a project valued at approx. € 300,000. Even then it could be seen that the building would need to be completely renovated as some of Theegarten’s building stock in Dresden dates from the 1950s and 1960s. In 2010, the two partners developed the initial concrete ideas for converting or renovating Theegarten-Pactec’s old buildings. In October 2010, development of the site with the old buildings began. Land was subsequently purchased at the old site, opening up new prospects for the future. The building application was submitted in April 2013. The demolition work commenced in November 2013.
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PACKAGING LABELLING
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SHRINK PACKAGING SOLUTION
D
IAMOND X HSC - Continuous SERVO SIDE SEALER The IFP Diamond X wrapper is a particularly versatile machine designed to wrap individual products with or without tray using shrinkable or non shrinkable film. Its cantilivered frame and its great accessibility make the maintenance and cleaning operation very quick and easy. This model can suit your specific requirements and is available in both stainless steel and painted version. The size range and the continuous rotary side sealing system permit the wrapping of either short or very long items such as profiles or unstable products. Equipped with its standard motorised infeed conveyor it as the possibility to collate multiple packages either in line or side by side. Speeds of 99 per minute are possible with the further possibilities of auto collating and loading. The option to have this range configured right to left or left to right gives the opportunity of one operator supervising the operation of two machines at the same time. The touch screen permits the storage of up to 99 different programs offering motorised auto size change between different wrapping requirements. Practical and easy to understand controls minimise the time from installation to profitable production.
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TECHNICAL FEATURES › Touch screen HMI with 99 product programs. › Schneider PLC. › Powder painted tubular steel construction (except stainless steel models). › Film end alarm. › Selvage break alarm. › Selvage full alarm. › Motorised film unwind. › Motorized height adjustment of film forming unit. › Continuous motion heated sealing bar with interchangeable sealing profile. › Regulation of sealing jaw height. › Sealing bar 600 or 800 mm wide. › Variable speed sealing jaw. › Variable opening sealing jaw.
› Horizontal and vertical product photocells prior to sealing jaw. › Needle perforator.
Motorised infeed belt. › Instruction manual › Declaration of conformity. › Max Product Dimension 600 mm: L ∞ H+W < 800. › Max Product Dimension 800 mm: L ∞ H+W < 950. › Max Reel Dimensions 600 mm: $ 350 L = 750. › Max Reel Dimensions 800 mm: $ 350 L = 900. › Usable materials: Polyolefin, Cryovac. - PVC - PE - PP › Installed power: 9 kW. › Air pressure: 6 bar.
PACKAGING LABELLING
› Air consumption: POF side seal: 150 Nl/min. PE side seal: 450 Nl/min. › VERSIONS: product flow from right to left or from left to right.
TUNNEL TS / TD - SHRINK TUNNEL TS and TD IFP Packaging Tunnel are two series of hot air ovens designed to shrinkseal products as they are output from flowpack, angular or other types of wrapping machines. Exclusive low turbulence hot air distribution system with heat recovery and even power distribution, giving considerable energy savings. TS and TD are maintenance-free.
DESCRIPTION: Tunnel insulation with fiber glass insulator. Teflon coated or stainless steel transport belt. Electronic adjustment of the tunnel conveyor belt speed. Electronic temperature adjustment by touchpad with digital readout. Self cooling electric and electronic components. Standard consumption is 50% of the rated power supply.
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Power supply 220/380 three phase plus ground. Machine has adjustable feet with wheels available on demand. MIG/TIG welded tube steel frame. Safety systems in compliance with current standards. Wrapping materials: Cryovac, PPT, PTE. EEC certified materials.
TECHNICAL FEATURES TUNNEL TS 40/20 - 60/20 - 70/40 100/40 - 120/40 - 100/50 120/50 › Machine dimensions: from 1.600 x 990 x h 1.510 mm to 2.610 x 1.795 x h 1.850. › Work top height: 870 ± 50 mm. › Dimensions entered tunnel: from 400 x h 200 mm to 1.200 x h 50 mm. › Output: min. 4 - max 20 mt/min. › Electric power supply: 380 volt - 50Hz - 5 poli. › Installed power: from 9 kW to 30 kW. › Machine weight: from 300 kg to 1.100 kg. › Usable films:
Cryovac - PPT - PPE. TUNNEL TD 40/20 - 60/20 - 70/40 100/40 - 120/40 - 150/40 150/70 200/50 - 250/40 - 250/60 300/40 TUNNEL TD 40/20 - 60/20 - 70/40 100/40 - 120/40 - 150/40 150/70 200/50 - 250/40 - 250/60 300/40 › Machine dimensions: from 1.980 x 990 x h 1.510 mm to 3.050 x 3.595 x h 1.750. › Work top height: 870 ± 50 mm. › Dimensions entered tunnel: from 400 x h 200 mm to 3000 x h 40 mm. › Output: min. 4 - max 20 mt/min. › Electric power supply: 380 volt - 50Hz - 5 poli. › Installed power: from 12 kW to 60 kW. › Machine weight: from 320 kg to 1.900 kg. › Usable films: Cryovac - PPT - PPE.
OPTIONAL TUNNEL TS 40/20 - 60/20 - 70/40 - 100/40 - 120/40 - 100/50 120/50 TUNNEL TD 40/20 - 60/20 - 70/40 - 100/40 - 120/40 - 150/40 150/70 - 200/50 250/40 - 250/60 - 300/40. › Cooling fan at tunnel exit. › Machine mounted on wheels. › Lateral press at tunnel exit. › Timer for automatic start, warm-up. › Automatic cool down cycle. › Stainless steel version. › Different tunnel dimensions available on request. › Silicone covered rollers. › Technical dept. available for other modifications as requested by client. › Water cooled guides inside tunnel. › Tunnels available in triple chamber version. 71
PACKAGING LABELLING
CUSTOM SOLUTIONS: PACKAGING AUTOMATIC MACHINES
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ltec srl was established by technicians with over 15 years experience in the field of automatic machines for packaging and food, chemist and mechanic industry, sharing the same passion for technology and automation, with the goal of get custom-made solutions and provide a constant service of skilled technical assistance. Analysis, planning and designing by technicians and coworkers of ALTEC, thanks to their extensive know how and an advanced technical study, are focused on the development and the production of unique and dedicated projects, as well as turnkey lines, with high technological and reliability levels, with the goal to provide the best solutions able to satisfy every requirement, even from most demanding producers. This planning concerns the production of new specifically dedicated plants and systems, with support assistance to the customer from first phases of the project development that is from feasibility studies to prototypes - to technical assistance and supply of spare parts, taking care of all those operations about checking the right operation of the plant (both in design and introduction into the production process). Altec is involved also in the recovery of old but still working plants, by the revision, upgrading and replacement of obsolete parts in order to get renewed and modern machines with favorable prices. 72
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W
O
RLD
W
ID
RELIABILITY, ACCURACY AND QUICKNESS
ASSEmBLY of AUTomATIC mAChINES foR ThIRD pARTIES - all THe know-How iT Takes To ManaGe any oRdeR and To desiGn PlanTs
BUILDINg of AUTomATIC mAChINES foR ThIRD pARTIES AND fINAL USERS desiGninG sysTeMs aCCoRdinG To ClienT’s sPeCiFiC RequiReMenTs
mAINTENANCE, REvISIoNS, SYSTEm moDIfICATIoNS - used PlanTs and MaCHineRy FoR THe Food and beVeRaGe indusTRy
ALTEC S.R.L Head office: Piazza Mazzini 3 Granarolo F.no (Ravenna) - Manufacturing office: Via Torrazza,3 Cotignola (Ravenna) uff. 0545 992256 fax. 0545 41918 - www.altec-srl.com - info@altec-srl.com
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PACKAGING LABELLING
A wide range of second-hand machines, which can be reintroduced in production processes after specific upgrading intervention, represents an important activity of ALTEC. All systems ALTEC is able to supply can be applied to existing productions lines and customizable according to customer requirements, thanks to the wide experience developed in different competence areas by the ALTEC team. ALTEC offers the following for BEVERFOOD and PACKAGING Automatic cardboard box forming and case-packing lines: systems for cardboard box forming and automatic filling of any kind of packaging, in reduced space and at high speed, with closing systems by PVC tape and hot melt glue. Filling lines and automatic dosing systems with brushless technology, for several types of products (liquid, halfliquid, pasty) and any type of packaging, with capacity up to 500 ml and 74
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over (upon request) showing high precision and speed, avoiding wasting by errors and assuring great savings. Sealing and labelling systems, like industrial print systems, application units, Print and Apply units. Transport and handling lines: conveyor belts on more levels, PVC belts, modular belts.
Robotized units which can be customized; Control panels and electric plant installed on the machine.
PACKAGING LABELLING
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leader in packaging in modified atmosphere
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great success! General System Pack was awarded at Ipack-Ima 2015, confirming the undoubted validity of horizontal flow pack packaging machines and automatic loading systems. Strong focus on long dwell welding systems has allowed GSP to emerge as a market leader in the sensitive sector of modified atmosphere packaging (MAP).
The GSP 65 BB BOX MOTION model aroused particular interest, created and designed to provide great versatility when used with food products. It extends shelf life using a hermetic envelope containing the right mixture of CO2 and nitrogen and makes the product look more appealing to the discerning end user. Ease of sanitising, accessibility and rust resistance of GSP packaging
machines and equipment further distinguish and qualify GSP Technology, even when applied to hostile environments such as production departments of frozen foods, dairy products, etc. Trusting General System Pack guarantees concrete and innovative solutions integrated with your needs, for the global packaging of your company.
Führend im Bereich Verpackung in kontrollierter atmosphäre
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in großer Erfolg! Das Publikum der Ipack-Ima 2015 zeichnete General System Pack durch eine globale Bestätigung der Wertigkeit der waagerechten flow pack Verpackungsmaschinen und automatischen Ladesysteme aus. Große Aufmerksamkeit für die Systeme mit langer Schweißdauer haben es GSP ermöglicht, sich in der heiklen Branche der Verpackung in kontrollierter Atmosphäre (M.A.P.) als Marktführer zu qualifizieren.
Besonderes Interesse hat das Modell GSP 65 BB BOX MOTION erweckt, dass konzipiert und geplant wurde, um Anforderungen nach großer Vielseitigkeit in der Lebensmittelverpackung gerecht zu werden. Eine luftdichte Tüte, die mit der richtigen CO2- und Stickstoffmischung gefüllt ist, verlängert die Haltbarkeitsdauer und präsentiert das Produkt in den Augen des immer anspruchsvolleren Endverbrauchers in der ästhetisch ansprechendsten Form. Die GSP-Technologie zeichnet sich durch Desinfizierbarkeit, Zugängli-
chkeit und Rostbeständigkeit der GSP-Verpackungsmaschinen und -anlagen aus. Dies gilt insbesondere bei Anwendungen unter schwierigen Umgebungsbedingungen wie den Produktionsabteilungen von Tiefkühl-, Molkereierzeugnissen etc. Sich an das Team von General System Pack zu wenden, ist eine Garantie für konkrete, innovative Antworten, die Ihren Anforderungen an das gesamte Packaging Ihres Betriebs gerecht werden.
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PACKAGING LABELLING
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AcmAVolpAk AdvAnced Remote AssistAnce (ARA): A must-hAve tool foR customeR’s dAily opeRAtion AcmaVolpak Advanced Remote Assistance (ARA) is a new stage in the evolution of remote assistance, a huge step forward leveraging the huge potential of the internet. With one click, one of the AcmaVolpak’s experienced technician is instantly transported into the customer’s premises being able to generate a quick diagnosis and give assistance.
H
ighly compatible with any IT security policy at final customer premises ARA has been conceived to be installed on end-customer corporate
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networks with minimal requirements and security adaptations. The only need is to have an Ethernet RJ-45 socket with Internet connectivity. Like any bank application would do on a
PC, ARA will establish a VPN secure connection between your central PC and the closed private LAN of our machines. No need to open extra ports, nor filtered IP. The system guarantees
Technology for consumer goods
AcmAVolPAK, a coesia company, is a leading business in the development and commercialization of packaging machinery and integrated packaging solutions for the fast-moving consumer goods Industry, backed by a strong technological know-how in flexible Pouch formfill-seal, Wrapping, flow Wrapping, Bottle filling, capsule filling and Tea Bagging sectors. AcmAVolPAK works constantly in partnership with its customers in co-creating and producing innovative packaging lines, in order to satisfy and even exceed their expectations.
ITAly Via cristoforo colombo, 1 40131 Bologna T (+39) 634 9111
sPAIn Pol. Ind. can Vinyalets, c/ can Vinyalets, 4, 08130 santa PerpĂŠtua de mogoda, Barcelona T (+34) 935 44 67 00
coesia companies AcmAVolPAK - AdmV - cImA - cITus KAlIX - fleXlInK - g.d. - gdm - hAPA - IPI - lAeTus - norden - r.A Jones - sAcmo - sAsIB
www.acmavolpak.com
PACKAGING LABELLING
maximum quality, reliability and security of communications: there will be no more interruptions, interferences nor failures in the transmission, since every minute spent into communication issues is a waste of valuable resources. A flexible tool right where and when you need it ARA offers the possibility to easily link a problem to the most convenient expert engineer seated at AcmaVolpak office desk, meaning substantial savings, ranging from flight tickets, international calls, or specialized training for local staff. ARA is not only a way to remotely access your PLC or devices, but also an effective tool to interact with your team members located where assistance is needed. The average time dedicated to solve
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a problem is statistically reduced by a 75% from the required time on traditional processes. Also, the potential of multimedia tools work to client’s advantage: this way, a popular device like a smart phone, a tablet or a laptop can become an useful industrial tool, giving AcmaVolpak the chance to supervise any situation in real time, and audio to talk with your maintenance staff with zero phone cost. Looking to the future without forgetting the past. ARA solution is installed on all the production machines, but it is also available as ARA kit for your old machines installed. Including the multimedia advantages as standard, the kit is customized for each machine to communicate by serial/ MPI/Ethernet, etc.
news in short
AcmaVolpak is a leading manufacturer of packaging machines in the consumer goods market, with a large international share. Designs and manufactures automatic packaging machine for the following sectors: Confectionery and Chocolate, Bakery, Food and Dairy, Beverage, Tea and Coffee, Pet Food, Personal Care, Home Care, Chemical e Pharma. AcmaVolpak headquarters is located in Bologna (Italy) and Barcelona (Spain). AcmaVolpak is part of COESIA, a group of innovationbased industrial solutions companies operating globally with direct organization locally distributed and headquartered in Bologna, Italy.
in short
FINE FooD pRoDUcER GRoWS WITH SUpERlock
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he switch from plastic bottles and doy-packs to the SuperLock® pot from RPC Superfos has enabled Spanish food producer Casa Ametller to expand its range of cold and hot soups and give them a more premium image. A family-owned company established in 2001, Casa Ametller produces a range of high quality fine food products and also has 74 retail stores, mainly in the Catalonian region near Barcelona. The company’s soup range was only recently launched in Spain, Switzerland and Germany but with the advent of the SuperLock® pot this has now expanded into 11 different flavours. The previous packs were produced in-house and while they worked well, they did not deliver the high class solution that Casa Ametller wanted to offer, as Albert Massaneda, team member of new development, explains:
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“In line with an overall growth and expansion strategy, we wanted to obtain more customer attention and obviously sell more soups. Through the SuperLock® pot with in-mould labelling we can clearly communicate the high quality of our soups. We appreciate the rigid plastic solution as well as the increased shelf life that our soups get with this pot.” As a soup producer, Casa Ametller values the fact that the SuperLock® pot is suitable for hot filling and autoclaving in the process line, while for end-users, it delivers a premium customer experi-
ence. Albert Massaneda highlights how easy it is to open and re-close the pot thanks to the click-on screw-off lid, and he also points out the membrane, which can be effortlessly peeled off. “Working with RPC Superfos has been a pleasure,” he concludes. “We have received competent service in a proper way and all the support that we needed. It takes some time to implement a packaging project from start to launch; however, looking at the great result, I would not have done it any other way.
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Danish FooD Tech Group at agroProdMash 2015
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anish Food Tech Group is the shortcut to 39 Danish companies that are world-class suppliers to the international food industry. They cover products and services such as process- and packaging equipment, operation materials, food safety, consultancy services, software and automation solutions. At AgroProdMash 2015, five of these suppliers are presenting their newest products and services at the Pavilion of Denmark in pavilion 2, hall 3, stand 23C42.
The following companies from Danish Food Tech Group are represented at AgroProdMash 2015: • Novadan ApS • ALECTIA A/S • Vikan A/S • A/S Dybvad Stålindustri • ScanBelt A/S
ALECTIA A/S is currently working on cattle, poultry and pig slaughterhouses in the Russian market. They experience a growing demand for food-safety and production facilities equipped for the future.
News from scaNBelt a/s aNd alectia a/s ScanBelt A/S has developed a new conveyor belt to the food industry. The belt is designed with an opening that causes less damage on the food as well as eases the cleaning process and thereby improves the hygiene.
New conveyor belt from scanBelt is the most hygienic on the market At AgroProdMash 2015, ScanBelt is launching a new conveyor belt for the transportation of food. The new belt is designed with an opening that ensures easy cleaning and less damage on the food.
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In order to meet the food industry’s demands of efficiency improvements and high hygiene standards, ScanBelt has developed a new conveyor belt in cooperation with process equipment manufacturers and hygiene specialists. “Significant development in hygiene requirements and food safety over the past ten years has influenced demands from the Russian market. It has to be easy and straightforward for food producers to diminish the bacteria on food. Therefore, this conveyor belt is designed with a more open design than any other on the market. This secures an easier cleaning process, which results in better hygiene,” Carl Erik Taxbro, Vice President of Sales and Export in ScanBelt explains. “The opening of the new belt ensures less damage to the food, because it is customized according to our customers’ products. This means that the food manufacturers benefit from a more effective production, as the extraction is higher and thereby improves the final product and profit,” Carl Erik Taxbro continues. Tailor-made fittings Fitted openings and a general open design secures that the conveyor belt can be used in different productions. “For the manufacturers, this means that the belt can be applied to existing production lines, with tailor-made solutions in proportion to size and various accessories, which enables the belt to perform various tasks,“ Carl Erik Taxbro explains.
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alectia: russian food manufacturers want food-safety and future-proof facilities Food Manufacturers in Russia want world-class food-safety standards. ALECTIA, a Danish consulting company, is currently working on cattle, poultry and pig slaughterhouses in the Russian Market. Besides food-safety, ALECTIA experience that their Russian customers have a focus on achieving high productivity and production facilities designed for the future. “Food manufacturers in Russia want to be able to comply with European and world-class standards. This means that they need to secure an overall planning approach for a new factory. The optimal investment is a combination of building design, production equipment and utility installations such as refrigeration and process ventilation. Our task is to secure the client’s investment, so that both production and food-safety is optimal,” Olav Vind Larsen, Vice President, Food Industry in ALECTIA, says. ALECTIA advise their Russian customers during the design and implementation process. Here, one challenge is a complicated buying process. “There is a need for a more transparent buying process. If you do not describe exactly what you want, you end up with equipment that might not be the most optimal for your production. This is why a proper design process is important. The investor shall be able to compare between different supplier proposals so that negotiations can be made at the best possible basis. This is a key
element of a successful tender process”, Olav Vind Larsen says. Follow entire process ALECTIA follows the entire process from design to implementation and evaluation to make sure that everything complies with the overall design med process plan. One Russian demand is futureproof processes. “We always look at future development options with our customers. We know from experience that it is important that we deliver a long term solution, which can be expanded to meet requirements in five to ten years when production needs to increase,” Olav Vind Larsen explains.This is the case in all the projects ALECTIA is working on right now. Current projects include Greenfield projects and upgrading existing factories. “In one of your projects, we are supporting the client in securing that the equipment delivered from the supplier, fulfill the requirements of a modern food factory. An ALECTIA team conducted an audit of the existing factory and made a prioritized list of necessary design changes which should be carried out by the supplier. The production audit is an efficient tool in the performance improvement of the project, but it is even better to design the factory optimally from the start. The cost of delay or poor operational performance is much higher than the cost of the right design of buildings and production equipment”, Olav Vind Larsen says. ALECTIA will be exhibiting at Agroprodmash on Oktober 5-9 2015. Meet them at the Pavilion of Denmark at pavilion 2, Hall 3, stand 23C48.
A complete range of refrigerating units working with NATURAL GASES for small, medium and big cold rooms
Zanotti Spa | M.L.King, 30 | Pegognaga - MN | T +39 0376 5551 | F +39 0376 536554 | info@zanotti.com | www.zanotti.com
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ZANOTTI: GReen solutions foR food RefRiGeRation
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anotti Spa has designed and manufactured systems for food refrigeration for over 50 years. A leader in the field, we base our professionalism on the constant search for technological innovations to apply to our products. As for green solutions for food refrigeration, for many years Zanotti has offered units for small- and medium-capacity cells that operate on gas with a very low environmental impact such as Propane R290 or Propylene R1270. Lately, the range of natural gases products has expanded to become the most comprehensive range available on the market. Condensing and CO2 monobloc (R744) units for industry use are the latest in the field of ready-to-use appliances. They are optimal solutions for quick and safe installation in me-
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dium- and large-capacity cells. The latest regulations in terms of eco-sustainability and energy savings are encouraging energy-efficient products. The new condensing units designed by Zanotti have less refrigerant charge due to new technologies related to the mini-channel, low noise and increased accessibility to components during maintenance. For the new R407F condensing units, Zanotti has recently obtained certification in accordance with the program developed by ASERCOM in compliance with the Ecodesign directive, which, with respect to condensing units, will come into force on 7/1/2016. The Ecodesign directive imposes the minimum requirements of efficiency, depending on the type of application and the power class of the units and also requires complete doc-
umentation on its performance data according to the established parameters. Only a few companies have had their units certified. Zanotti is among the very few which offer unit that operates with R407F gas, a new gas with reduced environmental impact for use in the refrigeration field. Zanotti offers a very broad range of products for applications ranging from small, medium to large capacities. For supermarkets and large logistics centers, it offers CO2 multicompressor systems in both subcritical and transcritical cycles, providing therefore a totally green product. The new generation of industrial systems with green solutions provides high performance by using screw compressors with speed control and a variable compression ratio for high efficiency.
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Your everYdaY work is tough enough
Understanding the market’s needs is the most important part of creating the perfect product.
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he first step to achieve this is to recognize the threats and demands of the industry. Food processing workplace is a very specific one - constant necessity of quality control, contact with sharp and dangerous tools, food parts and liquids is the everyday struggle of the people working in food processing environment. And yet, the last but not least component - time. Every producer strives to combine these elements in order to achieve the high quality product manufactured in the shortest period of time possible. Everyone who struggles with this challenges sooner or later realizes that the final score depends on every component of the process - it is highly important to use only the tools which were created especially for this kind of jobs. That’s what OHAUS company takes for its first priority - creating the tools that will help their customers become the leaders in their class. When asked about the company’s main foundations in creating new products, Zbigniew Pobocha, General Manager, says:“For more than 100 years OHAUS is trying to make people’s job easier. The first question that we ask ourselves while creating a new product is, who is going to use them. Then we gather information about those people line of work. Creating the scale for Food Processing Industry is one of the most difficult tasks. We have to think about every possible situation that can threaten our scales’ operability. But in the end it’s really satisfying to create something that will make Customers work faster and easier - their everyday job is tough enough and they should not have to worry about damaging
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their scale simply by spilling the liquid on it. I trust that after all the years we have finally succeeded - our Customers are highly satisfied with our new Valor 2000 and 4000 scales, created especially for food processing jobs.” OHAUS latest proposal for food industry jobs are Valor 2000 and 4000 Compact Bench Scales, certified and highly resistant. Looking at their features it is clearly visible that they are the perfect tool for the food processing. The designers of the scales have considered the need of Valor’s 2000 and 4000 resistance to the sharp objects, commonly used in the food processing activities - the scales are equipped with polycarbonate knife proof keypad. It prevents damage from knifes, repealing stains, moisture, corrosive fluids and food contaminants. The scales’ Flow Thru Design protects the scales from fluids and condensation that may form inside the scale from constant temperature changes
in typical food processing environments. The Valor 2000 and 4000 scales are NSF Certified and have OIML/EC Type Approval. All those combined features make the Valor Compact Scales safe, fast and highly durable. Designed especially to endure in the harsh food processing jobs, they are certainly the right tool for the toughest jobs. www.ohaus.com OHAUS manufactures an extensive line of high-precision electronic and mechanical balances and scales that meet the demands of virtually any weighing need. The company is a global leader in the laboratory, industrial, and education channels as well as a host of specialty markets, including the food preparation, pharmacy and jewelry industries. OHAUS products are precise, reliable and affordable, and are backed by industry-leading customer support.
Conveyor belts for the food processing industry Costacurta conveyor belts are used in food processing as well as in many other industrial processes. Thanks to the specific experience gained over more than 60 years, Costacurta can assist the client in the selection of the most suitable type of belt for the specific application. Costacurta conveyor belts are suitable for applications with temperatures ranging from -150째C to +1150째C.
tcb@costacurta.it www.costacurta.it
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Flat tubular Heaters boost eFFiciency for fryer Technology By Roly Juliano Watlow
An example of a flat tubular heater – the FIREBAR from Watlow
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rom fryers to griddles to ovens, heat is an important component in most foodservice applications. When it comes to the heat source for frying, not all heating elements are created equal. Electric fryer heaters can be segmented into two broad categories - round tubular heaters, and flat tubular heaters. When first introduced, fryer heaters were round tubular. But engineers found that a flat tubular design offered many benefits - the most important being that the shape lifts the oil into the cook zone
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far better than round heaters. An innovation was born. Flat Surface Geometry Because of its design and geometry, flat tubular heaters will heat viscous fluids from ambient temperature faster than round tubular elements with the same wattage and at a lower sheath temperature. The benefit of this shape is the enhanced flow of liquid past the surface of the heating element. The round tubular has a much more erratic flow pattern (see graphic). Note the currents swirl around and trap
heat next to the sheath. This is due to the tubular’s round shape, which causes a wider and less efficient flow of liquid around the heater surface. The flow pattern around the flat tubular heater is streamlined; the flat surface has less restriction on the liquid as it moves up and past the heater sides. This efficient and faster flow pattern permits the liquid to move heat away from the sheath very quickly, resulting in the flat tubular heater’s lower operating sheath temperature (see graphic).
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Find the thermal solution to your application, contact Watlow today. European Technical Sales Offices
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+39 (0) 2 458-8841 italyinfo@watlow.com
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faster than the round heater. The end result – the flat tubular gets the heated liquid into the work zone faster than when using a round tubular. The flat tubular heater has about a 50 percent greater surface area than a round tubular. This surface area design improvement is the key to lowering watt density for the same length heater or reducing the heater size while maintaining the same watt density.
Flat tubular heaters are ideal for fryer applications because their shape lifts the oil into the work zone better than round heaters.
Greater Buoyancy Force This natural convection phenomenon partially depends on the ratio of a buoyancy force to the viscous force of the fluid being heated. The buoyancy force or the flow of liquid up and across the heater surface is mainly determined by the length of the heater sides. The side of a flat tubular heater is typically 1 in. (25 mm), compared to the 0.43 in. (10.9 mm) or less dimension of a round tubular element. The flat tubular heater’s smaller edge and longer side creates a buoyancy force up to ten times greater than a round tubular heater depending on the material being heated.
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Faster Heat Up Flat surface technology provides faster heat up and recovery times than round tubular heaters. Their unique shape minimizes coking and oil degradation, and enhances the flow of the oil past the element’s surface, helping to pull heat away from the heater sheath. Compacted magnesium oxide (MgO) insulation transfers heat away from resistance wire to sheath material and media more efficiently, shortening heat-up time. In addition, the heater lasts longer because it runs at a significantly lower sheath temperature than an equal watt density round tubular. This also prolongs the life of the oil which shortens and reduces costs from frequent changing.
Smaller Dimension Normal to Flow This feature refers to the width dimension of the heater that the liquid flows around. Typically, a narrower dimension will give a smoother and faster liquid flow. For example, the round tubular’s wide dimension, nearly a half-inch, inhibits the flow of liquid. It causes currents which disrupt the flow and the flow rate is somewhat slower.
If coking is a problem, it is an indication that the sheath temperature is too hot and is burning the oil. A flat tubular heater will provide a lower sheath temperature than a round tubular element, without reducing wattage or watt density. Coking is also reduced by the wiping action that occurs as the heated liquid flows past the heaters surface. The result is less liquid degradation and longer liquid life.
The flat tubular heater, on the other hand, has a much thinner dimension 0.235 in. (5.97 mm), which reduces the drag forces on the liquid flowing past the heater. This allows the liquid to move past the flat heater
Watlow’s flat tubular heater, called FIREBAR®, has long been a standard in the foodservice industry. An independent study that adhered to the American Society for Testing and Materials (ASTM) standards, called
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“Prototype Element Performance Test,” revealed that the FIREBAR flat heating element was the first to consistently return the oil to the 171°C (340°F) reload temperature. FIREBAR also maintained the highest average cook zone temperature of the heating elements tested, recorded the fastest pre-heat time and offered one of the lowest pre-heat energy consumption levels ever tested. During the performance comparison test of the FIREBAR heater versus an equivalent kW round tubular heater, per ASTMs test method F1361-7, the FIREBAR heater’s fast recovery allowed cooking of six heavy loads of french fries versus five heavy loads of an equivalent tubular or a 20 percent capacity improvement (see below). Reduced Watt Density Flat tubular heaters can be operated at a higher watt density than
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a round tubular heating element without increasing the sheath temperature. Flat tubular heaters also allow more wattage into the application at the same watt density with a shorter heating element. Both types of heaters can have the same wattage, but the flat tubular will operate at a lower sheath temperature than the round tubular. In tests conducted to demonstrate this phenomenon, both heater types had a watt density of 30 and were immersed in a light liquid shortening. The flat tubular element heated the oil faster from ambient temperature than the round tubular. At 149°C (300°F), the flat tubular element heated the oil to temperature in 11 minutes where as the round tubular took 18 minutes. Plus, the flat tubular heater’s average sheath temperature was 10°C (50°F) lower than the round tubular.
Customizable, Easy to Install FIREBAR can be wired 3-phase, making installation easier and cheaper while reducing the size of the heating assembly. FIREBAR heating elements can be formed into virtually any shape for an immersion application. This flat tubular heater can be configured with a variety of wattage and voltage ratings, terminations, sheath materials and mounting options to satisfy the most demanding foodservice applications. The FIREBAR is typically constructed with epoxy or silicone seals to combat moisture contamination from environmental kitchen conditions.
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Remote monitoRing EnsurEs PRocess Reliability
Intelligent monitoring minimizes system downtime and saves costs Oerlikon (SIX: OERL) is a leading global technology Group, focusing on providing market-leading technologies and services for surface solutions, manmade fibers manufacturing, drive systems and vacuum pumps and components in growth markets. These cutting-edge technologies benefit customers by improving their product performance, productivity, efficient use of energy and resources, and also by contributing to a more sustainable environment. A Swiss company with over 100 years of tradition, Oerlikon has a global footprint of over 15 500 employees at more than 200 locations in 36 countries and sales of CHF 3.2 billion in 2014. The company invested CHF 121 million in R&D in 2014 and has over 1 300 specialists developing innovative and customer-oriented products and services. Oerlikon Leybold Vacuum offers a broad range of advanced vacuum solutions for use in manufacturing and analytical processes, as well as for research purposes. The Segment’s core capabilities centre on the development of applicationand customer-specific systems for the creation of vacuums and extraction of processing gases. Fields of application are coating
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lanning, predictability and process safety are concepts that are integral partsof an effective production environment. To achieve these objectives, a systematic approach is needed. Since 2013, Oerlikon Leybold Vacuum, a manufacturer of vacuum components and systems, uses a monitoring solution in order to support its customer to achieve these objectives. Oerlikon Leybold Vacuum
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Measuring Data © Oerlikon Leybold Vacuum will participate at the ACHEMA in Frankfurt, 15.-19. June and at the THERMPROCESS / METEC in Dusseldorf, 16.-20. June. The modern vacuum solutions of the world’s leading manufacturer are used in a wide array of technological applications. In rough industrial processes such as steel degassing and also in other industrial high-tech methods such as the production of displays, vacuum pumps and systems are a core component of the manufacturing process and therefore require intelligent maintenance strategies. Based on the monitoring solution, Oerlikon Leybold provides its customers with customized service level agreements (SLA) and guarantees the availability of service experts and warrants fast response times. The condition-based, predictive maintenance strategy offers a maximum plant availability and mini-
mizes unplanned costly production downtimes. In the field of heat treatment processes, vibration monitoring systems for dry compressed pumps offer enormous potential. Increased wear on the pump is detected as well as influencing process conditions, such as deposit formation or particle entry. Maintenance measures can be initiated when the state of the pump actually requires intervention. Run times are maximized and maintenance staff can be deployed more efficiently. With regard to failure costs, preventive maintenance provides a high return on investment (ROI) and additionally supports a continuous improvement process for the entire maintenance management as well as for production. In most cases, companies may not even need any additional installation of an expensive sensors. “In a first step, we use the data that our pumps produce
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anyway” explains Thomas Knecht, Senior Manager Global Field & Remote Service, at Oerlikon Leybold Vacuum. “However, an additional sensor can be used to increase the predictability in more complex tasks.” The conditionbased maintenance conducts maintenance measures only when triggered by actual wear. The monitoring solution enables not only the display of trend curves, critical states, and the storage of historical data, but also the calculation of cumulated consumption values. Necessary maintenance work can be displayed on a maintenance plan panel, offering a related maintenance manual while showing the required tools and necessary spare parts. “In the future, monitoring will be further integrated into our service processes,” says Knecht. In the simplest case, a service technician gets the information of a service request directly to his Smartphone. In the next step, a service order is automatically created in SAP and mobilizes a technician or triggers the supply of spare parts on the basis of the stored monitoring data. “Our customers want one thing: system avail-
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Vacuum Steel Degassing © Oerlikon Leybold Vacuum ability! The monitoring solution helps us to help our customers very fast on the basis of the analysis of the monitored data,” says Knecht. The service organization will continue to enhance performance in this area and further invest in the training of service technicians to use this system. Therefore, the monitoring tool increases customer plant availability with a ready-made service solution whilst optimizing the service which Oerlikon Leybold can offer customers. “Here the entire service
organization grows - the strategic direction for these measures were already set by the transferring services to the Dresden competence center and also internationally we strengthen our proximity to the customer. The expansion of our customer service locally, as well as the possibilities offered by remote services are crucial points for further success, “says Dr. Martin Füllenbach, CEO Oerlikon Leybold Vacuum. www.oerlikon.com
Remote Monitoring Maintenance © Oerlikon Leybold Vacuum
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Outstanding flexibility and nO crOss-cOntaminatiOn
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lfa Laval Unique Mixproof Valves provide maximum flexibility in hygienic flow processing by making it possible to handle two different fluids at the same time, with no risk of cross-contamination. Using two independent plugs and seals means a single mixproof valve can often replace two or more valves of other types. Alfa Laval supplies several different designs of mixproof valves, all with leakage detection, that help boost reliability and safety levels. They enable you to design versatile setups that are both cost-effective and easy to maintain, as well as providing you with important new processing opportunities. Tailored to your requirements The Alfa Laval Unique Mixproof Valves give you a modular solution that is easily tailored to your specific requirements. This also means you only pay for the exact features and capabilities you really need. Here’s an example: As part of the range, we offer the Alfa Laval Unique Mixproof Large Particle Valve with features ideal for handling fluids with high viscosity or large particles such as lotions, soups and yoghurts. This valve is specially designed with large openings handling particles up to 45 mm in diameter to minimize pressure loss and securing product integrity by eliminating the risk of product damage or blockage. The Alfa Laval Unique Mixproof Valves provide: • Low cost of ownership and no risk of cross-contamination • Efficiency gains by greater flexibility
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• Reliable operation and easy validation of plant performance • Substantial water-, chemical- and heating savings during Cleaningin-Place About Alfa Laval Alfa Laval is a leading global provider of specialized products and engineering solutions based on its key technologies of heat transfer, separation and fluid handling. The company’s equipment, systems and services are dedicated to assisting customers in optimizing the performance of their processes. The solutions help them to heat, cool, separate and transport products in industries that produce food and beverages, chemicals and petrochemicals, pharmaceu-
ticals, starch, sugar and ethanol. Alfa Laval’s products are also used in power plants, aboard ships, oil and gas exploration, in the mechanical engineering industry, in the mining industry and for wastewater treatment, as well as for comfort climate and refrigeration applications. Alfa Laval’s worldwide organization works closely with customers in nearly 100 countries to help them stay ahead in the global arena. Alfa Laval is listed on Nasdaq OMX, and, in 2014, posted annual sales of about SEK 35.1 billion (approx. 3.85 billion Euros). The company has about 18 000 employees. www.alfalaval.com
BX: LOW PRESSURE REVERSE FLAME STEAM BOILER The BX low pressure reverse flame steam boiler, with steam drum technology, provides the production process with saturated steam with the right degree of humidity which, in contact with the product, maintains the fragrance and browning features. The perfect relation between water and steam content and exchange surface ensures maximum reliability and high performance.
icicaldaie.com
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YOUR EXPERIEncE. OUR TEchnOLOgY. AMAzIng RESULTS.
ENERGY COGENERATION - ENERGY SAFETY
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HigH tecHnology Heat for over 50 years ICI CALDAIE 50 YEARS OF HISTORY
ICI CALDAIE is a company with over 50 years of history and experience in energy management and heat production.
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t was established in 1958 in the province of Verona as a manufacturing company for the production of steel boilers with a high content of water for industrial processes. This is a sector in which it currently holds a worldwide leadership position by providing medium
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and high power generators for the production of high efficiency energy in the residential and industrial sectors. Experience gained over the years in the industry, has allowed the company to transfer the know-how in the design and manufacture of industri-
al steam boilers to that of boilers for residential and commercial markets, with particular specialization in the construction of centralized systems. Armed with this rare competence, ICI CALDAIE decided to focus on the international market, undertaking the process that led to the attainment
ENERGY COGENERATION - ENERGY SAFETY
of the international certification ISO 9001/94 and ISO 9002 in 2003 and established itself as a leading company in the international arena. The concept of “high-technology heat� that has always guided the company, has now started to materialize with the management of heat generation systems and a new philosophy that puts customer satisfaction at the centre of the company. In this regard, ICI CALDAIE combines the supply of high quality products and innovation with the best service, accompanying the Client in the choice of the most suitable system for the maintenance, management and control of the system, guaranteeing the best performance and highest energy savings during use. It is a time of great innovation for ICI CALDAIE which has enriched its product range by introducing satellite modules able to make the user autonomous and at the same time allow significant savings in terms of efficiency compared to traditional boilers.
Market entry of new products and services is combined with another challenge, the design and development of hardware and software for intelligent system management. In 2009, etermÂŽ was created, an electronic management system for maximum efficiency and responsible use of energy in heat generating systems, including integrated systems. Today ICI CALDAIE is a benchmark for companies operating in the sector of steam generators for industrial processes and heating. The pioneering and innovative spirit that distinguishes it, still pushes the company to invest in the research and development of projects that aim at creating new energy systems with low environmental impact, exploring new applications, new technologies and alternative energy sources. Among the latter, great resources are being invested in heat production from hydrogen for the residential market, with technology that can enable multifamily units to be self-sufficient in terms of energy production, reduce
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emissions to zero and sell the excess energy on the network.
CORE Focusing on energy efficiency has become necessary and essential for those who work in the industry, not only in terms of the product but also in terms of the service; differentiating oneself today means having the ability to offer clients advanced technological solutions targeted to their specific needs and a professional and consultative approach. ICI CALDAIE has made energy efficiency, environmental sustainability and cost savings for users the key points of their research and development, a philosophy that has led it to become among the most valued companies in the industry. All of this is combined with a global service for the Client, with the company offering itself as a partner and consultant with services ranging from preliminary energy audits to testing and ordinary and extraordinary 95
ENERGY COGENERATION - ENERGY SAFETY
maintenance of the system, relying on the flexibility of production able to handle customization even originating from the product in response to market demands, regulatory requirement or critical installation specification. It is now present in the world with five branches in England, Spain, Russia, Romania and Kazakhstan, and seven sales offices in Belarus, Ukraine, Poland, Brazil, China and the United States. It also makes use of close collaboration with an extensive worldwide network of strategic partnerships active both locally and internationally, in order to further increase its international presence and ensure global coverage. ICI CALDAIE products for the commercial market range from high-efficiency heat generation to heat supply in individual commercial units, while industrial applications vary in scale and range from steam boilers complete with burner and electronic control to “turnkey” central heating plant, focused on solutions with high energy efficiency. The production plant of ICI CALDAIE is located in the province of Verona, at the headquarters of the company, covering more than 30,000 square meters. The equipment and machinery are the most advanced, specialized in mass production, in steel processing including that of special steel such as stainless steel with Titanium necessary for the production of condensing generators, and in the production of powerful individual generators on order. Production is specialized in processing plasma cutting, robot welding, hot forming and processing of thick steel plate, shaping corrugated combustion chambers, all with the assistance of control systems such as welding X-rays, penetrating liquids and ultrasound. These skills are combined with specialization in associated production capacity: laser or plasma cutting,
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punching, robot bending and laser welding in high volume. The boilers manufactured are completely designed in-house by highly skilled engineers with the help of CAD stations and thermofluid dynamic algorithms, which are then validated in the Research and Development Laboratory where it is also possible to inspect high-power boilers.
ENERGY EFFICIENCY Energy efficiency, environmental Sustainability and Cost Savings are the key points of the new era of technologies which ICI Caldaie S.p.A. aims to use to expand its core business. Making the Central Heating Plant of its clients more efficient and providing a higher yield in terms of productivity and cost savings related to reduced consumption of fuels used in production processes is the focus of ICI Caldaie, maintained with a strong will and success. Through technical and economic verification of the plant operation and management costs incurred by its clients and through the preparation of a Global Analysis of Energy efficiency, ICI CALDAIE is able to identify potential areas needing quick intervention and solutions that can be offered to meet the objectives identified. In a historic moment like the present, ICI Caldaie wants to bet on the future economy of the country starting with the manufacturing companies, by offering them a service of overall Energy Efficiency Management.
QUALITY Strong competitiveness in the international market, the elimination of customs barriers and demand that is increasingly oriented to high quality standards, have led ICI CALDAIE to develop a new culture of quality, based on the belief that meeting the needs of the client and respect for
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stringent quality standards are prerequisites for the progress of companies. In 1993, ICIM (Institute of Industrial Certification for Mechanics) certified the Quality Management System of ICI CALDAIE according to the Italian, European and international standard, UNI EN 29002 (IS0 9002); in June 2002, BVQI (Bureau Veritas Quality Insurance) awarded ISO 9001/94 to ICI CALDAIE and in April 2004, the ISO 9001/00 Vision was awarded. All ICI CALDAIE models carry the CE mark according to the related standards. The high pressure boilers are built in accordance with the Pressure Equipment Directive (Directive for gas appliances and pressure vessels). The company also has multiple national certifications for export purposes to many countries that require very restrictive hydraulic and mechanical tests such as ASME “American Society for Mechanical Engineers” certificates. The certifications awarded acknowledge the efforts made by ICI CALDAIE and inform the market that the methods adopted comply with international regulations to ensure the best quality standards. In this context, the development of all new products in compliance with increasingly stringent European regulations for fuel consumption and emissions, is entrusted to a Research and Development laboratory equipped with modern tools to verify the reliability and performance of boilers. Each product is designed by the Engineering department and equipped with modern networked CAD stations. The preparation of semi-finished products is done with laser cutters and CNC machines. The perfect welding of the elements is ensured by modern robots and each boiler is subjected to severe testing which certifies its reliability.
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Energy efficiency that helps the food industry. The supply chains of the food industry are very energy-intensive and require large amounts of steam, hot water, and cold water. Cogeneration is the best solution for supplying the demand for electricity and heat. AB is able to provide turnkey solutions, competitive in performance, modular in power output and with a customized after-sales service. A single interlocutor for you to benefit from the full potential of cogeneration.
AB. The leAding gloBAl group speciAlizing in cogenerATion.
www.gruppoab.com
ENERGY COGENERATION - ENERGY SAFETY
BIOGAS
AB and GrAnArolo, ItalIan leaders work In synergy In the name of energy effIcIency
Continuing to grow by developing internationally while staying true to the principals of high quality and “Italian spirit”, through a “green” policy linked to energy efficiency: these are the common denominators of the two companies, AB and Granarolo. Given the high electricity and thermal energy consumption levels required by its production processes and with a view to cutting back on its use of fossil energy sources, with economic saving and an improved environmental condition in terms of greenhouse gases as a result, Granarolo S.p.A. recently installed as many as two AB cogeneration plants at its production sites in Pasturago di Vernate (Milan) and Gioia del Colle (Bari).
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ndustrial agrifood companies are huge thermal energy and electricity “consumers” within their production chain, which has an enormous impact on both their energy bill and the environment. Cogeneration is therefore the ideal solution to address the needs of these companies. Granarolo S.p.A., the largest Italian-owned industrial agricultural operator in 98
Italy, which is growing both in Italy and at an international level, focuses immensely not only on the quality and excellence of its own products, but also on energy efficiency and protection of the environment. That is why it chose AB, an international leader in its own sector, to engineer and construct two cogeneration plants at the production sites in Pasturago di
Vernate, in the Province of Milan, and Gioia del Colle, in the Province of Bari. The electricity produced by the two plants will be fully used by the production sites, as will the thermal energy, achieving a considerable financial saving and significantly cutting greenhouse gas emissions. These two plants are expected to cut CO2 emissions by 5,800 tonnes/year.
ENERGY COGENERATION - ENERGY SAFETY
AB plants Pasturago di Vernate The activity of the Pasturago di Vernate plant (Milan) is aimed at producing and packing fresh milk, cream, yoghurt, desserts and UHT milk. The plant, an ECOMAX® 33 HE, is powered by natural gas and is a modular container solution with a total rated power of 3,354 kWe at full load and total thermal input power of 7,674 kW. The new plant will produce electricity which, net of consumptions by the auxiliary equipment, will be fully used by the production site of the company, while the thermal energy produced by the exhaust gas and engine cooling system will be used for the company’s technological purposes in the form of 11 barg steam and hot water at 90°C respectively. An exchanger with fumes pipes will be installed on the fumes circuit to produce steam, which is to be used by the company for its own production purposes. The total recoverable thermal energy is 2,808 kWt. The unit is expected to be operative for around 7,000 hours/year. AB plants Gioia del Colle The activity of the Gioa del Colle plant (Bari) is aimed at treating and packing fresh pasteurised milk and UHT milk of the “Perla” and “Granarolo” brands. The plant, un ECOMAX® 10 NGS, is
powered by natural gas and is a modular container solution of a total rated power of 1,063 kWe at full load and total thermal input power of 2,673 kW. The new plant will produce electricity which, net of the consumptions of the auxiliary equipment, will be used to meet the energy demands of the factory; the thermal energy produced by the exhaust gas and engine cooling system will instead be used for the company’s technological purposes in the form of 13.5 barg steam and hot water at 90°C respectively. A heat exchanger with fumes pipes will be installed on the fumes circuit to pro-
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duce steam, which is to be used by the company for its own production purposes. The total recoverable thermal energy is 1,148 kWt. The unit is expected to be operative for around 6,799 hours/year. Who are AB Founded in Orzinuovi in 1981 by Angelo Baronchelli, AB (www.gruppoab. com) operates in the sectors of cogeneration and the use of energy from renewable sources. AB is now the global point of reference for cogeneration, thanks to its outdoor 100 to 10,000 kWe modular solutions. More than
Cogenerator CharaCteristiCs NCV natural gas
kWh/Nm3
9.5
Consumption of natural gas
Nm3/h
808
Input power
kW
7,674
Mechanical power output
kWe
3,431
Electric power output
kWe
3,354
Recoverable thermal power (hot water)
kWt
1,707
Recoverable thermal power (exhaust gases cooled at 180 °C)
kWt
1,101
Electrical efficiency
%
43.6
Thermal efficiency
%
36.6
Total efficiency
%
80.2
99
ENERGY COGENERATION - ENERGY SAFETY
900 plants have been installed to date, for a total electrical power rating of over 1,300 MW. The production capacity has quadrupled in recent years and there are now over 500 employees. AB is now present with direct affiliates in Poland, Serbia and Croatia, as well as in Spain, Romania, the Czech Republic, Austria, Brazil, The Netherlands, France, Germany, the UK, Canada, the USA and Israel, and it has recently opened in Russia and Turkey, too.
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Who are GrAnArolo The Granarolo Group, one of the main players in the Italian agrifood sector, comprises two different, synergistic worlds: a consortium of milk producers - Granlatte - which operates in the agricultural sector and collects the raw material - and a joint stock company - Granarolo S.p.A. - which sells the finished product and has 12 production sites located throughout Italy, 2 in France and 1 in Chile. The Granarolo Group is therefore the most important Italian milk production chain, in which producers grouped together as a cooperative have direct shares. It brings together around 1,000 dairy farmers, a raw material collection organisaton in the barn with 70 instruments and 1,200 vehicles for milk distribution, which handle 750 thousand tonnes/year and serve more than 60 thousand points of sale every day, where 11 million Italian families buy Granarolo products. The Granarolo Group had approximately 2,100 employees at 31 December 2014. 77.48% of the Group is controlled by the Granlatte Consortium, 19.78% by Intesa Sanpaolo and the remaining 2.74% by Cooperlat. The Company declared a provisional turnover of more than one billion Euros in 2014. 100
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Cogenerator CharaCteristiCs NCV natural gas
kWh/Nm3
9.5
Consumption of natural gas
Nm3/h
281
Input power
kW
2,673
Mechanical power output
kWe
1,095
Electric power output
kWe
1,063
Recoverable thermal power (hot water + exhaust gases cooled at 210 °C)
kWt
1,148
Electrical efficiency
%
39.8
Thermal efficiency
%
42.9
Total efficiency
%
82.7
ENERGY COGENERATION - ENERGY SAFETY
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More than 7,000 Sidel eCo lamps worldwide
The Project Manager at the Kirin Distillery says: “Kirin selected Sidel’s ECO lamps to be fitted to its existing PET water line in its continuous search for greater sustainability and cost effectiveness. The lamps have generated substantial energy savings and have also brought the benefits of improved process stability and optimised production output.”
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here is a growing need within the beverage industry to balance economic performance with environmental concerns and reducing greenhouse gas emissions is an integral part of the process. With the heating lamps used to produce preforms account-
ing for 90-95% of the electricity used by a blow moulder, Sidel ECO lamps have been developed based on a seemingly simple concept that addresses these concerns. Since their launch in 2008, Sidel’s ECO lamps have been meeting customers’ requirements providing an effective
solution which is easy to install. Available as a modular upgrade of beverage production lines on both the Sidel SBO Series 1 and Series 2 blowers, ECO lamps generally result in energy savings of around 15%. In some cases, installation requires no modification to either the exist101
ENERGY COGENERATION - ENERGY SAFETY
ing oven or the blowing process. As well as reducing energy consumption, Sidel’s ECO lamps are robust and have a life expectancy of 5,000 hours. Moriyasu Uchibori, lead Customer Service Manager of Sidel, Japan, explains: “With electricity costs still rising globally and the growing drive
to reduce CO2 emissions, producers around the world are looking to optimise productivity and minimise the total cost of ownership on all their lines. In a typical line, preform heating lamps are clearly an area with potential for greater energy efficiency. Sidel’s ECO lamps represent one way in which both energy and money can be saved.”
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Line Improvement is one part of the Sidel Services™ portfolio, which also includes Training, Maintenance, Spare Parts & Logistics, Line Conversions & Moulds, and Packaging. Further details are available by visiting sidel.com/services or by emailing services@sidel.com
About Kirin Distillery JApAn The Kirin Distillery was founded at the height of the Japanese whisky industry by a multi-national corporate collaboration in 1973. The cooperative consisted of Seagrams of Canada, Chivas Brothers of Scotland, Four Roses Distillery of America and Japan’s Kirin Brewery Company. It came under the sole ownership of Kirin in 2002.
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Food Processing Machinery
EASY Freeze
EASY Freeze SPYRO
Complete solutions for Fruit & Vegetable Processing
Deaeration & Fruit Processing Solutions
The Art of Freezing & Processing
PRESERVING INDUSTRY VEGETABLE
MEAT
You don't need to be the biggest to do things better; You onlY need the will to do it. And to know how.
V
ision, mission and philosophy of excellence In a country with food manufacturing potentials, food manufacturing has to be set as one of the pillars of technological and economical progress. PIGO set a goal to become an initiating force in technological and consequently economical progress in food processing industry, a leader in country and in the world in manufacturing of food processing machines from its program. Today, PIGO has established itself as a world-class leader in the design and manufacture of high technology freezing equipment and freeze dryers, as well as fruit and vegetable processing equipment, with an extensive experience in both freezing and fruit and vegetables processing. PIGO machines are the result of many years of experience, research and development. PIGO can proudly say that its machines achieve excellent operating characteristics and energy efficiency, while being user friendly, thus guaranteeing many advantages and privileges to the company’s buyers.
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Main products PIGO has specialized in building fluidised bed freezers, EASY Freeze, the most suitable for IQF freezing variety of fruits, vegetables and numerous sea, meat and cheese products, redefining IQF technology with adaptable air flow. Our EASY Freeze technology is providing perfect shape of IQF product and no clumps - full controlled fluidisation method keeps the product constantly suspended above the belt in a cushion of air. The result is the immediate crust freezing and efficient core freezing of individual pieces, regardless of type, variety or condition of product. Freezing efficiency is maximized for each unique product, whether the product is heavy, light, soft, sticky or fragile, thanks to variable speed control of all fans and belts, allowing on-the-fly optimization of air flow conditions. Interior video monitoring allows for real-time supervising of operating conditions, allowing the complete control and adjustments of the entire process from outside, without necessity to enter into the freezer. EASY Freeze is considered as
the freezer with the most superior sanitation, giving the possibility to freeze different products one after the other without risk of cross – contamination. EASY Freeze is energy saving and trouble free solution for all your freezing needs. Within the freezing equipment product line, PIGO also manufactures the innovative EASY Freeze SPYRO, the latest generation of spiral freezers giving utmost advantages to the users in terms of energy efficiency, hygienic conditions and advanced technological characteristics, such as: › Belts gear motors are positioned outside the insulated cabin (no lubrication inside the freezer) avoiding any risks of contaminations due to some oil leakages; › The unit doesn’t have any mezzanine floor and or intermediary platform, to avoid any dirtiness accumulation (presence of any mezzanine floor or intermediary platform are making more difficult the cleaning operations) – the absolutely highest hygienic standards; › Freezer design is made according to max. thermal load and max. surface
PRESERVING INDUSTRY VEGETABLE
›
›
› ›
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occupied on the belt by the different products foreseen; Low maintenance cost and low spare parts cost due to utilisation of high quality commercial components; Low pressure fans to higher air speed. In order to obtain a quick freezing process EASY Freeze SPYRO is designed for high speed circulation (4 -10 m/sec) of cold air in contact with the product, on the whole length of the spiral conveyor; Very low weight loss, which is two times less than with vertical air flow Hitting the incoming product with the coldest air; the product is therefore immediately “crusted” and snow formation diminished.
PIGO freezers are built in modular sizes and all components are made entirely of stainless steel, capable to provide perfectly frozen product even for delicate products like cooked rice, raspberries, etc. PIGO also designs, fabricates and assembles sophisticated pilot and production freeze dryers, EASY Freeze DRYER - LYOPHILIZER, product line which includes a broad range of standard and custom units. The freeze drying - dehydration technology allows to save delicate aromas while drying the frozen product under vacuum, producing premium quality product. The machine is made entirely in stainless steel (chamber, doors, hinges, shelf modules, trays etc) with shelf modules and vapour condenser contained inside the chamber.
Viewing ports are provided in the doors, allowing observation of both the vapour condenser and product trays during the drying cycle.Each unit is equipped with complete refrigeration plant of corresponding size, including also refrigeration condensing unit which is purpose-built with capacity control to allow economical use of refrigerant. Besides EASY Freeze, EASY Freeze SPYRO, and EASY Freeze DRYER – LYOPHILIZER, one of the company’s main machines is automatic Pitting machine PG103 having at least 50-100% higher capacity than any other pitting machine
on the market. Experience of all PIGO’s clients confirms work with 0,00% of remained stones when adequate quality and preparation of the fruit (clean, calibrated product with adequate ripeness) is provided. To get a better idea of what PIGO does, please visit the website www.pigo.it or just send an e-mail to info@pigo.it, they will be very glad to send their detailed offer, and also a DVD with plenty of videos with its machines in the work. Short video clips of PIGO machines in operation are available on www.youtube.com, look for PIGOsrl.
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PRESERVING INDUSTRY VEGETABLE
O.M.I.P., fruit processing has been Its PassIOn sInce 1971
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he company O.M.I.P. SRL, established since 1971, specialized in manufacturing machines for fruit processing, has placed on the world market the latest advanced innovations in the sector of pitters for peaches, plums, apricots and avocados. After decades of research and development, its pitters have achieved results which
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go beyond imagination. In fact, the goals obtained in all companies, both Italian ones and foreigners, leave no room for doubts on the efficiency of the same, higher yields on the final product with much less space for its installation. With the above yields, more and more companies are replacing torque lines plants with Omip lines.
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PRESERVING INDUSTRY VEGETABLE
The Avocado Pitting Machine Mod. KAV2 is the newborn in Omip’s family With two cutting lines pre-cuts the Avocado separating it into two halves and allows its pitting*. The machine is suitable to pit fruit even if not perfectly graded. All parts in touch with fruit are for alimentary and hygienic purposes and the structure is completely in stainless steel. Avocados are unloaded into the Feeder and, from it, placed on conveyor belts to the Cutting Station that, thanks to special series of three circular blades, divides the fruits. Then they are downloaded on a special chute for further processings. Production rate: 200 fruits per minute. Size fruit: from 30 to 80 mm. *pitting depends on the fruit variety and its ripeness
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320 peaches per minute of any level of ripeness and any variety (cling and freestone) as well, its cut is more smooth and incisive at the same time. Production capacity: 3 Tons per hour; Feeder Yield 100%; Automatic Peach Aligner yield 90/100% depending on fruit; Minimal maintenance.
The K8/2013 pitter machine Manufactured totally in stainless steel in order to satisfy, more and more, the safety alimentary rules. The replacing of almost mechanic parts with an innovated and advanced electronic components (management and monitoring) makes the machine, absolutely, more simple and economic one in maintenance in its specific sector. Thanks to its new more efficient cutting group, the machine pits
The Apricots Stoning Machines KA3 and KA6 pit apricots in two halves along the suture line and are suitable to pit fruit even if not perfectly graded. The Cutting Station is made up by a particular circular blade that divides the fruit in two halves leaving the stone intact and loose one to separate from the pulp. It happens thanks to the oscillating mechanism which is able to compensate the different dimensions of the stone itself. All parts in touch with fruit are for alimentary and hygienic purposes and the structure is completely in stainless steel. Production rate: from 550 to 1100 fruits per minute.
Omip Company manufactures: Peach, plum, apricot and avocado Stoning Machines; Peach and apricot RollerOperated Stone Remover; Peeler; Dicer; Slicer; Brusher; Turn-Overs; Elevators and more...visit Omip web site: www.omip.net
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PRESERVING INDUSTRY VEGETABLE
MEAT
New fruit slicers by M.f.t.
M
orrone Food Tech, specialists in fruit and vegetable processing, have implemented their range of fruit slicers with a new version of their apple wedger-chunker and slicer. M.F.T. is an Italian designer and manufacturer of fruit and vegetable processing equipment whose experience and know-how dates back to 1946. Besides being among the leaders in fruit peeling and cutting, in the last 15 years 108
the staff of M.F.T. have widened their fields of expertise by gaining a large number of new customers across the whole fruit and vegetable processing industry, and throughout the world. The result of this is a wide production range that includes complete lines for fruit and vegetable processing such as for fresh-cut fruit, fruit and vegetable preserves, jams and marmalades, candied fruit, dried fruit, canning lines for fruit and vegetables (tomatoes, peaches, pears, etc,), fruit juices, purees,
frozen fruit, citrus essential oil extraction, limoncello. Amongst the latest innovations, special attention is deserved by the new versions of completely automatic apple wedger-chunker and apple ring slicer. The new MW apple wedger and chunker is in fact a compact machine that allows coring apples and cutting them into either segments (wedge slices) or chunks (also called cubes). The horizontal cut unit may be disabled, thus allowing to switch from
PRESERVING INDUSTRY VEGETABLE
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wedge slices to chunks in a matter of seconds. Moreover the blades may be very easily replaced, thus allowing to quickly change the coring size, the number of segments and the dimension of the chunks, according to new production requirements. The changeover is really a matter of few minutes! The machine is extremely compact and it includes the tank, the elevator and the orienting system for complete automatic feeding and operation. The production capacity of the MW ranges from 300 to 900 kg/h, according to number of lanes. Another worthwhile piece of equipment is the MW-R apple ring slicer. This machine, which is designed for coring and slicing apples into rings, is particularly suitable for the fruit drying industry requiring very thin ring slices for production of apple chips. Features of this model again include: complete automatic feeding and operation, compactness (feeding tank, elevator and automatic orienting system), quick changeover of cutting unit for rapidly switching slice thickness and last but not least the capacities ranging from 400 to 1200 kg/h. 109
AUTOMATIONCOMPONENTS
iNduSTrial ElECTrONiCS
Powerful tastes
Electric cylinders from SEW-EURODRIVE for chocolate production systems. Shaken in the mold - the uniform structure of the chocolate mass leads to high product quality without air pockets.
C
urrent market trend asks for increasingly specialized technological solutions, tailored to different industrial sector. Just the Knowledge and control of all the components of an automation system can grant optimal results in terms of performance, dependability, energy efficiency and flexibility. As a consequence, the offer focuses not only on single components but on complete solutions. These are the premises of SEW-EURODRIVE to approach all motion solutions in every sector of the market. Bรถhnke & Luckau machines are used in several countries all over 110
the world - from Germany, Austria, Switzerland and Eastern Europe to the Middle East and Asia. Their good reputation is based on a high level of demand for their products among customers. The company from Wernigerode in Germany specializes in molding lines that are used to manufacture specialties - chocolate creations in all shapes and sizes - a food and indulgence that is good for the health and makes us happy. Chocolate comes in many forms: slabs and bars, pralines and figures - even entire XXL blocks of chocolate for large-scale industrial consumers. XXL is also the designation used
for the high-capacity block line from Bรถhnke & Luckau in Wernigerode. It is perfect for filling chocolate in large molds of up to 5000 g, where chocolate is mixed, tempered, dosed, vented and cooled. Alternatively, the machine can also be used to process jelly, toffee or fondant. The machine works with various mold sizes and has a long cooling time so that no tension or cracks form in the large blocks. The molds circulate in the machine and can also be exchanged. Depending on size, the XXL machine can fill 15 to 22 molds a minute, enabling the production of up to 2500 kg an hour.
SEW-EURODRIVE–Driving the world
L’energia che costa meno è quella che non si consuma.
L'energia sta diventando sempre più preziosa nonché sempre più costosa. È utile sapere che la tecnica innovativa degli azionamenti di SEW-EURODRIVE consente di risparmiare fino al 50% sui costi dell'energia. Ne beneficiano così sia il bilancio di esercizio, sia l'ambiente: meno consumo di energia significa meno emissioni. Fatevi illustrare da SEW-EURODRIVE il potenziale risparmio per la vostra azienda fornibile da singoli motoriduttori o da sistemi completi. Per una maggiore efficienza. Per una maggiore produttività. Per il vostro successo.
www.sew-eurodrive.it
AUTOMATIONCOMPONENTS
iNduSTrial ElECTrONiCS
Via a lever, the electric cylinder operates a shaft with a piston that presses the chocolate mass out of the casting head.
Cast chocolate “Our block molding line has a modular design,” explains Ronny Krebs, Head of Purchasing at Böhnke & Luckau. “The central function in the casting machine is to fill the mold with the raw chocolate mixture.” The molds are first pre-heated so that they are at the same temperature as the chocolate. This is necessary to ensure the choco-
late can be de-molded properly and has a nice shiny surface. The mass is then added via a heated funnel with agitator. A shaker then distributes the liquid chocolate evenly in the mold. The shaking ensures the chocolate mass has a uniform structure and prevents any air being trapped. A PLC controls all of the processes in the machine. Operation is via a touchpanel.
Production machines with complex and automated motion sequences require intelligent and reliable drives.
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The Movitrac LT frequency inverter drives the shaker motors
AUTOMATIONCOMPONENTS
Complex construction The chocolate is cast using a distributor plate with milled out cavities. Using a lever, an electric cylinder from SEWEURODRIVE operates a shaft attached to a piston holder - the piston neck. Measured build-up of force “Because of the space requirements of our machine, we value the compact size of the SEW electric cylinder and the high forces it can generate,” says the head of construction. He continElectric cylinder The CMS series electric cylinders are equipped with permanent magnet rotors. These integrated servomotors are particularly accurate and powerful. Combined with drive electronics - in this application, the Movidrive frequency inverter from SEW-EURODRIVE - they create costeffective solutions that ensure high levels of process reliability in plant operations.
iNduSTrial ElECTrONiCS
ues, “The motion curve generated by the cylinder means that the chocolate is evenly distributed and uniformly dressed.” “This is a huge advantage over a pneumatic or hydraulic drive,” adds Volker Schulz. He is in charge of the SEW-EURODRIVE technical office in Magdeburg, and has been supporting Böhnke & Luckau for over 20 years. SEW-EURODRIVE not only meets the customer’s verified requirements profile, but also carries out development work for customized solutions. Refined twist The final step of the manufacturing process is the de-molding station. The entire machine is fitted with a double loosening station, mold turning station and two tapping stations. To make it easier to de-mold the chocolate, the mold is “twisted” using a pneumatic cylinder. This involves twisting the opposite sides of the mold toward each other. Before the molds return to the
PACKAGING LABELLING
Bittersweet happiness Chocolate makes you happy. The reasons for this include substances in the cocoa that have a stimulating and moodenhancing effect on our bodies. The high proportion of cocoa in dark chocolate contains substances that lower the blood pressure, protect the heart, promote healing and lower the risk of stomach ulcers. The cocoa - not the sugar - even helps to prevent cavities. Chocolate is a food that is primarily made from cocoa, sugar and some milk. Its name comes from an Aztec drink that they called ‘bitter water’. This was a mixture of water, cocoa, vanilla and cayenne pepper. start of the machine, they also pass through an automatic empty mold check, sorting station and mold magazine. The automatic knockout station transfers the chocolate blocks out of the machine on a conveyor belt. They can then be transported directly to a packaging machine. wEIGhING
brandPack: Packaging design agency moves to Hamburg
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ackaging design agency brandpack has recently moved its activities to new company headquarters in Hamburg. The design metropolis in northern Germany is the perfect place for the specialists under the direction of Andreas Schabert to pool their expertise in design, brand management and the technical implementation of packaging solutions. Formed by the rlc | packaging group, brandpack became an independent company at the beginning of this year. Brandpack implements the needs of a brand at all stages of the packaging value chain. The experts take all relevant aspects into account, from brand identity to the packing process, to develop new concepts in a perfect synthesis of material, design, graphics and finishing.
Design, brand requirements, technical feasibility This is where the company benefits from its “origins” as part of the rlc group, a leading system supplier for packaging solutions. “Familiarity with the exact procedures, from the initial design idea, production and packaging to the packing process, are key components of efficient and attention-grabbing design concepts,” says Stephan Bestehorn, rlc | packaging group managing partner. “In addition, the designers at brandpack know exactly how brands work and how to leverage packaging for effective positioning.” Brandpack’s design solutions draw on the entire range of materials and integrate all of the individual packaging elements to best serve the brand and the product, whether in a tube, pot, glass bottle or folding box. As General Manager
of brandpack, Andreas Schabert brings many years of experience in packaging design for high-end brands. His previous positions include Director of Global Packaging Development at Beiersdorf AG. Working with a broad network of partners and suppliers, brandpack also offers consultation services in fields such as innovation and lean development, and the implementation of design trends.
Andreas Schabert
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iNduSTrial ElECTrONiCS
Supplying machineS for an ever increasing demand
B
rovind - GBV Impianti, located in Cortemilia (CN), Italy, is a company specialised in technology, systems and plants to the confectionery, snack and nut industry. Since over 60 years, our company has been offering customised and ever increasingly tailor made solutions to process nuts and the sorts, ranging from shelling, dry roasting (with hot air or infrared rays), oil roasting (deep frying), chopping and paste production (to be used as ingredient for ice-creams, bakery and spreadable cream, for instance), to storage, handling, dosing, sorting, blanching, coating, flavouring etc. The raw materials processed by Brovind’s equipment are mainly hazelnuts, peanuts, pistachios, almonds, cashew nuts and macadamias that will become snacks for the final consumer or semi-finished product for the confectionery industry. Brovind main customers are from namely all over the world. Our plants allow cost reduction in terms of manpower, running, cleaning operation and maintenance. Brovind’s
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aim is to keep machines and lines downtime close to zero, giving a full and prompt support and service to our customers. Our projects represent a venture of several standard units put together, but each line we deliver is absolutely unique and tailor made according to customer’s specific demands and indications, to try and recreate the “magic” of tradition along with an industrial mentality. Loyalizing the customer’s highly important and crucial to us. Our customers are in constant need of improving their production capacity and of broadening their product range, always keep-
ing an eye on the general costs.” Brovind main customers are from namely all over the world, ranging from the Far East with special emphasis on China, to South America, North America, Africa and more. We’re working alongside our customers, day after day, to put them
AUTOMATIONCOMPONENTS
in the conditions of working in the best and most efficient way. We support our customers step by step, thus enabling them to work at their best: thanks to the most advanced technologies, product integrity is preserved as much as possible, thus reducing the risk of damages and breakages, and shelf life is increased by oxidisation reduction. All the above is essential in an ever increasingly crowded, aggressive and competitive market. Besides, Brovind is always involved in the research and development of new processing lines and technologies. Recently, we have launched a new range of small-scale plants for cocoa beans processing that performs the pre-cleaning, roasting, chopping and milling, up to the refined cocoa paste/liquor, ready to be used in the confectionery and ice cream industry. All
iNduSTrial ElECTrONiCS
the above is available on plants, starting from 25kg/h on capacity, paying the upmost attention on the „value for money“ issue. Basically these plants are as flexible as required by the most exigent gourmet artisans, combined with the robustness typical of the big-capacity industrial-scale lines for much bigger capacity, which have always been a recognized Brovind hallmark. In fact our lines have an outstanding lifespan, which greatly exceeds the average, with machines still successfully working even after over 35 - 40 years of operation. Another processing equipment, increasing in volumes and
appreciated by our customers, are the seasoning lines that allow to get tasty nuts based snacks in a huge variety of flavors and aromas, matching the habits and tastes of local markets.Our seasoning lines are available in many different configurations and variants, with different capacities and automation levels and they are tailored engineered to satisfy any customers’ specific needs and exigencies.
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exhibitions meetings
conferences
EVENT PROFILE Name of Event
GULFOOD MANUFACTURING
Strapline
The biggest food and beverage processing event in the MEASA Region
Event Type
Trade Show (for trade professionals only)
Name of Organiser
Dubai World Trade Centre (DWTC)
Dates
27 – 29 October 2015
Timings
27 October 2015 : 10am - 6pm
28 October 2015 : 10am – 6pm
39.8
29 October 2015 : 10am – 5pm
42.9
Venue
Dubai World Trade Centre (DWTC)
Contact Person
Sofia Khan (Marketing Manager)
Phone
+ 971.4.3086451
Fax
+ 971.4.3188607
gfm@dwtc.com
Official Website
http://www.gulfoodmanufacturing.com/
Industry Focus/Exhibitor Profile
Food Ingredients • Packaging • Processing • Machinery • Transport and Logistics • Food Associations • Enterprise zone/Free zone • Government • Industrial Park
Visitor Profile
F&B & HORECA Professionals • Food & Beverage Manufacturers/ Processors • Importers, wholesalers, distributors, retailers • F&B Consultants & Regulators • Hotel Owners, Managers, Food Industrialists • Procurement • Quality Control & Food Hygiene • Research & Development
About GFM In 2014, Gulfood Manufacturing’s debut became Dubai World Trade Centre’s largest-ever trade show launch, opening with an impressive 26,000 Visitors from over 150 countries and 1,100 Exhibitors. As the largest dedicated food processing trade event in Middle East, Africa and South East Asia (MEASA), Gulfood Manufacturing provides a platform to source innovative machinery from world-renowned companies and drive investment in the regional food processing sector.
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The event features the latest packaging advances from leading international producers of high-tech products, and visitors can see manufacturing excellence in action at the ‘Factory of the Future’ exhibit. Gulfood Manufacturing’s three-day event includes segmented show sectors for Ingredients Middle East, ProPack Middle East, and Food Logistics Middle East. The event will also host a two-day Food and Beverage Industrial Investment Summit, which is a strategic event providing unique
opportunities to understand the wideranging benefits of doing business in MEASA. Get the most out of the event by downloading the Gulfood Manufacturing App. Visitors can get up-to-date information on exhibits and speakers, rate sessions, and smoothly navigate over 42,000 metres2 of event space with easy-to-use interactive maps. Gulfood Manufacturing 2015 is co-located with Sweets and Snacks Middle East, The Speciality Food Festival and SEAFEX.
exhibitions meetings
conferences
SweetS & SnackS Middle east continueS on road to SucceSS Koelnmesse - Global Competence in Food: Koelnmesse is an international leader in organising food fairs and events related to the processing of food and drinks. Fairs like Anuga, ISM and Anuga FoodTec are established world-leading fairs. Koelnmesse organises food fairs with different focuses and contents not only in Cologne, but also in other emerging markets around the globe, such as in Brazil, China, India, Japan, Thailand, Turkey and the United Arab Emirates. With these global activities, Koelnmesse offers its customers tailor-made events in different markets, which guarantee sustainable and international business.
More exhibition space, with an even greater international calibre
A
fter an exceptionally successful fair in November 2014, the early indicators for the upcoming Sweets & Snacks Middle East from 27 to 29 October 2015 are also extremely positive. Current registration levels indicate that both the event’s exhibition space and its international character are set to grow. It has again been possible to expand the hall capacity by around 30 per cent. The fair is already almost completely booked up. A total of
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around 300 exhibitors from 40 countries are expected to participate, including group participations from Spain and Great Britain for the first time. Sweets & Snacks Middle East has been taking place annually in Dubai since 2007 and in that time has developed into the leading trade location for sweets and snacks in the entire MENA region. The new October schedule, instead of the traditional November fair date,-as well as the updated sched-
uling within the week - from Tuesday to Thursday - are an ideal fit for the Dubai 2015 calendar of international fairs and will ensure important synergies with the Gulfood Manufacturing, Speciality Food Festival and SEAFEX trade fairs taking place at the same time. The encouraging high registration level for Sweets & Snacks Middle East 2015 is also a result of the continuous reviewing of the fair’s concept. It is based on the model of ISM, the International Sweets and Snacks Fair in Cologne.
exhibitions meetings
conferences
For over forty years, ISM has been the world’s largest and most important trade fair for the sweets and snacks industry.
visitors is expected, primarily from the Gulf region, its neighbouring states as well as from North African countries.
Sweets & Snacks Middle East has been catering specifically to the growing demand for sweets and snacks in the MENA region since 2007. Both exhibitor and visitor numbers have doubled in this period, with a similar increase in the number of countries participating, from 25 to almost 40.
In 2015, the “New Product Showcase” will provide the industry audience with an additional information platform
All signs indicate that the 2015 edition of the fair will be even more international than ever. No less than 17 national pavilions will be representing their countries at the fair. Among them are Egypt, Belgium, Brazil, Germany, Great Britain, the Netherlands, Poland, Spain and Turkey. Many individual exhibitors from Italy have also already registered. In 2014, around 7,000 trade visitors from more than 80 countries registered for the event. This year a further increase in the number of
where exhibitors’ new products will be presented in a special show. In addition, the market research institute Innova Market Insight will present a market report focusing on the region. Sweets & Snacks Middle East is organised by Koelnmesse GmbH and the Dubai World Trade Centre.
ThE NExT DATEs: ANUFOOD EUrAsiA – pOwErED by ANUgA 14 to 16 May 2015 in Istanbul
ThAiFEx – wOrlD OF FOOD AsiA 20 to 24 May 2015 in Bangkok
hAFEx - wOrlD OF FOOD NiNgxiA 10 to 12 September, 2015 in Ningxia, China China International Halal Food & Technology Expo
ANNApOOrNA - wOrlD OF FOOD iNDiA 14 to 16 September, 2015 in Mumbai, India
iNTErNATiONAl FOODTEc iNDiA 14 to16 September, 2015 in New Delhi, India International Supplier Fair for the Food & Drink Industry
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26A EDIZIONE SALONE INTERNAZIONALE MACCHINE PER ENOLOGIA E IMBOTTIGLIAMENTO
ORGANIZED BY
WORLD LEADER IN WINE TECHNOLOGY 3—6 NOVEMBRE 2015 Fiera Milano (Rho) info@simei.it / simei.it
east europe
meeting • events •
fairs
FIERE - EXHIBITIONS
russia • china middle east • asia
congressi
семинары • asia • middle east • east europe SIGEP
17-21/01/2015 RIMINI Salone Internazionale gelateria, pasticceria e panificazione artigianali. International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery.
ANUGA FOODTEC
24-27/03/2015 COLONIA Salone Internazionale delle tecnologie alimentari e delle bevande. International food and beverage technology exhibition.
MCT TECNOLOGIE
16/04/2015 BOLOGNA Mostra Convegno di una giornata sulle tecnologie per l’industria alimentare. One day exhibition and conference on the technologies for the food industry.
HISPACK
21-24/04/2015 BARCELLONA Manifestazione internazionale su macchine, impianti e tecnologia per il packaging. International packaging exhibition.
BTA
21-24/04/2015 BARCELLONA Vetrina europea dedicata al settore delle macchine e tecnologie per l’industria alimentare. European showcase dedicated to the sector of machinery and technology for the food industry.
CIBUS
09-12/05/2015 PARMA Salone Internazionale del prodotto alimentare. International food exhibition.
SNACKEX
12-14/05/2015 PARMA Salone delle Tecnologie per l’Automazione Industriale. Trade fair for manufacturers and suppliers in the industrial automation sector.
10-11/06/2015 ISTANBUL Esposizione su snack, patatine, noccioline, pistacchi, mandorle secche, savoury snacks, chips, biscotti salati, tortillas, pretzels, popcorn, crackers di riso, flips. Event about: savoury snacks, snack nuts, potato chips, corn chips, potato sticks, peanuts, pistachios, hazelnuts and almonds, baked snacks, tortillas, pretzels, popcorn, pork rinds, rice crackers, flips, savoury biscuits.
PULIRE
IBA
SPS/IPC/DRIVES/ITALIA
19-21/05/2015 VERONA Mostra internazionale delle produzioni e delle tecnologie per le attività dell’igiene ambientale. International exhibition of products and technologies for environmental hygiene.
12-17/09/2015 MONACO Salone Internazionale per l’ind. della panificazione e della pasticceria. International fair for the bakery and confectionery industry.
IPACK-IMA
23-25/09/2015 RIMINI Mostra Intenazionale di macchinari e impianti per l’industria ortofrutticola. International exhibition of machinery and equipment for the fruit and vegetable processing.
19-23/05/2015 MILANO Mostra Internazionale per l’industria del confezionamento. International exhibition for the packaging industry.
MEAT-TECH
19-23/05/2015 MILANO Fiera sulle tecnologie per il confezionamento e la lavorazione della carne. Pocessing & packaging for the meat industry.
MACFRUT
FACHPACK
29/09-01/10/2015 NORIMBERGA Salone Internazionale su Soluzioni e tecnologie per il confezionamento. Trade Fair for Packaging Solutions.
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FiereFiere - exhibition - exhibitions
Fiere - exhibitions
FIERE - EXHIBITIONS Fiere -
ANUGA
CFIA
IFFA
HOST
SIGEP
SPS/IPC/DRIVES/ITALIA
10-14/10/2015 COLONIA Salone Internazionale delle tecnologie alimentari e delle bevande. International exhibition of food and beverages. 23-27/10/2015 MILANO Salone tecnologico per la panificazione e la produzione di pasta e pizza. Show for Bakery and Fresh Pasta and Pizza Industry.
SAVE
27-28/10/2015 VERONA Mostra Convegno delle Soluzioni e Applicazioni Verticali di Automazione, Strumentazione, Sensori. International exhibition for food processing.
SIMEI
03-06/11/2015 MILANO Fiera internazionale sulla filiera vitivinicola e sulle tecnologie per l’industria dell’imbottigliamento. International exhibition for vine-growing,wine-producing and bottling industry.
BRAU BEVIALE
10-12/11/2015 NORIMBERGA Fiera su materie prime, tecnologie, logistica e processo per la produzione di birra e bevande. Fair of raw materials, technologies, logistics for production of beer and soft drinks.
10-12/03/2016 RENNES La fiera dei fornitori dell’industria alimentare. The show of food industry suppliers. 23-27/01/2016 RIMINI Salone Internazionale gelateria, pasticceria e panificazione artigianali. International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery.
FRUITLOGISTICA
3-5/02/2016 BERLINO Salone Internazionale di frutta e verdura. International fair for fruit and vegetables.
PROSWEET
31/01 - 03/02/2016 COLONIA Salone internazionale della subfornitura per l’industria dolciaria. The international supplier fair for the confectionery industry.
EUROPAIN
05-09/02/2016 PARIGI Salone Internazionale sulla tecnologia per la panificazione e la pasticceria. International Show for the Bakery and Confectionery Industry.
07-12/05/2016 FRANCOFORTE Manifestazione Internazionale sulletecnologie per l’industria della carne. International Trade. Fair for the meat processing industry. 24-26/05/2016 PARMA Salone delle Tecnologie per l’Automazione Industriale. Trade fair for manufacturers and suppliers in the industrial automation sector.
MACFRUT
Settembre 2016 CESENA Mostra Intenazionale di macchinari e impianti per l’industria ortofrutticola. International exhibition of machinery and equipment for the fruit and vegetable processing.
IBIE
8-11/10/2016 LAS VEGAS Salone Internazionale per l’industria della panificazione e della pasticceria. International Fair for the bakery and confectionery Industry.
IPA-SIAL
16-20/10/2016 PARIGI Fiera della tecnologia per l’industria alimentare e del packaging e del prodotto alimentare. International exhibition and conference on technologies for food& beverage and food products.
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com
FiereFiere - exhibition - exhibitions
Fiere - exhibitions
FIERE - EXHIBITIONS Fiere -
CIBUSTEC
25-28/10/2016 PARMA Fiera della tecnologia per l’industria alimentare e del packaging. International exhibition and conference on instrumental and process analysis and laboratory technology.
PACK EXPO
6-9/11/2016 CHICAGO Fiera internazionale delle tecnologie per l’imballaggio. International Packaging Trade Fair.
EMBALLAGE
14-17/11/2016 PARIGI Salone internazionale dell’imballaggio. Exhibition about packaging technology.
VINITECH
29/11-01/12/2016 BORDEAUX Fiera internazionale sulla filiera vitivinicola e sulle tecnologie per l’industria dell’imbottigliamento. International exhibition for vine-growing,wineproducing and bottling industry.
SIGEP - AB TECH
Gennaio 2017 RIMINI Salone Internazionale gelateria, pasticceria e panificazione artigianali. International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery.
INTERPACK
04-10/05/2017 DÜSSELDORF Fiera della tecnologia per imballaggio, confezionamento, panificazione, pasticceria. Technology fair for packaging, packing, bakery, pastry.
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com
FiereFiere - exhibition - exhibitions
Fiere - exhibitions
FIERE - ExHIBITIONS Fiere -
PROPACK - BEVTEK China
WORLD FOOD UKRAINE
15-17/07/2015 SHANGAI Mostra internazionale delle tecnologie per l’industria alimentare e per il confezionamento. International exhibition for the food industry and for packaging technologies.
27-29/10/2015 KIEV Salone Internazionale dei prodotti alimentarie delle bevande. International exhibition for food and drink products.
WORLD FOOD MOSCOW
26-29/01/2016 MOSCOW Salone Internazionale delle macchine per imballaggio. International packaging machinery exhibition.
14-17/09/2015 MOSCOW Salone Internazionale dei prodotti alimentarie delle bevande. International exhibition for food and drink products.
AGROPRODMASH 05-09/10/2015 MOSCOW Salone Intern. dei macchinari e delle attrezzature per il settore agroindustriale. International trade exhibition of machinery and equipment for agroindustrial industry.
UPAKOVKA UPAK ITALIA
MODERN BAKERY
14-17/03/2016 MOSCOW Salone internazionale delle attrezzature per la panetteria e degli ingredienti alimentari. International trade fair for bakery equipment and food ingredients.
INTERFOOD
21-23/10/2015 NOVOSIBIRSK Salone Internazionale di prodotti alimentari, di bevande e ingredienti. International exhibition for food beverages and ingredients.
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ضراعملاضراعملا FOODTECH ASIA
12-14/09/2015 RIYADH International trade exhibition about food packaging, juices and soft drinks, sweet and snacks, dairy.
SAUDI AGROFOOD 2015
11-14/10/2015 RIYADH The International Trade Show for Food Products, Ingredients and Technologies.
HQ SHOw 2015
13-15/10/2015 QATAR Global exhibition in Qatar featuring all aspects of the Hotel, Restaurant and Cafe food, supply, design and investment Industry.
PACK 2 PACK
22-24/10/2015 CAIRO Leading exhibition for packing and packaging in the Middle East and African Region.
GULFOOD mAnUFACTURInG
27-29/10/2015 DUBAI International exhibition and conference on instrumental and process analysis and laboratory technology.
AGROFOOD wEST AFRICA
1-3/12/2015 ACCRA International Trade Show on Agriculture, Food, Beverage & Packaging Technology and Food, Beverages & Hospitality.
DjAzAGRO
26-29/01/2016 ALGERS Djazagro represents for the Algerian food-processing professionals even of the Maghreb, the key-event to meet expert companies, food-processing leaders of the industry and coming from 4 corners of the world.
AGROFOOD nIGERIA
26-28/04/2016 LAGOS International Trade Show on Agriculture, Food, Beverage & Packaging Technology and Food, Beverages & Hospitality.
DUBAI DRInK TECHnOLOGY ExPO
8-10/05/2016 DUBAI Exclusive Exhibition and Conference for the Beverage Industry in the Middle East and North Africa Region.
IRAn FOOD BEv TEC
27-30/05/2016 TEHRAn International Food, Beverage & Packaging Technology Trade Fair.
EURASIA PACKAGInG
22-25/10/2015 ISTAnBUL Leading showcase in the fast growing Eurasian region, for packaging machinery, production, processing, technology, printing, design and equipment.
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AB ENERGY 97/100 Via Gabriele d’Annunzio, 16 25034 Orzinuovi Brescia - Italy ACMA VOLPAK 76/78 Via C. Colombo, 1 40131 Bologna - Italy
ERREPAN SRL 12/14 Via Terracini, 4 24047 Treviglio - Bergamo - Italy
MFT SRL 108-109 Via Madonna di Fatima, 35 84016 Pagani - Salerno - Italy
SIBREAd SRL 7-52-53 Via Astico, 17/C 36010 Carrè - Vicenza - Italy
EXPOCENTRE FAIRGROUNdS 127 14, Krasnopresnenskaya nab 123100 Moscow - Russia
NILE TRAdE FAIRS 120 19 Abd Hamid Lotfy St., off Samir Abd El Rauf st. 8th Floor, Office No802, Nasr City - Cairo - Egypt
SIdEL SPA PARMA 101-102 Via la Spezia, 241/A 43126 Parma - Italy
ALBA & TEKNOSERVICE SRL 24/26 Via delle Industrie, 26 35010 Villafranca Padovana Padova - Italy
FARHAT BAKERY EQUIPMENT LTd. CO 4-44-45 Choueifat, Facing Ghandour Factory, Richani Zone Lebanon - Asia
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FIREX SRL 2-61-62 Zi Gresal, 28 32036 Sedico - Belluno - Italy
ALTEC SOLUZIONI MECCANICHE 72/74 Piazza Mazzini, 3 48018 Granarolo Faentino Ravenna - Italy
GENERAL SYSTEM PACK SRL - GSP 3-75 Via Lago di Albano, 82 36015 Schio - Vicenza - Italy
BRABENdER® GMBH & CO. KG 21/23 Kulturstrasse, 51-55 47055 Duisburg - Germany BREVETTI GASPARIN SRL I COVER - 49 Viale I Maggio, 19 - Zona A. 36035 Marano Vicentino Vicenza - Italy BROVINd GBV IMPIANTI SRL 114-115 Via Valle Bormida, 7 12074 Cortemilia Cuneo - Italy CEPI SRL 59-60 Via G. Ansaldo, 15 Zi La Selva 47100 Forlì - Italy COSTACURTA SPA 85 Via Grazioli, 30 20161 Milano - Italy dUBAI WORLd TRAdE CENTRE - dWTC 116-117 P.O. Box 9292 Dubai - U.A.E ENOVITIS - SIMEI 121 Via S. Vittore al Teatro, 3 20123 Milano - Italy
ICI CALdAIE SPA 93/96 Via G. Pascoli, 38 37059 Frazione Campagnola di Zevio - Verona - Italy IFP PACKAGING SRL 1-70-71 Via Lago di Alleghe, 19 36015 Schio - Vicenza - Italy KLÜBER LUBRICATION ITALIA SAS 56 Via Monferrato, 57 20098 S. Giuliano Milanese Sesto Ulteriano - Milano - Italy KOELN MESSE SRL 118-119 Viale Sarca, 336/F, edificio 16 20126 Milano - Italy LINPAC PACKAGING SRL 54-55 Via Monte Pastello, 40 37057 San Giovanni Lupatoto Verona - Italy MESSE MUNCHEN 47-48 Messegelande 81823 Muenchen - Germany MESSE STUTTGART ARES FUARCILIK LTd. TI 63 Oruç Reis Mah. Barbaros Cad. Tekstilkent Sitesi A-11 Blok No:51 34235 Istanbul - Turkey
OERLIKON LEYBOLd VACUUM ITALIA SRL 90-91 Via Trasimeno, 8 20128 Milano - Italy OHAUS EUROPE GMBH 83-84 Im Langacher 8606 Greifensee Switzerland OMIP SRL 106-107 Via Ponte, 21 84086 Roccapiemonte Salerno - Italy ORVEd SPA 8 Via dell’Artigianato, 30 30024 Musile di Piave Venezia - Italy OWP OST WEST PARTNER GMBH 27/30 Ulmenstraße 52 f 90443 Nürnberg - Germany PIGO SRL 103/105 Via Pontaron, 30 36030 Caldogno Vicenza - Italy
STAFF ICE SYSTEM SRL 9-50-51 Via Anna Frank, 8 47924 Rimini - Italy STM PROdUCTS SRL 6 Via Morgagni, 14 37135 Verona - Italy TECNO PACK SPA 5-66-67 Via Lago di Albano, 76 36015 Schio - Vicenza - Italy TECNOPOOL SPA IV COVER - 33-34 Via M. Buonarroti, 81 35010 S. Giorgio in Bosco Padova - Italy TECNOWERK PLAST SRL II COVER - 57-58 Via A. Arboit, 1 32030 Arsiè - Belluno - Italy THEEGARTEN PACTEC GMBH & CO. KG 68-69 Breitscheidstrasse, 46 01237 Dresden Germany TT ITALY SRL 31-32 V.Le G. Mangiarotti, 15 33033 Codroipo - Udine - Italy
RAdEMAKER BV III COVER-17/19 Plantijnweg 23 - P.O. Box 416 4100 AK Culemborg The Netherlands
VALMATIC SRL 67 Via Turati, 5 41030 San Prospero sulla Secchia Modena - Italy
REAL FORNI SRL 38/40 Via Casalveghe, 34 37040 Gazzolo D’arcole Verona - Italy
WATLOW ITALY SRL 86/89 V.le Italia, 52/54 20094 Corsico - Milano - Italy
RIMINI FIERA 41/43 Via Emilia, 155 47921 Rimini - Italy SEW EUROdRIVE SAS 110/113 Via Bernini, 14 20020 Solaro - Milano - Italy
ZANOTTI SPA 81-82 Via Martin Luther King, 30 46020 Pegognaga Mantova - Italy ZMATIK PASTRY MACHINES 35/37 Via Fiesso, 4 35020 - Arre - Padova - Italy
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