DRINK TECHNOLOGY MAGAZINE - 2019 -1

TECHNOLOGY

N. 1-2019

TECHNOLOGY

The STORE

age

We are living in the “store age”, where space means time and costs.

Thanks to technology and smart design, VLM Modula vertical storage systems are a new way of utilising vertical space. Modula Vertical Lift Module (VLM) utilizes the full ceiling height of your facility thus maximizing the storage potential. Items are stored in a safe, secure unit and automatically delivered to the operator. An ideal solution for handling, picking and fast tracking of products, to save time and manage space efficiently.

Think Vertical, Think Modula www.modula.com EDITRICE ZEUS - Via C. Cantù, 16 - 20831 - SEREGNO (MB) Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com cop DT 1-19.indd 1

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CONTENTS SAP ITALIA SRL 2-3

IDEAS, SOLUTIONS AND PLANTS FOR THE FOOD AND BEVERAGE INDUSTRY

MAKRO LABELLING SRL 10/13

TECHNOLOGY IN EVOLUTION ON THE SMALL AND LARGE SCALE

DRINK TECHNOLOGY

editorial management and registered office: Via C. Cantù, 16 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus

Machineries, plants and equipment for beverage industry­­­­­­ year VI - issue n. 1 - 2019

IGUS SRL 35/37

CLEAN AND QUICK GUIDING: NEW LIGHTWEIGHT XIROS GUIDE ROLLERS FROM IGUS

BBM PACKAGING SRL 58/63

TURNKEY SOLUTIONS FOR BOTTLING AND PACKAGING BY BBM

managing editor Enrico Maffizzoni direzione@editricezeus.com

­editorial manager S.V. Maffizzoni redazione@editricezeus.com editorial production Sonia Bennati bennati@editricezeus.com

account dep. manager Elena Costanzo amministrazione@editricezeus.com project and layout design ZEUS Agency grafica@editricezeus.com creative dep.

ZEUS Agency grafica@editricezeus.com translation C. Natalucci translator

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Ideas, solutions and plants for the food and beverage industry

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Mixing and Carbonating Units

Cip Cleaning Plants

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Continuous Sugar Dissolvers

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BEER CAN LABELING MACHINE

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elf-adhesive labelling lends itself to the primary decoration of beer bottles, but also to the addition of supplementary information to already-labelled bottles exported to countries which require this.

An ALbelt C wrap labeler was recently installed in an upscale craft brewery in the North East United States.

The company creates a variety of short run, limited edition beers in their brewery in Portland, Maine. label their cans eliminating The labeler equipped with the need to purchase pre- an ALritma M label head is capable of labeling 12, printed cans.

16 and 22 ounce cans at This provides more flex- speeds up to 60 cpm. ibility for labeling their limited edition beers More information: while maintaining the ap- www.altech.it pearance of a preprinted info@altech.it The ALbelt C provides the can by using clear film brewery the opportunity to labels.

People are known to stand in line to purchase the most recent limited addition and seasonal beers at a brewery that was chosen as “one of the top 100 breweries” by a men’s magazine.

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ALTECH SRL Viale De Gasperi, 72 20010 Bareggio (MI) Tel. +390290363464 info@altech.it www.altech.it

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BONDANI SRL, 25 YEARS OF HISTORY

019 marks the 25th anniversary of Bondani srl, an important manufacturer of machines for the food industry, producing handling, packaging and palletizing line for the packing system.

This is an important milestone for the company, founded by Bruno Bondani in 1994, but at the same time it also represents an exciting starting point, which welcomes the new challenges of a rapidly changing world, also thanks to the entrance of an apical figure in the workforce – his son Alessio.

The company, located in the heart of the Italian food valley and in that of the Italian food-machinery valley, can boast great success due to an undisputed entrepreneurial ability of its owners as well as the choice and support of technical experts who have been able to work together and create a versatile and efficient team, customer and

objective oriented.

In this sector, it is not simply a matter of selling a project, a machine or a plant: at the heart of it, there is the strong desire to satisfy the customer through a collaboration that, starting from the drawing on paper and the start-up of the idea, leads to the concrete realization and installation of a plant, built in such a way as to remain efficient and functional throughout its life cycle.

The secret behind Bondani’s long history is a combination of flexibility and teambuilding, and this makes the company a well-known and established company both

in Italy and abroad within the food handling and endof-line sector. The company has been chosen as a partner by many important national and international companies in the food sector and other sectors. In fact, Bondani Srl aims both at the national and international market, and is already operating in France, North Africa, Russia and the Eastern European countries.

To trace back the pivotal stages of this history we need to start from the early nineties, when Bruno Bondani founded the company in 1994 thanks to his experience and deep knowledge of the pack-

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aging and handling sectors.

The economic situation was very stimulating. Particularly in Parma and its province, in the heart of the food valley, where there was the engine of an important sector: mechanics applied to automatic machines. This way, a light and flexible company could be consolidated, with a family management and a wise and passionate team, with a strong attitude to adapt to the rapid changes of the market and a level of technical competence that is capable of designing and manufacturing quality machines and plants with a competitive quality/ price ratio.

Bruno and Alessio Bondani represent an entrepreneurial continuity in know-how and

skills, a great asset of Italian manufacturing where the wisdom of the workers has always guaranteed the future of the company. At the same time, the entrance of the young generations brings innovation and encourages the changes that arise from the desire to look forward. As a whole, the group knows how to work in perfect synergy,

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has invested in innovation and technology, committing itself to a “user friendly” and “green” vision of the machines and lines, always maintaining unaltered the attention to the customer’s needs, which are welcomed and treated through the maximum customization of the projects.

In these 25 years the company has never stopped implementing and updating its products, obtaining certifications and improving the production processes, where possible. This development comes from the ability to anticipate the packaging needs of different food companies and the adoption of a process of evolution of its products. A linear path, a farsighted vision and the Bondani men in the right place. www.bondani.it

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AdverTime-MI

March 2019 Edition

• Unique Patented Design • Non-Absorbent Liner • High Hygienic • Maximum Flexibility • “Platinum Cured” Silicone Cover • Chemical and High Temperature Resistant • Manufactured Under EN 16643.

Allegri Cesare S.p.A. Via Venezia, 6 • 20099 Sesto S. Giovanni (MI) - Italy Tel. +39 02.24.40.203/8 • Fax +39 02.24.05.781 info.comm@allegricesare.com www.allegricesare.com Visit us at PHARMINTECH 2019 Bologna, April 10th/12th.

Pav. 6, Booth A5.

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MAKRO LABELLING: TECHNOLOGY IN EVOLUTION ON THE SMALL AND LARGE SCALE

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odularity, flexibility and practicality are key concepts in a company whose strong point is technological innovation and development. This is what the market wants and this is what customers get from the Italian based Makro Labelling, international standard setter for industrial labellers in the beverages, food, detergent and pharmaceutical sectors. The thirty years’ experience of its founders, a team of 90 people, a dense and wellorganised sales network consisting of the branch offices Makro UK for the United Kingdom and Makro North America in Saint-Philippe (Montreal) for Canada and the USA, together with agents and representatives in the

most important countries throughout the world, plus an impeccable assistance and spare parts service guarantee satisfaction of every labelling need and constant expansion on all the most important international markets.

A range of labellers for production speeds of

1,500 to 50,000 b/h The range includes labellers able to process from 1,500 to 50,000 bottles per hour, applying up to five labels per bottle and available in wet glue, hot melt, selfadhesive and combined versions. For companies with limited production requirements, the MAK

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Technology for great numbers

MODULARITY, FLEXIBILITY, PRACTICALITY

Labelling in the beverages, food, detergent and pharmaceutical sectors has always been our passion and our primary activity.

Innovative technologies, an international sales and after-sales network and configuration flexibility are our strong points.

Satisfying all labelling needs from 1,500 to 50,000 b/h is our result, appreciated by companies of every size.

The over 700 installations present throughout the world is our greatest confirmation.

Makro Labelling srl • Via S. Giovanna d’Arco, 9 • 46044 Goito (MN) • Italy + Tel.: 39 0376 1872203 • Fax: + 39 0376 1872197 • info@makrolabelling.it • www.makrolabelling.it

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01, MAK 02 and MAK 1 labellers provide speeds of up to 12,000 b/h with mechanical or electronic rotation of the bottle plates.

With special applications and able to cope with production speeds of up to 50,000 b/h, the MAK 2, 3, 4, 5, 6, 7 and 8 labellers, on the other hand, satisfy the needs of medium to large companies.

The range includes a high speed self-adhesive labeller with reel winders and non-stop system enabling production to continue at maximum speed even during reel changes and a combined labeller to apply

the fiscal guarantee seal.

For the high volume PET market, such as the water and soft drinks sector, Makro Labelling has developed the MAK Roll Feed series of rotary labellers.

The 6,000 b/h to 40,000 b/h production speed and use of wrap-round plastic labels on a reel with hot melt application guarantee maximum economic benefits in the production process. The modularity of the machine also allows the roll feed unit to be replaced with a hot melt unit for pre-cut, wet glue or self-adhesive labels. Again

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designed for the water and soft drinks market, but needing between 6,000 and 16,000 b/h, the new series of MAKLINE Roll Feed labellers features motorised axles and brushless motors to minimise costs while maintaining meticulous labelling quality.

The new double-station self-adhesive MAKLINE is, on the other hand, designed for the beverages, food, detergent and pharmaceutical sectors. It packages large and small containers and offers the same high quality labelling as a rotary machine.

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In common with the entire Makro range, the MAKLINE is fitted with the Vision Control system to verify the quality and correctness of the packaging and manage rejects. The Follower optical guide system (an exclusive patent) enables the bottles to be aligned for application of the labels in precise positions with respect to a reference on the bottle and reduces format change times and costs. It is available in carbon fibre and fitted with a line scan camera. Thanks to a special,

patented paper delivery system, the new MAK AHS2 self-adhesive labelling module responds to the need for faster, more precise machines. It guarantees a linear speed of 100 metres a minute at a label pitch of 20 mm.

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ments include the prototype of C Leap, a new, truly revolutionary labelling system, and two new inspection systems - M.A.I.A. (Makro Advanced In-line Analysis) and A.L.I.C.E. (Advanced Label Inspection and Control Environment) - which guarantee high performance, less production rejects and the highest finished product quality.

The technical and R&D departments monitor the market closely to understand its demands and anticipate them with new www.makrolabelling.it solutions able to offer efficiency, speed and a concrete response to specific labelling needs. Latest develop-

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FRUIT AND VEGETABLE PROCESSING LINES Single head aseptic filler for small bags without spout – mod. AF1WS Calipso patented system

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he company Navatta, founded

by Mr. Giuseppe Navatta in 1983, produces and installs fruit and vegetable processing lines and boasts references across the globe.

from 3 to 120 t/h of incoming fresh product.

kind of package or in aseptic; • diced, puree, juices (single strength or conMANUFACTURING RANGE centrated) from MediterNAVATTA GROUP man- ranean / tropical fruit, ufactures and commisall filled into any kind of sions Processing Lines, package or in aseptic; Systems, Equipment for • Fruit crushing lines Fruit, Tomato, Vegetables from IQF, frozen blocks Navatta Group is center of for: and frozen drums excellence for the produc- • peeled / diced / crushed • high yield PATENTED fruit puree cold extraction and installation of pro- tomatoes, tomato sauces and purees, tomato tion, fruit purees / juices cessing machines and turn paste, all filled into any equalized in aseptic. keys with capacity ranging 14

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in-Drum 220 liters, Binin-Box / IBCs 1.000 – 1.500 liters; • Spiral pasteurizer and cooler • Formulated products productions (jam, ketchup, sauces, drinks) starting from components unloading to dosing, mixing, mechanical / thermal stabilizing, to filling into any kind of package or into aseptic mini-tanks; • Processing pilot plants; • Vegetable processing as receiving, rehydration, cooking, grilling and freezing Navatta Group’s headquarter and the two production units are located in Pilastro di Langhirano, Parma, with a total production area of 10,000 square meters.

Web-drum automatic filler & case packer - Web: 3-20 lt/drum: 220 lt

• Wide range of evaporators to produce tomato paste, Mediterranean and tropical fruit concentrates, multi-function evaporator: falling film and forced circulation • Evaporators for coffee and milk: evaporation

before spray driers, freeze dryers or other dryers • Evaporators for cogeneration industry (waste treatment) • Aseptic sterilizers • Aseptic fillers for spout bags/ spout-less bags from 3 to 20 liters, Bag-

www.navattagroup.com

TM

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QUALITY AND CONVENIENCE THE SECRET LIES IN THE GROUP

LINEAR

ROTARY

LABELLING SOLUTIONS FOR EVERY NEED Thanks to their wide range of rotary labelling machines and linear self-adhesive ones, P.E. Labellers and PackLab offer you the best labelling solutions for any container shape and size, for any production speed and for any kind of product with all the technologies available:

COLD GLUE

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SELF-ADHESIVE

ROLL-FED

HOT MELT

PRINT & APPLY SYSTEMS

SLEEVER

PELabellers.com

PackLab.it

pelabellers@pelabellers.it

info@packlab.it

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MODULA: THE 4.0 PRODUCT IN A SMART 4.0 FACTORY

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t a time when the computerisation of businesses and the human-data interchange is more and more important, the solution is an automated factory and the Modula VLM represents a solid response to the 4.0 approach. Modula is a VLM based on the idea of tak-

ing back floor space and converting it into vertical space. To give you a concrete example, an 840 sqm warehouse becomes just 14 m2 of floor space and a vertical distribution of 16 metres height, giving you a compact and lean factory which has its workers in mind.

So, the principle behind these VLMs is goods-

to-man and not man-togoods, avoiding long journeys on foot for operators, human errors, incomplete picking lists and physical effort. Picking is actually automated, so operators avoid having to perform unnecessary moves to reach the products. Access to Modula VLMs is completely computerised via a graphic touch screen

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user interface with colour display and intuitive icons that simplify the learning process for operators.

The uses for a Modula VLM are wide and varied.

For example, they can be used as automatic dispensers that provide assembly areas with the materials needed on the production line.

Or they can be set up as a store, or used as a buffer for the production line or as a spare parts warehouse.

Whatever the operator’s “role”, they no longer have to inspect shelving to find the materials they are looking for: it’s the system itself that finds the materials, records stock levels and issues repeat orders whenever necessary. Here’s another feature: the vertical shelving is modular and potentially infinitely expandable. The savings a business can make by adopting an intra-logistics system like this are huge and there are various VLM models with different specifications.

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OneTon with a tray and bay width of 4100 mm and a payload per tray of 990 kg!

lean, compact factory able to communicate with other systems and automated devices.

Storage solutions also include an internal bay that constitutes the ideal solution for companies needing to minimise their use of floor space, whilst the external bay offers an excellent ergonomic workspace for operators having to pick heavy products.

While manual solutions could handle 40 order lines per day, now with Modula this can be 500.

VLMs transform the whole process: in the past, operators had to use a ladder to reach a component, hold on tight at a height of 3 metres, keep track of the event with picking slips and then record it all afterwards.

A simple operation like this would require 4 people, while today you need only half that number.

VLMs can then be connected to anthropomorphous robots, lifting equipment, zero-weight cranes and other automation systems to create a

It starts with the minimal footprint of the Modula Slim which has a depth of less than 1.6 metres, and goes go up to the Modula 19

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However, the most important revolution is that these VLMs are equipped with a Modula Cloud device that means you can receive incoming warning signals when any faults in the machine are detected, keeping the customer

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informed in real time and providing adequate support for preventive maintenance activities. This exchange of information will be essential in the factory of the future. This is an added value that makes it possible to collect and

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monitor, in the Cloud, all data associated with the VLMs in order to keep track of their operation at all times and provide a service whose goal is to consolidate the relationship between company and customer, resulting in benefits both for the Modula production process and also for the customer.

The result is that the Modula system processes a large amount of data that can then be transmitted to help people use the systems, or intervene in real time in the event of improper use, or provide information well in advance of the next maintenance task.

Modula in the Beverage industry If you are wondering how a business operating in the beverage sector can make use of the benefits of a Modula VLM, it will be made easier by relating the story of Vonpar Refrescos, one of the largest Coca Cola bottling companies in Brazil, with a production unit in Porto Alegre (RS) supplying the areas of Rio Grande do Sul (RS) and Santa Catarina (SC).

At its production site where it bottles all Coca

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Cola products on a continuous production line running 24/7, changing equipment and dies on the bottle filling line is a routine activity within the production process. Traditionally, these equipment and dies, which are very heavy items, were stored on high, inconvenient and bulky shelving units spread right across the factory.

effort from the operators.

With the installation of a Modula VLM Model ML50D at 9.5 m in height and with a payload of 500 kg per tray, fitted with the Trolley (tray extraction and transport device), the equipment and dies could now be stored much closer to the production line, reducing the time needed to locate and transport them.

With the Trolley, the physiOperators had to load cal effort required of opthem manually on to trol- erators is reduced to zero leys to move them around and so is the possibility and bring them to the of picking errors. Each machine, change them replacement set is mapped over and then bring the to a single tray and can be replaced items back to retrieved by calling that the shelves, wasting lots tray. This was not the only of time looking for and option chosen by Vonpar, transporting the pieces and as they also fitted their requiring lots of physical Modula system with an

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Automatic Door to protect the stored equipment from dust and external contamination.

The possible applications don’t stop here: many bottling plants have chosen Modula to store their labels, mapping them tray by tray and retrieving them just in time for production.

Where before operators would have to go in search of the correct label and pack, now with one click they can manage the entire set of labels, keeping them safe from, amongst other things, dust, dirt and damage, and making it very easy to carry out an inventory.

Considering that access to traditional warehouses and shelving units was not controlled, with Modula however this can be done via a specific login and password or just using a company security badge or EKS. www.modula.com

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ZAMBELLI: WE LOVE, WE DESIGN, WE CARE

t was 1969 when from the love for mechanics, the passion for automation and the courage of a young newlyweds – Flavio Zambelli and Jolanda Passerini – Zambelli’s Company was born, specialized in the design and manufacturing of packaging machines.

50 years of business, 3 generations at work, more than 1500 Customers Worldwide Almost fifty years ago Flavio Zambelli had a dream.

He wanted to do something that would not only provide for his family but would also better the community. Flavio launched his company out of a nondescript garage in Bologna downtown. In the ensuing decades, Flavio’s dream became true and thanks to the 2nd and 3rd generations at work, Zambelli would grow into the company it is today,

proud of serving customers HMI – Human Machine worldwide.

Interface Zambelli use an enhanced Products range and user-friendly HMI. Zambelli’s machinery are Thanks to which the operaversatile and reliable, long tor can quickly learn to use lasting and high performing the machine. best suited to customer’s From the HMI the operaneed for the secondary tor can check the machine packaging in a wide range status, set the parameters, of industries among which access the machine configufood & beverage, pet food, ration and save format data. health & care and chemical. The machine monitoring It ranges from shrink-wrap- system includes photos and pers, cartoners and case videos associated with the packers to the latest robot- format. ics applications for pick & Moreover, it allows to read place and palletizing. the technical documenta22

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• Electronic card for remote connection and troubleshooting available.

• Data exchange with corporate SCADA available.

out the format changetion. over simply following the Last but not least, the PC procedure and adjusting equipped with Supervision each part to the set posiis designed for troubletion. shooting, because for Zambelli to help customers • LFT are fitted with transparent access doors on all comes first. sides allowing fast cleaning and maintenance.

Focus on: Shrinkwrap• Safety switches connected pers • Available for film only, to the emergency circuit flat pad + film, tray + film immediately stop the machine at access door openpackaging style. ing.

• Continuous motion packaging machine suitable • Film reel unwinding is to group and pack: cans, motor driven at constant speed to pull film to the plastic & glass bottles, jars & pots with heat shrink cutting section without any strain. The single cutfilm with or without a cardboard support i.e. a ting blade is serrated type flat pad or a tray. and its turning movement operated by servomotor • LFT have been conceived to allow fast and reliable allows the cutting speed to be fine adjusted in the format changeover; all movable parts are fitted format program according with adjustable handles on to the bundle size. metric rods or handwheels • Advanced cutting technolwith digital readouts so ogy allows to use very thin that operator can carry films with a huge saving.

Shrinkwrappers series CL-CLV • Speed up to 15 bundles/ min.

• Suitable for packing containers with LDPE film using the sealing bar method.

LFT 20-30-40 • Speed up to 40 bundles/ min.

• According to the model capacity, the product grouping can be carried out by a pneumatically operated collating gate or by continuous motion combs pulled by servodriven chains. Both system guarantee optimal product backpressure control and very fast changeover.

LFT 50-60-70 • Speed up to 70 bundles/ min.

• The product grouping is carried out by continuous motion combs pulled by servo-driven chains, system that guarantees optimal product backpressure control and very fast changeover.

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LFT 90-120 • Speed up to 120 bundles/ min.

• Carton blank pick up carried out by rotating shaft with suction cups.

• The product grouping is carried out like the LFT 50-60-70.

Focus on: Case Packers for RSC • Suitable to package cartons and flow-packs in RSC. • Speed up to 15 cases/min.

• Case sealing by adhesive tape or hot melt glue.

• Case Packers are fitted with transparent access doors on all sides allowing fast cleaning and maintenance interventions.

• Changeover is very fast thanks to handles on metric rods or handwheels with digital readouts installed on all movable parts. The operator can carry out the format changeover simply following the procedure and adjusting each part to the set position.

• Safety switches connected to the emergency circuit immediately stop the machine at access door opening.

• Electronic card for remote connection and

troubleshooting available.

• Data exchange with corporate SCADA available.

RSC Case Packers series AP200 • The machine is characterised by an inclined magazine from which the blanks are picked up by suction cups mounted on a swing arm.

to cope with high capacity lines.

• Product spacing for precise picking carried out by worm-screws allows to package even difficult containers that cannot be accumulated (tapered cups, small unstable jars).

FRC • The machine is characterised by a high capacity RCV vertical magazine complete • Speed up to 25 cases/min. with pre-magazine with a support for an additional • The top loading pick&place case packer is blank stack to make loadthe system of choice for ing easier for the operator all products that cannot and increase overall blank be turned on their side. storage capacity.

• Pick&place carried out by vertical articulated Focus on: Wrap-Around robot allows to adapt Case Packers the machine footprint to • Suitable to package bottles the space available in the and cartons in wrappackaging line. around case.

• Option to load more than • Case sealing by hot melt one case every robot cycle glue.

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• WR Case Packers are fitted with transparent access doors on all sides allowing fast cleaning and maintenance interventions.

• Changeover is very fast thanks to handles on metric rods or handwheels with digital readouts installed on all movable parts. The operator can carry out the format changeover simply following the procedure and adjusting each part to the set position.

• Safety switches connected to the emergency circuit immediately stop the machine at access door opening.

• Electronic card for remote connection and troubleshooting available.

• Data exchange with corporate SCADA available.

WR 20-30-40 • Continuous motion case packer machine suitable to group and pack: cans, plastic & glasse bottles, jars & pots in cardboard cases, corrugated or solid board, formed around the product from a flat blank.

• Speed up to 40 cases/min.

• This series is suitable to pack products both in full wrap-around case and in tray having walls up to the product height (high wall tray).

• According to the model capacity, the product grouping can be carried out by a pneumatically operated collating gate or by continuous motion combs pulled by servo-driven chains. Both systems guarantee optimal product backpressure control and very fast changeover.

Wrap-Around Case Pack- • This series features high ers series capacity vertical magazine AP200W complete with an addi• Speed up to 25 cases/min. tional blank infeed hop• Special infeed with pocket per that makes loading chains operated by one or easier for the operator and two servomotors dependincreases overall storage ing on the line capacity capacity. allows to package stand up pouches and bags in display trays with or without hood.

NEWS

• Case forming, product loading and case sealing take place along a continuous motion transfer chain to reduce moving parts strain and wear, guaranteeing long lasting precision and reliability.

Robotic Applications • For applications that combine packaging with other tasks as applying top cover containing flavouring to ready-to-eat food pots.

Fairs 2019-2020 Pack Expo, Las Vegas [23-25/09/2019] BrauBeviale, Nuremberg [12-14/11/2019] Interpack, Düsseldorf [07-13/05/2020] • Visit our website: www.zambelli.it • Look the new videos about our automatic packaging machines: Zambelli news • Stay update following our Facebook page: @ZambelliPackaging

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apple

processing line orange peeling and wedging line

apple drying line

mango peeling and destoning line

TAILORED TECHNOLOGIES

pineapple peeling and coring machine

pineapple processing line

strawberry de-calyx machine

12-15 March Johannesburg

Via Brancaccio, 11 - 84018 Scafati (SA) - Italy - Tel. +39 081.850.93.68 - info@pndsrl.it - www.pndsrl.it

****FILE PER FARE COROCNI.indd 3

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di A. Namaziano s.r.l.

GREAT FLEXIBILITY, HIGH PROFESSIONALISM

Tunnel pasteurizers for any type of drink requiring pasteurization.

Heat treatment, sous-vide cooking of cereals, legumes, sauces, continuous cooking or batch cooking.

DI A.NAMAZIANO S.R.L. Via Costa ,27 - 43035 Felino, Parma - Italy - Tel: +39 0521804286 - +39 0521 831911 www.tecninoximpiantialimentari.it - tecninox.namaziano@gmail.com TECNINOX ingl_ADV A4_DT3-18_ok.indd 1

14/11/18 09:33

WHAT WE DO BETTER IS

HIGH PRESSURE HOMOGENISERS & PISTON PUMPS.

...and we’ll always do it better and better.

A complete range to suit a wide variety of applications and products

WE WILL BE PRESENT AT: DAIRY INDUSTRY CONFERENCE Patna, Bihar, (India), February 7th - 9th 2019 MILK INDUSTRY Moscow (Russia), February 19th - 22nd 2019 Crocus Expo IEC, Pavilion 2 INDIA INTERNATIONAL DAIRY EXPO 2019 (IIDE 2019) Mumbai (India), April 3rd - 5th 2019 PROPAK ASIA Bangkok (Thailand), June 12th -15th 2019 AGROPRODMASH Moscow (Russia), October 7th - 11th 2019 CIBUS TEC Parma (Italy), October 22nd - 25th 2019 GULFOOD MANUFACTURING Dubai (UAE), October 29th - 31st 2019 ANDINA PACK Bogotà (Colombia), November 19th - 22nd 2019

FBF Italia S.r.l.

Via Are, 2 • 43038 Sala Baganza (Parma) Italy Phone: + 39 0521 548200 • Fax: +39 0521 835179 www.fbfitalia.it - info@fbfitalia.it

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SENSORS, SAFETY AND RFID SYSTEMS FROM THE SPECIALISTS

C

ontrinex is a leading manufacturer of inductive and photoelectric sensors as well as safety and RFID systems. The Swiss innovation company has a broad product range and is now represented in over 60 countries worldwide. In the field of miniature sensors, full-metal components, sensors with long switching distances and solutions for demanding environmental conditions, the company is a world market leader.

Contrinex is a trendsetter in innovation and is constantly setting new standards in the field of sensors. An example of this is the standard equipment of sensors and new RFID read/ write modules with an IO-Link interface. This

New TRU-C23 photoelectric sensor uses UV light for the reliable detection of transparent objects (source: Contrinex)

interface is an important prerequisite for the networking of processes (Industry 4.0), since it enables sensors to be integrated into the entire communication system via IO-Link. Reading and analyzing relevant process data is not the

only advantage. It is also possible to set sensor response behavior and influence the output onor off-delay.

Users also have the option of remotely configuring the sensor via IO-Link, saving lengthy changeover time, espe-

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Hall 3, Stand G 51

SENSORI FOTOELETTRICI

FACILE DA INTEGRARE

C23 UV

RFID HF + IO LINK

NIENTE DI SIMILE NUOVO PUNTO DI RIFERIMENTO PER IL RILEVAMENTO DI OGGETTI TRASPARENTI

 Rilevamento estremamente affidabile grazie al forte assorbimento della luce UV da parte di materiale plastico o vetro  Facile impostazione del sensore, anche per oggetti trasparenti più sottili  Auto collimazione, il raggio UV elimina la zona cieca, consentendo di individuare oggetti vicini al sensore o attraverso piccoli spazi  Rilevamento fino a 1.200 mm Regolazione tramite pulsante di Teach o IO-Link

MODULI DI LETTURA/SCRITTURA PER UN`INTEGRAZIONE ESTREMAMENTE FACILE ED ECONOMICA

 Installazione semplificata (plug and play)  Costi di cablaggio ridotti  Interfaccia IO-Link V1.1  ISO 15693  M18 e M30  SIO indipendente con attivazione di un`uscita  Disponibile anche con protocollo di comunicazione RS485 e nei vari Bus di campo

 Immunità interferenze reciproche  Grado di protezione IP67, Ecolab approved

Contrinex Italia s.r.l.

Tel. +39 011 9367084 / 9342171 info@contrinexitalia.it • www.contrinex.it ****FILE PER FARE COROCNI.indd 3 210x297_food_beverage_It_2.indd 1

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cially in hard-to-reach installations.

Devices can be used either as binary sensors or as sensors with a data interface.

So the customer does not have to decide before buying, how any sensor will ultimately be used.

UV light sensors facilitate the control of transparent objects A major innovation is the photoelectric sensor TRU-C23, which Contrinex launched on the market in 2017.

This sensor is ideal for controlling the presence of transparent objects a task that pushes conventional optical sensors to their limits.

The TRU-C23 uses polarized UV light and a reflex operating principle. Since even transparent materials such as plastic or glass readily absorb UV light, the threshold at which the sensor switches can be set very easily. This makes commissioning much easier. The housing, measuring just 30 x 20 x 10 mm, is com-

Photoelectric miniature sensors with Ecolab approval, ideal for use in the food industry (source: Contrinex)

patible with the entire C23 series as well as comparable devices.

Like all C23 sensors (diffuse, reflex, background suppression and through-beam types) the TRU-C23 includes an IO-Link interface at no extra cost, is Ecolab tested and approved, rated to IP67 and reliably withstands common industrial cleaning processes.

Typical applications for the TRU-C23 are packaging systems and filling systems for glass or plastic bottles.

Extremely robust: fullmetal sensors With their robust stainless-steel housing and IP68/IP69K protection rating, the full-metal sensors of the Full Inox family are virtually indestructible. They withstand corrosion and salt water as well as pressures up to 80 bar.

Operating distances are particularly long, with factor 1 on steel and aluminum. Thanks to the integrated ASIC, Contrinex can manufacture Full Inox sensors with diameters as small as 4 mm - making them

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the smallest inductive sensors with IO-Link in the world.

For applications in which sensors are exposed to aggressive chemicals, dirt particles or high temperatures, Full Inox Washdown sensors are ideal. These sensors in food-grade stainless steel V4A are Ecolab-certified for continuous use under harsh conditions with stringent hygiene standards. This makes them ideal for position and presence monitoring in the production of food, beverages and pharmaceuticals.

Metal drilling or grinding processes present a difficult challenge for inductive sensors.

The presence of metal debris can cause false switching, especially when the sensing face is covered with a mixture of lubricant and metal chips. To avoid the need for frequent cleaning, Contrinex now offers a chip-immune series of Full Inox inductive sensors in M12, M18

Chips of iron, aluminum, stainless steel, brass, copper or titanium: no problem for chip-immune inductive sensors (source: Contrinex)

or M30 housings. Even when covered with chips of iron, aluminum, stainless steel, brass,

copper or titanium, they will reliably detect targets made of these metals. In practice, the use

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of these new inductive sensors can save time, money and even help protect the environment through the elimination of washing cycles.

RFID tags for high temperature applications Contrinex’s high- and low-frequency RFID systems both feature tags for high temperaInductive sensors for ture use. For harsh highwelding-cell use must temperature environmeet special electrical ments up to 180°C, the requirements. low-frequency system Contrinex Full Inox includes embeddable, Weld-Immune sensors, salt-water-resistant, with resistance to medi- full-metal transponders um frequency (up to 15 in food-grade stainless kA) and 50 Hz magnetic steel V4A. For applicafields (up to 40 mT), tions with even higher more than fit the bill. In process temperatures, as addition, they withstand found in the steel indusdirect contact with weld try or paint shops, Conspatter and are easily trinex offers HF-RFID cleaned, ensuring mini- tags that can withstand mal down-time. temperatures up to

AUTOMATION

250°C. These tags cope easily even with temperature cycles of more than 1000 fluctuations between 25 and 250°C. Safety covered The high-performance safety portfolio comprises Type 4 and Type 2 light curtains in both slim and standard housing types.

In addition, magnetic and RFID-coded safety sensors are also available for precise position sensing of protective hoods, doors and flaps.

These sensors (type 4 according to ISO 14119) are immune to mutual interference and highly resistant to unauthorized manipulation on site. In the RFID-coded version, up to 30 sensors can be connected in series with just one relay or controller. www.contrinex.com

RFID tags for operating temperatures up to 250°C: (Source: Contrinex) 34

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motion? plastics!

Rullini di guida xiros BBT per il settore dell’imbottigliamento ®

igus srl Via delle Rovedine, 4 23899 Robbiate (LC) ®

IT_AD_DRINK-TECHNOLOGY_xiros_210mm_x_297mm.indd 1

Tel. 039 59 06 1 Fax 039 59 06 222 igusitalia@igus.it

12.02.2019 12:28:18

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CLEAN AND QUICK GUIDING: NEW LIGHTWEIGHT XIROS GUIDE ROLLERS FROM IGUS

uide rollers with plastic ball bearings and fullyenclosed design ensure hygiene and easy, tool-free installation In the food and packaging industry, machine builders are increasingly turning to clean and hygienic plastic solutions. igus has developed complete solutions for film and label guide rollers, consisting of various tube materials and polymer ball bearings with flange. The lightweight systems are now available with a fully-enclosed side. In addition, installation of

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the new rollers is much easier than before.

Under the brand name xiros, igus offers maintenance-free and, above all, lubricationfree polymer ball bearings. In the food and packaging industry, in particular, their key advantage is that there is no risk of contamination due to leaking lubricants.

New in the xiros product range is a ready-made system solution consisting of an aluminium, PVC or carbon tube and two flange ball bearings made of xirodur materials with stainless steel balls.

Especially the PVC version, which consists entirely of materials approved by the food industry.

The extremely light guide rollers are

AUTOMATION

available in various Calculate service life diameters and lengths easily online with millimetre accuracy. The dry operating xiros polymer ball bearings If a more ergonomic also offer less friction roller is required, igus than lubricated metal can now support the ball bearings. machine builder with This is because the new guide rollers having balls do not have to one side completely overcome the resistance closed. of the lubricant – so they operate much more “The ready-to-install smoothly. solution with polymer Very convenient for the ball bearings and machine builder: With individual shaft and the help of the xiros tube lengths is easy to service life calculator, configure. the predicted service life of the polymer Assembly and ball bearing can be disassembly is simple determined online and does not require in just a few steps. tools,” says Marcus Alternatively, further Semsroth, head of information can be xiros polymer ball obtained by contacting bearings division at igus. igus directly.

Compared to commonly www.igus.it used stainless steel tubes, the aluminium tube weighs significantly less, which in turn has a positive effect on roller inertia.

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2019: MINI MOTOR IS GROWING WITH ITS DBS RANGE AND THE NEW DR RANGE With the arrival of the new DBS 80 and the creation of products in the dr series, MINI MOTOR is consolidating its position at the very top of the automation and motion control sectors

I

f it’s true that those who stop moving will be left behind, Mini Motor and its constant forward motion are solidly on a path leading to the future. This is borne out not only by Mini Motor’s numbers, but also - and above all - by the com-

pany’s ability to apply vision, ideas and resources to the creation of excellent products.

The DBS 80 and the new DR series are the concrete results of this ability. Let’s take a close look at both, starting with the DBS 80.

By now, the DBS Series

by Mini Motor needs no introduction.

Ever since it entered the market, the family of brushless servomotors with integrated drive from Mini Motor has set a new standard of productive excellence in terms of rationalization, integration and

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VISIT US AT:

May 22 - 24 2018 Parma, Trade fair area

May 29 - June 1 2018 Fiera Milano

GREAT POWER IN A SMALL SIZE

www.minimotor.com

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performance, and has distinguished itself in the world of automation and motion control for its superlative build quality and unparalleled reliability over time.

And today, the DBS range is ready to grow.

It boasts a new format called the DBS 80: a brushless servomotor with integrated drive, 80 mm switching panel and 48 VDC voltage requirement. It’s capable of unleashing up to 660 W of power with 2.1 Nm of nominal torque.

The product also offers the full set of features that have positioned the DBSrange by Mini Motor at the very top of the market. These include:

maximum freedom to adjust speed and position while maintaining distance - even when powered down; • compact, seamless integration of all elements - motor, drive and gear (if installed) - combined into a single product of indisputable excellence.

The new DBS 80 is available in two power sizes (stator pack length: 50 mm and 100 mm).

Like its predecessors, it’s designed for precision automation and motion control, and is capable of performing highly precise, dynamic movements in any application.

It is therefore perfectly suitable for use in all those sectors that require especially precise and • the ability to daisy chain controlled motions, such as the ceramics, packaga number of motors ing and bottling industry. using the major comHowever, thanks to munication protocols employed for industrial implementation of the principal fieldbusses, the purposes: EtherCAT, Ethernet/IP, Powerlink, DBSrange is the perfect solution for meeting auModbus, PROFINET tomation requirements in I/O and CANOpen; all production situations.

• the inclusion of an Its many benefits include: SSI multi-turn abso• ease of installation lute encoder at 4096• reduced amount of wirPPR, which provides

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ing • lower costs Underlying what we have said thus far is the core concept of the Mini Motor philosophy: motor and gear unit are completely integrated right from the design phase, an approach that has enabled the company to diversify on the market and provides higher performance than most competitors.

Inaugurating the marketing of the new DBS 80 are the words of mechanical engineer Alessandro Cicolella, the director of the Mini Motor technical department, who describes the circumstances in which the new product was developed and outlines the path that is still being followed: “With the expansion of the DBS range, Mini Motor has once again remained faithful to its concept of motorgear-drive integration, thus strengthening its position as a cutting-edge company in the field of mechatronics. Our partners and customers believe in our work. Like us,

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they are convinced that the future of automation will be firmly grounded in high-quality design, compactness, integration and connectivity”.

But the DBS 80 is not the only great new idea that distinguishes the activity of Mini Motor in this new year of 2019. Another creation has finally seen the light of day and is ready to revolutionize the company’s market in a remarkable way.

It’s called the DR SERIES and it is the new range of devices which Mini Motor has created to bring all its classic single- and three-phase gear motors in line with the company’s highly-advanced project guidelines: INTEGRATION, COMPACTNESS, CONNECTIVITY AND DESIGN.

integrated combination of MOTOR, GEAR UNIT AND DRIVE. The technology used is the same as for the DBS Series, and they also feature the same extensive functionality and advantages that the new generation of Mini Motor products offers.

In fact, DR series drives provide daisy chain control - through an input and an output - of large groups of motors, which

AUTOMATION

minimises complexity and reduces the amount of wiring required. The final result are systems that are more neatly ordered and more compact.

However, the guiding principle of total integration is not only applied to the hardware. It’s also reflected in the software applications designed

by Mini Motor to interface with the motors.

This combination offers possibilities previously unimaginable for classic

The DR range is composed of sensorless integrated drives, which can therefore be directly applied to the motors without the need for an encoder, and which elevate the classic gear motors on the market to a smart allin- one model: a perfectly 41

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gear motors, such as realtime torque and speed control, gathering of data and diagnostic information, and the prevention from the introduction of of machine errors. the DR Series.

Series motor applicaThe control systems tions in systems with communicate with the large numbers of format drive via a Micro USB changes, for example, interface, while the operator can manage motor can be controlled simultaneously via a single settings and parameters PLC, instead of requirvia an app installed on any device connected via ing intervention on each individual element; this WiFi. principle also applies to Some of the key advan- the power supply for tages offered by the ap- conveyor belts, trolleys plication of DR devices and all systems which require adjustment on the include: basis of the product be• Constant speed can ing processed. be maintained even as the load on the motors For Mini Motor, the changes introduction of this new • A reduction in overall range of devices means space of up to 50% • A reduction in the virtually updating its enlength of wiring used of tire classic range of gear motors up to a 240 watt up to 50% power output, with the • Significant reductions in energy consumption prospect – already being analysed – of extending due to integration bethe range up to 740 watt tween the motor, gear applications. unit and drive Sectors such as logistics, packaging and food&beverage will enjoy the greatest advantages

AUTOMATION

behind the launch of the DR Series is summed up as follows by mechanical engineer Alessandro Cicolella: “In Mini Motor, innovation is the bread and butter of dozens of people who are researching and developing tomorrow’s automation and motion control systems every day.

But our view of progress would be too narrow if we did not take into consideration the present as a founding element of the future.

In other words, the principle of total integration between the motor, gear unit and drive must apply, and be applied, also to products developed according to other models.

Continuing to experiment and obtain success in this direction will tell us how effective our approach to the future is, and therefore how valid our strategic choices are.”

Aside from the obvious strategic value of this operation for the company, the deeper meaning www.minimotor.com 42

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Fai goal con Pilz!

Quando progetti la tua sicurezza entrano in gioco richieste diverse ma con un unico scopo: far vincere la tua squadra.

In campo ci sono le necessità della produzione, della manutenzione, dell'operatore e del Responsabile della Sicurezza.

Con Pilz nella tua squadra sarà più facile fare goal!

Mettiamo in sicurezza la tua macchina, al costo minimo e in breve tempo: le esigenze di tutti saranno soddisfatte.

Scan the QR code with your smartphone to find out more about service and consulting.

Pilz Italia Srl - Società con unico socio Via Gran Sasso, 1 20823 Lentate Sul Seveso (MB)

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+39 0362 1826711

info@pilz.it www.pilz.it

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MOTION CONTROL UNDERSTANDING WHAT MOVES YOU Control systems which will drive your application forward

A

re you looking for a flexible solution for your automation task? Then Pilz motion control systems are exactly what you need! Whether you need to synchronise multiple axes, single-axis solutions or safe drive solutions: We have the right motion control solution for your application.

With our solutions, you can create your complete user program under IEC 61131-3 in a single proj• Can be expanded at any to universal programect: from the standard time thanks to the modu- ming in accordance with PLC functionality to the lar design, in combinaIEC 61131-3 motion control and CNC tion with the PMCpro• Extremely versatile (from functions. tego D servo amplifiers simple to complex appliThis allows you to imple- • Open for integration in cations). ment the widest range of the existing control architecture, thanks to a www.pilz.com complex tasks quickly and simply. wide range of different communications interfaces High performance and flexibility with PMCpri- • Fast to commission and simple to service thanks mo Industries 44

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Selected products only

60 years of quality and innovation Founded in Turin, Italy in 1959, ReeR distinguished itself for its strong commitment to innovation and technology.

A steady growth throughout the years allowed ReeR to become a point of reference in the safety automation industry at a worldwide level.

The Safety Division is in fact today a world leader in the development and manufacturing of safety optoelectronic sensors and controllers.

****FILE PER FARE COROCNI.indd 3

ReeR SpA Via Carcano, 32 10153 Torino, Italy T +39 011 248 2215 F +39 011 859 867

www.reersafety.com info@reer.it 07/12/18 12:57

Why smart manufacturing should be on everyone’s menu

Cut unplanned downtime by

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www.rockwellautomation.com Copyright Š 2017 Rockwell Automation, Inc. All Rights Reserved. Allen Bradley and Rockwell Software are trademarks of Rockwell Automation, Inc.

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OEM-AD003A-EN-P

17/05/18 12:10

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WS, PROCESS EQUIPMENT FOR THE BEVERAGE INDUSTRY

W

S is a Company, founded in 2005, working as process equipment supplier for the beverage industry.

During these years WS has achieved a very good reputation in the beverage industry field, managing to cooperate with the major global players, such as Coca Cola, Pepsi Cola, Nestlé Waters and Orangina-Schweppes, and with private investors installing new production facilities, quite often green fields, in emerging Countries.

WS has met new standards for product quality, energy saving and maximum plant output while complying with the strictest criteria for hygiene and safety.

All the devices are entirely conceived and designed to guarantee the best requirements in terms of microbiological, physical-chemical

Continuous sugar dissolver

and organoleptic properties; the entire production process and software development are managed internally, as well as installations and commissionings which are carried out with WS’s own resources.

WS’ products for beverage industry are: water purification plants (mechanical filtration, microfiltration, reverse osmosis, UV disinfection, sterilisation) designed according to the Customer’s exigencies and the chemical analysis; sugar dissolving systems (single batch, double batch and continuous up to 35.000 l/h); semiautomatic and auto-

matic syrup rooms; premix units; flash pasteurising units; ozone generators; carbonating equipments (water, wine, beer, soft drinks); in line syrup blending systems and ingredients mixing systems; steam sterilisable microfiltering systems (juices, beer, wine); mineralising equipments; equipment for preparation

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PRO

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02/03/18 10:59

PRO

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Water ultrafiltering system

of non-chemical bottles rinsing and disinfecting solutions (such as ozone) and chemical solutions preparing devices (peracetic acid, hydrogen peroxide, chlorine, etc.); equipments for the preparation of sterile water; manual and automatic CIP systems.

Thanks to its skill and process expertise, today WS is widely present worldwide even with turnkey solutions including ancillary equipment (cooling equipment, boilers, etc.).

WS’ philosophy is to manufacture high quality and reliable equipment, equipped only with top brand components: ALFA LAVAL,

ENDRESS+HAUSER, PALL, ANTON PAAR, SIEMENS, FESTO, SPIRAX SARCO are the typical components our Customers will find on Their plants.

The choice of providing only state-of-the-art solutions has brought us to be appointed as officially authorized integrator by ALFA LAVAL. Between main technical references, WS can list the supply of two fruit juice tubular flash pasteurizers for aseptic filling to ORANGINA-SCHWEPPES in France; furthermore, it’s significant to point out that WS is included in NESTLÉ WATERS’

authorized suppliers list for water purification systems: recently an important contract for the supply of a top-technology water treatment plant in the far East has been finalized.

Amongst last supplies (early 2016), WS also boasts a complete line for soft drinks production in Las Vegas – USA (Coca Cola co-packer): from water treatment to hot fill pasteurizer, through sugar syrup preparation and ingredients mixing, also including CIP equipment.

WS consider Customer Service one of the greatest keys to success: entire business, marketing, sales and profits depend on Custom-

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ing beverages, completely preassembled on a skid for an easy and quick shipment and installation, conceived mostly for the production of carbonated soft drinks (CSD), but also carbonated mineral water (CMW) Flash pasteurizer and still water (charged with nitrogen in order to ers’ satisfaction so the after increase the mechanical resales team is constantly sistance of the bottle). The trained to perform the sim- required quantity of ingreplest solution in the short- dients (water, syrup, and est possible time to support CO2) is carefully measured the Customer’s business. and dosed in an electronically controlled continuous “BLENDSYSTEM M” process.

PREMIX UNIT The whole system, realized The growing market’s con- to guarantee the highest fidence gained by process qualitative standards and a plants manufactured by qualitatively constant proWS, allowed a continuous duction, also running in development of blending conditions of considerable technology for carbonated format change, is completesoft drinks (CSD) produc- ly preassembled on stainless tion to such an extent that steel circular-section skid We reached a very high for an easy and efficacious level of specialisation in cleaning. It usually includes manufacturing mass conthe following subsystems: trolled blending systems, inlet water deaeration: a named : vacuum pump removes BLENDSYSTEM M. incondensable gases; the The BLENDSYSTEM M pump is conceived to mainis an equipment for prepar- tain the dissolved oxygen

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level below 1 ppm values; carbon dioxide dosing (or nitrogen in case of still mineral water production): a modulating valve and a mass flow rate transmitter inject carbon dioxide in quantity that is proportional to water quantity loaded to the deaeration tank; the water flow rate is usually measured by a magnetic flow rate transmitter, which may be replaced with a mass flow rate transmitter in case water presents a very low electrical conductivity level.

A special gas injecting and mixing system - specifically developed by WS - performs a careful mixing with the water to be treated and, hence, best results in terms of product perlage; the carbon dioxide contents is maintained constant in the product receiving tank by a supervising software, which checks possible fluctuations in feeding water temperature and product buffer temperature; the effective dissolved carbon dioxide contents in the product is checked using a carbometric unit, installed in by-pass on the filling machine feeding line; syrup dosing and mixing: at first syrup is stored in a small buffer tank, whose

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atmosphere is modified and enriched with carbon dioxide, in order to avoid oxidation occurrence.

Syrup injection is made by a sanitary design modulating valve and a mass flow rate transmitter in a quantity which is proportional to the water amount fed from the deaeration tank; furthermore using the mass flow rate transmitter, it is possible to check constantly the effective density of the inlet syrup and therefore to compensate immediately for the dosing and to stabilize the sugary concentration in the end product within established bounds (usually ¹0,05 °Bx).

A specific refractometer installed in by-pass on the filling machine feeding line, allows the constant check

of the product and, if necessary, its adjustment; similarly the instruments minimize waste of both syrup and product during transitory phases of production, such as start and stop.

Furthermore, customized solutions for product cooling are available, depending on the environmental conditions of the system installation.

The supervising software loaded on the mass premix unit - BLENDSYSTEM M - is conceived to guarantee the best results in terms of dosing, offering at the same time an easy control by a friendly user interface; this software enables on one hand to set the main production parameters and visualize their state graphically and on the other hand to

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set the statistics parameters (ca, cp e cpk) connected to that kind of production.

Using a more advanced version of this software, associated with specific instruments, it is also possible to control automatically saccharose inversion, so that the need of intervention by laboratory technicians is reduced.

The equipment is equipped with field buses (MPI, PROFIBUS or ETHERNET) for a complete integration in the bottling line and the control of production, cleaning and sanitizing processes. www.watersystems.it

Mass control premix unit

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Новости

краткие новости

ITALIAN FOOD MACHINES

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REALITY ACTIVE IN PROJECT AND PRODUCTION OF BOTTLING PLANT MACHINERY

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n the beverage industry, the automatic washing of recycled bottles has now reached a high level of specialization. In this context, works AKOMAG, company located in Soragna (PR), able to offer a varied production, which includes bottle washing machine, rinsing machine, sterilizers for glass or PET bottles, crate washer and accessories to complement. Very large is the choice of the washer, the potential of which obvi-

ously varies in base at the model, and the ranges it is from 100 to 60.000 bph.

Start the washing At low production capacity, the range offer GENESI, available in The modular structure very small dimensions in of all installations allows order to be inserted in any to gradually increase the operating environment. functions and the level of Designed under the indicasophistication, including tion of the producers with special washing sections low production capacities, and sanitizing, automatic the series has a simple but control of process param- functional washing cycle, eters, security systems, en- which lowers operating ergy recovery, reduction of costs (water, energy, deterdischarges and automatic gent) without negatively sanitization of the parties affecting cleaning bottles most important from the to recycle, the complete point of view of hygiene. removal of the labels and their total evacuation outside. The particular ease of use and maintenance, increases productivity and reduces downtime.

The modularity of the GENESI series allows at the customer to “build a machine to measure� , adapting it from time to time to different types of use (water, wine, oil, beer, soft drinks).

Constructed in accordance with the Machinery Direc54

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tive (CE), is equipped with all the accessories needed for the proper functioning: a heat exchanger built with stainless steel tubes arranged geometrically to prevent the deposit of mud or various precipitation that would compromise the performance or, alternatively, a combustion chamber built with direct burner operation.

Safety guards and dust cover to protect the unloading of bottles; grouped grease; saving valve for the water network and automatic control of the presence of water in the last rinsing station; electronic speed control; electronic security on the main gearbox that

stop the machine in case of overload; spray pumps with casing and impeller made in stainless steel AISI 316 and protective filters; valves for emptying the waste paper and spray tanks; control panel adjustable, made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator; setting and control of all the machine by “touch-screen�. This are the main amenities that characterize the series.

The GENESI machine is also arranged for the introduction of detergent and liquid additives in the bath and in the detergent tank, disinfectants and other products in the spraying

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tanks. Internal spraying (made with self-cleaning rotating nozzles) and external high pressure spraying are easily removable for routine cleaning and maintenance. The loading and unloading of bottles is completely automatic, and perfectly synchronized with the movement of the main chain.

Dry cycle To streamline the washing cycle , the company has realized the HYDRA series, a series of fully automatic machines which comprise a first station for emptying the bottles followed by pre-washing spraying and first pre-maceration bath. This configuration

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helps to reduce the pollution of the detergent bath and reduce fuel consumption. The triple station for labels extracting ensures their complete detachment from used bottles, while the rotating filter displaced over the entire width of the machine ensures the evacuation outside.

Built according to the Machinery Directive (CE) also, the series has a different predispositions that increase safety, including: sensors for slowing down and eventually stopping the machine in case of failure or obstruction of bottles on conveyor; detergent introduction and liquid additives in the bath The bottle washing is and other products in complete with indoor and spray tanks; the automatic outdoor spraying, which loading and unloading of occurs with high-pressure the bottles is perfectly syncleaner distributed with chronized with the moverotating nozzles self-clean- ment of the main chain; ing and self-centering. To the economizer valve for complete rinsing, however, the water network and the ensure the phase abateautomatic control of the ment alkalinity followed by presence of water on the spraying with external and last rinsing station. internal water network.

Other amenities are im-

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portant, as: automatic resetting of the chutes for loading and unloading bottles from the control panel; grouped grease; electronic variable speed with remote control (inverter); setting and control of all the machine by “touch-screen�; selfcentering and self-cleaning rotating spray at high pressure; external spraying easily removable for cleaning and maintenance; valves for emptying baths and spraying tanks; control panel made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator. At the bottles unloading are arranged safety guards and dust protec-

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tion. The electronic safety on every gearbox allows at the machine to stop in case of overload. The heat exchanger and pumps are always made in stainless steel. Very high productivity and automation in the wash meet in the HP model in the same series.

Despite the sophistication, just an operator to remotely manage the entire wash cycle, verifying operation via control systems. The tubes of external washing are constructed so as to reduce maintenance to a minimum. But in case it will be necessary, the dismantling and cleaning are very simple. The regulation of the temperature in the tanks is automated through

a modulating proportional pneumatic system, which offers a guarantee of accuracy and safety of operation. The main motor, oversized, ensures a long lasting efficiency by minimizing the mechanical wear. The electronic variable frequency allows to manage the main engines installed in HYDRA HP series via remote control.

The automatic press for the collection of labels evacuated from the detergent bath is full of a recovery system of the detergent solution that accumulates in the pressing phase.

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chines and the high quality standard achieved by all its production, advanced technology and timely aftersales service, has allowed at this company to come in several primary and manufacturing with the certainty of having created a safe machinery and Quality for Various needs.

This undertaking was given by all its facilities, from design to engineering, from the search for the most innovative materials to the constant testing of the products in the works.

With this AKOMAG mission, every day thought AKOMAG has dedicated to be better and invest in several years to the creation quality, with the knowledge of bottle washing mato do a good job.

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TURNKEY SOLUTIONS FOR BOTTLING AND PACKAGING BY BBM

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BM Packaging is an Italian excellence company operating both nationally and internationally. The company specialises in the supply of turnkey water and beverage bottling plants.

Our aim is to offer the same excellence to large multinational firms and

local ones. The customoverhauling and updatised, flexible and quick ing process, to offer service is the main reamachines at competitive son why customers have prices on the market. chosen us for over 10 Customers can also visit years, identifying BBM as the 7500 m2 production the ideal partner for every plant to see and inspect project. the models and follow BBM Packaging, turnkey the revamping at every solutions for bottling and stage, until the FAT on packaging, is today the the actual products; - Technical assistance, byword for: - Used equipment exwith more than 50 cellence, thanks to a highly-skilled technicians careful selection and an with over 20 years of 58

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experience and compethe wide range of availtence in the sector to able items, the fast delivform a team that is able ery and the competitive to support the customer prices; throughout the life of - Much more, the knowthe machine and on the how is included in the different models by the BBM Packaging offer, main international manfollowing every cusufacturers. tomer through every - Spare parts, whether step of the project, from it is normal usage wear upgrading to revamping or an emergency, BBM and changes in the modPackaging is a valid opels of the main leading tion for the supply of manufacturers. As a spare parts. Thanks to matter of fact, we offer

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pre-sale analysis and the evaluation of the possible solutions, up to the realisation and the final delivery of the complete project, to guarantee a unique contractor for the whole process.

The high-quality of the BBM packaging offer is also proved by a steady growth of the company over the years, in terms of volumes, services and

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chine withdrawn from a previous owner, to bring it back to original conditions, is one of our key strengths and that is why we are always training ourselves on different kind of bottling or packaging machine.

The reconditioning work in BBM is carefully monUSED MACHINE itored by project superRECONDITIONING visors, no detail is left The work on a used ma- behind, and the machine personnel, establishing itself as a reliable choice for the customer’s investment. Below some further details about our core activities which have pushed BBM to today results, with the turnover increasing by 45% in 2018.

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undergoes several steps to be reborn: - Inspection, as it enters our factory we fill in a report about what to do in case of reconditioning and possible upgrades; - Disassembling, to explore any spot of the machine and to decide whether it is fully operating or needs refurbishing or replacing;

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the machine. So, you will always know if it is working at full operation and reliably.

To best serve our customers we have three different maintenance plans, with the following goals: - Keeping the efficiency of the machine and the line; - Anticipating eventual faults, no matter the It is not easy to deterbrand, as they are commine the amount of work plex machines; needed to go through the - Providing a detailed above phases, but BBM report with maintenance has developed enough exschedule and a list of perience to give customers spare parts, with differa quite precise schedule ent priorities. for their project. Because a timely servicing is impor- We can cover blow tant, above all, for us. molding machines, shrink-wrappers, filling AFTERMARKET: machines, handle apSPARE PARTS, SERplicators, conveyor belts, VICING AND ASSISair conveyors and palletTANCE BY BBM izers by the leading manuBesides the sale of botfacturers in the beverage tling lines and machines market. and their upgrading, BBM Our customers can full is appreciated for its after- customize their plan, startmarket services. We offer a ing from three packages: wide range of spare parts Essential; Business; Prethanks to our well-stocked mium. warehouse.

On the machines of a bot- MUCH MORE: UPtling and packaging line, GRADING SERVICES we can run a complete ON BOTTLING MAcheck-up, giving customers CHINES a snapshot of the state of Working in the sector of

- Cleaning and fixing; - Re-Assembling, putting the machine back together, a work that requires the max amount of experience to be effective; - Testing, the benchmark, we start the machine and we evaluate the success rate of our previous work.

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second-hand machinery, we have developed upgrading services, allowing our customers to convert their machines to match or getting closer to the performances of new generation ones.

For example, we offer several upgrades for shrink-wrapping machines, maximizing their efficiency.

REFERENCES: THE ACTUAL WORK ON BOTTLING AND PACKAGING LINES Among the companies we work with, there are brands such as Coca Cola, Acque Minerali d’Italia, NestlÊ Waters and Pepsi, but BBM does not work within the beverage sector only, it also collaborates with major firms in another sectors, for example in the milk industry.

Surely, Latteria Soresina is one of the main Italian players on the market with a growing turnover and gathering other quality Italian brands.

Latteria Soresina represents also one of the many cases of customers satisfied by the pro-

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fessionalism of BBM services, as they already entrusted us for the production line of Peschiera Borromeo (MI).

That is why we have been contacted again for the same site in the province of Milan in 2018, to work on the increasing of productivity projects, through the installation of a new line dedicated to the production of UHT milk bottles.

The project has been very engaging as the customer presented us the need of a line that may eventually be combined with the one already installed and guarantee a backup for the production line of the fresh milk bottles: this market has different production demands and stricter deadlines.

The final aim was to have the fresh milk line always working.

Of course, the first step was to visit the production site to evaluate the scope of the project, then we prepared the design of the new line to be approved by the management of the company, finally we implemented the best machines in the

project and we started the operations.

BBM Packaging, next to the design, has also supplied the majority of machines of the new line, among them: - one blow moulder, overhauled and guaranteed, which works with the 38 mm neck typical of milk bottles. Also on the blow-moulding system we took care of the manufacturing of as series of new moulds , customised for the Latteria Soresina bottles.

- one shrink-wrapping machine, working with film, also overhauled and guaranteed.

- one labeller.

- the air conveying system between the various machines.

All the machines are used ones, overhauled to be as new and guaranteed by BBM. Particularly interesting, it has been an upgrade on the blow moulder, as a matter of fact, Latteria Soresina asked us to modify the machine to work with lower weight performs, in order to reduce the plastic material,

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paying attention and respect to the environment, something that has always characterised the two companies.

The new line of Peschiera Borromeo, whose installation ended with the commissioning, by BBM, in January 2019, meeting delivery deadlines, produces the 1 litre bottle format, cylinder shaped, and it is able to work with two different packaging configuration with film, 3x2 and 4x2 (respectively working up to 40 packages per minute with the first one and up to 30 packages per minute for the second one), and it can produce about 12.000 bottles per hour.

In the end, BBM packaging Solutions has meet the needs of Latteria Soresina and, thanks to its great experience in offering line design and overhauling and installation services on used machines. www.bbmpackaging.com

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CHILLED NFC JUICES: THE BERTUZZI APPROACH

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he market of fruit juice is developing quite rapidly and the share of NFC juices is considerably increasing because of their high quality.

In Europe and the US (but also in whole world) 100% juice (not from concentrate) category is showing a strong growth potential.

The majority of the Of particular imporchilled juice found tance, in this sector, in the shops shelfs are the chilled juice, is based on orange fruit juices that are but other varieties prepared directly from like pineapple, grapethe fresh fruit and fruit, carrots as well as then are just chilled blends (orange-carrot, and filled or slightly orange-pineapple, pasteurized and chilled carrot-lemon-pineapin order to retain all ple etc.) are becoming organolectic character- more and more popuistics. lar.

The main hints for the design of a plant processing fresh fruit into chilled juices are: • Optimization of flow of fruit/juice • Optimization of characteristics of process equipment • Optimization of processing cycles in order:

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BERTUZZI_A4_OK_Layout 1 02/07/18 01:33 Pagina 1

Specialist in fruit processing equipment

Machines and complete plants for fruit processing

Multifruit NFC and chilled juice processing line with the CitroEvolution3 and the Pinetronic 1SS for the extraction of high quality orange and pineapple juice

www.bertuzzi.it ****FILE PER FARE COROCNI.indd 3

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1. Decrease processing times 2. Minimize oxidation of the juice 3. Keep high organolectic characteristics

the essential oil content in the juice and assure a good control of the pulp.

BOTTLING

These are some examples but few.

Extractors for juice/ puree can be provided for apples, carrots, pears, passion fruit, banana, beets, mango, spinach, asparagus, berries, hawthorns guava.

- Deshellers and dedicated presses for pomegranate to pro• Optimize CIP system duce cloudy or clear to control the microjuice which imporbiology of the juice. tance is considerably increasing for the The obtained juice is Some of the machines beneficial health char- immediately (blended used for the applicaacteristics. or not) slightly pastion are dedicated for teurized (65-70°C) and a certain type of fruit, - Dedicated pineapple chilled before filling. for istance: juicing in order to obtain high quality All these examples of - Dedicated citrus juice juice only from the equipment have been extractors (orange, edible part of the designed, built and lemons, grapefruit), fruit without contam- put in operation by on order to minimize ination with the peel. Bertuzzi Food Processing Srl, an Italian Company that operates in this field since 1936 and that supplies plants and machines to process fruit and vegetables to produce juice, concentrates, baby food, jam, ready-made drinks etc… www.bertuzzi.it

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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

2019 SIGEP

19-23/01/2019 RIMINI Fair for the artisan production of ice-cream, pastry, confectionery and bakery.

PROSWEETS

27-30/01/2019 COLOGNE Fair for the sweets and snacks industry.

FRUIT LOGISTICA

06-08/02/2019 BERLIN International fair for fruit and vegetables.

ENOLIEXPO

21-23/02/2019 BARI International wine & spirits exhibition.

2019

AFRICA FOOD MANUFACTURING

07-09/04/2019 CAIRO International packaging trade fair.

VINITALY

07-10/04/2019 VERONA International wine & spirits exhibition.

2019 mcTER

09/05/2019 ROME Exhibition on Energy efficiency.

PULIRE

21-23/05/2019 VERONA Fair for professional cleaning.

POWTECH

SPS/IPC DRIVES/ITALIA

CIBUS CONNECT

FISPAL

9-11/4/2019 NUREMBERG The trade fair for powder processing.

10-11/04/2019 PARMA International food exhibition.

mcT ALIMENTARE

28-30/05/2018 PARMA Fair for manufacturers and suppliers in the industrial automation sector.

25-28/06/2019 SÃO PAULO Exhibition for product from packaging materials industry.

18/04/2019 MILAN Exhibition on technology for the food&beverage industry.

mcT COGENERAZIONE

IFFA

SNACKEX

26/02-01/03/2019 ZARAGOZA Fair of wine and oil, for innovation and internationalization.

TUTTOFOOD

IBIE

GASTROPAN

08-10/05/2019 RIMINI Fair of machinery and equipment for the fruit and vegetable processing.

INTERSICOP

23-26/02/2019 MADRID Bread baking, confectionery and related industries show.

ENOMAQ

28-30/03/2019 ARAD Fair for the artisan production of pastry, confectionery and bakery.

04-09/05/2019 FRANKFURT Fair for the meat processing industry.

06-09/05/2019 MILAN B2B show to food & beverage.

MACFRUT

27/06/2019 MILAN Exhibition for applications of cogeneration.

27-28/06/2019 BARCELLONA Fair of savoury snacks, nut trade.

8-11/09/2019 LAS VEGAS Fair for bread, patisserie machinery, icecream, chocolate and technologies.

FACHPACK

24-26/09/2019 NUREMBERG International packaging trade fair.

www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_febbraio_2019.indd 5

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EXHIBITIONS

2019

2020

2019-2020

ANUGA

05-09/10/2019 COLOGNE Exhibition of food&beverages.

HOST

FRUIT LOGISTICA

05-07/02/2020 BERLIN International fair for fruit and vegetables.

18-22/10/2019 MILANO Technological exhibition for bakery and pasta and pizza production and for the hospitality world.

INTERPACK

CIBUSTEC

SIAL

22-25/10/2019 PARMA International exhibition for processing technologies, from packaging to logistics.

SAVE

23-24/10/2019 VERONA Exhibition on solutions and applications for automation, instrumentation, sensors.

BRAU BEVIALE

07-13/05/2020 DÃœSSELDORF Technology fair for packaging, packing, bakery, pastry.

18-22/10/2020 PARIS International exhibition on food products.

SIMEI

19-22/11/2019 MUNICH International exhibition for vine-growing, wine-producing and bottling industry.

ALL4PACK

23-26/11/2020 PARIS Exhibition about packaging technology.

12-14/11/2019 NUREMBERG Fair of raw materials, technologies, logistics for production of beer and soft drinks.

SIGEP

18-22/01/2020 RIMINI Fair for the artisan production of ice-cream, pastry, confectionery and bakery.

PROSWEETS

02-05/02/2020 COLOGNE Fair for the sweets and snacks industry.

www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_febbraio_2019.indd 6

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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

MEDIO ORIENTE 2019 GULFOOD

17-21/02/2019 DUBAI Fair for food and hospitality.

DJAZAGRO

25-28/02/2019 ALGERS Fair for companies operating in the agrofood sector.

PROPAK VIETNAM

19-21/03/2019 SAIGON Technology fair for packaging, packing, bakery, pastry.

DUBAI DRINK TECHNOLOGY EXPO 26-29/03/2019 DUBAI Fair for the beverage industry.

GASTROPAN

28-30/03/2019 ARAD Fair for the bakery and confectionery industry.

PROPAK ASIA

12-15/06/2019 BANGKOK Technology fair for packaging, packing, bakery, pastry.

IRAN FOOD BEV TEC 29-06-02/07/2019 TEHRAN Fair for food, beverage&packaging technology.

GULFOOD MANUFACTURING

29-31/10/2019 DUBAI Fair for processing and packaging technology and food&beverage plants.

HOSPITALITY QATAR 12-14/11/2019 DOHA Fair of Hospitality and HORECA

GULFHOST

06-08/04/2020 DUBAI GulfHost is the new home of hospitality for the Middle East, Africa and Asia.

RUSSIAN-CHINA UPAKOVKA - UPAK ITALIA

29/01-01/02/2019 MOSCA International packaging machinery exhibition.

BEVIALE MOSCOW

19-21/02/2019 MOSCOW International trade fair for the beverage industry.

MODERN BAKERY

12-15/03/2019 MOSCOW Fair for bakery equipment and food ingredients.

BAKERY CHINA

06-09/05/2019 SHANGHAI Fair for the bakery and confectionery industry.

INPRODMASH 10-12/09/2019 KIEV International packaging machinery exhibition.

AGROPRODMASH 07-11/10/2019 MOSCOW Fair of machinery and equipment for agroindustrial industry.

UPAKOVKA

28-31-01/2020 MOSCA International packaging machinery exhibition. . www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_febbraio_2019.indd 7

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WE’VE TALKED ABOUT...

ADVANCED TECHNOLOGIES SPA 47 Via Carducci, 35 20090 Trezzano S/N - MI - Italy AKOMAG SRL 53/57 Frazione Diolo, 15/D 43019 Soragna - PR - Italy ALLEGRI CESARE SPA 9 Via Venezia, 6 20099 Sesto San Giovanni - MI - Italy ALTECH SRL 4-5 V.le A. De Gasperi, 72 20010 Bareggio - MI - Italy

FBF ITALIA SRL 29 Via Are, 2 43038 Sala Baganza - PR - Italy IGUS SRL 35/37 Via delle Rovedine, 4 23899 Robbiate - LC - Italy MAKRO LABELLING SRL 10/13 Via S. Giovanna d’Arco, 9 46044 Goito - MN - Italy MINI MOTOR SRL 38/42 Via E. Fermi, 5 42011 Bagnolo in Piano - RE - Italy

BBM PACKAGING SRL 58/63 Via Pregalleno, 24 24016 San Pellegrino Terme - BG - Italy

MODULA S.P.A I COV-18/21 Via San Lorenzo, 41 42013 Salvaterra di Casalgrande - RE Italy

BERTUZZI FOOD PROCESSING SRL 64/66 Corso Sempione, 212bis 21052 Busto Arsizio - VA - Italy

NAVATTA GROUP FOOD PROCESSING SRL 14/16 Via Sandro Pertini, 7 43013 Pilastro di Langhirano - PR - Italy

BONDANI SRL 6/8 Via Romanina, 3 43015 Noceto - PR - Italy

PE LABELLERS SPA 17 Via Europa 25 46047 Porto Mantovano - MN - Italy

CONTRINEX ITALIA SRL 30/34 Viale Gandhi, 7 10051 Avigliana - TO - Italy

PILZ ITALIA SRL 43-44 Via Gran Sasso, 1 20823 Lentate sul Seveso - MB - Italy

INDICE DT 1-19.indd 73

PND SRL 27 Via Brancaccio, 11 84018 Scafati - SA Italy REER SPA 45 Via Giulio Carcano, 32 10153 Torino Italy ROCKWELL AUTOMATION SRL 46 Via Ludovico di Breme 13° 20156 Milano Italy SAP ITALIA SRL 2-3 Via S. Allende, 1 20077 Melegnano - MI - Italy TECNINOX DI A. NAMAZIANO SRL 28 Via Costa , 27 43035 Felino - PR - Italy WATER SYSTEMS SRL 48/52 C.so Piave, 4 12051 Alba - CN Italy ZAMBELLI SRL 22/26 Via Ferrara, 35/41 40018 San Pietro in Casale - BO Italy

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22/01/19 11:15

Fruit & Veg Professional Show 8 9 10 May 2019 Rimini Expo Centre - ITALY Organized by:

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macfrut.com

15/11/18 16:26