DRINK TECHNOLOGY MAGAZINE - 2018 - 1

TECHNOLOGY

N. 1-2018

TECHNOLOGY

LEADING PROCESS INNOVATION MICROTHERMICS’ SMALL-SCALE HTST/UHT/ASEPTIC PROCESSORS AND FILLERS CONSTANT INNOVATION YIELDING: UNEQUALLED PROCESS ACCURACY UNPARALLELED FLEXIBILITY CONVENIENT, SIMPLE OPERATION FAST ROI

INTRODUCING THE FIRST ASEPTIC LABORATORY FILLER!

WE WILL BE AT ANUGA FOOD TEC MARCH 20-23 COLOGNE, GERMANY

w w w . m i c r o t h e r m i c s . c o m EDITRICE ZEUS - Via C. Cantù, 16, 20831 - SEREGNO (MB) Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com cop DT 1-18.indd 1

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AFRICA FOOD MANUFACTURING Manufacturing Relationships Distributing Quality

Africa Food Manufacturing 2018 is the leading food manufacturing exhibition in Egypt and Africa, where the most innovative packaging, processing, ingredients and logistics solutions will be showcased by the leading suppliers in the market. Find out the latest technologies for the entire lifecycle of the food manufacturing industry and learn various cutting-edge techniques in the 7th edition of Africa Food Manufacturing.

Grow your business and register for Africa Food Manufacturing today! www.africa-foodmanufacturing.com For general enquiries: afmexpo@informa.com

Organised By

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Platinum Sponsor

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CONTENTS MICROTHERMICS 2/5

MICROTHERMICS INNOVATIONS: REDUCING TIME AND COSTS IN BEVERAGE DEVELOPMENT DRINK TECHNOLOGY

LABELPACK TRADE 33/35

MODULAR AND COMPACT LABELLING SYSTEMS FOR FRONT AND BACK APPLICATION ONTO CYLINDRICAL PRODUCTS

editorial management and registered office: Via C. Cantù, 16 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus

Machineries, plants and equipment for beverage industry­­­­­­ year V - issue n. 1 - 2018

ATLAS COPCO ITALIA 49/51

NITROGEN FOR BEVERAGE

WATER SYSTEMS SR 60/64

WS, PROCESS EQUIPMENT FOR THE BEVERAGE INDUSTRY

managing editor Enrico Maffizzoni direzione@editricezeus.com

­editorial manager S.V. Maffizzoni redazione@editricezeus.com editorial production Sonia Bennati bennati@editricezeus.com

account dep. manager Elena Costanzo amministrazione@editricezeus.com project and layout design ZEUS Agency grafica@editricezeus.com creative dep. ZEUS Agency grafica@editricezeus.com translation C. Natalucci translator

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MICROTHERMICS INNOVATIONS: REDUCING TIME AND COSTS IN BEVERAGE DEVELOPMENT

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icroThermics offers the most advanced process capabilities in small scale UHT, HTST, and Aseptic processing and Aseptic Laboratory Filling. Driven by consumer’s ever evolving tastes, the beverage industry is in a constant state of flux. Companies must introduce new beverages, line extensions, and cleanlabel updates of existing products, virtually every day. To succeed in this environment, accurate R&D tools that speed development are critical. Through constant innovation, MicroThermics’ small-scale UHT, HTST, Aseptic processors (& services) enable companies to stay ahead of the market’s demands. They provide convenient, accurate, and efficient

equipment to process products at actual plant conditions.

cess capabilities create R&D efficiencies that reduce development time from months to days, Through accurately pro- resulting in products becessing new products at ing brought to market in the R&D stage, products record time. can move from the lab directly to the plant. Ad- Historical Highlights ditionally, expenses due As part of their constant to unnecessary staffing, innovation, MicroThertravel, and even repeated mics has always strived failed plant trials are to introduce new equipminimized and even ment and technologies. eliminated. In the early 90’s, they Additionally, these propioneered the use of the 2

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supplying ingredients and services to finished beverage manufactures. Based in Raleigh, NC, MicroThermics has distributors in Europe, Central and South America, Japan, China, and Southeast Asia. Additionally, they have a service and sales staff based in India to support their clients in Asia and Africa. equivalent point method and empirical methods to evaluate and simulate production processes. Shortly thereafter, their uniquely designed jumper panel made their equipment the most flexible on the market. Later, they led the market with their Direct/ Indirect processor and were subsequently the recipients of The IFT Industrial Achievement Award. Most recently, they introduced patented small-scale Aseptiwave Microwave Heating and the world’s first actual Aseptic Laboratory Filler.

Expertise For more than 28 years, MicroThermics has specialized in smallscale continuous thermal processing. Their deep knowledge of the complexity of processes and products enables them to fully understand their clients’ needs. The expertise of MicroThermics’ staff, their network of technical distributors, and the variety of their services, enables them to provide innovative solutions to companies developing new finished products, or

Equipment and Tech MicroThermics has a processor to fit virtually any need and budget. They offer multiple series of equipment and multiple models within each series. All of their equipment is controlled with touchscreen controls and PLC’s. These control systems provide a powerful, yet simple interface that has the ability to record process conditions as a process record or for later analysis. Many models also have a “SetUp Guide” making preparations for each style process quick and easy.

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If needed, their control systems can also be customized with sequential or other automation Electric Equipment MicroThermics has 4 different electrically heated series of equipment. These require no steam and can be used at HTST and UHT conditions. Depending on the model, products ranging from juice to milk, to puddings (and virtually everything in between) can be processed.

E Development Series With a nominal flow rate of 1 LPM, these processors are just 1.8 M long and have 5 internal hold tubes. They also have a sink and benchtop to help work in a laboratory environment. Electra Series Also running at 1 LPM, these processors have 2 internal hold tubes but take up only 1 meter of floor space Bantam Series With a nominal flow

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rate of .5 LPM, these processors provide much of the flexibility of their higher flow rate cousins. E-VEROS Series These powerful processors run at .5 LPM, with 2 hold tubes but at a lower price. Steam Equipment MicroThermics also offers equivalent steam heated equipment in their S-Development, Flex, and S-VEROS processors.

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Steam Injection Series As the most flexible equipment available, these processors add steam injection heating and vacuum cooling to the extensive capabilities of the S-Development Series equipment.

This style heating has resulted in aseptic products with quality that exceeds that of “premium or fresh products” while also having the highest nutrient retention of any continuous thermal process.

lar of them are custom hold tubes, multiple heating and cooling steps, in-line homogenizers, Ultra Clean-Fill Hoods. Contact their experts to learn more about their equipment and options.

Custom Series Completely custom processors and solutions can be designed from the ground up in their “Custom Series”. This is often done to meet special requirements such as cGMPs or to address particular internal or product requirements. Additionally, through this Series, MicroThermics offers pilot, and small-scale production equipment for products that can only be made in small volumes.

Aseptic* Laboratory Filler MicroThermics new filler sterilizes and fills bottles on a continuous basis. It provides the ability to show new products in actual consumer style packages and is designed to provide a 4 log reduction of bacteria in the filler, and a 5 log reduction in the bottles and caps. These capabilities can’t be found anywhere else. *High Acid Aseptic and low acid ESL only

With nearly 30 years of experience, MicroThermics has a flexible, dynamic approach to working with and finding solutions for their clients’ needs. In addition to offering their equipment, they offer design and consulting services. They also offer custom educational classes and participate in many seminars and short courses.

Microwave Series MicroThermics utilizes patented Aseptiwave microwave heaters. These heaters provide rapid controlled heating with no heated surfaces and no added sheer.

MicroThermics also participates in major trade fairs across the globe. Come and learn more about MicroThermics Options In addition to the differ- equipment and services ent series of equipment, at ANUGA Food Tech in Cologne, Germany in MicroThermics provides a range of options March 20-23, 2018. They to most closely simulate are in booth A047. actual production conditions. The most popu- microthermics.com

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Ideas, solutions and plants for the food and beverage industry

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UHT Sterilization Plants 6

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Mixing and Carbonating Units

Cip Cleaning Plants

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Pasteurization Plants

Continuous Sugar Dissolver

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Aseptic Tanks

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M.F.T. INTRODUCES NEW AUTOMATIC FRUIT CUTTERS

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Morrone Food Tech has recently developed two new models of AUTOMATIC FRUIT CUTTERS for VARIOUS TYPES OF FRUITS

hanks to the large experience gained over the years in FRESH-CUT FRUIT and DEHYDRATED FRUIT processing lines, M.F.T. has recently implemented their very popular AUTOMATIC FRUIT CUTTERS with new integrated functions making them suitable for slicing several types of fruit. The long experience of M.F.T. in the dehydrated fruit sector has resulted in the development of the AUTOMATIC RING SLICER mod. MW-R which has now new application to the fresh-cut and preserves fruit sectors. The automatic ring-slicer has now been implemented

for CUTTING into RINGS and eventually coring APPLES, PEARS, PEACHES, NECTARINES, PERSIMMONS, KIWIS, ORANGES, LEMONS and PINEAPPLES with the possibility of producing smooth ring slices (down to 2mmthickness) and crinkle-

cut apple slices. Particularly dedicated not only to the dehydrated fruit business but also to the freshcut business, the AUTOMATIC FRUIT WEDGER AND CHUNKER mod. MW is now available for coring and cutting not only APPLES but also

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MACHINES AND PROCESSING PLANTS FOR:

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www.mftitalia.com

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PEARS, PEACHES and NECTARINES into SEGMENTS, CHUNKS and STICKS. The same machine may also be used for slicing PERSIMMONS, ORANGES, LEMONS and TOMATOES. The new applications make this versatile piece of equipment today even more suitable to freshcut fruit production in small and large business thanks to its modularity. Both the MW and the MW-R model are compact solution including the washing, feeding and cutting sections and can be AUTOMATICALLY OPERATED which increases the safety and profitability of your business. Visit: www.mftitalia.com

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WEIGHTPACK: CONSTANT INNOVATION, DAY AFTER DAY

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n a globalized market, in constant, unexpected change, few businesses can truly boast a history based on the principle of constant innovation, day after day. Weightpack’s roots lie in the example of its founder, Carlo Corniani who, in 1979, had the vision to revolutionize the coeval filling technique: rather than focusing on achieving a certain linear volume, he instead based it on the net weight of the product placed in the container, net of the tare. He was thus able to guarantee consistent product quantity, free from variations in density and temperature, while bypassing the dimensional tolerances of the containers. The “Net Weight” concept was not, in fact, the first patent filed by Corniani, but it signified a historical change in the history of filling machines – the dawn of a new era. In this context the

Weightpack philosophy began to form, investing every year considerable resources in research and development in order to increase the quantity and quality of proprietary patents. Modular Systems, Direct Drive Plugs, 24-bit weighing electronics and self-adaptive power management represent the top of the innovation process reached by the company in the last year alone – all technologies that are about to enter the market.

The input modules can be assigned to the type of treatment (blower, rinser, peroxide and steam, PAA and sterile water) or act as a connection with the stretch-blow molder. The whole system can, in turn, be coupled to a locking machine or, for the NH versions, to an output module for elimination of the output format change. The stainless steel draining modules have the same geometry and components, regardless of whether the machine MODULAR SYSTEMS is NH or BH or indeThe heart of the system pendently of the type of consists of the fillingindustry targeted by the capping monoblock, machine itself. The moduwhich can be coupled to larity principle, on which input and output modules. the design is based, makes 12

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it possible to produce independent and extremely reliable systems. Weightpack is able to produce the same monoblocks, regardless of how they are used, guaranteeing a significant upgrade in the level of industrialization and reliability, together with a considerable reduction in delivery times. In addition, Weightpack is able to design and manufacture separable aseptic machines in individual watertight modules. DIRECT DRIVE ROTARY TRANSFER DRIVE Thanks to Direct Drive technology, Weightpack is able to guarantee a precise and constant control of both the delivered torque and the vertical load, as well as perfect electronic control in vertical translation and rotation. Any screwing strategy, including the initial counterrotation for twist-off caps, can be easily implemented, satisfying the customer’s needs. There is also the possibility, in combination with vision systems, to orient the cap, in order to obtain the

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best possible result. The plug-in capping units are extremely compact, with very low inertia and suitable for any application, from corrosion proofing to aseptic. 24 BIT WEIGHING ELECTRONICS Next-generation electronics, characterized by the use of the EtherCat protocol, allow for the optimization and modularization of monoblock geometries and the interchangeability of free and plug-and-play tool components. SELF-ADAPTIVE PRODUCT FEED MANAGEMENT Tankless filling systems guarantee absolute and certified sterilization in the product loop and favor the minimization of production heads and tails.

the market’s current and future needs, with a view to simplification based on the concept of research and development. Just as Carlo Corniani had wanted.

In conclusion, Weightpack Weightpack: Innovation is a driving force in the filling sector for the scope First. of its innovations and for its intrinsic ability to read www.weightpack.com

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OUR VISION, OUR MISSION AND PHILOSOPHY OF EXCELLENCE

“Our philosophy is very simple: Give our best for people who expect the best” (D.Z.)

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n a country with food manufacturing potentials, food manufacturing has to be set as one of the pillars of technological and economical progress.

class leader in the design and manufacture of high technology freezing, freeze drying and drying equipment, as well as fruit and vegetable processing equipment, with an extensive experience in both freezing PIGO set a goal to become and fruit and vegetables an initiating force in techprocessing. nological and consequently economical progress in PIGO can proudly say that food processing industry, a its machines achieve excelleader in country and in the lent operating characterisworld in manufacturing of tics and energy efficiency, food processing machines while being user friendly, from its program. thus guaranteeing many advantages and privileges to Today, PIGO has estabthe company’s buyers. lished itself as a world-

Main products PIGO has specialized in building fluidised bed freezers, EASY Freeze, the most suitable for IQF freezing all variety of fruits, vegetables and numerous sea, meat and cheese products, redefining IQF Technology With Adaptable Air Flow. EASY Freeze technology is providing perfect shape of IQF product and no clumps - Full controlled fluidisation method keeps the product constantly suspended above the belt in a cushion of air. The result is the immediate crust freez-

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ing and efficient core freezing of individual pieces, regardless of type, variety or condition of product. Maximized freezing efficiency for each unique product, whether the product is heavy, light, soft, sticky or fragile, thanks to Variable speed control of all fans and belts, allowing on-the-fly optimization of air flow conditions. Interior video monitoring allows for real-time supervising of operating conditions, allowing the complete control and adjustments of the entire process from outside, without necessity to entering into the freezer. EASY Freeze is considered as the freezer with the most superior sanitation, giving

the possibility to user to freeze different products one after the other without risk of cross – contamination. EASY Freeze is ENERGY SAVING and TROUBLE FREE solution for all your freezing needs. Within the freezing equipment product line, PIGO also manufactures the innovative EASY Freeze SPYRO, the latest generation of spiral freezers giving utmost advantages to the users in terms of energy efficiency, hygienic conditions and advanced technological caracteristics, such as: • Belts gear motors are positioned outside the insu-

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lated cabin (no lubrication inside the freezer) avoiding any risks of contaminations due to some oil leakages; • The unit doesn’t have any mezzanine floor and or intermediary platform, to avoid any dirtiness accumulation (presence of any mezzanine floor or intermediary platform are making more difficult the cleaning operations) – the absolutely highest hygienic standards; • Freezer design is made according to max. thermal load and max. surface occupied on the belt by the different products foreseen; • Low maintenance cost and low spare parts cost due to utilisation of high quality commercial components; • Low pressure fans to higher air speed. In order to obtain a quick freezing process EASY Freeze SPYRO is designed for high speed circulation (4 -10 m/sec) of cold air in contact with the product, on the whole length of the spiral conveyor; • Very low weight loss, which is two times less then with vertical air flow • Hitting the incoming

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product with the coldest air; the product is therefore immediately “crusted� and snow formation diminished; PIGO freezers are built in modular sizes and all components are made entirely of stainless steel, capable to provide perfectly frozen product even for delicate products like cooked rice, raspberries, etc. PIGO also designs, fabricates and assembles sophisticated freeze dryers, EASY Freeze DRYER - LYOPHILIZER, product line which includes a broad range of standard and custom units, aplicating low temperature work and shorter cycle time.

time by up to 20-25% while OPERATOR FRIENDLY - All steps in the drying consuming less energy. process are designed to LOW TEMPERATURE facilitate simple, fast and efOPERATION - Uniquely ficient operation and maindesigned features allow for tenance. low temperature operation cycles which are crucially impor- The freeze drying - dehytant for preserving the natural dration technology allows integrity of your product. to save delicate aromas while drying the frozen The key differences FOOD SAFETY product under vacuum, between PIGO EASY FRIENDLY - Great care producing premium quality Freeze DRYING (LYOPHILISATION) Tech- and determination was put product. Premium sensointo designing a system rial properties for finished nology and competitive that makes accessing and product, absolutely supertechnologies: cleaning every component imposable to those of the very easy, ensuring bacteria fresh product. FASTER DRYING Machine execution is enWITH LESS ENERGY - or residue will not get enOur proprietary freeze dry- trapped on any equipment tirely in stainless steel (Chamber, doors, hinges, ing method reduces drying or food surfaces. 17

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shelf modules, etc). In the EASY Freeze Drying concept Shelf modules and vapour condenser are contained inside chamber, giving as final result much shorter freeze drying time then any other freeze drying technology. Viewing ports are provided in the doors, allowing observation of both the vapour condenser and product trays during the drying cycle.

with adequate ripeness) is provided.

EASY DRY PG 135 multistage belt adiabatyc dryer, with separate zones temperature and humidity control is sophisticated solution for air drying, even for delicate products. EASY Dry PG 135 is equped with partial COP (cleaning on place system), consisting of piping with sprayers, and water collecting basen, providing effiEach unit is equipped with cient washing or necessary complete refrigeration areas after warking cycle. plant of corresponding For extraordinary blanchsize, including also refriging results and efficiency eration condensing unit is is recomended SUPER purpose-built with capacity STEAM Flow blanchcontrol to allow economical er-cooker. use of refrigerant. CONTINUOUS PASBesides EASY Freeze, TEURISATION TUNEASY Freeze SPYRO, NEL WITH COOLING and EASY Freeze DRYSECTION, type PG 118, ER – LYOPHILIZER, designed for continuous one of the company’s main pasteurisation of finisched machines is automatic Pit- packed product, followed ting machine PG103 havby water cooling section. ing up to five times higher capacity than other pitting PIGO machines family is machines on the market. also completed with EASY Experience of all PIGO’s VACUUM COOL, what clients confirms work with is the most effective and 0,00% of remained stones efficient means of coolwhen adequate quality and ing - precooling fresh food preparation of the fruit products, reducing product (clean, calibrated product deterioration. With a vac-

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uum cooler you are able to reduce the internal temperature of your product to ideal storage temperature (usualy from around 30 0C to 1-2 0C) very quickly (usualy 15-35 min). PIGO systems are concepted to create a “High Added Value Fruit” production plant, which contains dozens of small innovations and a few large improvements for a more reliable system, all together also improving natural fruit characteristics. In the field of different drying technologies, PIGO is aslo providing INFUSION TECHNOLOGY as well as OSMOTIC DEHYDRATION technology, and KNOW-HOW to it’s clients, giving possibility to improove also natural furit properties, as well as extended shelf life. To get a better idea of what PIGO does, please visit the website www.pigo. it or just send an e-mail to info@pigo.it, they will be very glad to send their detailed offer, and also a presentation with plenty of videos with its machines in the work.

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DEPALLETIZERS

CARTON FORMERS

CASE PACKERS

CARTONS CLOSER

PALLETIZER

ROBOT

WE ALWAYS FIND A SOLUTION

WE ARE PRESENT AT: Hall 7 - Stand C02 D01

visit us:

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TMG IMPIANTI, PACKING AND PALLETIZING SOLUTIONS

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stablished in the 1976, TMG has been successful on several global markets, thanks to a continuous research and a professional experience that allowed to gain a qualified technological know-how, to apply in the end of line systems all over the world. The direct contact with the customer is a chance of constant innovation of our packing machineries range, resulting progressively suitable for any needs and different applications. The products range comprises carton erector, carton packer, carton sealer, palettisers, depalettisers and robot. These machines are often combined together to supply complete turnkey solutions of automated packing systems end-of-line. In the latest years, TMG has realized many palletizing and packaging systems of different products, especially in Beverage sector, in which it has satisfied many international

customer’s needs. Nowadays TMG produces around 200 palletisers per year and has installed almost 7000 palletising systems all over the world since 40 years. Production range: Palletisers - Carton erectors - Case Packers and unpackers - Tape and Glue sealers Robots - Stretch wrappers - Conveyors and transports Pallet handling systems. Market sectors: TMG Impianti is specialized in handling bottles and containers, both glass and plastic (like PVC and PET) for the food sector, beverage (wine, juices, beer etc.), chemical

and home and care industry (shampoo, detergents, washing powders) and special applications like mineral oil and edible oil. Another important industry where TMG Impianti is present is the “big bags and sacks”. The company is one of European leading company in the sacks - big bags palletisation with several applications around the world in this industry. www.tmgimpianti.com

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Navatta Group applies stateof-the-art technology to the manufacturing of machinery for the food processing industries, achieving simple effective results. It guarantees a highly professional pre-and post-sales services, thanks to the expertise of its people:

HUMAN FACE TECHNOLOGY.

Progetto grafico:

CONSTANTLY INCREASING CLIENTS’ LEVEL OF SATISFACTION AND FIDELITY

DIFFERENT SIZE SINGLE BODY TURBO-EXTRACTORS

DOUBLE HEAD ASEPTIC FILLER FOR PALLETIZED BAGS IN DRUMS 220 LT AND BAG IN BIN 1000-1500 LT WITH INTEGRATED AUTOMATIC LOADING SYSTEM FOR 220-20-10-5 LT WEB BAGS – MOD. WEBONE – PATENT PENDING

MULTI PURPOSE EVAPORATOR: FORCED CIRCULATION – FALLING FILM WITH HOT BREAK AND AROMA RECOVERY

SPIRAL WATER COOLER WITH INLET TUNNEL TO MAINTAIN TEMPERATURE FOR 5-10 KG BAGS OR STAND UP POUCHES MOD. SWC TYPHOON – CAPACITY ABOUT 1700 CONTAINERS PER HOUR

Aseptic filler for aseptic filling of pre-sterilized bags without mouthpiece Bag sizes from 3 to 10 liters Possibility of filling liquid-viscous-pumpable products with pieces Ready-to-Use Monoblock Machine Reduction of packing costs by comparing bags with spout Electronic format change acting on the lenght of the bag keeping the same wide span. SINGLE HEAD ASEPTIC FILLER FOR SMALL BAGS WITHOUT SPOUT MOD. AF1WS CALIPSO PATENTED SYSTEM

NAVATTA GROUP food processing srl Via Sandro Pertini, 7 • 43013 Pilastro di Langhirano • Parma (PR) tel 0521 630322 • fax 0521 639093 NAVATTA CAT TEC 2018.indd 3

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FRUIT AND VEGETABLE PROCESSING LINES TM

ASEPTIC FILLER MOD. AF2PD FOR PALLETIZED DRUMS, BIN-IN-BOX / IBCS 1.000 – 1.500 LITERS, WITH PATENTED AUTOMATIC BAGS LOADER FOR SMALL 5 -10 - 20 - 220 L WEB BAGS – NO OPERATOR

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he company Navatta, founded by Mr. Giuseppe Navatta in 1983, produces and installs fruit and vegetable processing lines and boasts references across the globe.

with capacity ranging from 20 to 120 t/h of incoming fresh product. Navatta Group is today a well - established and technologically efficient reality, also thanks to the numerous companies’ acquisitions over the years, such Navatta Group is also cen- as Dall’ Argine e Ghiretti tre of excellence for the in 2001, a 40-year-old production and installation company world famous of processing machines for rotary can pasteurizers and plants for peeled toand tomato pulping lines.; mato and tomato by-prod- Mova, in 2010, with exucts; it counts many refer- tensive experience in bins ences all over the world, handling, bins and drums

emptying, palletizers and de-palletizers, washing systems; Metro International, in 2012, leader in fruit and vegetables processing, boasting international patents for juice and puree extraction, concentration plants and thermal treatment; Ghizzoni Ettore, in 2012, specialized in special batch plants for ketchup, sauces and jams. MANUFACTURING RANGE NAVATTA GROUP man-

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- formulated products productions (jam, ketchup, sauces, drinks) starting from components unloading to dosing, mixing, mechanical / thermal stabilizing, to filling into any kind of package or into aseptic mini-tanks. - processing pilot plants. - vegetable processing as receiving, rehydration, cooking, grilling and freezing. WEB-DRUM AUTOMATIC FILLER & CASE PACKER WEB: 3-20 LT/DRUM: 220 LT

ufactures and commissions Processing Lines, Systems, Equipment for Fruit, Tomato, Vegetables for: - peeled / diced / crushed tomatoes, tomato sauces and purees, tomato paste, all filled into any kind of package or in aseptic. - diced, puree, juices (single strength or concentrated) from Mediterranean / tropical fruit, all filled into any kind of package or in aseptic. - Fruit crushing lines from IQF, frozen blocks and frozen drums. - high yield PATENTED fruit puree cold extraction, fruit purees / juices

equalized in aseptic. - Wide range of evaporators to produce tomato paste Mediterranean and tropical fruit concentrate. - Evaporators for coffee and milk: evaporation before spray atomizers, freeze dryers or other dryers. - Evaporators for cogeneration industry (waste treatment). - Aseptic sterilizers. - Aseptic fillers for spout bags/ spout-less Bag-inBox 3 – 20 liters, Bag-inDrum 220 liters, Bin-inBox / IBCs 1.000 – 1.500 liters. - Spiral-cooler.

Navatta Group’s headquarter and the two production units are located in Pilastro di Langhirano, Parma, with a total production area of 10,000 square meters. VISION: Passion is the factor that drives us to higher targets, in terms of technology, products and services. MISSION: To constantly increase Customers’ satisfaction and fidelity. www.navattagroup.com

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MAKRO LABELLING: TECHNOLOGY IN EVOLUTION ON THE SMALL AND LARGE SCALE

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odularity, flexibility and practicality are key concepts in a company whose strong point is technological innovation and development. This is what the market wants and this is what customers get from the Italian based Makro Labelling, international standard setter for industrial labellers in the beverages, food, detergent and pharmaceutical sectors. The thirty years’ experience of its founders, a team of 90 people, a dense and well-organised sales network consisting of the branch offices Makro UK for the United Kingdom and the new Makro North America in Saint-Philippe (Montreal) for Canada and the USA, together with agents and representatives in the

most important countries throughout the world, plus an impeccable assistance and spare parts service guarantee satisfaction of every labelling need and constant expansion on all the most important international markets. A range of labellers for production speeds of

1,500 to 50,000 b/h The range includes labellers able to process from 1,500 to 50,000 bottles per hour, applying up to five labels per bottle and available in wet glue, hot melt, selfadhesive and combined versions. For companies with limited production requirements, the MAK

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Technology for great numbers

MODULARITY, FLEXIBILITY, PRACTICALITY

Labelling in the beverages, food, detergent and pharmaceutical sectors has always been our passion and our primary activity. Innovative technologies, an international sales and after-sales network and configuration flexibility are our strong points. Satisfying all labelling needs from 1,500 to 50,000 b/h is our result, appreciated by companies of every size. The 700 installations present throughout the world is our greatest confirmation.

Makro Labelling srl • Via S. Giovanna d’Arco, 9 • 46044 Goito (MN) • Italy + Tel.: 39 0376 1872203 • Fax: + 39 0376 1872197 • info@makrolabelling.it • www.makrolabelling.it

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01, MAK 02 and MAK 1 labellers provide speeds of up to 12,000 b/h with mechanical or electronic rotation of the bottle plates. With special applications and able to cope with production speeds of up to 50,000 b/h, the MAK 2, 3, 4, 5, 6, 7 and 8 labellers, on the other hand, satisfy the needs of medium to large companies. The range includes a high speed self-adhesive labeller with reel winders and non-stop system enabling production to continue at maximum speed even during reel changes and a combined labeller to

apply the fiscal guarantee seal. For the high volume PET market, such as the water and soft drinks sector, Makro Labelling has developed the MAK Roll Feed series of rotary labellers. The 6,000 b/h to 40,000 b/h production speed and use of wrapround plastic labels on a reel with hot melt application guarantee maximum economic benefits in the production process. The modularity of the machine also allows the roll feed unit to be replaced with a hot melt unit for pre-cut, wet glue or self-

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adhesive labels. Again designed for the water and soft drinks market, but needing between 6,000 and 16,000 b/h, the new series of MAKLINE Roll Feed labellers features motorised axles and brushless motors to minimise costs while maintaining meticulous labelling quality. The new doublestation self-adhesive MAKLINE is, on the other hand, designed for the beverages, food, detergent and pharmaceutical sectors. It packages large and small

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containers and offers the same high quality labelling as a rotary machine. In common with the entire Makro range, the MAKLINE is fitted with the Vision Control system to verify the quality and correctness of the packaging and manage rejects. The Follower optical guide system (an exclusive patent) enables the bottles to be aligned for application of the labels in precise positions with respect to a reference on the bottle and reduces format change times and

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costs. It is available in carbon fibre and fitted with a line scan camera. Thanks to a special, patented paper delivery system, the new MAK AHS2 self-adhesive labelling module responds to the need for faster, more precise machines. It guarantees a linear speed of 100 metres a minute at a label pitch of 20 mm.

solutions able to offer efficiency, speed and a concrete response to specific labelling needs. The latest developments include the C Leap prototype, the M.A.I.A. (Makro Advanced In-line Analysis) optical guide system and the A.L.I.C.E. (Advanced Label Inspection and Control Environment) system.

The technical and R&D departments monitor the market closely to understand its demands and anticipate them with new

www.makrolabelling.it

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AUTOMATIC LABELLING MACHINE FOR BEER BOTTLES

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figure 1

elf-adhesive labelling lends itself to the primary decoration of beer bottles, but also to the addition of supplementary information to already-labelled bottles exported to countries which require this. A system based on an ALline C in-line labeller, for example (figure 1), is designed for the application of the body label (with lot and expiry date printing) and neck label to around 3,000 bottles/hour.

order to guarantee maxiIn another solution (figmum application precision. ure 2) created for a major Northern European comFollowing this, a rolling pany, the machine apdevice which is also fitted plies labels to beer bottles with brushes completes which require the addiThe system is fitted with the application by adapting tion of further informatwo ALstep labelling the labels onto the body tion. The machine was heads. The labels are iniand the conical neck of positioned directly onto an tially applied overhanging, the bottle, with the end re- existing packaging line, fed first to the body then the sult that they are correctly by rotating tables. neck. A counter-belt syn- aligned with one another. The labelling system spaces chronised with the convey- A SATO thermal transfer and orients the bottles, as or keeps the bottles stabi- printer is installed in the well as applying the labels lised during this stage, in applicator head. in step with the existing 28

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ALTECH SRL Viale De Gasperi, 72 20010 Bareggio (MI) Tel. +390290363464 info@altech.it www.altech.it

FieraMilano Rho - Italia 29 Maggio - 1 Giugno 2018 Hall 14 - Stand G38, F37

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figure 2

labels so as not to cover them, all at speeds of over 50 bottles per minute.

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self-adhesive labelling systems, which it distributes throughout the world via a network of subsidiaries and qualified distributors offering consultancy and technical after-sales support.. The company will be showing off a wide range of new solutions at two major trade fairs for 2018: • IPACK IMA in Milan (29 May - 01 June) at Stand G38-F37 in Hall 14, • PACK EXPO in Chicago (14 - 17 on the bottle and sends a October) signal to the ALritma label at North Upper Hall, applicator head. Booth 6341 The solid mechanism and optimised logic of the three-roller device have For further information: www.altech.it allowed us to obtain iminfo@altech.it pressive performance, while maintaining excellent positioning precision and operational reliability.

The labeller is an ALline C linear system, equipped with a dual-belt product spacer and a three-roller product timing system. The sensor which identifies the position of the other labels is a high-speed scanner, which reads the ALTECH is a leader in the barcode already present design and manufacture of

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AdverTime-MI

March 2018 Edition

• Unique Patented Design • Non-Absorbent Liner • High Hygienic • Maximum Flexibility • “Platinum Cured” Silicone Cover • Chemical and High Temperature Resistant • Manufactured Under EN 16643.

Allegri Cesare S.p.A. Via Venezia, 6 • 20099 Sesto S. Giovanni (MI) - Italy Tel. +39 02.24.40.203/8 • Fax +39 02.24.05.781 info.comm@allegricesare.com www.allegricesare.com Download from Our Site the New PTFE Flexible Hoses Catalog!

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TURNKEY SOLUTIONS FOR WATER AND BEVERAGE PLANTS

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www.bbmpackaging.com

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MODULAR AND COMPACT LABELLING SYSTEMS FOR FRONT AND BACK APPLICATION ONTO CYLINDRICAL PRODUCTS

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hanks to the countless labelling solutions already developed by LABELPACK, designed for the application of one or more labels onto cylindrical products, managing the in-line printing of variable data and barcodes, the company is able to face and solve many identification and customisation issues. One of the most requested solutions is the labelling system for front and back application onto cylindrical, oval and rectangular products, which also includes the possibility of applying a warranty label. All these applications are now possible thanks to the MODULAR and COMPACT systems. The highest technological solution is realised with

the MODULAR system, an “open frame� modular structure made in stainless steel featuring several automatic labelling systems for top and bottom application. The system consists of a centralised electronic control panel placed on a balcony structure with PLC and Touch Screen operator panel. Moreover, the speed functioning can be electronically synchronized and the fast regulations with numerical indicators facilitate the format change and the following repositioning to previous position. The MODULAR

automatic labelling systems have different conveying equipments ac-

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cording to the dimensions, weight and shape of the relevant container. The conveying systems are placed on the balcony structure making them easy to clean and avoiding spillage onto remote parts of the machine that can be difficult to reach and clean.

conveying systems are available in different models (flat belt, plastic chains, stainless steel chains) and can be customised in length and width according to the dimensions of the product and the requirements of the packaging production line.

All COMPACT labelling LABELX labelling units systems can be equipped operate with a maximum with one or more thermal label width of 140-250mm transfer printing units of and can integrate the units variable data, barcodes and designed by MARKEM, other relevant information. VIDEOJET, SAVEMA, To complete the labelling ALLEN, etc... for the in-line system other accessories and printing of variable data, options are available: senbarcodes and other relevant sors for transparent labels, information. product spacers and stabilisers, rotary tables for inline COMPACT labelling sysloading and accumulation. tems are the “entry level” series including 8 standard LABELX and LABELX JR models and several cusautomatic labelling systems tomised solutions. They are complete LABELPACK equipped with LABELX JR offer for the beverage seclabellers, which operate with tor. LABELX has proved a maximum label length to be the most appreciated of 350mm and maximum solution, able to face many label height of 140/250mm. labelling issues. LABELCOMPACT TS, COMPACT PACK has already produced TB and COMPACT BS are thousands of LABELX the labelling systems for top machines. It is a highand bottom applications performance and reliable onto trays, cases, boxes, labeller, which disposes of a flow-packs and bags. The big range of accessories that

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ease the installation onto any automatic packaging line and it is available in three different width: 140mm, 250mm and 350mm. Its high technology guarantees the best performance at high speed and with great application precision. The simple and functional Touch Screen operator panel allows managing all operations. LABELX is also available in a RM version with motorized re-winder, suitable for high speed application – it can reach an application speed of 80 m/min. This model is equipped with a 400mm diameter mechanical unwinder. LABELX JR complete the LABELPACK offer – it is an automatic labeller for medium and low speed application, which can be equipped with thermal transfer printing units of variable data and barcodes. LABELPACK offer a wide range of print & apply solutions ideal to be integrated onto end of packing line and palletization systems. With the PandA and

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automatically applied on the product to identify. PandA MASTER is the top-quality solution to apply & print the identification labels for pallet with Serial Shipping Container Codes (SSCC). Thanks to its integral protection PandA MASTER can work in any particular environmental conditions and can apply labels onto PandA JR systems it is pos- one or two sides of a pallet. sible to solve many applica- PandA machines are guarantion and printing issues onto teed by integrating industrial bottle boxes of barcodes thermal transfer print units and variable data on a selfmade by major international adhesive labels to be then companies, such as DATA-

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MAX, ZEBRA, SATO, NOVEXX-AVERY, CAB, CARL VAENTIN and are controlled by the BarTender software, which is very easy to connect to any management system and control system of the production lines. www.labelpack.it WE’LL EXHIBIT AT...

Visit us at IPACK IMA Hall 14 Booth D19 E18

kifadesign.it

www.labelpack.it

Label your world, label your life.

A perfect choice for food industry. Labelling solutions for cans, jars, bottles, trays, boxes and bags. Print & Apply solutions for boxes and pallets.

MODULAR DS

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Via Monte Cervino 51/F | 20861 Brugherio (MB) | ITALY | Ph. +39 039 9156551 r.a. | Fax +39 039 9156569 | info@labelpack.it

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King of Cold

King of Cold

The most complete range of refrigeration units for food industry and more Stationary Refrigeration

for small, medium and large cold rooms capacities. These equipment are used in restaurants, super and hypermarkets, grocery stores, distribution centers and fresh food processing plants.

Transport Refrigeration

a large range of mobile transport refrigeration products suitable from small to big volume capacity vans, for short, medium to long distance food transportation.

Industrial Refrigeration ice-cream and sausages, logistical centers, clean rooms, catering and other special applications like ice rinks and hockey rinks.

Zanotti Spa - Italy - T +39 0376 5551 - info@zanotti.comwww.zanotti.com Zanotti_AD_Ist_ENG.indd 1

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EQUIPMENT FOR REFRIGERATION, STORAGE AND TRANSPORTATION OF FRESH AND FROZEN FOOD

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or over 50 years, Zanotti Spa has been designing and manufacturing equipment for the refrigeration, storage and transportation of fresh and frozen food. Founded in 1962 as a family-run business with the conception of the new and revolutionary “uniblock” system, a complete cooling system that is autonomous and ready to be used for small needs, the management changes made in 2002 led the Zanotti company towards international grounds and turned it into a managing structure that was better prepared to face competitors worldwide. Over time, Zanotti has improved its series, which are now the most complete offers available on the market. Zanotti can meet the food cooling needs of the entire cold chain, thus, of the preservation of raw materials, of their processing, storage and distribution to supermarkets, specific shops or restaurants. The units designed for refrigerated transportation com-

plete the series and ensure foods are handled safely. The products developed by Zanotti cover the needs of small to medium-sized cooling necessities, as well as the needs of logistic and storage centers: monoblocks, multi-compressor stations, condensing units and cooling systems for food, but also for the aging of cold meats and cheeses, to refine wines or to dry grains in silos. The diesel unit completes the cooling chain with its split battery system or others, which were specifically designed for the short, medium to long distance transportation of food. The industrial division designs and implements equipment for ice tracks, like the new ones of Courmayeur and the Arena of Minsk, which is the

biggest one in Europe. Recently, the company acquired a new contract to make a track, with Olympic features, in the new ice stadium of Kazakistan. The works will soon begin. The installation will be implemented with the latest free-cooling technologies that use the cold from outdoors at certain times of the year. Recently, Zanotti was chosen by a major airline of the United Arab Emirates to make a system for their new catering center for a value of 21 millions of dollars; in the international airport to increase the production of 260,000 meals a day that will be distributed on board of the new Boing fleet. It’s one of the biggest and most modern structures of this kind world-

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wide and, therefore, it requires highly reliable systems, top notch final touches and strict hygienic conditions with regards to the equipment. As a result of this important contract, Zanotti recently won the tender for the supply of a similar installation; which should be implemented in the new airport of Muscat, in the Sultanates of Oman. Other successes ensure the reliability of the Zanotti installations, implemented worldwide, such as the one of the Kabardino-Balkaria Republic to design and provide an installation to preserve apples in a controlled atmosphere for long periods, up to 7 months. Here, Zanotti has crushed the German competitors by presenting projects with advanced technologies that use intermediate nontoxic fluids from a nutritional viewpoint. Nationally speaking, Zanotti has completed works with a leading Italian cheese manufacturer by implementing an aging system of the highest level thanks to the latest technologies; maximum energy savings with low operating costs, maximum reliability to reduce maintenance and to ensure the continuity of operations through centralized management and with a supervision system. Today,

Zanotti Spa is an International Group with production plants in Spain, England and it counts on a strong network of certified suppliers who provide expertise and assistance worldwide. The quality of the Zanotti products is the primary concern of the production unit. Actually, the products have been ISO 9001 certified in Italy, they have received the EC marking in Europe, the Gost in Russia and the UL in the US for several years now. These markings and certifications are based on the local standards of quality. The attention devoted to customers and the flexibility of the products are essential characteristics for Zanotti: investing in research and development to better meet customer demand by providing more convenient solutions in terms of energy savings and reliability of use is a priority. The know-how Zanotti acquired over 50 years also concerns the environmental aspects involved since the products are developed to provide low energy consumptions and reduced noise levels; as to meet the current technological trends that aim to contain greenhouse gas emissions. This is how the BESTCOPÂŽ technology was created. It is applied on the

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motorized condensing units that are manufactured by Zanotti to improve the efficiency and energy consumption levels of the cooling equipment. This basically can be translated into energy savings (from 15 to 20% depending on the different environmental conditions). The technological research is at the base of the investments Zanotti allocates every year to better meet the needs of the customers’ requirements by taking their work needs and the greenhouse gas emission standards into consideration. Innovation, energy savings, quality and competence are the key words that best describe the works implemented by Zanotti up to today and they also represent a promise for the future. Recently Zanotti is joining the Daikin Group. This special event symbolizes the 3rd phase of evolution of Zanotti and can now be truly considered to be one of the largest, if not THE largest refrigeration Company in the world today, with certainly the most diverse product range imaginable. Zanotti is still the head office for the refrigeration field, but is now stronger with a great partner like Daikin.

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VISIT US AT:

May 22 - 24 2018 Parma, Trade fair area

May 29 - June 1 2018 Fiera Milano

GREAT POWER IN A SMALL SIZE

www.minimotor.com

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SERIE DR: MINI MOTOR NEW SOLUTION FOR INTEGRATION

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ntegration. This is the core of Mini Motor’s new project, Series DR, able to change classic gear motors in all-in-one solutions, powerful and smart. “As soon as getting back from Cologne, where we participated in Anuga FoodTec, we received a confirmation: password for the motion control sector is just integration, a concept that has always characterized our design style and, as consequence, our production. Today, to us, integration means equipping our products with four fundamental features: control, connectivity, efficiency, and compactness”, explains Andrea Franceschini, the Managing Director of Mini Motor, company present in the market for more than fifty years and leader in the field of servomotors, electric motors and gear motors.

“Production of Series DR started last January; we presented the new motors at West Pack in Los Angeles in early February and at Anuga FoodTec more recently; we are going to exhibit also at SPS IPC DRIVES in Parma and Ipack-Ima in Milan, both in May”.

but also collecting useful information for fault diagnostic. Every DR product enables setting different speed, which remain unchanged also when the load varies. Parameter setting can be via USB pen or new app for mobile, via Bluetooth.

Connectivity of DR Which are the distincgear motors is guaranteed tive features of the new by a connection module products series DR? As that supports the most regards control, the new common field buses: motors are provided CanOpen, Modbus, with integrated drive that Ethercat, Ethernet/IP, allows not only control- Profinet e Powerlink. ling speed and torque, Moreover, thanks to the 44

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possibility to connect motors in cascade, wiring is much simplified, with 50% reduction of wires. Compactness results from smaller size, taking up to -50% room. Efficiency is further key aspect of Mini Motor’s new series: in comparison with a gear motor the same power, its perfect drive, motor and reducer integration reduces energy consumption, and thanks to its electronic speed control, consumption with low load significantly decreases. In conclusion, all DR products are provided with universal input – with 115/230 Volt and 50/60 Hz – EMC filter for noise dampening and Safe Torque Off. For food & beverage, a particularly demanding sector, in addition to the new DR series, Mini Motor also offers IP69K engines, which combine a small size with the superior characteristics of stainless steel: with a completely smooth surface, without grooves, these engines comply with the IP69K protection level, therefore they 45

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ability in the cleaning cycles and low bacterial retention after the cleaning cycles

are ideal for use in aggressive environments or when high standards of hygiene are required. From this point of view, stainless steel has characteristics similar to glass and porcelain and ensures:

Among the Mini Motor products, there is also the DBS series, spearhead of the production for the world of automation and motion control: these are brushless motors with integrated drive and equipped with an absolute multiturn encoder able to store for 6 months the dimensions of the last positioning of the motor, facilitating, for example, the restart of the system in case of interruption. Mini Motor is now present in more than 55 countries in the world, with 4 branches - Italy, Germany, the Netherlands and the USA and soon also the United Arab Emirates - and numerous distributors. The Reggio Emilia company’s catalog includes tens of thousands of • resistance to corrosion, items; among them, worm, in particular to the action coaxial and epicycloidal gear motors, brushless serof detergents, solvents, vomotors with integrated sanitizers and disinfecdrive, brushless servotants motor drives, drives and • superficial compactfrequency converters. ness and absence of porosity • high bacterial remov- www.minimotor.com 46

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Fai goal con Pilz! Quando progetti la tua sicurezza entrano in gioco richieste diverse ma con un unico scopo: far vincere la tua squadra. In campo ci sono le necessità della produzione, della manutenzione, dell'operatore e del Responsabile della Sicurezza. Con Pilz nella tua squadra sarà più facile fare goal! Mettiamo in sicurezza la tua macchina, al costo minimo e in breve tempo: le esigenze di tutti saranno soddisfatte.

Scan the QR code with your smartphone to find out more about service and consulting.

Pilz Italia Srl - Società con unico socio Via Gran Sasso, 1 20823 Lentate Sul Seveso (MB)

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+39 0362 1826711 47info@pilz.it www.pilz.it

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MOTION CONTROL UNDERSTANDING WHAT MOVES YOU Control systems which will drive your application forward

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re you looking for a flexible solution for your automation task? Then Pilz motion control systems are exactly what you need! Whether you need to synchronise multiple axes, single-axis solutions or safe drive solutions: We have the right motion control solution for your application. With our solutions, you can create your complete user program under IEC 61131-3 in a single proj• Can be expanded at any to universal programect: from the standard time thanks to the modu- ming in accordance with PLC functionality to the lar design, in combinaIEC 61131-3 motion control and CNC tion with the PMCpro• Extremely versatile (from functions. tego D servo amplifiers simple to complex appliThis allows you to imple- • Open for integration in cations). ment the widest range of the existing control architecture, thanks to a www.pilz.com complex tasks quickly and simply. wide range of different communications interfaces High performance and flexibility with PMCpri- • Fast to commission and simple to service thanks mo Industries 48

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Azoto per il beverage Utilizzare le soluzioni per l’autogenerazione di gas Atlas Copco significa avere una produttività a basso costo, ottenendo un effettivo risparmio economico ed una maggiore affidabilità . www.atlascopco.it info.ct@it.atlascopco.com

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NITROGEN FOR BEVERAGE

as selfproduction means lower operating costs and significant cost- savings. The range of Atlas Copco generators have been designed in order to converge the need to have high purities to the need of low cost productivity, for large and small flow rates. Looking at the technological developments of recent years, research efforts have gone more and more toward a facilitation and a streamlining of productive reality. Focus on the sustainability of food production, great attention has been paid in prolonging the shelf life of the products ployees different “addiof this sector. tives�, recognized and authorized for all food It is known that the Food products without any restrictions by the Italian & Beverage sector em-

and European legislation. In this case, we talk about gases (or gases mixtures) that avoid that the organoleptic and nu-

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largest national and international production companies. Efficiency and technology characterize the NGP and NGP+ nitrogen generators and the whole chain of production of compressed air and air treatment, of which Atlas Copco can proudly define itself only supplier. Daily quality assertions of our partner companies confirm that the plants Atlas Copco are reliable in time and provide a continuous and efficient production. Who uses the solutions to the gas self-generation Atlas Copco can test a real economic savings tritional characteristics of also for the packaging of and improved reliability the product may deterio- water in plastic bottles: of production, given by rate over time. the slight overpressure continuously monitoring The use of controlled allows the use of conparameters even remoteatmospheres is the more tainers with thinner thick- ly. necessary the more the ness, without causing All these targets are product quality has to be problems of transport. achieved by working on preserved for a long time, the applications of our as, for example, in the Leader in sustainable partners and developexport of products of technology and conexcellence of our countinuous innovation, Atlas ing customized projects, working shoulder to try. Copco offers two complete ranges of Nitrogen shoulder for a common Soft drinks, wine and generators through which and profitable growth. beer are generally the it has become a valuable products of interest, but partner to service of the www.atlascopco.it 51

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Wear-resistant sliding performance ...

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It’s easy to create unique surfaces and shapes subject to tribological wear. Lubricant and maintenance-free. 0.5 mm - 1 mm thin. With adhesive backing. This motion plastics® news can be found at: igus.eu/tribo-tape

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plastics for longer life

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CONTRINEX FOOD-GRADE INDUCTIVE SENSORS WITHSTAND HIGH-PRESSURE WASHDOWN CLEANING

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ood-grade washdown inductive sensors from Swiss manufacturer Contrinex are completely compatible with the strict hygiene standards of the dairy industry, helping maximize plant utilization during round-the-clock production of milkbased foodstuffs. Rated to IP68/IP69K, Contrinex stainlesssteel washdown sensors withstand both aggressive cleaning chemicals and high-pressure water jets, offering highly robust solutions for the harshest operating environments. Food-grade sensors are available with IOLink, a standardized serial connection protocol, providing digi-

tal communication in washdown areas at no additional cost. Cleanliness is everything in foodprocessing facilities, and nowhere more so than in the dairy industry. A single instance of contamination during production can necessitate the destruction of multiple batches of milk-based foodstuffs - or, if undetected, result in illness, disease or death among consumers of infected products. It’s no surprise that for dairy-plant operators, maintaining the strictest possible hygiene standards is an absolute must. Given the simultaneous need to maximize plant utilization, timeconsuming cleaning

methods are highly undesirable. To avoid lengthy unproductive intervals between batches, food-processing facilities commonly utilize clean-in-place (CIP) and high-pressure washdown systems. Production equipment for washdown areas must therefore withstand both aggressive

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cleaning chemicals and high-pressure water jets as a matter of course. This requirement extends to the sensors used throughout these areas. The Contrinex Washdown range of foodgrade inductive sensors addresses these needs perfectly. Devices from both the Series 600 Classics and Series 700 Full Inox families are certified to operate continuously and reliably in harsh conditions. Rated to IP68/IP69K, they are pressure-resistant up to 80 bar, corrosionresistant and ideal for use in food and beverage industries. Sensing the presence and detecting the position of equipment or materials at each stage requires sensors that are both accurate and responsive. Contrinex Washdown inductive sensors are up to the task in all respects. With a choice of onepiece M12-, M18- or M30-diameter AISI

316L /V4A stainless steel bodies and sensing faces (Full Inox family) or M12-diameter AISI 316L/V4A stainless-steel body and PPS (polyphenylene sulfide) FDA-approved sensing face (Classics family), these fully embeddable inductive sensors offer a highly robust solution for the harshest operating environment. Industrystandard PNP or NPN outputs with an integral M12 connector and IP69K-rated cable set ensure compatibility with existing factory systems.

Flow control during milk-product processing Most milk products, whether made from pasteurized or raw milk, undergo a number of common manufacturing operations during the early stages of production. Central to these are two aspects of process manufacture that require reliable, accurate flow-control systems: transportation and CIP. In each case, food-grade washdown inductive sensors ensure that the correct operating sequence is followed.

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Process engineers use dedicated stainless-steel pipework to transport liquid ingredients from one operation to the next. Typically, fluid flow is managed using control valves fitted with electrical, hydraulic or pneumatic actuators. Depending on process requirements, two-way or multi-port valves, often rotaryshaft types, deliver raw milk from holding tanks to each process station in sequence, maintaining specified flow rates and volumetric limits.

These sensors interface directly with a range of industrial process controllers and provide cost-effective confirmation of control-valve status around the clock.

AUTOMATION

between assembled parts. Contrinex Full Inox Washdown sensors provide optimum resistance to mechanical shocks, while offering the option of extended sensing distances. Multiple M30-diameter devices, positioned at predetermined locations on each panel, sense the presence of a locating feature on each jumper pipe, confirming that the correct ports are interconnected before CIP cleaning is initiated. These units, with corrosion-resistant one-piece stainlesssteel housings and a 20mm sensing distance, protect against impact damage and also withstand accidental contact with aggressive CIP cleaning solutions.

Once processing of each batch is completed and all process vessels are drained, closed-loop CIP cleaning is initiated. In many instances, plant managers rely on flow-transfer panels to ensure separation of CIP and process flows; a flow-transfer panel utilizes a multi-port manifold that provides a physical break between flow streams in Classics Washdown sensors for position accordance with good manufacturing practices sensing (GMPs). Connection Sensing the position between ports is effectof a rotary-valve actuator is a routine task ed manually by means for Contrinex Classics of U-shaped jumper pipes with positional Washdown inductive Full Inox Washdown sensors. In this applica- feedback from inductive sensors mounted sensors for positional tion, the PPS sensing on the panel. control faces are not required The need for accurate to withstand extremes of temperature or pres- Full Inox Washdown position sensing doesn’t sure, and the 2mm sensors for presence end there. Downstream processing in softsensing distance of sensing cheese production is these M12-diameter Manual connection devices is ideally suited carries with it a greater equally dependent on highly reliable washto the application. risk of direct contact 55

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down inductive sensors Carefully controlled for effective control of tipping is essential to day-to-day operations. prevent damage to the curd. The vat rotates Curd-making is the slowly about a horifundamental process zontally oriented supin cheese production. port shaft. Washdown Typically, soft-cheese inductive sensors from curd is made in large the Full Inox family, stainless-steel vats, mounted immediately where milk is mixed adjacent to one side of with a curdling agent the vat, detect the posiand heated gently, retion of a cam on the sulting in the separation shaft, confirming the of curd from the whey. degree of angular rotaAutomated knives cut tion at pre-set intervals. the curd particles to the These M18-diameter correct size, following one-piece stainless-steel which the vat is tipped devices, with a 10mm to discharge firstly the sensing distance, match whey, followed by the the requirements percurd. fectly.

AUTOMATION

Full Inox Washdown sensors for filling and packaging Later, during filling and packaging operations, high-volume soft-cheese production also relies heavily on position sensing. Sealed tubs of cheese are conveyed from filling stations in single lanes; pneumatic cylinders, mounted beside each conveyor, divert multiple tubs into packing areas in preparation for layering. In these situations, it is essential to control the position of the ram accurately; failure to synchronize cylinder extension with conveyor movement results in damage to products and, potentially, to equipment. Two M12-diameter washdown sensors from the Contrinex Full Inox family, embedded in the wall of each cylinder, sense the presence of the ram as it reaches the limits of its travel in each direction. These highly robust devices withstand pressures of up to 80

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bar (1160 psi) and operate reliably and accurately while exposed to the working pressures inside the cylinder. Sensors with IO-Link interface Plant-wide communication is another common requirement for manufacturers. In November 2014, Contrinex announced the availability of IO-Link for all sensors incorporating its patented ASIC technology. IO-Link, a standardized point-to-point serial connection protocol for sensors and actuators, is enabled on all PNP normally open devices at no additional cost, offering the advantages of digital communication in washdown areas without the need for special cabling. In dairy-food production, processes run continuously, with remote diagnostics eliminating almost every need for manual intervention. Interrogating an IO-Linkenabled device returns its manufacturer ID and product ID, allowing systems integrators to

determine remotely that the right sensor is in the correct location. Contrinex IO-Link washdown sensors additionally feature an on-demand self-test function that confirms error-free operation at all times.

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deadlines, peace-of-mind is a valuable benefit.

Contrinex sensors for food industry Contrinex Classics and Full Inox Washdown sensors provide a robust, cost-effective and hygienic solution for Systems designers also manufacturers of foods, have the capability to beverages and pharmamodify the output signal. ceuticals, whether on a Delaying the switching local or multi-national pulse accommodates basis. Contrinex proany travel time between vides technical and coma sensor and its cormercial support via an responding actuation extensive international point, while stretchdistribution network, ing the pulse ensures ensuring that every custhat slave devices with tomer has access to exlengthy response times pert product knowledge trigger reliably, even at and directly relevant high throughput rates. applications experience. Stainless-steel construcFinally, each sensor pro- tion and the no-cost vides an output-status option of the industrycheck derived from its standard IO-Link profactory calibration data. tocol ensures that bestIf the output signal in-class performance is from a sensor falls out- coupled with ultimate side a range that correliability in even the responds to a sensing most demanding circumdistance between 80% stances. and 100% of its nominal value, an alarm flag www.contrinex.com is triggered, highlighting the need for investigation. For process engineers with demanding 57

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WASHDOWN APPROVATI ECOLAB PER PROCESSI DI LAVAGGIO INTENSIVO

PRINCIPALI VANTAGGI  Resistenti alla corrosione  Sicuri per gli alimenti  Grado di protezione IP68 / IP69K  Con interfaccia IO-Link  Tipi Full Inox estremamente robusti - custodia monoblocco interamente in acciaio inox - fattore 1 su acciaio e alluminio - approvati Ecolab Contrinex Italia s.r.l. Tel. +39 011 9367084 / 9342171 info@contrinexitalia.it www.contrinex.it

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WS, PROCESS EQUIPMENT FOR THE BEVERAGE INDUSTRY

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S is a Company, founded in 2005, working as process equipment supplier for the beverage industry. During these years WS has achieved a very good reputation in the beverage industry field, managing to cooperate with the major global players, such as Coca Cola, Pepsi Cola, Nestlé Waters and Orangina-Schweppes, and with private investors installing new production facilities, quite often green fields, in emerging Countries. WS has met new standards for product quality, energy saving and maximum plant output while complying with the strictest criteria for hygiene and safety. All the devices are entirely conceived and designed to guarantee the best requirements in terms of microbiological, physical-chemical

Continuous sugar dissolver

and organoleptic properties; the entire production process and software development are managed internally, as well as installations and commissionings which are carried out with WS’s own resources. WS’ products for beverage industry are: water purification plants (mechanical filtration, microfiltration, reverse osmosis, UV disinfection, sterilisation) designed according to the Customer’s exigencies and the chemical analysis; sugar dissolving systems (single batch, double batch and continuous up to 35.000 l/h); semiautomatic and auto-

matic syrup rooms; premix units; flash pasteurising units; ozone generators; carbonating equipments (water, wine, beer, soft drinks); in line syrup blending systems and ingredients mixing systems; steam sterilisable microfiltering systems (juices, beer, wine); mineralising equipments; equipment for preparation

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PRO

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Water ultrafiltering system

of non-chemical bottles rinsing and disinfecting solutions (such as ozone) and chemical solutions preparing devices (peracetic acid, hydrogen peroxide, chlorine, etc.); equipments for the preparation of sterile water; manual and automatic CIP systems. Thanks to its skill and process expertise, today WS is widely present worldwide even with turnkey solutions including ancillary equipment (cooling equipment, boilers, etc.). WS’ philosophy is to manufacture high quality and reliable equipment, equipped only with top brand components: ALFA LAVAL,

ENDRESS+HAUSER, PALL, ANTON PAAR, SIEMENS, FESTO, SPIRAX SARCO are the typical components our Customers will find on Their plants. The choice of providing only state-of-the-art solutions has brought us to be appointed as officially authorized integrator by ALFA LAVAL. Between main technical references, WS can list the supply of two fruit juice tubular flash pasteurizers for aseptic filling to ORANGINA-SCHWEPPES in France; furthermore, it’s significant to point out that WS is included in NESTLÉ WATERS’

authorized suppliers list for water purification systems: recently an important contract for the supply of a top-technology water treatment plant in the far East has been finalized. Amongst last supplies (early 2016), WS also boasts a complete line for soft drinks production in Las Vegas – USA (Coca Cola co-packer): from water treatment to hot fill pasteurizer, through sugar syrup preparation and ingredients mixing, also including CIP equipment. WS consider Customer Service one of the greatest keys to success: entire business, marketing, sales and profits depend on Custom-

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ing beverages, completely preassembled on a skid for an easy and quick shipment and installation, conceived mostly for the production of carbonated soft drinks (CSD), but also carbonated mineral water (CMW) Flash pasteurizer and still water (charged with nitrogen in order to ers’ satisfaction so the after increase the mechanical resales team is constantly sistance of the bottle). The trained to perform the sim- required quantity of ingreplest solution in the short- dients (water, syrup, and est possible time to support CO2) is carefully measured the Customer’s business. and dosed in an electronically controlled continuous “BLENDSYSTEM M” process. PREMIX UNIT The whole system, realized The growing market’s con- to guarantee the highest fidence gained by process qualitative standards and a plants manufactured by qualitatively constant proWS, allowed a continuous duction, also running in development of blending conditions of considerable technology for carbonated format change, is completesoft drinks (CSD) produc- ly preassembled on stainless tion to such an extent that steel circular-section skid We reached a very high for an easy and efficacious level of specialisation in cleaning. It usually includes manufacturing mass conthe following subsystems: trolled blending systems, inlet water deaeration: a named : vacuum pump removes BLENDSYSTEM M. incondensable gases; the The BLENDSYSTEM M pump is conceived to mainis an equipment for prepar- tain the dissolved oxygen

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level below 1 ppm values; carbon dioxide dosing (or nitrogen in case of still mineral water production): a modulating valve and a mass flow rate transmitter inject carbon dioxide in quantity that is proportional to water quantity loaded to the deaeration tank; the water flow rate is usually measured by a magnetic flow rate transmitter, which may be replaced with a mass flow rate transmitter in case water presents a very low electrical conductivity level. A special gas injecting and mixing system - specifically developed by WS - performs a careful mixing with the water to be treated and, hence, best results in terms of product perlage; the carbon dioxide contents is maintained constant in the product receiving tank by a supervising software, which checks possible fluctuations in feeding water temperature and product buffer temperature; the effective dissolved carbon dioxide contents in the product is checked using a carbometric unit, installed in by-pass on the filling machine feeding line; syrup dosing and mixing: at first syrup is stored in a small buffer tank, whose

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atmosphere is modified and enriched with carbon dioxide, in order to avoid oxidation occurrence. Syrup injection is made by a sanitary design modulating valve and a mass flow rate transmitter in a quantity which is proportional to the water amount fed from the deaeration tank; furthermore using the mass flow rate transmitter, it is possible to check constantly the effective density of the inlet syrup and therefore to compensate immediately for the dosing and to stabilize the sugary concentration in the end product within established bounds (usually ¹0,05 °Bx). A specific refractometer installed in by-pass on the filling machine feeding line, allows the constant check

of the product and, if necessary, its adjustment; similarly the instruments minimize waste of both syrup and product during transitory phases of production, such as start and stop. Furthermore, customized solutions for product cooling are available, depending on the environmental conditions of the system installation. The supervising software loaded on the mass premix unit - BLENDSYSTEM M - is conceived to guarantee the best results in terms of dosing, offering at the same time an easy control by a friendly user interface; this software enables on one hand to set the main production parameters and visualize their state graphically and on the other hand to

BOTTLING

set the statistics parameters (ca, cp e cpk) connected to that kind of production. Using a more advanced version of this software, associated with specific instruments, it is also possible to control automatically saccharose inversion, so that the need of intervention by laboratory technicians is reduced. The equipment is equipped with field buses (MPI, PROFIBUS or ETHERNET) for a complete integration in the bottling line and the control of production, cleaning and sanitizing processes. www.watersystems.it

Mass control premix unit

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Новости

краткие новости

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REALITY ACTIVE IN PROJECT AND PRODUCTION OF BOTTLING PLANT MACHINERY

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n the beverage industry, the automatic washing of recycled bottles has now reached a high level of specialization. In this context, works AKOMAG, company located in Soragna (PR), able to offer a varied production, which includes bottle washing machine, rinsing machine, sterilizers for glass or PET bottles, crate washer and accessories to complement. Very large is the choice of the washer, the potential of which obvi-

ously varies in base at the model, and the ranges it is from 100 to 60.000 bph.

Start the washing At low production capacity, the range offer GENESI, available in The modular structure very small dimensions in of all installations allows order to be inserted in any to gradually increase the operating environment. functions and the level of Designed under the indicasophistication, including tion of the producers with special washing sections low production capacities, and sanitizing, automatic the series has a simple but control of process param- functional washing cycle, eters, security systems, en- which lowers operating ergy recovery, reduction of costs (water, energy, deterdischarges and automatic gent) without negatively sanitization of the parties affecting cleaning bottles most important from the to recycle, the complete point of view of hygiene. removal of the labels and their total evacuation outside. The particular ease of use and maintenance, increases productivity and reduces downtime. The modularity of the GENESI series allows at the customer to “build a machine to measure� , adapting it from time to time to different types of use (water, wine, oil, beer, soft drinks). Constructed in accordance with the Machinery Direc66

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tive (CE), is equipped with all the accessories needed for the proper functioning: a heat exchanger built with stainless steel tubes arranged geometrically to prevent the deposit of mud or various precipitation that would compromise the performance or, alternatively, a combustion chamber built with direct burner operation. Safety guards and dust cover to protect the unloading of bottles; grouped grease; saving valve for the water network and automatic control of the presence of water in the last rinsing station; electronic speed control; electronic security on the main gearbox that

stop the machine in case of overload; spray pumps with casing and impeller made in stainless steel AISI 316 and protective filters; valves for emptying the waste paper and spray tanks; control panel adjustable, made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator; setting and control of all the machine by “touch-screen�. This are the main amenities that characterize the series. The GENESI machine is also arranged for the introduction of detergent and liquid additives in the bath and in the detergent tank, disinfectants and other products in the spraying

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tanks. Internal spraying (made with self-cleaning rotating nozzles) and external high pressure spraying are easily removable for routine cleaning and maintenance. The loading and unloading of bottles is completely automatic, and perfectly synchronized with the movement of the main chain. Dry cycle To streamline the washing cycle , the company has realized the HYDRA series, a series of fully automatic machines which comprise a first station for emptying the bottles followed by pre-washing spraying and first pre-maceration bath. This configuration

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helps to reduce the pollution of the detergent bath and reduce fuel consumption. The triple station for labels extracting ensures their complete detachment from used bottles, while the rotating filter displaced over the entire width of the machine ensures the evacuation outside.

Built according to the Machinery Directive (CE) also, the series has a different predispositions that increase safety, including: sensors for slowing down and eventually stopping the machine in case of failure or obstruction of bottles on conveyor; detergent introduction and liquid additives in the bath The bottle washing is and other products in complete with indoor and spray tanks; the automatic outdoor spraying, which loading and unloading of occurs with high-pressure the bottles is perfectly syncleaner distributed with chronized with the moverotating nozzles self-clean- ment of the main chain; ing and self-centering. To the economizer valve for complete rinsing, however, the water network and the ensure the phase abateautomatic control of the ment alkalinity followed by presence of water on the spraying with external and last rinsing station. internal water network. Other amenities are im-

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portant, as: automatic resetting of the chutes for loading and unloading bottles from the control panel; grouped grease; electronic variable speed with remote control (inverter); setting and control of all the machine by “touch-screen�; selfcentering and self-cleaning rotating spray at high pressure; external spraying easily removable for cleaning and maintenance; valves for emptying baths and spraying tanks; control panel made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator. At the bottles unloading are arranged safety guards and dust protec-

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tion. The electronic safety on every gearbox allows at the machine to stop in case of overload. The heat exchanger and pumps are always made in stainless steel. Very high productivity and automation in the wash meet in the HP model in the same series. Despite the sophistication, just an operator to remotely manage the entire wash cycle, verifying operation via control systems. The tubes of external washing are constructed so as to reduce maintenance to a minimum. But in case it will be necessary, the dismantling and cleaning are very simple. The regulation of the temperature in the tanks is automated through

a modulating proportional pneumatic system, which offers a guarantee of accuracy and safety of operation. The main motor, oversized, ensures a long lasting efficiency by minimizing the mechanical wear. The electronic variable frequency allows to manage the main engines installed in HYDRA HP series via remote control. The automatic press for the collection of labels evacuated from the detergent bath is full of a recovery system of the detergent solution that accumulates in the pressing phase.

BOTTLING

chines and the high quality standard achieved by all its production, advanced technology and timely aftersales service, has allowed at this company to come in several primary and manufacturing with the certainty of having created a safe machinery and Quality for Various needs. This undertaking was given by all its facilities, from design to engineering, from the search for the most innovative materials to the constant testing of the products in the works.

With this AKOMAG mission, every day thought AKOMAG has dedicated to be better and invest in several years to the creation quality, with the knowledge of bottle washing mato do a good job.

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CHILLED NFC JUICES: THE BERTUZZI APPROACH

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he market of fruit juice is developing quite rapidly and the share of NFC juices is considerably increasing because of their high quality. In Europe and the US (but also in whole world) 100% juice (not from concentrate) category is showing a strong growth potential.

The majority of the Of particular imporchilled juice found tance, in this sector, in the shops shelfs are the chilled juice, is based on orange fruit juices that are but other varieties prepared directly from like pineapple, grapethe fresh fruit and fruit, carrots as well as then are just chilled blends (orange-carrot, and filled or slightly orange-pineapple, pasteurized and chilled carrot-lemon-pineapin order to retain all ple etc.) are becoming organolectic character- more and more popuistics. lar.

The main hints for the design of a plant processing fresh fruit into chilled juices are: • Optimization of flow of fruit/juice • Optimization of characteristics of process equipment • Optimization of processing cycles in order:

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BERTUZZI FOOD PROCESSING Srl, founded in 1936, is one of the major world players in the design and supply of machines and complete plants to transform any type of vegetable and fruit into juices, concentrates, baby food, jams, ready-made drinks etc.

BERTUZZI FOOD PROCESSING Srl, fondée en 1936, est l'un des principaux acteurs mondiaux dans la conception et la fourniture de machines et d'installations complètes pour la transformation de tout type de végétales et de fruits en jus, concentrés, aliments pour bébé, confitures, boissons prêtes à l'emploi, etc.

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1. Decrease processing times 2. Minimize oxidation of the juice 3. Keep high organolectic characteristics

the essential oil content in the juice and assure a good control of the pulp.

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These are some examples but few. Extractors for juice/ puree can be provided for apples, carrots, pears, passion fruit, banana, beets, mango, spinach, asparagus, berries, hawthorns guava.

- Deshellers and dedicated presses for pomegranate to pro• Optimize CIP system duce cloudy or clear to control the microjuice which imporbiology of the juice. tance is considerably increasing for the The obtained juice is Some of the machines beneficial health char- immediately (blended used for the applicaacteristics. or not) slightly pastion are dedicated for teurized (65-70°C) and a certain type of fruit, - Dedicated pineapple chilled before filling. for istance: juicing in order to obtain high quality All these examples of - Dedicated citrus juice juice only from the equipment have been extractors (orange, edible part of the designed, built and lemons, grapefruit), fruit without contam- put in operation by on order to minimize ination with the peel. Bertuzzi Food Processing Srl, an Italian Company that operates in this field since 1936 and that supplies plants and machines to process fruit and vegetables to produce juice, concentrates, baby food, jam, ready-made drinks etc… www.bertuzzi.it

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STAINLESS STEEL TANK MANUFACTURER SINCE 1958

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G Cisterne is an Italian company based in Noceto, in the province of Parma – Emilia Romagna, in the heart of the Food Valley of Northern Italy. Since 1958 the company has been producing stainless steel tanks, gaining through the years more and more experience, giving a special attention to the customers’ requests. We create customised solutions working closely with our clients during both the designing and the manufacturing process. All our tanks are the result of a synergistic creation between our experience and our customers’ requests. Our

certificates clearly show the high quality of our products. From 2001, B.G. Cisterne design and produce stainless steel tanks, including power supply and feeding systems, for processing and

storing food liquids. Our most successful products are the horizontal tanks (standard or light – isolated or simple walled) and the vertical tanks (with hatch or bolt-on lid).

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• Storage tanks

Their capacity goes from 1,000 lt up to 35,000 lt. We use highquality materials, with their own certificates of origin, chemical analysis and certificated mechanical characteristics. B.G. utilizes cuttingedge machinery for the processing of stainless steel and the following welding: TIG-MIGSAW-LASER-CONTINUOUS SEAM. A digital rendering is provided for each product in order to better verify the product compliance

with the customer’s requests and criteria. BG SRL offers services too, not only products. Our philosophy has always been oriented to the customer’s scrupulous satisfaction, which lead us to develop the manufacturing of water tanks, in addition to our original milk tanks: • Water emergency • Refrigerated tanks

FOCUS ON THE WATER PRODUCT Possible practical uses: • Bowsers for drinking water storage and distribution • Bowsers provision • Equipment and custom technical features • Tanker arrangement considering the maximum capacity of the tractor • Selection and guaranteed alignement for a better balance of the vehicle. Designing and manufacturing of stainless steel tanks for the transport, the storage and the supply of water resources. Fields of application: Civil Sector - Agricultural Sector - Industrial Sector. Visit: www.bosellicisterne.com

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DOCUMENT WHAT GOES INTO A GREAT BEER AND REPEAT, REPEAT, REPEAT

“C

hoose a job you love, and you’ll never have to work a day in your life.” Confucius obviously met a few craft brewers in his time. And it’s an easy job to love: more art form than production process, with its own unique heritage, its own tricks of the

trade and the pleasures of the end result. For many, it will always remain a passion and a pastime, with the journey from pilot batch to tasting party mostly undertaken manually. For some, however, a taste of success makes them want to take things further, to scale up and develop a pastime into a profession. Never a job

like working in an office, but a business venture nonetheless. And why not, when the demand is there and you’re creating brews people love? This is the point where, retaining the art of the process, you can turn to more practical tools to maintain the consistency of your brews without losing the artistry, so that every time drinkers choose a particular

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Why smart Why smart manufacturing manufacturing should be on should be onmenu everyone’s everyone’s menu

Cut unplanned downtime by Cut unplanned downtime by

40 % 40 % 47 % 47

% 25 % 25

improvement in

improvement in

%

increase in speed of operations with the use of digital technologies increase in speed of operations with the use of digital technologies improvement in overall operating improvement in overall operating

15 15 Join us at Anuga FoodTec, 20-23 March 2018, Hall 10.1 | Stand C008 D009 For Join us atfurther Anuga information, FoodTec, visit our website: 20-23www.rockwellautomation.com/en_UK March 2018, Hall 10.1 | Stand C008 D009 For further information, visit our website:

www.rockwellautomation.com/en_UK

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label or style, they get the same experience that brought them to you in the first place. The art of great brewing is in the wisdom, intuition and inspiration that goes into recipe design and ingredient selection. From then on, it’s about making the process repeatable, efficient and cost-effective. And this is where automation comes in, giving brewers the ability to document what goes into a great beer and repeat, repeat, repeat. In technical terms, automation can provide accurate brew house control, making each step more efficient and meaning more brews per day. Having fermentation temperature control drives batch quality and consistency. State-of-the-art equipment reduces the need to tend to the process manually and boosts productivity. It cuts energy and utility costs. For example, an automatic pH meter that shows when equipment is rinsed free of chemicals means more cost-

effective and sustainable cleaning processes. For brewers who have moved beyond brewing as a hobby, automation is the simple way to increase capacity and maintain product quality without having to invest big money in new systems. So rather than committing to an expensive new 10-barrel system, you can automate your existing five-barrel system to produce more, more consistently, and save yourself money and time. With sequencing and better utilization of equipment and timing, we have worked with brewers to increase output by up to 50% without having to invest in more tanks. Plus there are the benefits that we’ve come to expect as consumers in today’s digital world. Brewers can now start and monitor fermentations via their mobile phones. Flexible recipe management enables them to be creative, modify existing recipes, and try new styles of brews, all with a few simple, digitally-

BOTTLING

driven procedures. Where too many parts per million of oxygen can reduce a beer’s shelf life, they can check these numbers during the canning process. And an automated system can help to reduce the impact on product quality that comes from natural, yearon-year variations in hop or barley characteristics. The reason many craft brewers closed down during the 1990s was the fact that even though they were making fine beers, they weren’t able to maintain the consistency of those brews. If brewery automation had been as accessible then as it is now, it would be a different story. And if you’re in a position where you want to make more of your brewing art, having the conversation with an automation provider might give you the extra momentum you need. To learn more on our brewing solution visit: www.rockwellautomation.com/en_UK/industries/food-beverage/ overview.page.

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THE NEW BLOW MOULDER EBS K ERGON IS THE NATIONAL WINNER AT THE EUROPEAN BUSINESS AWARDS

S

ince 1987 SMI has been developing cutting-edge projects and technologies, in order to offer turn-key bottling lines and flexible, ergonomic, efficient packaging machines. The new EBS K ERGON stretch-blow moulder is one of the latest innovation developped by SMI: a compact, efficient, flexible, ergonomic machine, equipped with innovative technologies inspired to Industry 4.0 and the Internet of Things (IoT). Available in 2,3 and 4-cavity models, it is the ideal solution for manufacturing PET containers in the output rate range from 3,000 to 9,000 bottles/hour and offers all the benefits of the rotary technology. Thanks to the EBS K project SMI was named

one of 11 National Winners from 189 businesses representing Italy for The European Business Awards, Europe’s largest business competition, sponsored by RSM. SMI was chosen by a panel of independent judges including senior business leaders, politicians and academics as the best in Italy in the category “Awards for Innovation”, and will now go on to represent Italy

in this category in the final stage of the competition. The National Winners from each country will face further judging in their chosen category, and the final Category Winners will be announced at the European Business Awards Gala Final in Warsaw, Poland on 23rd May 2018. The new EBS K ERGON stands out in its market segment for a

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series of advangtages: • The preform heating section (tunnel) is integrated with the stretch blow-moulding section (blowing wheel) in a single, very compact module, which can be installed even in small bottling lines. The tunnel features a horizontal preform feeder chain and an optimized ventilation and aeration system. Moreover, the infrared lamp units responsible for heating the preforms in transit are equipped with

BOTTLING

a system of thermoto provide optimal temreflective panels made perature control and of a highly energy-efprevent overheating ficient composite maproblems. terial, and are situated • The structure that both in front of and contains the tunnel and behind the lamps. This the blowing-wheel is technically advanced equipped with safety solution ensures exceldoors that are slightly lent reflection of the rounded, providing heat generated by the more space inside the IR lamps and consemachine to perform quently ensures a more cleaning and mainteuniform distribution of nance tasks easily and the heat over the entire safely. surface of the preform; • The stretch-blowing the inside of the tunnel wheel is equipped with is also equipped with motorized stretch rods an aluminium diffuser controlled by electronic

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parameters throughout drives and do not reequipped with its own the entire production quire mechanical cams; motorization, which cycle and the direct this innovative soluensures the utmost modification of mation ensures precise precision for the up/ chine settings, thus simcontrol of the stretch down motion of the plifying format changerod’s travel and posimould bottom and the over operations. tion, as well as sigopening/closing of the • The blowing presnificant energy savings. mold-holder unit; the sure is automatically This technology makes integration of this inregulated according to it possible to change novative solution with bottle format, offering the stretching speed the electronic stretch unquestionable advanwithout mechanical rod system effectively tages compared to the intervention (switchmakes SMI’s EBS K manual adjustment ing cams) and greatly ERGON stretch-blow solutions employed on reduces the vibration moulders a “cam-free” the linear blow-mouldstress on the blowing system, with considers that SMI’s EBS K wheel compared to traerable advantages in models compete with ditional solutions. terms of greater kidirectly. • The stretch-blow nematic accuracy, less • The new machine also moulding system uses maintenance, less vicomes standard with high-performance, low bration, less noise and a two-stage air recovdead-volume valves increased system lonery system. The new that reduce pre-blowing gevity. EBS K ERGON rotary and blowing times, • The system is constretch-blow moulders thereby improving the trolled by the tested ® have a very attractive machine efficiency and Motornet System for automation and conquality/price ratio and the quality of the bottrol, which ensures also provide savings on tles produced. constant maintenance installation and start-up • The mechanical asof optimum processing costs, as the compactsembly of the mould is ness of the system permits these operations to be performed in a single day. www.smigroup.it

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di A. Namaziano s.r.l.

GREAT FLEXIBILITY, HIGH PROFESSIONALISM

Machineries to process tomato, fruit, jam, vegetables, mushrooms, vegetables with oil or vinegar pickle; pasteurisers - tunnel coolers for any type of container and product; pasteurisers - tunnel coolers for beer and beverage; static sterilizers for any type of containers and product; batch evaporators; cooking vessels.

TECNINOX DI A.NAMAZIANO S.R.L. Via Costa ,27 - 43035 Felino, Parma - Italy - Tel: +39 0521804286 www.tecninoximpiantialimentari.it/ - tecninox.namaziano@gmail.com TECNINOX ingl_ADV A4_2018.indd 1

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Scriba Studio / ph Paolo Marchisio

DRINK TECHNOLOGY 210x297 [2018] 2 singole.qxp_Layout 1 15/03/18 20:56 Pagina 1

we design it, we build it, we bottle it

GAI SINCE 1946 BOTTLING LINES 1.000-20.000 B/H

fraz. Cappelli 33/b, 12040 Ceresole d’Alba (Cn) tel. +39 0172 574 416 - fax +39 0172 574 088 email: gai@gai-it.com - web: www.gai-it.com

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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

2018

2018

2018-2019

SIGEP - AB TECH

20-24/01/2018 RIMINI Fair for the artisan production of ice-cream, pastry, confectionery and bakery.

PROSWEETS

28-31/01/2018 COLOGNE Fair for the sweets and snacks industry.

EUROPAIN

03-06/02/2018 PARIS International show for the bakery and confectionery Industry.

FRUIT LOGISTICA

07-09/02/2018 BERLIN International fair for fruit and vegetables.

ANUGA FOODTEC

20-23/03/2018 COLOGNE International food and beverage technology exhibition.

mcT ALIMENTARE

05/04/2018 MILAN Exhibition on technology for the Food&Beverage industry.

CIBUS

07-10/05/2018 PARMA International food exhibition.

HISPACK

08-11/05/2018 BARCELONA Exhibition for the packaging industry.

MACFRUT

IBA

15-20/09/2018 MONACO Fair for the bakery and confectionery industry.

FACHPACK

25-27/09/2018 NUREMBERG International packaging trade fair.

09-11/05/2018 RIMINI Exhibition of machinery and equipment for the fruit and vegetable processing.

PACK EXPO

SPS/IPC DRIVES/ITALIA

13-15/11/2018 NUREMBERG Fair of raw materials, technologies, logistics for production of beer and soft drinks.

22-24/05/2018 PARMA Fair for manufacturers and suppliers in the industrial automation sector.

IPACK-IMA

14-17/10/2018 CHICAGO International packaging trade fair.

BRAU BEVIALE

ALL4PACK-EMBALLAGE

29/05-01/06/2018 MILAN Exhibition for the packaging industry.

26-29/11/2018 PARIS Exhibition about packaging technology.

GLASS PACK

SIGEP

13-14/06/2018 BRESCIA Fair on design and production management of glass bottle and containers.

19-23/01/2019 RIMINI Fair for the artisan production of ice-cream, pastry, confectionery and bakery.

VINITALY

FISPAL

PROSWEETS

15-18/04/2018 VERONA International wine & spirits exhibition.

26-29/06/2018 SÃO PAULO Exhibition for product from packaging materials industry.

mcTER

mcT COGENERAZIONE

INTERSICOP

03/05/2018 ROME Exhibition on technology for the Food&Beverage industry.

28/06/2018 MILAN Conference and Exhibition on applications of cogeneration.

27-30/01/2019 COLOGNE Fair for the sweets and snacks industry. 23-26/02/2019 MADRID Bread baking, confectionery and related industries show.

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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

2018

2018

2018-2019

ENOMAQ

26/02-01/03/2019 SARAGOZZA Fair of wine and oil, for innovation and internationalization.

POWTECH

9-11/4/2019 NUREMBERG The trade fair for powder processing.

IFFA

04-09/05/2019 FRANKFURT International trade fair for the meat processing industry.

TUTTOFOOD

06-09/05/2019 MILAN International B2B show to food & beverage.

SNACKEX

27-28/06/2019 BARCELLONA International savoury snacks and nut trade fair.

ANUGA

05-09/10/2019 COLOGNE International exhibition of Food& Beverages.

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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

MEDIO ORIENTE 2018 GULFOOD

18-22/02/2018 DUBAI Fair for food and hospitality.

DJAZAGRO

09-12/04/2018 ALGERS Fair for companies operating in the agro-food sector.

DINE

14 -15/04/2018 DUBAI MARINA Café & Restaurant show in Dubai.

IRAN FOOD BEV TEC

24-27/06/2018 TEHRAN Fair for food, beverage&packaging technology.

GULFOOD MANUFACTURING 06-08/11/2018 DUBAI Fair for processing and packaging technology and food&beverage plants.

RUSSIAN-CHINA UPAKOVKA - UPAK ITALIA 23-26/01/2018 MOSCA International packaging machinery exhibition.

BEVIALE MOSCOW 27/02-01/03/2018 MOSCOW International trade fair for the beverage industry.

MODERN BAKERY 12-15/03/2018 MOSCOW Fair for bakery equipment and food ingredients.

BAKERY CHINA

09-12/05/2018 SHANGHAI Fair for the bakery and confectionery industry.

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WE’VE TALKED ABOUT... ADVANCED TECHNOLOGIES SPA 59

BERTUZZI FOOD PROCESSING SRL 70/72

AKOMAG SRL 65/69

BG SRL BOSELLI CISTERNE 73/75

Via Carducci, 35 20090 Trezzano s/N - MI Italy

Frazione Diolo, 15/D 43019 Soragna - PR - Italy

ALLEGRI CESARE SPA 31 Via Venezia, 6 20099 Sesto San Giovanni - MI Italy

ALTECH SRL 28/30

V.le A. De Gasperi, 72 20010 Bareggio - MI Italy

ATLAS COPCO ITALIA SPA 49/51 Via G. Galilei, 40 20092 Cinisello Balsamo - MI Italy

BBM PACKAGING SRL 32

Via Pregalleno, 24 24016 San Pellegrino Terme - BG - Italy

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Corso Sempione, 212 bis 21052 Busto Arsizio - VA Italy

Via E.Fermi, 12 43015 Noceto - PR Italy

BONDANI SRL 42 Via Romanina, 3 43015 Noceto - PR Italy

CONTRINEX ITALIA SRL 53/58

Viale Gandhi, 7 10051 Avigliana - TO Italy

FAIRTRADE MESSE GMBH & CO.KG 38 Kurfuersten-Anlage 36 D-69115 Heidelberg Germany

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WE’VE TALKED ABOUT... FBF ITALIA SRL 37

MAKRO LABELLING SRL 24/27

GAI MACCHINE IMBOTTIGLIATRICI S.P.A. 84

MFT SRL 8/10

Via Are, 2 43038 Sala Baganza - PR Italy

Frazione Cappelli, 33/b 12040 Ceresole d’Alba - CN Italy

IGUS SRL 52

Via delle Rovedine, 4 23899 Robbiate - LC Italy

INDEX CONFERENCES & EXHIBITIONS ORG. EST. 36

Ibn Sina Medical Complex # 27, Block B, Office 203 13636 Dubai United Arab Emirates

LABELPACK TRADE SRL 33/35

Via Monte Cervino, 51/F 20861 Brugherio - MB Italy

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Via S. Giovanna d’Arco, 9 46044 Goito - MN Italy

Via Madonna di Fatima, 35 84016 Pagani - SA Italy

MICROTHERMICS, INC. I COV-2/5

3216-B Wellington Court Raleigh NC 27615 USA

MINI MOTOR SRL 43/46

Via E. Fermi, 5 42011 Bagnolo in Piano - RE - Italy

NAVATTA GROUP FOOD PROCESSING SRL 21/23 Via Sandro Pertini, 7 43013 Pilastro di Langhirano - PR Italy

PIGO SRL 14/18

Via dell’Edilizia, 142 36100 Vicenza - Italy

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WE’VE TALKED ABOUT... PILZ ITALIA SRL 47-48

Via Gran Sasso, 1 20823 Lentate sul Seveso - MB Italy

ROCKWELL AUTOMATION SRL 76/78 Via Gallarate, 215 20151 Milano Italy

SAP ITALIA SRL 6-7 Via S. Allende, 1 20077 Melegnano - MI Italy

SMI SPA SMI GROUP 79/82

TMG IMPIANTI SPA 19-20 Via Regia, 5 35018 S. Martino Lupari - PD Italy

WEIGHTPACK SPA 11/13 Str. Bardelletta, 10/b 46044 Goito - MN Italy

ZANOTTI SPA 39/41

Via Martin Luther King, 30 46020 Pegognaga - MN Italy

WATER SYSTEMS SRL 60/64 C.so Piave, 4 12051 Alba - CN Italy

Via Carlo Ceresa, 10 24015 San Giovanni Bianco - BG Italy

TECNINOX DI A. NAMAZIANO SRL 83 Via Costa , 27 43035 Felino - PR Italy

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Visit the most complete tradeshow to solutions and technology for the Latin American food and beverageindustry

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