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T E CAlbrigi H NTechnologies, OLOGY food processing plants

N. 2-2017

TECHNOLOGY Albrigi Technologies, food processing plants

Via Tessare 6/A, 37023 - Loc. Stallavena di Grezzana (Verona) - Italia Tel. +39 045 907411 - Fax +39 045907427 email: info@albrigi.it - www.albrigi.it INGOMBRO ADV.indd 3

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EDITRICE ZEUS - Vial Ballerini 66, 20831 - SEREGNO (MB) Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com

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Новости

краткие новости

ITALIAN FOOD MACHINES

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We work with taste. To produce quality.

DISCOVER YOUR TURNKEY WINERY

For 40 years, we have been designing and manufacturing fruits juices tanks, with stirrers to mix sugar syrups, marmalades, dairy products, concentrates and alcoholic beverages. Fracchiolla. Solutions for real experts. Among our best clients

Industrie Fracchiolla S.p.a. S.P. 133 per Valenzano km 1,200 70010 Adelfia (Ba) - Italy T. + 39 080 4596944 F. +39 080 4596810 www.fracchiolla.it

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CONTENTS NAVATTA GROUP FOOD PROCESSING SRL 24/26

Fruit and vegetable processing lines.

MFT SRL 30/32

Fruit processing range by MFT.

DRINK TECHNOLOGY

editorial management and registered office: Via Ballerini, 66 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus

Machineries, plants and equipment for beverage industry year IV - issue n. 2 - 2017

PILZ ITALIA SRL 33/35

Speed monitor pnoz s30 from Pilz with a new analogue output - making safe turns easy.

BERTUZZI FOOD PROCESSING SRL 54/56

Chilled nfc juices: the Bertuzzi approach

managing editor Enrico Maffizzoni direzione@editricezeus.com

editorial manager S.V. Maffizzoni redazione@editricezeus.com editorial production Sonia Bennati bennati@editricezeus.com

account dep. manager Elena Costanzo amministrazione@editricezeus.com project and layout design ZEUS Agency grafica@editricezeus.com creative dep. ZEUS Agency grafica@editricezeus.com translation C. Natalucci translator

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OUR VISION, OUR MISSION AND PHILOSOPHY OF EXCELLENCE

“Our philosophy is very simple: Give our best for people who expect the best” (D.Z.)

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n a country with food manufacturing potentials, food manufacturing has to be set as one of the pillars of technological and economical progress.

class leader in the design and manufacture of high technology freezing, freeze drying and drying equipment, as well as fruit and vegetable processing equipment, with an extensive experience in both freezing PIGO set a goal to become and fruit and vegetables an initiating force in techprocessing. nological and consequently economical progress in PIGO can proudly say that food processing industry, a its machines achieve excelleader in country and in the lent operating characterisworld in manufacturing of tics and energy efficiency, food processing machines while being user friendly, from its program. thus guaranteeing many advantages and privileges to Today, PIGO has estabthe company’s buyers. lished itself as a world-

Main products PIGO has specialized in building fluidised bed freezers, EASY Freeze, the most suitable for IQF freezing all variety of fruits, vegetables and numerous sea, meat and cheese products, redefining IQF Technology With Adaptable Air Flow. EASY Freeze technology is providing perfect shape of IQF product and no clumps - Full controlled fluidisation method keeps the product constantly suspended above the belt in a cushion of air. The result is the immediate crust freez-

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ing and efficient core freezing of individual pieces, regardless of type, variety or condition of product. Maximized freezing efficiency for each unique product, whether the product is heavy, light, soft, sticky or fragile, thanks to Variable speed control of all fans and belts, allowing on-the-fly optimization of air flow conditions. Interior video monitoring allows for real-time supervising of operating conditions, allowing the complete control and adjustments of the entire process from outside, without necessity to entering into the freezer. EASY Freeze is considered as the freezer with the most superior sanitation, giving

the possibility to user to freeze different products one after the other without risk of cross – contamination. EASY Freeze is ENERGY SAVING and TROUBLE FREE solution for all your freezing needs. Within the freezing equipment product line, PIGO also manufactures the innovative EASY Freeze SPYRO, the latest generation of spiral freezers giving utmost advantages to the users in terms of energy efficiency, hygienic conditions and advanced technological caracteristics, such as: • Belts gear motors are positioned outside the insu-

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lated cabin (no lubrication inside the freezer) avoiding any risks of contaminations due to some oil leakages; • The unit doesn’t have any mezzanine floor and or intermediary platform, to avoid any dirtiness accumulation (presence of any mezzanine floor or intermediary platform are making more difficult the cleaning operations) – the absolutely highest hygienic standards; • Freezer design is made according to max. thermal load and max. surface occupied on the belt by the different products foreseen; • Low maintenance cost and low spare parts cost due to utilisation of high quality commercial components; • Low pressure fans to higher air speed. In order to obtain a quick freezing process EASY Freeze SPYRO is designed for high speed circulation (4 -10 m/sec) of cold air in contact with the product, on the whole length of the spiral conveyor; • Very low weight loss, which is two times less then with vertical air flow • Hitting the incoming

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product with the coldest air; the product is therefore immediately “crusted� and snow formation diminished; PIGO freezers are built in modular sizes and all components are made entirely of stainless steel, capable to provide perfectly frozen product even for delicate products like cooked rice, raspberries, etc. PIGO also designs, fabricates and assembles sophisticated freeze dryers, EASY Freeze DRYER - LYOPHILIZER, product line which includes a broad range of standard and custom units, aplicating low temperature work and shorter cycle time.

time by up to 20-25% while OPERATOR FRIENDLY - All steps in the drying consuming less energy. process are designed to LOW TEMPERATURE facilitate simple, fast and efOPERATION - Uniquely ficient operation and maindesigned features allow for tenance. low temperature operation cycles which are crucially impor- The freeze drying - dehytant for preserving the natural dration technology allows integrity of your product. to save delicate aromas while drying the frozen The key differences FOOD SAFETY product under vacuum, between PIGO EASY FRIENDLY - Great care producing premium quality Freeze DRYING (LYOPHILISATION) Tech- and determination was put product. Premium sensointo designing a system rial properties for finished nology and competitive that makes accessing and product, absolutely supertechnologies: cleaning every component imposable to those of the very easy, ensuring bacteria fresh product. FASTER DRYING Machine execution is enWITH LESS ENERGY - or residue will not get enOur proprietary freeze dry- trapped on any equipment tirely in stainless steel (Chamber, doors, hinges, ing method reduces drying or food surfaces. 7

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shelf modules, etc). In the EASY Freeze Drying concept Shelf modules and vapour condenser are contained inside chamber, giving as final result much shorter freeze drying time then any other freeze drying technology. Viewing ports are provided in the doors, allowing observation of both the vapour condenser and product trays during the drying cycle.

with adequate ripeness) is provided.

EASY DRY PG 135 multistage belt adiabatyc dryer, with separate zones temperature and humidity control is sophisticated solution for air drying, even for delicate products. EASY Dry PG 135 is equped with partial COP (cleaning on place system), consisting of piping with sprayers, and water collecting basen, providing effiEach unit is equipped with cient washing or necessary complete refrigeration areas after warking cycle. plant of corresponding For extraordinary blanchsize, including also refriging results and efficiency eration condensing unit is is recomended SUPER purpose-built with capacity STEAM Flow blanchcontrol to allow economical er-cooker. use of refrigerant. CONTINUOUS PASBesides EASY Freeze, TEURISATION TUNEASY Freeze SPYRO, NEL WITH COOLING and EASY Freeze DRYSECTION, type PG 118, ER – LYOPHILIZER, designed for continuous one of the company’s main pasteurisation of finisched machines is automatic Pit- packed product, followed ting machine PG103 havby water cooling section. ing up to five times higher capacity than other pitting PIGO machines family is machines on the market. also completed with EASY Experience of all PIGO’s VACUUM COOL, what clients confirms work with is the most effective and 0,00% of remained stones efficient means of coolwhen adequate quality and ing - precooling fresh food preparation of the fruit products, reducing product (clean, calibrated product deterioration. With a vac-

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uum cooler you are able to reduce the internal temperature of your product to ideal storage temperature (usualy from around 30 0C to 1-2 0C) very quickly (usualy 15-35 min). PIGO systems are concepted to create a “High Added Value Fruit” production plant, which contains dozens of small innovations and a few large improvements for a more reliable system, all together also improving natural fruit characteristics. In the field of different drying technologies, PIGO is aslo providing INFUSION TECHNOLOGY as well as OSMOTIC DEHYDRATION technology, and KNOW-HOW to it’s clients, giving possibility to improove also natural furit properties, as well as extended shelf life. To get a better idea of what PIGO does, please visit the website www.pigo. it or just send an e-mail to info@pigo.it, they will be very glad to send their detailed offer, and also a presentation with plenty of videos with its machines in the work.

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piuomenoassociati.it

TAILORED TECHNOLOGIES

COME AND VISIT US

MAY 10 - 12, 2017 RIMINI EXPO CENTRE | ITALY

JUNE 13 - 15, 2017 | WEST HALL McCORMICK PLACE | CHICAGO, IL

Hall B1 Stand 195

Booth #4232

Via Brancaccio, 11 - 84018 Scafati (SA) - Italia - Tel. +39 081.850.93.68 - info@pndsrl.it - www.pndsrl.it INGOMBRO ADV.indd 3

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PND SRL: OUR SUCCESS IS IN THE NUMBERS GREAT VERSATILITY, WASTE REDUCED TO A MINIMUM

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pecialization, customer care, continuous innovation, custom technology and extensive knowledge of international markets are just some of the features that have enabled PND srl to be among the leading companies in the world in the construction and sale of fruit processing machinery. This success is easy to see in the numbers racked up by the strawberry de-calyx machine (Mod. DF12 DF24).

Indeed, this machine makes it possible to work with considerable fruit volumes with great quality, reducing waste to a minimum.

of product is recovered, especially if one takes into This machine, only 18 account the fact that the months after its launch, models built and marketed is already present with 35 by PND can respectively units on four continents. process 300 strawberries Other de-calyx machines per minute (Mod. DF12) Companies based in the usually create product waste and 600 strawberries per United States, Mexico, of about 30%. With the minute (Mod. DF24). Spain, South Korea and PND de-calyx machine, Another feature that makes Egypt have chosen the however, this waste is the PND strawberry de-cafeatures of the PND straw- reduced to only 10-12%. lyx machine a winner is its berry destalking machine. This means a large amount ability to work with all the 10

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various sizes of strawberry without needing to be pre-calibrated. This feature makes it particularly popular in Mexico or wherever it is necessary to switch quickly from the field to processing. Avoiding any settings, the PND strawberry de-calyx machine is able to process a wide range of product with a diameter ranging between 18 and 55 millimetres, a range that, in practice, includes all types of strawberries. It is a truly global machine, as PND srl is also truly global, being based in Italy, but with representative offices located in several different countries.

A team consisting of 30 people, including administrative and sales staff, technicians and engineers, based at its headquarters in Scafati, in the province of Salerno, in the south of Italy, works alongside agents and technical offices all around the world.

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ent company and follows the process through to completion. This assumption of responsibility is a guarantee for the customer, which knows from the very first moment that it is going to be accompanied constantly from the design phase to the commissioning of the system.

Indeed, the human element is one of the main resource of a company with mechanical and technical strengths This constant attention to such as these. the needs of its customers is a winning strategy that Despite the widespread allows continuous updatpresence of PND repreing in the field and a swift sentatives on the various response to customer needs continents, when it comes means that customised to installing a new machine, production lines can be ofthere is always an expert fered to them. who travels from the parThe opportunity to deal constantly with customers all around the world offers the technicians from PND the opportunity to tackle new challenges and properly understand the needs of their customers. Those who choose one of the 15 semi-automatic, manual or automatic machines in the PND catalogue, are choosing a standard machine that can be tailored to their needs. 11

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Thanks to the competence and availability of PND technicians it is possible to carry out mechanical applications to the machinery, tailoring the type of processing to their needs.

skilled technicians able to speak different languages and enjoying the on-site support of offices in Europe, USA, Canada, Brazil, Chile, Argentina, Peru, South Korea, Egypt, Tanzania, Australia, China, One example of versatility Turkey, United Arab Emirof the machinery manufac- ates and Qatar. tured by PND is highlighted by the changes that have Pears, apples, kiwi fruit, allowed us to adapt our oranges, grapefruits, lemapple peeling machine to ons, pineapple, lemons, the needs of South Korean mangoes, strawberries and companies engaged in the peaches are the varieties of processing of Asian pears. fruit handled, with all their possible variants, in order This fruit has the consisto meet the needs of comtency of a pear, the smooth panies engaged in the proshape of an apple and the cessing of fruits in fresh diameter of a baby melon. cut, canning industry, This challenge was briland the dried and frozen liantly resolved by PND. sectors. Relying on PND means having personalised assistance anywhere with

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ments and peculiarities depending on the different target markets. For example, in the United States and Europe, the fresh cut is one of the main production sectors, unlike in Turkey, where the main operations are focused on dehydrated or dried products.

PND’s main ability is always to provide successful solutions to make processing easy and economically advantageous, complementing the processing lines, for example, with a freezing tunnel or drying ovens. Those wishing to learn more about the wide range of solutions offered by Food industry has always PND srl can do so easily had a need for innovation on the website at and has different requirewww.pndsrl.it where, besides being able to view the catalogue of machines and lines on offer, you can also see the full calendar of international trade events in which PND takes part with its own stand and make an appointment with sales staff, thus offering you the opportunity to receive the most suitable solution for your business. 12

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AdverTime-MI

March 2017 Edition

• Unique Patented Design • Non-Absorbent Liner • High Hygienic • Maximum Flexibility • “Platinum Cured” Silicone Cover • Chemical and High Temperature Resistant • FDA Approved • Manufactured Under EN 16643.

Allegri Cesare S.p.A. Via Venezia, 6 • 20099 Sesto S. Giovanni (MI) - Italy Tel. +39 02.24.40.203/8 • Fax +39 02.24.05.781 info.comm@allegricesare.com www.allegricesare.com

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TURNKEY SOLUTIONS FOR WATER AND BEVERAGE PLANTS VALUE - ADDED TECHNICAL SERVICES SPARE PARTS RETROFIT, UPGRADES & LINE CONVERSIONS

San Pellegrino Terme · 24016 ∙ Bergamo (BG) Italy · Tel +39 0345.23642 www.bbmpackaging.com


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MODULAR AND COMPACT LABELLING SYSTEMS FOR FRONT AND BACK APPLICATION ONTO CYLINDRICAL PRODUCTS

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hanks to the countless labelling solutions already developed by LABELPACK, designed for the application of one or more labels onto cylindrical products, managing the in-line printing of variable data and barcodes, the company is able to face and solve many identification and customisation issues.

One of the most requested solutions is the labelling system for front and back application onto cylindrical, oval and rectangular products, which also includes the possibility of applying a warranty label. All these applications are now possible thanks to the MODULAR and COMPACT systems. The highest technological solution is realised with the MODULAR system, an “open frame� modular

structure made in stainless steel featuring several automatic labelling systems for top and bottom application. The system consists of a centralised electronic control panel placed on a balcony structure with PLC and Touch Screen operator panel. Moreover, the speed functioning can be electronically synchronized and the fast regulations with numerical indicators facilitate the format change and the following repositioning to previous position. The MODULAR automatic la-

belling systems have different conveying equipments according to the dimensions, weight and shape

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of the relevant container. The conveying systems are placed on the balcony structure making them easy to clean and avoiding spillage onto remote parts of the machine that can be difficult to reach and clean. LABELX labelling units operate with a maximum label width of 140250mm and can integrate the units designed by MARKEM, VIDEOJET, SAVEMA, ALLEN, etc... for the in-line printing of variable data, barcodes and other relevant information. COMPACT labelling systems are the “entry level” series including 8 standard models and several customised solutions. They are equipped with LABELX JR labellers, which operate with a maximum label length of 350mm and maximum label height of 140/250mm. COMPACT TS, COMPACT TB and COMPACT BS are the labelling systems for top and bottom applications onto trays, cases, boxes, flow-

packs and bags. The conveying systems are available in different models (flat belt, plastic chains, stainless steel chains) and can be customised in length and width according to the dimensions of the product and the requirements of the packaging production line. All COMPACT labelling systems can be equipped with one or more thermal transfer printing units of variable data, barcodes and other relevant information. To complete the labelling system other accessories and options are available: sensors for transparent labels, product spacers and stabilisers, rotary tables for inline loading and accumulation.

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LABELX and LABELX JR automatic labelling systems complete LABELPACK offer for the beverage sector. LABELX has proved to be the most appreciated solution, able to face many labelling issues. LABELPACK has already produced thousands of LABELX machines. It is a high-performance and reliable labeller, which disposes of a big range of accessories that ease the installation onto any automatic packaging line and it is available in three different width: 140mm, 250mm and 350mm. Its high technology guarantees the best performance at high speed and with great application precision. The simple and functional Touch Screen operator panel allows managing all operations. LABELX is also available in a RM version with motorized re-winder, suitable for high speed application – it can reach an application speed of 80 m/min. This model is equipped with a 400mm diameter mechanical unwinder. LABELX JR complete the LABELPACK offer – it is

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an automatic labeller for medium and low speed application, which can be equipped with thermal transfer printing units of variable data and barcodes.

solutions ideal to be integrated onto end of packing line and palletization systems. With the PandA and PandA JR systems it is possible to solve many application and printing issues onto bottle boxes of barcodes and variable data on a self-adhesive labels to be then automatically applied on the product to identify. PandA MASTER is the top-quality solution to apply & print the identification labels for pallet with Serial Shipping Container Codes (SSCC).

LABELPACK offer a wide Thanks to its integral prorange of print & apply tection PandA MASTER

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can work in any particular environmental conditions and can apply labels onto one or two sides of a pallet. PandA machines are guaranteed by integrating industrial thermal transfer print units made by major international companies, such as DATAMAX, ZEBRA, SATO, NOVEXXAVERY, CAB, CARL VAENTIN and are controlled by the BarTender software, which is very easy to connect to any management system and control system of the production lines. www.labelpack.it

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macchine caffè o bevande a capsule machines coffee or drinks for capsules

PRODOTTO IN ITALIA

Srl


Redazionale_Tecnologie2017_ENG.pdf

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More than 50 years of quality and innovation Founded in Turin, Italy in 1959, ReeR distinguished itself for its strong commitment to innovation and technology. A steady growth throughout the years allowed ReeR to become a point of reference in the safety automation industry at a worldwide level. C

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The Safety Division is in fact today a world leader in the development and manufacturing of safety optoelectronic sensors and controllers. ReeR is ISO 9001, ISO 14001 and BS OHSAS 18001 certiďŹ ed.

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Selected products only

ReeR SpA Via Carcano, 32 10153 Torino, Italy T +39 011 248 2215 F +39 011 859 867

www.reersafety.com info@reer.it


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REER IS NOW THE BIGGEST MANUFACTURER OF SAFETY SENSORS IN ITALY

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eeR is now the biggest manufacturer of safety sensors in Italy, and one of the major ones in the world. We are present in the whole industrialized world with an effective and qualified sales network.

ReeR offers a full range of light curtains, light barriers, laser scanners, safety controllers and interfaces. The wide selection makes the catalog one of the most complete in the world of safety, thanks to the variety of models and especially to the application features studied according to the various needs of the users. We actively participate in several National, European and International (IEC) Standard Committees on Machine Safety. In this way, ReeR is always in the forefront about products standard compliance. Today, not to mention the significant regulatory chang-

es relating to the safety of the machines introduced since 2010, the design and construction of the security of a complex piece of machinery depends largely by economic factors and needs for flexibility. Thinking about the current needs ReeR has created the

modular safety integrate controller Mosaic. Safety level: SIL3 PL e. Mosaic is a modular, configurable safety controller for protecting machines or plants. Mosaic is capable of monitoring several safety sensors and commands

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and WTHF cylindrical enclosure (only 56mm diameter) is IP 69K protection rate tested and can withstand up to 80 bar of water jets pressure at the temperature of 80°C.

including encoder and proximity for safety speed monitoring, concentrating management of these in a single, flexible device. Mosaic comprises a master unit M1, configurable via the MSD (Mosaic Safety Designer) graphic interface – provided with each Master unit at no extra cost – and a maximum of 14 expansion units connectable to M1 via the MSC proprietary bus. The Mosaic system can be equipped with a maximum of 128 inputs,16 OSSD pairs, 16 feedback restart e/o interlock input and 32 signaling outputs. Expansion units are also available to permit connection for diagnostics purposes to the most common industrial Fieldbus systems.

Thanks to its inert (nontoxic) components, no residuals are left when the light curtains are washed down or when they come directly in contact with food. This Concerning in particular the makes WTF and WTHF sensors, we highlight the enclosures suitable for the safety light curtains EOS4 Food & Beverage industry. and EOS2 that, with a secThe EOS WTF e WTHF tion of only 28x30 mm, are light curtains, suitable for the one of the smallest light cur- Food & Beverage industry tains on the market (with all have also been certified by: integrated safety functions) ECOLAB, passing the mateThey can be connected to rial resistance tests, accordMosaic, safety dedicated ing to the cleaning proceinterfaces, contactors condures for food and beverage trolled directly or safety industry. PLCs. EOS4 version with ATEX All models in the range have protective housing. Designed been certified for protecto secure operators working tion degree IP 65 and IP 67 in industrial pontentially - High resistance to infiltra- axplosive atmospheres. tion by dust and liquids in a ATEX degree of protection highly compact light curtain (2014/34/EU): Gasses: II 3G Ex nA IIC T6 Watertight enclosures alGc low EOS4 and EOS2 light Dust: II 3D Ex tc IIIC T curtains grids to be used in 60°C Dc. harsh working environments with exposure to water and Visit: steam. The small EOS WTF www.reersafety.com 21

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PROUD OF OUR HISTORY, FREE TO LOOK AT THE FUTURE DEPALLETISERS CARTON FORMERS CASE PACKERS CARTON SEALERS CARTON MONOBLOCKS PALLETISERS ROBOT PALLETISERS

visit us:

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King of Cold

King of Cold

The most complete range of refrigeration units for food industry and more Stationary Refrigeration

for small, medium and large cold rooms capacities. These equipment are used in restaurants, super and hypermarkets, grocery stores, distribution centers and fresh food processing plants.

Transport Refrigeration

a large range of mobile transport refrigeration products suitable from small to big volume capacity vans, for short, medium to long distance food transportation.

Industrial Refrigeration

Very large plants like refrigerated stores for the preservation of fruits, vegetables, meat, fish, milk, yogurt, ice-cream and sausages, logistical centers, clean rooms, catering and other special applications like ice rinks and hockey rinks.

Zanotti Spa - Italy - T +39 0376551 - info@zanotti.com - www.zanotti.com Zanotti_AD_Ist_ENG.indd 1

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FRUIT AND VEGETABLE PROCESSING LINES

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he company Navatta, founded by Mr. Giuseppe Navatta in 1983, produces and installs fruit and vegetable processing lines and boasts references across the globe.

and tomato by-products; it counts many references all over the world, with capacity ranging from 20 to 120 t/h of incoming fresh product.

famous for rotary can pasteurizers and tomato pulping lines.; Mova, in 2010, with extensive experience in bins handling, bins and drums emptying, palletizers Navatta Group is today a and de-palletizers, washing well - established and tech- systems; Metro Internationnologically efficient reality, al, in 2012, leader in fruit Navatta Group is also centre also thanks to the numerand vegetables processof excellence for the proous companies’ acquisitions ing, boasting international duction and installation of over the years, such as Dall’ patents for juice and puree processing machines and Argine e Ghiretti in 2001, a extraction, concentration plants for peeled tomato 40-year-old company world plants and thermal treatment; Ghizzoni Ettore, in 2012, specialized in special batch plants for ketchup, sauces and jams. TM

SINGLE HEAD ASEPTIC FILLER FOR SMALL BAGS WITHOUT SPOUT – MOD. AF1WS CALIPSO PATENTED SYSTEM

MANUFACTURING RANGE NAVATTA GROUP manufactures and commissions Processing Lines, Systems, Equipment for Fruit, Tomato, Vegetables for: - peeled / diced / crushed tomatoes, tomato sauces and purees, tomato paste, all filled into any kind of package or in aseptic. - diced, puree, juices (single

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CONSTANTLY INCREASING CLIENTS’ LEVEL OF SATISFACTION AND FIDELITY

Progetto grafico:

Navatta Group applies stateof-the-art technology to the manufacturing of machinery for the food processing industries, achieving simple effective results. It guarantees a highly professional pre-and post-sales services, thanks to the expertise of its people:

HUMAN FACE TECHNOLOGY. DIFFERENT SIZE SINGLE BODY TURBO-EXTRACTORS

TUBE IN TUBE ASEPTIC STERILIZER

WEB-DRUM AUTOMATIC FILLER & CASE PACKER WEB 3-20 LT/DRUM: 220 LT

DOUBLE HEAD ASEPTIC FILLER FOR PALLETIZED BAG IN DRUM 220 LT AND BAG IN BIN 1000 LT

SINGLE HEAD ASEPTIC FILLER FOR SMALL BAGS WITHOUT SPOUT MOD. AF1WS CALIPSO PATENTED SYSTEM

SPIRAL WATER COOLER WITH INLET TUNNEL TO MAINTAIN TEMPERATURE FOR 5-10 KG BAGS OR STAND UP POUCHES MOD. SWC TYPHOON – CAPACITY ABOUT 1700 CONTAINERS PER HOUR

NAVATTA GROUP food processing srl Via Sandro Pertini, 7 • 43013 Pilastro di Langhirano • Parma (PR) tel 0521 630322 • fax 0521 639093 NAVATTA DT 1-2017.indd 3

MULTI PURPOSE EVAPORATOR: FORCED CIRCULATION – FALLING FILM WITH HOT BREAK AND AROMA RECOVERY

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ing to dosing, mixing, mechanical / thermal stabilizing, to filling into any kind of package or into aseptic mini-tanks. - processing pilot plants. - vegetable processing as receiving, rehydration, cooking, grilling and freezing.

WEB-DRUM AUTOMATIC FILLER & CASE PACKER WEB: 3-20 LT/DRUM: 220 LT

strength or concentrated) spray atomizers, freeze from Mediterranean / dryers or other dryers. tropical fruit, all filled into any kind of package or in - Evaporators for cogeneraaseptic. tion industry (waste treat- Fruit crushing lines from ment). IQF, frozen blocks and - Aseptic sterilizers. frozen drums. - Aseptic fillers for spout - high yield PATENTED bags/ spout-less Bag-infruit puree cold extraction, Box 3 – 20 liters, Bag-infruit purees / juices equal- Drum 220 liters, Bin-inized in aseptic. Box / IBCs 1.000 – 1.500 - Wide range of evaporaliters. tors to produce tomato paste Mediterranean and - Spiral-cooler. tropical fruit concentrate. - formulated products productions (jam, ketchup, - Evaporators for coffee and sauces, drinks) starting milk: evaporation before from components unload-

Navatta Group’s headquarter and the two production units are located in Pilastro di Langhirano, Parma, with a total production area of 10,000 square meters. VISION: Passion is the factor that drives us to higher targets, in terms of technology, products and services. MISSION: To constantly increase Customers’ satisfaction and fidelity. www.navattagroup.com

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Technology for great numbers

MODULARITY, FLEXIBILITY, PRACTICALITY

Labelling in the Beverage, Food, Home & Personal Care and Pharmaceutical industries has always been our passion and our primary activity. Innovative technologies, an international sales and after-sales network and configuration flexibility are our strong points. Satisfying all labelling needs from 1,500 to 50,000 b/h is our result, appreciated by companies of every size. The more than 500 success stories throughout the world during 7 years of activity is our greatest confirmation.

Makro Labelling srl • Via S. Giovanna d’Arco, 9 • 46044 Goito (MN) • Italy + Tel.: 39 0376 1872203 • Fax: +39 0376 1872197 • info@makrolabelling.it • www.makrolabelling.it

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NEW VENUE

33rd International Trade Show of Technology for the Food and Beverage Industryt

Innovative solutions for the industry Visit the largest and most complete trade show in the industry and see opportunities that only the industry’s largest and most comprehensive trade fair can offer.

+exhibitors 440

that offer intelligent solutions in the processes packaging and logistics

exhibitors who show live + 80 international Innovations related to machinery and equipment

/fispaltecnologia

www.fispaltecnologia.com.br

Support

10990_210x297mm_ES.indd 1 INGOMBRO ADV.indd 3

Official Airline

Official Travel Agency

Member of

Promoted and Organized by

13/04/17 02/05/17 18:05 10:30


WORLD LEADER IN WINE TECHNOLOGY

27TH EDITION INTERNATIONAL ENOLOGICAL AND BOTTLING EQUIPMENT EXHIBITION

ORGANIZED BY

11th-15th September 2017 Messe München - Germany

SUPPORTED BY

www.simei.it www.drinktec.com/simei

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FRUIT PROCESSING RANGE BY MFT From fresh-cut to jams, from dehydrated fruit to preserves: complete lines to make the most out of your fruit business

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ORRONE FOOD TECH (M.F.T. srl) designs and manufactures complete fruit processing lines, namely: • FRESH-CUT: sorting, peeling, cutting, coring/pitting, treatment, packing of apples, pears, kiwis, pineapples, melons, mangoes, peaches, nectarines, persimmons, prickly pears

• DEHYDRATED FRUIT: sorting, peelcapping, pasteurization, ping, pasteurization, laing, coring/pitting, labeling for jams & beling for preserves of cutting, treatment, marmalades of apples, apples, pears, peaches, dehydrating, packing pears, citrus, cherries, cherries, pineapples of apples, pears, plums, plums, apricots, peachapricots, peaches, neces, figs, prickly pears • CANDIED FRUIT: tarines, figs, persimsorting, peeling, coring/ mons, oranges, quinces • FRUIT IN SYRUP pitting, pre-cooking, AND FRUIT PREcandying, drying, icing • JAMS & MARMASERVES: sorting, of cherries, pears, citrus LADES: sorting, peelpeeling, coring/pitskin, chestnuts ing, pitting, pulp exting, cutting, treatment, traction, coking, filling, blanching, filling, cap• LIMONCELLO: 30

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food technologies to to

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MACHINES AND PROCESSING PLANTS FOR:

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pitting, cutting, enzyme deactivation of apples, peaches, cherries, apricots, kiwis, plums, berries, chestnuts Besides the FRUIT PROCESSING M.F.T. has also developed the VEGETABLE PROCESSING range including complete lines for: • TOMATO PROCESSING: for producing peeled tomatoes, tomato passata, chopped tomatoes, tomato juice, tomato paste, ketchup, readysauces

sorting, peeling, infusion, bottling, capping, labeling

es, pineapples, apples, mangoes, peaches, apricots, pears

• JUICES, PULP & • “SOLID PACK”: sorting, PUREES: sorting, peeling, coring, cutting, pressing, extraction, blanching, filling, capping, refining/filtration, conpasteurization, labeling for apple “solid pack” centration, bottling/ drum filling, capping, pasteurization/steriliza- • PREPARATION tion, labeling for juices/ OF FRUIT FOR FREEZING: sortpulp/purees of oranging, peeling, coring/

• VEGETABLE PRESERVES, OIL AND VINEGAR PRESERVES • BEAN PRESERVES • PREPARATION OF VEGETABLES FOR FREEZING • DEHYDRATED AND GRILLED VEGETABLES Visit: www.mftitalia.com

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Fai goal con Pilz! Quando progetti la tua sicurezza entrano in gioco richieste diverse ma con un unico scopo: far vincere la tua squadra. In campo ci sono le necessità della produzione, della manutenzione, dell'operatore e del Responsabile della Sicurezza. Con Pilz nella tua squadra sarà più facile fare goal! Mettiamo in sicurezza la tua macchina, al costo minimo e in breve tempo: le esigenze di tutti saranno soddisfatte.

Scan the QR code with your smartphone to find out more about service and consulting.

Pilz Italia Srl - Società con unico socio Via Gran Sasso, 1 20823 Lentate Sul Seveso (MB)

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+39 0362 1826711

info@pilz.it www.pilz.it

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SPEED MONITOR PNOZ S30 FROM PILZ WITH A NEW ANALOGUE OUTPUT - MAKING SAFE TURNS EASY

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rom Version 3.0, the speed monitor PNOZ s30 from the safety relay PNOZsigma product group has a new feature: a configurable analogue output, which makes diagnostics more user-friendly. PNOZ s 30 from Pilz safely monitors standstill, speed, speed range, direction of rotation and broken shear pin up to the highest category PL e/SIL CL 3. The ability to work safely while the safety gate is open, reduced set-up times and faster access to the machine once standstill is initiated are key benefits for the user when the PNOZ s30 is employed. PNOZ s30 is suitable for all common drive/motor feedback systems and proximity switches on the market.

Safer switching – more productive manufacturing The new analogue output forwards the safely measured speed to the PLC controller as a proportional 0-20 or 4-20 mA signal,

so that the speed can be used directly for process monitoring. The safely monitored speed can be displayed and tracked directly on operating and monitoring devices such as the Pilz PMI operator

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terminals (Pilz Machine Interface). PNOZ s30 also uses a safe output signal to indicate when values exceed or fall below defined warning thresholds. As a result, unnecessary shutdown processes can be avoided and productivity increased.

monitoring beyond the normal speeds, to include extremely slow running speed applications.

Configuration can handle it all The PNOZ s30 is conveniently operated via a rotary knob (“push and turn”). When combined Commissioning: Logiwith the illuminated discally faster. play it saves time during Up to three safety funccommissioning and when tions such as “Safe Opexchanging devices. erating Stop” or “Safe The display shows the set Speed Monitoring”, for limit values and paramexample, can be logically eters as well as the current linked through AND and speed. OR connections; AND / The speed monitor proOR can also be combined. vides advance warning This reduces potential when a defined warning wiring errors and enables threshold is reached. faster commissioning. Motion monitoring allEven “slow turns” are encompassing safely under control Pilz offers a broad portAlso, the speed monitor’s broken shear pin monitoring takes effect at a frequency of 10 mHz, instead of the previous 70 mHz. This enables

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folio in terms of speed monitoring: The speed monitor PNOZ s30 is a stand-alone product for speed monitoring. If additional safety functions in the application are to be monitored, the motion monitoring modules of the configurable small controllers PNOZmulti can be used. If short reaction times and expanded safety functions such as safe brake functions on vertical axes are required, Pilz can offer the drive-integrated safety solution PMC. The automation system PSS 4000 for safety and automation can be used for speed monitoring on networked machines.

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SEW-EURODRIVE BOTTLING PROCESS IN THE BEVERAGE INDUSTRY

Efficient and flexible bottling process for high efficiency

Whether you need to bottle mineral water, soft drinks, beer, wine, or shampoo, our intelligent aseptic drives guarantee optimum hygiene and high productivity. Apart from high throughputs, the biggest challenges faced by drive technology are hygiene and production changes. Aseptic and high level of productivity. seamlessly coordinated in your system, our solu- • Simple installation Thanks to decentraltions provide optimum ized SNI (Single Line efficiency. Network Installation) technology, enabling YOUR BENEFITS fast system retrofitting • Perfect hygiene without cable clutter. Thanks to easy-to-clean surfaces with an aseptic • Quick batch changes Thanks to highly flexor HygienePlus coatible, self-guided drive ing or by using stainless solutions that adapt steel gearmotors. quickly to changes in • Energy savings of up your production proto 50% Thanks to decentralized cess. mechatronic drives that • High resistance are particularly energy Due to high-quality efficient and ensure a corrosion and surface

protection and a HP200 High Protection layer which provides resistance to alkalis and acids BOTTLE CLEANING SYSTEM Sophisticated drive technology for total cleanliness. Bottle cleaning plays a central role in the bottling process. Hygienically and optically flawless cleaning results are as important as ease of repair and adjustment. This means that all drive engineering compo-

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SEW-EURODRIVE Driving the world

SPS IPC DRIVES - Parma 23 - 25 maggio 2017 Pad. 3 Stand E019

Il futuro dell’automazione.

, il nuovo sistema all-in-one per l’automazione. La fabbrica intelligente richiede sistemi sempre più flessibili, connessi, efficienti e sicuri. La nuova piattaforma di automazione modulare di SEW-EURODRIVE consente di costruire macchine migliori grazie alla perfetta integrazione tra software di ingegnerizzazione, tecnologia di controllo, tecnologia degli inverter e tecnologia di azionamento. www.sew-eurodrive.it


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MOVITRAC® Mc07B control cabinet inverter The MOVITRAC® MC07B control cabinet inverter is the best and most cost-efficient solution for speed control in standard applications and for simple positioning tasks. MOVIGEAR® mechatronic drive unit Gear unit, motor, and nents must have simple electronics in one comremote speed control, pact device with a high synchronous mode, and flexibility. Our drive solu- degree of efficiency: with this drive unit, you will tions meet all of these cut installation costs and requirements and also provide the necessary hy- reduce energy consumpgienic properties and high tion by up to 50%. Depending on the requireresistance to cleaning agents and disinfectants. ments of the individual step, your MOVIGEAR® OUR OFFER FOR will either come with an your SPEcific Aseptic or HygienePlus aPPlication NEEDS Standard gearmotors Our modular concept offers you a comprehensive range of standard gearmotors that can be customized for any application or requirement. An appropriate surface load means that they are also optimally equipped for use in hygienic areas and wet areas.

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feature, or with a special HP200 High Protection coating providing resistance to acidic or caustic cleaning agents. MOVIDRIVE® B application inverter Our MOVIDRIVE® B control cabinet inverter is the optimal solution for sophisticated technical applications with synchronized motion sequences. MoVi-Plc® motion and logic controller The MOVI-PLC® control software provides readyto-use, efficient program modules for many applications. including the “MultiMotion” module. www.sew-eurodrive.it

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The excellence of Mini Motor IP69K Brushless worm servo gear motors totally made in stainless steel.

• Brushless motor, power 90 to 750 W in 230 Vac and BLDC 24/48 Vdc versions • Stainless steel Aisi 304 for the food & beverage sector • Stainless steel Aisi 316 for the chemical pharmaceutical sector • IP69K Protection Class

w

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AMSS series PCFSS series • XCFSS series SXCFSS series. These new Mini Motor stainless steel brushless gear motors are smaller, lighter and better performing than asynchronous stainless steel motors of equal power.

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QUALITY PRECISION EFFICIENCY: “ENDLESS” VALUES

ini Motor designs and manufactures all of its products and their components in-house: motor, reduction unit and electronics.

applications, extreme temperature conditions, etc. Thanks to its in-house ISO 8 Clean Room, it can also make special production runs in small quantities in decontaminated conditions.

MINI MOTOR STANDS FOR SAFETY Mini Motor’s ongoing commitment to maintaining the quality parameters of its production system has been confirmed by

This manufacturing choice is a guarantee of prime build quality, absolute operating precision and superior efficiency with better performance and lower consumption. Mini Motor will continue to build its future and the future of its customers on these values. CUSTOMISATION: THE ADDED VALUE Mini Motor not only has an extensive range of standard products, it can also supply bespoke products to meet specific demands in terms of dimensions,challenging 40

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ISO 9001:2000 certification, which replaces and supplements the former UNI EN ISO 9001 achieved in 1994. All Mini Motor products have been awarded the cCSAus mark (Canadian Standards Association) for both the Canadian and the American markets, and IP65 and IP67 degree of protection according to CEI EN 60529, thanks to the build solutions employed and the high quality of the components used.

Asynchronous threephase and single phase motors with 2 or 4 poles from 9 to 740 W. Coaxial gear motors, available in two sizes: 55 mm and 80 mm. Worm screw gear motors. Worm screw gear motors, available in four sizes: with c/c distance 20, 26, 32, 38. Reduction ratios up to 475, torque up to 90 Nm ( XCE 150 Nm ).

Brushless gear motors and motors. Brushless 4-pole sinuMINI MOTOR: soidal motors from 32 WORLD CLASS to 880 W, with torque QUALITY. from 0.085 to 2.4 Nm. Mini Motor has its own Planetary reduction branches in Italy, United units with reduction raStates, Benelux and tios up to 49 and torque Germany. Its constantly up to 95 Nm. Worm expanding network of screw reduction units authorised with reduction ratios up dealers currently handles to 80 and torque up to 9 distribution in over 40 Nm. countries around the world. BLDC and Drivers 230 Vac drives for FOUR CATEGObrushless and asynchroRIES FOR THOUnous motors, with and SANDS OF ITEMS without feedback for Motors and Coaxial power ratings up to 750 Gear Motors. W.

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24/48 Vdc brushless motors and gear motors with integrated drive with absolute, multiturn encoder and range bus; power ratings up to 500 W. Mini Motor also presented in the various exhibitions of food and drinks; preview a new series of brushless motors in stainless steel IP68 / IP69K. GREATER PROTECTION FOR THE SMALLEST MINI MOTOR GEAR MOTOR. The tried and tested series of BC 2000 12/24 MP gear motors has been awarded an IP68 rating for special applications in the presence of dust and water.

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Mini Motor has renewed the BC 2000 12/24 MP series of worm gear motors with a continuous current motor and permanent magnets in a closed housing with 12 or 24 VDC power supply. This series has made its mark over the years thanks to its excellent performance, total reliability and extremely compact dimensions: in fact these are the smallest gear motors made by the company for this product category with a 60 W maximum power and 20 mm distance between centres. To meet the demands of customers working with special motion requirements, extremely limited available space and in

particularly hostile environments where there is water, dampness or a briny atmosphere, Mini Motor is presenting these new gear motors with an exceptional IP68 rating, able to guarantee total protection against dust as well as permitting permanent immersion in water up to a metre deep. There are 6 available reduction ratios with a maximum 5.2 Nm torque. DBS 2.0 SERIES: MINI MOTOR QUALITY NOW “RUNS” WITH ALL FIELDBUSES. With the 2.0 release, the DBS series of servomotors with in-

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tegrated drive adopts a new “open” communication platform, allowing companies to choose straight away their fieldbus from among those currently available on the market. A series that comes in 3 models. • DBS - brushless motors with integrated drive. • DBSE - brushless servomotors with integrated drive and planetary reduction unit. • MCDBS - brushless servomotors with integrated drive and worm reduction unit. All the models are implemented with the new “open” platform, which permits configu-

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ration with the following primary protocols: CanOpen, Ethercat, Modbus, Ethernet/IP, continuing with: CC Link, DeviceNet, Powerlink, Profibus, Profinet, Sercos, Varan. Among Mini Motor products, acknowledged worldwide for their extremely high construction quality and absolute reliability over the years, the DBS series is a real mark of excellence, representing an unparalleled solution in terms of wiring rationalization and reduction.

Perfect symbiosis for great reliability and better performances Mini Motor launches the new stainless steel servo geared motors SS combined with Miniaction 300. The new series SS inaugurates a kind of production, one of a kind in today’s market, of fully stainless stee brushless geared motors. When configured together with a Miniaction 300, they make a

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perfect symbiosis that grants great reliability and the best performance. The series is ideal for delicate applications in the food & beverage sectors. From aluminium IP67 to stainless steel IP69K. Following the decade long success of IP67 aluminium motors, thanks its R&D team, Mini Motor has produced the first brushless worm servo geared motors series SS, fully in stainless steel.

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This decision is due to the requirements of sensible areas of: resistance, reliability, perfect cleanability for total bacteriological hygiene, small size withdiversified powers.

less steel Aisi especially for the food & beverage industry, and they are absolutely resistant to acid substances and alkaline solutions, and can undergo the most intensive and frequent washing at high pressure.

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asynchronous electric motors and brushless AC motors (BLAC) with a power of up to 0.75kW.

The heart of the power section is an intelligent IGBT module Brushless worm servo (IPM) equipped with geared motors with protective systems power from 90 to 750 All that is possible which ensure that the W, tagged as PCFSS - thanks to IP69k, abdevice is reliable and XCFSS - SXCFSS in sence of fans and their highly efficient, mak230 Vac and BLDC special shape with en- ing combinations with 24/48 Vdc versions, tirely polished surfaces, all gear motor brands are smaller and lighter, with neither edges nor possible. and grant higher perchannelling. formance than steel The control logic conasynchronous motors Miniaction 300 + sists of 32-bit microof same power, which series SS: the best controllers with a set are heavy, burdensome when together. of instructions that is and offer less perforoptimised for speed mance. Miniaction 300 has and is thus ideal for The geared motors been designed to controlling precision “SS� are built in stain- control threephase motors.

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PHOTOELECTRIC SENSORS

C23 SERIES

THE ALLROUNDERS KEY ADVANTAGES  Top level sensing ranges  Miniature housing: 20 x 30 x 10 mm  Special optics for excellent background suppression characteristics  IP67 protection rating and Ecolab approval  IO-Link

www.contrinex.com

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PHOTOELECTRIC SENSORS WITH IO-LINK INTERFACE AND ECOLAB CERTIFICATION FOR HYGIENIC PRODUCTION AREAS

S

wiss sensor specialist Contrinex announces Ecolab certification for its high-performing C23 photoelectric sensors with IO-Link connectivity. Food and beverage manufacturers requiring food-safe sensors can now benefit from remote adjustment of sensitivity and other operating parameters, features that are already boosting productivity in other fast-moving process production facilities. Mounted in 20mm x 30mm x 10mm miniature plastic housings, C23 sensors are available with industry-standard IO-Link connectivity on all PNP versions. A brief teach procedure simplifies initial sensor set-up. Once taught, sensitivity parameters are stored on the sensor’s inbuilt memory and may be re-

Downtime is avoided and efficiency increased by using IO-Link interface to adjust sensitivity of C23 sensors during product changeover in food and beverage industry.

trieved or updated remotely via IO-Link. This eliminates the need for manual intervention and any subsequent re-sterilization between successive product batches. Robust sensor construction ensures reliable operation in demanding washdown environments; Contrinex C23 devices withstand aggressive cleaning agents and are rated to IP67. Eliminating the need for technicians to attend machines between

batches minimizes downtime and maintains productivity at optimal levels. ADVANTAGES AT A GLANCE • Ecolab-certified miniature sensors are ideal for foodsafe areas • Remote sensitivity adjustment via IO-Link requires no manual intervention • Remote adjustment eliminates re-sterilization between product batches

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• Robust sensors withstand aggressive cleaning agents and are rated to IP67 • Productivity is optimized with minimal downtime • IO-Link connectivity increases sensor functionality across the installation

ittle surfa al, p solv prob aesth tanc have steel varie thes vario men the a For you pecu less resis smo supe mec often polis chem whic troly

AppLICAtIOn: Miniature Ecolab-certified photoelectric sensor detects presence of cheese portions in high-volume food processing prODuCts InvOLveD: LHR-C23PA-TMS-60C DesCrIptIOn: During high-volume production of individually packaged cheese portions, conveyors deliver product to packaging stations. In-line buffering stations regulate flow to match packaging throughput; miniature Ecolab-certified sensors detect the presence of each portion after buffering, triggering the packaging cycle. Sensitivity parameters for each portion size, stored on the sensor’s inbuilt memory, may be updated remotely (trough IO-Link communication) without manual intervention, eliminating the need for unplanned sanitization between batches.

tAsk: A Swiss manufacturer of premium dairy products produces a range of individually packaged cheese portions in a high-volume hygienic production facility. Once cut to size, cheese portions travel on a food-grade conveyor to a packaging station; the duration of the packaging cycle is dependent on the type of cheese and the portion size.

it leaves the buffering station, triggering the packaging cycle.

Sensors must be food-grade certified and withstand the aggressive cleaning agents used during wash down routines. They must also accommodate the full range of portion sizes without the need for manual adjustment, as this would necessitate sanitization each time the portion Prior to packaging, a buffer- size changes. Maximizing ing station produces a regular throughput is an additional flow of portions with a pre- priority; rapid changeover between product batches is determined spacing to suit essential. the packaging throughput. The two operations must be synchronized; the manufac- ImpLementAtIOn: turer requires a sensor system Ecolab-certified, diffusemode photoelectric sensors that detects the presence with background suppresof each cheese portion as 47

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sion from the Contrinex C23 product family are ideally suited to this application. These miniature cubic devices, mounted above product conveyors immediately after each buffering station, detect the presence of cheese portions as they pass underneath. An industry-standard PNP normally open output with an M8 connector ensures optimum flexibility. Additionally, IO-Link, a standardized point-to-point serial connection protocol for sensors and actuators, is enabled on PNP versions at no additional cost, offering the advantages of digital communication without the need for special cabling. A second output provides a stability alarm in the event of reduced sensitivity, flagging the need for preventative maintenance before any performance degradation occurs. Robust sensor construction, featuring miniature (20mm x 30mm x 10mm) plastic housings, ensures reliable operation in the demanding wash down environment; Contrinex C23 devices are rated to IP67. An operating range between 15mm and 250mm, adjustable via a Teach button or via IO-Link, accommo-

motely via IO-Link • Unnecessary sanitization between batches is avoided • Simple one- or two-step A brief one- or two-step teach procedure optimizes teach procedure simplifies initial sensor set-up initial set-up. One-button • Stability alarm highlights operation allows process reduced sensitivity, avoiding engineers to teach the target unplanned stoppages object and, optionally, the background, each time a new • Downtime is avoided by eliminating the need for portion size is introduced. technicians to attend maOnce taught, sensitivity chines parameters are stored on the sensor’s inbuilt memory and may be retrieved or updated CLeAr vIsIOn remotely via IO-Link, elimithAnks tO uv nating the need for manual RAYS adjustment. Photoelectric sensors are used in different applicaThese rugged miniature tion fields. This is the reason sensors meet the customer’s why a series of Miniature need for reliable operation photoelectric sensors must with little or no manual inoffer suitable properties for tervention, while unplanned any situation. Among these, sanitization is avoided. The extremely reduced measuresolution is highly cost-effec- ments and high reproducibiltive with minimal non-proity, as well as operating reliductive time; throughput is ability also in the most critical maintained at or above target environmental conditions. levels. Moreover, the challenge lies in detecting thin and clear CustOmer beneobjects, reliably. There is a fIts: suitable solution also for this • Ecolab-certified sensors are case. ideal for hygienic produc- In order to detect clear tion facilities objects, many sensor manu• Wide operating range acfacturers propose reflective commodates full range of sensors without the traditionportion sizes al reflector. However, this • Sensitivity parameters are solution is not optimal: for retrieved or updated reinstallation, sensors without dates the range of portion sizes without compromise.

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reflector require a perfectly defined background and accurate operating distances while the reachable operating fields are reduced. This is the reason why TRU-C23 photoelectric sensor works as a high-performing system with reflector. Thanks to a patented detection principle, the sensor offers high detection performances thus being able to also identify thin and clear objects. The sensor exploits a light source in the UV light spectrum, which bundles are absorbed from the glass or clear plastic. Miniature TRU-C23 photoelectric sensor exploits UV light and is suitable to detect clear objects, reliably. It also detects thinner clear objects The sensor’s operating range can be easily set-up, since clear materials like plastic or

glass absorb most of the polarized UV light. The shape or thickness of the measured object does not affect the measuring result. Dirt, water drops or aging also do not affect the measurement. Errors linked to multiple triggers for the same object are completely eliminated. The key feature for the measurement consists of a LED that emits polarised UV light and a reflector made in special material suitable for UV light. Overall, the sensor reaches an operating field around 1.000 mm. Typical application examples consist in detecting clear films or glass or clear plastic containers for the Food and Beverage Industry, or check the presence of bottles or phials in the pharmaceutical sector. Moreover, the sensor has also a good quality/price ratio.

AbOut COntrInex Contrinex is an international sensor manufacturer with headquarters in Switzerland. Due to a far-sighted approach to innovation and advanced technology, Contrinex constantly sets new benchmarks in the sensor world, such as the integration of position sensing into the world of smart factory applications. With over 40 years of experience and the most modern production methods, Contrinex offers a wide portfolio of standard and premium products that lead the field in extreme environments and confined spaces. Innovations developed for the toughest environments also benefit standard sensors, making them more reliable, easier to use and with a performance far beyond market norms. Contrinex AG Route du Paqui 5 CH-1720 Corminboeuf, Switzerland

www.contrinex.com

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NITROGEN FOR BEVERAGE Gas self-production means lower operating costs and significant costsavings. The range of Atlas Copco generators have been designed in order to converge the need to have high purities to the need of low cost productivity, for large and small flow rates

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ooking at the technological developments of recent years, research efforts have gone more and more toward a facilitation and a streamlining of productive reality. Focus on the sustainability of food production, great attention has been paid in prolonging the shelf life of the products of this sector.

ganoleptic and nutritional characteristics of the product may deteriorate over time.

The use of controlled atmospheres is the more necessary the more the product quality has to be preserved for a long time, as, for example, in the export of products of excellence of our country. Soft drinks, wine and beer are generally the products of interest, but also for the packaging of It is known that the Food water in plastic bottles: & Beverage sector emthe slight overpressure ployees different “addiallows the use of containtives�, recognized and ers with thinner thickauthorized for all food ness, without causing products without any problems of transport. restrictions by the Italian and European legislation. Leader in sustainable In this case, we talk about technology and congases (or gases mixtures) tinuous innovation, Atlas that avoid that the orCopco offers two com-

plete ranges of Nitrogen generators through which it has become a valuable partner to service of the largest national and international production companies. Efficiency and technology characterize the NGP and NGP+ nitrogen generators and the whole chain of production of compressed air and air treatment, of which Atlas Copco can proudly define itself only supplier. Visit: www.atlascopco.it

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Azoto per il beverage La gamma di generatori Atlas Copco è realizzata per far convergere la necessità di avere elevate purezze a quella di avere una produttività a basso costo, sia per le grandi, sia per le piccole portate. Utilizzare le soluzioni per l’autogenerazione di gas Atlas Copco significa ottenere un effettivo risparmio economico ed una maggiore affidabilità di produzione, data dal monitoraggio dei parametri con continuità anche da remoto. www.atlascopco.it info.ct@it.atlascopco.com

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NEW BLOW-MOLDER EBS K ERGON: SMI SOLUTION DEVOTED TO INDUSTRY 4.0

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nterpack 2017 is an international hotspot of technical solutions for the packaging industry and related process industries. This important event, taking place in Düsseldorf from 4 to 10 May 2017, will put the focus on Industry 4.0 to offer the opportunity to discover the latest solutions in packaging machinery and process engineering. SMI is not indifferent to new trends; since 1987 the company has been developing cutting-edge projects and technologies, in order to offer turn-key bottling lines and flexible, ergonomic, efficient packaging machines, increasingly inspired by the concepts of Industry 4.0 and Internet of Things (IoT).

At Stand 14D12 SMI will exhibit the world premiere of the new compact blowmolder EBS K ERGON in ECOBLOC® version (model ECOBLOC® ER-

GON 4-12-4 K) as well as an electronic volumetric filler. A new important step in the “new age of bottling”. Based on the technical innovations of the stretch blow-molders of the EBS ERGON series (Electronic Blowing System), SMI engineers have developed a new series of very compact rotary machines, called EBS K ERGON (“K” refers to the German word “Kompakt”), suitable for outputs up to 8.800 bottles/hour. The new models, available in 2-, 3- and 4-cavity versions, offer all advantages of the rotary technology,

with an output range traditionally controlled by linear blow-molders (from 3-4.000 to 8-9.000 bottles/ hour); thanks to the stateof-the-art solutions, the EBS K ERGON series can produce PET containers up to 3 litres with a maximum output of 2200 bottles/ hour per cavity for the 0,5-liter format. The new EBS K ERGON stands out in its market segment for a series of advangtages: • the preform heating section (tunnel) is integrated with the stretch-blow moulding section (carousel)

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NEW ERGON PACKERS

the new age of packaging HIGH FLEXIBILITY...

LOW ENERGY CONSUMPTION The all-new Ergon product range stands out for an innovative ergonomic design that further improves the economic efficiency, the operational flexibility and the environmental performance of SMI’s packaging machines and that brings together the very latest in process automation, advanced technologies and energy saving. ERGON packers are the ideal choice for the secondary packaging up to 450 packs/minute (in triple lane configuration).

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I COMPLETE LINES I ROTARY STRETCH-BLOW MOULDERS & FILLERS I I PACKERS I PALLETISERS I

www.smigroup.it

LCM ERGON

PACKER VIDEO ...scan & discover it!


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in a single, extremely compact module, that makes the system suitable for installation even on small bottling lines. • the structure that contains the tunnel and the carousel is equipped with slightly rounded safety doors, providing more space inside the machine to perform cleaning and maintenance tasks easily and safely. • The carousel of the stretch-blow moulder is equipped with motorized stretch rods controlled by electronic drives and do not require mechanical cams. This innovative solution ensures precise control of the stretch rod’s travel and position, as well as significant energy savings. It also makes it possible to change the stretching speed without mechanical intervention (switching cams) and greatly reduces the vibration stress on the blowing carousel compared to traditional solutions. • the stretch-blow moulding system uses highperformance, low deadvolume valves that reduce pre-blowing and blowing times, thereby improving efficiency and the quality of the bottles produced. • the mechanical assembly

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module! The ERGON EBS K stretch-blow moulding system has an innovative preform heating module with an extremely compact design, this allows it to be integrated in the same machine module with the stretch-blow moulder carousel. The module features a horizontal preform feeder chain and an optimized ventilation and aeration system. Moreover, the infrared lamp units, responsible for heating the preforms in transit, are equipped with a system of thermo-reflective panels made of a highly energy-efficient composite material situated both in front of and behind the lamps. This technically advanced solution ensures excellent reflection of the heat generated by the IR lamps, and consequently ensures a more uniform distribution of the heat over the entire surface of the preform. The inside of The most innovative fea- the module is also equipped ture of the K series is the with an aluminium diffuser, of the mould is equipped with its own motorization, which ensures the utmost precision for the up/down motion of the mould bottom and the opening/closing of the mould-holder unit. The integration of this innovative solution with the electronic stretch rod system, makes the SMI ERGON EBS K stretchblow moulders a “camfree” system, with considerable advantages in terms of greater kinematic accuracy, less maintenance, less vibration, less noise and increased system life. • the machinery is managed by the Motornet System® for automation and control, which ensures constant maintenance of optimum processing parameters throughout the entire production cycle and the direct modification of machine settings, thereby simplifying format changeover operations.

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to provide optimal temperature control and prevent overheating problems. The blow-moulding pressure is automatically regulated according to bottle format, offering unquestionable advantages compared to the manual adjustment solutions used on the linear stretch-blow moulders that SMI EBS K models compete with, by producing from between 3-4000 and 8-9000 bottles/hour. The new machine also comes standard, with a singlestage air recovery system. The new ERGON EBS K rotary, stretch-blow moulders have a very attractive quality/price ratio and also provide savings on installation and start-up costs, as the compactness of the system permits these operations to be performed in a single day. The new ERGON integrated systems The benefits gained from the technological innovations applied to the ERGON EBS K stretch-blow moulders, are further enhanced, when they are combined with a filling and capping module to form

an integrated ECOBLOC® ERGON K system. The SMI integration of the three main wet area operations into a single block, makes it possible to achieve optimum performance at reduced costs for the production, filling and capping of rigid containers of up to 3 litres. This solution does not require connecting conveyors between the stretch-blow moulder and the filler, and in most cases, not even a rinser (the empty bottles are blown, filled and capped on the same machine without risk of contamination from the external environment). ECOBLOC® ERGON K systems are available in various models for use on bottling lines of still water and edible oil, and have a filling technology that uses high-efficiency valves controlled by flow meters. The electronic control of

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operations provided by this solution, ensures a very precise and fast process. Even the prep times for the machine wash cycle have been reduced by integrating the use of dummy bottles into the valve. The ECOBLOC® ERGON K systems, filling and capping module, is a new design featuring a modular, seamless frame, equipped with access doors made of highly resistant and durable tempered glass. The transmission system of the filling module utilizes independent axes, made possible using brushless ICOS motors equipped with an integrated driver. Additionally, the automation and control system, equipped with a very simple and intuitive human-machine interface, permits the entire block operation by a single line operator.. www.smigroup.it

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CHILLED NFC JUICES: THE BERTUZZI APPROACH

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he market of fruit juice is developing quite rapidly and the share of NFC juices is considerably increasing because of their high quality. In Europe and the US (but also in whole world) 100% juice (not from concentrate) category is showing a strong growth potential.

The majority of the Of particular imporchilled juice found tance, in this sector, in the shops shelfs are the chilled juice, is based on orange fruit juices that are but other varieties prepared directly from like pineapple, grapethe fresh fruit and fruit, carrots as well as then are just chilled blends (orange-carrot, and filled or slightly orange-pineapple, pasteurized and chilled carrot-lemon-pineapin order to retain all ple etc.) are becoming organolectic character- more and more popuistics. lar.

The main hints for the design of a plant processing fresh fruit into chilled juices are: • Optimization of flow of fruit/juice • Optimization of characteristics of process equipment • Optimization of processing cycles in order:

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BERTUZZI FOOD PROCESSING Srl, founded in 1936, is one of the major world players in the design and supply of machines and complete plants to transform any type of vegetable and fruit into juices, concentrates, baby food, jams, ready-made drinks etc.

BERTUZZI FOOD PROCESSING Srl, fondée en 1936, est l'un des principaux acteurs mondiaux dans la conception et la fourniture de machines et d'installations complètes pour la transformation de tout type de végétales et de fruits en jus, concentrés, aliments pour bébé, confitures, boissons prêtes à l'emploi, etc.

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1. Decrease processing times 2. Minimize oxidation of the juice 3. Keep high organolectic characteristics

the essential oil content in the juice and assure a good control of the pulp.

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These are some examples but few. Extractors for juice/ puree can be provided for apples, carrots, pears, passion fruit, banana, beets, mango, spinach, asparagus, berries, hawthorns guava.

- Deshellers and dedicated presses for pomegranate to pro• Optimize CIP system duce cloudy or clear to control the microjuice which imporbiology of the juice. tance is considerably increasing for the The obtained juice is Some of the machines beneficial health char- immediately (blended used for the applicaacteristics. or not) slightly pastion are dedicated for teurized (65-70°C) and a certain type of fruit, - Dedicated pineapple chilled before filling. for istance: juicing in order to obtain high quality All these examples of - Dedicated citrus juice juice only from the equipment have been extractors (orange, edible part of the designed, built and lemons, grapefruit), fruit without contam- put in operation by on order to minimize ination with the peel. Bertuzzi Food Processing Srl, an Italian Company that operates in this field since 1936 and that supplies plants and machines to process fruit and vegetables to produce juice, concentrates, baby food, jam, ready-made drinks etc… www.bertuzzi.it

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VLS TECHNOLOGIES: THE TECHNOLOGICAL PARTNER FOR LIQUIDS FILTRATION

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he enology, brewery, juices, soft-drinks and distilled beverages sectors are continuously evolving. Thus, the technical solutions adopted for liquids filtering require constant R&D and innovations.

improving the entire production process. The company is based in San Zenorne degli Ezzellini, near Treviso.

The partnership with the cusVLS Technologies oftomer is based fers the most advanced on a consulsolutions for filtration, tancy relationand it is able to design ship: our deep and develop customized knowledge solutions optimized for of the specific necessities, new comproducts and markets. plexity of Thanks to our personliquids nel’s expertise and to proa network of selling cessing agents, retailers and as- allows us sistance centers, VLS to offer a qualified constands out as a unique sultancy, even when it reference point for the regards a single filtering customer looking for element which will inteinnovative solutions for grate with a more comfiltering beverages and plex processing system.

Designing and productions phases are carried out by VLS Technologies in a customized way, tailor suiting our products to the customer’s necessities, which are unique in every company.

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The applications can be either traditional, with earth and paper filters, or innovative, with cross-flow or osmotic filtration systems. The latter provides numerous benefits. For instance, in cross-flow filtration the liquid is pushed by pressure through membrane pores: this way it is possible to increase the yield while reducing energy consumption and production costs, for instance by eliminating the need for purifiers and adjuvants.

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With time, VLS Technologies developed also “exclusive� solutions, satisfying particular requests of the customers.

greatly reduce the microbial load, while preserving and improving the organoleptic characteristics of the product.

Among these, one of the most interesting new products from VLS Technologies is Filtro UNICO. This filter is best suited for small to medium size producers that necessitate to carry out one-step filtrations, obtaining this way a filtered high-quality product, with a turbidity inferior to 1 NTU. Thanks to this filter it is possible to achieve a prefect filtration and to

The filtering elements can undergo multiple regenerations with detergents and hot water, which extends greatly their life. All the models are available in a semi-automatic or full-automatic mode. In the full-automatic version, the PLC manages all the filling, filtering, emptying and washing operations, while constantly monitoring all the necessary parameters without requiring the operator intervention. Thanks to the touch panel it is possible to set all the necessary parameters for the correct functioning of the machine. Another solution which raised considerable interest by our customers is

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Lees-stop, cross-flow filter. This product is best suited for “difficult” productions (up to 70% of solid particles suspended) and it was awarded as innovative technology at SIMEI 2015. “Lees-Stop” is specifically realized for products rich in suspended solid particles, and substitutes the traditional polymeric membranes of crossflow filters with sintered stainless steel. Sinterization is a heat treatment for steel powder during which steel particles are welded together without reaching the melting point. Numerous tests showed how this material is ideal for

cross-flow filtrations of high turbidity liquids, yielding out-flow products with concentrations up to 95% v/v. Sinterized steel particles arrangement provides it with high mechanical and chemical resistance, resulting in a very high tolerance to high pressure, heat-shock, hits and high pHs. It is indeed a very durable solution. Furthermore Lees-Stop offers the possibility to filter a vast array of products, from sediments to in-

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dustrial waste-waters: outstanding results were obtained, for instance, by juices producers. Finally, when taking into account the high yields, the reduction of waste-disposal costs, the complete automation and the economic return from the process wastes, “Lees-Stop” represents the best solution for those who need to perform high efficiency filtrations at a greatly reduced cost. Beside the oenological sector, which is where VLS Technologies began to work, we address a vast range of pro-

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ductions. For instance Filtro PLUMA, which was as well presents at SIMEI 2015, is specifically designed for juices producers. In this sector it is essential to greatly reduce the microbial load while preserving the organoleptic characteristics of the product. PLUMA guarantees both a high quality filtration and a microbessafe product. Just like with UNICO, PUMA’s filtering elements allow to perform multiple regenerations with hot water and detergents. One of the products that was highly appreciated ad requested is our new system for the cold stabilization of liquors and distilled beverages. Often distilled beverages such as rhum, brandy, cognac and grappa are subjected to a refrigeration well below 0°C after their dilution according to their alcohol content, in order to separate oily substances and to remove them with cold filtration. This way it is possible to

maintain the brilliance and the stability of the beverage at any temperature, during its storing and distribution. VLS Technologies system stands out for its reliability, simplicity of use and for its cost efficiency. It is reliable as our refrigeration solution is based on a vapor compression system that utilizes a dry expansion evaporator with a scraped self-cleaning surface, which is widely tested on many other applications of the food and beverage industry. It is easy to use, because, once started, the machine is able to carry on for days without any supervision, thanks to sensors and tools dedicated to the constant monitoring of the processing parameters, automatically intervening to correct any eventual variation occurring in the characteristics of product.

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it requires low powers and it is provided with a generous heat recovery system. All this, is VLS Technologies. We know how to listen to our customers necessities, and we respond quickly and efficiently to any request. Our 35 years of experience in this sector guarantee a flexible and dynamic approach, and allowed us to establish long-lasting partnerships both with small and medium size brands and with large world-wide selling companies. VLS Technologies participates in all the main fairs of the sector and will be present with all its top products at Drinktec in Munich, on September 11-15 2017. www .vlstechnologies.it

It is cost-efficient as it operates in complete automation, without any human intervention,

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WS, PROCESS EQUIPMENT FOR THE BEVERAGE INDUSTRY

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S is a Company, founded in 2005, working as process equipment supplier for the beverage industry. During these years WS has achieved a very good reputation in the beverage industry field, managing to cooperate with the major global players, such as Coca Cola, Pepsi Cola, Nestlé Waters and Orangina-Schweppes, and with private investors installing new production facilities, quite often green fields, in emerging Countries. WS has met new standards for product quality, energy saving and maximum plant output while complying with the strictest criteria for hygiene and safety. All the devices are entirely conceived and designed to guarantee the best requirements in terms of microbiological, physical-chemical

Continuous sugar dissolver

and organoleptic properties; the entire production process and software development are managed internally, as well as installations and commissionings which are carried out with WS’s own resources. WS’ products for beverage industry are: water purification plants (mechanical filtration, microfiltration, reverse osmosis, UV disinfection, sterilisation) designed according to the Customer’s exigencies and the chemical analysis; sugar dissolving systems (single batch, double batch and continuous up to 35.000 l/h); semiautomatic and auto-

matic syrup rooms; premix units; flash pasteurising units; ozone generators; carbonating equipments (water, wine, beer, soft drinks); in line syrup blending systems and ingredients mixing systems; steam sterilisable microfiltering systems (juices, beer, wine); mineralising equipments; equipment for preparation

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AQUA

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Water ultrafiltering system

of non-chemical bottles rinsing and disinfecting solutions (such as ozone) and chemical solutions preparing devices (peracetic acid, hydrogen peroxide, chlorine, etc.); equipments for the preparation of sterile water; manual and automatic CIP systems. Thanks to its skill and process expertise, today WS is widely present worldwide even with turnkey solutions including ancillary equipment (cooling equipment, boilers, etc.). WS’ philosophy is to manufacture high quality and reliable equipment, equipped only with top brand components: ALFA LAVAL,

ENDRESS+HAUSER, PALL, ANTON PAAR, SIEMENS, FESTO, SPIRAX SARCO are the typical components our Customers will find on Their plants. The choice of providing only state-of-the-art solutions has brought us to be appointed as officially authorized integrator by ALFA LAVAL. Between main technical references, WS can list the supply of two fruit juice tubular flash pasteurizers for aseptic filling to ORANGINA-SCHWEPPES in France; furthermore, it’s significant to point out that WS is included in NESTLÉ WATERS’

authorized suppliers list for water purification systems: recently an important contract for the supply of a top-technology water treatment plant in the far East has been finalized. Amongst last supplies (early 2016), WS also boasts a complete line for soft drinks production in Las Vegas – USA (Coca Cola co-packer): from water treatment to hot fill pasteurizer, through sugar syrup preparation and ingredients mixing, also including CIP equipment. WS consider Customer Service one of the greatest keys to success: entire business, marketing, sales and profits depend on Custom-

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ing beverages, completely preassembled on a skid for an easy and quick shipment and installation, conceived mostly for the production of carbonated soft drinks (CSD), but also carbonated mineral water (CMW) Flash pasteurizer and still water (charged with nitrogen in order to ers’ satisfaction so the after increase the mechanical resales team is constantly sistance of the bottle). The trained to perform the sim- required quantity of ingreplest solution in the short- dients (water, syrup, and est possible time to support CO2) is carefully measured the Customer’s business. and dosed in an electronically controlled continuous “BLENDSYSTEM M” process. PREMIX UNIT The whole system, realized The growing market’s con- to guarantee the highest fidence gained by process qualitative standards and a plants manufactured by qualitatively constant proWS, allowed a continuous duction, also running in development of blending conditions of considerable technology for carbonated format change, is completesoft drinks (CSD) produc- ly preassembled on stainless tion to such an extent that steel circular-section skid We reached a very high for an easy and efficacious level of specialisation in cleaning. It usually includes manufacturing mass conthe following subsystems: trolled blending systems, inlet water deaeration: a named : vacuum pump removes BLENDSYSTEM M. incondensable gases; the The BLENDSYSTEM M pump is conceived to mainis an equipment for prepar- tain the dissolved oxygen

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level below 1 ppm values; carbon dioxide dosing (or nitrogen in case of still mineral water production): a modulating valve and a mass flow rate transmitter inject carbon dioxide in quantity that is proportional to water quantity loaded to the deaeration tank; the water flow rate is usually measured by a magnetic flow rate transmitter, which may be replaced with a mass flow rate transmitter in case water presents a very low electrical conductivity level. A special gas injecting and mixing system - specifically developed by WS - performs a careful mixing with the water to be treated and, hence, best results in terms of product perlage; the carbon dioxide contents is maintained constant in the product receiving tank by a supervising software, which checks possible fluctuations in feeding water temperature and product buffer temperature; the effective dissolved carbon dioxide contents in the product is checked using a carbometric unit, installed in by-pass on the filling machine feeding line; syrup dosing and mixing: at first syrup is stored in a small buffer tank, whose

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atmosphere is modified and enriched with carbon dioxide, in order to avoid oxidation occurrence. Syrup injection is made by a sanitary design modulating valve and a mass flow rate transmitter in a quantity which is proportional to the water amount fed from the deaeration tank; furthermore using the mass flow rate transmitter, it is possible to check constantly the effective density of the inlet syrup and therefore to compensate immediately for the dosing and to stabilize the sugary concentration in the end product within established bounds (usually ¹0,05 °Bx). A specific refractometer installed in by-pass on the filling machine feeding line, allows the constant check

of the product and, if necessary, its adjustment; similarly the instruments minimize waste of both syrup and product during transitory phases of production, such as start and stop. Furthermore, customized solutions for product cooling are available, depending on the environmental conditions of the system installation. The supervising software loaded on the mass premix unit - BLENDSYSTEM M - is conceived to guarantee the best results in terms of dosing, offering at the same time an easy control by a friendly user interface; this software enables on one hand to set the main production parameters and visualize their state graphically and on the other hand to

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set the statistics parameters (ca, cp e cpk) connected to that kind of production. Using a more advanced version of this software, associated with specific instruments, it is also possible to control automatically saccharose inversion, so that the need of intervention by laboratory technicians is reduced. The equipment is equipped with field buses (MPI, PROFIBUS or ETHERNET) for a complete integration in the bottling line and the control of production, cleaning and sanitizing processes. www.watersystems.it

Mass control premix unit

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COULD YOU TELL MY AGE ?

20 cycles 30 cycles 50 cycles

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RETURNABLE BOTTLES, NICER, STRONGER, LONGER…

or beer, soft drink and mineral water manufacturers, the appearance of glass bottles is paramount wherever the drink is served: in bars, restaurants and stores. The look of bottles impacts the brand image and its commercial performance. Products developed by Arkema, Kercoat® and Opticoat®, dedicated in the protection of glass bottles, address this issue, and help bottlers extend the lifetime of their bottle fleet, with significant savings as a result. Explanations by Julien Verron, Global Business Manager Glass Coatings for Returnable bottles at Arkema. DRINK: What does your range of coatings for glass bottles entail? Julien Verron - Arkema offers a unique expertise in the returnable glass bottle coating market with two complementary product ranges: Kercoat®, which protects the bottles and keeps them looking new for longer, and Opticoat®, which

Without Opticoat® (left) / With Opticoat® (right) after 20 cycles

masks the scuffing and white rings that build up on bottles every cycle of use. Building on our 30 years’ experience in glass coatings, we were the first to launch this innovative solution some ten years ago. We noticed that, after a number of cycles of use, returnable bottles were becoming more fragile and losing their appeal to consumers. By ensuring that bottles retain an attractive look for a longer period of time, our products contribute to maintaining a positive impact on the buying act of final consumers.

D - Your solutions bank on the look of bottles, so aren’t they marketing products? J.V - Marketing experts know very well that the look of a bottle is very important to seduce consumers. Nowadays, with the growing number of cycles for returnable bottles, scuffing caused by repeated contact between bottles, in particular during filling and transport, is unavoidable. Any deterioration in their appearance can result in a significant loss of business. Our experience has shown us that after

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an average of 10 cycles, non treated bottles no longer match the expectation of final consumers. Our solutions enable fillers to maintain the attractive look of the bottles until 50 cycles of use. Just like the label and the design of the bottle, the aesthetic quality of the glass support is of particular importance in the buying act.

eral water producers present in every country where the principle of returnable glass bottles is in place, i.e. in most countries. Our solutions are gaining more and more success due to the economical, marketing and environmental benefits they bring. As of today, France and the United States are the only two major countries that no longer use returnable bottles D - Clearly, using attractive on the consumer market. bottles does have market- This trend could soon be ing benefits for bottlers, reversed thanks to change but are there also cost of mind as regard to envibenefits? ronmental issues. We have ® J.V - Our Kercoat and Opti- recently noticed that returncoat® products are invisible to able bottles are now again the naked eye, but we know considered as serious opthat they enhance the look tions by politicians and as an of bottles and then influence alternative to PET bottles. the sales. Moreover, there Therefore the potential for is proven genuine benefits development is huge! for our customers with the increase of reuse cycles of D - Can your «protective» treated bottles, from 20 to 50 and «masking» solutions on average help bottlers achieve a Hence bottlers do not need more eco-responsible to renew their bottle fleet stance with their glass conas often, and to significantly tainers? J.V - Absolutely so, we can reduce the new glass bottle purchases. now actually see an emerging trend in major brands ® D - Are your Kercoat and to strive to consume less ® Opticoat products intend- packaging, recycle it better, ed for bottlers of beverages or reuse it better. By joining or for bottle manufacturers? the Carlsberg Circular ComJ.V - Our customers are munity, Arkema wants to be brewers, soft drinks and min- part of this approach thanks

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to its Kercoat® and Opticoat® products with the aim of minimising the volume of waste produced in the packaging sector. Today, leading beverage brands are putting in place sustainable development programmes that seek to reduce their environmental footprint by consuming less raw material, in particular via their glass packaging. Our coatings are riding the wave of this fundamental social trend: by extending the lifetime of bottles, they represent a credible and effective solution for bottlers eager to consume less glass packaging. D - In which countries are you present and how do you operate? J.V - We enjoy a global commercial and technical presence. Our experts are involved from the audit of filling lines and the precise requirements of our customers based on the shape of their bottles, right down to the installation of our equipment on their bottling lines. Our equipment is adapted to each specific line and is custom-designed to meet the specific expectations from our customers. www.glasscoating-arkema.com

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ALBRIGI SRL

ver the years Albrigi has gained great experience in research, design, manufacture, installation, certification, testing and commissioning of many food plants for the most prestigious producers of a great variety of products, above all for the demanding market of the food industry. This sector required sturdiness, practicality, steril-

ity, low maintenance and, above all, compliance with safety regulations for all people involved. For this reason HACCP Hazard Analysis Critical Control Point) and FDA (Food and Drug Administration) standards are the essential rules that dictate he basic requirements of Albrigi products.

pressure equipment.Store, transfer, weigh, inertize, mix, cool, heat or shake any type of food liquid, even under high pressures or in the presence of absolute vacuum: these are the operations carried out by Albrigi plants and tanks which, if necessary, can be equipped with electric or computerized panels to monitor the different processes.

Each plant is designed and built to be easily expanded, www.albrigi.com renewed and to permit simple maintenance. The company is equipped to supply turn-key systems and any type of tank and 72

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STAINLESS STEEL TANK MANUFACTURER SINCE 1958

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G Cisterne is an Italian company based in Noceto, in the province of Parma – Emilia Romagna, in the heart of the Food Valley of Northern Italy. Since 1958 the company has been producing stainless steel tanks, gaining through the years more and more experience, giving a special attention to the customers’ requests. We create customised solutions working closely with our clients during both the designing and the manufacturing process. All our tanks are the result of a synergistic creation between our experience and our customers’ requests. Our

certificates clearly show the high quality of our products. From 2001, B.G. Cisterne design and produce stainless steel tanks, including power supply and feeding systems, for processing and

storing food liquids. Our most successful products are the horizontal tanks (standard or light – isolated or simple walled) and the vertical tanks (with hatch or bolt-on lid).

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• Storage tanks

Their capacity goes from 1,000 lt up to 35,000 lt. We use highquality materials, with their own certificates of origin, chemical analysis and certificated mechanical characteristics. B.G. utilizes cuttingedge machinery for the processing of stainless steel and the following welding: TIG-MIGSAW-LASER-CONTINUOUS SEAM. A digital rendering is provided for each product in order to better verify the product compliance

with the customer’s requests and criteria. BG SRL offers services too, not only products. Our philosophy has always been oriented to the customer’s scrupulous satisfaction, which lead us to develop the manufacturing of water tanks, in addition to our original milk tanks: • Water emergency • Refrigerated tanks

FOCUS ON THE WATER PRODUCT Possible practical uses: • Bowsers for drinking water storage and distribution • Bowsers provision • Equipment and custom technical features • Tanker arrangement considering the maximum capacity of the tractor • Selection and guaranteed alignement for a better balance of the vehicle. Designing and manufacturing of stainless steel tanks for the transport, the storage and the supply of water resources. Fields of application: Civil Sector - Agricultural Sector - Industrial Sector. Visit: www.bosellicisterne.com

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GREAT FLEXIBILITY, HIGH PROFESSIONALISM

Machineries to process tomato, fruit, jam, vegetables, mushrooms, vegetables with oil or vinegar pickle; pasteurisers - tunnel coolers for any type of container and product; pasteurisers - tunnel coolers for beer and beverage; static sterilizers for any type of containers and product; batch evaporators; cooking vessels.

TECNINOX DI A.NAMAZIANO S.R.L. Via Costa ,27 - 43035 Felino, Parma - Italy - Tel: +39 0521804286 www.tecninoximpiantialimentari.it/ - tecninox.namaziano@gmail.com TECNINOX ADV A4_2016.indd 1

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QUALITY AND CONVENIENCE THE SECRET LIES IN THE GROUP!

Rotative

Linear

Labelling solutions for every need. Thanks to their wide range of rotary labelling machines and linear self-adhesive ones, P.E. Labellers and PackLab offer you the best labelling solutions for any container shape and size, for any production speed and for any kind of product with all the technologies available:

Cold Glue

Hot Melt

Roll-fed

Self-Adhesive

Print & Apply System

Sleever

P.E. LABELLERS S.p.A pelabellers@pelabellers.it

CHOOSE THE SPECIALIST

PACKLAB SRL info@packlab.it


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Wear-resistant sliding performance ...

... with iglidur Tribo-Tape ®

It’s easy to create unique surfaces and shapes subject to tribological wear. Lubricant and maintenance-free. 0.5 mm - 1 mm thin. With adhesive backing. This motion plastics® news can be found at: igus.eu/tribo-tape

dry-tech : ®

... lubrication-free dry-tech bearings ®

Improve technology and reduce costs: rotate, oscillate, linear motion with low friction polymer bearings from igus®. Lubrication-free, durable and cost-effective for a variety of different applications.

the-chain:

... moving energy made easy

For movements in any direction. Easy design with e-chains®, chainflex® cables and components from igus®. Select, calculate and order online – delivered from 24 hours.

igus Srl Via delle Rovedine, 4 23899 Robbiate (LC) ®

Tel. 039-5906-1 igusitalia@igus.it

plastics for longer life

®

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REALITY ACTIVE IN PROJECT AND PRODUCTION OF BOTTLING PLANT MACHINERY

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n the beverage industry, the automatic washing of recycled bottles has now reached a high level of specialization. In this context, works AKOMAG, company located in Soragna (PR), able to offer a varied production, which includes bottle washing machine, rinsing machine, sterilizers for glass or PET bottles, crate washer and accessories to complement. Very large is the choice of the washer, the potential of which obvi-

ously varies in base at the model, and the ranges it is from 100 to 60.000 bph.

Start the washing At low production capacity, the range offer GENESI, available in The modular structure very small dimensions in of all installations allows order to be inserted in any to gradually increase the operating environment. functions and the level of Designed under the indicasophistication, including tion of the producers with special washing sections low production capacities, and sanitizing, automatic the series has a simple but control of process param- functional washing cycle, eters, security systems, en- which lowers operating ergy recovery, reduction of costs (water, energy, deterdischarges and automatic gent) without negatively sanitization of the parties affecting cleaning bottles most important from the to recycle, the complete point of view of hygiene. removal of the labels and their total evacuation outside. The particular ease of use and maintenance, increases productivity and reduces downtime. The modularity of the GENESI series allows at the customer to “build a machine to measure� , adapting it from time to time to different types of use (water, wine, oil, beer, soft drinks). Constructed in accordance with the Machinery Direc80

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tive (CE), is equipped with all the accessories needed for the proper functioning: a heat exchanger built with stainless steel tubes arranged geometrically to prevent the deposit of mud or various precipitation that would compromise the performance or, alternatively, a combustion chamber built with direct burner operation. Safety guards and dust cover to protect the unloading of bottles; grouped grease; saving valve for the water network and automatic control of the presence of water in the last rinsing station; electronic speed control; electronic security on the main gearbox that

stop the machine in case of overload; spray pumps with casing and impeller made in stainless steel AISI 316 and protective filters; valves for emptying the waste paper and spray tanks; control panel adjustable, made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator; setting and control of all the machine by “touch-screen�. This are the main amenities that characterize the series. The GENESI machine is also arranged for the introduction of detergent and liquid additives in the bath and in the detergent tank, disinfectants and other products in the spraying

BOTTLING

tanks. Internal spraying (made with self-cleaning rotating nozzles) and external high pressure spraying are easily removable for routine cleaning and maintenance. The loading and unloading of bottles is completely automatic, and perfectly synchronized with the movement of the main chain. Dry cycle To streamline the washing cycle , the company has realized the HYDRA series, a series of fully automatic machines which comprise a first station for emptying the bottles followed by pre-washing spraying and first pre-maceration bath. This configuration

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helps to reduce the pollution of the detergent bath and reduce fuel consumption. The triple station for labels extracting ensures their complete detachment from used bottles, while the rotating filter displaced over the entire width of the machine ensures the evacuation outside.

Built according to the Machinery Directive (CE) also, the series has a different predispositions that increase safety, including: sensors for slowing down and eventually stopping the machine in case of failure or obstruction of bottles on conveyor; detergent introduction and liquid additives in the bath The bottle washing is and other products in complete with indoor and spray tanks; the automatic outdoor spraying, which loading and unloading of occurs with high-pressure the bottles is perfectly syncleaner distributed with chronized with the moverotating nozzles self-clean- ment of the main chain; ing and self-centering. To the economizer valve for complete rinsing, however, the water network and the ensure the phase abateautomatic control of the ment alkalinity followed by presence of water on the spraying with external and last rinsing station. internal water network. Other amenities are im-

BOTTLING

portant, as: automatic resetting of the chutes for loading and unloading bottles from the control panel; grouped grease; electronic variable speed with remote control (inverter); setting and control of all the machine by “touch-screen�; selfcentering and self-cleaning rotating spray at high pressure; external spraying easily removable for cleaning and maintenance; valves for emptying baths and spraying tanks; control panel made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator. At the bottles unloading are arranged safety guards and dust protec-

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tion. The electronic safety on every gearbox allows at the machine to stop in case of overload. The heat exchanger and pumps are always made in stainless steel. Very high productivity and automation in the wash meet in the HP model in the same series. Despite the sophistication, just an operator to remotely manage the entire wash cycle, verifying operation via control systems. The tubes of external washing are constructed so as to reduce maintenance to a minimum. But in case it will be necessary, the dismantling and cleaning are very simple. The regulation of the temperature in the tanks is automated through

a modulating proportional pneumatic system, which offers a guarantee of accuracy and safety of operation. The main motor, oversized, ensures a long lasting efficiency by minimizing the mechanical wear. The electronic variable frequency allows to manage the main engines installed in HYDRA HP series via remote control. The automatic press for the collection of labels evacuated from the detergent bath is full of a recovery system of the detergent solution that accumulates in the pressing phase.

BOTTLING

chines and the high quality standard achieved by all its production, advanced technology and timely aftersales service, has allowed at this company to come in several primary and manufacturing with the certainty of having created a safe machinery and Quality for Various needs. This undertaking was given by all its facilities, from design to engineering, from the search for the most innovative materials to the constant testing of the products in the works.

With this AKOMAG mission, every day thought AKOMAG has dedicated to be better and invest in several years to the creation quality, with the knowledge of bottle washing mato do a good job.

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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

2017 SIGEP - AB TECH

21-25/01/2017 RIMINI International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery.

PROSWEETS

29/01-01/02/2017 COLOGNE The international supplier fair for the sweets and snacks industry.

FRUIT LOGISTICA 2017 08/10/02/2017 BERLIN International fair for fruit and vegetables.

ENOMAQ

14-17/02/2017 SARAGOZZA Fair of wine and oil, for innovation and internationalization.

INTERSICOP

19-22/02/2017 MADRID Bread baking, confectionery and related industries show.

IBATECH 2017

09-12/03/2017 ANKARA The international trade fair for bread, patisserie machinery, ice cream, chocolate and technologies.

2017

VINITALY

2017

09-12/04/2017 VERONA International wine & spirits exhibition.

CIBUS CONNECT

12-13/04/2017 PARMA International food exhibition.

MACFRUT

10-12/05/2017 RIMINI Exhibition of machinery and equipment for the fruit and vegetable processing.

SPS/IPC DRIVES/ITALIA

06/04/2017 ROME Exhibition on Energy efficiency.

23-25/05/2017 PARMA Trade fair for manufacturers and suppliers in the industrial automation sector.

SAVE MILANO

SNACKEX

mcTER

19/04/2017 MILAN Exhibition on solutions and applications for automation, instrumentation, sensors.

mcT ALIMENTARE

21-22/06/2017 VIENNA International savoury snacks and nut trade fair.

mcT COGENERAZIONE

19/04/2017 MILAN Exhibition on technology for the Food&Beverage industry.

29/06/2017 MILAN Conference and eExhibition on applications of cogeneration.

INTERPACK

SIMEI@DRINKTEC

TUTTOFOOD

POWTECH

04-10/05/2017 DÃœSSELDORF Technology fair for packaging, packing, bakery, pastry. 08-11/05/2017 MILAN International B2B show to food & beverage.

11-15/09/2017 MUNICH International exhibition for vine-growing, wine-producing and bottling industry. 26-28/09/2017 NUERNBERG The trade fair for powder processing

ANUGA

07-11/10/2017 COLOGNE International exhibition of Food& Beverages.

HOST

20-24/10/2017 MILAN Show for bakery, fresh pasta, pizza industry.

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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

2018

2018

SIGEP - AB TECH

IBA

PROSWEETS

FACHPACK

EUROPAIN

VINITALY

20-24/01/2018 RIMINI Fair for the artisan production of ice-cream, pastry, confectionery and bakery. 28-31/01/2018 COLOGNE Fair for the sweets and snacks industry. 03-06/02/2018 PARIS International show for the bakery and confectionery Industry.

FRUIT LOGISTICA

07-09/02/2018 BERLIN International fair for fruit and vegetables.

ANUGA FOODTEC

20-23/03/2018 COLOGNE International food and beverage technology exhibition.

CIBUS 2018

07-10/05/2018 PARMA International food exhibition.

IPACK-IMA

29/05-01/06/2018 MILAN Exhibition for the packaging industry.

2018

15-20/09/2018 MONACO Fair for the bakery and confectionery industry. 25-27/09/2018 NUREMBERG International packaging trade fair. 04/2018 VERONA International wine & spirits exhibition.

HISPACK

08-11/05/2018 BARCELONA Exhibition for the packaging industry.

MACFRUT

05/2018 RIMINI Exhibition of machinery and equipment for the fruit and vegetable processing.

SPS/IPC DRIVES/ITALIA

05/2018 PARMA Trade fair for manufacturers and suppliers in the industrial automation sector.

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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

MEDIO ORIENTE GULFOOD

26-02/02-03/2017 DUBAI Annual food and hospitality international show.

DUBAI DRINK TECHNOLOGY EXPO

07-09/03/2017 DUBAI Exclusive exhibition and conference for the beverage industry in the Middle East and North Africa Region.

WORLDFOOD

29-31/03/2017 UZBEKISTAN Food exhibition for suppliers, manufacturers, dealers and professionals.

DJAZAGRO

10-13/04/2017 ALGERS Meeting place for companies operating in the agro-food sector.

FOOD WEST AFRICA 17-19/05/2017 LAGOS International food, beverage &packaging technology trade fair.

IRAN FOOD BEV TEC

23-26/05/2017 TEHRAN International food, beverage & packaging technology trade fair.

GULFOOD MANUFACTURING

31-10-02/11/2017 DUBAI International exhibition on processing and packaging technology and Food&Beverage plants.

RUSSIAN-CHINA UPAKOVKAUPAK ITALIA

24-27/01/2017 MOSCOW International packaging machinery exhibition exhibition.

BEVIALE MOSCOW 28/02-02/03/2017 MOSCOW International trade fair for the beverage industry.

MODERN BAKERY

13-16/03/2017 MOSCOW International trade fair for bakery equipment and food ingredients.

INPRODMASH & UPAKOVKA 12-14/09/2017 KIEV International packaging machinery exhibition.

UPAKOVKA UPAK ITALIA

23-26/01/2018 MOSCA International packaging machinery exhibition exhibition.

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WE’VE TALKED ABOUT... AKOMAG SRL 1 - 80/83

Frazione Diolo, 15/D 43019 Soragna - PR - Italy

ALBRIGI SRL I COV - 72

Via Tessare, 6/a 37023 loc. Stallavena di Grezzana - VR Italy

BERTUZZI FOOD PROCESSING SRL 56/58

Corso Sempione, 212 bis 21052 Busto Arsizio - VA - Italy

BG SRL BOSELLI CISTERNE 73/75 Via E. Fermi, 12 43015 Noceto - PR - Italy

ALLEGRI CESARE SPA 13

CAPITANI SRL 18

ARKEMA GMBH 69/71

CONTRINEX ITALIA SRL 45/49

Via Venezia, 6 20099 Sesto San Giovanni - MI Italy

P.zza IV Novembre, 1 22070 Solbiate - CO Italy

420 rue d’Estienne d’Orve 92705F Colombes Cedex - France

Viale Gandhi, 7 10051 Avigliana - TO - Italy

ATLAS COPCO ITALIA SPA 50-51

ENOVITIS - SIMEI 29

BBM PACKAGING SRL 14

FBF ITALIA SRL 78

Via G. Galilei, 40 20092 Cinisello Balsamo - MI - Italy

Via Pregalleno, 24 24016 San Pellegrino Terme - BG - Italy

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Via S. Vittore al Teatro, 3 20123 Milano -Italy

Via Are, 2 43038 Sala Baganza - PR - Italy

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WE’VE TALKED ABOUT... IGUS SRL 79

Via delle Rovedine, 4 23899 Robbiate - LC Italy

INDUSTRIE FRACCHIOLLA SPA 2 S.P. per Valenzano km. 1,200 70010 Adelfia Canneto - BA Italy

INFORMA EXHIBITIONS 28 Rua Bela Cintra, 967, 11º andar São Paulo/SP Brazil

LABELPACK TRADE SRL 15/17 Via Monte Cervino, 51/F 20861 Brugherio - MB - Italy

MAKRO LABELLING SRL 27 Via S. Giovanna d’Arco, 9 46044 Goito - MN Italy

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MFT SRL 30/32

Via Madonna di Fatima, 35 84016 Pagani - SA - Italy

MINI MOTOR SRL 39/44

Via E. Fermi, 5 42011 Bagnolo in Piano - RE - Italy

NAVATTA GROUP FOOD PROCESSING SRL 24/26

Via Sandro Pertini, 7 43013 Pilastro di Langhirano - PR- Italy

PE LABELLERS SPA 77

Via Europa, 25 46047 Porto Mantovano - MN- Italy

PIGO SRL 4/8

Via Visan, 46-48 36034 S. Tomio di Malo - VI- Italy

PILZ ITALIA SRL 33/35

Via Gran Sasso, 1 20823 Lentate sul Seveso - MB- Italy

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WE’VE TALKED ABOUT... PND SRL 9/12

Via Brancaccio, 11 84018 Scafati - SA- Italy

REER SPA 19/21

Via Giulio Carcano, 32 10153 Torino - TO Italy

SARTEN AMBALAJ SAN. VE TIC. A.Ş. 84

Balmumcu Mah. Zincirlikuyu Yolu Sok. No:4 80700 BeŞiktaŞ - Turkey

SEW EURODRIVE SAS 36/38

Via Bernini, 14 20020 Solaro - MI Italy

SMI SPA - SMI GROUP 52/55

Via Carlo Ceresa, 10 24015 San Giovanni Bianco - BG Italy

INDICE DT 2-17.indd 75

TECNINOX DI A. NAMAZIANO SRL 76 Via Costa , 27 43035 Felino - PR Italy

TMG IMPIANTI SPA 22

Via Regia, 5 35018 S. Martino Lupari - PD- Italy

VELO ACCIAI SRL 59/63

Via S. Lorenzo, 42 Cà Rainati 31020 S. Zenone degli Ezzelini - TV Italy

WATER SYSTEMS SRL 64/68 C.so Piave, 4 12051 Alba - CN - Italy

ZANOTTI SPA 23

Via Martin Luther King, 30 46020 Pegognaga - MN Italy

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DRINK TECHNOLOGY MAGAZINE - 2017 - 2  

Digital magazine in English focusing on lines, plants and equipment for bottling and beverage industries. Four issues a year, delivered to m...