DRINK TECHNOLOGY - 2020 - 4

TECHNOLOGY

N. 4-2020

TECHNOLOGY

EDITRICE ZEUS - Via C. Cantù, 16 - 20831 - SEREGNO (MB) Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com cop DT 4-20.indd 1

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Tanks for all tastes. Yours.

Blender tank per resine da 100.000 litri , su gonna autoportante, pressione esercizio + 0,5 bar/-0,005 bar.

Each tank is unique. Because it is designed to your requirements. Dimensions, capacity, design: everything is conceived to enhance the product and optimize yours business processes. We are a solid and versatile company, able to handle complex jobs: this is why for over 40 years we have been the partner of many companies in Italy and abroad.

Some of our best customers:

Industrie Fracchiolla S.p.a.

S.P. 133 per Valenzano km 1,200 - 70010 Adelfia (Ba) Italy T. + 39 080 4596944 F. +39 080 4596810 www.fracchiolla.it

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CONTENTS GEA MECHANICAL EQUIPMENT ITALIA SPA 4/8

HIGH PRESSURE HOMOGENIZATION TECHNOLOGY IN BEVERAGE INDUSTRY

BEA TECHNOLOGIES SPA 10/13

PRESENTS THE NEW MAGNEXFLO AUTOMATIC FILTRATION SYSTEM

DRINK TECHNOLOGY

editorial management and registered office: Via C. Cantù, 16 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus

Machineries, plants and equipment for beverage industry­­­­­­ year VII - issue n. 4 - 2020

A. WATER SYSTEMS SRL 35/39

WS, PROCESS EQUIPMENT FOR THE BEVERAGE INDUSTRY

managing editor Enrico Maffizzoni direzione@editricezeus.com

­editorial manager S.V. Maffizzoni redazione@editricezeus.com editorial production Sonia Bennati bennati@editricezeus.com

account dep. manager Elena Costanzo amministrazione@editricezeus.com

REER SPA 62/66

project and layout design ZEUS Agency grafica@editricezeus.com

SAFER PALLET TRANSPORT LINES

creative dep.

ZEUS Agency grafica@editricezeus.com translation C. Natalucci translator 1

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Ideas, solutions and plants for the food and beverage industry

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UHT Sterilization Plants

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Mixing and Carbonating Units

Cip Cleaning Plants

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Continuous Sugar Dissolvers

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GEA HIGH PRESSURE HOMOGENIZATION TECHNOLOGY IN BEVERAGE INDUSTRY

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Enhanced stability, shelf life, viscosity, color and taste are the essential characteristics that products obtain through homogenization process, gaining digestible and assimilable properties.

How does high pressure homogenization enriches beverages?

In beverage industry, one of the most important goal that homogenization contribute in meeting is the reduction

EA is the technological leader for dynamic high pressure homogenizers and plungers pump, in many industries and applications.

of product’s physical instabilities, in order to create stable emulsions and dispersions over time. Dispersions are the main beverages products that benefit from high pressure homogenization indeed.

The use of high dynamic pressure and homogenizing valves enable to subdivided particles present in fluids at the

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Shaping excellence GEA homogenizers‘ reliability guarantee healthy, safe and tasty drinks Particle size micronization and standardization optimize product composition, stability and shelf life while reducing process oxidation and taste alteration.

Improved viscosity, texture and mouth feeling add the finishing touch on tempting glossy beverages.

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required size while efficiently mixing ingredients at the lowest possible pressure.

All these features define homogenization as one of the most performing and eco-friendly process, compared to any other mechanical ones.

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ized process solutions to always meet, ensure and repeat over time product quality excellence.

customers to directly test homogenization technology on their product samples, refine receipts, develop high Over 70 years of manu- efficiency homogenizing facturing and innovation valves and evaluate the enable GEA specialists performance of installed to count onto specific machines. know-how environment Highly qualified staff that sustain a complete can support customers What makes GEA range of homogenizers, in the development of your ideal partner? from laboratory to the new products, to test The most important key industrial scale. maximum process efof success relies in the All machines meet the ficiency conditions and close collaboration with most stringent hygienic product scalability to customers. The connec- requirements and quality industrial production tion of common efforts control systems. All ho- processes. made from experts and mogenizers are CIP and researchers enable to im- SIP’able and are availAt your side, when you plement innovative and able with cGMP docuneed it the most: tailor-made solutions, mentation, approved Discover the new GEA to maintain continuous FDA and 3-A certifica- homogenizer streamproduct development tion ing offering and to guarantee efGEA support clients for While the global situaficient operations with the IQ/OQ qualification is still uncertain, we excellent results on the tions and product test reckon on finding new final products.

(FAT-SAT) as well. ways to overcome unThanks to a strategy of expected challenges for development of both Find the perfect hoshaping new possibilities established and potential mogenizer for your together. applications, often based plant and product on cooperation with our The Laboratory and GEA homogenizers customers’ Research and the Innovation Center, Team is fully operational Development Centers, just refurbished in No- and provides a complete GEA can offer highly vember 2019, represent range of resources for specific and customa unique resource for any customer looking

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for virtual assistance for laboratory tests, FATs and SATs. Innovation & customer satisfaction lay at the very basis of our core business.

Our experts constantly commit themselves to adapt projects to changing needs and promptly tackle extraordinary situations, in order to guarantee the high qual-

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ity support offered everyday.

can be easily installed in remote control systems and complete process Ariete Series: the pow- lines, reaching up to er behind the quality 1500 bar homogenizing Ariete Series homogeniz- pressure. ers are the state-of-the-art technology for powerful, NiSoCLEAN 2.0: Just reliability and customcleaned as it shines ized solutions, projected The optimized compresto be suitable for several sion block NisoCLEAN industries and meet the 2.0 configured for Aridemanding standards ete Series homogenizers required by the market. focuses on improved These versatile machines hygenic design for excel-

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lent high pressure performances.

This improved design has been conceived in order to satisfy the increasing food & beverage market’s demand and ease cleanability procedures, optimizing machine maintenance while always ensuring performances reliability.

The compression block reduces stress on the product flow, guarantee TCO reduction and ideal homogenization effect on final products.

GEA Homogenizers production site - Parma Founded in Parma, Italy, in 1947 by the Soavi family with the aim of engineering and producing high-pressure homogenizers for the dairy industry, the company started soon to extend their core business and export abroad, in order to satisfy the increasing customer demands.

Following the acquisition by GEA Group, the global technology leader in engineering and manufacturing, in One Series: accessible 1994 the global visibilhigh quality technol- ity and strength of Gea ogy Niro Soavi reached the The homogenizers from highest peek, becoming the One Series combine a worldwide leader in convenience and absohomogenization techlute quality to deliver un- nology. matched benefits. These 3-piston homogenizers More than 150 employare manufactured to ees, 20.000 m2 of proensure easy maintenance and simple installation into small-medium productions of dairy products, beverages and soft chemicals.

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duction area and 10.000 operating machines all over the world demonstrate a long lasting excellence expertise always with an eye focused on future, innovation and customer satisfaction.

“Food Valley” is the evocative name by which is called the geographical area where our production site has grown, due to the numerous market-leading food processing companies that started and developed their business here.

This unique environment has allowed GEA experts to follow the trend and develop the outstanding manufacturing capabilities that lie behind our homogenizers.

Discover more on gea.com/homogenizers

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ALTECH SRL Viale De Gasperi, 70 20010 Bareggio (MI) Tel. +390290363464 info@altech.it www.altech.it

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BEA TECHNOLOGIES PRESENTS THE NEW MAGNEXFLO AUTOMATIC FILTRATION SYSTEM

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EA Technologies, an Italian company, presented the new MAGNEXFLO automated filtration system: minimum size, maximum performance,

fast installation process, flexible and programmed regeneration of the filter elements.

The new MAGNEXFLO automated filtration system provides the best performance for the purification of wines,

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AdverTime-MI

Edizione Gennaio 2020

• Design Unico e Brevettato • Sottostrato Non Igroscopico • Alta Igienicita’ • Massima Flessibilita’ • Copertura Silicone “Platinum Cured” • Resistenti Agenti Chimici e Alte Temperature • Certificati FDA • Prodotti Secondo Norma EN 16643.

Allegri Cesare S.p.A. Via Venezia, 6 • 20099 Sesto S. Giovanni (MI) - Italy Tel. +39 02.24.40.203/8 • Fax +39 02.24.05.781 info.comm@allegricesare.com www.allegricesare.com Saremo presenti al MECSPE 2020 Fiera di Parma, 26/28 Marzo.

Padiglione 6, Stand C18.

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beverages, juices, and offers the highest degree of flexibility available on the market in an extraordinarily compact size.

Specifically designed to be automated with a large number of possibles variables, MAGNEXFLO provides all the advantages of a modular system with a common base and the flexibility of in-line or “batch” connected operation for product purification stored in tanks.

The new automated series is in two functional levels and dedicated to serving productions in continuous or cellar applications with high contaminant load, to separate and control the different work phases via PLC; it also includes the phases of regeneration of the filter elements, washing and steam sterilization of the lines and container system for easy integration into systems with filters. centralized production MAGNEXFLO can be control. The development of the communisupplied with Modbus

cation protocol allows you to connect a PC and use software tools for monitoring and recording of operating

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parameters. Alternatively, the Basic option, that is a more manual one, offers configuration flexibility, thanks to the possibility of inserting online modules optional

filtration depending on the increase in flow rate or contaminant load e equipped with MAGNEX filter elements with high capacity to retain the contaminant

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from separate or with final membrane filter elements for final clarification or sterilization of the product.

The MAGNEX line of filter elements, which works in conjunction with the MAGNEXFLO system, is characterized by a wide availability of filter materials and degrees of filtration, from 0.2 microns to 100 microns, for different levels of product purification and a large selection of options for multiple operational needs. MAGNEX represents the best solution for productions with frequent changes in the characteristics of the products to be filtered and with the possibility of easily regenerating the filter elements at the end of each cycle is required filtration. www.bea-italy.com

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BONDANI S.R.L: THE CUSTOMER AND HIS NEEDS AT THE CENTRE Thanks to its long experience and great flexibility, Bondani S.r.l. is able to analyse the customer’s needs and create tailormade solutions to meet any type of production requirement

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here are plenty of solutions that a company operating in the handling, cartoning and end-of-line industry can offer to its customers.

However, to identify and develop the most suitable option, it is essential to put into practice an appropriate process of analysis and study.

It takes a high degree of technical expertise to do that as well as analytical skills and the relevant know-how to transform the project into reality: working in close collaboration with the customer, Bondani has been able to respond to the most complex handling requirements.

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projects we have carried out so far - says the owner Alessio Bondani - was the one we realized for an important food company that decided to automatize a line of yoghurt in glass jars, which up to that moment was mostly manual, making a significant investment”.

The automation of the line had to take into consideration some critical aspects, such as the lack of space and limited floor loading capacity.

“We have done an amazing job of technical analysis together with the customer - underlines the owner of Bondani S.r.l - to figure out where to place the machines and distribute the weight in the best way but always trying to optimise the company’s production flow”.

We have developed a system that provides for the mechanization of the entire workflow: the automatic depalletizer for empty jars, the conveyor belts to the filling machines, the cardboard boxes forming machine, the “pick and place” system with anthropomorphic robot for filling the

boxes and the automatic palletizing island.

It was a major investment, a multifaceted project of great impact, which has led the company to significantly increase its production capacity.

“We managed to achieve this result thanks to the commitment and constant interaction between customer and supplier - Alessio Bondani points out - because, on the one hand, we have had helpful suggestions from the people who have been running the line for years; on the other hand, our experience and expertise

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have made it possible to find the right solution and solve the various problems”.

Today the automated line is fully functional and the customer manages it autonomously.

“However, the job is not finished: - concludes Bondani - we are always ready to improve the line according to the customer’s needs. This is the way we work and it is the way we manage to achieve the best results, for us and our customers”. www.bondani.it

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Technology for great numbers

MODULARITY, FLEXIBILITY, PRACTICALITY

Labelling in the beverages, food, detergent and pharmaceutical sectors has always been our passion and our primary activity.

Innovative technologies, an international sales and after-sales network and configuration flexibility are our strong points.

Satisfying all labelling needs from 1,500 to 50,000 b/h is our result, appreciated by companies of every size.

The over 700 installations present throughout the world is our greatest confirmation.

Makro Labelling srl • Via S. Giovanna d’Arco, 9 • 46044 Goito (MN) • Italy + Tel.: 39 0376 1872203 • Fax: + 39 0376 1872197 • info@makrolabelling.it • www.makrolabelling.it

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FROM MAKRO LABELLING, THE M.A.I.A. AND A.L.I.C.E. MACHINE VISION SYSTEMS

he evolution of the design capabilities of the Goitobased company includes two new machine vision systems guaranteeing performance, less production waste and top quality finished products.

While on one hand, faster bottling lines ensure production schedules can be met, on the other, they make it very difficult – if not impossible – for the line operator to accurately check every individual bottle. Only automatic quality control and bottle orientation systems can guarantee the precise characteristics of each finished product, preventing defective bottles from reaching the market. This is no news to Makro Labelling, one of the leading industrial labeller manufacturers,

always committed to taking account of, or anticipating, the market’s requests, developing products, systems and patents able to guarantee

performance, lower costs, less production waste and top quality packaging.

The choice for advanced technological skills, production process

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rationalisation and the ability to anticipate the evolution of the market.

“The machine vision system is the natural follow-through to the labelling process, as the procedure does not end when the label has been applied. It is necessary to check that the right label has been attached, positioned correctly and smoothed without defects.

We at Makro Labelling therefore decided to create an in-house Vision Department and to invest heavily in developing two new vision systems: A.L.I.C.E. and M.A.I.A. We have recently launched them onto the market and they will guarantee perfect and complete integration with the machine automation and a flexible, intuitive, practical response to companies who know they need automatic systems”, says Simone Marcantoni, head of the Automation Department.

Fruit of about 10,000 hours of software development, the two systems integrate with the labelling machines and

are also simple to manage for the line operator who can thus exploit the system to the full.

In-house development and production of the two systems allows our

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customers to interface with a single producer, able to guarantee rapid and direct technical assistance and above all to satisfy the market’s diverse packaging needs,

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once again confirming the concept of flexibility which has been a hallmark of Makro Labelling since the beginning.

employing line scan it and so decides to do cameras (also mounted without its assistance. on Makro Labelling’s Or the intervention of patented Follower system) highly-trained but costly able to take thousands engineers is required in of linear photographs order to produce and A.L.I.C.E. - Advanced (1x2048 pixels) which, obtain reliable checks.

Label Inspection and pasted one after the One of the reasons Control Environment other, produce a single behind the success A.L.I.C.E. is a quality image representing the of Makro Labelling’s control system able to full length of the bottle. machines and systems assess the horizontal and When subsequently is precisely our ability to vertical position and angle analysed, this indicates the offer functional solutions of the label, together position of the reference which, although complex, with its alignment with point to be used by the are available to operators respect to a reference plate control system simply and intuitively, point, whether the logo to position the bottle giving them hitherto on the glass, a capsule or correctly and receive the unthinkable possibilities another label. The system first label in the right and flexibility. also checks the label is position. “A vision system A.L.I.C.E. and M.A.I.A. must not be complex, correct and the overlap have once again been otherwise the operator of a wrap-around label designed and oriented will not be able to use it and can read barcodes, a towards simplicity and data matrix or characters, easily, in practice limiting user-friendliness, so the its use. We have seen or simply check for the operator can master them production lines where label’s presence. completely, quickly and Esecutivo del logo Makro Labelling says Simone the system has been simply,” turned off or bypassed M.A.I.A. - Makro Marcantoni. because the operator Advanced In-line is not able to manage www.makrolabelling.it Analysis M.A.I.A. on the other hand is Makro Labelling’s bottle orientation system.

It is based on use of Line Scan Camera technology Nero = Pantone black = C 0 M 0 Y 0 K 100 = R 30 G 30 B 30 = HTML 1E1E1E Blu = Pantone 646 = C 73 M 30 Y 3 K 10 = R 84 G 130 B 171 = HTML 5482AB

Nero in scala dei grigi = 100% di nero Blu in scala dei grigi = 48% di nero

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MINERAL WATER

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BEVERAGE

CHEMICAL

FOOD & DIARY

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SIMPL-CUT REVOLUTIONIZES LABELING MARKET

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roMach’s P.E. Labellers is one of the world’s leading providers of innovative labeling solutions.

The company’s latest development is called SimplCut™, and it is “simply” revolutionizing the roll-fed labeling market.

Despite being widely used in industries such as soft drink and water, traditional roll-fed labelers have several areas that can notoriously cause downtime and frustration for users.

One of the biggest complaints about traditional roll-fed labelers is downtime associated with the frequent cleaning of the vacuum drum that transfers labels after they are cut. In traditional roll-fed labelers, glue can accumulate on the drum and in the vacuum holes.

A “Cutting Edge” Roll-Fed Solution

by P.E. Labellers

area of traditional roll-fed labelers presents inherent challenges for maintenance personnel.

A “Cutting Edge” Solution The patented Simpl-Cut technology optimizes the labeling process, virtually eliminating maintenanceTypically, the setup time for related downtime and the cutting blades is long reducing cost by addressing and significant expertise is three major areas: Eventually, the machine must required to optimally set them 1) One of the most obvious be taken out of operation and up. Simpl-Cut uses a “cutting benefits of the Simpl-Cut cleaned. edge” process to solve each system, as the name implies, Additionally, the label cutting of these problems. is the simplicity of the cutting 22

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system. Unlike traditional roll-fed labelers that use contrasting blades to cut the label, Simpl-Cut uses fixed blades on a rotating drum to very simply cut the label.

The fixed blades are contained in a cartridge

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which can be changed out and ready to run in less than one minute. The process of changing and setting up blades can take hours in traditional roll-fed labelers.

2) Second, in the Simpl-Cut process, hot-melt glue is

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applied prior to the cutting of the label, virtually eliminating glue buildup on the drum. In traditional roll-fed labelers, glue is applied after the label is cut, leading to significant glue buildup on the drum which has to be cleaned often by maintenance staff.

3) Lastly, Simpl-Cut optimizes the labeling process by using only one drum to transfer and cut the label, whereas traditional rollfed labelers require two separate drums for each function. This revolutionary feature significantly reduces maintenance, improves uptime and allows for much faster format changes.

A Global Revolution “The response from our clients has been outstanding,”

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says Scott Smith, ProMach’s Senior Vice President of Business Development.

“The problems that the Simpl-Cut technology is solving are universal, so these systems are being purchased by a wide variety of clients, from multinational soft drink manufacturers to regional bottled water companies.”

“We didn’t stop here continues Bruno Negri, P.E. Labellers’ Senior Vice President. We went further and also created the SimplCut Flex version, a doubly revolutionary labeling machine.

This solution proposes a further step by combining two different technologies on a single station: the rollfed with hot glue and the linerless pre-glued. In this way, we fully meet the needs of our customers, and offer unparalleled flexibility, because you can switch from one technology to another with the maximum freedom of choice, in less than a minute and using the same drum.

The Flex version also offers another great plus factor: the

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possibility of wraparound sleeve applications. This is a feature that the Beverage and Mineral Waters markets increasingly require today>>.

As a product brand of global packaging industry leader ProMach, P.E. Labellers has an extensive sales and service network around the world.

brands have been among the first to benefit from it. For example, Spumador, part of the Refresco group, already has four Simpl-Cut Flex installed in different factories and intend to purchase new ones. Volvic, a brand of the Danone group, is another important reference.

The company believes that its global footprint is key to ensuring the success of Simpl-Cut. “This is truly a global product,” Smith says. “Adoption has been especially strong in Western Europe, South America, Mexico and the United States.

We clearly understand the importance of local service and support and have made significant investments in our aftermarket infrastructure to be able to support our clients around the world.”

One of the earliest adopters of Simpl-Cut technology in the United States has been Silver Springs Water.

When customers see Simpl-Cut at work they are impressed by its effectiveness and user-friendliness.

Many people want to equip themselves with this innovative technology, so much so that today we already have dozens of machines installed worldwide.

Famous natural mineral water

According to President Kane Richmond, the Simpl-Cut technology is the future of roll-fed labeling. “Silver Springs has been a customer of P.E. Labellers and their roll-fed systems for years.

We saw the Simpl-Cut technology soon after it was released and liked the simplicity of the single drum, the reduced setup time and the quick-change knife system.

We liked it so much that we ordered two Simpl-Cut machines. I expect this to be the standard for roll-fed labeling moving forward.” www.pelabellers.com

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FINGERS

RINGS

CHUNKS

CYLINDERS

PINEAPPLE CYLINDER MACHINE MOD. PINCYL8

www.pndsrl.it

Via Brancaccio, 11

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84018 Scafati (SA) Italy

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T. +39 081.850.93.68

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info@pndsrl.it

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ZAMBELLI: DIFFERENT PRODUCTS, SAME HIGH QUALITY

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ambelli, since 1969, designs and manufactures cuttingedge technical solutions for the packaging industry.

50 years of business, 2 generations at work and hundreds of customers worldwide 50 years have passed since Flavio Zambelli decided to

start his small business in Bologna downtown. Since then, thanks to his perseverance and the following generations, Zambelli continues to grow and proudly serve its customers all over the world.

Zambelli core values Behind every machine supplied and every service rendered, there are people.

Working hard, sharing the joy of a successful project, this is what gives us the strength to grow and always

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P R O F I L E Zambelli

Automatic Packaging Machines 1969-2019 #50YearsOfBusiness zambelli@zambelli.it +39 051 66 61 782 San Pietro in Casale, Bologna VISIT US AT: - Interpack 2020, Düsseldorf [Booth #11-C55] FOLLOW US: - Website www.zambelli.it - Facebook & Instragram @ZambelliPackaging

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move forward.

Zambelli is a large family which includes relatives, colleagues and, above all, customers.

Zambelli business approach • Market research & target identification • Development of ideas & design • Collaboration with customer to adapt to its specific needs • Prototyping & test • Manufacturing, installation & training • Continuous exchange of information • Planned maintenance, service & spares

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story for Zambelli and its able its best Shrinkwrapfriends. pers suitable for film only, flat pad + film, tray + film.

We design #PowerfulSo- If the request is for cardlutions, because thanks to board packaging of various our experience we design sizes, Zambelli Cartoners and manufacture packag- and Case Packers – Wrap ing machines that fit the Around or preglued RSC needs of our customer: if – are the best solutions; if the requirement is to pack- it’s not enough, Zambelli age products with LDPE provides Robotic System (Low Density Polyethyl- tailored to any application ene), Zambelli makes avail- that requires specific han-

Who we are and what we do?

We are #MarketOriented, because we are constantly reaching out to new horizons.

Starting from our core industry, Food & Beverage, over the years we have developed packaging machines also for pet food, baby food, home care & personal care, Industrial goods as bearings and consumables for the welding industry and many more.

50 years of perseverance and success, an ongoing 28

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dling and Combi machines made by the combination of Shrinkwrappers and Case Packers.

• Design • Installation • Technical Documentation • Service & Spare • Upgrades Our solutions are versatile • Training for technicians & and customized, every proj- operator ect is different but our commitment remains the same. What we can do for you and your project?

We are #CustomerOri- Three easy steps: ented, because for us most Meet up – contact us for a important is to find the first meeting. best solution for customers Talk & Plan – let’s talk needs. about your ideas and how we could develop them toOur attention is always fo- gether. cused on their production process and its needs. For Design & Collab – now the this reason, to fully satisfy fun part: let’s design! We our customer, we are willing work together to make evto provide various types of erything perfect according services pre and after sales: to your needs.

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Contact us: • zambelli@zambelli.it • (+39) 051 66 61 782 • Via Ferrara, 35/41 San Pietro in Casale, Bologna (IT) Follow us on: • www.zambelli.it • Facebook & Instagram: @ZambelliPackaging

Visit us at: • Interpack 2020 [Booth #11-C55].

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MODULA: THE 4.0 PRODUCT IN A SMART 4.0 FACTORY

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t a time when the computerisation of businesses and the human-data interchange is more and more important, the solution is an automated factory and the Modula VLM represents a solid response to the 4.0 approach. Modula is a VLM based on the idea of tak-

ing back floor space and converting it into vertical space. To give you a concrete example, an 840 sqm warehouse becomes just 14 m2 of floor space and a vertical distribution of 16 metres height, giving you a compact and lean factory which has its workers in mind.

So, the principle behind these VLMs is goods-

to-man and not man-togoods, avoiding long journeys on foot for operators, human errors, incomplete picking lists and physical effort. Picking is actually automated, so operators avoid having to perform unnecessary moves to reach the products. Access to Modula VLMs is completely computerised via a graphic touch screen

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di A. Namaziano s.r.l.

GREAT FLEXIBILITY, HIGH PROFESSIONALISM

Tunnel pasteurizers for any type of drink requiring pasteurization.

Heat treatment, sous-vide cooking of cereals, legumes, sauces, continuous cooking or batch cooking.

DI A.NAMAZIANO S.R.L. Via Costa ,27 - 43035 Felino, Parma - Italy - Tel: +39 0521804286 - +39 0521 831911 www.tecninoximpiantialimentari.it - tecninox.namaziano@gmail.com TECNINOX ingl_ADV A4_DT3-18_ok.indd 1

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user interface with colour display and intuitive icons that simplify the learning process for operators.

The uses for a Modula VLM are wide and varied.

For example, they can be used as automatic dispensers that provide assembly areas with the materials needed on the production line.

Or they can be set up as a store, or used as a buffer for the production line or as a spare parts warehouse.

Whatever the operator’s “role”, they no longer have to inspect shelving to find the materials they are looking for: it’s the system itself that finds the materials, records stock levels and issues repeat orders whenever necessary. Here’s another feature: the vertical shelving is modular and potentially infinitely expandable. The savings a business can make by adopting an intra-logistics system like this are huge and there are various VLM models with different specifications.

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OneTon with a tray and bay width of 4100 mm and a payload per tray of 990 kg!

lean, compact factory able to communicate with other systems and automated devices.

Storage solutions also include an internal bay that constitutes the ideal solution for companies needing to minimise their use of floor space, whilst the external bay offers an excellent ergonomic workspace for operators having to pick heavy products.

While manual solutions could handle 40 order lines per day, now with Modula this can be 500.

VLMs transform the whole process: in the past, operators had to use a ladder to reach a component, hold on tight at a height of 3 metres, keep track of the event with picking slips and then record it all afterwards.

A simple operation like this would require 4 people, while today you need only half that number.

VLMs can then be connected to anthropomorphous robots, lifting equipment, zero-weight cranes and other automation systems to create a

It starts with the minimal footprint of the Modula Slim which has a depth of less than 1.6 metres, and goes go up to the Modula 32

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However, the most important revolution is that these VLMs are equipped with a Modula Cloud device that means you can receive incoming warning signals when any faults in the machine are detected, keeping the customer

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informed in real time and providing adequate support for preventive maintenance activities. This exchange of information will be essential in the factory of the future. This is an added value that makes it possible to collect and

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monitor, in the Cloud, all data associated with the VLMs in order to keep track of their operation at all times and provide a service whose goal is to consolidate the relationship between company and customer, resulting in benefits both for the Modula production process and also for the customer.

The result is that the Modula system processes a large amount of data that can then be transmitted to help people use the systems, or intervene in real time in the event of improper use, or provide information well in advance of the next maintenance task.

Modula in the Beverage industry If you are wondering how a business operating in the beverage sector can make use of the benefits of a Modula VLM, it will be made easier by relating the story of Vonpar Refrescos, one of the largest Coca Cola bottling companies in Brazil, with a production unit in Porto Alegre (RS) supplying the areas of Rio Grande do Sul (RS) and Santa Catarina (SC).

At its production site where it bottles all Coca

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Cola products on a continuous production line running 24/7, changing equipment and dies on the bottle filling line is a routine activity within the production process. Traditionally, these equipment and dies, which are very heavy items, were stored on high, inconvenient and bulky shelving units spread right across the factory.

effort from the operators.

With the installation of a Modula VLM Model ML50D at 9.5 m in height and with a payload of 500 kg per tray, fitted with the Trolley (tray extraction and transport device), the equipment and dies could now be stored much closer to the production line, reducing the time needed to locate and transport them.

With the Trolley, the physiOperators had to load cal effort required of opthem manually on to trol- erators is reduced to zero leys to move them around and so is the possibility and bring them to the of picking errors. Each machine, change them replacement set is mapped over and then bring the to a single tray and can be replaced items back to retrieved by calling that the shelves, wasting lots tray. This was not the only of time looking for and option chosen by Vonpar, transporting the pieces and as they also fitted their requiring lots of physical Modula system with an

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Automatic Door to protect the stored equipment from dust and external contamination.

The possible applications don’t stop here: many bottling plants have chosen Modula to store their labels, mapping them tray by tray and retrieving them just in time for production.

Where before operators would have to go in search of the correct label and pack, now with one click they can manage the entire set of labels, keeping them safe from, amongst other things, dust, dirt and damage, and making it very easy to carry out an inventory.

Considering that access to traditional warehouses and shelving units was not controlled, with Modula however this can be done via a specific login and password or just using a company security badge or EKS. www.modula.com

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WS, PROCESS EQUIPMENT FOR THE BEVERAGE INDUSTRY

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S is a Company, founded in 2005, working as process equipment supplier for the beverage industry.

During these years WS has achieved a very good reputation in the beverage industry field, managing to cooperate with the major global players, such as Coca Cola, Pepsi Cola, Nestlé Waters and Orangina-Schweppes, and with private investors installing new production facilities, quite often green fields, in emerging Countries.

WS has met new standards for product quality, energy saving and maximum plant output while complying with the strictest criteria for hygiene and safety.

All the devices are entirely conceived and designed to guarantee the best requirements in terms of microbiological, physical-chemical

Continuous sugar dissolver

and organoleptic properties; the entire production process and software development are managed internally, as well as installations and commissionings which are carried out with WS’s own resources.

WS’ products for beverage industry are: water purification plants (mechanical filtration, microfiltration, reverse osmosis, UV disinfection, sterilisation) designed according to the Customer’s exigencies and the chemical analysis; sugar dissolving systems (single batch, double batch and continuous up to 35.000 l/h); semiautomatic and auto-

matic syrup rooms; premix units; flash pasteurising units; ozone generators; carbonating equipments (water, wine, beer, soft drinks); in line syrup blending systems and ingredients mixing systems; steam sterilisable microfiltering systems (juices, beer, wine); mineralising equipments; equipment for preparation

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Water ultrafiltering system

of non-chemical bottles rinsing and disinfecting solutions (such as ozone) and chemical solutions preparing devices (peracetic acid, hydrogen peroxide, chlorine, etc.); equipments for the preparation of sterile water; manual and automatic CIP systems.

Thanks to its skill and process expertise, today WS is widely present worldwide even with turnkey solutions including ancillary equipment (cooling equipment, boilers, etc.).

WS’ philosophy is to manufacture high quality and reliable equipment, equipped only with top brand components: ALFA LAVAL,

ENDRESS+HAUSER, PALL, ANTON PAAR, SIEMENS, FESTO, SPIRAX SARCO are the typical components our Customers will find on Their plants.

The choice of providing only state-of-the-art solutions has brought us to be appointed as officially authorized integrator by ALFA LAVAL. Between main technical references, WS can list the supply of two fruit juice tubular flash pasteurizers for aseptic filling to ORANGINA-SCHWEPPES in France; furthermore, it’s significant to point out that WS is included in NESTLÉ WATERS’

authorized suppliers list for water purification systems: recently an important contract for the supply of a top-technology water treatment plant in the far East has been finalized.

Amongst last supplies (early 2016), WS also boasts a complete line for soft drinks production in Las Vegas – USA (Coca Cola co-packer): from water treatment to hot fill pasteurizer, through sugar syrup preparation and ingredients mixing, also including CIP equipment.

WS consider Customer Service one of the greatest keys to success: entire business, marketing, sales and profits depend on Custom-

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ing beverages, completely preassembled on a skid for an easy and quick shipment and installation, conceived mostly for the production of carbonated soft drinks (CSD), but also carbonated mineral water (CMW) Flash pasteurizer and still water (charged with nitrogen in order to ers’ satisfaction so the after increase the mechanical resales team is constantly sistance of the bottle). The trained to perform the sim- required quantity of ingreplest solution in the short- dients (water, syrup, and est possible time to support CO2) is carefully measured the Customer’s business. and dosed in an electronically controlled continuous “BLENDSYSTEM M” process.

PREMIX UNIT The whole system, realized The growing market’s con- to guarantee the highest fidence gained by process qualitative standards and a plants manufactured by qualitatively constant proWS, allowed a continuous duction, also running in development of blending conditions of considerable technology for carbonated format change, is completesoft drinks (CSD) produc- ly preassembled on stainless tion to such an extent that steel circular-section skid We reached a very high for an easy and efficacious level of specialisation in cleaning. It usually includes manufacturing mass conthe following subsystems: trolled blending systems, inlet water deaeration: a named : vacuum pump removes BLENDSYSTEM M. incondensable gases; the The BLENDSYSTEM M pump is conceived to mainis an equipment for prepar- tain the dissolved oxygen

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level below 1 ppm values; carbon dioxide dosing (or nitrogen in case of still mineral water production): a modulating valve and a mass flow rate transmitter inject carbon dioxide in quantity that is proportional to water quantity loaded to the deaeration tank; the water flow rate is usually measured by a magnetic flow rate transmitter, which may be replaced with a mass flow rate transmitter in case water presents a very low electrical conductivity level.

A special gas injecting and mixing system - specifically developed by WS - performs a careful mixing with the water to be treated and, hence, best results in terms of product perlage; the carbon dioxide contents is maintained constant in the product receiving tank by a supervising software, which checks possible fluctuations in feeding water temperature and product buffer temperature; the effective dissolved carbon dioxide contents in the product is checked using a carbometric unit, installed in by-pass on the filling machine feeding line; syrup dosing and mixing: at first syrup is stored in a small buffer tank, whose

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atmosphere is modified and enriched with carbon dioxide, in order to avoid oxidation occurrence.

Syrup injection is made by a sanitary design modulating valve and a mass flow rate transmitter in a quantity which is proportional to the water amount fed from the deaeration tank; furthermore using the mass flow rate transmitter, it is possible to check constantly the effective density of the inlet syrup and therefore to compensate immediately for the dosing and to stabilize the sugary concentration in the end product within established bounds (usually ±0,05 °Bx).

A specific refractometer installed in by-pass on the filling machine feeding line, allows the constant check

of the product and, if necessary, its adjustment; similarly the instruments minimize waste of both syrup and product during transitory phases of production, such as start and stop.

Furthermore, customized solutions for product cooling are available, depending on the environmental conditions of the system installation.

The supervising software loaded on the mass premix unit - BLENDSYSTEM M - is conceived to guarantee the best results in terms of dosing, offering at the same time an easy control by a friendly user interface; this software enables on one hand to set the main production parameters and visualize their state graphically and on the other hand to

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set the statistics parameters (ca, cp e cpk) connected to that kind of production.

Using a more advanced version of this software, associated with specific instruments, it is also possible to control automatically saccharose inversion, so that the need of intervention by laboratory technicians is reduced.

The equipment is equipped with field buses (MPI, PROFIBUS or ETHERNET) for a complete integration in the bottling line and the control of production, cleaning and sanitizing processes. www.watersystems.it

Mass control premix unit

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WHERE THERE’S ALBRIGI TECNOLOGIE, THERE’S A GREAT SYSTEM We devise, design and construct equipment: • for high production levels, including round-the-clock • with continuous automatic control of the product quality • no manual labour • no processing waste • no product pollution • recovery and saving of energy • maintenance reduced to a minimum • environmentally friendly • respect for the raw material and the finished product • instruction and training of the client’s personnel • loan facilities

FORWARD IN TIME ALBRIGI s.r.l. Via Tessare 6/a - 37023 Stallavena di Grezzana (Verona) - Italy

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ALBRIGI ALBRIGI TECNOLOGIE TECNOLOGIE takes takes extraordinary extraordinary measures measures to guarantee to guarantee the the utmost utmost quality quality parameters parameters for its forclients its clients

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WARD RD N ME Tel. +39 Tel.045 +39907411 045 907411 (answerphone) (answerphone) - Fax -+39 Fax045907427 +39 045907427 - info@albrigi.it - info@albrigi.it - www.albrigi.it - www.albrigi.it

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TURNKEY SOLUTIONS FOR BOTTLING AND PACKAGING BY BBM

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BM Packaging is an Italian excellence company operating both nationally and internationally. The company specialises in the supply of turnkey water and beverage bottling plants.

Our aim is to offer the same excellence to large multinational firms and

local ones. The customoverhauling and updatised, flexible and quick ing process, to offer service is the main reamachines at competitive son why customers have prices on the market. chosen us for over 10 Customers can also visit years, identifying BBM as the 7500 m2 production the ideal partner for every plant to see and inspect project. the models and follow BBM Packaging, turnkey the revamping at every solutions for bottling and stage, until the FAT on packaging, is today the the actual products; - Technical assistance, byword for: - Used equipment exwith more than 50 cellence, thanks to a highly-skilled technicians careful selection and an with over 20 years of 42

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experience and compethe wide range of availtence in the sector to able items, the fast delivform a team that is able ery and the competitive to support the customer prices; throughout the life of - Much more, the knowthe machine and on the how is included in the different models by the BBM Packaging offer, main international manfollowing every cusufacturers. tomer through every - Spare parts, whether step of the project, from it is normal usage wear upgrading to revamping or an emergency, BBM and changes in the modPackaging is a valid opels of the main leading tion for the supply of manufacturers. As a spare parts. Thanks to matter of fact, we offer

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pre-sale analysis and the evaluation of the possible solutions, up to the realisation and the final delivery of the complete project, to guarantee a unique contractor for the whole process.

The high-quality of the BBM packaging offer is also proved by a steady growth of the company over the years, in terms of volumes, services and

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chine withdrawn from a previous owner, to bring it back to original conditions, is one of our key strengths and that is why we are always training ourselves on different kind of bottling or packaging machine.

The reconditioning work in BBM is carefully monUSED MACHINE itored by project superRECONDITIONING visors, no detail is left The work on a used ma- behind, and the machine personnel, establishing itself as a reliable choice for the customer’s investment. Below some further details about our core activities which have pushed BBM to today results, with the turnover increasing by 45% in 2018.

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undergoes several steps to be reborn: - Inspection, as it enters our factory we fill in a report about what to do in case of reconditioning and possible upgrades; - Disassembling, to explore any spot of the machine and to decide whether it is fully operating or needs refurbishing or replacing;

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the machine. So, you will always know if it is working at full operation and reliably.

To best serve our customers we have three different maintenance plans, with the following goals: - Keeping the efficiency of the machine and the line; - Anticipating eventual faults, no matter the It is not easy to deterbrand, as they are commine the amount of work plex machines; needed to go through the - Providing a detailed above phases, but BBM report with maintenance has developed enough exschedule and a list of perience to give customers spare parts, with differa quite precise schedule ent priorities. for their project. Because a timely servicing is impor- We can cover blow tant, above all, for us. molding machines, shrink-wrappers, filling AFTERMARKET: machines, handle apSPARE PARTS, SERplicators, conveyor belts, VICING AND ASSISair conveyors and palletTANCE BY BBM izers by the leading manuBesides the sale of botfacturers in the beverage tling lines and machines market. and their upgrading, BBM Our customers can full is appreciated for its after- customize their plan, startmarket services. We offer a ing from three packages: wide range of spare parts Essential; Business; Prethanks to our well-stocked mium. warehouse.

On the machines of a bot- MUCH MORE: UPtling and packaging line, GRADING SERVICES we can run a complete ON BOTTLING MAcheck-up, giving customers CHINES a snapshot of the state of Working in the sector of

- Cleaning and fixing; - Re-Assembling, putting the machine back together, a work that requires the max amount of experience to be effective; - Testing, the benchmark, we start the machine and we evaluate the success rate of our previous work.

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second-hand machinery, we have developed upgrading services, allowing our customers to convert their machines to match or getting closer to the performances of new generation ones.

For example, we offer several upgrades for shrink-wrapping machines, maximizing their efficiency.

REFERENCES: THE ACTUAL WORK ON BOTTLING AND PACKAGING LINES Among the companies we work with, there are brands such as Coca Cola, Acque Minerali d’Italia, Nestlé Waters and Pepsi, but BBM does not work within the beverage sector only, it also collaborates with major firms in another sectors, for example in the milk industry.

Surely, Latteria Soresina is one of the main Italian players on the market with a growing turnover and gathering other quality Italian brands.

Latteria Soresina represents also one of the many cases of customers satisfied by the pro-

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fessionalism of BBM services, as they already entrusted us for the production line of Peschiera Borromeo (MI).

That is why we have been contacted again for the same site in the province of Milan in 2018, to work on the increasing of productivity projects, through the installation of a new line dedicated to the production of UHT milk bottles.

The project has been very engaging as the customer presented us the need of a line that may eventually be combined with the one already installed and guarantee a backup for the production line of the fresh milk bottles: this market has different production demands and stricter deadlines.

The final aim was to have the fresh milk line always working.

Of course, the first step was to visit the production site to evaluate the scope of the project, then we prepared the design of the new line to be approved by the management of the company, finally we implemented the best machines in the

project and we started the operations.

BBM Packaging, next to the design, has also supplied the majority of machines of the new line, among them: - one blow moulder, overhauled and guaranteed, which works with the 38 mm neck typical of milk bottles. Also on the blow-moulding system we took care of the manufacturing of as series of new moulds , customised for the Latteria Soresina bottles.

- one shrink-wrapping machine, working with film, also overhauled and guaranteed.

- one labeller.

- the air conveying system between the various machines.

All the machines are used ones, overhauled to be as new and guaranteed by BBM. Particularly interesting, it has been an upgrade on the blow moulder, as a matter of fact, Latteria Soresina asked us to modify the machine to work with lower weight performs, in order to reduce the plastic material,

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paying attention and respect to the environment, something that has always characterised the two companies.

The new line of Peschiera Borromeo, whose installation ended with the commissioning, by BBM, in January 2019, meeting delivery deadlines, produces the 1 litre bottle format, cylinder shaped, and it is able to work with two different packaging configuration with film, 3x2 and 4x2 (respectively working up to 40 packages per minute with the first one and up to 30 packages per minute for the second one), and it can produce about 12.000 bottles per hour.

In the end, BBM packaging Solutions has meet the needs of Latteria Soresina and, thanks to its great experience in offering line design and overhauling and installation services on used machines. www.bbmpackaging.com

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SMI S.P.A. INNOVATION AND SUSTAINABILITY IN THE CIRCULAR ECONOMY

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y manufacturing machines with an innovative design equipped with IoT technology, SMI provides customers from all over the world with smart solutions, capable of satisfying their needs in terms of production efficiency, operational flexibility, energy

saving and ease of use and monitoring of bottling and packaging lines.

The latest developments and the considerable and continuous investments in Research & Development have led to the launch of compact, ergonomic, ecofriendly machines, such as the ECOBLOC® ERGON integrated systems for the stretch-blow mould-

ing, filling and capping of rPET containers recently installed at Danone Group’s Societé des Eaux de Volvic plant.

When we talk about purity and quality, it is the accurate work carried out by the bottling company Societé des Eaux de Volvic that comes to mind. The whole bottling process undergoes careful

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controls to satisfy the high levels of quality required by the French company and its owner Danone, a goal that is achieved by protecting the water source and safeguarding the natural environment all along the distribution chain, till the moment the bottled product is consumed. All of this is taken care of in minute detail, involving partners and suppliers, as with the recent investment for the purchase of a new bottling line, for 8L containers in 100% recycled plastic (rPET), which involved SMI for the supply of an integrated system ECOBLOC® ERGON. The project is the result of a strong synergy between Volvic-Danone and SMI; both companies shared goals and expertise from the design phase to the installation works, with every choice rotating around the necessity to get higher than average bottle performance and quality, safeguarding the final product, eco-friendliness and operational efficiency of the whole production process.

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and unequalled quality of Volvic water begins by carefully protecting the source and accurately monitoring the natural environment from where this precious liquid flows.

The water is conducted through stainless steel pipes from the source to the bottling plant, without any external contact; therefore from the depth of the volcanic stratum it reaches the protected environment of the inside of a sterile bottle. To protect the liquid from any external contamination, Volvic bottling plant was designed according to advanced automation and security criteria, fully satisfied by the ECOBLOC® ERGON integrated system supplied by SMI to the French company.

From the source to the table: the quality is alThe bottle has the fundamental role of maintaining ways under control Sustainable development, the purity of the spring respect for the environwater and preserving the ment and product quality quality until the product is and purity are the fundaconsumed; for this reason, mental elements at Société the bottles blown, filled des Eaux de Volvic SA, and capped by the ECOcompany, which has been BLOC® ERGON system need to go through a long part of the French Daseries of controls within none food and beverage the bottling line and evgroup (water dept.) since ery day undergo accurate 1992. The natural purity 50

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tests carried out by Volvic Quality Laboratory.

100% rPET bottles Volvic natural, mineral water arrives at the consumers’ table as pure as when it flows from the source and is not treated in any way that can alter the taste; for this reason the container plays a vital role towards maintaining the purity of the water, from the source to when it is consumed. The most widely used material for bottling water is PET (polyethylene terephthalate), an unbreakable, plastic material that is lightweight and 100% recyclable. Volvic’s high regard of environmental issues led the French company to develop modern solutions for the recycling of PET, so that a new bottle can be produced from an old one. Volvic was one of the first companies to use recycled plastic (rPET) to produce containers and caps, slowly increasing the percentage of rPET, until it hit 100% with the new 8 litre bottle. The 8L container with a square base, in the same style as the smaller Volvic bottles, was studied by a designer at Danone to create an

extremely practical, home use, container-dispenser.

Its shape, part of which is slightly tilted, ensures that the bottle can be easily positioned on a flat surface and, thanks to the special cap which is used as a tap, the supply of the product is convenient and easy. The new design of the maxi container was accurately reproduced by SMI, to create the moulds that are installed on the ECOBLOC® ERGON HC EV integrated system and which allow it to manufacture a harmonious bottle with a clean design, that perfectly mirrors the purity of the water that it contains.

Eco-packaging and ecoformats are concepts that have always been a part of Volvic. Recognisable by the green cap, Volvic 0.5 L and 1.5 L bottles were the first in France to be produced with a type of plastics that is 20% of vegetable origin, favouring the use of renewable materials. Furthermore, as large capacity formats use less plastics, Volvic has always tried to promote them and produce ecological formats, like the

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8L bottle, bottled by the ECOBLOC® ERGON HC EV recently supplied

by SMI. SMI solutions for Société des Eaux de Volvic SA To satisfy market request for bottled water, in 100% recycled PET (rPET) containers, the French company invested in the purchase of machinery from the ECOBLOC® ERGON HC EV range, supplied by SMI, the ideal solution to produce, fill and cap square based 8L containers in rPET, with a production capacity of up to 3,200 bottles/hour.

The new investment was studied in detail, creating strong teamwork between the experts at Volvic and Danone and the designers at SMI. The complete production process was designed so that every step of the bottling is kept under constant control; indeed, it is here that the water coming from the deep underground comes into contact with the external environment and is at a greater risk of contamination which would

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compromise the sensory, chemical, physical and microbiological properties.

The Société des Eaux de Volvic SA, also, pays particular attention to everything that concerns sustainable development, environmental respect, product quality and purity; for this reason the whole bottling, packaging and distribution process was designed around these values and the machine supplied by SMI was integrated with sophisticate inspection systems, which, starting with the preforms, carry out a long series of checks to maintain the quality and purity of the spring water.

Main advantages of the integrated system: • compact, flexible solution for stretch-blowing, filling and capping bottles in PET, with the advantage, in terms of reducing production costs, as the system does not need a rinser, nor conveyors between the blower and the filler or accumulation • isolating system between the “dry” area of the blower and the “wet”

one of the filler, through a jet of high pressured, sterile air in excess of 5Pa, which guarantees a clean, hygienic filling system • application of various accessories to guarantee that the filling system is extremely clean and easy to sanitise with advanced cleaning systems • innovative preform suction system, situated on the oven infeed star, to remove any tiny impurities that could be on the inside of the preform itself. The air that is inserted into the suction system is filtered, and is part of the air recovery system that comes as standard on all the range of SMI stretch-blow moulders.

• machine integrated with sophisticated inspection systems with cameras to guarantee the quality of the bottled water, monitor the production process and avoid particles and/or impurities being deposited on the inside of the unblown preforms • the preforms are blown with sterile air in a sterile environment; this sterility is maintained for all

BOTTLING

the process of filling and capping • precise and fast operation, thanks to the electronic, operation control, to motorised stretch rods and the use of high efficiency valves with flowmeters • reduced energy consumption: the stretchblow module is equipped with a double stage air recovery system, which allows the reduction of energy costs tied to the production of high pressure compressed air • high energy efficiency, thanks to IR lamps fitted onto the preform heating module • base of the filler area is made in stainless steel 316 and slightly sloped to ensure that any spilt liquids go down the drains • electronic capping unit equipped with caporienting system during application, which controls correct positioning of caps, and a rejection system for over turned caps • cap sterilisation through jets of ionised air on the cap channel • washable cap accumulation table, in stainless

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recyclable! It is the first totally recyclable container launched on the market, thanks to the use of caps and labels that are also 100% recycled. For Danone the future of plastic bottles in the beverage industry will move towards rPET and therefore it is betting on this material. In The second life of packag- fact, the water division of ing in a circular economy the French multinational is Designed especially to give a great user of plastic botfamilies the possibility to tles for its products under enjoy the uniquely, prethe Evian, Volvic, Badoit cious, Volvic mineral wa- and Salvetat brands, and it ter, in a way that respects is already thinking about the environment, the new bottling them in rPET 8L eco-bottle was created made from 100% recycled in 100% recycled plasplastics. The bottle created tic (rPET) and is 100% by the ECOBLOC® ERsteel, equipped with an optional system to suction the caps to remove any impurities that might have deposited on them while moving along the hopper • reduced maintenance and running costs of the machine

BOTTLING

GON HC EV, supplied by SMI, will be the first 100% rPET water container on sale in France, seeing that 8L containers have already captured 10% of brand value sales, and with an important growth of 13,1% in 2018, the success of the new totally, recyclable format is guaranteed. Creating an 8L PET container in 100% rPET is the result of joint work between the specialists at Danone and at SMI. SMI provided the French technicians with one of their own stretch-blowers, so that they could carry out a series of blowing tests while accurately testing the preforms and bottles; these tests allowed them to regulate the “top load” resistance and the material distribution, a step at a time, developing a specially made preform with a specific shape. The biggest challenge, when using recycled preforms, is to guarantee the constant resistance of the bottle when it is being blown, this operation is very difficult with preforms made from recycled material. www.smigroup.it

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Новости

краткие новости

AKOMAG ADV IFM 2-14.indd 1

26/02/15 17:49

motion? plastics! infinita libertà progettuale per le vostre applicazioni dinamiche

Un particolare speciale nel materiale iglidur più adatto alle vostre esigenze. Resistente all'usura, senza lubrificazione e con lunga durata d'esercizio. A disegno, senza minimo quantitativo. ®

igus srl Via delle Rovedine, 4 23899 Robbiate (LC) ®

IT-1215-Sonderteile Lager 210x297.indd 1

Tel. 039 59 06 1 Fax 039 59 06 222 igusitalia@igus.it

22.01.20 11:34

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AUTOMATION

MINI MOTOR, HALF A CENTURY OF INDUSTRIAL AUTOMATION

M

ini Motor was founded in Bagnolo in Piano (Reggio Emilia), in the heart of the Motor Valley in the Italian region of Emilia-Romagna. It has been designing and manufacturing electric

motors for industrial applications since 1964. It has operations worldwide with branches based in Europe, USA and the United Arab Emirates, and a far-reaching network of dealers.

It has a vast and comprehensive range designed for Industry 4.0. This includes products designed

for automation and motion control like the DBS series: brushless motors with integrated drive and absolute multi-turn encoder. Connectivity is guaranteed by the support of the 6 most common field buses: CanOpen, Modbus, EtherCAT, Ethernet/IP, Profinet and Powerlink. The first-of-

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SYMPHONY OF

INTEGRATION

Brushless Servomotor with integrated drive

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its-kind WBS is a brushless servomotor with integrated operation and wireless control provided by the inbuilt wireless interface and the presence of a battery with inductive charging.

For demanding sectors like the food&beverage and pharmaceuticals industries, Mini Motor has designed its SS series of motors that combine a small footprint with the superior specifications of Aisi 304 and Aisi 316L stainless steel: resistance to corrosion, compact surface, lack of porosity, high bacterial removal performance, and low bacterial retention. It complies with IP69K protection rating and is ideal for aggressive environments or applications demanding high standards of hygiene.

The DR series represents the next step in classic single phase and three phase-motors. Complete with integrated drive, connectivity with the most common field buses, and a new design reducing the footprint and optimising the use

of space, they represent the perfect integration of drive, motor and gear unit, lowering energy consumption. The great capacity for customisation and extremely high quality at competitive prices are guaranteed by each product.

The ongoing commitment in the search for innovative solutions is a tangible element of smart manufacturing at Mini Motor: re-

AUTOMATION

sources work with a more intelligent and integrated approach, increasing the speed and flexibility of the process. www.minimotor.com www.bertolaso.com

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BECAUSE SAFETY CANNOT BE LEFT TO CHANCE onsulting, Engineering and Training

Pilz as your preferred Partner for Machinery Safety and CE marking!

Based on our industry experience of over 30 years, we are a trusted provider of safety services to leading national and international industrial companies. We provide viable solutions to the most complex safety issues in a wide range of industry domains . With our international team of passionate • Pilz GmbH & Co. KG, Ostfildern keeps an indepeople, we help companies pendent inspection centre apply best manufacturing practise to optimise the avail- which is accredited from the DAkkS and certified ability and productivity of from TÜV, C&G, and their plants worldwide. other institutions • We train your staff on the Our Experience in Mafundamentals of machinchinery Safety • We reduce risk by designery safety in their local ing and implementing language customised engineering • We are expert in interpretsolutions ing national regulations

and standards including ProdSG & BetrSichV, PUWER, AS4024, Brazil Norm NR12 • We take responsibility by conducting conformity assessments and signing as authorised representative • Our technical documents are legally compliant and understandable. www.pilz.com

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Fai goal con Pilz!

Quando progetti la tua sicurezza entrano in gioco richieste diverse ma con un unico scopo: far vincere la tua squadra.

In campo ci sono le necessità della produzione, della manutenzione, dell'operatore e del Responsabile della Sicurezza.

Con Pilz nella tua squadra sarà più facile fare goal!

Mettiamo in sicurezza la tua macchina, al costo minimo e in breve tempo: le esigenze di tutti saranno soddisfatte.

Scan the QR code with your smartphone to find out more about service and consulting.

Pilz Italia Srl - Società con unico socio Via Gran Sasso, 1 20823 Lentate Sul Seveso (MB)

INGOMBRO ADV.indd 3

+39 0362 1826711

info@pilz.it www.pilz.it

21/02/17 11:24

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SAFER PALLET TRANSPORT LINES 1

R

esulting from a fruitful synergy between two market leaders, the latest Zancaner pallet transport line with a multilayer palletizer and wrapper, for safety on machines using EOS barriers and Mosaic, the modular and configurable ReeR controller, which can manage all of

an installation’s safety functions.

Designing and producing safety equipment for complex machinery such as those used in materials handling often means considering economic factors and numerous flexibility requirements.

A solution must first of all comply with increasingly stringent safety regulations, as well as adapt to the constant

evolution of product types.

In order to offer a solution that meets these requirements, ReeR (a global leader in the production of optoelectronic sensors for industrial safety) has created the modular safety controller Mosaic, a configurable solution that brings together in a single solution complete management of safety functions

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If safety in the workplace is essential, it becomes crucial in highly automated environments.

Thanks to the experience achieved by cooperating with the world leading companies in the machine tools, automotive, packaging and palletisation industries, ReeR is able to offer a wide range of safety devices, such as: light curtains, programmable controllers, photocells and interfaces able to meet each application demand.

ReeR has always been at the forefront also in the field of optoelectronic curtains for automation, measurement and control.

www.reersafety.com info@reer.it

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for a machine or installation.

Precisely thanks to its modularity and configurability, combined with high quality standards, Mosaic was selected by Zancaner (supplier of automation solutions for logistics and warehouse as well as machinery for the mechanical-textile sector) in order to manage the protections on a pallet transport line consisting in a multilayer palletizer and a wrapping system: an exemplary case in which flexibility and reliability are combined with planning in a state-of-the-art safety system.

AUTOMATION

2

where management of different safety sensors and packs of different heights must be moved, while protecting two passages of the machine, requires first of all that the safety installation is The line in practice of tested reliability, in The palletizer, which order to prevent unnecgroups the boxes and essary stops where no moves them using a real dangers to the opmobile platform (with erator arise. stacking from above), Successfully overcomcan be configured to move different formats ing this challenge, ReeR then used EOS safety of boxes and pallets, with a layout that is vari- barriers on the Zancaner installation, as well as the able according to the Mosaic safety controller. needs of the user, just The Mosaic Safety Delike the onboard machine protection. More- signer software, the core of the system, enables over, the specific case

configuring multiple functional parameters (time cycles, number of inputs, outputs, etc.) in order to manage the barriers, photocells (muting sensors), e-stops and safety switches.

Protection of a transport pallet line with ReeR’s EOS serie safety light curtains and muting sensors 1. The pallet transport line Boxes of differing heights are loaded onto roller [1].

The photocells [A] measure the box’s height.

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Protecting the input to the dangerous zone of the machine before elevator [2], an EOS2 A safety barrier is in place, with 90 mm resolution and a two-way muting function (input and output). Two photocells M1 and M2 are used as muting sensors.

The box, lifted and rotated 90°, is inserted into the multilayer palletizer [3], which stacks the boxes on the pallet.

The completed pallet arrives at the wrapper [4], which applies packaging film.

An EOS2 A safety barrier protects the output passage, with a 90 mm resolution and one-way muting function (output only). Two photocells M3 and M4 are used as muting sensors.

• 4 photocells • Mosaic M1 safety controller + MI8O2 Expansion Module;

AUTOMATION

within a set time (Mosaic parameter “Sensor Time”, from 2 to 5 sec).

The muting function 3. Input passage Mut- stays active until both ing: two-way prosensors are occupied tection and is deactivated when The two photocells one of the two is freed. functioning as muting In order to enhance the sensors are placed on system’s flexibility, the either side of the vertical maximum duration of light curtains. The mut- the muting function can ing function is activated be programmed (Mosaic when the two sensors parameter “Timeout”, stop at the same time, from 10 sec to infinite).

3

2. The control box with Mosaic The protection and onboard machine safety system consists in: • two EOS2 A barriers (automatic start/ restart) with 90 mm resolution, 1060 mm controlled height; 65

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4. Output passage Muting: one-way protection The two photocells functioning as muting sensors are placed in front of the pallet output passage.

The muting function is activated when the two sensors stop at the same time, within a set time (Mosaic parameter “Sensor Time”, from 2 to 5 sec). The muting function stays active until both sensors are occupied. When the first of the two sensors is freed, the transported material must leave the protected area demarcated by the barrier within a set lapse 4

of time (Mosaic parameter “Fine muting time”, from 2.5 to 6 seconds).

The muting function is deactivated as soon as the protected area is freed. If the barrier is still not occupied, the safety outputs are deactivated, and the machine stops. In order to prevent a machine, stop in case protruding parts or vibrations of the pallet re-enter the space of the barrier, following the muting sequence, Mosaic features the “Blind

AUTOMATION

Time” function (from 250 msec. to 1 sec.).

This parameter enables defining for how much time (up to 1 sec) after completion of the muting sequence the barrier can be re-occupied without setting off alarms.

Also, in this case, the maximum duration of the muting condition can be programmed (Mosaic parameter “Timeout”, from 10 sec to infinite). www.reer.it

5

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Why smart manufacturing should be on everyone’s menu

Cut unplanned downtime by

40

%

25

%

improvement in energy efficiency

47

%

increase in speed of operations with the use of digital technologies

15

improvement in overall operating efficiency

GET SMART

www.rockwellautomation.com Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. Allen Bradley and Rockwell Software are trademarks of Rockwell Automation, Inc.

INGOMBRO ADV.indd 3

OEM-AD003A-EN-P

17/05/18 12:10

EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

2020

2021

2020-2021

SIGEP

FRUIT LOGISTICA

INTERSICOP

MECSPE

15-17/03/2021 RIMINI Fair for bakery, pastry, ice cream, coffee.

01-28/03/2021 MADRID Fair for bakery, pastry, ice cream, coffee.

SPS/IPC/DRIVES

data da definirsi NUREMBERG Fair for electric automation.

mcTER

date to be scheduled ROME Exhibition on energy efficiency.

PROSWEETS

31/01-03/02/2021 COLOGNE Fair for the sweets and snacks industry.

ProWein 2020

21-23/03/2021 DUSSELDORF International wine & spirits exhibition.

BEER&FOOD ATTRACTION 11-13/04/2021 RIMINI Fair for beers, drinks, food and trends.

MACFRUT

18-20/05/2021 BERLIN Fair for fruit and vegetables.

22-25/06/2021 SÃO PAULO Fair for product from packaging.

mcT COGENERAZIONE

10-12/06/2021 PARMA Fair for innovations for the manufacturing industry.

30/06/2021 MILAN Exhibition for applications of cogeneration.

VINITALY

06-08/07/2021 PARMA Fair for manufacturers and suppliers in the industrial automation sector.

20-23/06/2021 VERONA International wine & spirits exhibition.

SPS/IPC DRIVES/ITALIA

MIDDLE EAST 2020/21 DUBAI DRINK TECHNOLOGY EXPO 25-27/03/2020 DUBAI Fair for the beverage industry.

GULFOOD

21-25/02/2021 DUBAI Fair for food and hospitality.

GASTROPAN

03/2021 ARAD Fair for the bakery and confectionery industry.

PROPAK ASIA

17-20/06/2021 BANGKOK Fair for packaging, bakery, pastry

04-06/05/2021 RIMINI Fair of machinery and equipment for the fruit and vegetable processing.

PROPAK VIETNAM

CIBUS

IRAN FOOD BEV TEC

04-07/05/2021 PARMA Fair of food product.

01-05/09/2021 TEHRAN Fair for food, beverage&packaging technology.

MEAT-TECH

ANUTEC

17-20/05/2021 MILANO Fair for the meat and ready meals industry.

FISPAL

28-30/07/2021 SAIGON Fair for packaging, bakery, pastry.

15-17/09/2021 NEW DELHI Fair for the food&beverage industry.

HOSPITALITY QATAR

10-12/11/2021 DOHA Fair of Hospitality and HORECA

DJAZAGRO

22-25/11/2021 ALGERS Fair for companies of the agro-food sector.

WOP DUBAI

11/2021 DUBAI Fair for for fruits and vegetables.

GULFOOD MANUFACTURING

07-09/11/2021 DUBAI Fair for packaging and plants.

GULFHOST

07-09/11/2021 DUBAI Fair of hospitality.

PACPROCESS FOOD PEX

09-11/12/2021 MUMBAI Fair for product from packaging.

www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_2020_settembre corr..indd 5

03/02/21 12:55

EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

2020

2021

2020-2021-2022

LATINPACK

28-30/07/2021 SANTIAGO CHILE International packaging trade fair.

PROSWEETS

31/01-03/02/2022 COLOGNE Fair for the sweets and snacks industry.

COSMOPROF

ProWein 2020

FACHPACK

ANUGA FOODTEC

28-30/09/2021 NUREMBERG International packaging trade fair.

26-29/04/2022 COLOGNE Fair on food and beverage technology.

DRINKTEC

IPACK-IMA

09-13/09/2021 BOLOGNA Fair for the cosmetic production chain.

27-29/03/2022 DUSSELDORF International wine & spirits exhibition.

04-08/10/2021 MONACO Fair for the beverage and liquid food industry.

03-06/05/2022 MILANO Exhibition for the packaging industry.

HISPACK

30-08/01-09/2022 NUREMBERG The trade fair for powder processing.

19-22/10/2021 BARCELLONA Technology fair for packaging.

HOST

22-26/10/2021 MILANO Fair for bakery production and for the hospitality.

IBA

23-28/10/2021 MONACO Fair for the bakery and confectionery industry.

SAVE

27-28/10/2021 VERONA Fair for automation, instrumentation, sensors.

mcT ALIMENTARE

POWTECH

SIAL

15-19/10/2022 PARIS Fair on food products.

SUDBACK

22-25/10/2022 STUTTGART Fair for bakery and confectionery industry.

BRAU BEVIALE

08-10/11/2021 NUREMBERG Fair of production of beer and soft drinks.

SIMEI

15-18/11/2022 MILANO Fair for vine-growing, wine-producing and bottling industry.

28/10/2021 BERGAMO Fair on technology for the food&bev industry

ALL4PACK

SIGEP

INTERPACK

22-26/01/2022 RIMINI Fair of ice-cream, pastry, confectionery, bakery.

11/2022 PARIS Exhibition about packaging technology.

04-10/05/2023 DÜSSELDORF Fair for packaging, bakery, pastry.

RUSSIA CHINA UPAKOVKA

26-29/01/2021 MOSCA International packaging machinery exhibition.

BEVIALE MOSCOW

23-25/03/2021 MOSCOW International trade fair for the beverage industry.

MODERN BAKERY 23-26/03/2021 MOSCOW Fair for bakery equipment and food ingredients.

BAKERY CHINA

27-30/0’4/2021 SHANGHAI Fair for the bakery and confectionery industry.

INPRODMASH 14-26/09/2021 KIEV International packaging machinery exhibition.

AGROPRODMASH 04-08/10/2021 MOSCOW Fair of machinery and equipment for agroindustrial industry.

UPAKOVKA

25-28/01/2022/ MOSCA International packaging machinery exhibition.

www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_2020_settembre corr..indd 6

03/02/21 12:55

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WE’VE TALKED ABOUT...

ROCKWELL AUTOMATION SRL 67 Via Ludovico di Breme 13° 20156 Milano Italy

IGUS SRL 55 Via delle Rovedine, 4 23899 Robbiate - LC - Italy

AKOMAG SRL 54 Frazione Diolo, 15/D 43019 Soragna - PR Italy ALBRIGI SRL 40-41 Via Tessare, 6/a 37023 loc. Stallavena di Grezzana VR - Italy

MAKRO LABELLING SRL 17/20 Via S. Giovanna d’Arco, 9 46044 Goito - MN Italy

SAP ITALIA SRL 2-3 Via S. Allende, 1 20077 Melegnano - MI Italy

ALLEGRI CESARE SPA 11 Via Venezia 6 20099 Sesto San Giovanni - MI - Italy

MINI MOTOR SPA 56/58 Via E. Fermi, 5 42011 Bagnolo in Piano - RE Italy

ALTECH SRL 9 V.Le A. De Gasperi, 70 20008 Bareggio - MI Italy

MODULA SPA 30/34 Via San Lorenzo, 41 42013 Salvaterra di Casalgrande - RE Italy

BBM PACKAGING SRL 42/47 Via Pregalleno, 24 24016 San Pellegrino Terme - BG Italy

BEA TECHNOLOGIES SPA I COV-10/13 Via Newton, 4 20016 Pero - MI Italy BONDANI SRL 14/16 Via Romanina, 3 43015 Noceto - PR Italy

INDICE DT 4-20.indd 73

TECNINOX DI A. NAMAZIANO SRL 31 Via Costa , 27 43035 Felino - PR Italy

T E C H N O L O G Y WATER SYSTEMS SRL 35/39 C.so Piave, 4 12051Alba - CN Italy

T E C H N O L O G Y 46047 Porto Mantovano - MN - Italy PILZ ITALIA SRL 60-61 Via Gran Sasso, 1 20823 Lentate sul Seveso - MB - Italy

T

PND SRL 25 Via Brancaccio, 11 84018 Scafati - SA - Italy

TECHNOLOGY

REER SPA 62/66 Via Giulio Carcano, 32 10153 Torino - Italy

TECHNOLOGY

Drink

GEA MECHANICAL EQUIPMENT ITALIA SPA 4/8 Via A. M. Da Erba Edoari, 29 43123 Parma Italy

SMI SPA SMI GROUP 48/53 Via Carlo Ceresa, 10 24015 San Giovanni Bianco - BG Italy

ZAMBELLI SRL 26/29 Via Ferrara, 35/41 E40018 C San HPietro N inO LO Casale - BO G Italy

Y

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TECHNOLOGY www.drinktechnologymag.com

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