DRINK TECHNOLOGY - 2016 - 2

TECHNOLOGY

N. 2-2016

TECHNOLOGY

Editrice Zeus - Vial Ballerini 66, 20831 - SEREGNO (MB) Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com cop DT 2-16.indd 1

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Progetto grafico:

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We work with taste.

To produce quality.

DISCOVER YOUR TURNKEY WINERY

For 40 years, we have been designing and manufacturing fruits juices tanks, with stirrers to mix sugar syrups, marmalades, dairy products, concentrates and alcoholic beverages.

Fracchiolla. Solutions for real experts.

Among our best clients

Industrie Fracchiolla S.p.a. S.P. 133 per Valenzano km 1,200 70010 Adelfia (Ba) - Italy T. + 39 080 4596944 F. +39 080 4596810 www.fracchiolla.it

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contents Contrinex Italia Srl 12/16

Contrinex food-grade inductive sensors withstand high-pressure washdown cleaning.

MFT Srl 28/30

Mft: third generation manufacturers offruit and vegetable processing plants.

DRINK TECHNOLOGY

editorial management and registered office: Via Ballerini, 66 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus

Machineries, plants and equipment for beverage industry­­­­­­ year III - issue n. 2 - 2016

TMG IMPIANTI SPA 42/44

Tmg Impianti, packing and palletizing solutions.

managing editor Enrico Maffizzoni direzione@editricezeus.com

­editorial manager S.V. Maffizzoni redazione@editricezeus.com editorial production Sonia Bennati bennati@editricezeus.com

SMI SPA - SMI GROUP 94/97

I presents the new ebs ergonseries compact and cutt ing-edge blowmoulders for high-perfor mance pro ductions of pet cont ainers up to 33,600 bott les /hour.

account dep. manager Elena Costanzo amministrazione@editricezeus.com project and layout design ZEUS Agency grafica@editricezeus.com creative dep.

ZEUS Agency grafica@editricezeus.com translation C. Natalucci translator

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NEW DEVELOPMEnT: CHAInS FOR THE BEVERAGE cAn InDUSTRY

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or the conveying of thin walled tubular sections, such as beverage cans around the production process, chain specialist iwis offers a range of pin oven and tube transport chains.

Which offers outstanding cost benefits.

Developed specifically for conveying drinks cans, iwis pin oven chains are extremely wear-resistant and feature precision roller chains fitted with transport pins and replaceable protective pin heads (Fig. 1).

They allow thin-walled hollow bodies to be transported safely and reliably at high speeds at ambient or elevated temperatures with exposure to various media throughout the production process. Pin oven chains are used in the beverages industry and

wherever cans or other thin-walled hollow bodies need to be conveyed, printed, painted or dried.

The standard chain size is M128ASL (ANSI 60, 12A-1).

Other versions, for example with a corrosion-resistant coating or maintenance-free chains (ML and ML-2) are also available on request. In the standard configura-

tion every seventh pin is hollow to accept the transport pins. The chains can be tailored to include other pin spacings depending on the nature of the conveyed goods.

The length of the transport pins can also be adapted and ranges from 184 mm to 214 mm in length from the chain’s longitudinal axis to the head. (Fig. 2: Ex-

Pin oven chains from iwis for the beverages can industry 4

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The distance from the chain’s longitudinal axis and the protective head can be set between 184 mm and 214 mm (example: POChain-I). (This image is only for illustration and not available separately.)

ample of a POChain-I, dimension L).

Flexible and easy to maintain The transport pins that hold the product are fitted in hollow chain pins at defined intervals and secured with self-locking nuts (POChain-P) or an additional lug and split pins (POChain-S).

On models POChain-P and POChain-S, transport rods can be individually replaced in-situ - for example if they are

worn or damaged - by simply releasing the nut or removing the split pin. The chain does not need to be separated or removed from the machine, which saves maintenance time and ensures that the chain outlasts its attachment parts. Versions POChain-P and POChainS of the split pin oven chains also feature predefined fracture points in the transport pins that prevent damage in the event of a collision.

Compelling price/performance ratio The latest addition to iwis’ range of pin oven chains, which will be launched in June 2015, is labelled POChain-I and features a cost-optimized design and an excellent price/performance ratio.

All versions of the POChain have spring-loaded protective heads on the transport pins to protect the conveyed hollow objects (Fig. 3). These heads are made from a high-temperature resis-

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tant thermoplastic, which offers outstanding wear and chemicals resistance even at temperatures of up to 260 °C.

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All versions of the POChain have spring-loaded protective heads on he transport pins to protect the conveyed hollow objects.

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The protective head of the pin oven chains can be adapted to customer specifications

All POChains are supplied with a special lubricant adapted to the application that offers excellent lubrication properties at high temperatures and chain speeds, and is resistant to various corrosive substances. The transport pins are also available with special-geometry and fixed protective end profiles to suit any conveying application (Fig. 4).

In addition to pin oven chains, Munich-based chain specialist iwis provides a full product range for all drive and conveying applications. This also includes precision and high-performance roller chains, conveyor chains, maintenance-free and corrosion-resistant chains, power and free conveyor chains, specialpurpose conveyor chains, flyer chains, flat-top chains, modular belts, chains and accessories for agricultural machinery, and timing drives for the automotive industry.

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b maXX 5000 Compact modular servo drives for multiaxis applications up to 315 kW – ideal for packaging, food & beverage

Safet y functions according to IEC 61800-5-2

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The modular b maXX 5000 converters provide machine builders with a compact solution for multi-axis applications – also in high performance power ranges from 100W up to 315kW, and able to communicate throughout major fieldbus systems. Energy can be fed back into the DC-link system resulting in an increase in the overall efficiency of the machine. As part of the b maXX family, the b maXX 5000 offers operating comfort and functionality and is particularly impressive due to its flexible safety concept. Thanks to numerous optional safety modules the machine designer can select the optimal safety functions which are required for each application, like the Safe Torque Off, the Safety Limited Speed, the Safe Direction and the Safe Cam.

A059 Pad. 2 Parma, 24–26 maggio 2016

be in motion

www.baumueller.com

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MINI MOTOR UPDATES DBS SERVOmOTORS AND LAUNCHES NEW SS GEARED mOTOR

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With the 2.0 release, the DBS series of servomotors with integrated drive adopts a new “open” communication platform for configuration with all the major fieldbuses, while series “SS” consists of full stainless steel Brushless motors

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BS 2.0: a new “open” communication platform for a series that comes in 3 models, such as: • DBS - brushless servomotors with integrated drive.

• DBSE - brushless servomotors with integrated drive and planetary reduction unit.

• MCDBS - brushless ser vomotors with integrated drive and worm reduction unit. All the models are These models are implemented with the new “open” platform, which permits configuration with the following primary protocols: CanOpen, Etherca t, Modbus, Ethernet/IP, CC Link, DeviceNet, Power-

link, Profibus, Profinet, Sercos, Varan.

Among Mini Motor products, acknowledged worldwide for extremely high construction quality and absolute reliability over the years, the DBS series is a real mark of excellence, representing an unparalleled solution in terms of wiring rationalization and reduction.

New brushless servo geared motors in stainless steel IP69K. Series “SS” is brand new in Mini Motor production. Brushless worm servo geared motors with power from 90 to 750 W, tagged as PCFSS - XCFSS - SXCFSS in 230 Vac and BLDC 24/48 Vdc versions. This series offers many advantages: they are

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Brushless soul, stainless steel body.

Brushless worm servo gear motors totally made in stainless steel.

• Brushless motor, power 90 to 750 W in 230 Vac and BLDC 24/48 Vdc versions • Stainless steel Aisi 304 for the food & beverage sector • Stainless steel Aisi 316 for the chemical pharmaceutical sector • IP69K Protection Class

PCFSS series • XCFSS series • SXCFSS series.

These new Mini Motor stainless steel brushless gear motors are smaller, lighter and better performing than asynchronous stainless steel motors of equal power.

What could be better?

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smaller and lighter, and grant higher performance than steel asynchronous motors of same power, which are heavy, burdensome and offer less performance. Moreover, when combining series “SS” with Miniaction 300, designed by Mini Motor to operate both electrical asynchronous motors and brushless AC (BLAC) with power up to 0,75 kW, the highest flexible application is

granted. Both motor and reducer are stainless steel to give utmost corrosionproof and hygiene. Produced mainly for the most difficult applications, the geared motors “SS” are built in stainless steel Aisi 304 for the food & beverage industry, and in stainless steel Aisi 316 for the chemicalpharmaceutical sector; they are absolutely resistant to acid substances and alkaline solutions, and can undergo the most in-

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tensive and frequent washing at high pressure.

Thanks to IP69k, absence of fans and their special shape with entirely polished surfaces, with neither edges nor channelling, these geared motors facilitate washing operations and guarantee the highest hygiene.

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Mini Motor will participate in trade fair SPS IPC Drives Italia, Hall 3 - Stand F018.

A catalogue “extended” to thousands of applications Mini Motor four big categories combine to create a comprehensive and extended product catalogue Mini Motor production consists in some ten thousands of products, considering numerous versions of equipment requested, capacities, reduction gear, connection

type, protection level and optional (such as encoder and electromagnetic brake).

Product versions are also made according to the applications they are meant for, upon which further variants such as particular paints, increased power, to name

some but few, are proposed.

All these versions combine to create a comprehensive and extended catalogue that is being constantly updated.

That is further reason why Mini Motor has decided to group its production into macro categories, as follows:

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• Motors and Coaxial Gear with reduction ratios up ue can be seen in its capacity Motors: Asynchronous to 49 and torque up to 95 of going beyond standard three-phase and single Nm. Worm screw reduc- offer and provide ad-hoc phase motors with 2 or tion units with reduction products that can truly meet 4 poles from 9 to 740 W. ratios up to 80 and torque peculiar requirements such Available in two sizes: 55 up to 9 Nm. as size, challenging applicamm and 80 mm.

• BLDC and Drivers. 230 tion, extreme temperature • Worm screw gear motors.

Vac drives for brushless conditions, etc.

Worm screw gear motors, and asynchronous motors, available in four sizes: with with and without feedback Owing to a potentially endc/c distance 20, 26, 32, for power ratings up to less application field and 38. Reduction ratios up to 750 W. 24/48 Vdc brush- market asking for increas475, torque up to 90 Nm less motors and gear mo- ingly customized and dif(XCE 150 Nm). tors with integrated drive ferentiated products, this • Brushless gear motors and with absolute, multiturn skill turns out quite strategic motors. Brushless 4-pole encoder and range bus; as to be able to meet any sinusoidal motors from power ratings up to 500 W. requirement in real time 32 to 880 W, with torque and keep unchanged all the from 0.085 to 2.4 Nm. Customization: the added privileges of Mini Motor Planetary reduction units value Mini Motor added val- “absolute quality”.

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CONTRINEX FOOD-GRADE INDUCTIVE SENSORS WITHSTAND HIGH-PRESSURE WASHDOWN CLEANING Food-grade washdown inductive sensors from Swiss manufacturer Contrinex are completely compatible with the strict hygiene standards of the dairy industry, helping maximize plant utilization during round-the-clock production of milk-based foodstuffs. Rated to IP68/IP69K, Contrinex stainless-steel washdown sensors withstand both aggressive cleaning chemicals and high-pressure water jets, offering highly robust solutions for the harshest operating environments. Food-grade sensors are available with IO-Link, a standardized serial connection protocol, providing digital communication in washdown areas at no additional cost.

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leanliness is everything in foodprocessing facilities, and nowhere more so than in the dairy industry. A single instance of contamination during production can necessitate the destruction of multiple batches of milkbased foodstuffs - or, if undetected, result in illness, disease or death among consumers of infected products.

It’s no surprise that for dairyplant operators, maintaining

the strictest possible hygiene standards is an absolute must. Given the simultaneous need to maximize plant utilization, time-consuming cleaning methods are highly undesirable. To avoid lengthy unproductive intervals between batches, food-processing facilities commonly utilize clean-in-place (CIP) and high-pressure washdown systems. Production equipment for washdown areas must therefore withstand both aggressive cleaning

chemicals and high-pressure water jets as a matter of course. This requirement extends to the sensors used throughout these areas.

The Contrinex Washdown range of food-grade inductive sensors addresses these needs perfectly. Devices from both the Series 600 Classics and Series 700 Full Inox families are certified

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SENSORI INDUTTIVI

WASHDOWN APPROVATI ECOLAB PER PROCESSI DI LAVAGGIO INTENSIVO

PRINCIPALI VANTAGGI  Resistenti alla corrosione  Sicuri per gli alimenti  Grado di protezione IP68 / IP69K  Con interfaccia IO-Link  Tipi Full Inox estremamente robusti - custodia monoblocco interamente in acciaio inox - fattore 1 su acciaio e alluminio - approvati Ecolab Contrinex Italia s.r.l.

Tel. +39 011 9367084 / 9342171 info@contrinexitalia.it www.contrinex.it

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to operate continuously and reliably in harsh conditions.

Rated to IP68/IP69K, they are pressure-resistant up to 80 bar, corrosion-resistant and ideal for use in food and beverage industries. Sensing the presence and detecting the position of equipment or materials at each stage requires sensors that are both accurate and responsive.

Contrinex Washdown inductive sensors are up to the task in all respects. With a choice of one-piece M12-, M18- or M30-diameter AISI 316L / V4A stainless steel bodies and sensing faces (Full Inox family) or M12-diameter AISI 316L/V4A stainlesssteel body and PPS (polyphenylene sulfide) FDA-approved sensing face (Classics family), these fully embeddable inductive sensors offer a highly robust solution for the harshest operating environment. Industry-standard PNP or NPN outputs with an integral M12 connector and IP69Krated cable set ensure compatibility with existing factory systems.

whether made from pasteurized or raw milk, undergo a number of common manufacturing operations during the early stages of production. Central to these are two aspects of process manufacture that require reliable, accurate flow-control systems: transportation and CIP. In each case, foodgrade washdown inductive sensors ensure that the correct operating sequence is followed.

Process engineers use dedicated stainless-steel pipework to transport liquid ingredients from one operation to the next. Typically, fluid flow is managed using control valves fitted with electrical, hydraulic or pneumatic actuators. Depending on process requirements, two-way or multi-port valves, often rotary-shaft types, deliver raw milk from holding tanks to each process station in sequence,

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maintaining specified flow rates and volumetric limits.

Classics Washdown sensors for position sensing Sensing the position of a rotary-valve actuator is a routine task for Contrinex Classics Washdown inductive sensors.

In this application, the PPS sensing faces are not required to withstand extremes of temperature or pressure, and the 2mm sensing distance of these M12-diameter devices is ideally suited to the application. These sensors interface directly with a range of industrial process controllers

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Flow control during milk-product processing Most milk products, 14

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and provide cost-effective confirmation of controlvalve status around the clock.

Once processing of each batch is completed and all process vessels are drained, closed-loop CIP cleaning is initiated. In many instances, plant managers rely on flowtransfer panels to ensure separation of CIP and process flows; a flow-transfer panel utilizes a multi-port manifold that provides a physical break between flow streams in accordance with good manufacturing practices (GMPs).

Connection between ports

is effected manually by means of U-shaped jumper pipes with positional feedback from inductive sensors mounted on the panel.

Full Inox Washdown sensors for presence sensing Manual connection carries with it a greater risk of direct contact between assembled parts. Contrinex Full Inox Washdown sensors provide optimum resistance to mechanical shocks, while offering the option of extended sensing distances. Multiple M30-diameter devices, positioned at predetermined locations on each panel, sense the presence of a locating feature on each jumper pipe, confirming that the correct ports are interconnected before CIP cleaning is initiated. These units, with corrosion-resistant one-piece stainless-steel housings and a 20mm sensing distance, protect against impact damage and also withstand accidental contact with aggressive CIP cleaning solutions.

Full Inox Washdown sensors for positional control The need for accurate position sensing doesn’t end there. Downstream processing in soft-cheese production is equally dependent on

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highly reliable washdown inductive sensors for effective control of day-to-day operations.

Curd-making is the fundamental process in cheese production. Typically, softcheese curd is made in large stainless-steel vats, where milk is mixed with a curdling agent and heated gently, resulting in the separation of curd from the whey. Automated knives cut the curd particles to the correct size, following which the vat is tipped to discharge firstly the whey, followed by the curd.

Carefully controlled tipping is essential to prevent damage to the curd. The vat rotates slowly about a horizontally oriented support shaft.

Washdown inductive sensors from the Full Inox family, mounted immediately adjacent to one side of the vat, detect the position of a cam on the shaft, confirming the degree of angular rotation at pre-set intervals. These M18diameter one-piece stainlesssteel devices, with a 10mm sensing distance, match the requirements perfectly.

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Full Inox Washdown sensors for filling and packaging Later, during filling and packaging operations, high-

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standardized point-to-point serial connection protocol for sensors and actuators, is enabled on all PNP normally open devices at no additional cost, offering the advantages of digital communication in washdown areas without the need for special cabling. In dairy-food production, processes run continuously, with remote diagnostics eliminating almost every need for manual intervention. Interrogating an IO-Link-enabled device returns its manufacturer ID and product ID, allowing systems integrators to determine remotely that the right sensor is in the correct location. Contrinex IO-Link washdown sensors additionally feature an on-demand self-test function that confirms error-free operation at all times. Systems designers also have the capability to modify the output signal.

Delaying the switching pulse accommodates any travel time between a sensor and its corresponding actuation Sensors with IO-Link point, while stretching the interface pulse ensures that slave dePlant-wide communication is another common require- vices with lengthy response times trigger reliably, even at ment for manufacturers. In November 2014, Contrinex high throughput rates. Finally, each sensor provides an announced the availability output-status check derived of IO-Link for all sensors from its factory calibration incorporating its patented ASIC technology. IO-Link, a data. If the output signal volume soft-cheese production also relies heavily on position sensing. Sealed tubs of cheese are conveyed from filling stations in single lanes; pneumatic cylinders, mounted beside each conveyor, divert multiple tubs into packing areas in preparation for layering. In these situations, it is essential to control the position of the ram accurately; failure to synchronize cylinder extension with conveyor movement results in damage to products and, potentially, to equipment. Two M12diameter washdown sensors from the Contrinex Full Inox family, embedded in the wall of each cylinder, sense the presence of the ram as it reaches the limits of its travel in each direction.

These highly robust devices withstand pressures of up to 80 bar (1160 psi) and operate reliably and accurately while exposed to the working pressures inside the cylinder.

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from a sensor falls outside a range that corresponds to a sensing distance between 80% and 100% of its nominal value, an alarm flag is triggered, highlighting the need for investigation. For process engineers with demanding deadlines, peace-ofmind is a valuable benefit.

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Contrinex sensors for food industry Contrinex Classics and Full Inox Washdown sensors provide a robust, cost-effective and hygienic solution for manufacturers of foods, beverages and pharmaceuticals, whether on a local or multinational basis. Contrinex provides technical and commercial support via an extensive international distribution network, ensuring that every customer has access to expert product knowledge and directly relevant applications experience. Stainless-steel construction and the nocost option of the industrystandard IO-Link protocol ensures that best-in-class performance is coupled with ultimate reliability in even the most demanding circumstances.

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TOTAL QUALITY Bizerba‘s quality control systems and state-of-the-art inspection technology: assuring the total quality of your food

More information: High performance with a wide range of solutions and options.

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Inspection

Vision System

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CONTENTS AT A GLANcE

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Modern technology in food production protects against foreign bodies in food and helps sort out defective products

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It’s any food producer’s nightmare: a customer who finds or is injured by a foreign body in his food. While such risks can be reduced through good quality management, only efficient devices that can detect foreign bodies and mislabeling can guarantee absolute safety.

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here is no legislation in Italy governing the specific search for foreign bodies in food. There are, however, numerous standards that are virtually equivalent to laws owing to their widespread use in the food industry. The International Food Standard (IFS) is just one of them.

for example, in heavily marinated pieces of meat or products wrapped in aluminum foil, which tem to work, the device have a high intrinsic conmust first ‘learn’ each new ductivity. product.

This technology soon The problem is that this reaches its limitations if reduces the metal detecthe products to be tested tors’ detection accuracy, have what is referred to meaning that small impuas a ‘high product efrities cannot be detected fect’. This is the case, reliably.

Finding the culprits using a metal detector This is why a metal detector is now used in most businesses at the end of the process chain, just after packaging. It generates an electric field in its coil section. Any product passing through the detector leaves a specific pattern. Deviations indicate contamination and trigger the product’s rejection. For this sys18

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X-ray technology is superior in many areas X-ray technology is immune to such disadvantages. It can detect even the smallest of metal particles, as well as stones.

The principle: the detector absorbs the radiation and produces a greyscale image. Any foreign bodies in the food appear as black spots on the digital image due to their higher density.

Modern X-ray detectors such as Bizerba’s product inspection system XRE are able to evaluate an image within a matter of milliseconds. Here, the con-

veyor belt can run through the device at a speed of 80 meters per minute, which corresponds to an inspection rate of around 150 packages per minute.

Another advantage is that unlike many other devices, the distance between packages can be as little as ten millimeters. This makes an extremely high throughput possible.

The device also can be adjusted to individual requirements. For example, manufacturers can specifically exclude deliberately used metal parts like aluminum clips on sausage

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ends from the inspection.

The X-ray system can also check jars and tins with a wall thickness of up to three millimeters for foreign bodies. The metal of the tin hardly interferes with the X-ray beam.

Food packaging of this type cannot be checked using a metal detector.

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Eliminate labeling errors efficiently X-ray detectors are also able to analyze whether the contents of the packaging is complete.

To do so, the machine is programmed with the average grey value of the object to be examined.

Image processing then evaluates the results and at the same time checks the product for foreign bodies.The device finally forwards the inspection log to statistical software, which facilitates extensive analyses and precise documentation. In addition, the device can be combined with other equipment, such as a checkweigher. If the product is changed, the testing parameters on the X-ray unit also change accordingly.

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DRIVE AND AUTOMATION COMPLETE SEW-EURODRIVE SOLUTIONS FOR BEVERAGE SECTOR

The least expensive energy is the one you never consume

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nergy is becoming increasingly precious and expensive. It is useful to know that SEW-EURODRIVE’s innovative drive technique can make us save up to 50% on energy expenses. It follows that both general balancesheet and the environ-

ment will benefit from this: less energy consumption means less emissions, for overall increased efficiency and productivity.

An all-round vision drives SEW-EURODRIVE to be a global specialist, to see the whole picture and propose complete so-

lutions. Banking on its total concept, the company suggests its customers the best solutions for their requirements, by adjusting its systems’ modularity and flexibility to customers’ future projects of development.

Flexibility is highly requested by the beverage

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SEW-EURODRIVE–Driving the world

L’energia che costa meno è quella che non si consuma.

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L'energia sta diventando sempre più preziosa nonché sempre più costosa. È utile sapere che la tecnica innovativa degli azionamenti di SEW-EURODRIVE consente di risparmiare fino al 50% sui costi dell'energia. Ne beneficiano così sia il bilancio di esercizio, sia l'ambiente: meno consumo di energia significa meno emissioni. Fatevi illustrare da SEW-EURODRIVE il potenziale risparmio per la vostra azienda fornibile da singoli motoriduttori o da sistemi completi. Per una maggiore efficienza. Per una maggiore produttività. Per il vostro successo.

www.sew-eurodrive.it

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industry, where machines, plants and equipment are usually subject to particular stress. That is why, technology used needs to be sturdy, longlasting and suitable for high torques. Modular structure has become essential as to adjust plants to new work methods and loads, and production programs. Producers who can react flexibly to season peaks or operate fast changeovers, enjoy real advantages on competitors.

SEW-EURODRIVE offers a comprehensive modular line of drive components, all high-

efficiency energy systems also available in versions for aseptic environments.

SEW-EURODRIVE innovative solutions easily adapt to all applications of the beverage industry, for disposable or recyclable bottles, in glass or PET, for dry, humid or sterile environments. In addition to this, minimum maintenance and simple start-up grant safety deriving from efficient machinery right from the beginning.

Many possible applications for dry environments, such as conveyors, palletizers and case packers, and for humid environments like bottle and case washing plants.

Automation

SEW-EURODRIVE’s portfolio has the right product for every need: MOVIMOT® and MOVIFIT® featuring decentralized drive technique, and MOVIGEAR® line with mechatronic drive systems.

Moreover, may components of the modular system fully meet the requirements of employ in hygienic, humid and aseptic production environments, such as all the motors and gearmotors of Aseptic line, with High Protection coating for MOVIGEAR® and MOVIFIT®, and the range of fully stainless steel gearmotors.

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Watlow® will solve your thermal challenge If your thermal application seems impossible to solve, because of...

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Powered by Possibility Find the thermal solution to your application, contact Watlow today.

European Technical Sales Offices Austria

+43 6244 20129 0 office-plasmatech@watlow.com

Germany +49 (0) 7253-9400-0

info@watlow.de

France +33 1 41 32 79 70

info@watlow.fr

Spain +34 91 675 1292

info@watlow.es

Italy

UK

+39 (0) 2 458-8841 italyinfo@watlow.com

+44 (0) 115-964-0777 info@watlow.co.uk

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17 WAYS TO IMPROVE MACHiNE PERFORMANCE wiTH INFRANOR’S XTRAFORSPRiME SERVO MOTORS!

ncreased Throughput: • Zero Cogging - Higher precision / Machine tool apps at mid speeds.

- Faster contouring speeds / Interpolated applications such as laser cutting.

• Slotless Design - High speed to improve throughput / Centrifuge.

• Quality Automated Manufacturing - Machine up time / Demanding military applications.

Improved Fincations. ished Product - Better finished good Quality: quality / Air bearing • Zero Cogging spindles for optical - Coordinated contourmirrors. ing / Machine tool - More precise mea- High precision surements Rate tables accuracy / Machine control at low speed / tool.

Metrology, Encoder or -Improved product Gyroscope testing. finish quality / Glass - High speed, smoothor metal Grinding ness, and exact control -Better sensory per- during deceleration formance / Flight and at low speed / Medical Centrifuge, simulators.

-Better tension con- Semiconductor wafer processing. trol / Textile appli24

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Better Efficiency: • High Torque Density - Reduce space / Clean room applications.

- Reduce complex mechanical components and machine weight / Pellet grinding.

• Slotless Design - High energy efficiency / Battery applications.

• High inertia rotors - Fast commissioning time / Difficult tuning applications.

• Fewer components - High speed range with one motor for appli-

Automation

cation requiring good control over a wide range of speeds (up to 40,000 RPM) / Centrifuge, special grinding applications, wafer spinning.

Development Time: • Flexible modular design supports custom requirements - Exact fit / Applications requiring high levels of customization such as military applications.

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WL200 Efficiente ed economico La nuova serie di inverter compatti multifunzionali con controllo motore evoluto, adatta ad applicazioni leggere Disponibile nelle taglie: • 230V monofase fino a 2,2kW • 400V trifase fino a 18,5kW Realizzato sulla base delle precedenti esperienze, aggiunge ulteriore economicità a fronte di prestazioni di tutto rilievo per gli utilizzi più generali E’ dotato di arresto di sicurezza integrato secondo le vigenti leggi, con funzionalità Firemode per applicazioni in campo ventilatoristico (tunnel, building automation, etc.) e consente comunicazione in rete aperta Profibus-DP, EtherCAT e ProfiNET Comprende: • Funzionalità intelligente programmabile “EzSQ” e funzione “EzCOM” per comunicazione tra dispositivi senza necessità di ulteriori comandi

Hitachi Industrial Equipment Systems Co. Ltd, Tokyo

• Funzioni di risparmio energetico • Frenatura dinamica integrata • Password di protezione programmi • Logica positiva e negativa selezionabile • Porta USB per una facile connettività tramite senza ausilio di convertitori seriali • Rimozione facilitata di ventilatori e di morsettiera comandi • Filtro antidisturbo EMC opzionale per ambienti residenziali • Potenziometro esterno opzionale • Accetta una ampia escursione di tensione ed aderisce agli standard globali per ambienti severi

Hitachi Drives & Automation (Italy) S.r.l.

Via Ghisalba 13 - 20021 Ospiate di Bollate (MI) Italia Tel: +39 02.3500101 hitachi-da@hitachi-da.it

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MFT : tHIRD GENERAtION mANUfACtURERS Of fRUIt AND VEGEtABLE PROCESSING PLANtS M.F.T. designs, manufactures and supplies all over the world complete and customized fruit and vegetable processing solutions

T

he roots of MORRONE FOOD TECH (M.F.T. srl) date back to 1946 when Mr Giulio Raiola, Maurizio Morrone’s grandfather, started manufacturing foodprocessing machinery.

During his first 40 years of activity, Giulio Raiola’s company establishes itself as leader manufacturer of processing equipment for the canning industry, namely tomato and peach processing. In the early 90’s Mr Raiola develops the first models of his peeler for apples, pears, citrus and kiwis, besides fruit cutters and other pieces of equipment that allow him to expand the company’s core business to the whole fruit-process-

ing industry, including the then-emerging sector of fresh-cut fruit products. In 2009, Maurizio Morrone takes over his

grandfather’s business and, besides developing the existing production range, he enhances research and designing

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food technologies to to

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MACHINES AND PROCESSING PLANTS FOR:

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activities with the aim of applying his own and his staff ’s know-how to vegetable processing as well.

In so doing, the company won a large number of major customers in the vegetable canning industry: “From small concerns, which we support in achieving their growing aims by designing versatile and multipurpose solutions, to large companies, which challenge us to keep developing equipment with everincreasing productivity”

for fruit and vegetable processing, from infeed to packaging, with special expertise in the following sectors: • Fruit fresh-cut products.

• Fruit preserves.

• Jams and marmalades.

• Candied fruit.

• Fruit and vegetable COMPLETE FRUIT preparation for freezing.

AND VEGETABLE • Limoncello.

PROCESSING • Dried and dehydrated PLANTS: Always forfruit and vegetables. warding the fruit peel• Fruit juices and purees. ers and cutters flagship • Solid pack. production range, M.F.T. • Citrus juices. is today a full range sup- • Vegetable preserves. plier of complete lines • Bean preserves.

• Grilled vegetables.

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• Tomato processing and canning.

All project stages, for the plants that M.F.T. is honoured to supply to customers all over the world, are followed internally: designing, manufacturing, installation, commissioning and mostly after-sales service, for which M.F.T. is supported by local technicians around the globe. www.mftitalia.com

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Ozone, pure strength.

All the goodness of taste, without unpleasant surprises.

Ozone is a gas with high oxidising power, active against bad odours, flavours and germs.

It decomposes after use and leaves no residues.

De Nora, with the line De Nora NEXT ozone systems, uses the properties of ozone to ensure higher quality of agro-food products, extend shelf life and, at the same time, ensure healthier products for the end consumers.

De Nora assists the Food & Beverage industry in the design, supply and installation of ozone plants, used with increasing success for: • extending products conservation in the storage, transport and distribution phases • ensuring safer foods reducing bacteria, moulds, yeasts, fungi and mycotoxins • improving the efficiency process water treatment • wastewater treatment • sanitising tanks, surfaces and equipment In the oenological field De Nora NEXT ozone plants are used for the sanitisation of steel, resin and cement tanks and/or oak barrels and casks in a safe, effective and economical manner.

Air, oxygen, electricity

The purity that comes from Nature our research - your future

www.denora.com info@denoranext.com +39 02 21292830

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DE NORA, OZONE SYSTEMS FOR THE SANITIZATION

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e Nora provides a comprehensive portfolio of ozone-based solutions, already adopted by many companies in the beverage and wine sectors. Considering its most popular applications, such as those in the mineral water and drinks industry, ozone lives today a kind of new lease of life in the wine industry, where it is used also to sanitize barriques and casks, and to reduce waste in cellars.

characteristics, like taste companies. Among these, and odour of the water I would like to mention the work of Prof. Torriani. used to produce the beverages, He analyzed the data collected from 16 companies • to remove Iron and Manganese, that use ozone in the sani• during CIP processes, tization of barriques and “The satisfaction of the especially during final casks, thus showing that rinsing, to avoid surface companies using ozone in ozone is more efficacious contamination due to their sanitization processes than other methods comrinsing with non-sterile on a daily basis confirms monly used and, furtherthe results of the studies water (even if edible) more with no residues, of prestigious research lower energy consumption and to prevent the widespread, from one point centres such as Istituto San and no need to use allerMichele all’Adige, Disalfa gens”, said Cristian Carbo- to another, of possible of University of Torino, contamination that might ni, researcher at De Nora. have “survived” the disUniversity of Verona, infection process, which suggest that ozone Ozone is efficacious in • waste water treatment is a valid alternative to different applications in (COD, BOD reduction, traditional sanitization pro- beverage industry, such as: sanitization), cesses performed by wine • to improve organoleptic 32

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• sanitization of steel, resin, cement tanks, and/or barriques and tonneaux, • To fight the creation of biofilm into the pipes, with no risk of leaving traces of disinfectants or active principles.

With its line De Nora NEXT ozone systems, De Nora assists the beverage industry in the design, supply and installation of ozone plants, already successfully used by several companies in the beverage industry and, in particular, in the oenological industry.

tion of water, which must necessarily be drinking water, is significantly contained in the production process, with a consequent reduction of costs and waterfootprint for the Company.

The efficiency of the wastewater treatment increases since process waters can be recycled with a consumption reduction from 50% to 70%

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compared to traditional methods. Technologically advanced, De Nora NEXT ozone systems are equipped with ozone sensors to ensure the safety of the operators and the correct dosage of the volume of gas. The PLC control allows to manage the system in a simple way thanks to its intuitive interface. www.denora.com

In the sanitisation of tanks, De Nora NEXT ozone systems exploit the properties of ozone: the antimicrobial capacity and its gaseous state that allows to reach and sanitize all those areas where traditional systems, that use diluted disinfectants in water or UV or other techniques, do not arrive.

As a consequence, it is also possible to remove deeply bacteria, molds, yeasts that can alterate the product and ensure a healthy product to the consumer.

Furthermore, thanks to the utilization of an ozone system, the consump33

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NEW UPGRADES, UnCHAnGED PERFORMAnCES The new melon and pineapple peeler mod. PL4D was born: doubled production capacity, reliability as our core value.

P

ND srl is continuing to work side by side to their customers answering to all their requests actively and carefully. In this way the new melon and pineapple peeler and corer mod. PL4D was born, always manually fed and works for outer peeling all fruits, even if they are not calibrated or have an irregular shape.

They can thus be easily peeled with maximum efficiency. To increase the production, the new system allows the peeling on two heads while the other two are loaded. Besides, as per the models in the market, the machine is equipped with an ejector that discharges the fruit directly unto the belt, so to make the processing easier and have

a better hygiene and fruit maintenance. The machine has a stainless steel structure. All components are easily changeable; all parts in touch with the fruit are made in food-approved material. The machine is provided with an electrical board equipped with

two inverters: one to adjust the fruit speed and the other one to adjust blade speed. The peeler PL4D is equipped with two belts, one for peeled fruit and the other one for waste.

PND offers a wide range of products in-

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PL4D melon and pineapple peeler

PL8 apple, pear, kiwi and peach peeler

Hong Kong 7-9 Sept.

Rimini 14-16 Sept.

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FIND US AT:

Hall B3 Booth 195

Madrid 5-7 Oct.

Orlando 15-16 Oct.

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cluding peeling, coring and cutting machines for apples, pears, kiwi, oranges, pineapples, melons, watermelons, mangos with manual or automatic feeder, prewashing tank and treatment tank.

The company also offers complete automatic lines for the canning industries and manual lines for fresh-cut fruit, for small laboratories and processors who want to start this business in fruit processing.

One of the bestselling machines has been the semiautomatic peeling, coring and cutting machine for apples, pears and kiwis. This machine has production capacity

from 20 to 80 fruits per minute, depending on customer specifications.

With different optional equipment, this highly versatile machine can cut wedges and chunks.

This kind of peeler in models PL4/PL6/ PL8 can be automated thanks to the automatic feeder and orientator for apples, making the complete automatic line for apples processing. Wholly constructed from stainless steel, the machine is easy to clean and sanitize and allows for a fast maintenance.

When connected to the automatic feeder for Williams pears, customers can enjoy a fully

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automated pear processing line. The automatic pears feeders is also fully constructed from stainless steel 304 and the entire structure is positioned on a sliding carriage which allows for easy maintenance and adjustment of the peeler.

Working closely to their customers has enabled PND to share their experience and knowledge and to continuously innovate. PND is backed by a team of professional highly skilled technicians and engineers who offer their support from the initial contact, to the installation, start-up and personnel training.

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PND’s flexibility and expertise guarantee solutions that are tailored to each customer. Further strengthening their capabilities is PND’s commercial network of representative offices.

This allows PND to maintain a high level of contact with their customers anywhere in the world providing the capability to quickly and efficiently solve any issues related to installation, maintenance and troubleshooting and spare parts.

The company has more than 500 machines successfully placed in Europe, South America,

United States, Asia and Australia.

New patent: Strawberry de-calyx machine Mod. DF12. PND is proud to introduce in the market this new patent machine developed to remove

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the strawberry calyx (top green cap with leaves) and, if desired, cut strawberries in half or four pieces.

Low waste at 8-10% guaranteed, labor saving, high capacity, easy maintenance and sanitation.

For further information please visit PND’s website www.pndsrl.it where you will find photos and videos that help you to better understand the functionality of each machine. ww.pndsrl.it

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OuR VisioN, ouR MissioN aNd PhiLosoPhy of eXceLLeNce

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“Our philosophy is very simple: Give our best for people who expect the best” (D.Z.)

n a country with food manufacturing potentials, food manufacturing has to be set as one of the pillars of technological and economical progress. PIGO set a goal to become an initiating force in technological and consequently economical progress in food processing industry, a leader in country and in the world in manufacturing of food processing machines from its program.

Today, PIGO has established itself as a world-class leader in the design and manufacture of high technology freezing equipment and freeze dryers, as well as fruit and vegetable processing equipment, with an extensive experience in both freezing and fruit and vegetables processing. PIGO can proudly say that its machines achieve excellent operating characteristics and energy efficiency, while being user friendly, thus guaranteeing many advantages and privileges to the company’s buyers.

Main products PIGO has specialized in building fluidised bed freezers, EASY Freeze, the most suitable for IQF freezing all variety of fruits, veg-

etables and numerous sea, meat and cheese products, redefining IQF Technology With Adaptable Air Flow. EASY Freeze technology is providing perfect shape of IQF product and no clumps - Full controlled fluidisation method keeps the product constantly suspended above the belt in a cushion of air. The result is the immediate crust freezing and efficient core freezing of individual pieces, regardless of type, variety or condition of product. Maximized freezing efficiency for each unique product, whether the product is heavy, light, soft, sticky or fragile, thanks to Variable speed control of all fans and belts, allowing onthe-fly optimization of air flow conditions. Interior video monitoring allows for real-time supervising of operating conditions,

allowing the complete control and adjustments of the entire process from outside, without necessity to entering into the freezer.

EASY Freeze is considered as the freezer with the most superior sanitation, giving the possibility to user to freeze different products one after the other without risk of cross – contamination. EASY Freeze is ENERGY SAVING and TROUBLE FREE solution for all your freezing needs. Within the freezing equipment product line, PIGO also manufactures the innovative EASY Freeze SPYRO, the latest generation of spiral freezers giving utmost advantages to the users in terms of energy efficiency, hygienic conditions and advanced technological caracteristics, such as: • Belts gear motors are posi-

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tioned outside the insulated cabin (no lubrication inside the freezer) avoiding any risks of contaminations due to some oil leakages; • The unit doesn’t have any mezzanine floor and or intermediary platform, to avoid any dirtiness accumulation (presence of any mezzanine floor or intermediary platform are making more difficult the cleaning operations) - the absolutely highest hygienic standards; • Freezer design is made according to max. thermal load and max. surface occupied on the belt by the different products foreseen; • Low maintenance cost and low spare parts cost due to utilisation of high quality commercial components; • Low pressure fans to higher air speed. In order to obtain a quick freezing process EASY Freeze SPYRO is designed for high speed circulation (4 -10 m/sec) of cold air in contact with the product, on the whole length of the spiral conveyor; • Very low weight loss, which is two times less then with vertical air flow.

• Hitting the incoming product with the coldest air; the product is therefore immediately “crusted” and snow formation diminished; PIGO freezers are built in modular sizes and all components are

made entirely of stainless steel, capable to provide perfectly frozen product even for delicate products like cooked rice, raspberries, etc.

PIGO also designs, fabricates and assembles sophisticated freeze dryers, EASY Freeze DRYER - LYOPHILIZER, product line which includes a broad range of standard and custom units.

The freeze drying - dehydration technology allows to save delicate aromas while drying the frozen product under vacuum, producing premium quality product.

Premium sensorial properties for finished product, absolutely superimposable to those of the fresh product.

Machine execution is entirely in stainless steel (Chamber, doors, hinges, shelf modules, etc). In the EASY Freeze Drying concept Shelf modules and vapour condenser are contained inside chamber, giving as final result much shorter freeze drying time then any other freeze drying technology. Viewing ports are provided in the doors, allowing observation of both the vapour condenser and product trays during the drying cycle. Each unit is equipped with complete refrigeration plant of corresponding size, including also refrigeration condensing unit is purpose-built with capacity control to allow economical use of refrigerant. Includes condenser unit. Besides EASY

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Freeze, EASY Freeze SPYRO, and EASY Freeze DRYER- LYOPHILIZER, one of the company’s main machines is automatic Pitting machine PG103 having up to five times higher capacity than other pitting machines on the market. Experience of all PIGO’s clients confirms work with 0,00% of remained stones when adequate quality and preparation of the fruit (clean, calibrated product with adequate ripeness) is provided.

PIGO systems are concepted to create a “High Added Value Fruit” production plant, which contains dozens of small innovations and a few large improvements for a more reliable system, all together also improving natural fruit characteristics. In the field of different drying technologies, PIGO is also providing CONTINUOUS INFUSION TECHNOLOGY and KNOW-HOW to it’s clients, giving possibility to improove also natural furit properties, as well as extended shelf life. To get a better idea of what PIGO does, please visit the website www.pigo.it or just send an e-mail to info@pigo.it, they will be very glad to send their detailed offer, and also a presentation with plenty of videos with its machines in the work. Short video clips of PIGO machines in operation are available on www.youtube.com, look for PIGOsrl.

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TMG ImPiANti, PACKiNg AND PALLEtiZiNg SOLUtiONS

E

stablished in the 1976, TMG has been successful on several global markets, thanks to a continuous research and a professional experience that allowed to gain a qualified technological know-how, to apply in the end of line systems all over the world. The direct contact with the

customer is a chance of constant innovation of our packing machineries range, resulting progressively suitable for any needs and different applications. The products range comprises carton erector, carton packer, carton sealer, palettisers, depalettisers and robot. These machines are often combined together to supply com-

ittle surfa al, p solv prob aesth tanc have steel varie thes vario men the a For you pecu less resis smo supe mec often polis chem whic troly

plete turnkey solutions of automated packing systems end-of-line. In the latest years, TMG has realized many palletizing and packaging systems of different products, especially in Beverage sector, in which it has satisfied many international customer’s needs. Nowadays TMG produces around 200 palletisers per year and has in-

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PROUD OF OUR HISTORY, FREE TO LOOK AT THE FUTURE DEPALLETISERS CARTON FORMERS CASE PACKERS CARTON SEALERS CARTON MONOBLOCKS PALLETISERS ROBOT PALLETISERS

visit us:

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mineral oil and edible oil. Another important industry where TMG Impianti is present is the “big bags and sacks�. The company is one of European leading company in the sacks - big bags palletisation with several applications around the world in this industry.

ittle surfa al, p solv prob aesth tanc have steel varie thes vario men the a For you

www.tmgimpianti.com stalled almost 7000 pal- beer etc.), chemical and letising systems all over home and care industry the world since 39 years. (shampoo, detergents, washing powders) and special applications like Production range: Palletisers - Carton erectors - Case Packers and unpackers - Tape and Glue sealers - Robots - Stretch wrappers - Conveyors and transports - Pallet handling systems.

Market sectors: TMG Impianti is specialized in handling bottles and containers, both glass and plastic (like PVC and PET) for the food sector, beverage (wine, juices,

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ELECTRICALSUPPLIES FOR INDUSTRY, ARTISANS AND RETAILERS

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omoli, Ferrari & C. Spa is an Italian leader company in the market of electrical supplies for industry, artisans and retailers. Founded in Novara in 1929, it has over 112 branch offices throughout 8 Italian regions, with 350,000 articles available on its catalogue and over 1000 collaborators. Thanks to an efficient distribution system and to a constantly expanding logistical organization and its highly-qualified staff, it can offer the best solution to any request of electrical material for automation, cables, lighting, control panels, security systems, antenna installation, building automation, photovoltaic plants, air-conditioning and ship-building. In order to take an active part in the development of its operating context and in the human resources improving, Comoli Ferrari provides intensive in-house and external

training activity. The company also organizes targeted initiatives and events for all people involved in the sector and implements marketing policies that give advantages for both suppliers and customers. More than 87 years after its foundation, and with very high growth rates, Comoli Ferrari family business is devoted to its purpose: trust and fairness, based on dialogue with all its partners.

Comoli Ferrari was established with a capital of 10,000 liras in December of 1929 by Stefano Comoli,

shift worker at Società Conti (now Enel), and Paolo Ferrari, employee at Ercole Marelli, as a small electricians firm with just three workers at the beginning. While the firm was developing as a building civil and industrial plants, a young employee was hired, Maria Luisa Bignoli, who was to became Paolo Ferrari’s wife in 1935. After the hard times of World War II, Ferrari considered the idea to become an electrical supplies wholesaler, so its building activity was given up in 1955, and the new business started

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BIGGER. SMARTER. EVER.

A WORLD AT YOUR SERVICE

MORE THAN 110 STORES IN 8 REGIONS www.comoliferrari.it MAIN SPONSOR

MAIN SPONSOR

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up. When Comoli died, Ferrari had to be the manager director of the company in the very moment of Italian great economic growth: he did it very successfully, indeed,by opening the first branch office in Biella in 1962. Then, Ferrari’s sons Giampaolo and Giuseppe, both engineers, entered the business and this led to a great market expansion in the 70s and the 80s. In recent years, with the opening of new branches, mostly by purchasing existing business units, Comoli Ferrari became a Stock Company, so the firm saw a great develop-

ment and consolidated its role in the Italian market.

By always paying great attention to market needs, Comoli Ferrari has succeeded in having an important leading role in the Italian market.

Today, its main target is to consolidate its market position consequently the Company implemented a business plan in order to acquire and merge existing small and medium-sized companies.

This strategy turn out to be very vantageous to became a competitive multinational in Italy, hoping to be a leader company in this field in the near future. The purchasing

NEWS

of GDT Elettroforniture, a well known firm with 26 branch offices operating on Milan territory, brought about 250 employees to work for the success of Comoli Ferrari. In 2015 the company has further expanded through the acquisition of Mauri Elettroforniture group with 26 sales offices in two regions and about 300 employees.

With a total surface area of more than 180,000 square meters, divided into over 112 branch offices throughout Emilia Romagna, Marche, Liguria, Lombardy, Piedmont, Sardinia, Tuscany and Valle d’Aosta, Comoli Ferrari offers the largest and most impressive range of electrical material , supported by a considerable number of high quality services. Company employees, who a has to take part in ise, training and updating programs, can offer skilled advices and technical assistance, succeeding in giving the most appropriate solution to any problem. The central wearhouse, working in radio frequency, can supply more than 90.0000 articles from stock thanks to a sale network within 24 hours from the receipt of

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the order. New branches are going to be opened wherever market demand grows, with the aim of being closer to customers. The company websites www.comoliferrari.it, www.3elab.it and the Web.Up system for online estimates and purchases between Comoli Ferrari and its interlocutors is always easy and continuos.

been operating for several years in this market, with a view to meet all requests and seize opportunities arising in this context where different competences need to find a profitable connection. ECO2 is in fact the only company that offers e.s.co.’s traditional services in addition to specific tax consultancy that allows companies to have tax exComoli Ferrari & ECO2 emptions on part of their Innovation challenges reinvestments, with obvious quire taking into considerbenefits. Since payback ation different variables that periods on investments are are increasingly connected. significantly reduced, opResearch, innovation, enerations related to energy ergy, automation, efficiency, efficiency are economically measurement and control of more attractive to customenergy are more and more ers. As well as tax exempfrequently indicators of tion that can be considered competitiveness of a busias the company specificity ness sector, a marketplace, or better still the exclusive, a company, a technical solu- ECO2 also offers services tion. The data monitoring of traditional consultancy and management define for the purpose of reducing each aspect of production energy consumption, obtainand more and increasingly ing funding, incentives and determine the success of an TEE Certificates of Energy idea, a project or a product Efficiency. The mission of in the marketplace. ECO2 ECO2, which offers energy Energy Service Company, efficiency solutions resulting part of the Group Comoli, in consumption savings, is to Ferrari & C. S.p.A. national reduce energy consumptions leader in the distribution of and at the same time make technological solutions, has production and services

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efficient by harmonizing all these aspects with the opportunities and incentives of fiscal nature: this is the most responsible way of generating more revenues.

Client companies of ECO2 can exploit the opportunities offered by legislation that stimulates research and innovation and also technological innovation with the performance that nowadays systems permit in terms of measurement, control and energy and productive efficiency. Automation has probably never seen so many synergies converging on a single purpose: make automated systems more and more energy-efficient, focal point of innovation. In this context ECO2 has a unique position in the e.s.co. sector.

Energy, efficiency, control and measurement of energy, innovation and tax exemption represent an essential mix of values and competences that nowadays allow companies to be competitive in a marketplace in terms of quality, innovation and research, that are current and vital elements in the automation sector. Now more than ever.

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CANALFILÂŽ AND THE EVOLUTION OF STEEL CABLE SUPPORT SYSTEMS

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n Italy and in all other European countries alike, in the past 10 years, steel cable supports have changed from typical niche item like cabling support broadly used in agrifood environments, into multi-functional support for cables, data, safety, and for modular cable systems. Canalfil cable ducts have been designed and built in such a way as to grant sound support to suspended cables as set by laying and mounting guiding lines. By using thinner steels, the structure of the cable ducts has become lighter and lighter, thus getting such weight-load ratio to grant excellent performance also in case of heavy duty.

their structure. Canalfil grants high-quality standards, since the most important elements combining to make the structure of the cable duct are: thickness of steel bars, their positioning, the quality of the seal at every intersection of longitudinal and lateral bars, which determine the rigidity of the duct.

Canalfil cable ducts grant sound support to suspended cables

The high-quality seal of lateral cables guarantees high resistance. Canalfil proposes a complete range of cable supports, which not only consists of straight paths for housing and possible retaining, but it can also

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be integrated with an extensive range of accessories, purposely studied to always offer engineers the most efficient and inexpensive solution. Construction materials range from electrogalvanizeds steel to stainless steel 304 and 316, decontaminated and pickled, depending on the environment where they are installed (indoor or outdoor, highly saline and humid areas, applications in chemical and food processes). Evolution.

Constant search for solutions that may help to reduce costs leads to growing use of systems that enable quick installation. Canalfil cable ducts feature fast assembly system and are much easier to manage than traditional systems for they are lighter than other duct systems, require less manpower during installation and take up less space, which result into saving higher than 25% on traditional cable ducts.

All support and retain systems, and accessories are characterized by

“FAST� assembly, upon Canalfil study, made by metal flaps. To fix the Canalfil cable duct safety, we just need to fold the flaps on the steel bars by means of a screw.

This way we saved time and money, and had to use neither screws nor bolts. The structure of the Canalfil cable duct is crucial to the saving factor; thanks to the mesh it is made of more than 90% of its perimeter is open and on account of that, the cables are as perfectly aired as if they were in the open air; this also allows the use of shorter ducts, bringing about money saving as well.

Traditional cable duct systems require that all curves, changes of direction and level, are made with pre-formed elements, directly supplied by the producer, whereas Canalfil cable ducts are designed in such a way as to get all necessary special accessories in the factory. By means of asymmetric blade shears, it is possible to cut the cables near intersections and

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this way the cable duct will result more easily customizable.

Also the best projects sometimes need being revised at the moment of installation on account of unexpected circumstances. The possibility of tailoring a special ancillary product right at the production factory remarkably reduces the cost of installation and request of manpower to assembly the components at the facilities. By offering peculiar products suitable for any engineering project, providing them with steel cable ducts in different size and material quality, Canalfil means offering more service to electric plant sector. One of the points of strength is the quality of production and technical service understood as the cardinal features to business success of the producer and its clients. Further relevant aspect is certainly flexibility, necessary condition to meet the various requirements of the customers, who are often leaders in their respective sectors.

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Much more than simple technology

commerciale@camagroup.com

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CAMA GROUP, LEADING TECHNOLOGY AND INNOVATION FOR COFFEE SECTOR

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ince 1981, Cama is an international leading company whose core business is the engineering and the production of complete high technology secondary packaging lines for major multinational groups both in the food and non-food markets.

Its outstanding packaging knowledge, combined with a unique machine range (Packaging Division) and robotic loading units (Robotic Division), represent Cama capability to propose complete lines starting from

the handling of primary packages such as flowwraps, bags, trays...up to the supply of final carton/corrugated packaging ready for palletising.

In the crowded scenario of the end-of-line and secondary packaging systems in the Coffee sector, Cama stands out for its technological innovation and high added value in terms of accessibility, ergonomic design, performance and functionality of its packaging lines. Cama lines include a comprehensive range of packaging machines and robotic systems often unique in this sector.

Cama’s wide range of packaging systems can handle coffee capsules, stick-packs, pods, bags and cans, presented mainly in trays, cartons, RSC cases and Shelf Ready Packages.

Additional value is provided

by Cama’s 30 years’ experience and technological knowhow in robotic systems, in conjunction with easy and safe accessibility, clean system design with low product retention, advanced user friendly controls and market implemented electronic components.

Cama’s long success story in Coffee applications is repre-

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sented by the latest examples of its innovative solutions for coffee sector, among which Cama has recently supplied various high speed lines for capsules and stick-packs.

One of the latest successful applications has been a line to pack 500 cups/minute into corrugated board cartons, which are then collated and packed into RSC cases.

The line is composed of a monoblock system (forming unit, closing unit and top loading robot integrated into one frame) and has proven to be extremely flexible. The cups are loaded in a specific configuration so as to obtain optimal carton dimensions into various formats from 8 to 48 count. (photo 1)

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cartons, and then case packed in a wrap-around case.

Cama is one of a few secondary packaging system manufacturers that could design a line with such a The line is composed of a high-tech/reliability ratio as special infeed system for the this other one, considering manipulation and collation the innovation of the sysof products at high speed tem and the products soft into a limited space, with manipulation requirements: gentle handling to ensure an original hexagonal carmaximum integrity of the ton has been designed for coffee cups. The line does this Customer. also include a special vision system for product quality 400 coffee cups, arriving control. in four lines, are packed in a collation of 15 cups per The success of this applicarton into the hexagonal cation during the years is carton. mainly due to the continu- The cups, individually ous drive by Cama towards handled, are accumulated innovative packaging and placed into a multiplesystems. The customer’s pocket conveyor ready to stringent specification and be picked up by the Cama Cama’s ability to develop a triple-axis robot. suitable solution based on these requirements made The addition of rotating Cama an “ideal partner” third axis allows the inserwith whom their continution of groups of cups ous growth in the market is into the electronic cartonshared. (photo 2) ing machine infeed pockets with intermittent motion.

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Then the product is carefully end loaded into hexagonal cartons. (photo 3)

For non air-tight capsules, the Italian Company recently proposed a compact Monoblock packing system that, starting 3 from flat cartons, creates eyescatching and useful “flip-top” re-closable displays, each containing 10 singly flow-packed capsules.

This highly efficient system is handling up to 500 cups/minA well crafted knowledge ute, arriving from 4 upstream has allowed Cama to offer flow-wrappers. Merged into the latest and most reli2 parallel lines, the capsules able technical solution also are received and indexed by for a line for packaging of the Cama IF monoblock and stick-packs. Designed for then top loaded, well ordered a leading coffee company, in a 5x2 configuration, by this line is composed of two a Cama 2 axis robot. The special hopper loaders that robotic closing device makes automatically load sticka perfectly squared box that, packs from the processing once opened, could be remachines into the infeed of closed. a Cama electronic cartoning Cama, as often, provided also machine. the tertiary packaging: displays coming from the monoblock Stick packs arriving at 960 are collected and loaded in a ppm are collated and loaded 2 pieces (tray+lid) corrugated into end load cartons. Vari- carton case suitable for transous collations can be config- portation by a FW wrapured. (photo 4) around Machine. (photo 5)

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The Cama Group staff (200 people), is composed of a selected group of experienced and highly skilled engineers and technicians all committed to the company philosophy of “total quality process system”. Cama has made a name for itself on the International market as Europe’s leading company specialised in secondary coffee packaging technology. 5% of turnover is dedicated to permanent research and development, leading to ever more successful market oriented products for a competitive technical advantage, reducing costs and maintaining high quality systems. The adopted motto speaks for itself: “more technology, less cost”. www.camagroup.com

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DIAPHRAGM PUMPS: HIGH dEMANdS ON PTFE dIAPHRAGMS fOR tHE BEVERAGE INdUStRY

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iaphragms are critical components separating the media from inner workings of the pump.

The diaphragm must be able to withstand high pressures, various media, fluctuating temperatures, abrasive particles and steam cleaning, all while maintaining the shape, flexibility and a tight seal. If a diaphragm fails, the pump could contaminate the media.

The main indicator to evaluate a diaphragm for the food & beverage industry is

the stretch void index (SVI).

It measures the voids or air pockets in the material after it has been flexed and indicates the potential for media to permeate into the PTFE. Permeation can sometimes occur with no visible damage to the diaphragm; however, it can weaken the PTFE, reduce the diaphragm life and create the potential for crosscontamination of the processed media, which must be prevented in the food & beverage industries at any cost, as this could contaminate a whole batch before it will be recognized by the quality controls. In terms of permeation resistance (SVI) and long cycle life, only the modified calendered PTFE has superior results. Flexing a diaphragm can create stress points; incorporating ribs in the PTFE and backing it up with rubber allows the material to flex

more easily thereby reducing stress and so improve diaphragm performance and ease of installation. The rubber backing should have a one-piece design for quick installation thereby reducing the potential for improper installation, such as having the wrong side facing the media. Another critical point in the hygienic design is the piston connecting the shaft to the diaphragm.

Integrating the piston into the design of a diaphragm eliminates metal contact with the process media.

This reduces the potential for cross-contamination, and makes it possible to be cleaned without any dead space. Overall, only a diaphragm made of modified calendered PTFE, with a one-piece rubber backing and the piston integrated into the rubber element can provide all needs for a hygienic process flow in the food & beverage industry.

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„Your solution for sanitary applications in air operated diaphragm pumps“

Specification GYLON® » FDA Regulation 21CFR177.1550 » 3-A Standard » USP Class VI Chapter 87 & 88, USP Part 31, 281 and 661 Specification EPDM » FDA Regulation 21CFR177.2600

Garlock Diaphragms European Manager Food and Pharma, Matteo Scansetti

We are now introducing the new GYLON ONE UP® for the most demanding sanitary applications.

We manufacture sealing solutions with the specific needs of the food and beverage markets at the forefront.

Our food-grade products are built with high-quality, safe materials that are designed to minimize process leakage, protecting products while they’re being made, and also reducing costly repairs and downtime.

Leaders in Sealing Integrity | matteo.scansetti@garlock.com | www.garlock.com © 2016 Garlock Family of Companies. All rights reserved. Garlock is an EnPro Industries, Inc. family of companies (NYSE: NPO).

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NAVATTA GROUP DRINK PRODUCING EQUIPMENT

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he company Navatta, founded by Mr. Giuseppe Navatta in 1983, produces and installs fruit and vegetable processing lines and boasts references across the globe.

Navatta Group is also centre of excellence for the production and installation of processing machines and plants for peeled tomato and tomato by-products; it counts many references all over the world, with capacity ranging from 20 to 120 t/h of incoming fresh product.

ro International, in 2012, leader in fruit and vegetables processing, boasting international patents for juice and puree extraction, concentration plants and thermal treatment; Ghizzoni Ettore, in 2012, specialized in special batch plants for ketchup, sauces and jams.

Manufacturing range NAVATTA GROUP manufactures and commissions Processing Lines, Systems, Equipment for Fruit, Tomato, Vegetables for:

Navatta Group is today a well - established and technologically efficient reality, also thanks to the numerous companies’ acquisitions over the years, such as Dall’Argine e Ghiretti in 2001, a • peeled/diced/crushed 40-year-old company tomatoes, tomato sauces world famous for rotary and purees, tomato can pasteurizers and topaste, all filled into any mato pulping lines; Mova, kind of package or in in 2010, with extensive ex- aseptic; perience in bins handling, bins and drums emptying, • diced, puree, juices palletizers and de-palletiz- (single strength or coners, washing systems; Met- centrated) from Mediter60

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CONSTANTLY INCREASING CLIENTS’ LEVEL OF SATISFACTION AND FIDELITY

Progetto grafico:

Navatta Group applies stateof-the-art technology to the manufacturing of machinery for the food processing industries, achieving simple effective results. It guarantees a highly professional pre-and post-sales services, thanks to the expertise of its people:

frozen product bag in drum crushing line

human face technology.

WEB-DRUM AUTOMATIC FILLER & CASE PACKER WEB:3-20 LT/DRUM: 220 LT

DOUBLE HEAD ASEPTIC FILLER FOR PALLETIZED DRUMS 220 LT AND BAG IN BIN 1000-1500 LT

JUICE ASEPTIC STERILIZER

NAVATTA group food processing srl Via Sandro Pertini, 7 • 43013 Pilastro di Langhirano • Parma (PR) tel 0521 630322 • fax 0521 639093 NAVATTA ADV DT 1-16.indd 3

MULTI PURPOSE EVAPORATOR: FORCED CIRCULATION - FALLING FILM

TUNNEL PASTEURIZER - COOLER

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ranean/tropical fruit, all filled into any kind of package or in aseptic; • crushing lines from IQF, frozen blocks and frozen drums; • high yield PATENTED fruit puree cold extraction, fruit purees/juices equalized in aseptic;

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• evaporators for cogenera- • vegetable processing as tion industry (waste treatreceiving, rehydration, ment); cooking, grilling and freezing.

• aseptic sterilizers; Navatta Group’s headquarter and the two production • aseptic fillers for spout bags/ spout-less Bag-in-Box units are located in Pilastro di Langhirano, Parma, with 3 - 20 liters, Bag-in-Drum 220 liters, Bin-in-Box/IBCs a total production area of 10,000 square meters.

1.000 - 1.500 liters;

• formulated products pro• wide range of evaporaductions (jam, ketchup, tors to produce tomato sauces, drinks) starting from paste Mediterranean and components unloading to tropical fruit concentrate; dosing, mixing, mechanical/ thermal stabilizing, to filling • evaporators for coffee and into any kind of package or milk: evaporation before into aseptic mini-tanks; spray atomizers, freeze • processing pilot plants; dryers or other dryers;

Vision Passion is the factor that drives us to higher targets, in terms of technology, products and services.

Mission To constantly increase Customers’ satisfaction and fidelity.

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MACHINES AND COMPLETE SYSTEMS FOR THE FOOD SECTOR

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hanks to forty years of experience, F.B.L. is now a leading company in the glass and metal packaging industry (jars, bottles and tins) for food products such as jam, honey, tomatoes and tomato products (sauces, pureed tomatoes, tomato paste, ketchup), foods preserved in oil, pickles, fruit juices, mayonnaise, etc.

We are specialized in the metal cans, glass jars and manufacturing of the fol- glass bottles; lowing machines: • Worktops for the hand • Complete packaging filling of jars and cans lines; with vegetables; • Automatic and semi• Linear vibrating fillers to fill glass jars and automatic depalletizers metal cans with food for empty containers as metal cans, glass jars and products as olives, small onions, cucumbers, arglass bottles; tichokes, capers, mush• Blowers (universal or rooms, cherries, mixed twist model) to clean vegetables, fruit salad by air, water or steam and so on; injection, the inside part of empty containers as • Rotative vacuum fillers to fill under vacuum preserving liquid as olive oil, sunflower seed-oil, saltwater, vinegar, syrup, and so on; • Linear and rotative piston fillers to fill thick or semi-thick food products as jam, tomato paste, honey, sauces, 64

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cream, ketchup, mustard, mayonnaise, and so on; • Linear capping machines to close under vacuum by steam injection, glass jars/bottles provided by twist-off metal caps of different sizes; • Tunnels pasteurizer/cooler for the thermic treatment of metal cans, glass jars, glass bottles filled by fruit juice, beer, jam, tomato paste, vegetables sauces, pickles, and so on; • Vacuum detectors to check if glass jars/ bottles provided by twist-off metal caps with “safety button” are well closed with vacuum; • Cap presence detectors to check the caps

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presence on the glass • Robot palletizer / jars/bottles and endepalletizer to handle sure their proper capboth loose closed conping; tainers (jars and cans) • Linear and curvilinear and bundles. conveyor belts; • Automatic and semiwww.fbl-it.it automatic palletizers for filled containers as metal cans, glass jars, glass bottles and bundles.

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Check out the opportunities that only the largest and most comprehensive trade show in the industry can provide

80 international exhibitors showing live innovations from abroad related to machinery and equipment

2.000 brands

that oer smart solutions in processes, packaging and logistics (from large industries to SMEs)

Market Information:

Lectures on industrial management, food safety, trend in packaging, meat and dairy products, among others.

SupplySide Brazil:

Simultaneous Fair to Fispal Tecnologia will present the latest in ingredients and supplements.

Check out the full schedule, sign up on the site and enter the code: MFT16

www.ďŹ spaltecnologia.com.br 67

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OCME HAS oBTAINeD THe EURoPeAN UNIoN “IMPROVE” PRoJecT FUNDING, PART oF THe HoRIZoN 2020 PRoGRAmme

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ince September 2015 and for a total duration of 36 months, OCME has been chosen to take part as an industrial partner to a research project financed by the European Union, in the context of Horizon2020 programme, with a total budget of 4.1 million euro.

the happy few was OCME, a Parma based company, which is one of the world’s leading manufacturers of machinery for packaging, filling and handling systems.

OCME solutions have been designed and manufactured in the land of the Italian mechanical industry, the so-called “Packaging Valley”, for 62 years.

About 113 projects were proposed but only 7 of them were selected to be The project named part of the project and to “IMPROVE”-which get the funding. Among stands for Innovative

Modelling Approaches for Production Systems to Raise Validatable Efficiency- benefits from the participation of 13 organizations including leading research centers, as well as medium to large companies, and 7 academic members such as the renowned Scientific Advisory Board.

From the 7th to the 10th March 2016, OCME will host a delegation of the European project partners, at its Parma headquarters.

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• Create an intelligent support system to the end user, able to mask or hide the increasing complexity of automatic machines • Create a reliable “virtual factory” that reflects the behavior of the “physical”one • Apply the most innovative self-learning techniques for modelling complex physical systems, minimizing the need for manual formalIn this regard, Oscar Ge- such as ours, which has ization relli, Software Designer seen a silent yet profound • Use the “virtual facfrom OCME Research revolution in these retory” within simulation and Development depart- cent years; terms such as contexts, as well as for ment and active member “Industry 4.0”, “Internet the performance optiof the project, explains of Things” and “Factory mization of production further: of the Future” express lines, both aimed at the increasingly rooted conpredictive analysis diagWhat can you tell us cepts. The IMPROVE nosis about this project in study will lead to remark- • Analyze the impact on relation to OCME? able progresses within the the end users of pre“OCME contributes to industry and it is thanks vious socio-technical the project by bringing its to this close connecactivities know-how and leadership tion with the production experience in the field world that the project has What are the objecof design and construc- received such a positive tives? tion of machines and evaluation and feedback.” “There is still a long way to go to achieve the projautomatic systems, acting, ect’s objectives, but we are among other things, as a In this project no less confident that the partners’ team leader in the final than 13 organizations diversity combined with prototyping activities. are involved: what are The project objectives the goals you set up for their high level of competence in every sphere of are ambitious, but at the this collaboration? science represents a promsame time fundamental, We are cooperating in ising business card for the in an industrial context order to: 70

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success of the initiative.

And as it has always happened for over 62 years, with the research and innovation’s that characterizes us, OCME will surely lead a protagonist role “.

With specific regard to the OCME prototype, the goal was to focus on the architecture of the OCME Blox© system. The OCME Blox© system is not a single machine, rather it is a philosophy of design to facilitate compact production lines. The philosophy is based on greater co-ordination between all the OCME machines of the line, as well as well as reducing the number of interconnected pack conveyors.

As for the latter, OCME has developed and perfected ‘Touchless’ technology, the use of brushless motor transport, without the requirement of photocells and physical guides, to allow for accumulation of product without physical contact between the packs.

Over the years, OCME has developed for their engineering divisions, but also for the end customer,

the programming and simulation tools relative to the most critical parts of the machine. This involves a continuous effort to upgrade the software code management, because these products must keep up with the specific customizations made on each machine; in the case of OCME, the product is built around the needs and demands of the end user, these customizations can also be numerous and have a significant impact on the overall logic of operation.

As well as programming / simulation tools being irreplaceable utility tools for development, these tools are also available locally on the individual machines. In the case of compact lines

Oscar Gerelli

Blox© this is a limitation because you cannot currently perform an accurate refinement of the parameters of each machine whilst observing the impact on the synchronization of the entire line. For this reason, one of the main objectives of IMPROVE will be to develop a utility tool with rapid use for the virtual commissioning of complete production lines, with different levels of refinement.

Also they want to be able to perform optimisation processes aimed at energy saving and the identification of potential production problems, both during the development phase of the orders (for software

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change tests), as well as during the plant commissioning and production start-up.

professional growth.

For these reasons OCME decided to work together with Toyota, taking inspiration from the T.P.S - Toyota OCME OPTIMUS Production System. The In the same way OCME goal is to improve OCME’s is committed to always corporate culture by reimprove its products perspecting basic principles, on formance, the company is which to build a path foalso focusing on improving cused on the involvement internal workflows, in order of all resources, through to optimize production and the acquisition of lean and delivery times. effective tools, able to deTo fulfill this goal, OCME velop the resource’s skills, has launched a collaboraas well as the definition of tion with Toyota to imeffective solutions for the prove its business process- optimization of working es: the “OCME Optimus” time. project was born.

Thanks to all of these latter In OCME the safety of processes, initially applied employees always comes on the VEGA production first, as well as the effiline (OCME best-selling ciency and the quality of shrink-wrappers) great its products. In 2014 it results have been achieved, became necessary to cresuch as: ate a sustainable system in • Increased efficiency of order to: assembly time • Handle the waste re• Reduced delivery time duction better.

• Increased organization • Define effective and efand order in the proficient standards, duction departments.

• Improve the produc• Saving on space and astion processes aiming sembly movements. at meeting the market needs.

These positive results • Enhance OCME cohave led to new targets: workers personal and • Consolidate the activities and results on the

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Vega production line • Expand over time the principles to all of our machines (partly already started) • Spread the culture and the attention to the customer • Empower the structure to the daily improvement • Extend the application of the principles to other areas involving not only the workshop but also the technical area, commercial, project managers, etc ..

This path led to the birth of OCME OPTIMUS, a long-term method of business processes organization, with the objective of concentrating the efforts of the whole team on the common goal of meeting the customer’s needs, in an organized and safe operating climate, optimizing the results. www.ocme.com

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ENERGIA DAL LEGNO UTILIZZATA CON EFFICIENZA PROTRATTA NEL TEMPO

I VOSTRI VANTAGGI CON KOHLBACH Soluzioni energetiche innovative e affidabili per la produzione di energia termica ed elettrica Impianti ad acqua, vapore e olio diatermico da 350 kW a 18.000 kW termici Soluzioni di cogenerazione tramite impianti a vapore saturo, olio diatermico e acqua surriscaldata Sistemi completi per la produzione di energia elettrica a partire da 75 kW elettrici

www.kohlbach.it

Alto rendimento | Tecnologia innovativa e affidabile | QualitĂ senza compromessi INGOMBRO ADV.indd 3

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BOTTLING

REALITY ACTIVE IN PROJECT AND PRODUCTION OF BOTTLING PLANT MACHINERY

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n the beverage industry, the automatic washing of recycled bottles has now reached a high level of specialization. In this context, works AKOMAG, company located in Soragna (PR), able to offer a varied production, which includes bottle washing machine, rinsing machine, sterilizers for glass or PET bottles, crate washer and accessories to complement. Very large is the choice of the washer, the potential of which obvi-

ously varies in base at the model, and the ranges it is from 100 to 60.000 bph.

Start the washing At low production capacity, the range offer GENESI, available in The modular structure very small dimensions in of all installations allows order to be inserted in any to gradually increase the operating environment. functions and the level of Designed under the indicasophistication, including tion of the producers with special washing sections low production capacities, and sanitizing, automatic the series has a simple but control of process param- functional washing cycle, eters, security systems, en- which lowers operating ergy recovery, reduction of costs (water, energy, deterdischarges and automatic gent) without negatively sanitization of the parties affecting cleaning bottles most important from the to recycle, the complete point of view of hygiene. removal of the labels and their total evacuation outside. The particular ease of use and maintenance, increases productivity and reduces downtime.

The modularity of the GENESI series allows at the customer to “build a machine to measure� , adapting it from time to time to different types of use (water, wine, oil, beer, soft drinks).

Constructed in accordance with the Machinery Direc74

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tive (CE), is equipped with all the accessories needed for the proper functioning: a heat exchanger built with stainless steel tubes arranged geometrically to prevent the deposit of mud or various precipitation that would compromise the performance or, alternatively, a combustion chamber built with direct burner operation.

Safety guards and dust cover to protect the unloading of bottles; grouped grease; saving valve for the water network and automatic control of the presence of water in the last rinsing station; electronic speed control; electronic security on the main gearbox that

stop the machine in case of overload; spray pumps with casing and impeller made in stainless steel AISI 316 and protective filters; valves for emptying the waste paper and spray tanks; control panel adjustable, made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator; setting and control of all the machine by “touch-screen�. This are the main amenities that characterize the series.

The GENESI machine is also arranged for the introduction of detergent and liquid additives in the bath and in the detergent tank, disinfectants and other products in the spraying

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tanks. Internal spraying (made with self-cleaning rotating nozzles) and external high pressure spraying are easily removable for routine cleaning and maintenance. The loading and unloading of bottles is completely automatic, and perfectly synchronized with the movement of the main chain.

Dry cycle To streamline the washing cycle , the company has realized the HYDRA series, a series of fully automatic machines which comprise a first station for emptying the bottles followed by pre-washing spraying and first pre-maceration bath. This configuration

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helps to reduce the pollution of the detergent bath and reduce fuel consumption. The triple station for labels extracting ensures their complete detachment from used bottles, while the rotating filter displaced over the entire width of the machine ensures the evacuation outside.

Built according to the Machinery Directive (CE) also, the series has a different predispositions that increase safety, including: sensors for slowing down and eventually stopping the machine in case of failure or obstruction of bottles on conveyor; detergent introduction and liquid additives in the bath The bottle washing is and other products in complete with indoor and spray tanks; the automatic outdoor spraying, which loading and unloading of occurs with high-pressure the bottles is perfectly syncleaner distributed with chronized with the moverotating nozzles self-clean- ment of the main chain; ing and self-centering. To the economizer valve for complete rinsing, however, the water network and the ensure the phase abateautomatic control of the ment alkalinity followed by presence of water on the spraying with external and last rinsing station. internal water network.

Other amenities are im-

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portant, as: automatic resetting of the chutes for loading and unloading bottles from the control panel; grouped grease; electronic variable speed with remote control (inverter); setting and control of all the machine by “touch-screen�; selfcentering and self-cleaning rotating spray at high pressure; external spraying easily removable for cleaning and maintenance; valves for emptying baths and spraying tanks; control panel made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator. At the bottles unloading are arranged safety guards and dust protec-

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tion. The electronic safety on every gearbox allows at the machine to stop in case of overload. The heat exchanger and pumps are always made in stainless steel. Very high productivity and automation in the wash meet in the HP model in the same series.

Despite the sophistication, just an operator to remotely manage the entire wash cycle, verifying operation via control systems. The tubes of external washing are constructed so as to reduce maintenance to a minimum. But in case it will be necessary, the dismantling and cleaning are very simple. The regulation of the temperature in the tanks is automated through

a modulating proportional pneumatic system, which offers a guarantee of accuracy and safety of operation. The main motor, oversized, ensures a long lasting efficiency by minimizing the mechanical wear. The electronic variable frequency allows to manage the main engines installed in HYDRA HP series via remote control.

The automatic press for the collection of labels evacuated from the detergent bath is full of a recovery system of the detergent solution that accumulates in the pressing phase.

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chines and the high quality standard achieved by all its production, advanced technology and timely aftersales service, has allowed at this company to come in several primary and manufacturing with the certainty of having created a safe machinery and Quality for Various needs.

This undertaking was given by all its facilities, from design to engineering, from the search for the most innovative materials to the constant testing of the products in the works.

With this AKOMAG mission, every day thought AKOMAG has dedicated to be better and invest in several years to the creation quality, with the knowledge of bottle washing mato do a good job.

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Kercoat® / Opticoat®

LONG LIVE YOUR BOTTLES !

"Life is hard for your returnable bottles."

EU_A4_16_GlassCoating_01

Arkema solutions give them the best possible protection.

glasscoating-arkema.com

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EQUIPMENT FOR TROPICAL FOOD PROCESSING

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he standards for quality for tropical fruits are becoming more and more stringent. It is therefore mandatory that the equipment used for their processing be continuously updated in order to maximize the yield and quality of the juice / puree extracted. This is in fact the basis to keep quality in the subsequent operations of heat treatment, evaporation (when it occurs) and packaging. One of the way to meet the target of a good extraction is the use of dedicated machines for the various “families” of fruits having similar characteristics. On the contrary of the “Universal

machines” the dedicated juice / puree extraction machines are taylor made taking into account the peculiarities of the fruits: the good juice extraction from a passion fruit, for instance, is something of completely different from the extraction of juice / pulp from a pineapple.

The use of dedicated machines avoids the compromises that, otherwise, has to be accepted. The use of dedicated machines avoids to a large extend the contamination caused by the peel to the juice / puree. This contamination can consists in color (for instance the purple variety of passion fruit, the chlorophyll of the

pineapple peel etc) as well as in the bitter / not palatable components as well as the pesticides and other chemicals.

Bertuzzi Food Processing, a leading Italian Company operates since 1936 in the design and construction of machinery and plants for the processing of fruits and vegetables and has gained a wide experience in the field of tropical fruits processing for which has developed a number of specific, dedicated machines and technologies for the juicing of pineapple, passion fruit, acerola, dragon fruit, pomelo, banana, mango, guava, litchee, ranbutan, coconut etc.

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a company of MAZZONI LB

BERTUZZI FOOD PROCESSING Srl, founded in 1936, is one of the major world players in the design and supply of machines and complete plants to transform any type of vegetable and fruit into juices, concentrates, baby food, jams, readymade drinks etc.

BERTUZZI FOOD PROCESSING Srl, fondée en 1936, est l'un des principaux acteurs mondiaux dans la conception et la fourniture de machines et d'installations complètes pour la transformation de tout type de végétales et de fruits en jus, concentrés, aliments pour bébé, confitures, boissons prêtes à l'emploi, etc.

www.bertuzzi.it

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DETECTABLE PLASTICS FROM IGUS FOR MAXIMUM SAFETY IN FOOdS

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Magnetic, lubricant-free motion plastics aid in preventing foreign substances from entering foodstuffs

n the food and packaging industry, the highest safety standards apply.

To protect consumers, food must be free of contaminants of any kind. As part of its ball and spherical bearing series, igus offers plastic products that are lubricant-free and at the same time, detectable. This guarantees that no lubricants and no plastics enter the production chain during operation or in the event of a system failure. In the plants of the food and packaging industry, metal detectors are now an industry standard.

They detect any metallic conductive particles derived from the production environment.

Subsequently, the products can be sorted out as soon as possible. But how can plastic particles be traced? That was the question that developers at Cologne-based motion plastics specialist igus asked

themselves. The solution was finally the development of a special high-performance plastic, which can easily be traced with standard metal detection methods. The material is used today in selected products in the igubal series, which includes rod end bearings and clevis joints, flange bearings, spherical bearings and pillow block bearings.

Both the housing and the spherical balls are made of the detectable plastic. This characteristic is sought after in other areas of bearing technology. For example, xiros M180 is a lightweight polymer ball bearing, whose material is also detectable.

Freedom from lubrication ensures additional safety In addition, these highperformance polymers do not require external lubri-

cation. “A central point in the production process of the food and packaging industry is the avoidance of contact of product and lubricants in the machine,� points out Lars Braun, Industry Manager for Food and Packaging Technology at igus.

A major contribution towards this is made by the lubrication-free and maintenance-free plain bearing materials from igus. Because, they precisely meet these requirements: materials like iglidur A181 or iglidur A350 need not be actively lubricated. Moreover they are compliant with the EC Directive 10/2011 and also with FDA specifications for repeated contact with food.

Detectable and lubricant-free high-performance plastics from igus reduce costs and increase process reliability 82

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Wear-resistant sliding performance ...

... with iglidur Tribo-Tape ®

It’s easy to create unique surfaces and shapes subject to tribological wear. Lubricant and maintenance-free.

0.5 mm - 1 mm thin. With adhesive backing. This motion plastics® news can be found at: igus.eu/tribo-tape

dry-tech : ®

... lubrication-free dry-tech bearings ®

Improve technology and reduce costs: rotate, oscillate, linear motion with low friction polymer bearings from igus®. Lubrication-free, durable and cost-effective for a variety of different applications.

the-chain:

... moving energy made easy

For movements in any direction. Easy design with e-chains®, chainflex® cables and components from igus®.

Select, calculate and order online – delivered from 24 hours.

igus Srl Via delle Rovedine, 4 23899 Robbiate (LC) ®

Tel. 039-5906-1 igusitalia@igus.it

plastics for longer life

®

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P.E. LABELLERS CONFIRMS ITS IMPORTANCE IN LABELLING MACHINES MARKET

2015

was a prosperous year for P.E. LABELLERS, it had reached many goals. One of these was to start a collaboration with LVMH, better known as Louis Vitton Moët Hennessy, is the global leader in the luxury wine and spirits sector with a widespread presence in over 140 countries.

It has an unparalled portfolio

of brands represented by the most famous and celebrated champagne in the world like Moët & Chandon, Veuve Clicquot, Ruinart, Dom Pérignon and Krug, together with Hennessy, the undisputed leader on the cognac market, as well as being an icon in terms of sophistication and luxury and some of the most renowned international luxury spirits, including Glenmorangie Single Malt Whisky, Ard-

beg and Belvedere Vodka.

The move of this prestigious group towards P.E. LABELLERS steams from the intention to buy 3 labelling machines for a 15,000 bph champagne line with integrated optical orientation, label application quality control and sleeve formats with self-adhesive labels, which has completely changed the cold glue system currently used on the German machines in VC and MC Group.

The solutions offered by P.E. LABELLERS consist of the MODULAR PLUS series with B-BULL orientation cameras, and P.E.-supplied quality inspection system; it also installed parts manufactured in France and improved touch-screen performance and a Quality Control System, as they were developed with the

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QUALITY AND CONVENIENCE THE SECRET LIES IN THE GROUP!

Rotative

Linear

Labelling solutions for every need.

Thanks to their wide range of rotary labelling machines and linear self-adhesive ones, P.E. Labellers and PackLab offer you the best labelling solutions for any container shape and size, for any production speed and for any kind of product with all the technologies available:

Cold Glue

Hot Melt

Roll-fed

Self-Adhesive

Print & Apply System

Sleever

P.E. LABELLERS S.p.A pelabellers@pelabellers.it

CHOOSE THE SPECIALIST

PACKLAB SRL info@packlab.it

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customer’s operators, who provided their input on everyday practical operation.

The result is that P.E. LABELLERS supplied a total of 3 machines to the Veuve Clicquot Group in Reims and 1 for the Möet et Chandon Group for their new cellar in Montaigu. The supplied labellers have helped increase the efficiency of the lines of the factory in Reims. The long development and customisation process of the Quality Control System and touch-screen have led to easy customer control of the machines and have helped P.E. LABELLERS achieve integrated systems that are closer to operator needs.

2016 has already begun with new synergies between LVMH and P.E. LABELLERS. Indeed, we were pleased to receive another 3 job orders for the Modular Top machines with the cold-glue selfadhesive labelling systems combined with our Maya sleeves, for Hennessy’s plants in Cognac. The trust is a confirmation and full reward for the results P.E. LABELLERS achieved in the LVMH group, which chose Italian-made

manufacturing by P.E. LABELLERS to package its important luxury products.

P.E. LABELLERS can also underline that Laurent Perrier is another loyal customer. Founded in 1812

by André Michel Pierlot, today Perrier is one of the world’s most prestigious champagne brands; indeed, Laurent-Perrier is synonymous with style, freshness, lightness and elegance. Its product range includes a unique range of champagne (Demi-sec, Ultra Brut, Alexandra Rosé, Grand Siècle, Brut Millésimé, Cuvée Rosé, Brut) currently exported in as much as 147 countries all over the world.

A loyal client of P.E. LABELLERS since 1996, with the latest labelling machine installed in March 2015 it completed its conversion to our technology: thanks to the commitment and services provided over the years by our French subsidiary Omme France, today all of Perrier’s bottling lines have a state-ofthe-art labelling machine

by P.E. LABELLERS. The latest one installed is a MODULAR PLUS model with servomotors to rotate the plates and optical

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fibre centring; five labelling stations, one of which is a glue station to apply the neck label and 4 60 m/min self-adhesive stations to apply the front label and back label with a non-stop system.

Also Cognac Larsen is an important reference of P.E. LABELLERS. Founded in 1926 in Cognac in France, Cognac Larsen renowned for making the “Cognac of the Vikings” distributed in the whole of Europe, Asia and America - became part of the world-famous Altia Group in 2013.

Thanks to the commitment of Omme France, in January 2015 Cognac Larsen purchased its first labelling machine by P.E. LABELLERS: a MODULAR PLUS 540 labelling machine with 3 self-adhesive stations and plate rotation with electronic cam, designed for the installation of a fourth labelling station, mechanical bottom centring and optical fibre.

Despite its compact size, the flexibility provided by its modular structure and the servomotors with integrated electronics provide the client with the most extensive range of

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combinations in terms of label application: indeed, the labelling machine is equipped to process as much as 23 different bottle formats at a speed of 5,000 bph, which covers Larsen’s entire product range.

This installation allowed P.E. LABELLERS to enter in Altia Group, a leading wine and spirits company in northern Europe and the Balkans.

In the domestic market P.E. LABELLERS has been a supplier of Distillerie Caffo: a company founded in 1915 by Giuseppe Caffo and based in Limbadi (VV). Over the years the company kept expanding in Italy and abroad: its first international subsidiary, Caffo Beverages Inc., was founded in New Jersey (USA) in 1999.

In 2006 it acquired a distillery near Udine specialising in making quality grappa and then set up a company in Munich to expand on the German market.

Its latest achievement, in 2013, was the management of production and sales of the Borsci plant of Taranto.

Gruppo Caffo provides a number of specialities in terms of spirits and other

products, including: grappa, liqueurs, syrups, creamy liqueurs, sticks of liquorice and chocolate pralines, though its true pride and joy is the renowned “Vecchio Amaro del capo”.

Distillerie Caffo has been a P.E. LABELLERS client for years and it currently labels its small-sized products with a P.E. LABELLERS labelling machine made as far back as 1978 and perfectly operational. In April 2015 it installed another cuttingedge MODULAR PLUS 960 14 labelling machine with built-in servo motors and 5 labelling stations: 4 60 m/min self-adhesive machines with a non-stop system to apply front labels and back labels and 1 cold glue machine, fitted with a hot-melt reinforcement system to apply L-shaped seals. Thanks to the versatility of this labelling machine, Distillerie Caffo can label almost all its products: “Il Vecchio Amaro del Capo”, Finocchietto, Limunì, Anice Caffo, etc..

Finally another reference acquised by P.E. LABELLERS is CollisRiondo has been an undisputed leader of viticulture in Italy with over 6,000

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hectares of vineyards; one of the largest and leading wine-making establishments in Veneto and Italy, based in Monteforte d’Alpone (VR), its production includes Prosecco, Soave, Valpolicella, Ripasso, Amarone, Pinot Grigio, Chardonnay, Garganega and Corvina, better known on the market with the following labels: Riondo (sparkling DOC and varietal), Casa Burti (generic sparkling), Casa Lunardi (still Veneto wines), Castelforte (premium still Veneto wines) and i-Riondo (Cocktails).

In 2015 Cantina Riondo acquired a labelling machine from P.E. LABELLERS, mod.

MODULAR TOP 1730 complete with 3 adhesive stations operating at a rate of 140 m/min and 2 operating at a rate of 90 m/min for the application of front labels, back labels, neck labels, hang tags or stamps, and “I” seal, this last element in non-stop mode (double station installed on removable trolley). The nominal speed of the machine is 250 p/m.

A special feature of 140 m/min stations is the builtin non-stop system, with

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automatic reel joiner, double reel-holder for unwinding and double winder.

The 140m/min label applying unit with these characteristics, already installed

by P.E. LABELLERS on other machines for 28,000 and 30,000 bph line productions, at Diageo and Suntory groups, is also equipped with a special programme for missing label recovery in the reel pitch.

This is an important reference for P.E. LABELLERS in Northern Italy, as the supplied labelling machine is equipped with servo-

motors with integrated electronics for plate rotation and latest generation centring system, with 3 UV photocells on mobile support inside the turret (with run-up system). The advantage of this innovative spotting system is the physical format change limited to the centring supports.

An additional innovation installed on the labelling machine is the bottle conveying system with universal starwheels, suitable for limiting the amount of equipment for different formats, thereby guaran-

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teeing considerable savings for all customers who need to work a high number of bottles with different diameters. A key feature is how this device, in comparison to ones available on the market, does not require any manual intervention for the adjustments to switch formats, in fact, the main characteristic is the capacity to adapt to the exterior dimensions of the body of the bottle being handled: pick-up is positive and performed with two supporting points, and is therefore also able to convey conical bottles.

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THE LEES StOP FIltER AND tHE OtHER INNOVAtIVE SOlUtIONS INtRODUCED BY VLS TECHNOlOGIES At SIMEI 2015 At the recent SIMEI 2015 VLS Technologies introduced, together with other new solutions for liquid treatment, the “Lees Stop”, an innovative technological solution for filtering products with high content in solids: this solution was awarded wth the prize “SIMEI New Technology 2015”. “We are talking about it with Mr. Jacopo Velo”.

W

ould you give us a brief overwiev on VLS Technologies?

What I usually say to make people briefly understand who we are is that “VLS Technologies is the new technological partner for liquid processing… with a 30-years experience on it!” With that I mean that, from our perspective, it is possible to match both “innovation”/ “freshness” and experience and, at the end of the day, this is what we try to do; even if our expertise dates back to 1985, we try everyday to build innovative forms of partnership with our

expansion both in EU and in extra-European countries and in 2002 the “second generation”, represented by me and my brother Tommaso, entered the Company. I believe that now VLS represents the costant innovation in the sector; a Company that, regardHow have you evolved less of current economic conditions, made strong since 1985?

Everything began with my investments, doubling up father, Mr. Giovanni Velo, the employers and acquirwho set the bases of our ing solid competence in the Company thanks to his sector of liquid processing. creativity and experience in Important investments have the sector. The production been done in research and development during the last of housings and microfiltration plants started in two years and the technical 1987 already. The 90’s were solutions introduced at the synonimous with strong recent international exhibiworldwide commercial tions are proving it. customers so to try to be a twentieth century Brand that acts on the global market with proposals that can have a deep effect on our customers’ productive processes so to make them more efficient and improve performances.

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Lees-Stop is a product by VLS Technologies

Now you have one less problem The filtration of products with high content in solids has always been considered a problem. This is now a thing of the past! VLS Technologies presents Lees-Stop, a solution for cross flow filtration through sintered stainless steel membranes with high mechanical and chemical resistance. A cross flow solution together with sintered stainless steel, that lasts in time.

Find out more at www.vlstechnologies.it

The result:

Concentration from 70% to 95% v/v

Outgoing product at 1 NTU

SOME APPLICATIONS:

Wine

Juices

Industry

Follow us:

Velo Acciai S.r.l. - Via San Lorenzo, 42, 31020 San Zenone degli Ezzelini (TV) - Italy T. + 39 0423 968966 - info@veloacciai.com - www.vlstechnologies.it

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What is new with the “Lees Stop”?

The lees Stop is an “ad hoc” solution meant for filtering products with hing content in solids that replaces the traditional polymeric membranes of the cross flow filters with sinterized stainless steel membranes. Sinterization is a thermal process to which stainless steel powders undergo. High temperatures “weld” these powders together by heating them below their melting point.

Thanks to several tests, we have verifired that this kind of material perfectly fits the cross flow filtration of difficult to treat products leading to products on the outlet with concentration up to 95% V/V. What are the advantages of this solution?

Sintered Stainless Steel has a structure that guarantees high mechanical and chemical resistance that translates to high resistance to pressure, thermal shocks, impacts and chemical washing with high PH. Therefore a solution that lasts over time.

The Lees Stop also allows the filtration of a broad range of products, from lees to industrial waste: in

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example, very good results have been achieved with producers of juices. If we take in consideration the knocking down of costs connected to disposal, the high quality of the filtrate, the full automation and the economical comeback from waste of the process, “Lees Stop” really represents the ultimate solution for who needs to filter efficiently and in innovative way products with and high content in solids.

turbidity inferior to 1 NTU. For those reasons VLS has created “UNICO”. Thanks to our filter it is possible to reach a perfect filtration of the product and shoot down the microbiological flora meanwhile saving the organoleptic characteristics or improving them sometimes. The filtering media that we are using can stand repeated regenerations with hot water and detergents and that means a long lifespan. All models come in the semi-automatic or What other news have automatic version. In the you introduced at SIMEI latter the PLC handles all 2015? the phases - filling, filtraOne of the most interest- tion, cleaning - and costanting news introduced at ly monitors all parameters SIMEI 2015 is surely the without any need for the UNICO filter. This filter is operator’s intervention. meant for small/medium Thanks to the “touch” producers who need to screen it is possible to set filter their products (wine all phases, times and all the and lees) with one soluparameters necessary to the tion only, obtaining a high correctly operating of the quality filtrate and with machine.

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Do you look only to the winemaking industry or to other sectors too?

Absolutely to other sectors too. In example our PLUMA filter, another news introduced at SIMEI, is expressly meant for producers of fruit juices. Companies that need to filter their juices want to make sure of preserving their organoleptic characteristics by achieving an optimal filtration with a optimal microbiological shotdown. That is why VLS Technologies has created the PLUMA filter.

Thanks to our microfiltration plant it is possible to reach an optimal filtration of the product and shoot down the microbiological flora. As for UNICO, the filtration media we use on the PLUMA filter can stand repeated regenerations with hot water and

detergents and thus achieve long lifespan.

We have also introduced a new cooling plant for the cold stabilization of distillates and spirits. Quite always, after diluition, distillates like grappa, rum, brandy, cognac overgo cooling at temperatures inferior to 0°C depending on the alcoholic degree so to provoke the insolubility of oily substances that can affect the quality of the product and admit their asportation thanks to cold filtration. It is also guaranteed the subsistence of clearness at every condition and temperature to which the product is subjected during the cycle of distribution, storage and service. The VLS plant outstands for reliability, ease of use and cheapness of exercise. Reliability be-

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cause it is based on a system of refrigeration thanks to steam compression already tested on several applications in the beverage industry; it uses a scraped self cleaning surface evaporator that assures continuous operation and costant perfomance. Ease of use because, once turned on, the plant can work for several days without needing an operator to be there; it is supplied with instrumentation and automation that constantly check the operating parameters and assure the values by automatically intervening should variations of the product on the inlet or lack of it call the need for it.

Cheapness of exercise because, as already stated, the system can operate without the presence of the operator; for the low installed power required; mostly for the presence of a plate heat recovering system that can recover about the 75% of the requested calories by getting them from the product already filtered and stabilized that comes from the outlet of the filter that is in the system and that would anyway need to be warmed before bottling.

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SMI PREsENTs THE NEW EBS ERGON sERiEs Compact and cutting-edge blow-moulders for high-performance productions of PET containers up to 33,600 bottles/hour

E

BS ERGON: that’s how the latest product by SMI in the field of stretch-blow moulding of PET containers has been called. The new EBS (Electronic Blowing System) ERGON series is the outcome of a 2-year intensive R&D project which has introduced innovative concepts for both the design and production of the new machines of SMI. These concepts, summed up in the new ERGON brand, have affected SMI’s blow-moulders after being successfully tested on the automatic packers over the last 2 years. The first model of the new range of machines was rolled out last October to SMI’s sales network on the occasion of the new showroom opening at SMI head-

quarters in San Giovanni Bianco (Bergamo). Furthermore, an EBS 10 ERGON will be showcased next October 19-26 at K trade fair in Düsseldorf.

The current EBS ERGON range counts seven models from 4 to 16 cavities, suitable for the production of PET containers from 0,10 to 3 litres at max. 33,600 bottles/hour, and three models from 3 to 6 cavities, specially designed for the production of large

PET containers (up to 10 litres) at max. 7,200 bottles/hour.

The EBS ERGON stretch-blow moulders by SMI are available both as stand-alone machines and integrated into all-in-one blowing, filling and capping systems of ECOBLOC® ERGON series.

Top-notch reliability and efficiency The new EBS ERGON comes from SMI’s 20-year-old expertise in

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the manufacturing of rotary stretch-blow moulders and is more robust, more compact, more flexible, more technologically advanced than the models of the previous generation, thanks to an array of technical innovations applied to the stretch-blow moulding process.

Innovations that allow a precise descent of the stretching rod and an accurate control of its position at any stage of the blowing cycle, as well as remarkable energy savings.

Moreover, the adjustment of the stretch-blowing speed is free from me-

chanical interventions (cams replacement), with the key benefit of dramatically reducing the stress generated by the vibrations the blowing wheel undergoes in traditional solutions.

The EBS ERGON series features high performance, low dead volume valves, which have reduced the pre-blowing and blowing times with a subsequent major advantage in terms of machine’s efficiency and bottle’s quality.

Easy and cost-cutting running, cleaning and maintenance The stretch-blow mould-

BOTTLING

ing machines of the new EBS ERGON series stand out for their compact, ergonomic and functional frame, capable of considerably simplifying their management, cleaning and maintenance operations and of ensuring significant space saving within a bottling line.

The safety guards of the new EBS ERGON blow-moulders feature a rounded shape, enabling more room inside the machine for cleaning and maintenance operations that the operator can carry out easily and safely.

The ergonomics of SMI’s new blow-moulders is further emphasized by the advanced technology of the automation and control Motornet System®, which ensures the constant keeping of optimal working parameters during the whole production cycle and directly adjusts the machine’s settings, simplifying format changeovers.

New preform heating module The stretch-blow moulders of the EBS ERGON series are equipped with

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The advantage of the ECOBLOC® ERGON integrated systems All the advantages of the EBS ERGON stretchblow moulding machines are further strengthened when the blower is combined with a filler and capper to form an ECOBLOC® ERGON model. In fact, the ECOBLOC® ERGON series offers the end user countless cost-cutting benefits, starting from the modular and compact design of the machine frame that doesn’t need conveyour belts connecting blower and filler.

The ECOBLOC® ERGON series boasts a high-hygiene filling technology allowing the area underneath the bottles to be kept completely clear, so as to ease the operator’s access to the machine for maintenance Thanks to the cuttingand cleaning operations. edge technology emFurthermore, the automaployed, the new EBS tion and control system ERGON blowers by SMI allows the full running stand out for their low of the whole equipment energy consumption and by just one line operator, the environmental com- thanks to a simplified and patibility of the stretchuser-friendly man-mablow moulding process. chine interface. a brand new preform heating module featuring compact size, horizontal frame of the preformholding mandrel chains (37 mm pitch) and optimized ventilation system.

The innovative concepts standing behind the design of the new EBSs have allowed to reduce the heating module length by 50%, with the subsequent reduction in the number of preforms passing in front of the heating panels.

The new heating module is equipped with heat-reflecting, energy-efficient panels made of composite materials, mounted both on the front and to the rear of the IR lamps, which ensures a higher and better distribution on the preform surface of the heat generated by the heating lamps.

BOTTLING

ECOBLOC® ERGON systems are the ideal solution to blow, fill and cap PET and PP rigid containers processed in bottling lines of still and carbonated water, soft drinks, milk and edible oil.

SMI’s ECOBLOC® ERGON series of blowing-filling-capping blocs includes: • ECOBLOC® ERGON VMAG/VMAS models, ideal for manufacturing, filling and capping PET containers up to 3 liters for still beverages; • ECOBLOC® ERGON LG models, ideal for manufacturing, filling and capping PET containers up to 3 liters for sparkling beverages; • ECOBLOC® ERGON “HC - High Capacity” models, ideal for manufacturing, filling and capping PET highcapacity containers (up to 10 liters) for still beverages. www.smigroup.it

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Eurotex nasce nel 1992 dalle abilità artigianali degli stessi titolari e si avvale oggi del lavoro di 20 dipendenti e vari collaboratori esterni.

Il core business dell’azienda è rappresentato dall’infilatura e annodatura cartellini con tutti gli accessori applicabili ad essi, focalizzati alla valorizzazione dell’immagine dei prodotti più disparati, nel settore dell’abbigliamento e quello alimentare. Specializzata nella stampa di etichette e nastri in serigrafia, flexografia, tampografia e rotativa a più colori. Il servizio marketing che l’azienda offre, costituisce un grande vantaggio in termini di risparmio di tempo e impegno da parte dei clienti. In linea con la tendenza ad uno sviluppo continuo e grazie allo studio approfondito delle esigenze dei particolari tecnici, negli ultimi anni si è dato vita al brevetto europeo della spilla da balia e del terminale in plastica.

Il ruolo di Eurotex è quello di porsi quale partner del cliente allo scopo di contribuire a farne crescere il business attraverso articoli innovativi e tempi rapidi.

Da alcuni anni ha integrato un nuovo reparto per la produzione di etichette adesive in peltro, alluminio, rame ed altri materiali ferrosi.

Siamo in grado di fornire le etichette in peltro ed alluminio in bobina, per poterle applicare in automatico.

Ogni nostro lavoro si distingue per creatività, innovazione e grande cura dei dettagli. Il nostro punto di forza è la propositività che ci consente di soddisfare tutte le esigenze del cliente.

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Eurotex was founded in 1992 by the craftsman abilities of its holders, and today has at its disposal the ability of 20 employees and various freelancers.

The company’s core business is represented by the threading and knotting of hang tags with all the accessories to them connected, focused on the enhancement of the image of the items produced, in the fashion and food fields.

Specialized in serigraphic printing of labels and ribbons, flexography, pad printing and rotative with more colours.

The marketing service which the company offers, brings a great advantage in terms of time saving for the customers.

In line with the tendency for a continue development and thanks to the deep study of the technical details, we reached the european patent for the safety pin with the plastic end.

Eurotex’s role is the one of being customer’s partner with the purpose of contributing to develop the business through innovative items and rapid timing.

For some years has joined a new department for the production of adhesive pewter labels, aluminum, copper and other ferrous materials. We are able to supply the labels in pewter and aluminum in roll, in order to apply them automatically.

Each work we make distinguishes for creativity, innovation and great details’ care.

Our strength is the proactivity which enables us satisfacting all the customer’s requirements.

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www.fbfitalia.it

H

WHAT WE DO BEST ARE HIGH PRESSURE HOMOGENISERS & PISTON PUMPS. We’ve already done it more than 4000 times and we will continue to do it better and better.

. .P

o ge m Ho

nizers

A complete range to suit a wide variety of applications and products

We will be present at the following exhibitions:

CIBUSTEC Parma (Italy), October 25th-28th 2016 Hall P2, Stand K044

4000

NEXT TARGET

INSTALLED MACHINES 1987 - 2016

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FBF Italia S.r.l.

Via Are, 2 43038 Sala Baganza (Parma) Italy Phone: + 39 0521 548200 Fax: +39 0521 835179 www.fbfitalia.it - info@fbfitalia.it

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east europe

meeting • events •

fairs

Exhibitions

russia • china middle east • asia

congressi

семинары • asia • middle east • east europe SIGEP

23-27/01/2016 RIMINI International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery.

PROSWEET

31/01 - 03/02/2016 COLOGNE The international supplier fair for the confectionery industry.

CIBUS

09-12/05/2016 PARMA International food exhibition.

SPS/IPC/ DRIVES/ITALIA

SAVE

MACFRUT

22-25/10/2016 Stuttgart International fair for the bakery and confectionery industry.

03-05/02/2016 BERLIN International fair for fruit and vegetables.

EUROPAIN

FACH PACK

05-09/02/2016 PARIS International show for the bakery and confectionery Industry.

CFIA

08-10/03/2016 RENNES The show of food industry suppliers.

IFFA

07-12/05/2016 FRANKFURT International trade fair for the meat processing industry.

16-20/10/2016 PARIS International exhibition and conference on technologies for Food&Beverage and food products.

24-26/05/2016 PARMA Trade fair for manufacturers and suppliers in the industrial automation sector.

14-16/09/2016 RIMINI International exhibition of machinery and equipment for the fruit and vegetable processing.

FRUITLOGISTICA

IPA-SIAL

27-29/09/2016 Nuremberg Trade Fair for Packaging Solutions.

IBIE

08-11/10/2016 LAS VEGAS International fair for the bakery and confectionery industry.

SIMEI@China Brew-China Beverage 11-14/10/2016 SHANGHAI International exhibition for vine-growing,wine-producing and bottling industry.

19-20/10/2016 VERONA International exhibition for food processing.

SÜDBACK 2016

CIBUSTEC

25-28/10/2016 PARMA International exhibition and conference on instrumental and process analysis and laboratory technology.

PACK EXPO

06-09/11/2016 CHICAGO International packaging trade fair.

BRAU BEVIALE

08-10/11/2016 NUREMBERG Fair of raw materials, technologies, logistics for production of beer and soft drinks.

EMBALLAGE

14-17/11/2016 PARIS Exhibition about packaging technology.

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Exhibitions Fiere - Exhibitions

Fiere - Exhibitions

Exhibitions

VINITECH

29/11-01/12/2016 BORDEAUX International exhibition for vine growing, wine-producing and bottling industry.

SIGEP - AB TECH

ENOMAQ

14-17/02/2017 SARAGOZZA Fair of wine and oil, for innovation and internationalization.

21-25/01/2017 RIMINI International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery.

Intersicop

FRUIT LOGISTICA 2017

INTERPACK

08/10/02/2017 BERLIN International fair for fruit and vegetables.

19-22/02/2017 MADRID Bread baking, confectionery and related industries show.

04-10/05/2017 DÜSSELDORF Technology fair for packaging, packing, bakery, pastry.

MIDDLE EAST GULFOOD

21-25/02/2016 DUBAI Annual food and hospitality international show.

Djazagro

18-21/04/2016 ALGERS Meeting place for companies operating in the agro-food sector.

agrofood NIGERIA

26-28/04/2016 LAGOS International trade show on agriculture, food, beverage& packaging technology and tood, beverages&hospitality.

Dubai Drink Technology Expo

16-18/05/2016 DUBAI Exclusive exhibition and conference for the beverage industry in the Middle East and North Africa Region.

iran food bev tec

SIMEI@DRINKTEC

11-15/09/2017 MUNICH International exhibition for vine-growing,wineproducing and bottling industry.

ANUGA

07-11/10/2017 ColoGNE International exhibition of food and beverages.

HOST

20-24/10/2017 MILAN Show for bakery and fresh pasta and pizza industry.

RUSSIAN UPAKOVKA UPAK ITALIA

29/05-01/06/2016 Tehran International food, beverage & packaging technology trade fair.

26-29/01/2016 MOSCOW International packaging machinery exhibition.

EURASIA PACKAGING

14-17/03/2016 MOSCOW International trade fair for bakery equipment and food ingredients.

02-05/11/2016 ISTANBUL Leading showcase for packaging machinery, production, processing, technology, printing, design and equipment.

GULFOOD manufacturing

07-09/11/2016 DUBAI International exhibition on processing and packaging technology and Food&Beverage plants.

WORLDFOOD

29-31/03/2017 UZBEKISTAN Food exhibition for suppliers, manufacturers, dealers and professionals.

MODERN BAKERY

INPRODMASH

13-15/09/2016 MOSCOW International trade fair of food industry suppliers.

agroprodmash 10-14/10/2016 MOSCOW International trade exhibition of machinery and equipment for agroindustrial industry.

UPAKOVKAUPAK ITALIA

24-27/01/2017 MOSCOW International packaging machinery exhibition.

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we’ve talked about...

ADVANCED TECHNOLOGIES SPA Via Carducci, 35 20090 Trezzano S/N - MI Italy

AKOMAG SRL

Frazione Diolo, 15/D 43019 Soragna - PR Italy

Arkema GmbH

57

74/78

Viale Italia, 12 20094 Corsico - MI Italy

79

7

BERTUZZI FOOD PROCESSING SRL 80-81 Corso Sempione, 212bis 21052 Busto ArsizioVA Italy

INDICE DT 2-16_defin.indd 73

17/19

CAMA GROUP

53/56

Via G. Agnesi, 172 20832 Desio - MB - Italy

Via Como, 9 23846 Garbagnate Monastero - LC - Italy

CANALFIL ITES SRL 50/52

420 Rue d’Estienne d’Orve 92705F Colombes Cedex France

BAUMULLER ITALIA SRL

BIZERBA SPA

Via Consiglio del Sessanta, 153 47891 Dogana Repubblica San Marino Italy

Comoli Ferrari & c. spa 46/49 Via Enrico Mattei, 4 28100 Novara - Italy

Contrinex Italia Srl 12/16 Viale Gandhi, 7 10051 Avigliana - TO - Italy

DIERRE ETICHETTE SRL 66 Via F. Aporti, 165 51100 Pistoia - Italy

27/06/16 12:39

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TECHNOLOGY

we’ve talked about...

DUbAI WORLD TRADE CENTRE - DWTC

P.O. Box 9292 Dubai - U.A.E - United Arab Emirates

EUROTEx SRL UNIPERSONALE

Via Archimede, 225 41010 Limidi di Soliera - MO - Italy

FbF ITALIA SRL

41

99

100

Via Are, 2 43038 Sala Baganza - PR Italy

FbL FOOD MACHINERY SRL 63/65 Via Rosa Augusto, 4

43038 Sala Baganza - PR Italy

GARLOCK GMbH Falkenweg 1 41468 Neuss Germany

HITACHI DRIVES & AUTOMATION SRL

58-59

Via Ghisalba, 13 20021 Ospiate di Bollate - MI - Italy

INDICE DT 2-16_defin.indd 74

27

IGUS SRL

82-83

INDUSTRIE DE NORA S.P.A.

31/33

Via delle Rovedine, 4 23899 Robbiate - LC - Italy

Via Bistolfi, 35 20134 Milano - Italy

INDUSTRIE FRACCHIOLLA SPA

S.P. per Valenzano km. 1,200 70010 Adelfia Canneto - BA - Italy

1

INFORMA ExHIbITIONS 67 Rua Bela Cintra, 967, 11º andar São Paulo - SP Brazil

INFRANOR SRL Via Paruta, 32 20127 Milano - Italy

24/26

IWIS ANTRIEbSSYSTEME GMbH & CO KG I COV -4/6 Albert-Roßhaupter-Str. 53 D-81369 München Germany

27/06/16 12:39

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TECHNOLOGY

TECHNOLOGY TECHNOLOGY

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TECHNOLOGY

we’ve talked about...

JOSEPH COMPANY INTERNATIONAL & WEST COAST CHILL II COV

NAVATTA GROUP FOOD PROCESSING SRL 60/62

KOHLbACH ENERGIEANLAGEN GMbH

OCME SRL

1711 Langley Avenue 92614 Irvine - California USA

Grazer Straße 23 9400 Wolfsberg - Kärnten Austria

M.H. MATERIAL HANDLING S.P.A. Via G. di Vittorio, 3 20826 Misinto - MB Italy

MFT SRL

Via Madonna di Fatima, 35 84016 Pagani - SA - Italy

MINI MOTOR SRL

Via E. Fermi, 5 42011 Bagnolo in Piano - RE Italy

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73

Via Sandro Pertini, 7 43013 Pilastro di Langhirano - PR Italy Via del Popolo, 20/A 43122 Parma Italy

PACKLAb SRL

68

28/30

8/11

69/72

Via A. Volta, 16 46030 S. Giorgio di Mantova - MN Italy

85

PE LAbELLERS SPA

84/88

PIGO SRL

38/40

PND SRL

34/37

Via Europa 25 46047 Porto Mantovano - MN Italy Via Pontaron, 30 36030 Caldogno - VI - Italy Via Brancaccio, 11 84018 Scafati - SA - Italy

27/06/16 12:39

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TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

we’ve talked about...

SARTEN AMbALAJ SAN. VE TIC. A.Ş.

45

Balmumcu Mah. Zincirlikuyu Yolu Sok. No:4 80700 BeŞiktaŞ Turkey

SEW EURODRIVE SAS 20/22 Via Bernini, 14 20020 Solaro - MI - Italy

SMI SPA SMI GROUP

94/97

Via Carlo Ceresa, 10 24015 San Giovanni Bianco - BG Italy

TELMOTOR SPA Via Zanica, 91 24126 Bergamo Italy

TMG IMPIANTI SPA Via Regia, 5 35018 S.Martino Lupari - PD Italy

INDICE DT 2-16_defin.indd 76

3

VELO ACCIAI SRL

90/93

Via S. Lorenzo, 42 Cà Rainati 31020 S. Zenone degli Ezzelini - TV Italy

WATLOW ITALY SRL

23

ZILLI & bELLINI SRL

98

ZORZINI SPA

89

V.le Italia, 52/54 20094 Corsico - MI Italy

Via Benedetta, 85/a 43122 Parma Italy

Via delle Industrie, 55 33050 Lauzacco - Pavia di Udine - UD Italy

42/44

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14/04/16 14:25