WIDIA ADVANCES 2021.

F E AT U R I N G T H E L AT E S T P RO D U C T S F RO M W I D I A™ A N D H A N I TA™

ADVANCES METRIC | 2021

I N T ROD U C I N G ...

NEW PRODUCTS WGC TDMX

pages 62–65

pages 54–60

AL Inserts pages 72–79

RU Geometry M8065

pages 66–70

pages 30–36

Railway Tools pages 80–91

M1200 pages 38–44

M1600 pages 46–52

HANITA SOLID END MILLING

4–25

VariMill™ XTREME™ ALUFLASH™

WIDIA INDEXABLE MILLING

30–52

M8065 M1200 M1600

HOLEMAKING

54–60

TDMX

62–91

TURNING WGC Railway Tools

ORDERING INFORMATION Informational Icons Guide CAS Material Overview

VariMilI™ XTREME™

ALUFLASH™

pages 4–13

pages 14–25

92–95

PRODUCTIVITY Solid end mills in the Hanita portfolio achieve exceptional levels of productivity in complex operations at increased cutting parameters.

DURABILITY End mills in the Hanita portfolio feature optimized geometries capable of peak performance in high-demand machining strategies.

INNOVATION Hanita is a brand for innovation enthusiasts who are searching for precision-engineered solid carbide end mill solutions.

Hanita high-performance solid carbide end mill solutions are developed for customers who have a passion for performance.

Offering a comprehensive range of standard and custom end mills spanning a broad range of diameters and lengths, all boasting unparalleled metal removal rates through innovative geometries. Hanita delivers not only the tool for the job but the experience to develop a solution for the customer.

Hanita solutions are available through WIDIA channel partners.

VariMilI XTREME

™ ™

High-Performance Solid End Milling Materials P

M

K

S

H

Applications Slotting Side Milling/ Shoulder Milling

Plunge Milling

Ramping

Trochoidal Milling

Helical Interpolation

Drilling

WS15PE Grade 4-flute solid carbide end mill, sharp edges, chamfers and corner radii designs available.

Twisted End Face to improve edge stability, which enables aggressive ramping angles and helical capability.

Built-in features to enable aggressive versatility.

Non-Linear Chip Gashes for improved chip evacuation, enabling the ramping function and z-axis machining.

Four Asymmetrical Divided Flutes with Variable Helix Angle to reduce vibrations.

wear resistance Coating

Grade Description

05 P

WS15PE

M

PVD-coated carbide grade with optimized chemistry and process for increased wear resistance. State-of-the-art, post-coat treatment reduces friction and helps manage heat when cutting super alloys.

K

S H

10

toughness 15

20

25

30

35

40

45

SOLID END MILLING

Parabolic Core for increased tool stability and reduced deflection.

VARIMILL XTREME ™

™

Solid Carbide End Mills

SERIES 4X0E • CHAMFERED • 4 FLUTES • CYLINDRICAL SHANK • METRIC L

45°

Detail X

Ap1 max

D

D1 X

BCH

WS15PE grade WS15PE AlTiN order # 6829315 6829320 6829695 6829881 6829888 6830075

catalogue # 4X0EM04002CST 4X0EM05002CST 4X0EM06002CST 4X0EM08003CAT 4X0EM10004CAT 4X0EM12005CCT

D1 4,0 5,0 6,0 8,0 10,0 12,0

D 6 6 6 8 10 12

length of cut Ap1 max 8,00 10,00 12,00 16,00 20,00 24,00

length L 57 57 57 63 72 83

BCH 0,10 0,10 0,10 0,20 0,20 0,30

SERIES 4X0E • RADIUSED • 4 FLUTES • CYLINDRICAL SHANK • METRIC L Ap1 max

Detail X

D1

D

Rε X

WS15PE grade WS15PE AlTiN order # catalogue # 6829314 4X0EM03002RAT 6830480 4X0EM25008RKT 6830671 4X0EM25008RPT

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D1 3,0 25,0 25,0

D 6 25 25

6

length of cut Ap1 max 9,50 50,00 50,00

length L 57 121 121

Re 0,20 1,50 3,00

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Solid Carbide End Mills

SERIES 4XNE • CHAMFERED • 4 FLUTES • NECKED • WELDON® SHANK • METRIC L L3 Ap1 max Detail X

45°

D1

D

X

BCH

D3

WS15PE grade WS15PE AlTiN order # 6829319 6829694 6829700 6829887 6830074 6830282 6830285 6830473

catalogue # 4XNEM04002CSW 4XNEM05002CSW 4XNEM06002CSW 4XNEM08003CAW 4XNEM10004CAW 4XNEM12005CCW 4XNEM16006CCW 4XNEM20007CCW

D1 4,0 5,0 6,0 8,0 10,0 12,0 16,0 20,0

D 6 6 6 8 10 12 16 20

D3 3,76 4,70 5,64 7,52 9,40 11,28 15,04 18,80

length of cut Ap1 max 12,00 13,00 13,00 16,00 22,00 26,00 32,00 40,00

length L 57 57 57 63 72 83 92 115

L3 16,00 18,00 21,00 27,00 32,00 36,00 48,00 60,00

BCH 0,10 0,10 0,10 0,20 0,20 0,30 0,30 0,30

SERIES 4XNE • CHAMFERED • 4 FLUTES • CYLINDRICAL SHANK • METRIC L Ap1 max

45°

Detail X

D1

D

X

BCH

WS15PE grade WS15PE AlTiN order # catalogue # 6830283 4X0EM16006CCT

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D1 16,0

D 16

7

length of cut Ap1 max 18,00

length L 82

BCH 0,30

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VARIMILL XTREME ™

™

Solid Carbide End Mills

SERIES 4XNE • RADIUSED • 4 FLUTES • NECKED • CYLINDRICAL SHANK • METRIC L L3 Ap1 max Detail X D1

D D3

X

Rε

WS15PE grade WS15PE AlTiN order # 6829317 6829318 6829692 6829693 6829697 6829698 6829699 6829883 6829884 6829885 6829886 6829890 6830071 6830072 6830073 6830077 6830079 6830080 6830281 6830286 6830288 6830289 6830471 6830474 6830476 6830477 6830478

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catalogue # 4XNEM04002RAT 4XNEM04002RET 4XNEM05002RAT 4XNEM05002RET 4XNEM06002RAT 4XNEM06002RET 4XNEM06002RJT 4XNEM08003RAT 4XNEM08003RET 4XNEM08003RJT 4XNEM08003RKT 4XNEM10004RCT 4XNEM10004RET 4XNEM10004RJT 4XNEM10004RKT 4XNEM12005RET 4XNEM12005RKT 4XNEM12005RMT 4XNEM12005RPT 4XNEM16006RET 4XNEM16006RKT 4XNEM16006RPT 4XNEM16006RQT 4XNEM20007RET 4XNEM20007RKT 4XNEM20007RPT 4XNEM20007RRT

D1 4,0 4,0 5,0 5,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0 16,0 20,0 20,0 20,0 20,0

D 6 6 6 6 6 6 6 8 8 8 8 10 10 10 10 12 12 12 12 16 16 16 16 20 20 20 20

D3 3,76 3,76 4,70 4,70 5,64 5,64 5,64 7,52 7,52 7,52 7,52 9,40 9,40 9,40 9,40 11,28 11,28 11,28 11,28 15,04 15,04 15,04 15,04 18,80 18,80 18,80 18,80

8

length of cut Ap1 max 8,00 8,00 10,00 10,00 12,00 12,00 12,00 16,00 16,00 16,00 16,00 20,00 20,00 20,00 20,00 24,00 24,00 24,00 24,00 32,00 32,00 32,00 32,00 40,00 40,00 40,00 40,00

L3 12,00 12,00 15,00 15,00 18,00 18,00 18,00 24,00 24,00 24,00 24,00 30,00 30,00 30,00 30,00 36,00 36,00 36,00 36,00 48,00 48,00 48,00 48,00 60,00 60,00 60,00 60,00

length L 57 57 57 57 57 57 57 63 63 63 63 72 72 72 72 83 83 83 83 92 92 92 92 115 115 115 115

Re 0,20 0,50 0,20 0,50 0,20 0,50 1,00 0,20 0,50 1,00 1,50 0,30 0,50 1,00 1,50 0,50 1,50 2,00 3,00 0,50 1,50 3,00 4,00 0,50 1,50 3,00 5,00

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Solid Carbide End Mills

SERIES 4XNE • RADIUSED • 4 FLUTES • NECKED • SAFE-LOCK™ SHANK • METRIC L L3 Ap1 max Detail X D1

D

D3

X

Rε

WS15PE grade WS15PE AlTiN order # catalogue # 6830078 4XNEM12005RJV 6830287 4XNEM16006RJV 6830475 4XNEM20007RJV

D1 12,0 16,0 20,0

D 12 16 20

length of cut Ap1 max 24,00 32,00 40,00

D3 11,28 15,04 18,80

length L 83 92 115

L3 36,00 48,00 60,00

Re 1,00 1,00 1,00

SERIES 4X0E • RADIUSED • 4 FLUTES • SAFE-LOCK SHANK • METRIC L L3 Ap1 max Detail X D1

D

D3

X

Rε

WS15PE grade WS15PE AlTiN order # catalogue # 6830479 4X0EM25018RJV

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D1 25,0

D 25

9

length of cut Ap1 max 50,00

length L 135

Re 1,00

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VARIMILL XTREME ™

™

Solid Carbide End Mills

SERIES 4XNE • SQUARE END • 4 FLUTES • NECKED • CYLINDRICAL SHANK • METRIC L L3 Ap1 max

D

D1

D3

WS15PE grade WS15PE AlTiN order # 6829316 6829691 6829696 6829882 6829889 6830076 6830284 6830472

widia.com

catalogue # 4XNEM04002SZT 4XNEM05002SZT 4XNEM06002SZT 4XNEM08003SZT 4XNEM10004SZT 4XNEM12005SZT 4XNEM16006SZT 4XNEM20007SZT

D1 4,0 5,0 6,0 8,0 10,0 12,0 16,0 20,0

D 6 6 6 8 10 12 16 20

10

D3 3,76 4,70 5,64 7,52 9,40 11,28 15,04 18,80

length of cut Ap1 max 8,00 10,00 12,00 16,00 20,00 24,00 32,00 40,00

L3 12,00 15,00 18,00 24,00 30,00 36,00 48,00 60,00

length L 57 57 57 63 72 83 92 115

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Solid Carbide End Mills

VARIMILL™ XTREME™ • SIDE MILLING AND SLOTTING • APPLICATION DATA • METRIC

Side Milling (A) and Slotting (B) Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2

A ap 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1 1,5 x D1

B ae 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1

ap 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,0 x D1 1,0 x D1 1,0 x D1 1,0 x D1 0,75 x D1 0,75 x D1 0,5 x D1 1,25 x D1 1,0 x D1 1,0 x D1

WS15PE Cutting Speed — vc m/min min Start max 150 175 200 150 175 200 140 165 190 120 140 160 90 120 150 60 80 100 50 65 75 90 100 115 60 70 80 60 65 70 120 135 150 110 125 140 110 120 130 50 70 90 50 65 80 25 30 40 50 55 60 80 110 140 70 90 120

Recommended feed per tooth (fz = mm/th) for side milling (A).

For slotting (B), reduce fz by 20%.

D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz

3,0 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 25,0 0,023 0,031 0,040 0,048 0,066 0,079 0,091 0,102 0,111 0,119 0,125 0,136 0,023 0,031 0,040 0,048 0,066 0,079 0,091 0,102 0,111 0,119 0,125 0,136 0,023 0,031 0,040 0,048 0,066 0,079 0,091 0,102 0,111 0,119 0,125 0,136 0,019 0,026 0,033 0,040 0,055 0,067 0,077 0,087 0,096 0,104 0,111 0,125 0,018 0,024 0,030 0,036 0,049 0,059 0,069 0,077 0,084 0,091 0,097 0,107 0,016 0,021 0,027 0,032 0,044 0,053 0,062 0,070 0,077 0,083 0,089 0,100 0,013 0,018 0,022 0,027 0,037 0,044 0,051 0,057 0,063 0,067 0,071 0,078 0,019 0,026 0,033 0,040 0,055 0,067 0,077 0,087 0,096 0,104 0,111 0,125 0,016 0,021 0,027 0,032 0,044 0,053 0,062 0,070 0,077 0,083 0,089 0,100 0,013 0,018 0,022 0,027 0,037 0,044 0,051 0,057 0,063 0,067 0,071 0,078 0,023 0,031 0,040 0,048 0,066 0,079 0,091 0,102 0,111 0,119 0,125 0,136 0,019 0,026 0,033 0,040 0,055 0,067 0,077 0,087 0,096 0,104 0,111 0,125 0,016 0,021 0,027 0,032 0,044 0,053 0,062 0,070 0,077 0,083 0,089 0,100 0,019 0,026 0,033 0,040 0,055 0,067 0,077 0,087 0,096 0,104 0,111 0,125 0,016 0,021 0,027 0,032 0,044 0,053 0,062 0,070 0,077 0,083 0,089 0,100 0,010 0,014 0,018 0,021 0,029 0,035 0,041 0,046 0,051 0,055 0,059 0,067 0,013 0,017 0,023 0,028 0,040 0,049 0,057 0,064 0,071 0,076 0,082 0,092 0,018 0,024 0,030 0,036 0,049 0,059 0,069 0,077 0,084 0,091 0,097 0,107 0,013 0,018 0,022 0,027 0,037 0,044 0,051 0,057 0,063 0,067 0,071 0,078

NOTE: See page 11 for more information on VARIMILL XTREME adjustment factors for feed calculations. ™

™

VARIMILL™ XTREME™ • RAMPING • APPLICATION DATA • METRIC

Helical Interpolation/ Ramping WS15PE

0°–15°

Recommended feed per tooth (fz = mm/z) for Helical Interpolation and Ramping — fz x 2

Cutting Speed — vc m/min Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2

Max Depth 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,0 x D1 1,0 x D1 1,0 x D1 1,0 x D1 0,75 x D1 0,75 x D1 0,5 x D1 1,25 x D1 1,0 x D1 1,0 x D1

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min 150 150 140 120 90 60 50 90 60 60 120 110 110 50 50 25 50 80 70

Start 175 175 165 140 120 80 65 100 70 65 135 125 120 70 65 30 55 110 90

max 200 200 190 160 150 100 75 115 80 70 150 140 130 90 80 40 60 140 120

Diameter — D1 [Ømin – Ømax] mm min– max fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz

3,0 3,5– 5.7 0,023 0,023 0,023 0,019 0,018 0,016 0,013 0,019 0,016 0,013 0,023 0,019 0,016 0,019 0,016 0,010 0,013 0,018 0,013

4,0 4,6– 7,6 0,031 0,031 0,031 0,026 0,024 0,021 0,018 0,026 0,021 0,018 0,031 0,026 0,021 0,026 0,021 0,014 0,017 0,024 0,018

11

5,0 5,8– 9,5 0,040 0,040 0,040 0,033 0,030 0,027 0,022 0,033 0,027 0,022 0,040 0,033 0,027 0,033 0,027 0,018 0,023 0,030 0,022

6,0 6,9– 11,4 0,048 0,048 0,048 0,040 0,036 0,032 0,027 0,040 0,032 0,027 0,048 0,040 0,032 0,040 0,032 0,021 0,028 0,036 0,027

8,0 9,2– 15,2 0,066 0,066 0,066 0,055 0,049 0,044 0,037 0,055 0,044 0,037 0,066 0,055 0,044 0,055 0,044 0,029 0,040 0,049 0,037

10,0 11,5– 19,0 0,079 0,079 0,079 0,067 0,059 0,053 0,044 0,067 0,053 0,044 0,079 0,067 0,053 0,067 0,053 0,035 0,049 0,059 0,044

12,0 13,8– 22,8 0,091 0,091 0,091 0,077 0,069 0,062 0,051 0,077 0,062 0,051 0,091 0,077 0,062 0,077 0,062 0,041 0,057 0,069 0,051

14,0 16,1– 26,6 0,102 0,102 0,102 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,102 0,087 0,070 0,087 0,070 0,046 0,064 0,077 0,057

16,0 18,4– 30,4 0,111 0,111 0,111 0,096 0,084 0,077 0,063 0,096 0,077 0,063 0,111 0,096 0,077 0,096 0,077 0,051 0,071 0,084 0,063

18,0 20,7– 34,2 0,119 0,119 0,119 0,104 0,091 0,083 0,067 0,104 0,083 0,067 0,119 0,104 0,083 0,104 0,083 0,055 0,076 0,091 0,067

20,0 23,0– 38,0 0,125 0,125 0,125 0,111 0,097 0,089 0,071 0,111 0,089 0,071 0,125 0,111 0,089 0,111 0,089 0,059 0,082 0,097 0,071

25,0 28,8– 47,5 0,136 0,136 0,136 0,125 0,107 0,100 0,078 0,125 0,100 0,078 0,136 0,125 0,100 0,125 0,100 0,067 0,092 0,107 0,078

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VARIMILL XTREME ™

™

Solid Carbide End Mills

VARIMILL™ XTREME™ • RAMPING • APPLICATION DATA • METRIC

Helical Interpolation/ Ramping WS15PE

15°–30°

Recommended feed per tooth (fz = mm/z) for Helical Interpolation and Ramping — fz x 2

Cutting Speed — vc m/min Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2

Max Depth 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,0 x D1 1,0 x D1 1,0 x D1 1,0 x D1 0,75 x D1 0,75 x D1 0,5 x D1 1,25 x D1 1,0 x D1 1,0 x D1

min 150 150 140 120 90 60 50 90 60 60 120 110 110 50 50 25 50 80 70

Start 165 165 155 130 105 70 55 95 65 62 130 120 115 60 55 27 52 95 80

max 175 175 165 140 120 80 65 100 70 65 135 125 120 70 65 30 55 110 90

Diameter — D1 [Ømin – Ømax] mm min– max fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz

3,0 3,5– 5.7 0,017 0,017 0,017 0,014 0,013 0,012 0,010 0,014 0,012 0,010 0,017 0,014 0,012 0,014 0,012 0,008 0,009 0,013 0,010

4,0 4,6– 7,6 0,023 0,023 0,023 0,019 0,018 0,016 0,013 0,019 0,016 0,013 0,023 0,019 0,016 0,019 0,016 0,010 0,013 0,018 0,013

5,0 5,8– 9,5 0,030 0,030 0,030 0,025 0,022 0,020 0,017 0,025 0,020 0,017 0,030 0,025 0,020 0,025 0,020 0,013 0,017 0,022 0,017

6,0 6,9– 11,4 0,036 0,036 0,036 0,030 0,027 0,024 0,020 0,030 0,024 0,020 0,036 0,030 0,024 0,030 0,024 0,016 0,021 0,027 0,020

8,0 9,2– 15,2 0,050 0,050 0,050 0,041 0,037 0,033 0,028 0,041 0,033 0,028 0,050 0,041 0,033 0,041 0,033 0,022 0,030 0,037 0,028

10,0 11,5– 19,0 0,059 0,059 0,059 0,050 0,045 0,040 0,033 0,050 0,040 0,033 0,059 0,050 0,040 0,050 0,040 0,026 0,037 0,045 0,033

12,0 13,8– 22,8 0,068 0,068 0,068 0,058 0,051 0,046 0,038 0,058 0,046 0,038 0,068 0,058 0,046 0,058 0,046 0,031 0,043 0,051 0,038

14,0 16,1– 26,6 0,076 0,076 0,076 0,065 0,058 0,052 0,043 0,065 0,052 0,043 0,076 0,065 0,052 0,065 0,052 0,035 0,048 0,058 0,043

16,0 18,4– 30,4 0,083 0,083 0,083 0,072 0,063 0,058 0,047 0,072 0,058 0,047 0,083 0,072 0,058 0,072 0,058 0,038 0,053 0,063 0,047

18,0 20,7– 34,2 0,089 0,089 0,089 0,078 0,068 0,062 0,050 0,078 0,062 0,050 0,089 0,078 0,062 0,078 0,062 0,042 0,057 0,068 0,050

20,0 23,0– 38,0 0,094 0,094 0,094 0,083 0,073 0,067 0,053 0,083 0,067 0,053 0,094 0,083 0,067 0,083 0,067 0,045 0,061 0,073 0,053

25,0 28,8– 47,5 0,102 0,102 0,102 0,094 0,080 0,075 0,059 0,094 0,075 0,059 0,102 0,094 0,075 0,094 0,075 0,051 0,069 0,080 0,059

Helical Interpolation/ Ramping WS15PE

30°–45°

Recommended feed per tooth (fz = mm/z) for Helical Interpolation and Ramping — fz x 2

Cutting Speed — vc m/min Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2

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Max Depth 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,0 x D1 1,0 x D1 1,0 x D1 1,0 x D1 0,75 x D1 0,75 x D1 0,5 x D1 1,25 x D1 1,0 x D1 1,0 x D1

min 140 140 140 105 90 70 55 75 50 45 110 100 90 80 55 20 35 75 65

Start 150 150 150 115 100 75 60 85 55 50 120 110 100 85 60 25 40 80 70

max 165 165 165 120 110 80 65 90 60 55 130 120 110 90 65 28 45 85 75

Diameter — D1 [Ømin – Ømax] mm min– max fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz

3,0 3,5– 5.7 0,014 0,014 0,014 0,011 0,011 0,009 0,008 0,011 0,009 0,008 0,014 0,011 0,009 0,011 0,009 0,006 0,008 0,011 0,008

4,0 4,6– 7,6 0,019 0,019 0,019 0,015 0,014 0,013 0,011 0,015 0,013 0,011 0,019 0,015 0,013 0,015 0,013 0,008 0,010 0,014 0,011

12

5,0 5,8– 9,5 0,024 0,024 0,024 0,020 0,018 0,016 0,013 0,020 0,016 0,013 0,024 0,020 0,016 0,020 0,016 0,011 0,014 0,018 0,013

6,0 6,9– 11,4 0,029 0,029 0,029 0,024 0,022 0,019 0,016 0,024 0,019 0,016 0,029 0,024 0,019 0,024 0,019 0,013 0,017 0,022 0,016

8,0 9,2– 15,2 0,040 0,040 0,040 0,033 0,030 0,026 0,022 0,033 0,026 0,022 0,040 0,033 0,026 0,033 0,026 0,017 0,024 0,030 0,022

10,0 11,5– 19,0 0,048 0,048 0,048 0,040 0,036 0,032 0,027 0,040 0,032 0,027 0,048 0,040 0,032 0,040 0,032 0,021 0,029 0,036 0,027

12,0 13,8– 22,8 0,055 0,055 0,055 0,046 0,041 0,037 0,031 0,046 0,037 0,031 0,055 0,046 0,037 0,046 0,037 0,025 0,034 0,041 0,031

14,0 16,1– 26,6 0,061 0,061 0,061 0,052 0,046 0,042 0,034 0,052 0,042 0,034 0,061 0,052 0,042 0,052 0,042 0,028 0,038 0,046 0,034

16,0 18,4– 30,4 0,067 0,067 0,067 0,058 0,051 0,046 0,038 0,058 0,046 0,038 0,067 0,058 0,046 0,058 0,046 0,031 0,042 0,051 0,038

18,0 20,7– 34,2 0,071 0,071 0,071 0,062 0,055 0,050 0,040 0,062 0,050 0,040 0,071 0,062 0,050 0,062 0,050 0,033 0,046 0,055 0,040

20,0 23,0– 38,0 0,075 0,075 0,075 0,067 0,058 0,053 0,043 0,067 0,053 0,043 0,075 0,067 0,053 0,067 0,053 0,036 0,049 0,058 0,043

25,0 28,8– 47,5 0,082 0,082 0,082 0,075 0,064 0,060 0,047 0,075 0,060 0,047 0,082 0,075 0,060 0,075 0,060 0,040 0,055 0,064 0,047

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Solid Carbide End Mills

VARIMILL™ XTREME™ • PLUNGING/DRILLING • APPLICATION DATA • METRIC

Recommended feed per revolution (fn =mm/rev) for Plunging and Drilling Plunging/Drilling

Material Group 0 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 S 3 4 1 H 2

Max Depth 1,5 x D 1,5 x D 1,5 x D 1xD 1xD 0,5 x D 0,5 x D 0,75 x D 0,5 x D 0,5 x D 1,5 x D 1xD 1xD 0,3 x D 0,1 x D 0,1 x D 0,2 x D 0,3 x D 0,2 x D

Applicable v v v v v v v v v v v v v j j j j j j

WS15PE Cutting Speed — vc m/min Coolant Preferred Required Required Required Required Required Required Required Required Required Preferred Required Required Required Required Required Required Required Required

min 140 140 140 105 90 70 55 75 50 45 110 100 90 80 55 20 35 75 65

Start 150 150 150 115 100 75 60 85 55 50 120 110 100 85 60 25 40 80 70

max 165 165 165 120 110 80 65 90 60 55 130 120 110 90 65 28 45 85 75

D1 — Diameter

mm fn fn fn fn fn fn fn fn fn fn fn fn fn fn fn fn fn fn fn

3,0 0,033 0,033 0,033 0,020 0,020 0,014 0,014 0,020 0,014 0,014 0,033 0,020 0,020 0,020 0,014 0,010 0,014 0,020 0,014

4,0 0,040 0,040 0,040 0,028 0,028 0,018 0,018 0,028 0,018 0,018 0,040 0,028 0,028 0,028 0,018 0,012 0,018 0,028 0,018

5,0 0,045 0,045 0,045 0,033 0,033 0,020 0,020 0,033 0,020 0,020 0,045 0,033 0,033 0,033 0,020 0,015 0,020 0,033 0,020

6,0 0,055 0,055 0,055 0,040 0,040 0,025 0,025 0,040 0,025 0,025 0,055 0,040 0,040 0,040 0,025 0,018 0,025 0,040 0,025

8,0 0,065 0,065 0,065 0,050 0,050 0,035 0,035 0,050 0,035 0,035 0,065 0,050 0,050 0,050 0,035 0,022 0,035 0,050 0,035

10,0 0,080 0,080 0,080 0,060 0,060 0,040 0,040 0,060 0,040 0,040 0,080 0,060 0,060 0,060 0,040 0,028 0,040 0,060 0,040

12,0 0,095 0,095 0,095 0,070 0,070 0,050 0,050 0,070 0,050 0,050 0,095 0,070 0,070 0,070 0,050 0,033 0,050 0,070 0,050

14,0 0,110 0,110 0,110 0,085 0,085 0,055 0,055 0,085 0,055 0,055 0,110 0,085 0,085 0,085 0,055 0,040 0,055 0,085 0,055

16,0 0,120 0,120 0,120 0,100 0,100 0,065 0,065 0,100 0,065 0,065 0,120 0,100 0,100 0,100 0,065 0,045 0,065 0,100 0,065

18,0 0,140 0,140 0,140 0,110 0,110 0,075 0,075 0,110 0,075 0,075 0,140 0,110 0,110 0,110 0,075 0,050 0,075 0,110 0,075

20,0 0,160 0,160 0,160 0,125 0,125 0,085 0,085 0,125 0,085 0,085 0,160 0,125 0,125 0,125 0,085 0,060 0,085 0,125 0,085

25,0 0,180 0,180 0,180 0,150 0,150 0,100 0,100 0,150 0,100 0,100 0,180 0,150 0,150 0,150 0,100 0,070 0,100 0,150 0,100

VARIMILL™ XTREME™ • ADJUSTMENT FACTOR TABLE FOR FEED CALCULATION Metric To calculate application-specific cutting data, please use KV coefficient table to the right for adaptation of cutting speed and KFz for feed, respectively.

Vc new = Vc * Kv Fz new = IPT * KFz

Ae/D

2%

4%

5%

8%

10%

20%

30%

40%

50%

Speed factor

Kv

2

1,5

1,45

1,4

1,35

1,25

1,2

1

1

Feed factor

KFz

2,4

2,3

2,2

2

1,7

1,25

1,02

1

1

Calculation example: Application: D = 20mm; M2 material group; Ae = 2mm Cutting data recommendation: Vc = 80 m/min; fz = 0,089 mm/th Adjustment coefficients: Ae = 2mm equals 10,0%; Kv = 1,35; KFz = 1,7 Final cutting data recommendation: Vc new = 80 * 1,35 = 108 m/min Fz new = 0,089 * 1,7 = 0,15 mm/min

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ALUFLASH

™

High-Performance Solid End Milling for Aluminum Materials N

Applications Slotting Side Milling/ Shoulder Milling

Plunge Milling

Ramping

Trochoidal Milling

Helical Interpolation

Drilling

UNCOATED 2- and 3-flute solid carbide end mill.

Diameter Range: 1mm–20mm (1/8-1")

Balanced by design to guarantee limited vibration and a low spindle load at very high RPMs.

Parabolic core for increased tool stability and reduced deflection and risk of breakage.

Double/Triple rake gashing for improved chip evacuation and higher ramping capabilities and Z-axis machining.

SOLID END MILLING

Built-in features to enable accelerated aluminum machining.

“W” flute shape for improved chip formation and evacuation, increasing process security.

ALUFLASH

™

Solid Carbide End Mills ALUFLASH • CATALOG NUMBERING SYSTEM Each character in our catalog number signifies a specific trait of that product.

Use the following key columns and corresponding images to easily identify which attributes apply.

3AN9M12006RJT

3A

N

9

M

120

0

6

R

J

T

Platform

Neck and Cutting Length

Shape/ Application

UOM

Cutting Diameter

Overall Length

Shank Size

Corner Style

Corner Size

Shank Style

2A = ALUFLASH 2 Flutes 3A = ALUFLASH 3 Flutes

0 = No Neck and Regular Cutting Length (approx 2 x D) 1 = No Neck - Long Cutting Length (approx 3 x D) 2 = No Neck - Longer Cutting Length (approx 5 x D) 3 = No Neck - Extended Cutting Length (approx 7 x D) N = Regular Neck approx 3 x D Regular Cutting Length (approx 2 x D) L = Long Neck approx 4 x D - Regular Cutting Length (approx 2 x D)

9 = S pecific for ISO N

M = Metric

010 = 1.00mm

0 = Regular

0 = 3.00mm (1/8")

S = Sharp

Z = Sharp

E = Inch

015 = 1.50mm

1 = Extended

1 = 4.00mm (3/16")

R = Radius

A = 0.20mm (.015")

020 = 2.00mm

2 = Long

2 = 5.00mm

C = Chamfer

Y = 0.25mm (.017")

025 = 2.50mm

3 = Extra Long

3 = 6.00mm (1/4")

E = 0.50mm (.030")

030 = 3.00mm (1/8")

4 = Stub

4 = 8.00mm (5/16")

G = C hamfer End Mill F = Concave Radius

G = 0.75mm (.060") J = 1.00mm (.090")

035 = 3.50mm

5 = 10.00mm (3/8")

040 = 4.00mm

6 = 12.00mm (1/2")

H = 1.50mm (.010")

045 = 4.50mm

7 = 14.00mm

K = 2.00mm (.120")

050 = 5.00mm (3/16")

8 = 16.00mm (5/8")

M = 2.50mm (.160")

060 = 6.00mm

9 = 20.00mm (3/4")

P = 3.00mm (.190")

070 = 7.00mm (1/4")

A = 25.00mm (1")

Q = 4.00mm (.250")

080 = 8.00mm (5/16")

R = 5.00mm (.375")

090 = 9.00mm

D = 6.00mm (.450")

100 = 10.00mm (3/8")

X = Special

F = Extended Neck approx 5 x D Regular Cutting Length (approx 2 x D)

110 = 7/16"

P = Neck - Longer Cutting Length (approx 3 x D)

160 = 16.00mm (5/8")

R = Neck - Extended Cutting Length (approx 5 x D)

190 = 3/4"

T = Cylindrical

120 = 12mm 130 = 1/2"

180 = 18.00mm

200 = 20.00mm 250 = 25.00mm (1")

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Solid Carbide End Mills

ALUFLASH SERIES 2A09 • SQUARE END • 2 FLUTE • REGULAR LENGTH • CYLINDRICAL SHANK • METRIC

UNCOATED grade UNCOATED order # 6853514 6853515 6853517 6853519 6853542 6853544 6853547 6853549 6853552 6853554 6853556

catalogue # 2A09M01000SZT 2A09M01500SZT 2A09M02000SZT 2A09M02500SZT 2A09M04001SZT 2A09M05002SZT 2A09M06003SZT 2A09M08004SZT 2A09M12006SZT 2A09M16008SZT 2A09M20009SZT

D1 1,0 1,5 2,0 2,5 4,0 5,0 6,0 8,0 12,0 16,0 20,0

D 3 3 3 3 4 5 6 8 12 16 20

length of cut Ap1 max 4,00 6,00 8,00 9,00 12,00 14,00 16,00 20,00 25,00 32,00 40,00

length L 38 38 38 38 50 50 50 63 76 89 104

ZU 2 2 2 2 2 2 2 2 2 2 2

ALUFLASH SERIES 2A09 • RADIUS • 2 FLUTE • REGULAR LENGTH • CYLINDRICAL SHANK • METRIC

UNCOATED grade UNCOATED order # 6853516 6853518 6853520 6853541 6853543 6853546 6853548 6853550 6853551 6853553 6853555 6853557

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catalogue # 2A09M01500RAT 2A09M02000RAT 2A09M02500RAT 2A09M03000RAT 2A09M04001RAT 2A09M05002RAT 2A09M06003RET 2A09M08004RET 2A09M10005RJT 2A09M12006RJT 2A09M16008RJT 2A09M20009RJT

D1 1,5 2,0 2,5 3,0 4,0 5,0 6,0 8,0 10,0 12,0 16,0 20,0

length of cut Ap1 max 6,00 8,00 9,00 12,00 12,00 14,00 16,00 20,00 22,00 25,00 32,00 40,00

D 3 3 3 3 4 5 6 8 10 12 16 20

17

length L 38 38 38 38 50 50 50 63 76 76 89 104

Re 0,20 0,20 0,20 0,20 0,20 0,20 0,50 0,50 1,00 1,00 1,00 1,00

ZU 2 2 2 2 2 2 2 2 2 2 2 2

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ALUFLASH

™

Solid Carbide End Mills

ALUFLASH SERIES 3A09 • SQUARE END • 3 FLUTE • REGULAR LENGTH • CYLINDRICAL SHANK • METRIC

UNCOATED grade UNCOATED order # catalogue # 6853511 3A09M03000SZT

D1 3,0

D 3

length of cut Ap1 max 12,00

length L 38

ZU 3

ALUFLASH SERIES 3A09 • RADIUS • 3 FLUTE • REGULAR LENGTH • CYLINDRICAL SHANK • METRIC

UNCOATED grade UNCOATED order # catalogue # 6853512 3A09M03000RAT 6853513 3A09M04001RET

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D1 3,0 4,0

D 3 4

18

length of cut Ap1 max 12,00 12,00

length L 38 63

Re 0,20 0,50

ZU 3 3

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Solid Carbide End Mills

ALUFLASH SERIES 3AN9 • SQUARE END • 3 FLUTE • REGULAR LENGTH • REGULAR NECK • CYLINDRICAL SHANK • METRIC

UNCOATED grade UNCOATED order # 6853460 6853462 6853465 6853469 6853474 6853479 6853486 6853494

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catalogue # 3AN9M04001SZT 3AN9M05002SZT 3AN9M06003SZT 3AN9M08004SZT 3AN9M10005SZT 3AN9M12006SZT 3AN9M16008SZT 3AN9M20009SZT

D1 4,0 5,0 6,0 8,0 10,0 12,0 16,0 20,0

D 4 5 6 8 10 12 16 20

D3 3,76 4,70 5,64 7,52 9,40 11,28 15,04 18,80

19

length of cut Ap1 max 8,00 10,00 13,00 18,00 22,00 25,00 32,00 40,00

length L 50 63 63 76 76 76 89 115

L3 12,00 15,00 18,00 24,00 30,00 36,00 48,00 60,00

ZU 3 3 3 3 3 3 3 3

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ALUFLASH

™

Solid Carbide End Mills

ALUFLASH SERIES 3AN9 • RADIUS • 3 FLUTE • REGULAR LENGTH • REGULAR NECK • CYLINDRICAL SHANK • METRIC

UNCOATED grade UNCOATED order # 6853461 6853463 6853464 6853466 6853467 6853468 6853470 6853471 6853473 6853472 6853475 6853476 6853478 6853477 6853480 6853481 6853483 6853482 6853484 6853485 6853487 6853488 6853490 6853489 6853491 6853492 6853493 6853495 6853496 6853497 6853498 6853499 6853500

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catalogue # 3AN9M04001RAT 3AN9M05002RAT 3AN9M05002RET 3AN9M06003RAT 3AN9M06003RET 3AN9M06003RJT 3AN9M08004RAT 3AN9M08004RET 3AN9M08004RHT 3AN9M08004RJT 3AN9M10005RAT 3AN9M10005RET 3AN9M10005RHT 3AN9M10005RJT 3AN9M12006RAT 3AN9M12006RET 3AN9M12006RHT 3AN9M12006RJT 3AN9M12006RKT 3AN9M12006RPT 3AN9M16008RAT 3AN9M16008RET 3AN9M16008RHT 3AN9M16008RJT 3AN9M16008RMT 3AN9M16008RPT 3AN9M16008RQT 3AN9M20009RAT 3AN9M20009RHT 3AN9M20009RKT 3AN9M20009RPT 3AN9M20009RQT 3AN9M20009RRT

D1 4,0 5,0 5,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 20,0 20,0 20,0 20,0 20,0 20,0

D 4 5 5 6 6 6 8 8 8 8 10 10 10 10 12 12 12 12 12 12 16 16 16 16 16 16 16 20 20 20 20 20 20

D3 3,76 4,70 4,70 5,64 5,64 5,64 7,52 7,52 7,52 7,52 9,40 9,40 9,40 9,40 11,28 11,28 11,28 11,28 11,28 11,28 15,04 15,04 15,04 15,04 15,04 15,04 15,04 18,80 18,80 18,80 18,80 18,80 18,80

20

length of cut Ap1 max 8,00 10,00 10,00 13,00 13,00 13,00 18,00 18,00 18,00 18,00 22,00 22,00 22,00 22,00 25,00 25,00 25,00 25,00 25,00 25,00 32,00 32,00 32,00 32,00 32,00 32,00 32,00 40,00 40,00 40,00 40,00 40,00 40,00

length L 50 63 63 63 63 63 76 76 76 76 76 76 76 76 76 76 76 76 76 76 89 89 89 89 89 89 89 115 115 115 115 115 115

L3 12,00 15,00 15,00 18,00 18,00 18,00 24,00 24,00 24,00 24,00 30,00 30,00 30,00 30,00 36,00 36,00 36,00 36,00 36,00 36,00 48,00 48,00 48,00 48,00 48,00 48,00 48,00 60,00 60,00 60,00 60,00 60,00 60,00

Re 0,20 0,20 0,50 0,20 0,50 1,00 0,20 0,50 1,50 1,00 0,20 0,50 1,50 1,00 0,20 0,50 1,50 1,00 2,00 3,00 0,20 0,50 1,50 1,00 2,50 3,00 4,00 0,20 1,50 2,00 3,00 4,00 5,00

ZU 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

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Solid Carbide End Mills

ALUFLASH SERIES 3AP9 • SQUARE END • 3 FLUTE • LONG LENGTH • REGULAR NECK • CYLINDRICAL SHANK • METRIC

UNCOATED grade UNCOATED order # catalogue # 6853448 3AP9M12016SZT

D1 12,0

D 12

D3 11,28

length of cut Ap1 max 36,00

length L 100

L3 48,00

ZU 3

ALUFLASH SERIES 3AP9 • RADIUS • 3 FLUTE • LONG LENGTH • REGULAR NECK • CYLINDRICAL SHANK • METRIC

UNCOATED grade UNCOATED order # 6853439 6853440 6853441 6853442 6853443 6853444 6853445 6853446 6853447 6853449 6853450 6853451 6853452 6853453 6853454 6853455 6853456 6853457 6853458 6853459

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catalogue # 3AP9M04011RAT 3AP9M05002RAT 3AP9M06013RET 3AP9M06013RJT 3AP9M08014RET 3AP9M08014RJT 3AP9M10015RET 3AP9M10015RHT 3AP9M10015RKT 3AP9M12016RET 3AP9M12016RHT 3AP9M12016RPT 3AP9M16018RET 3AP9M16018RHT 3AP9M16018RPT 3AP9M20019RET 3AP9M20019RHT 3AP9M20019RKT 3AP9M20019RPT 3AP9M20019RQT

D1 4,0 5,0 6,0 6,0 8,0 8,0 10,0 10,0 10,0 12,0 12,0 12,0 16,0 16,0 16,0 20,0 20,0 20,0 20,0 20,0

D 4 5 6 6 8 8 10 10 10 12 12 12 16 16 16 20 20 20 20 20

D3 3,76 4,70 5,64 5,64 7,52 7,52 9,40 9,40 9,40 11,28 11,28 11,28 15,04 15,04 15,04 18,80 18,80 18,80 18,80 18,80

21

length of cut Ap1 max 12,00 15,00 18,00 18,00 24,00 24,00 30,00 30,00 30,00 36,00 36,00 36,00 48,00 48,00 48,00 60,00 60,00 60,00 60,00 60,00

length L 63 63 76 76 76 76 89 89 89 100 100 100 110 110 110 150 150 150 150 150

L3 16,00 20,00 24,00 24,00 32,00 32,00 40,00 40,00 40,00 48,00 48,00 48,00 64,00 64,00 64,00 80,00 80,00 80,00 80,00 80,00

Re 0,20 0,20 0,50 1,00 0,50 1,00 0,50 1,50 2,00 0,50 1,50 3,00 0,50 1,50 3,00 0,50 1,50 2,00 3,00 4,00

ZU 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

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ALUFLASH

™

Solid Carbide End Mills

ALUFLASH • SIDE MILLING AND SLOTTING • APPLICATION DATA • METRIC

Side Milling (A) and Slotting (B) A Material Group 1 2 3 N 4 5

ap

Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max

B ae

0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1

ap

1xD 1xD 1xD 1xD 1xD

Side Milling (A) and Slotting (B) A Material Group 1 2 3 N 4 5

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ap

Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max

ae

min

500 500 500 400 250

Start

600 600 600 450 400

max

2000 1500 1500 750 1000

D1 — Diameter mm

fz fz fz fz fz

2.0

0.022 0.020 0.015 0.015 0.020

4.0

0.044 0.040 0.031 0.031 0.040

ap

1xD 1xD 1xD 1xD 1xD

Cutting Speed — Vc m/min min

500 500 500 400 250

Start

600 600 600 450 400

max

2000 1500 1500 750 1000

5.0

0.055 0.048 0.038 0.038 0.050

6.0

0.066 0.059 0.046 0.046 0.059

8.0

0.088 0.079 0.062 0.062 0.079

10.0

0.110 0.099 0.077 0.077 0.099

12.0

0.132 0.119 0.092 0.092 0.119

14.0

0.153 0.138 0.107 0.107 0.138

16.0

0.176 0.158 0.123 0.123 0.158

18.0

0.198 0.178 0.138 0.138 0.178

20.0

0.220 0.198 0.154 0.154 0.198

25.0

0.275 0.247 0.192 0.192 0.247

Recommended feed per tooth (fz = mm/z) for side milling (A).

For slotting (B), reduce fz by 20%.

UNCOATED B

0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1 0,5 x D1

Recommended feed per tooth (fz = mm/z) for side milling (A).

For slotting (B), reduce fz by 20%.

UNCOATED Cutting Speed — Vc m/min

D1 — Diameter mm

fz fz fz fz fz

2.0

0.022 0.020 0.015 0.015 0.020

22

4.0

0.044 0.040 0.031 0.031 0.040

5.0

0.055 0.048 0.038 0.038 0.050

6.0

0.066 0.059 0.046 0.046 0.059

8.0

0.088 0.079 0.062 0.062 0.079

10.0

0.110 0.099 0.077 0.077 0.099

12.0

0.132 0.119 0.092 0.092 0.119

14.0

0.153 0.138 0.107 0.107 0.138

16.0

0.176 0.158 0.123 0.123 0.158

18.0

0.198 0.178 0.138 0.138 0.178

20.0

0.220 0.198 0.154 0.154 0.198

25.0

0.275 0.247 0.192 0.192 0.247

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Solid Carbide End Mills

ALUFLASH • RAMPING 2FL • APPLICATION DATA • METRIC

Helical Interpolation / Ramping 0° - 15°

Material Group 1 2 3 N 4 5

UNCOATED

Recommended feed per tooth (fz = mm/z) for Helical Interpolation and Ramping

Cutting Speed — Vc m/min

Diameter – D1 [Ømin–Ømax] mm

Max Depth 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1

min

500 500 500 400 250

Start

600 600 600 450 400

max

2000 1500 1500 750 1000

mm

fz fz fz fz fz

3.0 2.54.8

0.022 0.020 0.015 0.015 0.020

4.0 4.67.6

0.044 0.040 0.031 0.031 0.040

5.0 5.89.5

0.055 0.048 0.038 0.038 0.050

6.0 6.911.4

0.066 0.059 0.046 0.046 0.059

8.0 9.215.2

0.088 0.079 0.062 0.062 0.079

10.0 11.519.0

0.110 0.099 0.077 0.077 0.099

12.0 13.822.8

0.132 0.119 0.092 0.092 0.119

14.0 16.126.6

0.153 0.138 0.107 0.107 0.138

16.0 18.430.4

0.176 0.158 0.123 0.123 0.158

18.0 20.734.2

0.198 0.178 0.138 0.138 0.178

20.0 23.038.0

25.0 28.847.5

0.220 0.198 0.154 0.154 0.198

0.275 0.247 0.192 0.192 0.247

20.0 23.038.0

25.0 28.847.5

Helical Interpolation / Ramping 15° - 30° UNCOATED

Recommended feed per tooth (fz = mm/z) for Helical Interpolation and Ramping

Cutting Speed — Vc m/min Material Group 1 2 3 N 4 5

Diameter – D1 [Ømin–Ømax] mm

Max Depth 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1

min

500 500 500 400 250

Start

600 600 600 450 400

max

1600 1200 1200 600 800

mm

fz fz fz fz fz

3.0 2.54.8

0.017 0.015 0.012 0.012 0.015

4.0 4.67.6

0.033 0.030 0.023 0.023 0.030

5.0 5.89.5

0.041 0.036 0.029 0.029 0.038

6.0 6.911.4

0.050 0.045 0.035 0.035 0.045

8.0 9.215.2

0.066 0.059 0.046 0.046 0.059

10.0 11.519.0

0.082 0.074 0.058 0.058 0.074

12.0 13.822.8

0.099 0.089 0.069 0.069 0.089

14.0 16.126.6

0.115 0.104 0.080 0.080 0.104

16.0 18.430.4

0.132 0.119 0.092 0.092 0.119

18.0 20.734.2

0.148 0.134 0.104 0.104 0.134

0.165 0.148 0.115 0.115 0.148

0.206 0.185 0.144 0.144 0.185

20.0 23.038.0

25.0 28.847.5

Helical Interpolation / Ramping 30° - 45° UNCOATED

Recommended feed per tooth (fz = mm/z) for Helical Interpolation and Ramping

Cutting Speed — Vc m/min Material Group 1 2 3 N 4 5

Diameter – D1 [Ømin–Ømax] mm

Max Depth 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1

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min

420 420 420 340 210

Start

500 500 500 380 340

max

800 800 800 450 600

mm

fz fz fz fz fz

3.0 2.54.8

0.013 0.012 0.009 0.009 0.012

4.0 4.67.6

0.026 0.024 0.018 0.018 0.024

5.0 5.89.5

0.033 0.029 0.023 0.023 0.030

23

6.0 6.911.4

0.040 0.036 0.028 0.028 0.036

8.0 9.215.2

0.053 0.048 0.037 0.037 0.048

10.0 11.519.0

0.066 0.059 0.046 0.046 0.059

12.0 13.822.8

0.079 0.071 0.055 0.055 0.071

14.0 16.126.6

0.092 0.083 0.064 0.064 0.083

16.0 18.430.4

0.106 0.095 0.074 0.074 0.095

18.0 20.734.2

0.119 0.107 0.083 0.083 0.107

0.132 0.119 0.092 0.092 0.119

0.165 0.148 0.115 0.115 0.148

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ALUFLASH

™

Solid Carbide End Mills

ALUFLASH • RAMPING 3FL • APPLICATION DATA • METRIC

Helical Interpolation / Ramping 0° - 15°

UNCOATED

Recommended feed per tooth (fz = mm/z) for Helical Interpolation and Ramping – fz x 1

Cutting Speed — Vc m/min Material Group 1 2 3 N 4 5

Diameter – D1 [Ømin–Ømax] mm

Max Depth 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1

min

500 500 500 400 250

Start

600 600 600 450 400

max

2000 1500 1500 750 1000

mm

fz fz fz fz fz

3.0 2.54.8

0.022 0.020 0.015 0.015 0.020

4.0 4.67.6

0.044 0.040 0.031 0.031 0.040

5.0 5.89.5

0.055 0.048 0.038 0.038 0.050

6.0 6.911.4

0.066 0.059 0.046 0.046 0.059

8.0 9.215.2

0.088 0.079 0.062 0.062 0.079

10.0 11.519.0

0.110 0.099 0.077 0.077 0.099

12.0 13.822.8

0.132 0.119 0.092 0.092 0.119

14.0 16.126.6

0.153 0.138 0.107 0.107 0.138

16.0 18.430.4

0.176 0.158 0.123 0.123 0.158

18.0 20.734.2

0.198 0.178 0.138 0.138 0.178

20.0 23.038.0

0.220 0.198 0.154 0.154 0.198

25.0 28.847.5

0.275 0.247 0.192 0.192 0.247

Helical Interpolation / Ramping 15° - 30°

UNCOATED

Recommended feed per tooth (fz = mm/z) for Helical Interpolation and Ramping – fz x 1

Cutting Speed — Vc m/min Material Group 1 2 3 N 4 5

Diameter – D1 [Ømin–Ømax] mm

Max Depth 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1

min

500 500 500 400 250

Start

600 600 600 450 400

max

1600 1200 1200 600 800

mm

fz fz fz fz fz

3.0 2.54.8

0.017 0.015 0.012 0.012 0.015

4.0 4.67.6

0.033 0.030 0.023 0.023 0.030

5.0 5.89.5

0.041 0.036 0.029 0.029 0.038

6.0 6.911.4

0.050 0.045 0.035 0.035 0.045

8.0 9.215.2

0.066 0.059 0.046 0.046 0.059

10.0 11.519.0

0.082 0.074 0.058 0.058 0.074

12.0 13.822.8

0.099 0.089 0.069 0.069 0.089

14.0 16.126.6

0.115 0.104 0.080 0.080 0.104

16.0 18.430.4

0.132 0.119 0.092 0.092 0.119

18.0 20.734.2

0.148 0.134 0.104 0.104 0.134

20.0 23.038.0

0.165 0.148 0.115 0.115 0.148

25.0 28.847.5

0.206 0.185 0.144 0.144 0.185

Helical Interpolation / Ramping 30° - 45°

UNCOATED

Recommended feed per tooth (fz = mm/z) for Helical Interpolation and Ramping – fz x 1

Cutting Speed — Vc m/min Material Group 1 2 3 N 4 5

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Diameter – D1 [Ømin–Ømax] mm

Max Depth 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1 1,25 x D1

min

420 420 420 340 210

Start

500 500 500 380 340

max

800 800 800 450 600

mm

fz fz fz fz fz

3.0 2.54.8

0.013 0.012 0.009 0.009 0.012

4.0 4.67.6

0.026 0.024 0.018 0.018 0.024

5.0 5.89.5

0.033 0.029 0.023 0.023 0.030

24

6.0 6.911.4

0.040 0.036 0.028 0.028 0.036

8.0 9.215.2

0.053 0.048 0.037 0.037 0.048

10.0 11.519.0

0.066 0.059 0.046 0.046 0.059

12.0 13.822.8

0.079 0.071 0.055 0.055 0.071

14.0 16.126.6

0.092 0.083 0.064 0.064 0.083

16.0 18.430.4

0.106 0.095 0.074 0.074 0.095

18.0 20.734.2

0.119 0.107 0.083 0.083 0.107

20.0 23.038.0

0.132 0.119 0.092 0.092 0.119

25.0 28.847.5

0.165 0.148 0.115 0.115 0.148

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Solid Carbide End Mills

ALUFLASH • PLUNGING • APPLICATION DATA • METRIC

UNCOATED Plunging/Drilling Material Group 1 2 3 N 4 5

Max Depth Applicable

1,5 x D 1,5 x D 1,5 x D 1xD 1,5 x D

v v v v v

Coolant

Required Required Required Required Required

Recommended feed per revolution (fn =mm/rev) for Plunging 2 flute end mills

Cutting Speed — Vc m/min min

120 120 100 60 60

Start

260 250 200 150 200

max

400 280 260 260 400

D1 — Diameter mm

fn fn fn fn fn

UNCOATED Plunging/Drilling Material Group 1 2 3 N 4 5

Max Depth Applicable

1,5 x D 1,5 x D 1,5 x D 1xD 1,5 x D

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v v v v v

Coolant

Required Required Required Required Required

2.0

0.080 0.080 0.080 0.060 0.080

4.0

0.120 0.120 0.120 0.080 0.120

5.0

0.135 0.135 0.135 0.100 0.135

6.0

0.150 0.150 0.150 0.120 0.150

8.0

0.160 0.160 0.160 0.140 0.160

min

Start

260 250 200 150 200

12.0

0.220 0.220 0.220 0.200 0.220

14.0

0.235 0.235 0.235 0.210 0.235

16.0

0.250 0.250 0.250 0.220 0.250

18.0

0.265 0.265 0.265 0.235 0.265

20.0

0.280 0.280 0.280 0.250 0.280

25.0

0.300 0.300 0.300 0.280 0.300

Recommended feed per revolution (fn =mm/rev) for Plunging 3 flute end mills

Cutting Speed — Vc m/min

120 120 100 60 60

10.0

0.200 0.200 0.200 0.160 0.200

max

400 280 260 260 400

D1 — Diameter mm

fn fn fn fn fn

2.0

0.056 0.056 0.056 0.042 0.056

25

4.0

0.084 0.084 0.084 0.056 0.084

5.0

0.095 0.095 0.095 0.070 0.095

6.0

0.105 0.105 0.105 0.084 0.105

8.0

0.112 0.112 0.112 0.098 0.112

10.0

0.140 0.140 0.140 0.112 0.140

12.0

0.154 0.154 0.154 0.140 0.154

14.0

0.165 0.165 0.165 0.147 0.165

16.0

0.175 0.175 0.175 0.154 0.175

18.0

0.186 0.186 0.186 0.165 0.186

20.0

0.196 0.196 0.196 0.175 0.196

25.0

0.210 0.210 0.210 0.196 0.210

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TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions

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Speed The WIDIA™ brand encompasses a variety of standard tooling designed to perform well in a range of typical machine shop operations. A team of experienced application support specialists is readily available to help increase productivity in your shop via WIDIA website chat or over the phone for every step of the way.

Simplicity Machinists can rely on the NOVO machining advisor or widia.com to easily select the right tool for the job.

Reliability Trust our network of authorized distributors to put WIDIA tools to work for you — in your industry, in your region, and in your business. Together we will keep your machine running through the night.

For more than 90 years, the WIDIA brand has delivered quality milling, turning, holemaking, tapping, and systems tooling to metal-cutting customers across the globe. Customers experience reliability from selection to post-delivery support through product availability, digital connectivity, and an accessible network of authorized distribution partners.

Test WIDIA tooling today by selecting tools from the All-Star program. The All-Star program is comprised of proven tooling solutions that are easy to find and always available. This includes solid end mills, turning tools, drills, and taps from our most popular platforms, grades, and sizes grouped into one program and guaranteed to be in stock with same-day shipping on orders placed before 4pm ET. Visit widia.com to see what products are available for same-day shipping through All-Star.

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T H E A L L-S TA R P ROG R A M P ROV I D E S P ROV E N S O L U T I O N S T H AT A R E E A S Y TO F I N D A N D A LWAY S AVA I L A B L E. All-Star includes products from our most popular platforms, grades, and sizes grouped into our program and guaranteed to be in stock with same-day shipping on orders placed before 4pm CET. Visit widia.com to see what products are available for same-day shipping through All-Star.

Turning

Tapping

Holemaking

TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions

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To learn more, visit widia.com

Proven Solutions

Indexable Milling

Easy to Find

Always Available

Solid End Milling

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M8065HD HEAVY DUTY

RELIABLE

Use the M8065HD to easily confront heavy-duty milling jobs in steel and cast-iron materials by applying deep depths of cut while consistently maintaining high metal removal rates.

M8065HD provides reliable cost savings to any machinist, starting at the price tag, ending on the spindle.

M8065HD Shell Mills: 50-315mm

8-Edged Face Mill for Heavy-Duty Applications • Universal SNMX15 -MM geometry insert in grades WP35CM, WU20PM, WK15CM. • 64° approach angle of the cutter in combination with a 6.35mm thick insert.

• High DOC capability (9mm Ap1 max).

• Optimized chip gash design.

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M8065HD Face Mills • M8065HD Series

• 65° approach angle of the cutter in combination with a 6.35mm-thick insert.

• One universal geometry in latest Victory™ grades WP35CM, WK15CM, WU20PM. • Extra wide chip gash design for efficient chip evacuation.

• PSTS insert with eight cutting edges.

• Insert with positive rake geometry.

• Large wall area on insert pocket seat stabilizing the insert seat.

• Common insert for RH & LH cutter.

• Strong insert screw (M4.5) for more secure clamping.

6.35mm thick insert

Positive rake geometry Uniform T-land of 0.2 mm throughout cutting edge to create superior strength 2.75mm wiper facet to provide a reliably good surface finish

One Geometry, Three Grades One universal geometry in the latest Victory™ grades WP35CM, WK15CM, and WU20PM. With less complexity, more materials can be machined. The proven Victory™ grades cover most target applications.

-MM

WK15CM

WP35CM

WU20PM

K

P K

P M K N S H

WP35CM has a wide range of applications in general and rough milling of steels and cast iron.

Performs best in dry, but can also be used under wet conditions.

WU20PM is a universal grade for machining of steel, stainless steel, and high-temperature alloys. Also suitable for machining of grey and nodular irons. Resists breakage and offers improved wear resistance and increased strength. Can be used for both dry and wet machining.

WK15CM is a wear-resistant grade with balanced toughness for general milling of cast irons. Best results in dry machining, but can also be used wet.

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32

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Face Mills • M8065HD Series

M8065HD • Shell Mills • Heavy-Duty Face Milling

order number 4124248 4102270 4073639 4073640 4039413 4061110 4113702 4113753 4113754

catalogue number M8065HD050Z04S22SN15 M8065HD063Z05S22SN15 M8065HD080Z06S27SN15 M8065HD100Z07S32SN15 M8065HD125Z09S40SN15 M8065HD160Z11S40SN15 M8065HD200Z14S60SN15 M8065HD250Z16S60SN15 M8065HD315Z20S60SN15

D1 50 63 80 100 125 160 200 250 315

D1 max 58,9 71,9 88,8 108,8 133,8 168,8 208,8 258,8 323,8

D 22 22 27 32 40 40 60 60 60

D4 — — — — — 66,7 101,6 101,6 101,6

D6 49 49 60 78 89 90 130 130 225

L 40 40 50 50 63 63 63 63 80

Ap1 max 9,0 9,0 9,0 9,0 9,0 9,0 9,0 9,0 9,0

Z 4 5 6 7 9 11 14 16 20

coolant supply No No No No No No No No No

kg 0,38 0,53 1,15 1,68 3,24 4,33 7,13 11,52 27,90

Spare Parts MM# 2018296 1138446

Description Insert screw M4.5 x 0.75 x 14 T20 T20 Torx Key

ANSI = ISO MS-2260 170_026

Required torque (Nm/in.lbs)

Lock Screw 125.025 125.025 MS-2038 KLS32MPKG (pack of 2 pcs) KLS40M

Lock Screw MM# 1136777 1136777 1841782 1147970 1016374

4 Nm/35.4 in.lbs

Insert screws included but other hardware is sold separately

Cutter MM# 4124248 4102270 4073639 4073640 4039413 4061110 4113702 4113753 4113754

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CAT ID M8065HD050Z04S22SN15 M8065HD063Z05S22SN15 M8065HD080Z06S27SN15 M8065HD100Z07S32SN15 M8065HD125Z09S40SN15 M8065HD160Z11S40SN15 M8065HD200Z14S60SN15 M8065HD250Z16S60SN15 M8065HD315Z20S30SN15

PCD Holes

33

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M8065 Face Mills • M8065HD Series

Inserts • SNMX -MM • Heavy-Duty Face Milling v

first choice

j

alternate choice

cutting edges

D

L10

S

BS

Re

hm

SNMX150612ZNSNMM

8

16

15,88

6,35

2,37

1,20

0,05

SNMX150612ZNSNMM

8

16

15,88

6,35

2,37

1,20

0,06

widia.com

34

j

v j

j v

j j

j

j j

6852432 – 4137987

ISO catalogue number

v

– WP35CM 5649102 WK15CM – WU20PM

P M K N S H

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Face Mills • M8065HD Series

Inserts Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Light Machining Geometry .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM

General Purpose Grade WP35CM WP35CM WP35CM WU20PM WP35CM WK15CM WU20PM WU20PM WU20PM WU20PM WU20PM WP35CM WK15CM

Geometry .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM –

Heavy Machining Grade WP35CM WP35CM WP35CM WU20PM WP35CM WK15CM WU20PM WU20PM WU20PM WU20PM WU20PM WU20PM –

Geometry .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM –

Grade WU20PM WU20PM WP35CM WU20PM WP35CM WU20PM WK15CM WU20PM WU20PM WU20PM WU20PM WU20PM –

Recommended Starting Feeds Light Machining

Insert Geometry .S..MM

0.22

5% 0.65

1.07

0.16

10% 0.47

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0.77 0.12 0.35 0.58 0.10

30% 0.31

0.50

General Purpose

40–100% 0.10 0.28 0.46

Heavy Machining

Insert Geometry .S..MM

NOTE: First choice starting feed (fz) is in bold type.

Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1.

For smaller ae, fz and vc should be multiplied by the factor given below:

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M8065 Face Mills • M8065HD Series

Recommended Starting Speeds Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1

WP35CM 455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — — —

395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — — —

WK15CM 370 230 205 160 210 — 155 140 115 240 190 160 — — — — — — — —

— — — — — — — — — 385 295 250 — — — — — — — —

— — — — — — — — — 420 335 280 — — — — — — — —

WU20PM — — — — — — — — — 340 275 230 — — — — — — — —

330 275 255 225 185 165 205 185 140 250 200 180 550 550 400 40 40 50 70 110

290 250 220 190 175 130 180 160 120 220 180 150 470 470 350 35 35 40 50 80

270 200 175 150 150 100 165 130 95 185 150 120 400 400 300 25 25 25 35 70

NOTE: F irst choice starting feed (fz) is in bold type.

Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1.

For smaller ae, fz and vc should be multiplied by the factor given below:

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36

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WIDIA Digital Solutions ™

Tools and Resources at Your Fingertips

WIDIA Machining Central PRODUCT DATA • Tooling Dimensional Data • Feeds and Speeds • Inventory Availability • ...and More!

DOWNLOAD THE WIDIA MOBILE APPS TODAY!

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M1200 MAX SCREW CLAMPING M1200 Max Screw Clamping is for customers who need to run at a higher DOC up to 7,5mm with a tool with the best cost-per-edge.

M1200 Max Screw Clamping Shell Mills: 80-250mm

12-Edged Face Mill for Steel, Stainless Steel, Grey Cast Iron and Nodular Iron • Universal HNMU11 -MM geometry in grades WP35CM, WU20PM, WK15CM. • Comprehensive offering: Cutters with 56° lead angle with a 7mm strong and thick insert.

• Pressed-and-sintered-to-size (PSTS) insert in 11mm IC. • High DOC capability (7,5mm Ap1 max).

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M1200 Max Screw Clamping Face Mills • M1200 Max Screw Clamping Series

• Cutters with 56° lead angle with a 7mm strong and thick insert.

• One universal geometry in latest Victory™ milling grades WP35CM, WK15CM, WU20PM. • PSTS insert with 12 cutting edges.

• Insert with positive rake geometry.

• Suitable for roughing and semi-finish milling of all steels, stainless steels, grey cast iron, and nodular iron.

One Geometry, Three Grades One universal geometry in the latest Victory™ grades WP35CM, WK15CM, and WU20PM. With less complexity, more materials can be machined. The proven Victory™ grades cover most target applications.

-MM

WK15CM

WP35CM

WU20PM

K

P K

P M K N S H

WP35CM has a wide range of applications in general and rough milling of steels and cast iron.

Performs best in dry, but can also be used under wet conditions.

WU20PM is a universal grade for machining of steel, stainless steel, and high-temperature alloys. Also suitable for machining of grey and nodular irons. Resists breakage and offers improved wear resistance and increased strength. Can be used for both dry and wet machining.

WK15CM is a wear-resistant grade with balanced toughness for general milling of cast irons. Best results in dry machining, but can also be used wet.

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40

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Face Mills • M1200 Max Screw Clamping Series

M1200 Max Screw Clamping • Shell Mills

order number 6581490 6495103 6495104 6581561 6626921 6852419

catalogue number M1200D080Z05S27HN11 M1200D100Z07S32HN11 M1200D125Z09S40HN11 M1200D160Z10S40HN11 M1200D200Z12S60HN11 M1200D250Z14S60HN11

D1 80 100 125 160 200 250

D1 max 91,8 111,8 136,7 171,7 211,7 261,7

D 27 19 40 40 60 60

D4 — — — 66,7 101,6 101,6

D6 60 78 89 90 130 130

L 50 50 63 63 63 63

Ap1 max 7,5 7,5 7,5 7,5 7,5 7,5

Z 5 7 9 10 12 14

coolant supply No No No No No No

kg 0,99 1,49 2,72 3,81 6,88 6,88

Spare Parts MM# 1136819 1138446

Description INSERT SCREW M5-0.8 x 17 T20 TORX WRENCH T20

ANSI = ISO 199.123 170.026

Required torque (Nm/in.lbs)

Lock Screw MS-2038 KLS32MPKG (pack of 2 pcs) KLS40M

Lock Screw MM# 1841782 1147970 1016374

5.1 Nm/45 in.lbs

Insert screws included but other hardware is sold separately

Cutter MM# 6581490 6495103 6495104 6581561 6626921 6852419

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CAT ID M1200D080Z05S27HN10 M1200D100Z07S32HN10 M1200D125Z09S40HN10 M1200D160Z10S40HN10 M1200D200Z12S60HN10 M1200D250Z14S60HN10

PCD Holes

41

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M1200 Max Screw Clamping Face Mills • M1200 Max Screw Clamping Series

Inserts • HNMU -MM • Universal Geometry Targeting a Variety of Applications v

first choice

j

alternate choice

ISO catalogue number

cutting edges

D

L10

S

BS

Re

hm

HNMU110710ZNSNMM

12

19

10,75

6,92

1,20

1,00

0,06

widia.com

42

v

j

v j

j v

j j

j

j j

6495105 WP35CM 6495106 WK15CM 6852420 WU20PM

P M K N S H

widia.com

Face Mills • M1200 Max Screw Clamping Series

Inserts Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Light Machining Geometry .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM

General Purpose Grade WP35CM WP35CM WP35CM WU20PM WP35CM WK15CM WU20PM WU20PM WU20PM WU20PM WU20PM WP35CM WU20PM

Geometry .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM –

Heavy Machining Grade WP35CM WP35CM WP35CM WU20PM WP35CM WK15CM WU20PM WU20PM WU20PM WU20PM WU20PM WU20PM –

Geometry .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM –

Grade WU20PM WU20PM WP35CM WU20PM WP35CM WU20PM WK15CM WU20PM WU20PM WU20PM WU20PM WU20PM –

Recommended Starting Feeds Light Machining

Insert Geometry .S..MM

0.22

5% 0.71

1.15

0.16

10% 0.51

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0.82 0.12 0.38 0.61 0.10

30% 0.33

0.54

General Purpose

40–100% 0.09 0.31 0.49

Heavy Machining

Insert Geometry .S..MM

NOTE: First choice starting feed (fz) is in bold type.

Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1.

For smaller ae, fz and vc should be multiplied by the factor given below:

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M1200 Max Screw Clamping Face Mills • M1200 Max Screw Clamping Series

Recommended Starting Speeds Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1

WP35CM 455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — — —

395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — — —

WK15CM 370 230 205 160 210 — 155 140 115 240 190 160 — — — — — — — —

— — — — — — — — — 385 295 250 — — — — — — — —

— — — — — — — — — 420 335 280 — — — — — — — —

WU20PM — — — — — — — — — 340 275 230 — — — — — — — —

330 275 255 225 185 165 205 185 140 250 200 180 550 550 400 40 40 50 70 110

290 250 220 190 175 130 180 160 120 220 180 150 470 470 350 35 35 40 50 80

270 200 175 150 150 100 165 130 95 185 150 120 400 400 300 25 25 25 35 70

NOTE: F irst choice starting feed (fz) is in bold type.

Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1.

For smaller ae, fz and vc should be multiplied by the factor given below:

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T H E A L L-S TA R P ROG R A M M E P ROV I D E S P ROV E N S O L U T I O N S T H AT A R E E A S Y TO F I N D A N D A LWAY S AVA I L A B L E.

Proven Solutions

Easy to Find

Holemaking

Indexable Milling Tapping

Turning

Solid End Milling

Always Available

M1600 This face mill with a 16-edged insert provides smooth cutting action and low power consumption to steel, stainless steel, and cast iron medium roughing and semi-finishing jobs.

M1600 Shell Mills: 50-160mm

16-Edged Face Mill for Medium Roughing and Semi-Finishing of Steels, Stainless Steels, and Cast Iron.

• Universal -MM geometry in grades WP35CM, WU20PM, WK15CM. • Comprehensive offering: Cutters with 44° lead angle.

• Precision ground insert.

• Maximum depth of cut: 4mm.

• Smart insert design engineered to resist shock loads resulting in longer tool life.

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M1600 Face Mills • M1600 Series

• Cutters with 44° lead angle.

• One universal geometry in latest Victory™ milling grades WP35CM, WK15CM, WU20PM. • Precision ground insert in 6mm IC 16 true cutting edges.

• Insert with positive geometry.

• Suitable for medium roughing and semi-finish milling of all steels, stainless steels, and cast iron.

Land provides resistance to shock loads.

Reduced land in wiper facet for improved surface finish.

16 effective cutting edges.

Engineered seating surface for better stability.

Increased land on the nose to take entry load.

One Geometry, Three Grades One universal geometry in the latest Victory™ grades WP35CM, WK15CM, and WU20PM. With less complexity, more materials can be machined. The proven Victory™ grades cover most target applications.

-MM

WK15CM

WP35CM

WU20PM

K

P K

P M K N S H

WP35CM has a wide range of applications in general and rough milling of steels and cast iron.

Performs best in dry, but can also be used under wet conditions.

WU20PM is a universal grade for machining of steel, stainless steel, and high-temperature alloys. Also suitable for machining of grey and nodular irons. Resists breakage and offers improved wear resistance and increased strength. Can be used for both dry and wet machining.

WK15CM is a wear-resistant grade with balanced toughness for general milling of cast irons. Best results in dry machining, but can also be used wet.

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48

widia.com

Face Mills • M1600 Series

M1600 • Shell Mills • Steel and Cast Iron Face Mills at Low Cost per Edge

order number 4002796 4002797 3837977 3860336 3837978 4002798

catalogue number M1600D050Z04S22ON06 M1600D063Z05S22ON06 M1600D080Z07S27ON06 M1600D100Z09S32ON06 M1600D125Z11S40ON06 M1600D160Z13S40ON06

D1 50 63 80 100 125 160

D1 max 60,7 73,7 90,7 110,7 135,7 170,7

D 22 22 27 32 40 40

D4 — — — — — 66,7

D6 40 40 60 78 89 90

L 40 40 50 50 63 63

LBX 40 40 50 50 63 63

Ap1 max 3,7 3,7 3,7 3,7 3,7 3,7

Z 4 5 7 9 11 13

coolant supply Yes Yes Yes Yes Yes Yes

kg 0,28 0,43 0,97 1,52 2,70 3,83

Spare Parts MM# 1756815 2029596

Description INSERT SCR M4-0.7 x 11.5 T15 TORX WRENCH T15

ANSI = ISO 193.332 12148082400

Required torque (Nm/in.lbs)

Lock Screw 125.025 125.025 MS-2038 MS-2189-C 420.200

Lock Screw MM# 1136777 1136777 1841782 3450356 1016374

4 Nm/35.4 in.lbs

Insert screws included but other hardware is sold separately

Cutter MM# 4002796 4002797 3837977 3860336 3837978 4002798

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CAT ID M1600D050Z04S22ON06 M1600D063Z05S22ON06 M1600D080Z07S27ON06 M1600D100Z09S32ON06 M1600D125Z11S40ON06 M1600D160Z13S40ON06

PCD Holes

49

widia.com

M1600 Face Mills • M1600 Series

Inserts • ONGX -MM • Machining at Low Cost per Edge v

first choice

j

alternate choice

cutting edges

D

L10

S

BS

Re

hm

ONGX060512ANSNMM

16

17

6,87

5,47

0,77

1,20

0,04

ONGX060512ANSNMM

16

17

6,87

5,47

0,77

1,20

0,06

widia.com

50

j

v j

j v

j j

j

j j

6852431 – 3778942

ISO catalogue number

v

– WP35CM 6072424 WK15CM – WU20PM

P M K N S H

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Face Mills • M1600 Series

Inserts Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Light Machining Geometry .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM

General Purpose Grade WP35CM WP35CM WP35CM WU20PM WP35CM WK15CM WU20PM WU20PM WU20PM WU20PM WU20PM WP35CM WU20PM

Geometry .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM –

Heavy Machining Grade WP35CM WP35CM WP35CM WU20PM WP35CM WK15CM WU20PM WU20PM WU20PM WU20PM WU20PM WU20PM –

Geometry .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM .S..MM –

Grade WU20PM WU20PM WP35CM WU20PM WP35CM WU20PM WK15CM WU20PM WU20PM WU20PM WU20PM WU20PM –

Recommended Starting Feeds Light Machining

Insert Geometry .S..MM

0.26

5% 0.85

1.42

0.19

10% 0.62

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 1.01 0.14 0.46 0.75 0.12

30% 0.40

0.66

General Purpose

40–100% 0.11 0.37 0.60

Heavy Machining

Insert Geometry .S..MM

NOTE: First choice starting feed (fz) is in bold type.

Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1.

For smaller ae, fz and vc should be multiplied by the factor given below:

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51

widia.com

M1600 Face Mills • M1600 Series

Recommended Starting Speeds Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1

WP35CM 455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — — —

395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — — —

WK15CM 370 230 205 160 210 — 155 140 115 240 190 160 — — — — — — — —

— — — — — — — — — 385 295 250 — — — — — — — —

— — — — — — — — — 420 335 280 — — — — — — — —

WU20PM — — — — — — — — — 340 275 230 — — — — — — — —

330 275 255 225 185 165 205 185 140 250 200 180 550 550 400 40 40 50 70 110

290 250 220 190 175 130 180 160 120 220 180 150 470 470 350 35 35 40 50 80

270 200 175 150 150 100 165 130 95 185 150 120 400 400 300 25 25 25 35 70

NOTE: F irst choice starting feed (fz) is in bold type.

Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1.

For smaller ae, fz and vc should be multiplied by the factor given below:

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52

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WIDIA Digital Solutions ™

Tools and Resources at Your Fingertips

WIDIA Machining Central PRODUCT DATA • Tooling Dimensional Data • Feeds and Speeds • Inventory Availability • ...and More!

DOWNLOAD THE WIDIA MOBILE APPS TODAY!

WIDIA.COM

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TDMX

TO P D R I L L™ M O D U L A R X

S TA B I L I T Y A N D R E L I A B I L I T Y C OM B I N E D I N TO O N E MO D U L A R D R I L L SYS T EM

TDMX modular drills now have modular, material-specific inserts for steel, cast iron, stainless steel, and super alloys. This expansion will extend the capability of the TDMX modular drilling portfolio to drill inclined entry/exit, stacked plates, and cross holes.

Platform Standard drill bodies: 1.5 x D, 3 x D, 5xD, 8 x D, 12 x D. Insert diameter range: 16-40mm

Easy to Apply Front clamping design to easily change the insert without disassembling the holder from the body.

Easy-insert nomenclature logic to identify the targeted material group.

Increased Stability and Performance Highly engineered pocket seat design to ensure maximum stability, even in challenging applications like cross hole, inclined entry/exit, and interrupted cuts.

Suitable for high feed rates.

Flanged shank for higher rigidity.

Polished flutes for improved chip evacuation.

NEW!

MS(M) insert geometry for Stainless Steel and Super Alloys.

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TDMX — TOP DRILL™ Modular X Modular Drills • TOP DRILL Modular X

• Augmented insert stability thanks to the highly engineered pocket seat design.

• Front clamping for an easy insert change, without disassembling the holder from the machine spindle.

TDMX is a stable modular drilling platform delivering predictable performance and continuous productivity via three material-specific insert types.

NEW!

PK(M)

FPE(M)

MS(M)

P K

P M K

M S

First choice for Steel and Cast Iron drilling.

Flat bottom drilling, stacked plates, piloting for deep-hole drilling.

First choice for stainless steel and super alloys.

TDMX — Drilling Stainless Steel M 13-8 hyper chrome 110 KSI

pre-machined surface

Head Diameter, mm Grade Drill body Lenght

WIDIA™ SHINING MOMENT

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56

Competitor

WIDIA

—

TDMX6813780MS(M)

19.05

19.05

—

WM15PD

—

TDMX0749RSL100

3xD

3xD

Vc, m/min

65

75

n, rev/min

815

1225

Fn, mm/min

0.127

0.127

Vf, mm/min

118

155

Depth

56

56

Tool Life, m

6.3

10.6 m

widia.com

Modular Drills • TOP DRILL™ Modular X

TDMX • Inserts • MS(M)

v

first choice

j

alternate choice P M K N S H

v j j v

WM15PD catalogue number TDMX16000MSM TDMX16200MSM TDMX16281MSM TDMX16500MSM TDMX16667MSM TDMX17000MSM TDMX17064MSM TDMX17463MSM TDMX17500MSM TDMX17600MSM TDMX17800MSM TDMX17859MSM TDMX18000MSM TDMX18255MSM TDMX18500MSM TDMX18651MSM TDMX18800MSM TDMX19000MSM TDMX19050MSM TDMX19200MSM TDMX19270MSM TDMX19450MSM TDMX19500MSM TDMX19700MSM TDMX19840MSM TDMX20000MSM TDMX20100MSM TDMX20200MSM TDMX20239MSM TDMX20300MSM TDMX20400MSM TDMX20500MSM TDMX20600MSM TDMX20650MSM TDMX20700MSM TDMX20800MSM

widia.com

D1 16,00 16,20 16,28 16,50 16,67 17,00 17,06 17,46 17,50 17,60 17,80 17,86 18,00 18,26 18,50 18,65 18,80 19,00 19,05 19,20 19,27 19,45 19,50 19,70 19,84 20,00 20,10 20,20 20,24 20,30 20,40 20,50 20,60 20,65 20,70 20,80

L5 2,84 2,88 2,89 2,93 2,96 3,01 3,02 3,09 3,10 3,12 3,15 3,16 3,19 3,24 3,28 3,30 3,33 3,36 3,37 3,40 3,41 3,44 3,45 3,48 3,51 3,54 3,56 3,57 3,58 3,59 3,61 3,63 3,64 3,65 3,66 3,68

57

SSC A A A A A B B B B B B B C C C C C D D D D D D D D E E E E E E E E E E E

WM15PD 6568922 6568923 6568924 6568925 6568926 6568927 6568929 6568930 6568931 6568932 6568933 6568934 6568935 6568938 6568939 6568940 6568941 6568942 6568943 6568944 6568945 6568946 6568947 6568948 6568949 6568961 6568962 6568963 6568964 6568965 6568966 6568967 6568968 6568969 6568973 6568980

widia.com

TDMX — TOP DRILL™ Modular X Modular Drills • TOP DRILL Modular X

TDMX • Inserts • MS(M) (continued)

v

first choice

j

alternate choice P M K N S H

v j j v

WM15PD catalogue number TDMX20900MSM TDMX21000MSM TDMX21430MSM TDMX21500MSM TDMX22000MSM TDMX22225MSM TDMX22450MSM TDMX22500MSM TDMX23000MSM TDMX23500MSM TDMX23813MSM TDMX24000MSM TDMX24500MSM TDMX24605MSM TDMX25000MSM TDMX25400MSM TDMX25500MSM TDMX25670MSM TDMX25700MSM TDMX25760MSM TDMX25796MSM TDMX26000MSM TDMX26192MSM TDMX26400MSM TDMX26500MSM TDMX26589MSM TDMX27000MSM TDMX27500MSM TDMX27780MSM TDMX28000MSM TDMX28176MSM TDMX28500MSM TDMX28575MSM TDMX29000MSM TDMX29367MSM TDMX29500MSM

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D1 20,90 21,00 21,43 21,50 22,00 22,23 22,45 22,50 23,00 23,50 23,81 24,00 24,50 24,61 25,00 25,40 25,50 25,67 25,70 25,76 25,80 26,00 26,19 26,40 26,50 26,59 27,00 27,50 27,78 28,00 28,18 28,50 28,58 29,00 29,37 29,50

L5 3,69 3,71 3,79 3,80 3,89 3,93 3,97 3,97 4,06 4,15 4,20 4,24 4,32 4,34 4,41 4,48 4,49 4,52 4,53 4,54 4,55 4,59 4,62 4,65 4,67 4,69 4,76 4,84 4,89 4,93 4,96 5,02 5,03 5,11 5,17 5,19

58

SSC E F F F G G G G H H H I I I J J J J J J J K K K K K L L L M M M M N N N

WM15PD 6568981 6568982 6568983 6568984 6568985 6568986 6568987 6568988 6568989 6568990 6568991 6568993 6568994 6568995 6568996 6568998 6568999 6569000 6569001 6569002 6569003 6569006 6569007 6569008 6569009 6569010 6569502 6569503 6569504 6569505 6569506 6569507 6569508 6569509 6569510 6569521

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Modular Drills • TOP DRILL™ Modular X

TDMX • Inserts • MS(M) (continued)

v

first choice

j

alternate choice P M K N S H

v j j v

WM15PD catalogue number TDMX29764MSM TDMX30000MSM TDMX30163MSM TDMX30500MSM TDMX30955MSM TDMX31000MSM TDMX31500MSM TDMX31750MSM TDMX32000MSM TDMX32500MSM TDMX33000MSM TDMX33338MSM TDMX34000MSM TDMX34130MSM TDMX34925MSM TDMX35000MSM TDMX35500MSM TDMX36000MSM TDMX36500MSM TDMX37000MSM TDMX37500MSM TDMX38000MSM TDMX38100MSM TDMX38289MSM TDMX38500MSM TDMX39000MSM TDMX39500MSM TDMX40000MSM

D1 29,76 30,00 30,16 30,50 30,96 31,00 31,50 31,75 32,00 32,50 33,00 33,34 34,00 34,13 34,93 35,00 35,50 36,00 36,50 37,00 37,50 38,00 38,10 38,29 38,50 39,00 39,50 40,00

L5 5,24 5,28 5,31 5,37 5,45 5,45 5,54 5,58 5,63 5,72 5,80 5,86 5,98 6,00 6,13 6,15 6,23 6,33 6,41 6,50 6,59 6,67 6,69 6,72 6,76 6,84 6,93 7,01

SSC N O O O O P P P Q Q Q Q R R R R R S S S S T T T T T T T

WM15PD 6569522 6569523 6569524 6569525 6569526 6569527 6569528 6569529 6569530 6569531 6569532 6569533 6569534 6569535 6569536 6569537 6569538 6569539 6569540 6569551 6569552 6569553 6569554 6569557 6569555 6569556 6569558 6569559

NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.

Insert Type D1 16–18 >18–30 >30–40

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Metric TDMX...PK:MS Tolerance k7 +0,001/+0,019 +0,002/+0,023 +0,002/+0,027

TDMX...FPE Tolerance s7 +0,028/+0,046 +0,035/+0,056 +0,043/+0,068

59

widia.com

TDMX — TOP DRILL™ Modular X Modular Drills • TOP DRILL Modular X

Application Data • MS(M) • WM15PD • Metric

Cutting Speed — Vc Range — m/min Material Group 1 2 M 3 1 K 2 3 1 2 3 N 4 5 6 1 2 S 3 4

widia.com

min 40 35 20 90 80 70 90 90 80 90 160 160 20 15 15 10

Starting Value 80 55 35 135 120 110 155 155 120 155 200 200 40 30 30 25

Recommended Feed Rate (f) by Diameter max 110 75 50 175 140 125 220 220 160 220 240 240 60 45 45 40

Tool Diameter (mm) mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r

16,0

20,0

25,4

32,0

40,0

0,11 – 0,26 0,11 – 0,26 0,11 – 0,26 0,19 – 0,25 0,19 – 0,25 0,18 – 0,26 0,25 – 0,50 0,25 – 0,50 0,25 – 0,50 0,25 – 0,50 0,25 – 0,50 0,25 – 0,50 0,07 – 0,12 0,07 – 0,12 0,07 – 0,12 0,07 – 0,12

0,13 – 0,28 0,13 – 0,28 0,13 – 0,28 0,22 – 0,29 0,22 – 0,29 0,21 – 0,29 0,28 – 0,56 0,28 – 0,56 0,28 – 0,56 0,28 – 0,56 0,28 – 0,56 0,28 – 0,56 0,09 – 0,14 0,09 – 0,14 0,09 – 0,14 0,13 – 0,20

0,13 – 0,32 0,13 – 0,32 0,13 – 0,32 0,29 – 0,38 0,29 – 0,38 0,23 – 0,37 0,32 – 0,63 0,32 – 0,63 0,32 – 0,63 0,32 – 0,63 0,32 – 0,63 0,32 – 0,63 0,11 – 0,17 0,11 – 0,17 0,11 – 0,17 0,16 – 0,25

0,14 – 0,35 0,14 – 0,35 0,14 – 0,35 0,32 – 0,43 0,32 – 0,43 0,25 – 0,42 0,32 – 0,70 0,32 – 0,70 0,32 – 0,70 0,32 – 0,70 0,32 – 0,70 0,32 – 0,70 0,13 – 0,20 0,13 – 0,20 0,13 – 0,20 0,18 – 0,28

0,15 – 0,37 0,15 – 0,37 0,15 – 0,37 0,33 – 0,50 0,33 – 0,50 0,27 – 0,46 0,32 – 0,70 0,32 – 0,70 0,32 – 0,70 0,32 – 0,70 0,32 – 0,70 0,32 – 0,70 0,16 – 0,25 0,16 – 0,25 0,16 – 0,25 0,21 – 0,31

60

widia.com

DON’T LET MONEY DRILL HOLES IN YOUR POCKETS

TDMX

MODULAR DRILL Quick, Easy Insert change without disassembling tool from machine; regrindable.

TDMX is a featured product in the All-Star program. Take advantage of same-day shipping on select line items today!

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WGC T H E MO S T V E R S AT I L E TOO L I N T H E M A R K E T F O R G ROOV I N G, PRO F I L I N G, A N D C U T-O F F O PE R AT IO N S

4 BENEFITS IN 1 VERSATILE

SIMPLE

STABLE

PRODUCTIVE

GROOVING, PROFILING, AND CUT-OFF OPERATIONS

EASY TO SELECT AND APPLY

TRIPLE-V SEATING FOR SECURE CLAMPING

LOW CUTTING FORCES IN THROUGH COOLANT FOR BETTER CHIP EVACUATION

Grooving NEW!

New integral reinforced clamp tool holders.

New front clamping for seat size: 2-3mm, shank size from 10-20mm.

First choice for external grooving applications in most workpiece materials.

Through coolant capability and efficient coolant delivery for enhanced productivity.

Available in integral and modular style toolholders.

Full Portfolio Groove Width: 2–10mm.

Cut-Off Specially engineered chipbreakers for effective parting/cut-off and deep grooving.

Positive geometry for lower forces.

Secure seating offers greatest stability.

Groove width: 1,4–8mm.

Profiling Full radius chipbreaker for multi-directional turning and generating complex profiles.

Rigid design ensures smooth surface finish.

Groove width: 2–8mm.

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WGC WGC

WGC • Integral Reinforced Front Clamp Toolholders Each character in our catalog number signifies a specific trait of that product.

Use the following key columns and corresponding images to easily identify which attributes apply.

WGCSCFL2020K316C WGCSCFL12316C

WGC

S

C

F

L

2020K

3

16

C

WGC

S

C

F

L

12

3

16

C

Family Name

Tool Style

Support Type

Clamping Screw Position

Hand

Shank Size

Seat Size

Cut-Off Depth

Coolant

Metric: Height x Width in mm

1B 1F 2 3 4 5 6 8 10

Widia Grooving and Cut-Off

S: Straight Mount

C: Reinforced maximum support width circular clearance

F: Front

L: Left Hand R: Right Hand

Letter Indicates Tool Length according to ISO Inch: H eight x Width in 1/16 inch increment

in Millimeters

Through Coolant Capability

Benefits of Front Clamp Compared to Top Clamp

Reduced Head Length for Added Stability.

Easy Access to Screw for Sliding Head Swiss Machines.

Integral reinforced Front Clamp Holders provide greater rigidity and stability.

Easy access to clamp and unclamp screw.

Available in small shank sizes and suitable for shorter CD’s.

Front Clamping

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64

widia.com

Grooving and Cut-Off • WGC

WGCSCF • Integral Reinforced Front Clamp Toolholders • Metric

order number right hand 6765977 6765978 6765980 6766062 6765979 6766061 6766063 left hand 6766064 6766065 6766067 6766069 6766066 6766068 6766070

catalogue number

SSC

CD

D max

H1

H

B

H2

L1

FS

LH

CF

WGCSCFR1010K0210 WGCSCFR1212K0216 WGCSCFR1616K0216 WGCSCFR2020K0216 WGCSCFR1212K0316C WGCSCFR1616K0316C WGCSCFR2020K0316C

2 2 2 2 3 3 3

10 16 16 16 16 16 16

20 32 32 32 32 32 32

10 12 16 20 12 16 20

10 12 16 20 12 16 20

10 12 16 20 12 16 20

14 16 21 25 17 18 25

125 125 125 125 125 125 125

9 11 15 19 11 15 19

21 27 27 27 28 28 28

— — — — M8X1 M8X1 M8X1

WGCSCFL1010K0210 WGCSCFL1212K0216 WGCSCFL1616K0216 WGCSCFL2020K0216 WGCSCFL1212K0316C WGCSCFL1616K0316C WGCSCFL2020K0316C

2 2 2 2 3 3 3

10 16 16 16 16 16 16

20 32 32 32 32 32 32

10 12 16 20 12 16 20

10 12 16 20 12 16 20

10 12 16 20 12 16 20

14 16 21 25 17 21 25

125 125 125 125 125 125 125

9 11 15 19 11 15 19

21 27 27 27 28 28 28

— — — — M8X1 M8X1 M8X1

NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.

WGC • Spare Parts screw

screw

catalog number MS1160 MS1162 MS1163 MS1273 MS1490 MS1595 MS1970 MS2002 MS2091

order number 1099645 1127019 1124104 1020977 2263299 1094300 1106668 1621087 1931147

widia.com

torque Nm 9 7 18 4 17 12 12 9 9

in. lbs.

62 80 159 35.4 151 106 106 80 80

thread M5 M6 M8 M4 M8 M6 M6 M6 M5

65

socket T20 T25 T30 T15 T45 T30 T30 T25 25IP

wrench

wrench

catalog number KT20 KT25 KT30L KT15 KT45 KT30 KT30 KT25 K25IP

order number 1022703 1022725 3782185 1022701 1018227 1099676 1099676 1022725 2050113

widia.com

RU: ROUGHING UNIVERSAL-POSITIVE A S PEC I A L LY E N G I N E E R E D G EOM E T RY I N V IC TO RY G R A D E S F O R RO U G H TO M E DI U M T U R N I N G O F A VA R I E T Y O F WO R K PI EC E M AT E R I A L S.

RU: Roughing UniversalPositive CNMG12/WNMG08/TNMG16 in corner radii 0.8 and 1.2mm.

Victory CVD grades for turning all types of steel, stainless steel, and cast iron materials.

Features and Benefits Positive geometry for smooth cutting.

Positive T-land with rake angle to lower cutting forces and improve DOCN resistance.

Post-coat grinding of seating surface for secure seating surface.

Good edge strength for interrupted cuts, forging skin, and casting surfaces.

Post-coat treatment • Improves edge toughness.

• Long, predictable tool life.

• Reduces depth-of-cut notching.

• Wide range of applications.

New geometry identification system.

Improved edge toughness • Provides smooth outer surface to reduce forces, friction, and workpiece sticking.

Post-coat grinding • Provides secure seating surface.

Alpha aluminia layer • Provides coating integrity at elevated speeds.

• Higher productivity and dependability at high cutting temperatures.

widia.com

WIDIA VICTORY ™

™

High-Performance Inserts • WIDIA Victory

CNMG-RU v

first choice

j

alternate choice

P M K N S H

S

Re

D1

CNMG120408RU

12,70

12,90

4,76

0,8

5,16

CNMG120412RU

12,70

12,90

4,76

1,2

5,16

j j j j j j v

v

v

j j

v

v

v

j

WP15CT WP25CT WP35CT WM15CT WM25CT WM35CT WK05CT WK15CT WK20CT

L10

v j

6690250 6690247 – 6817522 6817756 – – 6678403 6690253

D

v

6690251 6690248 – 6817523 6817757 – – 6678404 6690254

ISO catalogue number

v

TNMG-RU

D

alternate choice v

v

v

j j j j j j

j

v

v

j j

v v

v

v

j

ISO catalogue number

D

L10

S

Re

D1

TNMG160408RU

9,53

16,50

4,76

0,8

3,81

6776800 6776799 – 6817524 6777051 – – 6746845 6817450

L10

first choice

j

TNMG160412RU

9,53

16,50

4,76

1,2

3,81

6776936 6776935 – 6817525 6776937 – – 6746846 6817521

Rε

P M K N S H

D1

v

WP15CT WP25CT WP35CT WM15CT WM25CT WM35CT WK05CT WK15CT WK20CT

60º

widia.com

68

widia.com

High-Performance Inserts • WIDIA™ Victory™

WNMG-RU first choice

j

alternate choice v

v

v

j j j j j j

j

v

v

j j

v v

v

v

ISO catalogue number

D

L10

S

Re

D1

WNMG080408RU

12,70

8,69

4,76

0,8

5,16

6696886 6696887 – 6711599 6817758 – – 6696885 6583558

WP15CT WP25CT WP35CT WM15CT WM25CT WM35CT WK05CT WK15CT WK20CT

j

WNMG080412RU

12,70

8,69

4,76

1,2

5,16

6690252 6690249 – 6817526 6817759 – – 6678405 6690255

P M K N S H

v

widia.com

69

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WIDIA VICTORY ™

™

Chip Control Chart feed rate (mm/rev)

WNMG-RU

depth of cut (mm)

TNMG-RU

depth of cut (in)

CNMG-RU

feed rate (in/rev)

Insert Geometry Chipbreaker Profile 18º

0,25

Cutting Edge

5º

18º

0,25 Nose

5º

Feed: 0,2– 0,6mm Depth of cut: 1,0 – 6,4mm

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70

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T H E A L L-S TA R P ROG R A M M E P ROV I D E S P ROV E N S O L U T I O N S T H AT A R E E A S Y TO F I N D A N D A LWAY S AVA I L A B L E.

Proven Solutions

Easy to Find

Holemaking

Indexable Milling Tapping

Turning

Solid End Milling

Always Available

INSERTS FOR ALUMINUM W I DI A O F F E R S I N S E R T S S PEC I A L LY D E S IG N E D F O R M AC H I N I N G A L U M I N U M A N D N O N - F E R RO U S M AT E R I A L S.

-AL Geometry Universal geometry for aluminum and non-ferrous materials.

Periphery ground with rake face polished.

Features and Benefits Polished rake surface for smooth flow of chips.

High positive rake on the nose and CE. Positive, sharp cutting edge for low cutting forces and no built-up edge.

Microfine uncoated carbide for a long tool life.

Sharp cutting edge.

High positive rake for smooth chip flow.

Highly polished inserts to prevent build-up edge and for longer tool life.

Periphery ground inserts for better precision.

widia.com

ALUMINUM ISO/ANSI Carbide Inserts

WIDIA™ Inserts • CCGT-AL • Machining Aluminum

first choice

j

alternate choice

v

D

L10

S

Re

D1

CCGT060202AL

6,35

6,45

2,38

0,2

2,79

CCGT060204AL

6,35

6,47

2,38

0,4

2,79

CCGT060208AL

6,35

6,45

2,38

0,8

2,80

CCGT09T302AL

9,53

9,67

3,97

0,2

4,40

CCGT09T304AL

9,53

9,67

3,97

0,4

4,40

CCGT09T308AL

9,53

9,67

3,97

0,8

4,40

CCGT120402AL

12,70

12,90

4,76

0,2

5,50

CCGT120404AL

12,70

12,90

4,76

0,4

5,50

6846585

CCGT120408AL

12,70

12,90

4,76

0,8

5,50

widia.com

74

widia.com

6846584

6846583

6846582

6846581

6846530

6846529

ISO catalogue number

6846586

P M K N S H

6846528 WU10HT

v

ISO/ANSI Carbide Inserts

WIDIA™ Inserts • DCGT-AL • Machining Aluminum

v

first choice

j

alternate choice

Re

D1

DCGT070202AL

6,35

7,75

2,38

0,2

2,90

DCGT070204AL

6,35

7,75

2,38

0,4

2,90

DCGT11T302AL

9,53

11,63

3,97

0,2

4,40

DCGT11T304AL

9,53

11,59

3,97

0,4

4,40

DCGT11T308AL

9,53

11,63

3,97

0,8

4,40

widia.com

75

6846588

S

6846589

L10

6846590

D

6846591

ISO catalogue number

v

6846587 WU10HT

P M K N S H

widia.com

ALUMINUM ISO/ANSI Carbide Inserts

WIDIA™ Inserts • RCGT-AL • Machining Aluminum

v

first choice

j

alternate choice

ISO catalogue number

D

S

D1

RCGT1204M0AL

12,00

4,76

4,40

v

6846592 WU10HT

P M K N S H

WIDIA™ Inserts • TCGT-AL • Machining Aluminum

first choice

j

alternate choice

v

ISO catalogue number

D

L10

S

Re

D1

TCGT110204AL

6,35

11,00

2,38

0,4

2,80

TCGT16T304AL

9,53

16,51

3,97

0,4

4,40

6846594

TCGT16T308AL

9,53

16,50

3,97

0,8

4,40

6846595

P M K N S H

6846593 WU10HT

v

widia.com

76

widia.com

ISO/ANSI Carbide Inserts

WIDIA™ Inserts • VBGT-AL • Machining Aluminum

v

first choice

j

alternate choice

D

L10

S

Re

D1

VBGT160404AL

9,53

16,61

4,76

0,4

4,40

VBGT160408AL

9,53

16,46

4,76

0,8

4,40

widia.com

77

6846597

ISO catalogue number

v

6846596 WU10HT

P M K N S H

widia.com

ALUMINUM Aluminum Inserts

WU10HT • Grade Information A hard, un-alloyed, low binder content with fine grained carbide.

It is a wear resistant, uncoated carbide for machining of aluminum and other non-ferrous materials.

WU10HT

Geometry

Lightly Interrupted Cut

WU10HT

Varying Depth of Cut

WU10HT

Smooth Cut

WU10HT

ap

AL

N

depth of cut (mm)

Conditions

feed rate (mm)

fn

For cost-effective machining of aluminum, non-ferrous metals and plastics. Extremely sharp cutting edges result in optimum part finishes with low cutting forces and short chips.

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Aluminum Inserts

Cutting Speed Recommendation

High-Silicon Aluminum Alloys (hypereutectic >12,2% Si) and Magnesium Alloys material group N1

grade WU10HT

250

500

Speed — m/min 750

1000

Low-Silicon Aluminum Alloys (hypoeutectic <12,2% Si) and Magnesium Alloys material group N1

grade WU10HT

250

500

grade WU10HT

250

750

1000

grade WU10HT

250

1750

2000

2250

2500

1250

1500

500

1750

2000

2250

2500

m/min 488

Starting Conditions 750

1000

Speed — m/min 500

m/min 488

Starting Conditions

Speed — m/min

Nylon, Plastics, Rubbers, Phenolics, Resins, Fibreglass, and Glass material group N1

1500

Speed — m/min

Copper-, Brass-, Zinc-Based on a Machinability Index Range of 70–100 material group N1

1250

Starting Conditions

m/min 259

Starting Conditions 750

1000

Speed — m/min

m/min 107

Starting Conditions

MMCs (Aluminum-Based Metal Matrix Composites) material group N1

widia.com

grade WU10HT

250

500

750

79

1000

m/min 180

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TOOLS FOR RAILWAY WHEELSET RECONDITIONING W I DI A O F F E R S TOO L H O L D E R S A N D I N D E X A B L E I N S E R T S F O R A L L T Y PE S O F W H E E L L AT H E S U S E D I N T H E R A I L ROA D I N D U S T RY. This offering of railway tooling was developed in close cooperation with machine tool builders and railway workshops to ensure productivity in typical heavy-duty operations.

Toolholders • Robust lever clamping design with no top clamp to interfere with chip flow.

• Toolholders are made from heat-treated alloy steel, providing rigid support to the insert to withstand severe roughing cuts on work-hardened wheels.

Inserts • Upended inserts are neutral and common for either hand of the toolholder.

• Different chipbreaker profile and highly wear resistant coated carbide grades • Grades are available to machine the wheels in a range of wear conditions.

widia.com

Railway Wheel Reprofiling/Wheelset Turning

Railway Toolholder • Wheel Turning Lathe

order number right hand 2552321

catalogue number

B

F

H

H1

L1

L2

6939143110

55,00

60,00

50,00

46,00

250,00

70,00

Railway Toolholder • Wheel Turning Lathe

order number left hand 2552320

widia.com

catalogue number

B

F

H

H1

L1

L2

6939143120

55,00

60,00

50,00

46,00

250,00

70,00

82

widia.com

Wheel Reprofiling/Wheelset Turning

Railway Toolholder • Wheel Turning Lathe

order number right hand 2552319

catalogue number

B

F

H

H1

L1

L2

6939145810

65,00

75,00

70,00

56,00

276,00

77,80

Railway Toolholder • Wheel Turning Lathe

order number left hand 2552318

widia.com

catalogue number

B

F

H

H1

L1

L2

6939145820

65,00

75,00

70,00

56,00

276,00

77,80

83

widia.com

Railway Wheel Reprofiling/Wheelset Turning

Railway Turning Cassette • Wheel Turning Lathe

B order number left hand 2035331

F

L

catalogue number

mm

in

mm

in

6939318620

22,50

.886

23,00

.906

mm

L1 in

mm

H1 in

mm

in

42,20 1.660 35,00 1.378 32,00 1.260

gage insert

clamp screw

lever

LNUX301940

12148562700

12148566700

gage insert

clamp screw

lever

LNUX191940

12148562700

12148566700

Railway Turning Cassette • Wheel Turning Lathe

B order number left hand 2276948

widia.com

F

L

catalogue number

mm

in

mm

in

6939318820

22,50

.886

23,00

.906

mm

L1 in

mm

H1 in

mm

in

42,20 1.660 35,00 1.378 32,00 1.260

84

widia.com

Wheel Reprofiling/Wheelset Turning

Railway Turning Cassette • Wheel Turning Lathe

B order number right hand 2039208

F

L

catalogue number

mm

in

mm

in

6939318610

22,50

.886

23,00

.906

mm

L1 in

mm

H1 in

mm

in

42,20 1.660 35,00 1.378 32,00 1.260

gage insert

clamp screw

lever

LNUX301940

12148562700

12148566700

gage insert

clamp screw

lever

LNUX191940

12148562700

12148566700

Railway Turning Cassette • Wheel Turning Lathe

B order number right hand 2276947

widia.com

F

L

catalogue number

mm

in

mm

in

6939318710

22,50

.886

23,00

.906

mm

L1 in

mm

H1 in

mm

in

42,20 1.660 35,00 1.378 32,00 1.260

85

widia.com

Railway Wheel Reprofiling/Wheelset Turning

Railway Facing Cassette • Wheel Turning Lathe

B order number left hand 2403738

catalogue number 6939322020

mm

F in

mm

L in

mm

L1 in

mm

H1 in

34,60 1.362 35,00 1.378 30,10 1.185 23,00

.906

mm

in

32,00 1.260

gage insert

clamp screw

lever

LNUX301940

12148562700

12148566700

gage insert

clamp screw

lever

LNUX191940

12148562700

12148566700

Railway Facing Cassette • Wheel Turning Lathe

B order number left hand 2576256

widia.com

F

L

catalogue number

mm

in

mm

in

6939318920

18,55

.730

19,05

.750

mm

L1 in

mm

H1 in

mm

in

42,20 1.660 35,00 1.378 32,00 1.260

86

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Wheel Reprofiling/Wheelset Turning

Railway Facing Cassette • Wheel Turning Lathe

B order number right hand 2403739

catalogue number 6939322110

mm

F in

mm

L in

mm

L1 in

mm

H1 in

34,60 1.362 35,00 1.378 30,10 1.185 23,00

.906

mm

in

32,00 1.260

gage insert

clamp screw

lever

LNUX301940

12148562700

12148566700

gage insert

clamp screw

lever

LNUX191940

12148562700

12148566700

Railway Facing Cassette • Wheel Turning Lathe

B order number right hand 2576255

widia.com

F

L

catalogue number

mm

in

mm

in

6939319010

18,55

.730

19,05

.750

mm

L1 in

mm

H1 in

mm

in

42,20 1.660 35,00 1.378 32,00 1.260

87

widia.com

Railway High-Performance Inserts • WIDIA™ Victory™

LNUX v

first choice

j

alternate choice

ISO catalogue number

W

L10

S

Re

D1

LNUX30194016

12,00

30,00

19,05

4,0

6,35

v

j

j

v

6128295 WP15CT – WK20CT

P M K N S H

LNUX-13 v

first choice

j

alternate choice

W

L10

S

Re

D1

LNUX19194013

10,00

19,05

19,05

4,0

6,35

LNUX30194013

12,00

30,00

19,05

4,0

6,35

widia.com

88

j

j

v

– 4170968

ISO catalogue number

v

– WP15CT 4170966 WK20CT

P M K N S H

widia.com

ISO/ANSI Carbide Inserts

ISO/ANSI Carbide Inserts v

first choice

j

alternate choice

W

L10

S

Re

D1

LNUX191940T

10,00

19,05

19,05

4,0

6,35

LNUX301940T

12,00

30,00

19,05

4,0

6,35

widia.com

89

j

j

v

– 4170969

ISO catalogue number

v

6128294 WP15CT 4170967 WK20CT

P M K N S H

widia.com

Railway Toolholder • Wheel Lathes • Hegenscheidt 167 L and HEC Hegenscheidt LW 140B-A

Compound Toolholder • Spare Parts

toolholder 69.391.458.10 69.391.458.20 69.391.458.10 69.391.458.20

turning cassette 69.393.186.10 69.393.186.20 69.393.187.10 69.393.188.20

facing cassette 69.393.221.10 69.393.220.20 — —

I LNUX301940 LNUX301940 LNUX191940 LNUX191940

retaining screw 73.085.863 73.085.863 73.085.863 73.085.863

hex 1 73.398.965 73.398.965 73.398.965 73.398.965

locking screw 73.398.589 73.398.589 73.398.589 73.398.589

hex 2 73.398.931 73.398.931 73.398.931 73.398.931

adjusting screw 73.398.577 73.398.577 73.398.577 73.398.577

Compound Toolholder • Spare Parts

toolholder 69.391.431.10 69.391.431.20 69.391.431.10 69.391.431.20

turning cassette 69.393.186.10 69.393.186.20 69.393.187.10 69.393.188.20

facing cassette — — 69.393.190.10 69.393.189.20

I LNUX301940 LNUX301940 LNUX191940 LNUX191940

retaining screw 73.085.863 73.085.863 73.085.863 73.085.863

hex 73.398.965 73.398.965 73.398.965 73.398.965

adjusting screw 73.398.577 73.398.577 73.398.577 73.398.577

NOTE: The toolholders are supplied without the cassettes and inserts. However, the necessary screws for clamping the cassettes, locking and adjusting screws, and hex wrenches are supplied with the toolholders. Products avaliable upon request.

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Cassettes for Toolholders

Turining Cassette • Spare Parts

Cassette 69.393.186.10 69.393.186.20 69.393.187.10 69.393.188.20

I LNUX301940 LNUX301940 LNUX191940 LNUX191940

lever 214.85.667 214.85.667 214.85.667 214.85.667

clamp screw 214.85.627 214.85.627 214.85.627 214.85.627

hex 73.398.965 73.398.965 73.398.965 73.398.965

clamp screw 214.85.627 214.85.627 214.85.627 214.85.627

hex 73.398.965 73.398.965 73.398.965 73.398.965

Facing Cassette • Spare Parts

Cassette 69.393.220.10 69.393.221.20 69.393.189.10 69.393.190.20

I LNUX301940 LNUX301940 LNUX191940 LNUX191940

lever 214.85.667 214.85.667 214.85.667 214.85.667

NOTE: The cassettes are supplied without the inserts, which should be ordered separately.

Products available upon request.

widia.com

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Informational Icons Guide

Indexable Milling Icons Counterboring

Spiral Circular

Face Milling

Helical Milling

Plunge Milling

Ramping

Slotting: Square End

Side Milling/ Shoulder Milling: Square End

3D Profiling: Inclined Square End Mill

Pocketing

Cylindrical/Plain Shank

Weldon® Shank

Screw-On Shank

Shell Mill

Through Coolant

Ramping: Blank

Slotting: Square End

Slotting: Square End with AP Dimension

Side Milling/ Shoulder Milling: Square End

Side Milling/ Shoulder Milling: Square End with AE/AP Dimension

3D Profiling

3D Profiling: 3D Profiling with AE/AP Dimensions

Trochoidal Milling

Corner Style: Corner Radius

Corner Style: Square End

Corner Style: Torus

Cylindrical/Plain Shank

Helix Angle: 20°

Helix Angle: 30°

Helix Angle: 40°

Helix Angle: 45°

DIN 6527

Tool Dimensions: Flute Configuration: X (Variable)

Tool Dimensions: Flute Configuration: 3

Tool Dimensions: Flute Configuration: 6

Solid End Milling Icons

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Informational Icons Guide

Holemaking Icons Drilling

Drilling: Inclined Entry

Drilling: Inclined Exit

Drilling: X-Offset

Drilling: Stacked Plates

Drilling: Convex

Drilling: Blind

Chain Drilling

Drilling: Cross Hole

Drilling: Half Cylinder

Drilling: Corner Drilling 45°

Drilling Depth: 1x

Drilling Depth: 3x

Drilling Depth: 5x

Drilling Depth: 8x

Drilling Depth: 12x

Flat Shank

Shank: Cylindrical Plain

Through Coolant: Radial: Drilling

Through Coolant: Radial: Indexable Drilling

Turning

Profiling

Facing

Face Grooving

Chamfering

Grooving

Cut-off

Deep Grooving

Through Coolant: Grooving

Tool Dimensions: 2-Flute/2-Margin/ Coolant

Turning Icons

DIN — German Institute for Standardisation ISO — International Standardisation Organisation

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Customer Application Support (CAS) Get fast and reliable answers to your toughest metal-cutting problems.

Our Customer Application Support (CAS) Team is the metalworking industry’s leading help desk resource for tooling application solutions and problem resolution.

• Easy access to proven metalworking expertise.

• Service level excellence.

• Best-in-class application support tools and technology.

Easy access to proven metalworking expertise!

WIDIA™ Customer Application Engineers assist customers and engineering groups throughout the world with expert tool selection and application recommendations for the entire range of WIDIA tooling.

Service Level Excellence: • Fast telephone response.

• Quick technical solutions.

• Efficient case management.

Services Provided: • Tooling selection.

• Operating parameters.

• Troubleshooting.

• Process optimisation.

• Hardware support.

Best-in-Class Support Tools and Technology: • Tooling performance experts.

• Materials database.

• Application calculators.

ORIGINATING COUNTRY Australia Austria Belgium China Denmark Finland France Germany India Israel Italy Japan Korea (South) Malaysia Netherlands New Zealand Norway Poland Russia (landline) Russia (cell phone) Singapore South Africa Sweden Taiwan Thailand United Kingdom Ukraine USA

LANGUAGE English German English/French Chinese English English French German English English Italian English English English English English English Polish Russian Russian English English English English English English Russian English

TEL 001-724-539-6921 * 0800 291630 0800 80410 400-889-2237 808 89295 0800 919413 080 5540 379 0800 1015774 1 800 103 5227 1809 449907 800 916568 001-724539-6921 * 001-724539-6921 * 001-724539-6921 * 0800 0201131 001-724539-6921 * 800 10081 00800 4411943 8800 5556395 +7 8005556395 001-724539-6921 * 0800 981644 020798794 001-724539-6921 * 001-724539-6921 * 0800 028 2996 800502665 888 539 5145

FAX 001-724-539-6830 * 0049-911-9735-429 * 0049-911-9735-429 * +86-21-58999985 * 001-724-539-6830 * 001-724-539-6830 * 0049-911-9735-429 * 0911-9735-429* — 001-724-539-6830 * 02 89512146 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 06166 56504 * 0048 6166 56504 * 0048 6166 56504 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 0048 6166 56504 * 001-724-539-6830 *

EMAIL ap.techsupport@widia.com eu.techsupport@widia.com eu.techsupport@widia.com w-cn.techsupport@widia.com na.techsupport@widia.com na.techsupport@widia.com eu.techsupport@widia.com eu.techsupport@widia.com in.techsupport@widia.com na.techsupport@widia.com eu.techsupport@widia.com ap.techsupport@widia.com ap.techsupport@widia.com ap.techsupport@widia.com na.techsupport@widia.com ap.techsupport@widia.com na.techsupport@widia.com eu.techsupport@widia.com eu.techsupport@widia.com eu.techsupport@widia.com ap.techsupport@widia.com na.techsupport@widia.com na.techsupport@widia.com ap.techsupport@widia.com ap.techsupport@widia.com na.techsupport@widia.com eu.techsupport@widia.com na.techsupport@widia.com

*Noted phone and fax numbers are not toll free.

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94

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Material Overview • DIN P M

DIN

K N

Steel Stainless Steel

S H

Cast Iron Non-Ferrous

High-Temp Alloys Hardened Materials

description

content

tensile strength RM (MPa)*

P0

Low-Carbon Steels, Long Chipping

C <0,25%

<530

<125

–

–

P1

Low-Carbon Steels, Short Chipping, Free Machining

C <0,25%

<530

<125

–

C15, Ck22, ST37-2, S235JR, 9SMnPb28, GS38

P2

Medium- and High-Carbon Steels

C >0,25%

>530

<220

<25

ST52, S355JR, C35, GS60, Cf53

P3

Alloy Steels and Tool Steels

C >0,25%

600–850

<330

<35

16MnCr5, Ck45, 21CrMoV5-7, 38SMn28

P4

Alloy Steels and Tool Steels

C >0,25%

850–1400

340–450

35–48

100Cr6, 30CrNiMo8, 42CrMo4, C70W2, S6525, X120Mn12

P5

Ferritic, Martensitic, and PH Stainless Steels

–

600–900

<330

<35

100Cr6, 30CrNiMo8, 42CrMo4, C70W2, S6525, X120Mn12

P6

High-Strength Ferritic, Martensitic, and PH Stainless Steels

–

900–1350

350–450

35–48

X102CrMo17, G-X120Cr29

M1

Austenitic Stainless Steel

–

<600

130–200

–

X5CrNi 18 10, X2CrNiMo 17 13 2, G-X25CrNiSi18 9, X15CrNiSi 20 12

M2

High-Strength Austenitic Stainless and Cast Stainless Steels

–

600–800

150–230

<25

X2CrNiMo 13 4, X5NiCr 32 21, X5CrNiNb 18 10, G-X15CrNi 25-20

M3

Duplex Stainless Steel

–

<800

135–275

<30

X8CrNiMo27 5, X2CrNiMoN22 5 3, X20CrNiSi25 4, G-X40CrNiSi27 4

K1

Grey Cast Iron

–

125–500

120–290

<32

GG15, GG25, GG30, GG40, GTW40

K2

Low- and Medium-Strength Ductile Irons (Nodular Irons) and Compacted Graphite Irons (CGI)

–

<600

130–260

<28

GGG40, GTS35

K3

High-Strength Ductile Irons and Austempered Ductile Iron (ADI)

–

>600

180–350

<43

GGG60, GTW55, GTS65

N1

Wrought Aluminum

–

–

–

–

AIMg1, AI99.5, AICuMg1, AICuBiPb, AIMgSi1, ALMgSiPb

N2

Low-Silicon Aluminum Alloys and Magnesium Alloys

Si <12,2%

–

–

–

GAISiCu4, GDAISi10Mg

N3

High-Silicon Aluminum Alloys and Magnesium Alloys

Si >12,2%

–

–

–

G-ALSi12, G-AlSi17Cu4, G-AISi21CuNiMg

N4

Copper-, Brass-, Zinc-Based on Machinability Index Range of 70–100

–

–

–

–

CuZn40, Ms60, G-CuSn5ZnPb, CuZn37, CuSi3Mn

N5

Nylon, Plastics, Rubbers, Phenolics, Resins, Fibreglass

–

–

–

–

LEXAN®, Hostalen™, Polystyrol®, MAKROLON®

N6

Carbon, Graphite Composites, CFRP

–

–

–

–

CFK, GFK

N7

Metal Matrix Composites (MMC)

–

–

–

–

–

S1

Iron-Based, Heat-Resistant Alloys

–

500–1200

160–260

25–48

X1NiCrMoCu32 28 7, X12NiCrSi36 16, X5NiCrAITi31 20, X40CoCrNi20 20

S2

Cobalt-Based, Heat-Resistant Alloys

–

1000–1450

250–450

25–48

Haynes® 188, Stellite® 6,21,31

S3

Nickel-Based, Heat-Resistant Alloys

–

600–1700

160–450

<48

INCONEL® 690, INCONEL 625, Hastelloy®, NIMONIC® 75

S4

Titanium and Titanium Alloys

–

900–1600

300–400

33–48

Ti1, TiAI5Sn2, TiAI6V4, TiAI4Mo4Sn2

H1

Hardened Materials

–

–

–

44–48

GX260NiCr42, GX330NiCr42, GX300CrNiSi952, GX300CrMo153, Hardox® 400

H2

Hardened Materials

–

–

–

48–55

–

H3

Hardened Materials

–

–

–

56–60

–

H4

Hardened Materials

–

–

–

>60

–

material group

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95

hardness (HB)

hardness (HRC)

material number

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Notes

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98

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Find Your Local WIDIA Authorized Distributor WIDIA™ brand cutting tools are available exclusively through a specialized network of Authorized Distributor partners whom you can count on to deliver much more than products. Our distributors know us, and more importantly, they know you. They know better than anyone in the industry how to put the global power of WIDIA to work for you — in your industry, in your region, and for your business.

DISTRIBUTORS

WIDIA distributor partners provide technical expertise that you can count on. They will show you how to:

DISTRIBUTORS

• Significantly reduce cycle time.

• Improve machine tool utilization.

• Achieve measurable productivity improvements.

• Take advantage of proven supply chain solutions.

• Access local inventory and best-in-class technical support.

• Request onsite demonstrations of the latest tooling technology.

And with thousands of turning, milling, holemaking, tapping, and tooling systems products available from WIDIA, you’ll find everything you need from one single source.

Find your Local WIDIA Authorized Distributor by accessing our distributor finder at widia.com.

I M P O R TA N T S A F E T Y I N S T R U C T I O N S : R E A D B E F O R E U S I N G T H E T O O L S I N T H I S C ATA L O G

METALCUTTING SAFETY Projectile and Fragmentation Hazards

Breathing and Skin Contact Hazards

Modern metalcutting operations involve high spindle and cutter speeds and high temperatures and cutting forces. Hot metal chips may fly off the workpiece during metalcutting. Although cutting tools are designed and manufactured to withstand high cutting forces and temperatures, they can sometimes fragment, particularly if they are subjected to over-stress, severe impact, or other abuse.

Grinding carbide or other advanced cutting tool materials produces dust or mist containing metallic particles. Breathing this dust or mist — especially over an extended period — can cause temporary or permanent lung disease or make existing medical conditions worse.

Contact with this dust or mist can irritate eyes, skin, and mucous membranes and may make existing skin conditions worse.

To avoid injury:

To avoid injury:

• Always wear appropriate personal protective equipment, including safety goggles, when operating metalcutting machines or working nearby.

• Always wear breathing protection and safety goggles when grinding.

• Always make sure all machine guards are in place.

• Provide ventilation control and collect and properly dispose of dust, mist, or sludge from grinding.

• Avoid skin contact with dust or mist.

For more information, read the applicable Material Safety Data Sheet provided by WIDIA and consult General Industry Safety and Health Regulations, Part 1910, Title 29 of the Code of Federal Regulations.

These safety instructions are general guidelines. Many variables affect machining operations. It is impossible to cover every specific situation.

The technical information included in this catalog and recommendations on machining practices may not apply to your particular operation.

For more information, consult the WIDIA Metalcutting Safety booklet, available free from WIDIA at +1 724 539 5747 or fax +1 724 539 5439.

For specific product safety and environmental questions, contact our Corporate Environmental Health and Safety Office at +1 724 539 5066 or fax +1 724 539 5372.

Kennametal, the stylized K, ALUFLASH, Hanita, NOVO, Stellite, TDMX, TOP DRILL, VariMill, VariMill XTREME, Victory, and WIDIA are trademarks of Kennametal, Inc. and are used as such herein.

The absence of a product, service name, or logo from this list does not constitute a waiver of the Kennametal trademark or other intellectual property rights concerning that name or logo.

Android™ is a trademark of Google Inc. App Store ® is a registered trademark of Apple Inc., registered in the U.S. and other countries.

Google Play ™ is a trademark of Google Inc. Hardox® is a registered trademark of SSAB Technology AB Corporation.

Hastelloy® and Haynes ® are registered trademarks of Haynes International, Inc. Hostalen™ is a trademark of Hoechst GmbH Corporation.

INCONEL ® and NIMONIC ® are registered trademarks of Special Metals Corporation.

LEXAN ® is a registered trademark of Sabic Innovative Plastics IP B.V. Company.

MAKROLON ® is a registered trademark of Covestro Deutschland AG. Polystyrol® is a registered trademark of BASF SE. © Copyright 2021 by Kennametal Inc., Latrobe, PA 15650. All rights reserved.

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