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FIBRE-REINFORCED CONCRETE DESIGNED FOR OPTIMAL CONTACTOR BENEFIT

mesh as a reinforcement for concrete. As such, these macrofibres are considered structural elements and must pass stringent tests to prove the strength and integrity of their physical properties.

“This creates the basis for us to offer a specialised engineering design service for the application of our macrofibres, not only for ground-supported slabs, but also for precast concrete,” says Louw. “We use the customer’s data on loadings, ground conditions and the kind of activities that will be carried out on the concrete surface, such as rolling loads and racking loads.”

Chryso has been the official distributor for Oxyfibre since 2016, with the two firms having built a strong working relationship over many years before that. Oxyfibre makes available both microfibres and macrofibres supplied by Adfil Construction Fibres, which Oxyfibre represents in sub-Saharan Africa. Adfil bases its manufacturing facilities –as well as its research and development laboratory – in Belgium.

Designs for smaller contracts

“Most of our customised fibre designs relate to civil engineering applications, such as roads and industrial slabs,” says Louw. “However, we also provide the design service in smaller contracts for driveways, residential homes and requirements on farms.”

Case study

Working closely with Chryso, the Oxyfibre engineering team considers the customer’s needs and provides feedback on aspects such as fibre dosage, the size of saw-cuts on a slab and the optimal thickness of the concrete. A good example of the fibre design offering was for a building project where the contractor needed an innovative solution.

“The building had a large number of service conduits to be installed between the hollow core planks and the structural topping,” says Louw. “It was clear that there wouldn’t be enough space to use conventional steel mesh reinforcement.”

The contractor asked Chryso and Oxyfibre to find a solution that would allow space to install the service conduits and prevent cracking of the topping’s surface. The use of macrofibres did the trick, also saving time and the expense of placing steel mesh reinforcement. Moreover, the fibres could be added to the concrete mix at the ready-mix plant, so there was no need for storage or mixing in of fibres on site.

“With our tailored design service, we work closely with the customer to supply the required calculations and technical specifications,” says Louw. “We also produce a detailed commercial proposal that sets out the benefits of Chryso® Macrofibres; our service comes with professional indemnity.”