International Research Journal of Engineering and Technology (IRJET)
e-ISSN: 2395-0056
Volume: 13 Issue: 04 | Apr 2026
p-ISSN: 2395-0072
www.irjet.net
Reliability and Fault-tolerance Enhancement of Wireless Sensors Networks for Cyber Physical Systems: A Review Islam B.M.Yousif 1, Yousif E.E.Ahmed 2, Sally D.Awadalkareem 3 University of Gezira, Faculty of Engineering and Technology, Gezira State, Sudan ---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - Wireless Sensor Networks (WSNs) play an important role in Cyber-Physical Systems (CPS) within Industry 4.0,
supporting the interaction between physical and computational systems. WSNs are deployed in various environments to collect critical data and are expected to operate reliably for extended periods. However, achieving reliable communication is still challenging due to node failures, link disconnections, limited energy, and harsh conditions. This paper aims to review the main approaches used to enhance reliability and fault tolerance in WSN-based CPS. The study proposes a taxonomy that classifies existing work into main groups: reliability metrics, modeling and evaluation methods, enhancement techniques, protocols and open challenges. Several well-known protocols, including E2SRT, GARUDA, and RCRT are compared in terms of their strengths and limitations. Recent trends using machine learning and neural networks for fault detection and reliability improvement are highlighted. Results show that these approaches can improve performance and reduce cost, but their effectiveness depends on the network conditions. Overall, it is clear that no single method can achieve the best reliability in all situations; therefore, combining different techniques is often necessary. Finally, key open challenges are discussed, including the inherent trade-off between energy efficiency and high reliability, the need for robust mobility support and integration of lightweight security mechanisms that do not compromise fault tolerance. Key Words: Wireless Sensor Network (WSN), Cyber Physical System (CPS), Reliability, Fault Tolerance, Multipath Routing, Network Optimization, Energy Efficiency, Machine Learning.
1. INTRODUCTION The Industrial Revolution 4.0 represents a major transformation in modern industrial systems by integrating physical processes with intelligent computing technologies. Cyber-Physical Systems play a central role in enabling interaction between computational and physical components [1],[2]. Wireless Sensor Networks represent a fundamental infrastructure component of CPS, enabling real-time data collection, monitoring and communication across distributed environments, with extensive research addressing energy consumption, node reliability, and fault management [3],[4],[5]. WSNs consist of distributed sensor nodes communicating wirelessly to transmit sensed data to sink node [6]. Due to deployment in dynamic or harsh environments a failure may occur in node or link, these failures can affect system performance, leading to connection loss, data loss, and overall network degradation [7],[8]. Furthermore, the state of nodes and links changes over time, which directly affects system reliability over time as reported in several studies [9],[10]. As a result, significant research has been conducted on reliability modelling, message delay analysis and fault tolerance mechanisms in WSN including routing strategies, comparative protocol analysis, and structural classification [11],[12],[13],[14]. Recent approaches such as multipath routing with network coding and comparative fault detection in CPS have shown promising improvements in system robustness [15],[16]. Various real-world application of WSNs including environmental monitoring, healthcare and smart agriculture, are present in Figure-1.
Fig -1: WSN Application
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