Industry Update - Issue 140 - Oct/Nov 24

AUSTRALIA'S LARGEST CIRCULATING MANUFACTURING MAGAZINE

Issue 140 Oct/Nov 2024 $12.00 inc. GST

61

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ESG and Climate Reporting: A guide for manufacturers

EXCLUSIVE Why Besa Deda loves manufacturing businesses

18

SOLVOL is back

O

ne of America’s leading psychiatrists, Dr Timothy R. Jennings, MD, is set to visit Australia in November, offering readers a unique opportunity to learn the latest in biological science on the brain’s inner workings.

Continues on p6

Timothy R Jennings

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anufacturing businesses constantly face the dual challenge of driving growth while meeting stringent environmental standards.

With rising interest from both

consumers and regulatory bodies, adopting sustainable operational practices has never been more crucial.

Staying proactive not only positions your manufacturing business ahead of the curve but also brings about potential cost savings, mitigates risks and boosts stakeholder confidence.

As new regulations loom, embracing sustainability has shifted from being a choice to an imperative.

Measuring sustainability poses significant challenges due to its complex, multidisciplinary and often subjective nature.

However, with the support of Environmental, Social, and Continues on p21 Governance (ESG)

Renowned psychiatrist to tour Australia in November

CONTENTS From the Minister.........................................14 From the Shadow Minister............................16 Finance.......................................................18 Motors and Drives...................................... 24 Defence..................................................... 28

Why three positive pieces of data could be set to power manufacturing through to the end of 2024

Australian Made......................................... 34 Materials Handling..................................... 39 Energy, Waste & Recycling.......................... 56 Product News............................................. 58

MANUFACTURING MAGAZINE Industry Update Media Pty Ltd ABN 25 083 502 783 Suite 403, Level 4, 116-118 Christie Street, St. Leonards NSW 2065 +61 2 9439 1288 / sales@industryupdate.com.au

Circulation 17,754 Readership 71,016 as at March 2024

Besa Deda, former Chief Economist at St.George Bank

All material in this publication is copyright to the publisher and/or its contributors. No material may be reproduced in part or in whole without the written consent from the Publisher. It is a condition of purchase or acceptance of this magazine that the Publisher does not assume any responsibility or liability for any loss or damage which may result from any inaccuracy or omission on this publication or from the use of the information in this publication or from the use of the information and illustrations contained herein and the Publisher makes no warranties, express or implied, with respect to any of the material contained herein. © Copyright Industry Update Media Pty Ltd 2024 Publisher SCOTT FILBY scott@industryupdate.com.au

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he manufacturing industry is set for a strong end to the year after three positive data reports landed in late September.

The combination of a long-awaited rate cut in the United States, solid job news in Australia and a pick-up in one of the leading sector-specific indices should spell better prospects in the future for manufacturers.

The US Federal Reserve’s decision to slash 0.5% of their cash rate, the first such cut in four years, signals a strengthening economy in one of Australia’s key export markets, while on the home front, the unemployment rate grew by 0.1%, indicating a loosening of hiring issues that have plagued the sector.

For the manufacturing sector, the quarterly joint report from the Australian Chamber of Commerce and Industry (ACCI) and Westpac charted increases in demand despite ongoing issues in the broader economy generally.

20% of respondents reported an increase in new orders, continuing a positive trend that was also evident in the June quarter, though cost pressures, supply chain problems and a difficulty finding staff remain an issue.

“The US is the world’s largest economy, so it’s very critical to the world’s economic outlook,” said Besa Deda, former Chief Economist at St.George Bank and Westpac’s Business Bank.

“That fact that the Federal Reserve has dropped interest rates by half a percent will help US economic activity, which was of the reasons that (Fed chair Jerome) Powell

gave for the cuts. He said it was a balancing of risks and he wanted to keep strength in the US economy.

“Keeping that strength also helps the world economy and the trade sector in Australia, which contributes to overall economic growth here.

“A half percent drop wasn’t fully priced (by the market) and our rates remain steady.

“Though the Reserve Bank of Australia meets next week, I don’t think they’ll move, which means that the differential between the US cash rate and the Australian cash rate has narrowed. That’s across the curve and it might give more upside to the Australian dollar.

“For businesses that are importing goods and services that are priced in US dollars, they might be paying a little bit less. It might also reduce risks around imported inflation.

“The other thing to keep in mind is that shorter term interest rates in Australia - cash rate, one year government bond rate, two year government bond rate, one and two year swap rates - are heavily determined by what the market thinks the Reserve Bank will do with monetary policy.

“But as you go further out and look at five years, seven years and out to ten years, the yield on those government bonds and rates on the swaps are heavily correlated with US rates.

“What the US is doing and what the outlook is for inflation in the United States does have a very strong bearing on rates here over the long term, which contributes to financial conditions in Australia.”

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INDUSTRY NEWS

Japanese beverage giant begins manufacturing in Queensland

S

untory, one of the biggest names in Asia for food and beverage, has opened a new beverage manufacturing facility in Queensland, bringing the production of some their leading brands on-shore to Australia.

The 17-hectare factory in Swanbank, just outside Ipswich, will produce V Energy, the top-selling energy drink in Australia, as well as popular pre-mixed alcoholic drinks such as 196, Canadian Club and Dry and Jim Beam and Cola.

The facility has capacity for 50,000 pallets of product and includes a high-speed glass line and two canning lines that top out at 180,000 cans per hour.

The new factory is also completely carbon neutral: power comes from renewable sources with 14 kms of solar panels, plus a purchase agreement with CleanCo, a Queensland energy provider.

It is the first Australia-based factory for the Japanese firm and will bring 160 permanent manufacturing jobs to Queensland.

“The start of production at our world-class facility represents a pivotal moment for Suntory Oceania,” said Suntory’s Oceania CEO Darren Fullerton.

“We are excited about the growth this will unlock for Suntory in the region, and the opportunities we

Darren Fullerton CEO Suntory Beverage & Food Oceania (L) and Mark Hill Managing Director, Suntory Global Spirits Oceania (R)

will be able to offer our people, our customers, and our consumers.

“Full ownership of our supply chain will enable more capacity, more control and most importantly, more opportunity to innovate. With this new site we are well positioned to disrupt and ignite the category with our full multi-beverage offering.

“Our Queensland operation will be entirely carbon neutral. This commitment to sustainability and Growing for Good goes to the heart of Suntory’s DNA and I’m so proud that we can deliver on this commitment here in Oceania.”

Aussie innovation receives $150m boost as state announces key new funding

M

anufacturing in Queensland is set for a major boost after the Government announced a $150 million investment into the innovation economy in the state’s southeast.

The SEQ Innovation Economy Fund will be backed by by national and state governments, as well as individual cities.

Canberra will chip in $50 million, as will the Queensland government, and submissions are now going out to industry to match it again.

Local governments, private companies and other institutions will be able to apply for access to the funding to develop innovation infrastructure in the region, with the goal of bringing high-paying, high tech jobs to South East Queensland.

For manufacturers, it represents the chance to co-fund projects, with state money up for grabs for companies who can make their case.

The criteria centre around infrastructure within pre-established innovation precincts, new products developed in Queensland, processes with new or sustainable tech and projects that can demonstrate positive benefits to the innovation economy.

“We want to help grow South East Queensland’s innovation economy,” said Jenny McAllister, Federal Minister for Cities.

“Investing in future technologies and industries will drive innovation,

Innovation is vital to the Queensland economy

create more high value job opportunities and make South East Queensland an even more exciting place to work and live.”

“The Albanese Government is working closely with our state and local government partners to deliver initiatives that benefit the community and support the local economy.”

Queensland Minister for State Development and Infrastructure Grace Grace MP added: “The SEQ City Deal is a partnership between three levels of government with the aim of supporting jobs, improving connectivity and preserving and enhancing the SEQ region’s liveability.

“SEQ is an emerging economic powerhouse, with thriving industries and businesses offering new opportunities for employment and business growth for liveable and sustainable communities for the future.

“The SEQ Innovation Economy Fund will help local governments, industry, public and private entities deliver new and improved innovation infrastructure in SEQ and help grow high-value jobs across the region.”

Renowned psychiatrist to tour Australia in November Continued from front page

Dr Jennings integrates science with religion to challenge orthodox views, providing help on the twists and turns of life’s journey. His work shines new light and insights on large sections of The Bible which he argues have been taken out of context and misunderstood, drawing on cutting edge research that we have not had the ability to draw on in the past.

His visit comes as workplace health and safety, alongside mental health, are widely discussed topics in Australia. Dr Jennings’s Australian tour will captivate those who are fortunate enough to have the opportunity to attend. Quite simply, Dr Jennnings has changed thousands of lives for the better.

One of Dr Jennings’s most popular books, The Aging Brain, outlines

simple actions to avoid disease, promote vitality, and prevent dementia.

Based on latest research, it outlines methods to prevent progression toward dementia, reduce disability and depression, and allow people to live independently longer. For those hoping to slow ageing, or caregivers of those at risk of dementia, The Aging Brain offers a hopeful, healthy way forward.

Dr Jennings will speak at events in Melbourne and Sydney. His Melbourne appearances, hosted by Oasis Community Group, will run from 1-3 November at 40 Warrandyte Road, Ringwood. The final session on Sunday, 3 November, will feature former Qantas pilot Graham Hood.

The Sydney seminars will be held on 8-10 November. The Friday and Saturday events will be at Restore

6 | Industry Update Issue 140 Oct/Nov 2024

Church, Castle Hill, with the Sunday session at Castle Hill Seventh-day Adventist Church.

Parents are welcome to bring children to enjoy the ReLoveolution puppet show, which promotes moral development through art and puppetry.

Dr Jennings has been a qualified psychiatrist for over 35 years, first qualifying in Tennessee in 1990. He worked with the US Army before transitioning to private practice.

He is the author of six books on psychiatry and the relationship between religion and mental health, including The Aging Brain, The GodShaped Brain, and The God-Shaped Heart. Additionally, he served on industry bodies such as the Southern Psychiatric Association and was awarded a Distinguished Fellowship

of the American Psychiatric Association, the world’s most influential psychiatric body.

Dr Jennings held positions such as Chair of the Department of Psychiatry and Behavioural Health at Liberty University. He is the Adult Medical Director at Honey Lake Clinic and founder of Come and Reason Ministries, which integrates mental health with religious teachings. He is renowned for his expertise in psychopharmacology and transcranial magnetic stimulation – a groundbreaking drug-free treatment for depression that draws on cutting-edge neuroscience.

For more information and to stay updated on the events, visit Come and Reason Australia on Facebook or comeandreason.com for the latest news and resources. industryupdate.com.au

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a day

FROM THE PUBLISHER Publisher

Editor

Scott Filby

H

ello again to another issue of Industry Update. You join us this October with our industry starting to gain traction into the end of the year.

While Land Forces made the front pages due to what was happening outside of the venue, it makes out magazine because of what happened inside, which saw some of the biggest defence deals in recent years closed.

The onshoring of these critical pieces of security infrastructure is just part of the wider Future Made in Australia policy from the Government, which continues to march through Parliament.

This month’s edition shows the fruit of it already, with good domestic production news littered throughout.

There’s defence, as mentioned, but also science, motors & drives and, of course, Australian Made. We’ve always showcased the best of Aussie industry, and that is on the up and up.

It can’t all be good news, and this month’s safety figures were certainly a cause for concern.

Safe Work Australia released the 2023 data on workplace deaths and injuries, showing how far manufacturing has to come in making itself safe - and at IU, we spoke to several companies at the fore when it comes to making manufacturing safer.

Our magazine was is happy to announce a few new faces for October.

First, we have our new Editor, Mike Wood, who comes on board for

Mike Wood this issue. He has a decade in journalism behind him, spread across sports, finance and plenty of other areas, and split across Australia, the UK, Germany, the Netherlands and Ireland.

We’ve also signed up industry favourite Besa Deda, former Chief Economist at St.George Bank, to be a columnist going forwards.

The sector has adopted Besa as a leading voice for manufacturers on all things financial, a reputation well earned through years within the industry, and I know that she has gained a lot of followers of her work in the media through her appearances in these pages.

Many advertisers and readers over the years have told me that they really appreciate her down-to-earth style and the ease with which she can make high-level macroeconomic ideas into relatable, useable news for manufacturers.

Besa will bring her economic eye to issues facing manufacturing in 2025 and beyond - starting with a long-form interview on her career in the sector with Mike in this edition.

We remain the highest circulation publication in the manufacturing industry in Australia, and not without reason: no magazine has such depth, such insight and so many diverse voices from across the sector.

As ever, we’re proud of what we do here at Industry Update - enjoy!

H

ello all - and welcome to the October edition of Industry Update.

Though I’m the one welcoming you, it should probably be the other way around: as the new editor of this magazine, it is the readers of IU and the community within Australian manufacturing who have made me feel welcome in this industry.

You only get one chance to be new, one opportunity to clap eyes on something for the first time, one shot at an introduction.

Having had no background in manufacturing before, the process of editing and creating my first edition of this publication has been a crash course in how this industry works.

It’s been a whirlwind, but one that I think has shown the best of what the manufacturing sector has to offer.

Uniformly, every person and company that I have spoken to has had a story to tell, and usually, it is one that has not been told loudly enough.

I have visited Mesh & Bar, one of Australia’s leading producers of reinforcing steel, toured the facilities and been amazed at not only the scale and sophistication of manufacturing that goes into a vital but underappreciated product, but also the quiet dedication that goes into ensuring safety, quality and a thousand logistical challenges beside.

I’ve spoken to Noel Rankin of Drillmate, an inventive mind with an inspiring backstory who has used his talents not only to further his particular stream of manufacturing but also to create something brand new several times over, to the benefit of Australian industry.

I’ve read with pain the research on industrial accidents in Australia and how hard the manufacturing sector has been hit, but also met with safety companies - Troax, A Safe and Incident Zero to name just three - who see the issue and work tirelessly to solve it.

Those are just a few of the stories in this month’s edition as we look to tell the story of the manufacturing industry in Australia from every angle, finding the news that matters to our readers and speaking to our best and brightest to understand where this sector is and where it is going.

Australia remains a country built on hard work and good ideas, and the manufacturing sector still shows the best of it. We have our issues - staffing, safety, supply chains are three that come up time and again - but, like every industry, we seek to innovate to solve and to find solutions.

I hope you enjoy this issue, which I hope to be the first of many under my editorship.

How a new rental programme is helping Aussie SMEs get to grip with cables

Martin Cordina at work

W

hen established electrical business owner Martin Cordina from Powered Innovations won a project that involved crimping many cables professionally, it was cost-prohibitive to purchase a crimping tool for a one-off job.

After looking for a flexible, affordable and convenient solution without the hassle of long-term commitments or large upfront costs, Martin discovered LAPP Australia’s recently introduced rental programme.

LAPP is a global leader in cables, connectivity, automation and

industrial communication solutions, with a permanent subsidiary established in Australia more than six years ago to meet growing market demands locally.

LAPP Australia introduced its rental programme earlier this year to provide electrical contractors with flexible, short-term tooling solutions as well as to meet a growing demand for project-based usage of tools.

“LAPP’s rental programme was an ideal choice for me,” said Cordina, whose business has more than 20 years of expertise focused on the installation, modification, relocation, maintenance and project management of machinery both mechanically and electrically.

“They have a huge range of tools, and they were flexible - allowing me to rent the tool just for the exact duration of the project.

“Purchasing a professional crimping tool would have cost me thousands, but I only needed it for this specific job. Renting one for a fraction

8 | Industry Update Issue 140 Oct/Nov 2024

of the cost was a smart move.”

Martin opted for a flexible weekend rental, which included two batteries and various dies, and the tool was tested and tagged for safety before use.

“The pickup process was hassle-free, too,” he says.

“Once I had booked in the tool, LAPP had it ready for me within a few hours, and they communicated with my son Jaiden about pickup times.”

“The tool meant I could do an outstanding professional job, save time, and save cost and focus on the project at hand without any additional stresses.”

LAPP’s rental programme encompasses a wide variety of tools, including test and measurement technologies, cable handling, cable marking, site power, communications equipment and site tools.

Complementing these selections of industrial tools are selections from LAPP Australia’s own local stock, which includes more than

5,000 cables and associated cable accessory parts and automation technology ready for immediate despatch across Australia, in addition to 25,000 product lines delivered from Germany within two weeks.

“This rental programme – backed

by LAPP Australia’s national service and supply network – delivers to them meticulously maintained toptier equipment at no capital cost to the renter,” says Simon Pullinger, Managing Director, LAPP Australia.

“This ensures best performance from the technologies involved, while also eliminating the storage and depreciation costs on items involved.

“Martin used to programme exactly as we intended – he finished the job faster, with top quality standards, and saved costs. This positive feedback has reinforced our decision to expand the rental programme nationally.”

LAPP Australia lappaustralia.com.au industryupdate.com.au

INDUSTRY NEWS

How manufacturers improve safety on ‘Australia’s deadliest job’

M

achine operators and drivers have been named as the profession with the most workplace fatalities in a new study

by Safe Work Australia.

73 machine operators and drivers lost their lives in 2023, the period of Safe Work Australia’s research, and deaths were recorded at almost twice the rate of the next worst job, labouring.

Manufacturing more broadly was rated as the third least safe sector in which to work, with only agriculture and construction deemed more dangerous.

Roughly 10% of all workplace accidents reported to Safe Work Australia were in the manufacturing sector.

There were 200 deaths at work in total and 139,000 serious worker’s compensation claims lodged.

Though the data sounds bad, it is actually better than it used to be: Australia sees half as many workplace deaths as it did in 2004 and 20% fewer than ten years ago.

On a global scale, the country remains a safe place to work with an incidence rate of just 3.1% compared to 12.1% as a global average.

The numbers were not surprising to Stephen Brock, Managing Director at Troax, one of Australia’s

leading providers of workplace safety systems.

“These are busy workplaces and people tend to take the status quo as is, so accidents do happen,” he said.

“You can’t put a price on personal injury, but also the disruption to business can be significant when these things occur. What we’re doing is trying to prevent accidents before they happen.”

Troax’s Active Safety product is a smart yet practical system that is designed to enhance workplace safety far beyond the capabilities of barriers and signs, using radars and sensors to monitor routes for forklifts, vehicles and other machinery.

“The system employs advanced technologies to proactively detect and address potential hazards in real time,” explains Brock.

“It promotes safety awareness and prevents accidents when physical barriers are not suitable or sufficient.

“As such, it doesn’t leave it up to individual awareness if you’re distracted.

“It senses when there’s activity, whether pedestrian or vehicular, and it signals visual or audio warnings to make people aware of what’s going on around them or to control access.

“We programme it to detect traffic

Active Safety, Traox’s newest product 10 | Industry Update Issue 140 Oct/Nov 2024

and to differentiate between people and vehicles, it uses radar sensors and then acts accordingly.”

It’s the next step in workplace safety.

“This is a reasonably new concept and the products are evolving right now. It’s an active space,” said Brock.

“In the past, it was left to manual, physical barriers, which can be left open, and to signage, which can be ignored. Now, these actively alert people and control access” “We utilise visual and audio interaction such as buzzers, warning lights or projected images that act as warnings.”

Those warnings are vital, regardless of the situation.

Some facilities experience workplace accidents because workers are well used to existing infrastructure and therefore workers become lax in procedures.

At the other end of the spectrum, facilities, such as distribution and fulfilment centres often rely on casual workers who lack knowledge of their surroundings and are difficult to keep trained in best practice due to employee turnover.

“In existing facilities, people become complacent in their surroundings and in places where you have a higher turnover of staff, you’re not leaving it to the individual,” said Stephen.

“Individual responsibility is the biggest part, but with this, you’re adding another layer so that when people are distracted or complacent, you’re putting in an alert.”

Troax are relatively new in Australia, but they are far from new to the business. Originally from Sweden, the company is a global expert in workplace safety.

“Troax is a world leader in safety fencing systems,” explains Brock.

“They’ve had a presence in Australia in the past, but since 2022, we’ve started a company here to serve our local customers and to share best global practices in workplace safety” “We’ve grown quite rapidly in the area of automated warehouses and machine guarding. Being the leader in safety around physical barriers, our active safety product was the natural next step to take things forward to a more sophisticated offering.”

On the wider study, Safe Work Australia CEO Marie Boland added: “All workers have the right to a healthy and safe working environment and any workplace death is unacceptable.

“While Australia compares favourably to the rest of the world, the fact that 200 people did not come home from work in 2023 reminds us that we cannot afford to be complacent.”

“The data reinforces the importance of a strong legislative framework to protect workers and others and serves as a call to action for everyone who has work health and safety obligations and all of us in work health and safety roles.”

TROAX - troax.com industryupdate.com.au

INDUSTRY NEWS

Hydro Innovation and Gippsland Water eliminate pump blockages at Victorian plant

G

ippsland Water exist to provide quality water and wastewater services to the Gippsland Region of Victoria - and at their Morwell Wastewater Treatment Plant, they have recently upped their offering thanks to two Gorman Rupp Ultra V series 3” pumps thanks to Hydro Innovations.

Until December 2020, the inlet works had a muncher prior to the pump suction lines, but following multiple position changes and two catastrophic failures - the last being the bottom bearing failing resulting in a side slipping down and chewing out all the teeth - the decision was made to remove the muncher entirely from the inlet works.

This meant the Ultra V series pumps were now being asked to pump unscreened raw sewerage.

The first 12 months saw a total of 114 blockages across the two pumps, roughly 2.2 blockages per week with the inlet pump closest to the forebay

inlet accounting for 64% of those blockages.

The added vibrations caused by the raged-up pumps eventually lead to cracking in the welds of the inlet pipework.

Plant Technician Scott Kitwood reached out to Hydro Innovations’ Regional Manager Graeme Spence, looking for a solution.

The Ultra V series pump along with the Super T series pumps can be retrofitted with Gorman Rupp’s patented Eradicator solids management system.

The team at Gippsland Water took the opportunity to retrofit an Eradicator upgrade kit to the inlet pump with its suction line closest to the wet well inlet.

Since installation nine weeks ago the pump has experienced only one blockage - an almost 100% reduction.

“Since having the upgrade installed in Pump 1 a year ago, we have left Pump 1 as the duty pump

The new pumps at Gippsland Water

and have not experienced any pump blockages, said Kitwood “Prior to the upgrade, we would notice in the trends that the pump speed would drop off on occasion (due to ragging and the variable speed drive protecting the pump), which would happen multiple times a day.

“This has since only happened once in the fortnight it has been running.”

“In early October of last year, Gippsland was hit with extreme rainfall as well as two smaller events in November and December.

“We have a lot of data from the October event as well as the

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continued recovery and return to normal phase for each event over the last three months of 2023.

“The standout fact is that not once during the high inflow periods did Inlet Pump 1 fail or rag up, nor was there any reduction in flow or pump speed.

“This is an amazing outcome with multiple benefits. We are very pleased with the outcome and will look to upgrade the second pump in the near future.”

Hydro Innovations hydroinnovations.com.au

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Industry Update Issue 140 Oct/Nov 2024 | 11

INDUSTRY NEWS

Psychological effect cited as possible solution after another manufacturing fatality in Sydney

Incident Zero’s Safety Halo

T

he manufacturing industry continues to struggle with workplace deaths after a fatality in late September at the Cleanaway landfill site at Lucas Heights in Sydney’s southwest.

That tragic news came in a week in which machine operators and drivers were named as having the most dangerous job in Australia, with 73 deaths in 2023 according to research from SafeWork Australia.

The news prompted debate within the sector over different safety mechanisms - with one leading provider of equipment to reveal how his company devised the rationale behind its products.

“Over the past 30 years, we have the same rates of death despite having all the safety equipment in the world,” said Ryan Hodder, CEO at Incident Zero.

“We’ve worked with psychologists to try and understand this in our products and the reason there’s no rate of change is down to a theory called ‘risk compensation theory’, also known as the Peltzman Effect.

“What they discovered was that, when they introduced seatbelts and ABS brakes in cars, the cars that were fitted with them had more accidents than the cars without.

“The rate of accidents was that

much higher that it negated the safety effects they were trying to achieve.

“They tried to figure out why this was, as the features were designed to save people, not kill people, and what they found was that when these cars were fitted with more safety equipment, it provided a psychological safety net.

“People were driving faster, braking later and taking more risk because they believed that the safety devices would save them. They were intervening when they should. More risky behaviour creates more negative effects.”

Hodder explained that the Peltzman Effect was vital in Incident Zero’s efforts to reduce workplace accidents around forklifts and other vehicles.

“We looked at that in the heavy machinery space, from forklifts to mining trucks and other things like that, and the same thing was happening,” he explained.

“The safety equipment went in, the same rates of death were occurring - so we asked the psychologists what to do.

“They explained that every human is instinctively created with a self-preservation mechanism every animal is - and you need to be able to trigger it subconsciously to

12 | Industry Update Issue 140 Oct/Nov 2024

keep someone out of harm’s way.

“They told us that the safest implementation was the yellow line at the train station - before that was there, people would stand too close to the edge, but with the line, it triggered the danger response.

“By showing people where the dangerous area was, people naturally kept themselves out of harm’s way. Before, people would stand up right up next to the edge and catastrophes would occur, but with the line, they stood farther back.

“That was irrespective of education levels, language, gender, race, everything. It didn’t matter. People stood behind the line.

“There’s several things that colours do. Green activates the subconscious safety, blue doesn’t really do anything and red will trigger a danger response.

“Taking that all into account, we came up with the Safety Halo system.

We designed it with LED lights that projected an exclusion zone all around the machinery so that people knew exactly where the danger zone was.”

He reiterated that the emphasis on safety around forklifts was often the wrong way around.

“If we look at all the safety devices implemented, from high-viz jackets to $100,000 proximity awareness

systems, the responsibility is always placed on the driver,” said Hodder.

“There’s nothing to tell everyone else where a safe place to be is.

“The Safety Halo is there to draw a red line on the ground and trigger a danger response, but also to tell you how far away you need to be to be safe.

“Since implementing it, the companies that use it have seen a 99% reduction in their high potential incidents, because people are naturally standing away from the machinery and keeping the distance that they need to.

“The added kicker is that forklifts and other machinery are now actually working faster, because there’s nobody in the way.

“We’re trying to save people’s lives and the best way to do it was to trigger the subconscious response, because if you try to get a conscious response, you might not do it.

“People have a lot on their minds: it could be work or family, it could be late in the night, afternoon tiredness, early in the morning and you didn’t sleep well. You have to trigger something unconscious all the time.”

Incident Zero - incident-zero.com

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INDUSTRY NEWS

Aurora Biosynthetics set to revolutionise local RNA therapeutics manufacturing

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he global RNA manufacturing sector has a new player Aurora Biosynthetics.

The local subsidiary of Myeloid Therapeutics, a US biotech company specialising in cancer immunotherapy, will herald a new era in RNA therapeutics manufacturing across the APAC region.

The growing demand for advanced RNA-based therapies is behind the strategic collaboration between the NSW Government, RNA Australia and Myeloid Therapeutics.

The NSW Government committed AU$200 million to build Australia’s RNA ecosystem. It includes $96 million for a stateof-the-art manufacturing facility at Sydney’s Macquarie University.

Construction of this Australian-first RNA research and pilot manufacturing facility commenced in early September. It is expected to be completed by 2026.

Macquarie University Deputy Vice-Chancellor (Research), Professor Sakkie Pretorius believes

the location allows for the leveraging of the nearby research expertise and innovation ecosystem.

“Macquarie University is proud to host this groundbreaking new facility, which is a significant addition to the thriving medical precinct within the Connect Macquarie Park Innovation District,” he says.

“RNA research has incredible potential, and we share in RNA Australia’s vision for advancing biomedical science for the benefit of Australia and the world.”

Premier Chris Minns was also at the launch of the site’s construction and helped turn the first sod.

“This world-leading facility will fast-track potentially life-saving research and development by accelerating our biomedical research capabilities and boosting early-phase clinical trials to combat disease,” he says.

“This is a new dawn for healthcare in NSW and an extraordinary opportunity for us to grow important new high-tech companies.

“RNA technology is proving revolutionary by delivering instructions to the body to make its own medicine. It could radically shorten the timeframes for vaccine and therapeutic development and is making new ways of treating disease entirely possible.”

The combination of cutting-edge RNA manufacturing capabilities and government support will launch Aurora’s rapid build, scale-up and entry into the global RNA manufacturing market.

It will provide a fully-integrated RNA manufacturing solution to enable product creation, development and commercialisation, including: • GMP Plasmid Production: Essential for supporting cell and gene therapies, as well as mRNA production • GMP RNA Production: Specialising in the production of RNA • GMP Lipid Nanoparticle Production: Offering LNP encapsulation for mRNA and other active pharmaceutical ingredients (APIs) using the latest technologies • Fill-Finish Services: Providing

Premier Chris Minns helped turn the first sod for the building’s construction

final formulation and fill-finish capabilities for clinical trial and commercial use The increasing demand for high-quality RNA therapeutics manufacturing means Aurora is well positioned to benefit from the projected compound annual growth rate (CAGR) of over 20% for cell and gene therapies. It could become the GMP manufacturer of choice for APAC. Combined with Australia’s R&D tax credit, which offers a 43% cash back on R&D spend, it has the potential to incentivise RNA client customers to choose Aurora and bring their business to Australia.

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Industry Update Issue 140 Oct/Nov 2024 | 13

FROM THE MINISTER

Continuing Bob Hawke’s legacy by investing in Australian made science and manufacturing

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orty years ago, the Hawke Government set itself two audacious goals.

To make our economy more internationally competitive and position Australia to be a full participant in, and a beneficiary of, technological change.

Bob Hawke understood and appreciated that science and technology were central to the challenges the government had set itself.

That not only should Australia’s basic and applied science capabilities be enhanced but that the government’s policymaking should be guided by expert scientific advice.

So, in a National Science Statement to Parliament in May 1989, he set up the Prime Minister’s Science Council and announced that Ralph Slatyer would be Australia’s first Chief Scientist.

The council was asked to set national science and technology priorities that aligned with the government’s objectives.

Professor Slatyer’s role was to analyse developments in Australian science and technology and advise the PM’s Office on policy development.

In the Statement, Mr Hawke said “we are showing our determination that Australia will be a full participant in the exciting and vital processes of scientific discovery, innovation and adaptation”.

Backing words with actions, his government set up the Cooperative Research Centre program in 1991 to drive industry-led collaborative research in manufacturing, agriculture, mining, and other important sectors of the economy.

The developments that have flowed from our CRCS, our universities, and CSIRO – in fields like advanced materials, smart robots, and sensors – helped transform Australian industry.

Like Bob Hawke’s government, the Albanese Government is determined Australia should not fall behind in the march of technological change.

In August, I released a new National Science Statement, so we continue to benefit from having science placed strategically at the centre of Australian industry policymaking.

The statement is anchored by five overarching objectives, including the development of a diverse, skilled workforce to underpin the translation of sciences like quantum computing into new industries.

To complement the refreshed statement, we have updated our National Science and Research Priorities to better reflect accelerating climate change impacts and rapidly emerging new technologies.

The five priorities that will guide future government, university and private sector efforts include:

14 | Industry Update Issue 140 Oct/Nov 2024

Minister for Industry and Science

Ed Husic

• Transitioning to a net zero future by developing and adopting next generation technologies, particularly in clean energy and storage, advanced materials, AI, quantum and robotics.

• Supporting healthy and thriving communities so more Australians can enjoy healthier lives from birth well into old age.

• Elevating and investing in Aboriginal and Torres Strait Islanders knowledge and knowledge systems so First Nations people are empowered to take a leadership role in advancing research that affects them.

• Protecting and restoring Australia’s environment to mitigate the impacts of climate change and protect our biodiversity, diverse landscapes and ecosystems, and • Building a secure and resilient nation Our current and ninth Chief Scientist, Dr Cathy Foley, led the national conversation and consultation process to decide the new priorities.

The nearly 500 written submissions that were received reflected enormous interest in the important

role science plays in industry development.

Refreshing the National Science Statement and Science priorities is all about promoting sovereign capabilities – a key plank of our Future Made in Australia agenda.

The $470 million the Australian Government recently invested in PsiQuantum – an amount matched by the Queensland Government – is part of that strategy.

Founded by two Australian researchers in 2016, PsiQuantum is well advanced in its plans to build the world’s first commercially useful quantum computer.

Being able to access processing power many orders of magnitude greater than that offered by classical computing will supercharge the development of new industries here in Australia.

Over the next 20 years, Australia’s manufacturing industry must embrace more complex, value-adding opportunities – and the new statement and priorities provide further clarity on how the Government goes about enabling that.

industryupdate.com.au

INDUSTRY NEWS

Black Sky Industries launches New timber manufacturing facility for Queensland in Australia with multinew high-impact timber and million-dollar QLD facilities laminating facility will be

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efence industry and technology company Black Sky Industries has formally launched in Australia with the opening of a multi-million-dollar headquarters in Logan, Queensland, as well as launch, test and manufacturing facilities throughout Western Queensland.

Black Sky Industries, formerly known as Black Sky Aerospace, is Australia’s only sovereign developer and supplier of solid rocket propellant and solid rocket motors to the defence sector. It aims to greatly accelerate the production capability of sovereign scaled rocket motor and defence systems and create hundreds of jobs over the next decade.

The company’s rapid-fire pace to innovate is in line with a key tenet of the federal government’s 2024 National Defence Strategy to better integrate existing and emerging technologies and to deliver defence effectiveness in the coming decade.

Black Sky Industries was founded by aerospace, defence and manufacturing industry veterans Blake Nikolic and Karl Hemphill and Dr Vu Tran, who co-founded $3 billion-plus technology startup Go1. Recent key hires at the company include former L3Harris Technologies director David Johnson as general manager, enterprise development and defence innovation veteran Stephen Delo.

“At Black Sky, complex rocket manufacturing is done with a high degree of innovation, security and safety but at much lower cost than others. This has the potential to save Australia and our allies billions of dollars and ensure taxpayer funds can be utilised in other areas,” said Nikolic.

“We innovate, move quickly and deliver results. We achieve what others won’t even attempt and we imagine the unimaginable and bring it to life. Like traditional technology and software companies, we have a strong focus on product velocity, a concept industryupdate.com.au

Black Sky Industries founders Dr Vu Tran, Blake Nikolic and Karl Hemphill

we think will be essential in future defence technology development.”

Black Sky is reimagining how rockets are designed, developed and manufactured at scale. As a local producer of ammonium perchlorate (AP) – crucial to conventional solid rocket motors used in aerospace and defence industries – Black Sky produces solid rocket propellant and motors and offers its homegrown, proprietary Wagtail Rocket Assisted Take-Off (RATO) technology for Unmanned Aerial Vehicles (UAV) and drones.

Cortex1, Black Sky’s proprietary software platform, underpins all aspects of its operations, from research and development and manufacturing to powering products and platforms, including launch control, tracking and mapping through data-driven propellant formulation and characterisation technology using artificial intelligence.

Dr Tran highlights the many benefits of manufacturing locally, including lower geopolitical risks, increased operational transparency, regulatory compliance alignment, intellectual property protection, enhanced ability to customise products, less dependence on international suppliers, reduced exposure to global supply chain disruptions, faster time to market and quality control – all with a predictable cost structure.

“Australia spends $50-$55 billion on defence each year yet we’re lucky to have just one company in the top 100 list of defence suppliers. Black Sky aims to change that,” said Dr Tran. “Having sovereign defence capability will help Australia achieve greater efficiency and resilience in the delivery of defence technologies and in our ability to protect the nation.”

He also believes Black Sky’s progress will encourage local business growth, build a skilled workforce and develop a pipeline of local talent working with Australian R&D institutions.

built in Wondai, Queensland, contributing to the local timber industry and economy.

It is projected to process up to 6000 tonnes of timber annually once it reaches maximum capacity after five years. It will create 10 fulltime jobs.

South Burnett Regional Council approved the development permit for Parkside Building Supplies Pty Ltd at a general council meeting on August 21, 2024.

The facility at 2-30 Kemp St will focus on manufacturing wooden and laminated products.

The facility’s infrastructure will include a glue lines building, a racker and stacker building and car parking facilities with a minimum of 42 spaces.

A site-based management plan prepared by Range Environmental Consultants Classified the potential environmental impacts from the

Plans for Wondai’s new timber manufacturing plant

operation as ‘low’. The facility will also produce 5000 to 10,000 tonne of reconstituted timber products annually.

Environmental management reviews will be conducted every year. A construction start date is pending.

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1300 667 579 Industry Update Issue 140 Oct/Nov 2024 | 15

FROM THE SHADOW MINISTER

Manufacturing sector is facing a ‘perfect storm’, says Ley

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s many Australians turn their minds towards a coming summer, and with Christmas around the corner, I know that for too many manufacturers and business owners it will be a tough time.

Because once you get past the headlines and public spending, the state of the economy is deeply concerning.

Despite repeated promises of a future made in Australia, the continuing rise of input costs and dropping demand are hammering our manufacturers.

I was really struck by the September Business Risk Index update from Credit reporting bureau, CreditorWatch.

It found the rate of business failures has hit pandemic-levels.

It confirmed Australia is facing an economic crisis and that things will get worse before they get better.

The canary in the coalmine has been construction and hospitality businesses, but industry and manufacturing have been hit hard too.

Australia’s iconic hospitality sector has the highest rate of business failures among all industries, recording a rate of 8.2% t for August.

The sector is facing a ‘perfect storm’ as costs, including energy, rents and insurance, increase and demand drops as Australians shut their wallets.

This latest data confirms, once again, that Australia’s small businesses are facing recession-like conditions because of the failures of the Albanese Government.

This latest update follows previous CreditorWatch releases which highlight Australia is seeing business failures increase in nine out of 10 Australian regions and is set to lose almost one in ten hospitality businesses in the next year alone.

When small businesses take a hit, so too do our medium and larger businesses that supply them goods and services.

Across the board the business failure rate has increased 17.3% since January 2024. Low levels of consumer spending, high inflation and interest rate increases have pushed the business failure rate to 4.95% and is expected to increase to 5.20% over the next 12 months.

Business-to-business payment defaults have now reached record levels. An increasing number of businesses are unable to pay their invoices

Deputy Leader of the Opposition and Shadow Minister for Industry, Skills and Training

Sussan Ley

from suppliers and this number has increased 68.1% in the past year.

Whilst a business with one default has a 2% chance of closing its doors in the next 12 months, the probability of closure rises nearly three-fold, to 74%, when the business has four or more payment defaults.

Regions in Western Sydney and South-East Queensland continue to be at greatest risk of business failure over the coming year.

CreditorWatch’s latest update followed insolvency statistics released by ASIC that confirmed business insolvencies are tracking to exceed the record set under the Albanese Government in the 2023-24 Financial Year, 11,053.

In the months of July and August 2024 alone, 2,405 Aussie businesses went insolvent. Since the Albanese Government took office, almost 22,000 Aussie businesses have become insolvent.

We know that manufacturing insolvencies have tripled since the change of government and the data shows we are seeing more businesses going insolvent than ever before.

Now more than ever we need a comprehensive economic plan to tackle costs and overheads.

I think it is pretty appalling to see the same Australian businesses that survived a once-in-acentury pandemic have been unable to survive the economic crisis we are seeing.

So yes, this summer I hope everyone gets a bit of time off, but I will be thinking about the manufacturers who are doing everything they can to keep their businesses afloat and their workers in a job.

They deserve a break this Christmas..

16 | Industry Update Issue 140 Oct/Nov 2024

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INDUSTRY NEWS and product performance.

Australian manufacturer South Australian customers will benefit from greater investment Lovells opens R&D facility in SA also in the region, which also includes two

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ustralia’s largest manufacturer of suspension components, original equipment parts and aftermarket coil and leaf springs, Lovells Automotive Systems Pty Ltd, has invested $1 million into a new R&D facility in Edwardstown, South Australia.

The state-of-the-art facility also includes dynamic testing capabilities and will simulate the most extreme road and climatic conditions encountered by its global customers.

It will employ 20 engineering, design and corporate staff to carry out advanced product testing, development and fitment for local and export markets.

The new facility will focus on developing next generation products in the suspension and towing space, spanning automotive, rail, mining, industrial and specialist engineering solutions.

Lovells Managing Director Simon Crane believes this will position the company for future growth.

“Lovells is a company founded

on innovation and as we enter our 95th year this new R&D facility will ensure we continue to accelerate our efforts to design, engineer and manufacture the best products for our local and international customers for many decades to come,” he said.

“Lovells’ new Edwardstown facility becomes a key asset in our ability to design, test and manufacture right here in Australia for our global customer base. Together with our testing facility at Tailem Bend and manufacturing capability in the Hunter region of New South Wales, Lovells is well-positioned to develop next generation suspension and towing products for a wide range of clients.”

The new R&D facility follows on from earlier investment by Lovells to relocate all vehicle dynamic stability testing from the National Test Grounds in Anglesea, Victoria, to the world-class facility at The Bend Motorsport Park in Tailem Bend, SA. The million-dollar investment underscores the company’s reputation for innovation, rigorous testing

major retail branches in Adelaide: one in Edwardstown on Deloraine Street and the other in Greenfields, both offering bespoke services supporting suspension, Gross Vehicle Mass (GVM) and towing upgrades, alongside fitment of a range of electrical and general accessories.

Highlighting the importance of the new facility and its contribution to regional development, the opening was officiated by Deputy Chair of the Standing Committee on Regional Development, Infrastructure and Transport, Tony Pasin and Director of Government Relations and Advocacy for the Australian Automotive Aftermarket Association (AAAA) Lesley Yates.

“Lovells’ investment into the company’s research and development capabilities reflects the broader confidence and commitment within our industry to turn great ideas into global impact. Our Industry’s dedication to rigorous, evidence-based testing, ensures that worldwide customers can drive with

Lovells’s new facility will carry out advanced product testing, development and fitment for local and export markets.

confidence that safety and durability are core to every product we develop,” Lesley says.

Consisting of three divisions, Lovells’ new South Australian facilities will support the creation of products for Lovells Springs and Lovells Special Products divisions, which are sold and distributed through Lovells Automotive Systems. The entire Lovells operation is supported by corporate and manufacturing operations located in Newcastle, New South Wales.

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Scan the QR code to send us an email Industry Update Issue 140 Oct/Nov 2024 | 17

FINANCE

‘Business owners have their skin in the game’: Why Besa Deda loved manufacturing customers at St.George Bank

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esa Deda has enjoyed one of the most impressive careers in banking over the last two decades, taking in some of the biggest names on the Australian financial scene on the way.

Most prominently, she was Chief Economist at St.George Bank and, after their merger into Westpac, also Chief Economist of Westpac’s Business Bank and several other businesses within the Westpac Group.

That has made her one of the country’s leading experts on the economy and having worked with two institutions with strong histories in servicing businesses of all sizes from diverse industries.

Deda left St.George after 16 years recently, and kindly sat down with Industry Update - who she will be joining as a columnist from our next issue - for a retrospective over her career.

We began, obviously, at the beginning, when she joined St.George almost by accident.

“I was headhunted for a role at St.George Bank as the global financial crisis was unfolding,” she

explained.

“So, it was early 2008 I was working at CBA, I was on the fixed income desk and the global financial crisis was unfolding. A headhunter had reached out and talked to me about a role.

“Just before the interview, they gave me a job description. I looked at it and there were about ten bullet points - only one bullet point was consistent with a Senior Market Strategist and the other nine bullet points had nothing to do with a strategist or economist role.

“The headhunter convinced me to still go along to the interview, so I went along, and I met Harry Bronn.

“He said to me that he wanted an FX option structurer and a Senior Market Strategist in one.

“I said, you’re not going to find that - there’s a bit of a synergy, but it’s like asking an eye surgeon to do heart surgery, it just doesn’t happen.

“He said ‘yes, I’ve come to realise that, I’ve interviewed 160 people’!”

“So, I knew very quickly I didn’t have the role, but he interviewed me for an hour all the same.

“And then three months later, I

18 | Industry Update Issue 140 Oct/Nov 2024

received a call on a Saturday to say ‘I’ve actually now created a role for you, can you come to St.George?’

Once she got her feet under the desk, it was only up and up for Besa.

“After just a short time in that role, I was appointed Chief Economist for the group, inherited a team and away we went,” she laughed.

“I was like a duck to water. I loved it, really loved it.

“It was just an exceptional role and St.George had an amazing culture.

“Just before I accepted the role, I met with someone who was working at St.George and he said: ‘the people that you work with at St.George, you will want to see them on the weekend at a barbecue’. That’s so true.

That was how it felt to work there.

“A year later, Westpac took St.George over. The two companies merged, but the St.George business brand continued, and I continued to manage that, as well as the BankSA business. Bank of Melbourne came into the fold as well.

Later, the multi-brand remit widened to also include Westpac

Business Bank and BT Financial Group.

“The Westpac executives wanted me to do what I was doing, but with their business bank as well, plus BT, so I picked up five that I was responsible for.”

“In the past 1-2 years, there’s been a lot more focus on business customers by all of the banks” “They’ve realised that it’s a growth area and there’s a real opportunity to add value. St.George traditionally banked mostly businesses and smaller sized corporates, as did BankSA and Bank of Melbourne.

“I always really loved working with the customers in the business bank across all the brands because the owners have their skin in the game.

“They’re much more invested in what you have to say, because it’s their business and they’re running the day-to-day operations. Often, they’re a family-run business.

“They’ve very interesting businesses: it could be a farmer producing beef or cotton, or it might be someone in the steel distribution business, or it might be in construction or a shoe retailer.

“It’s quite a fascinating area where you know you can give actionable insights and help those businesses.”

The success of that side of business was simple to explain for Besa.

“St.George didn’t try to be everything for everyone,” she told IU. “They focused on what they were good at, and business is their sweet spot.

“Once you bank the key people and you service them well, it’s word of mouth.”

Besa called time at St.George recently, and she reflected on what she had most enjoyed about her time there.

“At the end of the day, it’s all about people,” she said.

“I loved the team I had. We worked and collaborated so well, and you almost know what each other’s thinking without having to speak.

“I also loved the customers a lot as well and the bankers I worked with to service these customers. It was a trifecta.

“Whether it’s the staff or whether it’s customers, it’s the people, and it’s the people you miss when you leave as well. That would be my highlight.”

industryupdate.com.au

Finance

Premcar develops nextgeneration powertrain technology for defence vehicle

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ustralian automotive manufacturer Premcar has completed the development of an advanced powertrain for a land-based defence vehicle. This ambitious $1.53 million program to engineer and enhance the powertrain was completed with assistance from the Advanced Manufacturing Growth Centre (AMGC).

The expansive program tasked Premcar with designing, engineering, fitting and testing the significantly more advanced drivetrain for an existing vehicle, while ensuring it met or exceeded taxing quality, reliability, durability and performance metrics for local and global defence use.

“Programs like the defence powertrain project are transformative for a manufacturing and engineering businesses like Premcar,” says Chief Executive Officer of Premcar, Bernard Quinn. “It is one thing to be trusted with consumer products and another to work alongside the

defence industry to deliver something as critical as a drivetrain.”

Starting with a rolling chassis, the Premcar team developed new intake and exhaust systems, engine charge air cooling systems, engine mounts, lubrication systems, electrical wiring (including integration into the existing vehicle communications (CAN-bus) systems), engine control, cooling systems, and fuel systems. Additionally, the team handled total packaging and transmission calibration for the drivetrain.

Upskilling and continuously learning throughout the program, the Premcar team and its industrial partner, Cummins, completed the program in under two years. The project culminated in a defence and OEM partner field trail at the Australian Automotive Research Centre (AARC) in Victoria – with Premcar’s work exceeding expectations.

During the two-year project, six new roles were created and 11 existing

Premcar and the Advanced Manufacturing Growth Centre complete a $1.53 million drivetrain project for a land-based defence vehicle

staff members were upskilled at the manufacturer’s headquarters.

Furthermore, successful certification and testing of the Premcar drivetrain now opens export opportunities for defence vehicles from Australia with other nations understood to be evaluating use of the vehicle.

“As a result of the AMGC project, we are now a diversified business operating in the defence sector, employing more staff and equipped to pursue opportunities in the rail and road infrastructure sectors, thanks to the skills and certifications gained along the way,” says Bernard.

Managing Director of AMGC,

Jens Goennemann adds, “capability and diversity are the keys to manufacturing success in Australia and Premcar excels at both. By taking the knowledge they have built over a quarter century in the automotive industry and applying them to the defence industry, Australia ends up with a more resilient manufacturer and a better product for defence – it is a win-win.”

“Premcar shows that if you view manufacturing through a capability lens, then anything is possible, with knowledge, skills and expertise the bridge to greater sovereign capability, capacity, and prosperity.”

Our Manufacturing specialist bankers are here to help fire up your business: • Working capital professionals • Free business reviews • Connecting you with experts in industry grants and tender submissions Matthew Kelly Head of Manufacturing & Wholesale 0412 265 197 manufacturingwholesale@stgeorge.com.au © St.George Bank - a division of Westpac Banking Corporation ABN 33 007 457 141 AFSL and Australian credit licence 233714.

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Industry Update Issue 140 Oct/Nov 2024 | 19

Finance

How St.George Bank helped Mesh & Bar from a Penrith shed to Australia’s biggest infrastructure projects

Mesh & Bar’s reinforcing steel

M

esh and Bar started 25 years ago out of a small shed in Penrith, but it didn’t stay that way for long.

Now, they’re a massive operation, with locations up and down the Eastern coast of Australia and manufacturing facilities in New South Wales, Queensland and Victoria.

They’re in the business of steel: reinforcing steel, to be specific, the sort that every construction site in Australia requires to set concrete.

That’s not just our housing sector: roads, tunnels and infrastructure are also in desperate need of reinforcing steel.

Mesh and Bar provide, as the name suggests, reinforcing mesh and reinforcing bars, as well as services like cutting, scheduling, as well as delivery to sites.

Their steel is made from recycled materials and produced by mills in Australia, making the product as sustainable as possible.

Naturally, that has tied their business to the ups and downs of construction in Australia - which, over the years, has been a good sector of the economy to be linked to.

Still a family-owned business, they have been able to keep their ethos while expanding, something of which Veeral Patel, director at Mesh

and Bar, was proud.

“We took a very long term approach in our business,” he told Industry Update.

“We focused on the needs of our customers and how we can differentiate better than our competitors to provide a service that meets or exceeds expectations.

“Over a period of time, as the demand for our products grew, we continued to expand our footprint.

“We’ve always hired and engaged the best people in the industry, listened to our customers and been very agile in our approach.

“If a construction site needs something done quickly, we prioritise that.

We don’t have one fixed rule of business, and we manage our operations so we deliver on what we promise.

“We’ve also embraced technology so that the turnaround time from order to delivery reduces, and we’ve invested in that and will continue to do that to reduce inefficiencies.”

Central to Mesh and Bar’s success has been their link with St.George Bank, who have supported them since day one and provided a vital financial partner to help make expansion possible.

“Our first bank account was with St.George,” says Patel. “We’ve been with them ever since and I don’t see

20 | Industry Update Issue 140 Oct/Nov 2024

any reason to switch.

“They’ve been a very good partner. They’ve assisted us with cash flow requirements and expansion programmes, providing the right solutions and products to help.

“We are currently looking up more projects and we’ll be looking to fund them with St.George too.

“From my time with St.George, I can see that they really understand our business, they work closely with us on our requirements and they see how they can tailor a solution that completes our financial requirement.

“What makes them stand out is how they react during tough times.

When there are challenges, do they support, do they understand, do they look at the context and say ‘times are tough, they need extra funding’?

“During good times they were there for us, and every time we have experienced challenges, they were too.

“When you start a business, nothing is smooth - you build your business on hand to mouth cash flow.

“St.George Bank’s relationship managers went out of their way to provide us with necessary credit and solutions to ensure that we always had adequate cash flow for making payments to suppliers and daily payments to run the business.”

That was the past, but Mesh and Bar knows that St.George will there in the future. That includes a significant investment in land for expansion as well as infrastructure to make the business of making reinforcing steel even more sustainable.

“There is a shortage of housing at the moment, so there is demand for projects and we are very confident and buoyant about the future,” says Patel.

“Mesh and Bar are significantly investing, looking for bigger premises. We have acquired a 4.5 hectare land in Brisbane and are looking at a $60 million project there.

“Obviously, we’ll be approaching St.George to help fund that project.

There’s a lot of opportunity coming and if we grow, St.George grows with us as well.

“All our new buildings are equipped with solar panels, and we’re actively exploring ways to reduce waste.

“We custom-cut materials to meet specific customer requirements and aim to provide solutions that minimise waste, helping us conserve resources and reduce cost.

“We have to be responsible regarding the environment, but also we operate in such a competitive environment that we have to minimise unnecessary wastage.”

Mesh and Bar are stretched wide and regularly need to liaise with St.George to ensure delivery on huge contracts.

“They help us with funding and making international payments for overseas suppliers,” explains Patel.

“One of our biggest projects was Cross-River Rail in Brisbane, we were the major supplier of reinforcing steel.

There’s a lot of apartments going up around Western Sydney and the CBD that we supply materials to.

“There’s many requirements, such as bonds or bank guarantees, and this is where St.George come in.

“They can provide that necessary security for us to carry out our operations. They are also agile - if you need something that to be done quickly, the relationship managers are a phone call away and they get the paperwork in place.

“There’s not a lot of red tape with St.George. You speak to the relationship manager and they take care of everything.”

Mesh & Bar - meshbar.com.au St.George Bank - stgeorge.com.au industryupdate.com.au

Finance

ESG and Climate Reporting: A guide for manufacturers Continued from front page

indicators, a company’s sustainability performance can be more accurately assessed.

There’s no universal strategy when it comes to ESG indicators, so businesses need to identify those that align most closely with their specific operations.

Given the rapid advancements in climate change, manufacturing businesses are gearing their sustainability focus toward measuring and managing their carbon output.

Carbon accounting Accurate carbon accounting allows organisations to analyse their carbon footprint by source and identify the areas of their operations or supply chain that contribute the most to emissions.

This can facilitate decisive action to mitigate these impacts and prepare for upcoming regulatory requirements.

Middle-market businesses are increasingly adopting a focus on the climate impact of their organisation’s activities as a critical factor in their supply chain management and stakeholder communications.

To be certified as carbon neutral, your entity must comply with the Climate Active Carbon Neutral Standard.

This process begins with applying for and maintaining a license agreement with Climate Active.

Then calculating your organisation’s GHG emissions to determine

your carbon footprint.

Next, developing and implementing an emissions reduction strategy.

Any remaining emissions can be offset by purchasing carbon credits.

Your carbon neutral claim is then independently validated by a third party. Finally, once Climate Active has assessed all reporting documents, certification is granted.

Why is it key to business strategy?

Governments worldwide are implementing various policies such as emissions trading programs, energy taxes and energy efficiency regulations to reduce carbon emissions.

In Australia, mandatory climate-related financial disclosure for manufacturing businesses will begin in phases starting on 1 January 2025 for large entities, with smaller and middle-market businesses required to report from 1 July 2027.

Even if your business in Australia isn’t directly facing carbon emission regulations, your supply chain partners likely are or will be soon. These regulations will have significant operational impacts, making it critical for manufacturing businesses to be prepared.

Stakeholders and investors are also becoming increasingly interested in how organisations are positioned in this area relative to their competitors.

To remain competitive and succeed in the long term, Australian manufacturers are starting to better understand and manage their carbon emissions for

ESG solutions are vital for manufacturers

several reasons, including: • Managing carbon risks • Identification of carbon reduction opportunities • ESG reporting • Preparing for upcoming regulation • Positioning as leaders in combating climate change

climate impact including operational efficiencies, supply chain, procurement and waste reduction improvements.

• Reassess: Ongoing reporting for performance evaluation, regulatory compliance, and strategic realignment opportunities.

Integrating sustainable practices is essential in today’s eco-conscious world, especially with impending regulations.

Managing your carbon footprint not only aligns with global standards but also positions your manufacturing business as a leader in sustainability.

This approach enhances your brand, satisfies stakeholders and ensures compliance.

Contact your local William Buck advisor to learn how our Carbon Accounting services can help you navigate the complexities of carbon accounting and sustainability reporting and support your journey toward a sustainable future.

Managing and reporting your emissions is crucial to maintaining partnerships and staying competitive in a world where sustainability is increasingly critical.

Undertaking a Carbon Accounting Assessment When assessing a business’ carbon output, the approach should address the following four key factors: • Scope: Establishing a baseline and defining operational boundaries including the identification of direct and indirect emissions.

• Measure: Collecting and reviewing datasets based on well-established practices and Carbon Protocol standards.

• Strategy: Minimising your

William Buck - williambuck.com

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Industry Update Issue 140 Oct/Nov 2024 | 21

Finance

How can the Export Market Development Grant (EMDG) help my business?

The Export Market Development Grant can help Aussie manufacturers grow

T T

he highly anticipated next round of WilliamBuck’s Export Market Development Grant (EMDG) program is set to open for applications in November 2024. here have been a few notable changes since the last funding round, which are designed to provide businesses with greater planning certainty, support successful exporters at various stages of their journey, encourage market diversification and enhance accountability and compliance across the program.

The key changes to the program are as follows It will now be a First-come, first-served funding allocation.

Applications will now be assessed, and grants awarded, in the order that applications are received until all funds are fully allocated.

Unlike previous rounds, this means that not all eligible applicants will receive funding, allowing successful applicants to receive a more meaningful grant amount. Start preparing your application now so you have sufficient time to gather the necessary documents and put your best foot forward.

The earlier you submit, the more likely you’ll receive funding if your business is deemed eligible.

There will also be larger grant amounts and greater clarity.

Maximum grant amounts will be set at a meaningful level and will be

clearly outlined for each tier.

Tier 1 provides up to $30,000 per financial year for two years, Tier 2 offers up to $50,000 per financial year for up to four years and Tier 3 provides up to $80,000 per financial year for up to four years.

There is also an enhanced eligibility criteria for SMEs, with EMDG program eligibility criteria adjusted to better reflect characteristics of successful exporters.

In addition to the requirement to have a turnover of less than $20 million in the previous financial year and be exporting or ready to export eligible goods, services, events, IP, know-how or software of substantial Australian origin (which remain unchanged from the last round), applicants must also be an Australian entity (e.g., sole trader, trust, partnership, company) that has held the same ABN for at least two years.

Additionally, they must ,eet minimum turnover requirements for the 2023-24 financial year (Tier 1: Over $100,000, Tier 2: Over $500,000, Tier 3: Over $1 million) and demonstrate capacity to spend at least $20,000 on marketing and promotional activities per financial year, exclusive of the grant amount.

There will be focused support for market diversification. Tier 3 grants are now tailored to encourage experienced exporters to target key international markets and pursue

22 | Industry Update Issue 140 Oct/Nov 2024

broader opportunities for market diversification.

Austrade, with input from businesses, has identified 27 key markets for these applicants, helping them strategically expand their global reach, prioritising Southeast Asian countries as recommended in Invested: Australia’s Southeast Asia Economic Strategy to 2040, but with other countries also preferred.

Next is improved support for representative bodies, as industry associations and other representative bodies can access grants of up to $50,000 per financial year to support their SME members.

These funds can be used for training and promotional activities that directly benefit SMEs, particularly those with a turnover under $20 million. To qualify, representative bodies must submit detailed plans demonstrating how their initiatives will benefit members and deliver clear outcomes.

With that come stronger compliance measures. To maintain the program’s integrity, stricter compliance requirements have been introduced, including enhanced tax compliance and ethical business practices.

The definition of ‘eligible export product’ has also been revised to ensure that goods are of substantial Australian origin.

Given these changes, it’s important for applicants to speak to an advisor who can help you determine

whether your business is eligible and if so, how to submit an application that covers all requirements.

Applications for the EMDG program must be submitted online, accompanied by supporting documents that verify the applicant’s identity, eligibility and export marketing intentions. The required documents vary based on the grant tier, the nature of the export activities and whether the applicant is an SME or a representative body.

Applicants must also submit their 2022-23 and 2023-24 Balance Sheets and Profit and Loss Statements to demonstrate turnover, along with bank statements showing their capacity to spend $20,000 on marketing activities per financial year.

Successful applicants will receive a grant agreement specifying the funding amount and duration, with payments made via milestone payments within 14 days of submitting a milestone report.

The key dates for Round 4 are: • Representative body applications: Open 6 November 2024.

• Tier 1-3 Applications: Open 12 November 2024.

• Application close: Once all funding has been allocated.

William Buck - williambuck.com

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MOTORS AND DRIVES

Defence minister announces Made in Australia rocket motors for ADF

D

efence Minister Pat Conroy has announced that the Government is to fund the production of rocket motors in Australia as part of a drive to on-shore military manufacturing and create more well-paid jobs in the defence sector.

The total investment will top $80 million, with the Government is now seeking expressions of interest from the manufacturing sector to build a new complex capable of producing these motors and other components.

When complete, this manufacturing base will enable high-tech missiles to be made in Australia, increasing the nation’s strategic sovereignty and improving supply chains.

“Today’s announcement represents a leap forward for the Australian defence industry and continues to deliver on the Albanese Government’s commitment to

providing the ADF with the capabilities it needs to make Australians safer and safeguard our national interests,” said Conroy.

There will be an initial injection of $22 million over three years, which the Minister said was vital to ensuring that the Australian Defence Forces had access to the best possible capabilities.

Rocket motors are a vital component for guided missiles, including the Guided Multiple Launch Rocket Systems (GMLRS) that have already been on-shored by the government.

A further $60m of government funding has also been allocated to other guided weapon components, and there is an emphasis on the new funding to go to regional areas.

“This is another investment in a future made in Australia and the more than 100,000 Australians, including in regional Australia, that are benefiting from the

Defence Minister Pat Conroy

Government’s commitment to grow our sovereign defence industry and sovereign industrial base,” added Minister Conroy.

“This program is an endorsement

of Australian ingenuity. Making solid rocket motors in Australia will build on Australia’s proud history as a manufacturing nation and contribute to a future made in Australia.”

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Motors and Drives

Everything buyers need to know about pneumatic motors Air motors can be a safe and reliable alternative to electric motors

A

ir motors have long been known as a safe and reliable alternative to electric motors, and there are many situations in which they are worthy of consideration.

Some are related to the environment, such as high ambient temperatures, the presence of explosive gases or dust and wet or dirty environments.

Others relate to functionality, such as if there is a risk of overload or stalling, a repeated high start torque or if space or weight is restricted.

It can even be as simple as a lack of electricity at the location necessitating an air motor rather than an electric one.

What are the different types of pneumatic motors?

Vane motors are the most common type of air motor found today. They are reliable, easy to service, very lightweight and compact, and modern manufacturers offer them with a large range of integrated gear ratios.

Piston motors are the older style of motor and are manufactured with numerous components that can make them expensive. They are also very heavy and difficult to service, though are easy to control down to lower speeds than other types of air motor.

Turbine motors are relatively new to the market. They offer significantly lower air consumption and maintenance requirements, numerous gear ratios and integrated speed governors to further reduce air consumption and to control speed under low load conditions.

How to specify a pneumatic motor The first question surrounds whether the motor needs to be reversible or not. After that, we need to know the required motor speed, then the required torque load or power for that speed.

The major difference between

pneumatic and electric motors is the speed curve. An electric motor will keep its speed regardless of the load. If the load exceeds the maximum load of the motor, it will overload or shut off.

If there is no load on an air motor, its idle speed will be double the loaded speed (nominal speed). If the application entails a variable load, then the motor speed will not be constant unless a motor with an internal governor or an encoder and speed control are used.

Pneumatic motors will slow down as the load torque increases until the point at which they stall. If the motor gearing and shaft can withstand the stall torque, the motor will not be damaged.

We aim to select a motor working in a range of 40 to 50% of the motor’s idle speed on all applications, for energy

When we have these specifications we can recommend one or more motors.

However, there are also other considerations that can help to get the best motor for your application.

It is important to know the start and stall torques. For example, a mixing machine or trolley drive application may require low speed with a high start torque, but once the equipment is moving, the load may be very low.

Not all motors are overload proof.

Some motors have high ratio integrated gearing to achieve low speed, which can be damaged if the motor is overloaded.

This may be fine for slowly mixing a low viscosity liquid but may not be suitable for mixing a high viscosity liquid like cement or grout, or for an application where the motor may stall or overload.

If we know the application, then we can either choose a motor with heavy duty, high torque gearing or offer a lower cost motor with the Figure 2

Figure 1

efficiency. This also reduces wear and tear on the vanes and thereby reduces maintenance intervals.

In many instances, this means that the best solution would be a motor with gearing often with an exhaust throttle and/or pressure regulator to limit the speed. Most modern air motor manufacturers will offer motors with a wide selection of gear ratios.

Controlling the motor speed Typically, it is sensible to select the next motor size up in power and nominal speed from the one required. It is rare to find a motor that matches the exact speed required, which often means that the motor will run too fast or produce too much torque for the application.

We can reduce the torque and power of the motor by reducing the air pressure. (figure 2). We can limit the speed of the motor by throttling the exhaust of the motor. Throttling the air inlet will reduce both the torque and idle speed of the motor (figure 3).

Other considerations

26 | Industry Update Issue 140 Oct/Nov 2024

Figure 3

required output speed.

A description of the application and environment is also important. Not all air motors are sealed, so water and dirt can get in and damage them.

If the motor is in a wet or dirty environment or will be washed down, we would offer a fully sealed DEPRAG Advanced Line stainless steel motor.

If there are aggressive chemicals or the motor is fully submerged, we

may offer a customised solution.

For a food and beverage environment, we would offer a motor with double sealed drive shaft and food grade grease from DEPRAG’s Advanced Line of motors. If a holding brake is required, we will offer a motor with an integrated brake module.

Air Quality The reliability of any air motor is directly related to the air quality. In general, for vane motors we recommend filtered, correctly lubricated, water vapour free air supply.

Certain air motors can run lubrication free, however the performance will be reduced by 10 to 20% and maintenance intervals will be shorter.

Larger vane motors (above 1.6kW) should always use correctly lubricated air because the weight of the vanes significantly increases friction. For turbine motors, the air supply must be very clean, very dry (dew point of -20ºC) and lubrication free.

Hazardous Areas Air motors are not automatically safe to use in areas with potentially explosive gas and dust. If the motor is being used in a hazardous area, we recommend using an ATEX approved motor.

The ATEX approval shows the temperature class of the motor, whether it is tested for above or underground applications and the suitable zone for use.

Though air motors are safe and won’t overheat, certain gases can ignite at low temperatures and thus not all motors are suitable.

How can I purchase an air motor?

DEPRAG Germany offers an extensive range of standard modern, efficient pneumatic vane and turbine motors.

This includes rugged, price competitive motors, high torque motors, fully sealed motors, stainless steel motors ideal for the food and chemical industry, brake motors and reliable high-powered motors up to 18kW. Most motors are ATEX approved.

DEPRAG also offers custom made motors for special applications.

Assembly Technologies Pty Ltd are DEPRAG’s Australian partners and we are happy to discuss your application and to help you choose the right motor. Please contact us for a free air motor selection guide.

Assembly Tech assemblytech.com.au

industryupdate.com.au

Motors and Drives

Bonfiglioli driving iron ore dewatering project benefits for Jord International

I

nternational mineral processing plant design specialist Jord International was awarded the contract to supply Horizontal Belt Filters for a dewatering project in Port Hedland, North Western Australia.

Seeking drive solutions that would be able to handle the extreme demands of the system, the company turned to long-standing partner and supplier Bonfiglioli.

“It’s essential that we have confidence in the reliability of the drives we use,” explains Craig Samuel, Jord International Mechanical Engineer – Resources.

“This is an important part of Jord International’s enviable reputation in the industry, and the end user’s sustained productivity.”

The project was developed to dewater 424 tonnes of iron ore per hour to meet a TML (transport moisture limit) for shipping.

The dewatering plant comprises a total of 8 vacuum filters, each

carrying around 15 tonnes of iron ore at any one time.

“With the huge load from the ore and the addition of compression and vibration, there is a larger than normal load on the drives,” says Samuel.

“Given their wealth of knowledge, and the fact that they’ve supplied us with drives for our belt filters for many years, it made sense to work with Bonfiglioli to develop the most efficient drives for the application.

“The filter drives supplied are paramount to the operational duty of a horizontal belt filter.”

Bonfiglioli recommended the use of the 3/H Series Planetary combination drives with HDO bevel helical gearboxes from its range of heavy-duty drive solutions.

“These are very efficient and small in footprint allowing for a reduction in the overall filter plant area,” adds Samuel.

These drives offer a motor speed of 1482 rpm, an output torque of 161,933 Nm and an output speed of 5.7 rpm.

“They offer an impressive 110 kW of motor power,” says Harry Singh, Bonfiglioli Australia National Sales Manager.

“With highly transmissible torque and power, the 3/H Series is especially well-suited to heavy-duty applications.

“These drives deliver high shock resistance, IP66 rating protection and are easily maintained and customised”.

In addition, Bonfiglioli assessed the installation early in the project and found that the orientation of the drives required the addition of a separate oil lubrication system to ensure oil is circulated through the entire gearbox.

The additional lubrication system also helps reduce heat build-up in the gearbox to provide a reliable service factor no matter what operational duties are requested of the drives.

Crucial to the dewatering process is the use of Jord’s novel Viper technology, that enhances the dewatering process through compression and vibration.

“The project is undergoing ramp up commissioning and improvement at the moment and we look forward

Harry Singh from Bonfiglioli

to successful operation of the plant including Jord’s Viper Technology soon,” says Samuel.

The supplied drives were specially adapted for use in the dewatering plant.

“The ambient temperature at the plant can reach 50 degrees, and these gearboxes would be running at 90 degrees,” says Singh.

“To ensure optimal performance in these conditions, we also recommended the use of forced cooling fans on the motors, to keep them cool during operation.”

“We look forward to continued collaboration with Jord International, enabling us to provide them with the innovative solutions and expertise that have made Bonfiglioli a global leader in the mineral processing sector.

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Industry Update Issue 140 Oct/Nov 2024 | 27

DEFENCE

Aussie manufacturer wins plum $670m US Navy contract

W

est Australian ship building firm Austal has secured a huge $670 million deal to help supply the US Navy with submarines.

Austal USA, the American arm of the Perth-based company, inked a contract with General Dynamics Electric Boat which will see operations expanded at their shipyard in Alabama.

The Aussie manufacturer will help provide components for the US Navy’s Virginia and Columbia class submarines.

Austal announced the news to the ASX and saw an immediate bounce in their share price as a result.

“General Dynamics Electric Boat has recognised that Austal USA is a solid partner to deliver high-quality components for Virginia- and Columbia-class submarines,” said Paddy Gregg, CEO of Austal.

“This growing partnership demonstrates confidence in Austal USA’s commitment to meet the needs of the US maritime industrial base and support the most critical needs of the US Navy.”

Austal submarines in action

This is the second such recent announcement from Austal, who had already begun upgrades on their yard in Mobile, Alabama, earlier in the year.

That was on the back of funding

secured from the US Navy to bring online upgrades by the middle of 2026, expanding on a previous award from 2021 that saw a new bay built to enable Austal to work on ships for both the Navy and US

Coast Guard.

The facility in the USA has been in operation since 1995 and measures almost 140,000 square metres of manufacturing space.

Land Forces ends with monster BAE Systems defence deal

T

he major headlines from the start of Land Forces 2024 were all outside of the venue, but by the end, it was the deals taking place inside the Melbourne Convention and Exhibition Centre that were the big story.

Top of that list was BAE Systems Australia’s $270 million deal to provide components for the Evolved SeaSparrow Missile (ESSM) Block 2 for use by Anzac-class warships.

The contract will see 24 full time jobs created - plus four new apprenticeships - which in turn represents a significant enhancement of capacity within Australia for future contract bids.

The ESSM is used by 12 armed forces across the NATO alliance and is a vital defence against cruise missiles.

BAE began production of the first iteration, the Block 1, way back in 1995 and delivered 3,000 units before advancing to this model in 2021.

“We’re proud to continue delivering as a trusted partner to Australia’s sovereign guided weapon manufacturing capability,” said Andrew Gresham, Managing Director for Defence Delivery at

Discussion from Land Forces 2024

BAE Systems Australia.

“Increasing the rate of production of ESSM Block 2 components will ensure Australia and its allies continue to contribute to peace and stability while remaining protected.

“This contract builds on decades

28 | Industry Update Issue 140 Oct/Nov 2024

of experience delivering domestic and export guided weapon programs and reinforces our position as a key enabler to the Commonwealth’s Guided Weapons and Explosive Ordnance Enterprise.”

Land Forces wrapped up with a

record-breaking attendance and almost a thousand companies exhibiting.

“Not only has this been the biggest and the best Land Forces yet, it is also the largest defence exposition ever held in Australia,” said Justin Giddings, CEO of Land Forces 2024 organiser AMDA Foundation.

“We’ve had record numbers of delegates and an impressive 995 exhibiting companies from 31 countries around the world.

“Everybody I’ve spoken to has been absolutely thrilled with the response and the presence.

“There have of course been some challenges.

“We acknowledge that the protests have caused angst to many people around Melbourne and we offer our sincere gratitude to the Victorian Police, supported by their team of federal and other state police officers, for their first-class planning and response to the public order challenges over the past few days.

“We look forward to seeing everyone in Melbourne for Land Forces 2026.”

industryupdate.com.au

Defence

Lockheed Martin and Asia Pacific Aerospace to increase Black Hawk Global supply chain

S

ikorsky, a Lockheed Martin company, is partnering with Asia Pacific Aerospace to support the Black Hawk global supply chain.

Asia Pacific Aerospace is one of Australia’s leading gas turbine engine maintenance, repair and overhaul (MRO) companies. It will supply advanced overhaul repairs on Black Hawk T700 engines at its regional maintenance facility in Pinkenba, Queensland.

Lockheed Martin Australia Black Hawk Program Manager Rodahn Gibbon says the partnership demonstrates the company’s commitment to sustaining the Hawk family of aircraft.

“This opportunity allows Asia Pacific Aerospace to maintain T700 skill sets and capabilities before the new Australian based engines enter the supply chain,” Rodahn says.

“Asia Pacific Aerospace is internationally certified to carry out repairs and overhaul on T700 engines. A critical capability in high demand

Asia Pacific Aerospace aviation engineers sustaining rotary-wing engineers at their regional maintenance facility in Pinkenba, Queensland.

in Australia because those engines are common to the Black Hawk and Seahawk helicopters operated by

the Australian Defence Force. In the long-term, Australia will have over 200 T700 engines in-country.

“Together with Defence, Lockheed Martin Australia is growing Australia’s rotary-wing sustainment supply chain across the region to ensure timely and affordable solutions for the Australian Defence Force and our customers abroad.”

Asia Pacific Aerospace’s General Manager Tony Cotroneo is thrilled about the opportunity.

“Having Lockheed Martin (Sikorsky) as a new and major customer to Asia Pacific Aerospace, in supporting their customer’s T700 engine MRO requirements is beneficial for all parties involved,” Tony says.

“It provides the Black Hawk pilots peace of mind knowing they are fully supported by the aircraft original equipment manufacturer and as GE Aerospace’s sole authorised T700 MRO provider across the Asia-Pacific. We deliver on our promise of ‘safety, skill and service’, every time.”

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Industry Update Issue 140 Oct/Nov 2024 | 29

Defence

Why keeping things open is vital for the future of 3D printing

T

he 3D printing revolution is one which continues to go from strength to strength in Australia.

At the forefront is Bilby 3D, who provide digital solutions with advanced engineering grade materials to Australian industry as well as the STEM fields of education.

They have thrived on their versatility, with the ability to print across materials, including both plastic and metal.

According to CEO Chris Bilby, it is this diversity of options that make 3D printing such a strong option for manufacturing.

“I’ve asked around, but have not found an explanation as to why a toughened hotend cannot print both metal and fibre-containing materials,” he said.

“This is an FDM/FFF/MEX - or whatever acronym you want to use 3D printer.

“The concept is well known, with manufacturers optimising and

toughening their machines for more abrasive materials all the time.

“The Oxford Dictionary defines a composite as ‘something made by putting together different parts or materials’ - so any printer printing with one material in a matrix of another material is a composite.

‘Whether it’s glass/ceramic beads, carbon or glass fibre, kevlar or even cellulose and wood fibres in a matrix of PLA, ABS, ASA or any of the Nylons, it’s a composite.

Bilby’s company have been pioneers of the form, relishing the different forms available, while keeping their products open to multiple materials.

“When we got our first Raise3D Pro3 machine in 2021, one of the first things we did with it was to fit a toughened nozzle and produce samples with Zetamix 316L Stainless Steel filament for the 2022 Australian Manufacturing Week Expo, which we displayed,” he said.

30 | Industry Update Issue 140 Oct/Nov 2024

Bilby 3D printed products

“Did we claim the Pro3 was the first in the world to print composites and metals and Ceramics in 2022?

No we did not. Why? “Because our machines allow open materials. We know we have customers using these machines for a very wide range of materials as they can adjust settings and develop their own material profiles.

“Allowing open materials means more than using materials from sources other than the manufacturer.

“Though this is a big plus, as you have multiple sources of supply around the world, it also means customers can develop their own bespoke feedstock, or even modify the machine mechanicals and software to print non-polymers.

“We have worked with customers who remove the plastic extruders to extrude stem cells in hydrogel and a reseller who uses electro-deposition to print micro-circuitry.

“So it’s nonsensical for us to make claims about a range of materials used, because it is so broad, and some are kept under wraps, so even we don’t know about them, let alone not be bound by an NDA.” Bilby 3D pride themselves on open sourcing what they do - and it gets them results.

“Last week a customer hinted about a radical new material released by another printer brand which sold out within the first day,” said Chris.

“I went to see what it was. It could be PCTG – a relative of PETG with better inter-layer adhesion, UV resistance and water and chemical resistance over time.

“It’s most likely PPA, often called High Temperature Nylon, which can come as a composite with carbon fibre. This one we added to our product range in February 2021 from USA Filament Manufacturer 3DXtechTM, and then from Raise3D a year later.

“Our users didn’t have to wait for the manufacturer to certify this new material, approve it, and issue a patch or even licensing agreement.

“Owners of their 3D printers could use this new material straight away. Raise3D was well ahead of the market in releasing it in 2022, but it was a year after the material came to market.

“Their library, which works closely with their slicing software, allows users to download material profiles, selecting from Factory Certified or User Generated. They can even share ones they have developed.

“When Raise3D released its Pro3 HyperSpeed upgrade kit, the machine could now print at 300mm/s.

“At the time, TPU flexible material could only print reliably at 40-60mm/s. Within 12 months Polymaker high-speed TPU became available that prints at 150mm/s.

“As soon as the material became available, the Pro3 could print it three times as fast!

“Owners of machines from other manufacturers could be waiting much longer, if it is released for their machine at all.

“It might require some hardware to be swapped before it is certified.

It might require the purchase of a licence.

“AON3D, another partner of Bilby3D, is so open their customer success team will work with you to develop profiles for new materials that are optimal for your application.

“Having open materials machines means you’re not locked into OEM materials, manufacturers profiles and even chipped spools and licences costing thousands - and it also means your machine can keep printing new and improved materials at any time during the machine’s life.”

Bilby3D - b3d.com.au industryupdate.com.au

INDUSTRY NEWS

Leading economist ‘still optimistic’ about manufacturing despite weak growth numbers

A

ustralia’s manufacturing industry has recorded another month of decline, with a leading economic analysis laying bear the problems seen across the sector in 2024.

The Judo Bank Flash Australia Composite Purchasing Manufacturing Index, which tracks the wider economy, has identified manufacturing as a drag on the speed of growth in Australia in the middle of 2024 despite easing off of pressures around inflation and the jobs market.

The main index fell from 52.5 in August to 50.6 in September, just above the neutral mark of 50, but the Manufacturing-only index was down at 46.7, itself a fall from 48.5 a month ago.

It was the eighth consecutive month that the manufacturing sector has contracted in Australia, and the drop from August to September was the quickest such fall since May 2020.

The study reported a fall in new orders, which begat further pullbacks in purchases and head count.

Warren Hogan, Chief Economic

Advisor at Judo Bank, told Industry Update that the prognosis was not good.

“The Index continues to paint a picture of a manufacturing industry in Australia that is struggling to grow,” he said.

“While not recessed, it’s certainly been stagnating for a solid 18 months. If you were setting monetary policy for manufacturing, you’d be cutting rates rapidly.

“It is such a small part of the Australian economy that it’s not macroeconomically relevant, but nonetheless, it is meant to be at a turning point.

“There are good reasons why we think we should be starting to see it turn around, not least the government’s focus on it and what the pandemic taught us about supply chain resilience and the general trend towards near-shoring and friend-shoring around the world.

“We’re seeing a story about a sector that is struggling under the weight of cost, regulation and, for those industries that plug into the domestic economy, unable to grow because the

domestic economy can’t grow as we are operating at our capacity.

“This idea that Australian businesses are looking to Australian manufacturers is not right.

Businesses are doing what they’ve always done, which is seeking the cheapest alternative.

“The performance of Australian manufacturing in the last 18 months suggests that, whether it was the previous government’s pre-Covid critical industry policy or the now Future Made in Australia (policy), I don’t think our government is anywhere close to setting up a proper policy structure to get serious about a manufacturing revival in this country.”

“Nothing will happen ahead of an election and I’m not confident that the powers that be in Canberra a) understand the issues and b) are serious about how to address it.

“You can’t do it in the confines of a room in Canberra. You can’t do it through Cabinet.

“We have to be serious about a government-led industry policy that provides support: greenfield and

Warren Hogan, Chief Economist at Judo Bank

brownfield support, infrastructure, subsidies for certain inputs like labour and skills, special arrangements around skills - whatever it is, it needs to be a policy that is a joint venture between experienced private sector players and government.”

Even though the data was depressing, Hogan said that he had not lost hope in manufacturing in Australia.

“Despite these results that we’ve been seeing, I’m still optimistic that we’re going to see an improvement both in terms of profitability and in terms of investment and output,” he said.

“It won’t be spectacular, it’ll be a grind, but I think there is a stronger market environment next year, particularly if we can get inflation and cost pressures down.”

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Industry Update Issue 140 Oct/Nov 2024 | 31

INDUSTRY NEWS

Huge breakthrough in defence manufacturing as CSIRO creates ‘unique’ new uniform

A

ustralia’s troops are set to receive a serious upgrade in uniforms after a breakthrough by CSIRO scientists.

A team of researchers at Australia’s peak science agency have pioneered a new type of fabric based on nanofibres that can filter out dangerous particles while also remaining lightweight and breathable.

The fibres are 100 times thinner than human hair and can prevent airborne particles from penetrating the garment.

The prototype can give soldiers in the field greater protection against biological and chemical agents without reducing protection in extreme temperatures. The uniforms will also have civilian use, particularly for emergency service.

The development was funded by the Department of Defence and manufactured by DMTC - formerly known as Defence Materials Technology Centre - a Melbournebased non-profit that works in close collaboration with the Government on defence research.

Bruck Textiles, Defence Science and Technology Group and RMIT University also contributed specifically to the nanofibre uniforms project.

“Our nanofibre technology, pioneered by CSIRO scientists, has the potential to significantly improve the level of protection soldiers’ uniforms provide and can also be used for non-military applications, including protecting emergency

Project Lead, Yen Truong (L) and DMTC Head of Program Management Deepak Ganga (R) with uniform model Dan Eyckens

responders and hazmat crews,” said Dr Marcus Zipper, Manufacturing Research Unit Director at CSIRO. “CSIRO research and development in materials science looks to improve how a particular material functions – we work across a broad range of advanced materials including metals, composites, polymers, adsorbents and nanofibres.”

The project leader, Dr Yen Truong, explained how the prototype works.

“We harnessed the unique properties of nanofibres to create a lightweight fabric that effectively filters out

harmful particles while remaining highly breathable,” said Dr Truong.

“In rigorous testing, the prototype surpassed all performance targets for air filtration, air permeability, thermal comfort and chemical protection.

“This means it effectively filters pollutants from the air, allows for breathability, maintains comfortable temperatures even in extreme conditions, and offers superior protection from hazardous chemicals.”

The next step will be to take the prototype and create a plan to mass produce it.

“It’s easy enough to create a composite nanofibre material in a small lab setting, but transitioning to mass production is a different thing altogether,” said Dr Yen. “We envision a future where firefighters, paramedics and other frontline workers can focus on their critical tasks without being hindered by heavy, cumbersome protective gear.

“Our nanofibre suit aims to provide that level of comfort and freedom of movement while ensuring the highest level of protection.”

Iconic Aussie brand - and manufacturers’ favourite set for comeback

I

t’s well known that manufacturers are the sort of people who like to get their hands dirty.

It’s why they’ve had such a long relationship with Solvol, the iconic Australian soap brand designed to take on the toughest of grease and grime.

First introduced in 1915, Solvol prided itself on being tough on dirt but soft on hands - and now, it is set to hit the market again.

This new edition is free from GMOs, parabens and microplastics, but includes the original pumice particles designed to help clean the

toughest stains.

“We’re thrilled to reintroduce the new Solvol soap,” said Rosemary Murphy, Product Manager, Solvol.

“For over a century, Solvol has been synonymous with quality and effectiveness for Australians who need a hand cleaner that can tackle even the grimiest jobs.

“Whether you’re a tradesperson, gardener, DIY enthusiast, or simply someone who enjoys getting hands-on, Solvol is the trusted ally that ensures your hands are left clean.”

32 | Industry Update Issue 140 Oct/Nov 2024

industryupdate.com.au

INDUSTRY NEWS Sustainable, algae-based products could replace fossil fuels

I

t’s not as far-fetched as it seems, with biotech company Algenie securing $1.1 million of early VC funding to make it a reality.

Algenie’s groundbreaking new algae growth platform dramatically improves algae growth efficiency and slashes production costs. The aim is more sustainable biofuels and plastics, at a competitive price.

Why algae? The super-powered micro plant absorbs CO2 to grow rapidly. Harnessing its biology to create renewable energy-powered reactors could result in replacing fossil fuels as the raw material for plastics and fuels.

The biological science has always been there, but conventional technology made it too expensive.

Algenie believes its innovation can revolutionise industries and tackle climate change.

Its helix-shaped photobioreactor unlocks algae’s potential for planet-scale production. With improved efficiency and scalability, it has the potential to reduce production costs by a factor of 10.

Algenie, founded by food scientist

Nick Hazell, is collaborating with the University of Technology Sydney as it’s research partner. UTS is also one of its investors.

“Algae offers immense potential to address climate change and transform multiple industries, but until now, scalable and economical production has remained elusive,” Nick says.

“Our helix design and technology is a true breakthrough, paving the way for algae-based solutions to become economically competitive with and ultimately replace traditional fossil fuel-based products.”

Unlocking algae production Algenie’s photobioreactor system features a continuous process where algae flows down a channel shaped into a continuous helix. Advanced LEDs provide optimal lighting conditions, driving rapid growth.

This innovative, patented design enables some algae species to double in quantity every two to three hours under ideal conditions. That will be enough to produce 100 tonnes per year in a space the size of a shipping container — the equivalent of 2.5

million soft drink bottles with carbon-positive materials — or 10,000 tonnes per year in a hectare-sized field, 3000 times more efficiently than conventional soy or corn crops.

The continuous harvesting process at the bottom of the helix ensures constant production, making Algenie’s system significantly more productive and cost-effective than traditional methods. The helix winds, roughly 70cm in width, is able to produce one tonne of algae annually per unit. The photobioreactor represents a major leap forward in scalable, sustainable algae cultivation technology.

UTS Acting Deputy ViceChancellor of Research Professor Chris Turney is excited about the potential.

“We’re incredibly proud that Algenie’s innovative approach to algae cultivation is taking forward research by UTS’s Professor Peter Ralph and Professor Long Nghiem to develop an optimised system for carbon absorption and low-energy harvesting of algae,” Chris says.

“By combining our biotech

Algenie founders: John Martin, Nick Hazell, Mathieu Pernice

know-how with Algenie’s production technology, together we’re accelerating the development of an algae tech platform that could play a crucial role in mitigating climate change and creating sustainable products for a sustainable future.”

The global market potential for Algenie’s technology is substantial, with applications ranging from biofuels to sustainable plastics, textiles, and fish aquaculture. The company plans to license its technology and collaborate with partners to co-invest in large-scale production infrastructure.

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Industry Update Issue 140 Oct/Nov 2024 | 33

AUSTRALIAN MADE

AUSTRALIAN MADE

Keeping manufacturing fit with Moss Products’ Australian Made components

F

or many Australian manufacturers, Moss Products are the unseen hand behind the Australian Made logo.

The Dandenong-based manufacturer fill a vital gap in the market, providing on-shore component solutions, helping Aussie producers to innovate at every stage of the process.

“We’re an industrial component parts manufacturer, so it’s all about us providing a service to other manufacturers, said Graham Wilson, Engineering Manager at Moss Products.

“We help them design the product, design the tooling, make the tooling and deliver the parts, usually on an ongoing basis, every month or three months for example, in substantial quantities.”

Established in 1948, Moss has all the equipment, people and skills to design and develop new products, with their own fully equipped toolroom right here in Australia.

They use high-end European machines to ensure superior process control and repeatability, and have well-trained technical staff use them to produce thermoplastic parts of exceptional quality.

Moss also manufacture and design die cast parts for manufacture by reliable, low-cost automation.

Their Moss Industrial marque is an Australian supplier of plastic injection mouldings and metal die cast components and has extensive practical experience in developing new products.

Moss products

One of their customers, Strength By Numbers, provides specialist software and equipment to Health and Fitness professionals around the globe.

These high-tech products can measure the actual bodily strength of shoulders, hips, knees, feet, ankles and more, recording and displaying the results, with the goal of producing better health, injury recovery and fitness outcomes.

To improve the manufacturing of the equipment, Moss was tasked with developing five different components to be made by injection moulding.

The main requirements were that the parts be very accurate parts, high quality surfaces with engraved text, have low tooling costs and competitive part prices.

Moss was able to design all the components, manufacture the tooling and deliver production batches within target. Now, with two years

34 | Industry Update Issue 140 Oct/Nov 2024

of trouble-free use, the customer is pleased that they had all this work done in Australia.

“They’re a typical customer who came to us and explained that they made these products in the health and fitness area, and that they needed parts to fit onto their products, explained Wilson.

“They needed help with design and to actually make them, so we did that for them.”

It all speaks to the importance of Australian made products in ensuring a complete delivery. For Wilson and Moss, it’s about buying Australian for themselves, then selling to fellow Aussies.

“From a buying point of view, we tend to buy Australian Made,” he told Industry Update.

We prefer to buy from Australian manufacturers and Australian distributors.

“In terms of what we sell, we’re nearly always competing with people who are buying form overseas, mainly China, so what we promote is that we can make it here in Australia.

“You don’t have to order three months in advance, you don’t have to pay months in advance: you get all those pluses with having it made here.

“Our customers prefer that. We’ve had a few parts in the last four years where they were buying from overseas because they thought it was cheaper over there, but found out that when you buy locally from us, it’s often cheaper anyway because costs have gone up overseas.

“The parts themselves end up costing less to buy here - that’s a huge plus for us and for our customers.”

Moss Products mossindustrial.com.au

industryupdate.com.au

Australian Made

Protoblast proves why the Australian Made sign still matters

W

e all know the distinctive green and gold kangaroo logo that represents Australian Made.

This emblem stands as a proud mark of quality and authenticity, found on a wide range of products, from machinery to everyday goods.

But what does it truly signify for consumers - and why should you consider it when making purchasing decisions?

The Australian Made logo is more than just a symbol of origin.

It represents a commitment to quality craftsmanship, ethical production and the strength of local industries.

Companies displaying this emblem must meet strict standards set by the Australian Made Campaign Limited (AMCL), ensuring that products are genuinely Australian - from design to manufacturing.

When you choose an Australianmade product, you are supporting businesses that prioritise high

standards, environmental sustainability and local expertise.

Protoblast, a family-owned business with over 150 years of combined experience in the abrasive blasting industry, is a company that proudly bears the Australian Made accreditation.

For Protoblast, being Australianmade is more than just a badge of honour - it’s a way of life.

As a pioneer in the abrasive blasting industry, Protoblast combines generations of expertise with a commitment to innovation, quality and reliability.

The company’s bespoke solutions, customer-first approach and dedication to craftsmanship make it a trusted name in the industry.

One of the key benefits of choosing Protoblast is the assurance of durability and longevity in every piece of equipment.

Australian-made products are built to last, and Protoblast’s machines are no exception. With strict adherence to the highest standards of production, the company’s

Protoblast in action

equipment is designed to meet the specific needs of their customers, ensuring optimal performance across a range of applications.

Choosing an Australian-made company like Protoblast comes with additional advantages, especially when it comes to service and support.

A local presence means customers have access to timely maintenance, spare parts and technical assistance.

The company’s deep understanding of its products ensures that any issues are quickly resolved, minimising downtime and keeping

equipment running smoothly.

By choosing Protoblast and other Australian-made products, customers are not only investing in high-quality machinery but also supporting local businesses and industries that contribute to Australia’s economic growth.

It’s why customers are encouraged to choose Australian-made products for unmatched quality, reliability and trust.

Protoblast - protoblast.com.au

Ora et Labora

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Inspired by Real Intelligence Industry Update Issue 140 Oct/Nov 2024 | 35

Australian Made

How to properly store small spare parts

S

mall spare parts require care to ensure they don’t become a disproportionately big problem.

When moving parts come through the door, businesses need to have an efficient parts store to ensure workers can grab the right part quickly and that the part is clean and safe.

BAC Drawer Storage is the ideal way to store small spare parts. Its cabinets are used worldwide in all conditions and are known for their strength and endurance.

What makes BAC Drawers the premier choice for spare parts storage is the adjustable partitioning within the drawers, which can provide an exact fit.

An operator can choose a drawer’s height and then create a location within that drawer, which will suit the storage volume the parts require.

Partitions and dividers can be adjusted in 25mm increments, and if the inventory changes over the decades, it is simply a matter of

adjusting the dividers to suit.

The benefits of drawers over shelves are quickly realised when considering the easily adjustable locations set up to fit the storage volume for each part.

In shelving, where boxes on shelves are surrounded by dead space and the one-size-fits-all mentality of the boxes used wastes more space, a quickly configured drawer cabinet can compress a storage footprint to less than a third of what the shelves will require for the same inventory of small parts.

When stock is compressed, businesses can save money in labour as pickers don’t have to walk as far.

This time saving quickly adds up.

As each item is given an individual location, there are fewer mistakes and it is quicker to pick parts. Those parts are kept clean as they are within the drawers, so there is less time required to clean parts. This saves more money.

By compressing stock, it takes much

The correct storage can yield time and money savings

longer to outgrow the parts room through expansion. This will result in a delay/prevention of expansion requirements and new facilities.

Money saved again.

Through simple efficiencies and unrivalled reliability, BAC Drawers provides improvements that every parts warehouse requires. It is not hard to see why so many Australians consider them to be the proper way

to store spare parts.

To find out how BAC Drawer Storage can improve any spare parts warehouse, contact the BAC Systems Technical Sales Team to arrange a complimentary site survey.

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36 | Industry Update Issue 140 Oct/Nov 2024

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PRODUCT NEWS

Rotronic’s new transmitter boasts smartphone compatibility

T

he HygroFlex HF5A is an advanced transmitter for the combined measurement of humidity, temperature and dew point.

Rotronic’s latest innovation has been designed for all applications where fast, accurate and repeatable measurement is critical.

It features the latest near-field communication (NFC) technology, allowing it to be programmed and interrogated by a smartphone or NFCequipped computer, helping to simplify operation and minimise setup time.

Key features • The HF5A incorporates the latest NFC technology, enabling easy programming and interrogation via smartphone or NFC-equipped computer, significantly simplifying operation and reducing setup time.

• Supplied as a compact, wallmounted unit in a rugged IP65 sealed enclosure, the HF5A is built to withstand demanding environments.

• Compatible with various humidity and temperature sensors, it covers a range from 0 to 100%rh and -100 °C to +200 °C. Additional measurement options include CO2 and differential pressure.

• The front-panel LCD displays three measurement parameters simultaneously.

Depending on operational status, readings are shown in green, orange or red.

• Both analogue 4–20mA and digital RS485 outputs are included as standard.

Enhanced usability The HF5A can be configured and monitored remotely using

Rotronic’s HygroSoft app or PC software via a smartphone or laptop with an optional NFC-USB reader.

These tools offer step-by-step on-screen instructions, ensuring a straightforward user experience.

Improvements from HF5A compared to the HF5 • The 2-wire starting time is now under 30 seconds, with LED or display indication turning on after 10 seconds.

• Access to RMS probes when using a 3- or 4-wire setup.

• MODBUS RTU via RS485 on a screw terminal.

• Front display LED shows operating status (Green/Orange/Red) and monitors analogue output.

• NFC Interface: Equipped with an NFC interface, the HF5A can be accessed via a smartphone or an NFC Reader-equipped computer.

Probes and customisation The HF5A comes with a choice of Rotronic’s interchangeable measurement probes. These provide

rapid initialisation and have been developed for use in harsh industrial, laboratory, and scientific environments, providing the flexibility for the new unit to be used in applications ranging from HVAC and printing to food and pharmaceutical production.

Standard versions and custom options Rotronic will manufacture six standard versions of the HygroFlex HF5A. These include: • Two analogue 2-wire versions.

• Two analogue 3- and 4-wire versions.

• Two combined analogue and digital 3- and 4-wire versions compatible with MODBUS RTU systems.

• Rotronic will also offer customised options for orders of 20 units or more. Other options include a duct mounting kit and a version without the front-panel LCD. AMS Instrumentation & Calibration Pty Ltd - ams-ic.com.au

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Industry Update Issue 140 Oct/Nov 2024 | 37

INDUSTRY NEWS

One of Australia’s leading manufacturing inventors has a new product - and the industry is taking note

O

ne of Australia’s leading manufacturing inventors has a new product - and the industry is taking note.

Most people would be happy with just one invention in a lifetime, especially if it helped them build a company that has lasted over 30 years.

Not Noel Rankin: the brains behind Drillmate made the first product himself and has continually refined it, building accessories that improve usability and take the strain off workers who need a drill.

Now, Drillmate has a new product set for release: the Vac-Force Maxi.

“It’s a vacuum-based drilling machine that allows you to lock onto any surface, whether it be hard steel, thick steel or stainless steel, a non-ferrous material like aluminium or copper - it even locks onto checker plate, which is an uneven surface,” Rankin told Industry Update.

“The seal on the vacuum pad

allows it to take up even on uneven areas as it comes down and sits on a different soft position underneath to give a security.

“It’s very small, only 280mm long by 90mm wide.

“There’s a mast on it that is part of the original Drillmate machine and a carriage that travels up and down.

That can be reversed, and if you reverse the carriage, it gives you an extra 100mm of travel.

“We can finish with 450mm between the surface that it is attached to and the underside of the drilling area.

“We can turn it left or right by releasing screws, it’s got a plate that holds the mast and then you relock it.

“It uses compressed air, which passes through a venturing system I made. It’s very tiny and then it produces 95% vacuum.

“The seal in the bottom is neoprene, so there’s no problem with oil, and as you put it over the top of the

38 | Industry Update Issue 140 Oct/Nov 2024

surface, you press down lightly and it sucks until the feet make contact with the material you’re drilling.

“Normally you’d have an air compressor available to you which is very large, but what we’ve been able to do is use very small compressors with a 7L air tank. I can carry that in one hand and a drilling machine and Vac-Pad in the other and we can go off and drill anywhere.

“I’ve made the mechanism smaller in the airflow and we’ve got the holding power of 120kgs on that small surface on the pad.

“All of this gives you many options instead of trying to do the job by hand.”

Rankin invented the original Drillmate over 30 years ago and has seen the industry blossom since then.

“Today’s battery drills are so powerful that you can do many things,” he said.

“We can drive a 40mm hole through a 25mm steel plate with this

unit. We can off, grab some sheet metal and drill a 50mm hole or a 75mm hole.

“We can tap threads - yesterday I tapped 16mm by 2mm pitch into steel and it didn’t require a tapping machine. It can do it all. It has a number of uses and I think it’ll fit into the market well.

“When cordless drills came out they weren’t all that strong, but there’s four that have 130 Newtons of torque. That’s a lot of power.

The story of Rankin and his invention remains one of the most inspiring in Australian manufacturing, a true tale of a man with an idea and the capability to carry it out.

“Drillmate goes back all the way to 1990, when I first put it out,” he remembers.

“That was because I had a large engineering business in the truck sector and we were altering chassis from the companies that put them out, Mercedes and Isuzu and the like, and we were putting in thousands of holes a week.

“We went from trying to put drills in with a straight up body, when it would take two minutes just to put a hole through a truck chassis, we made the Drillmate up and we were doing it in 20 seconds - and because we had a mechanical device, we could use it all day without wearing ourselves out. That’s where the product’s come from.

“I’ve had nine products in the world now, but I don’t know where it comes from. I’m lucky enough to see it in my mind and because I’ve worked with machining as well as mechanical, I can go off and build it.

“I’m pretty lucky in that form, but my father was the same. He was a bootmaker but he could do anything.

“I think he put a spark in my head way back when I was 21 - I was at my birthday party and he said ‘Son, you’ll bring out a world product one day”.

“I said ‘yeah, righto’, but I think he planted the seed back then. I’ve been lucky in that way.

“It’s still going. I meet people at shows around the world who are much like myself and we go off into another field and I’ll be helping them out with their products.”

Drillmate - drillmate.com.au

industryupdate.com.au

MATERIALS HANDLING

Combilift retain Deloitte’s Best Managed Company award for the twelfth consecutive year

F

orklift manufacturer Combilift have been recognised as a Best Managed Company by industry giants Deloitte, requalifying as Platinum winner for the sixth time and marking a 12th win in 16 editions of the awards.

Their management prowess was rewarded at Deloitte’s prestigious awards ceremony in Dublin on the 19th of September.

The Deloitte Best Managed Company award acknowledges the achievements of management teams, and not just individuals.

The accolade recognises overall business performance based on the criteria of Strategy, Capability and Innovation, Culture and Commitment as well as Governance and Financial Performance.

Judges examine every company based on these four equally weighted pillars to select a winner.

The Best Managed Companies

Programme originated in Canada in 1993, with Ireland’s programme being the second longest-running programme, introduced in 2008.

In addition to Ireland and Canada, the programme is currently run in a total of 48 countries across four continents.

When receiving the award, Combilift founder Martin McVicar said; “It’s a great honour for us as a company to be acknowledged once again by a global brand such as Deloitte’s Best Managed Companies.

The credibility of this global award enhances our brand to scale internationally”.

Founded in 1998 by McVicar and Robert Moffett, Combilift has grown from a small team of 10 to a total staff of over 850 people, selling to 85 countries worldwide.

Combilift - combilift.com Combilift celebrate their award

GERMAN ENGINEERING

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AUSTRALIAN EXPERTISE

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HIGHEST QUALITY COMPONENTS AND SERVICE FOR HIGH QUALITY CONVEYOR COMPONENTS, MRT AUSTRALIA IS JUST A CALL AWAY 02 9771 1748 sales@mrtaustralia.com.au www.mrtaustralia.com.au industryupdate.com.au

Industry Update Issue 140 Oct/Nov 2024 | 39

Materials Handling They make a variety of heavy lifting jobs easier, safer and faster

Choosing the right tow tug for the job

Move heavy loads with ease using the right tow tug

Powered floor cranes for every industry

W

hen it comes to efficiency, a powered floor crane is a superior solution compared to its manual, push along counterpart.

It’s also a lot safer. When it comes to pushing a manual crane with a heavy load, it can’t stop easily. The jib length has to be set. Then the jib, plus the load, has to be manually pumped 50 – 200 times.

A powered floor crane does it all with very little effort on the worker’s part. And it’s safe — when the variable speed throttle is shut down, the electric brake is on.

It can do the same jobs a forklift or overhead crane crane do, such as removing engines from vehicles, loading/unloading crates and stillages from the top, removing awkward and heavy loads from tray trucks and utes, such as air conditioners, axles, generators, pumps and machinery.

It’s a simple operation with intuitive controls and auto braking. No licence required.

Accessories available include remote control on a curly cord, spreader bars, magnets, drum lifters, rotators, reel/roll handlers and plate and pipe clamps.

Pack King’s powered floor crane makes the following jobs easier, safer and faster: • Lifting heavy pipes • Decanting drums into vats • Removing engines from crates • Re-setting worn out roof tile moulds • Placing drums onto tray trucks and utes • Lifting and placing vertical wall garden troughs • Moving long and heavy ductwork during fabrication • Raising heavy gearboxes onto a work bench for repair • Picking steel plates from rack to laser/plasma cutter bed • Placing and removing steel gates during welding/construction Pack King -packking.com.au

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here are plenty of tow tugs on the market, so it’s important to choose the one that’s right for you and for the task at hand.

Firstly, ask yourself a few simple questions to determine what you’re trying to achieve.

1. What is the largest weight you intend to move?

2. Can you calculate the inertia/ rolling resistance and how much force is required to get this vehicle moving?

3. What surface/s are you going to roll over?

4. How steep is the drive?

5. Will you need to go over gutters, drains, culverts?

6. How many times per day will you perform this work?

7. What distance will you cover each day?

Determining the maximum load weight is relatively simple – simply add the vehicle tare weight plus any extras and a full load. If you’re unsure how much you’ll be moving, it’s recommended to consider a higher-capacity tow tug than you think you’ll need. It is better to have too much than not enough.

Inertia or rolling resistance is more complicated, but can be measured using an electronic weigh scale between a forklift or car and the trailer. Initial readings will show

inertia, the amount of force required to start movement, then the weight shown will go down to show the rolling resistance of the load. You’ll need to test the weight loading over any rough ground, up ramps and over gutters as well.

The next step is to find the best way to attach your trailer to the tow tug. There are many options and accessories available that can be customised to suit your equipment.

Pack King’s range of tow tugs have additional features designed to make any towing job run smoothly.

• Ease of operation with dual butterfly thumb-controlled speed control buttons and red pad auto reverse.

• Heavy duty units and knobby, wide-tread tyres to ensure a solid grip and prevent wheel spin.

• Special hitch end feature that offers greater ease of connectivity.

• Safety strobe light set into the console so it is easily visible but does not distract the operator.

• Single turning point through the centre of the large wheel, making the units easier to control.

• Key switch, battery charge indicator, emergency stop button/isolator, two height tow ball, variable height pin hitch and large diameter front castor wheel (to maintain level).

Pack King -packking.com.au

Special offer on Pack King’s best-selling strapping machine

P

ack King is offering a onetime deal for Industry Update readers, with a limited offer on their best-selling semi-automatic strapping machine.

These high-quality strappers are already the lowest cost machine of their kind on the market, priced at $998.00 + GST plus freight. It is also fitted with a free roll of 3,000m x 12mm strap. The machine is then fully tested and re-boxed.

Buy now to take advantage of this limited time offer from Pack King and save $60. For each machine sold, owners can call before the installed strap runs out to order two new rolls and only pay for one roll.

Pack King’s semi-automatic strappers feature: • A fully enclosed cabinet with switches on doors and top, that turn the machine off when opened.

• Carton end stops, for correct

40 | Industry Update Issue 140 Oct/Nov 2024

positioning every time.

• Tool kit.

• Castors with brakes for use anywhere at any time.

• Stainless steel top deck.

• 240v. plug and play.

• Speedy start up time.

• Strap feed out switch.

• Manual/Reset switch.

• Strap set length dial.

• On/Off switch.

Pack King -packking.com.au industryupdate.com.au

PRODUCT NEWS Electric tracked stair climber in action. CT310D

How to find the perfect electric stair climber for your needs

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lectric stair climbers have been around since 1983, so are far from new to most within the industry.

In the over 40 years since they hit the market, there has been much improvement in the stair climber industry, with global manufacturers making significant enhancements to their products.

While that has increased the options for the purchaser, it has also made getting the best electric stair climber more complex, as there are a multitude of difference products with different features.

The traditional upright stair climbers, which resemble enhanced hand trucks, support loads from 110kg to 250kg and offer affordability, portability, ease of loading and adaptability to various terrains.

Their main challenge lies in maintaining the load’s balance during operation, which can be a task that demands some getting used to.

Even so, their agility and effectiveness across diverse staircases make them a preferred choice for many.

The main alternative is tracked climbers, which utilise caterpillar tracks for movement and are mostly designed for loads heavier than 300kgs.

Their advantage lies in their ability to significantly reduce manual effort, often allowing operation via a corded remote, thus allowing a industryupdate.com.au

single operator to perform a task that previously required multiple people.

As one might expect, these units are bulkier, pricier and slower, with a reliance on ramps or lifting for loading.

Most recently, the advent of upright tracked climbers seeks to merge the best of both categories, offering a lighter, more cost-effective and quicker alternative without the need for manual load balancing on stairs.

However, this technology, still in development, presents certain limitations for specific uses or loads.

XSTO Australia offers one of the country’s most extensive stair climber selection, backed by over two decades of specialised, in-house experience.

Their stock ranges from the most economical models to the forefront of the industry with cutting-edge innovations that enhance both efficiency and safety.

They also provide demonstration and training videos that empower customers to find the right stair climber for their needs, as well as the ability to use the product with confidence.

XSTO also has an expert team that can provide a full suite of services, including sales, training, repairs and custom modifications to assist in finding the perfect stair climber.

Tente Australia - tente.com.au Industry Update Issue 140 Oct/Nov 2024 | 41

Materials Handling

AutoStore announces significant product upgrades, including first climate controlled solution for food manufacturers

AutoStore’s Multi-Temperature Solution at work

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torage solutions experts AutoStore have announced a major upgrade to their storage grids thanks to their new AutoStore Multi-Temperature Solution product.

This stands to be a major improvement for the food manufacturing sector, as it can implement different temperatures in different areas, allowing for frozen and cold storage sections of the same grid.

The new Multi-Temperature Solution (MTS) product is a significant improvement as it allows for different climatic conditions within the same storage environment.

It is designed for frozen and chilled environments with a temperature range of -25°C in the frozen section to +6°C in the cooled areas.

The picking of frozen products

occurs at the Ports in the chilled area to eliminate picking of items within extreme frozen temperatures, thus creating a better working environment for operators.

This will allow customers to have a solution that can increase speed and efficiency with their frozen inventory.

The first MTS is already fully operational at Haugaland Storhusholdning, a Norwegian food distribution company, and the second is for La Réserve des Saveurs in France. The MTS will be available for order from early 2025.

They have also released an expanded 18-level grid, a motorised service vehicle and enhancements to their cube control software.

The 18-level grid, which is

Mining industry concerned about government reforms

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hen Prime Minister Anthony Albanese attended the mining industry’s annual parliamentary dinner in September, he didn’t receive a warm reception.

There was tension with the Minerals Council CEO Tania Constable, who said the industry was in a precarious state because the government’s industrial relations laws are bringing conflict “to every workplace in every industry.”

She called the proposed industrial relations reforms - based on the ‘same job, same pay’ philosophy - “reckless”, “onerous” and “royalty raids”.

“The cumulative effect is having a profound impact on the viability of

projects, the risk appetite to unlock future projects, and the ability to attract investment,” said Constable.

“Each new regulation, each new tax, additional layer of complexity, and arbitrary decision makes it harder for us to compete against competitors with no such constraints.”

While the Labor government is offering tax credits to miners in Western Australia and Queensland, Constable said “all the incentives in the world won’t matter if the basics aren’t right”.

Growing tensions Pain points between the government and the sector include industrial

42 | Industry Update Issue 140 Oct/Nov 2024

available with all new installations, provides significant upgrade potential for customers.

Previously, storage grids were limited to 16 levels with 330mm bins and 24 levels with 220mm bins, but now both will have capacity for two more levels, topping out at 18 and 26 respectively.

This can increase total storage density by 12.5% and allow fulfilment centres to reduce grid floor space by up to 11% without sacrificing accuracy, flexibility or modularity.

AutoStore have also announced the launch of their motorised service vehicle. This safety tool provides an easier way to manoeuvre on top of the grid when performing routine maintenance tasks.

It ensures even greater system reliability for large customers while prioritising worker safety and will be available for order from Q1, 2025.

Finally, there are improvements to the cube control software. Super users can now proactively address issues during breaks or off-hours, turning unplanned stops into planned interventions.

Additionally, the Unify Analytics platform has been improved to provide even more comprehensive system oversight.

AutoStore’s expertise is in robot-controlled storage, which allows for unmatched density, efficiency and scalability in fulfilment, oriented around an aluminium

cubic grid.

“AutoStore is shifting to a regular cadence of product announcements, focusing on innovation and execution to better serve our customers,” Mats Hovland Vikse, CEO of AutoStore.

“Our new products directly address the challenges our customers face, while providing them with new tools to improve operational efficiency.”

These new products show just how fast AutoStore is moving the space after establishing the first incarnation of their product.

“It’s been one quarter since I joined AutoStore, and we’re now moving towards an exciting Product 2.0 strategy,” said Parth Joshi, Chief Product Officer at AutoStore.

“Our goal is to solve more complex problems for our customers through robust technology and a strong feedback loop. With ~70,000 Robots in our fleet and growing, the future is bright.

“We continue to lead in automated fulfilment, innovating technology to tackle complex operational challenges. Today’s announcements will enhance efficiency, reliability, and speed.

We’re particularly proud to introduce the Multi-Temperature Solution, which will be a gamechanger for grocers and open new use cases for AutoStore.

relations, energy laws and environmental approvals.

Mr Albanese also spoke at the dinner, defending Labor’s support of the mining industry, which includes proposed critical minerals tax credits.

“In the parliament, I’ve heard some call this ‘corporate welfare’ and ‘billions for billionaires’,” he says, referring to Opposition Leader Peter Dutton’s criticism of the plan.

“That tough talk tends to drop off as they get closer to workplaces, mines, processing plants and ports.

“Tax credits built on rewarding success, in areas crucial to our comparative advantage and economic resilience, serve the national interest.”

While the Prime Minister focussed on the tax credits, the Minerals Council wanted to discuss workplace agreements.

“We do want cooperation. We

don’t want conflict. But under these new workplace laws, conflict has been brought upon us. It is a deliberate design feature of these laws,” said Constable.

“Conflict is coming to every workplace, in every industry, and together we won’t shy away from calling this out.

“Any attack on the Pilbara is an attack on the entire mining sector.

“Just like an attack on Queensland coal revenues is an attack on the entire mining sector.”

She also pointed out the mining industry taxes and royalties added up to $74 billion to the federal government’s coffers in 2022-23.

“That is more than any other industry and 40% higher than the banks,” she says.

“Undermine it at your peril”.

AutoStore - autostoresystem.com

industryupdate.com.au

WE'RE COMMITED TO WORKPLACE SAFETY THAT'S WHY WE'RE SETTING THE STANDARDS WITH PAS 13 Did you know that there are currently no official safety standards for the use of safety barriers within a workplace? This means that company owners can take liberties with the levels of site protection they offer there employees. This can seriously impact on the safety of workers in those facilities, as well as creating potential risks to infrastructure, assets, and production itself.

That makes the need for safety standards even more important. PAS 13 is the first step towards creating legal guidelines for workplace safety, to better protect workers and companies from potential hazards. ASAFE is incredibly proud to have been part of the steering group that helped make PAS 13 possible – and we continue to strive for more accountability and transparency in the world of workplace safety.

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PIONEERING WORKPLACE SAFETY

INDUSTRY NEWS

Victorian manufacturers could be missing out on major sustainability subsidy

A bonus for businesses in Victoria

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usinesses in Victoria are being encouraged to seek subsidies to help improve sustainability and decrease costs.

The Victorian Energy Upgrades programme provides rebates to companies - including manufacturers - who invest in greener equipment, particularly those related to power expenditure.

So far, they have helped 1.8 million households and 100,000 businesses to improve their carbon footprint, with the knock on effect of $4 billion in savings on bills. Similar schemes are also in place in New South Wales and Queensland.

The process to take part is simple.

Companies can apply if they are upgrading their equipment for newer, greener options from a list of partner companies selected for their green credentials.

To comply, it must be an old system being replaced by a new one, and must be a selected, government-approved product that is installed by an accredited supplier.

One company that offers such upgrades is Efficient Energy Group, an energy-savings solutions company based in Sydney’s Seven Hills,

but active all over Victoria.

They offer air conditioning, heat pumps, LED lighting and fridge/ freezers that meet requirements and are accepted by the Victorian Government.

“The savings extend beyond energy efficiency,” said Joshua Liptak of Efficient Energy Group.

“By switching to modern air conditioning systems, businesses gain better control over heating and cooling zones. That leads to more comfortable workspaces.

“Improved comfort then boosts employee productivity and satisfaction. It ultimately creates an overall better work environment.

“Businesses that upgrade to modern refrigeration are also better positioned to meet government mandates on energy efficiency.

Consequently, they avoid fines and other penalties in the future.

“When upgrading to energy-efficient refrigeration systems, there are also considerable environmental benefits. Newer models use eco-friendly refrigerants, and they are designed with improved insulation, further reducing both energy use and the emission of greenhouse gases.”

Victorian Government rolls out new strategy to boost Women in Manufacturing

T

he Victorian Government has announced a new strategy to boost female involvement in the state’s manufacturing industry.

Natalie Hutchins, who holds the portfolios for Women and for Jobs and Industry within Jacinta Allan’s government, launched the Making it equal: Victoria’s women in manufacturing strategy with the intention of redressing the gender imbalance within the manufacturing sector and attempting to keep women from dropping out after study.

The strategy outlines four key areas: career pathways, access to education, support for equitable pay and leadership opportunities and culture.

The end goal is better opportunities for women in manufacturing, a closing of the gender pay gap and a more safe and flexible workplace for all genders.

A further hope is that the increase of female participation can assist the manufacturing sector with ongoing job shortages.

According to the Victorian Skills Authority, an estimated 24,800 new workers are required before 2026, and greater female representation could be a solution to a lack of qualified staff.

‘Building on our nation-leading progress on gender equality, I am proud to present “Making it equal: Victoria’s women in manufacturing strategy,” said the Minister.

“For far too long, outdated norms and stereotypes have steered girls and boys down limited career pathways.

Victorian Minister Natalie Hutchins

“This has resulted in many roles and sectors overwhelmingly dominated by either men or women. This means women are often locked out of secure, high-paid jobs or may not pursue roles that align with their skills and interests.

“But we are proud to be creating a state where women can thrive in any job or industry we choose. On the shop floor and around the decisionmaking table.

“This strategy is the next big step to open up meaningful opportunities for women in historically male-dominated industries.

“In particular, we want to support women in leadership, STEM, technical and trades roles in the manufacturing sector where women continue to be severely underrepresented.”

New doors roll out in Sydney for ATDC

A

TDC has recently installed six of its roller shutters to secure the windows and entry door to this new service station which opened recently at Bexley in Sydney’ south.

The Budget Petrol brand started operations in 1976, and continues to thrive as an independent brand with over 60 stores in NSW and growing.

These electrically operated marine grade double walled extruded roller shutters roll up into a slimline metal pelmet cover.

A key switch controller for access control provides an additional layer of security for this tenancy, while

a manual override facility enables egress in the event of a power failure. The finish on these shutters is Dulux Palladium silver powdercoat.

This product, with its tough exterior curtain infill, is a great solution to secure windows and doorways for sports stadiums, commercial and office buildings, schools, universities, factory showrooms, medical centres, hospitals, hotels, banks and external shopfront tenancies.

ATDC offers a 12-month warranty on all parts and labour including the motors.

ATDC - trellisdoors.com.au

44 | Industry Update Issue 140 Oct/Nov 2024

industryupdate.com.au

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INDUSTRY NEWS

MHM Automation is reaping early benefits from 3D printing

Additive manufacturing is saving MHM time and money

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ew Zealand-based MHM Automation, a leader in the design and manufacture of automated reverse packaging and product handling systems for the food processing industry, is turning to 3D printing. In a short time, it has recorded substantial cost and time savings thanks to Markforged’s additive manufacturing technology.

The company purchased a Markforged X7™ industrial printer in 2023 and is well advanced in a planned transition to the in-house additive manufacturing of a wide range of parts that had previously been out-sourced using traditional manufacturing methods.

The decision to commit to additive manufacturing followed studies that predicted the technology could yield substantial savings over the cost of contracting the work out to local machine shops, or fabricating components in-house.

Operations Manager Graeme Lincoln says initial returns on the investment in additive manufacturing more than justified the move.

“We’re currently undertaking short runs of a selected range of components, with very encouraging results,” Graeme says.

“Across the board, we’re consistently seeing savings in the order of 75% on the items we’re producing, which is directly in line with the results Markforged had forecast.

We’ve identified a wide range of components that lend themselves to being printed, so the potential is enormous. It’s our preference as we head forwards to use printed parts over outsourcing wherever applicable.

“We’re not yet using the X7™ to its full capacity, but I anticipate we’ll continue to expand our 3D printer fleet in due course, and also to adopt other Markforged materials such as the food-grade Nylon. I’d like to go down the metal printing route at some stage.”

Graeme says MHM is developing a strategy for the long-term integration of 3D printing into its manufacturing processes for a range of reasons.

“Although cost is probably the main consideration in our

46 | Industry Update Issue 140 Oct/Nov 2024

assessment of 3D printing, we’re also very aware of the time factor benefits. When you outsource you lose control of the time-line and this can lead to serious supply chain problems. Printing a wide range of parts in-house means we will be able to react quickly to client ‘on demand’ requests without having to hold a large inventory of spares,” he says.

“The challenge facing our designers right now is to adjust their thinking to the new technology. It takes a different mind-set to design for printing as opposed to fabrication, and the online Markforged University is proving to be an invaluable aid in that process.

“A good example of the new thinking in action is the design of a de-boxer vacuum manifold that, until now, had been fabricated in seven parts that needed to be assembled to form the finished component. Using 3D printing, we can now produce this as a single unit and the cost saving is a massive 93% and, compared to the outsourcing process, I estimate it’s saving us 32 days in production time from release to manufacture to arriving in the store as a completed item.

“Additive manufacturing is presenting us with a whole range of benefits. While these are primarily in the areas of cost savings and speed of production, the lightness of Markforged’s Onyx material is another big plus — the weight saving over aluminum without any loss of strength allows us to increase the payload of our robotic equipment.

“Perhaps the key word in our transition from outsourcing to in-house printing is flexibility. We

can react quickly to a client’s specific challenges by designing, testing and producing new parts within a really tight time frame, and that gives us a real customer service edge.”

Graeme says the X7™ was also proving to be an asset to the company’s R&D program, with prototype parts being designed, printed and tested within a very tight time frame, avoiding the lengthy delays and relatively high costs incurred in outsourcing the work.

As a result, MHM has been able to pursue ideas that would previously have been cost prohibitive to outsource. And, because the overall development period was being substantially reduced, more R&D work could be fitted into the time available.

MHM Automation mhmautomation.com Markforged - markforged.com

industryupdate.com.au

INDUSTRY NEWS in Australia, Freighter has a rich Aussie semi trailer manufacturer announces history with origins extending back 1946 and has continued to build a new name - and a new product to hit the market tostrong reputation within the indus-

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ussie semi trailer manufacturer MaxiTrans has announced a major rebrand - including a new name.

They will be known as Freighter Group from now on as part of a wider change in identity with a new logo to follow.

“We set about embarking on a significant transformation journey when we purchased the trailer business, with the aim of creating a new era for the future of the company and the trailer manufacturing industry in Australia,” said Executive Chairman Greg L’Estrange in a cerement at the company’s manufacturing hub in Ballarat.

“The journey started with a $50 million investment into our Ballarat site.

“This investment has seen the introduction of a range of state-ofthe-art equipment and an expansion of the overall footprint of the facility, transforming it into a modern

manufacturing environment.

“The completion of the upgrade puts the business in a position to be able to continue to evolve with the changing needs of our customers long into the future.

“The Freighter Group name not only connects our rich heritage, but importantly it connects with our Vision of ‘Freight it for Life’, which is our total commitment to supporting our customers for the life of our product.

“We are excited to take the business forward under the Freighter name and continue to deliver

product solutions through our wide range of industry leading brands.”

On top of the new name, Freighter will also launch a new subsidiary brand, Freez-R, a refrigerated trailer, as well as an in-house spares brand, Hitcher Parts.

“We are thrilled to announce the release of Freez-R to the Australian market.” said L’Estrange.

“This is a new era for our business.

Changing our name to Freighter Group better reflects who we are as a business and our vision for the future.

“As the preeminent trailer brand

in regional and remote CSIRO teams up with WA Govt particularly areas,” she said.

“While the program’s primary for new food manufacturing objectives include retaining skilled STEM talent in WA, we also aim to internship scheme build and strengthen connections

A

ustralia’s peak science body, CSIRO, is set to offer a new programme to help boost food manufacturing in Western Australia.

The scheme will be in collaboration with the state government and will focus on regional areas, with the Western Australian Department of Primary Industries and Regional Development (DPIRD) to fund paid internships for students in STEM subjects.

Western Australian manufacturers

can apply for a $2,500 subsidy to employ a STEM student who is currently enrolled in study at a University, TAFE or VET institution.

Liz Crompton, WA Food and Industry Education Collaboration Program Lead at CSIRO, said that the initiative could provide solutions for both students and industry.

“Through this program, CSIRO will facilitate student and employer matching to support WA businesses with high-quality STEM interns,

between industry and tertiary education institutions.”

The food manufacturing industry reacted positively to the news.

“These DPIRD-supported, paid internships will provide real-life, hands-on work experience, giving students practical skills, experience and industry connections to launch their careers,” said Kim Antonio, Food Industry Innovation Manager at DPIRD. “The program will showcase the sector as a valuable employment

try since its introduction.

“We are excited to take the business forward under the Freighter name and continue to deliver product solutions through our wide range of industry leading brands.”

“With almost 80 years of experience designing and manufacturing trailers for the Australian market, we have developed a Ready Range solution across our expansive product offering that consists of specifications suited for a wide array of applications,” said L’Estrange.

“This allows our product to be more competitively priced, further streamline the ordering process and deliver shorter manufacturing lead times.

“Freighter Group is ready for the future of the Australian trailer market. We look forward with great excitement as we continue to expand and evolve as a business to further support the changing needs of our customers long into the future.”

Food manufacturing in WA set for a boost

option and provide students an opportunity to apply theory and skills on meaningful projects in an important industry sector.

“We’d love to hear from WA food and beverage businesses interested in hosting a student to work on a STEM related technical solution to support their business growth.”

IT IS BIG…. industryupdate.com.au

Industry Update Issue 140 Oct/Nov 2024 | 47

INDUSTRY NEWS

In-house additive manufacturing is a boon for FMI Building Innovation

FMI Building Innovation’s in-house printing capability saves it time and money

F

ounded in 1968, FMI Building Innovation is one of New Zealand’s leading manufacturers and suppliers of world-class building solutions for a wide range of residential and commercial customers. It employs more than 250 staff across its Auckland headquarters and main manufacturing site and additional production facilities in Christchurch.

The company’s first involvement with 3D printing dates back five years; it acquired an inexpensive printer to explore the potential of the medium, primarily in an R&D role. Work in those early years showed that, in principle, additive manufacturing could make a valuable contribution to its design and manufacturing processes.

After significant research, it chose to purchase two Markforged printers - an X7™ composites and Metal X™ metal printer - in 2023 because it believed they would create products that would meet the company’s exacting standards.

FMI Building Innovation’s extensive and constantly expanding product range places a strong emphasis on the need to be able to design, prototype and manufacture new parts accurately, cost-effectively and in a reasonable time-frame. Prior to the adoption of 3D printing, this posed serious problems for the company.

FMI BI’s Head of Services Peter Stark says that while the design of all new parts was carried out in-house, the production of prototypes had previously been out-sourced, mainly to China.

“This was a lengthy and expensive process and, because many of our product innovations involved proprietary designs, we had some concerns about the protection of our intellectual property,” Peter says.

“Bringing the process in-house

has reduced the time-frame, from initial design to finished product, from months to a matter of days. The cost savings are significant, too. A prototype that would typically have cost us NZD60,000 to out-source can now be produced in-house for a quarter of that price.”

Peter believes an important additional benefit of having an in-house printing capability was that FMI could carry out short runs of new components to build some initial inventory to meet client requirements before transitioning across to full production. This would typically involve runs of up to 1,000 units, putting products into customers hands months earlier than would have been possible previously — an important consideration in the construction industry, where time is money.

“It also means we can thoroughly test new components to ensure they meet the required industry standards before we commit to the purchase of injection mould tooling,” he says.

The in-house facility also enables FMI to create fast and effective solutions to client problems.

“A customer recently encountered an issue with some window units that were exposed to extreme weather conditions. We were able to pinpoint the problem, design a solution that would have been considered ‘over-engineered’ by normal standards, and produce parts for the customer, all within a few days.

Our ability to react to site issues and quickly develop solutions in-house using 3D printing is an important selling point for us,” Peter says.

“In my view the best word to describe what additive manufacturing has brought to FMI is agility.”

FMI Building Innovation fmi.co.nz Markforged - markforged.com

48 | Industry Update Issue 140 Oct/Nov 2024

industryupdate.com.au

INDUSTRY NEWS

Grifco boosts production capability by 200% with opening of new Somersby facility Grifco’s new state-of-the-art manufacturing facility in Somersby, NSW

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hamberlain Group, the parent company of commercial access solutions brand Grifco, has expanded its footprint and relocated to a new purpose-built manufacturing facility at Somersby on the NSW Central Coast.

The new 19,000 square metre site brings together Chamberlain Group’s manufacturing, warehousing and engineering teams under one roof for the first time. Grifco’s move to the new

site is expected to increase production capabilities by 200 per cent and boost local employment by 10 per cent in the coming months.

The new site continues the company’s legacy of 110 years manufacturing in Australia, with over 30 years manufacturing on the Central Coast.

“Our customers and communities are at the heart of all we do, and our new facility will enhance our ability to design, manufacture, and deliver

industry-leading access solutions to support our partners across Australia and New Zealand,” says Chamberlain Group’s Director of Operations and IT, Graeme Sheekey.

“Our move to this brand-new space represents the next phase of growth for the company, while continuing our decades-long legacy of manufacturing commercial access solutions on the Central Coast, “ says Chamberlain Group ANZ Vice President and Managing Director, Grant Emanuel. “This custom-built facility will create a dynamic environment for expansion, product innovation, community engagement, and importantly, it will allow us to further invest in local talent.”

The new headquarters were developed by local specialists in design and property development, Space Urban, with construction undertaken by Crossmuller. Both companies are part of the BORG Group based at Kariong. The custom-built

design boasts an array of sustainability features, including a 200kW solar PV system, on-site water tanks and EV chargers, as well as extensive state-of-the-art facilities to support employee health and wellbeing.

“As local companies, Space Urban and Crossmuller were honoured to be a part of Grifco’s journey to create a unique manufacturing facility,” says Space Urban Chief Executive Officer, Allison Basford. “Our goal was to create a space that not only reflected the company’s rich history of Australian manufacturing, but also set a new standard for modern industrial architecture in the region.”

“By incorporating sustainable features and prioritising employee wellbeing, we believe this site will be a lasting legacy for Grifco and a source of pride for the Central Coast community.”

Grifco - grifco.com.au

Pilot driving progress in the world of compressed air

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ilot Air has been delivering compressed air solutions to Australia’s largest and most complex industrial applications for decades.

Their team has solved problems for major theme parks and high demand distribution centres as well as intensive agricultural operations, shopping centres, hospitals and manufacturing businesses.

Each project had its own unique challenges and each solution has sharpened their design and manufacturing techniques.

They have a full suite of services including design, manufacturing, installation, service and maintenance and spare parts to ensure every touchpoint of a clients’ industrial

compressed air needs are met.

With several teams fully integrated under the Pilot Air banner, they are able to draw on each compressed air solution project and continually add value to new clients’ requirements.

With two large professionally staffed design and manufacturing hubs in Sydney and Brisbane and authorised service and sales centres across Australia, they service clients up and down the east and west coasts of Australia and deep in the agricultural, farming and mining belts of inland Australia.

Having in-house design and manufacturing and maintenance all under one roof enables direct customisation throughout the design and

manufacturing process. This lean operational system enables Pilot to be highly fluid and resolve problems quickly and efficiently.

With qualified and fully trained onsite and offsite maintenance and service technicians, they ensure all industrial installations are functioning at their optimal performance levels.

A complete inventory of genuine parts at their spare parts warehouse means Pilot are highly responsive and turnaround times are fast and efficient.

For over 40 years, Pilot Air has been the compressed air solution choice for industrial enterprises across Australia.

They can install and commission customised solutions and provide

Pilot Air in action

elevated levels of after-sales service, a skill that has seen them work with some of Australia’s largest and most dynamic businesses.

They continue to push the boundaries of convention and deliver energy efficient, global standard compressed air solutions that meet the expectations of ‘smart’ digital operations with a level of power and performance that exceed the competition.

Pilot Air - pilotair.com.au

COMING SOON... industryupdate.com.au

Industry Update Issue 140 Oct/Nov 2024 | 49

INDUSTRY NEWS

Yes we CAD: How Central Innovation solves Goldacres’ big design issue

Goldacres in action

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oldacres, Australia’s largest manufacturer of agricultural spraying equipment, specialises in self-propelled and large trailing sprayers.

To enhance its engineering efficiency and data management capabilities, it implemented the Solidworks PDM to address longstanding challenges in CAD data management.

The strategic move helped it leverage specialised data management solutions to optimise operations and drive business success in the manufacturing environment.

The challenge As Goldacres grew, so did its engineering department. The company, headquartered in Ballarat, Victoria, was established in 1978 and in the early days, it employed three engineers. By 2024, the engineering department had expanded to 20.

With so many CAD users of varying levels of experience, it became increasingly challenging to manage major projects and CAD data.

The poor filing structure along with the increased number of users meant the department would continually have ‘Write Access’ conflicts and issues locating and maintaining legacy CAD data.

The solution Goldacres chose Solidworks PDM due to its seamless integration with

Solidworks, which the company exclusively used for 3D design.

It conducted a thorough Return on Investment (ROI) study and comprehensive analysis of their engineering process, considering functions like: • Opening, saving and sharing write access to CAD data • Searching for CAD data • Automating part number process • Automation of PDF and DXF • Automation of Engineering Change process Goldacres anticipates recovering the investment in Solidworks PDM within approximately one year.

Implementation process Goldacres Engineering Manager Jonathan Roberts says the company chose to partner with Central Innovation and says the process was successful and stress free.

“We contracted Central Innovation to do the data migration part of the project to ensure the highest level of accuracy was achieved,” he said.

“Central Innovation did multiple test migrations of all CAD data to ensure any issues were identified and rectified. Any remaining issues were generally due to legacy or corrupt CAD data, which we were made aware of.

“For any businesses considering upgrading to PDM, Goldacres highly

50 | Industry Update Issue 140 Oct/Nov 2024

recommend Central Innovation.

Their extensive knowledge and experience shines bright. It made the planning and implementation process very stress free and resulted in a high quality and high accuracy outcome.”

After committing to the PDM implementation with Central Innovation, Goldacres was provided with a project plan scoped to its exact requirements. This assisted Goldacres with the planning of the following: • Data card design • Part number allocation process • Workflows • New CAD Vault file structure • Planning of users and user groups Central Innovation was on-site at Goldacres for the set-up and conducted detailed training to ensure the team were fully aware of all capabilities of the solution.

The implementation process happened in parallel to Goldacres engineering department continuing to work as normal. The implementation process, including data migration, was carefully managed to minimise disruption, with only a brief period of limited CAD access during migration.

User adoption and training PDM was new to most engineers at Goldacres, so comprehensive trainings were delivered by Central Innovation, based on which detailed

internal procedure documentation was carried out, facilitating smooth adoption.

Regular training sessions and continuous communication ensured that the engineering team remained informed and adapted effectively to the new system.

Measurable impact Since implementing Solidworks PDM, Goldacres has seen immediate benefits in CAD file sharing efficiency, reduced errors, and faster data retrieval. Automated part number allocation streamlined processes previously managed through excel spreadsheets, enhancing overall productivity.

The implementation allowed it to restructure its CAD data to a better organised layout. It makes finding CAD files much quicker. PDM also has great search functions.

Searching via part description is a great feature.

The ability for multiple users to have the same CAD files open at the same time and only have ‘write access’ to the files they need is a major efficiency gain.

Prior to PDM, moving data or re-structuring files was next to impossible. The ability to freely move files and folders without breaking CAD links is a major benefit.

Central Innovation Central Innovation partners with companies to help them transform the way they work, from customised software solutions to streamline workflows and improve efficiencies.

It also offers consultation, training and resources and ongoing support to help its customers bring products to market faster and more cost-effectively. Not only does it provide design validation, data and collaboration software but it also works to identify problems, upskill customer work teams and provide implementation.

Chief Operating Officer Shannon Reshno says Central Innovation is dedicated to fostering innovation.

“By providing top-tier technology solutions and expert guidance, we help businesses navigate the complexities of modern design, data and engineering and become a trusted partner in their growth journey,” he said.

“We strive to continuously support companies in achieving excellence, driving innovation, and staying competitive in a rapidly evolving industry landscape.”

Central Innovation centralinnovation.com

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INDUSTRY NEWS

Economic revival, AI and sustainability: The future of compressed air in manufacturing

Kaishan’s compressed air concept

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he world of compressed air has moved fast in recent years. The old piston type (reciprocating) compressors commonly used in workshops and other specialised industries have now been replaced with compact, plug-in, integrated units utilising orbital scroll technology to produce cleaner, quieter air output at much lower running costs and much higher operating efficiency.

These machines are also low maintenance and have a far longer working life. Higher energy efficiency, lower maintenance, portability and smaller footprints must be the aim for future advancements in the smaller compressor arena.

The utilisation of these new age compressors is growing globally as industry strives to meet today and tomorrow’s economic and environmental demands.

With continuing advances in the recovery and utilisation of compressed air, there will be a substantial increase in the demand for high efficiency compressors for all types and sizes of industry.

In addition, as more new technologies arise from natural gas exploration and contemporary designs from energy-efficient engine drives, a significant focus on emission reduction will benefit from advances in compressed

air system design and usage.

Indications are that demand for compressed air will gain in the future for a range of highly practical reasons.

For example, compressed air can play an essential role in renewable and sustainable energy alternatives by reducing dependence on traditional forms of energy.

Advanced air production, storage and distribution systems can drive new exploration, mining and industrial ventures of the future.

Another trend that will significantly impact the use of compressed air is the growing interest in improving existing hybrid engine systems. By using oil-free technology and more advanced designs, manufacturers can create new ways to improve engine performance.

Significant progress has already been made with the development of air engines. These engines use compressed air as an energy source and reduce emissions by around 30%.

The benefits of this type of engine are quickly becoming evident as governments and consumers look to reduce their environmental footprint and boost energy efficiency.

For specific applications including food and beverage processing, pharmaceutical manufacturing, electronics and packaging, chemical

52 | Industry Update Issue 140 Oct/Nov 2024

and petrochemical processing, air contamination is a critical factor.

With limited access to clean fresh air, the provision of a contamination free air source is essential.

Already some manufacturers have developed highly efficient, oil-free, air-cooled compressors which are used in all kinds of industries where air quality is paramount for the end product and production process.

In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage.

One factor that will significantly impact the use of compressed air is global economic growth.

As economies worldwide recover and grow, businesses and consumers will always look for better ways to reduce costs and increase efficiency.

By utilising the newest advances and innovations in compressor design, companies can improve process flow with an energy source that reduces waste and saves time and money.

As developing nations become more industrialised, there will continue to be a growing demand for more efficient and specialised compressors.

This also means more jobs in the manufacturing, research and

development and servicing fields as engineers work to design new types of high-efficiency technologies and technicians are educated to install, commission and service the new systems.

Another technology capable of revolutionising our current energy system is compressed-air energy storage (CAES).

CAES is a system that stores compressed air underground at extremely high pressure using natural gas or other fossil fuels as an energy source.

A turbine generator is used to generate electricity from compressed air when it is needed. As renewables energy prices decrease, CAES could become more competitive, playing a significant role in reducing our reliance on traditional forms of energy generation.

With the ability to reduce greenhouse gas emissions, save money and improve efficiency, compressed air technology is sure to have a significant impact on the world economy.

Businesses and consumers will need to adapt over the coming years as we transition to more sustainable energy sources.

Several factors will influence the demand for compressed air in the future. These include global economic growth, the increased need for energy efficiency and the trend toward more environmentally friendly technologies.

Compressors will need to continue to develop to meet the growing demands of businesses and their applications in the years to come.

Applying AI intelligence to the advancement of air compressors and efficiency of systems could greatly assist in improvements to industrial workflows, productivity and profitability.

AI technology can be utilised to help create new age air compressors that can learn from historical data and use it to make critical decisions with little to no human intervention.

These intuitive decisions could include: • Fault prediction and detection to prevent shutdowns and expensive repairs.

• Advanced AI-driven air compressor management systems could micro-manage output to meet expected demand.

• Machine learning algorithms to pick up the early signs of compressor efficiency degradation to optimise servicing.

Kaishan Compressors kaishan.com.au industryupdate.com.au

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INDUSTRY NEWS

Treotham Automation is the leader in industrial automation component supply

Treotham offers a complete selection of energy chains for projects large and small.

I

ndustrial automation requires the highest level of components because they play crucial roles in equipment operation across all automation industries.

Treotham Automation is Australia’s top supplier of industrial automation components.

A wide variety of industries use automation as part of the production process. On one end of the scale, there are miniature forms of automation, such as digital printers that have ‘micro components’, cables, connectors and protective housing for the cables called Energy chain®.

These components connect to the computer interface, instructing the printer head to move along the internal track.

A larger, everyday example of automation is a car wash. The processes used to move the arms up and down, backwards and forwards, all require automation componentry. The food processing industry is another major category that uses automation to perform repetitive tasks to improve accuracy and productivity.

Affordable robotics is emerging as the new area of automation. The growing need for low-cost robotics can’t be ignored; Igus is filling this gap with entry-level robots for the next generation of automation pioneers to explore.

Automation then moves into large-end services in bulk handling.

An example would be cranes in shipping and ports or stackers in the mining industry. The industrial automation industries require the highest level of components.

Treotham provides products in the following categories: • Energy Chain • Flexible Cables • Chainflex Cables • Flexible Conduits • Industrial Connectors • Robotics • Safety Equipment • Bearings • Cable Glands • Gearboxes • Linear Units • Measuring Systems • Sensors

The Treotham difference 1. Highest quality products: A wide range of cables, connectors, sensors, safety equipment and robotics. All products are supplied from manufacturers internationally renowned for their reliability and durability.

2. Experience matters: With a team of experienced engineers and technical specialists, Treotham offers expert advice and support to ensure companies choose the right products for their applications. Whether it’s providing technical documentation, product specifications, or assistance with installation and troubleshooting, we are committed to our customers before, during and after.

3. Customised solutions: Treotham provides customised solutions tailored to each client’s unique needs, whether it’s

designing a custom cable assembly or finding a suitable sensor for a specific application or both!

4. Reliable supply chain: With weekly deliveries from suppliers, Treotham maintains a constant flow of products from our partners, manufacturers, and suppliers worldwide, ensuring a reliable supply chain.

5. Australia warehouses: Treotham has warehouses in NSW, VIC, QLD, and W.A. Many of the “stock items” are available for immediate dispatch and quick delivery, allowing companies access to the products they need when they need them, minimising downtime and disruptions to their operations.

For more information, call Treotham on 1300 65 75 64, visit www.treotham.com.au or email info@treotham.com.au

Treotham chainflex cables selection

Energy Chain can be supplied pre-assembled.

I

n addition to igus energy chain, Treotham also supplies Chainflex cables, renowned for their exceptional performance in dynamic applications. Chainflex cables, an igus product, are designed specifically for continuous flexing in energy chains and are known for their durability, reliability and longevity.

Chainflex cables are engineered to prevent cable failures in energy chain applications.

They offer numerous advantages and special features. They are built to endure the constant motion and bending stresses typically encountered in automated machinery, robotics, and industrial equipment.

They are rigorously tested

to ensure high resistance to wear and tear, making them ideal for environments where cables are subjected to repetitive movement. This durability significantly reduces downtime and maintenance costs, providing a cost-effective solution for businesses.

Treotham offers an extensive range of Chainflex cables, including control cables, data cables, bus cables, and hybrid cables. Each type is designed to meet specific operational requirements. Chainflex control cables are perfect for precise signal transmission, while data and bus cables ensure reliable, high-speed data communication.

Hybrid cables combine power and data transmission capabilities, streamlining installations and reducing space requirements.

Chainflex cables are built with high-quality materials, providing excellent resistance to oils, chemicals, and extreme temperatures.

This makes them suitable for harsh industrial environments, ensuring consistent performance even under challenging conditions. So much so that igus offers a four-year guarantee on the Chainflex range.

igus energy cable management system 54 | Industry Update Issue 140 Oct/Nov 2024

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RELIABLE & SIMPLE WATER AERATION

Much safer and much easier to maintain.

Before

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ENERGY, WASTE & RECYCLING

CSIRO trials validate Food Recycle’s technology that turns commercial food waste into animal feed

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recent Jade Perch and aquaponics trial with the CSIRO has validated Australian sustainability innovator Food Recycle’s technologies that turn commercial food waste into animal feed.

“Food Recycle’s patented process delivers on sustainability, circular economy and food security outcomes for the global community, so it’s vital that our processes are scientifically validated to achieve the outcomes they are designed for,” says Food Recycle CEO, Norm Boyle.

Food Recycle says the evidence-based research done by the CSIRO is invaluable in delivering optimum results.

The trial was conducted at the CSIRO’s research facility at Bribie Island, Queensland, and led by Dr Ha Truong, CSIRO’s Agriculture and Food Business Researcher. Jade Perch were fed a food waste diet, then the fish waste was recycled, and the nutrients are used for growing leafy greens.

“We wanted to determine if using more sustainable and local ingredients would be beneficial for the growth of the fish and plants,” said Dr Truong. “The results of the trial confirmed the technical viability and showed that upcycling waste produced high quality foods for the future.”

For every 100kg of food the world produces, 30kg is wasted. Food Recycle’s mission is to eliminate this food waste problem with circular solutions that also help with food security.

“If the 30kg of wasted food goes through a Food Recycle facility, it can produce 15kg of aquaculture feed. When given to Jade Perch, this creates 10kg of fish and, through aquaponics, it also creates 80kg of leafy greens,” says Norm.

“This Aussie fish can be farmed around the world. Instead of 30kg of food waste going to landfill, 10kg of fish and 80kg of leafy greens goes back to supermarket shelves – that’s what

Food Recycle is working to turn food waste into viable fish food

Food Recycle is all about,” he adds.

Food Recycle is currently crowdfunding via Swarmer to commercialise its circular economy technology and scale-up in Australia and New Zealand. The Swarmer campaign is

a unique opportunity for the public to be a part of their sustainability journey and invest in shares in Food Recycle, starting from as little as $250.

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Pipe to pellets. Pellets to pipe. This is the circular economy in action.

Genox make world-class recycling solutions, for real-world recycling applications.

Call: 03 9706 8066 Email: sales@appliedmachinery.com.au Visit: appliedmachinery.com.au genoxmachinery.com.au

56 | Industry Update Issue 140 Oct/Nov 2024

industryupdate.com.au

Energy, Waste & Recycling

Australia signs $660m hydrogen Recycling manufacturing set for a boost with major new hydrogen deal with Germany, opens market for Aussie manufacturers research centre opened

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he Australian Government has created a huge opportunity for Australian manufacturers with the announcement of a $660 million renewable hydrogen cooperation agreement with Germany.

It allows access to the H2Global funding window for Australian producers, who can now export into Germany and the European Union, two of the largest renewable hydrogen markets in the world.

Both governments are equally funding the initiative, which will provide a market guarantee for Australian manufacturers with the aim of creating a self-sustaining supply chain into the future.

H2Global is a foundation based in Germany that is designed to create a market for green hydrogen by funding the difference between the market rate for renewable hydrogen, which is often high, and the cost realities of governments, which is often lower.

The idea is that areas with the climatic conditions to create excess hydrogen power, such as Australia, will be able to sell into European markets with certainty.

“Renewable hydrogen is key to Australia’s 21st century export prosperity,” said Australian Minister for Climate Change and Energy, Chris Bowen.

“The world needs it. We can

A

Minister for Climate Change Chris Bowen MP

make it. And we can ship it to our partners, or use it to make green products, chemicals, and fuels in Australia to export to the world.

“Australia has the sun and wind to be a renewable energy superpower, and a hard-won reputation as a trusted energy supplier.

“A strong international hydrogen market supports our shared industrial decarbonisation and supports energy security in both Australia and Germany. We’re fortunate to be able to collaborate so closely with like-minded partners on this historic initiative.

“This negotiation under the H2Global mechanism and the expanded Partnership with Germany will allow us to work together to seize the opportunity in hydrogen, and help realise Australia’s renewable energy superpower potential.

ustralian recycling manufacturing has a new home after the nation’s first hydrogen research and demonstration centre, the Hycel Technology Hub, was officially opened at Deakin University’s campus in Warrnambool, Victoria.

The facility is over 2000sqm in size and located close to transport, making it perfect to play a central role in Victoria’s renewables industry as a hub for research into hydrogen uses.

It cost an estimated $20 million - $9m each from national and state government, plus Deakin’s own funding - but is expected to provide long-lasting benefits to the manufacturing industry as it moves towards a more sustainable future.

It features plumbed in hydrogen for specialise laboratories and new testing equipment never before seen in Australia that can be used in the production of fuel cells to power land vehicles and generators.

A host of politicians were there to cut the tape, with Climate Action Minister Lily D’Ambrosio plus local member Dan Teehan and state member Jacinta Ermacora all on hand.

“Deakin is known as agile and industry facing; the Hycel Technology Hub epitomises this approach by enabling the sector to tackle key

Victoria’s new hydrogen hub at Warrnambool

industry challenges that could unlock new domestic and global markets,” said Professor Iain Martin, Vice Chancellor of Deakin University.

“Hycel’s total program value is more than 20 million dollars, and this investment in hydrogen and in regional Victoria demonstrates Deakin’s continued investment in our Warrnambool campus.”

Professor Tiffany Walsh, who will head up the new facility, added: “Hycel brings a hands-on approach to real-world hydrogen usage. We bridge university, industry and the community to help drive the clean energy transition.”

“At Hycel, industry partners can leverage these unique spaces and equipment to maximise their competitiveness and create new global market opportunities.

“And all within the broader context of hydrogen adoption encompassing safety, regulatory, societal and workforce development considerations.”

Tindo launches innovative Walara Series solar panels

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indo has announced the launch of the innovative Walara Series, representing a breakthrough in Australian solar manufacturing, offering efficiency and durability tailored for the unique Australian climate.

“The Walara Series represents a significant leap forward in Australian solar technology. Our goal was to create a product that is an evolution of our previous panels, created based on installation and customer needs,” says Richard Petterson, CEO of Tindo.

The new panels introduce n-type and bi-facial technologies, which are a first for the Australian manufacturing environment. These advanced features enable the panels to capture sunlight from both sides, significantly boosting overall power output and providing a competitive edge. industryupdate.com.au

Engineered and manufactured locally, the Walara Series panels address the need for high quality and high-performance combined with a reliable solar solution, enhancing product offerings for installers, retailers and end-customers.

The Walara Series panels are designed with half-cut cell technology, which reduces energy loss due to resistance and heat, leading to higher overall efficiency. This development ensures that the panels perform exceptionally well in Australia’s demanding conditions.

“We wanted to create a unique competitive advantage for local suppliers and installers, offering value-based options for customers seeking to use solar energy to enhance their energy security,” says Petterson. “Our priority remains

driving innovation through domestic manufacturing, and in doing so, providing Australian consumers with locally made technology designed to thrive in local weather conditions.”

The Walara Series panels are not only efficient but also durable, thanks to the new robust 35mm framing.

This enhancement minimises microcracks and ensures long-term performance, making them a reliable choice for consumers.

Additionally, the improved packaging allows for up to 31 panels per pallet, streamlining the logistics and installation process. Tindo solar panels are delivered on pallets with custom recycled material corner caps, ensuring they arrive in pristine condition from the manufacturing plant to the delivery site, ready for installation.

The Walara Series is now available

to solar panel installers, retailers through our selected distributors across Australia. Visit visit tindopv.com.au/ tindo-panels or contact the sales team at wholesale@tindosolar.com

Industry Update Issue 140 Oct/Nov 2024 | 57

PRODUCT NEWS

New Turck sensors promise high linearity and easy handling

Banner’s compact Q2X sensor series enables precise target detection for demanding applications

Miniature photoelectric sensors with three meter range Turck’s new high-precision inductive measuring sensors offer unique features, improved linearity and greater accuracy

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eading industrial automation manufacturer Turck is expanding its sensor range with flush and non-flush mount inductive measuring sensors that have IO-Link and an analog output.

Thanks to the integrated microprocessor, the BI11-CK40 and NI11-CK40 models offer significantly improved linearity and accuracy with temperature compensation over a wide temperature range from -25 to +75°C. The devices are the only sensors of this type to have a standard adjustable 0 to 10V voltage output as well as an additional switching output that can be freely parameterised via IO-Link, thus providing precise measurement data and extensive diagnostic functions for predictive

maintenance. The simple parameter transfer via IO-Link facilitates sensor replacement in the event of a fault and minimises downtimes in production.

With a long range of up to 25mm and a linearity deviation of less than 1 per cent for the flush version and less than 2.5 per cent for the non-flush version, the robust IP67 sensors offer maximum precision and reliability in a wide range of applications, such as the mechanical engineering, packaging, and energy sectors.

The proven rectangular CK40 design allows space-saving, flexible and easy-to-implement installation solutions. The sensor head can be positioned easily in five directions using the tool supplied.

Turck - turck.com.au

58 | Industry Update Issue 140 Oct/Nov 2024

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ith the Q2X series from Banner Engineering, Turck is offering compact miniature photoelectric sensors with extreme detection ranges and five different detection modes to provide solutions for a wide range of applications. The photoelectric sensors enable precise and reliable position detection of small components and can be installed on the smallest surfaces.

A highlight of the series is the Q2X laser measurement sensor with a range of up to three meters, almost four times greater than comparable models. The Q2X laser sensors use laser time-of-flight technology, which enables high-precision measurements and reliable detection of small objects.

The powerful infrared laser makes it possible to detect even the most challenging targets, such

as dark or shiny plastic bags. The sensors are easily integrated into control systems using the Turck Automation Suite (TAS) IIoT and service platform which enables access to measured values and extended diagnostics via IO-Link.

The opposed mode model offers a range of up to three meters and minimises detection errors thanks to a large functional reserve. The polarised retro reflective model offers a fast response time of 600μs and an industry-leading range of 3.3 meters.

The adjustable background suppression model allows user-defined limits, and is ideal for precise detection.

Finally, the fixed background suppression model enables precise target detection with simple installation and no configuration required.

Turck - turck.com.au

industryupdate.com.au

Product News MillTec’s milling device

The camera itself features Sony’s Large industry put on notice 12MP IMX500 Intelligent Vision Sensor with an integrated low-power as new AI camera hits market inference engine that is pre-loaded with

E Get a grip with MillTec Chucks

W

hen it comes to securing steel workpieces for machining and milling, operators require the highest gripping strength possible, along with accuracy and versatility.

All these benefits are offered with the Mag-AutoblokTecnomagnete range of PermanentElectromagnetic Chucks and Work-holders.

With this system, clamping is affected by immensely strong rare earth permanent magnets which are activated and deactivated with a momentary electrical charge.

This system is the best for eliminating the possibility of residual magnetism in workpieces which have been clamped magnetically.

The innovative MillTec Chucks can be used on machines with a vertical or horizontal axis, a gantry, for machining centres, for pallets, squares and cubes of FMS systems.

MillTec Systems can be supplied in square, rectangular or circular configurations and represent an innovative solution for clamping pieces of 5-axis machines. As the workpiece is clamped from the base, there are no brackets or mountings to limit tool access.

Serpent & Dove serpent-dove.com.au

industryupdate.com.au

lement14 has introduced the new Raspberry Pi AI Camera, the latest innovation from Raspberry Pi that expands element14’s range of artificial intelligence devices.

At a cost of approximately $70 USD, the Raspberry Pi AI Camera - a collaboration with Sony based on its IMX500 Intelligent Vision Sensor - features on-module processing that is compatible with the entire Raspberry Pi single-board computer (SBC) range.

The Raspberry Pi AI Camera simplifies complex AI tasks at the edge because all processing is done on the Raspberry Pi AI Camera

module itself, leaving the processor in the host Raspberry Pi SBC free to perform other operations.

“This new AI camera module is a remarkable addition to the Raspberry Pi range,” said Simon Wade, Senior Global Product Manager, Single Board Computing at element14.

“As AI-driven applications proliferate across many industries, it shouldn’t surprise anyone that Raspberry Pi and Sony are leading the way to bring optic processing power to the edge.

“No matter which Raspberry Pi SBC you use, it is compatible with the AI Camera module.”

the MobileNet machine vision model.

Its 76-degree field of view includes a manually adjustable focus; and comes equipped with 200mm cables for easy connection with any Raspberry Pi SBC. “Raspberry Pi 5 is already highly regarded for its extraordinary processing intelligence, and the ability to effortlessly add the Raspberry Pi AI Camera is further evidence of the board’s exceptional versatility,” said Wade.

“The benefit to individual developers, casual hobbyists, or large industrial complexes is that it delivers powerful compute power to where it’s needed most, at the edge.” element14 - au.element14.com

EBS industrial doors enhance safety, comfort and efficiency in public spaces

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irports, train stations, shopping centres, hospitals, sports and entertainment facilities, and other public spaces require reliable and durable doors, built to handle high volumes of traffic, varying weather conditions, noise and security issues.

With more than 20 years of experience, EBS Entrance Solutions is a leading Australian manufacturer and supplier of industrial doors. EBS offers a range of products to meet the specific needs of public spaces and ensure optimal performance, safety and ease of use for operators.

EBS industrial doors are made from high-quality materials and components and comply with Australian standards. Products are tailored for specific applications, such as: • ALUvis: a transparent sectional door that allows natural light and

visibility, while offering high durability, wind resistance and thermal efficiency. Ideal for car showrooms, retail outlets, exhibition halls and sports arenas where aesthetics and functionality are equally important.

• ISOtherm: sectional overhead doors made with insulated panels, providing high insulation against temperature and noise. The doors’ high thermal properties efficiently separate climates and excellent sealing helps to eliminate drafts.

ISOtherm doors operate smoothly and quietly.

• THERMAshutter: a high-performance insulated roller shutter door that provides excellent thermal and acoustic insulation, fire resistance and security. Suitable for cold storage, food processing, manufacturing and distribution

EBS Entrance Solutions offers a range of industrial doors tailored for different applications

facilities, as well as public buildings that need to maintain a stable temperature and humidity level.

EBS also provides after-sales service and support, including warranty, spare parts, repairs and maintenance, to ensure the longevity and reliability of its products.

EBS Entrance Solutions ebssolutions.com.au

Industry Update Issue 140 Oct/Nov 2024 | 59

Product News

How to forklift-proof your factory with Barrier Group’s Guardrails

Guardrails in action

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afety solutions expert Barrier Group have shared some essential tips to enhance workplace safety in factory and warehouse environments - and it all starts with having the right hand and guardrail systems to provide clear barriers between pedestrians and moving vehicles.

Aaron McLean, an Account Manager at Barrier Group, speaks daily with leading warehouse and

factory operators who face significant safety challenges, particularly as regulations tighten and safety becomes an even greater priority.

“In dealing with clients for the past 15 years, it’s noticeable that warehouse and factories facilities face unique safety challenges that differ significantly from other workplaces.

Finding effective solutions is crucial to ensure worker safety,” he said.

“In my experience, some of the most successful safety measures involve implementing heavy-duty Guardrail Systems, especially in settings where both asset protection and pedestrian safety are top priorities.”

Modular and practical solutions like W-Beam or Ball-Fence Guardrail systems offer rated impact protection that complies with Australian Safety Standards, providing operators a peace of mind.

The combination of heavy-duty steel and lightweight aluminium, enhanced by hot-dipped galvanization and safety yellow powder coating finishing can make a world of difference for both durability and visibility.

“These features ensure that your safety solution can withstand the toughest of workplace conditions while clearly marking safe zones,” said McLean.

Technical Support Manager, Huiming Wong, added that without a proper traffic management plan in place, it can be ‘disastrous’.

“Using with Guardrail in factory and warehouse environments can help to create separate lines for vehicles and pedestrian traffic.

“This is particularly vital in workplaces where forklifts operate, given their lack of all-round visibility.”

Barrier Group - barsec.com.au

Gunning for success in compressed air with Exair

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XAIR’s Intellistat Ion Air Gun is a handheld and lightweight solution to static elimination in clean processes, electronic test facilities, laboratories and clean rooms.

Rated Class 5 for ISO 14644-1 and controlled environments, the Intellistat has secured a patent highlighting its unique design and operation that represents EXAIR’s continued advancement in clean room static elimination.

The Intellistat is designed to consume minimal compressed air while simultaneously delivering precise blow-off, and exceptional static decay rates.

Intended for cleanrooms and processes sensitive to particulate or static, the Intellistat produces clean, ionised airflow that is essential in removing troubling dust or static charges without compromising production.

Made from durable static dissipative polycarbonate, the Intellistat assures its usefulness in applications requiring non-conductivity such as circuit board or electronics

60 | Industry Update Issue 140 Oct/Nov 2024

Available via Compressed Air Australia

manufacturing, as well as blowoff applications like cleaning lenses or removing debris from medical products.

It also features LED lights to ensure proper functionality and a lightweight frame for prolonged use.

The Intellistat is a low maintenance solution that is UL listed and

CE compliant, adding to a long line of EXAIR static eliminator products including Super Ion Air Knives, Ion Air Cannons, Ion Air Guns, Ionising Bars and Ionising Points and more.

Compressed Air Australia caasafety.com.au

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Product News

Lighten your load one tip at a time with Lift-N-Tip

The Lift-N-Tip in action

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n today’s fast-paced manufacturing landscape, safety and efficiency go hand in hand.

The right materials handling equipment is essential not only for operational efficiency but also for safeguarding the well-being of employees.

With waste handling being an unavoidable task in manufacturing, the new Lift-n-Tip Wheelie Bin Tipper is a standout addition in this arena, offering quality features at an

affordable price.

Designed with a powerful electric/ hydraulic tipping mechanism, the Lift-N-Tip effortlessly lifts and empties wheelie bin waste into a larger collection bin with the push of a button.

It includes advanced safety features such as safety interlocks, a two hand push button operation and an emergency stop and tow guard, ensuring secure and reliable operation.

The unit provides a tipping height of 1700mm, suitable for most commercial waste collection bins.

Depending on your operational needs, the base model (WBT-M) offers fast operation, while the model with an interlocking safety gate (WBT-M-GATE) stops the tipping cycle if the gate is opened, enhancing operator safety during the tipping process.

The newly introduced Lift-n-Tip Wheelie Bin Tipper exemplifies East West Engineering’s commitment to enhancing workplace safety while improving operational efficiency.

Ideal for commercial and industrial settings where numerous bins are emptied, this unit minimises

workplace injuries caused by manual lifting and ensures compliance with workplace safety regulations.

The importance of ergonomics in the workplace cannot be overstated.

Improper lifting techniques contribute to numerous workplace injuries, leading to increased absenteeism and decreased productivity.

According to Safe Work Australia, the most cost-effective way to eliminate risks associated with manual handling tasks is to implement automated systems to do the heavy lifting.

By investing in equipment like the Lift-n-Tip, manufacturers can significantly reduce these risks and foster a safer work environment.

Well-known for designing market-leading material handling equipment, East West Engineering offers a comprehensive range of waste and storage solutions to meet diverse business needs.

From forklift-operated self-dumping bins to crane liftable drop-bottom bins, their product lineup enhances efficiency and safety across various industries.

Hydraulic tipping and digging bins

are particularly useful for handling loose materials and waste, while lever release rollover bins are ideal for tipping liquids and produce, especially for food and beverage manufacturers.

As a one-stop shop for all material handling needs, East West Engineering boasts over 300 products in various sizes and capacities.

Their offerings include forklift attachments, cranes and overhead lifting equipment, drum handling and storage solutions, stillage cages and trolleys, site and workshop equipment, plus gas cylinder handling and storage equipment.

For businesses needing specialised solutions, East West Engineering’s ability to engineer custom equipment ensures safe and effective materials handling.

Investing in the right equipment is an investment in your workforce’s safety and the future of your operations. With East West Engineering, you can trust that both are in capable hands.

East West Engineering eastwesteng.com.au

SMC launches most powerful electric actuator for heavy lifting deceleration of up to 20,000 mm/s²,” Ming explains.

The LET-X11 series is available for ordering in two ways: with SMC’s AC Servo Motor and Drivers in one or to order as a motorless component. “The motorless option is compatible with 18 motor brands – ideal for customers who want to use their own preferred AC servo motors and drivers.”

Additional benefits include a low profile and compact design, low centre of gravity to increase the

SMC’s new LET-X11 electric actuator has been developed to meet customer demand for heavier loads

W

ith electric actuators in high demand, SMC Corporation has recently added its biggest device to its range.

The LET-X11 large slider type actuator completes the company’s expansive range and it packs a punch, despite its compact size.

“This particular electric actuator is in fact SMC’s biggest one yet, allowing us to target more applications and provide enhanced flexibility for our customers,” says Ming Liu, Product Marketing Manager for SMC Corporation ANZ. SMC found that its customers have been calling for a larger electric industryupdate.com.au

Dynamic Allowable Moment, and a large opening in the housing that makes it easier to replace the timing belt.

“With an increasing number of customers opting for electrical solutions in specific applications, we believe that the series will deliver more range and benefits for applications that require more heavy lifting,” says Ming.

SMC - smcworld.com

actuator to move heavy loads and fill the final gap in SMC’s electric actuator range. “Dedicated to R&D, we take customer requests very seriously and this particular solution is another example of how we continuously innovate based on changing customer requirements,” says Ming.

With a stroke up to 3000mm (standard), the LET-X11 series can handle an impressive workload of 240kg in the horizontal position and 70kg in the vertical position.

“Despite its size, it remains agile, achieving a maximum speed of 4000 mm/s (size 100) and 2160 mm/s (size 80), with a maximum acceleration/ Industry Update Issue 140 Oct/Nov 2024 | 61

Product News

Australian manufacturing: Evolving the factory floor

DigiKey senior marketing technology manager – automation & control, Eric J. Halvorson

By DigiKey senior marketing technology manager – automation & control, Eric J. Halvorson

Robots can support a variety of industries because of their adaptability.

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hile robots have been in factories since the 1960s, their roles and capabilities have evolved significantly over the years. Early robots primarily handled tasks like moving objects. Today, robots, especially collaborative robots known as cobots, work alongside humans.

They can perform complex tasks and are designed to operate in close proximity to human workers. This collaboration enhances workplace efficiency, safety and productivity, creating a more integrated and effective manufacturing environment.

The versatility of cobots and robots We’re starting to see many industries in Australia use robotics, everything from consumer electronics to pharmacy to shipping and logistics. I’m also excited about the potential in the hospitality industry. Cobots are now responsible for everything from flipping burgers at fast-food restaurants to taking orders and delivering food at sitdown establishments to handling housekeeping tasks at hotels. The case uses will continue to expand as cobots become more mainstream.

Part of the reason robots can support so many industries is because of their adaptability. There are seemingly endless ways to configure a robot to make it work for whatever task it needs to perform, just by switching out the end-of-arm

tooling (EOAT). One robot can pick up packages, handle delicate fruit or deliver food on a tray, just by making relatively easy adjustments. Plus, robots can be reprogrammed over and over to keep meeting demands.

Barriers to bringing robotics into factories Several factors may deter companies from adding cobots or robots into their workforce. These include available space, suitable applications, budget constraints and deciding what type of robot to get all play a role.

For smaller factories and businesses, investing $60,000-$90,000 in robotics is cost-prohibitive. Although more affordable options are emerging, such as the Igus ReBeL robot, priced around $10,000, cost remains a significant barrier for many.

Additionally, understanding the full spectrum of considerations is a challenge. Automation is complex, and programming robots is important for them to perform tasks. This creates a need for skilled workers.

There is also upkeep and maintenance to consider. Factors like floor space requirements and energy consumption also contribute to the decision-making process.

Safety is paramount when cobots are integrated to work alongside humans. Compliance with safety regulations, including those outlined in ISO/TS 15066 for collaborative industrial robots, ensures that robots are introduced into

62 | Industry Update Issue 140 Oct/Nov 2024

workplaces safely and responsibly.

This is why it’s smart for anyone thinking about robotics to hire an integrator or consultant who can walk them through the entire process, understand the regulations and share realistic budget numbers.

To help overcome the barriers to introducing robotics, DigiKey offers not only the necessary products but also our TechForum, online support, tailored design solutions and an integrator directory on our website.

Mobile vs. fixed robots There are various types of robots tailored to meet specific needs.

An integrator can help determine what type of robot makes the most sense. Fixed robots, as their name suggests, remain stationary and are best for tasks such as assembly and inspection. In contrast, mobile robots navigate predefined routes using scanners and LiDAR (Light Detection and Ranging) technology, moving materials around. These robots can handle palletising, depalletising and tasks like warehouse garbage collection. Additionally, we’re seeing the integration of fixed robots on AMRs (autonomous mobile robots), enabling them to lift items from surfaces and load them onto themselves.

The future of the robotics market A robot’s role in Australian manufacturing will continue to expand,

as the technology will allow them to take on more responsibilities and tasks. The adoption of EOAT robots, equipped with specialised attachments at their extremities, will play an important role in the growth of the market. These robots excel in precise tasks such as gripping, assembly and welding, and can switch attachments based on the specific task at hand.

Artificial intelligence (AI) will also expand the use of robots. They will need less programming and be able to do more tasks by learning from experience. AI will enable robots to navigate complex environments and perform complicated tasks more efficiently.

The industry is coming off a record year in sales. It’s likely that we’ll see a small slow down the remainder of this year due to customer inventories, but it’s expected to be short-lived. Overall shipments since the pandemic have continued to grow. The industry is forecasting a 16% compound annual growth rate from 2024 to 2031, with expected growth of nearly $100 billion in revenue.

The potential with robotics is endless, making this an exciting time to be involved in the industry.

Eric J. Halvorson is a senior marketing technology manager for automation and control at DigiKey. DigiKey is recognized as the global leader and continuous innovator in the cutting-edge commerce distribution of electronic components and automation products worldwide, providing more than 15.6 million components from over 3,000 quality name-brand manufacturers.

DigiKey Australia - digikey.com.au industryupdate.com.au

Product News

Traco has the power to keep devices going on and on

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raco Power is known for delivering products that feature high efficiency, compact design and dependable quality.

With a wide variety of solutions and strong product availability, it’s no surprise that the company’s components are widely popular and well-regarded - and this holds true for the TMPW series of power supplies now available in TME. Power supply units (PSUs) are essential components in electronic devices, responsible for delivering the correct voltage and current to various parts of a system.

They convert input voltage, often from mains, into a suitable output voltage, ensuring stable power for the system to operate properly.

High efficiency, low interference, and protection against over-power, surges and short circuits are critical features of a reliable PSU. Traco Power is a leading manufacturer in this field.

The TMPW series from Traco Power is a highly regarded line of

multi-purpose PSUs. Designed with an ultra-compact form factor, these units are easy to install within device enclosures or electrical cabinets.

They handle input voltages from 90 V to 305 V AC or 100 V to 430 V DC, converting them to output voltages depending on the model - available options include 3.3 V, 5 V, 5.1 V, 12 V, 15 V, and 24 V. The output current ranges from 210 mA to 4.167 A, and power ratings vary from 5 W to 50 W. Additionally, these PSUs come with terminal blocks and JST connectors for convenient connections, offer efficiency levels from 73% to 89% and include protections such as overpower (OPP), over-voltage (OVP) and short-circuit (SCP).

They also feature a 4 kV isolation voltage and operate in temperatures from -40°C to +70°C. In conclusion, the TMPW series

of power supplies from Traco Power exemplifies the brand’s commitment to providing reliable, efficient, and versatile solutions for a wide range of electronic applications.

With their compact design,

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flexible voltage options and robust protection features, these PSUs offer high performance and safety.

Whether for industrial or commercial use, the TMPW series stands out as a dependable choice for powering electronic systems.

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