Industry Update - Issue 139 - Aug/Sep 24

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45 Modern slavery update clauses in commercial supply agreements

Markforged introduces world’s first metal and advanced composite industrial 3D printer New metal printing capability for the FX10 will accelerate adoption on the factory floor.

EXCLUSIVE

O

n 27 August, Markforged, the company enhancing manufacturing resiliency by enabling industrial production at the point of need, unveiled the FX10 Metal Kit, a print engine that adds metal printing capability to the FX10. With this kit, the FX10 becomes the world’s first industrial 3D printer capable of printing both metal filaments and composites with continuous fibre reinforcement.

“Customers no longer have to choose between a metal or a composite printer. Years of R&D investment and field experience have culminated in an all-in-one solution for

3D printing, delivering immediate return on investment once installed on a factory floor,” said Shai Terem, CEO of Markforged. “The FX10 supercharges other equipment on the factory floor, allowing for better utilisation and more efficient operation, increasing productivity while reducing potential line down events.”

Released in November 2023 as a composite-only printer, the FX10 was designed to be the most versatile tool on the factory floor and has reportedly received excellent feedback from early customers. With its modular architecture, upgrades like the Metal Kit allow FX10 users to gain Continues on p6

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Richard Elving, Vice President, APAC, Markforged

Richard Elving is leading Markforged’s local presence

M

arkforged is pleased to announce that Richard Elving has been promoted to VP Sales in the APAC region.

He will build on the work of Ved Narayan, who played a pivotal role in building...

Continues on p13

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CONTENTS

Coca-Cola boosts local manufacturing capabilities by $105.5 million

C

oca-Cola Europacific Partners Australia (CCEP) has made its biggest single investment in its Australian manufacturing network — $105.5 million.

It will develop a new Warmfill Line at the Moorabbin plant in Victoria, which will have the capacity to deliver up to 17.8-million-unit cases to the network annually.

Work will commence in August and the full site is expected to be operational in Q1 2026.

CCEP Managing Director Orlando Rodriguez said the new Warmfill Line upgrade will boost the capacity of the Warmfill network in Australia.

“Our commitment to supporting growth within the sports category is integral to our overall expansion goals, underlining our steadfast belief in this sector. CCEP remains dedicated to continual business investment to increase capacity and enhance efficiency while maintaining a sustainable operation, in line with our growth ambitions,” he said.

The Warmfill Line will produce Powerade and

Fuze Tea. Sports drinks are projected to be one of the fastest growing categories in non-alcoholic ready-to-drink. No sugar variants have experienced significant recent growth.

The construction of the new Warmfill Line in Moorabbin includes the development of a cutting-edge 4,200 sqm manufacturing hall, installation of a high-speed 640bpm (bottle per minute) Nitro-Warmfill line. Comprehensive upgrades to the existing infrastructure encompasses water treatment, electrical systems, compressed air, nitrogen dosing, heating and cooling systems, and a syrup room for warmfill product manufacturing.

The new line is expected to reduce inter-business transportation of warmfill products and their raw materials by 2.9 million kilometres annually, resulting in an approximate annual reduction of 3,785 tonnes of CO2.

This strategic investment accelerates capacity, unlocks innovation and drives CCEP’s sustainability agenda forward. As the proud bottler of Coca-Cola

From the Minister...................................................... 8 From the Shadow Minister....................................... 10 Universities, Research & Collaboration...................... 14 3D Printing Markforged Special............................... 16 Workplace Health & Safety..................................... 25 Automation............................................................ 32 Compressors..........................................................34 Legal: Modern Slavery............................................ 45 Business & Manufacturing Finance............................46 Australian Made..................................................... 52 Energy, Waste & Recycling...................................... 58 Events and Exhibitions 2026.................................... 62

Coca-Cola’s Moorabbin plant in Victoria is undergoing a sizeable upgrade

in Australia, CCEP also produces drinks including Sprite, Fanta, Kirks and Mount Franklin.

What’s poor lubrication costing you?

www.greasemax.au

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All material in this publication is copyright to the publisher and/or its contributors. No material may be reproduced in part or in whole without the written consent from the Publisher. It is a condition of purchase or acceptance of this magazine that the Publisher does not assume any responsibility or liability for any loss or damage which may result from any inaccuracy or omission on this publication or from the use of the information in this publication or from the use of the information and illustrations contained herein and the Publisher makes no warranties, express or implied, with respect to any of the material contained herein. © Copyright Industry Update Media Pty Ltd 2024

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INDUSTRY NEWS

Victoria is investing in local manufacturers

T

he Victorian Government’s Made in Victoria – Manufacturing Growth Program is helping manufacturers across the state expand operations and take their business to the next level.

Nine small and medium-sized Victorian manufacturers will receive grant of up to $250,000 to take their business from strength to strength.

Minister for Jobs and Industry Natalie Hutchins said it’s part of the Allan Labor Government’s commitment to creating more local jobs while making Victoria’s manufacturing sector more globally competitive.

“Victoria is Australia’s manufacturing state — that’s why we’re backing these businesses to become more competitive and future-focused so more in-demand products can be made right here in Victoria,” she said.

“These grants will help our manufacturers increase production, drive innovation, reach new markets and boost local jobs.”

The funding will make it easier for

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small and medium-sized manufactures to introduce new technologies and processes, improve productivity and competitiveness in local and global supply chains, upskill workers and create more highly-skilled jobs.

The recipients are based across Victoria and operate in a variety of sectors including food and beverage, construction and packaging and transport.

Family-owned business Essential Flavours and Ingredients in Carrum Downs is one of the recipients. The grant will significantly upgrade its liquid manufacturing capabilities, helping the company grow its workforce by more than 40% and expand its exports across the Asia Pacific.

Essential Flavours CEO Tim Nielsen is excited about the potential this opens up.

“This funding will allow us to combine state-of-the-art equipment and technology, enhancing our production capabilities and enabling us to innovate further in the industry,” he said.

The grant funding will allow Essential Flavours to upgrade its liquid manufacturing capabilities

Member for Carrum Sonya Kilkenny believes the funding will help support the local community.

“We’re proud to help our local manufacturing businesses take their production from strength to strength, supporting more local jobs, skills and innovation right here in Carrum Downs,” she said.

The Made in Victoria – Manufacturing Growth Program is part of the Government’s work to support the state’s advanced manufacturers to innovate and grow production including the Government’s

$20 million Manufacturing and Industry Sovereignty Fund and the Industry R&D Infrastructure Fund.

Victoria’s $33.5 billion manufacturing industry is a driving force of the state’s economy, made up of over 23,000 businesses, supporting more than 260,000 jobs and exporting goods worth $23.9 billion.

Full list of grant recipients business.vic.gov.au/mgp2

Industry Update Issue 139 Aug/Sep 2024 | 5

FROM THE PUBLISHER Publisher

Scott Filby

WORLD EXCLUSIVE

W

elcome to this very special edition of Industry Update Magazine.

Firstly, I extend my apologies for the delay in delivery of this edition, which is reaching you about a week later than anticipated.

It is a rare privilege for a manufacturing publication to be the first in Australian media to announce a world exclusive. On 27 August 2024, Markforged unveiled the world’s first metal and advanced composite industrial 3D printer.

This groundbreaking news headlines our front cover, and I encourage all our readers to take a look.

I invite any readers who may have a product to release to contact Industry Update. We are eager to share your innovations with Australia’s manufacturing industry.

Markforged introduces world’s first metal and advanced composite industrial 3D printer Continued from front page

even more value from their machine after purchase. Markforged also announced a new 316L stainless steel metal filament to be used with the FX10 Metal Kit. Users will also be able to print in 17-4PH, with additional support for other Markforged metal filaments planned for the future.

“We designed the FX10 to be a modular platform, enabling us to release new innovations and upgrades without requiring customers to purchase a new printer every year,” Terem added. “Together with the regular release of new software capabilities, the FX10 Metal Kit is set to provide.. continuously growing value on factory floors for years to come.”

The FX10 Metal Kit features a swappable print engine, including a metal-specific print head, material feed tubes, routing back, and dual pre-extruders. An FX10 can be switched between metal and composite printing as often as needed, with each swap taking about 15 minutes.

Much like the 5th Generation

Continuous Fibre Reinforcement (CFR) print system in the FX10 that prints nearly twice as fast as previous composite printers, the 2nd Generation Metal FFF engine, built on years of Markforged’s experience printing metal, prints significantly faster than previous Markforged metal systems. The FX10 combines faster print speeds with a print volume twice as large as Markforged’s previous industrial metal printers.

Metal prints are constructed from the metal filament and a ceramic release filament, which is extruded as an interface between the part and supports for ease of separation and removal. Once metal prints are complete, they must be washed and sintered using Markforged’s Wash-1 and Sinter-2 solutions. Eiger, Markforged’s slicer and print management software, automates the process, including scaling parts to account for shrinkage during sintering.

The Digital Forge is the additive manufacturing platform that powers every aspect of the FX10, purpose-built to integrate into existing manufacturing ecosystems.

With the Digital Forge, users can share parts across their organisation and monitor fleet performance from a central location.

Markforged will showcase the FX10 Metal Kit at the International Manufacturing Technology Show in Chicago, Illinois, from September 9-14 at booth 432305, where it will demonstrate printing in both continuous fibre reinforced composites and metal.

Markforged - markforged.com

Chain Systems Australia: Your trusted partner for quality energy chain and cables

C

hain Systems Australia stocks a wide range of energy chain and cables to meet the diverse needs of various industries. Often overlooked until urgently needed, energy chain plays a critical role in all applications of moving equipment, making them indispensable across multiple sectors.

Chain Systems Australia is the exclusive distributor of Italianmade Brevetti Stendalto energy chain and cables in Australia and New Zealand. Head office is based in Perth and the company recently expanded its reach by opening a new branch in New South Wales to better serve the east coast market.

Regional Manager Amy Saunders highlights the company’s commitment to substantial stockholdings.

“We invest heavily in maintaining a large inventory. If you don’t have the stock, you can’t meet demand,” she said.

“For our ongoing customers who use products consistently, we ensure that we always have enough stock to prevent any shortages.”

Chain Systems Australia recognises the critical nature of energy chain related breakdowns and repairs.

“Breakdown orders require immediate attention,” Amy said.

“When an energy chain failure occurs, it needs to be repaired immediately. Chain often goes unnoticed until they break, but when they do, they’re difficult to source and can lead to significant downtime costs.”

Manufactured in Italy, Brevetti Stendalto is known for its exceptional quality.

“Our Nylon energy chain is developed with a special polyamide reinforced with glass fibre, BRYLON 6. It offers high resistance to tension, UV and chemical resistance, high working temperatures, and also available in explosion-proof versions,” Amy said.

Chain Systems Australia stands out with its extensive range of steel chain.

“We maintain a large inventory of steel chain, assembled right here in Perth,” Amy said.

“Our steel series is ideal for

6 | Industry Update Issue 139 Aug/Sep 2024

Brevetti Stendalto’s Steel Series is the best choice for heavy duty applications.

handling heavy loads and enduring the toughest conditions. Available in both zinc-plated and stainless steel, these chains are engineered for superior performance.”

Sydney expansion The new Sydney branch, located in Cranebrook, opened its doors in April this year. Strategically positioned to serve the east coast market, this facility boasts ample warehouse space to maintain extensive stock levels.

Sydney’s central location between Queensland and Victoria ensures fast, efficient delivery across the east coast, enhancing service capabilities

for customers in these regions.

“I’m excited about what the future brings for Chain Systems Australia, and for our customers across the East coast,” Amy said.

“Chain Systems Australia remains dedicated to providing high-quality products and exceptional service to meet the dynamic needs of its customers.”

Chain Systems Australia chainsystems.com.au PERTH - P: 08 6268 0460 info@chainsystems.com.au SYDNEY - P: 02 9071 7343 amy.saunders@chainsystems.com.au industryupdate.com.au

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FROM THE MINISTER

Minister for Industry and Science

Ed Husic

Heavy industry to position Australia as a world leader in green technologies

A

ustralian heavy industry is working hard to cut its carbon emissions and help move us towards Net Zero while creating jobs based on the global energy transition.

Plants across the country are being upgraded to reduce fossil-fuel use or electrified where commercial technologies exist.

Key players are also working closely with our universities and research institutions to develop and deploy new abatement technologies.

The Albanese Government is committed to helping unlock further decarbonisation opportunities in industrial sub-sectors like cement, alumina, mining, iron and steel processing, chemicals manufacturing and food processing.

In February, we announced $200 million in grant funding through the Powering the Regions Fund (PRF) to upgrade steelmaking at Port Kembla and Whyalla.

In April, we announced further PRF grants of $330 million to support nine heavy industry projects that will lower energy and swap out fossil fuels with cleaner alternatives.

More PRF funding ($91 million) was announced in July to support six new projects in Queensland, Victoria, and Western Australia.

Manufacturing currently accounts for around one fifth of Australia’s annual GHG emissions.

By investing in upgrading our heavy industries we can reduce those emissions while creating jobs and future-proofing local communities in our industrial heartlands like the Illawarra, the Hunter, and Central Queensland.

Heavy industry not only supports key sectors of the Australian economy like construction and agriculture in these communities but makes a significant contribution to our exports.

8 | Industry Update Issue 139 Aug/Sep 2024

Even more importantly, heavy industry is essential to positioning Australia as a world leader in renewable energy and green technologies.

This is one of the elements of our Future Made in Australia plan to transform and modernise our manufacturing sector by focussing on, among other things, renewables where we have strong comparative advantages.

To build further on our PRF investments supporting heavy industry decarbonisation, the Australian Government released a green metals consultation paper in May. This is about giving communities which rely on heavy industry — from workers to employers and local businesses — a say in their future.

Australian heavy industry has shown over the decades its ability to adapt and retain a competitive edge amidst global economic pressures.

Harnessing this experience for the challenges ahead will be important, which is why we are consulting

with communities.

We’re canvassing options to develop new green metals production capabilities, promote market development and capital investment, and ensure enabling policies are effective now and into the future.

Responses to the consultation paper closed on July 14, and the Australian Governments is now convening an advisory group to work through the findings and consider next steps.

Australia’s heavy industrial sector has underpinned our economy for decades, and it currently generates around $180 billion per annum or 9% of the Australian economy.

Making it competitive could provide an additional 376,000 direct and indirect jobs and contribute up to an additional $120 billion into the Australian economy.

We’re determined not to let this opportunity for future prosperity pass us by. industryupdate.com.au

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FROM THE SHADOW MINISTER

The forever skills shortage “For too long, success for young Australians has been equated to finishing year 12 and obtaining a university degree. As a country, we pay a significant economic and social cost for this attitude. Of all the students who go into university this year, one third will not finish their studies.

Yet we face critical skill shortages in the trades, including in building and construction, metals, manufacturing and automotive.”

That quote could have been lifted straight out of the pages of any newspaper today but they are the words of the Howard Government in 2004.

Twenty years on, the stigma of vocational education remains.

I think there can be a moment of real change to lift our worsening performance in schools, upskill the workforce we need for strategic industries and build up the reputation of vocational training.

Australia will face a ‘forever skills shortage’ unless we look at long term reform that supports more Australians to get into skills sooner.

To do that, we need smarter systems

and better policies.

We need to have a national conversation about getting skills back into schools.

According to the official data, just 20,765 out of the 1.6 million secondary students are doing a school-based apprenticeship or traineeship. Just 1%.

We have taken skills out of schools and we need to look at how we bring them back in.

A pipeline of skills in schools could boost our manufacturers and construction workforce or develop critical skills to support strategic efforts like AUKUS and nuclear energy.

Australia pales in comparison internationally.

In Germany, the school system divides students along two tracks from an early age — vocational or academic. There are specific schools for skills, for academic studies and clear pathways into higher education including university and vocational training.

About 50% of all German school-leavers undertake vocational training. France, another global

Deputy Leader of the Opposition and Shadow Minister for Industry, Skills and Training

Sussan Ley

manufacturing nation, has dedicated technical vocational college that provide three years of study.

During the first year, all students study the same course, while in the second and third years students follow a common education and also choose options to specialise in.

In 2021, around 23% of students moving into upper secondary education entered a vocational high school in France.

Japan has another model: a system of 57 Kosen colleges, which are Japan’s national colleges of technology.

Students enter these colleges from age 15, undertaking a five-year course of study to obtain a qualification equivalent to an associate’s degree which sets most of them up for employment in the engineering industry.

The Kosen Colleges offer applied learning experiences, including apprenticeships and internships,

and most graduates go on to well-paying jobs in the engineering industry, and manufacturing. It contributes to a consistent group of highly skilled workers for key priorities across the economy.

This will not be an overnight fix or an immediate change, but it is something I believe we need to be looking at seriously.

I see a big role for TAFEs and training providers to step up here and it will take work with state governments too.

Now is not the time for small thinking when it comes to skills, we need to be willing to think big and I welcome your ideas We have a deep cultural problem in Australian society when it comes to skills and VET. But it is not something we have to accept, we have the power to change it. I know the answer is more skills, not less.

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INDUSTRY NEWS

Harness AI for seamless automation

TwinCAT 3 Machine Learning Creator - TE3850 series

A

rtificial Intelligence (AI) is here to stay and it’s important that companies know how to use it.

It’s why Beckhoff Automation is making AI-powered tools more accessible and user friendly by developing manufacturing solutions that can be easily integrated into key processes.

Beckhoff Automation Project Manager Ben Harrison said the TwinCAT 3 Machine Learning Creator - TE3850 series is an example of this.

“The TwinCAT 3 Machine Learning Creator is a tool which has been developed to give controls and process engineers the ability to create, maintain and harness AI in their applications,” he said.

Machine learning involves three key steps: 1. Data collection 2. Model training

3. Integrating the model into the control systems “As OEMs, machine builders, or process engineers, you have access to a wealth of data — from temperature, pressure, vibration and torque readings to production counts, downtime, and user interaction. All this data is readily available through Beckhoff’s control system and sets the stage for effective machine learning applications,” Harrison said.

One of the benefits of the TwinCAT 3 Machine Learning Creator is that customers don’t need to engage data scientists for AI for model training, they can do it in-house.

“You have the ability to own your data and process knowledge,” Harrison said.

“The no-code development platform enables non-AI experts to efficiently develop high-quality AI

Hare & Forbes opens new Adelaide store

H

are & Forbes Machinery House has expanded its footprint with a new store in Adelaide, South Australia. It marks a significant milestone for the family-owned Australian business as it

seeks to better serve its customer base in the region.

The new store, boasting over 4,300 sqm, offers a wide range of machinery and equipment catering to various industries including

12 | Industry Update Issue 139 Aug/Sep 2024

applications. The Creator automates time-consuming AI development using cutting-edge methods from the field of automated machine learning. This helps standardise and conform to best practices.

“As part of the training process, the trained models are optimised for low latency to meet the real-time requirements of TwinCAT.” This simplicity and standardisation also makes AI more accessible and offers a competitive edge for smaller enterprises that often lack in-house AI expertise.

“Such features allow these companies to implement advanced technologies without the need for extensive resources or specialised knowledge,” Harrison said.

“An ideal application area for realtime models is AI-supported image processing for quality assurance and classification.”

Other applications include replacing traditional sensors with AI model outputs, a cost-effective solution in scenarios where sensors are prohibitively expensive or unsuitable.

Harrison emphasises the importance of accessible tools in the realm of machine learning.

“The true potential of these advancements in machine learning can only be realized when they are in the hands of domain experts.

Therefore, it is crucial that we reduce the complexity and the level of AI expertise required to leverage this technology effectively,” he said.

metalworking, woodworking, automotive, and fabrication.

This is the fifth Hare & Forbes Machinery House store, following locations in Sydney, Perth, Melbourne and Brisbane.

General Manager Rick Foster is pleased to open a store in South Australia.

“This project has been in the plans for almost five years. It’s really exciting for us to invest in a brick-and-mortar store in a new location,” he said.

The new store underscores Hare & Forbes’ dedication to innovation and growth, as well as its ongoing commitment to providing industry-leading solutions to its customers.

Hare & Forbes has been operating for 90 years, it boasts an extensive product offering — over 5,000 products, specialising in engineering, metal and wood machinery — knowledgeable staff and exceptional customer service. It aims to be the go-to destination for engineering machinery and accessories.

Ben Harrison, Project Manager for Beckhoff Automation Australia

“This is precisely why the TwinCAT 3 Machine Learning Creator has been developed—to provide a user-friendly platform that empowers professionals across all industries to harness the power of machine learning in their applications.”

For seasoned AI experts, this solution serves to streamline their workload considerably while minimising the potential for errors.

“The tool accelerates project development through a transparent process that covers development, testing, and validation of the AI models. It supports the use of models in third-party environments via the ONNX open standard and facilitates automated report generation for auditing AI model creation,” Harrison said.

Beckhoff Automation Australia www.beckhoff.com/en-au/

Store Manager Jim Burton brings a wealth of experience and will look after the almost-dozen full time staff, which includes a CNC specialist and after sales support.

“After running my own machinery business for over two decades, it was an easy decision and great opportunity to join the team. The interest we’ve had already from the public and my old customers has been incredible,” he said.

As Hare & Forbes continues to expand its reach across Australia, the opening of the new store in Adelaide signals a bright future for the company and its commitment to serving the needs of the engineering and manufacturing communities nationwide.

The new store is located at Unit 11/20 Cheltenham Parade, Woodville, SA. Entry is via Alexander Avenue. Call (08) 9373 9969. Opening Hours: Mon - Fri 8am - 4:30pm and Sat 8:30am - 12:30pm machineryhouse.com.au

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INDUSTRY NEWS

Richard Elving is leading Markforged’s local presence Continued from front page

Markforged’s APAC presence. It’s now one of the company’s most successful regions.

Elving is looking forward to taking the helm in APAC and bringing additive manufacturing to a wider audience.

“What really excites me the most is being able to help manufacturers across APAC innovate,” he said.

“Markforged’s technology is really helping manufacturers reshore manufacturing back home, specifically in places like Australia and Singapore where a lot of the manufacturing has been done overseas.

“Using this technology we’ve seen lots of customers essentially use additive manufacturing as an equaliser and bring manufacturing back home closer to customers.”

Elving said Australian customers are spread across a variety of industries.

“The automotive industry has been transitioning. In Australia, we no longer manufacture cars but we manufacture lots of aftermarket parts. So we have customers like Gary Rogers motorsport, and American

vehicle conversions that previously used to manufacture aftermarket parts overseas. And now they are using Markforged to 3D print parts for a fraction of the cost,” he said.

“We also work with a few companies that are developing things like electric vehicles and electrical motorcycles. One example is Savic Motorcycles, they are using Markforged to 3D print parts for their motorcycles.

“Besides the automotive industry, we have some exciting innovative companies like Micro X in Adelaide that are doing things like X-ray and robots, equipment that’s being exported overseas.

“Lastly, Defence and food and beverage are probably the largest industries in Australia. With Defence we have one of the most innovative companies as a key customer — Sypaq in Melbourne. They 3D print and make drones using Markforged, they’ve got over nine printers from us, and these drones are used by the Australian Defence Force.

“In the food and beverage

industry, that technology is used by companies like cosmetic packaging and Australian meat processors to 3D print parts from a digital inventory. These spare parts were previously made overseas.”

Markforged recently launched in Australia the next generation industrial composite 3D printer, the FX10. Elving said the next innovation is a new material called Vega.

“It’s a material that can be used for high temperature applications, especially in aerospace, subsea and offshore because it’s got a lot of resistivity against things like UV, chemicals and some water resistance,” he said.

“I think it’s going to be a really, really exciting new material in Australia that will work for many industries. It was designed, engineered and manufactured in-house at Boston and is now available across Australia.”

When it comes to creating new materials, it’s a mix between the engineers experimenting and a customer query.

“It all starts with a customer problem, then the engineers spend a lot of time and energy developing these new materials. Vega is a material that we refer to as PEKK, a slim high-performance carbon fiber filled polymer material that’s really good for strong applications, but it’s also good for flexible application and high temperatures.”

Elving said he is focussing on three key things in his new role.

“It’s really about strengthening our customer relationships, our relationships with key resellers and continuing to build on the team,” he said.

“We are obsessed with our customers. We really want to help them be successful.”

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Contact MTI Qualos today to learn more about the SJ-210 Series. industryupdate.com.au

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Extensive analysis and display features • Complies with many industry standards The Surftest SJ-210 complies with the following standards: JIS (JISB0601- 2001, JIS-B0601-1994, JIS B0601-1982), VDA, ISO-1997, and ANSI. • Displays assessed profiles and graphical data In addition to calculation results, the Surftest SJ-210 can display sectional calculation results and assessed profiles, load curves, and amplitude distribution curves.

M.T.I. Qualos Pty. Ltd. 1300 135 539 or email sales@mtiqualos.com.au www.mtiqualos.com.au Industry Update Issue 139 Aug/Sep 2024 | 13 29/10/2020 3:43 PM

UNIVERSITIES, RESEARCH & COLLABORATION

New refrigeration systems points to a greener future

I

n a world of global warming, cooling technology has the power to improve sustainability and help the environment.

It’s why the University of South Australia researchers worked with industry to build a world-first, energy-efficient refrigeration system. It has the potential to revolutionise how supermarkets, hospitals, abattoirs and other systems are cooled.

Chief investigator, UniSA sustainable energy researcher Dr Tim Lau believes, ‘“this project paves the way for greener and more cost-effective commercial refrigeration.”

The indirect evaporative (dew point) carbon dioxide (DP-CO2) refrigeration system, co-developed by UniSA and Glaciem Cooling Technologies, was installed in the new Coles supermarket in Norwood, SA, and tested and monitored under the RACE for 2030 CRC research program.

Preliminary results indicate the system can reduce annual refrigeration energy consumption by 19% and reduce peak electricity demand by 37%, which will reduce greenhouse gas emissions and ongoing operational costs.

If these results are achieved, Coles and other businesses may be encouraged to adopt the new system across all their sites to slash electricity consumption and greenhouse gas emissions associated with cold chains.

Lau said heating, ventilation, air conditioning and refrigeration can account for up to 70% of customers’ electricity usage and 24% of Australia’s electricity consumption.

“The system uses dew point coolers to pre-cool the ambient air, allowing the overall system to operate efficiently, even in hot climates exceeding 40 degrees Celsius, reducing energy usage by more than a third, compared

Efficient cooling systems could play a pivotal role in reducing greenhouse gas emissions

to conventional systems during summer months,” he said.

A computational model has been developed to assess the system’s potential across various sectors,

For more details about the system including hospitals, meat processing plants, cold storage and aquariums.

The greatest benefits are expected to be seen in hot, dry climates like central Australia.

UniSA launches $18 space manufacturing facility

T

he University of South Australia is playing a pivotal role in progressing the Australian space industry, with $18m committed to a new advanced manufacturing facility and four space research projects under the iLAuNCH Trailblazer.

The Advanced Manufacturing Metal 3D printing facility, located at Stärke-AMG group’s VPG Innovation, in Adelaide’s Camden Park, will support the industry with rapid 3D printing of metals for space structures, housing machines capable of printing titanium and nickel alloys that are crucial in space technologies.

SA Deputy Premier Susan Close officially opened the facility this week.

“As we transition from resource -intensive manufacturing to more research-driven and energy efficient processes, we will produce more high-value products,” she said.

“This 3D printing technology makes it possible to rapidly manufacture custom-made parts and other space infrastructure that can save businesses time and cost.

“The facility will support a worldclass sovereign manufacturing capability that will create new jobs and lead to global exports within the space industry. It will add to our state’s competitive manufacturing advantage and will fill a critical gap

in the burgeoning space sector.”

What is iLAuNCH? The Innovative Launch, Automation, Novel Materials, Communications, and Hypersonics (iLAuNCH) program is led by the UniSQ in collaboration with the ANU, UniSA and more than 20 industry organisations to build Australia’s sovereign space capability.

Backed by $50 million from the Federal Government’s Trailblazer Universities Program, which boasts a total of $362.5 million, and further supported by a cumulative investment of $180 million in industry research, commercialisation, and manufacturing, iLAuNCH is set to revolutionise Australia’s space sector.

The program focuses on developing commercially viable civil rockets, advanced rocket test and launch facilities, rapid satellite manufacturing, cutting-edge communication technologies, and integrated sensing systems. iLAuNCH Executive Director Darin Lovett believes the Trailblazer program takes domestic space collaboration to a new level.

“South Australia is primed to launch into a trillion-dollar global space ecosystem,” he said.

“To seize the opportunity, we are focussed on commercialising our world class space technology through collaboration and focused effort.”

14 | Industry Update Issue 139 Aug/Sep 2024

UniSA lead for iLAuNCH Associate Professor Colin Hall ( far left) with other researchers.

UniSA’s role UniSA iLAuNCH lead Industry Professor Colin Hall said the SA projects represent a real opportunity for Australia to expand and develop its space engineering ecosystem.

“Through collaboration and innovation, we will demonstrate how space-capable technologies can inspire the next generation of space engineers and realise a commercial outcome in this sector,” Hall said.

The first four UniSA projects that have been announced under the iLAuNCH program include: • Additive Manufacture of space components using Electron Beam Melting Industry Partners: VPG Innovation, a part of Starke-AMG • Additive Manufacture of novel

materials for optical components, satellite sub-assemblies Industry Partners: SMR Automotive Australia and VPG Innovation • Development of an AI/ML-enabled space surveillance system for hypersonic missile defence Industry Partners: Northrop Grumman and Spiral Blue • Development and flight qualification for an Australian Radioisotope Heating Unit (RHU), supporting a thermal management technology platform for multiple lunar night survival Industry Partners: entX Additional projects in areas such as Earth observation and optical communication will be announced in coming weeks.

industryupdate.com.au

3D PRINTING MARKFORGED SPECIAL

Quarry Mining’s investment in Markforged printers takes manufacturing to the next level

By Renata Gortan

Q

uarry Mining is no stranger to additive manufacturing.

The 40-year-old Newcastlebased company specialises in the mining and tunnelling space and has been using entry level desktop MDF 3D printers for the last decade.

Its customers include many of mining’s big names, such as Glencore, BMA, Anglo American, Centennial, Peabody, Yancoal and BHP Billiton.

Business Improvement Manager Callan Boslem said they were primarily used for prototyping.

The move to invest in a suite of Markforged industrial 3D printers came down to two main reasons.

“It was to keep the company flexible and ensure bespoke manufacturing remains a number one focus as the business grows,” he said.

“Also, our production line is set up for bulk production, when we have small changes to a design or its low volume, it really affects our ability to manufacture efficiently.

Additive manufacturing is a nice way to combat that when we need to do small run jobs or R&D jobs or one-offs from clients. It allows us to go straight from the engineering department to final production.”

subtractive manufacturing or a fabricated component,” he said.

“This gives us an option to be the end-to-end solutions provider for clients. It gives us another level of capability, seeing as our competitors haven’t invested in it.

“It allows us to maintain that solutions provider role for clients who come to us when they have problems other companies can’t solve.”

Quarry Mining engaged CBTech to install the Markforged suite of printers. The FX20 is used for large production composites, the FX7 for smaller level short run prototyping and two Metal X printers, wash and sinter.

“We’ve had a relationship with CBTech for a number of years,

Designing solutions Boslem believes the strength of 3D printing is that it allows Quarry Mining to be solutions-focussed.

“We are using this system so that if a customer has a specific or niche requirement, we can use our entire product suite to supply a solution, whether it’s 3D printed, traditional 16 | Industry Update Issue 139 Aug/Sep 2024

primarily through our IT requirements. They talked to us a few times to introduce Markforged but up until the last 12 months we didn’t have the requirement to push us over that tipping point for the level of investment required,” Boslem said.

One of the reasons they went with CBTech and Markforged was the end-to-end capabilities.

“Their system includes their own software, printers and filaments.

Everything that is used in the products is controlled from start to finish,” Boslem said.

“From a security perspective, not having a third party was a massive benefit to us.

“We also knew it was a tried and tested product, because of their contracts with military and multinationals. They have the history there to support claims that they make a high end product. For us, we needed that guarantee that our $1m plus investment will equate to a system that will do as it says.”

Compliance benefits Australia has strict regulatory requirements for mining equipment, which is another reason Quarry Mining chose Markforged.

“Any sort of plastic-related product in the underground coal space has tight compliance standards for what can become an ignition source.

Some of the composite materials Markforged offered already had certification attached to them to make FRAS certification an option,”

Callan Boslem and Alice Thompson, CEO of the Committee for The Hunter, at the ribbon-cutting of the Additive Manufacturing facility.

Boslem said.

“There’s no automatic compliance in the mining industry, but the products are certainly anti static and fire resistant, which tick compliance boxes so we are on the road to certification.”

A quick return on ROI Quarry Mining had the printers installed in April and Boslem said that just eight weeks later, it is starting to see a positive ROI. “Like all investments, it was a bit of an educated gamble. We broke our investment into a couple of areas, metal and composite. We’ve been printing with plastics for a long time, so we hit the ground running with that one,” he said.

“The Metal X side of things was a less educated guess, I think it will be a six month process to feel our way through this learning phase.

“We are already seeing quite a lot of interest from a range of customers, the majority not being in the mining space, such as the building industry or universities.

“A number of projects internally using additive manufacturing are showing early signs of being quite positive from a direct reduction in production costs. Other value adds include allowing us to produce our parts in a way to have additional cost benefits, in that we can make our parts lighter, in different shapes and designs. You can’t do that from traditional subtractive manufacturing.

“I believe this gives us a competitive edge on a market we already have, and the technology will continue to evolve. We’re already seeing additional investment from Markforged in new R&D, so in 12 months we’ll be able to do more with those same printers. It’s a unique investment structure for us — we pay for an outcome, but in 12 months that outcome will evolve and not cost us any extra.”

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3D Printing Markforged Special “When people see us with the bits on the car, they said, ‘Well, we want that.’ People take photos and say, ‘Can you make that for us?’ And we go, yep we can do it for a price,” Xiberras said.

“There’s a technical alliance between us and some other teams.

So it’s sharing of data and sharing information, which helps us and helps them.

“They pay us, which obviously is good, but what’s better is we can actually log the other team’s information, because the more data that you can get the more you can have a solid understanding about how something’s going to react.”

Triple Eight Race Engineering 3D prints parts for Supercars

W

hen it comes to creating the best product possible, Triple Eight Race Engineering uses the Markforged X7 composite industrial printer for its Red Bull Ampol Racing Supercars.

Clearly it’s doing something right.

The team won the Supercars drivers’ championship 10 times, the team’s championship 11 times and the Bathurst 1000 10 times.

Triple Eight Design and Data Engineer James Xiberras worked on the third generation touring cars which took three years to develop.

He assists the race engineer with performance and reliability and he said the team uses 3D printers to improve the cars. For example, the Chevrolet Camaro has over 100 3D printed parts.

While the investment in 3D printers is a big one, it delivers positive ROI when you compare the cost of buying and making a part.

“It’s hard for me to put numbers on it, I’m not a machinist so I don’t know the manufacturing costs, but think about how long it takes to program something for machinists to make sure all the tools can do all the right geometry and we need five axis machining,” Xiberras said.

“Whereas when we do it, it might cost us $20 in material.”

Triple Eight also values the reliability of printed products.

“During the development of the car we probably didn’t do too much in terms of simulation, it was mostly through testing, evaluation and

feedback,” Xiberras said.

“What’s good about 3D printing is you can trust that it’s going to work.

It’s reliable so we have the confidence that it’s going to get the job done and we’re not going to need to do super-critical simulations. You go to work straightaway.”

When it comes to lead times, printing is much faster.

“If we were to get a part made externally, it would take weeks. We can design something and have it on the car within days,” Xiberras said.

The 3D printing journey Triple Eight has been using 3D printers for about two-and-a-half years and in that time, it has become the world’s number one user of the X7.

Essentially, the printer runs 24/7.

“The big learning component was understanding it. How it was intended for design and manufacturing, learning the capabilities of the machine, the capabilities of the filaments and understanding how those are going to affect the properties of your final products,” Xiberras said.

“It makes you think of it differently when you’re designing something versus buying because you have so much more freedom.”

that,” Xiberras said.

“Because it’s all organic shapes, I can’t do that without scanning something. Then obviously using a 3D printing method it’s quite easy for me to develop a manufacturing process that’s quick and reliable. So that’s why we’re using all those different engineering tools together.”

The solution is a lot cheaper than purchasing the product, but Xiberras believes the real value lies in the speed.

“If you want to trial something and you don’t have enough time to develop an innovative solution straightaway, the only way to achieve that is to 3D print it,” he said.

What’s next?

By supplying parts for other companies, Triple Eight is positioned to move from just a racing company to an engineering company. Qantas is one of its biggest customers.

As part of its evolution, Triple Eight is keen to play around with more printing possibilities, such as high-temp printing.

“High-temp materials are also interesting. Supercars is our main bread and butter but we have a few side projects that we’re working with external companies to do reverse engineering for 4WDs. High-temp printing would be great because we can actually then start using it within engine bays, that sort of stuff, and pushing limits,” Xiberras said.

Metal printing is also on the radar. “As an engineer, you’re trying to think outside the box but when you’ve got more options and the right tool in-house it makes it easier.”

Markforged - markforged.com

Commercial benefits Triple Eight is working on reverse engineering projects.

“To be honest, the designs for that aren’t aren’t available so we’re going to have to scan a few things and then I’m going to 3D print solutions to

18 | Industry Update Issue 139 Aug/Sep 2024

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www.packking.com.au Industry Update Issue 139 Aug/Sep 2024 | 19

INDUSTRY NEWS

Treotham cable carrier system makes Midland Bricks plant more efficient

O

ne hallmark of a good business is strong customer retention, so Midland Bricks’ 30-year relationship with Treotham Automation is a positive sign.

Treotham WA Branch Manager Tim Robinson was involved in redesigning the Midland Bricks pavers production facility and described the process and products that replaced the original cable chain using a mass customised-cable management system that combines Igus e-chain and Igus chainflex cables.

“Midland Bricks have several production facilities in Western Australia that have igus cable management systems in place,” Robinson said.

“Twelve months ago, we started talking to Aaron Hartstonge, the maintenance supervisor, about assessing and upgrading the existing systems in the plant, which included the energy chains and cables.”

An energy chain is a cable management system that transfers power, control, and fibre optic cables from a fixed point to a moving point.

Energy chain is designed to protect and carry cables and hoses in moving machinery.

The right energy chain decreases manufacturing costs, optimises inventory, and reduces machine downtime with minimal maintenance. It also helps save on labour and parts costs.

The assessment “The transfer car or finger car is an integral piece of machinery that loads pavers after they are formed onto a drying rack. It’s basically an automated stacker. The energy chain connected to the finger car houses the power, control, and data cables as well as pneumatic hoses,” Robinson said.

“The current state of their system needed upgrading as it was estimated to be at least 25 years old, known in the industry as ‘plant construction vintage’. The existing guide trough had to be replaced, the e-chains had worn due to the constant impact of the harsh environment and the cables had been damaged due to ‘corkscrewing’. Additional testing showed that some links in the existing chain had also worn down, which meant replacement was needed to avoid unplanned stoppages.

Finger car with drying racks 20 | Industry Update Issue 139 Aug/Sep 2024

New e-chain installed in trough with finger car in background

The outcome The Treotham team documented and assessed the plant’s energy chain requirements and recommended an igus E4 energy chain system for the finger car. Based on the assessment, it proposed an upgrade and installation plan for a new system.

Reliability is one of the key features of the igus energy chain. The energy chain system incorporating chainflex cables has improved the performance of the finger car machines; The old cables had been damaged due to ‘corkscrewing’. The new system incorporated Chainflex cables, which are tested for millions of cycles, and come with a four-year guarantee. This gives customers even more functional and planning security.

“The new energy chain system using chainflex cables has improved the performance of the finger car machine as there are no longer unplanned breakdowns,” Harstonge said.

The importance of energy chains as a cable management system Robinson describes energy chains as the “main umbilical lifeline for a machine.”

“They’re used to connect multiple areas of equipment, for example, carrying and conveying hoses and cables to all types of different media, including fibre optics, data, ethernet, and hydraulics.”

They protect and guide the cables and hoses on a piece of moving equipment, such as a stacking crane or transfer car.”

The power of reliability Hartstonge said Midland Brick uses Treotham because of its expertise and the reliability of igus products.

“The products Treotham supplies are of the highest quality and have

been tested and proven. igus guarantees them for millions of cycles,” he said.

“It’s the extra assurance that provides the most valuable to our ongoing production. One section of the energy chain has been in place for 20 years and is still performing.

That’s a real testament to the durability of the igus products.

“Midland Brick is constantly looking at ways to make its production line more efficient. We look at how we can minimise unplanned downtime”.

Treotham recently installed a new energy chain in August and plans to upgrade the system for Midland Bricks.

“We are now looking at potentially giving Midland additional safety within their system by installing igus E4 chain with built-in iSense technology with Industry 4.0 introduction. It allows us to condition-monitor the e-chain, which safeguards from unforeseen circumstances such as a buildup of additional dirt or mud in the trough,” Robinson said.

“It safeguards against additional load or catastrophic failure in the energy chain thanks to a suite of electronics and interfacing parts that can warn or shut down a system before a failure.

“This technology has become more prevalent in the last five years as customers are looking for ways of avoiding unplanned stoppages, decreasing the amount of maintenance, and searching for methods of servicing and maintaining equipment remotely and not just relying on a visual inspection.”

Treotham Automation www.treotham.com.au

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INDUSTRY NEWS

ICA automated docking systems revolutionise distribution centres

T

ime is money and every minute spent loading and unloading goods contributes to business costs that will ultimately be passed onto the consumer. Speeding up the process offers a competitive advantage.

The Industrial Conveying (Aust) Pty Ltd (ICA) RORO automated docking system yields time savings of up to 85%, along with significant safety improvements.

This logistical improvement and efficiency gain is a game-changer.

Every manufactured or processed item has been transported around the country and, in many cases, across the world.Throughout its journey, each item is loaded and unloaded many times. Traditional loading and unloading methods, such as shifting pallets with forklifts, result in trucks waiting up to 45 minutes at every dispatch centre, warehouse or destination site.

Long waiting times result in large demurrage costs and lost opportunities.

There is also the safety aspect. Even when handled with the utmost care,

forklifts are inherently dangerous.

ICA has developed dock loading and unloading systems that automate the process and deliver significant efficiency and safety improvements.

These conveyor systems are revolutionising distribution centres and large warehouses as the reduction in turnaround times markedly improves logistics capacity. With a user-friendly operating system

Design

and improved time management for operators, staff can be redeployed to higher-value work.

Instead of trucks idling each time a load is picked up or dropped off, the full load is out of a trailer in two to three minutes. It’s a stark contrast to the alternative of forklifts manually unloading a standard semitrailer and the operation of pulling curtains backwards and forwards and moving side gates.

Contact ICA to see how its highly experienced team can provide a complete in-house service including engineering, design, manufacture, supply, installation, electronic process control from concept through to commissioning, along with custom training and ongoing site support.

Industrial Conveying (Aust) Pty Ltd (ICA) - www.icaust.com.au 03 5440 5100

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Industry Update Issue 139 Aug/Sep 2024 | 21

INDUSTRY NEWS

Drone technology soars to new heights in Northern Territory

T

he growing global demand for safe and reliable storage of hydrogen fuels for unmanned aerial vehicles (UAVs) has seen the Northern Territory Government co-invest in the early-stage development of advanced hydrogen storage tank manufacturing.

US-based commercial drone company Blueflite Pty Ltd is

collaborating with the NT government and will open a Darwin-based research and development premises, creating up to 17 new jobs.

The collaborative project between Blueflite, Charles Darwin University CDU) and H3 Dynamics seeks to develop new additive and composite tank manufacturing processes and products, such as a lightweight,

high-pressure, hydrogen vessel (tank) using Advanced Fiber Placement (AFP) technology, for the underserved, long-range, UAV sector.

Blueflite CEO Frank Noppel said the Northern Territory is the ideal location to develop, test and deploy long-range hydrogen powered UAVs. “UAVs have the potential to shrink distances, increase services

in remote areas and decarbonise last mile transportation. In conjunction with CDU, H3 Dynamics and support from the Northern Territory Government we will establish a composite hydrogen tank manufacturing capability that does not exist in Australia and integrate it into our proven UAV platform,” Noppel said.

“The long-term goal for Blueflite and our partners in Darwin is to coalesce a range of skills, knowledge and capability to position the NT as a leader in sustainable aviation and manufacturing, with ripple effects across various sectors, industries and the Top End economy.”

Working alongside CDU’s Energy Resource Institute, the project will conduct trials for remote site hydrogen generation and filling of the locally manufactured hydrogen storage vessels. These tanks will be integrated into Blueflite’s UAVs, and flight trials will be conducted at the Darwin UAV Flight Test Range.

The $1.79 Million project is backed by a $275,102 co-investment from the Northern Territory

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INDUSTRY NEWS government’s advanced manufacturing ecosystem fund (AMEF), administered by the advanced manufacturing growth centre (AMGC).

AMGC Northern Territory Director Charmaine Phillips said the state is ideally positioned to assist Blueflite and its collaborators succeed.

“Not only do we have the right geographical conditions, but we also have the right support mechanisms and innovation ecosystem. Projects like this really lift our manufacturing industries’ eyes beyond the horizon and demonstrate our role in the transition to renewable energy,” Phillips said.

The project is expected to deliver $9.6 million in additional revenue within five years.

It is the tenth business to receive co-investment through the AMEF, which was launched in 2021. The AMEF has spurred manufacturing activity expecting to create up to 180 new jobs and generate up to $94 million for the Territory’s economy within five years.

Blueflite will leverage CDU’s innovative additive manufacturing capabilities, including the use of an industrial robot with advanced

Automated Carbon Fiber Placement (AFP) capabilities. The AFP robot at CDU is the only one of its kind in Australia and offers a significant improvement over traditional methods of composite vessel manufacture.

Long-range UAVs play a crucial role in numerous sectors, including medical, agricultural, services and mining industries – particularly in geographically isolated or vast regions such as the NT. In the medical field, they facilitate quick and efficient transport of medical supplies, vaccines, and even emergency medical services to remote areas, improving healthcare accessibility.

In agriculture, UAVs can transform crop monitoring, precision agriculture, and pest control, leading to increased efficiency and sustainable farming practices.

Such is the growth trend in drone use that according to a recent Airservices Australia report , the number of drone flights (single take-off and landing) will increase to approximately 60.4 million by 2043 — up from 1.5 million in 2024.

This increase is driven primarily by drones being used for goods

Frank Noppel, CEO of Blueflite

deliveries — an industry that is projected to grow exponentially over the next 20 years.

In all, the $30 billion (USD) global drone market — of which long-range drones represent almost a quarter of the market — is set to grow to $223 billion by 2033. With increasing demands for long range flights driving interest in new forms of fuel such as

hydrogen, Blueflite plans to offer a scalable solution for all manner of UAV applications. The integration of hydrogen fuel cell technology into UAVs has the potential to enhance range and efficiency of craft, as running on hydrogen rather than lithium-ion batteries is expected to increase range by 700%.

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INDUSTRY NEWS

South Australian satellite Kanyini blasts off

I

n an Australian first, South Australia’s Kanyini satellite was launched onboard a SpaceX rocket from the United States.

Kanyini is Australia’s first State Government-funded satellite. It was manufactured by a local team of South Australian-based companies — SmartSat CRC, Inovor and Myriota.

Minister for Defence and Space Industries Stephen Mullighan, MP said the $6.5 million mission is a significant milestone and pivotal in establishing South Australia’s space sector.

“It is setting us up for further success on a global stage. We are excited for Kanyini to unlock more opportunities for research and development of innovative, sovereign Australian space technologies,” Mullighan said.

“This project will also inspire talented Australians to pursue a career in the space industry as engineers and future space leaders.”

Now that Kanyini is in orbit, the next milestone for the project is to establish stable communications through an operations centre located at Inovor Technologies in

Lot Fourteen, Adelaide.

SmartSat CRC CEO Andy Koronios believes Kanyini represents a giant leap for South Australia’s space sector.

“The Kanyini mission is not just about sending a satellite into space; it’s about building South Australia’s capabilities and contributing valuable data for applications that enhance our lives here,” Koronios said.

“We have now realised our mission of seeing homegrown South Australian space technologies launched into low Earth orbit. The coming months will be crucial as the team works to fully operationalise Kanyini and begin reaping the benefits of its data-gathering capabilities.”

Once fully commissioned, Kanyini will deliver critical space data for use by government and research institutions, particularly in the areas of sustainability and climate impacts.

Inovor CEO Dr Matt Tetlow attributes the mission’s success to a team effort.

“Putting anything into space is

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an extraordinary feat…The collaborative effort from the whole mission team, including SmartSat CRC and Myriota, as well as the support from the South Australian Government, has been critical for the success of Kanyini,” Tetlow said.

Myriota CTO and co-founder Dr David Haley said this major milestone is part of delivering IoT connectivity globally.

“This launch is a testament to the collaborative efforts of the Kanyini team in preparing the 6U CubeSat and our onboard IoT payload to withstand the harsh conditions of space,” Haley said.

“As part of Myriota’s commercial IoT constellation, Kanyini will be instrumental in delivering critical field data to users across a range of key industries.”

The research initiatives to be undertaken by Kanyini include early bushfire detection, with technology that can detect fires from space 500 times faster than traditional processing.

The satellite will also support a program, led by South Australian

Australia’s space capabilities have lift off with the Kanyini mission

Department for Environment and Water and Greening Adelaide, to sense urban heat islands in the state.

Data collected by Kanyini will also be used to develop robust and trustworthy predictive AI capabilities that can accurately predict natural disaster events such as landslides and flooding, being led by Queensland University of Technology and European Space Agency Phi-Lab.

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WORKPLACE HEALTH & SAFETY

Reducing workplace incidents through effective risk management

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n the manufacturing industry where hazards present a risk to worker safety, the need for safer work practices has never been more important. The most effective method to mitigate workplace incidents is the implementation of appropriate risk assessment procedures.

One example highlighting the associated risks is SafeWork SA’s current investigation into the tragic death of a worker involving a frontend loader at Timberlink Australia’s Tarpeena Mill.

Manufacturing is Australia’s fifth largest economic output, contributing 6.3% of GDP and employing over 914,000 people nationwide.

For such a multifaceted industry that is synonymous with an extensive range of products for different industries and applications, safeguarding employees at work with thorough risk assessments and careful management is critical.

Manufacturing Risks Two main types of risks can result in substantial fines and penalties.

1. Operational risks Manufacturing deals with heavy equipment and large moving parts.

Potential production stoppages can therefore occur without properly assessing: • Equipment breakdowns when repairs and replacements are required: • Workplace hazards such as injuries from machinery; • Supply chain risks from an over-reliance on single suppliers.

2. Compliance risks Australia’s manufacturing industry is not only heavily regulated, but each state has its own governing bodies. Compliance risks include: • Failure to comply with manual handling regulations; • Lawsuits and legal disputes in response to inadequate health and safety measures; • Violations of labour laws that result in hefty fines.

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Industry Update Issue 139 Aug/Sep 2024 | 25

Workplace Health & Safety

Registrations for Workplace Health & Safety Show Sydney now open

E

veryone deserves to feel safe and secure in their workplace. Despite best efforts, preventable accidents continue to occur far too frequently leading to work-related fatalities, injuries, and diseases that devastate countless workers and their families.

This October marks the 15th National Safe Work Month, encouraging Australian employers and workers to commit to creating healthy, safe, and productive workplaces. According to SafeWork, 1.9 million weeks of work are lost to injury, costing companies $5 billion in lost productivity, compensation, and related costs. Now, more than ever, companies must prioritise the safety of their workers.

This year’s theme, ‘Safety is Everyone’s Business’” underscores the fundamental right of a healthy working environment across all industries, while also highlighting the business benefits of developing safer workplaces.

Aligning with Safe Work Month, the Workplace Health & Safety Show is the premier destination to uncover the latest insights, updates, solutions, and best practices to foster safer workplaces.

Held on October 23-24 at the Dome (Sydney Showground), this year’s Workplace Health & Safety Show will showcase 160 exhibiting brands and feature 75 subject matter experts, delivering the latest and most cutting-edge information in health and safety.

Workplace Health & Safety Show Portfolio Director Stephen Blackie emphasises the importance of the event.

“Now, more than ever, the topics of workplace health, safety and wellbeing are at the forefront of business leaders’ thinking. We are delighted to align the Workplace Health &

Safety show with campaigns like National Safe Work Month as we build events to bring the professional safety community together to drive best practices,” he said.

“Following on from the success of the Melbourne Show, we have worked tirelessly to evolve the event to help further shape the future and navigate the challenges of modern business. We anticipate that the upcoming Sydney Show will be the biggest and best to date, attracting senior decision makers from a wide spectrum of Australian firms.”

Connecting at the exhibition The Show introduces professionals to the latest safety innovations, products and technologies, enabling them to find solutions to workplace health and safety challenges. The exhibition showcases over 160 market-leading brands covering various products and solutions — from hygiene and wearable tech to safety barriers and breathalysers.

“The exhibition is the perfect space to do research, explore and source new products, and connect with existing and potential partners — all under one roof,” Blackie said.

Explore the latest insights at Show The education program will focus on important OHS updates for 2024 across three stages: the Knowledge Hub, with succinct seminar sessions covering the latest on safety in action, including safety tech, injury prevention, and worker wellbeing.

The Spotlight Stage will feature shorter exhibitor- and sponsor-led information sessions covering new product releases and safety resources.

The summits stage comprises three dedicated summits: the Workplace Wellbeing Summit,

26 | Industry Update Issue 139 Aug/Sep 2024

featuring sessions on managing psychosocial risk factors; the Construction Health and Safety Summit, featuring sessions on silica safety and how to manage injuries and falls; and the Safety Leadership and Culture Summit featuring sessions on building a culture of safety within diverse workforces.

“Based on the success of these Summits at the Melbourne event, we’re excited to bring them and their essential safety insights and world-class speakers to the Sydney market,” Blackei said.

These speakers are subject matter experts and industry leaders at the forefront of safety, such as Louise Howard, GAICD Board of Directors, AIHS; Kate Cole, AOM Chair AIOH & Director Cole Health; and Kate Connors, previous Chief Mental Health Officer, PWC, Chief Mental Health Advisor, Elemental Coaching & Psychology.

The show will also feature key people at large blue-chip organisations, such as Jo Cairns, Chief People and Safety Officer at BINGO Industries; David Burroughs, Chief Mental Health Officer at Westpac and principal Psychologist and Founder of Australian Psychological Services; Shailendra Tripathi, Senior Director of health Safety and Wellbeing at

Optus; and Lucas Finch, Global Director of Wellbeing at Xero.

“We’ve secured some of the country’s most respected and sought-after industry leaders and subject matter experts in safety and wellbeing to present over the two days of the Show.

These sessions are free to attend, with registration, so there’s no reason not to come along,” Blackie said.

The Show has also partnered with various industry associations, including SafeWork NSW, the Working At Heights Association (WAHA) and the Scaffolding Association of Australia.

“These associations will be participating as exhibitors or presenters, sharing their insights and pertinent industry resources with Show attendees,” Blackie said.

“With the exhibition is attracting some of the country’s leading brands, alongside seminars and panel discussions, Workplace Health & Safety Show is the #1 event for champions of safety at work and a premier destination for decision-makers committed to creating safe, healthy and productive workplaces,” Blackie said.

For more information and free registration, visit whsshow.com.au/ sydney

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Workplace Health & Safety

Workplace Health & Safety Show highlights heights safety

W

orking at heights is one of the leading causes of worker deaths and occupational injury in Australia.

According to SafeWork NSW, falls from heights account for more than half of all injuries and 44% of workers’ compensation claims.

NSW’s Industrial Manslaughter Bill came into effect in June this year and introduces hefty penalties for individuals and businesses found guilty of manslaughter — prompting employers to take a more proactive approach to their health and safety duties.

Workplace Health & Safety Show Portfolio Manager Stephen Blackie is saddened by these statistics.

“There’s no room for complacency, lack of awareness or non-compliance with the regulations and guidelines as these are simply not accepted under the new legislation,” he said.

“As height safety and the new Manslaughter Bill are such important topics, we have partnered with the Scaffolding Association of Australia, and the Working At Heights Association. Both organisations will be exhibiting at our upcoming Show in October, offering their key insights and resources”.

As the industry event dedicated to the creation of a safer workplace in Australia, the event will unpack the challenges and misconceptions associated with height safety, explore the solutions and best practices, and discuss the latest regulatory and legislation changes.

Workplace Health & Safety Show registration is free. The Show also includes an education program delivered by industry experts and over 160 suppliers showcasing the latest products, technologies and services.

Unexpected risks can carry serious consequences While the majority of falls from height occur in the construction sector, they remain a risk across a wide range of industries.

“What many don’t realise is that workers can sustain serious injuries from falls of just one metre, or even as a result of falls from ground-level to below-ground spaces,” Blackie said.

“The injuries sustained in falls are often more grievous or complicated than those sustained in other incidents.”

According to the Australian Institute of Health and Welfare, falls are the leading cause of injury hospitalisation and death in Australia.

They’re responsible for 43% of injury hospitalisations and 42% of injury deaths.

“Falls from ladders and flatbed trucks are just as risky as falls from construction site scaffolding or roofs,” Blackie said.

“Height safety is complex. Getting it right involves a comprehensive approach and constant consideration.”

Adherence to safety regulations and industry guidelines is key, as is the use and correct maintenance of safety equipment/systems, PPE and protocols.

“It’s important to stay up to date with constantly changing legislation, as well as industry innovations which can make it easier to be compliant and reduce risk,” Blackie said.

Embracing technology tools to boost safety New technologies are among the innovations enabling improved safety at heights. These include: • Robots that can be deployed to carry out specific tasks at height, enabling human workers to keep their feet on the ground.

28 | Industry Update Issue 139 Aug/Sep 2024

• Drones that can be used to carry out site surveys or inspections, providing teams with visual data for analysis and planning.

• AI tools that can interpret data to help assess, interpret and predict or report on risks. This enables more proactive safety planning, management and response.

• Wearable tech (sensors) that detect worker movements or location in real time, as well as a host of other potential risk factors (e.g. environmental conditions), and alert teams. These sensors can also collect data for reporting and for proactive management of safety.

• Smart equipment, such as telescopic booms that won’t start up until the operators have correctly hooked into an integrated safety lanyard system.

• Equipment sensors that sound an alarm and halt operations if the equipment is not safe to use. For example, if a platform is overloaded, tilted or on uneven terrain.

• Virtual reality or augmented reality tools, for safety training.

• Computer vision solutions that can detect whether fall protection systems and PPE are being utilised correctly.

To help companies navigate the regulatory changes, height safety tech innovations and the complexities of heights safety, the Workplace

Health & Safety Show Sydney features a line-up of interactive conference sessions and summits. This includes a dedicated Construction Health and Safety Summit, where industry experts will unpack the safety challenges facing the sector, including heights safety, and provide audiences with practical insights and tips for improved outcomes.

Complementing the education program, the Show exhibition provides attendees with the opportunity to source a range of height safety and lone worker solutions from specialist companies such as Allstore systems, Delta Plus, Verge Safety Barriers, Duress, MePACS and MCM Electronics.

“We’ll also have safety training and certification organisations, such as Careers Training, Kallibr Training, SafeWork NSW, as well as the Working At Heights Association and the Scaffolding Association of Australia,” Blackie said.

Workplace Health & Safety Show Sydney will be held on October 23-24 at The Dome, Sydney Showground, Sydney Olympic Park.

More Details

industryupdate.com.au

Workplace Health & Safety

Meeting the requirements for hazardous substance workplace safety

B

usinesses have a legislated responsibility to ensure the health and safety of their staff, including making sure exposures to hazardous substances are managed in order to prevent short- and longterm illness and disability.

Not only can this impact worker health and wellbeing, effects can flow on to increased lost productivity, higher workers compensation premiums and lowered profitability.

Businesses firstly need to understand what hazardous substances their workers are exposed to and, subsequently, put controls in place to manage the risks and monitor the effectiveness of these controls.

For large and complex businesses, the dedicated occupational health division of Sonic Healthcare, Sonic HealthPlus, has the expertise to partner with businesses and assist in identifying risks and areas where health monitoring is required, as well as any other associated occupational issues.

For example, industries that use welding, such as mining, power generation and manufacturing involve exposure to a number of chemicals that require regular testing.

Heavy metal exposure in welding fumes can cause a great deal of damage to the nervous system, amongst other short- and long-term issues.

A simple urine or blood test can identify whether controls, such as ventilation or breathing apparatus, are successful in managing these exposures or if further refinement is needed, long before a worker suffers significant and, possibly, permanent health effects.

This can be incorporated into workplace policies and implemented alongside other routine processes, such as drug and alcohol testing, vaccination and immunity assessment or training in the safe use of machinery and facilities.

Health checks when on-boarding new staff can include protections for companies by identifying prior

exposures. Depending on the industry, some chemicals, such as PFAS, may have long-lasting effects and health risks that can benefit from early identification, as well as limit liability for subsequent problems.

Smaller businesses or those with infrequent exposures can start managing risks using helpful government online resources and local pathology services. Government online information sources, such as Safe Work Australia and business. gov.au, can help clarify local rules and regulations.

It is well worth regularly checking products and processes, as changes by manufacturers and new equipment can lead to unexpected exposures.

A recent example that highlighted a common, long-term but underestimated risk was the exposure of landscapers and labourers to arsenic-treated wood products.

Some businesses may not realise that they must be routinely checking to ensure their systems are safe, as

well as checking for common hazardous substances.

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Industry Update Issue 139 Aug/Sep 2024 | 29

Workplace Health & Safety

The right software is critical for effective injury management

L

atest research into Australian injury management underscores the importance of adopting the right software solutions to drive effective injury management within organisations.

The 2024 GERI Report - The Australian Injury Prevention State of Play, which was released at the Comcare National Conference, highlights significant gaps in current practices, particularly regarding the adoption of unified systems and the role of technology in fostering collaboration between safety and injury functions.

According to the latest findings, only 14% of Australian organisations have fully integrated their Environmental Health and Safety (EHS) and injury management functions. This lack of integration is often due to technology fragmentation, communication silos, and differing management priorities. Such barriers have inhibited collaboration between safety and injury functions, which is crucial for improving overall injury management outcomes.

Improved adoption and engagement through technology One of the critical insights from the research is the low level of engagement and adoption of new injury management technologies.

Only 38% of respondents rated their adoption of new EHS and injury management technologies as good or excellent. This figure underscores the need for more effective solutions that can seamlessly integrate into existing workflows and encourage greater stakeholder participation.

The report also reveals that increased stakeholder engagement with both injury management and broader EHS programs typically leads to better outcomes. However, many organisations struggle with low engagement levels, particularly in injury management programs.

Only 5% of respondents reported that their employees are highly engaged with these programs, a significant challenge that organisations must address to improve injury prevention.

approach to risk management, where data from various functions can be combined to prevent injuries and ensure a rapid return to work when they do occur.

Driving collaboration between safety and injury functions The convergence of injury management and broader EHS functions is seen as a key factor in enhancing collaboration and improving outcomes.

The study found that integrating these functions can significantly reduce administrative burdens, improve data accuracy, and enable faster response times to incidents.

Moreover, it allows for a holistic

Choosing the right software provider is critical As the report suggests, the right software can support an organisation to maximise injury prevention.

If reducing risks, minimising injury and providing the safest workplace is a priority, HSI Donesafe’s market leading software can help any team connect data, collaborate, and quickly identify injury risks.

Suitable for mid-sized organisations through to enterprise, HSI Donesafe is the software trusted by over 50% of ASX listed companies. With a range of solutions that adapt to any business, the all-in-one platform is simple to set up and use across an entire organisation.

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BluLink: A new digital weapon helping protect the community

T

he launch of BluLink signals a pivotal step forward in helping police in the fight against crime and in keeping the community safe. As part of the NSW Police Force’s Digital Policing Roadmap, the cutting-edge platform gives police instant access to unfolding emergencies.

BluLink allows Triple Zero callers to share video, GPS coordinates and other information to help police assess and respond to emergency situations faster and more effectively than ever before.

It is powered by GoodSAM technology, which is already used by emergency services in both Australia and the UK. When a call is received, the police dispatcher may send a BluLink request to the caller’s phone (or the phone of the individual requiring assistance). Once the caller clicks on the link, vital information is then shared with the police dispatcher.

The technology features several tools, including instant GPS coordinates to pinpoint the exact location of a caller, live stream footage of an unfolding emergency, and functionality that enables callers to upload

digital media, which assists police in incident triage and evidence collection. A text message tool can be used in situations where voice calls are challenging, and these can be translated into 150 languages.

BluLink also enables Police to compile witness statements and send messages and digital victim cards via the platform.

The Minister for Police and Counter-terrorism Yasmin Catley explained that BluLink further strengthens the capability of police and emergency dispatchers by giving them instant, real-time access to unfolding emergencies.

“Police rely on members of the community to accurately describe an incident so they know what they’re dealing with and what they need to respond; BluLink gives them unrivalled access to a scene before they’ve even arrived,” said Yasmin.

“On average, police receive more than 1,500 emergency calls for assistance every day; this technology will help triage and respond to incidents more effectively than ever before.”

According to Commander of Technology and Communication

30 | Industry Update Issue 139 Aug/Sep 2024

A digital platform connecting Triple Zero callers and police dispatchers

Services Command, Assistant Commissioner Stacey Maloney, BluLink is expected to better assist the public and save time and resources across every police command for both front line and specialist areas.”

“We know that members of the community are our eyes and ears and BluLink is an innovative way in which further information can be provided to us during a Triple Zero call which assists us in enhancing our policing response,” said Stacey. industryupdate.com.au

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AUTOMATION

Julian Brancaccio, AutoStore Business Development Manager for Australia and New Zealand

Density and robotics are the key to minimising warehousing costs

J

ust like any other property, the cost of warehousing is subject to the whims of supply and demand.

AutoStore Business Development Manager for Australia and New Zealand, Julian Brancaccio said vacancy rates across commercial and industrial warehousing in Sydney are down to 0.04%. What makes that figure scarier is that it refers to stock that’s already been built and the majority already leased.

“We’re seeing rate rises of between $200 per square meter all the way up to almost $400 per square meter,” he said.

“Customers are asking, ‘How can we get denser? How can we lower the price per square meter by making everything denser?’ That’s one of the biggest trends we’ve seen.

“Labor costs is another huge trend that’s forcing organisations to automate and reduce footprint at the same time.”

One of the options for denser warehousing is cube storage.

“Some solutions currently in the market are dense, however their

racking only goes up to two and a half meters, so anything above is a wasted opportunity,” Brancaccio said.

“When it comes to cube storage, and shuttles in general, you want to go as high as possible to really fill out the facility as much as possible. There is a huge demand specifically fueled by the price per square meter.”

Robotics is the future When it comes to storage warehouse automation technology, robotics is the way forward.

“Automation is known, but robotics is new. It’s a wave that’s come in the last five years to disrupt the market and provide a cheaper alternative,” says Julian.

“There’s a lot of moving parts to this solution. For example, there are a lot of vendors that don’t have a significant partner network to be able to support the installations they have in the region. That’s where a lot of these kinds of vendors and solutions fall short. They are not able to get their solution into the market and set up a reference site.

32 | Industry Update Issue 139 Aug/Sep 2024

“It’s one thing announcing a partnership with an integrator, but it’s another thing to have a reference site people can see. There is a lot of interest in terms of what the solutions are and how they work, but the customer wants to know who’s the edge? It’s not only about picking a solution, but also picking the right integrator because they’re the contracting party. They’re the ones that are going to do the work.

“With a company like AutoStore, the partner network is strong.

Brancaccio believes an AutoStore solution can deliver ROI in just a few years.

“If you fulfill 3000 Bins per day as an example, it takes around 15 people.

For us in an AutoStore system you’re probably looking at two people to pick 3000 Bins because everything becomes automated,” he said.

“Determine that against the cost of the AutoStore and in two to three years you see your return on investment.”

local market needs through Bin presentation.

“There’s two things you’ve got to look for in a solution. There’s Bin density, how many Bins can fit on one square meter, and robot density,” Brancaccio said.

“We’re denser and lower, which helps with fire compliance as well.

AutoStore’s Bin density is 40 Bins per square meter which makes it the densest solution on the market.

“The robot density of other solutions is usually around one robot per 50 square meters. On 1000 square meters, there are around 20 robots to fit that space and they can present around 30 Bins (plastic tubs) per hour. Comparatively the AutoStore system, on 1000 square meters we can have around 166 Robots and present 30 Bins per hour.

“Because a warehouse footprint is so expensive, AutoStore can help scale using that to get more out of it.

Robot density is key.”

The Australian market AutoStore is addressing the

Autostore www.autostoresystem.com industryupdate.com.au

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AUGUST 2024. This publication may contain references to products produced and/or offered by other companies. The product and company names may be trademarked and are the sole property of their respective owners. Direct Automation Pty Ltd disclaims any proprietary interest in the marks and names of others. All prices shown are trade prices and are exclusive of GST. Prices are subject to change, orders will be accepted at the pricing ruling at the time of our acceptance of orders. Please refer to our online store for current prices. Images for display purposes only and may be generic.

COMPRESSORS

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Given that 99% of a compressor’s CO2 emissions are related to energy consumption, this reduction is a substantial step towards sustainability.

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Additional benefits • Energy savings: ECOntrol+ can achieve up to 7% energy savings by optimising compressor operations.

• Maintenance and downtime: By equalising the running hours of

equipment, ECOntrol+ helps in reducing maintenance costs and downtime, ensuring a more reliable operation.

• Flexibility: The system provides maximum flexibility to manage complex air demand profiles, adapting to varying operational needs.

A leap forward in compressor room management ECOntrol+ represents a leap forward in compressor room management, offering enhanced efficiency, reliability and insights. By integrating this system, industries can achieve significant energy savings, reduce their environmental footprint, and ensure a more reliable and flexible operation. As the industrial sector continues to prioritise sustainability and efficiency, solutions like ECOntrol+ will be at the forefront of this transformation.

Discover how ECOntrol+ can transform your operations. Visit Ceccato’s website to learn more and get started.

Ceccato - ceccato.com

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Compressors

& RELIABILITY WITH LOW COST OF OWNERSHIP

EG PERMANENT MAGNET VFD RANGE

11-45KW | 17-310CFM

ELGi Equipments: A Global Leader in Providing Compressed Air Solutions

E

lgi Equipments has firmly established itself as a global leader in providing comprehensive compressed air solutions. With a rich history dating back to 1960, when it began as a reciprocating air compressor and garage equipment manufacturer, ELGi has evolved through continuous engineering advancements, robust R&D investments, and strategic technology partnerships.

In the 1980s, ELGi made a significant leap by developing rotary screw air compressors, a move that solidified its reputation for innovation and technological prowess. Today, ELGi operates in over 120 countries, offering a vast portfolio of more than 400 products. These products include oil-lubricated and oil-free rotary screw compressors, centrifugal and reciprocating compressors, as well as dryers, filters, and a range of downstream accessories.

ELGi’s extensive product range serves diverse industries, including manufacturing, food and beverage, construction, pharmaceuticals, and textiles. If a company cannot find a suitable solution within ELGi’s portfolio, the company is equipped to design custom, customer-centric industryupdate.com.au

compressed air solutions tailored to meet specific productivity goals.

The company’s philosophy, “Always Better,” underscores its commitment to delivering products with the best life cycle costs, ensuring superior uptime, and offering industry-leading warranties. ELGi’s approach to management emphasizes vertical excellence in each operational function and customer-centric horizontal excellence across its business and operations.

ELGi’s dedication to quality and Total Quality Management (TQM) excellence culminated in winning the prestigious Deming Prize in 2019, making it one of the first industrial air compressor manufacturers to achieve this honour in over 60 years.

Every ELGi product is a testament to its commitment to reliability and performance, meeting or exceeding industry demands for energy efficiency, cost-effectiveness, and operational precision. With a strong local sales team and support functions, ELGi continues to provide the perfect compressed air solution for every customer.

ELGi - www.elgi.com/au/

EFFICIENCY BEYOND REGULATION IE5+ ELGI TORQTM MOTOR WITH IP55 RATING. EFFICIENT DIRECT DRIVE SYSTEM WITH ELGI’S LARGER, SLOW SPEED AIREND. ADVANCED 7” TOUCHSCREEN INTELLIGENT NEURON IV CONTROLLER. EXCELLENT OIL SEPARATION SYSTEM LESS THAN 1 PPM OIL CARRY OVER. INTELLIGENT THERMAL VALVE SYSTEM FOR OPTIMAL THERMAL MANAGEMENT .

GIVES OPPORTUNITY OF UP TO 45% SAVINGS ON LIFE CYCLE COST.

OTHER PRODUCTS IN THE EG SERIES

EG SERIES 11-250KW 17-1540CFM

* CONDITIONS APPLY

EXPLORE THE RANGE

Industry Update Issue 139 Aug/Sep 2024 | 35

Compressors

Air compressor efficiency to boost bottom line A KAESER custom skid solution in action.

K

AESER Compressors provides custom-engineered air compressor packages tailored to meet regulatory standards and any industry requirements. Conducting an air demand analysis (ADA) is critical in determining the best fit for any project.

A portable interface clamps into the existing system to achieve a comprehensive analysis, which a KAESER Sales Engineer then

measures with minimal disruption, gathering accurate data while ensuring operations continue smoothly.

With the information from the ADA, KAESER Compressors can recommend system solutions designed for maximum efficiency and cost savings. Fixing leaks or properly dimensioning compressed air piping can often be straightforward solutions. Unaddressed leaks in a compressed air system are a

primary source of inefficiency and can lead to significant energy costs.

If the solution is more complex, such as a new plant, KAESER engineers can use a simulation program to create custom systems. Options for storage, pipping, air treatment, filtration, and other requirements are customisable, ensuring every aspect of the new system enhances overall efficiency and reliability.

KAESER’s custom compressor

packages can be built into containers or skids, requiring minimal site preparation and easily combined or relocated. The unlimited mobility and quick connectivity provide a clean, secure, and weatherproof operating space, improving reliability and reducing downtime.

The setup is straightforward: connect the electrical, compressed air, and wastewater lines, and the air station is ready.

One of KAESER’s key features is the SIGMA AIR MANAGER 4.0 master controller. This advanced system perfectly matches compressed air systems to the specific needs of any operation.

It can also integrate with other manufacturers’ systems, providing flexibility and ensuring top performance. From initial inquiry to on-site start-up, KAESER’s sales engineers guide customers through every step, ensuring professional management and successful implementation.

Kaeser Compressors au.kaeser.com

KAESER designs custom systems to provide the solution to any compressed air problem your business may have. KAESER will guide you through every step of the process, from enquiry and needs-analysis through to installation and beyond. Call us today to arrange a site visit from a specially trained KAESER sales engineer on 1800 640 611.

au.kaeser.com/solutions 36 | Industry Update Issue 139 Aug/Sep 2024

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Compressors

A cylinder designed for the food manufacturing industry

The new HF2A-LEY series has been designed for the food processing and manufacturing industries

T

he food industry is one of the largest manufacturing sectors in Australia, accounting for around 20% of domestic manufacturing sales and service income.

It has rigorous requirements when it comes to safety and hygiene, which is why SMC Corporation has designed a new, food-grade cylinder.

The HF2A-LEY series is capable of handling high temperatures up to 85°C and high-pressure water jets of up to 10 Mpa. The rod-type electric actuator is complete with an IP69K protection from dust and water jets,

stainless steel external parts and an NSF-H1 food grade rating.

SMC Corporation Australia New Zealand Product Marketing Manager Ming Liu said SMC is ideally positioned to provide the component support the industry needs.

“SMC’s R&D team keeps its finger on the pulse, and this is perhaps one of our greatest introductions in recent years,” he said.

“The new HF2A-LEY series ticks all the boxes when it comes to equipment requirements in the food processing and manufacturing industries.

“The new series embodies the precision and flexibility of an electric actuator with the hygiene requirements to operate in a stringent food factory.”

The stainless steel 304 external housing reduces the accumulation of liquid residue to help maintain its cleanliness.

The HF2A-LEY series uses US FDA compliant materials and its smooth, clean design allows for less residual liquid accumulation.

“This opens up a world of opportunities for customers in food manufacturing. While it’s ideal for use across a wide array of applications with various load demands, it’s also designed with food grade standards top-of-mind,” Liu said.

“It’s an exciting time for SMC and our customers as we continue to develop new solutions to cover a broader range of applications. While we have always had a staggering 700,000 products in our range, there is always a need to listen to our customers and develop solutions for the modern manufacturing era.

Ming Liu, Product Marketing Manager at SMC

“Customers can rest assured that where there is a need, SMC will develop a solution.”

Note: IP69K is the degree of protection against dust and high temperature/ high-pressure water washdown specified in DIN 40050-9 and currently specified in ISO 20653 and JIS D 5020.

SMC - smcanz.com

AUTOMATION HAS NEVER BEEN EASIER SMC offers a range of Electric Actuators that covers almost every industry.

Meet our newest addition - the EQ series of slide-type and rod-type Electric Actuators.

With more bang for buck this series features: • Fully integrated controller • Simple set-up • Easy to use • Space saving • Easy to retrofit

Join the conversation

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All this plus the added bonus of saving energy and reducing CO2 emissions.

SMC Corporation Australia | New Zealand Group

SMC – your partner in automation Industry Update Issue 139 Aug/Sep 2024 | 37

Compressors

Specialised compressors for specific applications

Custom built compressors for seaborn aquaculture operations Skid mounted compressors and integrated systems for mining

N

o longer does one compressor fit all. Global industry now requires far more in-system configuration, air quality, energy savings and precision application control than ever before.

While the variety and capacity of off-the-shelf compressors has grown globally to suit ever widening demands, leading compressor manufacturers and suppliers such as Kaishan Australia (the world’s third biggest manufacturer of air compressors) are also providing customised design variations to match the needs of highly specialised industries and applications.

From plug in, compact models for workshops and specialised applications, to huge capacity, two stage, rotary screw compressors that can power major processing and manufacturing operations, machines can be modified to adapt to extreme environments and critical demands.

In specified mining operations and harsh environments, Kaishan developed custom packaged, electric mobile units and fixed compressor systems including 2-Stage and PMV variable speed models and tank mounted compact units to meet the strict requirements of a

variety of mining applications. It has also designed and built large skid mounted compressor systems that can be moved around the mine site as required.

Marine based operations have seen the need for high-capacity industrial compressors encased in high grade stainless steel with system components adapted to endure and perform in a rugged and corrosive marine environment.

For huge industrial operations requiring multiple compressors, the integration of system configuration and precision controls to cater to fluctuations in air demand at any one time are designed for maximum performance with minimal energy usage.

In laser cutting operations, compact air compressors can play a critical role as the auxiliary gas provider. The quality of high pressure compressed air has a very direct impact on the quality of laser cutting. As all compressed air contains contaminants like moisture and oil, high pressure cleaning of the protective mirror at the laser cutting head is critical to avoid serious consequences to the transmission of the laser beam, disperse the focus, and cause the product to be

40 | Industry Update Issue 139 Aug/Sep 2024

cut incompletely and produce waste products.

For food, medical, scientific and other air quality critical applications, oil free compressors are configured to ensure operators meet industry standards. Kaishan’s wide range of ‘krof’ series Class Zero, oil free compressors offering zero risk of contamination or spoilage. By using two sequential compression stages, intercooling and aftercooling, users receive the highest-quality air suitable for sensitive applications where purity is critical and contamination by even the smallest quantities of lubricant can result in costly production downtime and product spoilage.

For specialised applications such as pneumatic conveying, aeration, textile, ceramics and printing, low pressure air compressors such as Kaishan’s krsa range provide a truly energy saving solution. Combined with variable frequency drive (VFD) the compressor modulates the speed of the drive motor in response to system demand. This results in greater energy saving compared to a fixed speed compressor.

Given plant type, process or production line applications, usage

hours, variations in demand etc are different in most cases, it is imperative the entire compressed air system is designed, built and installed to meet air output and delivery demands. Whatever the application, working with professional compressed air system designers prior to purchase and installation will ensure the compressor and system meets a company’s expectations in performance, worry free operation and energy efficiency.

Customised preventative maintenance and service plans are also available to ensure long term continuation of peak performance with minimum downtime.

Kaishan Compressors offers a wide range of high-quality air compressors and in-line components to suit a variety of applications. With a complete custom design and build service, installation and commissioning backed with a national fleet of professional specialist technicians, Australian operators can be assured of the best advice in selecting the right compressor and system to match every need.

Kaishan Compressors kaishan.com.au industryupdate.com.au

Compressors

Pilot Air delivers large scale project solutions

P

ilot Air is a trusted brand in the large-scale project space. The company has successfully completed complex compressed solutions for a number of major customers over its 40 year history including the design, manufacture, installation, and commissioning of high-performance air compressor solutions.

At Sydney’s Luna Park, two of its major ride attractions, the Boomerang and the Big Dipper required updated and futureproofed air compressor systems and pipework solutions. The existing infrastructure was outdated, underperforming and the theme park’s management needed a company to assess the needs and project manage a sustainable high performance compressed air installation that minimised downtime and maximised operational capability.

Pilot Air’s team conducted a comprehensive site visit, undertaking a diagnostic discovery of the Boomerang and Big Dipper rides.

As feature ride attractions with dynamic size to weight ratios and high-velocity execution, the complex

air compressor system and air pipework needed to be intrinsically accurate with a robust system that would successfully perform under the stresses and demands of the ride’s platforms.

Luna Park Sydney Maintenance Manager Chris Pierce said the theme park has a long and successful relationship with Pilot Air. “We have full faith in the air compressor systems supplied by Pilot Air, so when it came time for the large-scale ride development process at Luna Park Sydney, naturally we turned to Pilot Air for their expertise and thorough understanding of our needs and the demands of our equipment,” he said.

Pilot Air supplied the 5.5kw Rotary screw compressor with a 600L vertical air receiver and TFD 15 dryer.

Additionally, the installation required all the associated pipework and fittings. A customised plug-and-play air compressor system was created to meet the demands of the project and delivered within the tight scheduling constraints.

Pilot Air followed the successful

installation of the air compressor system for the Luna Park Boomerang ride with a larger and more complex installation for one of the park’s most popular and iconic rides — the famous Big Dipper.

It customised a solution that not only filled the specifications but also solved a spatial and access problem.

Due to the ride’s location within the site, a customised 37KW variable speed rotary screw compressor with a 1000L vertical air receiver was needed. Additionally, the system required the TFD72 Dryer and approximately 120m of pipework and fittings.

“Pilot Air has an excellent reputation. They are very proactive in their preventative maintenance activities, which ensure minimal downtime.

They provide clear information on the asset lifecycle and complete transparency on any new development and capital expenditure,” Pierce said.

“Having this level of knowledge is critical to our asset planning and budgeting requirements.

Additionally they have the

Australia’s leading designer and manufacturer of compressed air systems... for over 40 years Pilot Air's air compressor solutions are designed and manufactured for Australian conditions.

We utilise advanced technology, materials and parts for high-performance, superior efficiencies and unmatched quality.

Our qualified team eliminate the need to outsource consultancy, design, manufacture, installation or servicing. We can take care of your system from the start to finish.

Working with Piot Air you’ll be sure of • • • • • • • • •

Professional advice Customised systems No reliance on third-parties Measurable cost and time savings Complete customisation Improved efficiency Reduced downtime Unmatched service timeframes Future-proofed systems

pilotair.com.au industryupdate.com.au

Luna Park engaged Pilot Ait for two of its biggest attractions

infrastructure to supply, install and commission air compressor assets, making them the subject matter experts in this space. Their service levels and communication strategies enable any installation to be handled seamlessly.”

From air compressors to compressed air storage, treatment, and distribution, Pilot Air’s 40 years of experience has you covered. If none of the standard compressed air products are suitable, it offers custom-built solutions to meet any requirement.

Pilot Air’s product range and large stock levels, combined with its comprehensive spare parts inventory, ensure it maintains any compressed air system’s reliability and efficiency while reducing whole-of-life operating costs.

Pilot Air - pilotair.com.au

Custom, Engineered Design Future-proof Technology Professional Installation Service & Maintenance Australian Owned Company

The Compressed Air Experts

1300 667 579 Industry Update Issue 139 Aug/Sep 2024 | 41

Compressors

Atlas Copco introduces world-first dual-speed compressor

Compressed air technology has had an upgrade

T

he first dual-speed compressor, the GA FLX, is the perfect solution for those looking for compressor energy savings but aren’t ready for a variable speed drive.

A dual-speed is a completely new type of screw compressor. As the name indicates, it has two speeds.

Like a fixed-speed model, it can run at the very top of its capacity when air demand is at its peak. However, it also features a lower speed when air demand goes down. This reduced speed helps minimise energy consumption during unload.

Atlas Copco Product Manager Roshan Kumbla says dual-speed compressors can start (faster) under pressure and allow flexible pressure setting without loss of air flow or FAD. “Dual-speed compressors significantly reduce transient and unload losses. In fact, they can cut energy use by 20% compared to the fixedspeed alternative,” Roshan says.

“That makes them much more energy efficient — and less expensive to operate — than fixed-speed compressors.”

A closer look at the GA FLX The GA FLX is the world’s first dualspeed compressor. Atlas Copco developed and built the GA FLX to provide valuable energy savings (up to 20%) no fixed-speed compressor can.

Thanks to its next-generation engineering and connectivity, it also offers optimal air delivery at every pressure set point for superior performance and flexibility. In short, the GA FLX brings the innovation that will make a real difference to a company’s operation and bottom line.

One of the best features of the GA FLX is that it can be converted to a fully VSD option, with just a click of a button. With a VSD option, up to 50% energy savings can be achieved.

After 1000 hrs of operation, the GA

FLX automatically gives an energy consumption evaluation, which will show by switching to VSD option, how much more energy can be saved.

“This can help customers with hard data to calculate the ROI by switching to VSD option in the future,” Roshan says.

The GA FLX range is presently available in the 11-30kW range, with a wide range of options and ancillaries to add on.

“It should be a no-brainer to take advantage of the GA FLX, which will help in getting any present or future government rebate schemes for energy efficiency improvements,” Roshan says.

Five reasons to love the GA FLX 1. 20% energy savings The GA FLX’s 20% energy savings (compared to a fixed-speed compressor) have a significant financial impact. They can also contribute to reaching

sustainability goals.

2. Flexible pressure setting Unlike fixed-speed compressors, the GA FLX allows for flexible pressure selection without compromising the air flow or FAD. It works optimally at any pressure setting.

3. A smaller footprint The GA FLX is super compact. In fact, it is 50% smaller than the fixedspeed GA counterpart, providing maximum installation flexibility.

4. Customised performance The GA FLX comes with a wide range of options to tailor the unit’s performance to any environment, application and operational goals.

5. Advanced connectivity Powered by the state-of-the-art Elektronikon Touch operating system and the SMARTLINK app for remote monitoring and performance insights, the GA FLX meets and exceeds all connectivity requirements.

Dual-speed is a really big deal The fundamentals of compressing air rarely change. That makes the introduction of the dual-speed compressor by Atlas Copco a really big deal. Unlike traditional fixed speed compressors, a dual-speed unit can modulate down to a minimum motor speed during unload and can start under pressure to provide double-digit energy savings.

In addition, it delivers optimal flow at any pressure setting for a truly versatile performance.

Atlas Copco atlascopco.com

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MANUFACTURING MEDIA

42 | Industry Update Issue 139 Aug/Sep 2024

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1800 023 469

FORKLIFT NEWS the rack location cannot be confirmed.

“A common location for a label is on the beam directly under the pallet,” said Wiesenegg. “This can require the operator of a turret truck, with an entire cab that raises and lowers, to first stop at the label height to scan before moving up to the rack height to access the pallet. In this instance, affixing labels to the upright would allow easier scanning and more productive pallet movements. Since some uprights have punched holes, you may need to use magnetic labels or label holders to ensure they are secure.”

Improved warehouse operations can offer many productivity, efficiency and safety benefits

Achieving warehouse productivity gains beyond the forklift

A

lthough forklifts are critical in keeping products moving in modern supply chains, they are not the only important piece of the puzzle in overall warehouse productivity and efficiency.

Crown Equipment, a leading manufacturer of forklift and material handling solutions, understands the importance of increased uptime and lower total cost of ownership.

It partners with businesses to help them identify opportunities to improve the efficiency and productivity of their forklift fleets. Crown also explores opportunities in other warehouse equipment that could deliver equally impactful benefits to warehousing operations.

These are often not in succession, which means they can be addressed in any order, and in some cases may be unique to the equipment itself in some instances. However, changes in processes or warehouse equipment can influence how forklifts perform.

Crown Equipment Director of Branch and Dealer Sales, Michael Wiesenegg, highlighted eight key steps that warehouse managers can embrace to maintain operational continuity and drive productivity and efficiency gains beyond forklifts.

1. Benchmark your storage ratio “It’s important to determine where improvements can be made,” said Wiesenegg. “You need to give your forklift operators sufficient room to

maneuver comfortably and efficiently without wasting available space or damaging product, racking or equipment.” It’s important to ensure rack aisles are wide enough to suit the types of forklifts used and the type of products stored.” Keeping aisles free of clutter and debris is also a simple way to improve efficiency. Warehouse managers can consult their forklift provider for recommendations on how to best benchmark their storage ratio.

2. Design an efficient warehouse-racking layout Warehouse racking must aligned to the specific needs of an operation to optimise efficiency. Wiesenegg says there are several determining factors that a warehouse should consider, including storage ratio, available floor and vertical space, docking locations, throughput, and the type of forklifts used. “Choose your racking based on the type of storage you need,” he said. “For example, a narrow aisle, high-density, or bulk storage. Also, if your warehouse is in an area of potential seismic activity, a code-compliant racking design may impact aisles and overall spacing.”

3. Review pick methods and procedures This is critical in recovering valuable storage space and increasing space utilisation. Vertical Lift Modules (VLMs) are enclosed, vertical automated storage and retrieval systems

44 | Industry Update Issue 139 Aug/Sep 2024

that use trays to store objects. “They can be a strategic method of saving space and one that brings products to the operator to increase picks,” said Wiesenegg. “The trays are automatically retrieved and delivered to a window for picking.” These come in various heights and widths to fit different applications and are particularly well-suited for manufacturing environments.

4. Take steps to protect your racking from costly damage Damaged racking is not only a potential safety issue, but it may also impede operators from quickly moving loads in and out of racks.

Column protection is one way to help alleviate costly damage, such as wrapping steel units around the base of the upright column and anchoring them to the concrete with wedge, bolt or screw fasteners.

Another method is end-of-aisle protection, such as a heavy guard at the end of the aisle where additional traffic occurs, which can isolate and reduce the effects caused by impacts to racking structures.

5. Be smart about rack label locations Saving operator time, while reducing wear and tear, can provide economic benefits to a warehouse operation.

Improper label placement makes them difficult to read and scan, and may even result in damage or loss that can bring operations to a halt when

6. Prominently display aisle signage Proper signage that quickly alerts operators to potential safety hazards or provides directional assistance, is vital to maintaining a safer operation.

This includes positioning signs in well-lit and visible locations that are out of the path of travel. “Periodically inspect signage locations to ensure signs still exist where they should, and are visible without any obstructions,” added Wiesenegg. “A more flexible and secure solution may involve mounting projectors on the ceiling that project messages on the warehouse floor.”

7. Strategically locate charging stations Easy and efficient access during warehouse shifts is particularly important for lithium-ion-powered forklifts. To increase forklift runtime, a warehouse must have designated charging locations near breakrooms and dock areas. Locations of charging stations should be considered when designing the warehouse layout and racking to ensure space is optimised with adequate access throughout the facility.

8. Update Training Programs “Training programs should be regularly updated to reflect changes in warehouse operations, such as those previously mentioned,” said Wiesenegg. “For instance, if you change your rack layout or labelling, it is important that warehouse employees are trained on the impacted processes or workflows.”

Actioning one or more of the steps detailed above can not only support improved warehouse performance and safety, but can build upon the efficiency gains that may have already been achieved with the existing forklift fleet.

For more insights into what steps you can take to achieve productivity gains beyond the forklift, visit www.crown.com/en-au

industryupdate.com.au

LEGAL: MODERN SLAVERY

Modern slavery clauses in commercial supply agreements

By Coleman Greig Lawyers John Bennett

A

t first glance, modern slavery doesn’t seem to be an issue facing Australian manufacturers. But the statistics prove otherwise.

The Australian government estimated that there could be between 1,300 - 1,900 people in conditions of modern slavery in Australia at any given time, based on 2015 research.

Specific statistics on manufacturers are not routinely disclosed, but the manufacturing sector is considered high-risk due to its supply chain complexities and reliance on migrant labor.

Australia’s Modern Slavery Act 2018 requires businesses with annual consolidated revenue of more than $100 million to report annually on the risks of modern slavery in their operations and supply chains, and actions taken to address those risks. The Act often requires clauses in commercial agreements that address modern slavery and human trafficking.

A real risk for goods and services suppliers to these large businesses are terms in the agreements that impose the costs and compliance with addressing modern slavery in the supply chain on the supplier. Strategies are available though, that improve the balance between the supplier and buyer, and that also better promote the objects of the Act. The need for modern slavery clauses in commercial supply agreements The policy in the Modern Slavery Act is to develop, improve and maintain responsible and transparent supply chains.

Notably, the Act requires that businesses subject to it report on their due diligence and remediation processes for preventing and addressing modern industryupdate.com.au

slavery practices in their supply chains. Contracts may help businesses satisfy these obligations.

Agreements with enforceable modern slavery clauses may also assist businesses with resisting litigation and reputational harm.

Typical modern slavery clauses for suppliers In practice, the drafting approaches for addressing modern slavery in supply chains vary widely. Many contracts between buyers and suppliers include a supplier code of conduct which may address modern slavery. Other drafting approaches include bringing warranties and representations into the contract, importing standards or obliging a supplier to become a member of a group with prescribed supply chain management requirements.

The common feature of these approaches is that they put the onus on the supplier. Consequently, these approaches are problematic because they ignore that the buyer’s purchasing practices may significantly contribute to modern slavery and human trafficking violations.

These abuses include aggressive pricing, tight delivery schedules, belated changes to order quantities, late orders, inaccurate product specifications and forecasting of production needs, lack of support for the supplier, and failures to incentivise elimination of modern slavery in the supply chain.

the buyer to responsible purchasing practices. This may include binding the buyer to a responsible purchasing code of conduct and providing for supplier termination if, through the purchasing, modern slavery is unavoidable in the supply chain.

A comprehensive treatment of this alternative approach has been provided by the Working Group of the Business Law Section of the American Bar Association. Along with better sharing obligations between the supplier and purchaser, this approach helps reporting entities address their obligation under the Act by describing their due diligence and remediation processes for preventing and addressing modern slavery practices in their supply chains.

It remains essential to screen the supply chain for risks Section 16(1)(c) of the Modern Slavery Act requires that the reporting entity describe the risks of modern slavery practices in its operations. the reporting entity often must do an initial scoping exercise to identify and describe the modern slavery risks. It remains essential to do this scoping exercise before embarking on the actual

contract negotiations and drafting.

The Australian Government has published guidance on this initial scoping exercise.

Recognising the signs of modern slavery They can include apparent restriction of movement, signs of physical or psychological abuse, fear of authorities, lack of control over earnings, and retention of identity documents by someone else.

Reporting suspected slavery Suspected cases of slavery can be reported to the Australian Federal Police or through the Modern Slavery Hotline. Victims seeking help can contact the Australian Red Cross’s Support for Trafficked People Program, which provides assistance and advice.

For more information on your business’ obligations under the Modern Slavery Act, or for assistance in drafting or reviewing a commercial supply agreement, contact Coleman Greig’s Commercial Advice team.

Coleman Greig Lawyers colemangreig.com.au

An alternative drafting solution A good alternative to weighing obligations on the supplier requires that both the purchaser and the supplier maintain a human rights due diligence process. While this approach may still impose supplier representations and warranties, it also binds Industry Update Issue 139 Aug/Sep 2024 | 45

BUSINESS & MANUFACTURING FINANCE recycled rPET plastic sheet because we have the right equipment and we’ve completed trials of 100% recycled rPET!”

Tacca is making recycled plastic that’s better for the environment Tacca’s thin gauge plastic packaging uses up to 80% recycled material

W

e all know that single use plastics are an issue for the environment, but not all plastics are created equal.

Tacca Industries is a NSW-based family business manufacturing thin gauge plastic packaging, primarily for food. It produces products such as the plastic trays for Tim Tams to clamshell punnets used for cherry tomatoes to containers for Woolworths bakery items.

The business was established in 1987 by Clem Tacca, his cousin Domenic Tacca joined him in 1992.

The war on plastic Managing Director Domenic credits Clem, who passed away in 2021, with being ahead of the curve when it came to critical parts of the company’s sustainability journey. He could see where the market was heading.

“When we had customers who didn’t have the volume to justify local production, Clem set up our own facility in the Philippines to manufacture with lower setup

costs,” Domenic Tacca said.

“Before we could justify extruding our own rPET (a material made with polyethylene terephthalate, PET, from recycled sources) raw material — large rolls of plastic — we purchased them from overseas. The process sees the material unwind on the machine, it gets heated and our moulds stamp out the final products.

“Investing in extrusion, where you make your own material, costs over $2 million and, critically, you need the volume to justify it.”

Tacca invested in its first rPET extruder in 2017, after winning the Woolworths bakery contract.

“Clem was very particular in the extruder he wanted as it needed to be sustainable,” Tacca said.

“The ABA extruder is essentially two extruders that make one sheet. You’ve got two virgin plastic outer layers, which allow us to sandwich post-consumer bottle flake (from recycled bottles) in the middle. The rPET sheet remains 100% food grade approved.

“We currently extrude up to 80%

Tacca has been able to expand because it was confident in having the finance in place 46 | Industry Update Issue 139 Aug/Sep 2024

End of life plastic Tacca said that as little as five years ago, nobody worried about a plastic product’s end of life. And nobody wanted to pay a premium for recycled plastics.

The Australian Packaging Covenant (APCO) now mandates recycling targets and Tacca believes this focus on sustainability brings opportunities.

“Initially, it was difficult finding good quality post-consumer flake.

It’s now easier to find, which brings the costs down,” he said.

“The industry reports its annual data to APCO. In 2023, we proudly used the equivalent of 80 million 600ml bottles in our process.

“We’re very close to providing an 80% recycled blend at no extra cost.

Things are moving really quickly in this space.

“It won’t be long until our standard blend will be a 100% recycled rPET blend.”

always been confident in our purchasing decisions because we know the finance is in place,” Tacca said.

“It’s been a key to our success.

Whether it be a new forming machine, a new extruder or even a new 3D printer to support our in-house design team, if it helps support our customers then we know St.George is there to support us.”

Staying ahead of the curve Post-consumer recycled bottle flake is abundant and uses the highest quality virgin plastic, but Tacca is now looking at the other plastics, such as recycled trays and clamshells.

“That’s more difficult because there are different grades of PET plastic used in the thermoforming process. It all comes down to the intrinsic viscosity of the original PET material used,” he said.

Tacca credits Clem for pushing for new ways to recycle plastics and not simply settling for what was available.

“We’re involved in ground breaking research at the University of New South Wales, which involves a total of eight experiments. One of them is breaking plastic down

Tacca is investing in research with UNSW to create a closed loop for plastic production

Banking on growth Tacca’s expansion hasn’t always been smooth sailing and it counted on St.George to support the business when times were tough.

“It’s very easy to say that when your costs go up, go to your customers and pass on the increase. It’s hard to do when everyone is searching for the lowest price,” Tacca said.

“Our driving cost is raw material, events happen worldwide that affects the price of it and sometimes we have to weather the storm. Nine times out of 10 when we say we have to move on pricing to our customers, it opens a door for them to look at other suppliers.”

Tacca’s long standing relationship with St.George contributed to its growth.

“Machinery is expensive, but we’ve

through chemical recycling to bring it back to its virgin state. It can then become a resin created from post consumer products to extrude into new products. It’s essentially forming a closed loop,” Tacca said.

“We’ve decided to invest in this research as we see the opportunity there. It could be the next big thing.”

Disclaimer: The information is general in nature and has been prepared without taking your objectives, needs and overall financial situation into account. For this reason, you should consider the appropriateness of the information to your own circumstances and, if necessary, seek professional advice.

Tacca - tacca.com.au St.George Bank - stgeorge.com.au industryupdate.com.au

Business & Manufacturing Finance

Australia’s first female bank chief economist moves on

A

fter 16 years with St.George, Besa Deda has embarked on a new chapter. She finished her accomplished tenure last Friday.

Deda was appointed as Chief Economist of St.George Bank in 2008, becoming the first female Chief Economist of a bank in Australia. After the merger with Westpac, her role grew to also become the Chief Economist of Westpac Business Bank, along with Bank of Melbourne, BankSA and BT Financial, which are other businesses within the Westpac Group.

Deda has been a prominent spokesperson on the economy and financial markets, helping to frame the public debate and providing customers with cutting edge insights.

“I’ve had many highlights over the years, including topping polls for a number of economic and financial forecasts, introducing new products, uplifting the brand and thought leadership,” she said.

“But if I had to pick one highlight it would have to be the people — my teams, colleagues and customers.

“I’m really proud of the strong professional relationships within the bank and outside of the bankwith customers.

“Being appointed the first female Chief Economist of an Australian bank is also pretty special and I feel fortunate to have achieved that.”

St.George Bank Head of Manufacturing & Wholesale NSW, Executive Manager Western Sydney Corporate and Business, Matthew Kelly is sad to see Deda go.

“Besa is an outstanding Chief Economist that is widely recognised.

She is a huge loss for our business and clients and I wish her all the best on the next chapter in her career,” he said.

“At St.George, we will continue to support our clients with economic commentary and look forward to announcing soon who will be working with our manufacturing clients.”

Deda has also been a valued contributor to Industry Update, where she has shared her insights with the manufacturing community.

Industry Update Publisher Scott

Read our interview with Besa Deda in the Oct 24 edition

Besa Deda

Filby said readers appreciate her informative articles that were relevant to the manufacturing sector.

“Over the years, many of our advertisers and readers have deeply engaged with St.George editorials and followed Besa on TV/online as

well as in our pages,” he said.

“Just last week, a new advertiser mentioned they began following Besa through Industry Update and have continued to track her insightful contributions. Our readers genuinely appreciate the financial content.”

Our Manufacturing specialist bankers are here to help fire up your business: • Working capital professionals • Free business reviews • Connecting you with experts in industry grants and tender submissions Matthew Kelly Head of Manufacturing & Wholesale 0412 265 197 manufacturingwholesale@stgeorge.com.au © St.George Bank - a division of Westpac Banking Corporation ABN 33 007 457 141 AFSL and Australian credit licence 233714.

industryupdate.com.au

Industry Update Issue 139 Aug/Sep 2024 | 47

Business & Manufacturing Finance

Navigating carbon accounting: A guide for manufacturers

M

anufacturing businesses face the dual challenge of driving growth while meeting stringent environmental standards. However, due to increasing interest from consumers and government bodies, there is even more reason than ever to prioritise a green approach in operational activities. Staying ahead of the curve creates a positive domino effect for manufacturing businesses, resulting in potential savings, reduced risk and increased stakeholder satisfaction. With regulations on the horizon, prioritising sustainability is no longer optional but essential.

Sustainability is notoriously difficult to measure due to its interconnected, multidisciplinary and highly subjective nature. However, with the support of Environmental, Social and Governance (ESG) indicators, a company’s sustainability performance can be more accurately assessed. There is no

one-size-fits-all approach with ESG indicators and companies need to determine which are most relevant to their operations. Given the rapid advancements in climate change, manufacturing businesses have geared their sustainability focus towards measuring and managing their carbon output.

Carbon accounting Accurate carbon accounting allows organisations to analyse their carbon footprint by source and identify the areas of their operations or supply chain that contribute the most to emissions. This enables decisive action to mitigate these impacts and prepare for upcoming regulatory requirements.

Focusing on the climate impact of the organisation’s activities is increasingly being adopted by middle-market businesses as a critical factor in their supply chain management and stakeholder

communications.

Why is it key to business strategy?

While not yet mandatory in Australia, governments worldwide are implementing various policies, such as emissions trading programs, energy taxes and regulations on emissions and energy efficiency to reduce carbon emissions.

In Australia, mandatory climate-related financial disclosure for manufacturing businesses will begin in phases starting on or after January 1, 2025 for large entities, with smaller and middle-market businesses required to report from July 1, 2027. These regulations will have significant operational impacts, making it critical for manufacturing businesses to be prepared.

Stakeholders and investors are also becoming increasingly interested in how organisations are positioned in this area relative to their competitors. To remain competitive and succeed in the long term, Australian manufacturers are starting to better understand and manage their carbon emissions for several reasons, including: • Managing carbon risks • Identification of carbon reduction opportunities • ESG reporting • Preparing for upcoming regulation • Positioning as leaders in combating climate change Managing and reporting your emissions is crucial to maintaining partnerships and staying competitive in a world where sustainability is increasingly critical.

Undertaking a carbon accounting assessment When assessing a business’s carbon output, the approach should address the following four key factors: 1. Scope: Establishing a baseline and defining operational boundaries including the identification of direct and indirect emissions.

2. Measure: Collection and review of datasets based on well-established practices and Carbon Protocol standards.

3. Strategy: Advice on minimising your climate impact including operational efficiencies, supply chain, procurement and waste reduction improvements.

4. Reassess: Ongoing reporting for performance evaluation, regulatory compliance and strategic realignment opportunities.

Integrating sustainable practices is essential in today’s eco-conscious world, especially with impending regulations. Managing your carbon footprint not only aligns with global standards but also positions your manufacturing business as a leader in sustainability. This approach enhances your brand, satisfies stakeholders and ensures compliance.

At William Buck, we can help you navigate the complexities of carbon accounting and sustainability reporting. Contact your local William Buck advisor to learn how our carbon accounting services can support your journey towards a sustainable future.

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48 | Industry Update Issue 139 Aug/Sep 2024

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Business & Manufacturing Finance

International interest rates drop. Will Australia follow suit?

By Westpac Group Economist Jameson Coombs

Jameson Coombs

Interest rate chart (Credit: RBA)

A

ustralians could expect a lovely Christmas bonus in the form of lower interest rates later this year, if what’s happening internationally is any indication.

The Bank of England (BoE) cut its policy rate by 25 basis points last week, joining the European Central Bank (ECB) and the Bank of Canada (BoC) in cutting interest rates. The finely balanced decision was secured in a 5-4 vote, with Governor Andrew Bailey casting the deciding vote.

The move marks the first step in a gradual easing cycle for the BoE which took its policy rate from zero to 5.25% to quell rampant inflation.

But the BoE decision is just one piece in a broader global monetary policy easing cycle.

After an extended period of restrictive monetary policy, inflation is coming back under control and central banks are turning their attention towards ensuring they do not keep policy too tight for too long. Monetary policy acts with long lags and economic growth has slowed substantially in most major economies. Each jurisdiction is juggling a slightly different mix of conditions but after a bump in the road early in 2024 it’s becoming increasingly clear that inflation is on a sustainable path lower and the focus has turned to how quickly central banks take their feet off the breaks.

The most consequential move will be from the US Federal Reserve, which has kept its policy rate target at 5.25%-5.50% since July 2023. The Fed held a policy meeting earlier this week and opted to keep rates on hold. However, the guidance from Chair Jerome Powell has shifted significantly and policymakers in the US are now more clearly focused on ensuring they balance both the risks to inflation but also to growth.

Alongside this shift, expectations have firmed that the Fed will start cutting rates at its next meeting in September. The move is not a sure thing, economic data in the inter-meeting period will ultimately dictate the decision, but if current trends continue a rate cut will be expected.

What does this mean for Australia?

In Australia, inflation data this week confirmed that we are not too different from the rest of the world, putting an end to fears of a reacceleration in inflationary pressures which stoked expectations that the Reserve Bank (RBA) could hike rates. After the constructive inflation data, expectations quickly industryupdate.com.au

shifted, and the broad consensus is now that the next move from the RBA will be lower. The outstanding question is not if, but when does the RBA join the global rate cutting cycle.

Rate cuts from other major central banks does open the door for the RBA to do the same, but it does not alone dictate the set of options available to the RBA. They have, and can, set policy independently to the rest of the world based on our own set of economic circumstances.

One important difference in Australia’s inflation dynamic is that we have lagged the broader cycle by a few quarters as we reopened from the

pandemic later than most other economies.

All else equal, a later inflation cycle entails a later rate cutting cycle. The RBA has also taken a different approach to other central banks, opting not to increase rates as far and tolerating a slower return to the inflation target to try and protect the post-pandemic gains in the labour market.

A delayed inflation cycle and a different policy approach will likely see the RBA easing policy a little later. Our view remains that the RBA will begin cutting rates in November, joining most other major central banks in gradually normalising policy settings.

Phone 02 9971 7577 Email sales@serpent-dove.com serpent-dove.com.au 2/6 Taronga Place, Mona Vale NSW 2103

Industry Update Issue 139 Aug/Sep 2024 | 49

INDUSTRY NEWS

Eric Halvorson, DigiKey Marketing Technology Manager

Industrial robots and humans: Shaping the future of manufacturing

By DigiKey marketing technology manager - automation and control, Eric Halvorson

T

he conversation around robots and their use in manufacturing has long been controversial.

Many fear the introduction of robots into the workplace will displace human jobs.

In some respects, yes, robots will replace some jobs, but it’s not that simple.

Robots will replace lower-level menial jobs such as quality control on a factory line and open up new opportunities for employees.

I fondly remember the opening scene of a television comedy show from the 1980s that took place in a brewery. While the antics on the plant assembly line are funny and over the top, in today’s manufacturing world, the demands for quality are high. The need to ensure those bottles are properly filled and meet customer expectations is more important than ever.

With the use of robotics and machine vision, we can now inspect every bottle as it passes at breakneck speed. From ensuring the liquid is filled to the proper level to colour accuracy to checking labelling applications and caps being sealed correctly, all aspects of the product’s quality are checked and made to meet specific tolerances.

People have off-days and are subject to fatigue, illness and complacency. Robots and machines do not.

But the question is, what happens to those employees after their jobs

are made obsolete? This is where the employee benefits.

Those employees who were underutilised in the past can move into better quality jobs that require problem-solving or roles that require more job fulfillment. These are higher-quality jobs and many of them are done in concert with robotics. These are called collaborative robots, or cobots for short.

“Cobots have the ability to reduce worker fatigue, increase production rates and increase quality, all while reducing waste” Cobots have come a long way over the past decade. With safety in mind, these robots work alongside human counterparts and are capable of handling the heavy lifting for humans, allowing them to focus on the mental workload.

For example, at Amazon, cobots are used to move products to pickers rather than the picker going to the shelf, pulling the product, and returning to their station. This saves the worker time, steps, and possibly a lot of heavy lifting. The cobot saves

50 | Industry Update Issue 139 Aug/Sep 2024

the worker’s energy and reduces wear and tear on their bodies.

Today’s safety standards for cobots are exceptionally stringent, as they should be. There are numerous safety features on cobots as defined by ISO/TS 15066, which provides guidelines for the design and implementation of collaborative workspaces. This enables shop managers and manufacturers to safely incorporate cobots into overlapping workspaces between humans and their mechanical counterparts.

Some examples: 1. Maximum allowable speed. This is set at the point of the EOAT (Endof-arm-tooling). These speeds are in line with human equivalent speeds.

2. Speed and separation monitoring.

This defines the minimum safety distance between the worker and the robot system to prevent contact between the robot and the human. This can be achieved using safety scanners, light curtains, and operator presence mats.

3. Power, force and torque Limits.

Cobots are designed to measure torque at every joint in case of excessive torques or forces and monitor for sudden impacts, including soft obstructions.

4. Redundant checking systems diagnostics. If the robot detects an anomaly or error at any point, the robot will disable motor power instantly.

5. Safety rated stop modes. Cobots

are required to act based on the level of risk. That could be a full emergency stop if a safety mishap has occurred, or it may be a protective stop if a human has entered its operating area.

6. Ergonomic design. Six-axis robots have a number of potential pinch points. By designing those joints ergonomically, the worker can avoid injury should their hand, fingers, or even loose clothing get trapped in a joint.

With the installation of robots in a production setting, great care must be taken to ensure a truly safe workspace. This is particularly true in an overlapping workspace shared by humans and their robot counterparts. Consult a professional installer or integrator to do a full risk assessment and ensure all applicable safety codes and regulations with regard to cobots are met.

Cobots have the ability to reduce

“Robots will replace lower-level menial jobs…and open up new opportunities for employees.” worker fatigue, increase production rates and increase quality, all while reducing waste. They can be a force multiplier for your production force.

In today’s world, where we all face labour shortages, increased competition and high consumer demand, cobots can be an equaliser while creating higher-quality jobs.

Eric Halvorson is a marketing technology manager for automation and control at DigiKey. DigiKey is recognized as a global leader and continuous innovator in the cutting-edge commerce distribution of electronic components and automation products worldwide, providing more than 15.3 million components from over 2,900 quality name-brand manufacturers.

Digikey - digikey.com.au industryupdate.com.au

INDUSTRY NEWS

Graphical HMI panels and remote device

T

he next generation of the C-more HMI product line has been released, offering enhanced graphics, greater connectivity, and improved mobility. The CM5 HMI series delivers high-performance HMIs in six screen sizes ranging from 4 inches to 22 inches.

With a 1.6 GHz processor in the larger units (10 inches and above) and 43 MB of memory, the CM5 series builds on the EA9 series with better trending, additional data storage, faster communication and support for improved file types, including JPEGs. Each panel features a host of communication ports for plug-andplay connections with industrial networks. All CM5 panels include serial and Ethernet ports and support several protocols, including Modbus, EtherNet/IP, and the lightweight MQTT(S) protocol, which is used in many machine-to-machine (M2M) and IIoT applications. The 10-inch and larger models feature an additional Ethernet port, enabling them to act as a data bridge between

two separate networks.

The included USB ports provide instant connections for programming and peripherals like keyboards, USB-to-audio converters, barcode scanners, additional memory storage, and more. The embedded SD card slot offers easy project

transfers or up to an additional 2TB (depending on the model) of data storage for important log files.

The new CM5-RHMI headless HMI provides all the powerful functionality of the C-more CM5 touch panel HMIs, but without display size restrictions. This HDMI-enabled

device works with televisions, monitors, projectors and virtually any other HDMI display device, regardless of size, to show real-time operational data or messages. The four integrated USB ports allow connections to industrial touch screen monitors that support the USB interface, or they can be used for USB mouse operations. The two serial ports and two 10/100 Base-T Ethernet ports support all major protocols and enable easy connections to multiple devices simultaneously.

CM5 HMIs utilise free Windows configuration software that offers a robust set of tools for developing simple or complex projects. The software includes a built-in project simulator, an Event Manager, flexible recipes, a vast array of screen objects, trend graphs, PID faceplates, true historical data logging, and much more.

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Industry Update Issue 139 Aug/Sep 2024 | 51

AUSTRALIAN MADE

AUSTRALIAN MADE

From start-up to industry leader: Speedpanel’s Australian success story

Packs getting loaded for delivery over at Speedpanel HQ, Bayswater.

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52 | Industry Update Issue 139 Aug/Sep 2024

hen builders need fire rated and acoustic wall systems, chances are they are choosing Speedpanel products.

For over 25 years, Speedpanel has been proudly deploying its proven modular panel systems across the Australian construction landscape.

National Sales and Marketing Manager Peter Lorenc attributes Speedpanel’s popularity to its industry-leading fire and acoustic performance, coupled with its easy to install, lightweight modular design.

“We’re a classic Aussie success story.

We started small, with a new solution to an existing market need and it took off. Now we employ over 100 people and have bigger growth plans both locally and abroad,” he said.

Proudly Australian developed, made and owned, Speedpanel puts a strong emphasis on fostering local talent. It’s currently harnessing technology to boost efficiency across the board, including partnering with universities to pioneer innovative solutions to stay at the forefront of industry advancements.

“We’re collaborating with some of the brightest minds in the field and pioneering some of the world’s most impressive and innovative roll-forming technology,” Lorenc said.

Last year Speedpanel joined FormFlow and Deakin University

in a partnership to develop an improved fire rated panel system.

The project is supported by a federal government grant of $1.4 million.

A key part of the endeavour is introducing computer and test platforms to develop and commercialise the new wall concept. The project has the potential to tap into a $340 million market opportunity within Australia’s $60 billion high-rise building industry.

As well as research and innovation, Speedpanel is investing in technology that connects its front and back of house data. CRM platform, SugarCRM, was implemented five years ago to improve internal and external collaboration, forecasting accuracy and overall efficiency.

In the building and construction industry, numerous stakeholders are involved throughout the lifespan of a project, from design and build to the final product. Speedpanel identified challenges in tracking projects, enhanced internal visibility and the transfer of critical information to ensure a smoother customer journey.

“With SugarCRM, everyone can see what stage a project is in and view related documents, meetings, call notes, stakeholders and other critical pieces of information,” Lorenc said.

Another project using SugarCRM is also underway to speed up the installation review process. Install reviews are a free service in which Speedpanel project managers conduct a review of installed fire rated wall systems to ensure they’re installed in line with the company’s certification.

Speedpanel is in the process of integrating SugarCRM with other software to enable real-time reviews.

“We’re implementing a system that will enable us to do near realtime installation reviews. The new SugarCRM Infield Install Review System will enable us to take photos remotely and use AI to help populate commentary around corrective requirements,” Lorenc said.

It’s expected Speedpanel’s Infield Install Review System will significantly boost internal efficiency and drastically improve the customer journey.

“Our commitment to continuous improvement is ingrained in our DNA and culture. We’re going to keep trying to improve and set new standards in the industry,” Lorenc said.

SugarCRM - sugarcrm.com/au industryupdate.com.au

Australian Made

Packserv’s position on local manufacturing challenges

T

he economic conditions of late have dramatically reshaped the Australian landscape of FMCG manufacturers. Numerous small and medium-sized businesses (SMEs) have exited the market and the number of administrations, liquidations, closures, and sell-offs continues to rise.

Packserv MD Nathan Wardell is saddened by the outlook.

“It’s just heartbreaking to see so many local Australian brands leave the market. I think we are experiencing more than double the FMCG SME businesses exiting compared with last year,” he said.

While a Future Made In Australia was a cornerstone of the Federal Budget 2024, Wardell agrees with commentary that more can be done for high-achieving manufacturers scaling from small to medium.

“We need to be doing more to support the onshoring of manufacturing,” he said.

As a strong advocate of Australian manufacturing, Packserv has always

championed buying local. In these uncertain times, manufacturers are exploring how to do things differently to keep production lines running in a tough economic environment.

Packserv stands out as one of the only packaging machinery manufacturers offering a flexible business model to help local manufacturers.

It offers short and long-term hire, rent-to-buy and purchase. Packserv also offers leasing options through its finance partner, Finlease.

“Our rent-to-buy option means our customers can gain immediate access to equipment, securing speed-to-market. We have seen a significant rise in businesses hiring machines on a short or long-term basis and opting for rent-to-buy solutions,” Wardell said.

“These options can help customers preserve cashflow, while still having the benefit of immediate access to packaging machinery.”

Packserv’s flexible model is a lifeline for many struggling FMCG manufacturers enabling businesses to

stay agile and responsive in a volatile market. This adaptability is crucial for maintaining operations without the immediate financial burden of purchasing new equipment outright.

The pandemic highlighted the vulnerabilities of relying on international supply chains, prompting many businesses to reconsider their sourcing strategies. While the initial response was a push towards onshoring, Wardell points out that recent economic pressures mean that some companies are going back to importing machinery.

“Businesses wait months for machinery built overseas that ultimately doesn’t work when it arrives. Packserv’s commitment to local manufacturing offers a reliable alternative, with immediate

availability of equipment, ensuring Australian businesses aren’t at the mercy of long lead times.

We are often called upon to help manufacturers whose operations are at a standstill due to issues with imported equipment,” Wardell said.

The importance of preserving local manufacturing capabilities isn’t just about economic resilience, it’s also a way to maintain a robust national industry.

“Our goal is to support local manufacturers by providing them with the tools and options they need to succeed,” Wardell said.

“By keeping production local, we can ensure that Australian businesses remain competitive and resilient in the face of global challenges.”

Packserv - packserv.com.au

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Inspired by Real Intelligence Industry Update Issue 139 Aug/Sep 2024 | 53

PRODUCTS

Lubrication is the key to preventable bearing failures

F

ew bearings fail due to material fatigue, with the bearing having reached the end of its service life.

One of the key causes of premature bearing failure is improper lubrication.

While industry sources vary with respect to the reasons for premature bearing failure, the majority point to improper lubrication.

Conservative industry estimates for bearing failures are improper lubrication, 40%-50%, improper mounting, 25%-30%, other causes, 20% and natural fatigue limit reached, 10%.

Proper lubrication is important because it prevents metal-to-metal contact between the rolling elements, raceways and retainers. It protects the bearing against corrosion and wear, helps dissipate heat, seals out solid and liquid contamination and reduces bearing noise.

A bearing will not reach its maximum service life without proper lubrication.

Potential reasons for lubricant or lubrication failure, include: • Insufficient lubricant quantity • Deterioration due to prolonged

service without replenishment • Excessive operating temperatures • Contamination with foreign matter • Water contamination from humidity, condensation or other liquid contamination • Incorrect grease for a particular application • Over-lubricating, which causes rapid temperature increases, churning, and may cause oxidation of the oil and breakdown of the grease GreaseMax® continuous chemically-operated automatic lubricators efficiently and reliably ensure proper bearing and seal lubrication.

They are designed to be screwed into the bearing grease nipple seating, or onto an extension line, and feed lubricant at a constant rate for a set period of time.

The reliable, self-regulating lubricators don’t require maintenance and operate efficiently without electrics or mechanical items. The rate of discharge isn’t affected by bearing condition, seal condition or greaseway resistance.

A GreaseMax® lubrication program provides substantial

maintenance and productivity improvements because better mechanical reliability results in less down-time, lower maintenance and production costs and higher production rates. Lower labour requirements result in direct cost savings.

The program’s long-standing product support and proven in-service performance ensures reliability and experience, while its German TÜV certification means safety is ensured.

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ne of the advantages of Tente’s Linea unique castors is that they can be customised.

The range can accommodate various surface treatments, colour matching, picture prints, logos and individual branding. Castors can be seamlessly adapted to promote successful differentiation. The only limit is your imagination.

Linea Standard Shape Caps or Linea Flat Caps castor diameters range from 65mm - 125mm.

• Unique designs — Adaptor the castors to your product or its environment. Select their shape and customise their appearance using your own patterns or icons in order

to draw attention to your brand.

• Simple organisation and orientation — Whether in a hospital, supermarket or hotel, customised markings help ensure that everything remains in the right place.

• High brand recognition — Select the colour and shape of the castor to match your branding. Print your logo on them and to ensure the branding is always on display.

• Rapid implementation from the idea to production — Tente Linea offers prompt, efficient service and detailed advice. A sample of customised castors will be swiftly manufactured and with you in no time.

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PRODUCTS

Magnets for lifting big loads

W

ith decades of expertise and thousands of installations across the globe, Italian manufacturer Mag-Autoblok Tecnomagnete has firmly established itself as the world’s premier leader in heavy magnetic lifting.

Advancing technology in Permanent-Electric and regular Electromagnetic systems means almost no task is outside the scope of magnetic lifting options. MagAutoblok Tecnomagnete offers appropriate systems for Plate, Billet, Block, Rail, Pipe, Beam, or Coil steel. The advantages of PermanentElectric Magnetic technology have become well-known and embraced globally. Also known as ElectroPermanent, the technology has improved and refined. Now, it offers substantial benefits, including:

These magnets are magnetised or demagnetised at will with an electric pulse but only when the load is at rest.

This activation and de-activation of the magnets can be performed an infinite number of times.

No need for a backup system No battery or backup system is required as potent permanent magnets lift. Eliminating the need for a battery backup system during a power outage reduces costs, maintenance requirements, weight and volume.

Virtually no residual magnetism In most cases, no residual magnetism can be left in the load because the demagnetising system used on the permanent magnet elements also removes potential residual

Minimised energy requirements With Permanent-Electric lifting systems, there is no loss of magnet efficiency due to temperature rise.

These are cold-operating magnets, and the clamping force remains constant even throughout long lifts and magnet ‘on’ time.

No loss of magnet efficiency Power is used only for a few seconds during the magnetising and demagnetising operations, minimising energy requirements.

magnetism.

Significantly lighter permanent-electro lifters Additionally, crane capacity should always be considered, accounting for the weight of both the magnet system and the load. In most cases, permanent-electro lifters are significantly lighter than electromagnets, which rely on large, heavy windings accommodated in heavy steel housings.

Fixed or telescopic beam systems are available to lift steel plates up to 20 metres in length. In most situations, one plate at a time can be lifted from a stack, and systems are available to lift and handle plates in a vertical orientation, such as recovery from racks.

When it comes to the relatively few steel loads requiring very deep magnetic fields, such as bundles of pipe and bar with no flat surface, Mag-Autoblok Tecnomagnete also offers conventional deep-field Electromagnets.

Some 40,000 electromagnetic lifting systems are estimated to be employed worldwide, many of which use early 20th-century

electromagnet technology. If each uses an average of 15 kW of power, the worldwide energy consumption of electromagnets is a staggering 2 billion kWh. With today’s energy-conscious world looking for better, less damaging ways, it is no wonder many are turning to the less energy-hungry way offered by permanent-electro magnet solutions.

Serpent & Dove serpent-dove.com.au

Pneumatic turbine motors significantly reduce energy usage

E

nergy efficiency isn’t just a buzzword, it’s a way to cut costs. Reducing carbon emissions is better for the environment and a business’s bottom line.

Compressed air is a big part of energy consumption in industry.

Often, the focus is on compressor efficiency and air leaks, but what about air motors? In many applications like wet, dirty or hazardous areas there are no options apart from air motors, which use a lot of energy, especially if the motors are run on long duty cycles.

Typically, a compressor will need 10kW of electricity to produce 1kW of power from a typical vane powered pneumatic motor. On long duty cycle applications like mixing, driving pumps and conveyors the energy costs and emissions will be significant.

Air motors will double their loaded speed when there is no load, and they use 20% more air when they are under low or no-load conditions. The increased no-load speed can damage equipment or cause injury.

Until recently the only readily available industrial pneumatic motors were vane or piston motors. The efficiency of air motors can be improved by choosing a high-quality modern vane industryupdate.com.au

Turbine powered industrial air motors are suited to pump, mixer and conveyor applications

motor. Any small saving in air motor efficiency can have a significant savings on energy consumption. However, standard vane motors still have the problem of high speed and higher air consumption if there is a low load.

The solution Deprag Germany’s new range of highly-efficient turbine powered industrial air motors, available from Assembly Technologies, is perfectly suited to pump, mixer and conveyor applications.

Turbine motors are the most efficient air motors available and use significantly less compressed air than modern high quality vane motors, they last longer and have less maintenance requirements compared with vane motors.

Deprag’s new range of turbine motors also include an integrated speed governor which significantly reduces air consumption when there is low or no load and limits the idle

speed to about 18% above the loaded speed of the motor. This keeps the motor speed constant under low load conditions which protects the motor and equipment as well as reduces air consumption.

Low air consumption and constant speed under low load are extremely important in conveyor, pump and mixer applications where long duty cycles use large amounts of energy and high speed under low load conditions can cause injury or damage to equipment.

Significant advantages of turbine compressed air motors compare to vane motors: • 40% more efficient • Lubrication is not required • Longer lifetime compared to vane and piston motors • Integrated speed governor • reduces air consumption when the motor is not under load • prevents damage to pumps, drills,

mixers, conveyors etc because the idle speed is close to the loaded speed • more constant speed under load • Large range of integrated gearing - select from eight loaded speeds from 70rpm up to 2,880rpm • Maximum output torque of 409Nm • ATEX approved for use in potentially explosive environments • Fully sealed for use in wet environments • USDA-H1 grease for food industry • Rust proof housing for wet areas and wash down • Adjustable Power of 1.5, 3 and 4.5kW Get the most out of turbine motors • They are not available as reversible motors so the turn direction must be specified with an order • Air supply must be very clean and water free (dew point of -20 DegC or preheated air supply) otherwise the motor will be damaged • Due to the efficiency of turbine motors, the exhaust air will be extremely cold, so it must be directed away from people or sensitive equipment. Ice will form outside of the motor or exhaust pipes, especially if used for long periods of time under full load conditions.

Assembly Technologies assemblytech.com.au

Industry Update Issue 139 Aug/Sep 2024 | 55

WOMEN IN MANUFACTURING

Good service is the key to success

C

ustomers appreciate good service, no matter the industry.

And when you combine it with hard work, success follows.

That’s what Alisa White found.

The young mother had little knowledge of industrial systems and automation issues, but she now leads a team dedicated to the task.

White is now LAPP Australia Purchasing and Finance Manager.

She came to the role after a career in the industrial sector. Her varied experience takes in everything from interior design to customer service and architectural specification work with a building material wholesaler to production planner for a manufacturer.

She is now enjoying a new challenge with ECS New Zealand and sister company, LAPP Australia, which specialise in cables, connectors, accessories and industrial automation solutions for a broad range of industries.

“I have to admit that when first taking the job, cables were new to me, and automation was mysterious. But my background was service and that applies to any industry,” White said.

“Once I learned how and where these cables and industrial automation technologies were being used,

it became increasingly fascinating,” she said.

Her role includes forecasting, quoting, ordering, administration, supplier relationship management and managing a team of four staff.

“LAPP has a several other women in leadership positions, including a warehouse 2IC, a business development head, and an industry sector manager, so it’s been a great environment where internal progression is encouraged, success is rewarded, and I can learn from other talented and successful women in business,” she said.

Alisa joined ECS 10 years ago and focused on LAPP Australia, when it was established as a permanent subsidiary six years ago.

Supply chain challenges When Covid first hit, there were worldwide supply chain challenges, but for White had to adapt to more than just sea and air freight logistics.

“For us, it was also sourcing component parts for manufacturing. We had suddenly lost that certainty of supply, so we had to look at alternative products and alternative delivery options to keep lead times down

56 | Industry Update Issue 139 Aug/Sep 2024

for our customers,” she said.

“We also made the decision to stock larger quantities of common items, so that customers had a fallback option onshore while overseas delivery times were getting larger.”

“We kept our communications with customers honest, and gave realistic delivery timeframes, with updates as quickly as possible as situations evolved.”

Women in manufacturing White recognises that the industries she works in are more typically male-dominated, but believes women shouldn’t be deterred from forging careers in manufacturing, mining, food and beverage, rail or industrial automation.

“There are definitely challenges as a young woman with a young family working in a role like this with a lot of hours, but it’s all about finding the right balance that works for you,” she said.

“In the workplace, if you’re confident in your own abilities, and willing to learn, you’ll garner people’s respect, regardless of gender. Is it daunting at first? Absolutely. But if you’re knowledgeable and work hard, people will respect that.

“Working with ECS and LAPP has been like working with a close-knit family, which has helped my career flourish. I work closely with both teams, including travel between New Zealand and Australia.

“I was also given the opportunity to travel to Europe to visit suppliers and manufacturers first-hand, which gave me an even deeper understanding of the manufacturing, shipping, and logistics processes, which I could use in my daily role back home.

“I have also really appreciated the honest and transparent approach by LAPP Australia Managing Director,

LAPP Australia Purchasing and Finance Manager, Alisa White

Simon Pullinger. We all feel included and part of the team, which is why you see such high staff loyalty across the company.”

Looking to the future LAPP Australia has grown significantly in the last six years, and looks to contine that trend.

“I’m proud to have been a part of LAPP’s growth since the beginning, and to have played a significant role in shaping processes that help this continued growth,” White said.

“In Australia, LAPP’s dedicated train and rail industry products are also performing strongly at the moment. Looking ahead, LAPP is expanding its ranges into more sectors, with more solutions for mining, marine, manufacturing and machine building, more cable harnessing solutions, and more customised cable solutions.

“For anyone considering a career in an industrial sector, I’d highly recommend looking for a family-owned company, especially one like LAPP where the values of the founders are the same as the values at a local level.”

LAPP Australia lappaustralia.com.au

industryupdate.com.au

PRODUCTS

Timber screws offer variety and versatility

W

hen it comes to securing timber, the choice of screws is crucial. Timber screws are specifically designed with a coarse thread to bite into wood, providing superior gripping and holding power.

Among the various options available, Type 17 screws are made out of hardened steel, offering enhanced strength and durability.

Traditional wood screws have largely been replaced by more specialised options like chipboard screws or stitching screws. These screws come in a range of head types, including hex head, pan, countersunk, and bugle, catering to different applications and preferences. To ensure resistance against weather and corrosion, they are available in various finishes such as zinc yellow, galvanized, or stainless steel (SS304/SS316).

Timber screws, however, have retained their relevance and come equipped with different drive types, including external hex drives, Phillips, square and Torx.

This variety provides versatility in

installation, making them compatible with a wide range of tools and applications.

One of the significant advantages of timber screws is their ability to be used in softwoods like pine and materials like chipboard without the need for pre-drilling. This feature not only saves time but also enhances convenience in many projects.

When working with hardwoods, it is advisable to create a pilot hole. This precautionary step helps prevent the screw head from breaking and avoids splitting the timber, ensuring a secure and clean installation.

Timber screws are an indispensable component in modern woodworking and construction, offering strength, versatility and durability.

Their design and material options make them adaptable to a wide range of applications, providing reliable performance in both softwood and hardwood, as well as in varying environmental conditions.

Whether for DIY projects or professional construction, timber screws are a dependable choice for effectively securing timber, ensuring

long-lasting results in any woodworking endeavor.

Understanding the types, applications and benefits of timber screws allows users to make informed decisions regarding any construction

needs, ensuring both the strength and integrity of all projects.

LM Fasteners - lmfasteners.com.au

REDUCE MAINTENANCE COSTS

ON OVERHEAD CRANES Oxygen Analysers, Relative Humidity Sensors and Meters, Dewpoint Measurement

U.V Absorption Conductivity pH / ORP Colour

LOAD LIMITERS

ROPE AND CHAIN CRANES AND HOISTS • Helps reduce the risk of accidents • Protects against overloading of Crane and supporting structures • Quick and easy installation and available for all capacity cranes • Available preset or easily calibrated on site • Helps reduce maintenance costs • Minimizes down time • Automatic reset by reducing the load

AMS Instrumentation & Calibration Pty Ltd Analytical Process Division

Oxygen Analysers, Thermal Conductivity Analysers, NDIR Analysers, Multigas Analysers, OEM Analysers

Industrial Water Analysers and Liquid Analytical Products (pH, Conductivity, ORP, Dissolved Oxygen, etc)

Head Office: NSW Ph: 02 9911 6615 Unit 20, 51 Kalman Drv WA Ph: 08 9201 0984 Boronia VIC 3155 QLD Ph: 07 3387 7706 SA Ph: 08 7221 2205 Ph: 03 9017 8225 Fax: 03 9729 9604

www.ams-ic.com.au sales@ams-ic.com.au industryupdate.com.au

CONDUCTOR BAR • • • •

Available in steel & copper Quickly and easily installed Supports required only every 1.5m Also available in a compact cluster range

SIDE PULL PREVENTERS / ROPE GUIDE PROTECTOR Prevents side pulling and protects rope guides and drums on most multi-fall cranes & hoist • Prevent dragging of loads • Easily fitted to any crane/hoist • Helps reduce down time

Liftco Industrial Supplies Pty Ltd

(02) 9829 4411 sales@liftco.com.au

www.liftco.com.au

Industry Update Issue 139 Aug/Sep 2024 | 57

ENERGY, WASTE & RECYCLING

CIC to develop Australia’s largest renewable hydrogen projects

A

ustralia’s ambition to become a renewable energy powerhouse is one step closer to fruition with Climate Impact Corporation (CIC) announcing plans to develop two 10GW green hydrogen projects in South Australia and the Northern Territory.

The international developer of renewable energy and green hydrogen projects said these will be the largest renewable hydrogen projects developed in Australia to date.

CIC’s self-contained modular hydrogen production units feature atmospheric water generators, which allows hydrogen to be produced anywhere solar radiation is abundant, opening up central Australia to become a potential renewable fuel hub.

The technology, which is being developed in partnership with GE Vernova, includes solar panels, electrolysers and additional infrastructure enabling renewable hydrogen to be produced without relying on groundwater, desalination or grid electricity.

Traditional renewable hydrogen

production typically sources vast quantities of water from piped water sources and grid electricity, by operating off-grid CIC’s modular hydrogen production units reduce demand on governments and communities to fund supporting infrastructure.

CIC Chairman and Co-Founder David Green said the approach would unlock inland hydrogen production opportunities in solarrich locations such as the Northern Territory and South Australia.

“Renewable hydrogen production requires a significant amount of energy and water, which aren’t often found together in places like Australia,” Green said.

“Rather than repeating the same approach, we’re looking to solve this challenge by creating modules that use Australia’s abundant solar resources, combined with proven atmospheric water generation technology. It’s an approach that solves one of the biggest challenges Australia has faced in becoming a renewable hydrogen superpower, and we’re excited to be bringing it to market first in Australia.”

CIC has been considering the potential for development of a 10GW renewable hydrogen project in South Australia for over two years, and recently met with key members of the South Australian government last month in Adelaide, including Deputy Premier Hon Susan Close MP and Minister for Trade Hon Joe Szakacs MP to discuss its plans.

CIC expects the first test modules to be producing hydrogen in either South Australia or the Northern Territory as soon as the end of the year.

CIC has secured offtake buyers for enough Australian-produced renewable hydrogen and hydrogen derivatives to support the development of large-scale renewable hydrogen projects in Australia.

“The demand for dependable, sustainable, and affordable renewable fuels in the Asia-Pacific is growing, and Australia is perfectly placed to become a regional hydrogen superpower to meet that need,” Green said.

“But that means we need to invest in technology that maximises

Australia’s advantages, and come up with creative solutions to challenges like water scarcity without a huge financial burden being placed on governments and communities.

Modular, off-grid hydrogen is based on proven technology and has enormous potential to meet Australia and the region’s renewable fuel needs.”

Green is calling on Australian governments to embrace the opportunity ahead of them.

“We need Australian governments to lean in if we want Australia to lead in this technology instead of it being used in other countries first,” he said.

“We’re speaking to leaders in Adelaide and Darwin about renewable hydrogen projects in their states and territories, as well as component manufacturing, that will provide ongoing jobs for hundreds of people while producing zero-carbon fuels. Government support on permitting, streamlining approvals process, and ensuring suitable sites are available would accelerate this investment significantly.”

PIPE TO PELLETS. PELLETS TO PIPE. THAT’S APPLIED THINKING.

With its multi-rotor design the Genox J-series pipe shredder easily shreds HDPE pipes of all sizes.

When combined with a Genox washing plant and Genox pelletising system, you can truly close the loop on HDPE pipes.

Pipe to pellets. Pellets to pipe. This is the circular economy in action.

Genox make world-class recycling solutions, for real-world recycling applications.

Call: 03 9706 8066 Email: sales@appliedmachinery.com.au Visit: appliedmachinery.com.au genoxmachinery.com.au

58 | Industry Update Issue 139 Aug/Sep 2024

industryupdate.com.au

Energy, Waste & Recycling

Wannon Water solves pump blockage issue

I

t’s essential that wastewater treatment plants work efficiently.

When Wannon Water found its pumps were continuously blocking, it turned to Gorman-Rupp’s Eradicator Plus pumps to solve the problem. The pumps feature technology designed to cut, chop and shred materials that block other pumps.

Wannon Water supplies fresh water, from source to tap, plus wastewater collection and treatment services to over 30 communities in South West Victoria.

The problem In 2022, Wannon Water replaced very old digester pumps at its Hamilton wastewater treatment plant with new solids-handling pumps as part of an efficiency upgrade. These new pumps, although equipped with rag handling technology, struggled to cope with the extra heavy loading of rags and stringy materials in the pumped media. These new pumps were blocking up two or three times per week.

The solution Hydro Innovations Regional Manager Graeme Spence recommended Wannon Water trial Gorman-Rupp’s new Eradicator Plus extreme duty solids handling technology, the latest in Gorman-Rupp’s Super T Series trash and sewage pump line-up.

Unlike other Gorman-Rupp technologies that are designed to clean the impeller and pass solids to the discharge, the Eradicator Plus cuts and tears items such as rags, wet wipes and rope that would clog other pumps. Eradicator Plus pumps are equipped with a rugged, heavyduty continuous vane impeller constructed of G-R Hard Iron. They also come standard with an extrathick G-R Hard Iron wear plate that has an over-sized lacerating tooth designed to cut and shred organic solids before they enter the interior of the pump.

The results Eight weeks after trialing the new system, Wannon Water reported there hadn’t been a single blockage, which confirms the solids-handling capability of Gorman-Rupp’s latest technology to handle extreme applications.

The Eradicator Plus is available in three hydraulic sizes: 3”, 4”, and 6”.

Because the system is an extension of Gorman-Rupp’s proven Super T Series range, it will fit onto the same footprint as similarly sized standard industryupdate.com.au

versions. Upgrade kits are also available for Super T Series asset owners that are experiencing increased occurrences of clogging. For abrasive applications, Eradicator Plus pumps are available with High Chrome impeller and wear plate.

The backstory Gorman-Rupp launched its T Series pump in 1963. It was the first self-priming pump specifically designed for handling domestic sewage. The pump needed to be able to prime and re-prime completely unattended, handle large solids and be safe and easy for operators to maintain.

In 2000, Gorman-Rupp released an upgraded version called the Super T. It was designed to fit onto the same footprint and be hydraulically identical so existing customers could upgrade without any changes to their base arrangement or piping.

There were some significant internal upgrades, though.

The new pump introduced an internal clearance adjustment system that allowed operators to adjust clearances in minutes, without the use of shims and without having to remove pump guards or open the pump. They also added a double lip seal and an atmospheric vent to protect the bearings in case of a seal failure. The seal oil chamber volume was increased to safeguard the seal when priming long suction lines, and pusher-bolt capability was added to the inspection cover-plate and the rotating assembly to help operators work on pumps that may not have been opened for five, ten, or more years.

As the use of ‘flushable’ wet wipes increased and water savings initiatives started increasing the solids to water ratio, pump blockages at sewage pumping stations, sewage treatment plants, and industrial manufacturing plants began to increase. Gorman-Rupp met the challenge by introducing

its Eradicator Solids Management System in 2016, designed to continuously scrape stringy materials from impeller vanes to minimise the chances of blockages.

Not prepared to rest on their laurels, Gorman-Rupp then developed a pump that could handle materials that could block Eradicator pumps.

Enter the Eradicator Plus, which featured technology designed to cut, chop and shred materials that could block other pumps.

To ensure longevity and reliability, these pumps come standard with stainless steel shafts and hardened impellers and wear plates. For extremely tough or abrasive applications, pumps are available with optional high chrome impellers and wear plates.

More information on these pumps may be obtained from Hydro Innovations at info@hydroinnovations.com.au or call us on 02 9898 1800.

Industry Update Issue 139 Aug/Sep 2024 | 59

Energy, Waste & Recycling

Meramist’s New T4 Eradicator Plus Pump Proves a Game-Changer Background Situated on the Darling Downs in South East Queensland’s Caboolture region, Meramist is renowned for its premium Australian beef in both the domestic and global beef markets. Since 1939, the family-owned meat processor and exporter has remained steadfast in its commitment to service, quality, and consistency, to become an industry leader in beef processing.

The Problem A key challenge previously faced

by Meramist in their wastewater handling operations was frequent pump clogging, primarily due to grass accumulation. Effectively addressing this issue required the meat processor to explore new pump technologies that would offer improved operational efficiency, while reducing downtime and maintenance costs.

The Solution In December 2023, Meramist

significantly upgraded its wastewater handling operation by utilising a newly acquired Gorman-Rupp model T4F71SC-B self-priming wastewater pump (also known as the T4 Eradicator Plus). Designed for extreme-duty applications, the versatile T4 Eradicator Plus can cut and tear organic solids upon entry into the pump. It has proven effective in handling liquids containing solid debris such as trash bags, wipes, mop heads, hair, industrial by-products, and agricultural waste.

Gorman-Rupp introduced the Eradicator Plus version of their reliable Super T Series pump range in response to market demand for self-priming pumps that could handle heavy loads of stringy materials such as hay, wet wipes and rags. The pump features hardened impellers and wear plates, with the option to upgrade to high chrome materials for more abrasive applications. This version of the Super T Series is also available in 3”, 4” and 6” sizes.

Hydro Innovations’ Eradicator-Plus technology significantly reduces labour time

The Results Meramist Leading Hand, Jason Mercer, highlighted that the practicality and efficiency of the T4 Eradicator Plus delivers significant time-saving benefits to their processing applications. There is no longer a need for a dedicated resource to monitor the pump,

which means time and cost savings.

Additionally, the pump can handle the large amount of grass that passes through the pump daily.

For more information on the T4 Eradicator Plus technology, email info@hydroinnovations.com.au, or call +61 2 9898 1800.

Alkoomi Wines and the Ragazzini DF190 success story

A

lkoomi Wines has been using the Ragazzini DF190 pump for almost 20 years.

Established in 1971 in Frankland River, part of Western Australia’s Great Southern wine region, Alkoomi Wines has built a culture of committed people and high-quality crafted wines.

Owner and CEO Rod Hallet said it was essential the winery had the right equipment for red wine must-pumping.

Hallet said the Ragazzini DF190 Rotho Peristaltic pump has proved reliable and never let the winery down.

“It has been the backbone of our operations over the vintage period every year,” he said.

“We tried other pumps and had problem after problem. Ragazzini had a great reputation, especially for red wine must pumping.”

Hallet uses the pump for pumping must and pumping over because it is very gentle on his valuable product.

“It’s a great bit of kit. We’ve had it for almost 20 years, we bought it in

The Ragazzini DF190 in action

2004, and we’ve only replaced hoses two or three times in that period.”

The Ragazzini DF190 Rotho Peristaltic pump is at the cutting edge of hose pump design and has

60 | Industry Update Issue 139 Aug/Sep 2024

the features to make pumping easier. It consists of an elastomeric tube that is squeezed along its length by rollers that push the fluid contained within. This creates a

gentle pumping action that doesn’t cause damage to the product, such as grape skins, stems or seeds.

Further advantages include: • Fully cast housings for rugged reliability and long product life.

• A leak detector to allow lubrication free casings, reducing the risk of product loss or contamination.

• Reversible flow, it can run in either direction.

• Only the soft and smooth internal tube layer contacts the fluid.

No seals or check valves to cause obstructions or wear.

• Control of speed with optional VFD with 10:1 turndown available.

• CIP with retractable rollers on some models. This also extends hose life and makes changing hoses easier.

• Run dry without damage to the pump.

• Pump grapes and grape bunches with optional feed screw on larger models.

For more information, contact Hydro Innovations on 02 9898 1800 or info@hydroinnovations.com.au industryupdate.com.au

PRODUCTS / EVENTS

Taming Turbulent Flows with the Vortab Insertion Panel Flow Conditioner

E

ngineered to maximise flow meter performance with minimal pressure drop, the Vortab Insertion Panel (VIP) Flow Conditioner completely neutralises flow profile irregularities caused by elbows, valves, blowers, compressors, and other flow disturbances that commonly occur in piping and duct runs.

Featuring a lightweight thin panel design, the VIP provides a swirlfree, symmetric and repeatable flow profile that flow meters require for accurate measurement. It blends proven performance and superior low-pressure drop of Vortab tabtype flow conditioning technology with the low cost and ease of installation of an insertion panel-type flow conditioner solution.

Vortab tab-type flow conditioning technology significantly reduces the pressure drop compared to other technologies such as tube bundles, screens and perforated plates. This minimised pressure drop is a core design consideration in flow conditioning for process engineers to

lower plant energy consumption and associated costs.

Multiple flow meter technologies, specifically centre-point types, require several diameters of straight pipe run to meet their meter’s accuracy specifications. The straight run is necessary for delivering a symmetrical and swirl-free flow profile to the flow sensor for accurate and repeatable flow measurement. Unfortunately, most process industry plants are rich with elbows, valves, tees and space restrictions that make the flow meter’s required pipe straight-run configuration difficult to achieve.

This is where the VIP Flow Conditioner steps up and solves the pipe straight-run problem.

A VIP installed at just three pipe diameters downstream from the flow disturbance, and the flow meter installed at three pipe diameters downstream from the VIP, neutralises the flow disturbance. It produces a symmetrical and swirlfree repeatable flow profile to ensure

The VIP Flow Conditioner reduces flow meter straight-run requirements

a flow meter installation meets its accuracy and repeatability specifications. Its unique panel design makes installation between flanges, or weld-in-place, easy.

The VIP is effective with wide turndown and/or low flow sensitive flow meter technologies, such as thermal dispersion, that measure in transitional flows. It provides a highly repeatable flow profile during laminar, transitional and turbulent flow conditions.

VIP has also been extensively tested in Vortab’s NIST traceable flow stands under actual installation conditions with elbows, valves, headers and other flow disturbers.

It’s easy to order and specify – the standard VIP Flow Conditioner is made from 316L stainless steel in sizes for installation in pipes from 50mm to 999.9mm (alternative materials and larger line sizes available upon request. They are available in both ANSI and DIN flange-mount or weldin-place configurations.

Additionally, a typical VIP weighs less than 20 ounces (560 grams) per diameter, which streamlines transport and eliminates the need for special handling equipment during on-site installation.

To learn more, call 03 9017 8225, email sales@ams-ic.com.au, or visit www.ams-ic.com.au

manufacturing technology industry and manufacturers, and events like AMW keep our industry connected, competitive and growing,” she said.

“Queensland manufacturers have been regular visitors and exhibitors at Australian Manufacturing

Week since its inception and so it’s absolutely time for us to bring this flagship event to the state of sunshine, innovation and world-class manufacturers.”

Australian Manufacturing Week is coming to Brisbane in 2026

B

risbane has won the competition to host the first Australian Manufacturing Week (AMW) exhibition outside of Sydney or Melbourne.

It will be held at the Brisbane Convention & Exhibition Centre, May 12-14, 2026.

Thousands of delegates and more than 150 exhibitors are expected to attend the event, which brings together industry innovators and technology specialists from around the world. It also serves as an important networking and professional development opportunity.

Queensland’s Minister for Regional Development, Manufacturing and Water, the Hon Glenn Butcher said this builds on the Government’s initiatives to highlight the state’s thriving manufacturing sector. Regional businesses will be supported to attend and exhibit and the AMW tour schedule will showcase the expertise of local South East Queensland manufacturers. industryupdate.com.au

“The Queensland Government has a track record of not just attracting events to this state, but also providing unrivalled support to their success and the 2026 Australian Manufacturing Week will be no exception,” he said.

“If we can make it here in Queensland, we should, and we are.

The Miles Government is supporting manufacturers through record investment in the sector.

“Manufacturing is the backbone of the Queensland economy, contributing $20 billion a year and supporting local regional communities through jobs and business growth with nearly 180,000 Queenslanders making their living in the industry.”

AMTIL CEO Lorraine Maxwell is excited about taking the event to a new city.

“We’re incredibly pleased to be taking Australian Manufacturing Week to Brisbane in 2026, in collaboration with the Queensland Government. AMTIL is dedicated to supporting Australia’s

Industry Update Issue 139 Aug/Sep 2024 | 61

EVENTS AND EXHIBITIONS 2026

HMA tells the world

T

he Hunter Manufacturing Awards (HMA) celebrates 20 years of acknowledging excellence in the sector.

HMA has teamed with Industry Update magazine and launched an engineering and manufacturing-themed podcast in collaboration with Newy Tech People to share more stories of local innovation.

HMA chair Jacqui Daley, founder and managing director of The Measured Marketer, believes sharing these stories on a national stage reinforces the region’s reputation for excellence.

“This visibility is vital as we navigate the evolving landscape of manufacturing, energy, and defence industries,” Daley said.

Bob Cowan kicked off his business manufacturing lifesaving recompression and hyperbaric chambers in 1973. He sold Cowan Manufacturing in 2018 to James Fisher Defence, the leading global subsea operations and engineering company.

“Who would have thought a little sheet-metal company at Warners Bay

would invent something the United States Navy is still purchasing? That’s mind-blowing,” Cowan said.

Another of Cowan’s achievements was establishing the HMA in 2004.

“Because I worked so hard in manufacturing to get my own company off the ground, I thought it was important to give something back. I thought the Hunter had a lot to offer, but no one knows if you don’t tell them,” he said.

Incumbent chair Daley uses her background as a marketer to help build that awareness.

“Manufacturers are often not great at telling their stories or showcasing their expertise to the world.

I stepped into the role to bring that perspective to the mix,” she said.

As the first female chair of the board, Daley represents a shift towards greater diversity within the industry.

“We are witnessing a transformation in the sector. It’s not just about recognising that the industry has been traditionally male-dominated but the manufacturing has also

62 | Industry Update Issue 139 Aug/Sep 2024

The HMA team is committed to sharing the stories of manufacturers in the Hunter region

shifted from relatively heavy industry to a lot more sectors including health, food and beverage production and technology,” she said.

“Whether it’s the amazing ladies behind Hey Zomi who won last year for their reusable menstrual disc or those dominating in the mining space, there is diversity across the mix. We’re recognising all kinds of things being manufactured in the Hunter.”

There are 14 categories in the 2024 HMA awards. Entry is open to manufacturers in the Upper Hunter, Lower Hunter, Central Coast, Lake Macquarie, Newcastle, Port Stephens and Mid-North Coast regions.

The registration and nomination period closes on August 30. Entry is free and more information is available at www.hma.org.au.

industryupdate.com.au

Events and Exhibitions 2026

Upcoming Events 2024 Hunter Defence Conference 21-22 August 2024 Rydges Resort Hunter Valley IICA Technology Expo Sydney 28 August 2024 Rosehill Gardens Racecourse Fine Food Australia 2024 2-5 September 2024 MCEC Melbourne ISSA Cleaning and Hygiene Expo 11-12 September 2024 ICC Sydney

Save the date for ARBS 2026

C

lear your diaries and book your flights for ARBS 2026.

Australia’s largest HVAC&R and building services event, will be held on May 5-7, 2026 at the Melbourne Exhibition and Convention Centre.

ARBS CEO Amanda Searle said the all-of-industry event showcases the latest technologies and best practices in air conditioning, refrigeration and building services.

“ARBS 2026 is a hub where industry leaders and innovators will gather to shape the future of the industry. We are setting the stage for an exchange of ideas and technologies in one of the sector’s most anticipated events,” she said.

ARBS 2024, which was hosted at the ICC Sydney, set new records with 353 exhibitors and 9,378 visitors. It showcased the most diverse range of industry innovations and solutions to date. The awards, seminar programs and new initiatives were all met with unprecedented

demand, emphasising ARBS’s pivotal role in professional development and industry advancement.

The ARBS 2024 Exhibition Report also reveals a substantial 68% of attendees identified as either primary decision-makers or influencers in purchasing decisions.

Impressively, 76.75% of visitors discovered products or services they plan to use or purchase within the next two years, and 77.61% found new suppliers they intend to engage with over the same period.

The Net Promoter Score which measures customer satisfaction and loyalty by determining the likelihood of recommendation to others, rated ARBS 2024 between excellent and world-class.

“We are committed to continuous improvement, using insights from each event to better serve our industry,” Searle said.

Exhibitors interested in participating in ARBS 2026 are encouraged to submit an expression of interest.

With over 50 years’ experience in providing visual and written creative marketing solutions for a wide range of industry types, I welcome enquiries from companies wanting text to maximise their advertising impact, increase leads and build their company profile. I work on a pre-agreed fee basis after draft ideas and concepts presentations.

Land Forces 2024 11-13 September 2024 MCEC Melbourne 2024 Hunter Manufacturing Award Gala Night 18 October 2024 The NEX Workplace Health & Safety Show 23 October 2024 to 24 October 2024 Sydney ShowGround, Olympic Park

The event will continue the tradition of innovation, excellence and introduce new initiatives and enhanced experiences for all attendees.

Mark your calendars and stay connected. Subscribe to the newsletter and follow social media for updates, behind-the-scenes content and previews of what to expect at ARBS 2026.

For further information on ARBS 2026, to submit an exhibitor EOI, or read the 2024 Exhibition Report, please visit www.arbs.com.au

All Energy Australia Exhibition & Conference 2024 23-24 October 2024 MCEC Melbourne AIRAH Industry Night - Brisbane, QLD 19 November 2024 Royal ICC Industrial Transformation Australia 2025: Accelerating Industry 4.0 22-24 July 2025 The Dome, Sydney Olympic Park ARBS 2026 5-7 May 2026 MCEC Melbourne

What’s poor lubrication costing you?

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Industry Update Issue 139 Aug/Sep 2024 | 63

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