Industry Update - Issue 145 - Aug/Sep 25

AUSTRALIA'S LARGEST CIRCULATING MANUFACTURING MAGAZINE

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Issue 145 Aug/Sep 2025 $12.00 inc. GST

ANNIVERSARY YEAR Tickets on sale for Australian Manufacturing Awards as nominations close

The future of manufacturing in Australia is now - in Western Sydney

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t’s a cliché to say that the future of Australian manufacturing is already here, but jumping out of the car at the brand new Advanced Manufacturing Readiness Facility (AMRF) in southwest Sydney, it’s hard not to believe it.

The facility itself is as futuristic as it gets, but its location is the giveaway.

The AMRF is in Bradfield City, and if that means nothing to you, that’s OK: currently, it’s the only thing there, and indeed, the facility itself is known as The First Building, a reference to its foundational status in a suburb-to-be.

This is all part of the NSW

Trump’s tariffs backfire

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Government’s huge scale project around the Western Sydney Aerotropolis, the centrepiece of which is the new Western Sydney International Airport (WSI) but which also includes a brand new city, the first to be purpose-built in Australia in over a century.

At the heart of that development is the AMRF, making Bradfield a manufacturing city from birth.

That’s why Industry Update went

Doubling down on data

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E along to meet the team, see the site and discover the future of industry, being Continues on page 12

Industrial Flooring Special Feature

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xcitement is growing ahead of the Australian Manufacturing Awards, with nominations now closed, tickets going fast and a raft of new sponsors throwing their weight behind the event.

Hundreds of nominations were received across 22 categories, with judges now going through the submissions with a fine-toothed comb to select the finalists for the big night.

Tickets for tables are already selling fast as businesses look to lock in their place for the industry’s night of nights.

Continues on page 10

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Industry Update Issue 145 Aug/Sep 2025 | 3

CONTENTS From the Publisher.................................................... 8 Finance.................................................................. 18 Industrial Flooring...................................................22 Compressors..........................................................29 Robotic & Automation............................................. 35 Safety.................................................................... 41 City of Whittlesea - Special Feature..........................48 Australian Made..................................................... 50 Materials Handling................................................. 55 Electronics..............................................................60 Events.................................................................... 69

Trump’s manufacturing policy backfires as key index shows slide

MANUFACTURING MAGAZINE Industry Update Media Pty Ltd ABN 25 083 502 783 Suite 403, Level 4, 116-118 Christie Street, St. Leonards NSW 2065 +61 2 9439 1288 / sales@industryupdate.com.au

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President Trump’s tariffs are backfiring, says a new report

U

S President Donald Trump has made the revitalisation of American manufacturing his major economic policy since returning to office in January - but the latest figures reveal that his flagship tariffs are backfiring badly.

The Institute for Supply Management (ISM) Manufacturing Purchase Managers Index (PMI) marked a six consecutive month of retraction, reflecting the trouble that US manufacturers are having buying inputs.

The PMI is measured out of 100, with a score above 50 representing growth and a score beneath 50 indicating a contraction.

The August data came in at 48.7, the sixth successive month under the breakeven point, below forecasts.

In the same time period, Australia marked a score of 52.9, the best result since late 2022 and the fastest rise in over three years, while the global version - including the EU and Japan - scored even better at 53.6.

Of particular worry for the President will be the notes that accompanied the PMI, which indicated that the ultimate aim of his tariffs - adding American manufacturing jobs - was actually going backwards.

“Regarding output, the Production Index returned to contraction and the Employment Index edged up slightly, as panelists indicated that managing head counts is still the norm at their companies, as opposed to hiring,” read the statement from ISM.

The study featured quotes from diverse manufacturing businesses across the States that reflected the issues faced by the sector.

“Tariffs continue to wreak havoc on planning/scheduling activities/ New product development costs continue to increase as unexpected tariff increases are announced…

Our materials/supplies are now rising in price, so our sell pricing is again being reviewed to ensure we keep a sustainable margin. Plans to bring production back into U.S. are impacted by higher material costs, making it more difficult to justify the return,” read one account from the computer and electronics industry.

Another was even more stark.

“We’ve implemented our second price increase,” said an electrical equipment manufacturer. “‘Made in the USA’ has become even more difficult due to tariffs on many components. Total price increases so far: 24 percent; that will only offset tariffs. No influence on margin percentage, which will actually drop.

“In two rounds of layoffs, we have let go of about 15 percent of our U.S. workforce. These are high-paying and high-skilled roles: engineers, marketing, design teams, finance, IT and operations.

“The administration wants manufacturing jobs in the U.S., but we are losing higher-skilled and higher-paying roles. With no stability in trade and economics, capital expenditures spending and hiring are frozen. It’s survival.” industryupdate.com.au

INDUSTRY NEWS

How FlexGuard is shaping safer industrial environments

A

s automation reshapes warehouses, factories and distribution centres, the risks of collisions between people, forklifts and automated guided vehicles (AGVs) are only increasing.

According to Safe Work Australia, vehicle incidents remain the single biggest cause of workplace fatalities.

For operators, the challenge is twofold: safeguarding workers and protecting expensive infrastructure without sacrificing operational efficiency.

Traditional steel barriers have long been the default choice.

They’re strong, reliable and well-understood.

But as traffic volumes rise and AGVs share more floor space with people, rigidity can create a new problem: repeated impacts translate into bent posts, damaged floors and costly downtime.

That’s where a new class of polymer barriers, like Barrier Group’s FlexGuard range, comes in.

Why Polymer?

Polymer systems are engineered to absorb energy. FlexGuard’s multi-layer blends flex and rebound after collisions, reducing damage to vehicles, floors and the barriers themselves.

The result: less time and money spent on repairs and a safer environment for workers. In high-traffic settings, that difference is measurable in uptime.

Beyond impact resistance, design flexibility is increasingly valuable.

Layouts evolve as facilities expand, automation ramps up or workflows change.

FlexGuard addresses this with a modular system that can be quickly reconfigured or extended. Highvisibility colours enhance safety by clearly marking pedestrian zones and vehicle lanes - a detail that reduces the “grey space” where accidents occur.

“FlexGuard broadens our range of safety solutions and gives customers greater flexibility to choose the right system for their specific site requirements,” said Barrier Group Product Manager Ming Wong.

Most facilities already rely on some form of steel protection.

FlexGuard is designed to work alongside metal barriers, providing a hybrid approach: steel where immovable strength is needed, polymer where repeated impacts are likely.

Barrier Group FlexGuard Impact Tested Polymer Barriers are pushing workplace safety forward

For operators, this means incremental adoption without ripping out existing infrastructure.

It is best suited for: • Logistics and 3PL: AGV routes, forklift aisles and pedestrian segregation • Manufacturing: Production lines with constant equipment-pedestrian interaction • Warehousing: Racking ends, scalable layouts and pallet protection • Cold storage and food facilities: Where temperature variations can test material performance • Airports and high-traffic hubs: Airside zones, baggage handling and back-of-house operations

“Australian industry is under pressure to do more with less: higher volumes, tighter margins and greater automation. Safety systems must evolve in step,” said Barrier Group CEO Tom Garwood.

“FlexGuard is about protecting people and infrastructure without slowing the operation down.

“It’s a smarter approach to risk and one we believe will become a new standard in industrial design.”

A single forklift-barrier collision can cost thousands in repairs, replacement parts and lost productivity. Multiply that across dozens of incidents in a busy facility and the expense quickly outweighs

the investment in more suited infrastructure.

Polymer systems like FlexGuard reduce both the frequency and severity of these events.

There’s also the cost of downtime to consider. Every hour spent replacing damaged barriers or repairing floor anchors is an hour lost to production.

By flexing and recovering, polymer barriers extend service life and keep operations running.

For safety managers and operations executives, this changes the conversation from “How do we minimise accident costs?” to “How do we build resilience into the site?”

That shift is where the next wave of competitive advantage in industrial safety lies.

A broader safety trend The launch of FlexGuard reflects a bigger shift in industrial safety: moving from damage control to proactive risk management.

Facilities are increasingly judged not only on compliance but on resilience - how quickly they recover from inevitable bumps and scrapes.

Polymer barriers don’t eliminate accidents, but they help ensure that one mistake doesn’t cascade into costly downtime.

The FlexGuard in action

6 | Industry Update Issue 145 Aug/Sep 2025

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Industry Update Issue 145 Aug/Sep 2025 | 7

FROM THE PUBLISHER Publisher Scott Filby

T

AUSTRALIA’S BEST KEPT HOIST SECRET NOW REVEALED

For almost 50 years, Hydromech has built and supplied hoists and cranes that exceed expectations - meetin strict Australian standards, backed by local support and trusted worldwide.

he Australian Manufacturing Awards countdown is on, and with just over a month until the big night in Sydney, industry is abuzz with who will win Australia’s most coveted awards!

The nominations period has now closed, and I’d like to personally thank our sponsors, partners and each person and business that made a nomination.

We were overwhelmed by the number of nominations, and our team put in long hours to categorise them all, ensuring that our independent judges have the best possible information to work with.

The sheer volume of nominations, the incredible effort by partners and industry organisations to get involved says that industry has spoken and they love the Australian Manufacturing Awards!

We have been overwhelmed by the excitement and outstanding support of the manufacturing community.

Moreover, we are delighted to confirm the attendance of both the Federal Minister for Industry and Innovation Tim Ayres and the NSW Minister for Industry Anoulack Chanthivong on the night, throwing further weight behind the Awards concept.

We are also able to welcome Investment NSW, Roxset Australia, CeMAT and SEMMA on board as sponsors, further proving the backing from business for what we are doing.

Putting on the Awards has involved a lot of work so far, and with only weeks to go, we know the hardest part starts now.

It’s been a strange year for manufacturing, with plenty of uncertainty both at home and abroad, but as you can read in this edition of Industry Update, things are starting to look up.

The vital Purchasing Managers’ Index data showed a three-year high and the fastest growth since 2022 - and it would be remiss not to point out that America, the cause of that uncertainty, is in the middle of a six month slump in the same numbers.

Australian consumer spending in July 2025 broke all previous records which should bring a lot of joy to manufacturers.

There are plenty of reasons to be optimistic about Australian manufacturing in 2025 - and I hope to see you at the Sofitel Sydney Wentworth on October 23 to celebrate them all.

There are still select sponsorship opportunities available for the Awards, so if you want to put your business in the spotlight, get in touch now before they’re all gone!

We have also fielded many inquiries about tickets, and Early Bird rates are available for a limited time only for companies to book their place on October 23.

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roductivity has been at the very top of the agenda of late, with politicians and industry figures meeting in Canberra for the Economic Reform Roundtable. It was, as far as Australian manufacturing is concerned, a vital moment.

For all that the summit was decried in the media as a talking shop, it does help to talk through these issues, and any opportunity for leaders from across politics, business and academia to get together and plan outcomes for the country is to be applauded.

Here at Industry Update, we see first hand the issues with productivity on a daily basis, but also the solutions.

Our lead story this month features the Advanced Manufacturing Readiness Facility (AMRF), a key new site in Western Sydney that will be at the forefront of both the new Bradfield development, close to the Badgerys Creek Airport, but also the industrial future of Australia.

It sits between the cutting-edge practices of our universities, which have always been world leaders, and the needs of regular manufacturing businesses, acting as a catalyst that can

supercharge capabilities. We have done the tour, and it looks like the future.

We can also see through the nominations that have come in for the Australian Manufacturing Awards - and thanks to everyone who got in touch! - that great things are happening across the country.

In attending the iLAB event put on by William Buck, St.George Bank, Coleman Greig Lawyers and Aon, we also witnessed the strength of leadership in manufacturing, with small business owners able to dissect issues and come up with solutions in a collaborative environment.

At CeMAT, we saw just how much robotics and automation are taking hold, and the huge potential for efficiency gains.

Like everyone else, we await the concrete developments from the three days of discussion - and hope that they can help move manufacturing forward.

From where we’re sat at Industry Update, we can see the Australian manufacturing sector taking positive steps - and if everyone can get on board, the pace of that could pick up yet further. industryupdate.com.au

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Industry Update Issue 145 Aug/Sep 2025 | 9

INDUSTRY NEWS

Tickets on sale for Australian Manufacturing Awards as nominations close Continued from front cover

Corporate sponsorships continue to grow, with a raft of well-known brands choosing to back what is sure to be a spectacular evening.

Presented by St.George Bank and owned and operated by Industry Update Manufacturing Magazine, the highest-circulated publication in the manufacturing sector, the black-tie gala will be held at the Sofitel Sydney Wentworth on 23 October 2025.

They are the first national awards for the manufacturing sector in Australia, and have been welcomed by influential figures across industry.

Federal Minister for Industry and Innovation Tim Ayres and NSW Minister for Industry Anoulack Chanthivong are both confirmed as attendees on the night, where they will address an audience made up of the best and brightest of

manufacturing.

Sponsors have also backed the Awards, with major names coming onboard to support the event.

Investment NSW, the state’s central economic development agency, have taken a Gold Award, one of the most prestigious on the night, joining St.George Bank and SugarCRM as sponsors for the top prizes.

Roxset Australia, a leading provider of production flooring, will sponsor the newly-minted Food & Beverage Award, recognising their long-term support of manufacturers across Australia’s F&B sector.

A-Safe, one of the biggest names in Australian workplace health & Safety, are also on board, as are SEW-Eurodrive, a global giant in motors and drives.

Several leading industry groups have also agreed to sponsorship deals.

10 | Industry Update Issue 145 Aug/Sep 2025

The South East Melbourne Manufacturers Alliance (SEMMA) will lend their name to an Award, as will CeMAT, the leading trade show for the intralogistics, robotics and automation, warehousing, supply chain management and materials handling industries.

Judging is now underway, with a panel of over 50 experts from across industry, politics, peak bodies and academia applying their experienced eyes to the submissions.

Industry Update has worked closely with the University of Technology, Sydney (UTS), who are also a major partner of the Awards, to ensure that impartiality and independence is maintained at all times.

“The excitement only continues to grow for the Australian Manufacturing Awards, whether that is nominations, tickets or

sponsors,” said Scott Filby, publisher of Industry Update.

“We were overwhelmed by the number of nominations, as well as the detail and effort that businesses have gone to in putting their submissions together.

“Moreover, the backing from industry in terms of sponsorships has only underlined further how much an event like this has galvanised the manufacturing community.

“The only thing left is for companies to book their tables for the big night. It is sure to be a spectacular evening at the Sofitel Sydney Wentworth, so get in now to secure your Early Bird discount!”

Get Tickets Here

industryupdate.com.au

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GET YOUR GET YOUR EARLY EARLY BIRD BIRD TICKETS TICKETS NOW! NOW! Join us to celebrate the people and businesses powering Australia's manufacturing sector.

The Australian Manufacturing Awards, presented by Industry Update and proudly supported by St.George Bank as Platinum Sponsor, will recognise outstanding contributions and achievements across the manufacturing industry.

Date: Thursday, 23rd October 2025

Time: 6:30pm onwards

Venue: Sofitel Sydney Wentworth

Recognise and celebrate outstanding manufacturers Network with industry leaders, partners and peers Enjoy a premium gala experience with fine dining & entertainment

Scan the QR code or visit industryupdate.com.au/awards to book.

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awards@industryupdate.com.au Industry Update Issue 145 Aug/Sep 2025 | 11

INDUSTRY NEWS

The future of manufacturing in Australia is now - in Western Sydney

Continued from front page

Inside the AMRF, the new manufacturing hub of Western Sydney

built right now, from the ground up.

The first, most notable thing is that, is obvious before you arrive: while the roads to the AMRF are still largely local, the infrastructure is already there for far more people and far more business. This area is built to scale up quickly.

The building itself is spectacular, so much that it won the NSW Premier’s Prize for Architecture, and the structure itself is designed so that the entire building could be moved if needs be.

Our tour of the site began on the roof, where the footprint of Bradfield city centre can already be seen taking place.

The Metro station that will serve the community is already well under construction, and through the trees, one can see the cranes from the new WSI airport.

Downstairs, a scale model shows just how large the city will be in a few decades’ time, a process that is already underway at the AMRF with The Second Building, four times the size of the First, already pencilled in.

All of this is done with the future of the Australian manufacturing industry - and the prominence of the sector in Western Sydney - in mind.

“The AMRF as a project has been on the go since 2020,” explained Ben Kitcher, Executive Director, when we sat down for an interview.

“It’s been a long time in planning.

We’ve been flat out building out the team and capabilities in the building.

“This is all part of the broader Bradfield City project — the Western Sydney Aerotropolis program — and the development of infrastructure around the new airport, creating jobs, creating places to live, more economic activity.

“If we go back a number of years, through the 2010s, there were several reports that were really instructive about what was going to happen in Western Sydney, what was intended to happen economically.

“The purpose here isn’t to replicate somewhere else in Sydney - it’s not another Sydney CBD, it’s not Parramatta. It needs its own economic identity.

12 | Industry Update Issue 145 Aug/Sep 2025

“If you look at things like the New South Wales industry strategy, the economic blueprint and the city deal for Western Sydney, all of those pointed to high-value manufacturing — particularly for industries like defence and aerospace — being the opportunity for this part of the world.”

“The question is, how do you get to that? What do you need to do to be able to get there?”

The AMRF is the answer to those questions, creating a facility where the most state-of-the-art capabilities would be available to manufacturers, a single port of call for solutions with equipment, expertise and, crucially, accessibility.

“Providing access to technical capabilities that can be built out by the private sector is probably the biggest challenge,” said Kitcher.

“There was a recognition that this had been done elsewhere in the world — areas that hadn’t necessarily had high-tech manufacturing industries — and that they could quickly adopt and grow them if given

the right support.

“The AMRF was identified as one of the actions that government could take that would provide a platform for manufacturers to access and develop their capabilities.

“I’m strongly of the view that some of the things manufacturers have found frustrating for a long time — governance, regulation, oversight — have always been additional burdens in doing business in Australia. I genuinely think those are future opportunities for Australia.

“What we’re seeing is more instability and uncertainty in global supply chains. That’s driving purchasers of big, complex, highvalue systems — aerospace, defence, medtech, semiconductors — to higher-cost supply chains where they can get more certainty about product supply over the long term.

“If we acknowledge that, then Australia — as a politically and economically stable part of the world — has a great opportunity to provide capability. That would be very attractive.”

They provide machinery across additive manufacturing, advanced composites, engineering design, automation, metrology and precision machining, all of which can be booked by manufacturing businesses.

“We know that if manufacturers adopt technologies and processes that are generally commercially available — these aren’t new inventions — they’re often difficult to access and involve risky investment decisions. If done well, they can unlock productivity gains or profitability,” said Kitcher.

“But there are barriers: capital cost, uncertainty over which technical direction to take, local skills availability, whether you’re buying enough of a resource or machine to satisfy demand. There are a huge number of unknowns that make the investment decision hard.

“So what we do here is “test before you invest”. Prove something out, work out process KPIs, walk the team through the process so they’re comfortable with the tech.

“That way, when they go to make the investment, they know how many parts per year they can do, how many available hours, what return on investment to expect.

“That certainty is key. Say you’re adopting a new five-axis machine tool but think you need 1.2 machines’ worth of hours.

Continues next page

industryupdate.com.au

INDUSTRY NEWS Continued from previous page

“If we can help optimise the process to bring it below one machine, it becomes an investable decision.

That’s the kind of pre-procurement support we offer.”

The technical capacity is one thing, but the other resource on offer is expertise.

The AMRF is intended to fit in the value chain between universities, who excel in research, and manufacturers, who excel in delivery.

By filling the gap between the two, the hope is that the new facility can supercharge innovation - which if it comes to pass, will see the huge investment by the NSW Government pay for itself, and the local manufacturing industry, for decades to come.

“It’s not just the machine, it’s also having people who know how to apply it and use lean practices in that industry,” said Kitcher.

“Some improvements are easy to implement but not obvious — those often provide near-free productivity gains before you even buy new equipment.

“New South Wales and Australia have world-class research capability. Once you start working with

the universities, you realise that’s genuinely true. Across many fields, universities are high-quality and high-impact.

“But they don’t necessarily focus on technical services that help manufacturers become more productive.

“Take additive manufacturing: universities are fantastic at materials development, optimisation, even multi-materials. But when it comes to scaling from lab to 100,000 units in continuous production, that’s where the AMRF team comes in.

“We operate between manufacturing readiness levels 3 to 6 — first-off prototypes to factory implementation. That sits downstream from the university’s role and complements it.

“The difference in approach here is key. Some past programs treated productivity as a fixed-term improvement. But that’s not how the world works.

“What we’re doing is saying: invest a little in productivity this year. By next year, it pays for itself, and you reinvest again. Each cycle compounds benefits. It’s a long-term, positively reinforcing approach to building productivity in industry.”

Automation specialists announce new Australia & NZ MD

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urck, one of the biggest names in Australian automation, has announced that Geoff Thorp will take over as Managing Director.

Thorp is an experienced operator in the manufacturing industry, with over 20 years of service behind him across the electrical and automation sectors.

He was previously Chief Product and Marketing Officer at NHP Electrical Engineering, where he rose from the position of product engineer to overseeing all products for the company, as well as marketing, sales operations and commercial strategy.

“I’m genuinely excited to join the Turck family and to work alongside the team here in Australia and New Zealand to shape the next phase of growth,” he said.

“Turck is known for its innovation, customer focus and quality

New Turck MD Geoff Thorp

- values that strongly align with my own.”

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Industry Update Issue 145 Aug/Sep 2025 | 13 29/10/2020 3:42 PM

INDUSTRY NEWS

Top class glass in the Top End thanks to multimillion dollar deal

N

orthern Trade Solutions, a Northern Territory construction company, is set to branch out into manufacturing thanks to a $5.4m deal backed by the NT Government.

Northern Glass Solutions (NGS) will engage in glass manufacturing, including special-purpose and energy-efficient glass products, backed by funding from the Advanced Manufacturing Growth Centre (AMGC) and the Advanced Manufacturing Ecosystem Fund (AMEF), which seeks to build the sector in the Top End. NGS will manufacture triple-glazed and quadruple-glazed, laminated, tempered, acoustic, fire-resistant, cyclone-resistant, safety and bullet-proof glass - the last of which is currently not manufactured anywhere in Australia at all.

The glass products that NGS will produce are not manufactured anywhere in the NT and therefore have

to be imported, either from abroad or other parts of Australia, with knock-on effects in pricing, logistical issues and lead times.

“Our management team is excited by the opportunities to strengthen and grow the glass processing industry through the support of the Northern Territory Government,” said Jiayun Li, Owner of Northern Glass Solutions.

With over 15 years of experience guiding us, we’re proud to be expanding NTS into glass manufacturing - supporting our loyal customers and helping build a more self-sufficient and resilient Territory.”

NGS will receive over $660,000 from the AMEF, administered

by AMGC, which they will then match themselves to fund the total project, as well as a further $4.1m in investment, taking the total to beyond $5m into Northern Territory manufacturing.

Glass manufacturing is coming to the Top End.

“This increased capability will address a yawning gap in the local market which Northern Trade Solutions understands better than just about anyone else,” said AMGC’s Northern Territory

Director, Charmaine Phillips.

“This will provide a comprehensive range of specialised glass solutions, designed for our demanding climate and with great value outside of it as well.”

Multimillion dollar deal sealed for Western Australian wind manufacturing

W

estern Australia’s net zero transition has received a boost thanks to a new funding deal that will see $5.3m invested in wind manufacturing in the state.

RCR Advanced Technologies, a division of RCR Mining Technologies, will receive the investment as part of the WA Government’s Wind Energy Manufacturing Co-Investment Program.

They will use the cash to fund the manufacturing of innovative transition flanges, as well as for facilities upgrades at their Bunbury site.

Delivery comes via the Advanced Manufacturing Growth Centre

(AMGC), and after the completion of the 18-month-long project, will see domestic Australian manufacture of transition flanges, a key component in wind turbines, which are currently only made overseas.

“RCR Mining Technologies is harnessing its strong track record in manufacturing by expanding its capabilities and creating new jobs to deliver critical components for the growing wind energy sector,” said Western Australian Industry Minister Amber-Jade Sanderson.

“Through the Wind Energy Manufacturing Co-Investment Program, we’re enabling local companies to scale up, invest in advanced equipment and secure

14 | Industry Update Issue 145 Aug/Sep 2025

RCR Advanced Technologies have received the funding

their place in global clean energy supply chains.

“This project demonstrates the WA Government’s commitment to building a competitive, future-focused manufacturing base that drives decarbonisation and creates quality jobs for Western Australians.”

The new investment will see co-operation between RCR and international wind turbine giants Vestas, which could potentially also grow to include renewable energy project developer Green Wind Renewables.

“Through this program, AMGC aims to highlight the real

opportunities in growing manufacturing capability,” said Ellen McGarrity, Program and State Director for the AMGC. “RCR is leveraging its expertise in heavy, precision-engineered equipment to deliver a locally unmatched solution for a new customer base.

“RCR is extending its heritage, reducing supply-chain complexity and delivery times, and helping address demands from industry and the state for the clean energy this era will be powered by.”

Advanced Manufacturing Growth Centre - amgc.org.au industryupdate.com.au

INDUSTRY NEWS

industryupdate.com.au

Industry Update Issue 145 Aug/Sep 2025 | 15

INDUSTRY NEWS

How doubling down on data transformed this Aussie manufacturer

Street Furniture Australia revolutionised their ERP

F

or decades, Street Furniture Australia (SFA) has been a cornerstone of public space design, crafting durable and vibrant furniture for streets, parks, campuses and transport hubs across the globe.

Since its founding in 1986, the company has completed over 30,000 installations worldwide, including high-profile projects for Google Campus in Washington, the Long Island Railroad in New York and Sydney Trains.

SFA’s reputation for design excellence, local manufacturing and dedication to enhancing public spaces is well-established.

The company’s growth revealed weaknesses in its systems, which depended on disconnected, manual spreadsheets and led to missed deadlines, unprofitable products and staff uncertainty.

This fragmented setup caused operational problems that threatened customer satisfaction and team effectiveness.

To fix this, the company pursued a full overhaul, resulting in a successful partnership with AVT and NetSuite ERP. “We had growth. What we desperately needed was control and process automation,” explained Blair Saddington, CEO of SFA. “Consolidating everything onto a single platform provided us with that essential control and the agility to move swiftly.

“AVT, with their deep understanding of manufacturing processes, coupled with their expertise in NetSuite, process improvement and integration, were ideal for us to partner with.”

Before NetSuite’s implementation, SFA’s on-time delivery rate

hovered around 50 per cent. Errors in inventory, quoting and production frequently resulted in costly rework and miscommunication.

“Without accurate information, sound decisions are impossible,” said Saddington.

“We were adept at manufacturing furniture, engaging with customers and making sales. But coordinating all these elements and ensuring precise timing was incredibly difficult when reliable information was lacking. Data is paramount.”

To facilitate its operational transformation, SFA evaluated four Enterprise Resource Planning (ERP) platforms before selecting NetSuite. The deciding factors were the promise of a rapid return on investment and the strong, trusted collaborative partnership forged with AVT. “Transitioning from multiple disparate systems to a single NetSuite environment, where all our information resided, was a game-changer,” said Saddington.

“We finally had genuine, dependable data, allowing us to make decisions with confidence. It made a profound difference.”

For Chris Morgan, Head of Operations at SFA, NetSuite’s impact was both immediate and fundamental.

“All our data, from finance, manufacturing, warehousing, sales and marketing, is now consolidated within one system,” he said.

“Everything is linked. Everyone can see what others are working on.

If you need a bit of information, you can trace it from a sales order right through to a purchase order. It has become integral to how we operate.”

16 | Industry Update Issue 145 Aug/Sep 2025

Previously plagued by unexpected shortages and time-consuming twoweek stocktakes, SFA now boasts less than one per cent variance in inventory and has eliminated stockouts on high-volume production runs.

“We used to arrive in the morning to discover two parts we never ordered and jobs would be delayed for months while we air-freighted castings at exorbitant costs,” said Morgan.

“Now, we have a clean, accurate and reliable warehousing system.

We are even considering moving to just one annual stocktake, thanks to cycle counting and the built-in controls.”

The shift to NetSuite also brought substantial benefits across engineering, sales and customer service.

NetSuite has accelerated and improved many business processes, with quoting speed and accuracy improved thanks to a new product configurator that standardises sales

language and production specs, reducing departmental friction.

Order fulfilment is now a point of pride.

SFA recently delivered 800 seats for Sydney Trains without stockouts or delays, customer complaints have dropped and real-time visibility allows the business to proactively update clients about any potential problems.

Their success story is a testament to the digital maturity underway in Australian manufacturing, where ERP systems like NetSuite are now the operational backbone of datadriven enterprises.

Saddington stresses that this shift is crucial for smaller manufacturers facing complex environments and margin pressures.

“You cannot manage this scale in Excel anymore,” he said.

“ERP enables growth and, more importantly, provides clarity. With clear insights into margins, capacity and stock, you can invest wisely in people, equipment and projects.”

Implemented by AVT, NetSuite has helped SFA streamline manufacturing, inventory and customer engagement around shared data, resulting in faster product launches and consistent performance.

Staff trust the system’s accuracy, and as the company looks ahead, its integrated ERP platform provides the confidence to pursue further growth, quality, innovation and precision.

For Australian manufacturers striving for growth without compromising control, SFA stands as a clear example: true clarity stems from interconnectedness and sustainable growth is built upon reliable, trusted data.

Absolute Vision absolutevision.com.au

SFA have a successful partnership with AVT and NetSuite. industryupdate.com.au

INDUSTRY NEWS

Registration opens for Women in Manufacturing event with prestigious award on the line

S

ince 2023, the South East Melbourne Manufacturers Alliance (SEMMA) and NorthLINK have held the Women in Manufacturing Network event.

The brainchild of Sue Logan and Mary Jakobenov of NorthLINK and Honi Walker of SEMMA, the centrepiece of the event is featuring a presentation and meet and greet with the winner of the Victorian Woman Manufacturer of the Year Award.

Now, the 2025 event has been announced for Thursday 13 November at The Deck at Box Hill RSL, with registrations now open via the SEMMA events page.

The inaugural presenter (and 2023 winner) was Erika Hughes of Integra Systems - and her story of discovery and determination can act as an inspiration for women within the manufacturing industry.

“I truly believe that women are the superpower in manufacturing,” she told Industry Update.

“We offer unique perspectives and skillsets that create a different dimension within an organisation which would not otherwise be achieved with a male-centred operation.

“Take a look around: for those businesses with either female leadership or high number of women in their STEM operations, you will see and feel the difference.

“We are not just there for gender balance, we are there because of our strong and unique contribution to the industry.”

Hughes added that events such as this were vital to helping women within the industry.

“Building the attraction of women into the manufacturing industry and STEM careers requires a big PR boost to demonstrate how significantly the manufacturing industry has evolved into an inclusive and fascinating environment for women to learn, teach and grow,” she said.

“For many years I have been advocating for women and running multiple development programs for young women within our advanced manufacturing business, and to represent those via being a recipient of the 2023 Woman Manufacturer of the Year Award at the Victorian Hall of Fame was a not just a win for me, but a win for many of those women I have helped to develop and grow.”

In Australia, women make up industryupdate.com.au

The 2024 Victorian Woman Manufacturer of the Year Erika Hughes

just 27% of roles in manufacturing, according to the latest ABS figures, so events like this are necessary to help redress the balance.

“We originally marketed the event to young women who work in manufacturing, but it quickly became so much more than a chance to get out of the safety boots and put on a frock,” said Honi Walker, CEO of SEMMA. “We soon realised it was a much needed opportunity for women to connect to their local cohort.

“Some told us it can be an isolating workplace if you’re the only woman onsite and we all know what it feels like to be an outsider.”

“As the event has quickly grown, we encourage attendees to come and make contacts – so they can build up their own professional networks.

It’s an essential yet underrated element when you think about industry connections, longevity and the power of strategic events”.

“The 2024 Victorian Woman Manufacturer of the Year was Latinka Cubitt from Catten Industries – who will be the 2025 winner?

“You’ll have to attend our event to hear how the winner intends on progressing and promoting women’s roles in manufacturing for the next generation.”

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Industry Update Issue 145 Aug/Sep 2025 | 17

FINANCE

Why the RBA’s rates redemption arc opens path for manufacturing

By Besa Deda, Chief Economist, William Buck

T

he Reserve Bank of Australia (RBA) redeemed itself in August, delivering the widely anticipated 25-basis-point cut that markets and economists had expected in July.

The move takes the cash rate to 3.60%, the lowest since April 2023 and marks a cumulative reduction of 75 basis points so far this year.

A larger rate cut was not discussed - and the board decision was unanimous, unlike the 6-3 split last time.

The RBA trod cautiously in July’s meeting, opting to wait for the quarterly inflation data before acting.

That data showed underlying inflation easing in line with their forecasts to 2.7% in the June quarter, close to the midpoint of

the 2–3% target band. Together with a labour market performing as expected, this confirmation paved the way for an August rate cut.

The big question now is how much further rates will fall. The Governor signalled that the policy bias remains towards further easing, stating the Bank’s forecasts imply the cash rate ‘may need to be lower than where it is today’.

Much will depend on the data and how economic conditions evolve. The Governor highlighted uncertainty and unpredictability as an ongoing feature of the global economy.

We still expect two more rate cuts - in November 2025 and February 2026 - assuming the RBA sticks to

their cautious, gradual approach.

That pace carries the risk of deeper cuts being needed next year because the recovery may not be strong enough.

The rhetoric from the Governor in the press conference did not suggest any enthusiasm to move away from this approach.

There was an emphasis on weighing up the data and information and assessing policy on a ‘meeting by meeting’ basis. At the same time, the Governor also watered down the prospect of back-to-back cuts.

In its updated forecasts published alongside August’s decision, economic growth was downgraded for 2025 from 2.1% to 1.7%. Growth was also revised lower in 2026.

Both downgrades to growth reflect softer productivity and a slower recovery in private demand, especially household consumption.

By December 2027, growth is projected to lift modestly to 2.0%, which is well down on Australia’s estimated potential rate.

The tepid economic recovery underscores the need for more rate cuts, especially as the RBA has grown more confident of underlying inflation returning to the target mid-point on a sustained basis.

The underlying inflation forecasts were unchanged from May. However, the extended horizon period shows underlying inflation reaching the mid-point in the second half of 2027. This is contingent on ‘a couple more rate cuts.’

The jobs market remains tight.

The unemployment rate edged down to 4.2% in July, but a wider range of employment measures show there are subtle signs emerging of a modest loosening in jobs growth.

It includes the pace of employment growth slowing from earlier this year and business liaison that suggests employers are becoming more selective around hiring.

The manufacturing industry has experienced net job losses over the past year, according to the latest available data.

But the most recent rate cut will be supportive of conditions in manufacturing.

Recent business survey data published by NAB shows an improvement underway in business confidence and forward orders.

Conditions have remained sluggish, but are likely to recover with the lift in forward orders.

However, the manufacturing industry locally is being disrupted by the speed and scale of US trade tariff announcements.

Global growth is set to slow this year and next, even if the most damaging tariff scenarios have been sidestepped.

Trade tensions have already dented confidence, disrupted supply chains and cooled investment.

Sidestepping the worst will not halt the slowdown already in motion.

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Finance

Making manufacturing connections, building thought leadership

A

manufacturing business is only as good as its connections - so any opportunity to get together and share experiences is invaluable.

That’s why the Manufacturing iLab conferences have proved so popular with businesses.

Organised by William Buck, St.George Bank, AON and Coleman Greig Lawyers, they provide guest speakers and networking opportunities to the industry.

The latest, held in Parramatta, featured a keynote address from William Buck’s new Chief Economist, Besa Deda, talking through the latest developments in global economics, including tariffs and geopolitical issues.

Through the discussion, manufacturers were able to ask questions directly of Deda, creating a steady dialogue that allowed complex global questions to be seen through the prism of Australian manufacturing and centred around practical outcomes for the sector.

“The iLab has been going for at

least five or six years now, and the purpose of doing this is around trying to create some thought leadership in the manufacturing industry,” said John Spender, Partner at William Buck.

“The collaboration with Coleman Greig, St.George and AON is designed to provide a better opportunity to help industry - particularly manufacturing - to provide quality services. If we do it as a collaboration, we can actually do things far better.

“You see today that the amount of discussion. It’s a small group, but there’s a lot of interaction, a lot of discussion and people are learning from it.

“Where else do they get an opportunity to get some time out of their office, learn something new, then have a discussion with people who are in a similar industry with similar issues, sharing ideas about how they’ve solved their problems or where their challenges are? We use this as a way for that discussion to happen.”

The diversity of the hosts, who bring together banking, accountancy,

Connection is everything in manufacturing

insurance and legal, allows for expertise to be shared directly.

“You wouldn’t get that exposure elsewhere,” said Malcolm Campbell of Coleman Greig Lawyers.

“The diversity of clients, but also the diversity of service providers it’s just not something you’re going to come across at a regular workshop, seminar or conference. You can get that one-to-one interaction.

“We get some high-quality speakers that are right on the topical issues for the industry. I just think it’s not an opportunity that’s really replicated anywhere else within our space.”

St.George Bank were also able to add insights, particularly on the lending environment, as well as creating networking opportunities.

“I think one of the real values that it really provides is where it’s creating business opportunities for the people that attend,” said Matthew Kelly, Head of Manufacturing at St.George.

“I just saw a Kavanagh Industries person swap business cards with someone to do with lasers, because they’re now going to get together and talk about doing business together. I think that’s a real opportunity that people don’t get every day.”

Our Manufacturing specialist bankers are here to help fire up your business: • Working capital professionals • Free business reviews • Connecting you with experts in industry grants and tender submissions Matthew Kelly Head of Manufacturing & Wholesale 0412 265 197 manufacturingwholesale@stgeorge.com.au © St.George Bank - a division of Westpac Banking Corporation ABN 33 007 457 141 AFSL and Australian credit licence 233714.

industryupdate.com.au

Industry Update Issue 145 Aug/Sep 2025 | 19

INDUSTRY NEWS

How MaXXlink is redefining integration for Aussie manufacturers

I

ndustry 4.0 is everywhere in Australian manufacturing, and while it has certainly been a positive for the sector, it can be hard to navigate at times.

Digital transformation can often focus on the bigger systems, and simple but very important aspects, such as integrating what seem to be peripheral systems, can deliver significant benefits.

That’s where Central Innovation can come in.

Their new MaXXlink product streamlines and digitalises the complex and often risky zone between the Engineering Bill of Materials (BOM) and the Manufacturing equivalent.

It automates the BOM creation process, delivering efficiency, accuracy, and when the BOM is issued to the production line and all parties are up to date with the latest, most accurate versions.

MaXXlink takes away the huge spreadsheets, confusing processes and crossed lines of communication that can cost manufacturers both time and money.

“Integration between systems in manufacturing is sporadic or even non-existent,” said Damien Davis, GM of Data Solutions at Central Innovation.

“Many of the solutions offered are extremely complex in nature and aimed at big businesses, but 72% of the industrial manufacturing market is actually made up of small businesses.”

Most manufacturers make use of an Enterprise Resource Planning (ERP) solution, but they are often disconnected from other parts of the manufacturing process.

Central Innovations are resellers of the Solidworks CAD product, which is already one of the most

MaxxLink can be a vital piece of middleware.

The new MaXXlink product from Central Innovation

popular in the industry. MaXXlink integrates your design files with your ERP systems seamlessly.

“The fact that manufacturers are using manual systems in many cases introduces risk - from an intellectual property, productivity and data integrity perspective. It’s an unacceptable risk in many cases.

“Case in point: if someone orders the wrong part for a line that’s going to produce 2,000 engines a month, and it’s the wrong version, then the impact of that error can be substantial.

“Costs are increased due to the rework required, and the purchased material must be restocked. There’s probably going to be a restocking fee. If it’s a custom part, it’s down the drain.”

For manufacturers with short lead times, fast change cycles or complex supply chains, the ability to unite CAD, E-BOM, M-BOM and ERP is a vital step forward for agile production.

This is particularly useful for high-volume manufactured products with flexible workflows, as the Manufacturing side is updated within seconds of a change on the CAD side, without a complicated communications pathway between humans.

“When we look at the value chain for manufacturing, it starts with the design which is then transformed into engineering drawings, then

20 | Industry Update Issue 145 Aug/Sep 2025

engineering BOMs. But there are many other non-modelled items and processes that can go into a finished product,” said Davis.

“In some cases, some or all the data is entered manually into spreadsheets or other documents - it’s essentially a process where drawings and these manual spreadsheets are relied upon in the manufacturing stage in a disconnected system.

“But all the other elements needed to make a finished product must also be created using data from the ERP or from the production and operations engineering team, who design the final processes and understand what’s involved in assembling all those parts.”

Manual systems are labour intensive, lack an integrated collaboration or approvals process automation and inject unacceptable risk in materials requirements planning and procurement.

MaXXlink works with multiple CAD systems and ERPs, and Central Innovation can provide custom APIs should a connector not be available off the shelf.

“The product will extract information from the SolidWorks assembly - the 3D CAD design - and automatically explode that information so you get a three-dimensional, hierarchical relationship diagram of all components, their numbers, quantities and all associated metadata,” said Davis.

This visualisation of the BOM and the toolset provides for the addition of non-modelled items from the ERP system, and significantly reduces the time taken to create final bills of material that manufacturing and procurement can rely on to be accurate.

“This helps engineers quickly see relationships between components, and when they need to add other components - non-modelled items that aren’t designed in CAD but are either procured or already in stock - they can simply drag and drop them into the BOM from the ERP,” said Davis.

“MaXXlink not only closes the gap between two critical systems, integrating otherwise siloed data, but both sets of data become reliant on each other.”

Central Innovation are perfectly placed in the market to offer this product.

With 35 years in industry, they understand how vital the interplay between engineering, manufacturing and design can be in creating new products and delivering speed, agility, accuracy and profitability.

They can boast an experienced, local customer support and engineering solutions team who have extensive industry and data management knowledge. Unlock the value in your data, with MaXXlink.

Central Innovation central innovation.com industryupdate.com.au

INDUSTRY NEWS

MA LINK

MaXXlink is an intelligent solution that unites CAD and ERP systems, closing the critical integration gap that slows manufacturing output and creates risk.

Unlike generic connectors, MaXXlink is purpose-built for manufacturing and engineered to integrate disparate or siloed environments—such as SolidWorks, Inventor, Epicor, and MYOB Advanced—without disrupting established workflows. It transforms engineering BOMs into fully validated manufacturing BOMs with precision, speed, and complete traceability.

Purpose-built for Australian manufacturing environments: Visual BOM Interface — Restructure assemblies with drag-and-drop speed

Pull non-modelled parts from your ERP — Drag and drop these parts with full traceability

CAD to E-BOM Conversion — Native compatibility with SolidWorks and Inventor

Local ERP Integration — Works with Epicor, MYOB Advanced, and custom systems

E-BOM to M-BOM Mapping — Get from design to production-ready structures in minutes

Full Change Control — Built-in version tracking, approval workflows, and audit trails

Scan to Learn More

P: AUS 1300 423 372 industryupdate.com.au

E: maxxlink@centralinnovation.com W: centralinnovation.com Industry Update Issue 145 Aug/Sep 2025 | 21

INDUSTRIAL FLOORING

From safety to style: The rise of epoxy floors in manufacturing

W

ith over five generations of one family dedicated to coating, Cotewell has earned its reputation as one of Australia’s most trusted names in the manufacturing industry.

They remain one of the country’s premier providers of epoxy floor coating to the industrial sector, with a reputation for delivering quality floors that are built to last.

And when it comes to finding a floor for a manufacturing facility or warehouse, epoxy is only growing in popularity as safety, automation and cleanliness requirements grow.

“The benefits of epoxy are obvious,” explained Jacob Hiscock of Cotewell to Industry Update.

“Visually it looks good, and from a safety perspective, it creates a clean floor that can be slip-resistant, especially in wet or oily areas. It also makes it easier to keep clean, which is great for companies implementing lean or 5S methodologies.”

Some manufacturers in the past have taken a rough-and-ready approach to their facilities, with little focus on aesthetics. y!

Ti

c

g r ur lin H el s ts e k

s fa

But in the modern age, form and function go hand in hand.

Workers work better in more pleasant environments, with demonstrable effects in productivity that come from investment in high-quality environmental elements such as floors.

“One of the other things we like to highlight - something that’s come from our customer feedback - is the unseen benefits. It lifts employee morale,” said Hiscock.

“They feel like they’re working in a high-quality environment. We use the analogy: people spend a lot of money making their offices nice and fancy - why don’t they do that in the factory?”

“Especially today, with psychosocial health being a big focus, it’s about making sure people feel looked after and included, and that they’re working in a positive space, that’s why we “Inspire Excellence”” Looking after mental wellbeing is important - and coated floors can also assist with safety elements.

They are easier to clean and, as a result, last longer in tougher

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22 | Industry Update Issue 145 Aug/Sep 2025

environments.

For those working with machines or chemicals, for example, a new floor is as much a commercial investment as an aesthetic one, such are the benefits to both maintenance and OHS. “One of the five S’s is ‘shine’, and that ties directly into epoxy flooring.

To get that nice shine, you have to coat the floor. Most concrete is naturally dull and doesn’t shine unless coated,” said Hiscock.

“The shine in 5S is about the cleaning standard. If you’ve got an

old floor that always looks dirty, even after sweeping, it doesn’t help.

That’s why a lot of companies running 5S have coated floors. It makes a difference.”

“Concrete, when exposed to chemicals, will deteriorate over time. Coating the floor helps prevent that - it protects the concrete underneath from chemical damage.

“One of the biggest reported safety incidents in the workplace is slips, trips and falls. A coated floor with grip can help prevent slipping.

And for trips, if your floor is old and industryupdate.com.au

Industrial Flooring uneven, or has holes or damage, people can easily trip. A smooth epoxy coating fixes that.”

Looks matter, of course, and Cotewell can help on that front.

Their floors can be adapted to fit corporate branding, or even to designate different zones of a facility for different safety standards, machinery or materials.

“You can choose whatever colour you want,” said Hiscock.

“There’s a project on our website from a company called Grillex. They did theirs in green, because their whole business is about outdoor spaces - park furniture, barbecues, things like that.

“They wanted to bring that outdoor feeling indoors, so they chose green flooring to reflect that environment for their employees.”

“Different colours tie into lean practices too. Different zones can be colour-coded for staging materials, processes and so on.”

Speaking to a specialist consultant will get you the best outcome.

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cotewell.com.au Industry Update Issue 145 Aug/Sep 2025 | 23

Industrial Flooring

Setting the standards for safety in manufacturing with Nilfisk vacuum cleaners

W

hen it comes to cleaning in potentially explosive atmospheres, safety isn’t optional - it’s essential.

It’s why such situations are highly regulated, with the International Electrotechnical Commission System for Certification to Standards Relating to Equipment for Use in Explosive Atmospheres - that’s IECEx for short - covering every aspect of the process.

The IECEx is a globally recognised standard for equipment, services and personnel working in hazardous environments that

Nilfisk’s range are compliant with IECEx standards.

are sensitive to explosions, such as warehousing, manufacturing and food & beverage processing.

In Australia and New Zealand, IECEx is the benchmark for compliance in hazardous areas, providing maximum confidence that your workplace is both safe and compliant.

Finding an industrial vacuum cleaner provider who can satisfy the onerous requirements of the IECEx is a key aspect of WHS planning for these environments.

That’s why the Nilfisk VHS010 and VHS011 Mini Industrial Vacuums and VHS 210 models are fully third party IECEx certified, making them ideal for manufacturers who need to know that their cleaning equipment is IECEx compliant.

One might expect that this level of certification comes as standard, but it does not always.

Nilfisk Industrial IECEx-certified models can offer many benefits that go above and beyond the average in terms of safety compliance and operational efficiency, with both the

Small but mighty

D

on’t let their size fool you.

Nilfisk’s new range of Mini Industrial Vacuums are small but mighty and they pack a punch.

The Mini Industrial Vacuums (IVS) brings all the power, safety and durability one might expect from a larger model, only with a smaller, more flexible footprint.

The range consists of four distinct models, suitable for industries with specific needs and challenges.

They match any required level of safety needs for hazardous, combustible and conductive dust, securing a safe, dust-free environment, meeting all standards across food & beverage manufacturing, iron and metal manufacturing and pharmaceuticals.

It’s not just Nilfisk that back their products, either. Every vac they sell is third party certified to comply with global safety regulations such as IECEx, ATEX, ACD, L-H class.

The Mini IVS series is a perfect blend of safety, affordability and unparalleled suction capability, able to adapt to unique cleaning needs either as a standalone or as part of a

The machines are ideal for F&B manufacturing

Mini IVS and VHS 210 standing out from their range.

They excel in safely removing particles from the environment regardless of type, from combustible dust to fine powders, without restrictions on use.

All parts are compliant with IECEx regulations and standards which means the entire system and add-ons, from corresponding hoses, filters and tools to the machine itself.

The Mini IVS is designed for narrow areas, which enable use in facilities that maximise the use of floorspace.

This is particularly useful in manufacturing facilities where dust can congregate behind machinery, or in F&B applications with beltways and

conveyors which can limit access to larger machines.

The VHS 210 is well suited to general use around floors and machinery, as well as overhead and hard-to-reach areas. It is one of the most powerful on the market and can increase cleaning efficiency with high-pressure thanks to Nilfisk’s PullClean system.

These products are two from Nilfisk’s range that meet the IECEx standards, enabling complete peace of mind for manufacturers who need assurance that their workplaces and factories are safe, clean and compliant.

Nilfisk Global - nilfisk.com

The ultimate all-rounder

N

The Mini IVS series from Nilfisk

set of complementing larger vacuums.

Each machine can also be completed with various accessories for selected applications.

Their highly mobile chassis makes the Mini IVS series ideal for spot cleaning and moving between departments, and the compact design enables effective cleaning in even the most hard-to-reach areas.

Nilfisk Global - nilfisk.com

24 | Industry Update Issue 145 Aug/Sep 2025

ilfisk are taking industrial vacuums to the next level with unseen power with the VHS210 Z22 IECEx. They bring high performance, superlative safety standards and a best-in-class filtration system, designed to work in the toughest conditions within classified zones.

They are explosion-proof and certified to the global IECEx standard, with third party approvals at all levels for both the core machine and all accessories.

Thanks to its functional compact design, the VHS210 Z22 IECEx is fully grounded, easy to use and easy to move.

It can go wherever high-level hygiene is required - including difficult to reach overhead areas and behind machinery.

Features include: • A single-phase motor with high air volume and immense vacuum power • A maintenance-free motor

The HS210 Z22 IECEx from Nilfisk

• Increased efficiency of the innovative PullClean system due to a high-pressure difference • Highest safety standards on the market • The highest filtration performance Nilfisk Global - nilfisk.com industryupdate.com.au

Industrial Flooring

One spark is all it takes.

When compliance is critical, choose IECEx certified.

Combustible dust is a silent threat in every production facility.

An unprotected vacuum can spark an explosion.

Trust in safety. Choose Nilfisk.

IECEx-certified Mini IVS VHS010/VHS011 and VHS210. industryupdate.com.au

Industry Update Issue 145 Aug/Sep 2025 | 25

Industrial Flooring

Five questions manufacturers need to ask about industrial flooring

W

hen you’re building a company, you start from the bottom up - so it makes sense to think long and hard about the best options in industrial flooring.

Fosroc ANZ provides custom industrial flooring solutions tailored to the unique requirements of every project, whether it’s resurfacing an underground car park, refurbishing a warehouse or renovating a research facility.

As Andrew Nelson, Fosroc ANZ’s Product Segment Specialist for Flooring and Coatings, explains, selecting the right flooring solution is paramount.

“Floors are the hardest working surfaces of any building,” he said.

“To ensure they last the distance, it’s critical to select a flooring system that is fit for purpose.

“We have a wide range of flooring products from sealers and densifiers to cementitious and resin-based flooring systems.

“It can be confusing for asset owners, builders and specifiers to know where to start.”

According to Nelson, there are five

key factors that should be considered before selecting a flooring solution.

• Project type - Are you undertaking defect rectification or producing an internal finish? What substrate are you working with?

• Expected traffic - What levels of traffic will the flooring have to endure? Heavy vehicle? Foot traffic? Does the surface need to be non-slip?

• Environment - Are aesthetics important? Will the flooring be exposed to a corrosive environment or harsh UV light? Will it be overlayed with tiles or carpet? Is waterproofing a requirement? Are VOCs a concern?

• Chemical exposure - Will the surface be exposed to harsh industrial chemicals or other corrosive substances?

• Hygiene - Are there particular hygiene requirements? Does the floor need HACCP certification for use in the food and beverage industry?

“By taking each of these factors into account, asset owners can be confident they’re getting the right

flooring system for them,” he said.

Fosroc’s vast flooring product range is the key to delivering tailored, durable and fit-for-purpose flooring solutions.

Fosroc’s flooring products include: • Nitoflor - a range of urethane cementitious flooring products • Cemtop - polymer modified, cement-based, floor levelling compounds • Patchroc - fast setting floor and pavement patch repair mortar • Paveroc - large area, internal and external pavement repair mortar Fosroc partners with builders, asset owners, applicators and specifiers at every stage of a project to work through the performance requirements and deliver a complete industrial flooring solution.

“We provide tailored solutions for projects of any size and scale, making sure that all aspects of design and performance are factored in from the start,” said Nelson.

“Our sales and technical teams focus on solutions, not products.

Everyone is dedicated to providing the best possible solution for the end user.”

FOSROC. FUTURE PROOF. 26 | Industry Update Issue 145 Aug/Sep 2025

Fosroc are industrial flooring experts

Dominated by the Nitoflor and Cemtop ranges, Fosroc’s flooring products are formulated with advanced compounds and additives ensuring they can satisfy even the most demanding performance requirements.

“We have an industrial flooring solution for every conceivable situation,” said Nelson.

“Whether it’s an airport hangar, clean room, car park or bakery, if it’s industrial flooring you need, we can deliver.”

Fosroc - fosroc.com.au

AU 1800 812 864 fosroc.com.au

industryupdate.com.au

Industrial Flooring

The hidden costs of dirty floors that manufacturers need to know

M

anufacturing and warehouse floors take a daily beating and cleaning them often comes as an afterthought.

Between forklifts, foot traffic and the constant movement of goods and machinery, dirt builds up fast.

From workplace injuries to equipment failure and product contamination, the impact of neglected floors can ripple across operations in ways many businesses don’t initially see.

What are the real costs of dirty floors?

Dust, spills and debris aren’t just unpleasant, they pose serious safety risks and can impact operations.

Slips, trips and forklift skids on slick or cluttered floors can bring parts of your facility to a halt, delay critical shipments and result in costly injury claims or regulatory penalties.

Dust may seem harmless, but when it consists of metal shavings, pallet splinters or fine powders, it can quickly become a serious problem.

This buildup can clog machinery

filters, accelerate wear on forklift wheels and overall shorten the lifespan of your equipment.

Beyond damaging assets, unhygienic floors risk contaminating raw materials and finished products, leading to spoiled inventory and costly rework or disposal.

Compliance is crucial Regulatory bodies like Safe Work Australia enforce strict safety standards in industrial settings to protect employees.

Failing to comply, including maintaining proper cleanliness, can lead to hefty fines, legal action or even facility shutdowns.

Smart floorcare isn’t just about appearances - it’s about keeping your operation running safely, smoothly and in full compliance.

When every minute counts, your floor cleaning equipment needs to be built for the challenge.

Designed with industrial-scale cleaning in mind, the T16 Battery Ride-On Scrubber delivers

Tennant offer a large range of industry floor sweepers and scrubbers

impressive scrubbing performance with up to 114 kg of down pressure and a run time of up to 4 hours.

Its robust steel frame and productivity make it ideal for production lines, expansive warehouse floors and high-traffic zones that require consistent, thorough cleaning.

But before you scrub, you need to sweep and that’s where the S20 Compact Ride On Sweeper shines.

Designed to pick up everything from fine dust to bolts and packaging debris, the S20 delivers high-performance sweeping in a

compact, easy-to-navigate form.

Its multi-stage dust control system makes it ideal for both indoor and outdoor use, while its easy-toservice design keeps downtime to a minimum.

Whether you’re managing a production floor, a distribution centre or a multi-shift facility, Tennant has the tools to help you clean smarter and cleaner.

Tennant Company tennantco.com

Trade show celebrating after 2,000 attendees turn out in Brisbane

T

he team at ARBS are celebrating after a successful completion of their first trade show in Queensland.

Now, they are already looking forward to the next date on the calendar, the national event next year, which is scheduled for the Melbourne Convention & Exhibition Centre on 5 - 7 May 2026.

This edition, the inaugural ARBSQLD, closed on August 28 after two days at the Brisbane Convention & Exhibition Centre (BCEC) that brought the best in HVAC&R to the Sunshine State.

Attendances were strong, with over 2,000 coming through the gate to see the future of air conditioning, refrigeration, heating and building services in Queensland.

A total of 20 talks on subjects such as indoor air quality, fire safety systems, energy performance, seismic safety and digital innovation were held at the BCEC, as well as the ever-popular Women in HVAC&R networking event.

“We’ve been delighted with the response to ARBSQLD. To see the industry come together in Brisbane industryupdate.com.au

DUST SETTLES

ARBS in Brisbane was a success

for the very first time, connect with new audiences and showcase the expertise in HVAC&R and building services is an incredible milestone for our sector,” said Amanda Searle, CEO of ARBS Exhibitions.

ARBS - arbs.com.au

TENNANT DOESN’T Industrial Cleaning Equipment

Book onsite demo

www.tennantco.com.au

Industry Update Issue 145 Aug/Sep 2025 | 27

Industrial Flooring

How additive manufacturing has transformed a global F&B giant

G

lobal food powerhouse Nestlé have greatly advanced their additive manufacturing capabilities thanks to a link-up with 3D printing experts Markforged.

The F&B giants have implemented Markforged’s technology in the UK, utilising the additive capabilities to create spare parts and components for their machines, reducing costs and downtime.

Moreover, the wider adoption of additive manufacturing processes has enabled Nestlé to reduce their carbon footprint and achieve sustainability goals, as 3D printed parts require less transportation and thus create fewer emissions, while also creating less waste.

“Nestlé has advanced its use of additive manufacturing in production line maintenance by creating a clear, standardised process to evaluate and scale its impact,” said Alan Yu, Senior Application Engineer at Markforged.

“It’s been great to support their team along the way and see how they laid the foundation for Nestlé’s broader adoption.

“Looking ahead, Nestlé is dedicated to further advancing its 3D printing capabilities, with plans to expand this technology to include food-safe components in the future.

“The roadmap for the next two– five years aims to enhance autonomy in 3D printing, ensuring that each

Markforged have helped Nestle to utilise additive manufacturing in their processes

site can independently meet demand while maintaining high standards of quality and efficiency.”

The tech involved in the processes in England is also available in Australia and New Zealand and is being used by leading companies like Australian Meat Processing Corporation, Danone and PepsiCo

to enhance operational efficiency, reduce costs, and improve sustainability.

Nestlé are looking to find further efficiencies thanks to their partnership with Markforged.

“As we continue to embrace 3D printing technology, we are not only enhancing our operational efficiency

but also paving the way for sustainable manufacturing practices that will define the future of our industry.” said Simon Billington, Head of Technical & Production at Nestlé UK and Ireland.

Markforged - markforged.com

How stainless steel Line Vacs tackle dust, debris and high heat

E

xair’s 3/8 NPT High Temperature Threaded Line Vacs convert hose, tube or pipe into a powerful in-line conveying system suitable for use with high temperature materials or in areas of high heat up to 482ºC (900ºF).

Fitted with NPT threaded ends, it is easily mounted onto threaded pipe and offers an efficient solution for fine material conveyance, sampling hot flue gases, exhausting fumes, conveying soot, ashes, salts and other hot debris.

The High Temperature Line Vacs utilise a small amount of compressed air to produce a strong vacuum and flow.

This model offers a durable construction from either Type 303 or Type 316 stainless steel to resist high temperature, corrosion and contamination while maintaining a compact design for fitting into tight

areas.

Regulating the compressed air pressure provides infinite control of the conveyance rate and allows for precision when planning applications.

Exair’s High Temperature Line Vacs feature no moving parts to ensure performance over extended use.

Available from Compressed Air Australia, High Temperature Line Vacs are CE compliant and available in nine sizes from ⅜” to 3”.

Other larger models for hopper loading, scrap trim removal, small part transfer and packaging are available in both smooth ‘clamp type’ options or NPT threaded versions.

Compressed Air Australia caasafety.com.au

28 | Industry Update Issue 145 Aug/Sep 2025

The new Line Vacs from Compressed Air Australia industryupdate.com.au

COMPRESSORS

Generate independent nitrogen on-site and significantly lower energy consumption

M

aximum-purity nitrogen is required as a process and inert gas is not only in the chemical industry but also in other sectors such as food and beverages.

Companies have the choice to procure the gas from third parties or to generate it themselves.

The benefits of generating it independently are obvious: the quantity, purity and pressure can be easily controlled and adapted to requirements.

This also avoids costs for delivery and storage, and means the gas is available when needed. Purity is monitored continuously – another advantage of onsite generation.

Combining a modified PN nitrogen generator (PNK) and an H2KAT hydrogen converter, Inmatec, which is part of the Boge Group, offers an efficient system for the independent generation of maximum-purity nitrogen (0.001 per cent O2 [degree of purity 5.0]).

The compressed air is filtered and dried before the nitrogen

industryupdate.com.au

is separated from the ambient air using PSA technology and a high-quality carbon molecular sieve.

The generated nitrogen, which has a purity of 0.1 per cent O2 (degree of purity 3.0), is first stored in a buffer receiver, then enriched with tiny quantities of hydrogen in the H2KAT. Residual oxygen molecules are removed from the nitrogen and bound with hydrogen to produce water vapour.

The nitrogen then has a purity of 0.001 per cent O2 (degree of purity 5.0).

The H2KAT is available in eight versions with free air delivery of up to 300 Nm³/h. To match these, there are eight PNK models with their technology being adapted to the relevant H2KAT. The advantage of this two-stage process for nitrogen generation is a reduction in compressed air consumption by about 40 to 50 per cent compared with the traditional generation of nitrogen with a purity of 0.001 per cent O2 (degree of

Boge Compressors and Inmatec have joined forces

purity 5.0).

The generator has been designed for a fixed purity of 0.01 per cent O2 (degree of purity 3.0). The required quantity of compressed air can therefore be reduced by almost half.

This has an impact on investment costs because compressed air stations, treatment components and the generator can be much smaller.

By reducing the quantity of compressed air provided, energy costs can also be saved, as well as CO2 emissions lowered.

Another advantage is that customers will receive the entire system consisting of compressor, compressed air treatment, nitrogen generator and hydrogen converter from one source.

Due to the combination of Inmatec technology and Boge compressors, customers are provided with a reliable complete system that guarantees a continuous and particularly efficient nitrogen supply.

BOGE Compressors - boge.com

Industry Update Issue 145 Aug/Sep 2025 | 29

Compressors

Turning heat into savings in compressed air

C

ompressed air is widely regarded as the “fourth utility” in industrial operations, yet it is also one of the most energy intensive.

Up to 94% of the electrical energy used in air compression is converted into heat and, traditionally, this heat is lost to the atmosphere through cooling systems and radiation.

Atlas Copco’s Energy Recovery systems capture and repurpose this thermal energy, turning a waste product into a valuable resource.

The technology is elegantly simple yet highly effective. By integrating Energy Recovery Units into existing compressor systems, businesses can reclaim heat and convert it into hot water up to 90°C - ideal for industrial processes, space heating, or sanitary use.

This reclaimed energy can significantly reduce reliance on boilers and other heating equipment, cutting both operational costs and emissions.

Atlas Copco’s Energy Recovery Units are designed for easy installation and minimal footprint, with

dedicated connection kits that don’t interfere with compressor serviceability.

Available in stainless steel or cost-effective copper configurations, these units suit a wide range of applications and budgets.

The benefits go beyond energy savings. By reducing the need for additional heating infrastructure, companies can lower maintenance costs and extend equipment life.

Moreover, the reduction in CO₂ emissions supports compliance with environmental regulations and may qualify for government incentives aimed at promoting green technologies.

For businesses unsure of their potential savings, Atlas Copco offers an Energy Saving Potential Calculator.

This tool analyses compressor setups and air systems to estimate how much heat can be recovered and how much money can be saved.

In many cases, the system pays for itself in less than three years.

Energy Recovery Units from Atlas Copco

Industries such as food and beverage, pharmaceuticals, automotive and textiles stand to benefit significantly. Recovered heat can be used for pasteurisation, sterilisation, cleaning, drying and more.

Even smaller operations with air-cooled compressors can take advantage of the technology, making it accessible across the industrial spectrum.

Atlas Copco’s Energy Recovery Solutions are more than just a smart upgrade - they’re a strategic investment in operational efficiency and environmental stewardship.

As energy prices rise and sustainability targets tighten, reclaiming waste heat is a practical step toward future-proofing industrial operations.

“Sustainability isn’t just about doing less harm,” said Tim Van Driessche, Oil Free Air Product Manager at Atlas Copco.

“It’s about finding smarter ways to use what we already have. Energy recovery turns yesterday’s waste into tomorrow’s resource.”

Atlas Copco - atlascopco.com

MEET THE FUTURE OF COMPRESSED AIR: EVOLUTO 55-90kW THE MOST INNOVATIVE AND ENERGY EFFICIENT COMPRESSORS TO DATE

Engineered for demanding industrial environments, the Evoluto 55–90kW range delivers high performance, plug-and-play installation, advanced connectivity for smart savings, and the trusted reliability of ALUP. Experience the future of compressed air.

Choose Evoluto. Choose Excellence.

www.alup.com/en-au

0825 ALUP HP Industry Update.indd 1

30 | Industry Update Issue 145 Aug/Sep 2025

23/07/2025 4:45:06 PM

industryupdate.com.au

Compressors

Turn waste into wealth with Atlas Copco’s energy recovery systems Did you know up to 94% of energy used in compressed air is lost as heat? Atlas Copco turns that waste into savings.

Our Energy recovery units reclaim heat from your compressors and convert it into hot water - up to 90°C - for use in industrial processes, heating and more.

• Cut energy costs • Reduce emissions • Boost efficiency Easy to install, compact, and compatible with most systems, our ER units are a smart investment that can pay for itself in under three years.

Future-proof your operations - recover energy, reduce waste, and save money.

Atlas Copco Compressors Australia Phone: 1800 023 469 Level up your experience at atlascopco.com industryupdate.com.au

Industry Update Issue 145 Aug/Sep 2025 | 31

Compressors

Global technology, local service for Australian air compressor solutions

Full service compressed air from CAPS

E

fficient and continuous operation are key elements in most industrial and manufacturing processes, so it is important to have a compressed air solution that achieves both.

Complete Air And Power Solutions (CAPS) have been delivering compressed air and power generation systems across Australia for more than 45 years, with solutions that are specifically designed and configured to the end use application.

Whether you need a reciprocating, rotary screw, oil free rotary screw, portable diesel or centrifugal air compressor, CAPS’ can engineer for local operating requirements, giving best-in-class outcomes that last.

Any inefficiency or downtime can have a costly impact on operations, so CAPS draws from its world-renowned partner brands such as Ingersoll Rand, Airman, Mitsubishi Heavy Industries, Sauer, Pedro Gil and Next Turbo Technologies in designing your solution.

Safety, quality and hygiene standards that are key across the manufacturing, food and pharmaceutical sectors are all captured,

along with operational efficiencies, when specialised ‘Class Zero’ air quality compressors are utilised to supply clean, dry air.

Minimising the initial possibility of contamination by using oil-free compressors, the achievement and maintenance of critical air purity requires fewer ancillary equipment elements.

With a significant reduction in the risk to air quality there is also less equipment that requires servicing - all boosting the long-term operational benefits for your operations.

Every application is different and the experts at CAPS can help you assess your requirements to find you the perfect match.

For larger scale applications, CAPS has a full range of oil-free centrifugal compressors as well as rotary screw compressors from 37kW to 355kW in either fixed or variable speed.

On a smaller scale, CAPS can offer scroll compressors in an all-in-one solution with a dryer, storage tank and compressor in a single unit.

Offered as single phase from 1.5kW – 2.2 kW or three phase from 3.7kW to 7.5kW, CAPS suggests this integrated solution as ideal for

32 | Industry Update Issue 145 Aug/Sep 2025

smaller applications requiring oilfree air.

Lower costs initially, means that many manufacturing customers instead opt to use oil-lubricated compressors with air treatment processes downstream.

From 5kW through to 315kW, there are many technologies and brands to choose from, and it can be challenging to evaluate different compressors to select the best technology for your system.

CAPS offers a full suite of compressed air solutions and have the expertise to help match the right equipment to your needs.

Founded in Western Australia in 1980, CAPS joined the global Ingersoll Rand family in 2024, expanding its access to Ingersoll Rand’s global offering of innovative and mission-critical air, fluid, energy and medical technologies.

Their delivery of air and power solutions is also underpinned by the financial strength of being part of one of the world’s leading companies, but thanks to ten branches nationwide, their dedicated team can work close to the customer.

They bring together exceptional service, with expert advice, support

and spare parts as well as 24/7 maintenance and breakdown service ensures customers’ operations run smoothly.

CAPS Care programs package the service and support experience for clients with a range of diagnostic and maintenance programs to maximise the operational performance of the air compressors.

CAPS’ solutions are underpinned by high performance and fuel-efficient equipment and have been sustaining operations across manufacturing, healthcare, data centres, water treatment, landfills and independent power stations for decades.

As Australia’s number one supplier of Airman products and the official Australian distributor for the Mitsubishi Generator Series (MGS), CAPS can deliver the power generation needed to keep you operating.

Complete solutions are designed and developed by its in-house engineering team, with delivery supported through its Australian ISO9001 accredited manufacturing facility.

This expertise also enables CAPS, where possible, to integrate new technology into existing installations, enhancing the operational performance and life of equipment and infrastructure.

The CAPS Engineering team manages the total design, development and manufacturing of specialised compressor, generator and blower packages.

This unique capability includes calibration and testing, helping to fast-track site installation, so users can simply plug and play.

They can also get clients operational without big capital costs with competitively priced turnkey air and power rental solutions.

CAPS offers short and long-term rental of compressors and generators across Australia - ideal for special projects, seasonal peak demand requirements and operational breakdowns.

The national footprint of CAPS means the team are working in the same time zones as clients.

They are on hand to support customers through the entire process, from understanding their requirements, offering suggestions and providing advice, to ultimately delivering the solutions they need, suited to Australian conditions and backed by local service.

CAPS Australia - caps.com.au

industryupdate.com.au

Compressors

Good measurement equals easy management in compressed air

K

aeser Compressors Australia are known for their bespoke air compressor packages to meet the demanding requirements of the food and beverage sector.

Benefitting from decades of experience across the globe, Kaeser’s solutions are tailored to suit customer needs as well as meet stringent government regulations.

Using Kaeser’s latest iteration of the Air Demand Analysis (ADA), a portable interface that simply clamps into the existing system, a trained Kaeser sales engineer can measure, then analyse a business’s compressed air needs with a minimum of time and disruption.

Armed with this information, Kaeser Compressors can then recommend system solutions with maximum efficiency, based on the specific requirements.

It may be as simple as identifying leaks and checking correct dimensioning of the current compressed

air piping. Leaks are one of the biggest sources of inefficiency in a compressed air system and therefore, can be a huge drain on energy costs.

Other system solutions may be more involved, depending on the nature of the business, such as the commissioning of an entirely new plant.

Based on the results of the analysis, Kaeser engineers can use the simulation program to create a tailor-made system in accordance with the customer’s requirements, including storage, piping and air treatment.

Energy savings of up to 30% for compressors and 50% for refrigeration dryers are not unusual.

Not only that, around 96% of the energy supplied to a compressor can be recovered and reused for heating purposes, whilst around 76% can be used to heat water up to 70 °C. Another significant step is to team

the energy-efficient Kaeser equipment with a SIGMA Air Manager 4.0 (SAM 4.0). SAM 4.0 allows the user to maintain intelligent control of the overall air system.

This advanced compressed air management system choreographs operation of multiple compressors, as well as dryers or filters, with unprecedented efficiency.

The patented, simulation-based optimisation process calculates future demand based on past compressed air consumption.

Comprehensive monitoring and energy management, as well as predictive maintenance, are possible with SAM 4.0. This minimises downtime and maximises productivity in the customer’s production facility.

Not only do Kaeser’s compressors operate extremely economically, but they are produced in Germany to the strictest quality standards and requirements.

Kaeser Compressors are world class

Exceptional durability means they can serve a company for many decades to come. Should it ever become necessary to replace them, many of the components used in their manufacture are recyclable.

Kaeser’s sales engineers guide the customers every step of the way from inquiry, design, order, factory approval, packaging, loading and transportation to unloading and initial on-site start-up.

Kaeser Compressors Australia au.kaeser.com

For over a century, KAESER has been more than a manufacturer. We’ve been an engineering partner, providing efficient, reliable compressed air so you can concentrate on what matters most. From Germany to Australia, our commitment to you has never changed. In 2025, KAESER Australia celebrates 35 years of serving industry, and we couldn’t be prouder.

At KAESER, we have your back. au.kaeser.com

YEARS IN AUSTRALIA

industryupdate.com.au

Industry Update Issue 145 Aug/Sep 2025 | 33

INDUSTRY NEWS

How manufacturers can unlock revenue growth hiding in their ERP

I

f your ERP and CRM don’t talk to each other, your sales team is working with one eye closed.

They’re busy. The leads are coming in. The top ten accounts are getting calls. But somehow, the numbers don’t add up. The team feels stretched, yet revenue isn’t growing the way it should.

What’s going on?

It’s not effort that’s missing, it’s focus. Many manufacturers struggle with a focus gap - the space between the accounts that get attention and the ones that actually deserve it.

More often than not, the insight reps need to adjust their focus is buried in your ERP. The buying patterns hidden in your ERP Closing the focus gap means shifting your team’s attention from surface signals - like the last email or biggest invoice - to real buying behavior.

Here are three examples of buying patterns hidden in your ERP that can predict future revenue: • Missed reorders: A parts distributor regularly orders a set quantity of components monthly but hasn’t placed any orders in 90 days.

• Change order cadences: A manufacturer’s supplier usually orders raw materials every four weeks but has only ordered once in the last two months.

• Basket gaps: A packaging supplier regularly buys core materials but skips related accessories or consumables that usually travel with those orders.

Your ERP tracks every transaction from who’s ordering less to who’s quietly scaling up, and where margins are slipping.

But 99% of this valuable data never

ERP and CRM integration can be a gamechanger for manufacturing businesses

reaches your sales reps. Integrating your ERP with CRM surfaces these insights directly to your sales team so they can act faster.

How WaterCo made the shift WaterCo, a Sydney-based manufacturer of pool and spa products, had a solid ERP system (Epicor) to manage operations. But when it came to tracking customer relationships, they were stuck. Reps relied on memory or notebooks. If someone left the business, their account knowledge walked out with them.

“We didn’t have a proper tool to measure what was happening with customers,” said Marco Contreras, ANZ IT Manager at WaterCo. “There was a gap between financials and the human side of things.”

34 | Industry Update Issue 145 Aug/Sep 2025

That changed when WaterCo connected SugarCRM and sales-i to their ERP. Suddenly, reps had everything they needed at their fingertips - purchase history, seasonal trends and early signs of churn.

Now, they walk into meetings confident, prepared and ready to act.

“If a customer is buying less or less often, we can ask why and take action,” said Contreras.

This matters in their world, where seasonality rules. When the weather shifts, demand changes fast. SugarCRM and sales-i help the team keep up, showing exactly when to step in with the right offer.

With sales and operations finally in sync, WaterCo isn’t just reacting anymore. They’re selling proactively and making the most of all their

company data.

Selling with smarter systems Sales in manufacturing industries is hard enough. You’ve got long cycles, product complexity and seasonality to deal with. Why make it harder by hiding your best insights?

WaterCo’s story proves what’s possible when you connect the dots between ERP and CRM. You protect your pipeline, serve your customers better and find growth hiding in plain sight.

If you want to stop missing out on revenue hidden in your data, it’s time to connect your systems, equip your reps with the insights they need and start selling smarter.

SugarCRM - sugarcrm.com

industryupdate.com.au

ROBOTIC & AUTOMATION

Automation experts open one stop shop for componentry

A

utomation experts Treotham have long been a favourite in the manufacturing sector - and that is set to increase after the launch of a brand new, simplified way of making orders.

They have introduced TreoShop, a straightforward online platform designed to provide easy purchasing of industrial automation components, allowing customers to order a single cable gland and have it delivered the next day, or place a larger order and track it all online.

TreoShop was launched with popular everyday items and plans to expand its range to cater to the evolving needs of a broader customer base.

Currently, it offers a selection of products, including cables, connectors, energy chains, conduits and cable glands. New products are added weekly as the platform continues to develop.

The platform offers powerful search and filtering tools, allowing users to locate products by part

number, description or product series. Filters are available to sort by availability, size, colour, cable composition and thread size, to assist users in refining their search.

Detailed product specifications, datasheets and feature lists are available for each item, along with access to quotes, order history, stock availability and invoice records.

Customers can even see which warehouse is holding specific stock, crucial for time-sensitive projects.

Flexible delivery options are available through TreoShop, and click and collect from Treotham’s warehouses in NSW, VIC or QLD is possible depending on the stock location.

TreoShop has already received positive feedback from early users.

“To date, customer response has been fantastic,” said Treotham Marketing Manager Ralph Harpur.

“There is also the ability to build and save quotes for later. A big plus!”

Treotham Automation treotham.com.au

Treotham have launched TreoShop

Automation Components are now just a Click Away

Cables

Energy Chains

Connectors

Conduits

Inserts

Glands

Big variety, Easy shop 1300 65 75 64 • shop.treotham.com.au industryupdate.com.au

TREOSHOP WEBSITE Industry Update Issue 145 Aug/Sep 2025 | 35

Robotic & Automation

Why smart power can be a superpower for manufacturing facilities

T

he manufacturing sector is transforming faster than ever before, accelerated by the continued rise of Industry 4.0 and digital transformation.

However, amid all this change, one critical but often overlooked constant remains: power.

In the age of digital transformation, power is no longer a basic utility but rather a critical enabler of smart manufacturing.

Supriya Suhale, Category Manager for Beckhoff Automation Australia, puts it succinctly.

“Smart automation requires smart power to succeed,” she said.

“We see manufacturers around the country investing heavily in digitisation, connectivity and smart technologies, but what is often overlooked is the foundation upon which all of this innovation depends: the power infrastructure.”

“When power systems communicate with control architecture, they’re no longer isolated black boxes but rather active contributors to machine intelligence. That’s exactly what our customers are asking for.”

Redefining Power’s Role in Industry 4.0 More than a simple ‘on/off switch’, smart factories require efficient, flexible and intelligent power infrastructure.

That means a range of power solutions, including diagnostic capable power supplies that support logging, alarm handling, trend analysis and remote maintenance along with protocol support.

“Traditional, static power systems can no longer keep pace with today’s demands,” said Suhale.

“Stable, monitored power delivery sources are now required to support the massive data throughput that keeps smart systems running efficiently.”

“Technologies like distributed power nodes, DC/DC converters at the field level and UPS systems with segmented protection have been crucial in ensuring that systems can operate effectively, even in times of power disruption.

“These technologies ensure that critical operations stay online while allowing non-essential systems to safely shut down, reducing risk and increasing essential uptime.”

To build a robust and scalable smart power infrastructure, Suhale recommended that manufacturers should embed strategic design

Smart power is both economically and environmentally sound

principles from the outset.

Some of the most effective best practices include: • Designing for visibility: Prioritise systems with diagnostic feedback and integration capabilities with SCADA/PLC platforms for realtime monitoring.

• Planning for segmentation: Separate critical and non-critical loads, enabling the use of redundancy or UPS for essential operations while safely powering down auxiliary systems during outages.

• Balancing centralisation and decentralisation: Evaluate where distributed power nodes or fieldmounted converters can enhance performance, reduce cable losses or simplify maintenance.

• Sizing for efficiency: Avoid underor over-sizing by following thermal derating guidelines and factoring in ambient conditions to ensure optimal operation.

• Preparing for future upgrades: Choose modular components with standardised interfaces like EtherCAT or IO-Link to support the integration of future smart devices.

When it comes to investing, Suhale’s opinion was that businesses should not focus solely on the upfront cost of equipment but should rather factor in the Total Cost of Ownership (TCO).

“These design choices aren’t just about reliability, they’re about empowering continuous improvement, extending system life and preparing for what’s next,” she said.

“Beyond the purchase price, real savings come from reduced energy bills, less maintenance, fewer breakdowns and greater future scalability.”

Implementing high efficiency power supplies, integrated energy

36 | Industry Update Issue 145 Aug/Sep 2025

monitoring modules and smart UPS systems help drive down energy losses, reducing maintenance needs and minimising unplanned downtime which in turn leads to major savings and a quicker return on investment.

“Implementing these systems can lead to real-world benefits such as identifying high draw components, optimising duty cycles and triggering alarms when thresholds are breached,” added Suhale.

Conversely, relying on oversized, static power supplies, non-redundant UPS setups or ignoring load balancing can drive up costs through breakdowns, energy loss and premature wear.

To truly futureproof investments and maintain a competitive edge, manufacturers must approach power infrastructure strategically.

Supriya outlines a comprehensive checklist of critical design and investment considerations that support long-term operational and business goals: Checklist: Critical Considerations to Futureproof Power Infrastructure • Redundancy for critical loads: Ensure backup options for PLCs, drives and essential systems to avoid costly downtime.

• Modular design: Use modular components to simplify expansion, upgrades and maintenance.

• Diagnostic capability: Select systems with local indicators and fieldbus communication for real-time monitoring and troubleshooting.

• Smart UPS protection: Protect critical devices with UPS systems that support segmented output and safe shutdowns.

• Real-time energy monitoring: Monitor energy usage at the

machine or panel level to reduce waste and optimise performance.

• Fieldbus compatibility: Support standard protocols like EtherCAT or OPC UA for seamless integration.

• Right sizing & thermal derating: Match power supply size to realworld conditions to prevent overload and extend system life.

• Overcurrent & short circuit protection: Use fast acting protection to enhance safety and system reliability.

• Load balancing: Distribute loads evenly across power supplies to increase efficiency and durability.

• Efficiency standard compliance: Choose products certified to EN 61000, IEC 62368 and other relevant standards.

• Industry specific certifications: Ensure suitability for specialised environments with certifications like DNV GL or IECEx. Beckhoff Automation is uniquely positioned to support this transition, offering a comprehensive portfolio of intelligent power solutions, from modular power supplies and energy efficient terminals to advanced UPS systems with One Cable Technology.

These solutions are engineered to integrate seamlessly, scale effortlessly and deliver actionable insights for continuous improvement.

“We pride ourselves on empowering manufacturers through solutions that can be easily monitored and scaled with precision,” concluded Suhale.

“A smart power strategy cannot be overlooked. It is an investment in operational efficiency, uptime, sustainability and long term business growth.”

Beckhoff - beckhoff.com industryupdate.com.au

Robotic & Automation

Big ideas in smart automation on display at Swisslog’s CeMAT stand

T

rade shows can be the perfect place to showcase innovative products, meet prospective customers and scope out the competition.

If your trade show is CeMAT and you’re in the automation space, then you can get all three at once.

Straight inside the door at CeMAT 2025 in Sydney was Swisslog, who were using their stand to show off their AutoStore high density goodsto-person Automated Storage and Retrieval System (ASRS), among other warehouse automation technologies.

AutoStore features robots that can store, find and transport small parts using smart software that learns which products are requested most frequently.

Its unique design that enables direct stacking of bins on top of each other and storage of multiple SKUs in a single bin. It is also cold chain optimised and designed for high density applications.

On hand to demonstrate it was Swisslog logistics expert Richard Bercich, who explained to Industry Update how the product came to be.

“We’ve partnered with AutoStore for just over 15 years. We’ve done the most AutoStore installations in Australia, covering everything from general merchandise to food and beverage, industrial spare parts, and more,” he said.

“We cater to everything from very small to very large operations. The beauty of the technology is that it’s scalable and flexible, meeting customers’ evolving demands.

“AutoStore has high throughput capabilities and performs equally well in frozen (-25oC), chilled (+2 to +6 oC) and ambient temperatures.

“It starts with our SynQ software - developed internally by Swisslog - which runs the smarts, the “heart and brain” of AutoStore.

“SynQ has the capability to act as the complete warehouse management system all the way down to the warehouse control system.

“It tells the robots where to go and how to operate efficiently.

“The controller itself is managed

by AutoStore’s native software, which our SynQ software interfaces with. That integration is what delivers seamless performance to customers.”

That is exemplified at the user interface, which is designed to be

industryupdate.com.au

Swisslog logistics expert Richard Bercich

highly usable.

“AutoStore is often used in conjunction with Swisslog’s other technologies like Vectura pallet cranes, QuickMove conveyor or CycloneCarrier systems. With these Swisslog technologies, SynQ has the ability to enable ‘click and correct’ with a built-in 3D visualiser for oversight and error management,” said Bercich.

“If there’s an issue with a specific robot or pallet, our software allows them to locate and manage it graphically. It’s far removed from old DOSbased or clunky older systems.

“It helps reduce the complexity behind the scenes. It ensures that the robots know where to go and what to do, and that the products get where they need to be. It’s all about simplifying the complexity.”

“Inside the bins, we can divide them up to store very small parts in a compact footprint, or larger boxes for shoes, clothing and more. That flexibility is key.”

Swisslog - swisslog.com CeMAT Australia/Hannover Fairs - cemat.com.au

AMS Instrumentation & Calibration Pty Ltd Analytical Process Division

Head Office: Ph: 03 9017 8225

NSW Ph: 02 9911 6615 WA Ph: 08 9201 0984 QLD Ph: 07 3387 7706 SA Ph: 08 7221 2205

www.ams-ic.com.au sales@ams-ic.com.au Industry Update Issue 145 Aug/Sep 2025 | 37

INDUSTRY NEWS

Kempsey Council selfprimed for success after wastewater upgrade

K

empsey Shire Council has a vital role in managing the region’s wastewater systems.

These systems are essential for ensuring that sewage is properly collected, treated and disposed of in a way that is environmentally sustainable and socially responsible.

The Council is also responsible for overseeing on-site septic systems, which are critical to protecting public health and preserving the natural surroundings.

In areas like Kempsey Shire, where communities are spread across diverse landscapes, effective wastewater management is not just a technical challenge but a core service to the community.

In line with this responsibility, the Council has committed itself to maintaining high operational standards across its wastewater infrastructure.

A prime example of this commitment is the recent upgrade to the Hat Head Wastewater Treatment Plant.

The facility, which serves the small coastal town of Hat Head, has undergone substantial improvements aimed at boosting both safety and operational efficiency.

One of the Council’s primary objectives is to ensure that all sewerage assets are maintained to the highest standards.

This includes routinely identifying and addressing any issues that fall outside set benchmarks, thereby avoiding compliance breaches and environmental impacts.

The overarching aim is to deliver a robust and sustainable wastewater management system that continues to meet the growing needs of the local population.

A key part of the Hat Head Wastewater Treatment Plant upgrade was the installation of Gorman-Rupp self-priming pumps.

These pumps are renowned throughout Australia for their exceptional reliability and performance, particularly in municipal and industrial wastewater applications.

They are widely used for handling raw sewage, grit and other demanding materials that are often found in wastewater systems.

Gorman-Rupp Ultra V Series pumps were applied to a similar

project for the Bundaberg Shire Council years prior.

In that instance, a Gorman-Rupp VS3A60-B was supplied to the council “on approval”. The pump was installed to “pull” sewage from a vacuum tank and discharge it to the wastewater treatment plant, where the total “head” exceeded 70 metres.

The pump duly proved itself, was paid for and another two ordered after the successful trial.

For Hat Head, the decision to use Gorman-Rupp Ultra V Series pumps was straightforward.

The pumps’ proven durability and ability to perform in harsh operating environments made them an obvious choice. Their robust construction ensures that they can consistently handle the challenging conditions typically encountered in sewage treatment.

“Since we installed them over five years ago, we haven’t had to think about them - they’ve been brilliant,” said Daniel Micallef of Kempsey Shire Council “These pumps handle up to 100 metres of head pressure and can manage distances of over five kilometres without any issues, making them the reliable backbone of Hat Head’s sewerage system.”

Darren Caldwell, Regional Manager at Hydro Innovations - the Australian distributor of GormanRupp pumps - also visited the Hat Head facility and praised the longterm performance of the equipment.

He highlighted the pumps’ enduring reliability and overall efficiency, which have been instrumental in ensuring smooth and trouble-free operation at the site.

One of the most valued features of the Ultra V pumps is their self-priming capability. Unlike submersible pumps, which require complex and often hazardous access arrangements for maintenance, these pumps can be installed at ground level.

This eliminates the need for confined space entry, simplifying routine maintenance procedures such as oil changes and clearance adjustments. These tasks can be conducted safely and easily, significantly reducing the time and resources required.

The self-priming design of the Gorman-Rupp pumps has brought

38 | Industry Update Issue 145 Aug/Sep 2025

The newly installed pumps at Hat Head

notable safety benefits to the Hat Head plant.

Maintenance staff no longer need to open wet well lids during servicing, which significantly lowers the risk of accidents and falls.

Ground-level access to the pumps not only improves workplace safety but also makes maintenance more efficient.

Another major benefit has been the reduction in downtime. Because routine maintenance can be conducted without specialist equipment or lengthy shutdowns, the treatment plant can maintain consistent performance with minimal interruptions.

This is particularly crucial for smaller communities like Hat Head, where even short service disruptions can have outsized effects.

The pumps are also engineered to handle wastewater that contains high levels of solids with minimal wear and tear. This extends the lifespan of the equipment and reduces the frequency of costly repairs or replacements.

For councils operating within constrained budgets, the long-term cost savings and operational stability are significant advantages.

In addition, the wide range of pump models available from Gorman-Rupp allows systems to be

tailored to specific flow and head requirements.

This flexibility is important for councils like Kempsey Shire, which may need to adapt infrastructure over time as communities grow or environmental regulations evolve.

The Hat Head upgrade stands as an example of how a carefully considered equipment choice can lead to measurable improvements in safety, reliability and cost efficiency.

By selecting pumps that align with both operational and strategic goals, Kempsey Shire Council has taken a proactive step towards future-proofing its wastewater management systems.

While the improvements have primarily benefited the local area, the outcomes also reinforce the Council’s broader commitment to maintaining infrastructure that protects public health and the environment.

The success at Hat Head highlights how investing in durable, high-performance equipment pays off - not only through reduced maintenance and enhanced safety but through greater community confidence in public infrastructure.

Hydro Innovations hydroinnovations.com.au

industryupdate.com.au

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Industry Update Issue 145 Aug/Sep 2025 | 39

Local council gearing up for success thanks to Bonfiglioli aerators

T

he aeration system at Inverell Sewage Treatment Plant had been in operation for over 30 years when the Inverell Shire Council received the financial backing required to refurbish and upgrade its aerator tanks.

The three-phase project entailed the building of a new tank, to allow for the two original tanks to be taken offline for refurbishment.

Leading Australian provider of water and wastewater treatment solutions, Aquatec Maxcon were called in to tackle the project, and according to Edward O’Brien, Aquatec Maxcon Product Manager, the company selected Bonfiglioli gearboxes to power the refurbished aerators.

“Quality was a key consideration.

The council had some experience with Bonfiglioli solutions, and recommended them for the project,” he said.

“We were impressed with the customer service and technical expertise we received from Bonfiglioli.”

To ensure the upgraded aeration system would operate optimally, Aquatec Maxcon recommended the installation of their AquaSTAR vertical shaft surface aerators, designed to offer efficient oxygen transfer and optimised mixing rates.

It features a folded impeller blade that prevents ragging or fouling, even when used with unscreened wastewater. It’s a reliable solution, requiring minimal maintenance.

The AquaSTAR comes standard with safety features including misters in the motor for temperature control, an oil pressure and oil level switch, as well as anti-condensation heaters in the motor.

Inverell is embracing these safety features as well as the SCADA system and in-built safety alarms.

“These fail safes will alert the operator to something like critical oil pressure or oil level. This will allow the operator to remotely turn off that infrastructure before it critically fails. These alarms increase the reliability of these assets,” explained Zak Smith, Standard Products & Service Manager, Aquatec Maxcon.

The Bonfiglioli HDP 90 was selected to power the aerator. This parallel shaft heavy duty gear unit offers high torque density, highly transmissible power, silent and vibration-free operation and a robust build quality.

40 | Industry Update Issue 145 Aug/Sep 2025

Inverell Shire have new aerators thanks to Bonfiglioli

It is easily customised and offers mounting flexibility with a bolt on flange and can handle a torque range up to 21,600Nm. The HDP series offers Monobloc housing in rigid, spheroidal cast iron, paint coated both internally and externally. It offers universal mounting due to the many machined surfaces.

Profiles and dimensions optimised by FEM analysis for superior structural rigidity and low acoustic emissions which offers torque range up to 210kNm. With its ISO 12944-C4 coating, it can withstand the extreme operating environments associated with aerator systems.

“The HDP is designed to deliver optimum performance even in the harshest environments, and is favoured for its low maintenance costs,” said Harry Singh, National Sales Manager, at Bonfiglioli Transmissions Australia.

While the HDP is a heavy-duty gearbox, it proved ideal for the project.

“The motor and gearbox are attached to an impeller, which is supported by a frame which floats on the lagoon. Any change in weight needs to be an engineering consideration for buoyancy and for the depth of the impeller,” said Smith.

“Utilising a heavy, sturdy, good quality gearbox gives you that 30-year equipment life. The market is only just starting to realise this, after a decade of using

cheaper, faster impeller aerators that aren’t the best long-term solution”.

“We’ve found that high speed drives are prone to catastrophic failure. We recommend low speed impellers, designed to deliver a long service life,” added O’Brien The installation was not without its challenges – including a lack of mechanical install resources.

Aquatec Maxcon sent their install crew from Cairns to manage the process.

The team also encountered a minor technical issue during assembly. “It’s difficult to find technical manufacturing and machining services.

Bonfiglioli also stepped up for the project. During the pre-assembly QA check at Bonfiglioli’s workshop, the engineers detected an anomaly in the gearboxes.

“We found a tremendous company in Boss Engineering, providing some very technical machining. We were thankfully directed to them by the council who had a relationship with the company,” said O’Brien.

“These needed to get back to the factory. There’s a tremendous cost involved in removing the gearboxes to get them back to the factory.

“Bonfiglioli did right by us. They acknowledged the concerns and fixed it. We were impressed by their customer service and honesty.”

Bonfiglioli - bonfiglioli.com industryupdate.com.au

SAFETY

Chocks away on new line of safety products for mines and manufacturing

S

afety specialists Global Spill & Safety are thrilled to introduce Checkers wheel chocks into their ever-expanding range of safety products.

A part of their Justrite Safety Group family of brands, Checkers Safety has led the way in developing reliable wheel chocks, with advanced engineering and manufacturing techniques for a wide range of industries since the 1980s.

Checkers Wheel Chocks have been field-tested by experts under various conditions to prevent non-motorised, uncontrolled movement of on and off-road vehicles.

They are one of the largest manufacturers of wheel chocks in the world, with a chock for virtually every type of tyre-based vehicle.

Checkers are already the most popular wheel chocks in the highly-demanding mining industry, with the ‘MC series’ wheel chocks

approved and used by Caterpillar in mines worldwide.

With a larger base than general purpose chocks, they are ideal for preventing uncontrolled movement of heavy mining equipment such as haul trucks, loaders and cranes.

The ‘UC Series’ of general-purpose chocks are third party tested, certified and trusted by fleets globally.

UC chocks are constructed with durable, impact absorbing urethane, creating a lightweight, easy to use chock, ideal for companies who regularly use trucks, trailers, SUVs and utes.

Checkers wheel chocks are manufactured from polyurethane, which has been tested to show many advantages when compared to metal or rubber counterparts, including: • Strength and Flexibility: Higher load-bearing capacity than metal or rubber counterparts and are

Checkers Wheel Chocks are perfect for mining applications

better able to absorb high impacts from heavy machinery • Durability: Proven to better withstand harsh working conditions and extreme weather. They will not crack, rust, or rot in the presence of heat, cold or moisture • Transportation: Shown to be 20

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Industry Update Issue 145 Aug/Sep 2025 | 41

Safety

Meet the two key principles that hold the key to psychosocial health at work

T

he Workplace Health & Safety Show (WHSS) has marked itself as one of the premier opportunities for manufacturers and their safety teams to keep abreast with the latest in the OHS industry.

The Show has a huge range of exhibitors in both safety products and services, but perhaps the most valuable part of the show for staff is the speaker programme.

It brings together the best and brightest from across the safety sector to share ideas, report best practice and discuss the future in a knowledgeable, welcoming atmosphere.

The next edition of WHSS will be held in Sydney at The Dome, Olympic Park, from 22-23 October, and will feature a stellar panel of speakers covering topics across the industry.

One such expert is Katharine Davies, Associate Director, Safety Health & Environment, Aust/NZ at AstraZeneca, who is set to speak on the When Safety Frameworks Meet Wellbeing panel on the first day of the Show.

“One of the reasons I wanted to talk about this is that psychosocial health is a real passion topic for me,” she told Industry Update ahead of the Show.

“At AstraZeneca, we are focussed on human performance and apply HOP (Human and Organisational Performance) principles.

“It’s not about blaming people for errors. It’s about understanding how systems are set up in a way that may lead people to fail.

“I’m passionate about creating workplaces where it’s okay to be human, where there’s room for authenticity, creativity and innovation - without fear of failure.”

Davies brings a deep understanding of safety practice from AstraZeneca, and while she was quick to point out that they were also still improving, she could offer insights that manufacturers and other business leaders could adopt.

“Firstly, I’ll say we’re not perfect.

We’re still learning and applying these principles. We’re on the same journey as everyone else,” she said.

“Secondly, while senior leadership can commit to these concepts and frontline workers can be passionate about them, I think the key group to focus on is middle management.

Katharine Davies, Associate Director, Safety Health & Environment, Aust/NZ at AstraZeneca

“These are the people making daily decisions. They bear the brunt responsibility to fix issues when things go wrong.

“It’s crucial to coach, mentor and equip middle managers with the right tools.

“But middle managers are the ones who can often influence whether a frontline worker has a good day or a bad one. The more we invest in them, the better the outcomes for everyone.”

In particular, there were two key organisational principles that could assist middle management to assess psychosocial issues.

One of which is a concept called Gemba, a Japanese term meaning ‘the real place’, which encourages managers to interact with the

42 | Industry Update Issue 145 Aug/Sep 2025

factory floor or job site to see how work is actually done.

This helps leaders connect with people to better understand challenges and ensure standards are being met. real problems as they are rather than hearing a secondary report.

“It means senior leaders go to the frontlines to observe how people are working and understand their roles,” said Davies.

“When leaders enact Gemba, it’s important that they don’t just talk about KPIs or numbers. They should ask human-centred questions: what’s working for you, what’s not, how can we support you?

The second concept is ‘blue line vs black line’, as Davies explained.

“The black line is how work is

expected or planned to be done, while the blue line is how work is actually done or experienced by the worker, and these are not always the same,” she said.

“So when leaders observe frontline work, rather than jumping to non-compliance, they should seek to understand: Is there a barrier? Have they found a more efficient way?

“That way we can adapt the system to suit the worker, rather than forcing the worker to suit the system.”

AstraZeneca Australia astrazeneca.com.au Workplace Health & Safety Show whsshow.com.au

industryupdate.com.au

Safety

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Industry Update Issue 145 Aug/Sep 2025 | 43

Safety

Marking mental health support work for manufacturers - both bosses and workers

O

ccupational Health and Safety (OHS) is always a key consideration in manufacturing, but too often, it is focused on the physical side.

Employers can easily notice when an employee is missing with an illness, but for a worker struggling with their mental health, the signs may not be as obvious.

That’s where Telus Health can come in. They offer scalable mental, physical and financial health services that support manufacturers and their employees through human-centred care and scalable digital solutions that make support more accessible, efficient and effective.

At the heart of their offering is the Employee Assistance Program (EAP), which allows manufacturers to connect with Telus Health directly.

The EAP offers multiple access points for mental health support,

including the Telus Health One app, telehealth and online resources.

These services are designed for flexibility and accessibility, ensuring that every manufacturing worker, whether on shifts, in regional locations or in high-intensity production environments can access support, when and how they need it.

That includes 24/7 counselling support via phone, video or online chat, confidential services that reduce stigma and encourage help-seeking and proactive wellness tools such as mental health assessments, mindfulness resources and resilience training.

There is also manager support and training available to help leaders spot early warning signs and respond effectively.

“Mental health support has become a critical component in modern manufacturing due to the

Food & Beverage Production Flooring Food & beverage facilities face a unique set of challenges when it comes to safety and hygiene.

Constant wet conditions, temperature extremes and corrosion due to acids and alkalis means the floor needs to withstand a high level of chemical resistance, be non-slip, durable and long lasting.

Hygienic & Durable with Long Lasting Protection

44 | Industry Update Issue 145 Aug/Sep 2025

Mental health support for manufacturing workers is vital

industry’s inherent challenges,” said Jamie MacLennan, Senior VP and Managing Director of APAC at Telus Health.

“Manufacturing environments typically involve high-stress situations, complex operations and shift work that can impact work-life balance.

“As the industry undergoes technological transformation, workers are navigating not just physical demands but also the stress of adapting to new systems and potential job security concerns.”

Telus Health have also partnered with the Victorian Government in the Worker Mental Health Support Helpline, which forms part of a broader $50 million initiative, Return to Work Victoria, aimed at trialling innovative ways to support workers.

“In Victoria alone, work-related mental injuries now account for 18% of all workers’ compensation claims, with manufacturing among the high-risk industries,” said MacLennan.

“This early access is essential to support individuals in managing stress, fatigue and burnout, while also maintaining safe, productive workplaces.

“Good mental health underpins concentration, decision-making and team communication, all of which are essential in manufacturing

environments where errors can have serious consequences.”

Telus Health’s services can help manufacturing businesses to build a robust mental health policy, providing benefits in terms of worker health and productivity.

“Technology forms the backbone of Telus Health’s service delivery through its integrated digital platform,” said MacLennan.

“The Telus Health One app serves as a central access point for all services, making it easy for workers to find the right type of support quickly.

“Telehealth capabilities allow employees to connect with mental health professionals from anytime and anywhere, ideal for manufacturing sites in regional or remote locations.

“The platform also utilises data analytics to help employers understand mental health trends in their workforce while protecting individual privacy. These insights can guide targeted interventions, ensuring support is relevant and timely.

“This tech-forward approach ensures mental health support is accessible, efficient, and responsive to the needs of both workers and employers.”

TELUS Health - telushealth.com industryupdate.com.au

Safety

Safety improvements in the post after major new installation

V

erge Safety Barriers recently completed a comprehensive safety barrier installation at the Australia Post parcel distribution facility in Blacktown, NSW. This large-scale project used their Impact Polymer Barriers range and focused on improving warehouse safety and optimising floor space in a high-volume, fast-moving logistics environment.

To meet the specific operational requirements of the site, the Verge team supplied and installed: • 77 linear metres of Impact Medium Duty Barrier, separating pedestrian walkways from forklift zones • 82 linear metres of two-metre high Impact Hy-Wall, providing controlled containment for stacked goods • 258 linear metres of four-metre high Impact Hy-Wall, delivering secure barriers for high-bay storage All barriers were manufactured in Australia and installed by Verge’s in-house team, ensuring consistent

quality and minimal disruption to site operations.

Australia Post Blacktown needed to safely stack stillages up to four high in selected warehouse zones.

Without adequate containment, this created safety risks and restricted available floor space for operations.

Verge was able to provide the ideal solution.

Their Impact Hy-Wall system provided a robust, high-impact barrier that enabled secure vertical storage.

The four-metre high Hy-Wall sections were instrumental in: • Preventing the risk of stacked stillages toppling • Creating physical separation between operational zones • Allowing increased use of vertical space without compromising safety “By installing our four-metre high Impact Hy-Wall, we helped the operations team at Australia Post Blacktown safely increase vertical storage and unlock valuable floor space without compromising safety. It’s a great outcome for a

Verge have installed barriers for Australia Post.

high-performance logistics facility,” said a Verge spokesperson.

The installation improved site safety through defined vehicle and pedestrian separation, increased operational space, unlocking use of over 25% more floor area and reduced risk associated with high-density storage.

Moreover, the fast, professional installation was completed with minimal downtime.

All Verge and Impact Polymer Barrier products are proudly Australian made and engineered to suit complex industrial environments- and projects like this demonstrate Verge’s ability to provide smart, tailored safety solutions that support performance and protection.

Verge Safety Barriers vergesafetybarriers.com.au

Creating safer working environments Proudly Australian Made

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Our national team are ready to guide you through the complete process from a free project assessment to supply and installation across Australia!

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Keep up to date with the latest product information and news from Verge Safety Barriers. Visit us online today at vergesafetybarriers.com.au

industryupdate.com.au

Industry Update Issue 145 Aug/Sep 2025 | 45

Safety

Global ties deepened as safety specialists welcome international visit

S

afety barrier specialists A-Safe Australia recently welcomed Mike Baker, A-Safe’s Commercial Operations Director, on a visit from the UK. Baker spent time with the team sharing strategic insights from A-Safe HQ, as well as best practices developed across other A-Safe subsidiaries worldwide.

The visit reinforced A-Safe’s role as a trusted solutions partner to the manufacturing sector.

“Many companies aren’t fully aware of the hidden problems and risks that impact them day-to-day – often costing money without being obvious,” said Baker.

“Our approach is to work with

customers to identify these issues, and where a solution is needed, find the one that fits their way of working.”

This philosophy is known as The A-Safe Difference – a commitment to service, engineering excellence, innovation through the New Era product range, and delivering measurable ROI through reduced total cost of ownership.

By bringing global experience to local challenges, A-Safe continues to help Australian manufacturers create safer, more efficient workplaces while protecting their people, infrastructure and bottom line.

A-Safe - asafe.com

A-Safe Australia are one of the manufacturing sector’s most recognised safety providers

No flames, less downtime: Smarter heating with Schaeffler

A

versatile new family of safety and efficiency-focused medium frequency induction heaters is being introduced to Australasia by global motion technology company Schaeffler, offering shorter heating times and cutting bearing mounting and dismounting times in half.

The new generation Medium Frequency Technology (MFT) heaters enhance safety during bearing mounting and dismounting by eliminating the need for traditional heating methods involving open flames, such as gas burners or oil baths, ensuring more controlled, stress-free heating of machinery components.

Crucially, unlike conventional heaters that are only suitable for mounting, MFT heaters have a large thermal capacity and flexible installation methods to enable safe and efficient bearing dismounting, minimising the risk of damage to both the bearing and the shaft, thereby allowing quick dismantling and rebuild times.

The productivity gains of the energy-conserving MFT heaters – incorporating nine models from 1.2 kW to 45 kW – dramatically reduce maintenance costs, including on heavy workpieces such as gear wheels, gear drives, bearings and couplings.

The Heater series of induction heating devices are used for fast, more controlled and gentle heating

of complete rolling bearings, inner rings of roller bearings and other rotary machine elements that have to be fixed onto a shaft and thermally expanded before assembly.

The new tools are part of Schaeffler’s Lifetime Solutions suite, which offers a comprehensive approach to machine lifecycle management.

This suite combines monitoring, analysis and maintenance support into a cohesive package, addressing various industrial maintenance needs with a focus on making motion more efficient, intelligent and sustainable in industries including mining and energy, quarrying and cement, manufacturing (including food and beverage processing), materials handling, pulp, paper, sugar and primary production.

MFT heaters overcome major challenges of mounting and dismounting large bearings and workpieces in an energy-efficient manner, with controlled, stressfree heating that prevents damage, extending the lifespan of bearings and other machine elements,” says Schaeffler Australia, which supplies and provides technical backup for its technologies in Australia and New Zealand.

Uptime benefits Schaeffler’s MFT technology’s compact and lightweight design – which takes the tool to the job, rather than

46 | Industry Update Issue 145 Aug/Sep 2025

vice-versa – makes the units more mobile and easier to use in various locations and applications, even in difficult-to-access areas, according to Schaeffler Australia, which distributes the tools in Australia and New Zealand where it provides in-house technical backup to optimise benefits.

“The time, labour and safety benefits are substantial,” said Schaeffler.

“For example, removal and installation of components in a large raw material mill gearbox, with several shafts, gear sets and large bearings, can take up to 30 days, due to the complexity of the job, if conventional methods are used for such maintenance work.

“MFT induction systems not only simplify this type of maintenance work, but also cut time-consuming installation and removal in half, protecting the workpieces and ensuring greater safety for man and machine.”

MFT heaters are known for their high efficiency, leading to lower energy consumption. The units offer intuitive control through a 7” touch panel and offer a wide range of options for safe and complex heating processes.

Advantages of the new induction heaters with MFT include: • More opportunities – Mounting and dismounting a wide range of bearings and also for large work pieces

MFT heaters in 3.5, 22 and 44 kW types stocked locally in Australia and New Zealand. They boast significantly faster heating times compared to traditional methods, eliminate the use of open flames, for improved safety and ensure consistent heating through precise temperature control, ultimately extending bearing life.

• More flexibility – Through the use of flexible and fixed inductors • More individuality – Broad range giving the best solution for each application • More efficiency – Through lower costs and higher productivity • More sustainability – Through energy efficiency • More mobility – The MF-Generator comes to the workpiece, not the other way round • More safety – For both man and machine. MFT eliminates the need for open flames, allows precise temperature control, prevents overheating and potential damage, ensuring a safe and controlled heating process.

Schaeffler Australia schaeffler.com.au industryupdate.com.au

Safety

How 360applied is transforming PPE in Australian manufacturing

W

orkplace hazards are an unfortunate reality in many industries, often resulting in severe injuries, illnesses and substantial financial burdens for businesses.

From mechanical risks like cuts and impacts to biological contaminants, chemical exposures, extreme temperatures and abrasive surfaces, these threats can disrupt operations and compromise worker safety.

While eliminating hazards entirely is the ideal goal, it’s not always feasible. In such cases, selecting the right personal protective equipment (PPE) and workwear becomes essential.

Proper PPE not only mitigates risks but also enhances productivity, reduces downtime and cuts longterm costs associated with accidents and health claims.

The 360applied system, developed

by The PPE Group, offers a comprehensive approach to optimising PPE selection and usage.

This innovative program draws on the proven success of brands like Force360, Graphex, TRu Workwear and Bool Protective Technologies, which have delivered tangible benefits in demanding sectors such as mining, infrastructure, construction and oil and gas.

Now, 360applied extends these advantages to businesses across Australia, regardless of industry size or type.

By focusing on task-specific solutions, the system ensures that PPE is tailored to real-world needs, promoting safer workplaces and smarter resource allocation.

The process begins with a Standards & Certification Presentation. During a site visit, 360applied’s specialists deliver an engaging showcase of their PPE range.

This includes live demonstrations, such as the signature cut tests, which vividly illustrate the differences in protection levels.

These demos simulate common workplace scenarios, highlighting the potential consequences of using inadequate or outdated PPE. For instance, participants witness firsthand how substandard gloves fail under pressure, leading to injuries that could have been prevented.

Specialists also compare the site’s current PPE against 360applied’s offerings, providing data-driven insights into performance metrics like cut resistance, durability and compliance with Australian industryupdate.com.au

Standards.

This interactive session educates stakeholders on the importance of certified products, fostering a culture of informed decision-making.

At the heart of 360applied is the Complete Site Audit, conducted by experienced PPE Specialists using advanced safety audit software.

This thorough evaluation reviews existing PPE usage, identifies onsite risks and generates a detailed report.

The audit delves into key areas: an in-depth analysis of PPE applications in real-time operations to understand functional requirements; formal identification of mechanical, biological and chemical hazards to ensure alignment with relevant Australian Standards; and employee engagement to gather feedback on current limitations, such as discomfort or reduced dexterity.

A risk analysis matrix is then created, incorporating historical incident data, injury severity potential and occurrence likelihood.

Based on this, recommendations are made for superior alternatives that boost safety, comfort and efficiency while potentially lowering expenditure through optimised usage.

Following the audit, Product Recommendations & Trials are provided. 360applied identifies PPE options that outperform existing choices, offering practical benefits like enhanced grip, breathability or extended wear life.

A formal PPE Analysis document compares current items against recommendations, detailing features, rationales and compliance details.

Trials allow workers to test suggested products in their tasks, ensuring buy-in and validating improvements before full implementation.

To support adoption, the program includes Training Implementation & Change Management via 360equipped.

This customised training suite features online modules, presentations, toolbox talks and hands-on demonstrations.

It covers the latest Australian Standards updates and product-specific usage guidelines, ensuring accurate allocation to tasks.

Change management addresses common resistance by educating users on maintenance practices, such as proper laundering and using glove clips to extend product life.

This not only maximises ROI but also minimises environmental impact through sustainable habits.

The 360applied system can be a gamechanger in PPE for manufacturing

Finally, Regular Program Reviews maintain long-term effectiveness.

A tailored PPE Selection Chart is developed and updated as tasks evolve, serving as a quick reference for employees.

Quarterly reviews - or more frequent if needed - assess ongoing suitability, measure safety gains and integrate the 360processed program for end-of-life recycling.

This initiative recycles most

products, preventing landfill waste and providing analytics on environmental benefits, such as reduced carbon footprints.

Through 360applied, businesses achieve optimised PPE strategies that prioritise safety, cost savings and sustainability.

The PPE Group privatebrands.com.au

Scan to register for a 360applied Site Audit today

Industry Update Issue 145 Aug/Sep 2025 | 47

SPECIAL FEATURE How manufacturing made Melbourne’s north a food mecca

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ocated in Melbourne’s booming northern growth corridor, the City of Whittlesea has emerged as a powerhouse cluster in Victoria’s food and beverage sector.

Home to more than 1,300 food and beverage businesses and employing over 12,000 people, it is a vibrant hub of culinary innovation and advanced manufacturing.

The region’s success is fuelled by the broader local business ecosystem surrounding it, with strong, interlinked relationships between industry and its supply chains.

Immediate access to the Hume Highway and the M80 Ring Road enables local, national and international trade and has played a key role in the City of Whittlesea developing into a premium logistics hub.

Major logistics players including Mainfreight, Hanz Cold Storage and Logistics Solutions and AUSKEN Logistics have established facilities in the area.

The City of Whittlesea is central to food manufacturing in Australia

A strategic location for Food and Beverage Established industry cluster Direct transport links Skilled local workforce Major education providers

whittlesea.vic.gov.au/InvestOpps 48 | Industry Update Issue 145 Aug/Sep 2025

In 2024/2025, the Transport, Postal and Warehousing sector primarily concentrated in Epping and Thomastown accounted for 7,480 businesses and 4,981 workers, representing 22% of all registered businesses in the municipality.

This is more than double the Victorian average, highlighting the sector’s critical role in supporting the region’s food and beverage economy.

The planned Beveridge Intermodal Precinct will further elevate the region’s strategic advantage, linking national road and rail freight networks and significantly boosting logistics capacity.

Proximity to the Port of Melbourne and Melbourne Airport also provide seamless access to international markets, making the area ideal for businesses that depend on fast, reliable import and export channels.

Melbourne’s north hosts a diverse and specialised food and beverage sector, from manufacturing and wholesaling to retail and hospitality.

This ecosystem is supported by adjacent industries, including fabricated metal manufacturing, equipment production, logistics and wholesale trade, creating a highly integrated value chain that drives efficiency and innovation.

Council runs a number of local business programs and initiatives aimed at facilitating cross-business

collaboration and co-operation, as well as promoting the benefits of the circular economy.

These powerful synergies create a dynamic and evolving local business environment where businesses can continuously seek out opportunities to innovate, grow and adapt to market demands with agility.

Relocating to Epping in 2015, the Melbourne Market is a cornerstone of the region’s fresh fruit, vegetable and cut flower supply chain.

Spanning 67 hectares with 120,000m² of warehousing, it’s the largest warehousing precinct of any central market in Australia, with annual turnover of more than $2 billion.

It is home to over 2,750 businesses, connecting growers, processors, wholesalers and retailers to domestic and international markets, fuelling local industry and accelerating access to fresh produce.

With infrastructure investment accelerating, food-related industries continuing to expand and a rapidly growing local population of skilled workers, the City of Whittlesea is one of Australia’s most significant food and logistics hubs where innovation, infrastructure and industry converge.

Explore opportunities to grow your business in this thriving region: www.whittlesea.vic.gov.au/ InvestOpps industryupdate.com.au

Flow Sensors

Fluid Sensors with added value

Fluid+ Platform Turck’s Fluid+ platform offers flexible installation, intuitive operation, maximum robustness and a uniform look and feel.

The IO-Link capable IP69K sensors combine functionality, convenience and usability – for detecting pressure, temperature, flow or level.

www.turck.com.au

Fluid+ Flow Sensors ensure reliable and fast commissioning with their advanced Quick-Teach and Delta-Flow monitoring functions. In addition to flow, they can also output media temperature values, which in many applications can eliminate the need for additional temperature sensors. The FS121 variant provides extra versatility as it is a remote processing unit suitable for use with a variety of measuring probes.

AUSTRALIAN MADE

AUSTRALIAN MADE

Sun shines on Aussie manufacturing - thanks to famous Kangaroo logo

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he Australian Made logo is a trusted symbol of authenticity, helping manufacturers across the country highlight their Aussie credentials.

For local companies like Tindo, the logo serves a practical purpose in demonstrating a strong commitment to Australian manufacturing.

Based in South Australia, Tindo is currently the only manufacturer of solar panels certified to carry the Australian Made logo.

Tindo CEO Richard Petterson emphasised the importance of the logo in building trust and connection with customers.

“We all know it’s important to support local businesses, but beyond that, investing in an Australian Made solar panel brings you a sense of reliability and trust,” said Petterson.

“People see the Australian Made logo on our products and they know there’s a rich source of knowledge behind it, and that it’s been made to our high standards.

“The Australian Made logo reflects all the work from the local team and the experience and pride that goes into every one of our panels – consumers can feel that connection.”

The strength of the Australian Made logo lies in its high level of consumer recognition. Roy Morgan research found that 99% of Australians recognise the Australian Made logo and 93% are

Steel manufacturing is central to the Australian economy.

Tindo Solar are proudly Australian Made

confident that products carrying the logo are genuinely Australian.

This widespread awareness makes the logo a valuable asset for businesses looking to build trust and credibility. It reassures consumers that the products they are purchasing support local jobs, local expertise and the Australian economy.

Beyond consumer trust, the Australian Made logo also offers marketing advantages to businesses.

It provides a clear and consistent message that can be used across packaging, advertising and export materials, helping manufacturers differentiate their products in competitive markets.

Additionally, research shows that the logo can influence business-to-business (B2B) purchase decisions.

More than half of Australian businesses are likely to purchase from a licensed Australian Made business or consider a tender from a licensed Australian Made business.

Tindo Solar - tindosolar.com.au

50 | Industry Update Issue 145 Aug/Sep 2025

New partnership adds steel to Australian Made metals manufacturing

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he Australian Made Campaign have announced a major link-up with one of the biggest names in Australian steel manufacturing that is set to pave the way for greater progress within the domestic metals industry.

The new partnership between Australian Made and the Steel Reinforcement Institute of Australia (SRIA) will see a deepened commitment to local manufacturing and jobs, as well as underlining vital safety and quality standards.

“This partnership between Australian Made and the Steel Reinforcement Institute of Australia is a key step in our collective effort to support local manufacturers,” said Australian Made Chief Executive Ben Lazzaro.

“By working together with SRIA, we aim to strengthen Australia’s manufacturing sector and ensure that businesses and consumers have access to locally produced steel

reinforcement products.”

SRIA represents 13 certified reinforcing steel processors, who together employ more than 5,000 Australians and supply the bulk of the building and construction industry’s steel reinforcement requirements.

“We are proud to align with the Australian Made logo – one of the most trusted and recognised brands both here and overseas,” said SRIA CEO and Executive Director Scott Munter.

“This partnership highlights the role of SRIA members in creating local jobs, strengthening our supply chain, and ensuring that Australia builds with steel reinforcement that meets the highest standards of safety and sustainability.

“Together with Australian Made, we look forward to promoting the value of choosing Australianmanufactured reinforcement for our industry, our communities and our future.”

industryupdate.com.au

Australian Made

Protoblast proves why the Australian Made sign still matters

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e all know the distinctive green and gold kangaroo logo that represents Australian Made.

This emblem stands as a proud mark of quality and authenticity, found on a wide range of products, from machinery to everyday goods.

But what does it truly signify for consumers - and why should you consider it when making purchasing decisions?

The Australian Made logo is more than just a symbol of origin.

It represents a commitment to quality craftsmanship, ethical production and the strength of local industries.

Companies displaying this emblem must meet strict standards set by the Australian Made Campaign Limited (AMCL), ensuring that products are genuinely Australian - from design to manufacturing.

When you choose an Australianmade product, you are supporting businesses that prioritise high standards, environmental sustainability and local expertise.

Protoblast, a family-owned

business with over 150 years of combined experience in the abrasive blasting industry, is a company that proudly bears the Australian Made accreditation.

For Protoblast, being Australianmade is more than just a badge of honour - it’s a way of life.

As a pioneer in the abrasive blasting industry, Protoblast combines generations of expertise with a commitment to innovation, quality and reliability.

The company’s bespoke solutions, customer-first approach and dedication to craftsmanship make it a trusted name in the industry.

One of the key benefits of choosing Protoblast is the assurance of durability and longevity in every piece of equipment.

Australian-made products are built to last, and Protoblast’s machines are no exception. With strict adherence to the highest standards of production, the company’s equipment is designed to meet the specific needs of their customers, ensuring optimal performance across a range of applications.

Choosing an Australian-made

Protoblast in action

company like Protoblast comes with additional advantages, especially when it comes to service and support.

A local presence means customers have access to timely maintenance, spare parts and technical assistance.

The company’s deep understanding of its products ensures that any issues are quickly resolved, minimising downtime and keeping equipment running smoothly.

By choosing Protoblast and

other Australian-made products, customers are not only investing in high-quality machinery but also supporting local businesses and industries that contribute to Australia’s economic growth.

It’s why customers are encouraged to choose Australian-made products for unmatched quality, reliability and trust.

Protoblast - protoblast.com.au

Sustainable and local: Why Bomac went Australian Made

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s a proud Australian manufacturer, Bomac Engineering has always believed in supporting local industry.

This commitment recently extended beyond their own operations with the decision to invest in a solar and battery system – one that is entirely Australian made.

Bomac’s Engineering Director Tate McFarlane told Industry Update that the choice was both a business and ethical one.

“As a company that manufactures in Australia, we felt it was important to back other Australian manufacturers where we could,” he said.

After careful consideration and planning, Bomac partnered with Lightning Energy to deliver a complete renewable energy solution featuring Tindo solar panels and the Sky Box battery backup – both designed and built in Australia.

This decision is underpinned by a broader belief in the importance of fostering a strong, resilient manufacturing base within Australia.

“Supporting Australian manufacturing isn’t just about keeping jobs local,” explained McFarlane. industryupdate.com.au

“It’s about building a foundation for industries to grow and compete on a global scale. If we want Australian-made products to be world-class, we need a thriving domestic critical mass to sustain and innovate.”

Bomac Engineering also sees a role for government policy in making this vision a reality.

The company believes current battery rebates do not go far enough in supporting Australian innovation.

“We would like to see the government reduce rebates on imported solar and battery systems and instead increase incentives for people and businesses investing in Australian-made solutions,” McFarlane said.

“This would help level the playing field for local manufacturers and strengthen Australia’s energy and manufacturing independence.”

Energy security was another key driver behind the decision. With hotter summers and increasing pressure on the electricity grid, Bomac Engineering recognised the need to safeguard its operations

Bomac chose Tindo because they are Australian Made

from potential power disruptions.

The combination of solar generation and battery storage provides greater energy independence and resilience, ensuring the business can continue production even during outages.

The move has also been welcomed

by Lightning Energy, who see it as a strong example of Australian companies working together for mutual benefit and a greener future.

For Bomac Engineering, this project represents more than just an infrastructure upgrade – it’s a reflection of their core values.

Supporting local businesses, protecting the environment and securing the future of their business and employees are all part of the company’s vision for ethical, future-ready manufacturing in Australia.

Bomac Altrac - bomac.com.au

Industry Update Issue 145 Aug/Sep 2025 | 51

Australian Made

How simple storage solutions can help avoid flat pack fails

By Bob Griffin, BAC Systems

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torage in a factory needs to be efficient so that you can dedicate as much of your floorspace as possible to production.

This obvious principle needs to be balanced by the need to have easy and safe access to the items you are storing and the size extremes of large, flat items exemplify this need for a balance most keenly.

A large surface is needed to store this item, however, as the item is thin, a similarly thin storage medium is needed to ensure minimal dead space above the part.

At BAC Systems, we have investigated this balance and have determined a few useful solutions and approaches.

It wouldn’t be unfair to claim that most large flat parts and components in the country are stored on some variant of long-span shelving.

This solution is the simplest to set up, but that is where the benefits end.

Invariably, longspan will either be set up with the beams too far apart,

resulting in wasted space above the item being stored or with the beams close together, meaning that the beams themselves often take up more of the storage volume than the item being stored.

Additionally, as it is a static shelf, accessing the large item being stored requires dragging it backwards out from the shelf before it can be lifted or supported in some way.

This may be dangerous for the worker or dangerous for the part.

At BAC Systems, we would remedy this problem by using some form of drawer – either horizontal or vertical.

Briefly, we should consider the types of large, flat items being considered. They could range from the light gaskets used in gas pipelines or large machinery, through to heavy steel profile templates or jigs.

We are not considering sheet steel or plate steel or similar stock materials here, but multiple low-quantity parts that must be stored flat, in their own unique locations and with

We solve your toughest blasting challenges. protoblast.com.au sales@protoblast.com.au 1800 772 320

52 | Industry Update Issue 145 Aug/Sep 2025

BAC Systems drawers are popular across Australia

safe access.

In the instance of oversized gaskets and other such light and often flexible large items, it is important that these parts are kept flat to prevent creases, tearing or snapping.

The obvious solution that combines both high density storage with ease of access is to use large format longspan drawers.

Within the drawer, BAC often supplies posts so that multiple gaskets can be stored on the single drawer base without moving as the drawer moves.

Large format drawers, also known as longspan drawers, have long been used in museums and galleries for artworks and textiles, but they often get overlooked in factories.

BAC Systems offers large sizes, some of which fit nicely between pallet rack uprights to ensure that the storage volume above your chest (drawers are hard to access above this height) is properly utilised for some other storage type.

Already, across Australia and other neighbouring countries, BAC Longspan Drawers are being used for high-density gasket storage in most of the major oil and gas producing warehouses and many of the large construction equipment parts depots.

For heavier large flat items, such as the aforementioned steel templates and jigs, the warehouse manager can consider either of the horizontal or the vertical storage alternatives.

These products are often too heavy for longspan drawers,

however, a heavy-duty platform drawer system is one way to support the significant weights under consideration, up to 300kg per drawer.

These drawers are easy to pull out, and an overhead crane or a forklift with jib can easily lift the stored item clear. These drawers use far less storage volume than pallet racking would for these heavy flat items.

When considering vertical storage, a heavy duty BAC Vertical Mesh Drawer is also a secure, safe and suitably dense storage approach.

Each Vertical Mesh Drawer can support up to 200kg, are double sided and are fitted with a dedicated support, known as a display holder, that can clamp an item to the mesh face.

In this fashion, awkward shapes of up to 1800mm length can find a secure storage solution with easy access.

There is a place for longspan shelving in factory warehouses, but it often gets abused as the careless go-to storage solution, when there are many items that could be stored much better with only a little more thought and the right options available.

In the BAC range of Longspan Drawers, Heavy Duty Platform Drawers and Vertical Mesh Drawers, you have available options to consider to increase your storage efficiency and safety, resulting in a more productive factory in the long run.

BAC Systems - bacsystems.com.au industryupdate.com.au

Australian Made

Manufacturing summit sparks action on skills shortages

W

hether it’s helping people master complex machinery or supporting businesses as they train new staff, the Australian Manufacturing Technology Institute Limited (AMTIL) is taking bold steps to strengthen skills across the manufacturing sector.

They hosting the inaugural National Manufacturing Technology Skills Summit in Canberra, bringing together technology users, suppliers, educators, industry groups and government representatives to tackle the rapid changes reshaping both the economy and the manufacturing landscape.

The critical shortage of CNC Operators in Australia is a clear example of the urgent skills gap AMTIL is working to address.

The Summit focused on practical solutions to two of the industry’s most pressing challenges: attracting new talent and retaining existing professionals, while ensuring they receive the training needed to thrive.

With clearly defined goals and a

strong commitment from participants to collaborate, the Summit was designed for real impact and AMTIL plans to share key takeaways with stakeholders best positioned to turn ideas into results.

Machine Safety Assessment Workshops In parallel, AMTIL has been running a series of Machine Safety Assessment Workshops across the country, facilitated by Machine Safety Australia.

These sessions respond to growing industry demand, particularly as manufacturers encounter a wider variety of machinery and suppliers - including new options entering the market from overseas.

The workshops are designed to give hands-on workers and technical staff the tools they need to confidently assess machine safety risks, regardless of the equipment’s origin or manufacturer.

Held in Melbourne, Sydney, Adelaide and Brisbane - with Perth scheduled for early October - the

AMTIL are addressing manufacturing’s staffing issues

sessions combine theoretical insights with practical, real-world examples.

Led by safety engineer and certified machinery safety expert Sergej Patkovic, the workshops focus on applying the AS4024 standard, Australia’s benchmark for machinery safety.

Free for AMTIL members, they offer essential knowledge to help manufacturers avoid costly incidents and ensure safer, more efficient operations on the shop floor.

Celebrating Excellence in Manufacturing AMTIL is also proud to support the AMTIL Advanced Manufacturing Award at the Australian Manufacturing Awards 2025, a celebration of innovation, excellence and leadership in the sector.

Winners will be announced at a gala dinner at the Sofitel Sydney Wentworth on 23 October 2025.

AMTIL - amtil.com.au

Ora et Labora

BAC Systems Pty Limited Phone: (02) 9832 2777 industryupdate.com.au

Order the latest BAC Catalogue online now!

www.bacsystems.com.au

Inspired by Real Intelligence Industry Update Issue 145 Aug/Sep 2025 | 53

FEATURE

Just the ticket - Lapp and Thoreb boost tram performance and passenger experience

R

apid advances in technology are opening up new opportunities for public transport vehicles to gain greater functionality, improving efficiency and enhancing passenger communication.

Computer hardware specialists Thoreb have a particular focus on innovative public transport solutions, and were tasked with upgrading a series of trams in Victoria.

“All vehicles, from personal cars through to trains, buses and trams, have a series of sensors and modules, so to connect these together, gather data and add functionality, there needs to be a ‘highway’ of reliable cables,” explained Ralf Otto, General Manager, Thoreb.

“For a recent tram upgrade project, we chose Lapp Australia to provide cable assemblies, because not only did they provide the quality and reliability we were seeking, but they were willing to go above and beyond to meet tight deadlines and deliver to our customer’s precise requirements.”

The cable assemblies, each rated with the appropriate rail certifications, were supplied by Lapp Australia’s new Harnessing Solutions division, which was set up to provide complete assemblies labelled, tested and ready to go, to save time on automation projects.

“It was the personnel at Lapp that made this project possible, from

quality control through to communications and final checks, they ticked all the boxes so that we could confidently deliver to our customer,” said Otto.

“Additionally, as part of our proof of concept that we needed to deliver to the customer, all cables had to be clearly packed and labelled.

“This is where Lapp Australia really stood out. Each assembly features a range of cables such as network cables, power cables and earth cables, for four different classes of tram.

“Each component was labelled – at each end for cables – with what tram it belongs to, what type it is and what its function is. They were then packed into kits that were clearly labelled as well.

“This not only means that we can complete the installation accurately, but if we ever need to perform troubleshooting later on, we can isolate specific parts swiftly to reduce downtime.”

Examples of the functions made possible by Thoreb’s solutions using Lapp cables include: • Vehicle signage (both inside and on the exterior of the tram) showing next destinations or communicating messages to passengers • Passenger counters, typically installed on doors to count how many passengers enter or leave the

Lapp’s cables keep the trams running in Melbourne.

tram, which can help better plan public transport timetables and services according to demand • Communication with satellites, to track where each tram is located, which can be reported on real-time apps • Traffic priority – in some cases tram operators can control upcoming traffic lights, giving them priority over cars, keeping passengers on schedule • Tram functions, such as opening and closing doors, stop buttons for passengers to indicate for the driver to stop at the next location and anything else requiring electrical power “With so many cables in a small space, electrical emissions could create too much noise pollution and reduce the performance of the system, or the comfort of passengers, but Lapp’s cables have electromagnetic interference shielding properties to protect against this

issue,” said Otto.

With tight customer deadlines, and working across state lines, with Lapp and Thoreb’s NSW head offices coordinating closely with Victorian project teams, effective communication was key to the success of this project.

“Lapp kept us well informed throughout the process,” said Otto.

“What we particularly liked was that they informed us if there were any delays. Some companies don’t like to deliver negative news, but we are aware that sometimes there are delays outside of their control, and learning about it as early as possible helps us plan accordingly.

“Our experience with the Lapp Australia team was that they were reliable, trustworthy and respectful. We hope to be able to work with them again on future projects.”

LAPP Australia lappaustralia.com.au

‘Significant moment’ as defence manufacturer announces $80m Australian Made export deal

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lobal defence manufacturers Kongsberg have announced an export deal for their Australian made Naval Strike Missile (NSM) launcher systems.

Two unnamed European nations will buy the products, which are made locally by subsidiary Kongsberg Defence Australia at their facility in South Australia, for $50 million, with a further $30m worth to come in an additional contract.

The NSM are made with Australian-sourced materials and include components from two Adelaide-based manufacturers, QPE Advanced Machining and Aerobond Defence, while other parts will be

made in Victoria.

After production in Mawson Lakes, the product will be distributed globally through Kongsberg’s supply chain.

“This is a significant moment for Australian defence manufacturing,” said John Fry, Managing Director of Kongsberg Defence Australia.

“To be entrusted with delivering critical NSM launchers for international customers highlights the capability, quality and reliability of our Australian team and supply chain.”

The deal is a landmark for Australian defence manufacturing.

“The Albanese Government’s efforts to support Australia’s sovereign defence manufacturing

54 | Industry Update Issue 145 Aug/Sep 2025

industry have reaped further benefits with these significant export deals,” said Minister for Defence Industry Pat Conroy.

“This is an exciting milestone for Australia’s sovereign defence manufacturing industry and a proud moment for Australian businesses to enter the global supply chain for missile manufacturing.

“It will be the first time Naval Strike Missile launchers are manufactured outside of Europe and the United States, positioning Australia as a trusted source of supply to the Naval Strike Missile capability.

“These deals underscore the Government’s commitment to working alongside our industry partners to strengthen Australia’s role in the

global defence industry.”

Moreover, it is a huge win for South Australian manufacturing, according to state Minister for Defence & Space Industries, Stephen Mullighan.

“This is a fantastic result for South Australia’s defence sector, demonstrating our capabilities in delivering state-of-the-art technology to a global market,” he said.

“These significant contracts will not only boost the workforce at Kongsberg’s Mawson Lakes facility, but along the supply chain. It’s successes like this that help cement South Australia’s reputation as the Defence State.”

industryupdate.com.au

MATERIALS HANDLING

Combilift receive prestigious design award for electric forklift

C

ombilift, has been awarded the prestigious Red Dot Award for Product Design 2025 for its Combi-CB70E, high-capacity, electric-powered multidirectional forklift, developed to meet the needs of heavy-duty, long-load handling in more sustainable ways.

The Monaghan-based manufacturer are a global leader in multi-directional and customised materials handling solutions, and this is their third such award, having previously won a Red Dot for the Combi-WR and ‘Best of the Best’ for the Combi-CB4.

Combilift’s Combi-CB70E impressed the international jury with its new ergonomic design, environmental credentials, and ability to enhance operator comfort and productivity in demanding industrial settings.

The Red Dot Award, one of the most internationally renowned design competitions, recognises excellence in design quality and innovation.

“We are delighted to receive our

third Red Dot Award this year for the Combi-CB70E,” said Martin McVicar, CEO and Co-founder of Combilift.

“Our design and engineering teams have been striving to provide solutions that are not only functional and safe but also reflect excellence in industrial design.

“Our customers increasingly demand electric alternatives that don’t compromise on performance, and the CB70E is exactly that.”

The multidirectional CombiCB70E is a 7-tonne capacity electric counterbalance forklift, specifically designed for handling long and bulky loads in confined or challenging spaces.

Equipped with Combilift’s patented Independent Traction Control System and large elastic rubber tyres, it provides all-terrain capability while maintaining zero-emission operation.

The spacious gas strut suspension cab and floor to ceiling glazing offers enhanced visibility and comfort, while the Auto Swivel Seat - which

Combilift are celebrating again after a third Red Dot Design Award

automatically swivels 15 degrees to the left or right, depending on the direction of travel - ensures optimal ergonomics and comfort for operators, even during extended shifts.

This Red Dot recognition comes in an exceptional 11 months of success for Combilift, which has also received multiple international accolades for its products

and leadership, including Product of the Year and Ergonomics Award at the UKMHA Archies Awards, as well as Design Team of the Year and Industry Leader awards from the UK’s Engineering & Manufacturing Awards.

Combilift - combilift.com

UNLOCK EVERY INCH OF YOUR STORAGE SPACE!

25

ENHANCE THE SAFETY, STORAGE & EFFICIENCY OF YOUR LOGISTICS WITH COMBILIFT

Combilift’s range of multidirectional forklifts, pedestrian reach trucks, straddle carriers and container loaders will allow you to maximize the capacity, improve efficiency and enhance the safety of your facility.

Contact Us Today

To find out how Combilift can help you unlock every inch of your storage space.

combilift.com industryupdate Chris 214x139 rev 2.1.indd 1

industryupdate.com.au

07/07/2025 14:55:31

Industry Update Issue 145 Aug/Sep 2025 | 55

Materials Handling

Are these hoists the best kept secret in Australian manufacturing?

W

e’re about to reveal one of Australian manufacturing’s best kept-secrets… there’s a local company that’s been making high quality hoists and cranes that last well beyond their design life for nearly 50 years.

Hydromech operate out of South Dandenong in Melbourne and can boast clients using their products all across the country, as well as exporting to New Zealand, Singapore, Malaysia and the USA. Having served the crane industry for 50 years, they manufacture high-quality hoists and cranes that last.

Hydromech know that if you’re distributing a product for a partner, it has to measure up.

They understand the importance of meeting strict Australian standards, and beyond that, supplying a reliable asset for your production needs.

“We have been distributing hoists and cranes for Nante Crane Components for five years, and currently, the product is helping manufacturers all across the country,” said Michael Leeds, Director at Hydromech.

“Having seen Australian manufacturing being crippled with horrendous lead times that set back completion dates or see production grinding to a halt, Nante and Hydromech have worked hard to achieve the answer for your lifting needs.”

They have 3.2 tonnes, 5t, 6.3t and 10t four fall units recently arrived in Australia and ready to dispatch.

For customers looking for something with a faster hoisting speed, they can offer 1.6t, 3.2t, 5t two fall hoists.

“We know it’s frustrating waiting for long lead times that tie up your cash flow to finish a job,” said Leeds.

“We understand you might not be a hoist manufacturer who understands the pitfalls of purchasing a hoist from overseas without 50 years of actually manufacturing them right here in Australia, to Australian standards.

“We get that it’s scary buying something that could be very dangerous to your people, your facilities and ultimately your bottom line.

“We run a business too, so we know purchasing an asset isn’t done without consideration for the cost.

Hydromech have a host of hoists ready to go

“We are manufacturers, so the pain of equipment not being reliable and costing you money - and sleep is one we’ve experienced.

“It’s OK not to have years to spend with a partner overseas developing a product fit for use. Producers have got enough headaches concentrating on their core business.

“That’s why we put in the time working with a reliable and powerful production team, so we can meet

the market with a product that is compliant, safe, reliable, affordable, supported with spare parts locally and ready to ship today!”

Hydromech Hoist and Crane hydromech.com.au Scan to watch video

POWERED FLOOR CRANES OPTIONS INCLUDE

WCR-070

Fixed straight legs

Remote Control Pendant

Max Height 3560mm

T Bar & Spreader Bars

Max Hori. Ext. 2500mm

WCE-120

Drum & Plate Clamps Drum Handling & Decanting

NO LICENCE

Adjustable straddle legs

Magnets

REQUIRED

Max Height 3540mm Max Hori. Ext. 2500mm Load Range

300-1200 KG

Load Range

200-700 KG

APPLICATIONS Engines from vehicles Heavy pump / motor lifts - maintenance Lifting dies from racks into presses

Air conditioning - ductwork Bundles of timber Lifting drums on to pallets / trucks

Out of and into crates Pipes, beams & poles Steel fabrication

03 9720 0425 | enquiries@packking.com.au

www.packking.com.au

A member of the King Group of Companies Pty Ltd

56 | Industry Update Issue 145 Aug/Sep 2025

industryupdate.com.au

Materials Handling

Over 100 years of mobility solutions with Tente

Tente are known for their castors and wheels

T

ente has been developing smart mobility solutions since 1923.

Solutions which noticeably improve people’s lives and their working environment. Solutions which increase productivity, ensure more safety and open up new horizons in matters of design, durability as well as environmental friendliness.

No matter whether it‘s for industrial, commercial, medical technology, heavy goods transport, mechanical engineering, intralogistics, factory equipment or the furniture sector, Tente’s castors and wheels set new standards and put influential changes in motion.

By doing this, they enjoy our customers’ confidence in our high quality product and innovative spirit, as well as their ability to provide close customer support on all five continents.

As a large castor manufacturer, they have solidified their position in the market thanks to high-end industryupdate.com.au

products, extensive experience and innovative custom solutions.

From shopping trolleys and care beds to lift trucks for transporting tonnes of heavy goods, Tente have the right solution for every requirement.

The full Tente range offers true mobility solutions for all industries and most applications, with castors and wheels that range from simple office chairs to custom super heavy duty applications.

The wheels and castors themselves are produced from high-quality materials such as solid rubber or synthetic compounds, and the company places great importance on forward-looking sustainable production, as well as using environmentally-friendly materials.

There is also focus on an appealing design, and the castors have been awarded a number of design awards.

Tente Australia - tente.com.au

Contact Tente Castors & Wheels To Find Your Product Solution Phone: 1300 836 831

sales.au@tente.com

tente.com.au

Industry Update Issue 145 Aug/Sep 2025 | 57

Materials Handling

RAAM can supply, deliver and install.

Racking support is just one of the solutions that RAAM can provide

Why manufacturers should be making space for smart storage

M

anufacturers up and down Australia know that, in the current economic conditions, every centimetre matters.

Space is vital, and utilising the space that you have can make all the difference in warehouse and distribution centre layout.

Moreover, they know that every second matters too.

The pandemic exposed how ‘just in time’ is never quite just in time in a country like Australia, which is huge in size from domestic suppliers

and distant from importers.

Manufacturers realised that getting the right products was important, but having them in an accessible, manageable space with a solid system of intralogistics to track and deploy them was just as vital to success.

RAAM Storage can solve both problems.

They’re a licensed distributor for SSI Schaefer, one of the biggest names in global materials handling, and can take care of all warehouse

Schaefer products are perfect for small parts storage.

58 | Industry Update Issue 145 Aug/Sep 2025

demands, from audits of space to delivery of solutions.

Schaefer’s products include plastic bins for small parts, containers and shelving solutions, which RAAM can supply, deliver and install.

“We handle pallet racking, shelving and all kinds of storage equipment. We mainly service logistics and 3PL companies,” explained Ljupco Nicoski, Director at RAAM. “Among manufacturers, we’re known for our plastic containers, used for spare parts and small parts shelving, especially the Regal 3000 multi-tier shelving, designed for small parts storage.

“We also supply semi-open plastic containers and drawer-style containers, as well as cantilever racking for long items like pipes and steel plates.”

Nicoski was previously with Schaefer, spending over 15 years learning how their products could help manufacturers to get on top of their stock and materials.

“They’re not the cheapest in the market, but the quality is undeniable,” said Nicoski of the Schaefer product line.

“RAAM have national supply deals with brands like Schenker AU, Schneider Electric, GPC, QCC Hospitality Supplies and Onelink, who use our systems and containers for their storage distribution centres.

“Selling German products is not necessarily more expensive than local products. It’s more about quality and reliability. Some people don’t even realise that Schaefer containers are European - they just know the name and that it’s good.”

In cities like Sydney and Melbourne, where the cost of land only goes up and the availability of industrial or commercially zoned areas only goes down, the secret often lies in being smarter about how product is stored and how it moves through a facility on its way to a customer or another industrial process.

RAAM’s expertise goes all the way back to their foundation in 2018, when they began life helping manufacturers and other warehousing clients to organise their facilities, before branching into the products that could help solve those logistical issues.

That means the Schaefer product line, but also mezzanine floors, which can help manufacturers to get the most out of what they have. ”We originally started by offering audits and maintenance, and we still provide inspections required by the Australian racking standard (AS 4084),” said Nicoski.

“We assess space and product movement - those are the key elements.

“That kind of operational insight helps us design efficient layouts. Big logistics centres benefit from that, but even manufacturers with just five or ten shelves can optimise their space with good quality shelving and containers.

“Mezzanine floors are a great example. For a manufacturer, you can double your footprint - store below, work or store above.

“It’s all about the integrated offering - audits can help with the safety, design and compliance side, mezzanines can help with space management and then the products can maximise that space.

RAAM Storage raamstorage.com.au

industryupdate.com.au

Materials Handling

Efficient. Effective. Reliable.

Adept Conveyors designs and manufactures conveyor systems to improve the efficiency of picking, packing & sortation systems and allow effective movement of goods from A to B

P: (02) 9771 4655 E: sales@adeptconveyor.com.au W: www.adeptconveyor.com.au industryupdate.com.au

Industry Update Issue 145 Aug/Sep 2025 | 59

ELECTRONICS

How a simple touch is taking smart manufacturing forward

D

igitalisation within the manufacturing industry has shifted from something aspirational to a necessity.

This was a lesson learnt firsthand by Integra Systems, a design engineering and advanced manufacturing SME based in Melbourne’s North.

Navigating their own complex business systems, disconnected processes and fragmented data, Integra developed the Integra K4.0 industrial touchscreen kiosk as a smart, practical solution to unite their technology, processes and people on the factory floor.

Integra is now extending this innovation to other manufacturers seeking to accelerate their own digital transformation.

Within Integra’s operations, the Integra K4.0 consolidates digital business systems that are traditionally siloed, from their ERP to paperless drawings to capturing real-time data and beyond.

Instead of operators, engineers and managers working from different platforms, the Integra K4.0 delivers a central source of truth that is accessible in real time, at

every workstation.

Not only does this create clarity, but it also empowers every individual, connecting them to accurate, up-to-date information that enables them to perform at their best.

By integrating AI and datadriven decision making, the Integra K4.0 moves beyond simple visibility into true intelligence.

It creates a digital thread throughout the organisation, linking design through to production into one continuous stream of knowledge.

The result is stronger alignment across the business, with teams able to act on insights instantly and adapt to challenges with agility.

Whilst integrating digital systems is important, connecting to the people is just as important. Technology in manufacturing should be intuitive, supportive and human-centred.

The Integra K4.0 was built with the operator in mind, ensuring that digital transformation enhances their day-to-day experience rather than complicating it.

The Integra K4.0 is now being adopted by businesses across the manufacturing sector, from SMEs taking their first steps into

Integra Systems’ product in action

digitalisation through to larger enterprises advancing their Industry 4.0 capabilities.

In every case, the kiosk acts as the digital thread connecting production, data capture and business systems into one seamless workflow, enabling greater efficiency, smarter decision-making and improved competitiveness.

As the industry moves further into the era of Industry 4.0 and beyond, Integra Systems’ digitalisation journey and the Integra

K4.0 Kiosk stand as a beacon for Australian SMEs; proof that digitalisation can be practical, scalable and people-first.

By weaving together digital systems, data and AI into a single digital thread, Integra is making advanced manufacturing transformation accessible. Industry 4.0 is not just for the big players, but for every business ready to embrace the future.

Integra Systems integrasystems.com.au

From drills to drones, how smart agriculture is using automation and AI

I

ntelligent automation is being rapidly adopted across agriculture – and advances in AI are likely to accelerate the pace further still.

Several factors drive this trend, such as the number of farms facing labour shortages due to ageing demographics. Statistics show that the average age of a farm owner in Australia was 63 in 2021.

Consequently, many farms look to implement labour-saving machinery, such as automated fruit pickers, to address their shrinking workforce.

Another trend is the shift from smaller farms towards larger agricultural corporations. Here, automation and robotics are more feasible due to larger budgets.

The adoption of automation is evident across agricultural vehicles, with GNSS/GPS proving a critical enabling technology.

However, more recently, numerous equipment manufacturers have developed automated tractors

incorporating AI-powered vision systems and sprayers integrated into boom systems.

The AI can differentiate between crops and weeds, specifically targeting weeds with sprays while leaving the crops untouched.

There is also an increasing trend towards smaller, airborne applicators, weeders and pickers. These systems employ drones equipped with short booms ending in suction cups to perform the picking.

Some drones tether to a wheeled vehicle, using AI and sensors to select ripe fruits, pluck them and deposit them into containers.

Agricultural automation’s progress hinges on sensing, power technologies and connectivity, with distributors such as Mouser Electronics and its suppliers helping to drive application advancement.

Murata Electronics, for example, provides a diverse selection of MEMS sensors for motion-sensing

60 | Industry Update Issue 145 Aug/Sep 2025

Drones are a vital part of modern farming

applications. These sensors provide real-time feedback for manipulators like claws and suction cups.

Image sensors are another key technology used in applications, such as fruit pickers where machines must assess individual fruit, detecting colour and ripeness.

Here, onsemi Hyperlux sensors ensure accuracy in machine vision applications, even outdoors in difficult conditions.

Meanwhile, Vicor offers custom high-voltage battery solutions designed specifically for the power needs of agricultural robots, while TE Connectivity / Linx Technologies provides outdoor

antennas for wireless connectivity – the key functionality for system localisation, data transfer and enabling remote control and operation of systems.

The development of agricultural robots represents a significant advancement in technology.

Specialised solutions from leading electronic manufacturers, like those covered, help engineers digitise agricultural processes, supporting farms in overcoming challenges, improving yields and ensuring sustainability.

Mouser Electronics Australia au.mouser.com industryupdate.com.au

Electronics

Deploying the ASUS NUC 13, rugged in harsh environments

The ASUS NUC 13 is designed for the toughest use cases.

P

owered by Intel Processor N50 and Intel Atom x7 processors, the NUC 13 Rugged delivers efficient performance across a wide range of tasks, while emphasising long-term stability and resilience.

Key features facilitating deployment in harsh environments include: • Durability for 24/7 Operation: Built to withstand rigorous use, the NUC 13 Rugged undergoes extensive shock and vibration testing, making it ideal for mounting on industrial machinery, vehicles or mobile equipment.

• IP50 Dust Protection: Rated IP50, the chassis provides robust protection against dust ingress essential for factories, workshops, construction zones and agricultural settings where airborne particles can compromise conventional PCs. • Fanless, Silent Design: A passive cooling system eliminates the need for fans, reducing mechanical failure points and preventing dust buildup inside the unit. This fanless approach also ensures quiet operation, perfect for control rooms, kiosks or other noise-sensitive deployments.

• Wide Operating Temperature Range: Engineered to perform reliably in semi-controlled and uncontrolled environments, it supports continuous operation in temperatures from 0°C to 50°C. • Versatile Connectivity: • Dual Intel 2.5Gb Ethernet Ports: Support for network redundancy, traffic segmentation (e.g., separating control and industryupdate.com.au

general networks) or high-bandwidth applications.

• Dual HDMI 2.1 Ports: Enables dual 4K display setups - ideal for digital signage, command centers or multi-monitor workstations.

• High Speed USB Ports: Equipped with USB 3.2 Gen 2 and a total of four USB ports to support a broad range of peripherals.

• Flexible Wireless Options: Includes Intel Wi-Fi 6E and Bluetooth 5.3, with optional WWAN/LTE expansion for adaptable wireless connectivity.

• Compact & Mount-Friendly Design: The small-form-factor NUC and included VESA mounting plate make installation simple whether integrated into kiosks, cabinets, mounted behind screens or affixed directly to equipment.

2. IoT Edge Gateway and Data Aggregation • Challenge: Collecting real-time data from sensors or industrial equipment in rugged environments and securely transmitting it for centralised analysis or control.

• Solution: Deploy the ASUS NUC 13 Rugged as a reliable edge device bridging Operational Technology (OT) and Information Technology (IT) networks.

• Challenge: Point-of-sale (POS) systems in high-traffic retail settings, hospitality venues or outdoor ticketing booths must withstand dust, spills, vibration and constant use - conditions that can quickly overwhelm standard PCs. • Solution: Deploy the ASUS NUC 13 Rugged as the core computing engine for durable, high-uptime POS terminals.

3. Light Industrial Control and Monitoring • Challenge: Operating HumanMachine Interface (HMI) software, monitoring processes or controlling equipment in locations where standard PCs cannot function reliably due to environmental conditions.

• Solution: Leverage the ASUS NUC 13 Rugged as a durable and compact control or monitoring node for industrial applications.

5. Surveillance Monitoring Hub • Challenge: In environments where space is limited and conditions are less than ideal, there’s a need for a compact, reliable device to connect to IP cameras, display live feeds or run lightweight Network Video Recorder (NVR) software locally.

• Solution: Utilise the ASUS NUC 13 Rugged as a durable surveillance aggregation point for local monitoring and video recording.

4. Resilient Point-of-Sale (POS) Systems

ASUS Australia - asus.com

Putting Rugged Computing to Work The NUC 13 Rugged’s specific features make it well-suited for applications where environmental challenges would compromise standard PCs: 1. Digital Signage and Kiosks in Demanding Locations • Challenge: Deploying dependable digital signage or interactive systems in dusty, high-traffic areas such as public transit stations, factory floors, quick-service restaurants or other exposed environments.

• Solution: Install the ASUS NUC 13 Rugged behind displays or within kiosk enclosures for a robust, always-on computing platform.

Industry Update Issue 145 Aug/Sep 2025 | 61

Electronics

Infineon Image Data Center

DigiKey are parking a revolution in power, from EVs to data centres

By Michael Williams, director of marketing for industrial and infrastructure at Infineon Technologies AG and Shawn Luke, technical marketing engineer at DigiKey

S

ilicon carbide (SiC) has become a cornerstone for enhancing efficiency and supporting decarbonisation across industries in Australia.

It is an enabler for advanced power systems, addressing growing global demands in renewable energy, electric vehicles (EVs), data centres and grid infrastructure. SiC technology has advantages over traditional silicon devices, especially in power conversion efficiency and thermally sensitive situations.

Its overall impact in the electronics and power industries can lead to greater profitability and sustainability.

Experts from two industry-leading semiconductor companies – Michael Williams, director of marketing for industrial and infrastructure at Infineon Technologies AG and Shawn Luke, technical marketing engineer at DigiKey – share their thoughts on how SiC technology has impacted the market and what’s next.

“In the past, most power consumption was tied to some type of motor control such as industrial automation applications and factories, rail transportation, moving pumps for wastewater treatment or fluids like oil in pipelines,” said Williams.

“With the introduction of silicon carbide, there was a shift toward driving efficiency in the marketplace, enabling reductions in energy losses across multiple conversion stages, supporting high-demand applications.”

This shift focused on decarbonisation and the development of new

generations of renewable technology, including renewable energy systems, EV infrastructure and data centres.

It also improved power conversion efficiency from around 95% to 98.5%, a significant shift that has lowered energy losses, reduced heat generation and minimised cooling requirements.

Simply transferring power from the grid or a high-voltage power line into a data centre can result in a 5-6% loss in power as it travels through several layers of conversion.

Data centres alone are estimated to account for 3% of global energy consumption today, projected to rise to 4% by 2030, with no expectations of slowing down.

SiC comes into play for data centre power infrastructure, driving efficiency and system cost in grid-scale energy storage and solar central inverters.

The combined solution enables future data centres to work in a microgrid environment, reducing loading on the already strained grid.

“With the electrification of automobiles, we’re seeing many reference designs come out with bi-directional charging and advanced power electronics, meaning they’re charging during non-peak times and putting power back into the grid for peak times,” said Luke.

SiC, as a wide-bandgap technology, supports higher voltage handling and faster switching speeds in applications like EV charging. This has enabled a complete transformation of the global grid infrastructure while reducing system complexity and overall costs.

62 | Industry Update Issue 145 Aug/Sep 2025

SiC technology addresses efficiency well, but there are times when a designer needs a small product, which is when wide bandgap (WBG) or silicon (Si) devices are used.

Because of the WBG capability in SiC technology, voltage levels can be higher, which has enabled the next generation of technology implementation. The challenge is that SiC is a complex material to work with given it’s a significantly stiffer base material than traditional silicon.

Power cycling is a key factor in package development, as it puts strain on the interconnection between the SiC die and its leadframe or substrate, potentially leading to premature device failure.

Developing new interconnection technologies to improve the power cycling performance of future SiC devices is important in addressing the future requirements of a decarbonised grid.

“Applications now utilise much higher power cycling than the motor-drive applications of the past,” said Williams.

“Infineon has been focused on developing our .XT technology, an advanced interconnection technology proven to increase power cycling performance 22 times versus standard soft solder techniques.

This technology development enables higher power density, improved thermal performance and maximum system lifetime, enabling the shift to more renewable energy sources.”

One area these experts are excited about is the decarbonisation of the

grid, which involves transitioning away from fossil fuel power plants (like coal and oil).

“Decarbonisation can happen both at the macro level with changes power companies are making to switch to wind, solar and hydropower, but also at the consumer level through EVs and the like,” said Luke.

“Enablers like SiC are helping us get closer to microgrids more than ever before, localising power sources for less conversion and loss, aiding in decarbonisation.”

Another innovation having a strong impact on the power sector is the implementation of solid-state transformers.

These can greatly enhance the infrastructure of the power grid, reducing the size, installation time and overall complexity of the utility site. Deploying solid-state transformers enables modular, high-voltage systems and microgrid solutions, leading to more sustainable power distribution.

“Infineon experts predict silicon power switching devices will continue to dominate the market for the remainder of the decade,” said Williams.

“We have a unique position in the market by offering all three switching technologies: silicon, silicon carbide and gallium nitride and see no threat from wide bandgap power devices reducing the total market size.”

DigiKey - digikey.com.au

industryupdate.com.au

INDUSTRY NEWS

Tim Tams, Shapes and 160 years of Australian Manufacturing

O

ne of the biggest names in Australian food and beverage manufacturing has marked a major milestone, with Arnott’s biscuits celebrating their 160th birthday this week.

The iconic brand, who produce the Tim Tam, Jatz, Shapes and Vita-Weat products among other family favourites, held an event at their Huntingwood facility, where they have been based since 1997.

The company was founded in Newcastle in 1865, but moved to Sydney in 1894 and now manufactures nationwide.

NSW Premier Chris Minns, NSW Minister for Domestic Manufacturing Courtney Houssos, NSW Minister for Industry and Trade Anoulak Chanthivong and local member for Prospect Dr Hugh McDermott MP were all in attendance.

“Arnott’s is a great Australian brand – founded and still based in

NSW,” said Minns.

“It was great meeting the Arnott’s workers last week – good Aussie manufacturing jobs in Western Sydney.

“I’ve eaten my share of Chicken Shapes and Tim Tams over the years, so it was great to say thanks to the workers who make them.”

Arnott’s are a major local employer, with 400 staff across their five production lines in Western Sydney.

“For 160 years, Arnott’s has shown how domestic manufacturing can deliver quality products, constant innovation and enduring community value,” said Houssos.

“It was wonderful to visit the facility and meet so many of the people who make Arnott’s famous products. Their passion and technical innovation continue to drive this iconic brand forward.”

The Arnott’s Group - arnotts.com

NSW Premier Chris Minns at the Arnott’s factory in Western Sydney

PIPE TO PELLETS. PELLETS TO PIPE. GENOX CLOSES THE LOOP ON PLASTIC PIPES. THAT’S APPLIED THINKING. With its multi-rotor design, the Genox J-series easily shreds HDPE pipes of all sizes. Combine it with a Genox washing plant and pelletising system, and the loop is closed on HDPE pipes.

This is the circular economy in action. Genox make world-class recycling solutions, for real-world recycling applications.

Call: 03 9706 8066 Email: sales@appliedmachinery.com.au Visit: appliedmachinery.com.au genoxmachinery.com.au

industryupdate.com.au

Industry Update Issue 145 Aug/Sep 2025 | 63

INDUSTRY NEWS

Why aftercare is the secret to peak performance in CNC machining

F

or more than 95 years, Hare & Forbes Machineryhouse has been a trusted name in the machinery industry.

The company sets the benchmark for the sale, installation and maintenance of CNC machine tools, and its CNC division delivers expert service for leading brands including DN Solutions, Swift-Cut, Hartford, Bodor, Baykal and CubeBox. With almost three decades of CNC service and maintenance experience, customers benefit from unparalleled after-sales support that keeps machines running and maximises productivity.

A team of 23 full-time specialists, including 15 mobile service and support professionals, bring extensive knowledge, skills and expertise to keep machinery operating at peak performance.

Many staff members have been with Hare & Forbes Machineryhouse for more than a decade, reflecting the company’s commitment to excellence and continuity of service.

With a national footprint across Sydney, Brisbane, Perth, Melbourne and Adelaide, the team can respond to maintenance calls promptly, and with more than a dozen support vehicles on the road, response times remain rapid, meaning minimal downtime for customers.

Continuous training underpins the CNC division’s service quality.

Technicians undertake regular specialist training, both in-house with visiting supplier engineers and overseas with manufacturers.

This ongoing investment in staff development ensures service and maintenance standards consistently

Hare & Forbes Machineryhouse bring almost a century of machining knowledge

exceed customer expectations.

Backed by over 200 staff and supported by quality control, transport, logistics and spare parts divisions, Hare & Forbes CNC division combines unbeatable value with a whole-of-life approach to service and support.

The company’s long-standing industry position guarantees the

trust that comes from decades of proven performance - delivering not just CNC machines, but the assurance of service support for years to come.

Hare & Forbes Machineryhouse machineryhouse.com.au

Major new deal for Australian manufacturing as three agencies join forces

T

hree key bodies at the forefront of Australian manufacturing have joined forces to reinforce sovereign industrial capability and supercharge manufacturing in NSW. The National Reconstruction Fund (NRF), the Advanced Manufacturing Readiness Facility (AMRF) and the Bradfield Development Authority (BDA) have signed a strategic partnership designed to help grow advanced manufacturing in NSW, bringing highly-skilled jobs and increased productivity to the state.

A pipeline for referrals will be built using the networks of the NRF and AMRF, aiding manufacturing businesses to access the huge capabilities available, and at the heart of this will be the AMRF First Building location in the new Bradfield suburb.

It was a historic moment for the site, with NSW Minister for Industry and Trade Anoulack Chanthivong paying his first visit, alongside NRF Chair Martijn Wilder and BDA Chair Jennifer Westacott.

“What an amazing facility, right in the heart of the greatest and biggest development in South West

Sydney in my lifetime,” Minister Chanthivong told Industry Update.

“This is about the future, the potential and the opportunities for the people of New South Wales, particularly those living in South West Sydney.

“I’ve lived in this area for more than 40 years. Seeing what was once farmland now developed for the future in advanced manufacturing technology, right next to the Western Sydney Airport, is remarkable.

“It provides future economic opportunities and high-value jobs. It gives great confidence in our potential and what we can achieve.

“The advanced technology available at this facility will multiply our productivity many times over. That will increase the living standards of every Australian, raise national income and expand the economic opportunities available.

“This facility is about ensuring resilience and self-dependence. It allows us to continue adjusting to external shocks that may be beyond our control. It’s about ensuring the nation and the state remain

64 | Industry Update Issue 145 Aug/Sep 2025

Minister Chanthivong (third from left) and NRF Chair Martijn Wilder (centre) on the AMRF rooftop

self-reliant, especially in critical supply chains for aerospace and defence.”

NRF chair Wilder added that his organisation could supercharge manufacturing thanks to this deal.

“Today we’re seeing a lot of the new technologies emerging, and by pulling those through the system, we get to a point where the Industry Growth Fund and the NRF can begin to fund them. That’s why this is fantastic to see,” he told Industry Update.

“One of the things the AMRF will do is test different kinds of manufacturing pathways. It will work across different industries, helping them grow and find new technologies to make them more competitive.

“Then, as they reach a certain stage, they’ll be able to access government growth funding, hopefully also funding from the NRF. That support will, in turn, catalyse private sector investment to follow.

“There are many areas—medical, defence, semiconductors—that we’ve discussed here today.

“Some industries we couldn’t previously compete in are now accessible because of new technologies. Robotics, new tooling—these increase productivity, create new industries and new jobs.

“We have to start somewhere.

Centres like this are a phenomenal leverage point for Australia.”

industryupdate.com.au

PRODUCTS

Load measuring systems solutions from Boltsafe

T

he problem with bolted connections has always been that there is no way to be sure that an assembly has achieved or kept the required bolt load.

The most common reason for gasket joints to start leaking is unequal and insufficient bolt load. For instance, during assembly, gaskets are overloaded to compensate for later relaxation.

This especially happens with hydraulic tensioners, but it remains unclear what the relaxation over time will be.

Other occurring problems include bolts breaking due to fatigue issues, bolts coming loose or doing unnecessary maintenance to check up on the bolts.

Not knowing the right tool setting or bolt load during assembly or while the bolts are mounted can cause serious problems. Maintenance costs will rise and result in expensive check-ups

and re-tightening procedures.

Right now, these procedures are very common for high-loaded bolted constructions such as cranes and wind turbines.

The challenge BoltSafe took up is to prevent these check-ups and make sure that no re-tightening is necessary.

Their solution is simple: place a BoltSafe bolt load cell on the bolted connection, and the load cell is then used as a washer.

With BoltSafe’s load sensor, the bolt load during assembly can now be measured and the correct bolt load is ensured. After the assembly, the bolt load can be monitored over time, which avoids underload or overload and expensive check-ups.

The coefficient of friction can be determined with a simple test rather than assumed or guessed. This same test will also determine the exact tool settings to reach the desired

Ski-easy work as ATDC celebrates another successful job

BoltSafe has come up with a solution

bolt load.

This knowledge enhances safety, makes joints more dependable and results in better control over the bolted construction. It also lowers the costs for maintenance during installation and throughout the joint’s service life. Bolting-related

failures have never been so easily avoided!

BoltSafe - boltsafe.com AMS Instrumentation & Calibration Solutions ams-ic.com.au

Keeping hold under pressure with Permanent Magnet Grippers

A New doors at the Activity Hub at the Mount Hotham Alpine Resort

T

he Australian Trellis Doors Company (ATDC) is celebrating another job well done after the successful installation of security shutters and security grilles at a major ski resort.

They fitted the doors at the Activity Hub at the Mount Hotham Alpine Resort - situated five hours from Melbourne, proving once that no location is too remote for ATDC. Designed for maximum ventilation and through vision, three manually-operated, spring counter-balanced security shutters were installed with key lockable security features.

All aluminium components were powdercoated in a Black Dulux

industryupdate.com.au

Duralloy coating presenting a top-quality finished product.

Sizing was approximately 2200mm wide x 2700mm high for each of these shutters. The maximum possible span of these shutters is 5500mm wide in one section without the need for unwieldy removable mullions for the electrically operated version.

Project managers for this installation were Carelli Constructions based in Notting Hill near Melbourne, and a full commercial 12-month warranty applies to all components and labour.

Australian Trellis Door trellisdoors.com.au

s the number of robotic devices employed for precision processing and placement in industrial applications continues to increase, so does the need for gripping devices for items being processed.

For steel or ferrous components, nothing is more effective or appropriate than a magnetic gripping device.

Otherwise known as end effectors, Permanent Magnet Grippers with air release are the straightforward answer Permanent Magnet Grippers from Serpent & Dove for handling steel components, pressings and assemblies.

Gripping capability up to approxiSmall but powerful rare earth mately 56kgs is available depending magnet assemblies positively secure on item shape and surface condition. steel items for lift, transfer and A broad range of sizes and styles of release, eliminating slippage or these Industrial Magnetics Inc, magshifting of the held item, even when netic end-of-arm grippers to suit many the surface is oily. and varied applications is available These devices are double-acting via Australian distributors Serpent & and will retain their hold even if air Dove - Applied Magnetics. is lost. Both activation and release are effected by a short shot of air and Serpent & Dove Australia the devices use much less air than serpent-dove.com.au vacuum devices.

Industry Update Issue 145 Aug/Sep 2025 | 65

PRODUCTS

How compact screw compressors can increase production reliability

Boge screw compressors are best in class.

C

ompact Boge screw compressors have been known for their reliability in production for many years.

The revolutionised and expanded C-2 series lives up to this reputation more than ever – with increased

efficiency, greater flexibility and perfect ergonomics, as well as noticeably lower noise emissions and much easier maintenance.

Your compressed air station can be tailored exactly to your needs – individually configured, yet

uniformly compact.

Key features of the C-2 series include: • Generate compressed air with maximum efficiency • Optimally tailored to your requirements with compressed air receiver • Focus 2.0 Controller • Integrated dryer to save space.

• Efficient, compact compressed air station ready for connection.

As the quality and purity requirements of compressed air vary considerably depending on the area of application, Boge offers a comprehensive range of premium processing products on their C2 range.

These system components reliably meet the quality demands of every industrial sector, with optimum efficiency values.

Furthermore, as a response to the increasing demand in high-pressure applications such as sheet metal fabrication and laser cutting, Boge now offers its oil-lubricated

Advantages of C2 range include • Compact design • Unmatched reliability • Energy efficiency • Long lasting performance • Versatile, • Quiet • High, 24/7 productivity • Easy maintenance • Suitable for diverse industrial applications • Low cost of ownership even in harsh ambient conditions. high-pressure screw compressors with a 15 bar configuration as standard and at no additional cost.

Even better, these upgraded models are available in ready stock across Australia, ensuring faster delivery and minimal downtime for your operations.

BOGE Compressors - boge.com

Three ways to modern machining greatness with Colchester

C

olchester Machine Tool Solutions deliver a comprehensive CNC machine lineup designed for precision, efficiency and user-friendly operation.

Whether the versatile Harrison Alpha, the ergonomically advanced Storm VMC or the high-performance Tornado turning centers, these platforms combine cutting-edge technology with trusted support - making them ideal for manufacturers seeking excellence and sustained productivity in machining.

Colchester are an industry leader in cutting-edge CNC machining platforms, offering precision, flexibility and efficiency across diverse applications.

Their key product lines - the Harrison Alpha CNC machines, the Colchester Storm VMC range and the Tornado high-speed turning centers - are all designed to optimise operator skill, increase productivity and provide exceptional long-term value.

Harrison Alpha CNC The Harrison Alpha CNC 2 and 3 axis machines with live tooling are notably versatile, supporting a broad spectrum of control methods - 4 ways of working from manual

CNC controls, all of which have integrated safety features.

Additional highlights include coolant wash down, air clean down guns, LED status lights and easy access to the work zone, all within a compact footprint that still offers a large machining envelope.

Optional features such as tool setting and component probing, through-spindle coolant, fourth and fifth axis rotary tables, mist extraction, oil skimmers and swarf conveyors give users flexibility to tailor machines to specific manufacturing needs.

The Colchester Storm VMC provides a turnkey CNC solution for modern manufacturers.

Three major machines from Colchester Machine Tool Solutions

operation, conversational operation, full automatic operation and offline CAD/CAM programming.

This adaptability allows manufacturers to match control complexity with operator experience, facilitating smooth upskilling and reducing cycle times.

The addition of live tooling on the Harrison Alpha XC machines enables multi-operation machining

66 | Industry Update Issue 145 Aug/Sep 2025

in one setup, improving accuracy and efficiency.

Colchester Storm VMC Range The Storm vertical machining centers merge ergonomic design with advanced control technologies, suited for demanding production environments.

Operators can choose from Siemens, FANUC or Heidenhain

Colchester Tornado HighSpeed Turning Centres Constructed from high-quality Meehanite cast iron and equipped with precise linear guideways, the Tornado series excels in rigidity and accuracy.

Equipped with the latest CNC controls featuring conversational programming, speeding up setup times resulting in shorter cycle times.

Colchester Machines Tools colchestermachines.au industryupdate.com.au

PRODUCTS

No fluff, just tough: How Air Springs are providing good vibrations

V

ibration is a costly and persistent problem across many industries. The global market for vibration monitoring systems is expected to double over the next decade, exceeding US$5 billion (approx. AUD $7.5 billion), as companies invest heavily in predictive maintenance to prevent equipment failure, downtime and safety hazards.

However, monitoring vibration is only one half of the solution. Equally important is preventing Noise, Vibration and Harshness (NVH) from entering the workspace in the first place.

Pneumatic actuation and isolation specialists Air Springs Supply – which is national distributor for Firestone Airide actuation and isolation products through a network established over more than 50 years – says that effective NVH isolation doesn’t have to be expensive or complex.

The key choice for engineers and maintenance teams is whether to use active or passive isolation systems.

Active systems are costly and require sophisticated feedback and actuators to counteract vibration in real time. Passive systems, on the other hand, use mounts that isolate vibrations without external energy, making them simple, cost-effective and low maintenance.

Traditional coil springs have been the go-to for passive isolation but have notable drawbacks: they work well only at a single load point, provide isolation in only one axis, can fail under overload and degrade in harsh environments, increasing maintenance and safety risks.

Alternatives like rubber-based isolators offer better durability, elasticity and damping. Firestone Airide Marsh Mellow springs, for example, use fabric-reinforced rubber with a hollow core, maintaining consistent

Marsh Mellow rubber springs from Air Springs

vibration isolation across varying loads and frequencies.

They provide up to 97% isolation efficiency, handle overloads safely, and require no maintenance – ideal for mining, manufacturing and processing equipment.

Another high-performance option is the Airide Airmount isolator, which uses compressed air in a rubber-fabric bellows to achieve isolation efficiencies exceeding 99%.

These air springs maintain nearly constant natural frequency despite load changes, reduce noise transmission and avoid the harsh start-stop “chatter” common in coil springs.

Their adaptability and durability suit applications ranging from industrial machinery to sensitive instruments.

Engineered solutions like Marsh Mellow and Airmount air springs offer durable, high-performance and cost-effective vibration isolation.

As Industry 4.0 advances with IoT and AI integration, protecting equipment – and the people who operate it – from vibration-related issues is more crucial than ever.

Air Springs Supply airsprings.com.au

EBS supplies highperformance entrance solutions for another Australian manufacturer

E

BS has completed a standout project for Australian automotive manufacturer, Walkinshaw Automotive Group.

EBS supplied and installed an array of quality entrance solutions for its 1000-square-metre production and warehouse facility, located in Dandenong South, Victoria.

The project was delivered in partnership with FDC Construction.

It consisted of; CLASSICspeed-SR2 PVC self-repair rapid-roll doors (3), Steel roller shutters (27), Dock leveller equipment (4), THERMOspeed EXT insulated rapid-roll doors (11) The THERMOspeed EXT-XL, renowned for its versatility in cold storage, chiller and air-conditioned warehouse environments, was selected for its cost-efficiency and ability to be both fast and large — measuring up to seven metres wide.

The EBS team executed this project on schedule and on budget, underscoring EBS Entrance Solutions’ dedication to excellence and, above all, customer satisfaction.

EBS Solutions - ebssolutions.com.au industryupdate.com.au

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Industry Update Issue 145 Aug/Sep 4/04/20132025 5:04:39| PM67

PRODUCTS

Why putting your name to quality matters - with the Pack King

Ti

! ry n g r i u H ell s s et k c

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A Powered Floor Crane with Drum Rotator from Pack King

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GET YOUR GET YOUR EARLY EARLY BIRD BIRD TICKETS TICKETS NOW! NOW!

Scan the QR code

or visit industryupdate.com.au/awards to book.

Venue: Sofitel Sydney Wentworth

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industryupdate.com.au

Time: 6:30pm onwards

awards@industryupdate.com.au

68 | Industry Update Issue 145 Aug/Sep 2025

on Mileham, Pack King’s CEO was recently confronted with a client’s question.

“You have a competitor who sells a floor crane similar to yours – and it’s in knock down form. Oh, and it’s cheaper! Why shouldn’t I buy theirs?”

Ron knows a thing or two about kit built handling equipment, because his first venture into inventing was the Multi Purpose Drum Trolley, which morphed into the Drum Major.

The original design was knocked down - solely to save on shipping.

It achieved that goal, but extensive testing proved what a disaster this was in the making.

Apart from getting all components to line up exactly – a nightmare because jigs, steel, welding and human error all play a part in conspiring against you – after continuous use, the structure would wear and the bolts would loosen.

It wasn’t something you would want to put your name to, let alone deal with the returns and dissatisfaction factors.

The fully welded unit was far superior, and has stood the test of time. The Drum Major drum trolley is more expensive, but it is well crafted, strong, multi purpose and,

over the last 25 years, the number of spare parts sold would total no more than ten.

Ron’s response to the client about the Pack King Powered Floor Crane not being available in knock down form was that its heavy duty chassis is guaranteed for ten years, whereas the bolt-on unit has been shown to last up to two years before the bolts come loose and the threads in the console become damaged.

Secondly, the customer is responsible for connecting up the hydraulics and assembling the cylinder rod to the jib.

Thirdly, shipping cost for a fully welded, tested and certified Pack King crane is only slightly more expensive - but it is ready to go, and there is no comeback because you fitted some parts on the ‘IKEA’ brand.

Now here’s the amazing news: Pack King will, whilst stocks last, reduce the price on the two best-selling Powered Floor Cranes from $18,800 to $15,800 for the straddle leg version, and from $18,400 to $15,400 for the straight leg version.

Both questions answered!

Pack King packking.com.au industryupdate.com.au

EVENTS

How the Hunter is manufacturing Australia’s clean energy future

T

he Hunter Region is leading Australia’s shift to clean energy and local manufacturers are at the heart of the transformation.

From building the components that keep renewable energy projects moving to exporting critical technologies around the world, manufacturers across the Hunter are helping to rewire the nation’s energy future.

“Manufacturing is the backbone of the clean energy transition,” said Jacqui Daley, Chair of the Hunter Manufacturing Awards (HMA).

“Here in the Hunter, we’re not just talking about a low-carbon future, we’re making it. Our manufacturers are designing, fabricating and exporting the tools and technologies that will support our clean energy future for generations to come.”

The Hunter is already home to trailblazing businesses in electrification, advanced welding, battery materials processing, clean-tech design and heavy industry supply.

As coal-fired power stations retire,

these industries are expanding to meet the demands of renewable energy zones, grid-scale storage and green hydrogen.

“Energy transition is a once-in-a-generation opportunity, and it’s manufacturers who will make it real. The skill base is here.

The future is here.”

Aaron Wylie, General Manager Future Energy Solutions from Downer Group agrees.

“The region’s industrial expertise gives us a head start,” he said.

“Whether it’s delivering the infrastructure needed for renewable integration, transmission upgrades and grid-scale storage.”

Downer sees the Hunter as a critical player in Australia’s energy journey.

“As a key manufacturing and distribution hub for bespoke switchboards to large-scale transportable switchrooms, we’re already building the backbone of Australia’s future energy system right here in Hexham

The manufacturing powers jobs, exports and innovation

– one piece at a time,” said Wylie.

Now in its 21st year, the Hunter Manufacturing Awards continue to celebrate the region’s capacity to innovate, adapt and lead.

With support from industry leaders like WhiteleyCorporation, Hedweld, BAE Systems Australia and TAFE NSW, the awards shine a light on manufacturers who are pushing boundaries and

championing sustainability.

“The Hunter has always punched above its weight when it comes to manufacturing,” said Daley.

“Now, as we build the next chapter of our energy story, that same spirit of ingenuity and resilience is what will set us apart.”

Hunter Manufacturing Awards hma.org.au

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industryupdate.com.au

Industry Update Issue 145 Aug/Sep 2025 | 69

Events

Food manufacturing show celebrates huge attendance spike

F

oodtech QLD is celebrating a job well done after last week’s two-day show ended with the announcement of a huge 56% increase in year-on-year attendance.

The food manufacturing show, held last week at the Gold Coast Convention & Exhibition Centre, was well-received by both exhibitors and visitors, including Industry Update.

Feedback from attendees and exhibitors was overwhelmingly positive, with many praising the highly targeted networking and the strong alignment between manufacturers and solution providers.

On stage, the conference program was headlined by Professor Jason Stokes from the University of Queensland and the Food and Beverage Accelerator (FaBA), whose keynote discussed the power of emerging food tech in Australian manufacturing.

Exhibitors were able to connect directly with food and beverage producers who were actively seeking new innovations, while attendees discovered actionable ways to

Foodtech QLD was a huge success

improve business processes and streamline production.

“At this year’s FoodTech we welcomed a mix of industry leaders, innovators and professionals from across the country who are all driving the future of food and beverage

manufacturing,” said Andrew Lawson, FoodTech Qld Product Manager.

“It’s been inspiring to see such strong collaboration and innovation on display - from cutting-edge processing solutions to the latest in

sustainable packaging. We’re proud to provide a platform that connects the industry and helps shape what’s next.”

FoodTech QLD foodtechqld.com.au

Why grease hardens - and how you can deal with it

F

inding hardened grease when inspecting a bearing housing is common.

This is usually more than just a messy clean-out task, it is an indication of a more serious problem, and the causes are not always well understood.

Hardening can occur rapidly or gradually over a long period of time, depending on the cause.

As the grease hardens it causes increased friction, and as a consequence, heat. As the heat rises the grease problems escalate and the hardening process continues. The problem self-compounds.

The bearing will probably run hotter than normal and there may be a lubrication problem.

Attempts to alleviate the problem by re-greasing can actually add to it if the grease has deteriorated and hardened so much that it is caked in the bearing.

The main causes (not in any order of likely occurrence) are: • Grease incompatibility: mixing incompatible greases will lead to oil separation and grease hardening.

• Contamination: dirt, dust, ash and similar contaminants in the grease not only cause elevated rates of

bearing wear but can also act as thickeners in the grease; both lead to higher friction levels and therefore elevated temperatures.

• High-temperatures, particularly in excess of the grease’s drop point, will lead to oil loss from separation and evaporation, causing grease hardening. Excessive temperatures may also cause the oil to oxidise and transform into a thick tar-like substance.

• Over-greasing, mechanical stresses from misalignment and overloading, and under-greasing will all cause elevated temperatures in the bearing. Excess temperature may cause the drop point to be reached, separation of the oil from the grease and lubricant failure. Over-greasing will lead to churning which causes even more heat, and probably lubricant failure. When these problems occur the end result is that the grease will harden.

• Loss of oil which occurs as a result of mechanical forces imposed by the bearing rolling elements on the grease. The oil is squeezed from the grease base and in some circumstances the grease base may not fully recover and totally re-absorb the oil. This can lead

70 | Industry Update Issue 145 Aug/Sep 2025

Greasemax is beloved by Australian manufacturers

to gradual grease hardening.

Spherical roller bearings are more prone to creating this problem than other bearing types.

• Constant pressure applied to grease can cause it to separate.

Care needs to be taken with the grease used in single point lubricators and centralised lube systems as some greases are more prone to separation under these conditions than others.

• Continuous vibration and

centrifugal force are causes of oil separation and grease hardening.

In both cases the correct lubricant must be selected to ensure that the effect is minimised.

GreaseMax lubricators, with lubricants chosen to suit the application, provide an efficient lubrication solution and an effective method of preventing grease hardening and the problems that creates.

GreaseMax - greasemax.au industryupdate.com.au

Events

Why CeMAT is the perfect stage for Daifuku’s automation vision

Upcoming Events

A

major trade event like CeMAT can be daunting especially when you get to see all your competitors up close.

But with that comes amazing opportunities to see the latest, from products to processes, as well as to catch up with friends from across the industry.

Manufacturing is a huge sector, but also one in which a lot of people know a lot of people, either through career paths or good old-fashioned networking.

In the automation space, where several companies lead the industry, that can be a massive advantage for sharing best practice and rekindling friendships.

Daifuku, one of the biggest names in the warehouse automation space, certainly believe in that.

They are a Japanese company with a strong Australian presence, and can use CeMAT as a hub to get staff together and to meet others in their sector.

“When you get here, it’s just nice to touch base with people. CeMAT is a good event where you can see what’s out there,” said Michael Jee, Executive General Manager Group Sales & Marketing at Daifuku.

“Face-to-face contact can’t be beaten. Sometimes you get so caught up in your own work that you forget to step out and see what might help you as an integrator. From a networking perspective, it’s fantastic.

“There’s a lot of friends in the industry and we all know each other, and it brings us together. A lot of us don’t get the opportunity to see each other because we’re bidding against one another. A job’s a job - everyone competes - but it’s all very proper and respectful.

“I love that my Japanese colleagues are here. They’ve been networking with all the other Japanese delegates. It’s great to get them out of their comfort zone and into a really safe, welcoming environment.

“I enjoy these shows. CeMAT does it very well globally. We also participate in CeMATs elsewhere in the world. It’s a good show.”

“CeMAT has always been a really good partner for us in terms of working with others, especially in showcasing our relationships with customers.

One of the ways that Daifuku use CeMAT is as a way of demonstrating some of their partnerships, choosing industryupdate.com.au

Workplace Health and Safety Show 22-23 October 2025 The Dome, Sydney Olympic Park

Australian Manufacturing Awards 23 October 2025 Sofitel Sydney Wentworth

Indo Pacific International Maritime Exposition 4-6 Nov 2025 ICC Sydney Airshows Downunder Shellharbour 6-8 Mar 2026 Shellharbour Airport ARBS 2026 5-7 May 2026 MCEC Melbourne Indian Ocean Defence & Security 26-28 May 2026 PCEC Perth

Daifuku had a major impact at CeMAT 2025 in Sydney

to showcase their relationship with classic Aussie food and beverage manufacturer Arnott’s at the 2025 event.

That ability to foreground clients in front of the whole industry in one place is something that only trade shows can provide.

“CeMAT has always worked closely with us and been supportive to ensure we’ve got a platform to showcase those partnerships,” said Jee. “It’s rare to get up in front of an audience and have both customer and supplier on stage together. It’s special - to be able to talk about the delivery of the project as a partnership.

“The head of procurement at Arnott’s came to the show. He’s been on the journey with us and has been promoted over the years into a fantastic role. His presence to support his team says a lot. We all know each other and have great partnerships.

“Being able to show things on the video screen behind us - to have footage of the sites running all day means a lot. A lot of people don’t get to see those sites.

“They might drive past the Arnott’s shed at the airport, but they

never get to go inside. This gives them a peek into a different world.”

Daifuku are based in Japan, but operate globally and, for many years, have been one of the frontrunners in the automation industry.

Their tech can compete with anyone, but according to Jee, it’s their core values as a company that set them apart.

“We’re huge in microchips and build supply chains for Intel, Nvidia and the like, and we also do aviation logistics, but warehouse automation is still one of our biggest sectors,” he explained.

“We’re not Japan-centric. 70% of our work is outside of Japan, but we tend to keep a low profile. It’s just the way it’s always been.

“It’s more about corporate image and our place in society than shouting about what we do. It’s a very Japanese philosophy: deliver quality, deliver solutions that work, do what others can’t.

“It’s why we work with people for life. We’ve got clients who’ve been with us five, ten, even longer. That’s the Daifuku way.”

RotorTech Helicopter and Uncrewed Flight Exposition 1 Jun 2026 ACV Royal Pines Resort on the Gold Coast CeMAT Australia 23–25 June 2026 Melbourne, Australia Industrial Transformation Australia (ITA) 23–25 June 2026 Australia

Daifuku - daifuku.com Industry Update Issue 145 Aug/Sep 2025 | 71

STAY SAFE WALKING THROUGH THE WAREHOUSE A SURGE IN DEMAND, A SPIKE IN RISK – STAY ALERT IN A BUSY WAREHOUSE ENVIRONMENT

1.

Stick to designated walkways Always use pedestrian lanes and avoid stepping into forklift zones unless absolutely necessary.

2. Look both ways at crossings Forklifts and machinery may have limited visibility—always check before crossing.

3. Avoid distractions No phones or headphones while walking through the warehouse.

SAFETY IS EVERYONE’S RESPONSIBILITY If in doubt, slow down and ask for help. Let’s work together to keep warehouses safe for everyone.

BE AWARE. BE SAFE ON YOUR SHIFT. To book a free site audit, visit: asafeau.com or email us at sales@asafeau.com.