Sandpiper: Paint Processing Pumps

Primary system components = main directional air valve (with cross-drilled pressure ports) & pilot valve

Over 40 Years Paint Processing Experience!

Tank Transfer

Mixing Tanks

Paint Filtration

®SANDPIPER and ESADS+Plus are registered trademarks of Warren Rupp, Inc. ©Copyright 2007. All rights reserved.

SPP&C-REV0307

GRAINGER.COM ® | 1.800.GRAINGER

Over 40 Years Paint Processing Experience!

GRAINGER.COM ® | 1.800.GRAINGER

For Paint & Coatings Process Duty

Warren Rupp Signature Pump Configurations for Paint Processing Applications Heavy Duty Ball HDB

Heavy Duty Flap HDF

Containment Duty CD

Standard Duty SD

Standard Duty

FEATURES  BENEFITS

ESADS+Plus® - Performance Guaranteed - In-line Serviceable Air Valve System Bolted Construction - Safe - Reliable - Easy Maintenance Durable, Single-Purpose, Corrosion Resistant, Diaphragm Connecting Rod - Guaranteed

HDB & HDF

CD & SD

Bottom Discharge Porting - Eliminates Settling Solids Thick Wall Construction Horizontal and Vertical Manifold Connections Free Standing Base - Reduces Downtime - Easy Re-Build Heavy Duty Wear Package - Extends “MTBF”

Top Discharge Porting - Eliminates Entrained Air Metallic and Non-Metallic Materials of Construction Ball Check Valves - Light Weight - Portable 900 - 1800 Manifold Connection Rotation

CD

SD

Containment Chamber with Leak Detection Solids Range +1/4" (6mm) to 3/4" (18mm) Dry Primes up to 18 Feet of Water

Solids Range +1/8" (3mm) to ½" (12.7mm) Dry Primes up to 20 Feet of Water

SIZING to extend MTBF and... lower total cost of ownership

6

HEAD

5 4

I

80

2 1 0

40

HEAD

60

2 1 0

20

*

20 PSI Air Inlet

10

Pressure

95(161.4) 4)

0

20

40 100

60

80 80

200

300

Liters per minute

CAPACITY

400

140 500

20

20 PSI Air Inle

t Pressure

10 0

0

PSI

4

30

20

10 50

100

40

50

150

200

U.S. Gallons per minute

60

70

250

Liters per minute

80 300

90 350

40(68)

100 PS

I

90 80

60(101.9) 80(135.9) 100(169.9) 120(203.9)

80 PSI

70

3" PERFORMANCE CURVE

AIR CONSUMPTION SCFM (M3/hr)

20(34)

140 (237.9) 160(271.8)

60

60 PSI

180(305.8)

50 3 2

120

*

40 PSI

30

100

1

100

90(152.9)

40

7

100(169.9) 100( (169.9))

U.S. Gallons per minute

80(135.9) 60 PSI

CAPACITY

0

0

70(118.9)

I

0

5

90(152.9)

80 PS

50 3

70(118.9)

40 PSI

30 30

0

4

6

60 PSI

60(101.9)

80 70

80(135.9)

60

90

5

50(85) 60(101.9)

80 PSI

70 50

3

40(68)

6

1½" PERFORMANCE CURVE

AIR CONSUMPTION 10(17) SCFM (M3/hr) 20(34) 30(51) 40(68) 100 PS I 50(85)

BAR

100 PS

100

2" PERFORMANCE ORMANCE CURVE

AIR CONSUMPTION SCFM (M3/hr)

100 10(17) 20(34)30(51) 90

7

HEAD

7

PSI

BAR

Pumping requirements (flow & head) for most applications can be met by multiple sizes of pumps. Talk to Warren Rupp’s application engineers to assist you with a size selection which best fits your total cost of ownership budget. An appropriately sized-up pump will lower the consolidated initial investment, repair, labor and energy costs. This BEST PRACTICE ensures desirable returns on the initial investment frequently measurable in weeks.

EXAMPLE: 80 GPM @ 30 PSI

PSI

HDF Hinged Flap Check Valves Solids Range +1" (25mm) to 3" (76mm) Dry Primes up to 24 Feet of Water

BAR

HDB Weighted Ball Check Valves Solids Range +1/4" (6mm) to 7/8" (22mm) Dry Primes up to 20 Feet of Water

200(339.8)

40

30 30 20

*

60

80

20 PSI Air Inlet Press

10 0

ure

40 PSI

0

20

40

100 120 140 160 180

200 220 240

260

U.S. Gallons per minute

0

100

200

300

400

500

600

Liters per minute

CAPACITY

700

800

900

1000

Process Map for Paint Manufacturing Ideal Pump Types for your Paint Process

HDB

Pigment Paste

Storage Tank

Filling Machine

Resins, Oils Solvents

HDB CD

Tank Cars or Rail Cars Pigment

Milling

Storage Tank Liquid Pigments

HDB

HDB

Pre-Mixing Tank

HDB HDB

Resins, Oils, Solvents

CD

Strainer

Dispersion

Rely on the field-proven experience of SANDPIPER®

...to deliver the superior quality and performance needed for paint manufacturing APPLICATIONS

Best Type

Dead Head

Settling

(Non-Suspended Solids)

Abrasives

Suction High Lift Pressure Non-Metallic

Chemical Resistance

Other Considerations

U Tank & Rail Cars Raw materials used in the manufacture of paint products are often delivered to the facility in liquid form. SANDPIPER pumps are used to unload tank trucks and railway cars.

HDB

U Storage Tanks Resins, solvents and other fluids are pumped from storage tanks to mixing tanks using SANDPIPER pumps.

CD

U Pre-Mixing Tanks Resins, solvents and pigments are combined in pre-mixing tanks. After they are mixed, the emulsion is pumped to a paint mill using SANDPIPER pumps.

HDB

U Milling & Grinding After mixing, the pre-mixed pigment is thoroughly “milled” taking out the clumps.

SANDPIPER pumps are used to pump the solutions to be dispersed.

HDB

Use a Warren Rupp Tranquilizer® Surge Suppressor to dampen pulsation before entering the Milling machine.

U Straining Straining is the final process in the production. Paint is pumped to the strainer using SANDPIPER pumps for final filtration.

HDB

SANDPIPER® Pumps are perfect for straining applications because they can adjust to changing backpressures from the straining opperation.

Use a Tranquilizer to minimize line shock.

U Filling Drums, buckets or pails are filled and sealed for shipment during the filling process SANDPIPER pumps are used in the process.

HDB

The ESADS+Plus® On-Off-On reliability guarantee will assure that the pump works when required and when other brands won’t.

U Waste Water Treatment Waste generated from the manufacturing process is normally treated on site.

SANDPIPER pumps are used for sumping, dosing and filter press applications.

ALL

Industrial waste treatment areas are excellent applications for SANDPIPER Pumps and accessories.

U Utility Pumps Basic fluid handling applications from a drum.

SD

Utility pump applications are often overlooked opportunities to install a SANDPIPER pump to improve safe and efficient fluid handling.

Heavy Duty Ball - HDB Heavy Duty Flap - HDF Standard Duty - SD Containment Duty - CD

Choose a pump with high flow rates so that the time to unload the tank is minimized.

Use a Containment Duty Pump to protect against spills and hazards associated with chemical handling.

Use a bottom ported Heavy Duty Ball Valve Pump to minimize settling while maximizing abrasion resistance.