Quickair Aluminium Piping System

Metal

MODULAR ALUMINIUM PIPING SYSTEM For Industrial Gases Liquids Vacuum and Inert Gases Size Range

: 20mm to 200mm

Materials

: Aluminium alloy

Connections

: Push fit

Temperature Range : Up to 200oC Pressure Range

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: Up to 20 bar

2

INDEX

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CONTENTS

OUR FEW ESTEEMED CUSTOMERS

Metal

PAGES

OUR FEW ESTEEMED CUSTOMERS

Standards Approvals & Guarantees 3 Product Range Details Pre-installation

4

Calculation and Flow Chart

5

Testing

6

Technical Specication

7

Components

8-11

Accessories

12-13

Installation

14-15

With a wealth of experience and the broadest range of solutions and the systems on the market, Canares QuickairTM products mean you’ll complete your installation as seamlessly, efciently and effectively as possible.

TOTAL FUNCTIONALITY, COMPLETE EFFICIENCY

GLOBAL EXPERIENCE, COMBINED EXPERTISE

QuickairTM range of Products innovatively designed systems that reduce installation time and cost without compromising quality, aesthetics or reliability.

With over decade years of manufacturing and innovation combined with extensive industry knowledge and worldwide market experience, Canares offers the most advanced and complete modular Aluminium pipe system on a global scale.

Our QuickairTM product ranges are designed to perform faultlessly in a variety of applications and environments-so you can always be sure to connect with condence whatever your challenge.

As one India’s largest and the most respected manufactures and suppliers of products for the plumbing, heating industries and gas piping.

Canares group is condent we can provide you with all the connection, control and support your project needs.

Metal

STANDARDS, APPROVALS AND GUARANTEES

It is Canares policy to provide a range of products and services which meets or exceed, the requirements of our customers in respect of quality, cost and delivery.

GUARANTEES Our policy of continuously and rigorously testing QuickairTM ttings means we are condent they will give you years of trouble free service. To demonstrate the total condence we have in our products and our TM commitment to customer service, all Quickair ttings are guaranteed against manufacturing defects for 10 years when installed in accordance with our instructions on specified tube materials and applications.

TM

The Quickair Range Meets The Following Standards QuickairTM Fittings

3 www.canares.com

QUALITY Quality is of paramount importance to Canares group. Our products confirm to current Indian and Europe standards where applicable and also meet our own rigorous internal quality approvals. Canares group operates a quality management System for the development, manufacture and supply of fittings, tube, valves and accessories which complies with the requirements of ISO 9001:2015.

MARKINGS UNIVERSAL MARKING All QuickairTM ttings carry the marking of manufacturing batch

TM

All Quickair general range ttings are comply with the requirements.

ASME B31.1 Part1 specication for the Aluminium ttings and Aluminium pipes. Specication for tubes and fittings where pressure tight joints are not made on the threads (Metric Dimension).

Where pipelines are constructed exclusively using QuickairTM ttings and recommended tubes, the resulting Installation will be deemed QuickairTM Systems and such qualify for a 10 year guarantee against all manufacturing Defects.

4

PRE-INSTALLATION

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Metal

Proper line sizing for an airline network 1. Identify type of network: closed loop or dead-end 2. Calculate total length of line (feet) 3. Determine total flow required

TOTAL LENGTH OF NETWORK

Flow Rate Nm / Hr

NI/ min

cfm

10 30 50 70 100 150 250 350 500 750 1000 1500 2000 3000 3500 4000 4500 5000 5500 6000 6500 7000 8000

167 500 833 1167 1667 2500 4167 5883 8333 12500 16667 25000 29167 50000 58332 66657 74983 83308 91661 99986 108311 119978 133315

6 18 29 49 59 88 147 206 294 441 589 883 1030 1766 2060 2354 2648 2942 3237 3531 3825 4237 4708

TOTAL FLOW REQUIRED

3

Length 164 ft 50 m

328 ft 100 m

429 ft 150 m

984 ft 300 m

1640 2460 3280 4265 5249 6561 ft ft ft ft ft ft 500 750 1000 1300 1600 2000 m m m m m m

16 16 20 20 25 32 32 32 40 50 50 50 50 50 80 80 80 80 100 100 150 150 200

16 20 25 25 25 32 32 40 50 50 50 50 50 63 80 100 100 100 100 100 150 150 200

16 20 25 25 32 32 40 40 50 50 50 63 63 63 100 100 100 100 100 150 150 200 200

20 25 25 25 32 32 40 50 50 50 50 63 63 80 100 100 150 150 150 150 150 150 200

20 25 25 32 32 40 50 50 50 50 63 63 80 80 150 150 150 150 150 150 150 150 200

20 25 25 32 40 50 50 63 63 63 80 80 80 100 150 150 150 150 150 150 150 150 200

20 25 25 40 40 50 63 63 63 80 80 80 80 100 150 150 150 150 150 150 150 150 200

25 25 32 40 50 63 63 63 80 80 80 80 80 150 150 150 150 150 150 150 150 200 200

25 25 32 40 50 63 80 80 80 80 80 80 80 150 150 150 150 150 150 150 150 200 200

25 32 32 50 63 80 80 80 80 80 80 80 80 150 150 150 150 150 150 150 200 200 200

Calculations based on total maximum pressure drop ( P) of not more than 3 PSIG for entire network, at 100 PSIG @ 15.6 °C Total flow required takes account of all flows for all compressed air powered tools and equipment Note that a typical compressor will produce approximately 4 SCFM per HP

WARNING TM

Installation of Quickair compressed air distribution system must be made according to the assembly instructions as indicated in the installation guide (available on request or on the website)

QUICKAIR

TM

5

CALCULATION AND FLOW CHART

Metal

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PRESSURE DROP COMPONENTS

FLOW CHART

The QuickairTM  ow calculator helps you to choose the most suitable diameter for your installation. Enter the  ow of your compressor, the system pressure rating and the total equivalent length of the system and add the components like valves, elbow, tee and reducers.

Example: Flow rate:850 cfm at 109 psi Total area 1788 feet The recommended QuickairTM diameter is 80mm size (pressure drop of 145 psi=less then 5%)

PRESSURE DROP ON STRAIGHT LINE Pressure Drop

No of Ball Valve Ball Valve No of Elbows

Elbows

Equal tee

No of Equal tee

Pipe Length. L

mtrs

Pipe Dia. D

mm

Free Air Flow Rate

*cfm

Pipeline Pressure

bar

No of Reducers

TOTAL Reducers

CALCULATE

TOTAL

CLEAR

=

=

CALCULATE

TOTAL PRESSURE DROP

CLEAR

GRAND TOTAL

COST OF POWER CALCULATION Cost of Power Calculation BHP

Electrical Rate

Rs/Yr.

No of Hr/Yr

Motor Efficiency

%

CALCULATE CLEAR

From above you can calculate cost of power for producing the compressed air.

Visit: www.canares.com for live calculation.

QUICKAIR

TM

PIPELINE SYSTEMS

The QuickairTM pipe line system has been designed and built for installation of compressed air and inert gas distribution system.

The materials and types of fittings used offer a exible system that can be integrated with all QuickairTM Systems and solve all the problems and meet all the requirements of even the most complex systems.

Innovative technology at the heart of QuickairTM enables rapid and easy assembly, quick connection of components to the Aluminium pipes.

TM

Quickair

OFFERS

Lower installation cost Push-Fit concept No corrosion Powder Coated 20mm-200mm dia pipe sizes

TM

QUICKAIR TM

IS PROFITABLE AND EFFICIENT ALTERNATIVE

Quickair offers a cost effective, innovative and energy efcient aluminium compressed air piping system that is very easy to assemble, Change and expand.

TM Furthermore, labour accounts for only 20% of the cost of installing Quickair . By comparison, labour accounts for 60%-80% of steel system and 50%-70% of a copper system.

Modular design Re-usable fittings Easy to install

6

TESTING

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TM

Quickair

PIPING PRECAUTIONS AND TESTING

Care should be taken to protect pipes against mechanical shocks especially when close to the passage of fork-lift trucks where suspended objects are being moved. QuickairTM pipes must not be bent or welded.

Metal

TESTING After installing the QuickairTM system, the system should be tested for 1.5 times of the working pressure for the period of 8 hours and once line Is gradually pressurized all the joints should be tested for any leakage by applying the soap water or laser tester. If any leakage found to be rectified after 8 hours pressure leakages drop should be observed and ensured that within the permissible limit.

The QuickairTM pipe line includes all the accessories you need for a top quality installation:

QuickairTM RANGE Traditional compressed air piping materials with their advantages and disadvantages.

Materials

Advantages

Disadvantages

Black Iron (Mild steel)

Moderate material costs Readily available in multiple sizes

Labor intensive installation, May rust and leak rough inside promotes contaminant build up and creates pressure drop

Moderate materials costs Readily available in Some multiple sizes rust protection.

Often only exterior is coated. Labor intensive installation, Rough inside promotes contaminant build up and creates pressure drop, May rust at build up and creates pressure drop, May rust at joints and leak

Galvanized Iron

Copper

No rust, good air quality Requires quality brazing to prevent leaks, Susceptible to thermal cycling installation smooth interior-low pressure drop involves open flame

Stainless Steel

No rust, good air quality labor intensive installation, Smooth interior-low Expensive materials pressure drop

Ÿ Straight unions Ÿ Elbows and tees Ÿ Equal cross Ÿ Reducing ttings Ÿ Integrated loop drop Ÿ Ball valves Ÿ Quick assembly brackets and

hangers Ÿ Pipe clips Ÿ Expansion and ex hoses Ÿ FRL Ÿ QRC

TM

WHERE AS Quickair OFFERS FEATURES INCLUDES Installs faster than other common piping No specialized techniques needed No threading, welding, or brazing pipe No special tools are needed Can connect to existing systems with other pipe types Easy to add on to or disassemble for your changing needs

OPTIMUM FLOW, HIGHEST AIR QUALITY AND LOW MAINTENANCE TM

Quickair smooth calibrated aluminium construction has a low friction coefcient,providing the best possible laminar ow. Full bore ttings further minimize pressure drop for optimum ow and energy efciency. Leak free connectors prevent air loss and wasted energy. QuickairTM is ideal for installations requiring the highest quality air. Aluminium material will not rust or corrode. Further, it has no rough surfaces or interior restrictions that accumulate contaminants.

The smooth interior with full bore design allows them to ow to your dryers and lters for efcient removal.

Metal

7

TECHNICAL SPECIFICATION

WIDE SCOPE OF SUPPLY

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Simply push-fit Concept

TM

Quickair has a complete scope of supply including piping in ten standard sizes to accommodate nearly any ow requirement, all the way down to the point of use.

Size: 20mm, 25mm, 32mm, 40mm, 50mm, 63mm, 3”, 4”, 6”, 8”

Picture A

ADVANTAGES OF QuickairTM FITTINGS Quick connections Full bore design Interchangeable and reusable Non-ammable materials(UL94HB Certified) Picture B

TECHNICAL SPECIFICATION TM Quickair Piping System Application

QuickairTM metal fitting is similar to one touch pneumatic push fitting concept. The advantage of this “Push-Fit” concept over other is modular piping systems. As there is nothing to tighten but only “simply push” the tube inside the fitting as shown in Picture A (up to 63mm) While removing the tube from the fitting just need to push “removing clip” on the tube and press towards the fitting removing clip will disengage the grab-ring and will release the tube from the fitting.

Picture B .

Integral condensate retention design for superior flow without pressure drops.

Compressed air, vacuum, nitrogen, Argon (other fluids & gases please contact Us)

Pressure

Max 20 bar

Vacuum

29.32’’ hg

Temperature

-20o C to 200 Co

Design Standard

ASME B 31.1

Materials of Construction of Aluminium pipe Alloy

Aluminium Alloy 6060 T5

Tolerance

Tolerance Std. IS2763, IS3965, EN-755-2

Color

Blue coated (RAL 5012)

Surface finish

60 microns

FITTINGS QuickairTM Fittings provides versatility of design and helps to overcome constraints often encountered with structure of industrial buildings Quick Connections Full bore design Interchangeable and reusable Non-ammable materials (UL94HB) Maximum working pressure: 20 bar Vacuum: 29.32’’ hg Normal working temperature: -20O C to 80O C (option upto 200o c) Application: Compressed air, nitrogen, Vacuum, Co2 for any other application Please contact.

Note: All products are 100% Tested

Chemical Composition of Aluminium Tubes Alloy Al Mg Si Fe Mn Zn Cu Impure

6060 Rest 0.35~0.6 0.35~0.6 0.3 0.1 0.1 0.1 0.05~0.15

Material of Construction of Fittings Size

20– 63mm

Body

Aluminium

Caps

Engineering Plastic

Oring

HNBR/EPDM

Size

3 - 8 inches

Body

Aluminium

Oring

HNBR/EPDM

(for other option please consult)

(for other option please consult)

8

COMPONENTS ALUMINIUM PIPE

ET 24

AP242000

20

6

AP242500

25

6

AP243200

32

6

AP244000

40

6

AP245000

50

6

AP246300

63

6

ELBOW

ET244000

L1

L2

36 42 55 69 80 95

110 118 140 178 198 216

43 45 51 66 72 75

EL 24 D1

EL242000

L1 110 118 140 89 99 109

36 42 55 69 80 95

EL242500 EL243200 EL244000 EL245000 EL246300

L2

L2 43 45 51 66 72 75

Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium

Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium

MALE CONNECTOR

WB 24

WALL BRACKET - ½” OUTLET - 2WAY D2

L2

L3

L4

WB242005 WB242505

D1

D1 68 68

D2 36 42

L1 140 140

L2 40 40

L4 43 45

L3 79 79

L2

ET246300

D1

L1

L1

ET245000 ØD1

L2 43 45 51 66 72 75

EQUAL TEE

ET243200

L1/2

L1 88 94 104 136 147 152

Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium

ET242500

L2

D1 36 42 55 69 80 95

PP242000 PP242500 PP243200 PP244000 PP245000 PP246300

Design Standard : ASME B 31.1 Standard Colour : 1) Blue, 2) yellow, 3) Grey, 4) Green.

Other colours are optional.

ET242000

L1

PP 24

PIPE TO PIPE CONNECTOR

D1

D1

AP 24

Metal

Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium

L1

MC242005 MC242007 MC242505 MC242507 MC242510 MC243210 MC243212 MC244010 MC244015 MC245015 MC245020 MC246320 MC246325

D1 36 36 42 42 42 55 55 69 69 80 80 95 95

L1 62 64 62 65 65 69 70 88 88 95 95 97 98

L2 43 43 45 45 45 51 51 66 66 72 72 75 75

L3 14 16 14 16 16 16 16.5 16 18 18 18 18 19

L1 D1

MC 24

BSP 1/2 3/4 1/2 3/4 1 1 1 1/4 1 1 1/2 1 1/2 2 2

L1 L3

D1

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2 1/2

Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium

D1

MD242520 MD243220 MD243225 MD244020 MD244025 MD245020 MD245025 MD246320 MD246325 L1

D2

D1 25 32 32 40 40 50 50 63 63

D2 20 20 25 20 25 20 25 20 25

L1 43 43 45 43 45 43 45 43 45

Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium

EC 24

END CAP D1

L1

L2

EC242000

36

49

43

EC242500

42

49

45

EC243200

55

55

51

EC244000

69

73

66

EC245000

80

78

72

EC246300

95

81

75

L1 L2

D1

DROPLETS - Tube To Tube

MD 24

L2

Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium

9

COMPONENTS

Metal

FD 24

Droplets- Female Thread BSP

D1

L1

42

1/2

14

FD243205

55

1/2

14

FD244005

69

1/2

14

FD245005

80

1/2

14

FD246305

95

1/2

14

CL 11

CLIPS CL11 2000

20

9

35

54

30

36

CL11 2500

25

9

35

58

30

42

CL11 3200 CL11 4000

32 40

9

35 69

65 105

30 40

54 66

CL11 5000 CL11 6300

50 63

9

69 69

116 128

40 40

72 105

D1

FD242505

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L1

BSP

L1 135

BF24 2554

25

168

MF24 2005

BF24 3262

32

199

MF24 2505

BF24 4074

40

202

BF24 5088

50

204

BF24 6307

63

224

L1 220

25

42

1/2”

240

Design Standard : ASME B 31.1 Standard Colour : 20 - 25mm Powder Coated Aluminium

C 45 45 50 55 65

P

B 77 77 88 94 112

BS D1 D2

FEMALE THREAD TEE

TWO WAY FEMALE DROPLET A 82 86 94 106 122

BSP 1/2”

For 8mm Please Read As MF24 2008 2508.

TD 12

SIZE 1"x1/2" 1 1/4"x1/2" 1 1/2"x1/2" 2"x1/2" 2 1/2"x1/2"

D2 36

45 Sq

Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium

PART NO TD12 2505 TD12 3205 TD12 4005 TD12 5005 TD12 6305

D1 20

1/2"

L1

D1 20

MF 24

Manifold

L1

D1

BF24 2045

9

Design Standard : ASME B 31.1 Standard Colour : 20-63mm Engineering Plastic.

Design Standard : ASME B 31.1 Standard Colour : 25 - 63mm Powder Coated Aluminium

Ball Valve With Fittings

BF 24

9

D 50 50 50 50 50

FT242005 FT242505

D1 36 42

L1 110 118

L2 43 45

FT 24

BSP 1/2 1/2

Design Standard : ASME B 31.1 Standard Colour : 20-25mm Powder Coated Aluminium

Design Standard : ASME B 31.1 Standard Colour : Engineering Plastic

RD 24

REDUCER

SIZE D1 D2 L1 L2 L3 92 RD242520 25X20 42 36 45 43 98 RD243220 32X20 55 36 51 43 98 RD243225 32X25 55 42 51 45 114 RD244020 40X20 69 36 66 43 114 RD244025 40X25 69 42 66 45 120 RD244032 40X32 69 55 66 51 120 RD245020 50X20 80 36 72 43 120 RD245025 50X25 80 42 72 45 126 RD245032 50X32 80 55 72 51 142 RD245040 50X40 80 69 72 66 122 RD246320 63X20 95 36 75 43 122 RD246325 63X25 95 42 75 45 128 RD246332 63X32 95 55 75 51 144 RD246340 63X40 95 69 75 66 150 RD246350 63X50 95 80 75 72 Design Standard : ASME B 31.1 Standard Colour : 20-63mm Powder Coated Aluminium

SINGLE WAY WALL BRACKET WB24012005 WB24012506

D1 L1 L2 20 120 42 25 120 42

L3 65 65

Design Standard : ASME B 31.1 Standard Colour : 20 - 25mm Powder Coated Aluminium

WB 2401

10

COMPONENTS

AP 24

Metal

PC 24

PIPE COUPLER

ALUMINIUM PIPE PART NO.

SIZE

Ø

L

AP24 3000

3”

88.9

6

AP24 4100

4”

114.3

6

AP24 6000

6”

168.3

6

AP24 8000

8”

219.1

6

SIZE 3" 4" 6" 8"

PC243000 PC244100 PC246000 PC248000

D1 88.9 114.3 168.3 219.1

L1 130 150 170 200

L2 113 137 196 246

Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium

L1

D1

Design Standard : ASME B 31.1 Standard Colour : 1) Blue, 2) yellow, 3) Grey, 4) Green.

Other colours are optional.

FE 24

FLANGED END

MC 24

FE243000 FE244100 FE246000 FE248000

MALE CONNECTOR L1

D1

L1

BSP

3"X2 1/2" 3"X3"

88.9 88.9

119 123

2 1/2" 3"

T 23.8 23.8 25.4 28.4

PCD 152.4 190.5 241.3 298.4

Ø2 190.5 228.6 279.4 342.9

Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium

D1

L1

MC243025 MC243030

SIZE

SIZE D1 L1 3" 88.9 95 4" 114.3 115 6" 168.3 145 8" 219.1 155

PCD D2

EC 24

SIZE

D1

L1

3"

88.9

100

ELBOW

D1 L1

114.3

110

168.3

130

219.1

150

PART NO.

SIZE

D1

L1

8"

EL243000

3"

88.9

140

EL244100

4"

114.3

165

EL246000

6"

168.3

200

Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium

EL248000

8"

219.1

250

L1

Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium

EQUAL TEE PART NO. ET243000 ET244100 ET246000 ET248000

D1 88.9 114.3 168.3 219.1

L1

L2

280 330 400 500

140 165 200 250

D1

SIZE 3" 4" 6" 8"

Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium

L1

MD 24

DROP

ET 24

L1

4" 6"

Ø1

EL 24

FD243005 FD243007 MD243020 MD243025 FD244105 FD244107 MD244120 MD244125 FD246005 FD246007 MD246020 MD246025 FD248005 FD248007 MD248020 MD248025

SIZE

D1

A

B

C

3" X 1/2" 3" X 3/4" 3" X 20MM 3" X 25MM 4" X 1/2" 4" X 3/4" 4" X 20MM 4" X 25MM 6" X 1/2" 6" X 3/4" 6" X 20MM 6" X 25MM 8" X 1/2" 8" X 3/4" 8" X 20MM 8" X 25MM

88.9 88.9 88.9 88.9 114.3 114.3 114.3 114.3 168.3 168.3 168.3 168.3 219.1 219.1 219.1 219.1

133 133 133 133 160 160 160 160 200 200 200 200 270 270 270 270

155 155 155 155 182 182 182 182 240 240 240 240 300 300 300 300

1/2" BSP 3/4" BSP 20MM 25MM 1/2" BSP 3/4" BSP 20MM 25MM 1/2" BSP 3/4" BSP 20MM 25MM 1/2" BSP 3/4" BSP 20MM 25MM

Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium

B

A

ØD1

BSP THREAD

T

Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium

END CAP

L2

L2

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D1

C

L1 L2

Ø2

Ø1

L3

D1 88.9 88.9 88.9 114.3 114.3 114.3 114.3 168.3 168.3 168.3 168.3 168.3 219.1 219.1 219.1 219.1 219.1 219.1

Ø2 40 50 63 40 50 63 88.9 40 50 63 88.9 114.3 40 50 63 88.9 114.3 168.3

L1 175 190 201 195 210 215 220 225 240 245 250 270 235 250 255 260 280 310

L2 95 95 95 115 115 115 115 145 145 145 145 145 155 155 155 155 155 155

L3 70 85 96 70 85 90 95 70 85 90 95 115 70 85 90 95 115 145

Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium

RT 24

REDUCING TEE SIZE RT243040 3" X 40 RT243050 3" X 50 RT243063 3" X 63 RT244140 4" X 40 RT244150 4" X 50 RT244163 4" X 63 RT244130 4" X 3" RT246040 6" X 40 RT246050 6" X 50 RT246063 6" X 63 RT246030 6" X 3" RT246041 6" X 4" RT248040 8" X 40 RT248050 8" X 50 RT248063 8" X 63 RT248030 8" X 3" RT248041 8" X 4" RT248060 8" X 6"

L1 280 280 280 330 330 330 330 400 400 400 400 400 500 500 500 500 500 500

L2 110 135 135 135 135 155 165 155 175 175 185 200 175 175 200 210 225 225

D1 88.9 88.9 88.9 114.3 114.3 114.3 114.3 168.3 168.3 168.3 168.3 168.3 219.1 219.1 219.1 219.1 219.1 219.1

D2 40 50 63 40 50 63 88.9 40 50 63 88.9 114.3 40 50 63 88.9 114.3 168.3

L1

D1

RD243040 RD243050 RD243063 RD244140 RD244150 RD244163 RD244130 RD246040 RD246050 RD246063 RD246030 RD246041 RD248040 RD248050 RD248063 RD248030 RD248041 RD248060

SIZE 3" X 40 3" X 50 3" X 63 4" X 40 4" X 50 4" X 63 4" X 3" 6" X 40 6" X 50 6" X 63 6" X 3" 6" X 4" 8" X 40 8" X 50 8" X 63 8" X 3" 8" X 4" 8" X 6"

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L2

REDUCER

RD 24

11

COMPONENTS

Metal

D2

Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium

BF 12

BUTTERFLY VALVE-BF12 BF128000

PART NO.

SIZE

Ø1

PH133000

3” 4”

88.9 114.3 168.3 219.1

3” BF1210000 4”

46

15 81

50

17

7

65 255 195

52

15 103

50

17

7

65 284 195

BF1250000 6” BF1220000 8”

56

19 153

70

17

9

90 358 320

PH134000

60

19 201

70

97

9

90 421 320

PH136000 PH138000

Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Cast Iron

PH 13

PIPE HOLDER

6” 8”

Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Stainless Steel

TOOLS PW11

CAP OPENING TOOL PART NO. OT132000 OT132500 OT133200 OT134000 OT135000 OT136300

SIZE 20 25 32 40 50 63

CRIMPING JAWS SIZE

CJ133000

3"

CJ134100 CJ136000 CJ138000

4" 6" 8"

CT11

CHAMPERING TOOL

CM 13

PART NO.

SIZE

CT11 0100

20-63 mm

PART NO.

SIZE

TC11 0100

20-63 mm

CRIMPING MACHINE SIZE CM130000

3” to 8”

PART NO.

SIZE

DB110000

20mm to 8’’

CJ 13

12

ACCESSORIES

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PT 11

POLYURETHENE TUBE PART NO.

EH 11

PT110401*

04

PT110601*

06

PT110801*

08

PT111001*

10

PT111201*

12

PART NO.

*Colour Code: 00 - Transparent 01 - Blue (Std) 02 - Yellow 03 - Green 04 - Black 05 - Red

SIZE

RH 11

RECOIL HOSE RH110403* RH110603* RH110803* RH111003* RH111203*

PART NO.

04 06 08 10 12

Available in 2,3,5,6,8 & 10 Mtr’s for respective length please add number of meter to the part number. For 5 Mtr’s length of 6mm OD add 05 (Ex: RH110605).

EXPANSION HOSE PART NO.

Metal

L

FR 11

FR

1

EH112505* 25 ½’’ EH114012* 40 1 /4’’ EH112507* 25 3/4’’ EH114015* 40 1 ½ ‘’ EH112510* 25 1’’ EH115015* 50 1 ½ ‘’ EH113210* 32 1’’ EH115020* 50 2’’ 1 EH113212* 32 1 /4’’ EH116320* 63 2’’ EH114010* 40 1’’ EH116325* 63 2 ½ ‘’ Available in 1,2&3 Mtr’s. For 1 Mtr’s add .1 (Ex:EH112505.1)

BV 11

BALL VALVE

C

A

B

HN 11

LA 11

PART NO. DN

A

BV110200 BV110500 BV110700 BV111000 BV111200 BV111500 BV112000 BV112500

90 38 48 90 46 58 90 52 65 106 60 69 110 62 80 148 83 92 148 89 110 217 110 132

C

HEX NIPPLE PART NO.

K

H

HN110500 HN110700 HN111000 HN111200 HN111500 HN112000

15 16 16 23 24 28

36 38 48 58 63 81

L - ANGLE

H

W

FR110500

1/2’’

FR110700

3/4’’

FR111000

1’’

FL 11

FRL PART NO.

SIZE

FL110200

1/4’’

FL110500

1/2’’

FL110700

3/4’’

FL111000

1’’

AG 11

PART NO. AG110200

57

26

21

BUSH WITH O RING GASKET H 3’’ 4’’ 6’’ 6’’ 6’’ 6’’ 6’’ 10’’

L 4’’ 8’’ 4’’ 6’’ 8’’ 9’’ 12’’ 24’’

U CLAMP

L

SIZE

1/4’’

AIR GUN

PART NO. LA110304 LA110408 LA110604 LA110606 LA110608 LA110609 LA110612 LA111024

UC 11

B

PART NO.

FR110200

PART NO. BS132000 BS132500 BS133200 BS134000 BS135000 BS136300

20 25 32 40 50 63

CAP WITH RETAINER RINGS

PART NO.

H

L

W

UC110000

57

26

21

PART NO. BO132000 BO132500 BO133200 BO134000 BO135000 BO136300

BS 13

20 25 32 40 50 63

BO 13

ACCESSORIES

Metal

SM11

MALE SOCKET PART NO.

HOSE SOCKET

13 www.canares.com

SH11

PART NO.

SN11

NUT SOCKET PART NO.

MALE PLUG

PM11

PART NO.

SF11

FEMALE SOCKET PART NO.

NUT PLUG

PN11

PART NO.

PH11

HOUSE PLUG PART NO.

FEMALE PLUG PART NO.

PF11

14

INSTALLATION

www.canares.com

Metal

Before Installing Quickair system a responsible person should check the area of installation TM

Confirm to regulation designed to prevent the risk of explosion. QuickairTM must be installed either After the receiver or after the dryer. Flexible hose should be fitted at the beginning of the piping system. In order to counter the vibration found in any compressed air piping system. When TM maintaining or modifying the Quickair piping system the work must be undertaken only after the TM compressed air system has been vented. The installer must use only Quickair components and accessories. The installer also ensure that the installation as been properly carried out in-line with the instruction and that it meets all legal requirements.

X<d<500

ØD

6 mtr

Dmax

d-Distance between fitting and clip Dmax-Distance between two clips(2 mtr)

FIXING THE TUBE

Step 1: Cutting the Tubes

Step 2: Chamfering the Tubes

Step 3: Inserting the tubes Info fitting

Step 3: Inserting the Tubes info fitting

FIXING THE DROP

Step 1: Positioning the Droplet on the tube

Step 2: Marking the position Of the hole on tube

Step 3: Drilling the Required Hole on the tube

Step 4: Chamfering the hole

Step 5: Allgning the Droplet to the hole

Step 6: Fixing the Droplet on the tube

15

INSTALLATION

Metal

www.canares.com

X<d<500

d-Distance between fitting and clip. ØD- Diameter of the pipe Dmax-Distance between two clips(1m)

Crimping the tube

STEP 1: Join the bush with crimped pipe.

STEP 2: Join another crimped pipe with bush.

3

1

2

4

Torque must be greater than 10 Nm

STEP 3: Join the top and bottom clamp with the bush.

STEP 4: Tight the clamp with align bolts and align key.

=

1mm

1mm

STEP 5: While tightening maintain 1mm gap between top and bottom clamp.

STEP 6: After tightening pass the air and check the leakage with soap water.

Assembly of butterfly valve with clamps

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CANARES ENGINEERING CO. 80/0 - B, Industrial Suburb, Industrial Layout, Yeshwanthpur, Bangalore- 560022 India Contact Us: +91 -80-23578014 | 23578016 Toll free : 1800 425 8014 Email:sales@canares.com

Distributor’s Address,

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