Metal
MODULAR ALUMINIUM PIPING SYSTEM For Industrial Gases Liquids Vacuum and Inert Gases Size Range
: 20mm to 200mm
Materials
: Aluminium alloy
Connections
: Push fit
Temperature Range : Up to 200oC Pressure Range
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: Up to 20 bar
2
INDEX
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CONTENTS
OUR FEW ESTEEMED CUSTOMERS
Metal
PAGES
OUR FEW ESTEEMED CUSTOMERS
Standards Approvals & Guarantees 3 Product Range Details Pre-installation
4
Calculation and Flow Chart
5
Testing
6
Technical Specication
7
Components
8-11
Accessories
12-13
Installation
14-15
With a wealth of experience and the broadest range of solutions and the systems on the market, Canares QuickairTM products mean you’ll complete your installation as seamlessly, efciently and effectively as possible.
TOTAL FUNCTIONALITY, COMPLETE EFFICIENCY
GLOBAL EXPERIENCE, COMBINED EXPERTISE
QuickairTM range of Products innovatively designed systems that reduce installation time and cost without compromising quality, aesthetics or reliability.
With over decade years of manufacturing and innovation combined with extensive industry knowledge and worldwide market experience, Canares offers the most advanced and complete modular Aluminium pipe system on a global scale.
Our QuickairTM product ranges are designed to perform faultlessly in a variety of applications and environments-so you can always be sure to connect with condence whatever your challenge.
As one India’s largest and the most respected manufactures and suppliers of products for the plumbing, heating industries and gas piping. Canares group is condent we can provide you with all the connection, control and support your project needs.
Metal
STANDARDS, APPROVALS AND GUARANTEES
It is Canares policy to provide a range of products and services which meets or exceed, the requirements of our customers in respect of quality, cost and delivery.
GUARANTEES Our policy of continuously and rigorously testing QuickairTM ttings means we are condent they will give you years of trouble free service. To demonstrate the total condence we have in our products and our TM commitment to customer service, all Quickair ttings are guaranteed against manufacturing defects for 10 years when installed in accordance with our instructions on specified tube materials and applications. TM
The Quickair Range Meets The Following Standards QuickairTM Fittings
3 www.canares.com
QUALITY Quality is of paramount importance to Canares group. Our products confirm to current Indian and Europe standards where applicable and also meet our own rigorous internal quality approvals. Canares group operates a quality management System for the development, manufacture and supply of fittings, tube, valves and accessories which complies with the requirements of ISO 9001:2015.
MARKINGS UNIVERSAL MARKING All QuickairTM ttings carry the marking of manufacturing batch
TM
All Quickair general range ttings are comply with the requirements. ASME B31.1 Part1 specication for the Aluminium ttings and Aluminium pipes. Specication for tubes and fittings where pressure tight joints are not made on the threads (Metric Dimension).
Where pipelines are constructed exclusively using QuickairTM ttings and recommended tubes, the resulting Installation will be deemed QuickairTM Systems and such qualify for a 10 year guarantee against all manufacturing Defects.
4
PRE-INSTALLATION
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Metal
Proper line sizing for an airline network 1. Identify type of network: closed loop or dead-end 2. Calculate total length of line (feet) 3. Determine total flow required
TOTAL LENGTH OF NETWORK
Flow Rate Nm / Hr
NI/ min
cfm
10 30 50 70 100 150 250 350 500 750 1000 1500 2000 3000 3500 4000 4500 5000 5500 6000 6500 7000 8000
167 500 833 1167 1667 2500 4167 5883 8333 12500 16667 25000 29167 50000 58332 66657 74983 83308 91661 99986 108311 119978 133315
6 18 29 49 59 88 147 206 294 441 589 883 1030 1766 2060 2354 2648 2942 3237 3531 3825 4237 4708
TOTAL FLOW REQUIRED
3
Length 164 ft 50 m
328 ft 100 m
429 ft 150 m
984 ft 300 m
1640 2460 3280 4265 5249 6561 ft ft ft ft ft ft 500 750 1000 1300 1600 2000 m m m m m m
16 16 20 20 25 32 32 32 40 50 50 50 50 50 80 80 80 80 100 100 150 150 200
16 20 25 25 25 32 32 40 50 50 50 50 50 63 80 100 100 100 100 100 150 150 200
16 20 25 25 32 32 40 40 50 50 50 63 63 63 100 100 100 100 100 150 150 200 200
20 25 25 25 32 32 40 50 50 50 50 63 63 80 100 100 150 150 150 150 150 150 200
20 25 25 32 32 40 50 50 50 50 63 63 80 80 150 150 150 150 150 150 150 150 200
20 25 25 32 40 50 50 63 63 63 80 80 80 100 150 150 150 150 150 150 150 150 200
20 25 25 40 40 50 63 63 63 80 80 80 80 100 150 150 150 150 150 150 150 150 200
25 25 32 40 50 63 63 63 80 80 80 80 80 150 150 150 150 150 150 150 150 200 200
25 25 32 40 50 63 80 80 80 80 80 80 80 150 150 150 150 150 150 150 150 200 200
25 32 32 50 63 80 80 80 80 80 80 80 80 150 150 150 150 150 150 150 200 200 200
Calculations based on total maximum pressure drop ( P) of not more than 3 PSIG for entire network, at 100 PSIG @ 15.6 °C Total flow required takes account of all flows for all compressed air powered tools and equipment Note that a typical compressor will produce approximately 4 SCFM per HP
WARNING TM
Installation of Quickair compressed air distribution system must be made according to the assembly instructions as indicated in the installation guide (available on request or on the website)
QUICKAIR
TM
5
CALCULATION AND FLOW CHART
Metal
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PRESSURE DROP COMPONENTS
FLOW CHART
The QuickairTM ow calculator helps you to choose the most suitable diameter for your installation. Enter the ow of your compressor, the system pressure rating and the total equivalent length of the system and add the components like valves, elbow, tee and reducers.
Example: Flow rate:850 cfm at 109 psi Total area 1788 feet The recommended QuickairTM diameter is 80mm size (pressure drop of 145 psi=less then 5%)
PRESSURE DROP ON STRAIGHT LINE Pressure Drop
No of Ball Valve Ball Valve No of Elbows
Elbows
Equal tee
No of Equal tee
Pipe Length. L
mtrs
Pipe Dia. D
mm
Free Air Flow Rate
*cfm
Pipeline Pressure
bar
No of Reducers
TOTAL Reducers
CALCULATE
TOTAL
CLEAR
=
=
CALCULATE
TOTAL PRESSURE DROP
CLEAR
GRAND TOTAL
COST OF POWER CALCULATION Cost of Power Calculation BHP
Electrical Rate
Rs/Yr.
No of Hr/Yr
Motor Efficiency
%
CALCULATE CLEAR
From above you can calculate cost of power for producing the compressed air. Visit: www.canares.com for live calculation.
QUICKAIR
TM
PIPELINE SYSTEMS
The QuickairTM pipe line system has been designed and built for installation of compressed air and inert gas distribution system. The materials and types of fittings used offer a exible system that can be integrated with all QuickairTM Systems and solve all the problems and meet all the requirements of even the most complex systems. Innovative technology at the heart of QuickairTM enables rapid and easy assembly, quick connection of components to the Aluminium pipes.
TM
Quickair
OFFERS
Lower installation cost Push-Fit concept No corrosion Powder Coated 20mm-200mm dia pipe sizes
TM
QUICKAIR TM
IS PROFITABLE AND EFFICIENT ALTERNATIVE
Quickair offers a cost effective, innovative and energy efcient aluminium compressed air piping system that is very easy to assemble, Change and expand. TM Furthermore, labour accounts for only 20% of the cost of installing Quickair . By comparison, labour accounts for 60%-80% of steel system and 50%-70% of a copper system.
Modular design Re-usable fittings Easy to install
6
TESTING
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TM
Quickair
PIPING PRECAUTIONS AND TESTING
Care should be taken to protect pipes against mechanical shocks especially when close to the passage of fork-lift trucks where suspended objects are being moved. QuickairTM pipes must not be bent or welded.
Metal
TESTING After installing the QuickairTM system, the system should be tested for 1.5 times of the working pressure for the period of 8 hours and once line Is gradually pressurized all the joints should be tested for any leakage by applying the soap water or laser tester. If any leakage found to be rectified after 8 hours pressure leakages drop should be observed and ensured that within the permissible limit.
The QuickairTM pipe line includes all the accessories you need for a top quality installation:
QuickairTM RANGE Traditional compressed air piping materials with their advantages and disadvantages. Materials
Advantages
Disadvantages
Black Iron (Mild steel)
Moderate material costs Readily available in multiple sizes
Labor intensive installation, May rust and leak rough inside promotes contaminant build up and creates pressure drop
Moderate materials costs Readily available in Some multiple sizes rust protection.
Often only exterior is coated. Labor intensive installation, Rough inside promotes contaminant build up and creates pressure drop, May rust at build up and creates pressure drop, May rust at joints and leak
Galvanized Iron
Copper
No rust, good air quality Requires quality brazing to prevent leaks, Susceptible to thermal cycling installation smooth interior-low pressure drop involves open flame
Stainless Steel
No rust, good air quality labor intensive installation, Smooth interior-low Expensive materials pressure drop
Ÿ Straight unions Ÿ Elbows and tees Ÿ Equal cross Ÿ Reducing ttings Ÿ Integrated loop drop Ÿ Ball valves Ÿ Quick assembly brackets and
hangers Ÿ Pipe clips Ÿ Expansion and ex hoses Ÿ FRL Ÿ QRC
TM
WHERE AS Quickair OFFERS FEATURES INCLUDES Installs faster than other common piping No specialized techniques needed No threading, welding, or brazing pipe No special tools are needed Can connect to existing systems with other pipe types Easy to add on to or disassemble for your changing needs
OPTIMUM FLOW, HIGHEST AIR QUALITY AND LOW MAINTENANCE TM
Quickair smooth calibrated aluminium construction has a low friction coefcient,providing the best possible laminar ow. Full bore ttings further minimize pressure drop for optimum ow and energy efciency. Leak free connectors prevent air loss and wasted energy. QuickairTM is ideal for installations requiring the highest quality air. Aluminium material will not rust or corrode. Further, it has no rough surfaces or interior restrictions that accumulate contaminants. The smooth interior with full bore design allows them to ow to your dryers and lters for efcient removal.
Metal
7
TECHNICAL SPECIFICATION
WIDE SCOPE OF SUPPLY
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Simply push-fit Concept
TM
Quickair has a complete scope of supply including piping in ten standard sizes to accommodate nearly any ow requirement, all the way down to the point of use. Size: 20mm, 25mm, 32mm, 40mm, 50mm, 63mm, 3”, 4”, 6”, 8”
Picture A
ADVANTAGES OF QuickairTM FITTINGS Quick connections Full bore design Interchangeable and reusable Non-ammable materials(UL94HB Certified) Picture B
TECHNICAL SPECIFICATION TM Quickair Piping System Application
QuickairTM metal fitting is similar to one touch pneumatic push fitting concept. The advantage of this “Push-Fit” concept over other is modular piping systems. As there is nothing to tighten but only “simply push” the tube inside the fitting as shown in Picture A (up to 63mm) While removing the tube from the fitting just need to push “removing clip” on the tube and press towards the fitting removing clip will disengage the grab-ring and will release the tube from the fitting. Picture B . Integral condensate retention design for superior flow without pressure drops.
Compressed air, vacuum, nitrogen, Argon (other fluids & gases please contact Us)
Pressure
Max 20 bar
Vacuum
29.32’’ hg
Temperature
-20o C to 200 Co
Design Standard
ASME B 31.1
Materials of Construction of Aluminium pipe Alloy
Aluminium Alloy 6060 T5
Tolerance
Tolerance Std. IS2763, IS3965, EN-755-2
Color
Blue coated (RAL 5012)
Surface finish
60 microns
FITTINGS QuickairTM Fittings provides versatility of design and helps to overcome constraints often encountered with structure of industrial buildings Quick Connections Full bore design Interchangeable and reusable Non-ammable materials (UL94HB) Maximum working pressure: 20 bar Vacuum: 29.32’’ hg Normal working temperature: -20O C to 80O C (option upto 200o c) Application: Compressed air, nitrogen, Vacuum, Co2 for any other application Please contact. Note: All products are 100% Tested
Chemical Composition of Aluminium Tubes Alloy Al Mg Si Fe Mn Zn Cu Impure
6060 Rest 0.35~0.6 0.35~0.6 0.3 0.1 0.1 0.1 0.05~0.15
Material of Construction of Fittings Size
20– 63mm
Body
Aluminium
Caps
Engineering Plastic
Oring
HNBR/EPDM
Size
3 - 8 inches
Body
Aluminium
Oring
HNBR/EPDM
(for other option please consult)
(for other option please consult)
8
COMPONENTS ALUMINIUM PIPE
ET 24
AP242000
20
6
AP242500
25
6
AP243200
32
6
AP244000
40
6
AP245000
50
6
AP246300
63
6
ELBOW
ET244000
L1
L2
36 42 55 69 80 95
110 118 140 178 198 216
43 45 51 66 72 75
EL 24 D1
EL242000
L1 110 118 140 89 99 109
36 42 55 69 80 95
EL242500 EL243200 EL244000 EL245000 EL246300
L2
L2 43 45 51 66 72 75
Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium
Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium
MALE CONNECTOR
WB 24
WALL BRACKET - ½” OUTLET - 2WAY D2
L2
L3
L4
WB242005 WB242505
D1
D1 68 68
D2 36 42
L1 140 140
L2 40 40
L4 43 45
L3 79 79
L2
ET246300
D1
L1
L1
ET245000 ØD1
L2 43 45 51 66 72 75
EQUAL TEE
ET243200
L1/2
L1 88 94 104 136 147 152
Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium
ET242500
L2
D1 36 42 55 69 80 95
PP242000 PP242500 PP243200 PP244000 PP245000 PP246300
Design Standard : ASME B 31.1 Standard Colour : 1) Blue, 2) yellow, 3) Grey, 4) Green. Other colours are optional.
ET242000
L1
PP 24
PIPE TO PIPE CONNECTOR
D1
D1
AP 24
Metal
Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium
L1
MC242005 MC242007 MC242505 MC242507 MC242510 MC243210 MC243212 MC244010 MC244015 MC245015 MC245020 MC246320 MC246325
D1 36 36 42 42 42 55 55 69 69 80 80 95 95
L1 62 64 62 65 65 69 70 88 88 95 95 97 98
L2 43 43 45 45 45 51 51 66 66 72 72 75 75
L3 14 16 14 16 16 16 16.5 16 18 18 18 18 19
L1 D1
MC 24
BSP 1/2 3/4 1/2 3/4 1 1 1 1/4 1 1 1/2 1 1/2 2 2
L1 L3
D1
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2 1/2
Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium
D1
MD242520 MD243220 MD243225 MD244020 MD244025 MD245020 MD245025 MD246320 MD246325 L1
D2
D1 25 32 32 40 40 50 50 63 63
D2 20 20 25 20 25 20 25 20 25
L1 43 43 45 43 45 43 45 43 45
Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium
EC 24
END CAP D1
L1
L2
EC242000
36
49
43
EC242500
42
49
45
EC243200
55
55
51
EC244000
69
73
66
EC245000
80
78
72
EC246300
95
81
75
L1 L2
D1
DROPLETS - Tube To Tube
MD 24
L2
Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium
9
COMPONENTS
Metal
FD 24
Droplets- Female Thread BSP
D1
L1
42
1/2
14
FD243205
55
1/2
14
FD244005
69
1/2
14
FD245005
80
1/2
14
FD246305
95
1/2
14
CL 11
CLIPS CL11 2000
20
9
35
54
30
36
CL11 2500
25
9
35
58
30
42
CL11 3200 CL11 4000
32 40
9
35 69
65 105
30 40
54 66
CL11 5000 CL11 6300
50 63
9
69 69
116 128
40 40
72 105
D1
FD242505
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L1
BSP
L1 135
BF24 2554
25
168
MF24 2005
BF24 3262
32
199
MF24 2505
BF24 4074
40
202
BF24 5088
50
204
BF24 6307
63
224
L1 220
25
42
1/2”
240
Design Standard : ASME B 31.1 Standard Colour : 20 - 25mm Powder Coated Aluminium
C 45 45 50 55 65
P
B 77 77 88 94 112
BS D1 D2
FEMALE THREAD TEE
TWO WAY FEMALE DROPLET A 82 86 94 106 122
BSP 1/2”
For 8mm Please Read As MF24 2008 2508.
TD 12
SIZE 1"x1/2" 1 1/4"x1/2" 1 1/2"x1/2" 2"x1/2" 2 1/2"x1/2"
D2 36
45 Sq
Design Standard : ASME B 31.1 Standard Colour : 20 - 63mm Powder Coated Aluminium
PART NO TD12 2505 TD12 3205 TD12 4005 TD12 5005 TD12 6305
D1 20
1/2"
L1
D1 20
MF 24
Manifold
L1
D1
BF24 2045
9
Design Standard : ASME B 31.1 Standard Colour : 20-63mm Engineering Plastic.
Design Standard : ASME B 31.1 Standard Colour : 25 - 63mm Powder Coated Aluminium
Ball Valve With Fittings
BF 24
9
D 50 50 50 50 50
FT242005 FT242505
D1 36 42
L1 110 118
L2 43 45
FT 24
BSP 1/2 1/2
Design Standard : ASME B 31.1 Standard Colour : 20-25mm Powder Coated Aluminium
Design Standard : ASME B 31.1 Standard Colour : Engineering Plastic
RD 24
REDUCER
SIZE D1 D2 L1 L2 L3 92 RD242520 25X20 42 36 45 43 98 RD243220 32X20 55 36 51 43 98 RD243225 32X25 55 42 51 45 114 RD244020 40X20 69 36 66 43 114 RD244025 40X25 69 42 66 45 120 RD244032 40X32 69 55 66 51 120 RD245020 50X20 80 36 72 43 120 RD245025 50X25 80 42 72 45 126 RD245032 50X32 80 55 72 51 142 RD245040 50X40 80 69 72 66 122 RD246320 63X20 95 36 75 43 122 RD246325 63X25 95 42 75 45 128 RD246332 63X32 95 55 75 51 144 RD246340 63X40 95 69 75 66 150 RD246350 63X50 95 80 75 72 Design Standard : ASME B 31.1 Standard Colour : 20-63mm Powder Coated Aluminium
SINGLE WAY WALL BRACKET WB24012005 WB24012506
D1 L1 L2 20 120 42 25 120 42
L3 65 65
Design Standard : ASME B 31.1 Standard Colour : 20 - 25mm Powder Coated Aluminium
WB 2401
10
COMPONENTS
AP 24
Metal
PC 24
PIPE COUPLER
ALUMINIUM PIPE PART NO.
SIZE
Ø
L
AP24 3000
3”
88.9
6
AP24 4100
4”
114.3
6
AP24 6000
6”
168.3
6
AP24 8000
8”
219.1
6
SIZE 3" 4" 6" 8"
PC243000 PC244100 PC246000 PC248000
D1 88.9 114.3 168.3 219.1
L1 130 150 170 200
L2 113 137 196 246
Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium
L1
D1
Design Standard : ASME B 31.1 Standard Colour : 1) Blue, 2) yellow, 3) Grey, 4) Green. Other colours are optional.
FE 24
FLANGED END
MC 24
FE243000 FE244100 FE246000 FE248000
MALE CONNECTOR L1
D1
L1
BSP
3"X2 1/2" 3"X3"
88.9 88.9
119 123
2 1/2" 3"
T 23.8 23.8 25.4 28.4
PCD 152.4 190.5 241.3 298.4
Ø2 190.5 228.6 279.4 342.9
Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium
D1
L1
MC243025 MC243030
SIZE
SIZE D1 L1 3" 88.9 95 4" 114.3 115 6" 168.3 145 8" 219.1 155
PCD D2
EC 24
SIZE
D1
L1
3"
88.9
100
ELBOW
D1 L1
114.3
110
168.3
130
219.1
150
PART NO.
SIZE
D1
L1
8"
EL243000
3"
88.9
140
EL244100
4"
114.3
165
EL246000
6"
168.3
200
Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium
EL248000
8"
219.1
250
L1
Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium
EQUAL TEE PART NO. ET243000 ET244100 ET246000 ET248000
D1 88.9 114.3 168.3 219.1
L1
L2
280 330 400 500
140 165 200 250
D1
SIZE 3" 4" 6" 8"
Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium
L1
MD 24
DROP
ET 24
L1
4" 6"
Ø1
EL 24
FD243005 FD243007 MD243020 MD243025 FD244105 FD244107 MD244120 MD244125 FD246005 FD246007 MD246020 MD246025 FD248005 FD248007 MD248020 MD248025
SIZE
D1
A
B
C
3" X 1/2" 3" X 3/4" 3" X 20MM 3" X 25MM 4" X 1/2" 4" X 3/4" 4" X 20MM 4" X 25MM 6" X 1/2" 6" X 3/4" 6" X 20MM 6" X 25MM 8" X 1/2" 8" X 3/4" 8" X 20MM 8" X 25MM
88.9 88.9 88.9 88.9 114.3 114.3 114.3 114.3 168.3 168.3 168.3 168.3 219.1 219.1 219.1 219.1
133 133 133 133 160 160 160 160 200 200 200 200 270 270 270 270
155 155 155 155 182 182 182 182 240 240 240 240 300 300 300 300
1/2" BSP 3/4" BSP 20MM 25MM 1/2" BSP 3/4" BSP 20MM 25MM 1/2" BSP 3/4" BSP 20MM 25MM 1/2" BSP 3/4" BSP 20MM 25MM
Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium
B
A
ØD1
BSP THREAD
T
Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium
END CAP
L2
L2
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D1
C
L1 L2
Ø2
Ø1
L3
D1 88.9 88.9 88.9 114.3 114.3 114.3 114.3 168.3 168.3 168.3 168.3 168.3 219.1 219.1 219.1 219.1 219.1 219.1
Ø2 40 50 63 40 50 63 88.9 40 50 63 88.9 114.3 40 50 63 88.9 114.3 168.3
L1 175 190 201 195 210 215 220 225 240 245 250 270 235 250 255 260 280 310
L2 95 95 95 115 115 115 115 145 145 145 145 145 155 155 155 155 155 155
L3 70 85 96 70 85 90 95 70 85 90 95 115 70 85 90 95 115 145
Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium
RT 24
REDUCING TEE SIZE RT243040 3" X 40 RT243050 3" X 50 RT243063 3" X 63 RT244140 4" X 40 RT244150 4" X 50 RT244163 4" X 63 RT244130 4" X 3" RT246040 6" X 40 RT246050 6" X 50 RT246063 6" X 63 RT246030 6" X 3" RT246041 6" X 4" RT248040 8" X 40 RT248050 8" X 50 RT248063 8" X 63 RT248030 8" X 3" RT248041 8" X 4" RT248060 8" X 6"
L1 280 280 280 330 330 330 330 400 400 400 400 400 500 500 500 500 500 500
L2 110 135 135 135 135 155 165 155 175 175 185 200 175 175 200 210 225 225
D1 88.9 88.9 88.9 114.3 114.3 114.3 114.3 168.3 168.3 168.3 168.3 168.3 219.1 219.1 219.1 219.1 219.1 219.1
D2 40 50 63 40 50 63 88.9 40 50 63 88.9 114.3 40 50 63 88.9 114.3 168.3
L1
D1
RD243040 RD243050 RD243063 RD244140 RD244150 RD244163 RD244130 RD246040 RD246050 RD246063 RD246030 RD246041 RD248040 RD248050 RD248063 RD248030 RD248041 RD248060
SIZE 3" X 40 3" X 50 3" X 63 4" X 40 4" X 50 4" X 63 4" X 3" 6" X 40 6" X 50 6" X 63 6" X 3" 6" X 4" 8" X 40 8" X 50 8" X 63 8" X 3" 8" X 4" 8" X 6"
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L2
REDUCER
RD 24
11
COMPONENTS
Metal
D2
Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Aluminium
BF 12
BUTTERFLY VALVE-BF12 BF128000
PART NO.
SIZE
Ø1
PH133000
3” 4”
88.9 114.3 168.3 219.1
3” BF1210000 4”
46
15 81
50
17
7
65 255 195
52
15 103
50
17
7
65 284 195
BF1250000 6” BF1220000 8”
56
19 153
70
17
9
90 358 320
PH134000
60
19 201
70
97
9
90 421 320
PH136000 PH138000
Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Cast Iron
PH 13
PIPE HOLDER
6” 8”
Design Standard : ASME B 31.1 Standard Colour : 3” - 8” Powder Coated Stainless Steel
TOOLS PW11
CAP OPENING TOOL PART NO. OT132000 OT132500 OT133200 OT134000 OT135000 OT136300
SIZE 20 25 32 40 50 63
CRIMPING JAWS SIZE
CJ133000
3"
CJ134100 CJ136000 CJ138000
4" 6" 8"
CT11
CHAMPERING TOOL
CM 13
PART NO.
SIZE
CT11 0100
20-63 mm
PART NO.
SIZE
TC11 0100
20-63 mm
CRIMPING MACHINE SIZE CM130000
3” to 8”
PART NO.
SIZE
DB110000
20mm to 8’’
CJ 13
12
ACCESSORIES
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PT 11
POLYURETHENE TUBE PART NO.
EH 11
PT110401*
04
PT110601*
06
PT110801*
08
PT111001*
10
PT111201*
12
PART NO.
*Colour Code: 00 - Transparent 01 - Blue (Std) 02 - Yellow 03 - Green 04 - Black 05 - Red
SIZE
RH 11
RECOIL HOSE RH110403* RH110603* RH110803* RH111003* RH111203*
PART NO.
04 06 08 10 12
Available in 2,3,5,6,8 & 10 Mtr’s for respective length please add number of meter to the part number. For 5 Mtr’s length of 6mm OD add 05 (Ex: RH110605).
EXPANSION HOSE PART NO.
Metal
L
FR 11
FR
1
EH112505* 25 ½’’ EH114012* 40 1 /4’’ EH112507* 25 3/4’’ EH114015* 40 1 ½ ‘’ EH112510* 25 1’’ EH115015* 50 1 ½ ‘’ EH113210* 32 1’’ EH115020* 50 2’’ 1 EH113212* 32 1 /4’’ EH116320* 63 2’’ EH114010* 40 1’’ EH116325* 63 2 ½ ‘’ Available in 1,2&3 Mtr’s. For 1 Mtr’s add .1 (Ex:EH112505.1)
BV 11
BALL VALVE
C
A
B
HN 11
LA 11
PART NO. DN
A
BV110200 BV110500 BV110700 BV111000 BV111200 BV111500 BV112000 BV112500
90 38 48 90 46 58 90 52 65 106 60 69 110 62 80 148 83 92 148 89 110 217 110 132
C
HEX NIPPLE PART NO.
K
H
HN110500 HN110700 HN111000 HN111200 HN111500 HN112000
15 16 16 23 24 28
36 38 48 58 63 81
L - ANGLE
H
W
FR110500
1/2’’
FR110700
3/4’’
FR111000
1’’
FL 11
FRL PART NO.
SIZE
FL110200
1/4’’
FL110500
1/2’’
FL110700
3/4’’
FL111000
1’’
AG 11
PART NO. AG110200
57
26
21
BUSH WITH O RING GASKET H 3’’ 4’’ 6’’ 6’’ 6’’ 6’’ 6’’ 10’’
L 4’’ 8’’ 4’’ 6’’ 8’’ 9’’ 12’’ 24’’
U CLAMP
L
SIZE
1/4’’
AIR GUN
PART NO. LA110304 LA110408 LA110604 LA110606 LA110608 LA110609 LA110612 LA111024
UC 11
B
PART NO.
FR110200
PART NO. BS132000 BS132500 BS133200 BS134000 BS135000 BS136300
20 25 32 40 50 63
CAP WITH RETAINER RINGS
PART NO.
H
L
W
UC110000
57
26
21
PART NO. BO132000 BO132500 BO133200 BO134000 BO135000 BO136300
BS 13
20 25 32 40 50 63
BO 13
ACCESSORIES
Metal
SM11
MALE SOCKET PART NO.
HOSE SOCKET
13 www.canares.com
SH11
PART NO.
SN11
NUT SOCKET PART NO.
MALE PLUG
PM11
PART NO.
SF11
FEMALE SOCKET PART NO.
NUT PLUG
PN11
PART NO.
PH11
HOUSE PLUG PART NO.
FEMALE PLUG PART NO.
PF11
14
INSTALLATION
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Metal
Before Installing Quickair system a responsible person should check the area of installation TM
Confirm to regulation designed to prevent the risk of explosion. QuickairTM must be installed either After the receiver or after the dryer. Flexible hose should be fitted at the beginning of the piping system. In order to counter the vibration found in any compressed air piping system. When TM maintaining or modifying the Quickair piping system the work must be undertaken only after the TM compressed air system has been vented. The installer must use only Quickair components and accessories. The installer also ensure that the installation as been properly carried out in-line with the instruction and that it meets all legal requirements.
X<d<500
ØD
6 mtr
Dmax
d-Distance between fitting and clip Dmax-Distance between two clips(2 mtr)
FIXING THE TUBE
Step 1: Cutting the Tubes
Step 2: Chamfering the Tubes
Step 3: Inserting the tubes Info fitting
Step 3: Inserting the Tubes info fitting
FIXING THE DROP
Step 1: Positioning the Droplet on the tube
Step 2: Marking the position Of the hole on tube
Step 3: Drilling the Required Hole on the tube
Step 4: Chamfering the hole
Step 5: Allgning the Droplet to the hole
Step 6: Fixing the Droplet on the tube
15
INSTALLATION
Metal
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X<d<500
d-Distance between fitting and clip. ØD- Diameter of the pipe Dmax-Distance between two clips(1m)
Crimping the tube
STEP 1: Join the bush with crimped pipe.
STEP 2: Join another crimped pipe with bush. 3
1
2
4
Torque must be greater than 10 Nm
STEP 3: Join the top and bottom clamp with the bush.
STEP 4: Tight the clamp with align bolts and align key.
=
1mm
1mm
STEP 5: While tightening maintain 1mm gap between top and bottom clamp.
STEP 6: After tightening pass the air and check the leakage with soap water.
Assembly of butterfly valve with clamps
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CANARES ENGINEERING CO. 80/0 - B, Industrial Suburb, Industrial Layout, Yeshwanthpur, Bangalore- 560022 India Contact Us: +91 -80-23578014 | 23578016 Toll free : 1800 425 8014 Email:sales@canares.com
Distributor’s Address,
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