Energy
Incorporating
Product Overview Oil, Gas, Chemical and Power Generation
02  Energy Product Overview
CONTENTS
Introduction
03
Oil, Gas, Chemical and Power Generation
05
Setting the standard for safety, reliability and performance
05
Our Reach Global manufacturing and support
06
Our market leading product brands
08
Upstream solutions
09
Downstream solutions
09
Process Fluid Control
09
Other solutions
10
Biomethane - Compressed Natural Gas
10
Redundant Valve Manifold (RVM) systems
10
Nuclear
11
ICO4-PST - The first smart solenoid valve with fully integrated partial stroke testing
11
Valves
12
Actuators
15
I/P & E/P Converters
16
Pressure Switches & Sensors
17
Air and Gas Preparation
18
Ancillary Products
19
Energy Product Overview 03
Breakthrough Engineering for a Better World Norgren is part of global engineering organisation IMI plc. IMI is at the forefront of delivering the solutions we need in a changing world and is focused on creating tremendous value by solving key industry problems in attractive markets and employing the best. Norgren has a proud history of creating innovative engineering solutions in precise motion control and fluid technology, and we collaborate with our customers across more than 50 countries in critical areas such as Factory Automation, Material Handling, Rail, Energy, Process Control, Life Science and Commercial Vehicles.
From improving speed, productivity, reliability and efficiency of equipment, to generating significant energy and cost savings, or lowering total cost of ownership across many industries, Norgren’s high-quality solutions are designed to help customers pursue progress, achieve new goals and overcome problems. With market-leading industry expertise, we offer the capability, resources, engineering intelligence and global support infrastructure to tackle the largest project demands.
Breakthrough engineering you can count on.
Breakthrough Engineering for a Better World
Our world-class portfolio of fluid and motion control products include Norgren, Buschjost, FAS, Herion, Kloehn, Maxseal and Thompson Valves. Supplied either individually or combined into powerful customised solutions to meet customer needs.
04  Energy Product Overview
Energy Product Overview 05
Oil, Gas, Chemical and Power Generation
Find out more norgren.com
The Norgren Energy range covers a wide range of applications, in many of the processes all the way through onshore and offshore extraction to distribution. With references from some of the key major players in the industry, we have proven expertise and reliability.
Setting the standard for safety, reliability and performance Norgren has over 80 years experience in providing Oil, Gas, Chemical and Power Generation solutions that are proven in safety, reliability and durability, often in the most extreme environmental and operating conditions around the globe. With world-class product ranges including Norgren, Buschjost, Herion and Maxseal, our products are designed to work effectively in aggressive environments and extreme temperatures and meet international standards such as: »» ATEX
»» TR-CU
»» KOSHA
»» UL
»» IECEx
»» INMETRO
»» DVGW
»» NEMA
»» TÜV
»» CSA
»» FM
»» ITRI
Approved
Production
Refining
Chemical
Transportation
Petrochemical
Power Generation
06 Energy Product Overview
North America USA Seattle
Sales and manufacturing facilities in 50 countries give us the global reach, understanding and capabilities that customers look for
USA Littleton
MEXICO Querétaro
South America
Sales & Service in 50 countries Norgren sales, manufacturing and technical centres
BRAZIL Sao Paulo
Norgren sales locations Norgren manufacturing locations
Our Reach Global manufacturing and support »» We have a global network of technical centres close to our key markets where skilled and experienced design and development engineers produce custom-built solutions to give our customers competitive advantage.
»» With established manufacturing facilities globally we have the manufacturing and support capabilities to be able to cope with the most demanding international projects.
»» With an established sales and service network in 50 countries, we have the reach and capability to ensure continuity of supply and local support where it is needed.
Energy Product Overview 07
Europe UK Fradley, Leeds & Poole
GERMANY Alpen
CZECH REPUBLIC Brno
Asia JAPAN CHINA Shanghai
INDIA Noida
THAILAND
Africa
MALAYSIA SINGAPORE
Australia NEW ZEALAND
08 Energy Product Overview
Our market leading product brands The combination of our product brands’ trusted reputation and long history underpins our position as a leading global supplier of motion and fluid control technologies.
Norgren has a long experience and reputation in providing Oil, Gas, Chemical and Power Generation solutions. »» Proven in safety »» Proven in reliability »» Proven in durability against the harshest weather conditions and environments »» Proven in knowledge
With over 80 years industry experience, the Norgren brand includes a wide range of high quality pneumatic and fluid control products such as actuators, air preparation products, pressure switches, fittings and valves.
Successful in the market for over 80 years, Buschjost is a market leading range of process and multimedia solenoid valve technology and system solutions.
For over 50 years the Herion brand has specialised in solenoid valves, NAMUR valves and hydraulic solutions.
Proven in the field for over 50 years, the Maxseal brand offers extremely high quality stainless steel solenoid valves, for harsh environments such as offshore oil & gas and coastal applications.
Energy Product Overview 09
Herion Buschjost
Maxseal Proven reliability
Steam version
Integrated solenoid coil
Ex-Solenoid 9540
FFR = 10 High efficiency Interchangable coil
3 Watt power consumption
Low temperature version -40ºC
Upstream solutions
Downstream solutions
Process Fluid Control
Maxseal is an extremely high quality range of stainless steel solenoid valves, designed and manufactured with reliability & integrity in mind. Maxseal valves have performed exceptionally well in harsh environments all across the world for over 50 years.
Safe and reliable operation in chemical and petrochemical applications is increasingly vital to plant operations.
Tough, durable, reliable: Buschjost branded valves have proven reliable in the field for many years. Customers in various industries have relied on Norgren's innovative products for more than 50 years – including plant construction, the chemical industry, right up to the power plant sector
These products are traditionally associated with offshore oil & gas applications and coastal environments where a fully stainless steel construction is advantageous. Maxseal valves are in operation at all the big international oil companies, and most of the significant nationals. »» Global certifications including SIL, ATEX, IECEx, TR-CU, CSA, CCOE, FM & Inmetro »» Suitable for SIL / Safety Instrumented Systems »» Reliable & resilient in hazardous environments »» Low power options »» Pneumatic & hydraulic options
Our extensive range of high performance products includes the world-leading Herion pilot and control valves, created specifically for the chemical and process industries. »» Global certifications including SIL, ATEX, IECEx, TR-CU, CSA, CCOE, FM, Inmetro & ITRI
»» Long service life »» High functional reliability »» Low maintenance
»» High functionality
»» Smooth-moving piston
»» Energy saving modular solenoid systems
»» Compact design
»» Compact design
»» Easy to service
»» Resilient in hazardous environments
10 Energy Product Overview
Priority Fill Cascade Storage
Other Solutions Biomethane Compressed Natural Gas Compressed Natural Gas and Biomethane are both increasingly used in vehicle fuelling and off-grid Industrial applications. Norgren manufactures a series of valve technologies suited to the needs of this market. Applications »» NGV Fuelling Stations (dispenser & priority fill cascade applications)
Fuelling Dispenser
»» Decompression skids for trailer offload in Off-Grid applications »» Primary Isolation applications for transportable application
V83 Modular RVM with By-Pass
Redundant Valve Manifold (RVM) systems Redundant systems are required to increase uptime by ensuring the process continues to run in the event of a valve failure; or to increase safety by ensuring the process can be shut down in the event of a failure - or both.
V88 Semi modular RVM without bypass
»» Three design options - Compact, semi-modular and modular »» Compact design »» Semi-modular design »» Modular design »» Hydraulic and Pneumatic variants »» Partial Stroke Testing »» Cable terminations inside coil »» SIL certified components enable complete SIL certified RVM systems »» International approvals
V84 Compact RVM
Energy Product Overview 11
ASME Certified Pressure Regulator
3 Valve Instrumentation Manifold – Bellows Sealed
Nuclear We can offer an extensive range of nuclear class valve products for PWR, BWR, CANDU and other proven reactor types. The product range is also applicable to nuclear facilities, waste management and decommissioning programs. The products listed in this section, all conform to ASME and RCC-M Nuclear Class 1, 2 & 3 Design Rules.
Bellows Sealed Multi-valve Instrumentation Manifolds
ICO4-PST The first smart solenoid valve with fully integrated partial stroke testing
Compatible with Redundant Valve Manifold
The only solenoid valve with integrated PST control electronics
The ICO4-PST is the first fully integrated partial stroke testing solution with the control system built into the market leading Maxseal ICO4 high integrity solenoid valve. With the lowest safe and dangerous failure rates of any intelligent PST system on the market and always providing the highest possible Diagnostic Coverage, the best possible SIL performance is guaranteed.
Compatible with hydraulic actuators
Manifold options are available depending specific environmental and application requirements.
Ideal for retrofit
Find out more norgren.com
Simplifies engineering process
12 Energy Product Overview
Valves Norgren offers a number of safe, reliable and cost-effective integrated solenoid valve solutions for actuation control in upstream and downstream applications including the control of process pneumatic actuators and the control and handling of neutral and aggressive gases and liquids. Our valves are typically manufactured with stainless steel housings and Ex-proof coils, with a broad choice of materials for seals to suit the environmental and application specifications.
Herion valves - Removable solenoids NAMUR & Inline - Solenoid operated valves, indirect actuated 97100 Inline 3/2, 5/2, 5/3 1/4”
97105 Inline 3/2, 5/2, 5/3 1/4”, 1/2”
97105 NAMUR 3/2, 5/2, 5/3 1/4”, 1/2”
97300 NAMUR 3/2, 5/2 1/4
26360 & 80207 Inline 3/2, 5/2 1/4”, 1/2”
26360 & 80207 NAMUR 3/2, 5/2 1/4”
98025 NAMUR & Inline 3/2 1/2”
2 … 8 bar ALU
2,5 … 8 bar ANO, SS
2,5 … 8 bar ANO, SS
2 … 8 bar ALU
1 … 10 bar ALU
1 … 10 bar ALU
2 … 8 bar ANO
6215M NAMUR & Inline 3/2,5/2 1/4”
6215L NAMUR & Inline 3/2,5/2 1/4”
ANO
ANO
NAMUR & Inline - Solenoid operated valves, direct actuated 24011 NAMUR & Inline 3/2 1/4”
24010 NAMUR & Inline 3/2 (Ex ia) 1/4”
98015 NAMUR & Inline 3/2 1/4”, 1/2”
21000 2/2 1/2"
23200 2/2 1/2”, 1"
24000 3/2 1/4”, 1/2”
95000 2/2 1/4”, 1/2”
0 … 10 bar ANO, BR, SS
0 … 10 bar ANO, BR, SS
0 … 10 bar ANO, BR, SS
0 … 50 bar BR
0 … 50 bar BR
0 … 100 bar BR
0 … 40 bar BR
96000 3/2 1/4"
6316 Inline 3/2 1/4"
0 … 10 bar BR
ANO, BR, SS
Maxseal valves - Integrated solenoids ICO3S EX IA Direct actuated
ICO3S Direct actuated
ICO4S Direct actuated
ICO4-PST Electromagnetic actuated
YX1 Inline 3/2, 5/2 1/4”
Y01 Inline 3/2, 5/2 1/4”, 1/2”
Y1 Inline 3/2, 5/2 1/4”, 1/2”
Y41 Poppet valve 3/2 1/4” … 3/4”
0 … 12 bar SS
0 … 12 bar SS
0 … 20 bar SS
0 … 10 bar SS
ALU
Anodised Aluminium
ANO Black anodised Aluminium
BR
Brass
SS
Stainless Steel
CAS Cast iron
CAI
Casting stainless steel
Energy Product Overview 13
Maxseal Solenoid operated control valves, direct actuated SOV SS; 2/2 1/2”, 3/4”, 1”, 1 1/2”, 2” 0-50 bar
SOV SS; 2/2 1/2”, 3/4”, 1” 0-207 bar
SOV SS; 3/2 1” 0-207 bar
Buschjost diaphragm valves
Buschjost dust filter valves
82400, 82730 2/2 1/4 … 2"
82470 2/2 1/4 … 1"
82540, 82590 2/2 1/4 … 2"
82960, 82970 2/2 3/4” … 3”
82900, 82910 2/2 3/4 … 1"
0,1 … 16 bar BR, SS
0,1 … 10 bar BR
0 … 10/16 bar BR, SS
0,4 … 8 bar ALU
0,4 … 8 bar ALU
Buschjost piston seat valves 85500 2/2 Flange version
85540 2/2 Flange version
85780 2/2 Flange version
0 … 25 bar CAS, BR
0 … 25 bar SS
0 … 25 bar SS
Buschjost angle seat valves 86500/86520 2/2
84500 84520 2/2 1/2 … 2"
0 … 10/16 bar BR, SS
Redundant valve manifolds - 1oo2, 2oo2, 2oo3 V81 - Herion Modular with Bypass 1/4", 1/2"
V82 - Herion Compact 1/4", 1/2"
V83 - Maxseal Modular with Bypass 1/4", 1/2"
V84 - Maxseal Compact 1/4", 1/2"
0 … 10 bar AA, SS
0 … 10 bar AA, SS
0 … 10 bar AA, SS
0 … 12 bar AA, SS
Hydraulic RVM
Herion Boosters Inline - Pneumatically actuated valves 80400 3/2 1/2” … 1 1/2”
0 … 10 bar SS
ALU
Anodised Aluminium
ANO Black anodised Aluminium
BR
Brass
SS
Stainless Steel
CAS Cast iron
CAI
Casting stainless steel
14 Energy Product Overview
Maxseal Pilot valves
Maxseal Quick exhaust valves
APV Series G / NPT 1/4”-1/2”,
QEV
0 … 414 bar SS
0,5 … 12 bar SS
Manual/Mechanical valves Super X 3/2, 5/2 & 5/3 G1/8, G1/4 6mm PIF
VHLA 4/2, 4/3 APB G1/4 … G1/2
S/666 3/2 G1/8
M/1700 5/2, 5/3 G1/4, G1/2
S/1340 G1/4
Inline lockout valve CR04 & C002 G1/2 … G1 1/2 PTF … 1 PTF
60 & 61 series Ball valves 1/8" … 1 1/2"
Hydraulics In-Line and Manifold DIN ISO valves Directional control valves DN6 … DN25 0 … 350 bar
Double throttle check valves DN6 & DN10 0 … 350 bar
Pressure valves DN6 … DN25 0 … 350 bar
Flow Control valves T1000 Uni-directional M5, G1/8 … G1/2
T1100 Bi-directional G1/8 … G1/2
Integrated Partial Stroke testing valve M/800 G1/8 … G1
ICO4-PST 1oo1, 1oo2, 2oo2, 2oo3
Other Valves and Accessories T55 Non-return valves M5, G1/8 … G1/2
ALU
T50P Non-return valves Ø 4 … 12 mm PIF
Anodised Aluminium
S/520 Non-return valves G1/8 … G1
ANO Black anodised Aluminium
T65 Shuttle valves G1/8 & G1/4
BR
Brass
40600 Shuttle valves G1/4, 1/4 NPT, G1/2, 1/2 NPT
SS
Stainless Steel
CAS Cast iron
CAI
Casting stainless steel
Energy Product Overview 15
Actuators A vast array of actuators – from ISO/VDMA profile to compact short stroke, rodless and roundline cylinders to rotary actuators, a range of shock absorbers and our more traditional actuator ranges. A whole selection of simple and complex specifications are just a phone call or email away. Contact the team for fast, expert advice on the right product for your application. Each item is clearly listed to help ensure you get everything you need to get the job done.
Profile Cylinders PRA/801000/M, PRA/803000/M, RA/801000/M, RA/803000/M ISOLINETM CYLINDER Ø 32 … 100 mm
PRA/802000/M, RA/802000/M, RA/8000, RA/8000/M ISOLINETM CYLINDER Ø 32 … 320 mm
PRA/802000/M/EX, RA/802000/M/EX ISOLINETM CYLINDER Ø 32 … 125 mm
RA/802000/L4 & PRA/802000/M Ø 32 … 125 mm
PRA/822000/M Smoothline ISO 15552 Ø 32 … 100 mm
PRA/842000/M Cleanline ISO 15552 Ø 32 … 100 mm
PRA/882000/M IVAC Clean Line Ø 32 … 100 mm
RM/900 Ø 1,25 … 14”
M/3000 Ø 2 … 6”
M/1525 & M/1540 Ø 2 1/2”, 4” bore
M/1000 Heavy duty cylinder Ø 2 … 12”
SPCH/080003/X Impact cylinders 0 … 120 Joule
M/146200 Precision Roller Guide Ø 16 … 63 mm
Other Lintra® Rodless Cylinders Pneumatic & Electric
Lintra® Rodless Actuators M/146000 Internal Guide Ø 16 … 80 mm
M/146100 External Guide Ø 16 … 80 mm
Air Bellows PM/31000 Ø 2 3/4 … 12”
Rotary Actuators M/31000 & M/32000 Ø 6 … 26”
M/60280 30° … 270° rotation angles
Stainless Steel KM/8000/M ISO 6432 Ø 12 … 25 mm
Single Acting
KA/8000/M ISO/VDMA/NNFE Ø 32 … 200 mm
Double Acting
KM/31000 Ø 8 … 14 1/2"
KM/55001/M Ø 32 … 125 mm
M/162000/MI Ø 32 … 125 mm
PRA/862000/M IVAC Industrial Ø 32 … 100 mm
16 Energy Product Overview
I/P & E/P Converters Our pressure and flow control proportional valves incorporate advanced spool and balanced-poppet technologies. Unlike competitor products which rely upon miniature snap-action seats, our valves provide true stepless pressure or flow control. The result is smooth response, low noise, and a long trouble free cycle life. On-board digital electronics assure maximum flexibility and ease of tuning for specific application conditions. Self diagnostics, optional digital displays, and a variety of Fieldbus interfaces are all benefits of the microprocessor-based design.
140 Series Closed loop I/P Failsafe
422 Series Closed loop I/P Fail Freeze
422 IS Series Closed loop I/P Fail Freeze
VP10 Series Open loop I/P
100X Series Open loop I/P
220 Series
0,2 … 1 bar ALU, ZI
0,2 … 1 bar ZI
0,2 … 1 bar ZI
0.2 … 8 bar ZI
0 … 1 bar ZI
0 … 1 bar ZI
ALU Aluminium
ZI
Zinc Die-casting
Energy Product Overview 17
Pressure Switches & Sensors Pressure sensor technology is critical when pressure monitoring for higher plant security or pressure control for higher functionality are needed in an application.
Electro-mechanical Pressure Switches 18D ATEX G1/4 or Flange
18D Hydraulic ATEX G1/4 or Flange
20D Allfluid ATEX G1/2
20D Hydraulic ATEX G1/4
-1 … 30 bar ALU
5 … 420 bar ALU St
-1 … 63 bar ALU
5 … 400 bar ALU
Electro-mechanical Pressure Switches 33D Hydraulic/ Allfluid G1/4 or Flange
0 … 630 bar ALU SS
Electro-mechanical Pressure Switches 18S Allfluid G1/4
0 … 800 bar SS
ALU Aluminium
SS
Stainless Steel
St
Steel
18 Energy Product Overview
Air and Gas Preparation Our air and gas preparation solutions protect sensitive and expensive instrumentation and controls from water, oil or particle contamination.
Stainless steel - Air preparation F22 Filter 1/2”
R22 Regulator 1/2”
L22 Lubricator 1/2”
Three Stage Filtration 1/2”
B38 Filter Regulator 1/2"
B38P Filter Regulator 1/4”,3/8”,1/2” & 1”
B38 Instrument Filter Regulator 1/4”
0 … 17 bar SS
0,4 … 10 bar SS
0 … 17 bar SS
0 … 17 bar SS
0,3 … 9 bar SS
0,5 … 10 bar SS
0,25 … 10 bar SS
B38 Instrument Filter Regulator 1/4”
IFR3, IFR4 Filter Regulator 1/4” & 1/2”
B05 Filter Regulator 1/4”
R05 Regulator 1/4”
IVP Regulator 1/4” … 1”
0,25 … 10 bar SS
0,5 … 15 bar SS
0,3 … 8,6 bar SS
0,3 … 8,6 bar SS
100 … 420 bar ALU, BR, BRO, SS
F17 3/4” … 1 1/2”
F18 G 1 1/2 & 2”
Stainless steel - High pressure filtration W11, W12, W13 Filter - mesh element 3/8” … 1 1/2”
0 … 550 bar SS
Zinc or aluminium alloy - General purpose Air preparation B72G, B74G Excelon Filter Regulator 1/4" & 1/2
B68G Olympian Filter Regulator 1”
0,3 … 10 bar ALU, ZI
0,4 … 8 bar ALU
ALU
BR
Aluminium
Brass
Filter/regulators B64G, B68G G1/4 … G11/2
BRO Bronze
Filter/regulators B84G G3/8 … G3/4
SS
Stainless Steel
Filter/regulator B07 G1/8, G1/4
ZI
Zinc Die-casting
Energy Product Overview 19
Ancillary Products Our portfolio includes standard products and custom solutions suitable for the global energy industry.
Quick exhaust valves QEV 1/4” … 1”
Exhaust Guard
T70, S/511, S/513, S/514 Quick exhaust valves G1/8 … G1/2
0613422, 0613423 1/4” & 1/2”
0,5 … 12 bar SS
0 … 10 bar POM
Silencers MB Series 1/8" … 1"
0014, 0613 Series 1/4", 1/2"
T40 M5 … 1”
M/S M5 … 1”
-1 … 20 bar AL
0 … 25 bar SS
0 … 10 bar BR
-1 … 10 bar PE
Visual indicators (stainless steel) only for V81
Visual indicators (plastic) Adaptor
Pneufit C composite fittings Ø 3 … 16 mm
Miniature Pneufit M composite fittings Ø 3 … 6 mm
Herion silencer G1/8 … G1/2
Coalescing silencers G1/2 … G1
24 series push-on tube fittings Ø 4/2,5 mm … 15/12,5 mm
43 series compression fittings – external nut Ø 4 … 22 mm
Accessories Gauges
Fittings Pneufit push-in fittings Ø 4 … 14 mm
AL
Aluminium
BR
Brass
SS
Stainless Steel
PE
Pneufit S stainless steel push in fittings Ø 4 … 12 mm
Polyethylene
POM Plastic Polymer
BSP & hose fittings M5, 1/8” … 1” BSP
Norgren operates four global centres of technical excellence and a sales and service network in 50 countries, as well as manufacturing capability in Brazil, China, Czech Republic, Germany, India, Mexico UK and the USA.
For further information, scan this QR code or visit www.norgren.com
For information on all Norgren companies visit www.norgren.com Supported by distributors worldwide.
Norgren, Buschjost, FAS, Herion, Kloehn, Maxseal and Thompson Valves are registered trademarks of Norgren companies. Due to our policy of continuous development, Norgren reserve the right to change specifications without prior notice. z9614BR en/07/20 Selected Images used under license from Shutterstock.com and iStock
Incorporating