Meat process industry Abattoirs - English Version

Food & Beverage

Meat Process Industry Abattoir Solutions

02 Abattoirs

Contents 03 Abattoir technologies

06 Valves

04 Robust Cylinders

06 Accessories

05 Application Example

07 Air Preparation 07 Control Panels

Engineering GREAT solutions through people, products, innovation and service IMI Precision Engineering is a world-leader in fluid and motion control. Building close, collaborative relationships with our customers, we gain a deep understanding of their engineering needs and then mobilise our resources and expertise to deliver distinctive products and solutions.

Wherever precision, speed and engineering reliability are essential, our global footprint, problem-solving capability and portfolio of high performance products enables us to deliver GREAT solutions which help customers tackle the world’s most demanding engineering challenges. > Reliability We deliver and support our high quality products through our global service network. > High performance products Calling on a world-class portfolio of fluid and motion control products including IMI Norgren, IMI Buschjost, IMI FAS, IMI Herion and IMI Maxseal.

We can supply these singlely, or combined in powerful customised solutions to improve performance and productivity. > Partnership & Problem Solving We get closer to our customers to understand their exact challenges.

Abattoirs 03

Abattoir Technologies IMI Precision Engineering has dedicated over 25 years to meeting the unique needs of the global food and beverage industry, delivering pioneering products and bespoke solutions. Close collaboration with customers, and a search for innovation that offers real Engineering Advantage, has resulted in millions of hours of reliable service from our equipment used in the abattoir industry.

> Robust, rugged and reliable products > Extensive product portfolio > Engineering advantage > Many years of proven field experience > Fully local technical support > Added protection for wet and humid environments > Customised kits and control systems available by application

04 Abattoirs

Robust Cylinders (Knocking Pen/ Meat Tensioning/ Transfer Chain/ Gates/ Sorting) Our full range of ISO standard cylinders offers a cylinder for any application in the abattoir industry be it for the pneumatic door or gate controls for the cattle runs, knocking pen, hyper tensioning the meat, transfer chains or sorting applications.

ISOLineTM P

ISOLineTM R

IVAC Industrial

This cylinder’s shaped profile barrel provides a clean appearance and enables direct assembly for flushmounted switches. Comes with Adaptive Cushioning System.

This cylinder is of robust tie-rod construction, ideal for industrial applications.

Available in all bore sizes with a wide choice of variants, options, and mountings, it can be adapted to solve the most difficult actuation challenges. Comes with Adaptive Cushioning System.

IVAC (Integrated Valve Actuator Control) incorporates proven valve and flow regulation technologies to reduce energy consumption, weight and installation space.

Smoothline

Cleanline

IVAC Cleanline

Stainless Steel

The anodised barrel and end covers, and option of single rear air connection, give this cylinder its smooth profile. Switches can be directly flush-mounted to maintain its appearance.

This cylinder is hygienically designed according to EN1672-2 with an IP67 protection class for washdown in packaging and food applications.

The pilot valve module maintains the IP67 protection class of the cleanline variant.

Customer installation is greatly simplified, with a single M12 connector for the pilot valves and switches, and single air and exhaust ports.

The most rugged and reliable cylinder for applications in harsh environments and where contact with food requires heavy washdown.

PRA/822000

PRA/802000

PRA/842000

RA/802000

PRA/882000

PRA/862000

Anodised end covers give additional environmental Protection, and ATEX/IECEx versions are available for hazardous environments.

KA/8000

It is constructed from AISI303, 304 and 316 and complemented with a range of mountings.

Abattoirs 05

Application Examples > Full range available for any application including humid and wet environments due to wash down activities > Spare kits available > Various mounting options available

Use of the IVAC cylinders means only one air line is required as a main supply line with a junction at each IVAC unit thus removing many metres of existing air lines and reduced installation time.

Further advantage’s are a saving in air consumption as the control valve is located directly at the point of use within the IVAC and a decrease in cylinder reaction time. Ideal for sorting applications.

Use of Pneumatic cylinder to hyper tension meat thereby increasing the quantity of tender high value cuts.

The modified cylinder has been designed to eliminate bug traps and coupled with customised hooks to carry out the tensioning operation.

Optional sacrificial nose seal on standard cylinders to protect the primary seal resulting in a longer life of the cylinder.

ers d n i l y c s s e l d Lintra Ro on request are available ®

06 Abattoirs

Valves (Blood Processing, Hand Wash Basin, Cleaning and Sterilisation) A kit is available to replace the common knee wand that you see in most abattoirs. These units consist of a ½” stainless steel IMI Buschjost pilot valve with a Super X valve and fittings and silencers.

This design is much better suited to avoid wastage of water as it is tamper proof.

We also have available valves used in the cleaning and sterilization unit and vertical water scalding process for cleaning equipment like hooks and tongs. > Kits available > Long life time > Tamper proof design to avoid wastage

> Reliable product performance > Range suited for high temperature applications for sterilisation applications

82400 2/2 way diaphragm valve and 84500/84720 angle seat valve for steam applications

Accessories > Fittings Series

> Sintered Silencer

> Switches

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Air Preparation In 1927, when Carl Norgren invented the automatic airline lubricator, he effectively began the practice of air preparationdelivering air of the right quality to a pneumatic device to enable that device to run at it’s optimum efficiency for the longest possible time, keeping life costs to a minimum.

We have continued developing world class air preparation products ever since. Today, our air preparation products are used globally, and are founded on a best in class reputation based on quality, reliability & robustness.

Control Panels (Multistage Hide Puller, Door Controls) Tailor made to your exact specification. We take complete responsibility for the packaged control system for your application. > Engineering Advantage > Available as a complete solution > Single source supplier

Excelon® Plus Series

Excelon® Series

> Mountings

> Super X Series Inline Valves

> Inline Solenoid Valves

V60

VCB2 2

> Tubing PA2

IMI Precision Engineering operates four global centres of technical excellence and a sales and service network in 50 countries, as well as manufacturing capability in the USA, Germany, China, UK, Switzerland, Czech Republic, Mexico and Brazil.

For information on all IMI Precision Engineering companies visit www.imi-precision.com Supported by distributors worldwide.

Norgren, Buschjost, FAS, Herion and Maxseal are registered trademarks of IMI Precision Engineering companies.

Due to our policy of continuous development, IMI Precision Engineering reserve the right to change specifications without prior notice. z8445BR en/07/17 Selected Images used under license from Shutterstock.com

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