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Publisher’s Note: The information provided in this publication is for informational purposes only. While all efforts have been taken to ensure the technical accuracy of the material enclosed, Fluid Power Journal is not responsible for the availability, accuracy, currency, or reliability of any information, statement, opinion, or advice contained in a third party’s material. Fluid Power Journal will not be liable for any loss or damage caused by reliance on information obtained in this publication. Fluid Power Journal is the official publication of the International Fluid Power Society

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Perfect Reliability BY STEVE SKINNER

IS IT POSSIBLE, in the 21st century, to

sooner or later someone will forget to drain build a hydraulic system that doesn’t break it down before starting maintenance work on down? Mechanical devices will eventually the system. And one thing that’s 100% cerwear out, of course, so by “break down” we tain is that if there’s a pressure-compensated really mean fail unexpectedly. To help us pump on the system with a relief valve to achieve this aim of perfect reliability, we protect it, one day the compensator will be now have systematic tools available, such wound up higher than the relief and the oil’s as proactive maintenance procedures and going to boil. Anyone who’s worked with hydraulics for Design For Six Sigma (DFSS). The objective of DFSS is to design sys- any length of time could probably come up with a whole page full of tems that have a target such instances. It’s not that reliability level of at least maintenance people are 99.99966%, which equates "...EXPERTS TELL fools; it’s just that someto no more than 3.4 failUS THAT BETWEEN times we get tired and lose ures in every million 80% AND 85% concentration, sometimes opportunities. Proactive OF INDUSTRIAL our mind is elsewhere, maintenance combines and sometimes we formany of the techniques ACCIDENTS ARE get things. Sometimes we of preventive and predicCAUSED BY HUMAN don’t really know enough tive maintenance into a ERROR, SO IS about the job we’re doing, process also designed to PERFECT RELIABILITY so we shouldn’t really be achieve similar levels of ALREADY A LOST doing it … but someone reliability. The essence of CAUSE?" has to. So there are all both tools is to attempt to sorts of reasons why peothink of all possible failple sometimes do stupid ure mechanisms and then to prevent them from happening, either by things; I’ve done enough myself to know. Engineers therefore need to think about design or maintenance. However, safety experts tell us that between all these things that might (or rather, will) go 80% and 85% of industrial accidents are wrong and try to design them out. Automatcaused by human error, so is perfect reliabil- ic drain valves for accumulators, interlock ity already a lost cause? Fortunately, human switches on shut-off valves, float switches beings are very predictable animals, so it’s a in tanks, thermal cut-off switches, lockfair bet that at some time during the life of a able adjusters, etc. I know, it all sounds very hydraulic system, someone will try to start expensive, but probably not as expensive as it up with no oil in it. There’s a 50:50 chance the first breakdown, if anyone ever stops to that when the electricians first wire up the reckon up its true cost. Not only are we talkelectric motor, the motor (and pump) will ing about lost production, consequential run backwards. If there’s a shut-off valve on repairs, premium labor rates and shipping the inlet or drain line of the pump, someone’s costs, clear-up costs, etc., but we may also inevitably going to start the pump up with be talking about people’s well being and even one or both of the valves closed. If something their lives. To illustrate the point, in 1886 it was decidis adjustable, then as sure as eggs is eggs, at some time or another, someone will adjust ed that a new bridge was required across the it. If there is an accumulator on the system, River Thames in London, but being down-

Founders: Paul and Lisa Prass Associate Publisher: Marc Mitchell Editor: Kristine Coblitz Technical Editor: Dan Helgerson, CFPAI/AJPP, CFPS, CFPECS, CFPSD, CFPMT, CFPCC Account Executive: Bob McKinney Art Director: Quynh Vo VP Operations: Lisa Prass Accounting: Donna Bachman, Debbie Clune Digital Strategy Manager: Jeff Maile Publishing Assistant: Sharron Sandmaier Circulation Manager: Andrea Karges INTERNATIONAL FLUID POWER SOCIETY 1930 East Marlton Pike, Suite A-2, Cherry Hill, NJ 08003-2141 Tel: 856-489-8983 | Fax: 856-424-9248 Email: AskUs@ifps.org | Web: www.ifps.org 2014 BOARD OF DIRECTORS President & Chairperson Tom Blansett, CFPAI, CFPS, CFPIHT, CFPCC - Eaton Corp. Immediate Past President Mark Perry, CFPHS - Fitzsimmons Hydraulics First Vice President Marti Wendel, CFPE, CFPS, CFPCC, Curtiss-Wright Sprague Products Vice President Education D. Dean Houdeshell, PE, CFPAI/AJPP, CFPE, CFPS, CFPIHT, CFPMHT, CFPMHM - Danfoss Treasurer Dan Helgerson, CFPAI/AJPP, CFPS, CFPECS, CFPSD, CFPMT, CFPCC Cascade Steel Rolling Mills, Inc. Vice President Membership & Chapter Support Richard Bullers, CFPPS - SMC Corp. of America Vice President Certification Rance Herren, CFPSD, CFPECS, CFPMT, CFPAI National Oilwell Varco Vice President Marketing & Public Relations Justin Sergeant, CFPS, CFPMHM - Western Integrated Technologies Vice President Educational Foundation Jean Knowles, CFPE, CFPS - Spencer Fluid Power DIRECTORS-AT-LARGE Alan Niesen, CFPS, CFPIHM, CFPMHM - HFI Fluid Power Products Kenneth Dulinski, CFPAI/AJPP, CFPECS, CFPHS, CFPMIH, CFPMMH Macomb Community College John Juhasz, CFPECS, CFPS - Kraft Fluid Systems, Inc. Timothy White, CFPAI/AJPP, CFPS, CFPECS, CFPMIH, CFPMMH, CFPMIP, CFPMT, CFPMM - The Boeing Company Frank Fetty, MHM - JH Fletcher & Company Jeff Kenney, CFPIHM, CFPMHM, CFPMHT - Coastal Hydraulics, Inc. Scott Gower, CFPS - Gulf Controls Co., Inc. Scott Nagro, CFPS - HydraForce, Inc. Bill Jordan, CFPAI/AJPP, CFPMHM, CFPMHT - Altec Industries, Inc. Jose Garcia, CFPHS - Purdue University Dr. Medhat Khalil, CFPAI, CFPHS - Milwaukee School of Engineering HONORARY DIRECTORS Robert Firth John Groot, CFPPS Raymond Hanley, CFPE/AI-Emeritus Robert Sheaf, CFPAI/AJPP, CFPE, CFPS, CFPECS, CFPMT, CFPMIP, CFPMMH, CFPMIH, CFPMM IFPS STAFF Executive Director: Donna Pollander, ACA Communications Manager: Adele Kayser Certification Manager: Sue Tesauro Membership Coordinator: Sue Dyson Certification Coordinator: Tom Crehan Bookkeeper: Diane McMahon Administrative Assistant: Beth Borodziuk Fluid Power Journal (ISSN# 1073-7898) is the official publication of the International Fluid Power Society published bi-monthly with four supplemental issues, including a Systems Integrator Directory, OffHighway Suppliers Directory, Tech Directory, and Manufacturers Directory, by Innovative Designs & Publishing, Inc., 3245 Freemansburg Avenue, Palmer, PA 18045-7118. All Rights Reserved. Reproduction in whole or in part of any material in this publication is acceptable with credit. Publishers assume no liability for any information published. We reserve the right to

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stream of what was then the biggest port in the world, it had to allow tall-masted ships to pass freely beneath it. The result was Tower Bridge, one of the best-known landmarks of the City of London with its two opening sections or “bascules”. The problem was, each 162-foot long bascule weighed around 1,500 tons, and for the bridge to open, each had to tilt through almost 90 degrees in just over a minute then close again once the ship had passed through. To begin with, this would happen more than 20 times a day. The solution was eight 20-gal/rev hydraulic motors (with built-in brakes) operating via a curved rack and pinion arrangement. But being aware of the consequences of a failure of the bridge, the Victorian engineers built in numerous parallel systems and devices, and no doubt when the bridge opened in June 1894, they were confident that they had covered every eventuality. Unfortunately they were wrong, and one sunny afternoon in July, the bridge suffered a mechanical failure and failed to close. However, this was in July 1968 and in the interim 74-year period, the bridge had hydraulically opened and closed its 1,500-ton bascules 352,713 times. So is it possible, in the 21st century, to build a hydraulic system that doesn’t break down? Maybe not, but we should be able to get pretty close if they could achieve 99.99972% reliability in the 19th century.

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 

ABOUT THE AUTHOR Steve Skinner’s 46 years of experience with hydraulics was gained mainly with Vickers and subsequently Eaton in the UK. Although having roles in applications, sales, and product management, for most of his time there he was employed as European training manager. Now a freelance lecturer but still actively involved in BFPA and CETOP fluid power certifications, he will shortly be publishing a book on the history of hydraulic fluid power. Visit www.steveskinnerpresentations.co.uk.

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CIRCLE 428

SYSTEMS INTEGRATOR DIRECTORY 2014

Question: What willAIR the cylinder do if the push button is pushed and TEASER held?________________________ What will the cylinder do if the push button is pushed and released with a 50 PSI load on the cylinder?__________ PREVIOUS PROBLEM

New Problem 2

3 5

What will the cylinder do if the push button is pushed and held? What will the cylinder do if the push button is pushed and released with a 50-psi load on the cylinder?

By Ernie Parker AI, AJPP, AJPPCC, S, MT, MM, MIH, MIP, MMH, Fluid Power Instructor Hennepin Technical College EParker@Hennepintech.edu

The teaser is posted on the IFPS website (www.ifps.org) and also printed in the Fluid Power Journal. Submit your information via the website, or fax it to 856424-9248 attn: Donna Pollander. Those who submit the correct answer before the deadline will have their names printed in the Society Page newsletter and in Fluid Power Journal. The winners will also be entered into a drawing for a special gift.

If the rotary actuator has four 4" diameter cylinders as shown, what would be the necessary pressure to rotate the shaft with a torque of 5,000 lb. in.? Assume 100% efficiency. Also calculate the CIR (displacement).

SOLUTION Given: Torque is 5,000 lb. in. Four cylinders with a diameter of 4 inches (two pushing at one time) Four-inch pitch diameter of pinion gear STEP 1: Find push for the cylinders: T = RP (Torque = Radius and push or pull) Radius of the pinion gear is 2 inches.

5,000 lb. in. = 2" x Push P = 2,500 lbs. (for two cylinders). Note again that only two cylinders are pushing at a time. STEP 2: Find push for each cylinder: 2,500 total / 2 = 1,250 lbs. per cylinder STEP 3: Find area of 4" cylinder: A = DÂ˛ x 0.7854 A = 12.566 sq. in.

Find pressure requirements: F = PA 1250# / 12.566 = 99.47 psi or rounding up: 100 psi

GEORGE FLING CFPS Dallas, TX CIRCLE 429

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ANSWERED CORRECTLY

RAMAN BENIPAL JEM Technical Winnipeg, Canada

WINNER

ISMAIL POLAT CFPPS Airline Hydraulics, Inc. Ocean View, NJ

FPEF NEWS

PRODUCT REVIEW

Our Gratitude to all 2013 FPEF Supporters! HIGH-FLOW POPPET VALVES SPECIAL THANKS TO THE MACKEY FOUNDATION FOR THEIR PAST CONTRIBUTION ENABLING FPEF TO AWARD 2,000 SCHOLARSHIPS.

PLATINUM ($10,000 +) • International Fluid Power Society DIAMOND ($2,500 – $9,999) • Norgren GOLD ($1,000 – $2,499) • Brand Hydraulics Co., Inc. • Bosch Rexroth Corporation • Controlled Motion Solutions, Inc. • Fluid Power Services, Inc. • Hydra Tech, Inc. • JEM Technical Marketing Co., Inc. • Parker Hannifin Corp./ Parker Hannifin Foundation • Stauff Corporation • Wojanis Supply Company, Inc. • Womack Machine Supply Co. SILVER ($500 – $999) • Applied Industrial Technologies • Caterpillar, Inc. • Certified Power, Inc. • Daman Products Company, Inc.

• • • • • • • • • •

Mr. Dan Helgerson J. M. Grimstad, Inc. The Kaas Family Robert & Marie Kraft The Knotts Co., Inc. Numatic Engineering Schroeder Industries Southwest Controls TECO Pneumatic, Inc. Valin Corporation

BRONZE ($250 – $499) • Air Logic • ControlAir, Inc. • Fluid Power Sales, Inc. • Innotek Corporation • Kraft Fluid Systems • Morrell, Inc. • Price Engineering Co., Inc. PATRONS ($100 – $249) • Mr. Richard Cushing • FCI Automation • Hercules Fluid Power Group • Hydrotech, Inc. • John Henry Foster – Minnesota • Mr. and Mrs. Jon Jensen • Livingston & Haven • Mosier Fluid Power • Mr. and Mrs. Mark Perry • Prince Manufacturing • Mr. and Mrs. Rickey Rodeffer

• Roessel & Co., Inc. • R M Wright Co., Inc. • Triad Technologies, LLC FRIENDS ($1 – $99) • Mr. Janes Carothers • Mr. Lawrence E. Faw, Jr. • Mr. Graciano Mendoza • Mr. Matthew Prior • Mr. John Voss • Mr. Richard Webb MEMORIAL DONATIONS • Judy Wojanis – In Memory of James R. Wojanis • RHM Fluid Power – In Memory of William W. Tulloch, Jr. • Webtec Products – In Memory of George Newman • Livingston & Haven – In Memory of William C. Gower • Marti Wendel – In Memory of Darrell Vertanen • Yates Industries, Inc. – In Memory of William Henry Yates, II • Liz Rehfus – In Memory of Willie Frankie • Linda Franke – In Memory of Willie Franke

Take the opportunity today to help support education in the field of Fluid Power and its associated technologies in motion control. We welcome donations from individuals, companies, or associations. Donation methods available include online (visit www.fpef.org), by mail (FPEF, PO Box 1420, Cherry Hill, NJ 08034,) and by phone (856-424-8998.)

Clippard Instrument Laboratory, Inc. Œ The GV valves offer a bubble-tight design with high flow rates of 38 scfm @ 50 psig and 67 scfm @ 100 psig. These compact 2-way and 3-way valves are offered in 1/4” NPT and 3/8” push-quick ports along with a cartridgemounted version. With the company’s 15/3232 nose thread, a large variety of buttons and valve actuators can be used with the GV stemoperated valves. The GTV series toggle valves have panel-mounting capabilities. The outlet port on all GV valves can be easily positioned to any orientation for mounting convenience. www.clippard.com

CORROSION-RESISTANT PLATING TECHNOLOGY Eaton Hydraulics Group Œ Guardian Seal™ corrosion-resistant plating technology is offered on carbon steel Walterscheid™ tube fittings, which gives industrial and mobile customers confidence that their fluid conveyance connections will withstand even the toughest of environments. Because of its standard zinc-base plating, augmented by micro-impregnation technology, Guardian Seal™ is proven to prevent red corrosion to a minimum of 720 hours. This puts the fitting performance well above the SAE corrosion-resistance requirements of 96 hours to red corrosion; it also meets more stringent European VDMA, the German Engineering Association’s, 24576-K5 requirements of 720 hours to red corrosion. www.eaton.com SYSTEMS INTEGRATOR DIRECTORY 2014

ACTIVITIES

IFPS is also hosting the firstannual FLUID POWER PHOTO CONTEST! There will be four categories for Fluid Power Professionals' Day. Submit a photo in one or all four of the following categories:

PEOPLE WITH A PURPOSE – These submissions should depict fluid power professionals at work or working on fluid power equipment [e.g., a group shot of certified employees by the company sign, employees assembling or testing equipment (safety glasses required), a preview of activities you’re planning to celebrate on Fluid Power Professionals' Day]. POWER DENSITY – These submissions should depict large pieces of equipment or the amazing power that can be achieved through fluid power systems (e.g., large tunnel boring equipment, the valves in a processing plant, descaling in a hot strip mill). PATH OF LEAST RESISTANCE – These submissions could depict the conductors and connectors used in most fluid power systems or could depict the path a piece of equipment creates (e.g., hose, tubing, or pipe; a conveyor; road building). LINEAR MOTION – These submissions should be action shots of fluid power (e.g., amusement rides, packaging, food processing, robotics, etc.). Both linear and rotary motion will be accepted. The top five winners of the photo contest in each category will be published in the July/August issue of the Fluid Power Journal to help celebrate.

To enter the contest, visit www.fluidpowerjournal.com

HE INTERNATIONAL FLUID POWER SOCIETY (IFPS) HAS DEDICATED JUNE 19 AS “FLUID POWER PROFESSIONALS' DAY” - A DAY OF RECOGNITION FOR ALL OF US WHO WORK IN THE FLUID POWER FIELD!

It has been said that fluid power is a “hidden giant” because it is so common in every aspect of our day-to-day existence that we have simply overlooked the obvious. There is not a vehicle, ship, plane, or train that can operate without fluid power. There is no consumer item, no electronic gadget, and no morsel of food we grow that can exist in enough quantity at a cost we can afford without the use of fluid power and our efforts. From the ancient waterwheels of an emerging agrarian economy through the renaissance of industrial revolution to the automation and information technology age of today, we have worked to utilize, maintain, improve, and advance this all-encompassing technology. These efforts have improved productivity, ensured safety, and provided critical services that improve the quality of all of our lives. THANK YOU!

WHY JUNE 19TH? A little bit of history behind the date is interesting. Blaise Pascal—a French mathematician, inventor, writer, and physicist—was born on this day clear back in 1623. His work in hydrodynamics and hydrostatics, including the invention of the hydraulic press, paved the way for all future innovations. He was also instrumental in experiments in pneumatics that examined the behavior of air in a vacuum and validated the work of the man who invented the barometer, Evangelista Torricelli. Because of Blaise Pascal and his work, the scientific foundation of thermodynamics and fluid power was set to build upon for those who followed.

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CELEBRATE THE DAY: Wear emblems, pins, badges, and shirts noting your fluid power affiliation or organization. Plan a picnic. Demonstrate practical hydraulics to the kids with a squirt gun battle or just set up the sprinkler in the back yard. On your way to the beach, pool, or water park, note how many fluid power applications you can spot. Make this a special day in your life of day-to-day work in fluid power by taking the time to celebrate with your friends and colleagues in the industry. Remember that your efforts make all the difference.

‰ EXECUTIVE PROFILE

Kuriyama of America, Inc.

The Kuriyama Value™

QUALITY HYDRAULIC HOSE & ACCESSORIES

Q+A

Kuriyama Hydraulics EDITION 1209

HYDRAULIC HOSE, FITTINGS & ACCESSORIES

WHEN AND WHERE DID YOUR CAREER IN THE FLUID POWER INDUSTRY START?

My career started in 1992 as a private in the U.S. Army working as a heavy equipment mechanic. WHAT IS THE MOST MEMORABLE MOMENT IN YOUR FLUID POWER CAREER, AND WHAT DID IT TEACH YOU?

PROFILE DATA Frank Fetty, MHM, is customer service manager at J.H. Fletcher® & Co. He joined the Army and spent 11 years going from private repairing equipment to overseeing repair shops. During that time, Fetty was deployed in two combat zones and went to college at night to receive his degree in Applied Science from Austin Peay State University. During the Afghanistan deployment, he was injured and had to medically retire from the military and head to the civilian side of life. He is a member of the 2014 IFPS Board of Directors.

Seems every day creates a memorable moment, which teaches me there is always some way to make the design safer and stronger.

KHHCA0912

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KuriKrimp™ Crimpers & Accessories

WHAT DO YOU FEEL IS THE MOST IMPORTANT ACHIEVEMENT IN THE FLUID POWER INDUSTRY?

The most important achievement is the innovative safety engineered into the fluid power industry. HOW AND WHY DID YOU GET INVOLVED IN THE IFPS?

It started as a work requirement, but then I became astonished at all the training and knowledge available from one place. I am rather new to the IFPS only being a member for three years now with a MHM certification, but I’m jumping in with both feet to gain all the knowledge that I can retain and help grow the underground mining industry to the safest possible fluid power arrangements available.

THE ASSOCIATION FOR HOSE AND ACCESSORIES DISTRIBUTION

EDITION 1207

KuriKrimp™ Crimpers & Accessories Catalog • New improved Die Kages for protection and storage of dies for the KD100 series crimpers. • New KD4-650 and KD4-1000 series crimpers for crimping larger ID industrial hoses. A Complete Line of Thermoplastic Hydraulic Hose and Fittings

WHY DO YOU FEEL THE IFPS IS IMPORTANT?

EDITION 0313

It’s important to keep the fluid power industry growing and working actively to make the industry a safer environment. WHERE DO YOU SEE THE FLUID POWER INDUSTRY HEADING IN THE NEXT 10 YEARS?

I see the industry heading in a remote-access control site, operating like the drones of today. I see employees being in a safe environment using the equipment from office space instead of on the ground.

WATCH FOR MORE NEW

PIRANHAFLEX ™ PRODUCTS COMING SOON!

The “Piranhaflex” trademark contained in this publication is a trademark of Kuriyama of America, Inc.

WHAT ARE SOME OF YOUR FAVORITE HOBBIES OR INTERESTS?

My favorite hobby is coaching girls’ Fastpitch Softball and seeing their skills develop to be able to advance to the collegiate level. Then hunting and fishing, which runs a close second as I get older and less mobile. WHAT IS SOMETHING PEOPLE WOULD BE SURPRISED TO LEARN ABOUT YOU?

I get more satisfaction out of watching young techs learn and succeed more than my own accomplishments.

Contact Frank Fetty at ffetty@jhfletcher.com.

Piranhaflex™ Non-Conductive Hydraulic Hoses • Piranhaflex™ Plus Series PFP354NC non-conductive hose for medium pressure lines on utility equipment. • Piranhaflex™ Series PFAN388NC non-conductive hose; complies with ANSI.92.2 for vehicle mounted pressure lines on boom trucks and cherry pickers.

360 E. State Parkway Schaumburg, IL 60173 (847) 755-0360 Fax: (847) 885-0996 sales@kuriyama.com www.kuriyama.com CIRCLE 430

SYSTEMS INTEGRATOR DIRECTORY 2014

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IFPS NEWS

CERTIFICATION DESIGNATIONS AVAILABLE

‰ CFPAI Certified Fluid Power Accredited Instructor

‰ CFPAJPP

Newly Certified Professionals

Certified Fluid Power Authorized Job Performance Proctor

‰ CFPAJPPCC Joshua Adkins, MHM Altec Industries, Inc.

Brian Fugate, HS Eaton

Nathan Moore, MHM The Boeing Company

Gideon Shelton, MHM Altec Industries, Inc.

Certified Fluid Power Authorized Job Performance Proctor Connector & Conductor

Kevin Albert, HS Hydraulic Controls, Inc

David Garza, MHM Altec Industries, Inc.

David Morton, HS TECO Pneumatic, Inc.

Leland Stanford, S, HS, PS

‰ CFPE

Michael Ashe, MHM Altec Industries, Inc.

David Gerber, HS Indiana Fluid Power, Inc.

Keith Mueller, HS Eaton Corporation

Michael Staub, MHM Nebraska Public Power District

Christopher Ayers, HS Cross Fluid Power Co.

Jesse Gomez, MHM Altec Industries, Inc.

Michael Murphy, HS Hydraulic Controls, Inc

Michael Baker, PS Ralph A. Hiller Co (Rotork, Plc).

Mark Hill, S, HS, PS Brigham Young University

Andrew Nyvall, HS AGCO Corporation

Steven Struk, S, HS, PS

Gwyn O’Kane, MMH, MHT, Pirtek USA

Rickey Teer, MHM Altec Industries, Inc.

Thomas Patterson, S, PS Hydro-Power Systems

Marcus Thackeray, S, HS, PS Brigham Young University

Adam Beil, MHM Altec Industries, Inc.

Scott Hill, HS Wilson Company

Caleb Black, PS

Brad Johnston, PS Ralph A. Hiller Co (Rotork, Plc).

Brian Carr, MHM Empire District Electric Co Michael Chavez, HS Hydraquip Distribution, Inc. Leah Coffman, HS Eaton Corporation Christian Contreras, CC Pirtek Commerce South Kevin Crary, HS Hydraulic Controls, Inc Jeff Davis, HS Hydraulic Controls, Inc

Dan Kennedy, PS Ralph A. Hiller Co (Rotork, Plc). Kevin LaFortune, CC Pirtek - Inland Valley Dan Lane, MHM The Boeing Company Eric Lausch, MM, MHM The Boeing Company Mark Lidstrom, MM, MHM The Boeing Company Lucas Lopes, HS

David Edwards, Jr., S, HS Wilson Company Shelton Ellis, CC MeadWestvaco Reza Eskandari, S, PS Feldcamp Fluid Power Richard Evans, MHM Pirtek USA Michael Fagan, MHM Altec Industries, Inc. Austin Fischer, HS Indiana Fluid Power, Inc. Joseph Friend, MHM Serco Inc

Michael Loveless, MM, MHM The Boeing Company Robert Lundeen, MM, MHM The Boeing Company Darin Mandeville, MHM Serco Inc Paul Martin, CC Pirtek Long Beach Graciano Mendoza, HS Tanis Phillips Austin Miller, HS Cross Co.

Jordan Pinkelman, HS Eaton Corporation Aaron Piper, HS Dennis Ray, HS Hy-Pro Filtration Tanner Ray, MHM Altec Industries, Inc. Thomas Rayburn, Jr., MHM Nebraska Public Power District

Casey Steele, MHM Altec Industries, Inc.

‰ CFPS Certified Fluid Power Specialist (Must Obtain CFPHS, CFPPS)

‰ CFPHS Certified Fluid Power Hydraulic Specialist

‰ CFPPS Certified Fluid Power Pneumatic Specialist

Robert Tidd, HS Motion Industries, Inc. George Tietz, HS Hydraquip Distribution, Inc. Christian Trivelli, MM, MHM The Boeing Company Jake Turner, CC Pirtek Inland Valley

R. Brent Reeder, S, HS Wilson Company

Michael Urness, HS Hydraulic Controls, Inc

Derek Richards, HS Deere-Hitachi Specialty Products

Rudy Vadbunker, HS Quality Hydraulics & Pneumatics Inc.

Jeffrey Robertson, HS Eaton Corporation

Mark Ward, MIP, MHM, PT The Boeing Company

Nicholas Rock, S, HS, PS Brigham Young University

Certified Fluid Power Engineer

Rachel Weston, S, PS The Walt Disney Company

‰ CFPECS Electronic Controls Specialist

‰ CFPMEC – in development Mobile Electronic Controls ‰ CFPIEC – in development Industrial Electronic Controls ‰ CFPMT Certified Fluid Power Master Technician (Must Obtain CFPIHT, CFPMHT, & CFPPT)

‰ CFPIHT Certified Fluid Power Industrial Hydraulic Technician

‰ CFPMHT Certified Fluid Power Mobile Hydraulic Technician

‰ CFPPT Certified Fluid Power Pneumatic Technician

‰ CFPMM Certified Fluid Power Master Mechanic (Must Obtain CFPIHM, CFPMHM, & CFPPM)

‰ CFPIHM Certified Fluid Power Industrial Hydraulic Mechanic

‰ CFPMHM Certified Fluid Power Mobile Hydraulic Mechanic

‰ CFPPM Certified Fluid Power Pneumatic Mechanic

‰ CFPMIH Certified Fluid Power Master of Industrial Hydraulics (Must Obtain CFPIHM, CFPIHT, & CFPCC)

‰ CFPMMH Certified Fluid Power Master of Mobile Hydraulics (Must Obtain CFPMHM, CFPMHT, & CFPCC)

Kyle Roeser, S, HS, PS Brigham Young University

Joshua Wilmes, HS John Henry Foster Co

Howard Russell, MHM Altec Industries, Inc.

Mark Woods, HS Hydraulic Controls, Inc.

Certified Fluid Power Master of Industrial Pneumatics (Must Obtain CFPPM, CFPPT, & CFPCC)

David Sewell, MM, MHM The Boeing Company

Dustin Zaugg, S, HS, PS

‰ CFPCC

‰ CFPMIP

Certified Fluid Power Connector & Conductor

‰ CFPSD Fluid Power System Designer

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

Completing an IFPS Specialist Review session is easy with the Live Distance Learning collaboration. An IFPS Accredited Instructor will engage you in a live online experience with all the energy and expertise of traditional classroom training conducted from the comfort of your own location. There is no travel or lost work time. IFPS Live Distance Learning takes place in a state-of-the-art training facility located at CFC-Solar, Inc. for three (3) weeks equating twenty (20) hours. Online delivery is offered during the evening hours and is accessed from your own computer with Internet access. Registration information can be found by visiting www.ifps.org or by calling IFPS headquarters at 800-308-6005. Registration deadline is February 3, 2014.

2014 eb IFPS W s r Semina

Hydraulic Specialist Monday and Wednesday Feb. 10, 12, 17, 19, 2014: 6:00 p.m. - 9:00 p.m. EST Feb. 24, 26, 2014: 5:00 p.m. - 9:00 p.m. EST MARCH 20, 2014 “Proportional Valves” 1:00 p.m. – 2:00 p.m. Presenter: Ken Dulinski, CFPAI, Macomb Community College Proportional Valve Amplifier • Setup, Tuning, and Troubleshooting • Deadband, Hysteresis, Over-lap, and Under-lap MAY 15, 2014 “Fluids and Filtration Basics” 12:00 p.m. – 1:00 p.m. Eastern Presenter: Dean Houdeshell, PE, CFPAI, Danfoss This web presentation will cover fluids and filtration basics: • Hydraulic fluid composition and purpose • Fluid quality (ISO ratings) • Filtration (purpose and beta ratio)

Pneumatic Specialist Tuesday and Thursday Feb. 11, 13, 18, 20, 2014: 6:00 p.m. - 9:00 p.m. EST Feb. 25, 27, 2014: 5:00 p.m. - 9:00 p.m. EST

VISIT WWW.IFP S.ORG TO REGISTER OR CALL 800-308-6005 . IFPS MEMBER S FREE; NON-MEMBER S $40.00

AUGUST, 14, 2014 “Cavitation and Aeration: Causes and Cures” 12:00 p.m. – 1:00 p.m. Eastern Presenter: Pat Maluso, CFPAI, Western Hydrostatics, Inc. Cavitation and aeration are conditions that can cause hydraulic system damage and ultimately system failure primarily due to lack of lubrication and/or solid particle contamination. Topics in this presentation include • Cavitation and aeration defined in relation to hydraulic systems and the detrimental effects on system components • Discussion on causes, properties, differences, and similarities of each condition • Demonstration on how moisture, temperature, pressure, and vacuum all play a detrimental role, contributing to cavitation and aeration • Recommendations to reduce or alleviate the damaging effects of these conditions • Troubleshooting tips, identification of telltale signs, as well as proper and improper system design scenarios

VISIT WWW.IFPS.ORG FOR ARCHIVED WEB SEMINARS CIRCLE 431

SYSTEMS INTEGRATOR DIRECTORY 2014

IFPS NEWS

IFPS Calendar

VISIT WWW.IFPS.ORG FOR REGISTRATION INFORMATION. MEETINGS AND CONFERENCES IFPS 2014 Annual Meeting January 28 â€“ February 1, 2014 Orlando, FL IFPE 2014 March 4-8, 2014 Las Vegas, NV 2014 Reliable Plant Conference & Exhibition April 21-24, 2014, San Antonio, TX IFPS 2014 Annual Meeting September 24-27, 2014, Charleston, SC IFPS 2015 Spring Meeting February 24-28, 2015, location TBA IFPS 2015 Annual Meeting September 22-26, 2015, location TBA CERTIFICATION REVIEW TRAINING Job Performance Online Review - CFC-Solar, Inc. offers online Job Performance Reviews that include stations 1-6 of the IFPS mechanic and technician Job Performance tests. Members may e-mail askus@ifps.org for a 5% coupon code off the list price for the entire IFPS Job Performance Review (test not included).

Live Distance Learning Job Performance Station Reviews - e-mail register@cfc-solar.com for information. Connector & Conductor (CC) Review w/ Job Performance Test Review and testing offered through Pirtek USA Rockledge, FL Review: January 14-15, 2014 Job Performance test: January 16, 2014 (9:00 a.m.) / written test: January 16, 2014 (1:00 p.m.) Review and testing offered through CFCSolar, Inc. Fairfield, OH Review: February 18-19, 2014 Job Performance test: Feb 20, 2014 (8:00 a.m.) / written test: February 20, 2014 (1:00 p.m.) Review and testing offered through Pirtek USA Commerce, CA Review: February 27-28, 2014 Job Performance and written tests: March 1, 2014 (9:00 a.m.) Review and testing offered through NTT Training Centennial, CO Review: March 25-26, 2014 Job Performance test: March 27, 2014 (8:00 a.m.) / written test: March 27, 2014 (1:00 p.m.) Review and testing offered through Pirtek USA South San Francisco, CA Review: May 1-2, 2014 Job Performance and written tests: May 3, 2014 (9:00 a.m.)

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

Review and testing offered through Eaton Corp. Maumee, OH Review and Job Performance test: June 3-4, 2014 / written test: June 5, 2014 Review and testing offered through Pirtek USA Rockledge, FL Review: June 18, 2014 Job Performance test: June 19, 2014 (9:00 a.m.) / written test: June 19, 2014 (1:00 p.m.) Review and testing offered through Pirtek USA Seattle, WA Review: July 24-25, 2014 Job Performance and written tests: July 26, 2014 (9:00 a.m.) Review and testing offered through Pirtek USA Rockledge, FL Review: September 10, 2014 Job Performance test: September 11, 2014 (9:00 a.m.) / written test: September 11, 2014 (1:00 p.m.) Review and testing offered through Pirtek USA Commerce, CA Review: October 2-3, 2014 Job Performance and written Tests: October 4, 2014 (9:00 a.m.) Review and testing offered through Pirtek USA Rockledge, FL Review: November 5, 2014 Job Performance test: November 6, 2014 (9:00 a.m.) / written test: November 6, 2014 (1:00 p.m.)

Mobile Hydraulic Mechanic (MHM) Review w/ Job Performance Test Review and testing offered through CFC-Solar, Inc. Fairfield, OH Review: March 17-19, 2014 Job Performance test: March 19, 2014 (1:00 p.m.) / written test: March 20, 2014 (8:00 a.m.) Review and testing offered through IFPS chapter 49/50 Orlando, FL Review: May 7-8, 2014 Job Performance and written tests: May 9, 2014 (9:00 a.m. and/or 1:30 p.m.) Mobile Hydraulic Technician Review w/ Job Performance Test Review and testing offered through IFPS chapter 49/50 Orlando, FL Review: May 7-8, 2014 Job Performance and written tests: May 9, 2014 (9:00 a.m. and/or 1:30 p.m.) Industrial Hydraulic Mechanic (IHM) Review w/ Job Performance Test Review and testing offered through CFCSolar, Inc. Fairfield, OH Review: January 20-23, 2014 Job Performance test: January 23, 2014 (1:00 p.m.) / written test: January 24, 2014 (1:00 p.m.) Review and testing offered through IFPS chapter 49/50 Orlando, FL Review: May 7-8, 2014

Job Performance and written tests: May 9, 2014 (9:00 a.m. and/or 1:30 p.m.) Industrial Hydraulic Technician (MHT) Review w/ Job Performance Test Review and testing offered through IFPS chapter 49/50 Orlando, FL Review: May 7-8, 2014 Job Performance and written tests: May 9, 2014 (9:00 a.m. and/or 1:30 p.m.) Hydraulic Specialist (HS) Certification Review Hydraulic Specialist Distance Learning Review Sessions offered through CFC-Solar, Inc. February and October 2014 classes available. Review and testing offered through CFC-Solar, Inc. Fairfield, OH Review: December 2-3, 2013 Written test: December 4, 2013 (1:00 p.m.) Review and testing offered through CFCSolar, Inc. Review: April 7-8, 2014 Written test: April 9, 2014 (1:00 p.m.) Review and testing offered through Eaton Corp. May 20-23, 2014 / Eden Prairie, MN September 9-12, 2014 / Eden Prairie, MN Pneumatic Specialist (PS) Certification Review Distance Learning Review Sessions offered through CFC-Solar, Inc. February and October 2014 classes available.

WEB SEMINARS

Pneumatic Mechanic (PM) Review w/ Job Performance Test Review and testing offered through IFPS chapter 49/50 Orlando, FL Review: May 7-8, 2014 Job Performance and written tests: May 9, 2014 (9:00 a.m. and/or 1:30 p.m.) Pneumatic Technician (PT) Review w/ Job Performance Test Review and testing offered through IFPS chapter 49/50 Orlando, FL Review: May 7-8, 2014 Job Performance and written tests: May 9, 2014 (9:00 a.m. and/or 1:30 p.m.)

March 20, 2014 “Proportional Valves” Presented by: Ken Dulinski, CFPAI, Macomb Community College May 15, 2014 “Fluids and Filtration Basics” Presented by: Dean Houdeshell, PE, CFPAI, Danfoss August, 14, 2014 “Cavitation and Aeration: Causes and Cures” Presented by: Pat Maluso, CFPAI, Western Hydrostatics, Inc.

October 16, 2014 “Spool Configuration Selection for Pneumatic Valves” Presented by: Richard Throop, CFPAI, Neff Engineering Co., Inc. Interested in Becoming an IFPS Accredited Instructor or Job Performance Proctor? IFPS Accredited Instructors (CFPAIs) are certified professionals who educate and prepare candidates for IFPS certification programs. Accredited Instructors have extensive backgrounds and instructional experience in the fluid power industry. In addition to their instructor accreditation, they are committed IFPS members

and hold various IFPS certifications. Job Performance Proctors are individuals who hold various IFPS certifications and proctor the Job Performance portion of Mechanic, Technician, and CC hands-on tests. ACCREDITED INSTRUCTOR TRAINING WORKSHOPS March 31 – April 1, 2014 CFC Solar, Inc., Fairfield (Cincinnati), OH Registration Deadline: March 1, 2014 August 4 – 5, 2014 CFC Solar, Inc., Fairfield (Cincinnati), OH Registration Deadline: July 1, 2014 JOB PERFORMANCE TRAINING WORKSHOP

April 2, 2014 CFC Solar, Inc., Fairfield (Cincinnati), OH Registration Deadline: March 1, 2014 August 6, 2014 CFC Solar, Inc., Fairfield (Cincinnati), OH Registration Deadline: July 1, 2014 CONNECTOR AND CONDUCTOR (CC) JOB PERFORMANCE TRAINING WORKSHOP April 3, 2014 CFC Solar, Inc., Fairfield (Cincinnati), OH Registration Deadline: March 1, 2014 August 7, 2014 CFC Solar, Inc., Fairfield (Cincinnati), OH Registration Deadline: July 1, 2014

FlangeLock™

Stops Leaking Hydraulic lines save time • save money • save labor • save oil • • • • • • • • • • •

No tools required No expensive hardware needed No more rags stuffed into hoses No more messy plastic caps The ultimate contamination control tool One hand installation Eliminate hydraulic oil spills & clean up Quick installation & ease of usage Safe for personnel & environment Industry acclaimed 100% Made in USA

For more information contact Mike Pearl at 914.980.8890 or email: mike@flangelock.com

www.flangelock.com

VISIT US AT BOOTH 80041 ALA will be exhibiting at IFPE 2014. We are presenting two educational sessions along with our manufacturers. • Servo valve design for faster response in motion systems and also low contamination susceptibility presentation (Yuken) • Using Helical gear form to reduce ripple and noise in external gear pumps presentation (Settima) We will also have a new product launch at our booth, MIA-FD (Manifold Instantaneous Auto-Compensating Flow Divider). The launch includes an operational demo at the ALA booth.

We hope to see you there!!! ALA INDUSTRIES LIMITED

1-877-419-8536 info@alaindustrieslimited.com

This product is Patented, other Patents pending.

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SYSTEMS INTEGRATOR DIRECTORY 2014

IFPS NEWS

IFPS Certification Testing Locations Individuals wishing to take any IFPS written certification tests are able to select from convenient locations across the United States and Canada. The IFPS is able to offer these locations through its affiliation with The Consortium of College Testing Centers (CCTC) provided by National College Testing Association (NCTA). To register for an IFPS written certification test: 1. Fill out an IFPS certification test application including your desired location by visiting www.ifps.org. 2. Submit your application with payment to IFPS headquarters. 3. Upon receipt of your application, you will be e-mailed instructions. Testing dates for any locations listed below are as follows:

‰

FEBRUARY 2014 Tuesday, 2/4 Thursday, 2/20

MARCH 2014 Tuesday, 3/4 Thursday, 3/20

APRIL 2014 Tuesday, 4/1 Thursday, 4/17

MAY 2014 Tuesday, 5/6 Thursday, 5/15

JUNE 2014 Tuesday, 6/3 Thursday, 6/19

JULY 2014 Tuesday, 7/1 Thursday, 7/17

AUGUST 2014 Tuesday, 8/5 Thursday, 8/21

Questions? Please call IFPS headquarters at 800-308-6005 or e-mail Tom Crehan at tcrehan@ifps.org.

ALASKA Anchorage, AK Fairbanks, AK ALABAMA Auburn University, AL Birmingham, AL Decatur, AL Huntsville, AL Jacksonville, AL Mobile, AL Montgomery, AL Normal, AL Tuscaloossa, AL ARKANSAS Bentonville, AR Hot Springs, AR Little Rock, AR ARIZONA Flagstaff, AZ Flagstaff, AZ Glendale, AZ Mesa, AZ Phoenix, AZ Prescott, AZ Scottsdale, AZ Sierra Vista, AZ Tempe, AZ Thatcher, AZ Tucson, AZ Yuma, AZ CALIFORNIA Aptos, CA Arcata, CA Bakersfield, CA Encinitas, CA Fountain Valley, CA Fresno, CA Fullerton, CA Irvine, CA Los Altos Hills, CA Los Angeles, CA

Marysville, CA Riverside, CA Sacramento, CA Salinas, CA San Diego, CA San Jose, CA San Luis Obispo, CA Santa Ana, CA Santa Maria, CA Santa Rosa, CA COLORADO Aurora, CO Boulder, CO Colorado Springs, CO Denver, CO Durango, CO Ft. Collins, CO Greeley, CO Lakewood, CO Littleton, CO Pueblo, CO DELAWARE Dover, DE Georgetown, DE Newark, DE FLORIDA Avon Park, FL Boca Raton, FL Cocoa, FL Davie, FL Daytona Beach, FL Fort Pierce, FL Ft. Myers, FL Gainesville, FL Jacksonville, FL Lakeland, FL Miami Gardens, FL New Port Richey, FL Orlando, FL Panama City, FL Pembroke Pines, FL Pensacola, FL

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

Plant City, FL Rockledge, FL Sanford, FL St. Petersburg, FL Tampa, FL Winter Haven, FL GEORGIA Albany, GA Athens, GA Atlanta, GA Carrollton, GA Columbus, GA Dahlonega, GA Dunwoody, GA Lawrenceville, GA Morrow, GA Oakwood, GA Statesboro, GA Tifton, GA Valdosta, GA HAWAII Laie, HI IOWA Cedar Rapids, IA Iowa City, IA Ottumwa, IA Sioux City, IA Waterloo, IA IDAHO Boise, ID Coeur d ‘Alene, ID Idaho Falls, ID Lewiston, ID Moscow, ID Nampa, ID Rexburg, ID Twin Falls, ID ILLINOIS Carbondale, IL Carterville, IL

Champaign, IL Crystal Lake, IL Decatur, IL DeKalb, IL Edwardsville, IL Glen Ellyn, IL Joliet, IL Malta, IL Normal, IL Peoria, IL Springfield, IL Sugar Grove, IL INDIANA Bloomington, IN Columbus, IN Evansville, IN Fort Wayne, IN Gary, IN Indianapolis, IN Kokomo, IN Lafayette, IN Lawrenceburg, IN Madison, IN Muncie, IN New Albany, IN Richmond, IN Sellersburg, IN South Bend, IN Terre Haute, IN KANSAS Lawrence, KS Manhattan, KS Overland Park, KS Wichita, KS KENTUCKY Bowling Green, KY Covington, KY Louisville, KY Highland Heights, KY Morehead, KY

LOUISIANA Bossier City, LA Lafayette, LA Monroe, LA Natchitoches, LA New Orleans, LA Thibodaux, LA MASSACHUSETTS Boston, MA Bridgewater, MA Danvers, MA Haverhill, MA Holyoke, MA MARYLAND Arnold, MD Baltimore, MD Bel Air, MD Bowie, MD Columbia, MD Frederick, MD Hagerstown, MD La Plata, MD Westminster, MD Wye Mills, MD MICHIGAN Ann Arbor, MI Big Rapids, MI Dearborn, MI Dowagiac, MI East Lansing, MI Flint, MI Grand Rapids, MI Kalamazoo, MI Lansing, MI Livonia, MI Mount Pleasant, MI Sault Ste. Marie, MI Troy, MI University Center, MI Warren, MI

MINNESOTA Mankato, MN Morris, MN MISSOURI Cape Girardeau, MO Columbia, MO Cottleville, MO Joplin, MO Kansas City, MO Kirksville, MO Poplar Bluff, MO Rolla, MO Sedalia, MO Springfield, MO St. Joseph, MO St. Louis, MO Warrensburg, MO MISSISSIPPI Goodman, MS Mississippi State, MS Raymond, MS University, MS MONTANA Bozeman, MT Missoula, MT NORTH CAROLINA Apex, NC Asheville, NC Boone, NC Durham, NC Fayetteville, NC Greensboro, NC Greenville, NC Jamestown, NC Misenheimer, NC Mount Olive, NC Mt. Olive, NC Pembroke, NC Raleigh, NC Wilmington, NC

NORTH DAKOTA Bismark, ND Fargo, ND NEBRASKA Bellevue, NE Lincoln, NE North Platte, NE Omaha, NE NEW JERSEY Branchburg, NJ Lincroft, NJ Sewell, NJ Toms River, NJ West Windsor, NJ NEW MEXICO Albuquerque, NM Clovis, NM Farmington, NM Portales, NM Santa Fe, NM NEVADA Henderson, NV North Las Vegas, NV NEW YORK Brooklyn, NY Garden City, NY Middletown, NY New York, NY Syracuse, NY OHIO Akron, OH Cincinnati, OH Cleveland, OH Columbus, OH Findlay, OH Kirtland, OH Lima, OH Newark, OH Orrville, OH Rio Grande, OH Toledo, OH Youngstown, OH OKLAHOMA Altus, OK Bethany, OK Edmond, OK Norman, OK Oklahoma City, OK Stillwater, OK Tonkawa, OK Tulsa, OK OREGON Bend, OR Coos Bay, OR Eugene, OR Gresham, OR Medford, OR Oregon City, OR

Portland, OR White City, OR PENNSYLVANIA Bloomsburg, PA Blue Bell, PA Gettysburg, PA Harrisburg, PA Lancaster, PA Newtown, PA Philadelphia, PA Pittsburgh, PA York, PA

VIRGINIA Lynchburg, VA Norfolk, VA Roanoke, VA Virginia Beach, VA WASHINGTON Bellingham, WA Bremerton, WA Ellensburg, WA Olympia, WA

Seattle, WA Shoreline, WA WISCONSIN Casper, WY Cleveland, WI Fond du Lac, WI La Crosse, WI Laramie, WY Milwaukee, WI Torrington, WY

CANADA Arcata, CA Castlegar, BC Edmonton, AB Kamloops , BC Lethbridge, AB London, ON Mississauga, ON Moose Jaw, SK Nanaimo, BC Prince Albert, SK

Saskatchewan, SK Saskatoon, SK Toronto, ON Windsor, ON

SOUTH CAROLINA Beaufort, SC Charleston, SC Columbia, SC Conway, SC Greenville, SC Greenwood, SC Orangeburg, SC Rock Hill, SC Spartanburg, SC TENNESSEE Blountville, TN Clarksville, TN Collegedale, TN Gallatin, TN Johnson City, TN Knoxville, TN Memphis, TN Morristown, TN Murfreesboro, TN Nashville, TN TEXAS Abilene, TX Arlington, TX Austin, TX Beaumont, TX Brownsville, TX Commerce, TX Dallas, TX Denison, TX El Paso, TX Houston, TX Huntsville, TX Laredo, TX Lubbock, TX Mesquite, TX Victoria, TX Weatherford, TX Wichita Falls, TX UTAH Cedar City, UT Kaysville, UT Logan, UT Ogden, UT Orem, UT Provo, UT Salt Lake City, UT

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SYSTEMS INTEGRATOR DIRECTORY 2014

FOCUS ON TRAINING

DONâ€™T IGNORE the Basics

BY RON MARSHALL, COMPRESSED AIR CHALLENGE

Workers at a small fiberglass manufacturer implemented some good efficiency measures a few years ago, yet some basic elements of their system were ignored. As a result, their production tools were experiencing performance problems even though the new Variable Speed Drive (VSD) air compressor had its discharge pressure turned up as high as it could go. Using some simple pressure measurements, a compressed air auditor was able to identify that some undersized basic system components were the cause of the problem.

POOR PERFORMANCE

compressed air tools contacted a compressed air auditor, hoping a solution to the problem could be found. The auditor placed some data loggers on the system to determine a pressure profile between the compressor discharge and various key points on the system. Using this information, the auditor put together a system pressure profile (Fig. 1).

PRODUCTION EQUIPMENT PRESSURE P1 TO P3 Pressure points P1 to P3 were measured, and the pressure differential across the system filter, an external aftercooler, and an air dryer was found to be as high as 78 psi at full system flow. The compressor itself was maintaining very stable pressure, but due to a large restriction in the aftercooler (the unit had become plugged over time), adequate stable pressure could not reach the plant. The pressure differential across the filter and the dryer was less than 4 psi at full flow. The cooler had originally been installed to condition the very hot air produced by two reciprocating compressors. But these compressors had been replaced by a screw compressor that had an onboard cooler. Based on this information, the plugged cooler was removed with a significant improvement in the pressure. This allowed a 20-psi reduction in compressor discharge pressure, which was required because the new screw compressor could only operate at 125 psi. Surprisingly, it didnâ€™t improve the tool performance problems.

COMPRESSED AIR DISTRIBUTION P3 TO P4 Special measurements were done to see if the pressure differential across the plant piping system was causing an issue. The plant had a large 4-inch ring main running along the outside walls of the plant, but the inner pipe network was a complex and sometimes confusing jumble of oddsized pipes. Critical areas were identified and data loggers were placed to detect the pressure during the production cycle. At first glance, plant personnel felt sure it was the piping that was causing the poor tool performance. One contractor even quoted over $30,000 of piping improvements to upgrade undersized areas. Once the data loggers were full, they were downloaded, and it was determined that only 3 psi of piping differential was being experienced from test point P3 at the discharge of the air dryer to P4 at the beginning of the piping drop to the most critical end use, an air-operated cutter.

Compressed air-powered hand tools are used in the plant to cut large fiberglass pieces out of the moulds, and to shape and finish them for final shipping to the parent company. The cutting tools did not perform very well when operators tried to make their cuts to release the pieces from the moulds. At first, when starting the operation, the performance was acceptable, but the tool would quickly slow and sometimes stall, well before the cut was complete. As a result, even though the tool was rated at 90 psi, the compressor discharge pressure FIG. 1: VARIOUS TEST POINTS had to be boosted to 140 psi to gain adequate production output. Even with this excessively high pressure, the tool performance was not up to standard levels. This excessive pressure increased the air compressor power consumption by about 18% and also caused an almost 30% increase in the compressed air flow consumed by all of the unregulated uses in the plant. After receiving complaints from the customer, the supplier of the

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

FIG. 2: MEASUREMENTS AT NO FLOW, FULL FLOW RESTRICTED, AND FULL FLOW OPTIMIZED

END USE P4 TO P5 As it was not practical to place data loggers on the tool itself, some basic tests were done using a simple testing setup made of a T connection, two quick-connect couplings, and a gauge. The test setup was connected at points P4 to P6 to measure the pressure differential at each point after the quick-connect couplings while the tool was in operation. Each test required two measurements: one with the tool at rest and the other when the tool was in operation. The test with the tool at rest measured the system pressure. Comparing this pressure against the reading when the tool was in operation showed the approximate pressure differential from point P4. The test of the cutter showed that with no air flowing, there was 118 psi at the test gauge. With the tool in operation, the pressure fell to 44 psi. Since the tool is rated for a pressure of 90 psi, full performance was not being achieved. An analysis of the path through which the air had to travel showed that for this tool, the excessive pressure loss of 74 psi was being caused by a hose reel, four undersized quick-connect couplers, and 60 feet of hose. As an experiment, all the quick-connect couplers and the hose reel were removed, except for an upsized full-flow connector at the tool. A second

test showed the operating pressure at the tool was now above 90 psi. At this pressure, the performance of the cutter was very noticeably improved—so much so, in fact, that production personnel refused to allow the experimental setup to be removed. It should be noted that with this improved situation, the pressure differential across the hose and fittings is still 26 psi when the tool is in operation, representing a loss of 22%. A target loss should be no more that 10% from the discharge of the compressor to the critical end use, including the air dryer and filter. This will require an increase in hose and connector size, and a reduction in the length of the hose by properly extending and locating the larger-sized distribution steel piping drop closer to the work location. The operating cost and performance of this system, and the tools connected to it, can be greatly improved by paying attention to, and improving, some basic system components. Sometimes some simple measurements can detect major problems where they are least expected. To learn more about analyzing your system pressure profile, consider taking part in Compressed Air Challenge’s next Fundamentals of Compressed Air Systems webinar starting on February 23, 2014. Visit www.compressedairchallenge.org.

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CAPS • PLUGS • GRIPS • PROTECTION • FINISHING • MASKING

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CLEAN FILTRATION USA Houston, Texas 888-861-8058 toll free 713-861-8058 local 713-461-9631 fax service@cleanfiltrationusa.com www.cleanfiltrationusa.com CIRCLE 435

Visit us at Booth No: 82217 March 4-8, 2014 Las Vegas, USA

Wide Variety of Sizes & Styles for Metric, SAE, BSP, JIC, NPT Threads & Fittings www.mocap.com • sales@mocap.com

800. 6 3 3 . 6 7 7 5

CIRCLE 436

SYSTEMS INTEGRATOR DIRECTORY 2014

‰ PEOPLE IN THE NEWS

MIKE BRYAN • Bosch Rexroth Corp. Mike Bryan, training specialist at Bosch Rexroth Fountain Inn manufacturing facility, was named Trainer of the Year by the German American Chambers of Commerce in recognition of his involvement with the company’s apprenticeship program. The award recognizes German subsidiaries that demonstrate excellence in workforce training and skill development, especially in young people. Mr. Bryan has been with Bosch for a total of 36 years.

New redundant feedback switching

Down with Downtime!

KELLY FORREST Brennan Industries Kelly Forrest has been named marketing coordinator. She is responsible for developing marketing collateral, managing website content, creating newsletters, operating the company’s social media presence, and coordinating trade show activity.

RICHARD ROBATZEK Sturtevant Inc. Richard Robatzek has been named product manager. He is responsible for domestic business development activities related to the Micronizer® jet mill product line. Mr. Robatzek comes to the company with more than 20 years of industrial sales experience, growing sales territories, leading sales teams, and developing new business.

Ferry Incorporated now offers pre-packaged kits SAE O-ring Boss Cap & Plug Kit

It’s easy to up your uptime with redundant sensors and Delta. Delta’s motion controllers provide a multitude of feedback options, including input from redundant sensors. Now when a sensor fails, your system can keep running. See a demo and get a free Design Guide. Just call 1-360-254-8688 or visit deltamotion.com ➜ See us at IFPE 2014 – Booth 81640

1-2 Axis

www.hyd-kits.com | 716-684-1703

Multi-axis

CIRCLE 437

• Dual-purpose cap & plug kits to help identify threads and stop fluid loss during repairs • Tube kits for quick in-field repairs • O-ring kits for hydraulic maintenance • 12 compartment boxes and box cases • Custom hose assemblies and hose-crimping package available mobile or stationary, from one wire to six wire pressures • Competitive pricing • Most items ordered by 3 p.m. EST ship UPS the same day

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

CIRCLE 438

‰ ‰ ‰

FREE Catalogs

DR. CHRIS GILBERT Evonik Oil Additives Dr. Chris Gilbert has been named head of production and technology. He most recently served as operations director at Evonik’s Multi User Site China (MUSC) for the Performance Polymers Business Unit in Shanghai. In his new role, Dr. Gilbert will be based at the company’s site in Darmstadt, Germany.

tio

CIRCLE 439

DALE CONWAY Thompson Pump and Manufacturing Co. Dale Conway, vice president of engineering, has been awarded the Value-added Manufacturing Alliance (VMA) “Manny” Award and has been inducted into the VMA Hall of Fame. The award recognizes an individual for lifetime achievements in manufacturing. Conway is a 30-year veteran of the pump manufacturing industry. He started his career at Thompson Pump in 1984.

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BRUCE WILNER • Meggitt Sensing Systems The Sound and Vibration Exchange (SAVE) presented Bruce Wilner, program manager, with its first SAVE Lifetime Innovation Award. The honor is based on exemplary contributions to the state-ofthe-art practice. Wilner started working at Endevco (acquired by Meggitt PLC) in 1961. He has been responsible for several developments in the field of accelerometer design and holds several patents in the field.

Modular Hydropneumatic Suspension System

Come visit us at our booth at the CONEXPO/IFPE 81239 ARGO-HYTOS Inc. · 1835 N. Research Drive · Bowling Green, Ohio 43402 Tel.: 419-353-6070 · info.us@argo-hytos.com · www.argo-hytos.com CIRCLE 440

SYSTEMS INTEGRATOR DIRECTORY 2014 AH_MHPS_US_ad_3.75x4.87inch.indd 1

13.01.2014 10:20:57

‰ ECONOMIC REPORT

Global Manufacturing Update BY CHAD MOUTRAY, CHIEF ECONOMIST, NATIONAL ASSOCIATION OF MANUFACTURERS (NAM)

December 13, 2013 – The Organization for Economic Co-operation and Development (OECD) says that world trade should rebound next year, with growth increasing from its annual pace of 3.7% in 2013 to 5.5% in 2014. The OECD also forecasts improvements in real GDP for the United States (up from 1.7% to 2.9%), Europe (up from -0.4% to 1.0%), and China (up from 7.7% to 8.2%). Despite such gains, weaknesses persist in emerging markets, and continued political risks could dampen the prospects for better growth. The prospects for faster global growth should help drive more manufacturing exports in the coming months. The U.S. trade deficit narrowed in October, averaging $40.2 billion through the first 10 months of 2013. That is lower than the $46.4 billion and $44.6 billion deficits in 2011 and 2012, respectively. Yet, growth in U.S.-manufactured goods continues to be frustratingly slow so far this year, up just 1.9% year-todate relative to the same time period last year. Such a sluggish rate will make it hard to meet the President’s goal of doubling exports by 2015, as outlined in the National Export Initiative. Yet, we hope export sales will improve in 2014, especially with stabilizing economies in our largest international markets.

Global Market Manufacturing Purchasing Managers' Indices, 2013

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tel: 203 301-3334 Certified ISO/TS16949:2009

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The National Association of Manufacturers (NAM) represents small and large manufacturers in every industrial sector in all 50 states. For more information, visit www.nam.org.

The JPMorgan Global Manufacturing Purchasing Managers’ Index (PMI) rose to its highest level in more than two years, up from 52.1 in October to 53.2 in November. The key drivers of the increased activity were higher levels for new orders (up from 53.3 to 54.8), exports (up from 51.9 to 52.8) and output (up from 52.9 to 55.3). With the exception of Brazil, all of the other top markets for U.S.-manufactured goods expanded in November. This is an improvement from September, when only six of these economies were growing. The recent progress worldwide has produced notable strides in manufacturing activity for a number of countries, with many reaching PMI levels not seen in several months or even several years. For instance, Japan’s manufacturing PMI reported new orders up at their fastest pace since February 2006. Such data are indicative of the recent gains in the global market, which, while not growing robustly, have made progress of late.

Meanwhile, we are often reminded that we live in an ever-increasing global marketplace, with China’s influence continuing to grow. Last week, we got another example of this. The Society for Worldwide Interbank Financial Telecommunication reported that the Chinese yuan was used 8.66% of the time in such transactions, up from just 1.89% in January 2012. This suggests a substantial increase in the use of the yuan in trade in a very short period of time. The U.S. dollar continues to be the dominant currency used in trade finance, with parties using the dollar 81.08% of the time. However, it does illustrate the changing nature of international commerce and the rising stature of China on the trade front. Much of the policy news recently has focused on trade negotiations and global competitiveness. While the World Trade Organization (WTO) reached a Trade Facilitation Agreement in Bali, other negotiations with the Asia-Pacific, with Europe, and separately on information technology will continue into 2014. Preparations are also underway for major legislative activity in 2014, including on Trade Promotion Authority (TPA), reauthorization of the Export-Import (Ex-Im) Bank, and international tax reform. Excerpt reprinted with permission. For the full report, visit www.nam.org.

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SYSTEMS INTEGRATOR DIRECTORY 2014

www.adaconn.com www.inserta.com

www.anfieldind.com

Adaconn® and Inserta®

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Anfield Industries Inc.

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Web

MARKETPLACE

Adaconn® and Inserta® Products combine to provide Integrated Mobile and Industrial Hydraulic Systems that save space, time, and money, eliminate pipe leaks, and add value and integrity to a system. Visit our website to learn more about our unique and expanding product offerings. Special Advertising Section

Anfield Industries Inc. 775 Atlanta South Parkway Suite 300 College Park, Georgia 30349 404-530-3804

www.clippard.com

www.dynamicfc.com

www.fluidpowerassociates.com

Clippard Instrument Lab., Inc.

Dynamic Fluid Components

Fluid Power Associates, Inc.

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Clippard Pneumatic Control Devices Clippard’s complete line of Minimatic® Control Devices includes over 5,000 standard products. Some of the many products offered include valves, cylinders, fittings, modular components, push buttons, stainless steel cylinders, electronic manifold cards, circuit analyzers and pre-piped manifold subplates. Visit www.clippard.com to find complete product information and specifications, engineering drawings, ordering information, literature downloads, useful calculators, technical assistance, distributor information and more. Visit our web site for more information, or call 1-513-521-4261

At Anfield Industries, we are a stocking distributor of hydraulic motors, switches, transducers, gear pumps, flow dividers, jaw couplings, valves, test points and gauges. Valves offered include High pressure ball valves, flow control, and needle valves. This is why we can offer your company “Strength in Products, Strength in Service”. Please let us know how we can help.

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

Welcome to Dynamic Fluid Components NEW web site! The goal for this new site is to offer you a useful tool that will save you time finding the product you need. Although parts of this site are still under construction, we look forward to offering a more interactive web site to help you find the correct fluid power products for your requirements. We welcome your feedback about our site. If you experience any problems or would like to share some thoughts, please contact us. Thanks for visiting us Online!

Fluid Power Associates serves as the North American Master Distributor of Atos Electrohydraulics. Within the FPA network there are over 20 leading hydraulics distributors with the resources and industry knowledge to provide solutions to even the most challenging hydraulics applications. With close supplier relationships and an expansive local inventory, FPA provides both industry leading technical support and expedited delivery times.

Special Ad Section

www.fluidynefp.com

www.herculesus.com

www.hydacusa.com

FluiDyne Fluid Power

Hercules Sealing Products

HYDAC Technology Corp.

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At FluiDyne Fluid Power, our “Powered by Customer Service” is the driving force behind our fast growing business. Our wide line of remanufactured Vickers and Rexroth products allow our people to quote what you need at a price to save you money. Our new FluiDyne products include popular Vickers Vane, Veljan, Vickers Piston, Rexroth A10V, and Char-Lynn. Call or email us and see what our people can do for you.

ONLINE ORDERING – SEALS, KITS AND REPLACEMENT CYLINDERS Hercules Sealing Products offers a complete line of online products including: Cylinder Repair Seals, Seal Kits, Replacement Cylinders and Cylinder Repair Parts. We serve many industries such as Construction, Mining, Paving, Agriculture, Refuse, Logging, Crane, Lift and Industrial Plant applications. Our website features discounted pricing, real-time inventory, order tracking and history. New features include a live chat and search by seal size, kit manufacturer or OEM/ competitor’s part number. To place your order today, go to www.herculesus.com/fluidpowerjournal/wm

586.296.7200 sales@fluidynefp.com www.fluidynefp.com

www.h-r-d.com www.hydraulex.com Hydraulic Repair and Design – A Hydraulex Global Company

Hercules Sealing Products Phone: 866-885-4406 Fax: 800-759-6391 sales@HerculesUS.com www.HerculesUS.com

HYDAC has been active in the field of hydraulics and filtration for more than 50 years and has become a leader in innovative hydraulic products, filtration and lube oil systems. Our interdisciplinary network links engineering expertise, innovation, quality standards and service to provide complete hydraulic solutions for your demands. HYDAC TECHNOLOGY CORPORATION 2260 City Line Road Bethlehem, PA 18017 (800) GOHYDAC www.hydacusa.com

www.kuriyama.com

www.mainmfg.com

Kuriyama of America, Inc.

Main Manufacturing Products

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Piranhaflex™ Series PFAN388NC Non-Conductive 100R7 Hydraulic Hose

Hydraulic Repair and Design, part of the Hydraulex Global family, provides Hydraulic Pumps, Motors, Valves, Servo/Proportional Valves, and Parts for a variety of industries including: Construction, Mining, Plastic Injection Molding, Steel Mills, Paper Mills, Energy, Marine, Dump, Refuse, Agriculture, Logging, Crane & Recycling. We also offer Repair and Return Services for most all major manufacturers, as well as, Service Exchange or Reman Units. Whatever your needs, Hydraulex Global is sure to be able to help. Visit our website for more information (www.h-r-d. com), give us a call 1-800-323-8416, or email us at sales@h-r-d.com

Piranhaflex™ Series PFAN388NC is ideal for medium pressure hydraulic lines commonly used on vehicle mounted aerial devices such as Boom Trucks and Cherry Pickers. Hose is lightweight and flexible and complies with the ANSI 92.2 standard for Vehicle Mounted Aerial Devices. Product features less than 50 microamperes leakage when subjected to 75,000 volts/ft. for 5 minutes. Ideal hose for non-conductive medium pressure hydraulic hose applications.

360 E. State Parkway • Schaumburg, IL 60173 (847) 755-0360 • Fax: (847) 885-0996 www.kuriyama.com • sales@kuriyama.com

MAIN’s website provides quick access to the most popular styles of HYDRAULIC FLANGES AND COMPONENTS. “About Us” gives background of this US manufacturer. “Create-A-Flange” offers more parts than the catalog — by picture. If it’s not here, or for questions, E-mails may be sent to get your answer quickly. MAIN Mfg. Products, Inc. 1-800-521-7918 E-mail: info@mainmfg.com

SYSTEMS INTEGRATOR DIRECTORY 2014

www.ryco.com.au

www.ultracleantech.com

RYCO Hydraulics

Ultra Clean Technologies Corp.

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MARKETPLACE

Special Advertising Section

RYCO specializes in the design, manufacture and sales of a comprehensive range of high pressure hydraulic hoses and fittings. The company operates on a global scale and its products service a wide range of industrial applications. Over the years, RYCO Hydraulics has established a commitment to quality, extensive research and product development, placing RYCO Hydraulics at the forefront of the hydraulic industry. Contact us at 866-821-RYCO (7926)

www.yatesind.com

www.youngpowertech.com

www.yuken-usa.com

Yates Industries

Young Powertech, Inc.

Yuken/ALA Industries

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Yates Cylinders Offer: • H6 Series - Heavy Duty Hydraulic (3000 PSI) • H4 Series - Medium Hydraulic (up to 1500 PSI) • A4 Series - Heavy Duty Steel Air (250 PSI) • A2 Series - Aluminum Air (250 PSI) • Air/Oil Intensifiers • All Stainless Steel Cylinders • Air/Hydraulic Welded & Mill Type Cylinders • Special Cylinders per Customer Supplied Prints and Specifications Yates Industries, Inc. Yates Industries South, LLC 23050 Industrial Dr. E. 55 Refreshment Place St. Clair Shores, MI 48080 Decatur, AL 35601 586.778.7680 ph 256.351.8081 ph 586.778.6565 fax 256.351.8571 fax

Ultra Clean Tech specializes in contamination control technologies for industries that require contamination-free hoses and tubes in order to prevent costly equipment downtime or failure. We lead the way with practical education and innovations that set the global standard for cost beneficial contamination control. When you choose Ultra Clean Tech, you can be sure that your company is not only choosing the world's most technologically advanced and comprehensive contamination control solutions but also dealing with some of the most highly knowledgeable sales and customer service representatives in the industry. 800-791-0111 • Sales@ultracleantech.com

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Young Powertech Inc, is a manufacturer and distributor of Hydraulic Motors, Electronic Radio Remote Controls, Hydraulic Gear Pumps and Gear Motors, Planetary Gear Reducers, Hydraulic Radial Piston Motors, Steering Control Units and Steering Valves, Steering Columns, Wheel and Track Drives as well as other Mechanical Components for mobile, marine, mining and industrial applications. Young Powertech Inc. was started by Exclusive North people with decades of experience American Partner of: in the field and are dedicated to bringing products and service to the customer at a higher level.

Developing Innovative Hydraulic Pumps and Valves. ALA Industries is the Yuken Master Distributor in North America Visit our website to find out about our products or to find a distributor close to you. We have distributors across North America. Our website offers product literature and information on Yuken’s certifications. We feature a “Members” section for checking inventory, reviewing service manuals, as well as downloadable and interactive pricing. Call or email us. The staff at ALA Industries is always willing to serve you to meet your hydraulic needs. ALA Industries Limited 1150 Southpoint Circle, Suite D • Valparaiso, IN 46385 Phone (877) 419-8536 email: alaindustries@yuken-usa.com

SPECIAL IFPE SUPPLEMENT Fluid Power Journal is the official publication of the International Fluid Power Society. Visit us at www.fluidpowerjournal.com.

ALL ABOUT

FPE is the leading international exposition and technical conference dedicated to the integration of fluid power with other technologies for power transmission and motion control applications. Held every three years, IFPE is set for Tuesday, March 4 through Saturday, March 8, 2014 at the Las Vegas Convention Center in Las Vegas, USA. IFPE 2014 is co-located with CONEXPO-CON/AGG 2014, one of the world’s largest gatherings for the construction industries. IFPE attracts design engineers and other decision-makers from these industries:

• Off-Highway Vehicles (includes construction, mining, forestry, agriculture, lawn and garden, and airport support vehicles) • Fluid Power/Power Transmission Products, Electrical Machinery, Instruments/Controls • Distribution • Material Handling (includes overhead/straddle cranes, industrial trucks, tractors, and stackers) • Manufacturing/Production Automation/Machine Tools (includes chemical, petroleum, metal, plastics, and rubber processing)

CONEXPO-CON/AGG & IFPE OVERVIEW MAP • LAS VEGAS CONVENTION CEN

CONEXPO-CON/AGG & IFPE• OVERVIEW LASTUESDAY VEGAS CONVENTION CENTER VEGAS, USA MARCH 4–8, 2014 9:00 AM –MAP 5:00•PM – FRIDAY • 9:00 AM•–LAS 3:00 PM SATURDAY MARCH 4–8, 2014 • 9:00 AM – 5:00 PM, TUESDAY – FRIDAY • 9:00 AM – 3:00 PM, SATURDAY

Gold Lot Silver Lot 1-2 Silver Lot 4 Central Hall 1-2 Gold Hall North Hall LVH Hotel Center Attachments Earthmoving Machinery Lifting (Aerial & Cranes)

Platinum Lot Central Hall 3-5 Platinum Hall LVH Hotel Center

Silver Lot 3-4 South Hall 1-2 South Hall 1-2 Lobby LVH Hotel Center

Aggregates Processing Asphalt Production & Paving Drilling Equipment Engines & Components

Concrete Production & Paving Industry Services Information & Business Solutions Safety & Traffic Trenching & Shoring Trucking & Hauling Utility Equipment

Platinum Hall South Hall 3-4

Legen

IFPE 2014 (co-located event) Engines& Components

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Blue Lot

LVH Hotel Center

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Grand Lobby

Central

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IFPE 2014 • Automotive/Commercial Vehicles (includes Class 8 trucks, vocational trucks, and trucks for other applications) • Engineering Services • Defense/Aerospace • Amusement/Entertainment Technology • Other Products/Services IFPE exhibits showcase the latest technologies and innovations in equipment, products and services for fluid power/motion control/power transmission. The show also features product-focused exhibit pavilions and international exhibit pavilions.

NTION TION CENTER CENTER• •LAS LASVEGAS, VEGAS,USA USA

MMSATURDAY SATURDAY

Booth BoothNumber NumberSeries SeriesKey Key

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Extensive educational programming includes the prestigious National Conference on Fluid Power (NCFP), which emphasizes new technologies and methods related to improved analysis, design, manufacture, and performance of fluid power components and systems for mobile and industrial markets. IFPE is owned by National Fluid Power Association (NFPA), Association of Equipment Manufacturers (AEM), National Ready Mixed Concrete Association (NRMCA) and National Stone, Sand & Gravel Association (NSSGA). AEM is show producer. For more information, visit www.ifpe.org.

Registration Registration Area Area

Crane Crane Rodeo Rodeo

International International Trade Trade Center Center

Food Food & Beverage & Beverage

Information i i Information CONEXPO-CON/AGG CONEXPO-CON/AGG Education Education Program Program

Internet Internet Kiosks Kiosks Private Shuttle Shuttle PPPrivate Drop-Off/Pick-Up Drop-Off/Pick-Up

IFPE IFPE Technical Technical Conference Conference

Tram Tram

Innovations Innovations Theater Theater

Shuttle Shuttle BusBus

AGC AGC I.T.I.T. & Business & Business Solution Solution Pavilion Pavilion NRMCA NRMCA International International Mixer Mixer Driver Driver World World Cup Cup Show Show Store Store

TaxiTaxi

Indoor Indoor Central Central HallHall 1 1 Central Central HallHall 2 2 Central Central HallHall 3-53-5 Gold Gold HallHall Grand Grand Lobby Lobby LVHLVH Center Center North North HallHall South South HallHall 1-21-2 South South HallHall 1 Lobby 1 Lobby South South HallHall 3-43-4 South South HallHall 3 Lobby 3 Lobby Platinum Platinum HallHall

Outdoor Outdoor Gold Gold LotLot Platinum Platinum LotLot Silver Silver LotLot 1-21-2 Silver Silver LotLot 3 3 Silver Silver LotLot 4 4

C-30000 C-30000 C-40000 C-40000 C-50000 C-50000 G-70000 G-70000 L-20000 L-20000 H-100-799 H-100-799 N-10000 N-10000 S-60000 S-60000 SL-60000 SL-60000 S-80000 S-80000 SL-80000 SL-80000 P-90000 P-90000

G-1000-2999 G-1000-2999 P-7000-9999 P-7000-9999 S-3000-4999 S-3000-4999 S-5000-5999 S-5000-5999 S-6000-6999 S-6000-6999

Intrashow Intrashow Shuttle Shuttle LiftLift Safety Safety Zone Zone

Blue Blue LotLot Platinum Platinum Hall Hall

Blue BlueLotLot

Central CentralHall Hall3-4-5 3-4-5

Platinum PlatinumLotLot South SouthHall Hall (2nd (2ndLevel) Level) IFPE IFPE (2nd (2ndLevel) Level)

Central CentralHall Hall2 2 Bridge BridgeMeeting Meeting Complex Complex

South SouthHall Hall(1st (1stLevel) Level)

South SouthHall Hall Lobby Lobby

S WSEW E N SNOS O N NS TS T R EREE E T T

ii SYSTEMS INTEGRATOR DIRECTORY 2014 | IFPE SUPPLEMENT

ALWAYS IN CONTROL SEE US AT

BOOTH #80242

VALVES, MANIFOLDS & CPU’s With over 50 years of cartridge valve design and manufacturing experience, HYDAC provides local expertise for all your control systems and mobile application needs. • HYDAC UNF and metric cavity cartridge valves, rated to 6000 psi are designed for both reliability and performance. • Complete cost-effective Highly Integrated Circuits (HIC) and systems solutions incorporating HYDAC cartridge valves and components from other HYDAC manufacturing divisions including: – Hydraulic Filters – Accumulators – Cooling Systems

– Hydraulic Accessories including integrated ball valves – Electronic Sensors

• HYDAC also manufactures a complete line of standard and custom Compact Power Units highly efficient in both performance and size — rated for intermittent or constant duty at pressures up to 10,000 psi standard

HYD1401-1583 CIRCLE 465

Strength in Products. Strength in Service.

A full line of high quality components including Hydraulic Motors Pressure Switches Temperature Switches Transducers Gear Pumps Flow Dividers

Jaw Couplings High Pressure Ball Valves Flow Control & Needle Valves Test Points Gauges Monoblock & Sectional Valves

Come by Booth 81844 and see how different we are

Currently accepting distributor applications. Please contact us at info@anfieldind.com

Anfield Industries Inc. 775 Atlanta South Parkway, Suite 300 College Park, GA 30349 (404) 530-3804 • (404) 530-3805 fax www.anfieldindustries.com

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MARCH 4–8, 2014 • 9:00 AM – 5:00 PM, TUESDAY – FRIDAY • 9:00 AM – 3:00 PM, SATURDAY

EXHIBITOR BOOTH LISTING 4S Industrial Services............................................ 82952 AAH Fluid Power................................................... 81312 AB SKF.................................................................. 81555 ABER - Embraiagens e Comandos Hidráulicos AB, LDA.............................................. 80037 ABT Bearing........................................................... 81852 ACE Controls Inc.................................................... 81230 ACME BEST CORPORATION................................ 83421 Acme Foundry, Inc..................................................81747 Advanced Technology Products............................. 83202 ALA Industries Limited........................... 80041 Alliance Express.................................................... 82922 Alro Steel............................................................... 82452 Amalga Composites Inc......................................... 80939 American Iron & Alloys Corporation........................81140 American Society of Agricultural & Biological Engineers............................................................... 80133 Amol Bearing Group Corp...................................... 83033 Anderson Metals Corporation Inc.......................... 81840 Anfield Sensors Inc................................ 81844 Anson Hydraulics Industrial Co., Ltd...................... 83310 APEM, Inc.............................................................. 80844 APSCO, Inc............................................................ 82841

ArcelorMittal Tubular Products............................... 82542 Arens Controls....................................................... 83434 ARGO-HYTOS Inc.................................... 81239 ASA Hydraulik of America...................... 81444 Ashcroft Inc........................................................... 83446 Ashun Fluid Power Co., Ltd................................... 83407 ASM Sensors, Inc.................................................. 83539 Assofluid................................................................ 83510 AST Bearings......................................................... 82014 Atos / Fluid Power Associates, Inc......... 81254 Auburn Gear Inc...................................................... 81119 Automation Studio (a product of Famic Technologies Inc)................................................... 80947 Avic Shenzhen Trading Corporation........................ 82553 B&R Industrial Automation Corporation................. 83550 Bailey International Corporation............................. 82440 BALFLEX...............................................................83008 Bando USA............................................................ 83051 Bayer MaterialScience........................................... 80031 Bearings 2000 Sales Company.............................. 83618 BEDIA Motorentechnik GmbH & Co KG................ 83454 Bedia Sensors USA, Inc......................................... 83454 Bimal - Haidar........................................................ 80953

Bimba Manufacturing Co....................................... 82446 BLB Hydraulic srl.................................................. 81933 Bonfiglioli Riduttori SpA......................................... 80642 Bosch Rexroth Corporation.................................... 80216 Brand Hydraulics Co.............................................. 81507 Brennan Industries Inc............................................82101 Brevini Fluid Power................................................ 83650 Brevini Power Transmission S.p.A.......................... 83650 Brosa Ag................................................................ 83444 Brush Research Manufacturing Co Inc.................. 82533 Bucher Hydraulics.................................................. 82829 BVA Hydraulics...................................................... 82740 C&J International Inc............................................. 83457 C.Matic SRL........................................................... 83512 Canimex................................................................. 82556 Caplugs.................................................................. 81512 Casappa Corporation............................................. 81517 Cerro Industrial - Marmon Retail Home Improvement Products Inc........................................................... 83653 Certified Power Inc.................................................81148 Chia Wang Oil Hydraulic Industrial Co., Ltd........... 83312 China Hydraulics Pneumatics & Seals Association.......... ..............................................................................80034

Our

New BMK6

Crossover to Char-Lynn® 6000 Series • 4 Bolt CC Mount • Shafts 1½" Keyed, 17 tooth Spline, 40 mm Keyed • Ports 1-5/16-12 SAE or Manifold • Competitively Priced

Phone: 1-800-988-1276 Fax: 1-864-638-0005 Learn more at www.dynamicfc.com CIRCLE 446

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Visit our Booth # 82818

EXHIBITOR BOOTH LISTING Coilhose Pneumatics............................................. 81952 Comatrol................................................................ 80529 Comer Industries Inc............................................. 82130 Component Sourcing International LLC................. 82936 Concentric Rockford Inc........................................ 80908 Coronet Parts Manufacturing Co. Inc.....................82011 CPM Bearings........................................................ 83143 Crissair Inc............................................................. 81943 Cross Manufacturing Inc........................................81740 Curtis Machine Company...................................... 83054 Curtiss Wright Controls, Industrial......................... 83434 Daido Corporation.................................................. 83044 Dakota Fluid Power/ OEM..................................... 83344 Dalian Precision Products Co. Ltd......................... 83021 Dalton Bearing & Hydraulics LLC.......................... 83330 Danfoss................................................................. 80529 Danfoss Industrial Automation.............................. 80529 Danyang Leap Machined Parts Co. LTD................. 82012 DDKS Industries.................................................... 82843 Delta Computer Systems Inc.................. 81640 Delta Power Company........................................... 82518 Deltrol Fluid Products............................................ 81229 DeCase Corporation.............................................. 81946 Deyuan Bearings Manufacturing Co., Ltd. Quanzhou.............................................................. 82056 DICSA.................................................................... 83542 Diesel Progress..................................................... 83240 Diesse Rubber Hoses spa..................................... 83418 Dinamic Oil North America, Inc............................. 83640 DLH Fluid Power Inc.............................................. 81818 DMH Dichtung und Maschinenhandel GmbH....... 83018 DNP Americas....................................................... 83422 DP Augers............................................................. 83629 Dura-Bar................................................................. 80454 Duro-Life Corporation............................................ 83657 Dynamic Fluid Components Inc./ PVS Sensors Inc..................................... 82818 Eagle Hydraulic Components.................................81511 Eaton..................................................................... 80230 Ebsco Spring Co., Inc............................................ 81842 Echo Engineering and Production Supplies, Inc........................................................... 82555 Elesa USA Corporation.......................................... 82956 Elettrotec Srl.......................................................... 83611 EMC Pnuematics & Hydraulics.............................. 82551 Emmegi Heat Exchangers Inc............................... 83430 Engineered Inserts & Systems, Inc..........81745 Engineering Technology Services LLC................... 80848 ESP International................................................... 83453 EU REACH Regulatory Intelligence....................... 80018 European Industrial Products Inc........................... 82108 Euroswitch S.r.l......................................................80053 Farrar Corporation.................................................. 80016 FFP Products......................................................... 81354 Fittings Unlimited.................................................. 81956 Flodraulic Group Inc............................................... 80715 Flo-Torq Hydraulics................................................ 83530 Fluid Power Educational Foundation.......80132 Fluid Power Journal.................................80131 Fluid Sealing Association....................................... 80128 FluiDyne Fluid Power............................................. 80808 FORCE America..................................................... 82522 Freudenberg-NOK Sealing Technologies Simrit...... 81330 Fritsche GmbH & Co. KG....................................... 80853 Fu-Long Metal Industrial Co., Ltd.......................... 83313 G&G Manufacturing Company............................... 83147

G.W. Lisk Company, Inc..........................................81130 GA Industries......................................................... 81352 Gajra Gears Pvt Ltd................................................ 83735 Galland Henning Nopak, Inc...................................81129 Gates Corporation.................................................. 80516 Geartek.................................................................. 81822 Gefran.................................................................... 83450 Gems Sensors & Controls..................................... 83440 GGB Bearing Technology....................................... 83651 Goodway Technologies............................ 83252 Great Tong Ling Enterprise Co., LTD...................... 82752

GS North America LLC.......................................... 81407 Hallite Seals Inc..................................................... 83030 Hangzhou Chinabase Machinery Co Ltd................ 82847 Hangzhou Sino-Deutsch Power Transmission Equipment Co., Ltd................................................ 83449 Hansa-Tmp Srl....................................................... 83518 Harrison Hydraulic Solutions.................................. 81753 Hartmann Controls Inc........................................... 80840 HAWE Hydraulics.................................................. 81215 HCH Bearing Americas.......................................... 83246 Heavy Motions Inc................................................. 80943

HYUNDAI MOTORS AND VFDS ENGINEERING AND FIELD SUPPORT SERVICE AVAILABLE AROUND THE CLOCK THE HIGHEST QUALITY NAME BRAND PRODUCTS

WorldWide Electric Corporation 1-800-808-2131 / www.worldwideelectric.net CIRCLE 451

SYSTEMS INTEGRATOR DIRECTORY 2014 | IFPE SUPPLEMENT

MARCH 4–8, 2014 • 9:00 AM – 5:00 PM, TUESDAY – FRIDAY • 9:00 AM – 3:00 PM, SATURDAY

EXHIBITOR BOOTH LISTING HED, Inc................................................................ 81324 HEMA Endustri AS................................................ 81240 Hercules Sealing Products...................... 80654 HFI Fluid Power Products...................................... 82055 Holmbury Inc......................................................... 82434 Honor Gear Pumps Corp..........................82217 HP Tec.................................................................... 83558 Hualong Cast Iron, LLC / DBA: H Bar.................... 83655 Hub City Inc, A Regal Brand.................................. 83040 Hunger Hydraulics C. C., Ltd................................. 82212 HUSCO International............................................. 80916 HWM (His Way Mfg.)............................................ 83632 HYDAC Technology Corp......................... 80242 HydraForce Inc....................................................... 80930 Hydraulex Global.................................... 82630 Hydraulic Warehouse Inc....................................... 81342 Hydraulics & Pneumatics.......................................80042 Hydro Leduc.......................................................... 81855 Hydrocontrol Inc.................................................... 82507 Hydro-Gear............................................................ 82746 Hydrolico International Inc......................................83017 Hydronit Srl............................................................ 83508 Hydrotechnik GmbH..............................................80045 Hy-Pro Filtration..................................................... 82201 IC Fluid Power Inc.................................................. 82330 ifm efector inc....................................................... 81539 IFP/ EHA................................................................ 81551

Imperial Hose LTD - IHL UK...................................80044 Industrial Nut Corporation...................................... 81656 Industrial Pulley Puller, Inc..................................... 81322 Inter Control Hermann Kohler Elektrik Gmbh & Co KG... 83344 International Fluid Power Society...........80132 International fpa..................................... 80854 Intertraco (Italia) S.p. A.......................................... 80554 Intra Italia Hydraulics (Foshan Shunde) Co., Ltd.... 81356 Intradin (Shanghai) Machinery Co. Ltd................... 83634 ITALGROUP SRL................................................... 83356 IVT International UKIP Media & Events.................80032 J W Winco Inc........................................................ 81758 J.R. Merritt Controls, Inc....................................... 81912 Jagtar Singh & Sons Hydraulics Pvt. Ltd............... 83507 Jason Industrial Inc................................................ 83056 Jeou Gang Hydraulic Industrial Co., Ltd................ 83320 Jinyuan Orient (Xiamen) Co., Ltd........................... 82054 John Deere Electronic Solutions........................... 83719 Join Brass Enterprise Co Ltd................................. 83307 Joseph Industries.................................................. 83302 Jufan Industrial Co., Ltd......................................... 83218 Kaiser Aluminum................................................... 82646 Kalori...................................................................... 83717 Kar-Tech, Inc........................................................... 82013 Kawasaki Precision Machinery (U.S.A.), Inc........... 80308 Kendrion/Linnig...................................................... 83555

HYDRAULIC FLANGES AND COMPONENTS "Serving Industry for 50 years"

* SAE 4-BOLT * FLANGE ADAPTERS * STAINLESS

* SAE, JIS, DIN * METRIC PORTS * SPECIALS

' M A I N ' A D VA N TA G E S Experience - 50 years of hydraulic experience Availability - Standards & Specials in stock Assistance - MAIN's engineers are part of the SAE, NFPA, and ISO committees

Request MAIN's catalog

WWW.MAINMFG.COM/fpj

A US Manufacturer

MAIN

manufacturing products, inc

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WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

PH: 800-521-7918 FAX: 810-953-1385 3181 Tri-Park Drive Grand Blanc, MI 48439

KettenWulf USA LP............................................... 80040 Kinetics Drive Solutions......................................... 83401 Kingstar Enterprises Corp...................................... 81658 Kompass Co., Ltd.................................................. 83414 Kongsberg Automotive.......................................... 81608 KTI Hydraulics Engineering.................................... 81922 Kuriyama of America Inc........................ 81508 Kurt Manufacturing Company................................ 80758 KVT Koenig LLC.....................................................82007 KYB Americas Corporation.................................... 82308 Lafert North America............................................. 83139 Letrika d.d.............................................................. 82652 Ligon Hydraulic Cylinder Group............................. 83122 Lillbacka USA......................................................... 81754 Linde Hydraulics Corporation................................. 81318 Lion Hydraulics (Monarch Industries Limited)....... 82422 Lodar Remote Radio Controls............................... 83630 Logan Clutch Corporation...................................... 83511 LOR Manufacturing Company............................... 81448 Lynch Fluid Controls Inc......................................... 81739 M.C.S. Hydraulics SRL.......................................... 83607 Magnetek...............................................................81147 Magnet-Schultz.......................................................81131 MAN Engines & Components Inc......................... 83608 Manuli Hydraulics (Americas) Inc.......................... 81708 Marmon Keystone LLC...........................................81134 Marzocchi Pumps USA.......................................... 80354 Metal-Matic, Inc.................................................... 82742 MFP Seals (A Division of Martin Fluid Power)... 81939 MHA ZENTGRAF L.P.............................................. 83350 MICO Inc............................................................... 81233 Micromatic LLC..................................................... 83355 Microtronics LLC................................................... 82748 Midland Metal Manufacturing............................... 81854 Mid-West Instrument............................................ 81648 Midwest Truck & Auto Parts................................... 83140 Mighty Hydraulics Inc............................................ 83731

Faster, better cleaning of pneumatic hoses.

GET HOSES SQUEAKY CLEAN. LIKE ISO 13/10 SQUEAKY CLEAN! JETLOAD ®

• JetLoad® Pneumatic Gun

With exclusive high-volume speed load trap door.

• Ergonomic Design

Makes hose, tube and pipe cleaning faster and easier.

• Tons of Projectiles

A variety of sizes and styles to fit Goodway and other brand launchers. Custom sizes too!

See us at IFPE,

Las Vegas March 4-8 Booth #83252

Get the right answer, right now!

888 364-7751 Mikron Products.....................................................83011 Milwaukee School of Engineering......................... 80035 Mim Machine in Motion........................................ 83018 Ming Iuan Machinery Industrial Co., Ltd................ 83408 MOCAP....................................................81143 Mountop Precision Industrial Co., Ltd................... 83319 MP Filtri USA Inc................................................... 83340 MTE Hydraulics......................................................82118 MTS Sensors......................................................... 80820 Mubea Inc...............................................................81145 Muncie Power Products........................................ 82941 Nachi America Inc.................................................. 82930 Nason.................................................................... 81908 National Fluid Power Association........................... 81730 National Tube Supply Co........................................ 83234 New Eagle Control Systems.................................. 83543 Nimco Controls Inc................................................ 82023 Ningbo Airfit Fitting & Tubes Co., Ltd..................... 82354 Ningbo bolev Hydraulics Co., Ltd.......................... 81417 Ningbo Huachi Bearing Co., Ltd............................. 82455 Ningbo Sono Manufacturing Co Ltd...................... 81346 Ningbo Taizhe Bearing Co., Ltd.............................. 82453 Ningbo Zhongtian Union Mechanical & Electrical Manufacturing Co., Ltd................................................... 82153 Ningbo Zhongyi Hydraulic Motor Co., Ltd............. 82252 Nissens Cooling Solutions Inc............................... 82754 North American Hydraulics, NAHI LLC.................. 82620 Northman................................................................80104 Northwest Casting Service, Inc............................. 82456 Noshok, Inc............................................................ 81918 NRP Jones, LLC.................................................... 82318 OEM Controls Inc/OEM Data Delivery..... 80707 OEM Off-Highway..................................................81133 Oerlikon Fairfield.................................................... 81529 Oerlikon Graziano.................................................. 81529 Ognibene North America LLC............................... 81556 Omni Gear............................................................. 83534

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FRB The

new FRB line of filler breathers from Zinga Industries addresses numerous field issues that will help designers with new and existing reservoirs.

Features of the FRB: • Corrosion resistant glass filled nylon construction for strength • Available in 52mm and 2 ½ “ – 12 UN threads • Pressure settings of 3, 5, and 10 PSI • Vacuum release at .2 PSI • Anti-splash built in • 10 micron air filtration

Options Include • Weld bases • Drop in steel baskets • Dipsticks CIRCLE 450

SYSTEMS INTEGRATOR DIRECTORY 2014 | IFPE SUPPLEMENT

MARCH 4–8, 2014 • 9:00 AM – 5:00 PM, TUESDAY – FRIDAY • 9:00 AM – 3:00 PM, SATURDAY

EXHIBITOR BOOTH LISTING OP SRL.................................................................. 83522 Optibelt.................................................................. 83151 Orlandi Radiatori s.r.l.............................................. 83254 Pamas GmbH........................................................ 83622 Panagon Systems.................................................. 82656 Parker Hannifin Corporation................................... 80440 Pedro Roquet..........................................................82017 Penny and Giles..................................................... 83434 Permco.................................................................. 82030

Petseals Industries Ltd.......................................... 83308 Phillips & Johnston, Inc......................................... 82845 Pneumatics Online/ Hydraulics Online..................80028 Poclain Hydraulics Inc............................................ 80940 Polygon Company.................................................. 82808 Polymer Molding.................................................... 82107 Poppelmann Plastics USA LLC.............................. 82418 Porauto Industrial Co., Ltd..................................... 83212 Posi Lock Puller Inc................................................ 83052

For heavy duty markets including Construction, Mining, Marine, Off-Shore, Hose & Tube Assembly

Hose, Tube, Pipe Cleaning & Sealing Solutions Say goodbye to caps & plugs. Now there’s a better solution!

Clean Seal System

Hand-held heat guns and diffusers available. Visit us at the show March 4-8, Booth #82642 South Hall!

Advancing Contamination Control. Durable heat-shrink seal • Quick, clean, easy process • Universal fit • Short capsules available to conform to angled fittings

LEARN MORE at www.ultracleantech.com

. Clean Easy 1274 Highway 77, Bridgeton, NJ 08302 U.S.A 800-791-9111 • 856-451-2176 •Int’l +1 856-391-3262 Email: sales@ultracleantech.com

Hose, tube and pipe cleaning and sealing solutions. CIRCLE 447

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Seal Easy.

Power Transmission Distributors Association........ 83055 Power Transmission Engineering........................... 80127 Power-Packer......................................................... 82208 PQ Controls Inc..................................................... 82021 PRAN Systems Inc................................................ 83549 Pressure Connections Corp....................................81746 Prevost Corporation............................................... 83146 Prince Manufacturing Corporation......................... 81942 Propiston Hydraulics Co., Ltd................................ 83413 PTCAlliance............................................................ 80208 Pun Teh Industrial Co., Ltd..................................... 83318 QA1 Precision Products Inc................................... 83155 Quality Bearings & Components........................... 81851 Ram Industries Inc................................................. 82546 Ramco Steels Pvt Ltd............................................ 81951 RBI Bearing Inc...................................................... 83046 Real Seal Company................................................ 80858 Ronzio Oleodinamica srl........................................ 83617 Rosenboom Machine & Tool................................... 81115 Rota Engineering Ltd............................................. 81907 Rotary Power......................................................... 81253 Rotor Clip Company............................................... 83048 Rotzler Inc.............................................................. 81419 Royal Composites Pvt Ltd..................................... 81843 RTS Cutting Tools................................................... 80957 Ryco Hydraulics, Inc................................82018 Safeplast NA Company.......................................... 82823 SafeWay Hydraulics............................................... 82529 SAI Hydraulics Inc.................................................. 82530 Salami SpA............................................................ 83334 Samek Corporation................................................ 80153 Samson Corporation.............................................. 81308 Samwon Tech Co Ltd............................................. 82756 Sanauto Engineers ( India ) pvt. Ltd........................81144 Sandvik Materials Technology................................ 82552 Scania CV AB......................................................... 82851 Scenery Hydraulic................................... 83351 Schaeffler Group USA, Inc......................................81139 Scorpion Technologies Ltd..................................... 83035 Sealtool Limited..................................................... 81452 Shallco Inc............................................................. 83733 Shan Hua Plastic Industrial Co., Ltd....................... 83208 Shimadzu Industrial Equipment.............................82008 Shivam Hydraulics................................................. 83013 Sichuan Machinery Imp. & Exp. Corp.................... 82052 Sin Ling Co., Ltd.................................................... 83311 Smalley Steel Ring Company................................ 83029 Soltech Hydraulics Co., Ltd.................................... 83411 Sonceboz Corporation........................................... 83553 SpecSys................................................................. 81853 Spectronics Corporation........................ 81839 SPX Hydraulic Technologies................................... 83230 SRM Industries Inc................................................ 80014 Stainless Hose Fittings Ltd....................................83008 Star Hydraulics, LLC.............................................. 82057 Stauff Corporation................................................. 81207 Stiebel Drive Technology........................................ 81808 Stucchi USA, Inc.................................................... 82122 STW Technic LP..................................................... 82812 Suburban Mfg Co. Inc............................................ 80143 Suco Technologies.................................. 82807 Sun Hydraulics....................................................... 80719 Sunfab North America.............................81917

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MARCH 4–8, 2014 • 9:00 AM – 5:00 PM, TUESDAY – FRIDAY • 9:00 AM – 3:00 PM, SATURDAY

EXHIBITOR BOOTH LISTING SunSource............................................................. 80829 Sure Grip Controls Inc............................................82111 Taiwan Fluid Power Association............................. 83410 Taiwan Schemik Corp............................................ 83317 Takken Comprehensive Industrial Co Ltd.............. 83417 T-Bird Group........................................................... 81454 Texas Hydraulics Inc.............................................. 81618 The Lee Company.................................................. 81751 The Oilgear Company............................................ 81234 Thermal Transfer Products...................... 80954 Thomas Magnete USA LLC................................... 81642 Tianyuan Steel Ball Manufacturing Co., Ltd. Fuxin...................................................................... 82457 Tieffe s.p.a............................................................. 83418 T-Lon Products Inc................................................. 82430 Tobul Accumulator Inc............................ 80816 Tompkins Industries Inc......................................... 80754 TON WEIGHT MACHINERY MFG. CO., LTD.......... 83321 Transportide Industrial Ltd..................................... 81413 Trazione Gears....................................................... 81955 Trelleborg Sealing Solutions................................... 81929 Tribco Inc............................................................... 83354 Tuff Torq Corporation.............................................. 82302 TURCK Inc............................................................. 82322 Turolla.................................................................... 80529 Tuson Corporation.................................................. 81552

TWG...................................................................... 83130 Ultra Clean Technologies Corp................ 82642 Uniflex of America, LLC......................................... 81755 United Gear and Assembly.................................... 82912 VeeThree (North America)..................................... 83545 Veljan Hydrair Limited............................................ 80254 VEST Inc................................................................ 81945 Vesta Automation SRL........................................... 83609 VIS HYDRAULICS SRL..........................................83007 Volz Gruppe GmbH................................................ 80855 Wachendorff Electronics USA, Inc......................... 82914 Wafangdian Chengda Bearing Manufacturing Co., Ltd.................................................................. 82152 Wafangdian Guangyang Bearing Group Co., Ltd.................................................................. 82251 Wafangdian Jinfeng Bearing Manufacturing Co., Ltd.................................................................. 82255 Wafangdian Yuandong Bearing Co., Ltd................. 82253 Walvoil Fluid Power............................................... 81518 WD Bearing America............................................. 81358 Webco Industries.................................................. 82845 Weber Hydraulik.................................................... 83108 Webtec.....................................................81742 Weg Electric Corp.................................................. 83152 Western Integrated Technologies.......................... 83649 White Drive Products.............................................81107

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WIKA Instrument Corporation............................... 81652 Wilkes & McLean Ltd............................................80027 Williams Controls.................................................. 83434 Winner Hydraulics Corporation.............................. 83322 Winters Instruments.............................................. 83031 WJB Bearings Inc...................................................83118 Womack Machine Supply Co................................. 81752 Wooster Hydrostatics.............................................81911 World Wide Fittings Corporation............................ 82908 World Wide Metric Inc........................................... 82218 XHS Technolgy, Inc................................................. 82051 Ximaike International Exhibition Co Ltd................. 82040 Ximaike International Exhibition Co Ltd................. 82052 XMEC Bearing & Technology Co Ltd...................... 83729 Yates Industries...................................... 81921 YEOSHE HYDRAULICS TECHNOLOGY CO., LTD................................................................ 83222 Young Powertech Inc.............................. 80508 YuYao Bote Bearings Co., Ltd................................ 82356 Zhejiang Broad Science and Technology Co., Ltd.. 82157 Zhejiang Changxing Xilin Chain & Sprocket Co., Ltd.................................................................. 81344 Zhejiang Zhonghangji Trade Co., Ltd...................... 82451 Zinga Industries.......................................81718 ZSI Foster.............................................................. 81856

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MARCH 4–8, 2014 • 9:00 AM – 5:00 PM, TUESDAY – FRIDAY • 9:00 AM – 3:00 PM, SATURDAY

IFPE 2014 TECHNICAL CONFERENCE Tickets for the Technical Conference are $85 and include admission to all technical presentations and two keynote presentations, a flash drive with the Proceedings of the IFPE Technical Conference, and a certificate for PDH or CEUs.

WEDNESDAY, MARCH 5 8:45 a.m. - 10:15 a.m. MODELING: HYBRID (GREEN), PCB STABILITY, CONTROLS 8:45 a.m.

PCB System Dynamic Stability Utilizing Digital Prototyping  Michael Beyer, Senior Technical Specialist, Eaton Corp.

9:15 a.m.

Innovative Hybrid Modeling Approach to Enhance Green Design Based on Fully Integrated Mechatronic System  Vincent Remillard, Application Engineer/ Technical Manager, Famic Technologies Inc.

9:45 a.m.

Optimizing Hydraulic Control Systems with Modeling and Simulation  David Ruxton, Applications Engineer, HydraForce and Nick Stabile, Design Engineer Group Leader, HydraForce

WIRELESS TECHNOLOGY: APPLICATIONS, PERFORMANCE, SAFETY

CONTROLS: ANALYSIS, PERFORMANCE, SYSTEMS

High-Speed Real-Time Industrial Ethernet Technology Revolutionizes Off-Highway Vehicle Automation Architectures  Sari Germanos, Technology Marketing Manager, Ethernet POWERLINK Standardization Group

8:45 a.m.

Servo Motion Control with Custom Feedback Increases Operation Uptime, Reduces Maintenance, and Improves Monitoring of Machine Parameters  Peter Nachtwey, President, Delta Computer Systems Inc.

9:15 a.m. Global Navigation Satellite Systems (GNSS) Technologies for Off-Highway Agricultural Vehicles: The Benefits of Using State-of-the- Art Mobile Hydraulics Technology  Leroy Garciano, Systems and Application Engineer, Danfoss

9:15 a.m.

Practical Solutions for Open Circuit System Instability  Chad Daniel, Manager, BA Sales Americas, Danfoss

8:45 a.m.

9:45 a.m. Hydraulic “Jerk” on Articulated Vehicles  Jared Cave, Systems and Applications Engineer, Danfoss

9:45 a.m. Machine Control with Only Two Hoses  Douglas Anderson, Systems and Application Engineer, Danfoss

10:30 a.m. - 12:00 p.m. MODELING PUMPS FOR DESIGN AND PERFORMANCE

NOISE CONTROL: MODELING AND IN-LINE SUPRESSION

HYDRAULIC ENERGY STORAGE METHODS

10:30 a.m. Comparison of Steady-State Flow Loss Models for Axial Piston Pumps  Samuel Hall, System and Application Engineer, Danfoss

10:30 a.m. Variable Displacement Radial Piston Pump-Motor  Frank Walker, President, Hydraulic Innovations LLC

10:30 a.m. Fluid Power in Transportation  Charles Juhasz, Director of Engineering, Scientific Services Inc

11:00 a.m. On the Hydraulic Pumps Modeling for Applications Engineers  Medhat Khalil, Director of Professional Education, Milwaukee School of Engineering

11:00 a.m. Prediction of the Acoustic Radiation from a Hydraulic Piston  Michael Beyer, Senior Technical Specialist, Eaton Corp.

11:30 a.m. Mathematical Modeling and Experimental Research on Influence of Improved Stator Curve on the Characteristic of Vane Pump  Radovan Petrovic, Professor, College of Applied Engineering, Center for Power Control Hydraulics (CPCH)

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

11:30 a.m. Optimization of Dissimilarly Sized Dual In-Line Suppressors  Elliott Gruber, Graduate Student, Georgia Tech

11:00 a.m. Experimental Studies of Viscous Loss in a Hydraulic Flywheel Accumulator  Kyle Strohmaier, Masters Student, University of Minnesota 11:30 a.m. Industrial Application of an Intelligent and Efficient Fluid Power Storage System  Leonid Sheshin, Head of Fluid Power Department, Lumex-Marketing Ltd

TECHNICAL CONFERENCE SCHEDULE

1:00 p.m. - 2:00 p.m. KEYNOTE PRESENTATION ENERGY CONSUMPTION IN FLUID POWER – THE IMPACT AND POTENTIAL SAVINGS IN MOBILE MACHINE APPLICATIONS  Lonnie Love, Ph.D., Group leader of Oak Ridge National Laboratory’s (ORNL) Automation, Robotics and Manufacturing Group Fluid Power is a foundational technology for both the manufacture and operation of mobile machines. However, there are many areas where fluid power can improve. A recent ORNL/NFPA study suggests that between 2% and 3% of U.S. energy consumption is derived from fluid power components and systems. Furthermore, the average efficiency of fluid power systems is approximately 21%--although typically higher in mobile machines. Therefore, moderate improvements in efficiency can yield tremendous energy savings. Emerging trends in advanced manufacturing (additive processes, light-weight metals, low-cost carbon fiber) can simultaneously increase efficiency, as well as improve competitiveness. Another challenge is workforce development. How can we inspire youth to not only consider careers in science and engineering, but also become knowledgeable about the benefits and efficiency potential in fluid power?

Serving Your Immediate Hydraulic Needs.

2:15 p.m. - 3:45 p.m. NEW PUMP DESIGNS (DIGITAL/DISCRETE) AND APPLICATIONS 2:15 p.m. Midsize Wind Turbines with Hydraulic Transmissions  Feng Wang, PhD, University of Minnesota

SOLUTIONS FOR YOUR INDUSTRY

2:45 p.m. Applications for Discrete Flow Pumps  Matt Kronlage, Product Applications Engineer, Turolla OpenCircuitGear

Valves

3:15 p.m. Digital Hydraulic Transformer – DHTM475  Elton Bishop, Manager, Digital Hydraulic LLC USING HYDRAULICS FOR TIER 4 OFF-HIGHWAY COMPLIANCE 2:15 p.m. Engine Overspeed Protection for Tier 4 Machines with Hydrostatic Transmissions  Simon Nielsen, Systems Engineer, Danfoss 2:45 p.m. Modern Hydrostatic Propel Drives Change Wheeled Off-Road Vehicles  Jörn Petersen, Sales Director Construction Machinery Sector, Bosch Rexroth CONTROLS: ANALYSIS, PERFORMANCE, SYSTEMS 2:15 p.m. Coordinating Subsystem to Maximize Efficiency  Timothy Post, Application Engineering Manager, HED

Pumps & Motors Parts & Cylinders

Visit us at Booth #

82630

The Best Selection & Best Value Whether you are in need of a hydraulic component for an industrial application or mobile application, we have you covered. We carry the largest inventory of reman and aftermarket new units and parts for all major manufacturers of hydraulic components used in today’s equipment and machinery. Manufacturers such as, Vickers, Eaton, Bosch/Rexroth, Kawasaki, Denison, Hitachi, Oilgear, Parker, Sundstrand, Moog, Continental, Linde, Racine & many more. We also repair and test components to OEM spec. We’re your one-stop shop! For more information, call us at 1-800-422-4279 or visit our website.

Pumps · Motors · Valves · Servo & Proportional Valves PTOs · Orbital Motors · Cylinders · Parts

2:45 p.m. Hydraulic Generator Drive Robust Control Christian Daley, Engineer, Danfoss 3:15 p.m. Pressure Control in Pulsed Electrohydraulic Forming of Sheet Metal  Celestine Okoye, University Lecturer, Federal Ministry of Education Headquarters

1-800-422-4279 www.hydraulex.com CIRCLE 455

SYSTEMS INTEGRATOR DIRECTORY 2014 | IFPE SUPPLEMENT

MARCH 4–8, 2014 • 9:00 AM – 5:00 PM, TUESDAY – FRIDAY • 9:00 AM – 3:00 PM, SATURDAY

4:00 p.m. - 5:00 p.m. NOVEL METHODOLOGY FOR ANALYSIS OF PUMPS AND MOTORS

PNEUMATICS: REUSABLE ENERGY, ROBOTICS, ORTHOTICS

4:00 p.m. Equations to Fluid Power Components  Nahum Goldenberg, CEO, HydroCAD- Nahum Goldenberg, Ltd

4:00 p.m.

Heat and Efficiency Considerations in Fluid-Powered Co-Robotics Applications  Douglas Cook, Staff Researcher, Milwaukee School of Engineering

4:30 p.m.

Walking Energy Hydraulic Regeneration Potential to Extend Range of Active Orthotic Exoskeletons  Keith Fisher, Associate Professor, Montana State University

4:30 p.m. A Novel Methodology of Displacement Calculation for the Swash Plate Axial Piston Pump with Conical Cylinder Block  Will Guo, Engineering Team Leader, Danfoss

WORK/DUTY CYCLES: DETERMINATION AND OPTIMIZATION 4:00 p.m.

Establishing an Optimal Work Cycle for an Alternative Wheel Loader Concept  Bobbie Frank, Alternative Drivetrain Research Engineer, Volvo Construction Equipment and Lund University

4:30 p.m. Drive Cycle Formation Procedures for Off-Highway Vehicles  QingHui Yuan, Manager, Eaton Corp.

Contamination StopS Here! ™ Filters Are Our Only Business Made In The USA Since 1945 Let Us Tell You More

Flow Ezy FiltErs 800-237-1165 flowezy@flowezyfilters.com flowezyfilters.com CIRCLE 456

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

Visit us at booth 81917 CIRCLE 457

TECHNICAL CONFERENCE SCHEDULE

THURSDAY, MARCH 6 8:45 a.m. - 10:15 a.m.

10:30 a.m. - 12:00 p.m.

FLUID PERFORMANCE: TEMPERATURE, FILM THICKNESS, BASE STOCK

HYDRAULIC HYBRIDS: SIMULATION, DESIGN, PERFORMANCE

8:45 a.m.

Study of Temperature and Lubricant Effects on the Efficiency of a Complete Hydrostatic Drive System  Shubhamita Basu, Technology Manager, The Lubrizol Corp. and Edward Akucewich, Technical Fellow, The Lubrizol Corp.

9:15 a.m.

Effect of Base Stock Type on Film Thickness and Performance in Hydraulic Pumps  Edward Akucewich, Technical Fellow, The Lubrizol Corp.

9:45 a.m.

Hydraulic Fluid Efficiency Effects in External Gear Pumps  Paul Michael, Research Chemist, Milwaukee School of Engineering

11:00 a.m. Comparison of Two Different Electronic Feedback Methods to Increase the Damping in the Simulation Model of Electro-Hydraulic Hybrid Actuator System for Off-Highway Working Vehicles  Rafael Aman, Post-Doctoral Researcher, Lappeenranta University of Technology

10:30 a.m. Control and Stability Analysis of a Practical Load-Sense Systems  Abhijit Das, Advanced Systems Engineer, Danfoss

8:45 a.m.

A Numerical Model for the Simulation of Flow in Radial Piston Machines  Pulkit Agarwal, Graduate Student, Purdue University

9:15 a.m.

New Non-Linear Model for a 4-Way Directional Control Servo or Proportional Valve  Jack Johnson, Electrohydraulic Engineer, IDAS Engineering Inc.

9:45 a.m.

A Non-Linear Valve Model is Applied to a Highly Overlapped Proportional Valve  Jack Johnson, Electrohydraulic Engineer, IDAS Engineering Inc.

11:00 a.m. Improvements in Controllability and Efficiency of Electronically Controlled Valve Systems  Gary LaFayette, Sr Engineer, Danfoss 11:30 a.m. Servo Valve Design for Faster Response in motion Systems and Also Low Contamination Susceptibility  K. Osaka, Design Engineer, R&D Department, Yuken Kogyo Co

Stocking thousands of plastic caps & plugs designed for SAE, metric, NPT, BSP & JIC threaded ports and fittings.

Masking

8:45 a.m. Connecting Your Vehicle to the World  Christopher Kolbe, Vice President of Sales & Marketing, HED Applying Wireless Technology to Electro-Hydraulics: Architecture, Compliance, and Safety Considerations  Anthony M. Di Tommaso, Manager, Product Development, Cervis Inc.

Hanging

OEM

FLUIDS: ENVIRONMENT, PERFORMANCE (INCLUDING HYBRIDS) 10:30 a.m. Environmental Lubricants in the Fluid Power Industry  Mark Miller, Executive Vice President, Terresolve Technologies/RSC Biosolutions

WIRELESS TECHNOLOGY: APPLICATION, PERFORMANCE, AND SAFETY

9:45 a.m. CAN Be Safe  Brian Spranger, Software Engineer, Danfoss

10:30 a.m. Control System Development for a Hydraulic Hybrid Lift Truck  Michael Olson, Lead Engineer - Controls and Modeling, Eaton Corp.

VALVES: MODELING, PERFORMANCE, CONTAMINATION

MODELING: VANE PUMPS AND VALVES

9:15 a.m.

Fluid Power Protection

Let us change your expectations

11:00 a.m. The Effects of Fluid Properties on the Efficiency of Hydraulic Hybrid Vehicles  Steven Herzog, OEM Liaison Manager, Evonik Oil Additives USA, Inc. 11:30 a.m. Improving Fuel Efficiency, Productivity, and GHG Emissions of Off-Highway Equipment Through the Use of Energy Efficient Hydraulic Fluids  Thomas Schimmel, Business Segment Manager, Hydraulic Fluids, Evonik Oil Additives USA, Inc.

SYSTEMS INTEGRATOR DIRECTORY 2014 | IFPE SUPPLEMENT

888-echo-365

echosupply.com

Echo Engineering and Production Supplies, Inc. 5406 W. 78th Street Indianapolis, IN 46268 CIRCLE 458

MARCH 4–8, 2014 • 9:00 AM – 5:00 PM, TUESDAY – FRIDAY • 9:00 AM – 3:00 PM, SATURDAY 1:00 p.m. - 2:00 p.m. KEYNOTE PRESENTATION HYDRAULIC HYBRID EXCAVATOR – CUSTOMERS, DIVERSITY DRIVES INNOVATION  Ken Gray, Global Product Manager, Large Hydraulic Excavators, Caterpillar Inc. The fuel-saving Cat® 336E H Hybrid was launched in 2013 as the industry’s first hydraulic hybrid excavator. With over 300 patents filed, the innovative hydraulic hybrid technology is a significant departure from the typical hybrid approach. To accomplish such a feat required an acute, intense focus on the customer and a diverse, global team empowered to drive an innovative solution. Learn the story behind the development of this game-changing product from Caterpillar.

2:15 p.m. - 3:45 p.m. HYDRAULIC HYBRIDS: ENERGY RECOVERY AND REUSE

FLUIDS: FILTER TESTING, WATER MONITORING AND CONTROL

HYDRAULIC FAN DRIVE SYSTEMS: DESIGN AND PERFORMANCE

2:15 p.m. Towards a New Kind of Energy Recovery for Electric Vehicles  Jose Garcia, Assistant Professor, Purdue University

2:15 p.m. Got Water? Jawad Khan, Data Analyst, POLARIS Laboratories

2:15 p.m. Improvements in Reversing Fan Drives  Stephen Frantz, Staff Engineer, Danfoss

2:45 p.m.

Hydraulic Hybrid System for Swing Energy Recovery and Reuse  Jiao Zhang, Engineering Technical Steward, Caterpillar, Inc.

3:15 p.m. Series Hybrid Hydraulic System  James O’Brien II, President, NRG Dynamix

2:45 p.m.

Laboratory and Field Investigations of Water-Adsorbing Oil Filters and Relative Humidity Sensors  Paul Michael, Research Chemist, Milwaukee School of Engineering

3:15 p.m.

Impact of the Use of Secondary Particle Counter Calibration Samples on Particle Count and Filter Test Results  Bryan Steffan, CV Test Engineer, Cummins Filtration Inc.

2:45 p.m. Dedicated Closed Circuit Hydrostatic Fan Drive Control  Josh Cronbaugh, Product Engineer, Danfoss 3:15 p.m. Open Circuit Fan System Stability Analysis  Robert Harris, Systems and Application Engineer, Danfoss

.D. O °73

Stringent Testing,

Zero Failures. The only flare solution for

“Leak-Free”

. O.D ° 37

fittings

Before Flaretite

° 37

Visit us at Booth No: 82217 March 4-8, 2014 Las Vegas, USA

. O.D Visit our website for

810-750-4140

After Flaretite

FREE

samples!

www.flaretite.com CIRCLE 459

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CIRCLE 460

PENINSULAR C Y L I N D E R C O.

PENINSULAR’S PROVEN CYLINDER FEATURES KEEP YOUR PLANT UP & RUNNING !

        

AIR & HYDRAULIC CYLINDERS TIE-ROD TYPE CYLINDERS



WELDED TYPE CYLINDERS MILL TYPE CYLINDERS ALL MOUNTING STYLES LARGE BORE CYLINDERS LONG STROKE CYLINDERS CYLINDERS ACCESSORIES ABS CYLINDERS FOR MARINE USE

CIRCLE 461

Eliminates Confusion when Ordering Cylinders by Providing Fast & Easy Cylinder Ordering - Saving You Time & Money !

MARCH 4–8, 2014 • 9:00 AM – 5:00 PM, TUESDAY – FRIDAY • 9:00 AM – 3:00 PM, SATURDAY

FRIDAY, MARCH 7 8:45 a.m. - 10:15 a.m. CONNECTORS, MANIFOLDS, CYLINDERS 8:45 a.m. Corrosion Protection Methods for Fluid Connectors  Josef Pfister, Division Engineering Manager, Parker Hannifin Corp. 9:15 a.m. New Process for Improved Seamless Forged Pipes for Hydraulic Cylinders  Pierre Sutter, Product Manager, Vallourec

4:00 p.m. - 5:00 p.m. VALVES: ADJUSTMENT, MODELING, EMPIRICAL EVALUATION 4:00 p.m.

Methods to Adjust the Characteristic Curves of Electro-Hydraulic Proportional Valves in Mobile Applications  Mark Jankowski, Engineering Manager, Thomas Magnete USA, LLC

4:30 p.m.

Empirical Method Produces Improved Consistency In Variable Discharge Coefficient Effects  Jack Johnson, Electrohydraulic Engineer, IDAS Engineering Inc

TEST STANDS AND PROCEDURES: DIGITAL PUMPS/MOTORS, AIR-BORNE NOISE 4:00 p.m. Meeting ISO3744 – Determination of Airborne Noise Generated by Hydrostatic Unit  Jaromir Tvaruzek, NVH Senior Engineer, Danfoss 4:30 p.m. Development of a Digital Pump/Motor Test Stand  Farid Breidi, Student, Purdue University SENSORS: THERMAL PROPERTIES AND PRESSURE RIPPLE ENERGY FOR SENSING 4:00 p.m. Applications of Thermal Actuation Technologies within the Fluid Power Environment  Gary Swanson, President, Thermotion, LLC 4:30 p.m.

Pressure Ripple Energy Harvester Enabling Autonomous Sensing  Ellen Skow, Research Graduate Assistant, Georgia Institute of Technology

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

9:45 a.m.

Pressure Ratings and Design Guidelines for Manifold Applications  Robert O’Rourke, Product Engineering Manager, Dura-Bar

PNEUMATICS: PERFORMANCE, REUSABLE ENERGY, SEAL FRICTION 8:45 a.m.

Two-Phase Heat Regeneration in Hydraulic Accumulators: Efficiency Improvement at Low Cost  Alexander Stroganov, President, Lumex Instruments Canada

9:15 a.m.

Characteristics of Air Flow Control Components for the Emergency Breathing System  So-Nam Yun, Valve Developer, Korea Institute of Machinery & Materials

9:45 a.m. Pneumatic Lipseal Friction  John Berninger, Consultant, Parker Hannifin Corp. AIR IN FLUIDS: EFFECT AND ELIMINATION 8:45 a.m.

Air Bubble Separation and Elimination from Working Fluids for Performance Improvement of Hydraulic Systems  Yutaka Tanaka Sayako Sakama, Professor, Hosei Univeristy

9:15 a.m. Impact of Gas Cavitation in the Instantaneous Flow Provided by External Gear Pumps  Andrea Vacca, Assistant Professor, Maha Fluid Power Research Center, Purdue University 9:45 a.m.

Improvement of Air Release Performance with the Use of High VI Hydraulic Fluids  Michaël Alibert, OEM Liaison Manager/ Technical Service Manager, Evonik Industries, AG

10:30 a.m. - 12:00 p.m. CHARGE PUMP, RESERVOIR DESIGN, SEAL FRICTION 10:30 a.m. Mobile Equipment Reservoir Baffle Innovation  Robert Post, Contributing IFPS Member, on behalf of IFPS 11:00 a.m. Onto Fast Numerical Prediction of Hydraulic Seals Friction for Engineering Applications  Mickael Sansalone, Researcher, SKF Engineering & Research Centre 11:30 a.m. Charge Pump and Loop Flush Sizinng for Closed-Loop, One-Pump, Multi-Motor Systems  Brent Sinclair, Systems and Application Engineer, Danfoss MODELING: VALVES, ANALYSIS, PERFORMANCE 10:30 a.m. Modeling, Simulation and Analysis of a Simple Load-Sense System  Leroy Garciano, Systems and Application Engineer, Danfoss 11:00 a.m. Improving the Position Control Performance of a Proportional Spool Valve, Using 3D CFD Modeling  Emma Frosina, Ph.D. Student, University of Naples Federico II NEW PUMP DESIGNS 10:30 a.m. Design of a Variable Displacement Triplex Pump  Shawn Wilhelm, PhD Student, University of Minnesota 11:00 a.m. Experimental Characterization of External Gear Machines with Asymmetric Teeth Profile  Ram Sudarsan Devendran, Ph.D. Student, Maha Fluid Power Research Center, Purdue University 11:30 a.m. Using Helical Gear Form to Reduce Ripple and Noise in External Gear Pumps  Agostino Martini, Manager, Settima Meccanica Co.

1:00 p.m. - 2:00 p.m. IMPROVED QUALITY AND SAFETY, USING FMEA AND COMPONENT CODING

TEST STAND DESIGN: HI-BANDWITH AND IMPULSE FATIGUE

1:00 p.m. Using System FMEAs to Improve Safety, Quality and Performance in Off-Highway Hydraulic Systems  D. Dean Houdeshell, Manager, Systems & Application Engineering – Americas, Danfoss

1:00 p.m.

1:30 p.m.

Using 3D-Color Coding to Communicate Fluid Power Designs  Vito Gervasi, Director R&D, RPR, Milwaukee School of Engineering

INNOVATIVE APPLICATIONS OF HYDRO-STATICS FOR SMALL MACHINES

Design of a High-Bandwidth, Hydrostatic Absorption Chassis Dynamometer with Electronic Load Control  Daniel Skelton, Graduate Research Assistant, Purdue University

1:30 p.m. Energy-Efficient Impulse/Fatigue Testing  Timothy Kerrigan, Fluid Power Consulting Engineer, MSOE - Fluid Power Institute

1:00 p.m.

Novel Use of a U-style Hydrostatic Transmission to Develop a Low-Power Dual-Mode Transmission  Wyatt Hall, Engineering Intern, Danfoss

1:30 p.m. Hydrostatic Baja Vehicle  David Johnson, Student/Applications Engineer, Milwaukee School of Engineering

2:00 p.m. Development of a Portable Pneumatic Educational Tool for STEM Education  Farid Breidi, Student, Purdue University

eS lv va l ck ai ta e-m g 5 S k. lo D0 toc ata St 3 & n S ur c que i yo e r

Directional control SolenoiD ValVeS

D03..D05..D08..MoDularS

O.D.

XPRA X-Pac® B-Lip, Twin-Lip, Rod U-Cup with Anti-Extrusion Ring

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Power Valve U.S.A. Houston, Texas www.powervalveusa.com service@powervalveusa.com 888-862-1064

Visit us at Booth No: 82217 March 4-8, 2014 Las Vegas, USA

Tai Huei Hydraulic Co., Ltd.

Proudly Sold Through Local Distribution. CIRCLE 462

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See Us at Booth # 81254

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COMPANY PROFILE

qualified and dedicated employees that monitor and control the process. It’s easy to produce such a high-quality product. ‰ WHAT IS YOUR FORECASTING MODEL AND HOW DOES IT ALLOW FOR GREATER PREDICTABILITY? We have a sophisticated forecasting model that takes a forecast received from our customer and drives those requirements through our supply chain back to the master coil raw material. This unique software solution enables us to offer more customization for our customers.

SHARON TUBE – A COMMITMENT TO SERVICE AND QUALITY

haron Tube, a recognized quality and service leader in the DOM precision tubing industry, recently completed a four-part video series discussing its service capability. The following are responses from the company’s employees discussing how new technology and a committed workforce have allowed them to increase their service capability in ways that stand out in the industry. ‰ HOW IS SHARON TUBE DIFFERENT FROM OTHER DOM MANUFACTURERS? Sharon Tube is different because we’re a company that’s getting bigger while maintaining small company values – overall service to the customer, being close to the customer, listening to the customer, and doing the right things for our work force. We put together these videos to show how this small-mill mentality has allowed us to focus on service first, helping us meet and exceed our customers’ expectations on every order that they place. ‰ WHAT MAKES SHARON TUBE’S WORKFORCE STAND OUT IN THE INDUSTRY? Sharon Tube’s workforce is a very committed group of people. The average tenure probably runs 10 to 15 years, and we have a lot of long-term employees who have been here for 20+ years, with an additional 30 years of service from their fathers or other family members. They also recognize the importance of domestic manufacturing and are proud to be an all-American workforce. ‰ HOW DOES SHARON TUBE’S WORKFORCE BENEFIT THE CUSTOMER? Everyone works under one roof, which allows for us to provide the absolute best service for our customers. We all have a stake in the success of the company and in the satisfaction of our customers. We really do feel like a family with a

common objective to satisfy our customers and be a reliable supplier. Additionally, every department -- from sales to production planning, to tech services, to the people out on the floor, to management -- touches the product or looks at it in some fashion, ensuring that the best possible product is provided to our customers. ‰ HOW DOES RELIABILITY FACTOR INTO SHARON TUBE’S SERVICE CAPABILITY? Reliability is key here at Sharon Tube, and it allows us to stand out in the industry with ontime delivery performance and some of the shortest lead times in the industry. If we say we’re going to do something, we do it. And that reliability is the key to our success. ‰ HOW DOES FLEXIBILITY PLAY A ROLE IN THE DOM INDUSTRY AND AT SHARON TUBE? We have to be flexible enough to ensure that if a customer places a change or modification request to an order, they can count on the fact that we, as their supplier, will still be able to deliver the product on time. Our technology allows us to adapt when customers refine their needs. Whether it’s yield, tensile elongation, physical testing requirements, a shorter lead time, improved delivery requirements, increases to specific orders, changing a length, or additional testing, we do everything that we possibly can to make sure we’re saying “yes” instead of “no.” ‰ HOW DOES SHARON TUBE’S NEW AUTOMATED SYSTEM INCREASE SERVICE CAPABILITY? The state-of-the-art automation and tooling that we put in place allows for a consistency within our processes. We can do the same functions over and over again to ensure the correct quality within thousandths of an inch. We also have an integrated training system, providing hands-on

‰ HOW HAVE LEAD TIMES IN THE INDUSTRY CHANGED OVER THE YEARS, AND HOW HAVE YOU ADAPTED TO THEM? The DOM market is subject to swings in lead times. In the past two years, the market has experienced lead times ranging from four to 22 weeks. When lead times are extended, customers have to place orders well beyond their planning horizon. Our forecasting model allows us to permit change to their forecasts and deliver greater reliability and consistency as a result. ‰ WHAT IS THE OPERATION PROCESS AT SHARON TUBE? During the last two years, we’ve expanded our size range up to a nine-inch outside diameter, where we used to only go to six and a half. We’ve retooled our entire factory to increase our ability to move material through the mill very quickly. Our new high-capacity draw bench is among the largest in North America and has the capacity to pull three tubes in a single pass. We also have a new automated pickle and lube process that is timed to the second with advanced controls for consistent performance. Additionally, we have consolidated to one campus for our cold draw operations, which means everything (including our sales force, all the support staff, and the operations themselves) is located under one roof. This allows for a streamlined operation that results in faster turnover, as well as shortened lead times for our customers. ‰ WHAT DOES “QUALITY” MEAN AT SHARON TUBE? Quality is our first priority here at Sharon Tube. The employees care about their work, and they all want to put out a good product that not only meets but also exceeds ASTM and customer requirements. Customers know when our product comes through their door, they don’t have to worry – it will be exactly what they wanted. To view Sharon Tube’s service videos, or to see the draw bench or pickle and lube processes in action, visit www.sharontube.com. SYSTEMS INTEGRATOR DIRECTORY 2014

NFPA NEWS

Design Engineers Can’t Miss IFPE 2014 RECORD-BREAKING SHOWS SPOTLIGHT NEWEST PRODUCT INNOVATIONS, EXPERT INDUSTRY EDUCATION

REGISTER NOW TO ATTEND IFPE 2014. Save time and money and take advantage of an unparalleled opportunity to • connect with the leading U.S. and global manufacturers and service providers, • take advantage of expert education, and • network with industry peers from around the world. The co-located IFPE and CONEXPO-CON/ AGG expositions will be held March 4-8, 2014 at the Las Vegas Convention Center in Las Vegas, USA; they are the global gathering places every three years for the fluid power/power transmission/motion control, construction, and construction materials industries.

RECORD EXHIBIT SPACE EQUALS MORE NEW PRODUCTS AND TECHNOLOGIES IFPE 2014 has achieved record status with 165,000 net square feet of exhibit space. “Attendees will find the focused industry education with the latest techniques and information they need to run their businesses most efficiently. The opportunity to share experiences and ideas with industry peers adds another dimension to the show experience,” stated Melissa Magestro, IFPE show director and AEM senior director of exhibitions. EDUCATION IFPE 2014 features its prestigious Technical Conference, the leading research resource for the design engineering community, with IFPE

college-level courses also offered for hands-on technical knowledge on fluid power and hydraulics. TECHNICAL CONFERENCE March 5-7, 2014 IFPE’s Technical Conference is the #1 resource for information on the latest research for the design engineering community. The technical conference will emphasize new technologies and methods related to improved analysis, design, manufacture, and performance of fluid power components and systems for mobile and industrial markets. Presentations on Wednesday and Thursday

Booth South Hall 82807

TE AMP Superseal

• Compact, rugged design for demading applications

Deutsch DT04-3P M12x1

• IP67/IP6K9K withstands high pressure washdown and immersion • up to 2,900psi set point, up to 8,700psi overpressure • SPDT with adjustable differential

Suco Technologies, Inc. info@suco-tech.com

www.suco-tech.com 800.473.7313 CIRCLE 466

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UPCOMING EVENTS 2014 IFPE

will include keynote addresses from leading industry experts. COURSES: March 3-4, 2014 IFPE’s college-level courses offer handson technical knowledge on fluid power and hydraulics. These half-day courses will benefit practicing engineers and others involved in design and manufacturing processes.

Monday, March 3 8 a.m. – 12 p.m.: Overview of Fluid Power Systems 1 p.m. – 4 p.m.: Sizing a Hydrostatic Transmission Using Calculations Tuesday, March 4 8 a.m. – 12 p.m.: Condition Monitoring of Hydraulic Fluids 1 p.m. – 4 p.m.: Design of Hybrid Systems

March 4-8, 2014 Las Vegas Convention Center Las Vegas, NV 2014 IFPE FLUID POWER ZONE

September 8-12, 2014 McCormick Place, Chicago, IL 2014 NFPA INDUSTRY AND ECONOMIC OUTLOOK CONFERENCE

August 11-13, 2014 Westin Chicago North Shore Wheeling, IL

NEW FOR 2014: Fluid Power Seminar Series is focused on industry trends and issues affecting the future of fluid power with real-world solutions for current and future design applications. To register and/or for more information on the education programs, visit www. ifpe.com.

In Memoriam Robert Cloud “Bob” Womack passed away on November 20, 2013 surrounded by his loving family. He was 97. While working as the director of tooling and maintenance for the National Housing Corp. during WWII, Bob developed many of the key principles that would later lead to his success in manufacturing and engineering. After WWII, he joined the Army Air Corps to serve as a machinist and a welder during the rebuilding of Germany where he met his wife, Ruth Dengler. When he returned to the United States, Bob eventually founded Womack Machine Supply Company in 1953. The company, headquartered in Dallas, Tex., expanded its business by offerR.C. (BOB) WOMACK ing free courses and developing numerous textbooks focused on hydraulic and pneumatic engineering principles Bob learned through his own experience. Bob’s fascination with inventing and developing his own products led to the foundation of AAA Products Inc. in 1960. Due to his professional expertise combined with his lifetime passion for teaching and learning, Southern Methodist University and Texas A&M University invited Bob to assist in the establishment of engineering labs at their respective campuses. In 2008, SMU bestowed upon Bob an honorary doctoral degree in engineering. An avid outdoorsman, Bob enjoyed fishing and hunting. He also became an accomplished pilot who owned his own plane. When his business grew into a multi-state operation, Bob would fly to the cities where he had offices to personally teach fluid power classes using the textbooks he wrote. A carpenter, a machinist, an engineer, an inventor, a pilot, an author, a teacher, a businessman, a philanthropist, and a benevolent Christian, Bob leaves a legacy of service to his community and devotion to his family. The Womack Group has numerous IFPS certified professionals and is part of ongoing IFPS educational programs.

SYSTEMS INTEGRATOR DIRECTORY 2014

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CCEFP NEWS

UMN Students Win First Prize in Dow-Sponsored SISCA Competition Ph.D. graduate students Ke Li and Chen Zhang won the $10,000 first prize in the Dow Sustainability Innovation Student Challenge Award (SISCA). Ke and Chen work with Professor Zongxuan Sun on the hydraulic free piston engine project at the University of Minnesota. The hydraulic free piston engine stores energy in hydrocarbon fuel and converts it to fluid power in real time as the main power unit for on-road vehicles or off-road heavy machinery. The award, a program of IonE and the Dow Chemical Company, recognizes and rewards students and universities for innovation and research that encourages and promotes sustainable solutions to the world’s most pressing social, economic, and environmental problems. More information can be found at http://environment.umn. edu/challenges.

Make Smarter use of Your Energy...

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Through Storing & Applying Pressure!

VISIT BOOTH 1455

NFPA Fluid Power Challenge Workshop Comes to Minnesota The NFPA Fluid Power Challenge is a 2-day, skills-based competition for eighth-grade students that challenges them to solve real-life engineering problems using fluid power (hydraulics and pneumatics). The first day of the event, Workshop Day, took place on the University of Minnesota’s St. Paul campus. Students were given an introductory presentation from PhD candidate Ben Adams and then began building a pneumatic filter. The participants returned to their schools with Challenge supplies where they are now working on designing and building a prototype. On Challenge Day (Day 2), the teams will come together for a second time to build their fluid power mechanisms and compete in a timed competition. Over 80 eighth graders are participating from Orono Middle School, Washington Tech, Osakis Public, North Branch Middle School, and Capital Hill Magnet School. All of the students were engaged and energized during the Workshop Day.

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FOR MORE INFORMATION on the Center for Compact and Efficient Fluid Power (CCEFP), visit www.ccefp.org.

tobul.com 61 Innovation Drive l Bamberg SC 29003 USA l 803.245.2400

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12/23/13 12:40 PM

TECHNOLOGY FOCUS

Supplying Stainless Cylinders to the Food Industry for Over 50 Years

QUICKDESIGN BREAKS THE TIME BARRIER OF INTEGRATED PACKAGE DESIGN by Sun Hydraulics Corporation

un QuickDesign is a web-based tool that automatically designs integrated hydraulic packages (custom manifolds) based on digital input from the user. There is no software to install. There are no fees. All that is needed is a user account, and then the tool is ready to use. Integrated packages typically require design time—usually weeks—which could deter the user from considering their use for short runs or prototype work. Sun QuickDesign eliminates design time and allows the user to complete an integrated package design within minutes in most cases. Complex designs may take longer. Once a design is submitted to Sun QuickDesign, the user gets notified via e-mail that the design is finished. A link is provided to the Project Manager Page, which contains all the outputs, including the following electronic files: • Body drawing • Assembly drawing • Cartridge cut sheets • Drill list • Verification schematic • Connection grid Additionally, the following CAD formats are available: • Body drawing in dwg and dxf • Assembly drawing in dwg and dxf • STP • IGES • INV • PARA • STL After reviewing the finished design, the user can download the machining files (if they prefer to manufacture it locally), make any necessary changes in the Sun QuickDesign tool, or

order the integrated package through the local Sun authorized distributor to be manufactured by Sun Hydraulics. Sun QuickDesign retains all design versions in the event that the user would like to revert back to a previous version when placing an order. Sun QuickDesign is best suited to handle circuits involving 12 or less cartridge valves and up to two ISO directional valve patterns. If your circuit involves more components, Sun’s team of manifold designers stand ready to design an integrated package for your application. There are several tutorial videos available on the Sun website to assist in familiarizing the user with Sun QuickDesign. The same highlight page contains a link to the registration process. The tool is very intuitive and, in most instances, new users are submitting designs shortly after registering. Visit www. snhy.com/QuickDesign to learn more. If you would like to try QuickDesign, all you have to do is register. There is no software to install, and it's completely free.

All Threaded Construction Stainless Steel Cylinders Allenair’s all Stainless Steel threaded Construction Cylinders are designed to exceed the strict wash down requirements of the food and process equipment industries. For use where bacterial, environmental or corrosion problems exist. Because all metal parts are 300 series stainless, they are particularly recommended for the poultry, beef and dairy processing and packaging industries. Over 20,000 cylinders in stock, ready for immediate delivery.

ThInkIng All STAInleSS??? ThInk AllenAIr! AllenAIr COrpOrATIOn 255 East 2nd Street Mineola, NY 11501-3502 516-747-5450 FAX: 516-747-5481 E-MAIL: Info@Allenair.com

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SYSTEMS INTEGRATOR DIRECTORY 2014

HYDRAULIC FILTERS Spin On Heads & Elements • Tank Top Filters Sump Strainers • High Pressure Filters

QUALITY PRICE NOW!

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SYSTEMS INTEGRATOR DIRECTORY 2014

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SYSTEMS INTEGRATOR DIRECTORY 2014

SUN SUNhydraulics hydraulics Complete CompleteSystem SystemEngineering Engineering

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Integrator Specialists Sales@FluidMotionSales.com 972-437-1333 800-677-1016 972-437-6288 fax

SYSTEMS INTEGRATOR DIRECTORY 2014

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SYSTEMS INTEGRATOR DIRECTORY 2014

“AA” FLANGE, 1DG SERIES DOUBLE PUMPS “A” FLANGE, 2DG SERIES DOUBLE PUMPS “B” FLANGE 3DG SERIES DOUBLE PUMPS 2DG and 1DG double pumps available from warehouse in Houston stock. 3DG series based on factory lead time. OEM inquiries through distribution are welcome. Honor Gear PumPs CorP. Honor Pumps U.S.A. 1601 W. 25th St. • Houston, TX 77008 Toll free: 800-984-9727 Fax: 713-461-9631 Email: service@honorpumps.com Web: WWW.HonorPumPs.Com

SYSTEMS INTEGRATOR DIRECTORY 2014

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

SYSTEMS INTEGRATOR DIRECTORY 2014

“Control Reliable” Machine Guarding Safety Devices & Controls for Pneumatic and Hydraulic Control Systems for OSHA & ANSI Compliance

www.pinnaclesystems.com (800) 569-7697

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

SYSTEMS INTEGRATOR DIRECTORY 2014

DIRECTIONAL CONTROL SOLENOID VALVES D03..D05..D08..MODULARS

QUALITY PRICE NOW!

POWER VALVE U.S.A. Houston, Texas 888-862-1064 service@powervalveusa.com WWW.POWERVALVEUSA.COM Tai Huei Hydraulic Co., Ltd. Proudly Sold Through Local Distribution.

SYSTEMS INTEGRATOR DIRECTORY 2014

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

SYSTEMS INTEGRATOR DIRECTORY 2014

Put the pressure on us!

tobul.com 61 Innovation Drive l Bamberg SC 29003 USA l 803.245.2400

FPM_tobul_010914.indd 1 WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

1/9/14 9:07 AM

SYSTEMS INTEGRATOR DIRECTORY 2014

YOULI HYDRAULIC DIRECTIONAL CONTROL VALVES Direct Acting Electric Solenoids...now available: Youli directional control valves, rated to 4600psi, monoblock or sectional styles, are now available from stock in Houston, with electric direct acting solenoids on the MB-4 series, rated to 10GPM. A quality product line offered at competitive prices, is growing our reputation. Youli HYdrAulic industriAl co., ltd. Phone: 1-888-330-8041 E-mail: service@youli-america.com WeB: WWW.Youli-AMericA.coM Proudly sold through distribution. Please call to be referred.

SYSTEMS INTEGRATOR DIRECTORY 2014

Get social with us!

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‰ PROFESSIONAL DEVELOPMENT

“Jetson”-Age Tools Click with Big-Event Planners TRADE SHOWS EXPERT SHARES 3 CUTTING-EDGE NEW TECHNOLOGIES temperature.” Her favorite feature? At the a visitor’s badge is scanned. “At the end of MOST OF US THINK about technology on a end of a long day, rather than walking from the event, you can quickly see who your hotmostly two-dimensional plane as we flick our way one device to the next, shutting off each, you test leads were and send them an e-mail or from screen to screen on touch glass. But today’s press just one button and turn everything off postcard before you’ve even left the event,” tech includes applications that are far from flat, while walking out the door. Windham says. says major-events expert Ann Windham. For planners who’ve been hamstrung by “What if you could control all primary aspects • Post-show: SALES LEADS FOLLOW-UP: Seventy percent of exhibitors who capture sales leads personnel cutbacks in recent years, these new of major events like trade shows, big weddings, at trade shows don’t collect qualifying infortools are lifesavers, she says. “The days of ‘The and awards ceremonies through your iPad or mation, according to the Center for ExhibiJetsons’ has arrived.” smartphone; imagine shutting everything down tion Industry Research (CEIR). Scanners at the end of a long and exhausting night by collect only the most basic data from visitors pushing one button on your phone – that’s just to each booth, and there’s no way of knowsome of what’s possible with today’s software,” ing whether they were a “hot” lead ready to FOR MORE INFORMATION: Ann Windham is says Ann Windham, president and CEO of Imagbuy or someone who stopped by for the free the president and CEO of Imagine Xhibits, Inc., ine Xhibits, Inc. (imaginexhibits.com/events). T-shirt, Windham says. Now, however, event a full-service trade show marketing company Lights, climate control, projectors and monimanagement software allows exhibitors to that offers custom design exhibits using modutors, curtains, fountains, and much more can lar components. include qualifying information every time be controlled with an app, and the data that you take away from trade shows can be used to quickly follow up on sales leads, she says. Windham shares three of her favorite new technologies: • Pre-show: EVENT MANAGEMENT SOFTWARE: This one-stop source for managing every detail about your event – from FedEx tracking numbers to vendor contact information to photos from the show – even allows you to manage multiple events from any location. “In the past, we carried all the details for each show in one huge binder. If you were at a show in Texas and someone called with a question about the show in Oregon, you wouldn’t have that information handy,” Windham says. Event management software relies on cloud storage, so members of your team can access it from their smart phone or iPad no matter where they are. Another benefit: You’ve got just one place to input all that data. Advancing knowledge and certification of fluid power professionals. • During the show: REMOTE SENSORS: Sensors built into the walls of an exhibit allow you to FLUID POWER CERTIFICATION = A SAFER AND MORE EFFICIENT WORKFORCE: control all of the electronics from your smart• Hydraulics - Specialist, Technician, Mechanic • Engineer • Pneumatics - Specialist, Technician, Mechanic • System Designer phone or iPad. Not only does it save time, but • Connector and Conductor it’s also an easy way to add valuable theatrics during a demonstration. “Say you’re standing THE INTERNATIONAL FLUID POWER SOCIETY at the back of the room and you realize the (IFPS) is a non-profit professional individual member organization devoted exclusively to speaker can’t be heard, you just turn up the the promotion and advancement of Fluid Power Technology. volume on his mic, right from your your iPad,” Windham says. “Or, if you want to create speCall 800-308-6005 or visit www.ifps.org cial effects using lighting and room temperafor more information. ture, you can dim the lighting and drop the www.fluidpowerjournal.com www.fpef.org

CERTIFICATION. EDUCATION. PROFESSIONALISM.

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1A Total Safety A.W. Chesterton Aalborg Instruments Accumulators, Inc. Ace Controls, Inc. Acqiris Adaconn Adsens Technology Advance Hydraulics Advanced Control Technology Inc. Advanced Fluid Systems, Inc., Royersford, PA Advanced Fluid Systems, Inc., York, PA Aggressive Hydraulics Inc Air Engineering & Supply Air-Hydraulic Systems Air Hydraulics Air Logic Airline Hydraulics Airmo, Inc. Airtec Pneumatics, Inc. Air-Way Manufacturing Company Allen-Orton, LLC Allen Hydraulics Allenair Corporation Alliance Plastics Allied Fluid Conditioners Almo Manifold & Tool Co Alpha Laval Alumi-Tec Inc. American Centrifugal American Chemical Technologies, Inc. American Cylinder Co., Inc. Ametek APT Ametek - Factory Automation Amphenol Industrial Operations Anchor Fluid Power Anchor Lamina Andersen Fittings Anderson Metals Corp. Inc. Anfield Industries Anver Corp. API Heat Transfer Applied Assembly Services Applied Industrial Technologies Argo-Hytos Inc. Ark-Plas Products, Inc. ASA Hydraulik ASCO Valve, Inc. Ashcroft Inc. ASI, Inc. Assured Automation Atlantic Industrial Technologies Atlas Copco Compressors Inc. Atos Systems Inc. Attica Hydraulic Exchange Corp. AutomationDirect Automation Products, Inc. - Dynatrol® Div. Automation Systems Interconnect AW-Lake Company Axiomatic Technologies Corporation B&R Industries, Inc. Bailey International Corporation Baldwin Filters Balluff, Inc. Bal Seal Engineering, Inc. Barker Air & Hydraulics Inc. Barrington Automation Behco, Inc. Behringer Corp. Bell & Gossett BellowsTech, LLC Benford Tools, LLC - dba www.barbmaster.com Beswick Engineering Bifold FluidPower Bimba Manufacturing Company Birmingham Hydraulics Inc. Boker’s, Inc. Bondioli and Pavesi Bosch Rexroth Corporation, Pneumatics Brand Hydraulics Bray Controls, Div of Bray Int’l Inc. Brennan Industries Inc. Brenner - Fiedler & Associates Brevini USA Briggs Co., The BSF Inc. Buhler Technologies LLC Burkert Fluid Control Systems Canfield Connector Canimex Inc. Caplugs Carolina Fluid Components Cat Pumps CDP Fastener Group, Inc. Cejn Industrial Corp. Central IL Mfg. Co. - Cim-Tek Certified Power, Inc. CheckFluid Inc. Clippard Instrument Laboratory, Inc. Colonial Seal Company Comatrol Command Controls Corp. Comoso the Hose Authority

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x x

x x x

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x x x x

x x

x x x x

x x

x x x x

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x x x

SYSTEMS INTEGRATOR DIRECTORY 2014

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

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x x x

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x x x

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Complete Hydraulics, Inc. Concentric Rockford Inc. Connector Specialists, Inc. Continental Hydraulics Inc. ControlAir Inc. Control Enterprises, Inc. (C.E.I.) Controlled Motion Inc. Controlled Motion Solutions, Inc. Cooper Instruments & Systems CPV Manufacturing, Inc. Crest Rubber Company Cross Fluid Power Cross Mfg., Inc. CS Unitec, Inc. Cunningham Fluid Power, Inc. Custom Control Sensors Inc. Dakota Fluid Power Inc. Dalton Electric Heating Co., Inc. Daman Products Company, Inc. Datum-A-Industries, Inc. Del Hydraulics, Inc. Delta Computer Systems, Inc. Delta Q Ltd. Deltrol Fluid Products De-Sta-Co Industries, Inc. Deschner Corporation Deublin Company Devine Hydraulics, Inc. Doering Company Dominick Hunter Inc. Donaldson Company Dresser Instruments DTS Fluid Power Duplomatic Hydraulics Duramaster Cylinders Durex Industries Dwyer Instruments Dynamic Sealing Technologies, Inc. Dynex/Rivett Inc. EAO Corporation Eaton Hydraulics Echo Engineering and Production Supplies, Inc. Edco USA Eldon James Corporation Elect//Air Electro-Sensors, Inc. Electroswitch Elsys Instruments Emission Control Enderle Engineering, Inc. Endress & Hauser, Inc. EnerSys, Inc. Enertrols Enfield Technologies Engineered Inserts & Systems Inc. Engineered Sales Engineered Specialty Products Entwistle Co., Kenett Hydraulics Division Epco Products Eskridge Evco Sealing Systems EXAIR Corp. ExpresSeal, Div of Apple Rubber Fabco-Air, Inc. Fairview Fittings & Mfg. Inc. FasTest, Inc. Ferry Inc. Filtration and Fluid Technology, Inc. Filtration Products Corporation (FPC) Flange Lock, LLC Flaretite Inc. Flender Corporation Flo Draulic Group Flodyne Controls, Inc. Flowmetrics, Inc. Flow-Tek Inc, A Subsidiary of BRAY Intâ€™l Inc. Fluid Line Products, Inc. Fluid Motion Sales, Inc. Fluid Power Associates/Atos Fluid Power Connections Fluid Power Inc. Fluid Power Products, Inc. Fluid Systems Partners US, Inc. FluidTech, LLC Fluidtechnik USA, Inc. FluiDyne Fluid Power Force America Foster Mfg. Co., Inc. Franklin Electrofluid Co., Inc. Freelin-Wade Gates Corporation Guardian Industries Gems Sensors & Controls GO Switch Granzow, Inc. Greenco Corporation GS Hydraulics, Inc. Guardian Ind., Inc. Hallite Seals, Inc. Hankison International Hartmann Controls, Inc. Haskel International Inc. Hauhinco

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Company

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PRODUCT MATRIX

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SYSTEMS INTEGRATOR DIRECTORY 2014

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

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HAWE Hydraulics Haydon Switch & Instrument, Inc. Hedland Flow Meters Heeren Company Hercules Sealing Products HFI Fluid Power Products HL Hydraulic, Inc. HMF Innovations, Inc. Hoffer Flow Controls Holmbury Inc. Howell Laboratories, Inc. Hudson Extrusions, Inc. Humphrey Automation HYDAC International Hydradyne Hydraulics Hydradyne, LLC Hydra-Hose & Supply Co. Hydra-Power Systems, Inc. Hydramation, Inc. Hydraquip Distribution, Inc. - Broussard, LA Hydraquip Distribution, Inc. - Tulsa, OK Hydraquip Distribution, Inc. - Houston, TX Hydrasoft Corporation Hydraulic Parts Source Hydraulic Specialty Inc. Hydraulic Supply Company Hydraulics International, Inc. Hydromotion, Inc. Hydronic Corp. Hydrotech, Inc. Hy-Pro Filtration Hy Quip LLC IC Fluid Power, Inc. Iconics IHD, Inc. IMPCO, Inc. Indesco Inc. Indiana Fluid Power Industrial Hydraulic Services Industrial Nut Corp. Industrial Servo Hydraulics, Inc. Industrial Specialties Manufacturing, Inc. Innovative Hydraulic Designs Inserta Products Inc. Integrated Hydraulics, Inc. Interface Solutions, Inc. International fpa Interstate Hydraulics Inc. Intertech Development Company Inventive Resources, Inc. Isotech, Inc. ITW Devcon ITW Vortec Jarp Industries J.E.M. Fluid Power Inc. JEM Technical J.E. Myles, Inc. John Crane John Guest USA, Inc. J.R. Merritt Controls, Inc. JWF Technologies LLC KabelSchlepp America Keller America Inc. Kent Fluid Power Kentak Products Company Keystone Fluid Power, Inc. Kim Hotstart Mfg. The Knotts Company Kocsis Technologies, Inc. Kraft Fluid Systems, Inc. KTR Corporation Kurt Manufacturing, Hydraulics Division Kurz Instruments, Inc. Kuriyama of America Inc KYB America LLC KZCO, inc. LA-MAN Corporation Lee Industries, Inc. Legris Inc. Lenz Inc. Lillbacka USA Inc. Lovejoy Hydraulics Ludeca, Inc. Lumberg, Inc. Lynch Fluid Controls M & M Rogness Equipment Co Machinery Service and Design MacMillin Hydraulic Engineering Corporation Madison Company Magnatech International, L.P. Magnetek Main Mfg. Products, Inc. Manuli Hydraulics Maradyne Marion Manufacturing Div. of Maradyne Corp. Mark Hydraulic Co. Inc. Marmon/Keystone L.L.C. Marsh-McBirney Master Pneumatic-Detroit, Inc. Max Machinery, Inc. MCS Fluid Power Mead Fluid Dynamics, Inc. Measurement Specialties, Inc.

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SYSTEMS INTEGRATOR DIRECTORY 2014

Meder Electronic, Inc. Medo USA Inc. Meredith Air Controls, Inc. Metal-Matic, Inc. MFP Seals (A Div of Martin Fluid Power) Micromatic LLC Micro-Mini Hydraulics Mid-state Sales Inc. Miller-Leaman, Inc. Mobile Hose & Hydraulic Supply MOCAP Inc. Monarch Instrument Moog Morris, S.G. Motion Industries Motivair Corp. MP Filtri USA MTS Systems Corporation Murrelektronik Inc. Myron L Company Nachi America Inc. Nass Controls LP National Technical Systems NC Servo Technology Corp. NewAge® Industries Inc. Newton Manufacturing Co. Niagara Caps & Plugs Norgren-KIP Fluid Controls Norstat, Inc. North America Seal & Packing Co. Noshok, Inc. Nott Company NRP Jones, LLC Nycoil Company Oil Air Hydraulics, Inc. The Oilgear Company Oetiker, Inc Ohlheiser Corporation Oil-Rite Corporation O’Keefe Controls Company Omega Engineering, Inc. OMNEX Control Systems Ono Sokki Technology, Inc. Open Loop Energy, Inc. Pamark, Inc. Parker domnick hunter Parker Hannifin Corp. Parker Hannifin Corp., Hydraulic Filter Division Parker Hannifin Corporation/Parflex Division Parker Hannifin Seal Group Parker Legris Inc. PCB Piezotronics, Inc. Peninsular Cylinder Company Penn-Air & Hydraulics Corp. Photofabrication Eng. Inc. PIAB Vacuum Products Pinnacle Systems, Inc. Pisco USA, Inc. Plymouth Tube Co. Pneumadyne Inc. Pneumatech Inc. & ConservAIR Technologies Co., LLP. Polymer Molding Inc. Power Systems Poweram, Inc. Precision Instrument Company Precision Metals Services Precix (Formerly Acushnet Rubber Co) Pressroom Electronics Pressure Components Inc. Pressure Connections Corp. Pressure Systems Inc. Primet Fluid Power Company, Inc. Progressive Hydraulics, Inc. ProSoft Technology Pulsafeeder, Inc. (Punta Gorda, FL) Pulsafeeder, Inc. (Rochester, NY) Ralph A. Hiller Company, Inc. RB Royal Industries, Inc. Rectus-Tema Corporation Reelcraft Industries, Inc. Rego Cryo-Flow Products Reid Supply Company RG Group Ritepro, Inc. Robeck Fluid Power Co. Rogness Equipment Co. Ross Controls Rota-Cyl Corporation Rotary Systems, Inc. Rotor Clip Company, Inc. Rotork-Hiller RR-TCI USA Inc. RYCO Hydraulics S.G. Morris Co. Safeway Hydraulics, Inc. Saylor-Beall Mfg. Scenery Hydraulic Inc. Schroeder Industries Schunk Inc. Seal Master Corporation Senior Aerospace Metal Bellows Serfilco, Ltd. ServoCon Alpha

WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG

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SYSTEMS INTEGRATOR DIRECTORY 2014

Servometer® Servo-Tek Products Co. Inc. Seventy-Three Mfg Co Inc. Sherex Industries, Ltd. S. Himmelstein And Company SICK, Inc. Sierra Instruments, Inc. SIWI Inc. Smalley Steel Ring Co. SMC Corporation of America SNAP-TITE Inc. Sno-Motion Solutions Source Fluid Power Spartan Scientific SPC USA Corp Spectronics Corporation Spencer Fluid Power Spencer Industries Spir Star, Inc. Sponsler, Inc. SPX Hydraulic Technologies/Power Team Stafford Manufacturing Corp. Stainless Hose Fittings Stanley M. Proctor Company Stauff Corporation Sterling Hydraulics, Inc. Struble Fluid Power Suco Technologies, Inc. Sun Hydraulics Corporation Super Swivels SVF Flow Controls, Inc. Swift-Cor Precision, Inc. Switching Solutions Inc. SymCom, Inc. Taylor Devices Inc TCR Engineered Components TECO Pneumatic, Inc. Teknocraft, Inc. Terrell Manufacturing, Inc. The IFH Group The Knotts Company The Texacone Company Thermal Dynamics Corp. Thermal Transfer Products Thomas Products LTD Tiger Seal & Supply LLC Titan Inc. T-Lon Products Inc. TopWorx Travaini Pumps USA Trelleborg Sealing Solutions TR Engineering Inc. Trent Tube Tribute, Inc. Trico Corp. Triple R Oil Cleaner TSI Solutions Tuthill Coupling Group - Hansen Couplings Tuxco Corp. UE Systems, Inc. UFI Hydraulic Filters UHI, LTD Ultra Clean Technologies Corp. Ultraflo Corporation, A Subsidiary of BRAY Int’l Inc. United Electric Controls Universal Grinding Corporation Universal Hydraulics International, Ltd. Vaccon Company Van Hydraulics, Inc. Ventura Hydraulic & Machine Works, Inc. Vermatic Products Inc. Vescor Corporation VEST, Inc. Veyance Technologies, Inc. Viatron Corp. Victaulic Vindum Engineering, Inc. Vonberg Valve, Inc. VOSS Fluid GmbH + Co. KG Wainbee Warren Electric Corp. Webster Instruments Webtec West Coast Fluid Power Western Hydrostatics, Inc. Western Integrated Technologies Inc. Whitman Controls Corporation Wika Instrument Corporation Wilkes & McLean Ltd Wilson Company Winters Instruments Womack Machine Supply Company World Wide Metric WP Associates Young Touchstone Zander, Inc. Zatkoff Seals and Packings Zeks Compressed Air Solutions Zero-Max, Inc. Zinga Industries, Inc. ZMC Corporation ZSI

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SYSTEMS INTEGRATOR DIRECTORY 2014

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FLUID POWER PRODUCT FOCUS Fig. 1

CLEAN SEAL SYSTEM — MAKING THE CAPS AND PLUGS INDUSTRY MORE EFFICIENT AND “FUN” By Ultra Clean Technologies Corp. hen most people hear about capping hoses, they roll their eyes. It’s just another step in the hydraulic line assembly process. The tedious task of locating the right size and thread type for each fitting gets annoying, and more often than not, customers will receive their new assemblies uncapped. But what if capping hose and tube assemblies was more efficient? What if it was (dare we say it?) more fun? The Clean Seal System, the new sealing system from Ultra Clean Technologies Corp., is a product that just might change how you look at the caps and plugs industry. “The concept is simple,” says Steve Roath, national sales manager. “We use heat-shrink technology to shrink a specially formulated capsule onto the end of an assembly. No more worrying about thread types, or banging a cap onto a fitting, or screwing things on and off. Capping assemblies is now a breeze.”

Fig. 2

Hydra-Hose & Supply Co.

Hydra-Hose SupplyCo. Co. Hydra-Hose& & Supply Hydra-Hose & Supply Co.

Metric Metric

Metric Metric DIN 2353 Compression Fittings

DIN 2353 Compression Fittings DINDIN 2353 Compression Fittings 2353 Compression Fittings

Metric Metric Metric Metric

DIN 2391 Tubing

DIN 2391 Tubing DIN 2391 Tubing DIN 2391 Tubing

Seamless cold drawn precision  Trivalent Cr-VI-Free plating in compliance with steel tubing E235N (St 37.4 NBK) the European Norm EC 200/53  Cr-VI-free plated  Resistant to Salt Spray tests up to 400 hours  4mm to 42mm OD  Comprehensive range of styles and configurations  cold Certifications accordance with • Trivalent Made in Italy for quality plating and reliability  Seamless drawn inprecision Cr-VI-Free in compliance • Seamless cold drawn precision Trivalent Cr-VI-Free plating in compliance EN10204 steel tubing E235N (St 37.4 NBK) the European Norm EC 200/53 steel tubing E235N (St 37.4 NBK) with the European Norm EC 200/53 

drawn precision  to Trivalent plating Resistant to Salt Spray tests up to 400 hours  • Resistant Salt immediate SprayCr-VI-Free testsdelivery up to 400 hours in compliance with Stainless Steel also available from stock tubingOD E235N (St 37.4 NBK) theforEuropean Norm 200/53 • steel 4mm to 42mm OD • Comprehensive Comprehensive range of styles and 4mm to 42mm range of styles andEC configurations ourinspecialty” • Certifications in accordance with configurations  Certifications accordance“Metrics with  are Made for quality Cr-VI-freeinplated  Italy Resistant to and Saltreliability Spray tests up to 400 hours H ose a sse m blie s / Ada • ptMade in Italy for quality and reliability e rs / T ube c la m ps / Ac c e ssorie s EN10204 EN10204 4mm to 42mm OD  Comprehensive range of styles and configurations 

Cr-VI-free Seamless cold • Cr-VI-free plated plated

with



Phone: 757-497-8704 Fax: 757-490-5930 info@hydrahose.net www.hydrahose.net Certifications in accordance with E-mail: Made Italy for quality and reliability Stainless Steel also available stock forinimmediate delivery 5017 Cleveland St. from Virginia Beach, VA 23462 EN10204 Stainless Steel also available from stock for immediate delivery

“Metrics are our specialty”

“Metrics are our specialty” Stainless Steel also available from stock for immediate delivery H o se a sse mb lies / Adapt er s / Tube clam ps / Accessories “Metrics are our specialty” Phone: 757-497-8704 Fax: 757-490-5930 E-mail: info@hydrahose.net www.hydrahose.net H ose a sse m blie s / Ada pt e rs / T ube c la m ps / Ac c e ssorie s

5017 Cleveland St.

Virginia Beach, VA 23462

H ose Fax: a sse m blie s E-mail: / Ada pt e rs / T ube www.hydrahose.net c la m ps / Ac c e ssorie s Phone: 757-497-8704 757-490-5930 info@hydrahose.net 5017 Cleveland St. Virginia Beach, VA 23462 Phone: 757-497-8704

CIRCLE 473 Fax: 757-490-5930

5017 Cleveland St.

E-mail: info@hydrahose.net

www.hydrahose.net

CIRCLE 472

Virginia Beach, VA 23462

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Rebranded 180 Ad.indd 1

16/10/2013 08:47

PRODUCT REVIEW Fig. 3

FIELDBUS CONNECTIVITY FOR PNEUMATIC VALVE TERMINALS Festo Corp. ‰ The CTEU bus node inexpensively opens up DeviceNet, CANopen, EtherCat, Profibus, and more to multiple Festo valve terminal models, including MPA-L, VTUB, CPV, VTUG, and VTOC. As a result, it contributes to lower inventory requirements and simplifies logistics. The CTEU supports inputs and output, is independent of valve terminal size, is easy to replace and upgrade, has separate supply and load voltage for safety applications, and meets Ingress Protection Ratings IP65 and IP67. www.festo.com/usa

The complete Clean Seal System is comprised of a heating element and PVC capsules that are heat sensitive. An operator simply chooses a capsule that is closest in size to the OD of the end fitting on his assembly and then inserts the fitting and capsule into the heat radius of the unit. Within seconds, the capsule shrinks evenly around the fitting to create a perfect seal. Like traditional injection-molded caps and plugs, the intent of the Clean Seal System is to protect cleaned hydraulic lines from recontamination before they are installed onto a piece of equipment. But the Clean Seal System also endeavors to correct the problems inherent to caps and plugs, such as falling off the fittings, threads breaking (or “shearing”) off inside assemblies, and ill-fitting sizes or poor-quality products that don’t adequately seal the line. The concept was borrowed from the wine industry, which uses the technology to seal bottles. “We wanted something that not only was superior to the traditional way of capping hydraulic lines, but we also wanted to make it easier,” said Bruce Riley, CEO. The heat-sealing method proved to be just the trick. “The capsule will shrink to conform to the fitting within just seconds,” he added, “meaning that the operator doesn’t have to spend time trying to manually screw each cap on. The best part is that it’s possible for multiple assemblies to be sealed at a single time, making it that much more efficient." (Figs. 1 and 2) The only question that remained was how to get form-fitting capsules off the fitting to install onto new equipment. The answer was surprisingly simple: a pull-tab was built into the capsule, which allows mechanics to simply rip it off and dispose of it (Fig. 3).

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Hose, tube and pipe cleaning and sealing solutions. CIRCLE 474

SYSTEMS INTEGRATOR DIRECTORY 2014

CRACKING the

CODE OF SUCCESSFUL MAINTENANCE OPERATIONS

HOW COLOR CODING ENABLES BEST-PRACTICE LUBRICATION MANAGEMENT   Lubrication is dispensed into a color-coded transfer container with a corresponding identification label.

BY PATRICK FASSE, DIRECTOR OF SALES, FLUID DEFENSE

he lube room can be the most unorganized place on the plant floor. Dozens of different types of industrial lubricants may be stored in rows of plain containers that all look the same at a glance. Trying to make sense of it all can feel like detective work. Which container is for which lubricant? And which one goes in which machine? You have to either read ridiculously small type, decipher bad handwriting, or – even worse – guess. Lubrication management should never be a guessing game. If lubricant ends up in the wrong fill point, it puts your machine life and your productivity at risk. That’s why many progressive businesses have adopted a system of color coding to keep their lubricants organized. It’s the best way to keep the lube room neat and make sure every lubricant goes in the right place at the right time — every time.

THE EASE AND SIMPLICITY OF COLOR-CODED LUBRICATION MANAGEMENT

The idea behind color-coded lubrication management is simple: Everything that comes into contact with lubricant during the maintenance process is marked with a color and symbol that correspond to a particular lubricant. This means all the drums, dispensers, transfer containers, and fill points in a color-coded system have colored tags or labels of some kind. Workers can easily see which items are to be used with which lubricant and where each lubricant should be applied. Following the path of any given lubricant from storage to application is as easy as connecting the dots — or colored symbols. APPLYING LUBRICATION MANAGEMENT BEST PRACTICES

Color coding doesn’t just make your lube room look nice. It also helps maintenance workers apply a broad range of best practices to ensure the accuracy, efficiency, and safety of the lubrication process.

Color-coded lubrication management helps you do the following:

1 84

PREVENT LUBRICANT MISAPPLICATION Color-coded lubrication management systems are so intuitive that it’s nearly impossible for workers to put the wrong lubricant in a machine. Color coding helps every worker — even temps and seasonal hires — make the right decisions regarding lubrication application without having to scrutinize labels or understand the language printed on them. In a recent independent survey of 228 manufacturers1, more than 75% of respondents said they believe human error is one of the most common causes of downtime. As logic follows, color-coded lubrication application helps workers apply lubricants correctly, and thus, it is one of the best ways to keep your machines up and running.

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The Mx Group, 2012

Color-coded lubrication systems also protect the quality of your lubricants throughout the maintenance process. These systems are designed so that each drum, dispenser, and transfer container touches only one type of lubricant — establishing a single point of contact. Segregating lubricants in this way prevents problems caused by cross-contamination, including clotting, base oil separation, thermal breakdown, thinning, thickening, and the formation of hard deposits — all of which can lead to machine damage and failure. Therefore, using color coding to keep your lubricants separated helps maximize machine uptime.

FOSTER WORKPLACE SAFETY Manufacturers who color code their lubrication process automatically have cleaner, safer facilities. The color-coded labels keep everything neat and organized, with fewer spills and drips, because workers simply don’t make the errors that cause hesitation or disruptions when filling containers and applying lubricants. And fewer spills mean fewer opportunities for workplace accidents, costly fines, and safety violations.

 

SELECTING THE BEST COLOR-CODED SYSTEM

Color-coded identification labels ensure the right lubricant goes in the right place every time.

Not all color-coded lubrication management systems are created equal. When it’s time for your organization to begin researching your system options, be sure to heed the following advice:

BE WARY OF HOMEGROWN SYSTEMS.

It may be tempting to think you can just create your own system of color coding by using paint, colored tape, or markers. But no matter how neatly you apply the colors and draw the shapes, they won’t be perfectly consistent across all your containers. And inconsistencies lead to inefficiencies, simply because it will take your workers longer to verify that they’re using the right lubricant in the right place. This becomes especially true as the colors fade, chip, or peel over time. Plus, if using a homegrown system, you will quickly run out of colors and basic symbols, forcing you to incorporate additional labeling methods, such as using multiple basic symbols to identify lubricants, which can be extremely confusing for your workforce. In short, homegrown colorcoding systems don’t eliminate errors in the lubrication process; they often introduce more of them.

CONSIDER THE NUMBER OF LUBRICANTS YOU USE.

If your manufacturing operation requires only a small number of lubricants, a color-coding system with an equally small number of colors and symbols will suffice. But if your operation requires many different lubricants, a broad spectrum of colors and symbols isn’t necessarily the best option. The colors in broad-spectrum systems are often too similar to distinguish from one another, which defeats the purpose of color coding. The same is true for symbols that look too much alike. Be aware of this problem, and choose a system with enough color and shape combinations to meet your needs without confusing your workers.

CHOOSE A SYSTEM THAT WILL STAND THE TEST OF TIME.

More than likely, you’ll want to invest in a color-coded lubrication management system that will last for many years. For this very reason, you should select a system with fade-resistant labels so the colors your workers rely on don’t change over time. Likewise, the ideal system should incorporate durable, industrialgrade labels that won’t peel or fall off with use. And the system you choose should be one that grows with you, allowing you to add more labels as you introduce new equipment with new lubrication requirements.

AN EASY WAY TO BOOST YOUR BOTTOM LINE

Implementing a color-coded lubrication management system is a small, immediate change with big, lasting impact. More than just aesthetically pleasing, it saves your company money. Eliminating errors and cross-contamination during the lubrication process helps keep your machines up and running so your facility can stay productive. Plus, color-coded lubrication management ensures you waste less lubricant due to spills and mix-ups — and your team wastes less time trying to figure out which lubricant goes where. And finally, it helps you avoid OSHA fines. Altogether, color coding can have significant impact on your bottom line — all for little effort. The system is so intuitive, you can set it up and get started today with very little training.

ABOUT THE AUTHOR: Patrick Fasse has extensive experience in industrial engineering and manufacturing, and specializes in lean manufacturing concepts and Kaizen events. He has held roles in engineering sales and application engineering, and worked as a product specialist. Patrick is currently director of sales at Fluid Defense, the manufacturer of the OilSafe® color-coded lubrication management system, located in Montgomery, Ill. OilSafe incorporates durable, industrial-grade labels with customizable shapes and colors to keep lubricants organized. To learn more, please visit oilsafe.com.

2 3

ELIMINATE CROSS-CONTAMINATION

SAFEGUARD YOUR WORKFLOW Color-coded lubrication systems don’t just keep machines working well; they keep your team working efficiently, effectively, and safely, too. Specifically: • Lean Initiatives — Color coding simplifies your maintenance process, removing the confusion, guesswork, and messes that slow down workers. Plus, it helps you apply the lean poka-yoke mechanism of mistake proofing so your team can more easily maintain the quality of your entire operation. • 5S Practices — Colorcoded lubrication management helps you organize your workspace according to the 5S workplace organization methodology. The colors and symbols make it easy to sort your lubricants, set the order of your workflow, shine (or clean) the workplace, standardize the lubrication process, and sustain order in your facility. Applying these practices brings efficiency and effectiveness to your maintenance operations. • The OSHA Right-to-Know Standard — Colorcoded labels clearly communicate exactly what types of lubricants are used in your facility, as OSHA’s Right-to-Know standard requires. Plus, the labels allow room for universally understood safety symbols, when necessary, so your workers can easily see which lubricants require special care during handling.

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ADVERTISER INDEX Company Page Circle ALA Industries Ltd............................................... 13......... 433 ALA Industries Ltd............................................... 24......... 492 Adaconn................................................................. 5......... 428 Adaconn & Inserta............................................... 22......... 477 Allenair Corp........................................................ 53......... 470 Anchor Fluid Power............................................. 12......... 453 Anfield Industries, Inc............................................ 5......... 444 Anfield Industries, Inc.......................................... 22......... 478 Argo-Hytos Inc..................................................... 19......... 440 ASA Hydraulik of America.................................... 3......... 426 Clean Filtration U.S.A.......................................... 17......... 435 Clippard Instrument Lab Inc............................. 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Inc................................. 19......... 461 Power Valve U.S.A............................................... 21......... 463 Ryco Hydraulics..................................................CIII......... 475 Ryco Hydraulics................................................... 24......... 488 Scenery Hydraulic, Inc......................................... 50......... 467 Spectronics Corp................................................. 15......... 434 Suco Technologies Inc......................................... 50......... 466 Sunfab North America......................................... 16......... 457 Thermal Transfer Products.................................. 21......... 443 Tobul Accumulator Inc......................................... 52......... 469 Ultra Clean............................................................ 10......... 447 Ultra Clean............................................................ 83......... 474 Ultra Clean............................................................ 24......... 489 Webtec.................................................................. 82......... 472 World Wide Electric Corp...................................... 7......... 451 Yates Industries Inc.......................................... CII-1......... 425 Yates Industries Inc.............................................. 24......... 490 Youli-America....................................................... 20......... 441 Young Powertech, Inc.......................................... 13......... 454 Young Powertech, Inc.......................................... 24......... 491 Zinga Industries Inc............................................... 9......... 450 Ad • Web Marketplace • IFPE Supplement

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Published on Mar 19, 2014

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