JANUARY 2026
fluidpowerjournal.com
2026 COUNTDOWN
WELDED CYLINDER'S
Dirty Secrets WHEN HYDRAULICS TERMINOLOGY STOPS BEING DESCRIPTIVE BRINGING CIRCUITS TO LIFE SELECTING THE PROPER CONNECTION METHOD
NOTABLE WORDS
Chauntelle Baughman
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IN THIS ISSUE
24
10 20
January 2026 VOLUME 33 • ISSUE 1
Features
Departments 14
IFPS Update
An engineer proposes a clearer lexicon for hydraulic components.
18
NFPA Update
19
NFPA Podcast
10 Countdown to CONEXPO-CON/AGG 2026
24
Product Spotlight
08 When Hydraulics Terminology Stops Being Descriptive
04
Notable Words
A premier event for fluid power professionals.
27
Classifieds
12 Selection of the Proper Connection Method in Hydraulic Systems and New Technologies
28
Component Showcase
Hydraulic systems play a crucial role in modern industry.
20 Bringing Circuits to Life
Unlocking Circuit Understanding with Animated Schematics.
» COVER STORY 22 Welded Cylinder's Dirty Secrets
Continuous improvement provokes cylinder evolution.
» TEST YOUR SKILLS 24 Mapping Network Components & Protocols
Stay sharp with this monthly lesson from the IFPS's study guide.
Publisher’s Note: The information provided in this publication is for informational purposes only. While all efforts have been taken to ensure the technical accuracy of the material enclosed, Fluid Power Journal is not responsible for the availability, accuracy, currency, or reliability of any information, statement, opinion, or advice contained in a third party’s material. Fluid Power Journal will not be liable for any loss or damage caused by reliance on information obtained in this publication.
Rugged Quality & Reliability Your Hydraulic and Pneumatic Cylinder Resource Call CMC with your specs! – 800-767-0038 CUNNINGHAM MANUFACTURING CO. sales@cunninghamcylinders.com www.cunninghamcylinders.com
NOTABLE WORDS
Insatiable Curiosity By Chauntelle Baughman, CFPHS, President & CEO, Co-Founder, OneHydraulics, Inc.
» WHEN I LOOK to the future of the fluid
power industry, I see one thing at its center: knowledge. Our field is built on precision, safety, and technical excellence, and those things don’t happen by accident. They come from people who are curious enough to ask “why”, dedicated enough to master the fundamentals, and confident enough to apply them in the field. That’s why training, education, and certification aren’t just initiatives at OneHydraulics, they’re part of our DNA. From the very beginning, I believed that building a great company wasn’t just about selling great products. It was about building great people. Fluid power is complex, and our customers rely on us to solve their toughest challenges with accuracy and creativity. Every time a member of our team earns an IFPS certification, they’re not just earning a credential. They’re building credibility, confidence, and competence that ripple through every customer interaction.
04 | January 2026
This year, several of our team members have earned their Certified Fluid Power Support Associate (CFPSA) certifications, a milestone that’s reshaping how we approach both internal training and customer service. The CFPSA is one of the most valuable certifications to emerge in our industry in years because it brings the fundamentals of fluid power to everyone, not just engineers or designers, or technicians. It’s an entry point for new professionals to understand how systems work, why we do what we do, and why the details matter. In an industry where precision is everything, this foundation is transformative. At OneHydraulics, we talk a lot about our core value of Insatiable Curiosity. It’s the mindset that drives us to question the norm, seek better answers, and to never stop learning. It’s what turns a good salesperson into a trusted technical advisor, and a good technician into an expert problem-solver. That curiosity fuels innovation, and it’s how we’ve built a company that’s as agile as it is technical. Leading a growing company means constantly balancing progress with people. When I started OneHydraulics, it was literally at the kitchen table with no laptops, no infrastructure, just a vision of what we could become. As we’ve scaled, my greatest lesson has been realizing that I can see the vision, but it’s my responsibility to share it so clearly that my team can take us there. I’m not just building a business, I’m building a winning team that is capable, confident, and always learning. That commitment to development doesn’t stop with the CFPSA. We’re already planning multiple IFPS training programs through 2026 to advance our people toward the CFPHS, CFPCC, and beyond. Every certification we
earn as a team strengthens our ability to serve our customers and raises the bar for what excellence looks like in our industry. I firmly believe that investing in our people’s knowledge is the single most important investment we can make in our company’s future. The fluid power industry is evolving. Automation, connectivity, artificial intelligence, and data are reshaping how systems are designed, monitored, and serviced. But no matter how much technology around us changes, our foundation must remain strong, and that foundation is people who understand the unchanging principles of pressure, flow, and force at their core. Certifications ensure that the foundation stays solid as we embrace the changing world around us. What I love most about this industry is that it’s never static. No two systems are exactly alike, and no two days present the same challenge. That constant evolution keeps us learning, questioning, and innovating. By cultivating a culture of education and continuous improvement, we’re not just preparing for the future, we’re shaping it. At OneHydraulics, our standard has always been ‘ridiculously good’. (Seriously – one of our core values actually is “Ridiculously Good Customer Service”). We don’t settle for average, and neither do our customers. Holding those standards and creating pathways for our people to grow into them is what drives us forward. The question isn’t whether we can afford to invest in our people. It’s whether we can afford not to. The future of fluid power will belong to the companies that never stop learning, never stop teaching, and never stop challenging what’s possible. Let’s lead that movement together.
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PROUDLY SERVING THE INDUSTRY FOR OVER 65 YEARS
PUBLISHER Innovative Designs & Publishing, Inc. 3245 Freemansburg Avenue, Palmer, PA 18045-7118 Tel: 800-730-5904 or 610-923-0380 Fax: 610-923-0390 • Email: Art@FluidPowerJournal.com www.FluidPowerJournal.com Founders: Paul and Lisa Prass Associate Publisher: Hannah Coursey Editor: Lauren Schmeal Technical Editor: Dan Helgerson, CFPAI/AJPP, CFPS, CFPECS, CFPSD, CFPMT, CFPCC Senior Marketing Consultant: Bob McKinney Graphic Designer: Nicholas Reeder Accounting: Leza Ovten Circulation Manager: Josh Shoup INTERNATIONAL FLUID POWER SOCIETY 1930 East Marlton Pike, Suite A-2, Cherry Hill, NJ 08003-2141 Tel: 856-424-8998 • Fax: 856-424-9248 Email: AskUs@ifps.org • Web: www.ifps.org 2026 BOARD OF DIRECTORS President: Garrett Hoisington, CFPAI, CFPS, CFPMHM Immediate Past President: Jeff Hodges, CFPAI/AJPP, CFPMHM - Altec Industries, Inc First Vice President: Chauntelle Baughman, CFPHS OneHydraulics, Inc. Treasurer: Elisabeth DeBenedetto, CCFPS, GS Global Resources Vice President Education: Daniel Fernandes, CFPS, CFPECS, Hydra-Power Systems Vice President Membership: Brian Wheeler, CFPAI/AJPP The Boeing Company Vice President Certification: Bruce Bowe, CFPAI/AJPP Altec Industries, Inc. Vice President Marketing: Bradlee Dittmer, CFPPS - IMI Precision Engineering DIRECTORS-AT-LARGE Tyler Janecek, CFPHS - Engineering Systems, Inc John Juhasz, CFPS - Kraft Fluid Systems Stephen Blazer, CFPE- Altec Industries, Inc. Brian Kenoyer, CFPS - Cemen Tech Jeff Curlee, CFPS -Cross Mobile Hydraulics & Controls Quest Duperron, CFPIHM, CFPCC - Coastal Hydraulics, Inc. Cary Boozer, CFPE - Motion Industries, Inc. Steven Downey, CFPAI, CFPS - Hydraulex Deepak Kadamanahalli, CFPS - CNH Industrial Kyler Craig Ridgeway, CFPHS - Bradbury Company Alex Kummer, CFPE, - National Oilwell Varco Wade Lowe, CFPS - Hydraquip Distribution, Inc. CHIEF EXECUTIVE OFFICER (EX-OFFICIO) Donna Pollander, ACA HONORARY DIRECTOR (EX-OFFICIO) Ernie Parker, Hydra Tech, Inc. CFPAI/AJPP James O'Halek, CFPAI/AJPP, CFPMM, CFPMIP, CFPCC The Boeing Company IFPS STAFF Chief Executive Officer: Donna Pollander, ACA Communications Coordinator: Stephanie Coleman Director Training/Development: Bradley (BJ) Wagner, CFPAI/ AJPP Assistant Director: Jenna Mort Certification Logistics Manager: Kyle Pollander Bookkeeper: Diane McMahon Instructional Designer & Layout: Chalie Clair Fluid Power Journal (ISSN# 1073-7898) is the official publication of the International Fluid Power Society published monthly with four supplemental issues, including a Systems Integrator Directory, Off-Highway Suppliers Directory, Tech Directory, and Manufacturers Directory, by Innovative Designs & Publishing, Inc., 3245 Freemansburg Avenue, Palmer, PA 18045-7118. All Rights Reserved. Reproduction in whole or in part of any material in this publication is acceptable with credit. Publishers assume no liability for any information published. We reserve the right to accept or reject all advertising material and will not guarantee the return or safety of unsolicited art, photographs, or manuscripts.
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When Hydraulics Terminology Stops Being Descriptive By Brendan Casey, Founder, HydraulicSupermarket.com
T
here’s a lot of terminology in hydraulics. Some of it is descriptive, and some of it is misleading. Pressure relief valve. No confusion here. Directional control valve (DCV). Same. It says what it means, and it means what it says. So, let’s use it says what it means, and it means what it says, as the gold standard for descriptive terminology. What about pressure override? It's an operating characteristic of direct-acting relief valves and is akin to the difference between cracking and full open pressure. However, a hydrostatic transmission pump can have a pressure override (POR). Really? Yes, but some specifics are missing: High-pressure override of the pump's displacement command. Here, the flow passing across the crossline relief valve acts on the opposite servo to de-stroke the pump. As you can see, there is a significant loss of meaning in the shortening. At least the abbreviated version is not wrong, though, even if it can confuse. Load-sensing pump. No such thing. Okay, okay, it’s the type of pump matched to a load pressure-sensing DCV. But the pump is not load-sensing, and the DCV is. The pump only receives a pressure signal downstream from an orifice. Or in the case of a DCV, downstream
08 | January 2026
from the spool selected orifice opening. The design of a load-sensing DCV ensures this pressure signal is the highest load pressure of all actuated functions. In this type of pump control, load pressure is the input, and regulated flow is the output. With that being the case, the control parameter is delta-P. What is the one adjustment, other than pressure cut off and, on occasion, volume stops, that is available on this type of pump? Delta-P. Why? It is the control parameter. This delta-P controlled pump is also called a constant flow or flow-regulated pump. This magic only happens because delta-P is the control parameter. Delta-P controlled pump. It says what it means, and it means what it says. How about open-center load sensing? It’s a complete misrepresentation, apart from the open center bit, because load pressure is not sensed anywhere in this system. One machine OEM refers to it as negative flow control. So, how does the flow go negative? It doesn’t. Negative flow control is a reference to the type of pump control used in this system: negative hydraulic displacement control, meaning a hydraulic command signal, and pump displacement are inversely correlated. So, when the hydraulic command signal increases, pump displacement
decreases. The hydraulic command signal that controls pump displacement in this system is generated by its open-center DCV. This magic happens through clever deployment in the series of fixed and variable orifices in the 6/3 DCV’s bypass gallery (through center, see exhibit 1). When the flow in the DCV's bypass gallery decreases, the pump's displacement increases. This roughly matches pump displacement to actuator demand. There’s no load pressure sensing here.
T2 B
A
T1 P1
P2
Exhibit 1. Mobile open center, 6-way 3-position DCV. P2->T2 is the bypass gallery. Variation in flow through the bypass gallery can be used to signal a negative hydraulic displacement-controlled pump. WWW.FLUIDPOWERJOURNAL.COM
| WWW.IFPS.ORG
So, what should this non-load-sensing system be called? Given that a load-sensing system gets its moniker from its load-pressure-sensing DCV, why don’t we do the same here? Respecting the gold standard for descriptive jargon, this would be: bypass flow sensing. It says what it means, and it means what it says. What about a hybrid load-sensing system? I am going to scream. These systems are comprised of a delta-P controlled pump, which, as already explained, is not load-sensing. A closed-center DCV is not load-sensing, either. This system is a hybrid, not a load-sensing system. In this system, it's the DCV that's a hybrid. The type of DCV used here is a mobile hydraulics closed center. Meaning a through center, 6/3 DCV with the pressure gallery isolated from the bypass gallery (see exhibit 2). This blocks P in the spool’s center position, allowing the bypass gallery to be used to signal a delta-P controlled pump. This magic happens through the clever deployment of fixed and variable orifices in series in DCV’s bypass gallery. This system roughly matches pump displacement to actuator demand. No load pressure sensing here, either. So, what should this non-load-sensing system be called? WWW.IFPS.ORG
| WWW.FLUIDPOWERJOURNAL.COM
T2 B
A
T1 P1
P2
Exhibit 2. Mobile closed center, 6-way 3-position DCV. The vacant bypass gallery (P2->T2) can be used to signal a delta-P controlled pump.
One OEM calls it open center, variable pump. Another one calls it variable flow, open center. Now, I’m pulling my hair out. As already explained, the DCV used in these systems is closed center. Okay, so they started with an open-center DCV, isolated the pressure gallery from the bypass gallery to make it a closed-center. They followed up with some pressure signaling trickery with the now vacant bypass gallery. Yes, there is a small, parasitic loss of pump flow through the bypass gallery when all spools are centered, but this
doesn’t meet the criteria for an open-center DCV. Based on any reasonable interpretation of the accepted jargon, the DCV is closed center. So, why use the term open center to describe this system if it’s incorrect and misleading? Here’s my naming suggestion for this system, again considering what’s happening at the DCV: bypass pressure sensing. It says what it means, and it means what it says. Now, with all the foregoing in mind, here are a few of my suggestions for a new lexicon and the next edition of ISO 5598 Fluid Power Systems and Components Vocabulary: • Load Sensing System (formerly known as Closed Center Load Sensing): A load pressure sensing DCV with P-blocked spool centers, signaling a delta-P controlled pump. • Bypass-Flow Sensing System (formerly Open Center Load Sensing, Negative Flow Control): An open center, bypass flow sensing DCV, signaling a negative hydraulic displacement-controlled pump. • Bypass-Pressure Sensing System (formerly known as Hybrid Load Sensing, Open Center Variable Pump, Variable Flow Open Center): A closed center, bypass pressure sensing DCV, signaling a delta-P controlled pump. Why is any of this important? Imagine for a moment that what we all know as a DCV was instead called a pressure-distributing valve. When asked to explain its function, you’d have to explain that it's not a pressure-distributing valve; we just call it that. When I explain the operation of the above systems in The Mobile Hydraulics Handbook and The Definitive Guide to Mobile Hydraulics, I use the terms closed center load sensing, open center load sensing, negative flow control, and hybrid load sensing only because you must meet people where they are to take them where they need to go. A new lexicon doesn’t have much utility if you’re the only one using it.
•
About the Author Brendan Casey is the founder of HydraulicSupermarket.com and the author of numerous books and training programs. A fluid power specialist with an MBA, he has more than 35 years' experience in the design, maintenance, and repair of mobile and industrial hydraulic machines. Learn more at www.HydraulicSupermarket.com.
January 2026
| 09
COUNTDOWN TO
2
0
2
6
By Lauren Schmeal, Editor, Fluid Power Journal
I
ndustry stakeholders are preparing for CONEXPO-CON/AGG 2026, the largest construction and fluid power trade show in North America. The event is returning to Las Vegas from March 3-7, featuring five packed days of exhibits, leading-edge technology, and global networking. Visitors seeking the latest in hydraulic and pneumatic solutions will have access to over 2,000 exhibitors across 2.9 million square feet of event space, along with renovated halls and enhanced transportation
options. The event will allow over 150,000 professionals to connect while raising awareness of rewarding careers with the support of top industry organizations. The show’s latest workforce report reveals that 94% of U.S. construction firms currently have open skilled positions, with 42% investing more in training to address the talent gap. This year, fluid power remains a central focus, with a robust education schedule featuring advanced hydraulics, automation,
Courtesy of the Association of Equipment Manufacturers
10 | January 2026
electrification, and system efficiency. The National Fluid Power Association (NFPA) and Association of Equipment Manufacturers (AEM) have elevated the show’s industry impact and ensure strong participation for fluid power suppliers. Global participation is expected to set new records. Translators and private meeting spaces will help companies grow internationally, supporting an increasingly global fluid power market. Professional development is front and center, with more than 150 expert-led education sessions, with tracks focused on advanced hydraulics, sustainability, equipment management, technology solutions, safety and health, business best practices, and workforce development. These educational sessions are designed to help engineers, manufacturers, and technicians improve performance, reduce costs, and navigate an evolving regulatory landscape. New for 2026, CONEXPO-CON/ AGG is launching key workshops such as the EmpowerHER Workshop for women in construction, a Small Business Workshop for contractors, and Shop Talks & Walks for hands-on equipment maintenance learning. NFPA will host an Advanced Hydraulics Conference from March 4-5 that is co-located at CONEXPO-CON/AGG. WWW.FLUIDPOWERJOURNAL.COM
| WWW.IFPS.ORG
Wednesday
Thursday
Increased Runtime for Battery-Electric Excavators with Digital Hydraulics
Comparison of Two Electric Linear Actuation technologies: Electro-Mechanical Actuation and Electro-Hydrostatic Actuation
Unlocking Digital Transformation: Why Strategic Ecosystem Partnerships are Essential to Delivering Risk-Reduced, High-Value Digital Services Smart Hybrid Architectures for Off-Highway Machines: Standard Components, Smarter Controls Optimization and Validation of eHydraulic System Performance on a Battery-Electric Backhoe Loader Using 3D Finite Element Analysis to Increase Performance in Shaft Seals for Hydraulic Pump Applications Hydraulic Data from the Heart of the Circuit: Pump Output Digitization
Unlocking the Power of Practical AI in Mid-Market Manufacturing and Distribution Hydraulic System Efficiency Optimization Leveraging Quasistatic & Dynamic Models Variable Flow with Fixed Displacement Pump Steer By Wire: An Enabling Technology for Autonomy and Automation Lowering Total Cost of Ownership eHydraulic Building Blocks: Inverters, Components, and Application-Specific Systems How Mechatronics Integration Ease the Adoption of Electrification
Fluid Power Forum PLUS Panel with Eric Lanke (NFPA) and Reception for Subscribers
The Gold Standard in Live Swivels. INLINE & 90° NO KINKS
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Courtesy of CONEXPO-CON/AGG
CONEXPO-CON/AGG 2026 promises transformational experiences, including expanded educational sessions, improved logistics, and the chance to see next-generation hydraulic and pneumatic technologies up close. Visitors will have access to ample networking opportunities, positioning CONEXPO-CON/ AGG as a driver of business growth and innovation in the industry. For more information, visit: https://www.conexpoconagg.com/
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show-experience/education/. You may also scan the QR code for registration options. Our CONEXPO-CON/AGG 2026 coverage continues in the February and March issues of Fluid Power Journal and at www. fluidpowerjournal.com. Mark your calendars for March 2026, as Las Vegas becomes the global hub for advancing construction and fluid power technology!
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January 2026
| 11
Selection of the Proper Connection Method in Hydraulic Systems and New Technologies
By Tuğba İpek, CFO, Hidroman Hidrolik San. ve Tic. Ltd. Şti.
H
ydraulic systems provide reliable and powerful solutions for highforce applications. From mining and construction to defense and aerospace, these systems are indispensable in numerous sectors. However, one of the most critical aspects of hydraulic efficiency and safety lies in connection elements. Choosing the right connection method can significantly impact system performance, durability, and safety. Improper connection methods can lead to oil leaks, pressure drops, and even catastrophic failures. With advancements in technology, new and improved connection techniques are emerging, offering enhanced sealing reliability, installation efficiency, and long-term performance. This article examines the various types of hydraulic connections, conventional connection methods, and the latest technological advancements in hydraulic fittings and connections.
Hydraulic Connection Elements Connection elements are essential components in hydraulic systems, ensuring seamless fluid transmission between pipes, hoses, and valves while preventing leakage. Depending on the application, operating pressure, and industry requirements, various connection types are used. The most common types include:
12 | January 2026
JIC (SAE J514, 37° Flare) connection is widely used in hydraulic applications, particularly in the U.S. market. Sealing is achieved through the 37° flare contact rather than by tightening the threads, which provide the mechanical connection. Primary sealing occurs at the mating flare surfaces. This connection type is known for its reliability in high-pressure and vibration-prone applications. ORFS (SAE J1453, O-Ring Face Seal) connection is one of the most reliable sealing solutions in high-pressure hydraulic circuits. The male end has a flat face with an O-ring, while the female end has a smooth flat surface. Sealing is achieved by compressing the O-ring against the flat face. Depending on the operating temperature, NBR or Viton O-rings should be selected. Due to its superior leak prevention, ORFS is widely used in mining, construction, and other heavy-duty applications. British Standard Pipe (BSP) connection is commonly used in Europe and the UK. BSP fittings come in two variations. The first is the BSPP (Parallel Thread - ISO228-PT), for which sealing occurs between the male fitting’s 30° seat and the female fitting. The second variant is the BSPT (Tapered Thread - ISO7-PT): The male fitting has tapered threads, which require the use of Teflon tape or sealing compounds to ensure leak-free operation. Although BSP connections share similarities with NPT (National Pipe Thread) standards, they are not fully interchangeable. DIN 2353 metric connections are widely used in European hydraulic systems due to their superior adaptability and ease of installation. Sealing is achieved through a 24° cone interface, which provides excellent WWW.FLUIDPOWERJOURNAL.COM
| WWW.IFPS.ORG
reliability. The system is commonly used in pipeline applications where ease of assembly and maintenance are critical.
Applying Traditional Connection Methods and Understanding Their Limitations In hydraulic systems, the three most common connection methods are ferrule-based connections, welded connections, and tube forming connections. Each has its advantages and drawbacks. In the ferrule-based connection system method, a ferrule or compression ring is tightened around the pipe to create a seal. However, this technique presents several challenges. It is not suitable for pressures above 200 bar, as leaks may develop. It is also dependent on the operator for installation; if the ferrule is over-tightened, it may crack, and if under-tightened, it may leak. Welding connection systems are often used in high-pressure and high-vibration environments, but they have several drawbacks. Vibrations may cause cracks in the welds, leading to leaks. Poorly executed welds can introduce contaminants into the hydraulic system, increasing the risk of failure. Additionally, weld beads inside the pipe can restrict the flow area, causing pressure loss and turbulence.
New Technologies: Weldless and Ferrule-Free Connections In recent years, hydraulic connection technology has evolved, eliminating the need for ferrules and welding. These modern methods improve reliability, simplify installation, and enhance safety. For example, tube-forming connection technology involves forming the pipe’s end into a specific shape using specialized machinery, eliminating the need for ferrules or welding. This allows for superior sealing, with no risk of ferrule cracks or welding defects. It withstands pressures up to 1200 bar, tested for both static and dynamic conditions. Furthermore, standardized assembly reduces human errors, ensuring consistent installation quality. This innovative technique is particularly beneficial in mining, defense, and heavy industry applications, where extreme conditions demand high reliability and minimal maintenance.
Hydraulic Connections and Safety Considerations in Mining Mining equipment operates in harsh environments with extreme pressures and mechanical stress. Selecting the right hydraulic connections is crucial to ensuring minimal pressure loss, optimal energy efficiency, along with reduced downtime and operational failures. It’s vital to the prevention of environmental contamination due to oil leaks as well. WWW.IFPS.ORG
| WWW.FLUIDPOWERJOURNAL.COM
Safety Guidelines for Hydraulic Systems • Always depressurize the system before working on any hydraulic connections. • Use protective gear to prevent injuries from high-pressure oil injection accidents. • Regularly inspect fittings to detect wear, damage, or leaks before they lead to failures.
Conclusion The selection of hydraulic connection methods significantly affects system performance, safety, and long-term operational costs. While traditional ferrule-based and welded connections are still in use, new technologies like weldless and ferrule-free connections offer improved reliability, easier assembly, and enhanced safety. For industries such as mining and defense, investing in modern connection technologies can lead to increased operational efficiency, reduced maintenance and downtime, and greater overall system safety. By adopting the right connection methods, companies can ensure longer-lasting, leak-free, and cost-effective hydraulic systems.
•
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January 2026
| 13
IFPS UPDATE
Newly Certified Professionals OCTOBER 2025 CC Croix Tucker, The Boeing Company Gavyn Deal, The Boeing Company Hans Rottmann, Parker Hannifin Jordan Turner, Custom Hydraulics & Design Matthew Drent Matthew Paulson, The Boeing Company Parker Willms, D.A.S. Services, Inc. Tommie Coleman, CFI Wesley Evans, Triad Technologies
ECS Christopher Heen, SunSource Damon Frashure, The Boeing Company
HS Dillon LaRue, Applied Energy Company Eric Fisher, Kraft Fluid Systems
Joe Arcangeletti Juan Carlos Gonzalez Navarro, Nachi America Inc. Ricardo Sanchez Rubio, Terex Genie Mexico
IHM Gerried Brizendine, Controlled Fluids, Inc. Jose Hernandez, Controlled Fluids, Inc.
MHM Adam Padilla, Black Hills Alex Carlos, Southern Cal Edison Anthony Cooper, Alabama Power Chandler Milligan, Southern Cal Edison Conner Richards, Altec Industries, Inc. Diego Serrano, Southern California Edison Emmanuel Galvez Alba, Southern Cal Edison Eric Zimmerman, Altec Industries, Inc. Jackson Schewe, Altec Industries, Inc. Joseph Lopez, Southern Cal Edison
Joshua Newton, Altec Industries, Inc. Juan Garcia, Southern Cal Edison Lester Hines, Altec Industries, Inc. Noah Collier, Alabama Power Nolan Connell, Alabama Power Oscar Flores Dominguez, Altec Industries, Inc. Paul Schmitz, Altec Industries, Inc. Robert Cabacungan, Southern Cal Edison Scotty Slatton, Alabama Power Tiler Cabaniss, Alabama Power Troy Fortin, Altec Industries, Inc. Zachary Macomber, Altec Industries, Inc.
MIH Parker Willms, D.A.S. Services, Inc.
SA Ernie Parker, Hydra Tech Inc. James Bell, Kraft Mobile Systems Jay Lawless, HyQuip
Lead the Conversation in 2026 with an IFPS Webinar
» SHARE WHAT YOU know and help move
our field forward. IFPS has one to two webinar openings each month in 2026, and we are looking for industry professionals who can show the tools, steps, and tips that make their work safer and more efficient. If you have a skill or technique you have become very good at, this is your time to share it in a clear, practical session. Presenting with IFPS helps you and your company get noticed by OEMs, distributors, end users, plant managers, and engineers. You will show real results, answer live questions, and reach people who watch the recording later. We make it easy by handling the hosting and promotion so you can focus on showing how the work gets done. Bring a simple outline, a few real examples, and three to five takeaways people can use the next day. Keep it straightforward, avoid jargon, and aim for tips that save time, reduce rework, and improve safety. To reserve a 2026
14 | January 2026
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| WWW.IFPS.ORG
IFPS UPDATE
slot, contact Donna Pollander at dpollender@ifps.org or Stephanie Coleman at scoleman@ifps.org.
IFPS Sponsorship Opportunities at ConExpo 2026
» STAND WITH IFPS at ConExpo 2026 and
put your brand in front of serious buyers. You can sponsor booth giveaways that travel home with attendees, booth furnishings that make conversations easier, or an IFPS raffle that pulls steady traffic to the space. Each choice supports the profession and keeps your name in front of the right people during a very busy show. Your logo placement matches the option you select, which can include signs, handouts,
raffle materials, and other booth items. This keeps your brand visible in photos, in follow ups, and in conversations after the show. It is a simple path to awareness that also shows you back education and safe practices. Pick the level that fits your goals and budget, then secure your place early for the best visibility. Our team will confirm details, provide artwork guidelines, and make sure your brand looks sharp and consistent. Visit the ConExpo Sponsorship webpage to review packages and reserve your spot.
IFPS Certification Builds Safer, Stronger Teams
» IFPS CERTIFICATIONS PROVE that
people know the right steps to do the job safely and well. Certified team members follow current best practices, which means
fewer mistakes, fewer leaks and failures, faster fixes, and a lower chance of injury. A shared standard gives everyone the same language and way of working, so jobs get done right the first time. For employers, certification is a practical way to raise the bar across the whole shop. Teams that train and test together work with the same methods, ramp up new hires faster, and close maintenance tickets with less downtime. Your customers notice steady quality, and your supervisors gain confidence when they sign off on work. Package purchases make planning simple for multiple locations and shifts. You can schedule training in waves, line up exam dates, and have both technicians and supervisors earn credentials to set the tone. Contact IFPS to build a group plan and pricing that fit your team and calendar.
GET TO KNOW US...
AGGRESSIVE HYDRAULICS® AT CONEXPO-CON/AGG 2026
VISIT US: BOOTH S81245
TRUST ISN’T CLAIMED— IT’S EARNED.
CONEXPO CON/AGG
Work with our team of professionals dedicated to exceeding your hydraulic cylinder expectations.
Las Vegas, NV March 3–7, 2026
Meet the team: • Engage with the experts solving real application challenges • Engineering leaders specializing in purpose-built™ solutions • Technical sales experts with broad application knowledge • Come talk about your hydraulic cylinder expectations
WWW.IFPS.ORG
| WWW.FLUIDPOWERJOURNAL.COM
January 2026
| 15
IFPS UPDATE
»
Individuals wishing to take any IFPS written certification tests can select from convenient locations across the United States and Canada. IFPS is able to offer these locations through its affiliation with the Consortium of College Testing Centers provided by National College Testing Association. Contact Kyle Pollander at Kpollander@ifps.org if you do not see a location near you. Every effort will be made to accommodate your needs.
Written Certification Test Locations Alabama
Auburn, AL Birmingham, AL Calera, AL Decatur, AL Huntsville, AL Jacksonville, AL Mobile, AL Montgomery, AL Normal, AL Tuscaloosa, AL
Alaska
Anchorage, AK Fairbanks, AK
Arizona
Flagstaff, AZ Glendale, AZ Mesa, AZ Phoenix, AZ Prescott, AZ Scottsdale, AZ Sierra Vista, AZ Tempe, AZ Thatcher, AZ Tucson, AZ Yuma, AZ
Arkansas
TENTATIVE TESTING DATES FOR ALL LOCATIONS JANUARY 2026 Tuesday 1/13 • Thursday 1/29
FEBRUARY 2026 Tuesday 2/9 • Thursday 2/26
MARCH 2026 Tuesday 3/10 • Thursday 3/26
APRIL 2026 Tuesday 4/7 • Thursday 4/23
Bentonville, AR Hot Springs, AR Little Rock, AR
California
Aptos, CA Arcata, CA Bakersfield, CA Dixon, CA Encinitas, CA Fresno, CA Irvine, CA Marysville, CA Riverside, CA Salinas, CA San Diego, CA San Jose, CA San Luis Obispo, CA Santa Ana, CA Santa Maria, CA Santa Rosa, CA Tustin, CA Yucaipa, CA
Colorado
Aurora, CO Boulder, CO Springs, CO Denver, CO Durango, CO Ft. Collins, CO Greeley, CO Lakewood, CO Littleton, CO Pueblo, CO
Delaware
JOB PERFORMANCE TEST LOCATIONS Arizona California Colorado Florida Georgia Maine Michigan Minnesota Montana
16 | January 2026
New Jersey Nova Scotia Pennsylvania Texas Washington Wyoming Western Australia
Dover, DE Georgetown, DE Newark, DE
Florida
Avon Park, FL Boca Raton, FL Cocoa, FL Davie, FL Daytona Beach, FL Fort Pierce, FL Ft. Myers, FL Gainesville, FL Jacksonville, FL Miami Gardens, FL Milton, FL New Port Richey, FL Ocala, FL Orlando, FL Panama City, FL Pembroke Pines, FL Pensacola, FL Plant City, FL Riviera Beach, FL Sanford, FL Tallahassee, FL Tampa, FL West Palm Beach, FL Wildwood, FL Winter Haven, FL
Georgia
Albany, GA Athens, GA Atlanta, GA Carrollton, GA Columbus, GA Dahlonega, GA Dublin, GA Dunwoody, GA Forest Park, GA Lawrenceville, GA Morrow, GA Oakwood, GA Savannah, GA Statesboro, GA Tifton, GA Valdosta, GA
Hawaii Laie, HI
Idaho
Boise, ID Coeur d ‘Alene, ID Idaho Falls, ID Lewiston, ID Moscow, ID Nampa, ID Rexburg, ID Twin Falls, ID
Illinois
Carbondale, IL Carterville, IL Champaign, IL Decatur, IL Edwardsville, IL Glen Ellyn, IL Joliet, IL Malta, IL Normal, IL Peoria, IL Schaumburg, IL Springfield, IL University Park, IL
Indiana
Bloomington, IN Columbus, IN Evansville, IN Fort Wayne, IN Gary, IN Indianapolis, IN Kokomo, IN Lafayette, IN Lawrenceburg, IN Madison, IN Muncie, IN New Albany, IN Richmond, IN Sellersburg, IN South Bend, IN Terre Haute, IN
Iowa
Ames, IA Cedar Rapids, IA Iowa City, IA Ottumwa, IA Sioux City, IA Waterloo, IA
Kansas
Maryland
Arnold, MD Bel Air, MD College Park, MD Frederick, MD Hagerstown, MD La Plata, MD Westminster, MD Woodlawn, MD Wye Mills, MD
Massachusetts Boston, MA Bridgewater, MA Danvers, MA Haverhill, MA Holyoke, MA Shrewsbury, MA
Michigan
Ann Arbor, MI Big Rapids, MI Chesterfield, MI Dearborn, MI Dowagiac, MI East Lansing, MI Flint, MI Grand Rapids, MI Kalamazoo, MI Lansing, MI Livonia, MI Mount Pleasant, MI Sault Ste. Marie, MI Troy, MI University Center, MI Warren, MI
Alfred, NY Brooklyn, NY Buffalo, NY Garden City, NY New York, NY Rochester, NY Syracuse, NY
North Carolina Apex, NC Asheville, NC Boone, NC Charlotte, NC China Grove, NC Durham, NC Fayetteville, NC Greenville, NC Jamestown, NC Misenheimer, NC Mount Airy, NC Pembroke, NC Raleigh, NC Wilmington, NC
North Dakota Bismarck, ND
Ohio
Missouri
Oklahoma
Mississippi
Berkley, MO Cape Girardeau, MO Columbia, MO Cottleville, MO Joplin, MO Kansas City, MO Kirksville, MO Park Hills, MO Poplar Bluff, MO Rolla, MO Sedalia, MO Springfield, MO St. Joseph, MO St. Louis, MO Warrensburg, MO
Montana
Bozeman, MT Missoula, MT
Kentucky
Nevada
Bossier City, LA Lafayette, LA Monroe, LA Natchitoches, LA New Orleans, LA Shreveport, LA Thibodaux, LA
New York
Goodman, MS Jackson, MS Mississippi State, MS Raymond, MS University, MS
Alexandria, MN Brooklyn Park, MN Duluth, MN Eden Prairie, MN Granite Falls, MN Mankato, MN
Kansas City, KS Lawrence, KS Manhattan, KS Wichita, KS
Louisiana
Albuquerque, NM Clovis, NM Farmington, NM Portales, NM Santa Fe, NM
Akron, OH Cincinnati, OH Cleveland, OH Columbus, OH Fairfield, OH Findlay, OH Kirtland, OH Lima, OH Maumee, OH Newark, OH North Royalton, OH Rio Grande, OH Toledo, OH Warren, OH Youngstown, OH
Minnesota
Nebraska
Ashland, KY Bowling Green, KY Erlanger, KY Highland Heights, KY Louisville, KY Morehead, KY
New Mexico
Altus, OK Bethany, OK Edmond, OK Norman, OK Oklahoma City, OK Tonkawa, OK Tulsa, OK
Oregon
Bend, OR Coos Bay, OR Eugene, OR Gresham, OR Klamath Falls, OR Medford, OR Oregon City, OR Portland, OR White City, OR
Pennsylvania
Henderson, NV Las Vegas, NV North Las Vegas, NV Winnemucca, NV
Bloomsburg, PA Blue Bell, PA Gettysburg, PA Harrisburg, PA Lancaster, PA Newtown, PA Philadelphia, PA Pittsburgh, PA Wilkes-Barre, PA York, PA
New Jersey
South Carolina
Lincoln, NE North Platte, NE Omaha, NE
Branchburg, NJ Cherry Hill, NJ Lincroft, NJ Sewell, NJ Toms River, NJ West Windsor, NJ
Beaufort, SC Charleston, SC Columbia, SC Conway, SC Graniteville, SC Greenville, SC Greenwood, SC Orangeburg, SC Rock Hill, SC Spartanburg, SC
Tennessee
Blountville, TN Clarksville, TN Collegedale, TN Gallatin, TN Johnson City, TN Knoxville, TN Memphis, TN Morristown, TN Murfreesboro, TN Nashville, TN
Texas
Abilene, TX Arlington, TX Austin, TX Beaumont, TX Brownsville, TX Commerce, TX Corpus Christi, TX Dallas, TX Denison, TX El Paso, TX Houston, TX Huntsville, TX Laredo, TX Lubbock, TX Lufkin, TX Mesquite, TX San Antonio, TX Victoria, TX Waxahachie, TX Weatherford, TX Wichita Falls, TX
Utah
Cedar City, UT Kaysville, UT Logan, UT Ogden, UT Orem, UT Salt Lake City, UT
Virginia
Daleville, VA Fredericksburg, VA Lynchburg, VA Manassas, VA Norfolk, VA Roanoke, VA Salem, VA Staunton, VA Suffolk, VA Virginia Beach, VA Wytheville, VA
Washington
Auburn, WA Bellingham, WA Bremerton, WA Ellensburg, WA Ephrata, WA Olympia, WA Pasco, WA Rockingham, WA Seattle, WA Shoreline, WA Spokane, WA
British Columbia Abbotsford, BC Burnaby, BC Castlegar, BC Delta, BC Kamloops, BC Nanaimo, BC Prince George, BC Richmond, BC Surrey, BC Vancouver, BC Victoria, BC
Manitoba
Brandon, MB Winnipeg, MB
New Brunswick Bathurst, NB Moncton, NB
Newfoundland and Labrador St. John’s, NL
Nova Scotia Halifax, NS
Ontario
Brockville, ON Hamilton, ON London, ON Milton, ON Mississauga, ON Niagara-on-the-Lake, ON North Bay, ON North York, ON Ottawa, ON Toronto, ON Welland, ON Windsor, ON
Quebec
Côte Saint-Luc, QB Montreal, QB
Saskatchewan Melfort, SK Moose Jaw, SK Nipawin, SK Prince Albert, SK Saskatoon, SK
Yukon Territory Whitehorse, YU
UNITED KINGDOM
Elgin, UK
GHAZNI
Kingdom of Bahrain, GHA Thomasville, GHA
EGYPT
Cairo, EG
JORDAN
West Virginia
Amman, JOR
Wisconsin
Taradale, NZ
Ona, WV
NEW ZEALAND
La Crosse, WI Milwaukee, WI Mukwonago, WI
Wyoming
Casper, WY Laramie, WY Torrington, WY
CANADA Alberta
Calgary, AB Edmonton, AB Fort McMurray, AB Lethbridge, AB Lloydminster, AB Olds, AB Red Deer, AB
WWW.FLUIDPOWERJOURNAL.COM
| WWW.IFPS.ORG
IFPS UPDATE
» AVAILABLE IFPS CERTIFICATIONS CFPAI
Certified Fluid Power Accredited Instructor
CFPAJPP
Tentative Certification Review Training IFPS offers onsite review training for small groups of at least 10 persons. An IFPS accredited instructor visits your company to conduct the review. Contact kpollander@ifps.org for details of the scheduled onsite reviews listed below.
Certified Fluid Power Authorized Job Performance Proctor
HYDRAULIC SPECIALIST
CFPAJPPCC
For custom IFPS training inquiries, please contact Bj Wagner (bwagner@ifps.org)
Certified Fluid Power Authorized Job Performance Proctor Connector & Conductor
CFPE
Certified Fluid Power Engineer
CFPS
Certified Fluid Power Specialist (Must Obtain CFPHS & CFPPS)
CFPHS
Certified Fluid Power Hydraulic Specialist
CFPPS
Certified Fluid Power Pneumatic Specialist
CFPECS
Certified Fluid Power Electronic Controls Specialist
CFPMT
Certified Fluid Power Master Technician (Must Obtain CFPIHT, CFPMHT, & CFPPT)
ELECTRONIC CONTROLS SPECIALIST For custom IFPS training inquiries, please contact Bj Wagner (bwagner@ifps.org).
PNEUMATIC SPECIALIST For custom IFPS training inquiries, please contact Bj Wagner (bwagner@ifps.org)
CONNECTOR & CONDUCTOR For custom IFPS training inquiries, please contact Bj Wagner (bwagner@ifps.org).
MOBILE HYDRAULIC MECHANIC
CFPIHT
For custom training IFPS inquiries, please contact Bj Wagner (bwagner@ifps.org)
CFPMHT
Online Mobile Hydraulic Mechanic certification review for written test is offered through CFC Industrial Training. This course surveys the MHM Study Manual (6.5 hours) and every outcome to prepare you for the written test. Members may e-mail for a 20% coupon code off the list price. Test fees are not included.
Certified Fluid Power Industrial Hydraulic Technician Certified Fluid Power Mobile Hydraulic Technician
CFPPT
Certified Fluid Power Pneumatic Technician
CFPMM
Certified Fluid Power Master Mechanic (Must Obtain CFPIHM, CFPMHM, & CFPPM)
CFPIHM
Certified Fluid Power Industrial Hydraulic Mechanic
INDUSTRIAL HYDRAULIC MECHANIC For custom IFPS training inquiries, please contact Bj Wagner (bwagner@ifps.org).
INDUSTRIAL HYDRAULIC TECHNICIAN For custom IFPS training inquiries, please contact Bj Wagner (bwagner@ifps.org).
CFPMHM
» For dates, call CFC Industrial Training at (513) 874-3225 or visit www.cfcindustrialtraining.com.
CFPPM
MOBILE HYDRAULIC TECHNICIAN
Certified Fluid Power Mobile Hydraulic Mechanic Certified Fluid Power Pneumatic Mechanic
CFPMIH
For custom IFPS training inquiries, please contact Bj Wagner (bwagner@ifps.org).
Certified Fluid Power Master of Industrial Hydraulics (Must Obtain CFPIHM, CFPIHT, & CFPCC)
PNEUMATIC TECHNICIAN & PNEUMATIC MECHANIC
CFPMMH
For custom IFPS training inquiries, please contact Bj Wagner (bwagner@ifps.org).
Certified Fluid Power Master of Mobile Hydraulics (Must Obtain CFPMHM, CFPMHT, & CFPCC)
» For dates, call CFC Industrial Training at (513) 874-3225 or visit www.cfcindustrialtraining.com.
CFPMIP
Certified Fluid Power Master of Industrial Pneumatics (Must Obtain CFPPM, CFPPT, & CFPCC)
CFPCC
Certified Fluid Power Connector & Conductor
CFPSD
Fluid Power System Designer
CFPSA
Certified Fluid Power Support Associate
WWW.IFPS.ORG
| WWW.FLUIDPOWERJOURNAL.COM
January 2026
| 17
NFPA UPDATE
Fluid Power Industry Growth Trend
» THE LATEST DATA published by the National Fluid
Power Association shows total pneumatic, and total hydraulic shipments contracted m/m in September 2025. September total fluid power shipments were 1.9% above September 2024 shipments. The data and charts above are from NFPA’s Confidential Shipment Statistics (CSS) program where over 70 manufacturers of fluid power products report their monthly orders and shipments. More market information is available to NFPA members, allowing them to better understand trends and anticipate change in fluid power and the many customer markets it serves. Contact NFPA at 414-778-3344 for more info.
140 120 100 80 60 40 20 0
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 3 Month Moving Avg
TOTAL FLUID POWER SHIPMENTS INDEX DATA: 3 MONTH MOVING AVERAGE & 12 MONTH MOVING AVERAGE This graph of index data is generated by the total dollar volume reported to NFPA by CSS participants. This graph uses moving averages to smooth out the data and clearly identify trends. (Base Year 2024 = 100).
12 Month Moving Avg
80% 60% 40% 20% 0%
SHIPMENTS: PNEUMATIC, MOBILE HYDRAULIC, AND INDUSTRIAL HYDRAULIC INDEX DATA: 12/12 RATE OF CHANGE
Each point on this graph represents the most recent 12 months of shipments compared to the previous 12 months of shipments. For example, 7.3% (the August 2023 level of the pneumatic series) indicates that the value of pneumatic shipments from September 2022 to August 2023 were 7.3% higher than the value of pneumatic shipments from September 2021 to August 2022.
-20% -40% -60%
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 Pneumatic
Mobile Hydraulic
Industrial Hydraulic
100% 80%
ORDERS: PNEUMATIC, MOBILE HYDRAULIC, AND INDUSTRIAL HYDRAULIC INDEX DATA: 12/12 RATE OF CHANGE
Each point on this graph represents the most recent 12 months of orders compared to the previous 12 months of orders. For example, 8.5% (the August 2023 level of the industrial hydraulic series) indicates that the value of industrial hydraulic orders received from September 2022 to August 2023 were 8.5% higher than the value of industrial hydraulic orders received from September 2021 to August 2022.
60% 40% 20% 0% -20% -40% -60%
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 Pneumatic
TOTAL SHIPMENTS: SEPTEMBER 2025*
The table above shows various rates of change for the month of September 2024. Interpretation for each rate of change calculation: - M/M %: The percent change between the current month and the previous month. - Y/Y %: The percent change between the current month and the same month one year ago. - 3/12 %: The percent change between the three most recent months and those same three months one year ago. - 12/12 %: The percent change between the twelve most recent months and those same twelve months one year ago.
18 | January 2026
Mobile Hydraulic
Industrial Hydraulic
M/M%
Y/Y%
3/12%
12/12%
Shipments
Shipments
Shipments
Shipments
Fluid Power
-0.3
1.9
-2.6
8.0
Pneumatic
-6.9
-1.4
-2.4
-4.9
Hydraulic
-3.2
2.8
-1.9
-12.7
*Preliminary data subject to revision.
WWW.FLUIDPOWERJOURNAL.COM
| WWW.IFPS.ORG
NFPA PODCAST
Fluid Power Forum WITH ERIC LANKE
FLUID POWER FORUM is a fluid power industry-f ocused podcast with Eric Lanke,
President & CEO of the National Fluid Power Association, that highlights the people, technologies, and unique applications that are moving the industry forward. New episodes are released every other Monday. Available on all of your favorite platforms, including Apple Podcasts, iHeart Radio, Spotify, and Stitcher. Find and share more interesting fluid power technologies and unique applications using #onlyfluidpowercan and follow podcast and other fluid power industry-related updates at @TheNFPA.
NEW EPISODES
EVERY OTHER MONDAY SCAN HERE
SUBSCRIBE TODAY AND NEVER MISS AN EPISODE!
EMPOWERING FUTURE ENGINEERS FLUID POWER AT MURRAY STATE UNIVERSITY
POWER ACROSS MULTIPLE » HOST ERIC LANKE’S conversation with Jake FLUID DEGREE PROGRAMS Hildebrandt, professor of Electromechanical and Manufacturing Engineering Technology at Murray State University, offers a window into the impactful combination of hands-on education and industry collaboration.
STUDENT-FOCUSED LEARNING Located in western Kentucky, Murray State University boasts a small student-to-faculty ratio and strong relationships between faculty and students. “I know my students well and keep up with many after graduation,” Hildebrandt shares. The School of Engineering ensures students receive individualized attention while benefiting from broad resources typical of a larger university. Fluid power is integral to Murray State’s approach. Students learn real-world skills through hands-on projects and industry-relevant curricula. The School of Engineering offers distinct tracks, with fluid power woven into each, preparing graduates for immediate entry into the workplace.
PARTNERING WITH NFPA AND THE VEHICLE CHALLENGE Murray State has a longstanding partnership with the NFPA, stemming from its early involvement in the Chainless Bike Challenge and now as an NFPA Power Partner. The annual Fluid Power Vehicle Challenge has become a centerpiece of student experience. Teams design and build vehicles powered by hydraulics or pneumatics, fostering pride, innovation, and technical expertise. “It’s a way for students to showcase their skills and for industry leaders to spot new talent,” Hildebrandt notes.These competitions make fluid power tangible, helping students connect theory with practice and often leading to internships or careers. WWW.IFPS.ORG
| WWW.FLUIDPOWERJOURNAL.COM
Fluid power isn’t limited to one path at Murray State. Electromechanical Engineering Technology covers automation, PLCs, and robotics, with fluid power fundamentals at its core. Manufacturing Engineering Technology includes project management and lean manufacturing topics alongside fluid power. Design Engineering Technology and Agricultural Technology also incorporate fluid power courses and labs, ensuring students from diverse backgrounds gain exposure.This broad integration means Murray State graduates are ready to meet varied industry needs, and faculty remain responsive to evolving demands by regularly updating curricula and collaborating with industry partners.
INDUSTRY ENGAGEMENT AND INNOVATION Murray State distinguishes itself through robust industry connections. The school invites companies to influence course content and project design, ensuring relevance. One hallmark is the innovative Reverse Career Fair, where students display projects for industry representatives, flipping the traditional career fair model. Fluid Power Challenge teams are a highlight, demonstrating vehicles built with hydraulic systems and explaining the underlying principles. These events serve not only as recruiting opportunities, but also as networking and skill-building experiences. Outside the classroom, the Fluid Power Club gives students additional opportunities to engage with the technology, industry, and one another. Hildebrandt emphasizes the club’s role in boosting enrollment and enthusiasm for the program.
FLUID POWER CLUB AND OUTREACH Outside the classroom, the Fluid Power Club gives students additional opportunities to engage with the technology, industry,
and one another. Hildebrandt emphasizes the club’s role in boosting enrollment and enthusiasm for the program.
CHALLENGES AND LOOKING FORWARD Industry demand for skilled graduates remains high, and Hildebrandt is working to expand student enrollment in fluid power programs. The department considers consolidating and renaming programs for greater clarity. NFPA grants, especially those provided during the COVID pandemic, have been vital in expanding course offerings and maintaining momentum.
CONNECTING STUDENTS AND EMPLOYERS Industry listeners interested in working with Murray State students are invited to attend career fairs or reach out for virtual sessions and classroom visits. The university welcomes engagement, aiming to strengthen the pipeline of new talent.
CONCLUSION Murray State University sets a standard for fluid power education, merging hands-on learning, competition, and industry partnerships. Students gain both technical and interpersonal skills vital for modern engineering careers, and companies gain access to skilled, enthusiastic candidates. Supported by the NFPA and a commitment to student-focused learning, Murray State’s fluid power programs are positioned to help lead the industry into the future. For more information, visit Murray State University’s website or contact faculty directly. And for further insights, follow the National Fluid Power Association on LinkedIn and tune into future episodes of Fluid Power Forum, where the achievements of students, educators, and engineers continue to drive progress in fluid power.
January 2026
| 19
BRINGING CIRCUITS TO LIFE U
nderstanding the intricacies of hydraulic and pneumatic circuits is a cornerstone of technical competence for fluid power professionals. To support this, the International Fluid Power Society (IFPS) has developed an expansive library of animated circuits. These are color-coded, interactive tools that visually demonstrate the operation and function of real-world hydraulic and pneumatic systems. These animated circuits enhance learning beyond static schematics or text descriptions. By moving through a circuit in real time with ANSI-recognized color designations, users can clearly observe how components interact, what each device does, and how flow paths change under different operating conditions. Whether preparing for IFPS certification or developing new skills for the workplace, these visualizations make complex circuitry understandable for all learners.
Flexible Resources for Self-Learning and Group Training Designed for both individual learners and teams, IFPS’s animated circuits are a powerful aid for self-paced study and an essential teaching tool for instructors. Video files, available as .mp4 or .wmv formats, are complemented by PowerPoint-based modules with helpful presenter notes and voiceover explanations, making them ideal for live classroom sessions, online learning, or in-house training. IFPS’s YouTube page offers sample clips, giving prospective users a glimpse of the animated content and its depth. These resources align closely with the requirements
20 | January 2026
HOW IFPS ANIMATED TRAINING TOOLS ARE ELEVATING FLUID POWER EDUCATION By BJ Wagner, CFPAI/AJPP, CFPE, CFPS, CFPECS, CFPMMH, Director Training/ Development, International Fluid Power Society and Lauren Schmeal, Editor, Fluid Power Journal
for Hydraulic Specialist (HS) and Pneumatic Specialist (PS) certifications, but they’re equally valuable to anyone seeking to boost their hydraulic schematic literacy or better visualize circuit operation.
Who Benefits? • Technicians and Engineers: Will develop a deeper understanding of how a circuit operates—vital for troubleshooting and design. • Certification Candidates: Will reinforce key concepts, visualize test circuits, and review study manual points in context before exam day. • Instructors and Trainers: Can bring lessons to life with dynamic visuals, standardized color codes, and step-bystep explanations. • Students and Apprentices: Gain confidence by observing theory in action. • Anyone interested in expanding their knowledge of component functions and how they interact within a complete circuit will find these tools invaluable.
A Wide Array of Circuits The IFPS animated circuit library is remarkably comprehensive. Each circuit is tied directly to real-world applications and the IFPS Study Manuals, ensuring relevance for test prep and daily work alike. Hydraulic circuits covered include: • Accumulator Circuit Operation • Brake Valve Circuits (with and without Check Valves)
• Boom Raising, Loader, and Bucket Circuits • Closed Center Steering and Hydrostatic Transmission • Press, Regenerative, and Synchronous Circuits • Application and function of sequence valves, pressure reducers, and unloading valves • Advanced setups, such as open/closed circuit pumps, pilot-operated check and directional valves, load sense, high-low, • and bleed circuits On the pneumatic side, example circuits include: • Single Cylinder Reciprocating Systems • Quick Exhaust and Reclassifier Circuits • Drill and Clamp Sequences • Timing, Velocity Control, and Interlock Safety Circuits • Rack-and-pinion rotary actuators • Multi-cylinder and two-hand safety circuits
Built-in Study Support Every animation is paired with bullet-point callouts drawn from the latest IFPS training materials, helping clarify each component’s role, function, and the interaction within the circuit. Viewers can pause, rewind, and review as needed, making these presentations a critical supplement for those studying for the HS and PS exams or in need of a refresher before heading out to service equipment.
WWW.FLUIDPOWERJOURNAL.COM
| WWW.IFPS.ORG
Training the Trainers: Customizable PowerPoints for Certification Prep To further support instructors and training centers, IFPS provides customizable PowerPoint presentation packages for several of its flagship certifications, including Hydraulic Specialist, Pneumatic Specialist, Connector and Conductor, Support Associate, Mechanic, and now the new Electronic Controls Specialist. These instructor kits include images, color-coded schematics, embedded videos, presenter notes, and animations. Trainers can tailor their courses to any group and adapt content as needed to match their delivery style or organizational needs. Here are some content examples:
Ready to Learn More? The IFPS website contains a wealth of animated circuit information, including the presentations for trainers. There are also animated circuit videos from the IFPS available for viewing via YouTube. All links are available via the web version of this article at fluidpowerjournal.com archive.
•
The Future of Technical Training By expanding its training library and continually developing cutting-edge resources, IFPS is committed to ensuring current and future professionals are equipped to excel in fluid power. Embrace these innovative animated tools to advance your expertise and shape the industry’s future. WWW.IFPS.ORG
| WWW.FLUIDPOWERJOURNAL.COM
January 2026
| 21
WELDED CYLINDER'S
Dirty Secrets RETHINKING THE ROLE OF WELDED HYDRAULIC CYLINDERS By Daniel Davis, General Manager/CFPS, Mountain Power Hydraulics
DESIGNING FOR CONTAMINATION PREVENTION
22 | January 2026
WWW.FLUIDPOWERJOURNAL.COM
| WWW.IFPS.ORG
failure, retraction ingress does its damage in secret to the hydraulic system. Marine applications often require additional attention to detail in this area due to their exposure to ambient moisture or direct water contact. Rod scrapers are frequently required to address the adhesion of living organisms that attach themselves to cylinder rods. Potential invaders, including contaminants, compromise seals, leading to ingress and egress leakage.
MANUFACTURING CHALLENGES AND CLEANLINESS CONCERNS Deeply understanding the origins of contamination within welded hydraulic cylinders compels one to also investigate the manufacturing processes. Washing cylinders is a time-honored practice, as it has been well proven for removing loose surface contaminants. However, there are significant limitations in designs that incorporate the use of weld attached feed tubes, especially when the addition of a valve block occurs. Historical proponents may insist that weld-attached feed tubes are needed for designs having safety requirements or space savings needs. As a worthy contradiction, aviation and aerospace applications are well known for relying on mechanical plumbed tubes as well as valve blocks. Then what is the reality?
situations where wind protection of gas shielding for the weld is difficult to obtain. MIG is commonly used with carbon steel in production, and it integrates well with automation. TIG welding typically finds its place in applications not using carbon steel and for custom production. Friction welding lends itself to consistency, high-volume production needs, or using mixed materials due to the current significant up-front investment. For hydraulic applications, the cleanliness results for each of these processes are relevant. After the weld process, cleanup needs vary with the chosen method. Some require grinding to remove weld spatter, while others produce little or no spatter. While it is relatively easy to observe the external after-weld process clean-up needs, the welded feed tubes and valve blocks pose a very different dilemma. The welding of cylinder feed tubes is typically done via hand welding by highly skilled individuals. A key challenge in the process is managing the heat and molten weld puddle between widely differing material thicknesses. These challenging conditions create risk for melt-through or blow-through of the thinner feed tube, as compared to the cylinder tube or a valve block. Those undesired results can be masked by the visual appearance of the external weld.
Externally, a pinhole in a weld is demonstrated as a dangerous leak in the form of a high-pressure jet or spray. Inside the feed tube, there may be weld spatter as well as occlusion of the flow path. Neither condition is desirable. Even worse, it is difficult to observe from the outside.
unseen pockets of process contamination. The effects can manifest in unpleasant ways. Weld spatter or BBs that remained adhered after the wash process may dislodge later. Consequently, those hard contaminants may lodge between moving elements, causing longitudinal bore scratches or the malfunction of application-critical safety valves, e.g., checks and counterbalance. These conditions can result in non-conformance claims, short product life, or outright operation failure.
MODERN BEST PRACTICES FOR SAFER, CLEANER HYDRAULIC SYSTEMS
Recognizing the merit of oil contained in steel tubing versus a hose is unarguable for many safety needs. It is time to recognize the value and reliability of modern mechanical plumbing versus welded feed tubes. Risky compromises may arise in applications demanding safety in instances when welded feed tubes are selected for cylinders. Best practices are a function of evolving knowledge. Our traditional F=PA decision formula for cylinder sizing fails to keep up with broader considerations for application-appropriate product selection. Thoughtful system design requires a deeper understanding of the components and their inherent characteristics. Mechanically plumbed feed tubes offer many advantages and are typically the best choice over weld-attached plumbing.
•
Multiple welding approaches exist and are employed in the manufacturing of hydraulic cylinders. Methods such as MIG, TIG, arc welding via submerged coated stick, and friction welding are typical. Each has pros and cons to serve unique needs. Arc (stick) welding has fallen out of favor as a slower process that often requires more clean-up. It tends to be most useful in field service WWW.IFPS.ORG
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Feed tubes and valve blocks often have tortuous paths, limiting the use of inspection scopes. These realities can result in unaddressed or January 2026
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PRODUCT SPOTLIGHT
TEST YOUR SKILLS
SPECIAL AD SECTION
MAPPING NETWORK COMPONENTS & PROTOCOLS
T
his section provides a basic understanding of industrial networking and communications in electrohydraulic and electropneumatic applications. It focuses on common networks used in electric control of fluid power, specifically the Controller Area Network (CAN) and Ethernet I/P (Industrial Protocol). The discussion does not endorse any particular network but highlights these due to their significance in mobile fluid power and industrial applications, respectively. Key concepts include:
1 NETWORK: A network in fluid power involves two or more
nodes communicating to exchange data. There are two main structures: - PEER-TO-PEER (P2P) (Also referred to as Peripheral-to-Peripheral / Daisy Chain): Any device can initiate communication with another, allowing multiple simultaneous conversations. - P RIMARY/SECONDARY: A primary device controls communication, with secondary devices communicating only when permitted by the primary. 2 NODES: Connection points in a network, such as solenoid-operated valves, sensors, PLCs, and data acquisition systems, each with a unique network location identifier (e.g., MAC address). 3 HOST: A communication controller through which network information packets travel. 4 PROTOCOLS: Standard rules for data representation, signaling, authentication, and error detection that enable communication between hosts. 5 DATA PACKETS: Units of communication data broken down for transmission and reassembled at the destination. They include headers with instructions about the data.
Aggressive Hydraulics® | Purpose-Built™ Catalog Purpose-Built™ Catalog Highlights: • Custom hydraulic cylinder solutions
• Expanded component parts offerings
• Unique solutions
• State-of-the-art manufacturing
• Pre-engineered hydraulic cylinders
Want more information? We’re here to help. Email: Sales@AggressiveHydraulics.com Phone: 763-792-4000
Protection for All Things Hydraulic, Pneumatic and Fluid Power
MOCAP manufactures an extensive range of protective closures to guard pipes, hoses, and hydraulic fittings from dirt, moisture, and damage to help maintain equipment reliability. Included are a variety of sizes and styles of Threaded and Non-Threaded plastic Caps and Plugs for Metric, NPT, BSP, JIC and SAE Threaded Connections, Ports and Fittings. These are in addition to MOCAP’s already extensive lines of lowcost Caps, Plugs, Grips, Netting, Tubing and Tapes for general Product Protection, Finishing and Masking. All of our stocked items are ready for immediate shipment and available in Box, Mini-Pack and Micro-Pack quantities. Free Samples are always available for testing purposes.
This section serves as an introduction to these concepts for those preparing for the Electronic Controls Specialist exam.
•
TEST YOUR SKILLS 1
A network is defined as two or more nodes that are connected and communicating to exchange _______________.
a.
Protocols
b.
Hosts
c.
IOS operating system
d.
Data
e.
MAC addresses
sales@mocap.com www.mocap.com
See page 27 for the solution.
2026 24 | January 2026
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SPECIAL AD SECTION
PRODUCT SPOTLIGHT
Diamond Hydraulics Inc.
Diamond Hydraulics is a veteran owned small business that manufactures, rebuilds, and repairs hydraulic equipment including cylinders, pumps, motors, valves, power units, and much more. We were established in 1999, and have over five decades of experience in hydraulic equipment repair. Diamond Hydraulics provides quality workmanship, extensive industry knowledge, and fast turnaround time on repairs and replacements. All repairs are brought back up to OEM standards and tested with state-of-the-art test equipment. Diamond Hydraulics Inc. 409-986-3957 (Office) 409-986-7437 (Fax) sales@diamondhydraulicsinc.com
At Continental Hydraulics / Hydreco, we manufacture high-quality HPUs, pumps, motors, valves, and manifolds with short lead-time. Don’t take the risk of using substandard solutions when these products have a strong influence on machine efficiency, productivity and operating expenses. Rely on us, a premier fluid power manufacturer, and benefit from our expertise and world-leading variable frequency drive technology.
continentalhydraulics.com | sales@conthyd.com
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HydraPak Seals delivers high-performance hydraulic and pneumatic sealing solutions for construction, mining, and oil & gas applications. Our seals enhance safety, resist harsh conditions, and extend equipment life in pumps, cylinders, and heavy machinery. We also supply and rebuild seals with fast turnaround and no tooling costs. Contact: sales@hydrapakseals.com 801-973-7325 hydrapakseals.com
Cunningham Manufacturing Company provides not only high quality hydraulic and pneumatic cylinders but the accessories needed to mount your cylinder in place. Our accessories include rod clevis, rod eye’s both with and without spherical bearings, pivot brackets, clevis brackets and many other items.
800-767-0038 sales@cunninghamcylinders.com www.cunninghamcylinders.com
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SPECIAL AD SECTION
PRODUCT SPOTLIGHT
eSense® Advanced Motion Control
Sun Hydraulics’ eSense® (XCCX, XCDX) is a next-generation loadholding solution co-developed with Maha Fluid Power Research Center of Purdue University. Part of the ecoline™ family, eSense® offers up to 85% energy efficiency and 90% oscillation reduction. Paired with the IP69K-rated uControl™, it delivers unmatched reliability, sustainability, and smarter performance.
American Cylinder offers a variety of products to satisfy your small bore air cylinder requirements. Choose from the industrial interchange Stainless Steel Series air cylinders, the Corrosion Resistant CR Series for your washdown applications, the TR NFPA series for rougher applications, and many more!
sunhydraulics.com American Cylinder Co. 481 Governors Highway Peotone, IL 60468 P: 708-258-3935 | F: 708-258-3980 www.americancylinder.com
Steel Body
Diffuser
Patented Energized Sleeve
End Port
End Port
Hydraulic Noise and Shock Suppressor
Don’t Compromise – That hydraulic flange you want may be at MAIN
MAIN stocks 10,000+ hydraulic flanges and manufactures components in 4-7 days in the USA. SAE J518 Code 61 and J518 Code 62, JIS, DIN, ISO 6162, ISO 6164, and specials with socket-weld, buttweld, ORB, BSPP, etc.; all geometries, flange heads, flange adapters; in carbon, stainless, cupro-nickel, ductile, aluminum, etc. Sixty years’ experience plus SAE and ISO technical committee experience. MAIN Manufacturing Products, Inc. 800.521.7918 https://mainmanufacturing.com/block-categories
26 | January 2026
Wilkes and McLean manufactures an In Line Noise and Shock Suppressor for hydraulics and is a stocking distributor of Nacol Accumulators. Our suppressors eliminate pulsations, which greatly reduces noise and vibration from applications from a few gallons up to 200 gallons. We stock all of our suppressor sizes as well as Nacol Accumulators and parts from 1/5 of a pint up to 15 gallons, in our Schaumburg, Illinois facility. 877.534.6445 | info@wilkesandmclean.com | www.wilkesandmclean.com
SPECIAL AD SECTIONS
GET IN ON THIS » T alk to your account rep or visit fluidpowerjournal.com/advertise
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CLASSIFIED BULLETIN
HIGH FLOW
COUNTERBALANCE
LOAD HOLD VALVE
• 32mm to 50mm • Prevent unintended or uncontrolled movement of static or dynamic loads • Offers greater stability • Control the load speed in case of hydraulic hose failure • Suitable for safe and stable load handling • Available with or without Inline Cavity Block
IN STOCK FROM 25MM TO 80MM MANY COVERS IN STOCK • Pressure, Flow, Directional • Large Flow 90° Valves
almomanifold.com
CLASSIFIEDS
GET IN ON THIS »
T alk to your account rep or visit fluidpowerjournal.com/advertise
• Single DIN blocks • Active Valves • Monitored Poppets
Phone: 989.984.0800 Toll Free: 1.877.ALMO. NOW Fax: 989.984.0830
HYDRAULIC FLANGES + COMPONENTS
The “special” you want is probably on our shelves.
SOLUTIONS
Call 800.521.7918 | Fax 810.953.1385 | Visit MAINMFG.com
»
THE CORRECT ANSWER TO TEST YOUR SKILLS ON PAGE 24 IS 1D.
ADVERTISER INDEX Company................................................................................ Page..........................................................................Phone..........................................................................................................Web Aggressive Hydraulics...................................................................15, 24........................................................................... 866-406-4100.........................................................................aggressivehydraulics.com Almo Manifold...................................................................................27.............................................................................. 989-984-0800......................................................................................almomanifold.com American Cylinder...........................................................................7, 26............................................................................ 708-258-3935................................................................................ americancylinder.com Continental Hydraulics/Hydreco..................................................6, 25............................................................................ 952-894-6400........................................................................ continentalhydraulics.com Cunningham Manufacturing Co...................................................3, 25.......................................................................... 1-800-767-0038...................................................................... cunninghamcylinders.com Diamond Hydraulics.......................................................................7, 25............................................................................ 409-986-3957............................................................................ diamondhydraulics.com Fluid Gear Products........................................................................3, 28............................................................................ 610-200-6045...............................................................................fluidgearproducts.com FluiDyne Fluid Power...................................................................27, OBC......................................................................... 586-296-7200.............................................................................................fluidynefp.com Harvard Corporation.........................................................................21.............................................................................. 608-882-6330............................................................................. harvardcorp.com/filters HydraPak..........................................................................................6, 25............................................................................ 801-973-7325.....................................................................................hydrapakseals.com La-Man Corp.......................................................................................5............................................................................. 1-800-348-2463................................................................................................. laman.com Main Mfg Products......................................................................5, 26, 27....................................................................... 1-800-521-7918............................................................................................ mainmfg.com MOCAP Inc........................................................................................24............................................................................ 1-800-633-6885................................................................................................mocap.com National Tube Supply......................................................................IBC........................................................................... 1-800-229-6872...........................................................................nationaltubesupply.com Parker Hannifin Corp.........................................................................1............................................................................... 419-644-4311.................................................................................. parker.com/conexpo Sun Hydraulics...............................................................................IFC, 26.........................................................................................................................................................................................sunhydraulics.com Super Swivels....................................................................................11.............................................................................. 763-784-5531....................................................................................... superswivels.com Wilkes & McLean Ltd.....................................................................13, 26........................................................................... 877-534-6445............................................................................... wilkesandmclean.com
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January 2026
| 27
SPECIAL AD SECTION
COMPONENT SHOWCASE SK02 3-Piston Radial Hydraulic Motor Experience the Next Generation of Hydraulic Motor:
Introducing our Revolutionary 3-Piston Radial Hydraulic Motor—the high-performance solution designed to give you an edge without breaking your budget. This motor completely redefines expectations for speed and torque in a compact unit: aximum Efficiency: Achieve near-perfect power usage with an M outstanding 99% volumetric efficiency. This cuts down on wasted energy and minimizes heat generation, saving you money on operating costs. Instant Power: Need to move heavy loads immediately? The motor delivers 95%+ starting torque right at zero RPM. You get maximum power exactly when you need it most—at startup. igh-Speed Capability: Maintain peak performance across H demanding cycles with operating speeds up to 3,000 RPM. implified System Design (Optional): Streamline your setup with the S optional no case drain feature. Thanks to a high-pressure shaft seal, you can reduce piping, simplify installation, and eliminate potential leak points. The result is unrivaled performance and efficiency packaged in a solution that remains highly competitive with other market offerings. Fluid Gear Products, Inc. 1033 NW 16th Street, Belle Glade, FL 33430 sales@fluidgearproducts.com | www.fluidgearproducts.com | 610-200-6045
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Premier Supplier of Carbon & Alloy Steel Mechanical Tubing for the Heavy Equipment Industry
Las Las Vegas, Vegas, NV NV || March March 3-7, 3-7, 2026 2026
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