Super Comby EX Parts Manual

Main South Rd, Hinds, Mid Canterbury, NZ ∗ 1416 Omahu Road, Hastings, New Zealand Phone: 0800 487 853 ∗ Web: www.hustlerequipment.com

Page 2

Introduction Dear Customer We take this opportunity of welcoming you as the owner of a Hustler Equipment Machine.

We want your machine to be the most efficient and productive piece of equipment you have. This small manual will help you to achieve this objective.

The correct parts and maintenance of your machine is very important to prevent downtime and equipment damage.

Important Notice This manual is based on the Super Comby EX, included in this manual are the parts that differ to the Comby and Super Comby machines. Where Super Comby EX is stated in this manual it is most likely that the instruction/part applies to the Comby and Super Comby also. If there is any doubt in the information you are looking for in this manual, please contact Hustler Equipment Int (0800 487 853).

Warranty Hustler warrants new products sold by us to be free from defects in material and workmanship twenty four months after delivery to the initial user. This warranty is for the replacement or repair of any part found to be defective during the warranty period.

This warranty excludes any freight cost incurred by the dealer in giving effect to the warranty and specifically excludes all normal maintenance costs. Replacement parts provided under the terms of this warranty are covered for the remainder of the warranty period applicable to the product in which they are installed as if such parts were original components of that product.

Tools Required For Maintaining Operation 1 1/2 Ring Spanner x2 30mm Ring Spanner x 2 24mm Ring Spanner x 2 19mm Ring Spanner 18mm Ring Spanner 13mm Ring Spanner Flexi Tube Grease Gun

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Comby Range Table Of Content

Issue 4

Manual Section

Page

•

Introduction & Warranty

2

•

Table Of Content

3

•

Parts Ordering

4

•

Warnings & Manual Explanation

5

•

Machine Operation

6

•

Machine Adjustments

7

•

Hydraulic Hosing

1-Hosing Section

•

Greasing Chart

2- Wiring Section

•

Wiring Diagram

3-Greasing Section

•

Trouble Shooting

4-Trouble Section

•

Machine Assembly Parts

Section A

•

Fork Assembly Parts

Section B

•

Axle Assembly Parts

Section C

•

Extension Bin Assembly Parts

Section D

•

Comby Spread Assembly Parts

Section E

•

Grain Tank Assembly Parts

Section F

•

Lights

Section G

•

Hazard Panels

Section H

•

Feed Pad Kit

Section I

•

Amendments, Notes, PD & Warranty Registration

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Parts Ordering Information When ordering components from this manual please state the section letter and item number of the component required EG Section A-3 Item No 4. Also find the serial number on the machine which can be found on the drawbar chassis tag or on the X-Floor door.

A

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IMPORTANT Due to Hustler's policy of continuous product improvement the information contained in this manual was correct from 01 February 2011. Any changes after the above date will only be included in the next update to this manual. Illustrations in this manual are pictorial representations of components and are not drawn to scale.

WARNING: To operate this machine on the open road it must comply with the LTSA regulations.

To operate this machine in other off road operations it must comply with farm safety regulations.

Do not operate while standing in or close to the machine or moving parts.

Do not make any adjustments while the machine is operating.

Beware of surroundings when operating the machine to prevent injury to personnel & prevent damage to the machine.

Manual Layout

Section A

Section D

Section B

Section C

All parts balloons in this manual are as follows Top Number = Part Number Bottom Number = Quantity of part number components Issue 4

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A: B: C: D: E: F: G: H:

Machine Assembly (Section :A) Fork Assembly (Section :B) Axle Assembly (Section :C) Extension Bin Assembly (Section :D) Comby Spread Assembly (Section :E) Grain Tank Assembly (Section :F) Lights (Section :G) Hazard Panels (Section :H)

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OPERATION OF HUSTLER SUPER COMBY EX 1.

2.

3.

4.

5.

6.

Connection of the Machine Connect Super Comby EX to tractor via drawbar, quick hitch or Euro hitch connection. Connect towing safety chains when required ( public road use) Clean hydraulic connectors and couple in to tractor in correct hydraulic banks. If your tractor has a priority system couple the Tilt/Fork hoses into hydraulic bank 1 and machine in to hydraulic bank 2.

Connect electrics.

Adjust tractor hydraulic oil flow rate to 60-80 litres per minute.

Check direction of elevator rotation prior to feeding.

Load feed material in to machine. Note when feeding silage material load the Cross Feed Chamber and Bed Storage Chamber separate to minimize knitting together of long material across the compartments .This decreases the pressure on the drives to separate the load when feeding out with the cross feed chamber.

Operating tip and tricks: 1. When loading bales with the fork assembly. Use an electric fence dropper mounted into a bale a few back to see where to line the bales up with the machine.

2. If bales don’t roll on to the bed chamber properly off the forks and become stuck in the gap, reverse the bed storage floor back carefully, this will straighten up the bale in to position.

Do not: 1. Operate the X-Floor or the Bed Storage Floor in the backward direction with material in the machine.

2. Actuate the control levers backward and forwards to ‘free’ the load if the floor or elevator chains become jammed. As this can cause damage to drives and hydraulics.

3. Apply excessive pressure with fork/bin assembly when rising, while storage floor is fully loaded.

4. Overload the machine with material. 10 tonne the maximum capacity.

5. Use the elevator in the traveling position to feed out. Always extend the elevator out to feed. Note if the bed storage chain fails to move, extend the elevator fully so the rear flaps are out of the machine then retract into feeding position.

6. Ride on the drawbar 7. Water blast the load cell head unit or load cells or junction box.

8. Apply excessive material pressure on to elevator with XFloor load.

9. Weld on the machine with a load cell assembly, without first contacting Hustler Equipment Technical staff.

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ADJUSTMENT OF THE BED STORAGE FLOOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components.

Follow the short instruction below to correctly adjust the bed floor storage chain assemblies.

1. Check to see if the chains need to be adjusted 2. Tighten up Nut 1 whilst holding Nut 2 with a 24mm ring spanner until the floor slats are just sitting on the rear chain guides or contacting the chain guide 20 mm down on the front side (see drawing). Adjust Nut 1 at small intervals.

Nut 2 Nut 1

DETAIL B B

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ADJUSTMENT OF THE ELEVATOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components.

Follow the short instruction below to correctly adjust the bed floor storage chain assemblies.

1. Check to see if the chains need to be adjusted 2. Loosen off the bolts that clamp the elevator shaft cover to the elevator screen 3. Loosen off the 4 x M12 locking bolts on the Drive Shaft Idler Bearing 4. Loosen off Adjuster Lock Nuts 1 & 3 5. Adjust the chain tension adjuster Nuts 2 & 4 until the chain/slat is at the desired tension of 75mm total travel. Check that the drive shaft is close to parallel.

6. Tighten up Adjuster Lock Nuts 1 & 3. Tighten up the 4 x M12 locking bolts on the Drive Shaft Idler Bearing 7. Recheck elevator tension is still correct 8. Re-clamp elevator shaft cover so there is a minimum 5mm gap between the elevator slat and the elevator shaft cover.

Refer to drawings on next page for part locations

DO NOT OVER TENSION THE ELEVATOR & FLOOR CHAINS. DAMAGE & EXTENSIVE WEAR WILL OCCUR

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Shaft Cover/Slat Chain Clearance 5mm

4 x Locking Bolts

Nut 1

Nut 2

Total Travel 75 mm

Nut 3

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ADJUSTMENT OF THE X-FLOOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components.

Follow the short instruction below to correctly adjust the bed floor storage chain assemblies.

1. Check to see if the chains need to be adjusted.

2. Loosen off the large Nut 1 locking nut.

3. Tighten up the large Nut 2 until the X-Floor slats are just sitting on the lower panel returns (see drawing). Adjust Nut 2 at small intervals and adjust both nuts at the same time to get an even chain tension on both sides.

4. Tighten up large Nut 1 to lock up the shaft idler shaft assembly.

5. Recheck chain tension is still correct.

Nut 1

Slat Just Touching Nut 2

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Loaded Machine Bale Layout

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Hosing Machine Manual Port 1

Port 2 Port 2

DETAIL A

A

C

B

Port 1

Port 2

Port 1

Port 2

DETAIL B Issue 4

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DETAIL C Section Hosing Page No. 1 ©Design Copyright HUSTLER™

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Hosing Machine Manual Comby Standard Machine Fork Ram Elevator Motor C 8

C 5

C 3

C 4

Valves Top Upwards

C 7

Power Beyond Valve

C 9

6 Port Valve

C 6

X-Floor Motor

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C 2

C 1

To Tractor Remotes

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Hosing Machine Manual Standard Machine Elevator Motor SCEX 5 SCEX 3 SCEX 9

Bed Motor

SCEX 4

Valves Top Upwards

SCEX 8 SCEX 7

Power Beyond Valve 6 Port Valve

SCEX 6

X-Floor Motor

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SCEX 2

SCEX 1

To Tractor Remotes

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Hosing Machine Manual Standard Machine With Tilting Elevator Option Supply 1

Supply 2

To Tractor Remotes

TILT 3 TILT 2 TILT 1

TILT 6

TILT 4

TILT 5

Tilt Ram Front Tilt Ram Rear

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Hosing Machine Manual Standard Machine With Fork Option

Fork 2

Supply 2

To Tractor Remotes Supply 1

Fork Ram

Fork 1

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Hosing Machine Manual Standard With Tilting Elevator , Fork & Diverter Option Fork Ram

Fork 2

Fork 1

To Tractor Remote

Diverter Valve

Supply 1

Supply 2

Tilt 3

Tilt 2 Tilt 1

Tilt 6

Tilt 5

Tilt 4

Tilt Ram Front Issue 4

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Tilt Ram Rear

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Hosing Machine Manual Standard Machine With Comby Spread/Grain Bin Option Elevator Motor 6 Port Power Beyond Valve

SCEX 5

SCEX 3 SCEX 9

Bed Motor SCEX 4

Valves Top Upwards

SCEX 8 CS 1

1/2 Nipple 6 Port Valve

SCEX 6

CS 2

SCEX 2 SCEX 1

SCEX 7 CS3 1

X-Floor Motor

To Tractor Remotes

Comby Spread Motor Issue 4

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Section Hosing Page No. 7 ©Design Copyright HUSTLER™

CS4 1

Comby Spread/Grain Bin Valve 11/12/2017

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Wiring Details Manual Parts List Brown Black Purple Jumper 1

Yellow

Black Bed Back Rear Coil Brings Oil Out Rear Port

Bed Forward Front Coil Brings Oil Out Front Port

X-Floor Back

X-Floor Feed 7 Core Wire Grey Red

Purple Jumper 1

White Green

Diverter Valve Plug Color 7 Core Black 7 Core White 7 Core Yellow 7 Core Brown 7 Core Red 7 Core Green 7 Core Blue

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Operation Earth Return Earth Return Direction Bed Forward Direction Bed Backwards Direction X-Floor Backwards Direction X-Floor Feed Diverter Switch Control

Trailer Plug Pin Number Pin 5 Pin 3 Pin 1 Pin 7 Pin 6 Pin 4 Pin 2

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Wiring Details Manual Parts List

Color 7 Core Black 7 Core White 7 Core Yellow 7 Core Brown 7 Core Red 7 Core Green 7 Core Blue

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Operation Earth Return Earth Return Direction Bed Forward Direction Bed Backwards Direction X-Floor Backwards Direction X-Floor Feed Diverter Switch Control

Trailer Plug Pin Number Pin 5 Pin 3 Pin 1 Pin 7 Pin 6 Pin 4 Pin 2

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Wiring Details Manual Parts List

Wire 3.Green

Wire 3.Brown Wire 3.Blue Wire 7.Yellow

Wire 2.Red

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Wire 7.Green Wire 7.Red

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Wiring Details Manual Parts List

Wire J5

Wire 1 Red

Wire J3

Wire J2 Wire J1 Wire J4 Wire J7 Wire 3 Green

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Wiring Details Manual Parts List Wire 1 Red

Wire 1 Black Wire 2.Black Wire 7.White

Wire 2.Red

Wire 7.Black

Wire 7.Brown 7 Core Cable

Wire 7.Green Wire 7.Yellow Wire 3.Blue 2 Core Cable Wire 3.Brown

3 Core Cable

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Wiring Details Manual Parts List Wire ID

From Component ID

Wire 1 Black Wire 1 Red Wire J1 Wire J2 Wire J3 Wire J4 Wire J5 Wire J6 Wire J7 Wire J8

Earth Joiner Heat Shrink Panel Mount Fuse Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch SPST Normally Closed Center Light Contact Contact P9B10VN Center Light Contact Joystick Contact Switch

Wire 2.Black Wire 2.Red

6mm Crimp Eyelet 6mm Crimp Eyelet

Wire 3.Blue Duraplug 3 Pin Female Wire 3.Brown Duraplug 3 Pin Female Wire 3.Green Duraplug 3 Pin Female

Wire 7.Black Wire 7.Blue Wire 7.Brown Wire 7.Green Wire 7.Red Wire 7.White Wire 7.Yellow

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Earth Joiner Heat Shrink Contact P9B10VN Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Earth Joiner Heat Shrink Joystick Contact Switch

Section 2-Wiring

From Component Terminal

To Component ID

To Component Terminal

1 2 2a 2c 1a 1a 2b 4a 1c 1b

Center Light Contact Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch SPST Normally Closed Center Light Contact Center Light Contact Contact P9B10VN

1c 3a 4c 1c 3c 4a 2b 1c 1c 3c

1 1

Earth Joiner Heat Shrink Panel Mount Fuse

a 1

N L Earth

SPST Normally Closed SPST Normally Closed Center Light Contact

2a 2c 1b

b 4c 3b 2b 4b c 1b

Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug

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5 2 7 4 6 3 1

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Greasing Chart Manual

24

4 3 23 2 1

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Greasing Chart Manual

27

7 5 25

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6

26

8

Section Greasing Section Page No. 2 ©Design Copyright HUSTLER™

28 9

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Greasing Chart Manual

29 12

11 10

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Greasing Chart Manual

15

14 13

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Greasing Chart Manual

16

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Greasing Chart Manual

17

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Greasing Chart Manual

32

31

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Greasing Chart Manual

18 19 20 21

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Greasing Chart Manual

22

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Greasing Chart Manual Parts List Nipple Number Greasing Duration Manual Section 1 8 Hours A-1 2 4 Hours A-8-1 3 4 Hours A-8-1 4 8 Hours A-1 5 4 Hours A-18-8-1 6 4 Hours A-14 7 4 Hours A-4-3 8 4 Hours A-18-8-1 9 4 Hours A-9 10 8 Hours A-18-1 11 4 Hours A-10-4 12 8 Hours A-18-4 13 4 Hours A-10-4 14 8 Hours A-18-3 15 8 Hours A-10-1-1 16 4 Hours A-18-7-1 17 4 Hours A-4-2 18 8 Hours C-1 19 8 Hours C-1 20 8 Hours C-1 21 8 Hours C-1 22 8 Hours A-2-2 23 20 Hours A-7 24 20 Hours A-7 25 20 Hours A-18-6 26 20 Hours A-18-6 27 8 Hours A-5 28 8 Hours A-9-2

Comments

Remote Grease Nipple

Access Underside Of Gearbox

Waste Oil Waste Oil Waste Oil Waste Oil Waste Oil Waste Oil

Chains Chains Chains Chains Chains Chains

Servicing Wheel Bearings Wheel bearings have to be checked as part of the general maintenance of the machine, and be serviced when required. The time frame for this varies greatly depending on what conditions they are exposed to. Under normal circumstances once a year is adequate, but if the wheel bearings are exposed to water while in operation or other adverse conditions, the bearings will have to be serviced more frequently to avoid damage and down time. If damage has occurred due to lack of maintenance, warranty claims will de declined.

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Super Comby EX Trouble Shooting

       

Common Check Procedures Condition Of Tractor Hydraulics And Electrics Wiring On Drawbar Not Broken Is There Power To The System?

Condition Of Plug-Socket Electrical Connection (Flare Contacts In Plug Socket With Small Screwdriver) Objects Jammed In Chains Or Chain Thrown Off Sprockets Including Reduction Boxes Is The Machine Plugged Into The Correct Electrical Plug On Tractor Is The Fuse Working?

Electrical Vs Hydraulic Failure Before Undertaking Testing Make Sure That The Tractor Is Running At The Following Specifications

 Dead Head Pressure 2500psi – 3000psi  Oil Flow 60-80 Litres Per Min Quick Diagnose 1. Do Hoses Move When Joystick Activated?

(No, Electrical Failure) (Yes, Hydraulic) 2. Swap Coils On Valve Block Banks (Yes, But Controls Backwards, Hydraulic Failure) 3. Pressing Overriding Buttons On Valve Spool Ends (Yes, Electrical) (No, Hydraulic) Checking The Condition Of Hydraulic Motors 1. Remove Motor Tank Hose (Motor Low Pressure Side) 2. Supply Oil To Motor Result Large Oil Flow Without Tractor Working Hard To Supply Oil, Motor Damaged.

Minimal Oil Flow While Tractor Working Hard. Motors Good, Look For Jam Up Of Drive.         

Load Cell Fault Finding

Check For Mechanical Damage To Cells Check For Objects Jamming Cells Check For Loose Bolts Check To See If Machine Has Had Welding Repairs Check Wiring Check For Water Damage In Junction Box Check For Water Damage In Plugs Check Head Unit Calibration (See Manual) Check To See That Battery Hasn’t Been Charged With Power Supply To Head Unit Attached  For More Information On Checking Load Cells Contact Hustler Equipment

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Main Chassis Assembly Manual

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Main Chassis Assembly Manual 7 1 9 1

1 2

5 1 6 1

16 1

A 13 1 10 1

DETAIL A

1 2 15 1 Issue 4

2017

14 1

Top Number = Item Number Bottom Number = Quantity

Section A-1 Page No. 2 ©Design Copyright HUSTLER™

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Main Chassis Assembly Manual 7 1

22 1

23 1

2 2 24 1

12 1

18 1

11 1 19 1

17 1

2 1

8 1

Top Number = Item Number Bottom Number = Quantity

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21 1

20 1

Section A-1 Page No. 3 ©Design Copyright HUSTLER™

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Main Chassis Assembly Manual

B

4 4

3 2

DETAIL B Issue 4

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Section A-1 Page No. 4 ©Design Copyright HUSTLER™

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Main Chassis Assembly Manual Parts List

Issue 4

Item Number

Quantity

1 2 3 4 5 6

2 2 2 4 1 1

7

1

8 9

1 1

10 11 12

1 1 1

13

1

14 15 16

1 1 1

17

1

18

1

19 20 21

1 1 1

22 23 24

1 1 1

2017

Part Name

Manual Section

Comments

Yellow Dashes 550mm x 100mm Left Bin Side Sticker Assembly 1/4 Grease Nipple Straight 5200027 Fork Pivot X-Lube Bush 5200023 Elevator Assembly Rev 2 A-10 Tilting Elevator Hose Tee A-11 Assembly Fine Mesh Silage Door Assembly A-12 Pillow Block Mount Assembly Rear X-Floor Panel Rubber Flap Assembly Joystick Valve Control Assembly X-Floor Assembly Load Cell Drawbar Top Cover Assembly Load Cell Towing Eye 50mm Swivel Weld On Assembly Spec's Chassis Tag Assembly Adaptor Hose Mount Assembly Load Cell Junction Box Rev-002 Assembly Load Cell Drawbar Lower Cover Swivel Assembly Bed Drive Box Chain Cover Assembly Bed Drive Shaft Assembly Bed Final Drive Chain Assembly Bed Final Drive Chain Cover Assembly Bed Floor Chain Assembly Bed Idler Shaft Assembly Bed Reduction Box Assembly

A-14 A-15 A-17 A18 A-19 A-2 A-20 A-21 A-22 A-23 A-3 A-4 A-5 A-6 A-7 A-8 A-9

Section A-1 Page No. 5 ©Design Copyright HUSTLER™

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Load Cell Towing 40mm Weld On Assembly Manual 4 8

1 3

10 4

16 18

2 3

3 8 15 2 18 1

9 4

11 1

13 2

5 1

7 4 8 2

14 10

6 1

12 2

19 1

11 1

17 1 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Section A-2 Page No. 1 ©Design Copyright HUSTLER™

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Load Cell Towing 40mm Weld On Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

3

M12 x 1.75 Nut

2

3

M12 x 35 x 1.75 HT Bolt

3

8

M16 x 60 x 2.00 HT Bolt

4

8

M16 x 40 x 2.00 HT Bolt

5

1

Cat 1 Lower Link Pin

6

1

AG 3 Linch Pin 12 mm

7

4

16mm Flat Washer

8

2

M16 x 45 x 2.00 HT Bolt

9

4

M18 x 100 x 2.5 HT Bolt

10

4

M18 x 2.5 Nylock Nut

11

1

Towing eye Frame Assembly

12

2

Long Load Cell Mount Machined Fully Hori

13

2

Long Load Cell Mount Machined Fully Hori

14

10

M16 x 2.00 Nut

15

2

54mm Load Cell Bar

16

18

16mm Spring Washer

17

1

Safety Chain 13mm Assembly

A-16

18

1

7 Pin Plug Holder Assembly

A-2-1

19

1

Jack Assembly

A-2-2

2011

Part Name

Manual Section

Section A-2 Page No. 2 ©Design Copyright HUSTLER™

Comments

9009248 9009167 5201875 5200046 5201826 5105028 5202134 5200343 5200347 5200357 5201573 5200904 5200904 9009261 5200055 5200044

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Load Cell Towing 50mm Bolt On Assembly Manual 17 8 11 4

18 3

13 4 16 2

4 3

1 1

19 2

10 4

15 2

7 1

2 1 22 1

8 4 6 4 14 1 9 10

3 2

5 4

12 18

21 1

23 1

Top Number = Item Number Bottom Number = Quantity

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Load Cell Towing 50mm Bolt On Assembly Manual Parts List

Issue 4

Item Number

Quantity

1

1

Cat 1 Lower Link Pin

2

1

AG 3 Linch Pin 12 mm

3

2

M16 x 45 x 2.00 HT Bolt

4

3

M12 x 35 x 1.75 HT Bolt

5

4

16mm Flat Washer

6

4

M20 x 2.50 Nut

7

1

40mm Bolt On Draw Bar Tounge

8

4

20mm Spring Washer

9

10

M16 x 2.00 Nut

10

4

M20 x 90 x 2.50 HT Bolt

11

4

M18 x 2.5 Nylock Nut

12

18

16mm Spring Washer

13

4

M18 x 100 x 2.5 HT Bolt

14

1

Towing Eye Bolt On Frame

15

2

Long Load Cell Mount Machined Fully Hori

16

2

54mm Load Cell Bar

17

8

M16 x 40 x 2.00 HT Bolt

18

3

M12 x 1.75 Nut

19

2

Long Load Cell Mount Machined Fully Hori

20*

8

M16 x 60 x 2.00 HT Bolt

21

1

Safety Chain 13mm Assembly

A-16

22

1

7 Pin Plug Holder Assembly

A-2-1

23

1

Jack Assembly

A-2-2

2017

Part Name

Manual Section

Comments

5201826 5105028 5200343 9009167 5202134 9009254 9009313 9009261 5201884 5200357 5200044 5200347

Section A-2 Page No. 2 ©Design Copyright HUSTLER™

5200904 5200055 5200046 9009248 5200904 5201875

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Load Cell Towing 50mm Swivel Assembly Manual 8 3

15 4

9 3

5 2 4 2 7 1

3 2

18 1

12 2 10 10 1 4

9 3

2 18

16 1

6 1

17 1

Issue 4

2017

19 1

Top Number = Item Number Bottom Number = Quantity

Section A-2 Page No. 1 ©Design Copyright HUSTLER™

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Load Cell Towing 50mm Swivel Assembly Manual Parts List

Issue 4

Item Number

Quantity

1

4

16mm Flat Washer

2

18

16mm Spring Washer

3

2

Long Load Cell Mount Machined Fully Hori

4

2

Long Load Cell Mount Machined Fully Hori

5

2

54mm Load Cell Bar

6

1

AG 3 Linch Pin 12 mm

7

1

Cat 1 Lower Link Pin

8

3

M12 x 1.75 Nut

9

3

M12 x 35 x 1.75 HT Bolt

10

10

M16 x 2.00 Nut

11

8

M16 x 40 x 2.00 HT Bolt

12

2

M16 x 45 x 2.00 HT Bolt

13

8

M16 x 60 x 2.00 HT Bolt

14

4

M18 x 100 x 2.5 HT Bolt

15

4

M18 x 2.5 Nylock Nut

16

1

Towing Eye Frame 50mm Swivel Towing Eye Frame

17

1

Safety Chain 13mm Assembly

A-16

18

1

7 Pin Plug Holder Assembly

A-2-1

19

1

Jack Assembly

A-2-2

2017

Part Name

Manual Section

Comments

5202134 5200044 5200904 5200904 5200055 5105028 5201826 9009248 9009167 9009253 5200046 5200343 5201875 5200347 5200357

Section A-2 Page No. 2 ©Design Copyright HUSTLER™

14/12/2017

Page 49

7 Pin Plug Holder Assembly Manual Parts List Item Number

Quantity

Part Name

1

1

Female 7 Pin Trailer Flat Plug Assembly

2

2

M6 x 25 x 1.00 HT Bolt

3

2

M6 x 1.00 Nylock Nut

Manual Section

Comments

5200934 9009217 9009256

Top Number = Item Number Bottom Number = Quantity

3 2

1 1

2 2

Issue 4

2017

Section A-2-1 Page No. 1 ©Design Copyright HUSTLER™

23/2/2011

Page 50

Jack Assembly Manual Parts List 14 1

12 1 7 1 6 1

5 1

9 1

2 1 1 1 8 1

13 1

10 1

3 1

4 1

11 1

Top Number = Item Number Bottom Number = Quantity Issue 4

2017

Section A-2-2 Page No. 1 ©Design Copyright HUSTLER™

01/8/2014

Page 51

Robertson Jack Assembly Manual Parts List Item Number

Quantity

1

1

1/4 Grease Nipple Straight

2

1

20mm Light Flat Washer

3

1

Grease Point Sticker

4

1

Inner Leg Frame

5

1

Jack Handle

6

1

M6 x 1.00 Nylock Nut

7

1

M6 x 45 x 1.00 HT Bolt

8

1

M8 x 1.25 Nut

9

1

M8 x 20 x 1.25 HT Bolt

10

1

Main Lift Nut

11

1

Outer Leg Frame

12

1

Slip On Handle

13

1

Thread Frame

14

1

Thrust Bearing Assembly

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5200027 5200213 5200078 5202087 5201197 9009256 5201895 9009245 9009135 5200012 8008078 5200717 5200030 5200058

Section A-2-2 Page No. 2 ©Design Copyright HUSTLER™

01/8/2014

Page 52

Bed Drive Box Chain Cover Assembly Manual Parts List

1 1

2 2

3 2

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

1

1

Bed Reduction Box Chain Cover Frame

2

2

12mm Spring Washer

3

2

M12 x 25 x 1.75 HT Bolt

Manual Section

Section A-3 Page No. 1 ©Design Copyright HUSTLER™

Comments

5202378-1 5200361 9009131

14/12/2017

Page 53

Super Comby Bed Drive Shaft Assembly Manual Parts List

2 1

3 2

1 2

5 1

4 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

Manual Section

1

2

1/2 x 1/2 x 90 Keysteel

2

1

Bed Drive Shaft

3

2

5 Tooth Sprocket Assembly

4

1

Drive Shaft Idler Flange Plate Assembly A-4-2

5

1

Shaft Support Assembly

Comments

5201818 5201342 A-4-1

A-4-3

Section A-4 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 54

Super Comby EX Bed Drive Shaft Assembly Manual Parts List 3 2

5 1 6 1

9 1

2 2 1 1

4 1

Top Number = Item Number Bottom Number = Quantity

7 2 8 1

Issue 4

2017

Item Number

Quantity

1

1

1/2 x 1/2 x 65 Keysteel

Part Name

Manual Section

2

2

1/2 x 1/2 x 90 Keysteel

3

2

3/8 x 1 UNC Grubscrew

4

1

Bed Drive Shaft

5

1

Bed Drive Shaft Duplex Sprocket

6

1

Bed Drive Shaft Sprocket Spacer

7

2

5 Tooth Sprocket Assembly

8

1

Drive Shaft Idler Flange Plate Assembly A-4-2

9

1

Drive Shaft Sprocket Support Flange Plate Assembly

Comments

5201818 5201818 5200038 5201454 5201464 5203111 A-4-1

A-4-3

Section A-4 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 55

5 Tooth Sprocket Assembly Manual Parts List

2 2

1 1

Top Number = Item Number Bottom Number = Quantity

5200042 - Complete Assembly Item Number

Quantity

1

1

5Tooth 2 Bore Keyed Cast Sprocket

Part Name

2

2

3/8 x 3/8 Grubscrew

Manual Section

Comments

5200896 5200187

Note: There are 2 assemblies per machine Issue 4

2017

Section A-4-1 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 56

Drive Shaft Idler Flange Plate Assembly Manual Parts List 2 1

3 4

4 4

6 1 1 1

5 4 Top Number = Item Number Bottom Number = Quantity 5201341 - Complete Assembly for Super Comby

Issue 4

2017

Item Number

Quantity

1

1

Drive Shaft Idler Flange Plate Frame

Part Name

2

1

Drive Shaft Idler Bush

3

4

M12 x 40 x 1.75 HT Bolt

4

4

12mm Spring Washer

5

4

M12 x 1.75 Nut

6

1

1/4 Grease Nipple 90 Deg

Manual Section

Requires Machining After Fitting

Section A-4-2 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200898 5200023 9009103 5200361 9009248 5200202

14/12/2017

Page 57

Super Comby Shaft Support Assembly Manual Parts List

1 1

3 1

Top Number = Item Number Bottom Number = Quantity

2 1 5201343 - Complete Assembly

Issue 2

2011

Item Number

Quantity

1

1

Shaft Support Frame

Part Name

2

1

1.5 x 1.75 X-Lube Bush

3

1

1/4 Grease Nipple Straight

Manual Section

Section A-4-3 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200023 5200027

14/12/2017

Page 58

Drive Shaft Sprocket Support Flange Plate Assembly Manual Parts List 3 4

1 1

4 4

7 1

6 1

5 4

2 1

Top Number = Item Number Bottom Number = Quantity 5201455 - Complete Assembly for Super EX

Issue 4

Item Number

Quantity

1

1

Sprocket Support Flange Plate Frame

2

1

Drive Shaft Sprocket Support Bush

3

4

M12 x 40 x 1.75 HT Bolt

4

4

12mm Spring Washer

5

4

M12 x 1.75 Nut

6

1

1/4 Unc Male - 1/8 BSPP Female 90 Deg Adaptor

7

1

1/8 BSPT Male - 6mm Olive Adaptor

2017

Part Name

Manual Section

Comments

Requires Machining After Fitting

Section A-4-3 Page No. 1 ©Design Copyright HUSTLER™

9009103 5200361 9009248 5200409

5201655

5200408

14/12/2017

Page 59

Bed Final Drive Chain Assembly Manual Parts List

1 1 2 1

Top Number = Item Number Bottom Number = Quantity

28 Outers, 29 Inners & Joiners

Issue 4

2017

Item Number

Quantity

Part Name

1

1

Bed Final Drive Chain Frame

2

1

RC 60 Duplex Chain Joiner

Manual Section

Section A-5 Page No. 1 ©Design Copyright HUSTLER™

Comments

5201086 5201087

14/12/2017

Page 60

Bed Final Drive Chain Cover Assembly Manual Parts List

3 4

1 1

2 4

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

1

1

Bed Final Drive Chain Cover

2

4

12mm Flat Washer

3

4

4mm R Clip

Manual Section

Section A-6 Page No. 1 ©Design Copyright HUSTLER™

Comments

5202381 9009280 5200163

14/12/2017

Page 61

Super Comby Bed Floor Chain NZ Machine Assembly Manual Parts List

A

3 11

2 2

DETAIL A

1 2

Top Number = Item Number Bottom Number = Quantity 5200029 - Complete Assembly 5201340 - Complete Unpainted Assembly

Issue 4

2017

Item Number

Quantity

1

2

Bed Floor Link Chain Frame

Part Name

2

2

10mm Chain Joiner Assembly Rev-1

3

11

50 x 50 Bed Floor Slat 3mm NZ Machine

Manual Section

Includes Bolt & Nut

Section A-7 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200010 per mtr 5200033 5201460

14/12/2017

Page 62

Super Comby EX Bed Floor Chain Assembly Manual Parts List

A 2 2 3 16 1 2

DETAIL A Top Number = Item Number Bottom Number = Quantity 5201452 - Complete Assembly 5201453 - Complete Unpainted Assembly

Issue 4

2017

Item Number

Quantity

Part Name

1

2

X-Floor Link Chain Frame

2

2

10mm Cal-Chain Joiner Assembly

3

16

50 x 50 Bed Floor Slat

Manual Section

Includes Bolt & Nut

Section A-7 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200010 per mtr 5200033 5201460

14/12/2017

Page 63

Super Comby Bed Floor Chain Export Machine Assembly Manual Parts List 1 2

A 3 11

DETAIL A

2 2 Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

1

2

Bed Floor Link Chain Frame

2

2

10mm Chain Joiner Assembly Rev-1

3

11

50 x 50 Bed Floor Slat 4mm Export Machine

Manual Section

Includes Bolt & Nut

Section A-7 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200010 per mtr 5200033 5202683

13/11/2017

Page 64

Bed Idler Shaft Assembly Manual Parts List 2 2

1 1

3 2 4 2

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

1

1

Bed Idler Shaft

Part Name

2

2

M16 x 2.00 Nylock Nut

3

2

Shaft Adjuster Frame

4

2

Bed Idler Sprocket Assembly

Manual Section

5201457 9009261 5201456 A-8-1

Section A-8 Page No. 1 ©Design Copyright HUSTLER™

Comments

14/12/2017

Page 65

Bed Idler Sprocket Assembly Manual Parts List

3 1

5 1 2 1

4 1

1 1 Top Number = Item Number Bottom Number = Quantity

5200037 - Complete Assembly (includes Xlube & Grease Nipple Item Number

Quantity

Part Name

1

1

Bed Idler Sprocket

2

1

1.5 x 1.75 X-Lube Bush

3

1

1/4 Grease Nipple Straight

4

1

Grease Point Sticker

5

1

Sprocket Spacer

Manual Section

Comments

5200895 5200023 5200027 5200078 5201458

Note: There are 2 assemblies per machine Issue 4

2017

Section A-8-1 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 66

Super Comby Bed Reduction Box Assembly Manual Parts List 1 2

4 4

2 2 12 1

5 1 8 1

11 4

13 1

10 1

14 1 17 1

7 1 6 2

16 1 15 1 9 1 3 2

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Section A-9 Page No. 1 ©Design Copyright HUSTLER™

13/12/2017

Page 67

Super Comby Bed Reduction Box Assembly Manual Parts List

Item Number

Quantity

1

2

1/2 Dowty Seal

2002602

2

2

1/2 Parallel Male - 1/2 Parallel Male Nipple

5200440

3

2

10mm Flat Washer

4

4

12mm Spring Washer

5

1

16mm Spring Washer

6

2

4mm R Clip

7

1

Bed Drive Gearbox Frame

8

1

Bed Gearbox Adjuster

9

1

Bed Gearbox Cover Frame

520130 5200361 5200044 5200163 5203584 5203543 5203585 5200048 9009167 9009253 5201874

10

*

Part Name

Manual Section

1

OMH 500 Motor

11

4

M12 x 35 x 1.75 HT Bolt

12

1

M16 x 2.00 Nut

13

1

M16 x 55 x 2.00 HT Bolt

14

1

13 Tooth Motor Sprocket Assembly

A-9-1

15

1

Reduction Chain Assembly

A-9-2

16

1

27 Tooth Drive Shaft Sprocket Assembly

A-9-3

17

1

Gearbox Mount Assembly

A-9-4

Comments

* Note: We have used 3 different motors. Please provide machine's serial number to help identify which one you are looking for.

Issue 4

2017

Section A-9 Page No. 2 ©Design Copyright HUSTLER™

13/12/2017

Page 68

Super Comby EX Bed Reduction Box Assembly Manual 9 1

1 2

13 3 7 1

2 2 3 4

17 1 16 1 11 1

Top Number = Item Number Bottom Number = Quantity

15 1

18 1

5 1

3 4

9 1

8 1

14 1

17 1

10 1

7 1

13 3

4 5

4 5

18 1

6 2 15 1

4 5

11 1

12 4 Issue 4

2017

3 4

10 1

16 1

13 3

Section A-9 Page No. 1 ©Design Copyright HUSTLER™

4 5

6 2

13/12/2017

Page 69

Super Comby EX Bed Reduction Box Assembly Manual Parts List

Item Number

Quantity

1

2

1-2 Taper Male -1-2 Swivel 90 Deg Adaptor

2

2

1/2 Dowty Seal

3

4

12mm Spring Washer

4

5

16mm Heavy Flat Washer

5

1

16mm Spring Washer

6

2

Adjuster Bolt Assembly

7

1

Bed Reduction Box Frame

8

1

Chain Adjuster

1

Chain Adjuster Bolt Frame

9 10

*

Part Name

Manual Section

Comments

5200440 2002602 5200361 5202133 5200044 5201186 5203634 5203543 9009134 5200048 9009330 9009167 9009261 5200046 5202691

1

OMH 500 Motor

11

1

Grease Nipple 1/8 BSP

12

4

M12 x 35 x 1.75 HT Bolt

13

3

M16 x 2.00 Nut

14

1

M16 x 40 x 2.00 HT Bolt

15

1

Reduction Pin

16

1

13 Tooth Motor Sprocket Assembly

A-9-1

17

1

Bed Reduction Box Chain Assembly

A-9-2

18

1

Bed Reduction Sprocket Assembly

A-9-3

5201093

* Note: We have used 3 different motors. Please provide machine's serial number to help identify which one you are looking for.

Issue 4

2017

Section A-9 Page No. 2 ©Design Copyright HUSTLER™

13/12/2017

Page 70

13 Tooth Motor Sprocket Assembly Manual Parts List

2 2

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

Manual Section

1

1

13 Tooth x 3/4 Pitch x 35 Bore x 10x8 Key Sprocket

5201004

2

2

3/8 x 3/4 Grubscrew

5201915

Section A-9-1 Page No. 1 ©Design Copyright HUSTLER™

Comments

13/12/2017

Page 71

Bed Reduction Box Chain Assembly Manual Parts List 1 1

2 1

Top Number = Item Number Bottom Number = Quantity 41 Links, RC60 Chain

Issue 4

2017

Item Number

Quantity

1

1

Bed Reduction Box Chain Frame

Part Name

2

1

3/4 HV Joiner Link

Manual Section

Section A-9-2 Page No. 1 ©Design Copyright HUSTLER™

Comments

5201631 5201634

13/12/2017

Page 72

27 Tooth Drive Shaft Sprocket Assembly Manual Parts List

1 1

2 1

3 2

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

Manual Section

1

1

27 Tooth x 3/4 Pitch x 1.5 Bore x 3/8 Key Sprocket

5201006

2

1

1/2 x 1/2 x 65 Keysteel

3

2

3/8 x 1 UNC Grubscrew

5201818 5200038

Section A-9-3 Page No. 1 ©Design Copyright HUSTLER™

Comments

13/12/2017

Page 73

Super Comby EX Bed Reduction Sprocket Assembly Manual Parts List 1 1

2 1 Top Number = Item Number Bottom Number = Quantity

5201463 - Complete Assembly

Issue 4

Item Number

Quantity

1

1

Bed Reduction Sprocket Frame

2

1

FB 1016 Bronze Bush

2017

Part Name

Manual Section

Comments

5201002 Requires Machining After Fitting

Section A-9-3 Page No. 1 ©Design Copyright HUSTLER™

5201651

13/12/2017

Page 74

Super Comby Gearbox Mount Assembly Manual Parts List 7 1

2 1

5 5 6 1 8 4 5 5 3 1

Top Number = Item Number Bottom Number = Quantity

1 1 5201410 - Complete Assembly

Issue 4

Item Number

Quantity

1

1

Gearbox Mount Frame

2

1

1 1/2 x 1 3/4 X-Lube Bush

3

1

FB 1014 Bronze Bush

4*

2

1/4 Grease Nipple 90 Deg

5

5

12mm Spring Washer

6

1

M12 x 1.75 Nut

7

1

M12 x 40 x 1.75 HT Bolt

8

4

M12 x 25 x 1.75 HT Bolt

2017

Part Name

Manual Section

Comments

5200023 5201655 5200202 5200361 9009248 9009103 9009170

1.75 by 1.5 @ 3.5" long

Section A-9-4 Page No. 1 ©Design Copyright HUSTLER™

13/12/2017

Page 75

Elevator Assembly Rev 2 Manual

10 1

16 1

9 1 1 2

8 1

15 1

2 1

13 2

6 1 12 2

14 1

11 1

5 1 4 1

Issue 4

2017

Section A-10 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 76

Elevator Assembly Rev 2 Manual

9 1

16 1

10 1 11 1

1 2

8 1

A 2 1 6 1

7 1

12 2 13 2

3 1

5 1

15 1

4 1

13 2 12 2

DETAIL A Issue 4

2017

Section A-10 Page No. 2 ©Design Copyright HUSTLER™

14/12/2017

Page 77

Elevator Assembly Rev 2 Manual Parts List Item Number

Quantity

Part Name

1

2

M12 x 30 x 1.75 HT Bolt

2

1

M12 x 40 x 1.75 Coach Bolt

3

1

M12 x 1.75 Nylock Nut

4

1

M12 x 1.75 Nut

5

1

12mm Spring Washer

6

1

12mm Flat Washer

7

1

M12 x 75 x 1.75 HT Bolt

8

1

Elevator Frame

Manual Section

Comments

9009113 5200169 9009259 9009259 5200316 9009280 5200172

9

1

Drive Shaft Assembly

A-10-1

10

1

Elevator Drive Shaft Cover Assemby

A-10-3

11

1

Elevator Chain Assembly

A-10-3

12

2

Elevator Idler Shaft Assembly

A-10-4

13

2

Elevator Idler Sprocket Assembly

A-10-5

14

1

Elevator Nylon Strip Assembly

A-10-6

15

1

Tilting Evevator Ram Front Assemby

A-10-7

16

1

Tilting Evevator Ram Rear Assemby

A-10-8

5201150 - Bare Elevator ( Less Motor & Chains) 5201154 - Complete Elevator

Issue 4

2017

Section A-10 Page No. 3 ©Design Copyright HUSTLER™

14/12/2017

Page 78

Elevator Drive Shaft Assembly Manual Parts List 5 1

1 1

4 1

7 1 8 1

2 1

Top Number = Item Number Bottom Number = Quantity

3 1

6 1

5201155 - Complete Assembly Item Number

Quantity

1

1

Drive Shaft

2

1

Idler Sprocket Key

3

1

Motor End Key

4

1

Elevator Drive Idler Adjuster Assembly

A-10-1-1

5

1

Elevator Drive Idler Sprocket Assembly

A-10-1-2

6

1

Elevator Motor Adjuster Assembly

A-10-1-3

7

1

Elevator Motor Coupling Sprocket Assembly

A-10-1-4

8

1

Elevator Motor Mount Assembly

A-10-1-5

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5201156 5201820 5200052

Section A-10-1 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 79

Elevator Drive Idler Adjuster Assembly Manual Parts List 3 1

2 1

1 4

4 2

2 1

5 4 6 2

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

4

12mm Spring Washer

2

1

208-108 Assembly

3

1

Bearing Mount Frame

4

2

Bearing Retainer

5

4

M12 x 40 x 1.75 HT Bolt

6

2

M16 x 2.00 Nut

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5200361 5200054 & 5200014 5202400 5201152 9009103 9009253

Section A-10-1-1 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 80

Elevator Drive Idler Sprocket Assembly Manual Parts List 1 1

3 1

2 1

Top Number = Item Number Bottom Number = Quantity

5200006 - Complete Assembly Item Number

Quantity

1

1

3/8 x 3/4 Grubscrew

2

1

3/8 x 3/8 Grubscrew

3

1

Drive Idler Sprocket

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5201915 5200187 5200893

Section A-10-1-2 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 81

Elevator Motor Adjuster Assembly Manual Parts List

1 2

2 1 Top Number = Item Number Bottom Number = Quantity

5201160 - Complete Assembly Item Number

Quantity

1

2

M20 x 2.50 Nut

2

1

Motor Adjuster Frame

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

9009254 9009204

Section A-10-1-3 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 82

Elevator Motor Coupling Sprocket Assembly Manual Parts List Item Number

Quantity

Part Name

1

2

3/8 x 3/8 Grubscrew

2

2

3/8 x 3/4 Grubscrew

3

1

Coupling Sprocket

Manual Section

Comments

Stock Code

5200187 5201915 5200894 5200005 - Complete Assembly 1 2

Top Number = Item Number Bottom Number = Quantity

2 2 3 1

Issue 4

2017

Section A-10-1-4

Page No. 1

©Design Copyright HUSTLER™

14/12/2017

Page 83

Elevator Motor Mount Assembly Manual Parts List 6 1

4 1 3 4 5 4

1 2

2 2 Top Number = Item Number Bottom Number = Quantity

Note: We have used 3 different motors. Please provide machine's serial number to help identify which one you are looking for.

Item Number

Quantity

1

2

1/2 Dowty Seal

2002602

2

2

1/2 Parallel Male - 1/2 Parallel Male Nipple

5200440

3

4

12mm Spring Washer

4

1

OMH 400 Motor

5

4

M12 x 30 x 1.75 HT Bolt

6

1

Motor Mount Frame

5200361 5200765 9009113 5202402-1

Issue 4

2017

Part Name

Manual Section

Comments

Section A-10-1-5 Page No. 1 ŠDesign Copyright HUSTLER™

Stock Code

14/12/2017

Page 84

Elevator Drive Shaft Cover Assembly Manual Parts List

3 4

1 4

2 1

4 4

Top Number = Item Number Bottom Number = Quantity

5200051 - Complete Assembly Item Number

Quantity

1

4

10mm Flat Washer

2

1

Elevator Top Shaft Cover Rev-1

3

4

M10 x 1.5 Nylock Nut

4

4

M10 x 25 x 1.5 Pan Head Bolt

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5200211 5202684 9009258 5200335

Section A-10-2 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 85

Elevator Chain Assembly Manual Parts List

2 9

3 2

1 2

Top Number = Item Number Bottom Number = Quantity 5200009 - Complete Assembly 5201153 - Complete Unpainted Assembly Item Number

Quantity

1

2

3 Inch Roller Chain Joiner Link

2

9

Elevator Slat Frame

3

2

Roller Chain Frame

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

R-CH3JOIN 5201163 5200053 per side

Section A-10-3 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 86

Elevator Idler Shaft Assembly Manual Parts List

2 1

1 1

Top Number = Item Number Bottom Number = Quantity

5201142 - Used up to 2001 ( 260mm Length) 5201143 - 2001-2003 ( 242mm Length) 5201157 - 2003 - Onwards ( 178mm Length) Item Number

Quantity

1

1

Idler Shaft

Part Name

2

1

1/8 BSPT Grease Nipple Straight

Manual Section

Comments

See above 9009330

Note: There are 2 assemblies per machine Issue 4

2017

Section A-10-4 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 87

Elevator Idler Sprocket Assembly Manual Parts List 2 1

1 1

Top Number = Item Number Bottom Number = Quantity

5200007 - Used until 2001 ( Single Bossed) 5200026 - Used until 2001 5200022 - Used 2001 - Onwards

Note: There are 2 assemblies per machine Item Number

Quantity

1

1

1.5 x 1.75 X-Lube Bush

2

1

Idler Sprocket

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5200023 5200893

Section A-10-5 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 88

Elevator Nylon Strip Assembly Manual Parts List

3 1 5 4

1 4 4 4

2 4

Top Number = Item Number Bottom Number = Quantity

Note: There are 2 assemblies per machine 5203615 - Complete Assembly (with nuts & bolts Item Number

Quantity

1

4

6mm Panel Washer

2

4

6mm Spring Washer

3

1

Elevator Nylon Strips

4

4

M6 x 1.00 Nut

5

4

M6 x 20 Countersunk Bolt

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

9009287 5202139 5202201 9009256 5200352

Section A-10-6 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 89

Tilting Elevator Ram Front Assemby Manual Parts List

4 1

5 2 2 1 1 1

3 2

Top Number = Item Number Bottom Number = Quantity

5202622 - Tilting Elevator Kit includes shown and hose kits.

Issue 4

2017

Item Number

Quantity

1

1

20-20 Ram Assembly

Part Name

2

1

Pivot Pin 2 Frame

3

2

4mm R Clip

4

1

Pivot Pin 1 Frame

5

2

3/8 Tapered Male - 3/8 Tapered Male Nipple

Manual Section

Section A-10-7 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200909 5201132 5200163 5201133 5200412

14/12/2017

Page 90

Tilting Elevator Ram Rear Assemby Manual Parts List

4 2

3 2 1 1

2 2

Top Number = Item Number Bottom Number = Quantity 5202622 - Tilting Elevator Kit includes shown and hose kits.

Issue 4

2017

Item Number

Quantity

Part Name

1

1

20-20 Ram Assembly

2

2

Pivot Pin 2 Frame

3

2

4mm R Clip

4

2

3/8 Tapered Male - 3/8 Tapered Male Nipple

Manual Section

Section A-10-8 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200909 5201132 5200163 5200412

14/12/2017

Page 91

Tilting Elevator Hose Tee Assembly Manual Parts List 3 1

1 1

2 1

Top Number = Item Number Bottom Number = Quantity 5201166 - Complete Assembly Item Number

Quantity

1

1

12mm Spring Washer

2

1

M12 x 1.75 Nut

3

1

Tilting Elevator Hose Tee Frame

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5200361 9009248

Section A-11 Page No. 1 ©Design Copyright HUSTLER™

13/12/2017

Page 92

Comby Fine Mesh Silage Door Assembly Manual Parts List 6 1

5 1

1 1

4 1

3 1

5201828 Latch

7 1

Top Number = Item Number Bottom Number = Quantity

2 1 5202535 - Complete Assembly

Issue 4

2017

Item Number

Quantity

1

1

Main Hinge Frame

Part Name

2

1

Comby Fine Chop Door Frame

3

1

M12 x 1.75 Nut

4

1

M12 x 40 x 1.75 HT Bolt

5

1

M12 x 55 x 1.75 HT Bolt

6

1

M12 x 1.75 Nylock Nut

7

1

Shaft Lock Pin 8mm

Manual Section

Section A-12 Page No. 1 ©Design Copyright HUSTLER™

Comments

5201194 9009248 9009103 9009084 9009259 5201832

07/12/2017

Page 93

Fine Mesh Silage Door Assembly Manual Parts List

1 1

8 1 7 1

4 1

6 1

2 1

5 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

3 1

5200039 - Complete Assembly

Item Number

Quantity

Part Name

1

1

Door Frame

2

1

Flap Frame

3

1

M12 x 50 x 1.75 HT Bolt

4

1

Hinge Rod

5

1

M12 x 1.75 Nut

6

1

Main Hinge Frame

7

1

M12 x 60 x 1.75 HT Bolt

8

1

M12 x 1.75 Nylock Nut

Manual Section

Section A-12 Page No. 1 ©Design Copyright HUSTLER™

Comments

5202150 9009120 5201980 9009248 5203581 5201865 9009259

14/12/2017

Page 95

Joystick & Valve Loom 1 Assembly Manual Parts List 1 1

2 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

1

1

Wiring Loom 1 Standard Assembly

2

1

Joystick-Standard Assembly

Manual Section

5200002 A-13-1

Section A-13 Page No. 1 ©Design Copyright HUSTLER™

Comments

14/12/2017

Page 96

Joystick Standard Assembly Manual 7 1

5 1

1 1 13 2 15 1 14 1 16 1 17 1 18 1

6 1 4 1

9 2 11 1 2 1 19 1 10 1 3 1

12 1

8 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Section A-13-1 Page No. 1 ©Design Copyright HUSTLER™

09/1/2018

Page 97

Joystick Standard Assembly Manual Parts List 5200020 - Complete Assembly

Issue 4

2017

Item Number

Quantity

1

1

Joystick Box 1 Assembly

Part Name

2

1

16mm Cable Gland

3

1

12mm Cable Gland

4

1

Panel Mount Fuse Holder

5

1

Electric Joystick Handle Assembly

6

1

10 Amp Glass

7

1

Long Joystick Box Control Decal

8

1

Female 7 Pin Trailer Flat Plug

9

2

6mm Crimp Eyelit

10

1

Earth Joiner Heat Shrink

11

1

100mm x 40mm Decal

12

1

245mm x 175mm x 80mm Click Clack Box Assembly

13

2

Joystick Contact

14

1

Jumper 5

15

1

Jumper 6

16

1

Jumper 7

17

1

Jumper 3

18

1

Power Loom

19

1

Valve Loom

Manual Section

Section A-13-1 Page No. 2 ©Design Copyright HUSTLER™

Comments

5200729 5200261 5200260 5200941 5200047 5200942 5202636 5200934 5200962 5203074 5200735

5200925 5200930

09/1/2018

Page 98

Pillow Block Mount Assembly Manual Parts List 6 2 4 2 2 1

3 1

8 2

5 4 1 1

7 4 Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

1

1

Pillow Block Mount Frame

2

1

UCP 211 Housing

3

1

UC 211-200 Bearing Assembly

4

2

16mm Heavy Flat Washer

5

4

16mm Spring Washer

6

2

M16 x 55 x 2.00 HT Bolt

7

4

M16 x 2.00 Nut

8

2

M16 x 80 x 2.00 HT Bolt

Manual Section

Section A-14 Page No. 1 ©Design Copyright HUSTLER™

Comments

5202398 &5203322 5202514 5201817 5202133 5200044 5201874 9009253 5201877

14/12/2017

Page 99

Rear X-Floor Panel Rubber Flap Assembly Manual Parts List

1 1

4 7

2 1

6 7

A

3 7

5 7

DETAIL A Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

1

1

Spill Tray Rubber Flap

2

1

Spill Tray Strap

3

7

M6 x 20 x 1.00 HT Bolt

4

7

6mm Panel Washer

5

7

6mm Spring Washer

6

7

M6 x 1.00 Nut

Manual Section

Section A-15 Page No. 1 ©Design Copyright HUSTLER™

Comments

5201593 8008272 5202761 9009299 5202139 9009251

14/12/2017

Page 100

10mm Safety Chain Assembly Manual Parts List

1 1

2 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

Saftey Chain Frame

Part Name

2

2

10mm Saftey Chain Eye Assembly

Manual Section

Section A-16 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

5201929 5200252

9/06/2010

Page 101

13mm Safety Chain Assembly Manual Parts List 2 1

1 2

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

2

13mm Saftey Chain Eye Assembly

2

1

Saftey Chain Frame

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5200253 5201930

Section A-16 Page No. 1 ©Design Copyright HUSTLER™

13/12/2017

Page 102

Valve Block Mount Control Assembly Manual Parts List Item Number

Quantity

Part Name

Manual Section

1

1

Joystick-Valve Cable Control Assembly

A-17-1

2

1

Control Valve Nipple Kit Assembly

A-17-3

Comments

Stock Code

Top Number = Item Number Bottom Number = Quantity

1 1

2 1

Issue 4

2017

Section A-17 Page No. 1 ©Design Copyright HUSTLER™

13/12/2017

Page 103

Valve Block Mount Control Assembly Manual 5202541 - Complete Assembly Parts List Item Number

Quantity

Part Name

Manual Section

1

1

Joystick-Valve Electric Control Assembly

A-17-2

2

1

Control Valve Nipple Kit Assembly

A-17-3

Comments

Stock Code

Top Number = Item Number Bottom Number = Quantity

1 1

1 1

2 1

Issue 4

2017

Section A-17 Page No. 2 ©Design Copyright HUSTLER™

13/12/2017

Page 104

Manual Joystick Valve Control Assembly Manual Parts List

3 2

6 2

2 4

13 1

8 2

1 2

5 1 4 1 9 2

12 1 11 1 7 8

10 1

Issue 4

2017

Top Number = Item Number Bottom Number = Quantity

Section A-17-1 Page No. 1 ©Design Copyright HUSTLER™

13/12/2017

Page 105

Manual Joystick Valve Control Assembly Manual Parts List Item Number

Quantity

1

2

2

Part Name

Manual Section

Comments

Stock Code

3 Meter Joystick Manual Cable Assembly

5200776

4

8mm Flat Washer

3

2

8mm Spring Washer

4

1

Hydraulic Valve Cover

5200360 5200215 5201641

5

1

Joystick Mount Frame

6

2

M8 x 1.25 Nut

7

8

M8 x 1.25 Nylock Nut

8

2

M8 x 90 x 1.25 HT Bolt

*

9009245 9009257 9009171

9

2

Tractor Mount Frame

10

1

Valve Block Mount Flag Frame

11

1

6 Port Directional Power Beyond A-17-1-1 Control Valve Cable Actuated Assembly

12

1

6 Port Directional Control Valve Cable Actuated Assembly

A-17-1-2

13

1

Joystick Cable Action Assembly

A-17-1-3

5201135

5200772

* Note : Also available in different lengths 5200778 - 3.5 Meter Option 5200779 - 4 Meter Option 5200780 - 4.5 Meter Option 5200781 - 5 Meter Option

Issue 4

2017

Section A-17-1 Page No. 2 ©Design Copyright HUSTLER™

13/12/2017

Page 107

6 Port Directional Power Beyond Control Valve Cable Actuated Assembly Manual Parts List 5200747 - Complete Assembly Item Number

Quantity

1

6

Cap Screw

Part Name

2

1

Spool Cap

3

2

16mm x 2.5mm O-ring

4

1

5

1

Cable Spool Adaptor Assembly

6

1

Return Spring

7

1

6 Port Directional Power Beyond Control Valve Block

8

1

9

1

Pressure Relief Bung Assembly

10

2

3/8 Bsp Bung

11

1

Pressure Relief Valve Assembly

*

*

Manual Section

Cable Mount Casing

5200775 TP50 Kit

Cable Spool

A-17-1-1-2

Part of a MM kit

2 1

Comments

5200769

* Note : Please supply number that is stamped on the side of the spool, to make sure we supply the correct part.

10 2

7 1

1 6 6 1

3 2 8 1

9 1

5 1 4 1 11 1

1 6 Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Section A-17-1-1 Page No. 1 ŠDesign Copyright HUSTLER™

13/12/2017

Page 108

6 Port Directional Control Valve Cable Actuated Assembly Manual Parts List

1 6

2 1

6 1 4 2

10 2 4 2 8 1

3 1

9 1

7 1

11 1 8 1

3 1 5 1

1 6

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Section A-17-1-2 Page No. 1 ©Design Copyright HUSTLER™

13/12/2017

Page 109

6 Port Directional Control Valve Cable Actuated Assembly Manual Parts List Item Number

Quantity

Part Name

1

6

2

1

3

1

4

2

16mm x 2.5mm O-ring

5

1

Cable Mount Casing

6

1

Return Spring

7

1

8

1

9

1

Pressure Relief Bung Assembly

10

2

3/8 Bsp Bung

11

1

Pressure Relief Valve Assembly

Manual Section

Comments

Cap Screw

* *

5200775 TP50 Kit

Spool Cap Cable Spool Adaptor Assembly

6 Port Directional Control Valve Block

*

Cable Spool

5200769 Part of a MM Kit

A-17-1-1-2

* Note : Please supply number that is stamped on the side of the spool, to make sure we supply the correct part.

Issue 4

2017

Section A-17-1-2 Page No. 2 ©Design Copyright HUSTLER™

13/12/2017

Page 110

Joystick Cable Assembly Manual Parts List 7 2

3 1

6 1

5 1

8 2 4 1 2 1

Top Number = Item Number Bottom Number = Quantity

1 1

10 3

9 1

5200772 - Complete Assembly

Issue 4

Item Number

Quantity

1

1

Coupling

2

1

Cover

3

1

Handle

4

1

Handle Rod

5

1

Joystick Base

6

1

Lock Tab

7

2

Lock Tab Screw

8

2

M14 x 1.5 Lock Nut

9

1

M6 x 20 x 1.0 Cap Screw

10

3

Pivot Knobs

2017

Part Name

Manual Section

Comments

5200785 Kinmatic Kit 5200783

Section A-17-1-3 Page No. 1 ©Design Copyright HUSTLER™

5200782

13/12/2017

Page 111

Pressure Relief Valve Assembly Manual Parts List 5200769 - Complete Assembly Item Number

Quantity

Part Name

1

1

22mm Pressure Relief Housing

2

1

Pressure Relief Valve Spring

3

1

22mm x 2.5 mm O-Ring

4

1

Pressure Relief Needle

5

1

Pressure Relief Valve Seat

Manual Section

Comments

Top Number = Item Number Bottom Number = Quantity

1 1

2 1

3 1 4 1

5 1

Issue 4

2017

Section A-17-1-4 Page No. 1 ŠDesign Copyright HUSTLER™

13/12/2017

Page 112

Electric Joystick Valve Control Assembly Manual 5202541 - Complete Assembly Parts List Item Number

Quantity

Part Name

Manual Section

1

20

8mm Flat Washer

2

1

Hydraulic Valve Cover

3

8

M8 x 1.25 Nylock Nut

4

1

Valve Block Mount Flag Frame

5

1

Joystick & Valve Loom 1 Assembly

A-13

6

1

6 Port Directional Power Beyond Control Valve Assembly

A-17-2-1

7

1

6 Port Electric Control Valve

A-17-2-2

Comments

Stock Code

5200360 5201641 9009257 5201135

3 8

1 20 2 1

1 20

6 1 5 1 4 1

Issue 4

2017

7 1 Top Number = Item Number Bottom Number = Quantity

Section A-17-2 Page No. 1 ©Design Copyright HUSTLER™

13/12/2017

Page 113

6 Port Directional Power Beyond Control Valve Assembly Manual Parts List 1 2

5 1

6 1

2 1

3 1

4 2

Part of a MEI Kit

7 2

Non Elevator side

Top Number = Item Number Bottom Number = Quantity 5200748 - Complete Assembly Item Number

Quantity

1

2

3/8 BSP Plug Assembly

2

1

6 Port Directional Power Beyond Control Valve Block

3

1

Electric Spool

4

2

Electric Valve Spool Keeper Washer

5

1

Pressure Relief Bung Assembly

6

1

Pressure Relief Valve Assembly

A-17-2-3

7

2

Electric Spool Valve Assembly

A-17-2-4

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5200411 5200806

Section A-17-2-1 Page No. 1 ©Design Copyright HUSTLER™

13/12/2017

Page 114

6 Port Directional Control Valve Assembly Manual 5200749 - Complete Assembly Parts List Item Number

Quantity

Part Name

Manual Section

1

2

3/8 BSP Plug Assembly

2

1

6 Port Directional Control Valve Block

3

1

Electric Spool

4

2

Electric Valve Spool Keeper Washer

5

1

Pressure Relief Bung Assembly

6

1

Pressure Relief Valve Assembly

A-17-2-3

7

2

Electric Spool Valve Assembly

A-17-2-4

Comments

Stock Code

5200806

Part of a MEI Kit Elevator Side

7 2 1 2

5 1

2 1

6 1 3 1

4 2

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Section A-17-2-2 Page No. 1 ©Design Copyright HUSTLER™

13/12/2017

Page 115

Pressure Relief Valve Assembly Manual Parts 5200769 - Complete Assembly List Item Number

Quantity

Part Name

Manual Section

1

1

22mm Pressure Relief Housing

2

1

22mm x 2.5 mm O-Ring

3

1

Pressure Relief Needle

4

1

Pressure Relief Valve Seat

5

1

Pressure Relief Valve Spring

Comments

Stock Code

1 1

Top Number = Item Number Bottom Number = Quantity

5 1

2 1

3 1

4 1

Issue 4

2017

Section A-17-2-3 Page No. 1 ŠDesign Copyright HUSTLER™

13/12/2017

Page 116

Electric Spool Valve Assembly Manual Parts List Item Number

Quantity

Part Name

1

1

12volt Coil 2902

2

1

19mm x 2.5mm O-Ring

3

1

19mm x 3.0mm O-Ring

4

1

22mm x 2.5mm O-Ring

5

1

Electric Coil Spool Pusher

6

1

Electric Solenoid Coil Housing

7

4

M5 x 20 Capscrew

8

1

Spool Return Spring

9

1

Valve Block Solenoid Cap

4 1

Manual Section

Comments

Stock Code

5200754

* * * * * *

* 5200807

* *

Top Number = Item Number Bottom Number = Quantity 1 1

8 1

5 1

6 1

7 4 2 1

3 1

9 1

Note: There are 4 assemblies per machine Issue 4

2017

Section A-17-2-4 Page No. 1 ©Design Copyright HUSTLER™

13/12/2017

Page 117

Control Valve Nipple Kit Assembly Manual Parts List Item Number

Quantity

Part Name

Manual Section

Comments

Stock Code

1

1

1-2 Tapered Female Tee

5200455

2

8

1/2 Parallel Male - 3/8 Parallel Male Nipple

B-B-0608

3

1

1/2 Taper Male - 3/8 Parallel Male

4

9

3/8 Dowty Seal

5200413 2002601

Top Number = Item Number Bottom Number = Quantity

1 1

3 1 4 9

2 8

Issue 4

2017

Section A-17-3 Page No. 1 ©Design Copyright HUSTLER™

13/12/2017

Page 118

X-Floor Assembly Manual Parts List 1 1 4 1 6 1

7 1

3 1 10 1

11 1

2 1

12 1 8 1 5 1 9 1

13 1

Top Number = Item Number Bottom Number = Quantity Issue 4

2017

Section A-18 Page No. 1 ©Design Copyright HUSTLER™

10/1/2018

Page 119

X-Floor Assembly Manual Parts List

Issue 4

Item Number

Quantity

1

1

10mm PTO Clip

2

1

X-Floor Frame

3

1

Front X-Floor Elevator Panel Assembly

A-18-1

4

1

Load Cell Head Unit Mounting Assembly

A-18-10

5

1

Battery Box Including Battery

A-18-11

6

1

Front Screen Assembly Load Cell

A-18-2

7

1

Rear X-Floor Elevator Panel Assembly

A-18-3

8

1

X-Floor Reduction Box Assembly

A-18-4

9

1

Elevator Spill Tray Assembly

A-18-5

10

1

X-Floor Chain Assembly

A-18-6

11

1

X-Floor Drive Shaft Assembly

A-18-7

12

1

X-Floor Idler Shaft Assembly

A-18-8

13

1

X-Floor Leakage Tray Assembly

A-18-9

2017

Part Name

Manual Section

Section A-18 Page No. 2 ©Design Copyright HUSTLER™

Comments

Machine Option Component

Machine Option Component

10/1/2018

Page 120

Front Elevator Panel Assembly Manual Parts List Item Number

Quantity

Part Name

1

1

Front X-Floor Elevator Panel Frame

2

1

Front X-Floor Corner Insert

3

6

M12 x 1.75 Nut

4

10

12mm Spring Washer

5

1

Elevator Pivot Flange Plate

6

6

M12 x 30 x 1.75 HT Bolt

7

4

M12 x 20 x 1.75 HT Bolt

8

3

12mm Flat Washer

9

1

Elevator Pivot X-Lube Bush

10

1

1/4 Grease Nipple 90 Deg

Manual Section

Comments

5202313 5202315 9009248 5200361 5200899 9009113 5202758 9009280 5200023 5200202

Top Number = Item Number Bottom Number = Quantity

3 6

1 1

2 1

5 1

9 1

4 10

A 6 6 8 3

10 1

4 10

7 4

DETAIL A Issue 4

2017

Section A-18-1 Page No. 1 ©Design Copyright HUSTLER™

10/1/2018

Page 121

Comby Front Screen Assembly Manual Parts List 1 1

3 10 4 10

2 10

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

1

1

Front Screen Load Cell Frame

Part Name

2

10

M12 x 45 x 1.75 Coach Bolt

3

10

12mm Spring Washer

4

10

M12 x 1.75 Nut

Manual Section

Section A-18-2 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200338 5200361 9009248

12/12/2017

Page 122

Super Comby Front Screen Assembly Manual

10 1

2 1

6 10

1 10 7 10

8 2 5 2

11 1

1 10 Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Section A-18-2 Page No. 1 ©Design Copyright HUSTLER™

10/1/2018

Page 123

Super Comby Front Screen Assembly Manual Parts List

Issue 4

Item Number

Quantity

1

10

12mm Spring Washer

2

1

Front Screen Load Cell Frame

3*

1

M10 x 1.5 Nylock Nut

4*

1

M10 x 150 x 1.5 Coach Bolt

5

2

M12 x 1.75 Nylock Nut

6

10

M12 x 1.75 Nut

7

10

M12 x 45 x 1.75 Coach Bolt

2017

Part Name

Manual Section

Comments

5200361 5201473 9009258 5201848 9009259 9009248 5200338 5201866 5201825

8

2

M12 x 70 x 1.75 HT Bolt

9*

1

Quick Hitch Spring

10

1

Catch Chain Assembly

A-18-2-1

11

1

Super Comby Bale Manipulator Assembly

A-18-2-2

Section A-18-2 Page No. 2 ©Design Copyright HUSTLER™

10/1/2018

Page 124

Super Comby EX Front Screen Assembly Manual

10 1

2 1

6 10

1 10 7 10

8 2 5 2

11 1

1 10 Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Section A-18-2 Page No. 1 ©Design Copyright HUSTLER™

10/1/2018

Page 125

Super Comby EX Front Screen Assembly Manual Parts List

Issue 4

2017

Item Number

Quantity

Part Name

1

10

12mm Spring Washer

2

1

Front Screen Load Cell Frame

3*

1

M10 x 1.5 Nylock Nut

4*

1

M10 x 150 x 1.5 Coach Bolt

5

2

M12 x 1.75 Nylock Nut

6

10

M12 x 1.75 Nut

7

10

M12 x 45 x 1.75 Coach Bolt

8

2

M12 x 70 x 1.75 HT Bolt

Manual Section

Comments

5200361 5201473 9009258 5201848 9009259 9009248 5200338 5201866 5201825

9*

1

Quick Hitch Spring

10

1

Catch Chain Assembly

A-18-2-1

11

1

Super Comby EX Bale Manipulator Assembly

A-18-2-2

Section A-18-2 Page No. 2 ©Design Copyright HUSTLER™

10/1/2018

Page 126

Catch Chain Assembly Manual Parts List 3 2

1 1

2 1 Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

1

1

Catch Chain Frame

2

1

Chain Sheeve

3

2

0.5 Inch Dee Assembly

Manual Section

Section A-18-2-1 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200255 5201834

10/1/2018

Page 127

Super Comby Bale Manipulator Assembly Manual 4 1 1 1

2 1 7 1

3 2 11 1

5 1

8 1

6 2

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Section A-18-2-2 Page No. 1 ©Design Copyright HUSTLER™

10/1/2018

Page 128

Super Comby Bale Manipulator Assembly Manual Parts List 5201443 - Complete Assembly

Issue 4

2017

Item Number

Quantity

Part Name

1

1

Super Comby Bale Manipulator Frame

2

1

Manipulator Latch Spring Bush

3

2

12mm Flat Washer

4

1

6201 Bearing

5

1

M12 x 45 x 1.75 HT Bolt

6

2

M12 x 1.75 Nylock Nut

7

1

Bale Manipulator Latch Spring

8

1

Manipulator Top Latch Frame

11

1

Catch Rope Assembly

Manual Section

Section A-18-2-2 Page No. 2 ©Design Copyright HUSTLER™

Comments

5200131 9009280 5201814 9009124 9009259 5200989 5201131

10/1/2018

Page 129

Super Comby EX Bale Manipulator Assembly Manual 4 1

1 1

3 2

5 1 7 1

6 2

8 1

11 1 2 1

12 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Section A-18-2-2 Page No. 1 ©Design Copyright HUSTLER™

10/1/2018

Page 130

Super Comby EX Bale Manipulator Assembly Manual Parts List 5201471 - Complete Assembly

Issue 4

2017

Item Number

Quantity

Part Name

1

1

Super Comby EX Bale Manipulator Frame

2

1

Manipulator Latch Spring Bush

3

2

12mm Flat Washer

4

1

6201 Bearing

5

1

M12 x 45 x 1.75 HT Bolt

6

2

M12 x 1.75 Nylock Nut

7

1

Bale Manipulator Latch Spring

8

1

Manipulator Top Latch Frame

11

1

Catch Rope Assembly

12

1

EX Sticker 530mm x 120mm

Manual Section

Section A-18-2-2 Page No. 2 ©Design Copyright HUSTLER™

Comments

5200131 9009280 5201814 9009124 9009259 5200989 5201131

10/1/2018

Page 131

Rear Elevator Panel Assembly Manual 2 1 9 5 1 1

3 5 4 1

6 1

10 1

7 9 8 4

A

5 5

DETAIL A Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

1

1

Rear X-Floor Elevator Panel Frame

2

1

Rear X-Floor Corner Insert

3

5

12mm Flat Washer

4

1

Cast Flange Plate 2

5

5

M12 x 30 x 1.75 HT Bolt

6

1

1.5 x 1.75 X-Lube Bush

7

9

12mm Spring Washer

8

4

M12 x 20 x 1.75 HT Bolt

9

5

M12 x 1.75 Nut

10

1

1/4 Grease Nipple 90 Deg

Manual Section

Section A-18-3 Page No. 1 ©Design Copyright HUSTLER™

Comments

5202320 5202316 9009280 5200899 9009113 5200023 5200361 5202758 9009248 5200202

10/1/2018

Page 132

X-Floor Reduction Box Assembly Manual 25 2

14 2

15 1

13 2

28 1

22 1 19 2

21 4

7 1

23 1

20 4 5 10

12 2 6 1

2 2 1 2 17 1

29 1

27 1 26 1

3 2 18 6

9 1

4 4

30 1

8 1

24 1

11 2

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

10 1

Section A-18-4 Page No. 1 ©Design Copyright HUSTLER™

16 1

10/1/2018

Page 133

X-Floor Reduction Box Assembly Manual Parts List 5201187 - Complete Assembly Item Number

Quantity

Part Name

Manual Section

Comments

Stock Code

1

2

1/2 Dowty Seal

2002602

2

2

1/2 Parallel Male - 1/2 Parallel Male Nipple

5200440

3

2

12mm Flat Washer

4

4

12mm Heavy Flat Washer

9009280 5202132

5

10

12mm Spring Washer

6

1

13 Tooth x 3/4 Pitch x 35 Bore x 10x8 Key Sprocket

7

1

16mm Flat Washer

8

1

208-108 Bearing Assembly

5200361 5201004 5202134 5200014 5200054

9

1

208-108 Housing Assembly

10

1

27 Tooth x 3/4 Pitch x 1.5 Bore x 3/8 Key Sprocket

11

2

3/8 x 1 UNC Grubscrew

12

2

3/8 x 3/8 Grubscrew

13

2

8mm Flat Washer

14

2

8mm Spring Washer

15

1

Adjuster Frame

16

1

Chain Cover Frame

17

1

OMH 500 Motor

18

6

M12 x 1.75 Nut

19

2

M12 x 30 x 1.75 HT Bolt

20

4

M12 x 35 x 1.75 HT Bolt

21

4

M12 x 45 x 1.75 Coach Bolt

22

1

M16 x 2.00 Nut

23

1

M16 x 35 x 2.00 HT Bolt

24

1

M8 x 1.25 Nylock Nut

25

2

M8 x 16 x 1.25 HT Bolt

26

1

M8 x 25 x 1.25 HT Bolt

27

1

X-Floor Chain Adjuster

28

1

X-Floor Gearbox Rear Cover

29

1

X-Floor Reduction Box Frame

30

1

X-Floor Reduction Chain Assembly

5201006 5200038 5200187 5200360 5200215 5200178 5201136 5200048 9009248 9009113 9009167 5200338 9009253 5200341 9009257 5201901 9009154 5201012 5202314 5202319 A-18-4

Note: We have used 3 different motors. Please provide machine's serial number to help identify which one you are looking for.

Issue 4

2017

Section A-18-4 Page No. 2 ©Design Copyright HUSTLER™

10/1/2018

Page 134

X-Floor Reduction Chain Assembly Manual Parts List

1 1

2 1

Top Number = Item Number Bottom Number = Quantity

5202805 - Complete Assembly Item Number

Quantity

1

1

12B Simplex Joiner Link Assembly

2

1

Reduction Box Chain Frame

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5201634 5201631

Section A-18-4-1 Page No. 1 ©Design Copyright HUSTLER™

10/1/2018

Page 135

Elevator Spill Tray Assembly Manual Parts List 10 1

7 6

1 12

11 1

6 6

4 6 3 6

8 6

5 6 2 6

9 1 Top Number = Item Number Bottom Number = Quantity 5201174 - Complete Assembly

Item Number

Quantity

Part Name

1

12

12mm Flat Washer

2

6

12mm Spring Washer

3

6

6mm Panel Washer

4

6

6mm Spring Washer

5

6

M12 x 1.75 Nut

6

6

M12 x 25 x 1.75 HT Bolt

7

6

M6 x 1.00 Nut

8

6

M6 x 20 x 1.00 HT Bolt

9

1

Spill Tray Frame

10

1

Spill Tray Rubber Flap

11

1

Spill Tray Strap

Issue 4

2017

Manual Section

Comments

Stock Code

9009280 5200361 9009287 5202139 9009248 9009170 9009251 5202761 5201175 5201593 5202021

Section A-18-5 Page No. 1 ©Design Copyright HUSTLER™

11/12/2017

Page 136

Super Comby EX X-Floor Chain Assembly Manual Parts List

A 3 10 4 10

1 2 2 2

Top Number = Item Number Bottom Number = Quantity

DETAIL A

5200031 - Complete Assembly 5201181 - Complete Unpainted Assembly

Issue 4

Item Number

Quantity

1

2

Part Name X-Floor Link Chain Frame

2

2

10mm Chain Joiner Assembly Rev-1

3

10

25 x 50 X-Floor Slat

4

10

Strong Back

2017

Manual Section

Includes Bolt & Nut

Section A-18-6 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200010 per mtr 5200033 5200003 8008054

10/1/2018

Page 137

Super Comby X-Floor Chain Assembly Manual Parts List

A 3 10 1 2

2 2

DETAIL A

Top Number = Item Number Bottom Number = Quantity

5200031 - Complete Assembly 5201182 - Complete Unpainted Assembly

Issue 4

Item Number

Quantity

1

2

X-Floor Link Chain Frame

2

2

10mm Chain Joiner Assembly Rev-1

3

10

25 x 50 X-Floor Slat

2017

Part Name

Manual Section

Includes Bolt & Nut

Section A-18-6 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200010 per mtr 5200033 5200003

10/1/2018

Page 138

X-Floor Drive Shaft Assembly Manual Parts List

2 1

3 2

4 2

1 4

5 1

6 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

1

4

3/8 x 3/8 Grubscrew

Part Name

2

1

3/8 x 3/8 x 45mm Keysteel

3

2

3/8 x 3/8 x 90mm Keysteel

4

2

5Tooth 1 1-2 Bore Keyed Cast Sprocket

5

1

Drive shaft

6

1

Drive Shaft Cast Bearing Assembly

Manual Section

5200187 5201820 5201820 5200011 5201360 A-18-7-1

Section A-18-7 Page No. 1 ©Design Copyright HUSTLER™

Comments

10/1/2018

Page 139

Drive Shaft Cast Bearing Assembly Manual Parts List 3 1

1 1

7 4

2 1 5 4

6 4

4 4 Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

5201183 - Complete Assembly

Item Number

Quantity

Part Name

1

1

Bush Holder Plate

2

1

X-Lube Bush

3

1

1/4 Grease Nipple 90 Deg

4

4

M12 x 40 x 1.75 Coach Bolt

5

4

12mm Flat Washer

6

4

12mm Spring Washer

7

4

M12 x 1.75 Nut

Manual Section

Section A-18-7-1 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200898 5200023 5200202 5200169 9009280 5200361 9009248

10/1/2018

Page 140

XFloor Idler Shaft Assembly Manual Parts List

2 2 3 1

1 4 4 2

5 2

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

1

4

M16 Tapered Nut

2

2

Shaft Adjuster Frame

3

1

X-Floor Idler Shaft

4

2

X-Floor Sprocket Spacer

5

2

X-Floor Idler Sprocket Assembly

Manual Section

5201138 5201186 5201185 5202962 A-18-8-1

Section A-18-8 Page No. 1 ©Design Copyright HUSTLER™

Comments

10/1/2018

Page 141

X-Floor Idler Sprocket Assembly Manual Parts List

3 1

2 1

4 1 1 1

Top Number = Item Number Bottom Number = Quantity 5201130 - Complete Assembly Item Number

Quantity

Part Name

1

1

X-Floor Idler Sprocket

2

1

X-Floor Idler Sprocket X-Lube

3

1

1/4 Grease Nipple Straight

4

1

Grease Point Sticker

Manual Section

Comments

5200895 5200023 5200027 5200078

Note: There are 2 assemblies per machine Issue 4

2017

Section A-18-8-1 Page No. 1 ©Design Copyright HUSTLER™

12/12/2017

Page 143

X-Floor Leakage Tray Assembly Manual Parts List Item Number

Quantity

1

1

Tray 1 Tab

5202408

2

1

Tray 2 Tab

5202409

3

1

Tray 3 Tab

5202410

4

1

Idler Shaft Cover Frame

5

8

M12 x 40 x 1.75 Coach Bolt

5200169

12mm Flat Washer

9009280

12mm Spring Washer

5200361 9009248

6

8

7

18

Part Name

Manual Section

Comments

5202411, 5202412

8

18

M12 x 1.75 Nut

9

10

M12 x 25 x 1.75 HT Bolt

9009170

5202695 - Complete Assembly

5 8

Top Number = Item Number Bottom Number = Quantity

4 1

1 1

9 10 2 1

Issue 4

2017

6 8 7 18

8 18

Section A-18-9 Page No. 1 ©Design Copyright HUSTLER™

3 1

10/1/2018

Page 144

Head Unit Mounting Assembly Manual

7 4

8 4

4 1

6 4 1 1

5 1 3 1

11 1

13 1

12 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Section A-18-10 Page No. 2 ©Design Copyright HUSTLER™

10/1/2018

Page 145

Head Unit Mounting Assembly Manual Parts List Item Number

Quantity

Part Name

1

1

Load Cell Head Unit Mount Frame

Manual Section

Comments

*

3

1

Load Cell Head Unit Cover Assembly

A-18-10-1

4

1

M12 x 60 x 1.75 HT Bolt

5201865

5

1

M12 x 1.75 Nylock Nut

9009259

6

4

6mm Panel Washer

9009287

7

4

6mm Spring Washer

5202139

8

4

M6 x 20 x 1.00 HT Bolt

5202761

11

1

Stad 04 Modified Head Unit Rev-002 Assembly

5201222 *

Super Comby Load Cell Sensor Cable Rev 002 Assembly

5201207

Super Comby Load Cell Power Cable Rev-001 Assembly

5201206

12

13

1

1

* 5202563 - For Super Comby 5202565 - For EX & Mega 5202564 - For Side & Centre Feed * 5201223 - Wireless Monitor

Issue 4

2017

Section A-18-10 Page No. 3 ©Design Copyright HUSTLER™

10/1/2018

Page 146

Load Cell Head Unit Cover Assembly Manual Parts List 5 10 1 2

4 10

3 1 2 1

Top Number = Item Number Bottom Number = Quantity

5203609 - Complete Assembly Item Number

Quantity

1

2

63.5mm x 25mm x 1mm Flush Mount Hinge

2

1

Lexon Cover

3

1

Load Cell Head Unit Cover Tab

4

10

M4 x 0.7 Nut

5

10

M4 x 12 x 0.7 Pan Head Bolt

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5200102 5200104 5202418 5202767 5201887

Section A-18-10-1 Page No. 1 ©Design Copyright HUSTLER™

12/12/2017

Page 147

Battery Box Incl Battery Manual Parts List

2 1

1 1

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

Item Number

Quantity

1

1

Battery Box

2

1

12 Volt Battery

2017

Part Name

Manual Section Includes Lid & Tie Strap

Comments

5200965 5200964

Section A-18-11 Page No. 1 ©Design Copyright HUSTLER™

11/12/2017

Page 148

Load Cell Drawbar Top Cover Assembly Manual Parts List

4 6 3 6 2 6

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

1

1

Load Cell Drawbar Top Cover Frame

2

6

8mm Flat Washer

3

6

8mm Spring Washer

4

6

M8 x 20 x 1.25 HT Bolt

Manual Section

Section A-19 Page No. 1 ©Design Copyright HUSTLER™

Comments

5203231 5200360 5200215 9009135

14/12/2017

Page 149

Spec's Chassis Tag Assembly Manual Parts List

1 4

2 1

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

4

4mm Rivet

2

1

Spec's Chassis Tag

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5201946 5203428

Section A-20 Page No. 1 ©Design Copyright HUSTLER™

14/12/2017

Page 150

Adaptor Hose Mount Assembly Manual Parts List

4 4

1 1

2 2

3 2

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

1

1

Adaptor Hose Mount Frame

2

2

8mm Spring Washer

3

2

M8 x 65 x 1.25 HT Bolt

4

4

3/8 BSPP Straight Bulkhead Nipple

Manual Section

Section A-21 Page No. 1 ©Design Copyright HUSTLER™

Comments

5201176 5200215 5200355 5200443

13/12/2017

Page 151

Super Comby Load Cell Junction Box Rev-002 Assembly Manual Parts List 7 1

6 4 4 1

Note Revision Number On Board 5 4

2 5 3 1 1 1 Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

5202567 - Complete Assembly 5201212 - Complete Wireless Assembly

Item Number

Quantity

1

1

100mm x 40mm Decal

Part Name

2

5

12mm Cable Gland

3

1

Circuit Board Rev 002 Assemby

4

1

Junction Box Assembly

5

4

M3 x 6 x 0.5 Pan Head Stainless Bolt

6

4

M4 x 12 x 0.70 Capscrew

7

1

Silca Gel Bag 100 GSM

Manual Section

Section A-22 Page No. 1 ©Design Copyright HUSTLER™

Comments

5203074 5200260 5201202 5203596 5202755 5200184 5201625

13/12/2017

Page 152

Super Comby EX Load Cell Junction Box Rev-002 Assembly Manual Parts List 3 4 4 1 1 1

5 4

2 7

7 1 6 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

5201214 - Complete Assembly 5201215 - Complete Wireless Assembly

Item Number

Quantity

1

1

Junction Box Assembly

2

7

12mm Cable Gland

3

4

M4 x 12 x 0.70 Capscrew

4

1

Mega Comby Circuit Board Rev-002 Assembly

5200396

5

4

M3 x 6 x 0.5 Pan Head Stainless Bolt

6

1

Silca Gel Bag 100 GSM

7

1

100mm x 40mm Decal

5202755 5201625 5203074

2017

Part Name

Manual Section

Section A-22 Page No. 1 ©Design Copyright HUSTLER™

Comments

5203597 5200260 5200184

22/2/2011

Page 153

Load Cell Drawbar Lower Cover Swivel Assembly Manual Parts List

2 6 4 6 3 6

5 6

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

1

1

Load Cell Swivel Drawbar Lower Cover Frame

2

6

8mm Flat Washer

3

6

8mm Spring Washer

4

6

M8 x 1.25 Nut

5

6

M8 x 25 x 1.25 HT Bolt

Manual Section

Section A-23 Page No. 1 ©Design Copyright HUSTLER™

Comments

5203408 5200360 5200215 9009245 9009154

14/12/2017

Page 154

Super Comby EX Fork Components Manual Parts List 4 1

1 1

3 1

5 1

2 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

Manual Section

1

1

Fork Assembly

B-2

2

1

Fork Ram Assembly

B-3

3

1

Fork Rear Brace Assembly

B-4

4

1

Chassis Fork Aeroplane Mount Assembly Rev-001

B-5

5

1

Super Comby Ex Fork Hose Kit Assembly

B-7

Section B-1 Page No. 1 ©Design Copyright HUSTLER™

Comments

10/1/2018

Page 155

Fork Assembly Manual Parts List

2 2

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

5201445 - Complete Assembly

Item Number

Quantity

Part Name

1

1

Fork Frame

2

2

Pivot Pin Assembly

Manual Section

B-2-1

Section B-2 Page No. 1 ©Design Copyright HUSTLER™

Comments

10/1/2018

Page 156

Pivot Pin Assembly Manual Parts List 2 1

1 1

3 1 Top Number = Item Number Bottom Number = Quantity

5201168 - Complete Assembly

Item Number

Quantity

Part Name

1

1

Pivot Pin Frame

2

1

M8 x 50 x 1.25 HT Bolt

3

1

M8 x 1.25 Nylock Nut

Manual Section

Comments

5201903 9009257

Note: There are 2 assemblies per machine Issue 4

2017

Section B-2-1 Page No. 1 ©Design Copyright HUSTLER™

10/1/2018

Page 157

Fork Ram Assembly Manual Parts List 2 2 4 1 1 1

5 2 6 2

3 2 Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

Part Name

1

1

30-30 Ram Assembly

2

2

M12 x 45 x 1.75 HT Bolt

3

2

1" x 3" Linkage Pin

4

1

3-8 Tapered Male Bung

5

2

M12 x 1.75 Nylock Nut

6

2

3-8 Tapered Male - 3-8 Tapered Male Nipple

Manual Section

Section B-3 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200001 9009124 5200136 5200411 9009259 B-B-0606

10/1/2018

Page 158

Fork Rear Brace Assembly Manual Parts List 2 4

3 4

4 4

1 1 Top Number = Item Number Bottom Number = Quantity

5201462 - Complete Assembly

Issue 4

2017

Item Number

Quantity

1

1

Load Cell Fork Rear Brace Frame

Part Name

2

4

M20 x 65 x 2.50 HT Bolt

3

4

20mm Axle washer

4

4

M20 x 2.50 Nut

Manual Section

Section B-4 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200351 5203621 9009254

07/12/2017

Page 159

Super Comby Chassis Fork Aeroplane Mount Assembly Manual Parts List 6 2

2 2

5 2 1 1

3 4 Top Number = Item Number Bottom Number = Quantity

4 4 5201167 - Complete Assembly

Issue 4

Item Number

Quantity

1

1

Load Cell Under Carriage Frame

2

2

M16 x 45 x 2.00 HT Bolt

3

4

5/8 x 2' Unf Bolt

4

4

5/8 Unf Nylock Nut

5

2

16mm Heavy Flat Washer

6

2

M16 x 2.00 Nylock Nut

2017

Part Name

Manual Section

Section B-5 Page No. 1 ©Design Copyright HUSTLER™

Comments

5201445 5200343 5201928 5201924 5202133 9009261

10/1/2018

Page 160

Chassis Fork Aeroplane Mount Assembly Rev-001 Manual Parts List

3 4

6 2 5 2 2 2

1 1

4 4

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

5201444 - Complete Assembly

Item Number

Quantity

Part Name

1

1

Load Cell Under Carriage Frame Rev-1

2

2

M16 x 50mm x 2.00 HT Bolt

3

4

5/8 x 2' Unf Bolt

4

4

5\8 unf nilock nut

5

2

16mm heavy flat washer

6

2

M16 x 2.00 Nylock Nut

Manual Section

Section B-5 Page No. 1 ©Design Copyright HUSTLER™

Comments

5201445 5200175 5201928 5201924 5202133 9009261

10/1/2018

Page 161

Super Comby Extension Block Assembly Manual Parts List

3 2

1 1

4 2 2 2 Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

5201396 - Non Load Cell Long 5201397 - Non Load Cell Short

Item Number

Quantity

Part Name

1

1

Extension Block Frame

2

2

16mm Flat Washer

3

2

M16 x 2.00 Nylock Nut

4

2

M16 x 45 x 2.00 HT Bolt

Manual Section

Section B-6 Page No. 1 ©Design Copyright HUSTLER™

Comments

5202134 9009261 5200343

14/12/2017

Page 162

Super Comby Ex Fork Hose Kit Assembly Manual Parts List

1 1

3 2

5 1 2 1

4 2 Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

1

SCFEX-1 Assembly

Part Name

Manual Section

2

1

SCFEX-2 Assembly

3

2

3/8 BSPP Straight Bulkhead Nipple

5200443

4

2

3-8 Swivel Nut - 3-8 Tapered Male Elbow

5200415

5

1

1-2 Female Taper Ball Valve

5200447

* *

Comments Ram Shaft Port Ram Base Port

* Part of Hose Kit

Issue 4

2017

Section B-7 Page No. 1 ©Design Copyright HUSTLER™

10/1/2018

Page 163

11.5 x 80 Axle Assembly Standard Manual Parts List 4 1 7 4 3 4

1 2

2 2

5 4

6 4

8 4

Top Number = Item Number Bottom Number = Quantity 5202672 - Complete Assembly Less Wheels

Issue 4

2017

Item Number

Quantity

Part Name

1

2

1/4 Grease Nipple 90 Deg

2

2

1/4 Grease Nipple Straight

3

4

20mm Spring Washer

4

1

Axle Frame Standard

5

4

Grease Point Sticker

6

4

M20 x 2.50 Nut

7

4

M20 x 65 x 2.50 HT Bolt

8

4

11.5 x 80 x 15.3 Wheel Assembly

Manual Section

Comments

5200202 5200027 5200213 5200078 9009254 5200351 C-10

Section C-1 Page No. 1 ©Design Copyright HUSTLER™

07/12/2017

Page 164

11.5 x 80 Axle Assembly Load Cell Manual Parts List

3 1 6 2

1 2

4 4

2 2

5 4

Top Number = Item Number Bottom Number = Quantity

5202672 - Complete Assembly Less Wheels

Issue 4

2017

Item Number

Quantity

Part Name

Manual Section

1

2

1/4 Grease Nipple 90 Deg

2

2

1/4 Grease Nipple Straight

3

1

Axle Frame Standard

4

4

Grease Point Sticker

5

4

11.5 x 80 x 15.3 Wheel Assembly

C-10

6

2

Load Cell Axle Mount Assembly

C-13

5200202 5200027 5200078

Section A-1 Page No. 1 ©Design Copyright HUSTLER™

Comments

07/12/2017

Page 165

Axle Assembly Heavy Duty Standard Manual Parts List 9 2 4 1 7 6

1 2

2 2 5 4

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

3 6

8 4

6 5

Item Number

Quantity

Part Name

Manual Section

1

2

1/4 Grease Nipple 90 Deg

2

2

1/4 Grease Nipple straight

3

6

20mm Axle washer

4

1

Axle Frame Standard

5

4

Grease Point Sticker

6

5

M20 x 2.50 Nut

7

6

M20 x 65 x 2.50 HT Bolt

8

4

400/60x15.5 Wheel Assembly

C-11

9

2

Chain Guide Assembly

C-12

Comments

5200202 5200027 5203621 5200078 9009254 5200351

Section C-3 Page No. 1 ©Design Copyright HUSTLER™

08/1/2018

Page 166

Axle Assembly Heavy Duty Load Cell Manual Parts List 1 1

6 1 4 1 7 1

2 1

3 1

5 1

Top Number = Item Number Bottom Number = Quantity

5203631 - Complete Assembly Less Wheels

Issue 4

2017

Item Number

Quantity

Part Name

Manual Section

1

1

1/4 Grease Nipple 90 Deg

2

1

1/4 Grease Nipple Straight

3

1

Grease Point Sticker

4

1

Axle Frame Load Cell

5

1

400/60x15.5 Wheel Assembly

C-11

6

1

Chain Guide Assembly

C-12

7

1

Load Cell Axle Mount Assembly

C-13

5200202 5200027 5200078

Section C-4 Page No. 1 ©Design Copyright HUSTLER™

Comments

07/12/2017

Page 167

60mm x 60mm Unbraked Hub & Stub Assembly Manual Parts List 9 1

7 1

11 1 3 1

2 1 10 1

8 1 4 1

5 6 6 6

Top Number = Item Number Bottom Number = Quantity

1 1 606HL410 - ADR Complete Assembly 5200526 - FAD Complete Assembly.

Years used for ADR 2009-2015

Item Number

Quantity

Part Name

Manual Section

1

1

Hub

2

1

40 x 80 x 19.75 Small Wheel Bearing Assembly

3

1

55 x 100 x 22.75 Large Wheel Bearing Assembly

4

1

80 mm Dust Cap

5

6

M18 x 50 Wheel Stud

6

6

M18 Wheel Nut

7

1

Stub Split Pin

8

1

Stub Nut

9

1

60 x 60 Stub

10

1

Stub Seal Carrier

Depends on year

11

1

1/4 Grease Nipple Straight

5200027

Note: There are 2 assemblies per machine Issue 4

2017

Section C-5 Page No. 1 ©Design Copyright HUSTLER™

Comments

* 5201809 * 5201811 5202209 5105519 5105518

* Kits Available

08/1/2018

Page 168

60mm x 60mm Braked Hub & Stub Assembly Manual Parts List 11 1

12 1 1 1

5 1

9 1

8 1

6 6 3 1

10 1 13 1 7 6 2 1

4 1 5201561 - ADR Complete Assembly 5200527 - FAD Complete Assembly.

Years used for FAD 2009-2015

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

Part Name

1

1

6mm Grease Nipple Straight

2

1

80 mm Dust Cap

3

1

Brake Arm

4

1

Brake Drum

5

1

Braked 60mm x 60mm Stub

c/w stub ass

6

6

M18 Wheel Nut

c/w stub

7

6

M18 x 50 Wheel Stud

c/w stub

8

1

SKF 30210 Small Wheel Bearing

9

1

SKF 30213 Large Wheel Bearing

10

1

Stub Nut

11

1

Stub Seal

12

1

Stub Seal Carrier

13

1

Stub Split Pin

Manual Section

5200359 c/w stub

2017

Section C-6 Page No. 1 ©Design Copyright HUSTLER™

5105518 5105519 * 5201809 * 5201811

c/w stub

Depends on year c/w stub

Note: There are 2 assemblies per machine Issue 4

Comments

* Kits available

01/3/2011

Page 169

70mm x 70mm Unbraked Hub & Stub Assembly Manual Parts List 11 1

5 6

7 1

3 1 1 1 2 1 9 1

10 1

4 1

12 1

Top Number = Item Number Bottom Number = Quantity

13 1

5201562 - ADR Complete Assembly 5200528 - FAD Complete Assembly Years used for FAD 2009-2015

8 1

6 6 Item Number

Quantity

1

1

70 x 70 Hub

Part Name

2

1

30210 Small Wheel Bearing

3

1

30213 Large Wheel Bearing

4

1

90mm Dust Cap

5

6

M18 x 50 Wheel Stud

6

6

M18 Wheel Nut

7

1

Stub Split Pin

8

1

Grease Point Sticker

9

1

Stub Nut

10

1

70 x 70 Stub

11

1

70 x 70 Stub Seal

12

1

Stub Seal Carrier

13

1

1/4 Grease Nipple Straight

Manual Section

* 5201810 * 5201812 ADR-5202209 FAD-5200520 5105519 5105518

Note: There are 4 assemblies per machine Issue 4

2017

Comments

Section C-7 Page No. 1 ©Design Copyright HUSTLER™

5200078

Depends on year 9009431 * Kits available

25/2/2011

Page 170

70mm x 70mm Braked Hub & Stub Assembly Manual Parts List 12 1

10 1

3 1

2 1

9 1

8 6 1 1

5 1 11 1 13 1 4 1

6 1

7 6

Top Number = Item Number Bottom Number = Quantity

5201563 - ADR Complete Assembly 5200529 - FAD Complete Assembly Years used FAD 2009-2015

Item Number

Quantity

Part Name

1

1

6mm Grease Nipple Straight

2

1

70 x 70 Stub

3

1

70 x 70 Stub Seal

4

1

80 mm Dust Cap

5

1

Brake Arm

6

1

Brake Drum

7

6

M18 Wheel Nut

8

6

M18 x 50 Wheel Stud

9

1

SKF 30210 Small Wheel Bearing

10

1

SKF 30213 Large Wheel Bearing

11

1

Stub Nut

12

1

Stub Seal Carrier

13

1

Stub Split Pin

Manual Section

Comments

5200359 ADR - 5202209 FAD - 5200520 5105518 5105519 * 5201810 * 5201812

* Kits available

Note: There are 2 assemblies per machine Issue 4

2017

Section C-8 Page No. 1 ©Design Copyright HUSTLER™

01/3/2011

Page 171

Stub Axle Parts (ADR) Size 60 SQ 70 SQ 80 SQ 90 SQ 100 SQ 110 SQ

Inner Outer Bearing Bearing 30211 30213 32215 30216 32217 32226

30208 30210 32211 32213 32214 33122

Seal 100x57 120x67 130x77 140x82 150x87 230x132

H = Number of Studs

Crown Dust Cap Nut M39x1.5 M58x1.5 M90x2.0

80mm 90mm 110mm 120mm Bolt On

Wheel Nut

Wheel Stud Wheel Stud Unbraked Braked 6H - 18X1.5

6H - 18X1.5L

20mm

8H - 18X1.5 8H - 20X1.5

8H - 18X1.5L 8H - 20X1.5L

22mm

10H - 22x1.5

10H - 22X1.5L

18mm

L = Long Stud

Stub Axle Parts (GKN/FAD) Size

Inner Outer Bearing Bearing

Seal

60 SQ 70 SQ 80 SQ 90 SQ 100 SQ

30211 30213 32215 32216 32217

30208 30210 32211 32212 32213

100X70X10 120X80X12 130X90X12 140x100x10 150x110x13

110 SQ

32218

33213

160x120x13

H = Number of Studs

Issue 4

2017

Crown Nut M33x2 M39x2 M45x2

Wheel Wheel Stud Wheel Stud Nut Unbraked Braked

Dust Cap 80mm 90mm 100mm 110mm 120mm Screw On (307F131)

18mm 20mm 22mm

6H - 18X1.5

6H - 18X1.5L

8H - 18X1.5

8H - 18X1.5L

8H - 20X1.5

8H - 20X1.5L 10H - 22X1.5L

L = Long Stud

Section C-9 Page No. 1 ©Design Copyright HUSTLER™

22/2/2011

Page 172

11.5 x 80 x 15.3 Wheel Assembly Manual Parts List

1 1

Top Number = Item Number Bottom Number = Quantity

2 1

5200015 - Complete Assembly

Issue 4

Item Number

Quantity

1

1

9 x 80 x 6 Stud Rim Assembly

2

1

11.5 x 80 x 15.3 AW Tyre

2017

Part Name

Manual Section

Section C-10 Page No. 1 ©Design Copyright HUSTLER™

Comments

5200547 5200017

22/2/2011

Page 173

400 x 60 x 15.5 Wheel Assembly Manual Parts List

1 1

Top Number = Item Number Bottom Number = Quantity

2 1

5201590 - Complete Assembly Item Number

Quantity

Part Name

1

1

60 x 15.5 Rim Assembly

2

1

400x60x15.5 AW Tyre

Manual Section

Comments

5202228

Note: When ordering tyres please quote tread pattern

AW Tread TRAC Tread Issue 4

2017

Section C-11 Page No. 1 ©Design Copyright HUSTLER™

25/2/2011

Page 174

Chain Guide Assembly Manual Parts List

2 2

1 1 3 2 4 2

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

Part Name

1

1

Chain Guide Frame

2

2

M12 x 40 x 1.75 HT Bolt

3

2

12mm Spring Washer

4

2

M12 x 1.75 Nut

Manual Section

Comments

9009103 5200361 9009248

Note: There are 2 assemblies per machine Issue 4

2017

Section C-12 Page No. 1 ©Design Copyright HUSTLER™

07/12/2017

Page 175

Load Cell Axle Mount Assembly Manual Parts List 4 1

7 1

6 2

5 1

3 1

2 1

14 8

11 2 13 8

8 1

10 2 1 1 12 8

9 1

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

Part Name

1

1

Axle Mount Adaptor Plate

2

1

Long Load Cell Machined Fully Hori

3

1

54mm Load Cell Bar

4

1

Long Load Cell Machined Fully Vert

5

1

M18 x 100 x 2.5 HT Bolt

6

2

M18 x 2.5 Nylock Nut

7

1

M18 x 140 x 2.00 HT Bolt

8

1

M20 x 50 x 2.50 HT Bolt

9

1

M20 x 65 x 2.50 HT Bolt

10

2

20mm Spring Washer

11

2

M20 x 2.50 Nut

12

8

M16 x 60 x 2.00 HT Bolt

13

8

16mm Spring Washer

14

8

M16 x 2.00 Nut

Manual Section

Comments

5005487-1 5200904 5200055 5200906 5200347 5200357 5200348 9009115 5200351 5203621 9009254 5201875 5200044 9009253

Note: There are varying quantities per machine Issue 4

2017

Section C-13 Page No. 1 ©Design Copyright HUSTLER™

08/1/2018

Page 176

Extension Bin Assembly Manual

4 1

6 2 2 2

Top Number = Item Number Bottom Number = Quantity

3 2

5 1

Issue 4

1 1

2017

Section D-1 Page No. 1 ©Design Copyright HUSTLER™

07/12/2017

Page 177

Extension Bin Assembly Manual Parts List

5202550 - Complete Assembly

Issue 4

Item Number

Quantity

1

1

Extension Bin Frame

2

2

Extension Bin Leg Assembly

D-2

3

2

Extension Bin Foot Latch Assembly

D-3

4

1

Extension Bin Left Handle Assembly

D-4

5

1

Extension Bin Right Handle Assembly

D-5

6

2

Extension Bin Lifting Eye Assembly

D-6

2017

Part Name

Manual Section

Section D-1 Page No. 2 ©Design Copyright HUSTLER™

Comments

07/12/2017

Page 178

Extension Bin Leg Assembly Manual Parts List 1 1 3 4

4 4 5 4

6 1

2 1

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

Part Name

1

1

Bin Mount Frame

2

1

Bin Leg Frame

3

4

M12 x 40 x 1.75 HT Bolt

4

4

12mm spring washer

5

4

M12 x 1.75 Nut

6

1

10mm PTO Clip

Manual Section

Comments

5201172 5201171 9009103 5200361 9009248

Note: There are 2 assemblies per machine Issue 4

2017

Section D-2 Page No. 1 ©Design Copyright HUSTLER™

07/12/2017

Page 179

Extension Bin Foot Latch Assembly Manual Parts List

3 1

2 2

1 2

Top Number = Item Number Bottom Number = Quantity

5201170 - Complete Assembly

Item Number

Quantity

Part Name

1

2

16mm heavy flat washer

2

2

3mm R clip

3

1

Foot Latch Frame

Manual Section

Comments

5202133 9009227 5201980

Note: There are 2 assemblies per machine Issue 4

2017

Section D-3 Page No. 1 ©Design Copyright HUSTLER™

07/12/2017

Page 180

Extension Bin Left Handle Assembly Manual Parts List 2 1

6 1

1 1

4 1

5 1

3 1

7 1 8 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

Item Number

Quantity

1

1

Left Handle Frame

2

1

M12 x 45 x 1.75 HT Bolt

3

1

12mm Flat Washer

4

1

M12 x 1.75 Nylock Nut

5

1

M6 x 35 x 1.00 HT Bolt

6

1

M6 x 1.00 Nut

7

1

M6 x 1.00 Nylock Nut

8

1

Quick Hitch Spring

2017

Part Name

Manual Section

Section D-4 Page No. 1 ©Design Copyright HUSTLER™

Comments

5203572 5200338 9009280 9009259 5201893 9009251 9009256 5201825

07/12/2017

Page 181

Extension Bin Right Handle Assembly Manual Parts List 3 1

4 1

1 1 2 1

5 1

8 1

7 1

6 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

2017

Item Number

Quantity

1

1

Right Handle Frame

Part Name

2

1

M12 x 45 x 1.75 HT Bolt

3

1

12mm Flat Washer

4

1

M12 x 1.75 Nylock Nut

5

1

M6 x 35 x 1.00 HT Bolt

6

1

M6 x 1.00 Nut

7

1

M6 x 1.00 Nylock Nut

8

1

Quick Hitch Spring

Manual Section

Section D-5 Page No. 1 ©Design Copyright HUSTLER™

Comments

5203572 5200338 9009280 9009259 5201893 9009251 9009256 5201825

07/12/2017

Page 182

Extension Bin Lifting Eye Assembly Manual Parts List

1 1

2 2

4 2

3 2

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

1

Lifting Eye

Part Name

2

2

M12 x 30 x 1.75 HT Bolt

3

2

12mm spring washer

4

2

M12 x 1.75 Nut

Manual Section

Comments

5203568 9009113 5200361 9009248

Note: There are 2 assemblies per machine Issue 4

2017

Section D-6 Page No. 1 ©Design Copyright HUSTLER™

07/12/2017

Page 183

Comby Spread Assembly Rev-1 Manual 20 1

14 1

Top Number = Item Number Bottom Number = Quantity

6 1

15 1 17 1 2 1

16 1

1 1

9 1

12 1 4 1

18 1 21 1 5 1

10 1 8 1

Issue 4

2017

Section E-1 Page No. 1 ©Design Copyright HUSTLER™

19 1

14/1/2018

Page 184

Comby Spread Assembly Rev-1 Manual 20 1

Top Number = Item Number Bottom Number = Quantity

6 1

16 1

18 1

9 1

14 1 15 1

4 1

5 1 10 1

17 1 12 1 7 3

13 1 Issue 4

2017

21 1

2 1

1 1

11 1 3 3

Section E-1 Page No. 2 ©Design Copyright HUSTLER™

8 1

14/1/2018

Page 185

Comby Spread Assembly Rev-1 Manual Parts List Item Number

Quantity

Part Name

1

1

375mm x 60mm Comby Spread Sticker

2

1

375mm x 60mmSticker

3

3

8mm Spring Washer

4

1

8mm x 8mm x 100mm Keysteel

5

1

Auger Frame

6

1

Bin Frame

7

3

M8 x 1.25 Nut

8

1

Stainless Steel Flexi Hose

9

1

Stainless Steel Heavy Duty Hose Clip

10

1

Stainless Steel Heavy Duty Hose Clip

11

1

YAR205 Pressed Flange

12

1

YAR205-100 Nylon Bearing

13

1

Motor Assembly

E-10

14

1

Valve Block Assembly

E-2

15

1

3 Way Tractor Control Box Rev-1 Assembly

E-3

16

1

Fan Rev-1 Assembly

E-4

17

1

Control Wiring Loom Rev-2 Assembly

E-5

18

1

Fan Cover Assembly

E-6

19

1

Idler End Cap Assembly

E-7

20

1

Lid Assembly

E-8

21

1

Valve Block Loom Rev-1 Assembly

E-9

Issue 4

2017

Manual Section

Comments

Stock Code

5200215 5201799 5200383 9009245 5200024 5200207 5200207 5200377 5201141

Section E-1 Page No. 3 ©Design Copyright HUSTLER™

14/1/2018

Page 187

Valve Block Assembly Manual Parts List

7 2

3 2

5 1 4 10 6 2

1 4 Top Number = Item Number Bottom Number = Quantity

2 2

Item Number

Quantity

1

4

1/2 Dowty Seal

2002602

2

2

1/2 Parallel Male - 1/2 Parallel Male Nipple

5200440

3

2

1/2 Parallel Male - 3/8 Parallel Male Nipple

BB-0608

4

10

6mm Panel Washer

5

1

Causmag Spreader Valve Assembly

6

2

M6 x 1.00 Nylock Nut

7

2

M6 x 75 x 1.00 HT Bolt

Issue 4

2017

Part Name

Manual Section

Comments

Section E-2 Page No. 1 ©Design Copyright HUSTLER™

Stock Code

9009295 5200794 9009256 5201899

14/1/2018

Page 188

3 Way Tractor Control Box Rev-1 Assembly Manual Parts List

15 1

7 1

5 2 9 1

2 2 13 1

14 1

6 1

8 1 4 1

1 1

11 1 10 1

12 1 16 2

3 1

Issue 4

2017

Top Number = Item Number Bottom Number = Quantity

Section E-3 Page No. 1 ©Design Copyright HUSTLER™

14/1/2018

Page 189

3 Way Tractor Control Box Rev-1 Assembly Manual 5201145 - Complete Assembly Item Number

Quantity

Part Name

1

1

10 Amp Glass

2

2

12mm Cable Gland

3

1

190mm x 130mm x 90mm Click Clack Box Assembly

4

1

3 Position Red Switch Assembly

5

2

6mm Crimp Eyelit

6

1

Center Light Contact

7

1

Comby Spread Control Box Sticker

8

1

Control Loom Rev-1

9

1

Duraplug 3 Pin Female Assembly

10

1

Jumper 1

11

1

Jumper 2

12

1

Jumper 3

13

1

Modified 3 Way Switch Box Rev-1 Assembly

14

1

Panel Mount Fuse Holder

15

1

Power Cabling

16

2

SPST Normally Closed

Manual Section

Comments

Stock Code

5200942 5200260 5200738 5200962 5200736 5200075 5200926 5200362 * 5200921 5200921 5200921 5200730 5200941 5200925 5200733

* Note : Was changed to Weather plug ( 5203086 ) as from 2020

Issue 4

2017

Section E-3 Page No. 2 ©Design Copyright HUSTLER™

14/1/2018

Page 190

Fan Rev-1 Assembly Manual Parts List

1 1

2 1

Top Number = Item Number Bottom Number = Quantity

5201189 - Complete Assembly Item Number

Quantity

1

1

75mm Fan

2

1

Mini Sureseal Male

Wire ID

Part Name

2017

Comments

Stock Code

5200220 5201611, 5201613, 5201614

From Component ID From Component Terminal

Wire, Black 75mm Fan Wire, Yellow 75mm Fan

Issue 4

Manual Section

1 2

To Component ID

To Component Terminal

Mini Sureseal Male Mini Sureseal Male

1 2

Section E-4 Page No. 1 ©Design Copyright HUSTLER™

14/1/2018

Page 191

Control Wiring Loom Rev-2 Assembly Manual Parts List

2 1 Top Number = Item Number Bottom Number = Quantity

2 1

5201147-Complete Assembly 5201146 - For both Looms Item Number

Quantity

Part Name

1*

1

Comby Spread Loom

2

1

Duraplug 3 Pin Male Assembly

Manual Section

Comments

Stock Code

5200926 5200363 * * Note : Changed to a Weather plug (5203085) in 2020

* Note: Change in 3 Core Color 2019 From Component From Component ID Terminal

Wire ID

To Component ID

WP

Wire 3,Brown Wire 3.Blue

* Yellow

Wire 3.Green

*White

Issue 4

Duraplug 3 Pin Male Duraplug 3 Pin Male Duraplug 3 Pin Male

2017

L/A N/C Earth / B

Mini Sureseal Female Mini Sureseal Female Earth Joiner Heat Shrink

To Component Terminal

Cable ID

Wire Diameter

3 Core Cable

8.00 mm

Wire Gauge 14

2

3 Core Cable

2.45 mm

14

2

3 Core Cable

2.45 mm

14

a

3 Core Cable

2.45 mm

14

Section E-5 Page No. 1 ©Design Copyright HUSTLER™

14/1/2018

Page 192

Fan Cover Assembly Manual Parts List 2 1

6 3 1 2 4 2

3 1

5 1

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

2

8mm Spring Washer

2

1

Chassis Tag Assembly

3

1

Fan Cover Tab

4

2

M8 x 1.25 Nut

5

1

M8 x 1.25 Nylock Nut

6

3

M8 x 20 x 1.25 HT Bolt

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5200215 5202311 9009245 9009257 9009135

Section E-6 Page No. 1 ©Design Copyright HUSTLER™

14/1/2018

Page 193

Idler End Cap Assembly Manual Parts List 1 5

2 1 4 5

3 5

6 1

5 2 Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

5

8mm Spring Washer

2

1

Flange Plate Mount

3

5

M8 x 1.25 Nut

4

5

M8 x 25 x 1.25 HT Bolt

5

2

YAR205 Pressed Flange

6

1

YAR205-100 Nylon Bearing

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5200215 5203421 9009245 9009154 5200377 5201141

Section E-7 Page No. 1 ©Design Copyright HUSTLER™

14/1/2018

Page 194

Lid Assembly Manual Parts List 4 2

1 2

3 2

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

2

8mm Flat Washer

2

1

Lid Frame

3

2

M8 x 1.25 Nylock Nut

4

2

M8 x 25 x 1.25 HT Bolt

Issue 4

2017

Part Name

2 1

Manual Section

Comments

Stock Code

5200360 5202528, 5202312 9009257 9009154

Section E-8 Page No. 1 ©Design Copyright HUSTLER™

14/1/2018

Page 195

Valve Block Loom Rev-1 Assembly Manual Parts List

2 1

Top Number = Item Number Bottom Number = Quantity

1 1 5201193 - Complete Assembly 5201149 - For both Looms Item Number

Quantity

1

1

Hershman Valve Plug 4 Pin Assembly

2*

1

Valve Loom

Wire ID

From Component ID

Wire 2.Black Wire 2.Red

Issue 4

Part Name

Hershman Plug 3 Pin 12 0-Clock Assembly Hershman Plug 3 Pin 12 0-Clock Assembly

2017

Manual Section

Comments

Stock Code

5200732 5200925

From Component To Component To Component Terminal ID Terminal 1 2

Mini Sureseal Male Mini Sureseal Male

Section E-9 Page No. 1 ©Design Copyright HUSTLER™

Cable Wire Wire ID Diameter Gauge Cable 1 6.30mm 14

1

Cable 1 2.45mm

14

2

Cable 1 2.45mm

14

14/1/2018

Page 196

Motor Assembly Manual Parts List 1 2

2 2

5 1 7 2 9 1 3 2

6 2

8 1

Top Number = Item Number Bottom Number = Quantity

4 4 Note: We have used 3 different motors. Please provide machine's serial number to help identify which one you are looking for.

Item Number

Quantity

1

2

1/2 Dowty Seal

2002602

2

2

1/2 Parallel Male - 3/8 Parallel Male Nipple

BB-0608

3

2

12mm Spring Washer

4

4

3/8 x 3/8 Grubscrew

5

1

OMP 80 HYD Motor

5200361 5200187 5200765 *

6

2

M12 x 1.75 Nut

7

2

M12 x 40 x 1.75 HT Bolt

8

1

Motor Coupling

9

1

Motor Mount

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

9009248 9009103 5201191 5203423

Section E-10 Page No. 1 ŠDesign Copyright HUSTLER™

14/1/2018

Page 197

Super Comby Grain Tank Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity

8 1

15 1

9 5 3 5 11 3

B 6 1

7 1

10 3

3 5

9 5

A Issue 4

2017

Section F-1 Page No. 1 ©Design Copyright HUSTLER™

14/1/2018

Page 198

Super Comby Grain Tank Assembly Manual Parts List

7 1 17 1 16 1

2 1

DETAIL B 5 3

12 3 1 1 14 1

13 1 4 1 11 3

Issue 4

2017

DETAIL A Section F-1 Page No. 2 ©Design Copyright HUSTLER™

14/1/2018

Page 199

Super Comby Grain Tank Assembly Manual Parts List 5202549 - Complete Assembly

Issue 4

Item Number

Quantity

1

1

1 x 1.25 x 1.625 X-Lube Bush

2

1

1/8 BSPT Grease Nipple Straight

3

5

12mm Flat Washer

4

1

12mm Spring Washer

5

3

8mm Spring Washer

6

1

Auger Frame

7

1

Grain Tank Frame

8

1

Grain Tank Lid Frame

9

5

M12 x 1.75 Nylock Nut

10

3

M12 x 25 x 1.75 HT Bolt

11

3

M12 x 30 x 1.75 HT Bolt

12

3

M8 x 1.25 Nut

13

1

Outlet Manifold Frame

14

1

Shaft Retainer Disc

15

1

Sight Glass Assembly

F-2

16

1

Motor Assembly

F-3

17

1

Valve Block Assembly

F-4

2017

Part Name

Manual Section

Comments

5200023 9009330 9009280 5200361 5200215 5200384

9009259 9009170 9009113 9009254

Section F-1 Page No. 3 ©Design Copyright HUSTLER™

14/1/2018

Page 201

Super Comby EX Grain Tank Assembly Manual Parts List

8 1 Top Number = Item Number Bottom Number = Quantity

15 2 11 5 9 7 3 7

B 7 1

6 1

A Issue 4

2017

Section F-1 Page No. 1 ©Design Copyright HUSTLER™

14/1/2018

Page 202

Super Comby EX Grain Tank Assembly Manual Parts List 17 1

7 1

16 1

DETAIL B 10 3 9 7 2 1

3 7

6 1

13 1

5 3

12 3 4 1

DETAIL A 11 5 14 1 Issue 4

2017

1 1 Section F-1 Page No. 2 ©Design Copyright HUSTLER™

14/1/2018

Page 203

Super Comby EX Grain Tank Assembly Manual Parts List 5201196 - Complete Assembly Item Number

Quantity

1

1

1 x 1.25 x 1.625 X-Lube Bush

2

1

1/8 BSPT Grease Nipple Straight

3

7

12mm Flat Washer

4

1

12mm Spring Washer

5

3

8mm Spring Washer

6

1

Auger Frame

7

1

Grain Tank EX Frame

8

1

Grain Tank Lid EX Frame

9

7

M12 x 1.75 Nylock Nut

10

3

M12 x 25 x 1.75 HT Bolt

11

5

M12 x 30 x 1.75 HT Bolt

12

3

M8 x 1.25 Nut

13

1

Outlet Manifold Frame

14

1

Shaft Retainer Disc

15

2

Sight Glass EX Assembly

F-2

16

1

Motor Assembly

F-3

17

1

Valve Block Assembly

F-4

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5200023 9009330 9009280 5200361 5200215 5200385

9009259 9009170 9009113 9009245

Section F-1 Page No. 3 ©Design Copyright HUSTLER™

14/1/2018

Page 204

Super Comby Sight Glass Assembly Manual Parts List 1 1 5 18

2 1

4 18

3 18

Top Number = Item Number Bottom Number = Quantity

Issue 4

Item Number

Quantity

1

1

Sight Glass Retainer Frame

2

1

Sight Glass

3

18

M6 x 20 x 1.00 HT Bolt

4

18

6mm Spring Washer

5

18

M6 x 1.00 Nut

2017

Part Name

Manual Section

Section F-2 Page No. 1 ©Design Copyright HUSTLER™

Comments

5202203 5202761 5202139 9009251

14/1/2018

Page 205

Super Comby EX Sight Glass Assembly Manual Parts List 2 10 4 1

1 1

1 1 3 10 Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

1

Backing Strip EX

2

10

M6 x 1.00 Nylock Nut

3

10

M6 x 25 x 1.00 HT Bolt

4

1

Sight Glass EX

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

9009256 9009217 5202202

Section F-2 Page No. 1 ©Design Copyright HUSTLER™

14/1/2018

Page 206

Motor Assembly Manual Parts List 3 2

1 2

2 1

Top Number = Item Number Bottom Number = Quantity

Note: We have used 3 different motors. Please provide machine's serial number to help identify which one you are looking for.

Item Number

Quantity

1

2

12mm Spring Washer

2

1

OMP 160 HYD Motor

3

2

M12 x 30 x 1.75 HT Bolt

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5200316 5200275 9009113

Section F-3 Page No. 1 ŠDesign Copyright HUSTLER™

14/1/2018

Page 207

Valve Block Assembly Manual Parts List 7 2 3 2

5 1 4 10 6 2

1 4 Top Number = Item Number Bottom Number = Quantity

2 2

Item Number

Quantity

1

4

1/2 Dowty Seal

2002602

2

2

1/2 Parallel Male - 1/2 Parallel Male Nipple

5200440

3

2

1/2 Parallel Male - 3/8 Parallel Male Nipple

BB-0608

4

10

6mm Panel Washer

5

1

Causmag Spreader Valve Assembly

6

2

M6 x 1.00 Nylock Nut

7

2

M6 x 75 x 1.00 HT Bolt

9009287 5200794 9009256 5201899

Issue 4

2017

Part Name

Manual Section

Comments

Section F-4 Page No. 1 ©Design Copyright HUSTLER™

Stock Code

14/1/2018

Page 208

Light Assembly Manual Parts List 1 2 2 2

3 1

3 1

3 1

3 1 Top Number = Item Number Bottom Number = Quantity 5203259 - Complete Assembly Item Number

Quantity

1

2

LED Tail Light 150BARM

2

2

Marker Lamp 10v - 30v

3

1

Wiring Loom Kit

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

5203348 5202257 5203344 Main, 5203345 Front, 5203346 Rear

Section G-1 Page No. 1 ©Design Copyright HUSTLER™

07/12/2017

Page 209

Hazard Panels Manual Parts List

2 2 1 2

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

Part Name

1

2

Hazzard Panel 300mm x 400mm Single Sided

2

2

Hazzard Panel 300mm x 400mm Single Sided

Issue 4

2017

Manual Section

Comments

Section H-1 Page No. 1 ©Design Copyright HUSTLER™

Stock Code

5202259 5202259

07/12/2017

Page 210

Feed Pad Kit Manual Parts List 3 1

1 1

2 1

4 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

Item Number

Quantity

1

1

Chain Guide Assembly

I-2

2

1

Disc Roller Assembly

I-3

3

1

Feed Pad Kit Assembly

I-4

4

1

Seperator Rail Assembly

I-5

2017

Part Name

Manual Section

Section I-1 Page No. 1 ©Design Copyright HUSTLER™

Comments

14/1/2018

Page 211

Chain Guide Assembly Manual Parts List

1 1

2 2

3 2

5 2

4 2

Top Number = Item Number Bottom Number = Quantity

Issue 4

Item Number

Quantity

1

1

Chain Guide Frame

2

2

M12 x 30 x 1.75 HT Bolt

3

2

12mm Flat Washer

4

2

12mm Spring Washer

5

2

M12 x 1.75 Nut

2017

Part Name

Manual Section

Comments

Front - 5202593 Rear - 5202594 9009113 9009280 5200361 9009248

Section I-2 Page No. 1 ©Design Copyright HUSTLER™

07/12/2017

Page 212

Disc Roller Assembly Manual Parts List

1 1

2 1

Top Number = Item Number Bottom Number = Quantity

Issue 4

Item Number

Quantity

1

1

Disc Roller Frame

2

1

1 1/2 x 1 3/4 X-Lube Bush

2017

Part Name

5203031 - Complete Assembly Manual Section

Section I-3 Page No. 1 ©Design Copyright HUSTLER™

Comments

5203276 5200023

07/12/2017

Page 213

Feed Pad Kit Assembly Manual Rev 01 Parts List

8 1

5 2

9 2 4 12 2 12

3 1

Top Number = Item Number Bottom Number = Quantity Quantity

1

12

12mm Flat Washer

2

12

12mm Spring Washer

3

1

Feed Pad Kit Frame

4

12

M12 x 1.75 Nut

5

2

M12 x 25 x 1.75 HT Bolt

6

10

M12 x 30 x 1.75 HT Bolt

7

2

Idler Shaft Assembly

I-4-1

8

1

Feed Pad Kit Chain Assembly

I-4-2

9

2

Feed Pad Kit Nylon Strip Assembly

I-4-3

Issue 4

2017

Part Name

6 10

Item Number

Manual Section

1 12

7 2

5202533 - Complete Assembly Comments

Stock Code

9009280 5200361 9009248 9009170 9009113

Section I-4 Page No. 1 ©Design Copyright HUSTLER™

14/1/2018

Page 214

Idler Shaft Assembly Manual Parts List

3 1

4 1

1 1

2 1

Top Number = Item Number Bottom Number = Quantity 5203355 - Complete Assembly Item Number

Quantity

1

1

1/8 BSPT Grease Nipple Straight

2

1

Idler Shaft

3

1

M12 x 1.75 Nylock Nut

4

1

M12 x 75 x 1.75 HT Bolt

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

9009330 8008740 9009259 5200172

Section I-4-1 Page No. 1 ©Design Copyright HUSTLER™

14/1/2018

Page 215

Feed Pad Kit Chain Assembly Manual Parts List

2 1 1 2

Top Number = Item Number Bottom Number = Quantity 5203160 - Complete Assembly Item Number

Quantity

1

2

3 Inch Roller Chain Joiner Link

2

1

Feed Pad Kit Chain Frame

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

R-CH3JOIN 5201163

Section I-4-2 Page No. 1 ©Design Copyright HUSTLER™

14/1/2018

Page 216

Feed Pad Kit Nylon Strip Assembly Manual Parts List 5 1

4 3

1 3

2 3

3 3 Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

3

6mm Panel Washer

2

3

6mm Spring Washer

3

3

M6 x 1.00 Nut

4

3

M6 x 20 Countersunk Bolt

5

1

Nylon Strip

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

9009295 5202139 9009251 5201891 5202205

Section I-4-3 Page No. 1 ©Design Copyright HUSTLER™

14/1/2018

Page 217

Seperator Rail Assembly Manual Parts List

1 4 2 4

DETAIL A 3 1

A

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

4

M12 x 1.75 Nylock Nut

2

4

M12 x 25 x 1.75 HT Bolt

3

1

Seperator Rail Frame

Issue 4

2017

Part Name

Manual Section

Comments

Stock Code

9009259 9009131

Section I-5 Page No. 1 ©Design Copyright HUSTLER™

07/12/2017

Page 218

AMENDMENTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Issue 4

2017

Section I ( Feed Pad Kit ) added 08/08/2011 Section 2 Wiring page 19 diverter wiring corrected 19/16/2014 Section E Wiring page191 change of plug and 3 core cable 01/01/2020

Section Registration Page No. 1 ©Design Copyright HUSTLER™

11/12/2017