Super Comby EX Instruction Manual

Page 1

Comby Range Comby, Super Comby, Super Comby EX

Parts & Operation Manual Issue 2

2011

Section 1-Manual Content Page No. 1 ©Design Copyright Robertson Manufacturing™

28/02/2011

Page 2

Introduction Dear Customer We take this opportunity of welcoming you as the owner of a Robertson Machine.

We want your machine to be the most efficient and productive piece of equipment you have. This small manual will help you to achieve this objective.

The correct parts and maintenance of your machine is very important to prevent downtime and equipment damage.

Important Notice This manual is based on the Super Comby EX, included in this manual are the parts that differ to the Comby and Super Comby machines. Where Super Comby EX is stated in this manual it is most likely that the instruction/part applies to the Comby and Super Comby also. If there is any doubt in the information you are looking for in this manual, please contact Robertson Manufacturing Ltd (033037228).

Warranty Robertson warrants new products sold by us to be free from defects in material and workmanship twelve months after delivery to the initial user. This warranty is for the replacement or repair of any part found to be defective during the warranty period. This warranty excludes any freight cost incurred by the dealer in giving effect to the warranty and specifically excludes all normal maintenance costs. Replacement parts provided under the terms of this warranty are covered for the remainder of the warranty period applicable to the product in which they are installed as if such parts were original components of that product.

Tools Required For Maintaining Operation 1 1/2 Ring Spanner x2 30mm Ring Spanner x 2 24mm Ring Spanner x 2 19mm Ring Spanner 18mm Ring Spanner 13mm Ring Spanner Flexi Tube Grease Gun

Issue 2

2011

Section 1-Manual Content Page No. 2 ŠDesign Copyright Robertson Manufacturing™

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Page 3

Comby Range Table Of Content

Issue 2

Manual Section

Page

•

Introduction & Warranty

2

•

Table Of Content

3

•

Parts Ordering

4

•

Warnings & Manual Explanation

5

•

Machine Operation

6

•

Machine Adjustments

7

•

Hydraulic Hosing

1-Hosing Section

•

Greasing Chart

2- Wiring Section

•

Wiring Diagram

3-Greasing Section

•

Trouble Shooting

4-Trouble Section

•

Machine Assembly Parts

Section A

•

Fork Assembly Parts

Section B

•

Axle Assembly Parts

Section C

•

Extension Bin Assembly Parts

Section D

•

Comby Spread Assembly Parts

Section E

•

Grain Tank Assembly Parts

Section F

•

Lights

Section G

•

Hazard Panels

Section H

•

Feed Pad Kit

Section I

•

Amendments, Notes, PD & Warranty Registration

Last Page

2011

Section 1-Manual Content Page No. 3 ©Design Copyright Robertson Manufacturing™

28/02/2011

Page 4

Parts Ordering Information When ordering components from this manual please state the section letter and item number of the component required EG Section A-3 Item No 4. Also find the serial number on the machine which can be found on the drawbar chassis tag or on the X-Floor door.

A

DETAIL A Issue 2

2011

Section 1-Manual Content Page No. 4 ŠDesign Copyright Robertson Manufacturing™

28/02/2011

Page 5

IMPORTANT Due to Robertson's policy of continuous product improvement the information contained in this manual was correct from 01 February 2011. Any changes afterthe above date will only be included in the next update to this manual. Illustrations in this manual are pictorial representations of components and are not drawn to scale.

WARNING: To operate this machine on the open road it must comply with the LTSA regulations.

To operate this machine in other off road operations it must comply with farm safety regulations.

Do not operate while standing in or close to the machine or moving parts.

Do not make any adjustments while the machine is operating.

Beware of surroundings when operating the machine to prevent injury to personnel & prevent damage to the machine.

Manual Layout

Section A

Section D

Section B

Section C

All parts balloons in this manual are as follows Top Number = Part Number Bottom Number = Quantity of part number components Issue 2

2011

A: B: C: D: E: F: G: H:

Machine Assembly (Section :A) Fork Assembly (Section :B) Axle Assembly (Section :C) Extension Bin Assembly (Section :D) Comby Spread Assembly (Section :E) Grain Tank Assembly (Section :F) Lights (Section :G) Hazard Panels (Section :H)

Section 1-Manual Content Page No. 5 ŠDesign Copyright Robertson Manufacturing™

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Page 6

OPERATION OF ROBERTSON SUPER COMBY EX 1.

2.

3.

4.

5.

6.

Connection of the Machine Connect Super Comby EX to tractor via drawbar, quick hitch or Euro hitch connection. Connect towing safety chains when required ( public road use) Clean hydraulic connectors and couple in to tractor in correct hydraulic banks. If your tractor has a priority system couple the Tilt/Fork hoses into hydraulic bank 1 and machine in to hydraulic bank 2.

Connect electrics.

Adjust tractor hydraulic oil flow rate to 60-80 litres per minute.

Check direction of elevator rotation prior to feeding.

Load feed material in to machine. Note when feeding silage material load the Cross Feed Chamber and Bed Storage Chamber separate to minimize knitting together of long material across the compartments .This decreases the pressure on the drives to separate the load when feeding out with the cross feed chamber.

Operating tip and tricks: 1. When loading bales with the fork assembly. Use an electric fence dropper mounted into a bale a few back to see where to line the bales up with the machine.

2. If bales don’t roll on to the bed chamber properly off the forks and become stuck in the gap, reverse the bed storage floor back carefully, this will straighten up the bale in to position.

Do not: 1. Operate the X-Floor or the Bed Storage Floor in the backward direction with material in the machine.

2. Actuate the control levers backward and forwards to ‘free’ the load if the floor or elevator chains become jammed. As this can cause damage to drives and hydraulics.

3. Apply excessive pressure with fork/bin assembly when rising, while storage floor is fully loaded.

4. Overload the machine with material. 10 tonne the maximum capacity.

5. Use the elevator in the traveling position to feed out. Always extend the elevator out to feed. Note if the bed storage chain fails to move, extend the elevator fully so the rear flaps are out of the machine then retract into feeding position.

6. Ride on the drawbar 7. Water blast the load cell head unit or load cells or junction box.

8. Apply excessive material pressure on to elevator with XFloor load.

9. Weld on the machine with a load cell assembly, without first contacting Robertson Manufacturing Technical staff.

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2011

Section 1-Manual Content Page No. 6 ©Design Copyright Robertson Manufacturing™

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Page 7

ADJUSTMENT OF THE BED STORAGE FLOOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components.

Follow the short instruction below to correctly adjust the bed floor storage chain assemblies.

1. Check to see if the chains need to be adjusted 2. Tighten up Nut 1 whilst holding Nut 2 with a 24mm ring spanner until the floor slats are just sitting on the rear chain guides or contacting the chain guide 20 mm down on the front side (see drawing). Adjust Nut 1 at small intervals.

Nut 2 Nut 1

DETAIL B B

20 Issue 2

2011

Section 1-Manual Content Page No. 7 ŠDesign Copyright Robertson Manufacturing™

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Page 8

ADJUSTMENT OF THE ELEVATOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components.

Follow the short instruction below to correctly adjust the bed floor storage chain assemblies.

1. Check to see if the chains need to be adjusted 2. Loosen off the bolts that clamp the elevator shaft cover to the elevator screen 3. Loosen off the 4 x M12 locking bolts on the Drive Shaft Idler Bearing 4. Loosen off Adjuster Lock Nuts 1 & 3 5. Adjust the chain tension adjuster Nuts 2 & 4 until the chain/slat is at the desired tension of 75mm total travel. Check that the drive shaft is close to parallel.

6. Tighten up Adjuster Lock Nuts 1 & 3. Tighten up the 4 x M12 locking bolts on the Drive Shaft Idler Bearing 7. Recheck elevator tension is still correct 8. Re-clamp elevator shaft cover so there is a minimum 5mm gap between the elevator slat and the elevator shaft cover.

Refer to drawings on next page for part locations

DO NOT OVER TENSION THE ELEVATOR & FLOOR CHAINS. DAMAGE & EXTENSIVE WEAR WILL OCCUR

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2011

Section 1-Manual Content Page No. 8 ŠDesign Copyright Robertson Manufacturing™

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Page 9

Shaft Cover/Slat Chain Clearance 5mm

4 x Locking Bolts

Nut 1

Nut 2

Total Travel 75 mm

Nut 3

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2011

Section 1-Manual Content Page No. 9 ©Design Copyright Robertson Manufacturing™

Nut 4

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ADJUSTMENT OF THE X-FLOOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components.

Follow the short instruction below to correctly adjust the bed floor storage chain assemblies.

1. Check to see if the chains need to be adjusted.

2. Loosen off the large Nut 1 locking nut.

3. Tighten up the large Nut 2 until the X-Floor slats are just sitting on the lower panel returns (see drawing). Adjust Nut 2 at small intervals and adjust both nuts at the same time to get an even chain tension on both sides.

4. Tighten up large Nut 1 to lock up the shaft idler shaft assembly.

5. Recheck chain tension is still correct.

Nut 1

Slat Just Touching Nut 2

Issue 2

2011

Section 1-Manual Content Page No. 10 ŠDesign Copyright Robertson Manufacturing™

28/02/2011

Page 11

Loaded Machine Bale Layout

Issue 2

2011

Section 1-Manual Content Page No. 11 ©Design Copyright Robertson Manufacturing™

28/02/2011

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Hosing Machine Manual Port 1

Port 2 Port 2

DETAIL A

A

C

B

Port 1

Port 2

Port 1

Port 2

DETAIL B Issue 2

2011

DETAIL C

Section 1-Hosing Section Page No. 1 ©Design Copyright Robertson Manufacturing™

28/02/2011

Page 13

Hosing Machine Manual Comby Standard Machine Fork Ram Elevator Motor C 8

C 5

C 3

C 4

Valves Top Upwards

C 7

Power Beyond Valve

C 9

6 Port Valve

C 6

X-Floor Motor

Issue 2

2011

C 2

C 1

To Tractor Remotes

Section 1-Hosing Section Page No. 2 ŠDesign Copyright Robertson Manufacturing™

28/02/2011

Page 14

Hosing Machine Manual Standard Machine Elevator Motor SCEX 5 SCEX 3 SCEX 9

Bed Motor

SCEX 4

Valves Top Upwards

SCEX 8 SCEX 7

Power Beyond Valve 6 Port Valve

SCEX 6

X-Floor Motor

Issue 2

2011

SCEX 2

SCEX 1

To Tractor Remotes

Section 1-Hosing Section Page No. 3 ©Design Copyright Robertson Manufacturing™

28/02/2011

Page 15

Hosing Machine Manual Standard Machine With Tilting Elevator Option Supply 1

Supply 2

To Tractor Remotes

TILT 3 TILT 2 TILT 1

TILT 6

TILT 4

TILT 5

Tilt Ram Front Tilt Ram Rear

Issue 2

2011

Section 1-Hosing Section Page No. 4 ©Design Copyright Robertson Manufacturing™

28/02/2011

Page 16

Hosing Machine Manual Standard Machine With Fork Option

Fork 2

Supply 2

To Tractor Remotes Supply 1

Fork Ram

Fork 1

Issue 2

2011

Section 1-Hosing Section Page No. 5 ©Design Copyright Robertson Manufacturing™

28/02/2011

Page 17

Hosing Machine Manual Standard With Tilting Elevator , Fork & Diverter Option Fork Ram

Fork 2

Fork 1

To Tractor Remote

Diverter Valve

Supply 1

Supply 2

Tilt 3

Tilt 2 Tilt 1

Tilt 6

Tilt 5

Tilt 4

Tilt Ram Front Issue 2

2011

Tilt Ram Rear

Section 1-Hosing Section Page No. 6 ©Design Copyright Robertson Manufacturing™

28/02/2011

Page 18

Hosing Machine Manual Standard Machine With Comby Spread/Grain Bin Option Elevator Motor 6 Port Power Beyond Valve

SCEX 5

SCEX 3 SCEX 9

Bed Motor SCEX 4

Valves Top Upwards

SCEX 8 CS 1

1/2 Nipple 6 Port Valve

SCEX 6

CS 2

SCEX 2 SCEX 1

SCEX 7 CS3 1

X-Floor Motor

To Tractor Remotes

Comby Spread Motor Issue 2

2011

CS4 1

Section 1-Hosing Section Page No. 7 ©Design Copyright Robertson Manufacturing™

Comby Spread/Grain Bin Valve 26/07/2012

Page 19

Wiring Details Manual Parts List Brown Black Purple Jumper 1

Yellow

Black Bed Back Rear Coil Brings Oil Out Rear Port

Bed Forward Front Coil Brings Oil Out Front Port

X-Floor Back

X-Floor Feed 7 Core Wire Grey Red

Purple Jumper 1

White Earth Jumper Purple

Green

Blue

Diverter Valve Plug Color 7 Core Black 7 Core White 7 Core Yellow 7 Core Brown 7 Core Red 7 Core Green 7 Core Blue

Issue 3, 2014

Operation Earth Return Earth Return Direction Bed Forward Direction Bed Backwards Direction X-Floor Backwards Direction X-Floor Feed Diverter Switch Control

Trailer Plug Pin Number Pin 5 Pin 3 Pin 1 Pin 7 Pin 6 Pin 4 Pin 2

Section 2-Wiring Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 20

Wiring Details Manual Parts List

Color 7 Core Black 7 Core White 7 Core Yellow 7 Core Brown 7 Core Red 7 Core Green 7 Core Blue

Issue 1

2008

Operation Earth Return Earth Return Direction Bed Forward Direction Bed Backwards Direction X-Floor Backwards Direction X-Floor Feed Diverter Switch Control

Trailer Plug Pin Number Pin 5 Pin 3 Pin 1 Pin 7 Pin 6 Pin 4 Pin 2

Section 2-Wiring Page No. 2 ©Design Copyright Robertson Manufacturing™

01/10/2008

Page 21

Wiring Details Manual Parts List

Wire 3.Green

Wire 3.Brown Wire 3.Blue Wire 7.Yellow

Wire 2.Red

Issue 1

2008

Wire 7.Green Wire 7.Red

Section 2-Wiring Page No. 3 ©Design Copyright Robertson Manufacturing™

01/10/2008

Page 22

Wiring Details Manual Parts List

Wire J5

Wire 1 Red

Wire J3

Wire J2 Wire J1 Wire J4 Wire J7 Wire 3 Green

Issue 1

2008

Section 2-Wiring Page No. 4 ©Design Copyright Robertson Manufacturing™

01/10/2008

Page 23

Wiring Details Manual Parts List Wire 1 Red

Wire 1 Black Wire 2.Black Wire 7.White

Wire 2.Red

Wire 7.Black

Wire 7.Brown

7 Core Cable

Wire 7.Green Wire 7.Yellow Wire 3.Blue 2 Core Cable Wire 3.Brown

3 Core Cable

Issue 1

2008

Section 2-Wiring Page No. 5 ©Design Copyright Robertson Manufacturing™

01/10/2008

Page 24

Wiring Details Manual Parts List Wire ID

From Component ID

Wire 1 Black Wire 1 Red Wire J1 Wire J2 Wire J3 Wire J4 Wire J5 Wire J6 Wire J7 Wire J8

Earth Joiner Heat Shrink Panel Mount Fuse Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch SPST Normally Closed Center Light Contact Contact P9B10VN Center Light Contact Joystick Contact Switch

Wire 2.Black Wire 2.Red

6mm Crimp Eyelet 6mm Crimp Eyelet

Wire 3.Blue Duraplug 3 Pin Female Wire 3.Brown Duraplug 3 Pin Female Wire 3.Green Duraplug 3 Pin Female

Wire 7.Black Wire 7.Blue Wire 7.Brown Wire 7.Green Wire 7.Red Wire 7.White Wire 7.Yellow

Issue 1

2008

Earth Joiner Heat Shrink Contact P9B10VN Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Earth Joiner Heat Shrink Joystick Contact Switch

Section 2-Wiring

From Component Terminal

To Component ID

To Component Terminal

1 2 2a 2c 1a 1a 2b 4a 1c 1b

Center Light Contact Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch SPST Normally Closed Center Light Contact Center Light Contact Contact P9B10VN

1c 3a 4c 1c 3c 4a 2b 1c 1c 3c

1 1

Earth Joiner Heat Shrink Panel Mount Fuse

a 1

N L Earth

SPST Normally Closed SPST Normally Closed Center Light Contact

2a 2c 1b

b 4c 3b 2b 4b c 1b

Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug

Page No. 6 ©Design Copyright Robertson Manufacturing™

5 2 7 4 6 3 1

01/10/2008

Page 25

Greasing Chart Manual

24

4 3 23 2 1

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2011

Section 3-Greasing Section Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 26

Greasing Chart Manual

27

7 5 25

Issue 2

2011

6

26

8

Section 3-Greasing Section Page No. 2 ©Design Copyright Robertson Manufacturing™

28 9

22/02/2011

Page 27

Greasing Chart Manual

29 12

11 10

Issue 2

2011

Section 3-Greasing Section Page No. 3 ©Design Copyright Robertson Manufacturing™

22/02/2011

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Greasing Chart Manual

15

14 13

Issue 2

2011

Section 3-Greasing Section Page No. 4 ©Design Copyright Robertson Manufacturing™

22/02/2011

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Greasing Chart Manual

16

Issue 2

2011

Section 3-Greasing Section Page No. 5 ©Design Copyright Robertson Manufacturing™

22/02/2011

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Greasing Chart Manual

17

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2011

Section 3-Greasing Section Page No. 6 ©Design Copyright Robertson Manufacturing™

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Greasing Chart Manual

32

31

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2011

Section 3-Greasing Section Page No. 7 ©Design Copyright Robertson Manufacturing™

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Greasing Chart Manual

18 19 20 21

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2011

Section 3-Greasing Section Page No. 8 ©Design Copyright Robertson Manufacturing™

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Greasing Chart Manual

22

Issue 2

2011

Section 3-Greasing Section Page No. 9 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 34

Greasing Chart Manual Parts List Nipple Number Greasing Duration Manual Section 1 8 Hours A-1 2 4 Hours A-8-1 3 4 Hours A-8-1 4 8 Hours A-1 5 4 Hours A-18-8-1 6 4 Hours A-14 7 4 Hours A-4-3 8 4 Hours A-18-8-1 9 4 Hours A-9 10 8 Hours A-18-1 11 4 Hours A-10-4 12 8 Hours A-18-4 13 4 Hours A-10-4 14 8 Hours A-18-3 15 8 Hours A-10-1-1 16 4 Hours A-18-7-1 17 4 Hours A-4-2 18 8 Hours C-1 19 8 Hours C-1 20 8 Hours C-1 21 8 Hours C-1 22 8 Hours A-2-2 23 20 Hours A-7 24 20 Hours A-7 25 20 Hours A-18-6 26 20 Hours A-18-6 27 8 Hours A-5 28 8 Hours A-9-2

Comments

Remote Grease Nipple

Access Underside Of Gearbox

Waste Oil Waste Oil Waste Oil Waste Oil Waste Oil Waste Oil

Chains Chains Chains Chains Chains Chains

Servicing Wheel Bearings Wheel bearings have to be checked as part of the general maintenance of the machine, and be serviced when required. The time frame for this varies greatly depending on what conditions they are exposed to. Under normal circumstances once a year is adequate, but if the wheel bearings are exposed to water while in operation or other adverse conditions, the bearings will have to be serviced more frequently to avoid damage and down time. If damage has occurred due to lack of maintenance, warranty claims will de declined.

Issue 2

2011

Section 3-Greasing Section Page No. 10 ŠDesign Copyright Robertson Manufacturing™

22/02/2011

Page 35

Super Comby EX Trouble Shooting

Common Check Procedures Condition Of Tractor Hydraulics And Electrics Wiring On Drawbar Not Broken Is There Power To The System?

Condition Of Plug-Socket Electrical Connection (Flare Contacts In Plug Socket With Small Screwdriver) Objects Jammed In Chains Or Chain Thrown Off Sprockets Including Reduction Boxes Is The Machine Plugged Into The Correct Electrical Plug On Tractor Is The Fuse Working?

Electrical Vs Hydraulic Failure Before Undertaking Testing Make Sure That The Tractor Is Running At The Following Specifications

Dead Head Pressure 2500psi – 3000psi Oil Flow 60-80 Litres Per Min Quick Diagnose 1. Do Hoses Move When Joystick Activated?

(No, Electrical Failure) (Yes, Hydraulic) 2. Swap Coils On Valve Block Banks (Yes, But Controls Backwards, Hydraulic Failure) 3. Pressing Overriding Buttons On Valve Spool Ends (Yes, Electrical) (No, Hydraulic) Checking The Condition Of Hydraulic Motors 1. Remove Motor Tank Hose (Motor Low Pressure Side) 2. Supply Oil To Motor Result Large Oil Flow Without Tractor Working Hard To Supply Oil, Motor Damaged.

Minimal Oil Flow While Tractor Working Hard. Motors Good, Look For Jam Up Of Drive.

Load Cell Fault Finding

Check For Mechanical Damage To Cells Check For Objects Jamming Cells Check For Loose Bolts Check To See If Machine Has Had Welding Repairs Check Wiring Check For Water Damage In Junction Box Check For Water Damage In Plugs Check Head Unit Calibration (See Manual) Check To See That Battery Hasn’t Been Charged With Power Supply To Head Unit Attached For More Information On Checking Load Cells Contact Robertson Manufacturing

Issue 1

2008

Section 4-Trouble Shooting Page No. 1 ©Design Copyright Robertson Manufacturing™

29/09/2008

Page 36

Page 37

Main Chassis Assembly Manual

Issue 2

2011

Section A-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

28/02/2011

Page 38

Main Chassis Assembly Manual 7 1 9 1

1 2

5 1 6 1

16 1

A 13 1 10 1

DETAIL A

1 2 15 1 Issue 2

2011

14 1

Top Number = Item Number Bottom Number = Quantity

Section A-1 Page No. 2 ©Design Copyright Robertson Manufacturing™

28/02/2011

Page 39

Main Chassis Assembly Manual 7 1

22 1

23 1

2 2 24 1

12 1

18 1

11 1 19 1

17 1

2 1

8 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

21 1

20 1

Section A-1 Page No. 3 ©Design Copyright Robertson Manufacturing™

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Page 40

Main Chassis Assembly Manual

B

4 4

3 2

DETAIL B Issue 2

2011

Section A-1 Page No. 4 ©Design Copyright Robertson Manufacturing™

28/02/2011

Page 41

Main Chassis Assembly Manual Parts List Item Number

Quantity

7

1

8 9

1 1

10 11 12

1 1 1

13

1

14 15 16

1 1 1

17

1

18

1

19 20 21

1 1 1

22 23 24

1 1 1

1 2 3 4 5 6

Issue 2

2011

2 2 2 4 1 1

Part Name

Manual Section

Yellow Dashes 550mm x 100mm Left Bin Side Sticker Assembly 1/4 Grease Nipple Straight Fork Pivot X-Lube Bush Elevator Assembly Rev 2 A-10 Tilting Elevator Hose Tee A-11 Assembly Fine Mesh Silage Door Assembly A-12 Pillow Block Mount Assembly Rear X-Floor Panel Rubber Flap Assembly Joystick Valve Control Assembly X-Floor Assembly Load Cell Drawbar Top Cover Assembly Load Cell Towing Eye 50mm Swivel Weld On Assembly Spec's Chassis Tag Assembly Adaptor Hose Mount Assembly Load Cell Junction Box Rev-002 Assembly Load Cell Drawbar Lower Cover Swivel Assembly Bed Drive Box Chain Cover Assembly Bed Drive Shaft Assembly Bed Final Drive Chain Assembly Bed Final Drive Chain Cover Assembly Bed Floor Chain Assembly Bed Idler Shaft Assembly Bed Reduction Box Assembly

Comments

A-14 A-15 A-17 A18 A-19 A-2 A-20 A-21 A-22 A-23 A-3 A-4 A-5 A-6 A-7 A-8 A-9

Section A-1 Page No. 5 ©Design Copyright Robertson Manufacturing™

28/02/2011

Page 42

Load Cell Towing 40mm Weld On Assembly Manual 4 8

1 3

10 4

16 18

2 3

3 8 15 2 18 1

9 4

11 1

13 2

5 1

7 4 8 2

14 10

6 1

12 2

19 1

11 1

17 1 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Section A-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

23/02/2011

Page 43

Load Cell Towing 40mm Weld On Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

3

M12 x 1.75 Nut

2

3

M12 x 35 x 1.75 HT Bolt

3

8

M16 x 60 x 2.00 HT Bolt

4

8

M16 x 40 x 2.00 HT Bolt

5

1

Cat 1 Lower Link Pin

6

1

AG 3 Linch Pin 12 mm

7

4

16mm Flat Washer

8

2

M16 x 45 x 2.00 HT Bolt

9

4

M18 x 100 x 2.5 HT Bolt

10

4

M18 x 2.5 Nylock Nut

11

1

Towing eye Frame Assembly

12

2

Long End Load Cell Casting

13

2

Short End Load Cell Casting

14

10

M16 x 2.00 Nut

15

2

54mm Load Cell Bar

16

18

16mm Spring Washer

17

1

Safety Chain 13mm Assembly

A-16

18

1

7 Pin Plug Holder Assembly

A-2-1

19

1

Robertson Jack Assembly

A-2-2

2011

Part Name

Manual Section

Comments

Rev 002

Section A-2 Page No. 2 ©Design Copyright Robertson Manufacturing™

23/02/2011

Page 44

Load Cell Towing 50mm Bolt On Assembly Manual 17 8 11 4

18 3

13 4 16 2

4 3

1 1

19 2

10 4

15 2

7 1

2 1 22 1

8 4 6 4 14 1 9 10

3 2

5 4

12 18

21 1

23 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Section A-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

23/02/2011

Page 45

Load Cell Towing 50mm Bolt On Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

1

Cat 1 Lower Link Pin

2

1

AG 3 Linch Pin 12 mm

3

2

M16 x 45 x 2.00 HT Bolt

4

3

M12 x 35 x 1.75 HT Bolt

5

4

16mm Flat Washer

6

4

M20 x 2.50 Nut

7

1

40mm Bolt On Draw Bar Tounge

8

4

20mm Spring Washer

2011

Part Name

Manual Section

9

10

M16 x 2.00 Nut

10

4

M20 x 90 x 2.50 HT Bolt

11

4

M18 x 2.5 Nylock Nut

12

18

16mm Spring Washer

13

4

M18 x 100 x 2.5 HT Bolt

14

1

Towing Eye Bolt On Frame

15

2

Long End Load Cell Casting

16

2

54mm Load Cell Bar

17

8

M16 x 40 x 2.00 HT Bolt

18

3

M12 x 1.75 Nut

19

2

Short End Load Cell Casting

20*

8

M16 x 60 x 2.00 HT Bolt

21

1

Safety Chain 13mm Assembly

A-16

22

1

7 Pin Plug Holder Assembly

A-2-1

23

1

Robertson Jack Assembly

A-2-2

Comments

Rev 002

Section A-2 Page No. 2 ©Design Copyright Robertson Manufacturing™

23/02/2011

Page 46

Load Cell Towing 50mm Swivel Assembly Manual 7 3

14 4

8 3

3 2 15 2 5 1

6 2

18 1

11 2 9 10 1 4

8 3

2 18

16 1

4 1

17 1

Issue 2

2011

19 1

Top Number = Item Number Bottom Number = Quantity

Section A-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

23/02/2011

Page 47

Load Cell Towing 50mm Swivel Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

4

16mm Flat Washer

2

18

16mm Spring Washer

3

2

54mm Load Cell Bar

4

1

AG 3 Linch Pin 12 mm

5

1

Cat 1 Lower Link Pin

6

2

Long End Load Cell Casting

7

3

M12 x 1.75 Nut

8

3

M12 x 35 x 1.75 HT Bolt

9

10

M16 x 2.00 Nut

10

8

M16 x 40 x 2.00 HT Bolt

11

2

M16 x 45 x 2.00 HT Bolt

12

8

M16 x 60 x 2.00 HT Bolt

13

4

M18 x 100 x 2.5 HT Bolt

14

4

M18 x 2.5 Nylock Nut

15

2

Short End Load Cell Casting

16

1

Towing Eye Frame 50mm Swivel Towing Eye Frame

17

1

Safety Chain 13mm Assembly

A-16

18

1

7 Pin Plug Holder Assembly

A-2-1

19

1

Robertson Jack Assembly

A-2-2

2011

Part Name

Manual Section

Comments

Rev 002

Section A-2 Page No. 2 ©Design Copyright Robertson Manufacturing™

23/02/2011

Page 48

Page 49

7 Pin Plug Holder Assembly Manual Parts List Item Number

Quantity

Part Name

1

1

Female 7 Pin Trailer Flat Plug Assembly

2

2

M5 x 25 x 0.80 HT Bolt & Nut

3

2

M5 x 0.80 Nut

Manual Section

Comments

Top Number = Item Number Bottom Number = Quantity

3 2

1 1

2 2

Issue 2

2011

Section A-2-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

4/09/2009

Page 50

Robertson Jack Assembly Manual Parts List 13 1

7 1 8 1 9 1

6 1

10 1

5 1 12 1 11 1

2 1

3 1

14 1

4 1

1 1

Top Number = Item Number Bottom Number = Quantity Issue 2

2011

Section A-2-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

21/09/2010

Page 51

Robertson Jack Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

1

Outer Leg Frame

2

1

Thread Frame

3

1

Main Lift Nut

4

1

Inner Leg Frame

5

1

20mm Light Flat Washer

6

1

Jack Handle

7

1

Slip On Handle

8

1

M6 x 45 x 1.00 HT Bolt

9

1

M6 x 1.00 Nylock Nut

10

1

M8 x 20 x 1.25 HT Bolt

11

1

M8 x 1.25 Nut

12

1

1/4 Grease Nipple Straight

13

1

Thrust Bearing Assembly

14

1

Grease Point Sticker

2011

Part Name

Manual Section

Section A-2-2 Page No. 2 ©Design Copyright Robertson Manufacturing™

Comments

21/09/2010

Page 52

Bed Drive Box Chain Cover Assembly Manual Parts List

1 1

2 2

3 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Bed Reduction Box Chain Cover Frame

2

2

12mm Spring Washer

3

2

M12 x 25 x 1.75 HT Bolt

Manual Section

Section A-3 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 53

Super Comby Bed Drive Shaft Assembly Manual Parts List

2 1

3 2

1 2

5 1

4 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

Manual Section

1

2

1/2 x 1/2 x 90 Keysteel

2

1

Bed Drive Shaft

3

2

5 Tooth Sprocket Assembly

4

1

Drive Shaft Idler Flange Plate Assembly A-4-2

5

1

Shaft Support Assembly

Comments

A-4-1 A-4-3

Section A-4 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 54

Super Comby EX Bed Drive Shaft Assembly Manual Parts List 3 2

5 1 6 1

9 1

2 2 1 1

4 1

Top Number = Item Number Bottom Number = Quantity

7 2 8 1

Issue 2

2011

Item Number

Quantity

Part Name

Manual Section

1

1

1/2 x 1/2 x 65 Keysteel

2

2

1/2 x 1/2 x 90 Keysteel

3

2

3/8 x 1 UNC Grubscrew

4

1

Bed Drive Shaft

5

1

Bed Drive Shaft Duplex Sprocket

6

1

Bed Drive Shaft Sprocket Spacer

7

2

5 Tooth Sprocket Assembly

8

1

Drive Shaft Idler Flange Plate Assembly A-4-2

9

1

Drive Shaft Sprocket Support Flange Plate Assembly

Comments

A-4-1 A-4-3

Section A-4 Page No. 1 ©Design Copyright Robertson Manufacturing™

24/02/2011

Page 55

5 Tooth Sprocket Assembly Manual Parts List

2 2

1 1

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

1

Bed Drive Shaft Sprocket

Part Name

2

2

3/8 x 3/8 Grubscrew

Manual Section

Comments

Note: There are 2 assemblies per machine Issue 2

2011

Section A-4-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 56

Drive Shaft Idler Flange Plate Assembly Manual Parts List 2 1

3 4

4 4

6 1 1 1

5 4 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

Drive Shaft Idler Flange Plate Frame

Part Name

2

1

Drive Shaft Idler Bush

3

4

M12 x 40 x 1.75 HT Bolt

4

4

12mm Spring Washer

5

4

M12 x 1.75 Nut

6

1

1/4 Grease Nipple 90 Deg

Manual Section

Section A-4-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments Requires Machining After Fitting

22/02/2011

Page 57

Super Comby Shaft Support Assembly Manual Parts List

1 1

3 1

Top Number = Item Number Bottom Number = Quantity

2 1

Issue 2

2011

Item Number

Quantity

1

1

Shaft Support Frame

Part Name

2

1

1.5 x 1.75 X-Lube Bush

3

1

1/4 Grease Nipple Straight

Manual Section

Section A-4-3 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 58

Drive Shaft Sprocket Support Flange Plate Assembly Manual Parts List 3 4

1 1

4 4

7 1

6 1

5 4

2 1

Issue 2

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

1

Sprocket Support Flange Plate Frame

2

1

Drive Shaft Sprocket Support Bush

3

4

M12 x 40 x 1.75 HT Bolt

4

4

12mm Spring Washer

5

4

M12 x 1.75 Nut

6

1

1/4 Unc Male - 1/8 BSPP Female 90 Deg Adaptor

7

1

1/8 BSPT Male - 6mm Olive Adaptor

2011

Part Name

Manual Section

Section A-4-3 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments Requiers Machining After Fitting

22/02/2011

Page 59

Bed Final Drive Chain Assembly Manual Parts List

1 1 2 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Bed Final Drive Chain Frame

2

1

RC 60 Duplex Chain Joiner

Manual Section

Section A-5 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 60

Bed Final Drive Chain Cover Assembly Manual Parts List

3 4

1 1

2 4

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Bed Final Drive Chain Cover

2

4

12mm Flat Washer

3

4

4mm R Clip

Manual Section

Section A-6 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 61

Super Comby Bed Floor Chain NZ Machine Assembly Manual Parts List

A

3 11

2 2

DETAIL A

1 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

2

Bed Floor Link Chain Frame

Part Name

2

2

10mm Cal-Chain Joiner Assembly

3

11

Manual Section

Comments Includes Bolt & Nut

50 x 50 Bed Floor Slat 3mm NZ Machine

Section A-7 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 62

Super Comby EX Bed Floor Chain Assembly Manual Parts List

A 2 2 3 16 1 2

DETAIL A Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

2

X-Floor Link Chain Frame

2

2

10mm Cal-Chain Joiner Assembly

3

16

50 x 50 Bed Floor Slat

Manual Section

Section A-7 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments Includes Bolt & Nut

22/02/2011

Page 63

Super Comby Bed Floor Chain Export Machine Assembly Manual Parts List 1 2

A 3 11

DETAIL A

2 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

2

Bed Floor Link Chain Frame

2

2

10mm Cal-Chain Joiner Assembly

3

11

50 x 50 Bed Floor Slat 4mm Export Machine

Manual Section

Section A-7 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments Includes Bolt & Nut

22/02/2011

Page 64

Bed Idler Shaft Assembly Manual Parts List 2 2

1 1

3 2 4 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

Bed Idler Shaft

Part Name

2

2

M16 x 2.00 Nylock Nut

3

2

Shaft Adjuster Frame

4

2

Bed Idler Sprocket Assembly

Manual Section

Comments

A-8-1

Section A-8 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 65

Bed Idler Sprocket Assembly Manual Parts List

3 1

5 1 2 1

4 1

1 1 Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

Part Name

1

1

Bed Idler Sprocket

2

1

1.5 x 1.75 X-Lube Bush

3

1

1/4 Grease Nipple Straight

4

1

Grease Point Sticker

5

1

Sprocket Spacer

Manual Section

Comments

Note: There are 2 assemblies per machine Issue 2

2011

Section A-8-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 66

Super Comby Bed Reduction Box Assembly Manual Parts List 1 2

4 4

2 2 12 1

5 1 8 1

11 4

13 1

10 1

14 1 17 1

7 1 6 2

16 1 15 1 9 1 3 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Section A-9 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 67

Super Comby Bed Reduction Box Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

2

1/2 Dowty Seal

2

2

1/2 Parallel Male - 1/2 Parallel Male Nipple

3

2

10mm Flat Washer

4

4

12mm Spring Washer

5

1

16mm Spring Washer

6

2

4mm R Clip

7

1

Bed Drive Gearbox Frame

8

1

Bed Gearbox Adjuster

9

1

Bed Gearbox Cover Frame

10

1

Danfoss OMH 500 Motor

11

4

M12 x 35 x 1.75 HT Bolt

12

1

M16 x 2.00 Nut

13

1

M16 x 55 x 2.00 HT Bolt

14

1

13 Tooth Motor Sprocket Assembly

A-9-1

15

1

Reduction Chain Assembly

A-9-2

16

1

27 Tooth Drive Shaft Sprocket Assembly

A-9-3

17

1

Gearbox Mount Assembly

A-9-4

2011

Part Name

Manual Section

Section A-9 Page No. 2 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 68

Super Comby EX Bed Reduction Box Assembly Manual 10 1

2 2

13 3 8 1

1 2 4 4

17 1 16 1 3 1

Top Number = Item Number Bottom Number = Quantity

15 1

18 1

6 1

4 4

10 1

9 1

14 1

17 1

11 1

8 1

13 3

5 5

5 5

18 1

7 2 15 1

5 5

3 1

12 4 Issue 2

2011

4 4

11 1

16 1

13 3

Section A-9 Page No. 1 ©Design Copyright Robertson Manufacturing™

5 5

7 2

24/02/2011

Page 69

Super Comby EX Bed Reduction Box Assembly Manual Parts List

Issue 2

2011

Item Number

Quantity

Part Name

Manual Section

1

2

1/2 Dowty Seal

2

2

1/2 Taper Male -1/2 Swivel 90 Deg Adaptor

3

1

1/8 BSPT Grease Nipple Straight

4

4

12mm Spring Washer

5

5

16mm Heavy Flat Washer

6

1

16mm Spring Washer

7

2

Adjuster Bolt Assembly

8

1

Bed Reduction Box Frame

9

1

Chain Adjuster

10

1

Chain Adjuster Bolt Frame

11

1

Danfoss OMH 500 Motor

12

4

M12 x 35 x 1.75 HT Bolt

13

3

M16 x 2.00 Nut

14

1

M16 x 40 x 2.00 HT Bolt

15

1

Reduction Pin

16

1

13 Tooth Motor Sprocket Assembly

A-9-1

17

1

Bed Reduction Box Chain Assembly

A-9-2

18

1

Bed Reduction Sprocket Assembly

A-9-3

Section A-9 Page No. 2 ©Design Copyright Robertson Manufacturing™

Comments

24/02/2011

Page 70

13 Tooth Motor Sprocket Assembly Manual Parts List

2 2

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

13 Tooth x 3/4 Pitch x 35 Bore x 10x8 Key Sprocket

2

2

3/8 x 3/4 Grubscrew

Manual Section

Section A-9-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 71

Bed Reduction Box Chain Assembly Manual Parts List 1 1

2 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

Bed Reduction Box Chain Frame

Part Name

2

1

3/4 HV Joiner Link

Manual Section

Section A-9-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 72

27 Tooth Drive Shaft Sprocket Assembly Manual Parts List

1 1

2 1

3 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

27 Tooth x 3/4 Pitch x 1.5 Bore x 3/8 Key Sprocket

2

1

1/2 x 1/2 x 65 Keysteel

3

2

3/8" x 1" UNC Grubscrew

Manual Section

Section A-9-3 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 73

Super Comby EX Bed Reduction Sprocket Assembly Manual Parts List 1 1

2 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

Item Number

Quantity

1

1

Bed Reduction Sprocket Frame

2

1

FB 1016 Bronze Bush

2011

Part Name

Manual Section

Section A-9-3 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments Requires Machining After Fitting

22/02/2011

Page 74

Super Comby Gearbox Mount Assembly Manual Parts List 2 1

7 1

6 1

4 1 8 4 5 5 3 1

Issue 2

1 1

Item Number

Quantity

1

1

Gearbox Mount Frame

2

1

1.5 x 1.75 X-Lube Bush

3

1

FB 1014 Bronze Bush

4

1

1/4 Grease Nipple 90 Deg

5

5

12mm Spring Washer

6

1

M12 x 1.75 Nut

7

1

M12 x 40 x 1.75 HT Bolt

8

4

M12 x 25 x 1.75 HT Bolt

2011

Part Name

Top Number = Item Number Bottom Number = Quantity

Manual Section

Section A-9-4 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

1.75 by 1.5 @ 3.5" long

22/02/2011

Page 75

Elevator Assembly Rev 2 Manual

10 1

16 1

9 1 1 2

8 1

15 1

2 2

13 2

6 4 12 2

14 2

5 4

11 1

4 4

Issue 2

2011

Section A-10 Page No. 1 ©Design Copyright Robertson Manufacturing™

24/02/2011

Page 76

Elevator Assembly Rev 2 Manual

9 1

16 1

10 1 11 1

1 2

8 1

A 2 2 6 4

7 2

12 2 13 2

3 2

5 4 13 2

15 1

4 4 12 2

DETAIL A Issue 2

2011

Section A-10 Page No. 2 ©Design Copyright Robertson Manufacturing™

24/02/2011

Page 77

Elevator Assembly Rev 2 Manual Parts List

Issue 2

Item Number

Quantity

1

2

M12 x 30 x 1.75 HT Bolt

2

2

M12 x 40 x 1.75 Coach Bolt

3

2

M12 x 1.75 Nylock Nut

4

4

M12 x 1.75 Nut

5

4

12mm Spring Washer

6

4

12mm Flat Washer

7

2

M12 x 75 x 1.75 HT Bolt

8

1

Elevator Frame

2011

Part Name

Manual Section

9

1

Elevator Drive Shaft Assembly

A-10-1

10

1

Elevator Drive Shaft Cover Assemby

A-10-2

11

1

Elevator Chain Assembly

A-10-3

12

2

Elevator Idler Shaft Assembly

A-10-4

13

2

Elevator Idler Sprocket Assembly

A-10-5

14

2

Elevator Nylon Strip Assembly

A-10-6

15

1

Tilting Evevator Ram Front Assemby

A-10-7

16

1

Tilting Evevator Ram Rear Assemby

A-10-8

Section A-10 Page No. 3 ©Design Copyright Robertson Manufacturing™

Comments

24/02/2011

Page 78

Elevator Drive Shaft Assembly Manual Parts List 5 1

1 1

4 1

7 1 8 1

2 1

6 1

3 1 Top Number = Item Number Bottom Number = Quantity

Issue 2

Item Number

Quantity

1

1

Drive Shaft

2

1

Idler Sprocket Key

3

1

Motor End Key

4

1

Elevator Drive Idler Adjuster Assembly

A-10-1-1

5

1

Elevator Drive Idler Sprocket Assembly

A-10-1-2

6

1

Elevator Motor Adjuster Assembly

A-10-1-3

7

1

Elevator Motor Coupling Sprocket Assembly

A-10-1-4

8

1

Elevator Motor Mount Assembly

A-10-1-5

2011

Part Name

Manual Section

Section A-10-1 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments

24/02/2011

Page 79

Elevator Drive Idler Adjuster Assembly Manual Parts List 1 1

3 1

5 4

4 2

6 4

3 1

2 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Bearing Mount Frame

2

2

M16 x 2.00 Nut

3

1

208-108 Assembly

4

2

Bearing Retainer

5

4

12mm Spring Washer

6

4

M12 x 40 x 1.75 HT Bolt

Manual Section

Section A-10-1-1 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 80

Elevator Drive Idler Sprocket Assembly Manual Parts List 3 1

1 1

2 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Drive Idler Sprocket

2

1

3/8 x 3/8 Grubscrew

3

1

3/8 x 3/4 Grubscrew

Manual Section

Section A-10-1-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 81

Elevator Motor Adjuster Assembly Manual Parts List

2 2

1 1 Top Number = Item Number Bottom Number = Quantity

Issue 2

Item Number

Quantity

1

1

Motor Adjuster Frame

2

2

M20 x 2.50 Nut

2011

Part Name

Manual Section

Section A-10-1-3 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 82

Elevator Motor Coupling Sprocket Assembly Manual Parts List 3 2

1 1

2 2 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Coupling Sprocket

2

2

3/8 x 3/4 Grubscrew

3

2

3/8 x 1 UNC Grubscrew

Manual Section

Section A-10-1-4 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 83

Elevator Motor Mount Assembly Manual Parts List 1 1

2 1 5 4 6 4

3 2

4 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

Motor Mount Frame

Part Name

2

1

Danfoss OMH 400 Motor

3

2

1/2 Dowty Seal

4

2

1/2 Parallel Male - 1/2 Parallel Male Nipple

5

4

12mm Spring Washer

6

4

M12 x 30 x 1.75 HT Bolt

Manual Section

Section A-10-1-5 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments Danfoss

22/02/2011

Page 84

Elevator Drive Shaft Cover Assemby Manual Parts List

4 4

3 4

1 1

2 4

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

Elevator Top Shaft Cover Rev-1

Part Name

2

4

M10 x 25 x 1.5 Pan Head Bolt

3

4

10mm Flat Washer

4

4

M10 x 1.5 Nylock Nut

Manual Section

Section A-10-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

24/02/2011

Page 85

Elevator Chain Assembly Manual Parts List

2 9

1 2

3 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

2

Roller Chain Frame

2

9

Elevator Slat Frame

3

2

3 Inch Roller Chain Joiner Link

Manual Section

Section A-10-3 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 86

Elevator Idler Shaft Assembly Manual Parts List

2 1

1 1

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

1

Idler Shaft

Part Name

2

1

1/8 BSPT Grease Nipple Straight

Manual Section

Comments

Note: There are 2 assemblies per machine Issue 2

2011

Section A-10-4 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 87

Elevator Idler Sprocket Assembly Manual Parts List 1 1

2 1

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

Part Name

1

1

Idler Sprocket

2

1

1.5 x 1.75 X-Lube Bush

Manual Section

Comments

Note: There are 2 assemblies per machine Issue 2

2011

Section A-10-5 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

22/02/2011

Page 88

Elevator Nylon Strip Assembly Manual Parts List

1 1 2 4

3 4 5 4

4 4

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

1

Elevator Nylon Strips

Part Name

2

4

M6 x 20 Countersunk Bolt

3

4

6mm Panel Washer

4

4

6mm Spring Washer

5

4

M6 x 1.00 Nut

Manual Section

Comments

Note: There are 2 assemblies per machine Issue 2

2011

Section A-10-6 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

22/02/2011

Page 89

Tilting Elevator Ram Front Assemby Manual Parts List

4 1

5 2 2 1 1 1

3 2 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

20-20 Ram Assembly

2

1

Pivot Pin 2 Frame

3

2

4mm R Clip

4

1

Pivot Pin 1 Frame

5

2

3/8 Tapered Male - 3/8 Tapered Male Nipple

Manual Section

Section A-10-7 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 90

Tilting Elevator Ram Rear Assemby Manual Parts List

4 2

3 2 1 1

2 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

20-20 Ram Assembly

2

2

Pivot Pin 2 Frame

3

2

4mm R Clip

4

2

3/8 Tapered Male - 3/8 Tapered Male Nipple

Manual Section

Section A-10-8 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 91

Tilting Elevator Hose Tee Assembly Manual Parts List 1 1

2 1 3 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Tilting Elevator Hose Tee Frame

2

1

12mm Spring Washer

3

1

M12 x 1.75 Nut

Manual Section

Section A-11 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 92

Comby Fine Mesh Silage Door Assembly Manual Parts List 6 1

5 1

1 1

4 1

3 1

7 1

Top Number = Item Number Bottom Number = Quantity

2 1

Issue 2

2011

Item Number

Quantity

1

1

Main Hinge Frame

Part Name

2

1

Comby Fine Chop Door Frame

3

1

M12 x 1.75 Nut

4

1

M12 x 40 x 1.75 HT Bolt

5

1

M12 x 55 x 1.75 HT Bolt

6

1

M12 x 1.75 Nylock Nut

7

1

Shaft Lock Pin 8mm

Manual Section

Section A-12 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 93

Fine Mesh Silage Door Assembly Manual Parts List

1 1

8 1 7 1

4 1

6 1

2 1

5 1

3 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Door Frame

2

1

Flap Frame

3

1

M12 x 50 x 1.75 HT Bolt

4

1

Hinge Rod

5

1

M12 x 1.75 Nut

6

1

Main Hinge Frame

7

1

M12 x 60 x 1.75 HT Bolt

8

1

M12 x 1.75 Nylock Nut

Manual Section

Section A-12 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 94

Page 95

Joystick & Valve Loom 1 Assembly Manual Parts List 1 1

2 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Wiring Loom 1 Standard Assembly

2

1

Joystick-Standard Assembly

Manual Section

Comments

A-13-1

Section A-13 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 96

Joystick Standard Assembly Manual 7 1

5 1

1 1 13 2 15 1 14 1 16 1 17 1 18 1

6 1 4 1

9 2 11 1 2 1 19 1 10 1 3 1

12 1

8 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Section A-13-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

24/02/2011

Page 97

Joystick Standard Assembly Manual Parts List

Issue 2

2011

Item Number

Quantity

1

1

Joystick Box 1 Assembly

Part Name

2

1

16mm Grommett

3

1

12mm Grommett

4

1

Panel Mount Fuse Holder

5

1

Electric Joystick Handle Assembly

6

1

10 Amp Glass

7

1

Long Joystick Box Control Sticker

8

1

Female 7 Pin Trailer Flat Plug Assembly

9

2

6mm Crimp Eyelit

10

1

Earth Joiner Heat Shrink

11

1

100mm x 40mm Robertson Sticker

12

1

245mm x 175mm x 80mm Click Clack Box Assembly

13

2

Joystick Contact Switch

14

1

Jumper 5

15

1

Jumper 6

16

1

Jumper 7

17

1

Jumper 3

18

1

Power Loom

19

1

Valve Loom

Manual Section

Section A-13-1 Page No. 2 ©Design Copyright Robertson Manufacturing™

Comments

24/02/2011

Page 98

Pillow Block Mount Assembly Manual Parts List 6 2 4 2 2 1

3 1

8 2

5 4 1 1

7 4 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Pillow Block Mount Frame

2

1

UCP 211 Housing

3

1

UC 211-200 Bearing Assembly

4

2

16mm Heavy Flat Washer

5

4

16mm Spring Washer

6

2

M16 x 55 x 2.00 HT Bolt

7

4

M16 x 2.00 Nut

8

2

M16 x 80 x 2.00 HT Bolt

Manual Section

Section A-14 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 99

Rear X-Floor Panel Rubber Flap Assembly Manual Parts List

1 1

4 7

2 1

6 7

A

3 7

5 7

DETAIL A Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Spill Tray Rubber Flap

2

1

Spill Tray Strap

3

7

M6 x 20 x 1.00 HT Bolt

4

7

6mm Panel Washer

5

7

6mm Spring Washer

6

7

M6 x 1.00 Nut

Manual Section

Section A-15 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 100

10mm Safety Chain Assembly Manual Parts List

1 1

2 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

Saftey Chain Frame

Part Name

2

2

10mm Saftey Chain Eye Assembly

Manual Section

Section A-16 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

9/06/2010

Page 101

13mm Safety Chain Assembly Manual Parts List 1 1

2 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Saftey Chain Frame

2

2

13mm Saftey Chain Eye Assembly

Manual Section

Section A-16 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

13/05/2010

Page 102

Valve Block Mount Control Assembly Manual Parts List Item Number

Quantity

Part Name

Manual Section

1

1

Joystick-Valve Cable Control Assembly

A-17-1

2

1

Control Valve Nipple Kit Assembly

A-17-3

Comments

Top Number = Item Number Bottom Number = Quantity

1 1

2 1

Issue 2

2011

Section A-17 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

28/02/2011

Page 103

Valve Block Mount Control Assembly Manual Parts List Item Number

Quantity

Part Name

Manual Section

1

1

Joystick-Valve Electric Control Assembly

A-17-2

2

1

Control Valve Nipple Kit Assembly

A-17-3

Comments

Top Number = Item Number Bottom Number = Quantity

1 1

1 1

2 1

Issue 2

2011

Section A-17 Page No. 2 ŠDesign Copyright Robertson Manufacturing™

28/02/2011

Page 104

Manual Joystick Valve Control Assembly Manual Parts List

3 2

6 2

2 4

13 1

8 2

1 2

5 1 4 1 9 2

12 1 11 1 7 8

10 1

Issue 2

2011

Top Number = Item Number Bottom Number = Quantity

Section A-17-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

25/02/2011

Page 105

Manual Joystick Valve Control Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

2

3 Meter Joystick Manual Cable Assembly

2

4

8mm Flat Washer

3

2

8mm Spring Washer

4

1

Hydraulic Valve Cover

5

1

Joystick Mount Frame

6

2

M8 x 1.25 Nut

7

8

M8 x 1.25 Nylock Nut

8

2

M8 x 90 x 1.25 HT Bolt

2011

Part Name

Manual Section

9

2

Tractor Mount Frame

10

1

Valve Block Mount Flag Frame

11

1

6 Port Directional Power Beyond A-17-1-1 Control Valve Cable Actuated Assembly

12

1

6 Port Directional Control Valve Cable Actuated Assembly

A-17-1-2

13

1

Joystick Cable Action Assembly

A-17-1-3

Section A-17-1 Page No. 2 ©Design Copyright Robertson Manufacturing™

Comments

25/02/2011

Page 106

Page 107

6 Port Directional Power Beyond Control Valve Cable Actuated Assembly Manual Parts List Item Number

Quantity

1

6

M5 x 20 capscrew

Part Name

2

1

Spool Cap

3

2

16mm x 2.5mm O-ring

4

1

Cable Mount Casing

5

1

Cable Spool Adaptor Assembly

6

1

Return Spring

7

1

6 Port Directional Power Beyond Control Valve Block

8

1

Cable Spool

9

1

Pressure Relief Bung Assembly

10

2

3/8 BSP Plug Assembly

11

1

Pressure Relief Valve Assembly

Manual Section

Comments

A-17-1-4

2 1

10 2

7 1

1 6 6 1

3 2 8 1

9 1

5 1 4 1 11 1

1 6 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Section A-17-1-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

25/02/2011

Page 108

6 Port Directional Control Valve Cable Actuated Assembly Manual Parts List

1 6

2 1

6 1 4 2

10 2 4 2 8 1

3 1

9 1

7 1

11 1 8 1

3 1 5 1

1 6

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Section A-17-1-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

25/02/2011

Page 109

6 Port Directional Control Valve Cable Actuated Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

6

M5 x 20 capscrew

2

1

Spool Cap

3

1

Cable Spool Adaptor Assembly

4

2

16mm x 2.5mm O-ring

5

1

Cable Mount Casing

6

1

Return Spring

7

1

6 Port Directional Control Valve Block

8

1

Cable Spool

9

1

Pressure Relief Bung Assembly

10

2

3/8 BSP Plug Assembly

11

1

Pressure Relief Valve Assembly

2011

Part Name

Manual Section

Comments

A-17-1-4

Section A-17-1-2 Page No. 2 ©Design Copyright Robertson Manufacturing™

25/02/2011

Page 110

Joystick Cable Assembly Manual Parts List 7 2

3 1

6 1

5 1

8 2 4 1 2 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

1 1

Item Number

Quantity

1

1

Coupling

2

1

Cover

3

1

Handle

4

1

Handle Rod

5

1

Joystick Base

6

1

Lock Tab

7

2

Lock Tab Screw

8

2

M14 x 1.5 Lock Nut

9

1

M6 x 20 x 1.0 Cap Screw

10

3

Pivot Knobs

2011

Part Name

10 3

Manual Section

Section A-17-1-3 Page No. 1 ©Design Copyright Robertson Manufacturing™

9 1

Comments

25/02/2011

Page 111

Pressure Relief Valve Assembly Manual Parts List Item Number

Quantity

Part Name

1

1

22mm Pressure Relief Housing

2

1

Pressure Relief Valve Spring

3

1

22mm x 2.5 mm O-Ring

4

1

Pressure Relief Needle

5

1

Pressure Relief Valve Seat

Manual Section

Comments

Top Number = Item Number Bottom Number = Quantity

1 1

2 1

3 1 4 1

5 1

Issue 2

2011

Section A-17-1-4 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

1/10/2008

Page 112

Electric Joystick Valve Control Assembly Manual Parts List Item Number

Quantity

Part Name

Manual Section

1

1

Hydraulic Valve Cover

2

8

M8 x 1.25 Nylock Nut

3

1

Valve Block Mount Flag Frame

4

20

8mm Flat Washer

5

1

Joystick & Valve Loom 1 Assembly

A-13

6

1

6 Port Directional Power Beyond Control Valve Assembly

A-17-2-1

7

1

6 Port Electric Control Valve

A-17-2-2

Comments

2 8

4 20 1 1

4 20

6 1 5 1 3 1

Issue 2

2011

7 1 Top Number = Item Number Bottom Number = Quantity

Section A-17-2 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

25/02/2011

Page 113

6 Port Directional Power Beyond Control Valve Assembly Manual Parts List 1 2

5 1

6 1 2 1

3 1

4 2

7 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

Manual Section

1

2

3/8 BSP Plug Assembly

2

1

6 Port Directional Power Beyond Control Valve Block

3

1

Electric Spool

4

2

Electric Valve Spool Keeper Washer

5

1

Pressure Relief Bung Assembly

6

1

Pressure Relief Valve Assembly

A-17-2-3

7

2

Electric Spool Valve Assembly

A-17-2-4

Section A-17-2-1 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments

25/02/2011

Page 114

6 Port Directional Control Valve Assembly Manual Parts List Item Number

Quantity

1

2

3/8 BSP Plug Assembly

Part Name

Manual Section

2

2

Electric Valve Spool Keeper Washer

3

1

Pressure Relief Bung Assembly

4

1

Electric Spool

5

1

6 Port Directional Control Valve Block

6

1

Pressure Relief Valve Assembly

A-17-2-3

7

2

Electric Spool Valve Assembly

A-17-2-4

Comments

7 2 1 2

3 1

5 1

6 1 4 1

2 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Section A-17-2-2 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

25/02/2011

Page 115

Pressure Relief Valve Assembly Manual Parts List Item Number

Quantity

Part Name

1

1

22mm Pressure Relief Housing

2

1

Pressure Relief Valve Spring

3

1

22mm x 2.5 mm O-Ring

4

1

Pressure Relief Needle

5

1

Pressure Relief Valve Seat

Manual Section

Comments

1 1 Top Number = Item Number Bottom Number = Quantity

2 1

3 1 4 1

5 1

Issue 2

2011

Section A-17-2-3 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

1/10/2008

Page 116

Electric Spool Valve Assembly Manual Parts List Item Number

Quantity

1

1

Electric Solenoid Coil Housing

2

1

19mm x 2.5mm O-Ring

3

4

M5 x 20 Capscrew

4

1

19mm x 3.0mm O-Ring

5

1

Valve Block Solenoid Cap

6

1

Spool Return Spring

7

1

22mm x 2.5mm O-Ring

8

1

Electric Coil Spool Pusher

9

1

12volt Coil 2902

7 1

Part Name

Manual Section

Comments

Top Number = Item Number Bottom Number = Quantity

9 1

6 1 8 1 1 1

3 4

2 1

4 1

5 1

Note: There are 4 assemblies per machine Issue 2

2011

Section A-17-2-4 Page No. 1 ©Design Copyright Robertson Manufacturing™

1/10/2008

Page 117

Control Valve Nipple Kit Assembly Manual Parts List Item Number

Quantity

Part Name

1

9

3/8 Dowty Seal

2

8

1/2 Parallel Male - 3/8 Parallel Male Nipple

3

1

1/2 Taper Male - 3/8 Parallel Male

4

1

1/2 Tapered Female Tee

Manual Section

Comments

Top Number = Item Number Bottom Number = Quantity

4 1

3 1 1 9

2 8

Issue 2

2011

Section A-17-3 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

1/03/2011

Page 118

X-Floor Assembly Manual Parts List 1 1 4 1 6 1

7 1

3 1 10 1

11 1

2 1

12 1 8 1 5 1 9 1

13 1

Top Number = Item Number Bottom Number = Quantity Issue 2

2011

Section A-18 Page No. 1 ©Design Copyright Robertson Manufacturing™

25/02/2011

Page 119

X-Floor Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

1

10mm PTO Clip

2

1

X-Floor Frame

3

1

Front X-Floor Elevator Panel Assembly

A-18-1

4

1

Load Cell Head Unit Mounting Assembly

A-18-10

5

1

Battery Box Including Battery

A-18-11

6

1

Front Screen Assembly Load Cell

A-18-2

7

1

Rear X-Floor Elevator Panel Assembly

A-18-3

8

1

X-Floor Reduction Box Assembly

A-18-4

9

1

Elevator Spill Tray Assembly

A-18-5

10

1

X-Floor Chain Assembly

A-18-6

11

1

X-Floor Drive Shaft Assembly

A-18-7

12

1

X-Floor Idler Shaft Assembly

A-18-8

13

1

X-Floor Leakage Tray Assembly

A-18-9

2011

Part Name

Manual Section

Section A-18 Page No. 2 ©Design Copyright Robertson Manufacturing™

Comments

Machine Option Component

Machine Option Component

25/02/2011

Page 120

Front Elevator Panel Assembly Manual Parts List Item Number

Quantity

Part Name

1

1

Front X-Floor Elevator Panel Frame

2

1

Front X-Floor Corner Insert

3

6

M12 x 1.75 Nut

4

10

12mm Spring Washer

5

1

Elevator Pivot Flange Plate

6

6

M12 x 30 x 1.75 HT Bolt

7

4

M12 x 20 x 1.75 HT Bolt

8

3

12mm Flat Washer

9

1

Elevator Pivot X-Lube Bush

10

1

1/4 Grease Nipple 90 Deg

Manual Section

Comments

Top Number = Item Number Bottom Number = Quantity

3 6

1 1

2 1

5 1

9 1

4 10

A 6 6 8 3

10 1

4 10

7 4

DETAIL A Issue 2

2011

Section A-18-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

25/02/2011

Page 121

Comby Front Screen Assembly Manual Parts List 1 1

3 10 4 10

2 10

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

Part Name

2

10

M12 x 45 x 1.75 Coach Bolt

3

10

12mm Spring Washer

4

10

M12 x 1.75 Nut

Manual Section

Comments

Front Screen Load Cell Frame

Section A-18-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

17/12/2010

Page 122

Super Comby EX Front Screen Assembly Manual

9 1

4 1

6 10

2 10

3 1

7 10

1 1 8 2

5 3

10 1

2 10 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Section A-18-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 123

Super Comby EX Front Screen Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

1

12mm Flat Washer

2

10

12mm Spring Washer

3

1

Flap Bend Tyne Spring

4

1

Front Screen Load Cell Frame

5

3

M12 x 1.75 Nylock Nut

6

10

M12 x 1.75 Nut

7

10

M12 x 45 x 1.75 Coach Bolt

8

2

M12 x 70 x 1.75 HT Bolt

9

1

Catch Chain Assembly

A-18-2-1

10

1

Super Comby EX Bale Manipulator Assembly

A-18-2-2

2011

Part Name

Manual Section

Section A-18-2 Page No. 2 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 124

Page 125

Catch Chain Assembly Manual Parts List 3 2

1 1

2 1 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Catch Chain Frame

2

1

Chain Sheeve

3

2

0.5 Inch Dee Assembly

Manual Section

Section A-18-2-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 126

Super Comby Bale Manipulator Assembly Manual 4 1 1 1

2 1 7 1

3 2 11 1

5 1

8 1

6 2

10 2

9 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Section A-18-2-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 127

Super Comby Bale Manipulator Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

1

Super Comby Bale Manipulator Frame

2

1

Manipulator Latch Spring Bush

3

2

12mm Flat Washer

4

1

6201 Bearing

5

1

M12 x 45 x 1.75 HT Bolt

6

2

M12 x 1.75 Nylock Nut

7

1

Bale Manipulator Latch Spring

8

1

Manipulator Top Latch Frame

9

1

Nylon Strip

10

2

M6 x 20 Countersunk Bolt

11

1

Catch Rope Assembly

2011

Part Name

Manual Section

Section A-18-2-2 Page No. 2 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 128

Super Comby EX Bale Manipulator Assembly Manual 4 1

1 1

3 2

5 1 7 1

6 2

8 1

11 1 2 1

9 1

10 2

12 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Section A-18-2-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 129

Super Comby EX Bale Manipulator Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

1

Super Comby EX Bale Manipulator Frame

2

1

Manipulator Latch Spring Bush

3

2

12mm Flat Washer

4

1

6201 Bearing

5

1

M12 x 45 x 1.75 HT Bolt

6

2

M12 x 1.75 Nylock Nut

7

1

Bale Manipulator Latch Spring

8

1

Manipulator Top Latch Frame

9

1

Nylon Strip

10

2

M6 x 20 Countersunk Bolt

11

1

Catch Rope Assembly

12

1

EX Sticker 530mm x 120mm

2011

Part Name

Manual Section

Section A-18-2-2 Page No. 2 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 130

Page 131

Rear Elevator Panel Assembly Manual 2 1 9 5 1 1

3 5 4 1

6 1

10 1

7 9 8 4

A

5 5

DETAIL A Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Rear X-Floor Elevator Panel Frame

2

1

Rear X-Floor Corner Insert

3

5

12mm Flat Washer

4

1

Cast Flange Plate 2

5

5

M12 x 30 x 1.75 HT Bolt

6

1

1.5 x 1.75 X-Lube Bush

7

9

12mm Spring Washer

8

4

M12 x 20 x 1.75 HT Bolt

9

5

M12 x 1.75 Nut

10

1

1/4 Grease Nipple 90 Deg

Manual Section

Section A-18-3 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

24/02/2011

Page 132

X-Floor Reduction Box Assembly Manual 15 1

25 2

14 2

13 2 28 1

22 1 19 2

21 4

7 1

23 1 5 10

12 2 6 1

20 4

2 2 1 2 17 1

29 1 27 1

26 1

3 2 18 6

9 1 4 4

30 1

8 1

24 1

11 2 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

10 1

Section A-18-4 Page No. 1 ©Design Copyright Robertson Manufacturing™

16 1

25/02/2011

Page 133

X-Floor Reduction Box Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

2

1/2 Dowty Seal

2

2

1/2 Parallel Male - 1/2 Parallel Male Nipple

3

2

12mm Flat Washer

4

4

12mm Heavy Flat Washer

5

10

12mm Spring Washer

6

1

13 Tooth x 3/4 Pitch x 35 Bore x 10x8 Key Sprocket

7

1

16mm Flat Washer

8

1

208-108 Bearing Assembly

2011

Part Name

9

1

208-108 Housing Assembly

10

1

27 Tooth x 3/4 Pitch x 1.5 Bore x 3/8 Key Sprocket

11

2

3/8 x 1 UNC Grubscrew

12

2

3/8 x 3/8 Grubscrew

13

2

8mm Flat Washer

14

2

8mm Spring Washer

15

1

Adjuster Frame

16

1

Chain Cover Frame

17

1

Danfoss OMH 500 Motor

18

6

M12 x 1.75 Nut

19

2

M12 x 30 x 1.75 HT Bolt

20

4

M12 x 35 x 1.75 HT Bolt

21

4

M12 x 45 x 1.75 Coach Bolt

22

1

M16 x 2.00 Nut

23

1

M16 x 35 x 2.00 HT Bolt

24

1

M8 x 1.25 Nylock Nut

25

2

M8 x 16 x 1.25 HT Bolt

26

1

M8 x 25 x 1.25 HT Bolt

27

1

X-Floor Chain Adjuster

28

1

X-Floor Gearbox Rear Cover

29

1

X-Floor Reduction Box Frame

30

1

X-Floor Reduction Chain Assembly

Manual Section

Comments

A-18-4-1

Section A-18-4 Page No. 2 ©Design Copyright Robertson Manufacturing™

25/02/2011

Page 134

X-Floor Reduction Chain Assembly Manual Parts List

2 1

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

Reduction Box Chain Frame

Part Name

2

1

12B Simplex Joiner Link Assembly

Manual Section

Section A-18-4-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 135

Elevator Spill Tray Assembly Manual Parts List 2 1

7 6

8 12

3 1

11 6

6 6 5 6

4 6

10 6 9 6

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Spill Tray Frame

2

1

Spill Tray Rubber Flap

3

1

Spill Tray Strap

4

6

M6 x 20 x 1.00 HT Bolt

5

6

6mm Panel Washer

6

6

6mm Spring Washer

7

6

M6 x 1.00 Nut

8

12

9

6

12mm Spring Washer

10

6

M12 x 1.75 Nut

11

6

M12 x 25 x 1.75 HT Bolt

Manual Section

Comments

12mm Flat Washer

Section A-18-5 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 136

Super Comby X-Floor Chain Assembly Manual Parts List

A 3 10 1 2

2 2

DETAIL A

Issue 2

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

2

X-Floor Link Chain Frame

2

2

10mm Cal-Chain Joiner Assembly

3

10

25 x 50 X-Floor Slat

2011

Part Name

Manual Section

Section A-18-6 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments Includes Bolt & Nut

22/02/2011

Page 137

Super Comby EX X-Floor Chain Assembly Manual Parts List

A 3 10 4 10

1 2 2 2

Top Number = Item Number Bottom Number = Quantity

DETAIL A

Issue 2

Item Number

Quantity

1

2

X-Floor Link Chain Frame

2

2

10mm Cal-Chain Joiner Assembly

3

10

25 x 50 X-Floor Slat

4

10

Strong Back

2011

Part Name

Manual Section

Section A-18-6 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments Includes Bolt & Nut

22/02/2011

Page 138

X-Floor Drive Shaft Assembly Manual Parts List

2 1

3 2

5 2

1 4

4 1

6 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

4

3/8 x 3/8 Grubscrew

Part Name

2

1

3/8 x 3/8 x 45mm Keysteel

3

2

3/8 x 3/8 x 90mm Keysteel

4

1

Drive shaft

5

2

X-Floor Drive Sprocket

6

1

Drive Shaft Cast Bearing Assembly

Manual Section

Comments

A-18-7-1

Section A-18-7 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 139

Drive Shaft Cast Bearing Assembly Manual Parts List 3 1

1 1

7 4

2 1 5 4

6 4

4 4 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Bush Holder Plate

2

1

X-Lube Bush

3

1

1/4 Grease Nipple 90 Deg

4

4

M12 x 40 x 1.75 Coach Bolt

5

4

12mm Flat Washer

6

4

12mm Spring Washer

7

4

M12 x 1.75 Nut

Manual Section

Section A-18-7-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 140

XFloor Idler Shaft Assembly Manual Parts List

2 2 3 1

1 4 4 2

5 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

4

M16 Tapered Nut

2

2

Shaft Adjuster Frame

3

1

X-Floor Idler Shaft

4

2

X-Floor Sprocket Spacer

5

2

X-Floor Idler Sprocket Assembly

Manual Section

Comments

A-18-8-1

Section A-18-8 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 141

X-Floor Idler Sprocket Assembly Manual Parts List

3 1

2 1

4 1 1 1

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

Part Name

1

1

X-Floor Idler Sprocket

2

1

X-Floor Idler Sprocket X-Lube

3

1

1/4 Grease Nipple Straight

4

1

Grease Point Sticker

Manual Section

Comments

Note: There are 2 assemblies per machine Issue 2

2011

Section A-18-8-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 142

Page 143

X-Floor Leakage Tray Assembly Manual Parts List

5 8

4 1

1 1

9 10

6 8

2 1

7 18

8 18

3 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Tray 1 Tab

2

1

Tray 2 Tab

3

1

Tray 3 Tab

4

1

Idler Shaft Cover Frame

5

8

M12 x 40 x 1.75 Coach Bolt

6

8

12mm Flat Washer

7

18

12mm Spring Washer

8

18

M12 x 1.75 Nut

9

10

M12 x 25 x 1.75 HT Bolt

Manual Section

Section A-18-9 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 144

Load Cell Head Unit Mounting Assembly Manual 7 5

8 5

4 1

6 5 1 1

5 1 3 1

11 1

13 1

12 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Section A-18-10 Page No. 1 ©Design Copyright Robertson Manufacturing™

24/02/2011

Page 145

Load Cell Head Unit Mounting Assembly Manual Parts List

Issue 2

Item Number

Quantity

Part Name

1

1

Load Cell Head Unit Mount Frame

3

1

Load Cell Head Unit Cover Assembly

4

1

M12 x 60 x 1.75 HT Bolt

5

1

M12 x 1.75 Nylock Nut

6

5

6mm Panel Washer

7

5

6mm Spring Washer

8

5

M6 x 20 x 1.00 HT Bolt

11

1

Stad 04 Modified Head Unit Rev-002 Assembly

12

1

Super Comby Load Cell Sensor Cable Rev 002 Assembly

13

1

Super Comby Load Cell Power Cable Rev-001 Assembly

2011

Manual Section

Comments Specify Machine Model When Ordering

A-18-10-1

Section A-18-10 Page No. 2 ©Design Copyright Robertson Manufacturing™

24/02/2011

Page 146

Load Cell Head Unit Cover Assembly Manual Parts List

4 10

2 2

5 10

1 1 3 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

Load Cell Head Unit Cover Tab

Part Name

2

2

63.5mm x 25mm x 1mm Flush Mount Hinge

3

1

Lexon Cover

4

10

M4 x 12 x 0.7 Pan Head Bolt

5

10

M4 x 0.7 Nut

Manual Section

Section A-18-10-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

24/02/2011

Page 147

Battery Box Incl Battery Manual Parts List

2 1

1 1

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

Item Number

Quantity

1

1

Battery Box

2

1

12 Volt Battery

2011

Part Name

Manual Section

Comments Includes Lid & Tie Strap

Section A-18-11 Page No. 1 ©Design Copyright Robertson Manufacturing™

1/03/2010

Page 148

Load Cell Drawbar Top Cover Assembly Manual Parts List

4 6 3 6 2 6

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Load Cell Drawbar Top Cover Frame

2

6

8mm Flat Washer

3

6

8mm Spring Washer

4

6

M8 x 20 x 1.25 HT Bolt

Manual Section

Section A-19 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

26/02/2010

Page 149

Spec's Chassis Tag Assembly Manual Parts List 2 4

1 1 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Spec's Chassis Tag

2

4

4mm Rivet

Manual Section

Section A-20 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments

23/04/2010

Page 150

Adaptor Hose Mount Assembly Manual Parts List

4 4

1 1

2 2

3 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Adaptor Hose Mount Frame

2

2

8mm Spring Washer

3

2

M8 x 65 x 1.25 HT Bolt

4

4

3/8 BSPP Straight Bulkhead Nipple

Manual Section

Section A-21 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 151

Super Comby Load Cell Junction Box Rev-002 Assembly Manual Parts List 7 1

6 4 4 1

Note Revision Number On Board 5 4

2 5 3 1 1 1 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

100mm x 40mm Robertson Sticker

Part Name

2

5

12mm Grommett

3

1

Circurt Board Rev 002 Assemby

4

1

Junction Box Assembly

5

4

M3 x 6 x 0.5 Pan Head Stainless Bolt

6

4

M4 x 12 x 0.70 Capscrew

7

1

Silca Gel Bag 100 GSM

Manual Section

Section A-22 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

24/02/2011

Page 152

Super Comby EX Load Cell Junction Box Rev-002 Assembly Manual Parts List 3 4 4 1 1 1

5 4

2 7

7 1 6 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

Item Number

Quantity

1

1

Junction Box Assembly

2

7

12mm Grommett

3

4

M4 x 12 x 0.70 Capscrew

4

1

Mega Comby Circurt Board Rev-002 Assembly

5

4

M3 x 8 x 0.5 Stainless Pan Head Bolt

6

1

Silca Gel Bag 100 GSM

7

1

100mm x 40mm Robertson Sticker

2011

Part Name

Manual Section

Section A-22 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

21/02/2011

Page 153

Load Cell Drawbar Lower Cover Swivel Assembly Manual Parts List

2 6 4 6 3 6

5 6

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Load Cell Swivel Drawbar Lower Cover Frame

2

6

8mm Flat Washer

3

6

8mm Spring Washer

4

6

M8 x 1.25 Nut

5

6

M8 x 25 x 1.25 HT Bolt

Manual Section

Section A-23 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

29/09/2008

Page 154

Super Comby EX Fork Components Manual Parts List 4 1

1 1

3 1

5 1

2 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

Manual Section

1

1

Fork Assembly

B-2

2

1

Fork Ram Assembly

B-3

3

1

Fork Rear Brace Assembly

B-4

4

1

Chassis Fork Aeroplane Mount Assembly Rev-001

B-5

5

1

Super Comby Ex Fork Hose Kit Assembly

B-7

Section B-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

25/02/2011

Page 155

Fork Assembly Manual Parts List

2 2

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Fork Frame

2

2

Pivot Pin Assembly

Manual Section

Comments

B-2-1

Section B-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 156

Pivot Pin Assembly Manual Parts List 2 1

1 1

3 1 Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

Part Name

1

1

Pivot Pin Frame

2

1

M8 x 50 x 1.25 HT Bolt

3

1

M8 x 1.25 Nylock Nut

Manual Section

Comments

Note: There are 2 assemblies per machine Issue 2

2011

Section B-2-1 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

22/02/2011

Page 157

Fork Ram Assembly Manual Parts List 2 2 4 1 1 1

5 2 6 2

3 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

30-30 Ram Assembly

2

2

M12 x 45 x 1.75 HT Bolt

3

2

1" x 3" Linkage Pin

4

1

3/8 Tapered Male Bung

5

2

M12 x 1.75 Nylock Nut

6

2

3/8 Tapered Male - 3/8 Tapered Male Nipple

Manual Section

Section B-3 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 158

Load Cell Fork Rear Brace Assembly Manual Parts List 2 4

3 4

4 4

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

Load Cell Fork Rear Brace Frame

Part Name

2

4

M20 x 65 x 2.50 HT Bolt

3

4

20mm Spring Washer

4

4

M20 x 2.50 Nut

Manual Section

Section B-4 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 159

Super Comby Chassis Fork Aeroplane Mount Assembly Manual Parts List 6 2

2 2

5 2 1 1

3 4 Top Number = Item Number Bottom Number = Quantity

Issue 2

4 4

Item Number

Quantity

1

1

Load Cell Under Carriage Frame

2

2

M16 x 50mm x 2.00 HT Bolt

3

4

5/8 x 2' Unf Bolt

4

4

5/8 Unf Nylock Nut

5

2

16mm Heavy Flat Washer

6

2

M16 x 2.00 Nylock Nut

2011

Part Name

Manual Section

Section B-5 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 160

Fork Load Cell Under Carriage Assembly Rev-001 Manual Parts List

3 4

6 2 5 2 2 2

1 1

4 4

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Load Cell Under Carriage Frame Rev-1

2

2

M16 x 50mm x 2.00 HT Bolt

3

4

5/8 x 2' Unf Bolt

4

4

5/8 Unf Nylock Nut

5

2

16mm Heavy Flat Washer

6

2

M16 x 2.00 Nylock Nut

Manual Section

Section B-5 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

25/02/2011

Page 161

Super Comby Extension Block Assembly Manual Parts List

3 2

1 1

4 2 2 2 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Extension Block Frame

2

2

16mm Flat Washer

3

2

M16 x 2.00 Nylock Nut

4

2

M16 x 50mm x 2.00 HT Bolt

Manual Section

Section B-6 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 162

Super Comby Ex Fork Hose Kit Assembly Manual Parts List

1 1

3 2

5 1 2 1

4 2 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

SCFEX-1 Assembly

Part Name

Manual Section

Ram Shaft Port

2

1

SCFEX-2 Assembly

Ram Base Port

3

2

3/8 BSPP Straight Bulkhead Nipple

4

2

3/8 Swivel Nut - 3/8 Tapered Male Elbow

5

1

1/2 Female Taper Ball Valve

Section B-7 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 163

11.5 x 80 Axle Assembly Standard Manual Parts List 4 1 7 4 3 4

1 2 2 2

5 4

6 4

8 4

Issue 2

Item Number

Quantity

1

2

1/4 Grease Nipple 90 Deg

2

2

1/4 Grease Nipple Straight

3

4

20mm Spring Washer

4

1

Axle Frame Standard

5

4

Grease Point Sticker

6

4

M20 x 2.50 Nut

7

4

M20 x 65 x 2.50 HT Bolt

8

4

11.5 x 80 x 15.3 Wheel Assembly

2011

Part Name

Top Number = Item Number Bottom Number = Quantity

Manual Section

Comments

C-10

Section C-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 164

11.5 x 80 Axle Assembly Load Cell Manual Parts List

3 1 6 2

1 2

4 4

2 2

5 4

Issue 2

2011

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

Part Name

Manual Section

1

2

1/4 Grease Nipple 90 Deg

2

2

1/4 Grease Nipple Straight

3

1

Axle Frame Standard

4

4

Grease Point Sticker

5

4

11.5 x 80 x 15.3 Wheel Assembly

C-10

6

2

Load Cell Axle Mount Assembly

C-13

Section C-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 165

Axle Assembly Heavy Duty Standard Manual Parts List 9 2 4 1 7 8

1 2

2 2 5 4

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

3 8

8 4

6 7

Item Number

Quantity

Part Name

Manual Section

1

2

1/4 Grease Nipple 90 Deg

2

2

1/4 Grease Nipple Straight

3

8

20mm Spring Washer

4

1

Axle Frame Standard

5

4

Grease Point Sticker

6

7

M20 x 2.50 Nut

7

8

M20 x 65 x 2.50 HT Bolt

8

4

400/60x15.5 Wheel Assembly

C-11

9

2

Chain Guide Assembly

C-12

Section C-3 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 166

Axle Assembly Heavy Duty Load Cell Manual Parts List 1 2

6 2 4 1 7 4

2 2

3 4

5 4 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

Manual Section

1

2

1/4 Grease Nipple 90 Deg

2

2

1/4 Grease Nipple Straight

3

4

Grease Point Sticker

4

1

Axle Frame Load Cell

5

4

400/60x15.5 Wheel Assembly

C-11

6

2

Chain Guide Assembly

C-12

7

4

Load Cell Axle Mount Assembly

C-13

Section C-4 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

25/02/2011

Page 167

60mm x 60mm Unbraked Hub & Stub Assembly Manual Parts List 9 1

7 1

11 1 3 1

2 1 8 1

10 1

4 1

5 6 6 6 Item Number

Quantity

Part Name

1

1

Hub

2

1

40 x 80 x 19.75 Small Wheel Bearing Assembly

3

1

55 x 100 x 22.75 Large Wheel Bearing Assembly

4

1

80 mm Dust Cap

5

6

M18 x 50 Wheel Stud

6

6

M18 Wheel Nut

7

1

Stub Split Pin

8

1

Stub Nut

9

1

60 x 60 Stub

10

1

Stub Seal Carrier

11

1

1/4 Grease Nipple Straight

1 1 Top Number = Item Number Bottom Number = Quantity Manual Section

Comments

Note: There are 2 assemblies per machine Issue 2

2011

Section C-5 Page No. 1 ©Design Copyright Robertson Manufacturing™

21/09/2010

Page 168

60mm x 60mm Braked Hub & Stub Assembly Manual Parts List 11 1

12 1 1 1

5 1

9 1

8 1

6 6 3 1

10 1 13 1 7 6 4 1

2 1

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

Part Name

1

1

6mm Grease Nipple Straight

2

1

80 mm Dust Cap

3

1

Brake Arm

4

1

Brake Drum

5

1

Braked 60mm x 60mm Stub

c/w stub ass

6

6

M18 Wheel Nut

c/w stub

7

6

M18 x 50 Wheel Stud

c/w stub

8

1

SKF 30210 Small Wheel Bearing

9

1

SKF 30213 Large Wheel Bearing

10

1

Stub Nut

11

1

Stub Seal

12

1

Stub Seal Carrier

13

1

Stub Split Pin

Manual Section

Comments c/w stub

c/w stub

c/w stub

Note: There are 2 assemblies per machine Issue 2

2011

Section C-6 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 169

70mm x 70mm Unbraked Hub & Stub Assembly Manual Parts List 11 1

5 6

7 1

3 1 1 1 2 1 9 1

10 1

4 1

12 1 13 1

Top Number = Item Number Bottom Number = Quantity

8 1

6 6 Item Number

Quantity

1

1

70 x 70 Hub

Part Name

2

1

30210 Small Wheel Bearing

3

1

30213 Large Wheel Bearing

4

1

90mm Dust Cap

5

6

M18 x 50 Wheel Stud

6

6

M18 Wheel Nut

7

1

Stub Split Pin

8

1

Grease Point Sticker

9

1

Stub Nut

10

1

70 x 70 Stub

11

1

70 x 70 Stub Seal

12

1

Stub Seal Carrier

13

1

1/4 Grease Nipple Straight

Manual Section

Comments

Note: There are 4 assemblies per machine Issue 2

2011

Section C-7 Page No. 1 ©Design Copyright Robertson Manufacturing™

25/02/2011

Page 170

70mm x 70mm Braked Hub & Stub Assembly Manual Parts List 12 1

10 1

3 1

2 1

9 1

8 6 1 1

5 1 11 1 13 1 4 1

6 1

7 6

Item Number

Quantity

Part Name

1

1

6mm Grease Nipple Straight

2

1

70 x 70 Stub

3

1

70 x 70 Stub Seal

4

1

80 mm Dust Cap

5

1

Brake Arm

6

1

Brake Drum

7

6

M18 Wheel Nut

8

6

M18 x 50 Wheel Stud

9

1

SKF 30210 Small Wheel Bearing

10

1

SKF 30213 Large Wheel Bearing

11

1

Stub Nut

12

1

Stub Seal Carrier

13

1

Stub Split Pin

Top Number = Item Number Bottom Number = Quantity Manual Section

Comments

Note: There are 2 assemblies per machine Issue 2

2011

Section C-8 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 171

Stub Axle Parts (ADR) Size 60 SQ 70 SQ 80 SQ 90 SQ 100 SQ 110 SQ

Inner Outer Bearing Bearing 30211 30213 32215 30216 32217 32226

30208 30210 32211 32213 32214 33122

Crown Dust Cap Nut

Seal 100x57 120x67 130x77 140x82 150x87 230x132

H = Number of Studs

M39x1.5 M58x1.5 M90x2.0

80mm 90mm 110mm 120mm Bolt On

Wheel Nut

Wheel Stud Wheel Stud Unbraked Braked 6H - 18X1.5

6H - 18X1.5L

20mm

8H - 18X1.5 8H - 20X1.5

8H - 18X1.5L 8H - 20X1.5L

22mm

10H - 22x1.5

10H - 22X1.5L

18mm

L = Long Stud

Stub Axle Parts (GKN/FAD) Size

Inner Outer Bearing Bearing

Crown Nut

Seal

60 SQ 70 SQ 80 SQ 90 SQ 100 SQ

30211 30213 32215 32216 32217

30208 30210 32211 32212 32213

100X70X10 120X80X12 130X90X12 140x100x10 150x110x13

110 SQ

32218

33213

160x120x13

H = Number of Studs

Issue 2

2011

M33x2 M39x2 M45x2

Dust Cap 80mm 90mm 100mm 110mm 120mm Screw On (307F131)

Wheel Wheel Stud Wheel Stud Nut Unbraked Braked 18mm 20mm 22mm

6H - 18X1.5

6H - 18X1.5L

8H - 18X1.5

8H - 18X1.5L

8H - 20X1.5

8H - 20X1.5L 10H - 22X1.5L

L = Long Stud

Section C-9 Page No. 1 ©Design Copyright Robertson Manufacturing™

26/04/2010

Page 172

11.5 x 80 x 15.3 Wheel Assembly Manual Parts List

1 1

Top Number = Item Number Bottom Number = Quantity

2 1

Issue 2

Item Number

Quantity

1

1

9 x 80 x 6 Stud Rim Assembly

2

1

11.5 x 80 x 15.3 AW Tyre

2011

Part Name

Manual Section

Section C-10 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

17/03/2010

Page 173

400 x 60 x 15.5 Wheel Assembly Manual Parts List

1 1

Top Number = Item Number Bottom Number = Quantity

2 1

Item Number

Quantity

Part Name

1

1

60 x 15.5 Rim Assembly

2

1

400x60x15.5 AW Tyre

Manual Section

Comments

Note: When ordering tyres please quote tread pattern

AW Tread TRAC Tread Issue 2

2011

Section C-11 Page No. 1 ©Design Copyright Robertson Manufacturing™

25/02/2011

Page 174

Chain Guide Assembly Manual Parts List

2 2

1 1 3 2 4 2

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

Part Name

1

1

Chain Guide Frame

2

2

M12 x 40 x 1.75 HT Bolt

3

2

12mm Spring Washer

4

2

M12 x 1.75 Nut

Manual Section

Comments

Note: There are 2 assemblies per machine Issue 2

2011

Section C-12 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

22/02/2011

Page 175

Load Cell Axle Mount Assembly Manual Parts List 4 1

7 1

6 2

5 1

3 1

2 1

14 8

11 2 13 8

8 1

10 2 1 1 12 8

9 1

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

Part Name

1

1

Axle Mount Adaptor Plate

2

1

35mm Long Load Cell Casting

3

1

54mm Load Cell Bar

4

1

27mm Vertical Long Load Cell Casting

5

1

M18 x 100 x 2.5 HT Bolt

6

2

M18 x 2.5 Nylock Nut

7

1

M18 x 140 x 2.00 HT Bolt

8

1

M20 x 50 x 2.50 HT Bolt

9

1

M20 x 65 x 2.50 HT Bolt

10

2

20mm Spring Washer

11

2

M20 x 2.50 Nut

12

8

M16 x 60 x 2.00 HT Bolt

13

8

16mm Spring Washer

14

8

M16 x 2.00 Nut

Manual Section

Comments

Rev 002

Note: There are varying quantities per machine Issue 2

2011

Section C-13 Page No. 1 ©Design Copyright Robertson Manufacturing™

25/02/2011

Page 176

Extension Bin Assembly Manual

6 2 4 1

2 2

Top Number = Item Number Bottom Number = Quantity

3 2

5 1

Issue 2

1 1

2011

Section D-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

25/02/2011

Page 177

Extension Bin Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

1

Extension Bin Frame

2

2

Extension Bin Leg Assembly

D-2

3

2

Extension Bin Foot Latch Assembly

D-3

4

1

Extension Bin Left Handle Assembly

D-4

5

1

Extension Bin Right Handle Assembly

D-5

6

2

Extension Bin Lifting Eye Assembly

D-6

2011

Part Name

Manual Section

Section D-1 Page No. 2 ©Design Copyright Robertson Manufacturing™

Comments

25/02/2011

Page 178

Extension Bin Leg Assembly Manual Parts List 1 1 3 4

4 4 5 4

6 1

2 1

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

Part Name

1

1

Bin Mount Frame

2

1

Bin Leg Frame

3

4

M12 x 40 x 1.75 HT Bolt

4

4

12mm Spring Washer

5

4

M12 x 1.75 Nut

6

1

10mm PTO Clip

Manual Section

Comments

Note: There are 2 assemblies per machine Issue 2

2011

Section D-2 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

22/02/2011

Page 179

Extension Bin Foot Latch Assembly Manual Parts List

3 1

2 2

1 2

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

Part Name

1

2

16mm Heavy Flat Washer

2

2

AG6 R-clip

3

1

Foot Latch Frame

Manual Section

Comments

Note: There are 2 assemblies per machine Issue 2

2011

Section D-3 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 180

Extension Bin Left Handle Assembly Manual Parts List 2 1

1 1

4 1

7 1

3 1

6 1

8 1

5 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

Item Number

Quantity

1

1

Left Handle Frame

2

1

M12 x 45 x 1.75 HT Bolt

3

1

12mm Flat Washer

4

1

M12 x 1.75 Nylock Nut

5

1

M6 x 35 x 1.00 HT Bolt

6

1

M6 x 1.00 Nut

7

1

M6 x 1.00 Nylock Nut

8

1

Quick Hitch Spring

2011

Part Name

Manual Section

Section D-4 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 181

Extension Bin Right Handle Assembly Manual Parts List 3 1

1 1

4 1

2 1

5 1

8 1

7 1

6 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

Right Handle Frame

Part Name

2

1

M12 x 45 x 1.75 HT Bolt

3

1

12mm Flat Washer

4

1

M12 x 1.75 Nylock Nut

5

1

M6 x 35 x 1.00 HT Bolt

6

1

M6 x 1.00 Nut

7

1

M6 x 1.00 Nylock Nut

8

1

Quick Hitch Spring

Manual Section

Section D-5 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

25/02/2011

Page 182

Extension Bin Lifting Eye Assembly Manual Parts List

1 1

2 2

4 2

3 2

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

1

Lifting Eye

Part Name

2

2

M12 x 30 x 1.75 HT Bolt

3

2

12mm Spring Washer

4

2

M12 x 1.75 Nut

Manual Section

Comments

Note: There are 2 assemblies per machine Issue 2

2011

Section D-6 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

25/02/2011

Page 183

Comby Spread Assembly Rev-1 Manual 17 1 Top Number = Item Number Bottom Number = Quantity

3 1

13 1 6 1 15 1

18 1 2 1 7 1

16 1

5 1 Issue 2

2011

Section E-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 184

Comby Spread Assembly Rev-1 Manual 17 1 Top Number = Item Number Bottom Number = Quantity

3 1 15 1

11 1 12 1

2 1 7 1

14 1 8 1 4 3 18 1

9 1 1 3

5 1

10 1

Issue 2

2011

Section E-1 Page No. 2 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 185

Comby Spread Assembly Rev-1 Manual Parts List

Issue 2

Item Number

Quantity

1

3

8mm Spring Washer

2

1

Auger Frame

3

1

Bin Frame

4

3

M8 x 1.25 Nut

5

1

Stainless Steel Flexi Hose

6

1

Stainless Steel Heavy Duty Hose Clip

7

1

Stainless Steel Heavy Duty Hose Clip

8

1

YAR205-100 Nylon Bearing

2011

Part Name

Manual Section

9

1

YAR205 Pressed Flange

10

1

Motor Assembly

E-10

11

1

Valve Block Assembly

E-2

12

1

3 Way Tractor Control Box Rev-1 Assembly

E-3

13

1

Fan Rev-1 Assembly

E-4

14

1

Control Wiring Loom Rev-2 Assembly

E-5

15

1

Fan Cover Assembly

E-6

16

1

Idler End Cap Assembly

E-7

17

1

Lid Assembly

E-8

18

1

Valve Block Loom Rev-1 Assembly

E-9

Section E-1 Page No. 3 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 186

Page 187

Valve Block Assembly Manual Parts List

5 2

3 2

1 1 7 10 6 2

2 4 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

4 2

Item Number

Quantity

Part Name

1

1

Causmag Spreader Valve Assembly

2

4

1/2 Dowty Seal

3

2

1/2 Parallel Male - 3/8 Parallel Male Nipple

4

2

1/2 Parallel Male - 1/2 Parallel Male Nipple

5

2

M6 x 75 x 1.00 HT Bolt

6

2

M6 x 1.00 Nylock Nut

7

10

6mm Panel Washer

Manual Section

Section E-2 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 188

3 Way Tractor Control Box Rev-1 Assembly Manual Parts List

11 1

6 1

10 2 8 1

18 2 1 1

4 1

7 1

15 1 17 1

9 1

13 1 12 1

14 1 5 2

16 1

Issue 2

2011

Top Number = Item Number Bottom Number = Quantity

Section E-3 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 189

3 Way Tractor Control Box Rev-1 Assembly Manual

Issue 2

Item Number

Quantity

1

1

Modified 3 Way Switch Box Rev-1 Assembly

4

1

Center Light Contact

5

2

SPST Normally Closed

6

1

Comby Spread Control Box Sticker

7

1

Panel Mount Fuse Holder

8

1

Duraplug 3 Pin Female Assembly

9

1

10 Amp Glass

10

2

6mm Crimp Eyelit

11

1

Power Cabling

12

1

Jumper 1

13

1

Jumper 2

14

1

Jumper 3

15

1

Control Loom Rev-1

16

1

190mm x 130mm x 90mm Click Clack Box Assembly

17

1

3 Position Red Switch Assembly

18

2

12mm Grommett

2011

Part Name

Manual Section

Section E-3 Page No. 2 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 190

Fan Rev-1 Assembly Manual Parts List

1 1

2 1

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

1

75mm Fan

2

1

Mini Sureseal Male

Wire ID

From Component ID From Component Terminal

Wire, Black 75mm Fan Wire, Yellow 75mm Fan

Issue 2

2011

Part Name

1 2

Manual Section

Comments

To Component ID

To Component Terminal

Mini Sureseal Male Mini Sureseal Male

1 2

Section E-4 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

22/02/2011

Page 191

Control Wiring Loom Rev-2 Assembly Manual Parts List

2 1 Top Number = Item Number Bottom Number = Quantity

1 1

Wire ID

Wire 3,Brown Wire 3.Blue Wire 3.Green

Issue 2

Item Number

Quantity

Part Name

1

1

Duraplug 3 Pin Male Assembly

2

1

Comby Spread Loom

From Component From Component ID Terminal Duraplug 3 Pin Male Duraplug 3 Pin Male Duraplug 3 Pin Male

2011

L N Earth

To Component ID Mini Sureseal Female Mini Sureseal Female Earth Joiner Heat Shrink

Manual Section

To Component Terminal

Comments

Cable ID

Wire Diameter

3 Core Cable

8.00 mm

Wire Gauge 14

2

3 Core Cable

2.45 mm

14

2

3 Core Cable

2.45 mm

14

a

3 Core Cable

2.45 mm

14

Section E-5 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

22/02/2011

Page 192

Fan Cover Assembly Manual Parts List 5 1

2 3 3 2 4 2

1 1

6 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

Fan Cover Tab

Part Name

2

3

M8 x 20 x 1.25 HT Bolt

3

2

8mm Spring Washer

4

2

M8 x 1.25 Nut

5

1

Chassis Tag Assembly

6

1

M8 x 1.25 Nylock Nut

Manual Section

Section E-6 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 193

Idler End Cap Assembly Manual Parts List 5 5

1 1 3 5

6 5

4 1

2 2 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Flange Plate Mount

2

2

YAR205 Pressed Flange

3

5

M8 x 25 x 1.25 HT Bolt

4

1

YAR205-100 Nylon Bearing

5

5

8mm Spring Washer

6

5

M8 x 1.25 Nut

Manual Section

Section E-7 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 194

Lid Assembly Manual Parts List 3 2

2 2

4 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

1 1

Item Number

Quantity

Part Name

1

1

Lid Frame

2

2

8mm Flat Washer

3

2

M8 x 25 x 1.25 HT Bolt

4

2

M8 x 1.25 Nylock Nut

Manual Section

Section E-8 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 195

Valve Block Loom Rev-1 Assembly Manual Parts List

2 1

Top Number = Item Number Bottom Number = Quantity

1 1

Item Number

Quantity

1

1

Hershman Valve Plug 4 Pin Assembly

2

1

Valve Loom

Wire ID

Wire 2.Black Wire 2.Red

Issue 2

Part Name

From Component ID Hershman Plug 3 Pin 12 0-Clock Assembly Hershman Plug 3 Pin 12 0-Clock Assembly

2011

Manual Section

From Component To Component To Component Terminal ID Terminal 1 2

Mini Sureseal Male Mini Sureseal Male

Section E-9 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

Cable Wire Wire ID Diameter Gauge Cable 1 6.30mm 14

1

Cable 1 2.45mm

14

2

Cable 1 2.45mm

14

22/02/2011

Page 196

Motor Assembly Manual Parts List 8 2

9 2

1 1 5 2 2 1 7 2

3 1

Issue 2

2011

6 2

4 4

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

Part Name

1

1

Danfoss OMP 80 HYD Motor

2

1

Motor Mount

3

1

Motor Coupling

4

4

3/8 x 3/8 Grubscrew

5

2

M12 x 40 x 1.75 HT Bolt

6

2

12mm Spring Washer

7

2

M12 x 1.75 Nut

8

2

1/2 Dowty Seal

9

2

1/2 Parallel Male - 3/8 Parallel Male Nipple

Manual Section

Section E-10 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 197

Super Comby Grain Tank Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity

8 1

15 1

9 5 3 5 11 3

B 6 1

7 1

10 3

3 5

9 5

A Issue 2

2011

Section F-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 198

Super Comby Grain Tank Assembly Manual Parts List

7 1 17 1 16 1

2 1

DETAIL B 5 3

12 3 1 1 14 1

13 1 4 1 11 3

Issue 2

2011

DETAIL A Section F-1 Page No. 2 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 199

Super Comby Grain Tank Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

1

1 x 1.25 x 1.625 X-Lube Bush

2

1

1/8 BSPT Grease Nipple Straight

3

5

12mm Flat Washer

4

1

12mm Spring Washer

5

3

8mm Spring Washer

6

1

Auger Frame

7

1

Grain Tank Frame

8

1

Grain Tank Lid Frame

9

5

M12 x 1.75 Nylock Nut

10

3

M12 x 25 x 1.75 HT Bolt

11

3

M12 x 30 x 1.75 HT Bolt

12

3

M8 x 1.25 Nut

13

1

Outlet Manifold Frame

14

1

Shaft Retainer Disc

15

1

Sight Glass Assembly

F-2

16

1

Motor Assembly

F-3

17

1

Valve Block Assembly

F-4

2011

Part Name

Manual Section

Section F-1 Page No. 3 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 200

Page 201

Super Comby EX Grain Tank Assembly Manual Parts List

8 1 Top Number = Item Number Bottom Number = Quantity

15 2 11 5 9 7 3 7

B 7 1

6 1

A Issue 2

2011

Section F-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 202

Super Comby EX Grain Tank Assembly Manual Parts List 17 1

7 1

16 1

DETAIL B 10 3 9 7 2 1

3 7 13 1

6 1

5 3

12 3 4 1

DETAIL A 11 5 14 1 Issue 2

2011

1 1 Section F-1 Page No. 2 ©Design Copyright Robertson Manufacturing™

22/02/2011

Page 203

Super Comby EX Grain Tank Assembly Manual Parts List

Issue 2

Item Number

Quantity

1

1

1 x 1.25 x 1.625 X-Lube Bush

2

1

1/8 BSPT Grease Nipple Straight

3

7

12mm Flat Washer

4

1

12mm Spring Washer

5

3

8mm Spring Washer

6

1

Auger Frame

7

1

Grain Tank EX Frame

8

1

Grain Tank Lid EX Frame

9

7

M12 x 1.75 Nylock Nut

10

3

M12 x 25 x 1.75 HT Bolt

11

5

M12 x 30 x 1.75 HT Bolt

12

3

M8 x 1.25 Nut

13

1

Outlet Manifold Frame

14

1

Shaft Retainer Disc

15

2

Sight Glass EX Assembly

F-2

16

1

Motor Assembly

F-3

17

1

Valve Block Assembly

F-4

2011

Part Name

Manual Section

Section F-1 Page No. 3 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 204

Super Comby Sight Glass Assembly Manual Parts List 1 1 5 18

2 1

4 18

3 18

Top Number = Item Number Bottom Number = Quantity

Issue 2

Item Number

Quantity

1

1

Sight Glass Retainer Frame

2

1

Sight Glass

3

18

M6 x 20 x 1.00 HT Bolt

4

18

6mm Spring Washer

5

18

M6 x 1.00 Nut

2011

Part Name

Manual Section

Section F-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 205

Super Comby EX Sight Glass Assembly Manual Parts List 4 10 1 1

2 1

2 1 3 10 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

1

Sight Glass EX

2

1

Backing Strip EX

3

10

M6 x 25 x 1.00 HT Bolt

4

10

M6 x 1.00 Nylock Nut

Manual Section

Section F-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 206

Motor Assembly Manual Parts List 3 2

2 2

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

1

1

Danfoss OMP 160 HYD Motor

Part Name

2

2

12mm Spring Washer

3

2

M12 x 30 x 1.75 HT Bolt

Manual Section

Section F-3 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 207

Valve Block Assembly Manual Parts List 5 2 3 2

1 1 7 10 6 2

2 4 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

4 2

Item Number

Quantity

Part Name

1

1

Causmag Spreader Valve Assembly

2

4

1/2 Dowty Seal

3

2

1/2 Parallel Male - 3/8 Parallel Male Nipple

4

2

1/2 Parallel Male - 1/2 Parallel Male Nipple

5

2

M6 x 75 x 1.00 HT Bolt

6

2

M6 x 1.00 Nylock Nut

7

10

6mm Panel Washer

Manual Section

Section F-4 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 208

Light Assembly Manual Parts List 2 2 1 2

3 1

3 1

3 1

3 1 Top Number = Item Number Bottom Number = Quantity

Issue 2

2011

Item Number

Quantity

Part Name

1

2

Marker Lamp 10v - 30v

2

2

LED Tail Light 150BARM

3

1

Wiring Loom Kit

Manual Section

Section G-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 209

Hazard Panels Manual Parts List

2 2 1 2

Top Number = Item Number Bottom Number = Quantity

Issue 2

Item Number

Quantity

Part Name

1

2

Hazzard Panel 300mm x 400mm Single Sided

2

2

Hazzard Panel 300mm x 400mm Single Sided

2011

Manual Section

Section H-1 Page No. 1 ŠDesign Copyright Robertson Manufacturing™

Comments

22/02/2011

Page 210

Feed Pad Kit Manual Parts List 3 1

1 1

2 2

4 1

Top Number = Item Number Bottom Number = Quantity

Issue 1

Item Number

Quantity

1

1

Chain Guide Assembly

I-2

2

2

Disc Roller Assembly

I-3

3

1

Feed Pad Kit Assembly

I-4

4

1

Seperator Rail Assembly

I-5

2011

Part Name

Manual Section

Section I-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

8/08/2011

Page 211

Chain Guide Assembly Manual Parts List

1 1

2 2

3 2

5 2

4 2

Top Number = Item Number Bottom Number = Quantity

Issue 1

Item Number

Quantity

1

1

Chain Guide Frame

2

2

M12 x 30 x 1.75 HT Bolt

3

2

12mm Flat Washer

4

2

12mm Spring Washer

5

2

M12 x 1.75 Nut

2011

Part Name

Manual Section

Section I-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

8/08/2011

Page 212

Disc Roller Assembly Manual Parts List

1 1

2 1

Top Number = Item Number Bottom Number = Quantity

Issue 1

Item Number

Quantity

1

1

Disc Roller Frame

2

1

1.5 x 1.75 X-Lube Bush

2011

Part Name

Manual Section

Section I-3 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

8/08/2011

Page 213

Feed Pad Kit Assembly Manual Parts List

8 1

2 2

9 2 1 12 4 12

6 1

Issue 1

7 2

3 10

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

12

M12 x 1.75 Nut

2

2

M12 x 25 x 1.75 HT Bolt

3

10

M12 x 30 x 1.75 HT Bolt

4

12

12mm Spring Washer

5

12

12mm Flat Washer

6

1

Feed Pad Kit Frame

7

2

Idler Shaft Assembly

I-4-1

8

1

Feed Pad Kit Chain Assembly

I-4-2

9

2

Feed Pad Kit Nylon Strip Assembly

I-4-3

2011

Part Name

5 12

Manual Section

Section I-4 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

8/08/2011

Page 214

Idler Shaft Assembly Manual Parts List

3 1

4 1

2 1

1 1

Top Number = Item Number Bottom Number = Quantity

Issue 1

Item Number

Quantity

1

1

Idler Shaft

2

1

1/8 BSPT Grease Nipple Straight

3

1

M12 x 1.75 Nylock Nut

4

1

M12 x 75 x 1.75 HT Bolt

2011

Part Name

Manual Section

Section I-4-1 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

8/08/2011

Page 215

Feed Pad Kit Chain Assembly Manual Parts List

1 1

2 2

Top Number = Item Number Bottom Number = Quantity

Issue 1

Item Number

Quantity

1

1

Feed Pad Kit Chain Frame

2

2

3 Inch Roller Chain Joiner Link

2011

Part Name

Manual Section

Section I-4-2 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

8/08/2011

Page 216

Feed Pad Kit Nylon Strip Assembly Manual Parts List 1 1

2 3

3 3

4 3

5 3 Top Number = Item Number Bottom Number = Quantity

Issue 1

Item Number

Quantity

1

1

Nylon Strip

2

3

M6 x 20 Countersunk Bolt

3

3

6mm Panel Washer

4

3

6mm Spring Washer

5

3

M6 x 1.00 Nut

2011

Part Name

Manual Section

Section I-4-3 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

8/08/2011

Page 217

Seperator Rail Assembly Manual Parts List

3 4 2 4

DETAIL A 1 1

A

Top Number = Item Number Bottom Number = Quantity

Issue 1

Item Number

Quantity

1

1

Seperator Rail Frame

2

4

M12 x 25 x 1.75 HT Bolt

3

4

M12 x 1.75 Nylock Nut

2011

Part Name

Manual Section

Section I-5 Page No. 1 ©Design Copyright Robertson Manufacturing™

Comments

8/08/2011

Page 218

AMENDMENTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Issue 1

2008

Section I (Feed Pad Kit) added 08/08/2011

Section 2-Wiring page 19 diverter wiring corrected 19/06/14

Section Amendments Page No. 1 ©Design Copyright Robertson Manufacturing™

01/10/2008

Page 219

NOTES 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Issue 1

2008

Section Amendments Page No. 2 ©Design Copyright Robertson Manufacturing™

01/10/2008

Page 220

Please complete this form, remove and return to dealer Dealer Copy

MODEL

..........................................................................................................

SERIAL NUMBER

..........................................................................................................

OWNER

.......................................................................................................... .......................................................................................................... .......................................................................................................... ......................................................................................................... ………………………………………………………………….… ……………………………………………………………………. ……………………………………………………………………

ADDRESS

TELEPHONE NUMBER

..........................................................................................................

FAX NUMBER

..........................................................................................................

E-MAIL

..........................................................................................................

DELIVERY DATE

..........................................................................................................

DEALER NAME

..........................................................................................................

DEALER TELEPHONE NUMBER

..........................................................................................................

DECLARATION

I declare that I have read this manual and understand the Warnings and Cautions

Owner Signature............................................................Date………………..

Pre delivery check completed .................(initial) Dealer Signature................................................Date.........................

Issue 1

2008

Section Amendments Page No. 4 ©Design Copyright Robertson Manufacturing™

01/10/2008

Page 221

Please complete this form, fold along the dotted lines on the reverse of this page, tape the edge, affix a stamp and post Robertson's Copy

MODEL

..........................................................................................................

SERIAL NUMBER

..........................................................................................................

OWNER

.......................................................................................................... .......................................................................................................... .......................................................................................................... ......................................................................................................... ………………………………………………………………….… ……………………………………………………………………. ……………………………………………………………………

ADDRESS

TELEPHONE NUMBER

..........................................................................................................

FAX NUMBER

..........................................................................................................

E-MAIL

..........................................................................................................

DELIVERY DATE

..........................................................................................................

DEALER NAME

..........................................................................................................

DEALER TELEPHONE NUMBER

..........................................................................................................

DECLARATION

I declare that I have read this manual and understand the Warnings and Cautions

Owner Signature............................................................Date………………..

Pre delivery check completed .................(initial) Dealer Signature................................................Date.........................

Issue 1

2008

Section Amendments Page No. 6 ©Design Copyright Robertson Manufacturing™

01/10/2008

Page 222

FOLD HERE POST TO....

AFFIX STAMP HERE

ROBERTSON MANUFACTURING LTD P O BOX 6 HINDS 7747 MID CANTERBURY NEW ZEALAND

FOLD HERE

Issue 1

2008

Section Amendments Page No. 7 ©Design Copyright Robertson Manufacturing™

01/10/2008

Page 223

Pre Delivery Check Sheet Machine Options Fitted as Requested Safety Chain Retainer Bolts Fitted All Wheel Nuts Checked Axle Bolts Checked All Nuts and Bolts Checked Saftey Bolts Removed on Elevator with Tilt Option When Delivered x2 All Chains Tensioned Correctly Incl Gearbox Reduction Chains Tyre Pressures Correct All Points Greased All Hydraulic Hoses and Fittings, Tight and Checked for Leaks Manual\Electric Controls Working Jack Operation Correct Tail Door Operation Correct All Joints Sealed All Stickers Attached and Undamaged Operators Manual Supplied Reflectors NZ Patent Aussie Patent Paint Job OK Test Run OK Machine Runs Correctly Machine Quiet in Operation Lights Working - if fitted Brakes Working and Adjusted Correctly - if fitted Date……………………………………

Print Name Signed Dealer Name

OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

Serial Number………………………………

Comments:-

This form must be completed and returned within 30 days of inspection, Fax to Robertson Manufacturing Ltd to Validate Warranty.

Issue 1

2008

Section Amendments Page No. 8 ©Design Copyright Robertson Manufacturing™

01/10/2008

Page 224

FOLD HERE POST TO....

AFFIX STAMP HERE

ROBERTSON MANUFACTURING LTD P O BOX 6 HINDS 7747 MID CANTERBURY NEW ZEALAND

FOLD HERE

Issue 1

2008

Section Amendments Page No. 7 ©Design Copyright Robertson Manufacturing™

01/10/2008