Comby PR Range Instruction Manual

Comby PR Range

Feedout Wagons Original Instruction

IMPORTANT Read this manual before operation HUSTLER EQUIPMENT INTERNATIONAL LIMITED

CONTENTS

Introduction................................................................................. 2 Important..................................................................................... 2 Warranty ...................................................................................... 3 Warnings...................................................................................... 4 Operational Instructions....................................................... 4-5 Adjustments..........................................................................6-10 Hydraulic Hosing............................................................... 11-17 Wiring Diagram................................................................... 18-23 Greasing Chart................................................................... 24-34 Trouble Shooting............................................................... 35-36

1

INTRODUCTION We take this opportunity of welcoming you as the owner of a Hustler Equipment Machine.

We want your machine to be the most efficient and productive piece of equipment you have. This small manual will help you to achieve this objective The correct parts and maintenance of your machine is very important to prevent downtime and equipment damage.

Please take special note of the warnings on page 4 and troubleshooting on page 35-36.

Correctly maintained and operated this machine will give many years of service. If you have any questions please contact the dealer who supplied you this machine. They have trained technicians who will be able to help you.

IMPORTANT • Please ensure this booklet is read and understood by every operator of this machine.

• Also ensure that this booklet goes with the machine if it is resold and is read and understood by owner.

• Ensure all operators have read and understood the manual before using the machine.

• Wear appropriate clothing for the operation removing any loose clothing so it does not get caught on moving parts of the machine.

• When any damage occurs isolate the problem and where possible do not operate the machine until resolved. Notify the relevant authorities as to the nature of the hazards.

2

WARRANTY Hustler Equipment warrants new products sold by us to be free from defects in material and workmanship twelve months after delivery to the initial user. This warranty is for the replacement or repair of any part found to be defective during the warranty period. This warranty excludes any freight cost incurred by the dealer in giving effect to the warranty and specifically excludes all normal maintenance costs.

Replacement parts provided under the terms of this warranty are covered for the remainder of the warranty period applicable to the product in which they are installed as if such parts were original components of that product.

Pre-delivery and warranty registration forms must be returned within 30 days of delivery.

These forms are found in your operators manual on the last few pages.

This is to help both you as the customer and Robertson Manufacturing staff assist with any issues should they arise.

Tools Required For Maintaining Operation • • • • • •

1 1/2 Ring Spanner x 2 30mm Ring Spanner x 2 24mm Ring Spanner x 2 19mm Ring Spanner 18mm Ring Spanner 13mm Ring Spanner

• Flexi Tube Grease Gun

3

WARNINGS To operate this machine on the open road it must comply with the LTSA regulations. To operate this machine in other off road operations it must comply with farm safety regulations. Do not operate while standing in or close to the machine or moving parts.

Do not make any adjustments while the machine is operating.

Beware of surroundings when operating the machine to prevent injury to personnel & prevent damage to the machine.

OPERATION INSTRUCTIONS Connection of the machine • C onnect Comby PR Series to tractor via drawbar, quick hitch or Euro hitch connection. Connect towing safety chains when required ( public road use) • Clean hydraulic connectors and couple in to tractor in correct hydraulic banks. If your tractor has a priority system couple the Tilt hoses into hydraulic bank 1 and machine in to hydraulic bank 2.

• Connect electrics.

• Adjust tractor hydraulic oil flow rate to 60-80 litres per minute.

• Check direction of elevator rotation prior to feeding.

• Check all operations are working correctly.

• Load feed material in to machine. Note when feeding silage material load the Cross Feed Chamber and Bed Storage Chamber separate to minimize knitting together of long material across the compartments .This decreases the pressure on the drives to separate the load when feeding out with the cross feed chamber.

Operating tip and tricks: • Extend the elevator out so the rear of the elevator is out of the machine.

• After operations leave pusher fully forward to protect ram shaft from damage.

4

OPERATING INSTRUCTIONS CONT. Do not: • Operate the X-Floor in the backward direction with material in the machine.

• Actuate the control levers backward and forwards to ‘free’ the load if the floor or elevator chains become jammed. As this can cause damage to drives and hydraulics.

• Overload the machine with material. 7 tonne of product is the maximum capacity.

• Use the elevator in the traveling position to feed out. Always extend the elevator out at least 15ᴼ to feed.

• Ride on the drawbar • Water blast the load cell head unit or load cells or junction box.

• Apply excessive material pressure on to elevator with XFloor load.

• Weld on the machine with a load cell assembly, without first contacting Robertson Manufacturing Technical staff.

• Use the pusher to remove material from the rear of the machine.

Failure to comply with the above instructions will cause irreversible damage and void any warranty.

5

ADJUSTMENTS Pusher Checks

It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components.

Follow the short instruction below to check the pusher assembly.

• Check to see if the spring catches are positioned correctly and aligned.

• Check the wear on the wear pads.

• Check the forward and rear ram pins.

Spring Catches

Detail C

Wear Pads Forward Ram Pin

C

Detail B B

6

ADJUSTMENT

Elevator Chains

It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components.

Follow the short instruction below to correctly adjust the elevator chain assemblies.

• Check to see if the chains need to be adjusted • Loosen off the bolts that clamp the elevator shaft cover to the elevator screen • Loosen off the large Nut 1 & 3 locking nut • Tighten up the large Nut 2 & 4 until the elevator slats are just sitting in-between the arrows on the end elevator end plates. Note that the elevator chain needs to be able to swing 30mm each way (see drawing). Adjust Nut 2 & 4 at small intervals and adjust both nuts at the same time to get an even chain tension on both sides.

• Tighten up large Nut 1 & 3 to lock up the shaft bush holders.

• Recheck elevator tension is still correct • Re-clamp elevator shaft so there is a minimum 5mm gap between the elevator slat and the elevator shaft cover.

DO NOT OVER TENSION THE ELEVATOR & FLOOR CHAINS. DAMAGE & EXTENSIVE WEAR WILL OCCUR

7

8

ADJUSTMENT ADJUSTMENT OF THE X-FLOOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components.

Follow the short instruction below to correctly adjust the bed floor storage chain assemblies.

• Check to see if the chains need to be adjusted.

• Loosen off the large Nut 1 locking nut.

• Tighten up the large Nut 2 until the XFloor slats are just sitting on the lower panel returns (see drawing). Adjust Nut 2 at small intervals and adjust both nuts at the same time to get an even chain tension on both sides.

• Tighten up large Nut 1 to lock up the shaft idler shaft assembly.

• Recheck chain tension is still correct.

• Adjust the middle shaft holder so that there is minimal pressure on the shaft in the outward direction.

Slat Just Touching 9

Nut 2

Nut 1

LOADED MACHINE BALE LAYOUT

10

HOSING MACHINE MANUAL

DETAIL C Port 1 Port 2

C

Port 1

B B

Port 2 Port 2

DETAIL B

DETAIL A 11

HOSING MACHINE MANUAL Comby standard machine

Pusher Ram

Elevator Motor PR 8

PR 5

PR 3

PR 4

Valve Top Upwards

PR 7

Power Beyond Valve 6 Port Valve PR 6

X-Floor Motor

12

PR 2

PR 1

To Tractor Remotes

PR 9

HOSING MACHINE MANUAL STANDARD MACHINE WITH TILTING ELEVATOR OPTION

Supply

1

Supply

2

TILT

3

TILT

2 TILT

1

TILT

6

TILT

4

TILT

5

Elevator Tilt Ram

13

To Tractor Remotes

HOSING MACHINE MANUAL

STANDARD MACHINE WITH COMBY SPREAD/GRAIN OPTION Elevator Motor PR

5

PR

6 Port Power Beyond Valve

3 PR

9

Valves Top Upwards

PR

4

PR

8 CS

1/2 Nipple

1

6 Port Valve CS

2

PR PR

6

2 PR

1 PR

7 CS3

X-Floor Motor

To Tractor Remotes

1

CS4

Comby Spread Motor

14

1

Comby Spread/ Grain Bin Valve

WIRING DETAILS MANUAL PARTS LIST Brown Black Purple Jumper 1

Yellow

Black Bed Forward Front Coil Brings oil out front port

Bed Back Rear Coil Brings oil out rear port

7 Core WIre Grey Red

Purple Jumper 1

White Green

Diverter Valve Plug

15

Colour

Operation

Trailer Plug Pin Number

7 Core Black

Earth Return

Pin 5

7 Core White

Earth Return

Pin 3

7 Core Yellow

Direction bed forward

Pin 1

7 Core Brown

Direction bed backwards

Pin 7

7 Core Red

Direction X floor backwards

Pin 6

7 Core Green

Direction X floor feed

Pin 4

7 Core Blue

Dirverter Switch Control

Pin 2

16

Colour

Operation

Trailer Plug Pin Number

7 Core Black

Earth Return

Pin 5

7 Core White

Earth Return

Pin 3

7 Core Yellow

Direction bed forward

Pin 1

7 Core Brown

Direction bed backwards

Pin 7

7 Core Red

Direction X floor backwards

Pin 6

7 Core Green

Direction X floor feed

Pin 4

7 Core Blue

Dirverter Switch Control

Pin 2

WIRING DETAILS MANUAL PARTS LIST 2 Wires out Wire 7. White

7 Wires out

Wire 7. Yellow

3 Wires out Wire 2. Red

Wire 7. Blue Wire 7. Yellow Wire 7. Red Wire 7. Green

17

Wire J5

Wire 1 Red

Wire J3

Wire J2 Wire J1 Wire J4 Wire 3 .Green

18

Wire J7

WIRING DETAILS MANUAL PARTS LIST

Wire 1 Red

Wire 1 Black Wire 2 Black Wire 7 White

Wire 2 Red

Wire 7 Black

Wire 7 Brown 7 Core Cable

Wire 7 Green Wire 7 Yellow Wire 3 Blue 2 Core Cable Wire 3 Brown

3 Core Cable

19

Wire ID

From component ID

From Compnent Terminal

Wire 1 Black

Earth Joiner Heat Shrink

1

Center Light Contact

1c

Wire 1 Red

Panel Mount Fuse

2

Joystick Contact Switch

3a

Wire J1

Joystick contact Switch

2a

Joystick contact Switch

4c

Wire J2

Joystick contact Switch

2c

Joystick contact Switch

1c

Wire J3

Joystick contact Switch

1a

Joystick contact Switch

3c

Wire J4

SPST Normally Closed

1a

Joystick contact Switch

4a

Wire J5

Center Light Contact

2b

SPST Normally Closed

2b

Wire J6

Contact P9B10VN

4a

Center Light Contact

1c

Wire J7

Center Light Contact

1c

Center Light Contact

1c

Wire J8

Joystick contact Switch

1b

Contact P9B10VN

3c

Wire 2 Black

6mm Crimp Eyelet

1

Earth Joiner Heat Shrink

a

Wire 2 Red

6mm Crimp Eyelet

1

Panel Mount Fuse

1

Wire 3 Blue

Duraplug 3 pin Female

N

SPST Normally Closed

2a

Wire 3 Brown

Duraplug 3 pin Female

L

SPST Normally Closed

2c

Wire 3 Green

Duraplug 3 pin Female

Earth

Center Light Contact

1b

Wire 7 Black

Earth Joiner Heat Shrink

b

Female 7 Pin Trailer Plug

5

Wire 7 Blue

Contact P9B10VN

4c

Female 7 Pin Trailer Plug

2

Wire 7 Brown

Joystick contact Switch

3b

Female 7 Pin Trailer Plug

7

Wire 7 green

Joystick contact Switch

2b

Female 7 Pin Trailer Plug

4

Wire 7 Red

Joystick contact Switch

4b

Female 7 Pin Trailer Plug

6

Wire 7 White

Earth Joiner Heat Shrink

c

Female 7 Pin Trailer Plug

3

Wire 7 yellow

Joystick contact Switch

1b

Female 7 Pin Trailer Plug

1

20

To Component ID

To

JOYSTICK CS ASSEMBLY PARTS LIST 4 1 1 8 1 14 1 18 1 10 1

17 1

11 1

9 1

15 2 16 2

17 1

13 1

7 2

1 1

2 1

4 1

5 1

21

3 1

2 1

6 1

Item Number

From component ID

From Compnent Terminal

Manual

Stock Code

1

1

10 Amp Glass

E/GLASSFUSE10

2

1

12 Pin Female Trailer Socket

E/12PINSOCKET

Assembly 3

1

12mm Cable Gland

4

1

2 Position Switch Red Assembly

5

1

20mm Cable Gland

6

1

3 Pin Non Reversable Plug

E/180308

7

2

6mm Female Spade Bare

E/TERM6.3F/BR

8

1

Center Light Contact

E/P9LNVDR

9

1

Earth Joiner Heat Shrink

E/HEATSHRINK6.4

10

1

Electric Joystick Handle Assembly

E/JOYSTICK4POS

11

1

Joystick Box CS Assembly

12

2

Joystick Contact Switch

13

1

LED Insert RED

14

1

Long Joystick Box Control Sticker

DCJOYSTICKTEMP

15

2

M4 x 0.7 Nut

BEHEXM4ZP

16

2

M4 x 12 x 0.7 Pan Head Bolt

BE4X12CSSCREWSS

17

1

Panel Mount Fuse Holder

E/FUSEHOLDPM

18

1

SPST Normally Open

E/P9B10VN

22

E/12MMGLAND

E/20MMGLAND

E/P9B11VN

JOYSTICK CS ASSEMBLY PARTS LIST

23

24

JOYSTICK CS ASSEMBLY PARTS LIST

25

Wire

From Component

From Compnent Terminal

To Componen

12CoreWire6

12 pin Female Plug

6

Joystick Contact S

12CoreWire7

12 pin Female Plug

7

Joystick Contact S

12CoreWire8

12 pin Female Plug

2

Joystick Contact S

12CoreWire2

12 pin Female Plug

8

Contact P9B10V

12CoreWire3

12 pin Female Plug

3

Earth Joiner Heat S

12CoreWire4

12 pin Female Plug

4

Joystick Contact S

12CoreWire5

12 pin Female Plug

5

Earth Joiner Heat S

12 pin Female Plug

10

12CoreWire9

12 pin Female Plug

9

12 pin Female P

12CoreWire10

12 pin Female Plug

10

Earth Joiner Heat S

12CoreWire11

12 pin Female Plug

10

Center Light Cont

12 pin Female Plug

12

12CoreWire1

12 pin Female Plug

1

Joystick Contact S

Red LED Inser

Contact P9B10V

Black

Earth Joiner Heat Shrink

1

Crimp Connector Fe

Jumper 1 Red

Panel Mount Fuse

1

Joystick Contact S

Jumper 3 Red

Joystick Contact Switch

3c

Joystick Contact S

Red

Crimp Connector Female

Crimp

Jumper 9 Red

Contact P9B10VN

3c

Tractor Plug

LED Wire White

Red LED Insert

WHITE WIRE

LED Wire Red

Red LED Insert

RED WIRE

Jumper 4 Red

Joystick Contact Switch

1c

Joystick Contact Sw

Jumper 5 Red

Joystick Contact Switch

2a

Joystick Contact Sw

Jumper 6 Red

Contact P9B10VN

4c

Joystick Contact Sw

Center Light Cont

Earth Joiner Heat S 12CoreWire9

nt

To Component Terminal

Cable

Wire Diameter

Wire Gauge

Switch

4c

12Core

1.84 mm

18

Switch

3a

12Core

1.84 mm

18

Switch

4b

12Core

1.84 mm

18

4a

12Core

1.84 mm

18

Shrink

b

12Core

1.84 mm

18

Switch

2c

12Core

1.84 mm

18

Shrink

c

12Core

1.84 mm

18

Plug

5

1.84 mm

18

VN

rt

RED WIRE

12Core

1.84 mm

18

a

12Core

1.84 mm

18

tact

2a

12Core

1.84 mm

18

VN

3a

12Core

1.84 mm

18

1a

12Core

1.84 mm

18

Crimp

2Core

2.12 mm

16

Shrink

Switch

emale

Switch

3a

2.45 mm

14

Switch

1a

2.45 mm

14

2

2Core

6.30 mm

14

12Core

11.00 mm

18

E/2CORECABLE

2Core

2.45 mm

14

E/12CORECABLE

tact

1a

2.45 mm

14

Shrink

c

2.12 mm

16

2.12 mm

16

witch

2c

2.45 mm

14

witch

4c

2.45 mm

14

witch

4a

2.45 mm

14

26

Part Number

GREASING CHART MANUAL

1

27

GREASING CHART MANUAL

6

5

4 Only on Feed Pad Kits

2 3

28

GREASING CHART MANUAL

7

29

GREASING CHART MANUAL

32

A

8

DETAIL A 30

GREASING CHART MANUAL

C

9

DETAIL C 31

GREASING CHART MANUAL

32

GREASING CHART PARTS LIST

B

17

DETAIL B 33

18 19 20 21

34

GREASING CHART PARTS LIST

22

23

35

Nipple

Greasing

Manual Section

Comments

Duration Number

8 Hours

Remove drawbar cover

1

8 Hours

Remote Grease Nipple

2

4 Hours

Only on grease tracked pins

3

8 Hours

Only on Feed Pad Kits

4

8 Hours

Remote Grease Nipple

5

8 Hours

Waste Oil Chains

6

8 Hours

Access Underside Of Pusher

7

8 Hours

8

8 Hours

Access Underside Of Bed

9

20 Hours

Waste Oil Chains

10

20 Hours

Waste Oil Chains

11

8 Hours

Only on Feed Pad Kits

12

4 Hours

Only on grease tracked pins

13

8 Hours

14

8 Hours

15

4 Hours

16

8 Hours

17

8 Hours

18

8 Hours

19

8 Hours

20

8 Hours

21

20 Hours

Waste Oil Chains

22

20 Hours

Waste Oil Chains

23

4 Hours

Waste Oil Elevator Chains

Servicing Wheel Bearings Wheel bearings have to be checked as part of the general maintenance of the machine, and be serviced when required. The time frame for this varies greatly depending on what conditions they are exposed to. Under normal circumstances once a year is adequate, but if the wheel bearings are exposed to water while in operation or other adverse conditions, the bearings will have to be serviced more frequently to avoid damage and down time. If damage has occurred due to lack of maintenance, warranty claims will de declined.

36

TROUBLE SHOOTING PR Comby Range Trouble Shooting Common Check Procedures • Condition Of Tractor Hydraulics And Electrics • Wiring On Drawbar Not Broken • Is There Power To The System?

• Condition Of Plug-Socket Electrical Connection (Flare Contacts In Plug Socket With Small Screwdriver) • Objects Jammed In Chains Or Chain Thrown Off Sprockets Including Reduction Boxes • Is The Machine Plugged Into The Correct Electrical Plug On Tractor • Is The Fuse Working?

Electrical Vs Hydraulic Failure • Before Undertaking Testing Make Sure That The Tractor Is Running At The Following Specifications • Dead Head Pressure 2500psi – 3000psi • Oil Flow 60-80 Litres Per Min Quick Diagnose 1. Do Hoses Move When Joystick Activated? (No, Electrical Failure (Yes, Hydraulic) 2. Swap Coils On Valve Block Banks (Yes, But Controls Backwards, Hydraulic Failure) 3. Pressing Overriding Buttons On Valve Spool Ends (Yes, Electrical) (No, Hydraulic)

Checking The Condition Of Hydraulic Motor 1. Remove Motor Tank Hose (Motor Low Pressure Side) 2. Supply Oil To Motor Result Large Oil Flow Without Tractor Working Hard To Supply Oil, Motor Damaged.

Minimal Oil Flow While Tractor Working Hard. Motors Good, Look For Jam Up Of Drive.

37

Load Cell Fault Finding • • • • • • • • •

Check For Mechanical Damage To Cells Check For Objects Jamming Cells Check For Loose Bolts Check To See If Machine Has Had Welding Repairs Check Wiring Check For Water Damage In Junction Box Check For Water Damage In Plugs Check Head Unit Calibration (See Manual) Check To See That Battery Hasn’t Been Charged With Power Supply To Head Unit Attached • For More Information On Checking Load Cells Contact Hustler Equipment.

38

Comby PR Range Feedout Wagons

Hustler Equipment LTD PO Box 2127, 1416 Omahu Road Hastings, 4153, New Zealand.

Phone +64 6 879 7926 www.hustlerequipment.co.nz