Mega Comby XL Parts Manual

Main South Rd, Hinds, Mid Canterbury, NZ ∗

1416 Omahu Road, Hastings, NZ

Free-call: 0800 487 853 ∗ Web: www.hustlerequipment.co.nz

Page 1

Mega Comby XL

Parts & Operation Manual Issue 2, 2014

Section 1- Manual Content

Page No. 1

©Design Copyright HUSTLER™

25/09/2014

Page 2

Introduction Dear Customer We take this opportunity of welcoming you as the owner of a Hustler Machine. We want your machine to be the most efficient and productive piece of equipment you have. This small manual will help you to achieve this objective.

The correct parts and maintenance of your machine is very important to prevent downtime and equipment damage.

Warranty Hustler® Equipment Ltd warrants new products sold by us to be free from defects in material and workmanship twelve months after delivery to the initial user. This warranty is for the replacement or repair of any part found to be defective during the warranty period. This warranty excludes any freight cost incurred by the dealer in giving effect to the warranty and specifically excludes all normal maintenance costs. Replacement parts provided under the terms of this warranty are covered for the remainder of the warranty period applicable to the product in which they are installed as if such parts were original components of that product.

Pre-delivery and warranty registration forms must be returned within 30 days of delivery.

These forms are found in your operators manual on the last few pages. This is to help both you as the customer and Robertson Manufacturing staff assist with any issues should they arise.

Tools Required For Maintaining Operation 1 1/2 Ring Spanner x2 30mm Ring Spanner x 2 24mm Ring Spanner x 2 19mm Ring Spanner 18mm Ring Spanner 13mm Ring Spanner Flexi Tube Grease Gun

Issue 2, 2014

Section 1- Manual Content

Page No. 2

©Design Copyright HUSTLER™

25/09/2014

Page 3

Mega Comby XL Table Of Content Manual Section

Page

•

Introduction & Warranty

2

•

Table Of Content

3

•

Parts Ordering

4

•

Warnings & Manual Explanation

5

•

Machine Operation

6

•

Machine Adjustments

7

•

Trouble Shooting

1-Trouble Section

•

Wiring Diagram

2-Wiring Section

•

Greasing Chart

3-Greasing Section

•

Hydraulic Hosing

4-Hosing Section

•

Machine Assembly Parts

Section A

•

Axle Assembly Parts

Section B

•

Elevator Assembly

Section C

•

Load Cell Junction Box Assembly

Section D

•

Load Cell Drawbar Assembly

Section E

•

Valve Bank Assembly

Section F

•

Tail Door Assembly

Section G

•

X-Floor Assembly

Section H

•

Amendments, Notes, PD & Warranty Registration

Last Page

Issue 2, 2014

Section 1- Manual Content

Page No. 3

©Design Copyright HUSTLER™

25/09/2014

Page 4

Parts Ordering Information When ordering components from this manual please state the section letter and item number of the component required EG Section A-3 Item No 4. Also find the serial number on the machine which can be found on the drawbar chassis tag or on the X-Floor door.

Issue 2, 2014

Section 1- Manual Content

Page No. 4

©Design Copyright HUSTLER™

25/09/2014

Page 5

IMPORTANT Due to Hustler's policy of continuous product improvement the information contained in this manual was correct from 01 February 2011. Any changes after the above date will only be included in the next update to this manual. Illustrations in this manual are pictorial representations of components and are not drawn to scale.

WARNING: To operate this machine on the open road it must comply with the LTSA regulations.

To operate this machine in other off road operations it must comply with farm safety regulations.

Do not operate while standing in or close to the machine or moving parts.

Do not make any adjustments while the machine is operating.

Beware of surroundings when operating the machine to prevent injury to personnel & prevent damage to the machine.

Section G Section A

Section H Section F Section B

Section D

Section C

Section E

All parts balloons in this manual are as follows Top Number = Part Number Bottom Number = Quantity of part number components

Issue 2, 2014

A: B: C: D: E: F: G: H:

Machine Assembly Axle Assembly Elevator Assembly Load Cell Junction Box Assembly Load Cell Drawbar Assembly Valve Bank Assembly Tail Door Assembly X-Floor Assembly

Section 1- Manual Content

Page No. 5

©Design Copyright HUSTLER™

(Section :A) (Section :B) (Section :C) (Section :D) (Section :E) (Section :F) (Section :G) (Section :H)

25/09/2014

Page 6

OPERATION OF HUSTLER MEGA COMBY XL 1.

2.

3.

4.

5.

6.

7.

Connection of the Machine Connect Mega Comby XL to tractor via drawbar, quick hitch or Euro hitch connection. Connect towing safety chains when required ( public road use) Clean hydraulic connectors and couple in to tractor in correct hydraulic banks. If your tractor has a priority system couple the Tilt/Fork hoses into hydraulic bank 1 and machine in to hydraulic bank 2.

Connect electrics.

Adjust tractor hydraulic oil flow rate to 60-80 litres per minute.

Check direction of elevator rotation prior to feeding.

Check the Bed Floor Interlock is working correctly - Bed floor will not bring load forward when elevator is in travel position.

Load feed material in to machine. Note when feeding silage material load the Cross Feed Chamber and Bed Storage Chamber separate to minimize knitting together of long material across the compartments .This decreases the pressure on the drives to separate the load when feeding out with the cross feed chamber.

Operating tip and tricks: 1. Extend the elevator fully so the rear flaps are out of the machine then retract into feeding position.

Do not: 1. Operate the X-Floor or the Bed Storage Floor in the backward direction with material in the machine.

2. Actuate the control levers backward and forwards to ‘free’ the load if the floor or elevator chains become jammed. As this can cause damage to drives and hydraulics.

3. Overload the machine with material. 10 tonne the maximum capacity.

4. Use the elevator in the traveling position to feed out. Always extend the elevator out to feed. Note if the bed storage chain fails to move, extend the elevator fully so the rear flaps are out of the machine then retract into feeding position.

5. Ride on the drawbar 6. Water blast the load cell head unit or load cells or junction box.

7. Apply excessive material pressure on to elevator with XFloor load.

8. Weld on the machine with a load cell assembly, without first contacting Hustler Equipment Technical staff.

Issue 2, 2014

Section 1- Manual Content

Page No. 6

©Design Copyright HUSTLER™

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Page 7

ADJUSTMENT OF THE BED STORAGE FLOOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components.

Follow the short instruction below to correctly adjust the bed floor storage chain assemblies.

1. Check to see if the chains need to be adjusted 2. Tighten up Nut 1 whilst holding Nut 2 with a 24mm ring spanner until the floor slats are just sitting on the rear chain guides or contacting the chain guide 20 mm down on the front side (see drawing). Adjust Nut 1 at small intervals.

Nut 2 Nut 1

DETAIL B B

20 Issue 2, 2014

Section 1- Manual Content

Page No. 7

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Page 8

ADJUSTMENT OF THE ELEVATOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components.

Follow the short instruction below to correctly adjust the bed floor storage chain assemblies.

1. Check to see if the chains need to be adjusted 2. Loosen off the bolts that clamp the elevator shaft cover to the elevator screen 3. Loosen off the large Nut 1 locking nut 4. Tighten up the large Nut 2 until the elevator slats are just sitting in-between the arrows on the end elevator end plates. Note that the elevator chain needs to be able to swing 30mm each way (see drawing). Adjust Nut 2 at small intervals and adjust both nuts at the same time to get an even chain tension on both sides.

5. Tighten up large Nut 1 to lock up the shaft bush holders.

6. Recheck elevator tension is still correct 7. Re-clamp elevator shaft so there is a minimum 5mm gap between the elevator slat and the elevator shaft cover.

DO NOT OVER TENSION THE ELEVATOR CHAIN. 5mm Nut 1 Nut 2

60

Issue 2, 2014

Section 1- Manual Content

Page No. 8

©Design Copyright HUSTLER™

25/09/2014

Page 9

ADJUSTMENT OF THE X-FLOOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components.

Follow the short instruction below to correctly adjust the bed floor storage chain assemblies.

1. Check to see if the chains need to be adjusted.

2. Loosen off the large Nut 1 locking nut.

3. Tighten up the large Nut 2 until the XFloor slats are just sitting on the lower panel returns (see drawing). Adjust Nut 2 at small intervals and adjust both nuts at the same time to get an even chain tension on both sides.

4. Tighten up large Nut 1 to lock up the shaft idler shaft assembly.

5. Recheck chain tension is still correct.

6. Adjust the middle shaft holder so that there is minimal pressure on the shaft in the outward direction.

Nut 1

Slat Just Touching Nut 2

Issue 2, 2014

Section 1- Manual Content

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Page 10

Page 11

Mega Comby XL Trouble Shooting        

Common Check Procedures Condition Of Tractor Hydraulics And Electrics Wiring On Drawbar Not Broken Is There Power To The System?

Condition Of Plug-Socket Electrical Connection (Flare Contacts In Plug Socket With Small Screwdriver) Objects Jammed In Chains Or Chain Thrown Off Sprockets Including Reduction Boxes Is The Machine Plugged Into The Correct Electrical Plug On Tractor Is The Fuse Working?

Electrical Vs Hydraulic Failure Before Undertaking Testing Make Sure That The Tractor Is Running At The Following Specifications

 Dead Head Pressure 2500psi – 3000psi  Oil Flow 60-80 Litres Per Min Quick Diagnose 1. Do Hoses Move When Joystick Activated?

(No, Electrical Failure) (Yes, Hydraulic) 2. Swap Coils On Valve Block Banks (Yes, But Controls Backwards, Hydraulic Failure) 3. Pressing Overriding Buttons On Valve Spool Ends (Yes, Electrical) (No, Hydraulic) Checking The Condition Of Hydraulic Motors 1. Remove Motor Tank Hose (Motor Low Pressure Side) 2. Supply Oil To Motor Result Large Oil Flow Without Tractor Working Hard To Supply Oil, Motor Damaged.

Minimal Oil Flow While Tractor Working Hard. Motors Good, Look For Jam Up Of Drive.

Load Cell Fault Finding         

Check For Mechanical Damage To Cells Check For Objects Jamming Cells Check For Loose Bolts Check To See If Machine Has Had Welding Repairs Check Wiring Check For Water Damage In Junction Box Check For Water Damage In Plugs Check Head Unit Calibration (See Manual) Check To See That Battery Hasn’t Been Charged With Power Supply To Head Unit Attached  For More Information On Checking Load Cells Contact Hustler Equipment

Issue 1

2012

Section 1 - Trouble Shooting

Page No. 1

©Design Copyright HUSTLER™

8/08/2012

Page 12

Joystick STD Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity

8 1

12 1

10 2

7 1 13 2 1 1 14 2

6 2

15 1 9 1

11 1 4 1

2 1

5 1

3 1

Issue 1

2012

Section 2 - Wiring

Page No. 1

©Design Copyright HUSTLER™

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Page 13

Joystick STD Assembly Manual Parts List Item Number

Quantity

1

1

10 Amp Glass

2

1

12 Pin Female Trailer Socket Assembly

3

1

12mm Cable Gland

4

1

16mm Cable Gland

5

1

3 Pin Non Reversable Plug

6

2

6mm Female Spade Bare

7

1

Earth Joiner Heat Shrink

8

1

Electric Joystick Handle Assembly

9

1

Joystick Box STD Assembly

10

2

Joystick Contact Switch

11

1

LED Insert RED

12

1

Long Joystick Box Control Sticker

13

2

M4 x 0.7 Nut

14

2

M4 x 12 x 0.7 Pan Head Bolt

15

1

Panel Mount Fuse Holder

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5200942 5200919 5200260 5200261 5200920 5200961 5200947

Section 2 - Wiring

5200047 5200729 5200735 5202256 5200064 5202767 5201887 5200941

Page No. 2

©Design Copyright HUSTLER™

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Joystick STD Assembly Manual Parts List

Issue 1

2012

Section 2 - Wiring

Page No. 3

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Joystick STD Assembly Manual Parts List

Issue 1

2012

Section 2 - Wiring

Page No. 4

©Design Copyright HUSTLER™

9/08/2012

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Page 17

Joystick STD Assembly Manual Parts List

From Component

From Component Terminal

To Component

To Component Terminal

12CoreWire6 12CoreWire7 12CoreWire4 12CoreWire1 12CoreWire3 12PinPlugJumper1 12CoreWire9 12CoreWire5 12CoreWire8 12CoreWire10 Black Jumper 1 Red Red

12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug Earth Joiner Heat Shrink Panel Mount Fuse Crimp Connector Female

6 7 4 1 3 10 9 5 2 10 1 1 Crimp

Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Earth Joiner Heat Shrink 12 pin Female Plug Red LED Insert Earth Joiner Heat Shrink Joystick Contact Switch Earth Joiner Heat Shrink Crimp Connector Female Joystick Contact Switch Tractor Plug

4c 3a 2c 1a b 5 RED WIRE c 4b a Crimp 3a 2

LED Wire White LED Wire Red Jumper 5 Red Jumper 3 Red Jumper 4 Red

Red LED Insert Red LED Insert Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch

WHITE WIRE RED WIRE 2a 3c 1c

Earth Joiner Heat Shrink 12CoreWire9 Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch

c

Wire

Issue 1

2012

Section 2 - Wiring

4c 1a 2c

Cable

12Core 12Core 12Core 12Core 12Core 12Core 12Core 12Core 12Core 2Core 2Core 2Core 12Core 12Core

Page No. 5

©Design Copyright HUSTLER™

Wire Wire Gauge Diameter 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 2.12 mm 2.45 mm 2.45 mm 6.30 mm 11.00 mm 2.12 mm 2.12 mm 2.45 mm 2.45 mm 2.45 mm

Part Number

18 18 18 18 18 18 18 18 18 18 16 14 14 14 18 16 16 14 14 14

9/08/2012

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Joystick CS Assembly Manual Parts List 4 1 8 1 14 1 18 1 10 1

12 2

11 1

9 1

15 2 16 2

17 1

13 1

7 2

1 1

5 1

Issue 1

2012

2 1

3 1

Section 2a - Wiring

Page No. 1

©Design Copyright HUSTLER™

6 1

9/08/2012

Page 19

Joystick CS Assembly Manual Parts List Item Number

Quantity

1

1

10 Amp Glass

2

1

12 Pin Female Trailer Socket Assembly

3

1

12mm Cable Gland

4

1

2 Position Switch Red Assembly

5

1

16mm Cable Gland

6

1

3 Pin Non Reversable Plug

7

2

6mm Female Spade Bare

8

1

Center Light Contact

9

1

Earth Joiner Heat Shrink

10

1

Electric Joystick Handle Assembly

11

1

Joystick Box CS Assembly

12

2

Joystick Contact Switch

13

1

LED Insert RED

14

1

Long Joystick Box Control Sticker

15

2

M4 x 0.7 Nut

16

2

M4 x 12 x 0.7 Pan Head Bolt

17

1

Panel Mount Fuse Holder

18

1

SPST Normally Open

Issue 1

2012

Part Name

Manual Section

Section 2a - Wiring

Comments

Stock Code

5200942 5200919 5200260 5200738 5200261 5200920 5200961 5200736 5200947 5200047 5200729 5200735 5202256 5200064 5202767 5201887 5200941 5200734

Page No. 2

©Design Copyright HUSTLER™

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Joystick CS Assembly Manual Parts List

Issue 1

2012

Section 2a - Wiring

Page No. 3

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Joystick CS Assembly Manual Parts List

Issue 1

2012

Section 2a - Wiring

Page No. 4

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Page 23

Joystick CS Assembly Manual Parts List Wire

From From Component Component Terminal

To Component

12CoreWire6 12CoreWire7 12CoreWire8 12CoreWire2 12CoreWire3 12CoreWire4 12CoreWire5 12PinPlugJumper1 12CoreWire9 12CoreWire10 12CoreWire11 12CoreWireGreen/Yellow 12CoreWire1 Black Jumper 1 Red Jumper 3 Red

12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug 12 pin Female Plug Earth Joiner Heat Shrink Panel Mount Fuse Joystick Contact Switch

6 7 2 8 3 4 5 10 9 10 10 12 1 1 1 3c

Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Contact P9B10VN Earth Joiner Heat Shrink Joystick Contact Switch Earth Joiner Heat Shrink 12 pin Female Plug Red LED Insert Earth Joiner Heat Shrink Center Light Contact Contact P9B10VN Joystick Contact Switch Crimp Connector Female Joystick Contact Switch Joystick Contact Switch

Red Jumper 9 Red LED Wire White LED Wire Red Jumper 4 Red Jumper 5 Red Jumper 6 Red

Crimp Connector Female Contact P9B10VN Red LED Insert Red LED Insert Joystick Contact Switch Joystick Contact Switch Contact P9B10VN

Crimp 3c WHITE WIRE RED WIRE 1c 2a 4c

Tractor Plug Center Light Contact Earth Joiner Heat Shrink 12CoreWire9 Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch

Issue 1

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Section 2a - Wiring

Wire To Wire Gaug Part Number Component Cable Diameter e Terminal 4c 3a 4b 4a b 2c c 5 RED WIRE a 2a 3a 1a Crimp 3a 1a

2 1a c 2c 4c 4a

Page No. 5

©Design Copyright HUSTLER™

12Core 12Core 12Core 12Core 12Core 12Core 12Core

12Core 12Core 12Core 12Core 12Core 2Core

2Core 12Core 2Core

1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 1.84 mm 2.12 mm 2.45 mm 2.45 mm 6.30 mm 11.00 mm 2.45 mm 2.45 mm 2.12 mm 2.12 mm 2.45 mm 2.45 mm 2.45 mm

18 18 18 18 18 18 18 18 18 18 18 18 18 16 14 14 14 18 14 14 16 16 14 14 14

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Junction Box + Machine Loom Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity

3 1

9 1

10 1

13 4

16 2

21 1

2 1

19 1 12 1 17 2 11 1 5 1

14 1 18 1

20 4 8 3

Issue 1

2012

7 1 4 2

15 1

6 1

Section 2b - Wiring

Page No. 1

©Design Copyright HUSTLER™

1 1

9/08/2012

Page 25

Junction Box + Machine Loom Assembly Manual Parts List 5201299 - Complete Assembly Item Number

Quantity

1

1

12 Core Cable

2

1

12 Pin Male Trailer Plug Assembly

3

1

125mm x 125mm x 100mm Plastic Box Assembly

4

2

16mm Cable Gland

5

1

16mm Cable Gland

6

1

3 Core 9mm Diameter 10 Amp

7

1

5 Core Cable

8

3

6mm Female Spade Bare

9

1

8 x 12 Gauge Terminal Block

10

1

DPDT Relay

11

1

Flasher LED 12v 30W

12

1

Hella Relay Base

13

4

Hirschmann Plug Assembly

14

1

Internal Mounting Panel

15

1

M18 Distance Sensor

16

2

M3 x 25 x 0.5 Stainless Pan Head Bolt

17

2

M3x 0.5 Stainless Nut

18

1

M4 x 0.7 Nut

19

1

M4 x 12 x 0.7 Pan Head Bolt

20

4

M4 x 12 x 0.70 Capscrew

21

1

Relay Socket Type 96.72 Assembly

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5200917 5200918 5200506 5200261 5200261 5200926 5200929 5200961 5200938 5201608 5200940 5200927 5200732 5200507 5201623 Supplied with Hirschmann Plug 5202754 5202767 5201887 5200184

Section 2b - Wiring

5201610

Page No. 2

©Design Copyright HUSTLER™

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Page 26

Junction Box + Machine Loom Assembly Manual Parts List Bed Back

Bed Forward

Black Plugs

W2 W6

W1 W7

W3

W10 W9 W11

Grey Plugs

X-Floor Forward

X-Floor Back

Issue 1

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Section 2b - Wiring

Page No. 3

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Page 27

Junction Box + Machine Loom Assembly Manual Parts List

W36 W15 W30 W32

W31 W28 W25 W30

Issue 1

2012

W24 W33 W26

Section 2b - Wiring

Page No. 4

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Junction Box + Machine Loom Assembly Manual Parts List W39

W35 W37

W40

W36

W15

W43

W42

W43

W27 W26

W24 W26

W25

W30

W32 W31

W33 W34 W29 W28 W31 W26 W30

Issue 1

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Section 2b - Wiring

Page No. 5

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Page 29

Junction Box + Machine Loom Assembly Manual Parts List

W43 W15 W34

W25

W43

W28

W29

W44 W33 W45 W42

W30

W24 W26 W26

W28 W29 W44 W33

Issue 1

2012

W42

W27

W24 W25 W32

W34

Section 2b - Wiring

Page No. 6

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Junction Box + Machine Loom Assembly Manual Parts List

W43 W43

W26

W44

W24 W25 W32 W30

Issue 1

2012

Section 2b - Wiring

Page No. 7

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Page 31

Wire Connection Details Item Wire Number W1 Hirschmann 5C Black Earth W10 Hirschmann 5C Green XF W11 Hirschmann 5C Red XR W12 12C Wire 9 Black W13 12C Wire 3 Black W14 12C Wire 2 Black W15 Flasher Jumper Purple W16 Earth Jumper 6 Purple W17 12C Wire 10 Black W18 12C Wire 8 Black W19 12C Wire 5 Black W2 Hirschmann 5C Yellow BF W20 12C Wire 7 Black W21 12C Wire 12 Black W22 12C Wire 4 Black W23 Sensor Loom Ext Brown to Brown W24 Earth Sensor 3C Blue W25 Coil Power 5C Red XR W26 Sensor Signal 3C Green W27 12C Wire 2a Black W28 Sensor Power 3C Brown W29 Coil Power 5C Green XF W3 Hirschmann Black Earth Jumper W30 Power Jumper 1 RED W31 Earth Jumper 1 Black W32 Coil Power 5C Yellow BF W33 Coil Earth 5C Black W34 Coil Power 5C Brown BR W35 12C Wire 7a Black W36 12C Wire 6a Black W37 12C Wire 8a Black W38 Sensor Loom Ext Green to Black W39 12C Wire 9a Black W4 12C Wire 6 Black W40 12C Wire 4a Black W41 12C Wire 3a Black W42 12C Wire 1a Black W43 Earth Jumper 2 Black W44 Earth Jumper 3 Black W45 12C Wire 5a Black W5 12C Wire 1 Black W6 Hirschmann 5C Brown BR W7 Earth Jumper 4 Purple W8 Sensor Loom Blue to Blue W9 Earth Jumper 5 Purple

Issue 1

2012

From Component Terminal Terminal Terminal 12 Pin Plug 12 Pin Plug 12 Pin Plug 8 Terminal Block 12 Pin Plug 12 Pin Plug 12 Pin Plug 12 Pin Plug Terminal 12 Pin Plug 12 Pin Plug 12 Pin Plug 3 Core Cable Relay Socket 5 Core Cable Relay Socket 12 Core Cable 3 Core Cable 5 Core Cable Terminal Crimp Connector Female Crimp Connector Female 5 Core Cable 5 Core Cable 5 Core Cable 12 Core Cable 12 Core Cable 12 Core Cable 3 Core Cable 12 Core Cable 12 Pin Plug 12 Core Cable 12 Core Cable 12 Core Cable 8 Terminal Block Relay Socket 12 Core Cable 12 Pin Plug Terminal Terminal 3 Core Cable Terminal

Section 2b - Wiring

From Component To Component Terminal Connect 5 Core Cable Connect 5 Core Cable Connect 5 Core Cable Pin 9 12 Core Cable Pin 3 12 Core Cable Pin 8 12 Core Cable J2 Crimp Connector Female Pin 5 12 Pin Plug Pin 10 12 Core Cable Pin 2 12 Core Cable Pin 5 12 Core Cable Connect 5 Core Cable Pin 7 12 Core Cable Pin 12 12 Core Cable Pin 4 12 Core Cable Brown1 M18 Sensor R7b 3 Core Cable Red 2 8 Terminal Block R8a 3 Core Cable Wire2a Relay Socket Brown 8 Terminal Block Green 2 8 Terminal Block Connect 5 Core Cable Crimp Relay Socket Crimp 8 Terminal Block Yellow 2 Relay Socket Black 2 8 Terminal Block Brown 2 8 Terminal Block Wire7a 8 Terminal Block Wire6a 8 Terminal Block Wire8a 8 Terminal Block Green1 M18 Sensor Wire9a 8 Terminal Block Pin 6 12 Core Cable Wire4a 8 Terminal Block Wire3a 8 Terminal Block Wire1a Relay Socket J8a 8 Terminal Block R7a 8 Terminal Block Wire5a 8 Terminal Block Pin 1 12 Core Cable Connect 5 Core Cable Connect Terminal Blue1 M18 Sensor Connect Terminal

Page No. 8

©Design Copyright HUSTLER™

To Component Terminal Black 1 Green 1 Red 1 Wire9 Wire3 Wire2 Crimp Pin 10 Wire10 Wire8 Wire5 Yellow 1 Wire7 Wire Green Wire4 Brown Blue J4 Green R5b J5 J3 Black 1 1b J6a R1a J8 J1 J4a J1a J5a Black J2a Wire6 J3a J6 R6b J7a J7 J6 Wire1 Brown 1 Connect Blue Connect

9/08/2012

Junction Box + Machine Loom Assembly Manual Parts List

Page 32

Issue 2

2013

Section 2b - Wiring

Page No. 9

©Design Copyright HUSTLER™

28/05/2013

Page 33

Greasing Chart Manual Rear Bed Floor

8 4 3 7 2

1

Issue 1

2012

6

5

Section 3 - Greasing

Page No. 1

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14/08/2012

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Greasing Chart Manual Bed Drive Box

10 9

14

Issue 1

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11

12

13

Section 3 - Greasing

Page No. 2

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Greasing Chart Manual X-Floor Drive, Elevator and Jack 25

23

24

21

26 22 20 18

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16

15

19

27

17

Section 3 - Greasing

Page No. 3

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Greasing Chart Manual Rear and Underside Elevator

20

24

21

31

29

30

28 32

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Section 3 - Greasing

Page No. 4

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Greasing Chart Manual Bed Drive Shaft and Chains

7

6

5 34

36

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35

33

Section 3 - Greasing

Page No. 5

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Greasing Chart Manual Axle 41

42

37

38

39

40

44

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43

Section 3 - Greasing

Page No. 6

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Page 39

Greasing Chart Manual Nipple Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Issue 1

2012

Greasing Duration 4 Hours 4 Hours 4 Hours 4 Hours 40 Hours 40 Hours 40 Hours 40 Hours 8 Hours 8 Hours 4 Hours 8 Hours 8 Hours 20 Hours 20 Hours 8 Hours 8 Hours 4 Hours 4 Hours 8 Hours 20 Hours 20 Hours 4 Hours 4 Hours 8 Hours 8 Hours 4 Hours 4 Hours 4 Hours 4 Hours 4 Hours 4 Hours 4 Hours 4 Hours 4 Hours 8 Hours 8 Hours 8 Hours 8 Hours 20 Hours 20 Hours 20 Hours 20 Hours 20 Hours

Manual Section A-7 A-7 A-7 A-7 A-5 A-5 A-5 A-5 A-11 A-4 A-8 A-8-1 H-1 H-1 H-7 H-7 H-3-2 C-1-6 C-1-5 C-1-6 C-1-2 C-1-2 C-1-3 C-1-3 C-1-7 E-1 E-1 H-3-4 C-1-8 C-2 C-1-7 H-1-9 A-3 A-3 A-3 A-3 B-1 B-1 B-1 B-1 B-1 B-1 B-1 B-1

Comments

Waste Oil Bed Storage Floor Chains Waste Oil Bed Storage Floor Chains Waste Oil Bed Storage Floor Chains Waste Oil Bed Storage Floor Chains Bearing Chain Reduction Pin Chain Waste Oil XFloor Chains Waste Oil XFloor Chains Access Point Gearbox Under Side Chain

Waste Oil Elevator Chains Waste Oil Elevator Chains Waste Oil Elevator Chains Waste Oil Elevator Chains Jack

Section 3 - Greasing

Page No. 7

©Design Copyright HUSTLER™

14/08/2012

Page 40

Hosing Machine Manual Parts List Mega Comby XL Elevator Motor

Top Number = Hose Code Bottom Number = Hose Number

MCXL 5 MCXL 3

MCXL 9

Bed Motor

MCXL 4

Valves Top Upwards

MCXL 7 MCXL 8

Power Beyond Valve 6 Port Valve MCXL 6

MCXL 2

MCXL 1

Pressure line for normal operation

X-Floor Motor

To Tractor Remotes

Issue 1

2012

Section 4 - Hosing

Page No. 1

©Design Copyright HUSTLER™

14/08/2012

Page 41

Hosing Machine Manual Parts List Mega Comby XL

MC Supply 1

To Tractor Remotes MC Supply 2

MCXLTILT 6

MCXLTILT 3 MCXLTILT 2 MCXLTILT 1

MCXLTILT 4

MCXLTILT 5

Tilt Ram Front Tilt Ram Rear

Issue 1

2012

Section 4 - Hosing

Page No. 2

©Design Copyright HUSTLER™

14/08/2012

Page 42

Main Machine Assembly Manual Parts List 34 1

Top Number = Item Number Bottom Number = Quantity

19 2 17 2

35 1 7 1 36 1 9 2

8 2

35 1

22 1

26 1 24 2

29 1 14 1

28 1 32 1

25 1

Issue 1

2012

Section A-1

Page No. 1

©Design Copyright HUSTLER™

17/10/2012

Page 43

Main Machine Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity 7 1 33 1

10 1

31 1

11 1

27 1

32 1

3 1

30 1

Issue 1

2012

Section A-1

Page No. 2

©Design Copyright HUSTLER™

17/10/2012

Page 44

Main Machine Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity

12 1 15 1

9 2 16 1

18 1

Issue 1

2012

21 1

20 1

23 2

Section A-1

Page No. 3

©Design Copyright HUSTLER™

17/10/2012

Page 45

Main Machine Assembly Manual Parts List 13 1 5 1

1 1 2 1 6 1

4 1

26 1

Issue 1

2012

Section A-1

Page No. 4

©Design Copyright HUSTLER™

17/10/2012

Page 46

Main Machine Assembly Manual Parts List Item Number

Quantity

1

1

8mm Penny Washer

2

1

8mm Spring Washer

3

1

Elevator Pivot Bush Support Frame

4

1

Flap Bend Tyne Spring

5

1

M18 Distance Sensor

6

1

M8 x 1.25 Nut

7

1

Main Chassis

8

2

Robertson Sticker 970mm x 135mm

9

2

XL Sticker 1060mm x 240mm.

10

1

Junction Box + Machine Loom Assembly

2b - Wiring

11

1

Electrics Cover Assembly

A-10

12

1

Pillow Block Mount Assembly

A-11

13

1

Flap Retainer Assembly

A-12

14

1

Battery Box incl Battery

A-2

15

1

Bed Drive Shaft Assembly

A-3

16

1

Bed Final Drive Chain Assembly

A-4

17

2

Bed Floor Chain Assembly

A-5

18

1

Bed Main Sprocket Cover Assembly

A-6

19

2

Bed Rear Adjuster Shaft Assembly

A-7

20

1

Bed Reduction Box HD Assembly

A-8

21

1

Bed Reduction Box HD Chain Cover Assembly

A-9

22

1

Axle MkIII Assembly

B-1

23

2

400-R22.5 Grip LH Wheel Assembly

B-2

24

2

400-R22.5 Grip RH Wheel Assembly

B-2

25

1

Elevator Assembly

C-1

26

1

Elevator Rear Pivot Assembly

C-2

27

1

Tilting Elevator Hose Tee Assembly

C-3

28

1

Tilting Front Elevator Ram Assembly

C-4

29

1

Tilting Rear Elevator Ram Assembly

C-5

30

1

Spec's Chassis Tag Assembly

D-1

31

1

Mega Comby Load Cell Junction Box Rev-002 Assembly

D-2

32

1

Load Cell Drawbar Towing MK2 Assembly

E-1

33

1

Joystick-Valve Electric Control Assembly

F-1

34

1

Tail Door Assembly

G-1

35

1

Tail Door Holder Assembly

G-2

36

1

Tail Door Latch Assembly

G-3

35

1

X-Floor Assembly

H-1

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

9009300 5200215 5203277, 5201979 5200990 5201623 9009245

Section A-1

Page No. 5

©Design Copyright HUTLER™

17/10/2012

Page 47

Battery Box incl Battery Manual Parts List

1 1

2 1

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

1

12 Volt Battery

2

1

Battery Box Assembly

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5200964 5200965

Section A-2

Page No. 1

©Design Copyright HUSTLER™

3/08/2012

Page 48

Bed Drive Shaft Assembly Manual Parts List 4 2 6 1

9 4

4 2

7 1

DETAIL A

A

8 4

3 1

9 4 2 1

1 2

Top Number = Item Number Bottom Number = Quantity Quantity

1

2

1/2 x 1/2 x 90mm Keysteel

2

1

1/2 x 1/2 x 180mm Keysteel

3

1

1/2 x 1/2 x 65mm Keysteel

4

2

3/8 x 1 UNC Grubscrew

5

1

Bed Drive Shaft

6

1

Bed Drive Shaft Sprocket Spacer

7

1

SP30T12B-3 Sprocket

8

4

5 Tooth Sprocket Assembly

A-3-1

9

4

Floor Drive Shaft Support

A-3-2

2012

8 4

5201233 - Complete Assembly

Item Number

Issue 1

5 1

Part Name

Manual Section

Section A-3

Comments

Stock Code

5201818 5201818 5201818 5200038 5201232 5203111 5201464

Page No. 1

©Design Copyright HUSTLER™

3/08/2012

Page 49

5 Tooth Sprocket Assembly Manual Parts List

2 1

1 2

Top Number = Item Number Bottom Number = Quantity

5201465 - Complete Assembly

Item Number

Quantity

1

2

3/8 x 3/8 Grubscrew

2

1

Bed Drive Shaft Cast Sprocket

Issue 1

2012

Part Name

Manual Section

Section A-3-1

Comments

Stock Code

5201465 5200892

Page No. 1

©Design Copyright HUSTLER™

3/08/2012

Page 50

Floor Drive Shaft Support Manual Parts List 1 1

4 1

6 2

3 1

4 1

5 2

2 2

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

1

1/4 Grease Nipple Straight

2

2

12mm Spring Washer

3

1

Drive Shaft Bronze Bush

4

1

Drive Shaft Support Frame

5

2

M12 x 1.75 Nut

6

2

M12 x 40 x 1.75 HT Bolt

Issue 1

2012

Part Name

5201295 - Complete Assembly Manual Section

Comments

May Require Machining After Fitting

Section A-3-2

Page No. 1

©Design Copyright HUSTLER™

Stock Code

5200027 5200361 5201653 5201296 9009248 9009103

3/08/2012

Page 51

Bed Final Drive Chain Assembly Manual Parts List 2 1

1 1

Top Number = Item Number Bottom Number = Quantity

Part of 5201091 - Mega Chain Kit

Item Number

Quantity

1

1

12B3 Joiner Link

2

1

Bed Final Drive Chain Frame

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5201081 5201080

Section A-4

Page No. 1

©Design Copyright HUSTLER™

3/08/2012

Page 52

Bed Floor Chain Assembly Manual Parts List

3 2

2 30

1 2

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

Part Name

Manual Section

1

2

10mm Chain Joiner Assembly Rev-1

2

30

50 x 50 Bed Floor Slat

3

2

Bed Chain Frame

Issue 1

2012

5201276 - Mega X - Single Chain Complete 5201293 - Mega XL - Single Chain Complete 5201227 - Twin Floor Complete Assembly

Section A-5

Comments Includes Bolt & Nut

Page No. 1

©Design Copyright HUSTLER™

Stock Code

5200033 8008058 5200010 per mtr

3/08/2012

Page 53

Bed Main Sprocket Cover Assembly Manual Parts List 1 1 2 1

3 1

Top Number = Item Number Bottom Number = Quantity Item Quantity Number

Part Name

1

1

10mm Flat Washer

2

1

4mm R Clip

3

1

Bed Main Sprocket Cover Frame

Issue 1

2012

Manual Section

Comments

Stock Code

5202130 5200163 5203323

Section A-6

Page No. 1

©Design Copyright HUSTLER™

1/08/2012

Page 54

Bed Rear Adjuster Shaft Assembly Manual Parts List

A 5 4

1 1 3 2

6 2

4 1

DETAIL A 2 4

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

1

1 1/2 Shaft Collar Assembly

2

4

3/8 x 3/8 Grubscrew

3

2

Adjuster Rod Heavy Frame

4

1

Bed Idler Shaft Frame

5

4

M30 x 2.50 Nut

6

2

Bed Idler Sprocket Assembly

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5200147 5200187 5203251 8008740, 5203184 5201922 A-7-1

Section A-7

Page No. 1

©Design Copyright HUSTLER™

3/08/2012

Page 55

Bed Idler Sprocket Assembly Manual Parts List

4 2

1 1

3 1

2 1

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

1

1/4 Grease Nipple Straight

2

1

Bed Idler Sprocket

3

1

Grease Point Sticker

4

2

XLube

Issue 1

2012

Part Name

5200037 - Complete Assembly Manual Section

Comments

Stock Code

5200027 5200895 5200078 5200023

Section A-7-1

Page No. 1

©Design Copyright HUSTLER™

3/08/2012

Page 56

Bed Reduction Box HD Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity

15 1

2 2

9 1

13 3

6 1

16 1

11 1

1 2

17 1 12 4 10 1

3 4

18 1

19 1

4 7

7 1

5 3

8 2 14 2

Issue 1

2012

Section A-8

Page No. 1

©Design Copyright HUSTLER™

9/08/2012

Page 57

Bed Reduction Box HD Assembly Manual Parts List Item Number

Quantity

Part Name

Manual Section

1

2

1/2 Dowty Seal

2

2

1/2 Parallel Male - 1/2 Parallel Male Nipple

3

4

12mm Spring Washer

4

7

16mm Heavy Flat Washer

5

3

16mm Spring Washer

6

1

Bed Box Adjuster

7

1

Bed Reduction Box Frame

8

2

Box Adjuster Bolt

Comments

Stock Code

2002602 5200440

9

1

Chain Adjuster Bolt Frame

10

1

OMH 500 Motor

11

1

Grease Nipple 1/8 BSP

12

4

M12 x 30 x 1.75 HT Bolt

13

3

M16 x 2.00 Nut

14

2

M16 x 30 x 2.00 HT Bolt

15

1

M16 x 40 x 2.00 HT Bolt

16

1

Reduction Pin

17

1

Bed Reduction Box Chain Assembly

A-8-1

18

1

Bed Reduction Sprocket HD Assembly

A-8-2

19

1

Motor Sprocket Assembly

A-8-3

5200361 5202133 5200044 5201011 5203634 5201186 9009134 5200048 * 9009330 9009113 9009253 5200340 5200046 5202691

* Note : We have used 3 different motors. Please provide a serial number to help identify them

Issue 1

2012

Section A-8

Page No. 2

©Design Copyright HUSTLER™

9/08/2012

Page 58

Page 59

Bed Reduction Box Chain Assembly Manual Parts List

1 1

2 1

Top Number = Item Number Bottom Number = Quantity

Item Quantity Number

Part Name

1

1

16B Joiner Link

2

1

Bed Reduction Box Chain Frame

Issue 1

2012

Manual Section

Comments

Stock Code

5201630 5201629

Section A-8-1

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 60

Bed Reduction Sprocket HD Assembly Manual Parts List 3 1

NOTE The Two Sprockets are supplied as one welded unit

2 1

1 1

Top Number = Item Number Bottom Number = Quantity

5201285 - Complete Assembly

Item Number

Quantity

1

1

FB 1033 Bronze Bush

2

1

SP15T12B-3 Sprocket

3

1

SP32T16B-1 Sprocket

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5201654 5201095 5201009

Section A-8-2

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 61

Motor Sprocket Assembly Manual Parts List

1 2

2 1

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

2

3/8 x 3/4 Grubscrew

2

1

SP13T16B-1 Sprocket

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5201915 5201004

Section A-8-3

Page No. 1

©Design Copyright HUSLTER™

2/08/2012

Page 62

Bed Reduction Box HD Chain Cover Assembly Manual Parts List 2 1

3 2

Top Number = Item Number Bottom Number = Quantity 1 2

Item Number

Quantity

1

2

12mm Spring Washer

5200361

2

1

Bed Reduction Box HD Chain Cover Frame

5202385

3

2

M12 x 25 x 1.75 HT Bolt

9009170

Issue 1

2012

Part Name

Manual Section

Section A-9

Comments

Page No. 1

©Design Copyright HUSTLER™

Stock Code

3/08/2012

Page 63

Electrics Cover Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity 3 2

2 2

1 1

Item Number

Quantity

1

1

6 Cell Junction Box Cover Tab

2

2

6mm Panel Washer

3

2

M6 x 20 x 1.00 HT Bolt

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5200867 5202762 5202761

Section A-10

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 64

Pillow Block Mount Assembly Manual Parts List 2 4

3 4

6 1

5 2 7 1

8 1

1 2

4 2

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

2

16mm Heavy Flat Washer

2

4

16mm Spring Washer

3

4

M16 x 2.00 Nut

4

2

M16 x 55 x 2.00 HT Bolt

5

2

M16 x 80 x 2.00 HT Bolt

6

1

Pillow Block Mount Frame

7

1

UC 211-200 Bearing Assembly

8

1

UCP 211 Housing

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5202133 5200044 9009253 5201874 5201877 5203448, 5203322, 5203225 5201817 5202514

Section A-11

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 65

Flap Retainer Assembly Manual Parts List

5 2

3 1

1 2

2 1

4 2 Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

2

12mm Spring Washer

2

1

Flap Retainer

3

1

Flap Retainer Spacer

4

2

M12 x 1.75 Nut

5

2

M12 x 60 x 1.75 HT Bolt

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5200361 5203324 8008287 5201948 5201865

Section A-12

Page No. 1

©Design Copyright HUSTLER™

17/10/2012

Page 66

Axle MkIII Assembly Manual Parts List 6 2 5 2

3 1

1 2

A 4 4

2 2

Top Number = Item Number Bottom Number = Quantity

DETAIL A

5201287 - Complete Assembly Less Wheels Item Number

Quantity

1

2

1/4 Grease Nipple 90 Deg

2

2

1/4 Grease Nipple Straight

3

1

Axle Frame

4

4

Grease Point Sticker

5

2

Load Cell Axle Mount 1 Assembly

B-1-1

6

2

Load Cell Axle Mount 2 Assembly

B-1-1

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5200202 5200027

Section B-1

5200078

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 67

Load Cell Axle Mount 1 Assembly Manual Parts List

14 1

13 1 4 1 2 2 12 2 11 2

3 1

7 8

5 1

9 1

1 8 6 1

Top Number = Item Number Bottom Number = Quantity

Issue 1

2012

10 1 8 8

Section B-1-1

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 68

Load Cell Axle Mount 1 Assembly Manual Parts List Item Number

Quantity

Part Name

1

8

16mm Spring Washer

2

2

20mm Spring Washer

3

1

54mm Load Cell Bar

4

1

Axle Mount Adaptor Plate

5

1

Long Load Cell Mount Machined Horizontal

6

1

Long Load Cell Mount Machined Vertical

7

8

M16 x 2.00 Nut

8

8

M16 x 65 x 2.00 HT Bolt

9

1

M18 x 100 x 2.5 HT Bolt

10

1

M18 x 140 x 2.00 HT Bolt

11

2

M18 x 2.5 Nylock Nut

12

2

M20 x 2.50 Nut

13

1

M20 x 50 x 2.50 HT Bolt

14

1

M20 x 65 x 2.50 HT Bolt

Issue 1

2012

Manual Section

Comments

Rev 002

Section B-1-1

Stock Code

5200044 5203621 5200055 5005487 5200904 5200906 9009253 5200345 5200347 5200348 5200357 9009254 9009115 5200351

Page No. 2

©Design Copyright HUSTLER™

2/08/2012

Page 69

400-R22.5 Grip Wheel Assembly Manual Parts List 5202274 - Complete Assembly Item Number

Quantity

Part Name

Manual Section

1

1

16 x 22.5 x 8 Stud Rim Assembly

2

1

400-R22.5 Tyre

Comments

Stock Code

5202270

2 1

Top Number = Item Number Bottom Number = Quantity

1 1

Issue 1

2012

Section B-2

Page No. 1

©Design Copyright HUSTLER™

14/08/2012

Page 70

Elevator Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity

4 1

11 1

15 1

12 1

A 16 1

2 1

13 1

10 1 9 2 14 1

Issue 1

2012

Section C-1

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 71

Elevator Assembly Manual Parts List

DETAIL A 1 4

6 4

3 2 8 8

5 4 7 8

5201243 - Complete Bare Assembly Less Motors & Chains 5201244 - Complete Assembly Item Number

Quantity

Part Name

Manual Section

1

4

10mm Flat Washer

2

1

Elevator Frame

3

2

Elevator Nylon Strips

4

1

Elevator Top Shaft Cover

5

4

M10 x 1.5 Nylock Nut

6

4

M10 x 25 x 1.5 Pan Head Bolt

7

8

M6 x 1.00 Nylock Nut

8

8

M6 x 20 Countersunk Bolt

9

2

Disc Roller Assembly

C-1-1

1

Elevator Chain Assembly

C-1-2

11

1

Elevator Drive Shaft Assembly

C-1-3

12

1

Elevator Motor Mount Assembly

C-1-4

13

1

Front Flap Assembly

C-1-5

14

1

Front Pivot Shaft Assembly

C-1-6

15

1

Rear Flap Assembly

C-1-7

16

1

Rear Pivot Shaft Assembly

C-1-8

2012

Stock Code

5202130 5201243 5202204 5200865 9009258 5201851 9009256

10

Issue 1

Comments

Section C-1

5203598 5203598-BACK

Page No. 2

©Design Copyright HUSTLER™

9/08/2012

Page 72

Disc Roller Assembly Manual Parts List

2 1

1 1

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

1

1 1/2 x 1 3/4 X-Lube Bush

2

1

Disc Roller Frame

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5200023 5203160-1

Section C-1-1

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 73

Elevator Chain Assembly Manual Parts List

3 1

Top Number = Item Number Bottom Number = Quantity

2 1 1 4

5201245 - Complete Mega X Assembly 5201303 - Complete Mega XL Assembly

Item Number

Quantity

1

4

3 Inch Roller Chain Joiner Link

2

1

Elevator 3 Foot Chain Frame

3

1

Elevator 9 Foot Chain Frame

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

R-ch3joiner 5203619 5200053

Section C-1-2

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 74

Elevator Drive Shaft Assembly Manual Parts List 4 2 5 1

8 1

2 1

6 1

1 1

7 1 9 2 3 4

Top Number = Item Number Bottom Number = Quantity

5201249 -Complete Assembly

Item Number

Quantity

1

1

1 1/2 Shaft Collar Assembly

2

1

10x10x50 Keysteel

3

4

3/8 x 3/4 Grubscrew

4

2

3/8 x 3/8 Grubscrew

5

1

3/8 x 3/8 x 55mm Keysteel

6

1

Elevator Coupling Sprocket

7

1

Elevator Drive Shaft

8

1

Elevator Drive Sprocket

9

2

Drive Shaft Bush Housing Assembly

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5200147 5200052 5201915 5200187 5201820 5200005 5201248 5200006 C-1-3-1

Section C-1-3

Page No. 1

©Design Copyright HUSTLER™

20/08/2012

Page 75

Drive Shaft Bush Housing Assembly Manual Parts List

1 2

2 1

4 1

3 1

Top Number = Item Number Bottom Number = Quantity

5201247 - Complete Assembly

Item Number

Quantity

1

2

1" Unc Nut

2

1

1/4 Grease Nipple Straight

3

1

Bronze Bush

4

1

Bush Housing Frame

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5201916 5200027 5201651

Section C-1-3-1

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 76

Elevator Motor Mount Assembly Manual Parts List

6 1 4 1

5 4

2 2 1 2

3 4

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

2

1/2 Dowty Seal

2002602

2

2

1/2 Parallel Male - 1/2 Parallel Male Nipple

5200440

3

4

12mm Spring Washer

4

1

OMH 400 Motor

5

4

M12 x 30 x 1.75 HT Bolt

6

1

Motor Mount Frame

Issue 1

2012

Part Name

Manual Section

Comments

Danfoss

Section C-1-4

Page No. 1

©Design Copyright HUSTLER™

Stock Code

5200361 5200765 9009113 5203153

2/08/2012

Page 77

Front Flap Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity 8 1

7 1

6 1

5 1

4 1

3 1

2 1

9 1

10 1

12 2 11 2

Issue 1

2012

1 2

Section C-1-5

Page No. 1

©Design Copyright HUSTLER™

13/08/2012

Page 78

Front Flap Assembly Manual Parts List Item Number

Quantity

1

2

12mm Flat Washer

2

1

Flap 10 Frame

3

1

Flap 11 Frame

4

1

Flap 12 Frame

5

1

Flap 13 Frame

6

1

Flap 14 Frame

7

1

Flap 15 Frame

8

1

Flap 16 Frame

9

1

Flap 9 Frame

10

1

Grease Nipple 1/8 BSP

11

2

M12 x 1.75 Nylock Nut

12

2

M12 x 30 x 1.75 HT Bolt

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

9009280 5200877 5200878 5200879 5200880 5200881 5200882 5200883 5200876 9009330 9009259 9009113

Section C-1-5

Page No. 2

©Design Copyright HUSTLER™

13/08/2012

Page 79

Front Pivot Shaft Assembly Manual Parts List 5 1

3 1

2 1

4 1

Front pins have double grease lines

6 1

1 1

2009 @ 262mm Long

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

1

1/4 Grease Nipple Straight

2

1

12mm Spring Washer

3

1

Elevator Rear Pivot Pin Washer

4

1

Front Pivot Shaft Frame

5

1

Grease Nipple 1/8 BSP

6

1

Grease Nipple Bolt

Issue 1

2012

Part Name

5201251 - Complete Assembly

Manual Section

Section C-1-6

Comments

Stock Code

5200027 5200361 8008743 5203184 9009330 9009113

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 80

Rear Flap Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity 9 1

8 1 7 1

6 1 5 1

4 1

3 1 2 1

1 2 10 2

5203598

Issue 1

2012

Section C-1-7

Page No. 1

©Design Copyright HUSTLER™

13/08/2012

Page 81

Rear Flap Assembly Manual Parts List Item Number

Quantity

1

2

12mm Heavy Flat Washer

2

1

Flap 1 Frame

3

1

Flap 2 Frame

4

1

Flap 3 Frame

5

1

Flap 4 Frame

6

1

Flap 5 Frame

7

1

Flap 6 Frame

8

1

Flap 7 Frame

9

1

Flap 8 Frame

10

2

M12 x 1.75 Nylock Nut

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5202132 5200868 5200869 5200870 5200871 5200872 5200873 5200874 5200875 9009259

Section C-1-7

Page No. 2

©Design Copyright HUSTLER™

13/08/2012

Page 82

Rear Pivot Shaft Assembly Manual Parts List

4 1

2 1

5 1

1 1

3 1

2001 @ 290mm - Two grease lines 2009 @ 300mm

Top Number = Item Number Bottom Number = Quantity

5201252 - Complete Assembly

Item Number

Quantity

1

1

12mm Spring Washer

2

1

Elevator Rear Pivot Pin Washer

3

1

Grease Nipple 1/8 BSP

4

1

M12 x 30 x 1.75 HT Bolt

5

1

Rear Pivot Shaft Frame

Issue 1

2012

Part Name

Manual Section

Section C-1-8

Comments

Stock Code

5200361 5202750 9009330 9009113 5203184

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 83

Elevator Rear Pivot Assembly Manual Parts List 1 1

4 4

3 1

2 4

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

1

1/4 Grease Nipple Straight

2

4

12mm Spring Washer

3

1

Cast Flange Plate 2

4

4

M12 x 20 x 1.75 HT Bolt

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5200027 5200361 5200898 5202758

Section C-2

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 84

Page 85

Tilting Elevator Hose Tee Assembly Manual Parts List 3 1

1 1

2 1

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

1

12mm Spring Washer

2

1

M12 x 1.75 Nut

3

1

Tilting Elevator Hose Tee Frame

Issue 1

2012

Part Name

520116 - Complete Assembly Manual Section

Comments

Stock Code

5200361 9009248 5201166

Section C-3

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 86

Tilting Front Elevator Ram Assembly Manual Parts List

4 1

5 1

2 2

1 1

3 2

Top Number = Item Number Bottom Number = Quantity Item Quantity Number

Part Name

Manual Section

1

1

20-12 Ram Assembly

2

2

3/8 Tapered Male - 3/8 Parallel Male Nipple

3

2

5mm x 75mm Split Pin

4

1

Ram Pin Frame 1

5

1

Ram Pin Frame 2

Issue 1

2012

Comments

Stock Code

5202295 5200420 5202765 5201133 5201132

Section C-4

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 87

Tilting Rear Elevator Ram Assembly Manual Parts List

3 2

2 2

4 2

1 1

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

1

20-12 Ram Asssembly

2

2

3/8 Tapered Male - 3/8 Parallel Male Nipple

3

2

5mm x 75mm Split Pin

4

2

Ram Pin Frame 1

Issue 1

2012

Part Name

Manual Section

Section C-5

Comments

Stock Code

5202295 5200420 5202765 5201133

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 88

Spec's Chassis Tag Assembly Manual Parts List

1 4

2 1

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

1

4

4mm Rivet

2

1

Spec's Chassis Tag

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5201946 5200812

Section D-1

Page No. 1

©Design Copyright HUSTLER™

13/08/2012

Page 89

Mega Comby Load Cell Junction Box Rev-002 Assembly Manual Parts List Item Number

Quantity

Part Name

Manual Section

1

1

Hustler Decal

2

7

12mm Cable Gland

3

1

Junction Box Assembly

4

4

M3 x 6 x 0.5 Pan Head Stainless Bolt

5

4

M4 x 12 x 0.70 Capscrew

6

1

Mega Comby Circurt Board Rev-002 Assembly

7

1

Silca Gel Bag 100 GSM

Comments

Stock Code

5203074 5200260 5200573 5200184 5200396 5201625 5201214 - Complete Assembly

Top Number = Item Number Bottom Number = Quantity 5 4 6 1 4 4

3 1

1 1 2 7

Issue 1

2012

7 1

Section D-2

Page No. 1

©Design Copyright HUSTLER™

9/08/2012

Page 90

Load Cell Drawbar Towing MK2 Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity

17 2 4 3

18 1

7 4

16 1

15 4

20 1

7 4

13 4 14 4

19 1

5 1

7 4 8 1

14 4

9 4 10 4

1 4

6 8

3 2

7 4

2 18

12 14

11 6

21 1

Issue 1

2012

Section E-1

Page No. 1

©Design Copyright HUSTLER™

17/10/2012

Page 91

Load Cell Drawbar Towing MK2 Assembly Manual Parts List 5201209 - Complete Assembly Item Number

Quantity

1

4

16mm Flat Washer

2

18

16mm Spring Washer

3

2

54mm Load Cell Bar

4

3

6mm Panel Washer

5

1

Bottom Drawbar Mount Frame

6

8

Grommet 38mm

7

4

Long Long Cell Mount Machined Hori

8

1

Load Cell Drawbar Towing MK2 Frame

9

4

M12 x 1.75 Nut

10

4

M12 x 35 x 1.75 HT Bolt

11

6

M16 x 1.50 Nut

12

14

M16 x 40 x 2.00 HT Bolt

13

4

M16 x 60 x 2.00 HT Bolt

14

4

M18 x 100 x 2.5 HT Bolt

15

4

M18 x 2.5 Nylock Nut

16

1

M6 x 1.00 Nut

17

2

M6 x 1.00 Nylock Nut

18

1

Top Cover Frame

19

1

Top Drawbar Mount Frame

20

1

Jack Tower Assembly

E-1-1

21

1

Safety Chain 13mm Assembly

E-1-2

Issue 1

2012

Part Name

Manual Section

Comments

Rev 002

Stock Code

5202134 5200044 5200055 5202762 5201627 5200904 9009248 9009167 9009253 5200046 5201875 5200347 5200357 9009251 9009256

Section E-1

Page No. 2

©Design Copyright Robertson Manufacturing™

17/10/2012

Page 92

Page 93

Jack Tower Assembly Manual Parts List Item Number

Quantity

Part Name

1

8

12mm Spring Washer

2

1

AG 3 Linch Pin 12 mm

3

1

Cat 1 Lower Link Pin

4

1

Jack Tower Frame

5

8

M12 x 1.75 Nut

6

4

M12 x 35 x 1.75 HT Bolt

7

4

M12 x 40 x 1.75 HT Bolt

8

1

Side Wind Jack Assembly

9

1

7 Pin Plug Holder Assembly

Manual Section

Comments

Stock Code

5200361 5105021 5200151 9009248 9009167 9009103 5202595 E-1-1-1

Top Number = Item Number Bottom Number = Quantity

9 1 3 1

8 1 2 1

7 4

6 4 4 1

1 8

Issue 1

2012

5 8

Section E-1-1

Page No. 1

©Design Copyright HUSTLER™

9/08/2012

Page 94

7 Pin Plug Holder Assembly Manual Parts List Item Number

Quantity

Part Name

Manual Section

1

1

Female 7 Pin Trailer Flat Plug Assembly

2

2

M5 x 0.80 Nut

3

2

M5 x 25 x 0.80 HT Bolt & Nut

Comments

Stock Code

5200934 9009019 9009212

Top Number = Item Number Bottom Number = Quantity

2 2

1 1

3 2

Issue 1

2012

Section E-1-1-1

Page No. 1

©Design Copyright HUSTLER™

9/08/2012

Page 95

13mm Safety Chain Assembly Manual Parts List 2 1

1 2

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

Part Name

Manual Section

1

2

13mm Saftey Chain Eye Assembly

2

1

Saftey Chain Frame

Issue 1

2012

Section E-1-2

Comments

Stock Code

5200253

Page No. 1

©Design Copyright HUSTLER™

9/08/2012

Page 96

Valve Bank Assembly Manual Parts List 6 8

Top Number = Item Number Bottom Number = Quantity 4 20

5 1

1 9

2 1 3 9

8 1

9 1

7 1

Issue 1

2012

Section F-1

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 97

Valve Bank Assembly Manual Parts List 5202541 - Complete Assembly Item Number

Quantity

1

9

1/2 Parallel Male - 3/8 Parallel Male Nipple

2

1

1/2 Tapered Male - 1/2 Tapered Male 1/2 Female Swivel Tee

3

9

3/8 Dowty Seal

4

20

8mm Flat Washer

5

1

Hydraulic Valve Cover

6

8

M8 x 1.25 Nylock Nut

7

1

Valve Block Mount Flag Frame

8

1

6 Port Directional Power Beyond Control F-1-1 Valve Assembly

9

1

6 Port Electric Control Valve

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

B-B-0608 5200419 5002601 5200360 5201641 9009257 5201135 5200748 5200749

F-1-2

Section F-1

Page No. 2

©Design Copyright HUSTLER™

2/08/2012

Page 98

6 Port Directional Power Beyond Control Valve Assembly Manual Parts List 1 2

5 1

7 1

2 1

3 1

4 2 6 2

Part of a MEI Kit Non Elevator side

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

2

3/8 BSP Plug Assembly

2

1

6 Port Directional Power Beyond Control Valve Block

3

1

Electric Spool

4

2

Electric Valve Spool Keeper Washer

5

1

Pressure Relief Bung Assembly

6

2

Electric Spool Valve Assembly

F-1-2-1

7

1

Pressure Relief Valve Assembly

F-1-2-2

Issue 1

2012

Part Name

5200748 - Complete Assembly

Manual Section

Comments

Stock Code

5200411 5200806

Section F-1-1

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 99

6 Port Directional Control Valve Assembly Manual 5200749 - Complete Assembly Parts List Item Number

Quantity

Part Name

Manual Section

1

2

3/8 BSP Plug Assembly

2

1

6 Port Directional Control Valve Block

3

1

Electric Spool

4

2

Electric Valve Spool Keeper Washer

5

1

Pressure Relief Bung Assembly

6

2

Electric Spool Valve Assembly

F-1-2-1

7

1

Pressure Relief Valve Assembly

F-1-2-2

Comments

Stock Code

5200806

Part of a MEI Kit Elevator Side 6 2 1 2

5 1

2 1

7 1 3 1

4 2

Top Number = Item Number Bottom Number = Quantity

Issue 1

2012

Section F-1-2

Page No. 1

©Design Copyright HUSTLER

2/08/2012

Page 100

Electric Spool Valve Assembly Manual Parts List Item Number

Quantity

Part Name

1

1

12volt Coil 2902

2

1

19mm x 2.5mm O-Ring

3

1

19mm x 3.0mm O-Ring

4

1

22mm x 2.5mm O-Ring

5

1

Electric Coil Spool Pusher

6

1

Electric Solenoid Coil Housing

7

4

M5 x 20 Capscrew

8

1

Spool Return Spring

9

1

Valve Block Solenoid Cap

4 1

Manual Section

Comments

Stock Code

5200754

* * * * * * * *

* 5200807

Top Number = Item Number Bottom Number = Quantity 1 1

8 1

5 1

6 1

7 4

3 1

2 1

9 1

Note: There are 4 assemblies per machine

Issue 1

2012

Section F-1-2-1

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 101

Pressure Relief Valve Assembly Manual Parts List 5200769 - Complete Assembly Item Number

Quantity

Part Name

Manual Section

1

1

22mm Pressure Relief Housing

2

1

22mm x 2.5 mm O-Ring

3

1

Pressure Relief Needle

4

1

Pressure Relief Valve Seat

5

1

Pressure Relief Valve Spring

Comments

Stock Code

1 1

Top Number = Item Number Bottom Number = Quantity

5 1

2 1

3 1

4 1

Issue 1

2012

Section F-1-2-2

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 102

Tail Door Assembly Manual Parts List

B A Top Number = Item Number Bottom Number = Quantity

5201305 - Complete Assembly

Item Number

Quantity

1

1

Linkage Rod Assembly

2

1

M12 x 1.75 Nylock Nut

3

1

M12 x 1.75 Nut

4

1

M12 x 30 x 1.75 HT Bolt

5

1

M12 x 55 x 1.75 HT Bolt

6

1

Main Hinge Frame

7

1

Tail Door Frame

Issue 2

2013

Part Name

Manual Section

Comments

Stock Code

9009259 9009248 9009113 9009084 5201310

Section G-1

Page No. 1

©Design Copyright HUSTLER™

24/05/2013

Page 103

Tail Door Assembly Manual Parts List

7 1

2 1

5 1

1 1

6 1

7 1

6 1

DETAIL B 4 1 3 1

DETAIL A Issue 2

2013

Section G-1

Page No. 2

©Design Copyright HUSTLER™

24/05/2013

Page 104

Linkage Rod Assembly Manual Parts List

2 1

Top Number = Item Number Bottom Number = Quantity

1 1 3 1

Item Quantity Number

Part Name

Manual Section

4 2

Comments

Stock Code

5201838

1

1

Clevis End Assembly

2

1

Linkage Rod Frame

3

1

M16 Threaded Rod

9009203

4

2

M16 x 2.00 Nut

9009253

Issue 2

2013

Section G1-1

Page No. 1

©Design Copyright HUSTLER™

28/05/2013

Page 105

Tail Door Holder Assembly Manual Parts List 3 4

1 4 2 4

4 1

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

4

10mm Spring Washer

2

4

M10 x 1.5 Nut

3

4

M10 x 25 x 1.5 HT Bolt

4

1

Tail Door Holder Frame

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

9009322 9009449 9009160 5203275

Section G-2

Page No. 1

©Design Copyright HUSTLER™

7/08/2012

Page 106

Tail Door Latch Assembly Manual Parts List

6 1

1 1

3 1

4 1

2 1

8 1

5 2

7 1

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

1

Catch Latch

2

1

M10 x 1.5 Nut

3

1

M10 x 25 x 1.5 HT Bolt

4

1

M12 x 1.75 Nylock Nut

5

2

M12 x 1.75 Nut

6

1

M12 x 35 x 1.75 HT Bolt

7

1

Spring Adjuster Frame

8

1

Tramp Spring

Issue 1

2012

Part Name

5201474 - Complete Assembly Manual Section

Comments

Stock Code

5203157 9009449 9009160 9009259 9009248 9009167 5202737 5200988

Section G-3

Page No. 1

©Design Copyright HUSTLER™

7/08/2012

Page 107

XFloor Assembly Manual Parts List

15 1 22 1 19 1

4 1

20 1 18 1

23 1 17 1

A

16 1 21 1 14 1

Issue 1

2012

Section H-1

Page No. 1

©Design Copyright HUSTLER™

6 1

9/08/2012

Page 108

XFloor Assembly Manual Parts List

13 1 8 1

1 1

7 1

5 1 10 2

9 2

11 1

3 1

12 1

2 1

DETAIL A 6 1

Top Number = Item Number Bottom Number = Quantity

21 1

Issue 1

2012

Section H-1

Page No. 2

©Design Copyright HUSTLER™

9/08/2012

Page 109

XFloor Assembly Manual Parts List Item Number

Quantity

1

1

20mm Heavy Flat Washer

2

1

6mm Panel Washer

3

1

6mm Spring Washer

4

1

8mm PTO Clip Pin

5

1

AG6 R Clip

6

1

Flap Bend Tyne Spring

7

1

M10 x 1.5 Nylock Nut

8

1

M10 x 150 x 1.5 Coach Bolt

9

2

M12 x 1.75 Nylock Nut

10

2

M12 x 70 x 1.75 HT Bolt

11

1

M6 x 1.00 Nut

12

1

M6 x 25 x 1.00 HT Bolt

13

1

Quick Hitch Spring

14

1

X-Floor Frame

15

1

X-Floor Idler Shaft Assembly

H-10

16

1

Chain Guide Front Assembly

H-2

17

1

Feed Pad Assembly

H-3

18

1

Head Unit Mount Assembly

H-4

19

1

Mega Comby XL Bale Manipulator Assembly

H-5

20

1

Rear Chain Guide Assembly

H-6

21

1

X-Floor Reduction Box Assembly

H-7

22

1

X-Floor Chain Assembly

H-8

23

1

X-Floor Drive Shaft Assembly

H-9

Issue 1

2012

Part Name

Manual Section

Comments

c/w PTO Clip

Section H-1

Page No. 3

©Design Copyright HUSTLER™

Stock Code

9009314 5202762 5202139 5105113 9009227 5200990 9009258 5201848 9009259 5201866 9009251 9009217 5203334

9/08/2012

Page 110

Chain Guide Front Assembly Manual Parts List

2 1

1 3

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

3

12mm Spring Washer

2

1

Chain Guide Front Frame

3

3

M12 x 1.75 Nut

Issue 1

2012

Part Name

3 3

5202593- Compete Assembly Manual Section

Comments

Stock Code

5200361 9009248

Section H-2

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 111

Feed Pad Assembly Manual Parts List

5 1

2 2

4 2

1 1

3 1

Top Number = Item Number Bottom Number = Quantity

5202533 - Complete Assembly

Item Number

Quantity

1

1

Feed Pad Frame

2

2

Feed Pad Nylon Strip Assembly

H-3-1

3

1

Front Idler Shaft Assembly

H-3-2

4

2

Idler Sprocket Assembly

H-3-3

5

1

Rear Idler Shaft Assembly

H-3-4

Issue 1

2012

Part Name

Manual Section

Section H-3

Comments

Page No. 1

©Design Copyright HUSTLER™

Stock Code

2/08/2012

Page 112

Feed Pad Nylon Strip Assembly Manual Parts List

4 3

5 1

1 3

2 3

3 3

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

Part Name

1

3

6mm Panel Washer

2

3

6mm Spring Washer

3

3

M6 x 1.00 Nut

4

3

M6 x 20 Countersunk Bolt

5

1

Nylon Strip

Issue 1

2012

Manual Section

Comments

Stock Code

5202762 5202139 9009251 5201891 5202205

Section H-3-1

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 113

Front Idler Shaft Assembly Manual Parts List

3 1

1 1

4 1

2 1

Top Number = Item Number Bottom Number = Quantity

5202759 -Complete Assembly

Item Number

Quantity

1

1

1/8 BSPT Grease Nipple Straight

2

1

Front Idler Shaft

3

1

M12 x 1.75 Nylock Nut

4

1

M12 x 75 x 1.75 HT Bolt

Issue 1

2012

Part Name

Manual Section

Section H-3-2

Comments

Stock Code

9009330 5202750 9009259 5200172

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 114

Idler Sprocket Assembly Manual Parts List

1 1

2 1

Top Number = Item Number Bottom Number = Quantity

5200022 - Complete Assembly

Item Number

Quantity

1

1

Elevator Idler Sprocket

2

1

Idler Sprocket Bushes

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

5200893 5200023

Section H-3-3

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 115

Rear Idler Shaft Assembly Manual Parts List

2 1

4 1

3 1 1 1

Top Number = Item Number Bottom Number = Quantity

5202757 - Complete Assembly

Item Number

Quantity

1

1

1/8 BSPT Grease Nipple Straight

2

1

M12 x 1.75 Nylock Nut

3

1

M12 x 75 x 1.75 HT Bolt

4

1

Rear Idler Shaft

Issue 1

2012

Part Name

Manual Section

Section H-3-4

Comments

Stock Code

9009330 9009259 5200172 5202750

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 116

Head Unit Mount Assembly Manual Parts List 5 1

Top Number = Item Number Bottom Number = Quantity

3 1

4 1

6 4

2 4

9 1

1 4

10 1

7 1

8 1

Issue 1

2012

Section H-4

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 117

Head Unit Mount Assembly Manual Parts List Item Number

Quantity

Part Name

Manual Section

Comments

Stock Code

1

4

6mm Panel Washer

2

4

6mm Spring Washer

3

1

Load Cell Head Unit Mount Frame

4

1

M12 x 1.75 Nylock Nut

5

1

M12 x 65 x 1.75 HT Bolt

6

4

M6 x 20 x 1.00 HT Bolt

7

1

Mega Comby Load Cell Sensor Cable Rev 002 Assembly

8

1

Robertson Mega Comby Load Cell Power Cable Assembly

5201206

9

1

Stad 04 Modified Head Unit Rev-001 Assembly

5201222 *

10

1

Load Cell Head Unit Cover Assembly

5202762 5202139 5202565 9009259 9009104 5202761 5201207

H-4-1

* 5201223 - Wireless Monitor

Issue 1

2012

Section H-4

Page No. 2

©Design Copyright RHUSTLER™

2/08/2012

Page 118

Load Cell Head Unit Cover Assembly Manual Parts List 5 10 1 2

4 10

3 1 2 1

Top Number = Item Number Bottom Number = Quantity

5203609 - Complete Assembly Item Number

Quantity

Part Name

Manual Section

1

2

63.5mm x 25mm x 1mm Flush Mount Hinge

2

1

Lexon Cover

3

1

Load Cell Head Unit Cover Tab

4

10

M4 x 0.7 Nut

5

10

M4 x 12 x 0.7 Pan Head Bolt

Issue 1

2012

Section H-4-1

Comments

Stock Code

5200102 5200104 5202418 5202767 5201887

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 119

Mega Comby XL Bale Manipulator Assembly Manual Parts List 7 1

DETAIL A 6 1

A B

1 2

4 2

2 1

4 2

5 1

8 1 3 1 9 1

DETAIL B Top Number = Item Number Bottom Number = Quantity

5201271 -Complete Assembly

Item Number

Quantity

1

2

12mm Flat Washer

2

1

6201 Bearing

3

1

Catch Rope Assembly

4

2

M12 x 1.75 Nylock Nut

5

1

M12 x 45 x 1.75 HT Bolt

6

1

Manipulator Top Latch Frame

7

1

Mega Comby XL Bale Manipulator Frame

8

1

Wacker Latch Spring

9

1

Wacker Latch Spring Bush

Issue 1

2012

Part Name

Manual Section

Comments

Stock Code

9009280 5201814 9009259 9009124 5200131 5200989 5202116

Section H-5

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 120

Page 121

Rear Chain Guide Assembly Manual Parts List

3 1

2 3

1 3

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

1

3

12mm Spring Washer

2

3

M12 x 1.75 Nut

3

1

Rear Chain Guide Frame

Issue 1

2012

Part Name

5202594 -Complete Assembly Manual Section

Comments

Stock Code

5200361 5201948

Section H-6

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 122

X-Floor Reduction Box Assembly Manual 25 2

14 2

15 1

13 2

28 1

22 1 19 2

21 4

7 1

23 1

20 4 5 10

12 2 6 1

2 2 1 2 17 1

29 1

27 1 26 1

3 2 18 6

9 1

4 4

30 1

8 1

24 1

11 2

Top Number = Item Number Bottom Number = Quantity

Issue 1

2012

10 1

Section H-7

16 1

Page No. 1

©Design Copyright HUSTLER™

9/08/2012

Page 123

X-Floor Reduction Box Assembly Manual Parts List 5201187 - Complete Assembly Item Number

Quantity

Part Name

Manual Section

1

2

1/2 Dowty Seal

2

2

1/2 Parallel Male - 1/2 Parallel Male Nipple

3

2

12mm Flat Washer

4

4

12mm Heavy Flat Washer

5

10

12mm Spring Washer

6

1

13 Tooth x 3/4 Pitch x 35 Bore x 10x8 Key Sprocket

7

1

16mm Flat Washer

8

1

208-108 Bearing Assembly

9

1

208-108 Housing Assembly

10

1

27 Tooth x 3/4 Pitch x 1.5 Bore x 3/8 Key Sprocket

11

2

3/8 x 1 UNC Grubscrew

12

2

3/8 x 3/8 Grubscrew

13

2

8mm Flat Washer

14

2

8mm Spring Washer

15

1

Adjuster Frame

16

1

Chain Cover Frame

17

1

OMH 500 Motor

18

6

M12 x 1.75 Nut

19

2

M12 x 30 x 1.75 HT Bolt

20

4

M12 x 35 x 1.75 HT Bolt

21

4

M12 x 45 x 1.75 Coach Bolt

22

1

M16 x 2.00 Nut

23

1

M16 x 35 x 2.00 HT Bolt

24

1

M8 x 1.25 Nylock Nut

25

2

M8 x 16 x 1.25 HT Bolt

26

1

M8 x 25 x 1.25 HT Bolt

27

1

X-Floor Chain Adjuster

28

1

X-Floor Gearbox Rear Cover

29

1

X-Floor Reduction Box Frame

30

1

X-Floor Reduction Chain Assembly

Issue 1

2012

Comments

Stock Code

2002602 5200440 9009280 5202132 5200361 5201004 5202134 5200014 5200054 5201006 5200038 5200187 5200360 5200215 9009134 5200048 9009248 9009113 9009167 5200338 9009253 5200341 9009257 5201901 9009154 5201012 5202314 H-7-1

Section H-7

Page No. 2

©Design Copyright HUSTLER™

9/08/2012

Page 124

X-Floor Reduction Chain Assembly Manual Parts List

1 1

2 1

Top Number = Item Number Bottom Number = Quantity

Part of 5201091 - Mega Chain Kit Item Number

Quantity

Part Name

Manual Section

1

1

12B Simplex Joiner Link Assembly

2

1

Reduction Box Chain Frame

Issue 1

2012

Section H-7-1

Comments

Stock Code

4004350

Page No. 1

©Design Copyright HUSTLER™

9/08/2012

Page 125

X-Floor Chain Assembly Manual Parts List 3 13

2 13

4 2

1 2

Top Number = Item Number Bottom Number = Quantity

5201277 - Complete Assembly

Item Number

Quantity

1

2

10mm Chain Joiner Assembly Rev-1

2

13

25 x 50 X-Floor Slat

3

13

Strong Back

4

2

XFloor Chain Assembly

Issue 1

2012

Part Name

Manual Section

Section H-8

Comments Includes Bolt & Nut

Page No. 1

©Design Copyright HUSTLER™

Stock Code

5200033 5201466 5202775 5200010 per mt

2/08/2012

Page 126

X-Floor Drive Shaft Assembly Manual Parts List

6 1 1 4

1 4 2 1

3 2

5 2

5 2

3 2

4 1

Top Number = Item Number Bottom Number = Quantity

5201281 - Complete Assembly

Item Number

Quantity

Part Name

Manual Section

1

4

3/8 x 3/8 Grubscrew

2

1

3/8 x 3/8 x 45mm Keysteel

3

2

3/8 x 3/8 x 90mm Keysteel

4

1

Drive Shaft

5

2

X-Floor Drive Sprocket

6

1

Drive Shaft Cast Bearing Assembly

Issue 1

2012

Comments

5200187 5201820 5201820 5201280 5200011 5201279

H-9-1

Section H-9

Stock Code

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 127

Drive Shaft Cast Bearing Assembly Manual Parts List 1 1 4 1

7 1

6 4

5 4

3 4

2 4

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

Part Name

1

1

1/4 Grease Nipple 90 Deg

2

4

12mm Flat Washer

3

4

12mm Spring Washer

4

1

Bush Holder Plate

5

4

M12 x 1.75 Nut

6

4

M12 x 40 x 1.75 Coach Bolt

7

1

X-Lube Bush

Issue 1

2012

5201279 - Complete Assembly Manual Section

Comments

Stock Code

5200027 9009280 5200361 5200898 9009248 5200169 5200023

Section H-9-1

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 128

X-Floor Idler Shaft Assembly Manual Parts List 4 2 3 4

6 1 5 1 1 2 2 1 7 2

8 2

A

Top Number = Item Number Bottom Number = Quantity

Item Number

Quantity

Part Name

Manual Section

1

2

1" Unc Nut

2

1

Adjuster Rod Frame

3

4

M16 Tapered Nut

4

2

Shaft Adjuster Frame

5

1

Threaded Rod

6

1

XFloor Idler Shaft

7

2

XFloor Sprocket Spacer

8

2

X-Floor Idler Sprocket Assembly

Issue 1

2012

Comments

5201916 5203035 5201138 5201186 5201926 5201282 5201139 5201130

H-10-1

Section H-10

Stock Code

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 129

X-Floor Idler Sprocket Assembly Manual Parts List 3 1

2 1

1 1

4 2

Top Number = Item Number Bottom Number = Quantity Item Number

Quantity

Part Name

1

1

1/4 Grease Nipple Straight

2

1

Grease Point Sticker

3

1

X-Floor Idler Sprocket

4

2

X-Floor Idler Sprocket X-Lube

Issue 1

2012

5200037 - Complete Assembly Manual Section

Comments

Stock Code

5200027 5200078 5201130 5200023

Section H-10-1

Page No. 1

©Design Copyright HUSTLER™

2/08/2012

Page 130

AMENDMENTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Issue 1

2012

Section Amendments

Page No. 1

©Design Copyright HUSTLER™

13/08/2012