CHX2000 | CHX2400 | CHX2500 Instruction Manual

October 2017

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OCTOBER 2017

CHX2000/CHX2400

ITEM NO. Part Number 1 SUB ASSY MAIN FRAME X20 2 SUB ASSY PLATFORM X20 3 SUB ASSY DRUM BOTTOM X20 4 SUB ASSY DRUM TOP X20 5 SUB ASSY WIPER X20 6 SUB ASSY REAR FENCE 7 SUB ASSY CHX2000 3PTL 8 SUB ASSY CHX2400 3PTL 9 SUB ASSY WIPER COMPONENTS

Quantity 1 1 1 1 2 1 1 1 2

Part No. 7207413 7207415 7207411 7207412 7207417 7207371 7207410 7207361

3/10/2017

Comments

OPTIONAL SAME AS CHX2500 3PTL SEE FURTHER BREAKDOWN

9

5 2

4

6

3 1 7 8

1

CHX2000/CHX2400

11/10/2017

DRUM SUPPORT FRONT ITEM NO. Part Number 1 TRI KNOB FEMALE M10 2 FRONT BEARING COVER 3 CHAIN 75 LINKS 4 30T SPROCKET 5 KEY 3-8x3-8x35 6 COVER STUD 68 7 M12x35mm ZP 8.8 BOLT 8 BEARING 4 BOLT 1 3-8 9 M12 NYLOC NUT ZP 10 M10 NYLOC NUT ZP 11 M12x20 BUTTON CAP SCREW 12 M12x50x3 WASHER ZP 13 M14 NYLOC NUT ZP 14 BEARING 40x68x15 #6008 15 BEARING 40mm 16 M14x40mm ZP 8.8 BOLT 17 FRONT TENSIONER ASSEMBLY 18 DRIVE DOG

1

2

3

4

5

6

7

Quantity 1 1 1 1 1 1 8 2 8 1 1 1 4 2 1 4 1 1

8

Part No. Comments 4004771 5005604 4004363 5005275 5005285 5005549-1 ZINC PLATED 9009167 4004490 9009259 9009258 9009277 9009303 9009260 5005609 5005803 9009139 7207091 INCL. NUT & WASHER 7207362

9 10 11 12 13 14 15

18

17

14

16

2

CHX2000/CHX2400

11/10/2017

DRUM SUPPORT REAR ITEM NO. Part Number 1 BEARING 4 BOLT 1 3-8 2 COVER STUD 68 3 M12x35mm ZP 8.8 BOLT 4 REAR TENSIONER ASSEMBLY 5 KEY 3-8x3-8x35 6 15T SPROCKET 7 TRI KNOB FEMALE M10 8 REAR BEARING COVER 9 CHAIN 65 LNIKS 10 45T SPROCKET 11 M10x45mm ZP 8.8 BOLT 12 REAR COVER HOLDER 13 BEARING 40mm 14 M14 NYLOC NUT ZP 15 M14x40mm ZP 8.8 BOLT 16 M10 NYLOC NUT ZP 17 M12 NYLOC NUT ZP

1

2

3

Quantity 2 1 8 1 2 1 1 1 1 1 1 1 1 4 4 2 8

4

5

Part No. Comments 4004490 5005549-1 ZINC PLATED 9009167 7207093 5005285 5005274 4004771 5005605 4004357 5005276 9009091 7207421 5005803 9009260 9009139 9009258 9009259

6

7 8

17

9 10

16 11 16

12

15 14 13

3

CHX2000/CHX2400 PLAFTORM X20 ITEM NO. Part Number 1 PLASTIC PLATFORM 2 PLATFORM FRAME X20 3 M12x35 BUTTON CAP SCREW 4 M12x50x3 WASHER ZP 5 PLATFORM FLAP X20 6 M12 NYLOC NUT ZP

Quantity 1 2 2 2 1 2

1 2 3 4 5 6

4

Part No. Comments 5005599 7207415 9009276 9009303 7207419 9009259

11/10/2017

CHX2000/CHX2400

11/10/2017

PLATFORM EXTENSION ITEM NO. Part Number 1 PLASTIC CAP 50X25 2 COMPLETE PLATFORM EXTENSION 3 M12x30mm ZP 8.8 BOLT 4 PF EXT CLAMP 5 M12 NYLOC NUT ZP

1

Quantity 4 1 4 2 4

Part No. 4004707 7207414 9009167 5005198 9009259

2

3

5

Comments INCL. ALL PARTS

4

5

CHX2000/CHX2400

11/10/2017

WIPER ITEM NO. Part Number 1 M12 NYLOC NUT ZP 2 M12x28x3 WASHER ZP 3 TENSIONER WASHER 4 M12x40mm ZP CAP SCREW 5 M12x40mm ZP 8.8 BOLT 6 M18x38x3 WASHER ZP 7 REFLECTOR ROUND WHITE 8 WIPER PANEL X20 FRAME 9 REFLECTOR ROUND RED

Quantity 4 4 4 2 2 2 1 1 1

Part No. Comments 9009259 9009302 4004784 9009174 9009103 9009448 5105341 7207417 5105342

1

2

3

4

9

8

6

7

1

6

3

2

5

CHX2000/CHX2400 ITEM NO. Part Number 1 WIPER LATCH 2 WIPER LATCH PIVOT 3 M16x40mm ZP 8.8 BOLT 4 WIPER SPRING 5 M16x35x3 WASHER ZP

11/10/2017

WIPER CONPONENTS Quantity 1 1 1 1 1

Part No. Comments 5005831 5005833 ZINC PLATED 9009175 5005852 9009305

3 5 4 1 2

7

CHX2000/CHX2400

11/10/2017

WIPER ASSEMBLY WIPER LATCH ASSEMBLY FRONT IS ASSEMBLED THE SAME

WIPER LATCH BOLT

WIPER LATCH BOLT

WIPER PIVOT BOLT

8

CHX2000/CHX2400 WIPER EXTENSION ITEM NO. Part Number 1 EXTENSION PLASTIC 2 M12x35 BUTTON CAP SCREW 3 TENSIONER WASHER 4 TRI KNOB MALE M10 5 M12 NYLOC NUT ZP 6 WIPER EXTENSION ASSEMBLY 7 M12x50x3 WASHER ZP

1

2

3

4

5

Quantity 1 5 2 2 3 1 3

2

6

Part No. Comments 5006097 9009276 4004784 865551 9009259 7207416 INCL. ALL PARTS 9009303

7

9

11/10/2017

CHX2000

10/10/2017

3 PTL 1

2

3

4

31

5

6

7

8

30

9

10

11

12

29

13

14

28 27 26 6 32

25 24

33

23

34

15 16 10

17 22

1 21

2

1 20 2 19 18 10

CHX2000

10/10/2017

3 PTL ITEM NO. Part Number 1 M12x20 BUTTON CAP SCREW 2 M12x50x3 WASHER ZP 3 8mm SPLICE CLIP 4 8mm x 2400mm ROPE 5 SUB ASSEMBLY HOOKS X20 6 M12x40mm ZP 8.8 BOLT 7 M12 NUT ZP 8 SAFETY LATCH 9 LATCH PIN SPRING 10 M12 NYLOC NUT ZP 11 PLASTIC HOSE CLAMP 1-4 SET 12 SUB ASSEMBLY TORQUE ARM 13 ROLL PIN 8x50 14 RAM TORQUE ARM PIN 15 RAM HOSE 1-4 16 HYDRA FITTING 1-4 x 1-4 BSPP 17 PLATFORM RAM 18 TYNE 1200mm LONG 19 TYNE NUT 20 LOWER LINK PIN 21 GREASE NIPPLE 1-8 BSP 22 LYNCH PIN 11mm 23 25mm HYDRO MOTOR 24 RUBBER GROMMET ROUND 36014 25 CHX2000 3PTL FRAME 26 HYDRA FITTING 1-2 x 3-8 BSPP 27 MOTOR HOSE 3-8 28 SUB ASSEMBLY TEE DRIVE 29 GRUB SCREW 5-16 x 1-2 UNC 30 KEY STEEL 8x7x30mm 31 HOOK SPRING 32 Pin Clip 33 25.4x54 WASHER ZP 34 TOP LINK PIN

Quantity 4 4 1 1 1 3 1 1 1 3 1 1 1 1 1 2 1 1 2 2 2 2 1 1 1 2 1 1 2 1 1 1 2 1

11

Part No. 9009277 9009303 5105045 9009375 7207418 9009103 9009248 7207420 5005995 9009259 2002700 7207370 9009380 5005586 2002407 2002622 5006098 5105322 5105321 5105113 9009330 5105021 2002903 36014 7207410 BB-0608 2002407 7107093 9009435 5005300 5005997 9009309 5105107

Comments

INCL. M8x60 BOLT & NYLOC NUT

ZINC PLATED COMPLETE HOSE KIT

COMPLETE HOSE KIT

CHX2400

13/10/2016

3 PTL

25

26 36

37

35

1

2

3

4

5

6

7

8

34 33 32 31 9

30 10

38

29

11

39

28

12

40 13 14 15 16

27

17 26

25

18 24

19 20 21

23

22

12

CHX2400

13/10/2016

3 PTL ITEM NO. Part Name 1 FRONT FENCE 2 RAM PIVOT PIN 3 M10 NUT ZP 4 M10x25mm ZP 8.8 BOLT 5 SUB ASSY TORQUE ARM 25 6 PLASTIC HOSE CLAMP 1-4 SET 7 RAM TORQUE ARM PIN 8 ROLL PIN 8x50 9 RAM HOSE 1-4 10 HYDRA FITTING 1-4 x 1-4 BSPP 11 PLATFORM RAM 25 12 M8x35mm ZP 8.8 BOLT 13 M8x22x3 ZP WASHER 14 M8 NYLOC NUT ZP 8.8 BOLT 15 HOOK SPRING 16 M16x25mm ZP 8.8 BOLT 17 M16x35x3 WASHER ZP 18 SUB ASSY LATCH LINK 19 WIPER SPRING 20 SUB ASSY LATCH PIN 2 21 TYNE 1200mm LONG 22 TYNE NUT 23 SUB ASSY LOWER 3PTL 24 GREASE NIPPLE 1-8 BSP 25 M12x50x3 WASHER ZP 26 M12x20 BUTTON CAP SCREW 27 M12 NYLOC NUT ZP 28 25mm HYDRO MOTOR 29 RUBBER GROMMET ROUND 36014 30 TYNE 1400mm LONG 31 M12x40mm ZP 8.8 BOLT 32 HYDRA FITTING 1-2 x 3-8 BSPP 33 KEY STEEL 8x7x30mm 34 MOTOR HOSE 3-8 35 GRUB SCREW 5-16 x 1-2 UNC 36 SUB ASSY TEE DRIVE X 37 SUB ASSY HOOKS 38 Lynch Pin Clip 39 40

25.4x54 WASHER ZP TOP LINK PIN

QTY. Part No. 1 7207375 1 5005585 1 9009252 1 9009159 1 7207370 1 2002700 1 5005586 1 9009380 2 2002407 2 2002622 1 7207369 4 9009156 4 9009300 5 9009257 1 5005997 1 9009140 1 9009305 1 7207373 1 5005852 1 5006002 1 5105322 2 5105321

3 3 2 1 1 1 2 2 1 1 2 1 1 1 2 1

13

ZINC PLATED

INCL. M8x60 BOLT & NYLOC NUT ZINC PLATED COMPLETE HOSE KIT

SEE FURTHER BREAK DOWN

1PAIR -SEE FURTHER BREAK DOWN

1 1

Comments

9009330 9009303 9009277 9009259 2002903 36014 5105323 9009103 BB-0608 5005300 2002407-1 COMPLETE HOSE KIT 9009435 7107093 7207365 5105021 9009309 5105107

CHX2000/CHX2400

14/10/2016

REAR FENCE ITEM NO. Part Name 1 REAR FENCE ASSEMBLY 2 M10 U BOLT x85 3 M10 NYLOC NUT GALV FNYMG

QTY. 1 3 6

Part No. Comments 7207371 FUQ08563G FNYMG

3 2 1

14

CHX2400 LATCH ASSEMBLY ITEM NO. Part Name 1 SUB ASSY LATCH PIN 2 2 LATCH PIN SPRING 3 LATCH PIN

QTY. 1 1 1

1

2

3

15

Part No. Comments 5006002 5005566 5006001

13/10/2016

CHX2400 LOWER 3PLT ITEM NO. Part Name 1 LOWER LINK SUB ASSEMBLY 2 3PTL BOLT 3 LOWER LINK PIN 4 Lynch Pin Clip 5 M14 NYLOC NUT ZP 6 M14 WASHER HARDENED

4

6

QTY. 2 2 1 1 4 4

5

2

5

6

1

16

Part No. Comments 7107099 LEFT & RIGHT 9009491 incl. washers & nuts 5105113 5105021 9009260 9009324

3

26/08/2016

OCTOBER 2016

CHX2500

14/10/2016

MAIN ASSEMBLY ITEM NO. Part Name 1 SUB ASSY MAIN FRAME 25 2 SUB ASSY PLATFORM 25 3 SUB ASSY DRUM BOTTOM 25 4 SUB ASSY DRUM TOP 25 5 SUB ASSY WIPER X 6 SUB ASSY REAR FENCE 7 SUB ASSY CHX2500 3PTL 8 SUB ASSY WIPER COMPONENTS

QTY. 1 1 1 1 1 1 1 2

4

3

Part No. Comments 7207360 7207368 7207363 7207364 7107018 7207371 7207361 SEE FURTHER BREAKDOWN

2

8

5

6

1

7

1

CHX2500

14/10/2016

DRUM SUPPORT FRONT ITEM NO. Part Name 1 TRI KNOB FEMALE M10 2 FRONT BEARING COVER 3 CHAIN 75 LINKS 4 30 T SPROCKET 5 KEY 12x10x48 6 M14x40mm ZP 8.8 BOLT 7 BEARING 40mm 8 M14 NYLOC NUT ZP 9 M10 NYLOC NUT ZP 10 BEARING 40x68x15 #6008 11 M12x50x3 WASHER ZP 12 M12x20 BUTTON CAP SCREW 13 FRONT TENSIONER ASSEMBLY 14 SUB ASSEMBLY DRIVE DOG 25 34 COVER STUD 68 6

1

2

3

4

5

QTY. 1 1 1 1 1 12 3 12 1 2 1 1 1 1 1

7

Part No. Comments 4004771 5005604 4004363 5006021 9009540 9009139 5005803 9009260 9009258 5005609 9009303 9009277 7207091 7207362 5005549-1 ZINC PLATED 8

34

9 10 11 12 8 7

14

13

10

6

2

CHX2500

14/10/2016

DRUM SUPPORT REAR ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12

Part Name BEARING 40mm M14x40mm ZP 8.8 BOLT KEY 12x10x48 15 T SPROCKET 40 TRI KNOB FEMALE M10 REAR BEARING COVER CHAIN 65 LNIKS 45 T SPROCKET REAR TENSIONER ASSEMBLY COVER STUD 68 M14 NYLOC NUT ZP M10 NYLOC NUT ZP

QTY. Part No. Comments 3 5005803 12 9009139 2 9009540 1 5006022 1 4004771 1 5005605 1 4004357 1 5005855 1 7207093 1 5005549-1 ZINC PLATED 12 9009260 1 9009258

4 3 2 1

11 10 12 2 1 11

3

9

3

8

7

6

5

CHX2500

30/08/2016

PLAFTORM 25 ITEM NO. Part Name 1 PLASTIC PLATFORM 2 M12x45mm ZP 8.8 BOLT 3 REAR PF MOUNT 4 M12x28x3 WASHER ZP 5 M12 NYLOC NUT ZP 6 SUB ASSY PLATFORM 25 7 M12x35 BUTTON CAP SCREW 8 M12x50x3 WASHER ZP 9 FRONT PF MOUNT

QTY. Part No. 1 5005599 8 9009124 1 7207367 8 9009302 10 9009259 1 7207368 2 9009276 2 9009303 1 7207366

Comments

1 2 3 4

6 5

9 7 2 8 5

5

4

4

CHX2500

10/10/2016

PLATFORM EXTENSION ITEM NO. Part Name 1 PLASTIC CAP 50X25 2 M12x35mm ZP 8.8 BOLT 3 PF EXT CLAMP 4 M12 NYLOC NUT ZP 5 SUB ASSY PLATFORM EXTENSION

QTY Part No. Comments 4 4004707 4 9009167 2 5005198 4 9009259 1 7107012

4 5 3 2

1

3

2

5

4

CHX2500

29/08/2016

WIPER ITEM NO. Part Name

QTY.

Part No. Comments

1

M12 NYLOC NUT ZP

4

9009259

2

M12x28x3 WASHER ZP

4

9009302

3

TENSIONER WASHER

4

4004784

4

M12x40mm ZP CAP SCREW

2

9009174

5

M18x38x3 WASHER ZP

1

9009448

6

WIPER ASSEMBLY

1

7107018

7

M12x40mm ZP 8.8 BOLT

2

9009103

8

REFLECTOR ROUND WHITE

1

5105341

9

REFLECTOR ROUND RED

1

5105342

1

2

3

4

1 5 3 9

8

6

6

2

7

CHX2500

29/08/2016

WIPER CONPONENTS ITEM NO. Part Name 1 WIPER LATCH 2 WIPER LATCH PIVOT 3 M16x40mm ZP 8.8 BOLT 4 WIPER SPRING 5 M16x35x3 WASHER ZP

QTY. 1 1 1 1 1

Part No. Comments 5005831 5005833 9009175 5005852 9009305

3 5 4 1 2

7

13/10/2016

WIPER LATCH ASSEMBLY FRONT IS ASSEMBLED THE SAME

WIPER LATCH BOLT

WIPER LATCH BOLT

WIPER PIVOT BOLT

CHX2500

12/10/2016

WIPER EXTENSION ITEM NO. Part Name 1 WIPER EXTENSION ASSEMBLY 2 EXTENSION PLASTIC 3 M12x50x3 WASHER ZP 4 M12x35 BUTTON CAP SCREW 5 M12 NYLOC NUT ZP 6 TRI KNOB MALE M10 7 TENSIONER WASHER

QTY. 1 1 4 6 4 2 2

Part No. Comments 7107022-1 5005847-3 9009303 9009276 9009259 865551 4004784

4

7

6

2 4

1

3 5

9

CHX2500

13/10/2016

3 PTL

25

26 36

37

35

1

2

3

4

5

6

7

8

34 33 32 31 9

30 10

38

29

11

39

28

12

40 13 14 15 16

27

17 26

25

18 24

19 20 21

23

22

10

CHX2500

13/10/2016

3 PTL ITEM NO. Part Name 1 FRONT FENCE 2 RAM PIVOT PIN 3 M10 NUT ZP 4 M10x25mm ZP 8.8 BOLT 5 SUB ASSY TORQUE ARM 25 6 PLASTIC HOSE CLAMP 1-4 SET 7 RAM TORQUE ARM PIN 8 ROLL PIN 8x50 9 RAM HOSE 1-4 10 HYDRA FITTING 1-4 x 1-4 BSPP 11 PLATFORM RAM 25 12 M8x35mm ZP 8.8 BOLT 13 M8x22x3 ZP WASHER 14 M8 NYLOC NUT ZP 8.8 BOLT 15 HOOK SPRING 16 M16x25mm ZP 8.8 BOLT 17 M16x35x3 WASHER ZP 18 SUB ASSY LATCH LINK 19 WIPER SPRING 20 SUB ASSY LATCH PIN 2 21 TYNE 1200mm LONG 22 TYNE NUT 23 SUB ASSY LOWER 3PTL 24 GREASE NIPPLE 1-8 BSP 25 M12x50x3 WASHER ZP 26 M12x20 BUTTON CAP SCREW 27 M12 NYLOC NUT ZP 28 25mm HYDRO MOTOR 29 RUBBER GROMMET ROUND 36014 30 TYNE 1400mm LONG 31 M12x40mm ZP 8.8 BOLT 32 HYDRA FITTING 1-2 x 3-8 BSPP 33 KEY STEEL 8x7x30mm 34 MOTOR HOSE 3-8 35 GRUB SCREW 5-16 x 1-2 UNC 36 SUB ASSY TEE DRIVE X 37 SUB ASSY HOOKS 38 Lynch Pin Clip 39 40

25.4x54 WASHER ZP TOP LINK PIN

QTY. Part No. 1 7207375 1 5005585 1 9009252 1 9009159 1 7207370 1 2002700 1 5005586 1 9009380 2 2002407 2 2002622 1 7207369 4 9009156 4 9009300 5 9009257 1 5005997 1 9009140 1 9009305 1 7207373 1 5005852 1 5006002 1 5105322 2 5105321

3 3 2 1 1 1 2 2 1 1 2 1 1 1 2 1

11

ZINC PLATED

INCL. M8x60 BOLT & NYLOC NUT ZINC PLATED COMPLETE HOSE KIT

SEE FURTHER BREAK DOWN

1PAIR -SEE FURTHER BREAK DOWN

1 1

Comments

9009330 9009303 9009277 9009259 2002903 36014 5105323 9009103 BB-0608 5005300 2002407-1 COMPLETE HOSE KIT 9009435 7107093 7207365 5105021 9009309 5105107

CHX2500

14/10/2016

REAR FENCE ITEM NO. Part Name 1 REAR FENCE ASSEMBLY 2 M10 U BOLT x85 3 M10 NYLOC NUT GALV FNYMG

QTY. 1 3 6

Part No. Comments 7207371 FUQ08563G FNYMG

3 2 1

12

CHX2500 LATCH ASSEMBLY ITEM NO. Part Name 1 SUB ASSY LATCH PIN 2 2 LATCH PIN SPRING 3 LATCH PIN

QTY. 1 1 1

1

2

3

13

Part No. Comments 5006002 5005566 5006001

13/10/2016

CHX2500 LOWER 3PLT ITEM NO. Part Name 1 LOWER LINK SUB ASSEMBLY 2 3PTL BOLT 3 LOWER LINK PIN 4 Lynch Pin Clip 5 M14 NYLOC NUT ZP 6 M14 WASHER HVY

4

6

QTY. 2 2 1 1 4 4

5

2

5

6

1

14

Part No. Comments 7107099 LEFT & RIGHT 9009491 incl. washers & nuts 5105113 5105021 9009260 9009324

3

26/08/2016

31 32 16