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Lift door up and over hinge pin and set aside. See
11. For lift truck models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/
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GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813, H813, J813) with a Cummins QSB 3.3L or Kubota diesel engine, if lift truck cab is equipped with an air conditioner/heater unit, disconnect AC hoses.
a. Remove six fasteners and remove rear cover.
See Figure 12 for lift truck models • GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813)
See Figure 13 for lift truck models • GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813)
See Figure 14 for lift truck models • GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (J813)
b. Disconnect air conditioner hoses at bulkhead bracket and at receiver/drier.
See Figure 12 for lift truck models • GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813)
See Figure 13 for lift truck models • GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813) See Figure 14 for lift truck models • GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (J813)
c. Disconnect air conditioner wire harness.
See Figure 12 for lift truck models • GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813)
See Figure 13 for lift truck models • GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813)
See Figure 14 for lift truck models • GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (J813)
12. Remove lock nut and disconnect gas spring from cab mounting bracket. See Figure 9.
13. Lift door up and over hinge pin and set aside. See
Figure 10.
NOTE: Wiper motor cover must be removed before dash assembly can be removed.
14. Unclip and remove front wiper motor cover. See
Figure 15 for lift truck models • GLP/GDP16VX, GLP/GDP18VX, GLP/ GDP20SVX, GLP/GDP030VX (C810) • GLP/GDP20-35VX (GP/GLP/ GDP040-070VX) (B875, C875)
NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
A. FRONT VIEW
1. HOSE WRAP 2. FASTENERS 3. REAR COVER 4. AIR CONDITIONER HOSES 5. BULKHEAD BRACKET 6. RECEIVER/DRIER 7. FITTINGS 8. AIR CONDITIONER WIRE HARNESS
B. TOP VIEW
Figure 12. AC System Arrangement and Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/ GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813) With a Cummins QSB 3.3L Diesel Engine
NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
A. FRONT VIEW
1. HOSE WRAP 2. FASTENERS 3. REAR COVER 4. AIR CONDITIONER HOSES 5. BULKHEAD BRACKET 6. RECEIVER/DRIER 7. FITTINGS 8. AIR CONDITIONER WIRE HARNESS
B. TOP VIEW
Figure 13. AC System Arrangement and Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/ GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813) With a Kubota Diesel Engine
NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
A. FRONT VIEW
1. HOSE WRAP 2. FASTENERS 3. REAR COVER 4. AIR CONDITIONER HOSES 5. BULKHEAD BRACKET 6. RECEIVER/DRIER 7. FITTINGS 8. AIR CONDITIONER WIRE HARNESS
B. TOP VIEW
Figure 14. AC System Arrangement and Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/ GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (J813) With a Kubota Diesel Engine
Figure 15. Dash Installation
Legend for Figure 15
NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
A. GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/
GDP040SVX) (C810) AND GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875, C875) B. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813) 1. CAPSCREWS 2. FRONT WIPER MOTOR COVER 3. DASH ASSEMBLY 4. KICK PANEL 5. COWL PANEL 6. FRONT OPERATOR CAB LEGS 7. LOCK NUT 8. FLANGE BOLT
15. For lift truck models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813), remove two lock nuts from front wiper motor cover. Remove front wiper motor cover. See Figure 15.
16. For lift truck models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813, J813), remove three lock nuts from front wiper motor cover. Remove front wiper motor cover. 17. Remove five capscrews from top of dash assembly and cowl panel.
18. Remove two flange bolts securing cowl panel to front operator cab legs.
19. Unclip dash assembly from kick panel. Remove dash assembly.
20. Remove kick panel from seal plate assembly. See
Figure 16.
Figure 16. Seal Plate Assembly, Kick Panel, and Floor Plate Removal
NOTE: CAB REMOVED FOR CLARITY.
Legend for Figure 16
A. GLP/GDP16VX, GLP/GDP18VX, GLP/
GDP20SVX, GLP/GDP030VX (C810) AND GLP/
GDP20-35VX (GP/GLP/GDP040-070VX) (B875,
C875) 1. CAPSCREWS 2. KICK PANEL 3. SEAL PLATE ASSEMBLY 4. SEAL B. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/
GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813) 5. FLOOR PLATE (LEFT SIDE) 6. FLOOR PLATE (RIGHT SIDE) 7. FLOOR PLATE
21. Remove capscrews and seal plate assembly from lift truck frame.
22. Disconnect rear grab handle horn button connector from right-hand chassis harness, located in right rear corner leg of cab frame. See Figure 11.
23. Disconnect light harness connector from Vehicle
Systems Manager (VSM) and right-hand chassis harness connector. See Figure 17.
NOTE: Perform Step 24 and Step 25 for lift truck models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/ GDP080, 090, 100, 110, 120VX) (J813) equipped with Diesel Particulate Filter (DPF).
24. Disconnect light harness connector from Vehicle
Systems Manager (VSM) and right-hand chassis harness connector. See Figure 18.
25. Disconnect Diesel Particulate Filter (DPF) display harness connector from cowl harness. See Figure 18.
26. Remove rear panels, front panels, and fender covers to access cab mounting capscrews and flange nuts. See Figure 19.
27. Remove front and rear cab capscrews and flange nuts from lift truck frame. See Figure 20. NOTE: KICK PANEL REMOVED FOR CLARITY.
1. VSM 2. LIGHT HARNESS CONNECTOR (TO VSM) 3. HARNESS CONNECTOR (TO RIGHT-HAND
CHASSIS HARNESS)
