INSIGHTS  Information from the Hoval Group | 01 | 2019
Special solutions for the hotel industry
Low operating costs, minimal effort with maximum supply reliability
Solution for logistics centre High energy efficiency – achieved with Hoval
Tower Bridge New heating system for London landmark
District heating network for community centre Hoval supplies a complete system package including control technology
Introduction.
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Insights 01 | 2019
Dear Reader, 2500 years ago, Philosopher Heraclitus determined that
will be launching over the course of this year is a practical
“change is the only constant in life”. This still rings true today
example of this. HovalRemote offers our customers
in our modern and fast-paced age. Digitisation and technical
maximum operational reliability, which is only possible
innovations have resulted in rapid change in many areas of
through the combination of our reliable customer service,
our lives. Add to this the fact that new requirements and
our knowledge of networked control technology and our IT
changes are constantly being combined in the research
expertise. This represents genuine added value for end
landscape. Complexity is constantly escalating, and this
customers. Initial conversations with customers about
creates a certain level of uncertainty for some people.
HovalRemote have been overwhelmingly positive.
The anonymity of the digital world also increases this feeling
Our reliability is definitely the reason why we continue to
of uncertainty for a lot of people. This justifiably raises the
gain the trust of our customers for challenging projects.
question of whether personal contacts still serve a purpose.
We showcase our strengths particularly effectively when it
Especially for a traditional company like Hoval, where direct
comes to hotels, which is why this is a focus in this particular
contact plays a particularly significant role. Expertise and
magazine edition. Our reliability is also a crucial factor in
personal relationships were and still are very important to
other large-scale projects. For example, the heating system
us. They result in dependability for our customers.
renovation for Tower Bridge in London or the planning and installation of an integral ventilation and heating system for
Does increasing digitisation threaten these values at
a large logistics centre in Croatia by combining a large part
Hoval? No, not for us! Digitisation allows us to focus
of the Hoval product range to form a clever system.
even more on areas where our expertise and personal touch are most valued and relieves us of other tasks.
Change is the only constant in life, but Hoval’s values are still going strong.
This is why Hoval has been actively following this path for some time now. It is a path towards a future that will happen with or without us. A future where all market players – including us – will need to free themselves to some extent from routines and practices that have been used for decades. Hoval sees great advantages for our end customers, our partners and for ourselves in the new options that are available to us. However, digitisation at Hoval is constantly implemented in line with our values. We never forget what has made us so strong over the past 74 years. We are and will remain a reliable partner. Reliability is not in conflict with the digital world and is still a top priority for us. Our new HovalRemote service that we
Insights 01 | 2019
Peter Gerner, Management Board Hoval Group Co-CEO
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Contents.
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12.
Investors and planners have high demands – Hoval can accommodate them all. A hotel requires lots of heating and enough hot water for any time of the day or night. Supply reliability, convenience and hygiene are of the utmost importance to every hotelier and investor. They also want to keep operating costs in check. All of this is possible – if their planner gets the right advice.
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“A Warm Welcome” for Tower Bridge. It is one of the most famous tourist attractions in the world. It has been lifting its two bascules to welcome through passing ships for 150 years. Hoval is now offering visitors a warm welcome inside the bridge too – with a new heating system
Hoval has proved itself in thousands of hotels. Integral system solutions are providing a reliable service in countless hotels and guest houses. They protect the environment and keep operating costs down. Three examples – three unique solutions.
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Insights 01 | 2019
Insights 01 | 2019
28.
26.
Hoval takes a systematic approach to heating and ventilation in major logistics centres. A logistics company in Croatia is making energy efficiency one of its strategic goals – and it is set to achieve it.
The quietest air/water heat pump for domestic use. The Schibli family in the Swiss municipality of Baldingen has put its trust in independent, energy-efficient heating by ® selecting the Hoval UltraSource heat pump. It is currently the quietest heat pump available.
34.
ServeCool: The modern way to cool data centres. Innovative: Hoval engineers have combined maximum reliability with ultimate energy efficiency to cool a data centre in Czechia.
Insights 01 | 2019
37.
UltraSource : How much output would you like? ® The quiet UltraSource heat pump is now also an attractive option for apartment buildings. Hoval is launching models in additional output classes. ®
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In focus: Special solutions for the hotel industry.
Investors and planners have needs – Hoval can accommodate them all If a planner has a hotel owner as a customer, they can expect very specific requirements. The hotelier wants everything at once – low operating costs and minimal effort with maximum supply reliability and a high level of convenience. All of this is possible – if the planner gets the right advice and is open to new, digital opportunities. A lot of hoteliers can’t believe their eyes when they see their electricity bill. Depending on the model and age of the system, costs for heating rooms and water are not cheap either. They may be almost more concerned that there will not be enough hot water for their guests at any time of the day or night. And this water needs to be flawless. Hygiene is of the utmost importance – legionella would destroy the reputation of a hotel. To prevent this, the hotelier implements excessive maintenance measures, which take up time and staff resources and incur a great deal of expense. Can they forget their worries – and even create a more comfortable and convenient environment for their guests and themselves? Yes, they can. The first step towards supply reliability The first thing a hotelier needs is a planner who can fully grasp this challenging situation. This planner should be well versed in the latest technical developments and the digital possibilities offered by the Internet of Things (IoT). This is a lower and therefore easier hurdle to overcome when the planner then chooses the right partner – a partner who has a comprehensive view of the interests of both the planner and the investor. Personal advice from experienced experts Hoval can offer specific advice with regard to hotels. The experts from Hoval take energy and ecological considerations into account, while also considering the economic requirements that the investor in particular will expect to be met. To achieve this, they rely on their experience and exclusive
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software. With the help of the Hoval SystemCalculator, they can develop and cost hypothetical and feasible system solutions based on the most important key data and requirements, which the investor can then use as a valuable basis when making decisions. “In this overall analysis, it is not just about the initial investment, but also the issue of cost-effectiveness over years of operation,” explains Stefan Müller, who leads the product management department at Hoval Heiztechnik. “The answer to the question of how many years it takes for a new heating system to pay off thanks to high energy efficiency is key to every investor.” And this investor is more likely to invest if all these facts and figures are accurate and readily available.
150.000 125.000 100.000 75.000 50.000 25.000 0 -25.000 -50.000 -75.000
2 4 6 8 10 3,8 Years System profit
Cashflow
Trend
Hoval SystemCalculator: Profit and loss account (P&L). Graphical representation of the total costs. Comparison to the existing system.
Insights 01 | 2019
High efficiency thanks to digitisation The planner, who answers to the hotel owner, is also aware of their need for high efficiency and maximum supply reliability. Stefan Müller says: “The hotelier wants to heat their establishment, but they also want the heating and hot water supply to take care of itself as much as possible.” Planners and installers can be confident that they can meet this justifiable demand – Hoval heat generators are ® now equipped with the TopTronic E digital control system as standard and without exception. Thanks to its online connection, the system knows first thing in the morning what the weather will be like in the afternoon, and it can proactively adjust heating operation in order to save energy. If the precise weather forecast predicts sun for a winter afternoon, the heating system does not have to run at full power in the morning. This results in noticeably lower resource consumption, meaning lower operating costs and higher efficiency. However, the convenience of a reliable supply is not compromised. Even higher reliability with maintenance contracts
Hoval offers both. The strong focus on integral system solutions, which offer more than just the combined benefits of the individual components, harnesses all economic and ecological advantages.
The hotelier wants to heat their establishment, but they also want the heating and hot water supply to take care of itself as much as possible. Stefan Müller Head of Product Management Heating Technology
There is no such thing as absolute reliability. But maximum reliability can be ensured for hoteliers and investors through a maintenance contract. They have nothing to worry about when it comes to heating their rooms or providing hot water, leaving them free to concentrate fully on their guests. In Switzerland, Germany and Austria, this maintenance ® contract is known as Hoval TopSafe . Depending on the country and scope of services, there is a choice between ® Basic, Safe and TopSafe . Hoteliers who are naturally mindful of the safety of their guests usually choose the widest possible scope of services. Annual maintenance not only covers a functional check and system optimisation, it ® can also include costs for all materials. With Hoval TopSafe , it is also possible to extend the warranty period and ensure that any faults are repaired around the clock. Whether the planner and installer require support or the hotelier requires maximum reliability and convenience,
Insights 01 | 2019
Make an appointment now Are you a planner or installer with customers in the hotel industry? Get in touch with your Hoval consultant now to find out the clear benefits they can offer you: ■■ Low operating costs ■■ High supply reliability ■■ High convenience for hotel guests and for yourself ■■ Flawless hygiene
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In focus: Special solutions for the hotel industry.
Modular system solutions
that they support and complement each other, achieving the highest possible energy efficiency when working together in a network.
Do heat and electricity need to be produced for the hotel at the same time in a combined heat and power unit? Will renewable energy play a role in the system solution or even generate the majority of the power? Depending on the expectations of the hotelier, the planner can work with Hoval to combine the appropriate modules to create a complete system. The individual components for generating, storing and distributing heating and hot water are coordinated so
The modularity of the system solution means that it can be upgraded or expanded if needed with relatively little effort required for installation or planning. The modular design also makes it possible to use alternative energy sources in a system that originally relied exclusively on fossil fuels.
Hoval TopTronic ® control system
All Hoval products feature a uniform control system, which enables them to be quickly combined into an individual and efficient energy solution. Simple, uniform ® ®® operation and connection to the internet or management system° enable Hoval remote TopTronic Hoval Hoval TopTronic TopTronic 22 22 ° 22 ° Regelungssystem / Regelungssystem Control Regelungssystem system / /Control Control system system access. C
C
C
HovalApp
HEAT GENERATION 1
2
BASIC REQUIREMENT
PowerBloc PowerBloc EG EG PowerBloc (20)(20)
EnerVal (1500)
Heat and electricity in the smallest space Combined heat and power units provide heat and electricity economically and reliably.
Alternative heat generation
UltraGas® ® UltraGas® UltraGas® UltraGas (125) (125) (125)
TransShare 3K/2K TransShare TransShare 3K/2K3K/2K 3K TransShare
The latest heat generator Gas combustion boiler with infinitely variable output adjustment and maximum efficiency.
BioLyt
BioLyt (100-160)
EnerVal
EnerVal
UltraGas®
EnerVal EnerVal TransTherm EnerVal (800) (800) aqua F
Instant water heater with storage tank High hygiene standards as drinking water is not stored – high protection against legionella.
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® Thermalia dual, TransShare 3K
EnerVal
® Thermalia dual Hdual H EnerVal
EnerVal
® TransTherm UltraGas aqua F
TransShare 3K
EnerVal
TransTherm aqua F
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TransTherm
CombiVal C C TransTherm aqua L CombiVal aqua L
Hybrid system with renewable energy.
Link to Remote Service System: hoval.com/remote-service-system
TransTherm TransTherm TransTherm aqua F aqua aqua FF
Alternative drinking water systems
22 °C
22 °C
TransTherm aqua L Thermalia® dual, dual H
HovalSupervisor HovalSupervisor 4
EnerVal (800)
Ready-to-connect distribution systems Standard distributor or configurable distributor systems
1
System solution with pellet boiler.
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HovalSupervisor
3
REQUIREMENT PEAKS
EnerVal PowerBloc EG EnerVal EnerVal (20)(1500) (1500)
1
HovalApp HovalApp
HovalConnect DRINKING HovalConnect HovalConnect WATER SYSTEM HEAT DISTRIBUTION
Tank charging systems in combination with charging heat exchanger. EnerVal TransTherm aqua L
TransTherm aqua LS
CombiVal C
EnerVal
TransTherm aqua LS
EnerValTransTherm aqua TransTherm LS
aqua LS
CombiVal C
Tank charging systems in combination with two charging heat exchangers.
CombiVal C
Read more: ■■ Hoval in top hotels worldwide: Page 12–15 ■■ Combined heat and power unit and condensing boiler for hotels: Page 36
Insights 01 | 2019
In the market.
Positive reaction to website Hoval is taking digitisation seriously. There is no energy revolution without digitisation. Connecting heating and air-conditioning technology digitally to form a system increases efficiency and protects the environment. The new Hoval website is a strong symbol of the digitisation process – and this is just the start. The internet platform and digital control system will increasingly merge together.
What do customers think about this simplified process? What is the next step on the journey towards the digital Hoval world?
The new website is live in Austria, Germany and Switzerland, and other markets are to follow. Customers in these three countries can now find all work documentation including price lists and technical data in one place. And in the e-business area, installers can order products and components around the clock with their applicable purchase conditions.
Two questions – three answers:
A summary of the advantages of the e-shop: ■■ User-friendly website thanks to intelligent search function. ■■ Clear display of technical data and prices. ■■ The e-shop is available around the clock. Quotes can be created and tracked 24/7. ■■ BIM data available for download. ■■ Delivery and monitoring of the order.
“Our customers have responded incredibly quickly and positively. 400 people have already registered in the first week. The thing they like the most is the clear presentation of brochures, technical data, documents, etc. This helps them to save time. Lots of our customers are already ‘more digital’ than we think. With hoval.ch, we have created a self-service channel, and now it needs to become embedded in the customer process. Both we and our customers are still strongly inclined towards the “external sales employees/ regional centres” format. But the self-service channel is more convenient for lots of transactions, for everyone.” Daniel Weltin, Managing Director of Hoval Switzerland
hoval.ch
“Openness to digital transformation is very high among German specialist traders. A major reason for this is the shortage of skilled workers in the building trade. Our digital developments are helping customers to optimise their processes. This allows them to go some way in compensating for the effects of staff shortages. We are now available for customers 24/7.” Wolfgang Allgäuer, Managing Director of Hoval Germany
hoval.de
“We are still at an early stage of developing our e-shop, but we can see enormous potential. The most important advantage for our customers at the moment is the additional possibilities it offers. They can see all documents at any time, can download and import them into their work software, and can create quotes and orders around the clock. The work process will become noticeably easier with the online system configurator – the next step on our digital journey. Processing special promotions and integrating customer loyalty programmes in the myHoval account are other milestones for us on this journey.” Christian Hofer, Managing Director of Hoval Austria
Insights 01 | 2019
hoval.at
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In the market.
Smart transformation at Hoval Tradition and digitisation: Conflict or symbiosis? Hoval sees great advantages and opportunities in digitisation for end customers, planners and installers. But this will require everyone to learn new things and change their way of thinking. Company founder Gustav Ospelt was a visionary and innovator. The stove that he patented more than 70 years ago doubled as a central heating system. A few years later, he announced that he was moving the heating system down to the basement. He developed the first steel boiler with an integrated hot water tank. The product was met with huge demand during the economic boom of the late 1950s and the 1960s. Today, Hoval’s portfolio is much more diversified. Although 70 years may not seem like a particularly long time, in the canton of Zurich in Switzerland, for example, only one percent of companies have been around for more than 70 years. Many companies do not manage to move with the times. “Our company has had to drastically change course a few times too,” says Peter Gerner, co-CEO of the Hoval Group.
Digitisation and the value of a family
Digital products and persuasion
Digitisation is another major challenge for companies today. Small and mediumsized family companies, such as Hoval with its approximately 2000 employees, are happy to set themselves apart from large corporations or purely digital companies through the personal relationships they form with their customers and partners. Who knows anyone by name at Amazon – except Jeff Bezos? Hoval, on the other hand, sees itself as one big family. This family atmosphere is also carried over to relationships with long-standing customers and partners.
Hoval has invested significant resources into developing a universal control and regulation system for all its products, which are connected to Hoval’s own ERP system (Enterprise Resource Planning system) via a gateway and IoT platform (Internet of Things platform). This digital link will make work easier for everyone. However, only a relatively small proportion of newly installed heating systems are networked in this way. It seems possible that even installers are often shying away from this development. So, it looks like Hoval still has some convincing to do, but personal relationships will make this easier.
Hoval sees digitisation as a positive change: “It is our chance, our future – especially for us as a traditional but dynamic company that sets itself apart through our personal relationships,” says Peter Gerner.
Cumulative proportion in %
100
75
Only 1 out of 100 companies is older than 70
50 Ventilation Heat technology pumps
Housing ventilation
Digitisation
25
0 0 10 20 30 40 50 60 70 80 90 100 Company age
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Digital processes and upgrade backlog Digitisation also reduces the distance between the manufacturer and the end customer. New companies are constantly entering the online market and approaching end customers directly to sell them new heating systems. To Hoval’s detriment, it has noticed that for a long time now, very few end customers are actively replacing their old systems, even though many of them are in desperate need of an upgrade. Hoval can only tackle this massive upgrade backlog together with planners and installers. Digitisation can help with this. Digitisation will
Insights 01 | 2019
The analogue world of pens and pencils is a thing of the past.
also have a general impact on some of the tasks at the interface between partners and Hoval. But the longestablished company will show consideration for existing relationships throughout this process.
Digital business models
Services will also undergo a fundamental change. There are numerous benefits for the end customer when their heating system is connected online via a gateway. With the IoT interface to Hoval’s own ERP system, Hoval can offer added value to everyone – the installers, the property management companies and the end customers.
In any case, it is Hoval’s clear objective to develop mutually beneficial business models. According to Peter Gerner, this is an exceptional challenge. “But we are taking people along for the ride during our smart transformation. We offer personal support with our expertise and consulting skills.” Tradition and digitisation clearly have a symbiotic relationship at Hoval.
It is quite possible that one day Hoval’s customers will no longer have heating systems, and instead they will buy heat output in kW/h.
When Hoval systems are online, we can significantly increase service levels, provide support faster, optimise systems and reduce costs.
Peter Gerner Co-CEO
Digitisation defined by Hoval in a nutshell Digitisation is the future – especially for Hoval as a traditional but dynamic company. Digitisation and tradition are symbiotic at Hoval – thanks to personal relationships with customers and partners. The IoT platform that is connected to the Hoval ERP system via a gateway is currently being optimised for all products. This digital network means that heating systems can be continuously optimised, and data analysis can improve products and reduce costs. Together with planners and installers, digitisation will also help to reduce the upgrade backlog, and this will result in new business models.
Peter Gerner Co-CEO
Insights 01 | 2019
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In operation: Hotels.
Hoval has proved itself in thousands of hotels The list is endless. Hoval system solutions are providing a reliable service in countless hotels and guest houses. They protect the environment and keep operating costs down. These three examples showcase three solutions that are all as unique as the hotels themselves. What they do have in common is that they are all extremely energy-efficient, reliable and hygienic.
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Insights 01 | 2019
UNITED KINGDOM:
Hoval helps top-class hotel business
5-star Pennyhill Park Hotel: relies on UltraGas . ®
The ivy-covered Pennyhill Park Hotel is like something from a dream – a luxury resort just a stone’s throw from Windsor Castle. The hotel operators rely on Hoval, just like many other 5-star hotels across the land. Systems that have been deemed good enough for the Queen of England are now available to luxury hotels in London and other parts of the United Kingdom at a low cost. After all, Hoval is the appointed purveyor of the British royal household, and the advanced technology can also be found in many top-class hotels. Sustainable heat The renowned 5-star Pennyhill Park Hotel, which is steeped in history, discovered Hoval a few years ago. A Hoval ® UltraGas (350) condensing boiler has been providing heat for the rooms and water since 2015. The hotel with its 123 luxurious suites and hotel rooms, the gourmet restaurant, the brasserie with bar and the spa area with its eight swimming pools are all reliant on the boiler’s output of 350 kW. And eco-friendly energy efficiency and outstanding reliability are essential to maintain the first-class reputation of the hotel. The tried-and-tested ® and technologically advanced UltraGas can provide all this for the long term.
Insights 01 | 2019
History of success Ivy grows up the stone façade of the hotel, and this façade tells a story of success. The property in the west of London, which is directly connected to Windsor Castle via London Road, can be traced back to the accomplished and skilful civil engineer James Hodges, who built it in 1849 and who also lived there. An orangery was added in 1880, which was renovated again in 1903 and 1935.
It may just be a coincidence, but since 2015 – the year when the Hoval ® UltraGas condensing boiler was installed in the hotel – the Pennyhill Park Hotel has won several awards. It was named “Residential Spa of the Year” and was one of the top three “Large Hotels”. The Group that the hotel is a part of – “Exclusive Hotels and Venues” – was also named “AA Eco Hotel Group of the Year”.
Pennyhill Park, with grounds spanning 123 acres or around 50 hectares, has been an exclusive hotel since 1972.
Over the past 30 years, the majority of 4 and 5* hotels in London have used Hoval for their heating and hot water needs.
Ian Dagley Hoval UK General Manager
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In operation: Hotels.
Classy and traditional
GERMANY:
The latest system solution for listed establishment
“The Maximilian is one of the most beautiful inns in the Tegernsee valley. It’s classy, but not pretentious, instead it’s very traditional,” says Alois Gartenleitner. He has taken on the lease together with his wife Martina.
Gasthof Herzog Maximilian: UltraGas is the core of the system solution. ®
Everything that goes into making a cosy place to eat and drink needs to happen behind the scenes. The renovated inn Gasthof Herzog Maximilian in Gmund am Tegernsee now has a system solution from Hoval working in the background. After 30 years of sitting empty, the inn has finally rediscovered its purpose. The impressive listed building in the Bavarian Gmund now once again houses a restaurant on the ground floor. The restaurant can seat 150 guests comfortably and there is a hall that can accommodate another 75 people. Duchess Maria Anna of Bavaria and the Tegernsee brewery bought the property after years of uncertain developments and the building was completely renovated over two years, complying with the strictest conservation regulations.
His description of the inn – “classy, but not pretentious, instead it’s very traditional” – could also apply to the system solution that the builder selected to heat the rooms and the ® water. Two Hoval UltraGas condensing boilers, each with an output of 100 kW and operated in a cascade formation, are at the centre of the system. This system also incorporates a Hoval CombiVal drinking water tank with a capacity of 800 litres. The CombiVal preheats 300 litres for the inn and the doctor’s offices, which are located on the first floor of the building. The top floor of the magnificently restored establishment has its own CombiVal, which holds 200 litres. Efficient and environmentally friendly ® The entire system is controlled via Hoval TopTronic : The individual components, which are already very energy efficient and recover heat, are even more powerful when they are combined in a system. This is then made even more efficient ® by the clever TopTronic control system.
The meticulously developed technology, which always and reliably provides as much heat as needed, is a real credit to Hoval. However, it was also instrumental for the Gasthof Herzog Maximilian project that the architects, planners and heating engineers had known each other for years and that they work together with Hoval. This cooperation boosts confidence in the skills of the other partners. And what did the couple Gartenleitner who run the inn get from all this? An optimally designed system.
The entire system is controlled via Hoval TopTronic®.
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Insights 01 | 2019
Renewable energy was definitely something we wanted to consider. The pellet system solution from Hoval stood out for us right away.
Erich Bergmüller Hotelier
AUSTRIA:
Biomass for hotels
The environmentally friendly and highperformance Hoval BioLyt wood pellet boilers are perfect for new constructions and renovating hotels and larger systems.
Hotel Edelweiss: BioLyt wood pellet boilers go easy on the environment and your wallet.
In the Alps, wood is crying out to be used as a source of energy. Wood is CO2-neutral and can be easily acquired from the surrounding area. The Hotel Edelweiss in the province of Salzburg has been setting a good example for years. When Erich Bergmüller extended his hotel in Wagrain a few years ago, the heating system also needed to be upgraded. “Renewable energy was definitely something we wanted to consider. The pellet system solution from Hoval stood out for us right away.” Since then, two Hoval BioLyt wood pellet boilers have been producing a total heat output of 300 kW. As engineer Wilhelm Hutz who installed the system puts it: “The compact design of the powerful twin boiler system was and is the best solution for the Hotel Edelweiss.” Economical and environmentally friendly If you compare the new wood pellet heating system with a hypothetical oil heating system, the Bergmüller family
Insights 01 | 2019
is saving several thousand euros in operating costs a year. And let’s not forget the benefits for the environment – the system saves approximately 130 tonnes of CO2 every year. The sophisticated combustion process of the BioLyt and the firing system controlled by a microprocessor optimise combustion and keep pollutants low. The patented thermolytic heating surfaces are perfect for transferring heat. The level of efficiency always remains high. Powerful renovator This powerful solution is the ideal choice for refurbishment projects. The compact design means that the BioLyt can fit into practically any boiler room when replacing the existing boiler. The boiler body, cladding and control system are delivered separately and assembled on site – installation generally goes without a hitch. Cascade solutions with two or three wood pellet boilers or the integration of
the existing boiler to cover peak loads enable environmentally friendly and cost-effective heating with an output of up to 450 kW. At the Hotel Edelweiss in Wagrain, a hot water processing system with a powerful Hoval fresh water station 2-FWM-E (700) has been integrated. This means that there is always enough hot water available and makes the water extremely hygienic. There is no longer any risk of legionella forming. Reliable operation thanks ® ® to TopSafe and TopTronic With the TopSafe® maintenance agreement, hotelier Erich Bergmüller has opted for the practical complete protection package with a twelve-year ® full warranty. The TopTronic control technology monitors operation – even remotely. If needed, it is even possible to connect to Hoval customer support directly online. This service is available throughout Austria around the clock, 365 days a year.
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In operation: Liechtenstein.
District heating: everything from a single source, all with one control system A complete system package with an energy centre and substations from a single source. An entire district heating network that can be controlled with a single system: absolutely achievable. Proof of this can be found in Eschen in the Principality of Liechtenstein. And the single source that provides everything including the control technology? Hoval. As of late, the beating heart of Eschen has been hiding in the basement of the town’s community centre – the heating system of a new, emerging district heating network. The heating system generates heat in two Hoval BioLyt (160) wood pellet boilers – this produces an output of around 320 kW. Depending on the heating requirements, just one or both of the boilers can be in operation ® on a rotating basis. A Hoval UltraGas (900 D) twin boiler covers peak loads in the winter. The bivalent system therefore generates the majority of the annual heat required without producing any CO2 emissions. This will be even more environmentally friendly once the wood chip boiler from the existing “primary school heating system” is connected to the new heating system in a further planned stage.
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The hot water is stored in a Hoval heating tank with a capacity of 9000 litres, which is exclusively available in Switzerland and Liechtenstein. Hoval TransTherm transfer stations transfer the heat produced in the heating system from the pipeline to the individual customers. This includes a TransTherm pro with an output of 280 kW for the local council, the nearby church and the community hall, a TransTherm pro with an output of 100 kW for the supermarket on the other side of the road, and a TransTherm giro with an output of 60 kW for a medical centre.
Environmentally compatible and reliable The Liechtenstein Gasversorgung (LGV) gas supply authority initiated and operates the district heating network. “During the design and planning stages, we were guided by two requirements – environmental compatibility and supply reliability,” says Michael Baumgärtner. He is responsible for the heat supply/ renewable energies department at LGV. It was also a foregone conclusion that the existing “primary school heating system” would be connected to the new “community centre heating system”. “We will construct the line needed for this in 2019,” says Michael Baumgärtner. Once this has been completed, the number of heat consumers will increase: “We expect to have 30 customers in the long term, including planned new construction projects.”
Insights 01 | 2019
The heating system generates heat in two BioLyt (160) wood pellet boilers. A gas boiler covers peak loads.
One control system for the entire network Hoval control technology acts as the brain for the central heating system – the heart of the district heating network – and its present and future ramifications. All Hoval network components are ® equipped with the Hoval TopTronic control software. This communicates with the HovalSupervisor control system without needing to specifically program the individual components further. The HovalSupervisor control system connects itself almost automatically and visualises the system on a PC screen. The technicians of the Liechtenstein Gasversorgung (LGV), which manages the district heating network in Eschen, can monitor it directly on the screen and coordinate the operation of the heating system and substations, resulting in continuous optimisations.
TransTherm transfer stations convey the heat produced in the heating system.
The HovalSupervisor control system visualises all components in the system package.
up quickly and used successfully.” Marc Good also knows that he can rely on support from Hoval at any time. The dozens of measuring points also enable the entire system to be thoroughly monitored and analysed. This doesn’t just permit optimisation at a single point, but provides a constant overview of the entire system. The HovalSupervisor control system ultimately makes the entire district heating network even more efficient, environmentally friendly and economical than it already is.
Follow this link to see the 360° animation: hoval.com/heating-system-eschen
The simple user interface means that the system-related functions can be picked up quickly and used successfully.
Project manager Marc Good is aware of the many options offered by the HovalSupervisor control system: “The simple user interface means that the system-related functions can be picked
Marc Good Project Manager, LGV
Reducing complexity
This point makes the difference
“Purchasing all the components for the new district heating network for this project from Hoval and bundling these into a complete system has considerable advantages. There are fewer project participants in both project planning and construction, coordination becomes easier, and the number of interfaces is manageable – during operation too.”
A programmable logic controller (PLC) from Hoval can be used to premix the water in the pipelines, which minimises heat loss in the lines. By measuring negative pressure points in the district heating network, the PLC can operate the district heating pumps at the required minimum using speed control. This saves electrical energy and ensures that every customer is always supplied with enough heat. The control system visualises the data points of the centre control system.
Michael Baumgärtner, Member of the Executive Board of the Liechtenstein Gasversorgung (LGV)
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In operation: United Kingdom.
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Insights 01 | 2019
„A Warm Welcome” at Tower Bridge It is one of the most famous tourist attractions in the world. It has been lifting its two bascules to welcome through passing ships for 150 years. Hoval is now offering visitors a warm welcome inside the bridge too – with a new heating system.
Insights 01 | 2019
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In operation: United Kingdom.
Neo-Gothic style meets Hoval experience.
Traffic problems and other hurdles When Joseph Bazalgette submitted his plan for Tower Bridge in the 1870s, he had no idea that the approval alone would take years to come through. The city was experiencing tremendous traffic problems and this new construction was supposed to resolve them. A new roadway across the Thames was required without impeding shipping traffic. Finally, in 1894, the bridge was officially opened and the whole world marvelled at the feat of engineering. Tower Bridge could raise its lower bascules in just two minutes to allow ships to pass through. The recent refurbishment of an exhibition space demonstrated once again how important meticulous forward planning is. As part of the project, the engineers from Brinson Staniland
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Partnership and the construction company T Brown Group also planned to renovate the outdated heating system. As the appointed purveyor to the Queen, Hoval was able to stand out from the other competitors. Hoval was therefore granted the honour of providing visitors to Tower Bridge a warm welcome with visionary technology. The goosebumps you get after walking along the glass floor of the footbridge – 42 metres above the murky Thames – quickly disappear when you step inside the temperate exhibition and event spaces. The first challenge of the heating system modernisation project was that regulations required the use of a condensing boiler. However, the listed building status prevented the necessary technical measures from being performed inside the bridge pillars of the neo-Gothic building.
After lengthy discussions, the officials of the City of London finally granted special permission for a customised, non-condensing boiler system comprising four highly efficient low-NOx Hoval SR-plus 225 boilers. And the ErP Directive was not the only reason for the decision to provide fully modulating burners separately in both boiler houses.
15 m above the ground may even have impressed the great Victorian master architect Bazalgette. He would certainly have been amused by the fact that the majority of deliveries had to be made at night. This was to avoid causing traffic problems on Tower Bridge and in the centre of London.
“Accessing the boiler houses down narrow passageways, up steep staircases and ladders and around tight corners was the next hurdle,” recalls John Pearson, Project Design Manager at T Brown. “This is why Hoval supplied the boiler completely knocked down (CKD). All individual components were assembled and welded on site and the hydraulics were then inspected by Hoval engineers. Then the housing, burners and control systems could be assembled.” The fact that all this was carried out on a platform that had been specially extended for the boilers and which hung
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In operation: Germany.
Hoval in the harbour of modernisation and innovation The southern German city of Ludwigsburg is quite a distance from the ocean, but it has its own harbour – the urban harbour. Entrepreneur Max Maier has transformed an industrial area of the city into a harbour of innovation, where people live, work and exchange ideas. The heat and energy supply is also in step with the times.
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Insights 01 | 2019
This man’s work is never done. To him, modernisation means constant and relentless development. Max Maier, who took over the Eisfink refrigerator production plant at the start of the 1980s and saved it from going under, has also 2 renovated the 200,000 m industrial area in the Weststadt district of Ludwigsburg, which used to be home to Eisfink. He developed the buildings and the site to transform this area into the urban harbour. Hub of creativity The “urban harbour”, which is still undergoing continuous regeneration, is often described using elaborate metaphors: The urban harbour is a unique mooring for people and companies, a hub for creativity and collaboration, a driving force behind the future of work and living. In the urban harbour, established companies, such as Bosch, Kärcher and Porsche, work side by side with start-ups. Industrial, commercial and service enterprises have also made the harbour their home. The space also comprises restaurants and a range of event rooms of all sizes.
condensing twin boilers (2000 D) for the CHP plant. They provide a total maximum output of 4 MW. The officials from the Ludwigsburg municipal utilities company, who have made a name for themselves due to their environmental awareness, are well aware of the high energy efficiency and low pollutant emissions of the Hoval ® UltraGas . And there were plenty of other convincing reasons that helped them make their choice. In terms of hydraulics, the two twin boilers were relatively easy to integrate into the complete solution. In addition to this, the boilers have a minimal footprint considering their exceptional output. Stefan Rau, who supervised the project on behalf of Hoval Germany, says: “Expertise and experience are always essential when creating something new and innovative that can operate reliably.”
Heat, cooling and power from a CHP plant The most recent modernisation in the urban harbour is just a few months old. The Stadtwerke Ludwigsburg-Kornwestheim municipal utilities company (SWLB) launched the new “EnergieHafenWest” energy centre for the harbour and the Werkzentrum Weststadt district in spring 2018. The combined heat and power plant (CHP) produces heat and electricity at the same time. According to Max Meier: “It is significantly more efficient than a conventional power plant.” The tried-and-tested heat supplier – UltraGas
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Every energy service provider and every investor knows that it takes sophisticated and reliable technology to operate an energy centre seamlessly and cost-effectively, while also taking environmental impact into account. The municipal ® utilities company chose to use two Hoval UltraGas
The two UltraGas ® (2000 D) condensing boilers generate a total maximum output of 4 MW.
The Zollinger Hall with its unique and listed wooden ceiling construction is one of the highlights on the plot.
Expertise and experience are always essential when creating something new and innovative that can operate reliably.
Stefan Rau Project Manager Hoval Germany
Insights 01 | 2019
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In operation: Czech Republic.
Medical innovation – and Hoval delivers big time It takes something physically large to be able to create something of medical significance, even on a microscale. The Biocev scientific centre in Vestec, on the south-east outskirts of Prague, is conducting research into molecules and developing new treatment methods. Heat for the centre is provided by high-power Hoval boilers.
The Biocev research centre is developing new biomedical treatment methods.
This triumph has caused something of a stir – a team of scientists at Biocev have discovered a treatment method to destroy the tumour cells for one of the most aggressive forms of breast cancer.
Biocev, including methods for early diagnosis or chemotherapy based on biologically active substances.
600 researchers
The heat required at Biocev for heating rooms and service water is provided by three high-power Hoval Max-3 boilers with an output of 1250 kW each. The three-pass boilers produce an efficiency of up to 94%. Their patented heating surfaces are designed to evenly stimulate the combustion gases, even in a low operating phase. This means that heat is transferred more effectively and efficiency increases. In addition, fewer aggressive substances are deposited, the risk of corrosion decreases and the service life increases.
The centre, which focuses on biotechnology and biomedicine, will continue to make a name for itself. It is a joint venture of six scientific institutes, including the Institutes for Molecular Genetics, Microbiology and Experimental Medicine. All six are part of the Academy of Sciences of the Czech Republic. The idea for the centre emerged in 2006, and the European Union supported its construction. The costs amounted to 2.3 billion Czech koruna, equivalent to approximately 103 million Swiss francs or 90 million euros. By 2020, around 400 researchers and 200 Masters and PhD students will be researching and developing new treatment options at
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3x Max-3
gas cleanly. It immediately carries the hot combustion gases out of the hightemperature zone. This reduces the flame temperature and even fewer pollutants are emitted as a low-NOx burner has already kept the emissions at a low level. Calculations have shown that a high-power Hoval Max-3 boiler emits up to 18 tonnes less CO2 per year than a comparable product.
Environmental protection included The tried-and-tested three-pass technology has been proven to burn oil and
Insights 01 | 2019
In operation: Liechtenstein.
Efficient solution provides quick heat Christian Graf, manager of Hoval’s garage in Vaduz, swears by the new Hoval TopVent ® TV and TopVent ® TW recirculation heating units. Both emit heat quickly and save space at the same time. hydraulic and electrical assembly is very straightforward. This factor impressed Markus Schmid right away. He is responsible for the infrastructure at Hoval headquarters in Vaduz. Save energy – thanks to the EC motor For Markus Schmid, the cost of operation is another crucial factor. The EC motor for powering the fans does not require much electricity. Thanks to its higher efficiency, the ® TopVent TV consumes approximately 25% less energy in comparison to other units. Air curtain for the garage door
Christian Graf and Angelo Cimino are delighted that the cold air will now stay outside in the winter.
When it comes to assessing Hoval products, no one is more discerning than the Hoval team itself. That is why Christian ® Graf now has two TopVent TV recirculation heating units in his workshop, where he services cars from the Hoval fleet. ® A TopVent TW also releases an air curtain from above the frequently used garage door as soon as it opens. Christian’s first impression: “Immediately warmer – and I can hardly hear the units.” ® A TopVent TV-2 recirculation heating unit has recently been installed on the wall behind the lifting platform area. With a heat output of 6.1 kW (50/40°C), it is the smallest of the three ® output variants. The largest, a TopVent TV-5 with a heat output of 21.5 kW (50/40°C), is suspended from the 3.7 m high ceiling in the centre of the workshop space next door. Both emit heat fully and quickly, and the space underneath is left completely free. Christian Graf can also easily set the room temperature and the fan speed for the air volume via the EasyTronic control system. His heaters are immediately adjusted in line with this.
No major planning – easy installation ® The new TopVent TV is the perfect product when you need an effective solution without major planning. The mechanical,
Insights 01 | 2019
Christian Graf no longer feels the chill on a cold winter’s day when he raises the door to move the next car onto the ® lifting platform. The TopVent TW recirculation heating unit generates an air curtain. This forms an effective barrier, meaning the cold air stays outside. ® The TopVent TW takes up very little space and visually integrates so well into the wall that you hardly notice it. Available in lengths of 1 m, 1.5 m and 2 m, it can be mounted horizontally or vertically with connection to the power supply and hot water system. The mounting bracket is included and enables installation in both directions.
One control system for everything The EasyTronic control system can be used to switch ® recirculation heating units, such as the TopVent TV and ® the TopVent TW, on and off and to control the temperature and fan speed for the air volume. The EasyTronic also energetically synchronises boilers and recirculation heating units. It has an output to control an external pump or a valve. The EasyTronic also has a contact as an input for the recirculation heating units. If, for example, the door of a warehouse opens, the door contact triggers the air curtain ® of the TopVent TW. Hoval also provides a base, which allows the control system to be surface-mounted if the device is being retrofitted. The intuitive EasyTronic system combines heating units to form a complete system. Up to ten units of the same type can be controlled via a single control unit.
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In operation: Switzerland.
The quietest air/water heat pump for domestic use The Schibli family has put its trust in independent, energy-efficient heating – with the quietest system currently available on the market: Hoval UltraSource®. New situations require new solutions. The Schibli family’s detached house was formerly connected to an adjacent heating system via the district heating pipeline. Due to a change in the ownership structure, the family decided that they wanted to heat their home independently in the future. ® They opted for a clever combined solution: The UltraSource B air/water heat pump heats the house, provides hot water, and keeps the home cool in the summer. The family already recognised Hoval as a reliable provider – not least because of the red cars they often saw out on the roads. After receiving expert advice, they decided to go for an environmentally friendly air/water heat pump from the latest generation.
A busy day On the day of the installation and commissioning, there was a lot of hustle and bustle both inside and outside the family’s house. The installation team worked meticulously and made quick progress. All those involved in the planning were on site – customer Rilana Schibli, Hoval coordinator Giuseppe Campanella, the project manager from the installation company Käufeler AG Fabian Käufeler – even the family’s three Maine Coon cats were on hand to keep an eye on proceedings.
It was particularly important to us that the system didn’t make any noise.
Rilana Schibli Baldingen
Looking good: the UltraSource ® in the Schibli family’s garden.
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Insights 01 | 2019
I can control the system easily via an app.
An environmentally compatible system: the air/water heat pump With this new system, the Schibli family is taking responsibility for their energy and the environment, without ® forgoing any comfort or convenience. The UltraSource extracts heat from the ambient air in an eco-friendly manner and brings it into the home. This split device consists of two units – one set up inside and the other outside. This frees up valuable inside space, which is ideal for a family home. Quiet system for a peaceful night’s sleep The engineers from Hoval have devised intelligent solutions for output adjustment, night operation and noise-reducing storage and enclosure. All of this guarantees quiet operation ® and a peaceful night’s sleep. The UltraSource is so quiet that it can even be set up in the home office if there isn’t space in the utility room. At the Schibli family’s home, the indoor unit was set up in the garage together with the hot water boiler. The newly designed outdoor unit from Hoval is one of the quietest on the market. More space in the bathroom A bonus side effect of the new solution was that the old boiler could be removed from the bathroom. This made space for the washing machine and tumble dryer. “As a family, laundry quickly piles up, so I’m pleased that we’ll be able to keep these appliances nearby from now on,” explains Rilana Schibli.
Rilana Schibli Baldingen
Family cooperation Two technicians worked together to install the outdoor unit – one from Hoval and one from Käufeler AG. The installation company from Wettingen specialises in sheet metal work and sanitation, heating and ventilation systems. The family business in its fourth generation has already been working with Hoval products for some time now. Project manager Fabian Käufeler calls himself a “Hoval child” because he grew up surrounded by the products: “Alongside the extremely reliable products, we are particularly impressed with the service, the excellent collaboration – and most of all, the professional communication with Hoval.”
We are really impressed with the professional communication with Hoval – and the innovative products. Fabian Käufeler Käufeler AG (installer)
Washing hands with heat from Baldingen After just a few hours, it was possible to make a seamless transition from the old connection to the new system. And by the time the family got home from work or playing that evening, they were able to wash their hands using water that had been warmed by the heat captured from right outside their door.
A control system that listens to the weather report It’s easy to control the heat pump system from your sofa on a tablet or ® smartphone using the TopTronic app from Hoval. This app compares various key figures and presents them clearly. Rilana Schibli can get an efficiency overview with just one tap of the finger and can perform optimisations if necessary. The current weather information is taken into account when heat is being generated. This also saves valuable energy.
Insights 01 | 2019
Rilana Schibli being briefed. The boiler and interior unit are set up in the garage.
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In operation: Croatia.
Hoval takes a systematic approach to heating and ventilation in major logistics centres This logistics company is one of the largest in Croatia, sending out more than a million shipments every day. Total weight: more than 20 tonnes. Now it is building a new logistics centre close to the capital Zagreb. High energy efficiency is one of its strategic goals – and Hoval is providing a comprehensive solution to help achieve this.
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Insights 01 | 2019
The time is right, because existing solutions are simply no longer sufficient. The company, which enjoys considerable success in the logistics sector, is upgrading its business to the very latest technical standards. In doing so, it is making the biggest financial investment in its history by building a new logistics centre in the town of Velica Gorica, south of Zagreb. The budget has been set at 345 million kuna, equivalent to approximately 53 million Swiss francs or 46 million euros. An excellent location The complex is taking shape on a site 2 covering a total area of 70,200 m . Its location in Velica Gorica has been chosen wisely. High-speed roads, rail links and Zagreb Airport – the largest in the country – are located in the immediate vicinity. The first-class traffic routes are also a bonus for the 1400 people who will be working in the logistics centre.
Construction work
The ventilation and heating system
Construction work started in June 2017 and the first of the two phases is due to be completed by early 2019. The work includes the logistics centre itself, a high-bay warehouse, the data centre, a substation for the power supply and the heating plant. There will also be more than 500 parking spaces for the company’s vehicle fleet and employees’ cars, as well as 16,000 m2 of green space. The second phase will focus primarily on the construction of the main office building.
The integral ventilation and heating system for the new logistics centre has been designed by Hoval Croatia in collaboration with planners from APZ inženjering. The networking of the technically advanced components to create a powerful and energy-efficient complete system looks to the future in the same way as the logistics centre itself.
The strategy The new logistics centre is part of a comprehensive development strategy. The company has committed itself to improving processes and introducing innovations. It also intends to tap into new markets, and logistics capacities are very much a part of this plan. Moreover, “digitisation is not the future,” is the message from the company’s managing board. “Digitisation is happening today.”
® 14 decentralised RoofVent ventilation ® units and 15 TopVent recirculation ® units will be controlled with TopTronic software. The network in the logistics centre covers six different zones and is linked to the higher-level building management system via the BACnet protocol.
The heating system is controlled ® entirely via TopTronic software. The software obtains weather forecasts from the internet and coordinates operation in line with them. This reduces the energy consumption significantly, not least because the individual components are already working efficiently and in perfect harmony.
We are making a crucial contribution to enabling the logistics company to meet the objectives set in its energy efficiency strategy.
Insights 01 | 2019
Goran Budimlija Managing Director Hoval Croatia
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In operation: Österreich. Croatia.
1 Designed specifically for halls with high ceilings The 14 RoofVent RC-9 ventilation units installed on the roof are designed specifically for heating and cooling halls with high ceilings. They are able to recover up to 86% of heat, which saves energy while also maximising efficiency. The shells encasing the ventilation units installed on the roof of the logistics centre have to be made from non-reflecting material so that they do not distract the pilots taking off and landing at nearby Zagreb Airport. ®
horizontal alignment. The 20 panels deliver 60 – 80% of the energy needed to provide hot water as well as 20 – 50% of the heat for additional heating. A TransTherm solar (50) transfer station transfers heat from the primary circuit for thermal energy to the secondary circuit for heat storage.
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The major hot water requirement is covered by TransTherm aqua L (1-30) transfer stations, which heat water instantaneously, and a CombiVal E (1500) drinking water tank. An energy-efficient end-to-end system
® The TopVent DKV recirculation units are installed underneath the ceiling. They suck in air from the room, heat or cool it, and then blow it back into the room through the air injector, supplying good-quality air at all times without creating draughts in occupied areas.
“Our components combine to create an energy-efficient and environmentally friendly system. This means we are fulfilling an important requirement of our customer. They are not only technologically equipped for the future, but are also taking their environmental impact into account. We are making a crucial contribution to enabling the logistics company to meet the objectives set in its energy efficiency strategy.”
Making full use of all energy ® The UltraGas (2000 D) twin boiler consists of two boilers, each with an output of 1000 kW. The patented ® aluFer heat exchanger is able to recover heat even from the very last trace of gas.
Goran Budimlija, Managing Director Hoval Croatia
The EnerVal (6000) energy buffer storage vessel hydraulically integrates all heat generators and even absorbs the heat loss from the ventilation units. Full use is made of all sources of energy. UltraSol thermal solar collectors heat the domestic water and also deliver emission-free heat to heat the building. They can be installed in any position. The logistics company has chosen ®
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14 x RoofVent ® RC-9
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Depiction of the complete system for the Croatian logistics company.
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In operation: Switzerland.
Solar thermal energy in operation in 4 minutes Property owners are extremely in the know these days when it comes to heating water and their home. Hoval customer Urs Kobler closely supervised the commissioning of the UltraSol® thermal solar collectors on his house. Luckily it only took a few minutes – thanks to the SolKit ® aqua drinking water storage tank.
Almost twenty years ago now, Urs Kobler was among the solar pioneers. When his semi-detached house was first built in Steinach, not far from the shores of Lake Constance in Switzerland, he wanted to collect solar thermal energy
on his roof. The south-facing roof was perfect for this and he accepted that he would be somewhat mocked by his neighbours. Since then, technology has advanced immensely. The time had come to replace the old panels.
SolKit ® aqua drinking water tank.
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Insights 01 | 2019
There is always plenty of hot water for my partner, her twenty-year-old daughter and myself, and we don’t need to worry about doing anything else. That is true convenience!
Urs Kobler: UltraSol has passed the test. ®
Mr Kobler, since spring 2018, you ® have had two UltraSol solar collectors on your roof instead of the three panels you had previously. The summer of 2018 was extremely hot. What have been your first impressions?
This system incorporates the new ® SolKit aqua drinking water storage ® tank. You opted for the SolKit aqua LT model. It holds 500 litres and is designed to work in combination with a heat pump. But there is still a non-condensing oil-fired boiler in the utility room that you share with your neighbour. How does that work?
Urs Kobler: The first thing that springs to mind is how it compares to the previous system. The stagnation temperature used to be so hot that the carrier fluid that transported the sun’s heat often flocculated. These flakes and lumps clogged up the pump and I had to replace it, as well as the fluid, several times over the years.
Urs Kobler: The next step is to replace the oil heating system with an air/water heat pump. Then the system will be complete and will operate using exclusively renewable energy sources. In fact, two days before this interview, photovoltaic modules were installed on ® the roof in addition to the two UltraSol collectors, meaning we are now producing CO2-free electricity with a view to incorporating the heat pump.
These problems are now a thing of the past. The specific design of the ® UltraSol means that the maximum temperature is no longer reached. The low stagnation temperature also prevents excess pressure in the system.
Of course, we will also control the heat ® pump using TopTronic , and then it will even integrate precise weather forecasts via the internet connection. For example, if a sunny winter morning is forecast, our heat pump will not run at full blast that morning.
Last summer, air temperatures were very high for days and weeks at a time. This really put the two solar collectors through their paces and they passed with flying colours.
This is technology of the highest standard. It provides energy efficiency, conserves materials and protects the environment. ® Let’s go back to the new SolKit aqua drinking water storage tank. It seems to save a lot of hassle! Urs Kobler: You can say that again. The technician who came to commis® sion the two newly installed UltraSol collectors and to fill up the heat ® exchanger for the SolKit aqua drinking water storage tank with carrier fluid genuinely only took four minutes to do so, just like Hoval had predicted. Needless to say, the previous installation was slightly more complex. It’s amazing that a process that used to take half a day to complete is now just a matter of a few minutes. The man seamlessly injected the fluid using a special tool kit that was provided with the tank and commissioned the system at the same time. This system permits – in fact it requires air, and air was formerly a no-go in solar circuits. I’m a sceptical person and not easily pleased. But now I have a system that will be truly state of the art in combination with the heat pump.
As well as photovoltaic modules, two thermal UltraSol ® collectors ensure there is enough hot water.
Control technology has also taken huge strides forward over the past two decades. Has it become more convenient too? Urs Kobler: Control is now much more than just a simple on/off button. The ® UltraSol pump is able to modulate, and ® the TopTronic controls the modulating operation. It is connected to the internet, and this online connection means that the Hoval experts in the regional centre in eastern Switzerland are able to provide me with direct remote support, ® so the TopTronic now regulates operation according to our individual hot water needs. It’s different on weekdays and on the weekend, but the ® TopTronic takes care of all of that.
Insights 01 | 2019
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In operation: Czech Republic.
Innovative and customised: At the CE-Colo data centre in Prague, ServeCool blows the exhaust air from an adiabatic system in an upwards direction.
ServeCool – the flagship solution for innovative data centres Customised cooling in data centres: This is a task for ServeCool and the Hoval engineers with their wealth of experience. For the Czech T-Mobile subsidiary CE-Colo, this combination brought together maximum reliability and extreme energy efficiency. The result was an impressive, innovative cooling system. “Accommodating special requests – this is what motivates us to get to grips with something new that will ultimately benefit all our customers,” explains Christian Richter, Data Centre Segment Manager at Hoval. As a pioneer in adiabatic data centre cooling, Hoval wins over its customers with its expertise, advice and solutions. All of this was needed to create a cooling system for the data centre of the Czech T-Mobile subsidiary. In the new DC7 data centre in Prague,
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CE Colo offers its customers highly available colocation space as a “carrier neutral provider”. It can generate 6 MW of power up to the final expansion stage, and is ultimately cooled by 64 ServeCool units from Hoval.
Insights 01 | 2019
Over ninety percent external air cooling ServeCool operates using three cooling methods: The indirect free cooling system uses highly efficient cross-flow plate heat exchangers, which Hoval produces itself. They have the highest level of efficiency in this application on the market. This means they are able to ensure cooling 90% of the time. This makes ServeCool the leading cooling system in terms of its free cooling limit. The free cooling system works perfectly at a temperature difference of just 3 K between the external air and the supply air. No one else is currently offering free cooling limits that are this high. At very low external temperatures, the innovative “condensation prevention system” also eliminates the need for costly re-humidification of the supply air. If the temperature difference between the external air and the supply air rises above 3 K, an adiabatic cooling system intervenes. The external air is sprayed with water and this cools the circulating air of the data centre as well. When the adiabatic system is activated, this covers at least another 7% of the cooling time. This means that the expensive mechanical after-cooling system only needs to come into play at very high temperatures. On the one hand, it is clear that the energy efficiency of ServeCool far surpasses that of other similar systems. On the other hand, the system also has the Prague’s weather profile – and Hoval technology – make it possible to cool the data centre using adiabatic cooling 90% of the time.
system control element – zone control across several cooling units in the room. Even with this special solution, the design and set-up of the cooling system still facilitate the modular growth of the data centre. Rapid commissioning After the initial meetings with the customer, the Hoval team set up a test site with the custom-developed cooling system and invited the customer to Vaduz. “The test system worked perfectly. It was a true representation of our abilities,” explains Christian Richter. Combining the required system with zone control and direct evaporators was a formidable task. “It’s not a challenge that every provider could have risen to,” adds Christian Richter proudly. The solution from Hoval achieves Tier-3 level (ANSI/TIA-942) with 99.999% availability, while maintaining maximum energy efficiency. The Hoval production site in Istebné and the local team in Prague also made their mark as the first four ServeCool units were ready for use in no time at all. The customer was so impressed by the ServeCool solution developed by Hoval that they created texts, symbols and drawings for the system to explain how it works. Large posters with diagrams showcasing the energy efficiency of the cooling system were also put up. In the future, every visitor to the data centre will see that T-Mobile thoroughly lives up to its promise of “innovative technical solutions”. Hoval is happy to have been able to help them fulfil this promise.
Thumbs up for the Hoval engineers! Lubomír Pinkava Operations Manager CE-Colo
lowest water consumption – due to its high free cooling limit, adiabatic cooling is rarely used. The utilisation of rainwater means there is no need for expensive demineralised water. Compared to the space required for conventional mechanical cooling systems, ServeCool is also highly space-efficient. Conversion of the standard model for CE-Colo The customer CE-Colo requires maximum availability of its data – in other words, maximum reliability. It therefore needs to be possible to switch the system to purely mechanical operation in case of emergencies – that is to say, when there is no supply of external air. To achieve this, the standard cooling registers with water cooling have been replaced by direct evaporators. A particularly clever feature is that the exhaust air from an adiabatic system is usually blown out horizontally through the outer wall, whereas at the T-Mobile data centre, it is blown upwards. This means that the exhaust air cools the condensers of the direct evaporator circuit at the same time. The customer also requested a special
Insights 01 | 2019
By equipping its data centre with 64 ServeCool units, the Czech T-Mobile subsidiary CE-Colo benefits from the following advantages: ■■ The experience, expertise and advice of Hoval with regard to customised solutions ■■ Maximum reliability with extreme energy efficiency ■■ An unbeatable free cooling limit (external air/supply air difference: 3 K) ■■ A changeover to purely mechanical operation without external air in case of emergencies ■■ A system designed for modular growth ■■ Zone control over several units per server room
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In detail: Combined heat and power unit PowerBloc EG (20)
CHP for smaller output in combination with a condensing boiler: high efficiency guaranteed A combined heat and power unit (CHP) does not need to be huge. Hotels and clinics, smaller industrial plants and apartment buildings are now using the Hoval PowerBloc EG (20). It modulates its output from 5 to 20 kWel, and becomes even more efficient in combination with an UltraGas® condensing boiler. Energy costs go down. operated and controlled via the standard touch panel or via a PC, tablet or smartphone. ® PowerBloc and UltraGas on top form
The condensing PowerBloc EG (20) is even more efficient in ® combination with the UltraGas condensing boiler. The two work together to achieve an unrivalled top performance: ® Like the UltraGas , the PowerBloc EG (20) can be operated at a low return temperature of just 35°C. Their condensation performance is correspondingly high, and they can extract even more heat from the exhaust gas. Exclusive Hoval standard
PowerBloc EG (20): low-noise combined heat and power with a minimal footprint.
Hotels consume electricity in huge quantities. If you add a spa area, the electricity and heating bill becomes almost insupportable. A combined heat and power unit can change this. A gas motor powers a generator to produce electricity and the waste heat is used as thermal energy. Quiet and compact The Hoval PowerBloc EG (20) now allows electricity and heat to be produced for smaller output ranges. In doing so, it applies the principle of combined heat and power, while maintaining extremely low noise levels and taking up the smallest possible space. The PowerBloc EG (20) operates with an industrial motor that has been specifically optimised for Hoval and a watercooled induction generator. All the heat is acquired via a heat exchanger, a cast exhaust manifold and a cast condensing exchanger and this provides hot water and room heating up to a temperature of 95°C. The electricity produced by the generator is fed directly into the building for personal energy usage and the surplus electricity is fed into the public network. PowerBloc EG (20) can be
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The flow of the entire system is controlled hydraulically, ® meaning that the UltraGas always operates at low return temperatures – and not at higher temperatures from the buffer tank. At the same time, this fully utilises the buffer energy. Good for upgrades ® The PowerBloc EG (20) and the UltraGas with their combined efficiency of 103% get out more than they “put in”. Those who want to benefit from this efficiency, save primary energy, produce electricity and save money as a result do not need to replace their entire heating system. For example, if ® an UltraGas (500) is already installed, it is possible to retrofit a PowerBloc EG (20). This option is a major benefit when extending a hotel or refurbishing a spa area, for example.
PowerBloc EG (20) ■■ Compact design, easy to assemble. ■■ Simple and cost-effective to maintain. ■■ Long maintenance intervals: 6000 operating hours. ■■ Remote monitoring and remote maintenance.
Insights 01 | 2019
In detail: Expanding the UltraSource ® line
UltraSource : How much output would you like? ®
New models with the usual Hoval quality and unbeatable energy efficiency: Alongside the successful UltraSource ® models with an output of 11 or 13 kW, new models with an output of 8 and 17 kW are being added in 2019. This will make UltraSource ® suitable for use in apartment buildings as well as for owners of single-family properties. ® Until now, UltraSource B was “only” available with an ® output of 11 kW, and Ultrasource T with an output of 13 kW. The two lines will be expanded from July 2019 to include models with an output of 8 and 17 kW. This will bring the range up to a total of ten products – differing according to house size, insulation and the number of people.
New to the range: ® ■■ UltraSource B comfort C (8): Air/water ® ■■ UltraSource B comfort C (17): Air/water ® ■■ UltraSource B compact C (8/200): Air/water with hot water storage tank ® ■■ UltraSource T comfort (8): Brine/water or water/water ® ■■ UltraSource T comfort (17): Brine/water or water/water ® ■■ UltraSource T compact (8/200): Brine/water or water/ water with hot water storage tank
® The UltraSource B line gets its energy from the air – these are air/water heat pumps that are extremely easy to install. ® The UltraSource T line gets its energy from groundwater or geothermal heat – a combined water/water or brine/water heat pump. The two B and T lines are available with or without an integrated 200 litre hot water storage tank, which saves space. All the connections are arranged so that the units can be placed in a corner.
Hoval has been supplying customers with heat pumps since 1975 – the technology of the future. In some countries, most owners of one or two-family homes already rely on heat pumps. In other countries, they are in the process of replacing gas boilers as the most common heating system. “We have been seeing growth in the double digits for years,” says a delighted Stefan Müller.
“The 17 model is even suitable for use in apartment buildings,” says Stefan Müller, head of product management. The Hoval external sales team supports interested installers with data to assist with the planning for heat pumps.
UltraSource® from Hoval has many impressive features: ■■ 10 models with air/water, water/water and brine/water pumps with various outputs and with or without hot water storage tanks will be available from July 2019. ■■ The new 17 kW models are also suitable for use in apartment buildings. ■■ All models are space-efficient – particularly those with an integrated water storage tank. ■■ The quietest heat pump on the market.
Insights 01 | 2019
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In detail: Expanding the UltraSource ® line
Smart, attractive, quiet – and very efficient What are the benefits of Hoval heat pumps? Firstly, Hoval provides entire systems with intelligent control technology – via a room operating module in the home, the HovalApp when you’re on the move or the internet-based HovalConnect on ® the computer. With TopTronic , you can specify individual ® daily or weekly programmes. TopTronic obtains the weather forecast from the internet every three hours and automatically takes this into consideration. System components, such as solar panels, ventilation or cooling, can be added at any time and intelligently networked. The operation technology for the Hoval system is unparalleled – especially for tech-savvy residents. Secondly, Hoval also stands out for those who value aesthetics. The design of the outer unit does not have to be hidden away. Its slats lend it a similar look to part of a façade or a modern piece of garden furniture. Last but not least, this is the quietest heat pump on the market. Hoval had this assessed by an independent institute – at a distance of 3 m, the noise level of the outdoor unit is 28 dB(A) – quieter than rustling leaves in a forest. The Hoval engineers achieve this with clever solutions such as output adjustment in line with demand, night-time operation or noise-reducing design.
Control, design and noise levels are still not everything this product has to offer: Hoval heat pumps are champions when it comes to energy efficiency – thanks to automatic output adjustment, an individual controller strategy and high-quality, energy-saving components.
In terms of overall operating costs, UltraSource® from Hoval is the current benchmark on the market.
The UltraSource ® heat pump has made a name for itself – in a good way.
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Insights 01 | 2019
Survey.
Hoval wants to hear from you The Hoval “Insights” magazine can help your business succeed, giving you an insight into new technologies and applications. To put it briefly, you can really get something out of it – and now you can get even more, as we are giving away novelty speakers designed to look like the UltraSource ® heat pump. All you need to do is answer a few questions. Win 1 of 10 ® UltraSource speakers!
Hoval wants to understand how you use the “Insights” magazine: Do you pick up a printed version or read the magazine on the Hoval website? And what do you like about the content? Just a few questions that you can answer right away. Scan the QR code using your smartphone to see the questions. All you need to do to take part in the competition is tick the answers that apply to you. You’d better get a move on as the first twenty people to answer will win an ® exclusive UltraSource speaker.
A treat for the eyes and the ears: the Bluetooth-enabled UltraSource ® speaker.
The information you provide will be confidential and used to make improvements to “Insights”. Ultimately, the global Hoval magazine wants to make sure that it is hitting the right notes for you and that you are getting the information you need to run your business successfully.
Follow the link to enter the competition: hoval.com/insights
IMPRESSUM „Insights” - the Hoval Group magazine Appears biannually at varying times. Responsible: Management Board/Marketing PUBLISHER: Hoval Aktiengesellschaft Austrasse 70 9490 Vaduz, Liechtenstein EDITING: Andrea Schädler Ernst Carli Printed on environmentally friendly paper. Online version available at hoval.com
Insights 01 | 2019
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Hoval Aktiengesellschaft
Austrasse 70 | 9490 Vaduz Liechtenstein hoval.com
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ENGLISH
Responsibility for energy and environment