Upper main line installation

Upper main line installation (left side)

Install the bracket the frame with four sems bolts (12)

Install the shut - f valve (10) the bracket with two sems bolts (12)

• Adjust the set pressure for the relief valve (*1) the shut - f valve (10) match the type attachment

Install the hose adapter (8) the shutof f valve (10) B Set the O - ring (13) the hose adapter (8) and connect the hydraulic hose (14)

• Hydraulic hose tightening torque: 184 - 226 N·m ( 136 - 167 )

Set the O - ring (13) the line assembly (left) (*2) and connect the hydraulic hose (14)

• Hydraulic hose tightening torque: 184 - 226 ( 136 - 167 )

SMIL15CEX2556AB 3

Install the hose adapter (8) the shutof f valve (10) A

Set the O - ring (13) the hose adapter (8) and connect the hydraulic hose (20)

• Hydraulic hose tightening torque: 184 - 226 N·m ( 136 - 167 ) .

SMIL15CEX2845AB 4

Set the O - ring (5) the control valve (*4) and install the hydraulic hose (20) with two split flanges (6) and four hexagon socket head bolts (7)

SMIL15CEX2846AB 5

Upper main line installation (right side)

Install the bracket (18) the frame with four sems bolts (19)

Install the three - direction valve (17) the bracket (18) with two sems bolts (19)

Install the hose adapter (15) the three - direction valve (17) A

Set the O - ring (13) the hose adapter (15) and nect the hydraulic hose (14)

• Hydraulic hose tightening torque: 184 - 226 N·m ( 136 - 167 )

SMIL15CEX2560AB 7

Set the O - ring (13) the line assembly (right) (*4) and connect the hydraulic hose (14)

• Hydraulic hose tightening torque: 184 - 226 ( 136 - 167 )

SMIL15CEX2561AB 8

Install the elbow (38) the three - direction valve (17)

Connect the hydraulic hose (36) the elbow (38)

SMIL15CEX2562AB 9

Install the elbow (37) the hydraulic tank (*5) Connect the hydraulic hose (36) the elbow (37)

SMIL15CEX2563AB

Install the hose adapter (15) the three - direction valve (17) B

Set the O - ring (13) the hose adapter (15) and connect the hydraulic hose (4) .

• Hydraulic hose tightening torque: 184 - 226 N·m ( 136 - 167 )

Install the bracket (24) the housing frame (*6) with two sems bolts (27)

Sandwich the hydraulic hose (4) with two hose clamps (26) , and then install the plate (25) with two sems bolts (27) order fasten the

SMIL15CEX2848AB

Set the O - ring (21) the control valve (*3) and install the hydraulic hose (4) with two split flanges (22) and four hexagon socket head bolts (23)

Install the check valve (33) the control valve (*3)

Set the O - ring (30) the check valve (33) and connect the hydraulic hose (31) .

Install the stud (28) the control valve (*3) and then install the elbow (29) Set the O - ring (30) the elbow (29) and connect the hydraulic hose (31)

• Hydraulic hose tightening torque: 157 - 193 ( 1 - 142 )

Install the hose adapter (35) the shutof f valve (10) T

Install the hose adapter (35) the three - direction valve (17) port.

Connect the shut - f valve (10) T port and threetion valve (17) port with the hydraulic hose (34)

Pilot line installation - proportional control

Hose assembly *2. Manifold

Code *3. Control valve *1. Floor *4. Hydraulic tank

Install the reducing valve (43) the bracket (45) with two sems bolts (44)

Install the bracket (45) the floor (*1) with two sems bolts (46)

Install the solenoid valve (53) the bracket (52) with two spring washers (56) and two high - strength bolts (55)

Install the bracket (52) the floor (*1) with two sems bolts (54)

Install the hose adapter (47) the reducing valve (43) T

SMIL15CEX0823BB 5

• T ightening torque: 25.431.4 N·m ( 18.723.2 ) SMIL15CEX3051AB 6

Install the tee (57) the solenoid valve (53) T Connect the reducing valve (43) T port and solenoid valve (53) T port with the assembly hose (50)

Install the nipple with filter (49) the reducing valve (43) P

• T ightening torque: 25.431.4 ( 18.723.2 )

Install the tee (57) the solenoid valve (53) P port.

Connect the reducing valve (43) P port and solenoid valve (53) P port with the assembly hose (50)

Fasten the assembly hoses (50) (YT5) and (YP5) with the special band (51)

Install the tee (48) the reducing valve (43) port.

• T ightening torque: 25.431.4 N·m ( 18.723.2 )

SMIL15CEX0838BB

Install the elbow (60) the control valve (*3) pb2

Connect the reducing valve (43) port and control valve (*3) pb2 port with the assembly hose (50)

Install the tee (48) the reducing valve (43) port.

• T ightening torque: 25.431.4 N·m ( 18.723.2 )

SMIL15CEX0838BB

Install the elbow (60) the control valve (*3) pa2

Connect the reducing valve (43) port and control valve (*3) pa2 port with the assembly hose (50) SMIL15CEX0843AB

1 Install the elbow (64) the manifold (*2)

Connect the solenoid valve (53) T port and manifold (*2) port with the assembly hose (59) SMIL15CEX0844AB

12. Install the elbow (64) the manifold (*2) port.

Connect the solenoid valve (53) P port and manifold (*2) port with the assembly hose (59) SMIL15CEX0845BB

Install the hose adapter (58) the solenoid valve (53) A SMIL15CEX2565BB

14. Install the tee (63) the shut - f valve (10) port.

Connect the solenoid valve (53) A port and the shut - f valve (10) PP port with the assembly hose (59) SMIL15CEX2851BB

Fasten the assembly hose (59) (Y4) with the clamp with band (66) and special bolt (67)

• T ightening torque: 25.431.4 N·m ( 18.723.2 )

Fasten the assembly hose (59) (Y4) three tions with the mount clamp (68) and wire band (69)

Install the elbow (65) the three - direction valve (17)

Connect the shut - f valve (10) port and threedirection valve (17) port with the assembly hose (61)

17.

Install the elbow (65) the shut - f valve (10) SMIL15CEX2852BB

Install the tee (63) the three - direction valve (17)

Connect the assembly hose (61) (D1 the shut - f valve (10) port and three - direction valve (17) and then fasten with two wire bands (69)

19. Install the hose adapter (75) the hydraulic tank (*4) . Connect the three - direction valve (17) port and hydraulic tank (*4) with the assembly hose (62)

Fasten the assembly hose (62) (D12) two locations with the wire bands (69)

Fasten the assembly hose with four mount clamps (77) , four Phillips pan head screws (78) , and four wire bands (79)

• Fasten the assembly hose with four wire bands (71)

Fasten the assembly hose together with the pilot control

Install the two pressure sensors (70) the reducing valve (43) .

Fasten the assembly hose with four wire bands (71) .

Harness installation - Proportional control

SMIL15CEX2573FB 1

Connect the wire harness (96) and the reducing valve (*1)

SMIL15CEX2575AB 3

Route the wire harness (96) shown the diagram.

Fasten the wire harness (96) six locations with six wire bands (97)

SMIL15CEX2576BB 4

Connect the wire harness (96) and solenoid valve (*2) shown the

Fasten the three couplers the wire harness (96) with one clip (98) each and one bolt (99) SMIL15CEX2577AB

Connect the wire harness (96) connector - pin) the frame main harness (*3) and fasten with the wire band (97) SMIL15CEX2578AB

Extend the wire harness (96) the floor side from der the

Connect the wire harness (96) connector (16 - pin) the cab main harness and fasten with the wire band (97)