MONITOR LIGHT ARRAY

①High Beam Lamp ②Low Beam Lamp ③PTO Monitor Lamp ④Cruise Control Lamp

⑥Fuel Empty Warning Lamp ⑦Oil pressure lamp ⑧Charge lamp ⑨Glow signal Lamp

⑩Turn Signal Lamp

○ inspection,replenish,and

★

○ inspection,replenish,and adjustment

● Replacement △ Cleaning and/or washing

★ Consult your Dealer

Inspection and servicing intervals

Hour of operation (X10 on hour meter)

Intervals after that

Judgment criteria

Replace after initial 50 hrs,then after every 300 hrs.

Clean hydraulic suction filter at the same time.

Free Play:20 to 30mm

Free Play:30 to 40mm

Interlocked brakes should work simultaneously

Every lever should work positively

Ab.50(1.97) on circumstance

Check ever ★ y 0 hrs

Inject grease after every 300 hrs

Check after ○ every 300 hrs

2 to 6 mm(0 08~0.24 in)

Replenish every 50 hrs (Everyday in dusty condition)

All should be tighten

Check every year

Inspection and servicing intervals

Hour of operation

(X10 on hour meter)

Judgment criteria

All should work properly

Check after 300 hours

Check every year by removing the plug installed in the front bottom of clutch chamber

Replace after initial 100 hrs.and then after every 300 hrs

Check after ○ every 100 hrs.Replace after every 600hrs

Check after ○ every 100 hrs.

1) Every terminal should be connected securely

2) Wiring should not interfere with other parts.

3) Fatigued wiring should be replaced

4) Wiring should be held in each clamp properly.

Disassembly and reassembly of major components

Disassembly and reassembly of major components

SECTION 1. GENERAL PRECAUTIONS FOR SEPARATION AND REINSTALLATION

1.BEFORE OPERATION

1) Always be safety-conscious in selecting clothes to wear and suitable tools to use.

2) Before disassembly, be sure that you familiarize yourself with the assembled condition for subsequence in reassembly.

3) Keep parts and tools in proper order during operations.

4) When servicing electrically charged parts,be sure to disconnect the negative battery terminal.

5) To prevent oil or water leaks,use the liquid gasket as required.

6) When lifting up only the front or rear part of the tractor,be sure to wedge the grounded wheels.

8) When the tractor is jacked up, be sure to support the entire tractor with something like a stand.Lifting it up with a jack only is dangerously unstable procedure.

9) When replacing parts,use authorized, genuine TYM parts only.TYM assumes no responsibility for accidents,operating problems or damage caused by the use of imitation parts.

Also,the use of unauthorized parts will result in relatively poor machine performance.

2. PRECAUTIONS TO BE FOLLOWED WHEN INSTALLING STANDARDIZED PARTS.

(1) Roller or Ball bearings

1) When a bearing is fitted in by the outer race,use an installer which is an specially designed to push only the outer race and vice versa.

2) The installer must be designed to install the bearing on the shaft in a parallel position.

3) When installing a bearing which appears the same on both sides, install it so that the face which has the identification number faces in a direction for easy visual identification.All the bearings which are to be installed in the transmission case should be placed so that their identification number faces outward.

4) If a shaft or hole where a bearing is to be installed has a stopper, the bearing should be pushed in completely until it is seated against the stopper.

5) Installed bearings should turn smoothly.

(2) Oil seals

1) Oil seals installer should be designed so as not to deform the oil seals.

2) During installation,be careful not to damage the lips,and assure that it is pushed in parallel to the shaft or hole.

3) When oil seals are installed,there should be no turnover of the lips nor dislocation of the springs.

4) When a multi-lip seal is installed, the grooves between lips should be filed with grease, not adhesive.

(3) O-rings

1) O-rings should be coated with grease before installing.

2) Installed O-rings should have no slack or twist.

3) Installed O-rings should maintain proper air tightness.

(4) Snap rings

1) Snap ring installers should be designed so as not to permanently deform the snap rings.

2) Installed snap rings should be seated securely in the groove.

3) Be careful not to overload the snap ring to the extent that it is permanently deformed.

4) How to install the snap ring: When installing a snap ring,install it as shown in the figure with its round edge side turned toward the part to be retained.This round edge is formed when the snap ring is pressed out.

(5) Spring(roll) pins

1) Spring pins should be driven in properly as tightly.

2) Spring pins should be installed so that their seams should face the direction from which the load is applied.

3) The roll pins installed in the transmission or other parts where much force is applied should be retained with the wire.

(6) Cotter pins

When installed, cotter pins should be bent securely at the ends as shown in the figure

(7) Bolts and nuts

1) Special bolts are installed at several locations,so be sure not to interchange them other bolts.

2) Bolts and nuts should be tightened to their specified torque wrench.

3) When locking the bolts or nuts with wire or a lock washer,

,Be sure to wind the wire paying sufficient attention to its winding direction and bend the lock washer for secure looking.

4) When locking bolts and nuts with an adhesive,apply the adhesive on the thread and tighten securely.

5) Apply an adhesive(THREE BOND TB1104) to parts through which there is any possibility of oil leaks,such as stud bolts and tapped-through parts.

6) Each lock nut must be tightened securely.

7) When tightening bolts and nuts, refer to the tightening torque table.

(8) After installation, each grease fitting should be filled with grease.

1) When installing grease fittings of type B and C,be sure to turn the fitting tips in a direction that will provide easy access for a grease gun.

(9) Other precautions

1) Be sure not to damage any finished surfaces or parts.

2) Always refrain from forcing installation.

3) Each lever knob should be installed coated with an adhesive (SUPER THREE CEMENT TB1702)

4) Each contact surface should be coated with an adhesive(THREE BOND TB 1215) and tightened evenly with bolts. Adhesive coated surfaces should be installed within 30 minutes after application of the adhesive.

The contact surfaces should be flawless and free from foreign matter,and especially from grease before application of the adhesive.

5) Precautions for applying adhesives.

- The surface or the thread where and adhesive is to applied should be completely free of chips.

- The surface or the thread where an adhesive is to be applied should be completely free of oil-ness.