
5 minute read
Malfunctions
from Liebherr R 984 C Litronic High Rise 1138 Machine for Industrial Operating Manual SN 50200 - PDF
Error code list
General error codes
Error codeEffectCauseMeasure / remedy
E 010Hydraulic oil level not monitoredHydraulic oil level sensor, short circuit, earth contact or wire break
E 011
E 012
E 013Hydraulic oil temperature not monitored
E 014
E 015
E 016Pump distribution gear (if installed): Gear oil temperature not monitored
E 017
E 018
Hydraulic oil temperature sensor, short circuit, earth contact or wire break
Temperature sensor, short circuit, earth contact or wire break
Check hydraulic oil level, contact LIEBHERR customer service
Check radiator for dirt, contact LIEBHERR customer service
Contact LIEBHERR customer service
Speed sensor, short circuit, earth contact or wire break
E 023
E 024
E 022Diesel engine speed not monitored; diesel engine speed cannot be changed through keyboard; reduced hydraulic power
E 027Insufficient hydraulic powerCable defect at the amplifier for the performance regulation of the hydraulic pump
Change diesel engine and hydraulic pump to emergency mode, contact LIEBHERR customer service
Switch hydraulic pump to emergency mode, contact LIEBHERR customer service
E 033Maximum fan speedFan control, cable defectiveContact LIEBHERR customer service
E 036Flow reduction for hydraulic attachments is not working properly
E 039Flow reduction for hydraulic attachments is not working properly
Cable defect at the amplifier for the flow regulation of the hydraulic pump
Cable defect at the amplifier for the flow regulation of the second hydraulic pump
Do not operate flow-reduced attachments, contact LIEBHERR customer service
Do not operate flow-reduced attachments, contact LIEBHERR customer service
E 042Slewing gear fine control not workingCable defect at valveContact LIEBHERR customer service Monitoring of hydraulic oil cooling does not work
Cable defect at valve
No power reduction at slewing gearCable defect at valve Performance regulation of hydraulic pump not working properly
Cable defect at valve
E 045Insufficient pressure for attachmentTool Control, cable defect at pressure control valve
E 046Engine speed cannot be adjusted through the keyboard
Contact LIEBHERR customer service
Speed-adjustment servo motor faulty Switch diesel engine to emergency mode, contact LIEBHERR customer service
E 302Input through keyboard not possibleNo code plugContact LIEBHERR customer service
E 303Engine speed cannot be adjusted through the keyboard, hydraulic performance reduced
E 305Malfunctions, e.g. of travel brake, slewing gear brake, servo control
No CAN bus connection between keyboard and control system
No CAN bus connection between keyboard and ESP01 printed circuit board (message is also displayed, if ESP01 is not ready for operation)
E 308No or incorrect displayNo CAN bus connection of keyboard to display or keyboard defective
E 309Software incompatibility between keyboard and display
E 319Engine speed cannot be adjusted through the keyboard, hydraulic performance reduced
Hardware coding does not match software coding
E 321No known machine type received from keyboard
E 322Unknown hardware coding
Change diesel engine and hydraulic pump to emergency mode, contact LIEBHERR customer service
Switch control to emergency mode, contact LIEBHERR customer service
Contact LIEBHERR customer service
Change diesel engine and hydraulic pump to emergency mode, contact LIEBHERR customer service copyright by
General error codes
Error codeEffectCauseMeasure / remedy
E 442Failure of idle automatic at left joystick, engine remains at lower speed
Handle sensor, short circuit, earth contact or wire break
Deactivate idle automatic, contact LIEBHERR customer service
E 443
E 445Failure of idle automatic at right joystick, engine remains at lower speed
Handle sensor, short circuit, earth contact or wire break
Deactivate idle automatic, contact LIEBHERR customer service
E 446
E 454Incorrect actuation of slewing gear brake Speed sensor, slewing gear, short circuit, earth contact or wire break
E 455
E 456Incorrect fuel displayFuel sensor, short circuit, earth contact or wire break
E 458
Contact LIEBHERR customer service
Visual inspection of fuel level, contact LIEBHERR customer service.
The faults and errors listed below are indicated by symbols on the screen or by indicator lights. The respective error codes are not shown in the EC field of the operator menu. The only way to read them is the list-S-Exxx menu.
Error codes combined with symbols / indicator lights
Error codeSymbol *EffectCauseMeasure / remedy
E 501Indicator light H2 on, acoustic warning signal
E 502Symbol is displayed, acoustic warning signal
E 503Symbol and P2 are on at the same time, acoustic warning signal
E 504Symbol is displayed, acoustic warning signal
E 505Symbol is displayed, acoustic warning signal
E 506Symbol is displayed, acoustic warning signal
Oil pressure of diesel engine too low Set the diesel engine to low idle speed and switch it off after 3 seconds
Coolant level too lowSet the diesel engine to low idle speed and switch it off after 3 minutes; locate leak and seal it
Coolant overheatingSet the diesel engine to low idle speed and switch it off after 3 minutes; check radiator for dirt; check coolant level; contact LIEBHERR customer service
Hydraulic oil level too lowSet the diesel engine to low idle speed and switch it off after 3 minutes; locate leak and seal it; add hydraulic oil
Hydraulic oil overheatingSet the diesel engine to low idle speed and switch it off after 3 minutes; check radiator for dirt; contact LIEBHERR customer service
Oil temperature in pump distribution gear too high
Set the diesel engine to low idle speed and switch it off after 3 minutes; check hydraulic oil cooler for dirt; contact LIEBHERR customer service
E 511Symbol is displayedOvervoltage at control keyboardContact LIEBHERR customer service
*screen symbol or indicator light
In machines equipped with a hydraulic quick-change adapter (optional equipment), an additional warning symbol is shown in the SY field: Quick-change adapter symbol copyright by
This symbol, together with a buzzer warning sound, indicates that the quick-change adapter is not properly locked.
Malfunctions
Engine diagnostic system
If the symbol is displayed, immediately halt operation, unless you wish to release the adapter. If the symbol is not displayed while the quick-change adapter is being released, also immediately stop the procedure.
The alarm signals can be triggered if a locking pin has inadvertently become dislodged, or by mechanical or hydraulic damage. The alarm signals might also be caused by defects in the electrical system (e.g. at the proximity switch or buzzer).
Only resume operation after the defective part has been repaired or replaced.
4.2Engine diagnostic system
4.2.1Engine monitoring
The engine monitoring system monitors the diesel engine and records malfunctions and unfavourable operating conditions. The results are displayed on the control console in the form of error codes.
The indicator lights inform the operator of malfunctions and also allow him/her to call up the logged error codes.
After the ignition has been switched on, the indicator lights perform an auto-test. All indicator lights are briefly switched on and off again, provided there is no pending malfunction.
Indicator lightDescriptionMeasure
STOPLit in the event of faults that might result in a serious operating failure or damage to the diesel engine.
WARNINGLit in the event of unfavourable operating conditions. These can result in the failure of certain functions or loss of power. In such an event, the engine monitoring system might reduce the engine speed and power.
PROTECTIONDouble function: indicator light + switch. Is lit, if an error code has been logged. The indicator light is only switched off after the fault has been eliminated.
Switch off the diesel engine. Contact the customer service department. Start the diesel engine only after the fault has been eliminated.
The diesel engine remains in operation, but should be examined as quickly as possible. Contact the customer service department.
Press the switch to view the error codes. Contact the customer service department.
Special equipment: If the engine protection shut-down function has been activated, the diesel engine is automatically shut down to prevent damage.
The engine monitoring system reduces the power or speed in the event of
The motor monitoring system automatically shuts down the diesel engine in the event of
4.2.2Eliminating fault
In the event of a fault, shut down the diesel engine. Contact the relevant customer service department of LIEBHERR or of the engine manufacturer (Cummins).
4.2.3Viewing error codes
The customer service department has detailed error code lists that allow for the accurate system diagnosis of the diesel engine.
Logged error codes are indicated in the form of flashing sequences of the indicator lights when the PROTECTION switch is pressed. To proceed to the next error code, actuate the DIAGNOSTIC rotary switch.
Switch off the ignition and switch it on again. Press the PROTECTION switch.
If no error codes are logged, all indicator lights flash once.
If there are error codes, the WARNING indicator light flashes once, and the STOP indicator switch subsequently flashes repeatedly, indicating the individual digits of the error code. After each digit sequence, the WARNING indicator light flashes once.