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FIGURE 2-34. 7500W GENERATOR INSTALLATION - GM ENGINE MACHINES
FIGURE 2-34. 7500W GENERATOR INSTALLATION - GM ENGINE MACHINES
FIGURE 2-34. 7500W GENERATOR INSTALLATION - GM ENGINE MACHINES
ITEM PART NUMBER QTY DESCRIPTION REV
1001146621 Ref 7500W GENERATOR INSTALLATION - GM ENGINE MACHINES A 1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking 3 0480142 1 Belt, Generator 4 0641407 4 Bolt 1/4 x 7/8 5 0641505 4 Bolt 5/16 x 5/8 6 0641516 3 Bolt 5/16 x 2 7 0641610 1 Bolt 3/8 x 1-1/4 8 0641808 4 Bolt 1/2 x 1 9 0700820 1 Bolt M8 x 60 10 0701016 1 Bolt M10 x 40 11 0721004 2 Bolt #10 x 1/2 12 0811608 4 Screw 3/8 x 1 13 0860038 2 Box, Switch 14 0861538 1 Control Box Assembly 14 7024488 1 Card, Circuit - Generator Power 14 See Note NSS Fuse (Note: Not Available - Purchase Locally) 14 7024489 1 Card, Circuit - Control 14 70000619 1 Harness, Circuit Card 15 0861542 1 Junction Box Assembly (See Items 101-128 for Breakdown) 16 0902888 1 Bracket, Box Mounting 17 0962520 1 Bushing, Split Taper 18 2460048 1 Generator Assembly 18 70003631 1 Brushholder Assembly (Not Shown) (was p/n 7024484) 18 7024485 1 Breaker, Circuit 30Amp (Not Shown) 18 70001696 1 Boot, Breaker (was p/n 7024486 - Not Shown) 18 70001966 1 Bearing, Ball Radial (Located In Belt Tensioner Endbell - Not Shown) 18 7027799 1 Block, Connector - 6 Position (Not Shown) 18 7026626 1 Connector - 6 Position with Seal (Not Shown) 18 70002460 6 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown) 18 7026188 1 Clamp, Cable (Not Shown) 18 7026597 1 Connector, with Leads (Not Shown) 18 70002088 1 Stator (Not Shown) 18 70004169 1 Panel, End (Not Shown) (was p/n 70002255) 18 70001974 1 Decal - Terminal Connections (Not Shown) 18 70000863 1 Fan (Not Shown) 18 70002297 4 Stud (Not Shown) 18A 70004171 1 Key (was p/n 7024561) 18A 70001100 1 Armature, Generator (Includes Radial Ball Bearing on End with Brushes and Fan) 18A 70001384 1 Bearing, Ball Radial 18B 70001966 1 Bearing, Radial Ball 18B 70003708 1 Ring, Internal Retaining (Located in Belt Tensioner Endbell) 18B 70003709 1 Ring, External Retaining (Located in Belt Tensioner Endbell) 18C 70001973 1 Decal - Warning Moving Parts 18D 70004169 1 Endbell, Brush Block (was p/n 70001385) 18E 70001953 1 Endbell, Belt Tensioner 18F 70004169 1 Endbell, Shroud Assembly (was p/n 70002290) 19 3252764 1 Nameplate
ITEM PART NUMBER QTY DESCRIPTION
20 3300454 4 Nut 1/4 21 3311005 2 Nut #10 22 3311505 3 Nut 5/16 23 3574163 1 Bracket 24 3580312 1 Pulley, Idler 25 3580314 1 Pulley, Drive Grooved 26 3580348 1 Tensioner, Belt with Pulley 27 3740080 2 Relay 28 3910606 8 Screw #6 x 3/8 29 3960422 2 Gasket 30 4060802 1 Guard, Switch 31 4360336 1 Switch, Toggle 32 4460346 1 Receptacle 33 4460958 1 Receptacle, Female Twist-Lock 34 4568735 1 Tube, Spacer Pulley Grooved 35 4711400 4 Washer 1/4 36 4711500 10 Washer 5/16 37 4711600 1 Washer 3/8 38 4711800 4 Washer 1/2 39 4751000 4 Washer #10 40 4761500 4 Washer 5/16 41 4811900 1 Washer M8 42 4891600 1 Washer 3/8 Hardened 43 4922925 1 Harness, Generator 43 4460225 1 Plug, Male - 6 Position (Plugs into Generator) 43 See Note NSS Socket, Female (Use with 4460225) 43 See Note NSS Seal, Plug (Use with 4460225) 43 See Note NSS Seal, Interface (Use with 4460225) 44 4933349 1 Diagram, Wiring (Not Shown) (See Items 301-304 for Breakdown) 45 1001141181 1 Support 46 1001110872 1 Cover, Receptacle 47 1001110873 1 Cover, Receptacle 48 2820031 AR Heat Shrink 0861542 Ref JUNCTION BOX ASSEMBLY 101 0861541 1 Box, Junction 102 1060494 2 ft/0.6m Cable, Electrical - 12/3 103 1060708 2.5 ft/ 0.8m Cable, Electrical - 10/3 104 1705376 1 Decal - Wiring Schematic 105 3300396 1 Cover, Fuse 106 3310601 2 Nut #6-32NC 107 1060343 1.5 ft/ 0.5m Cable, Electrical 10/4 109 3910610 2 Bolt #6 x 5/8 110 4360070 1 Circuit Breaker - 15Amp 116 4460425 2 Strain Relief, Terminal 117 4460426 2 Connector, Strain Relief 121 4750600 4 Washer #6 122 4760600 2 Washer #6 125 1671092 1 Cover 126 4460963 1 Connector 128 Ref Terminal Block Assembly Options (See Items 401-410 for
REV
D
ITEM PART NUMBER QTY DESCRIPTION
Breakdown): 128 NPN 1 Gray Terminal Block Assembly 128 1001121340 1 Tan Terminal Block Assembly 0273380 Ref DECAL INSTALLATION B
202 1705375 1 Decal - 240V - 3 Phase - 60Hz 203 1705387 3 Decal - Hazardous Voltage 204 1705460 2 Decal - SkyPower 4933349 Ref ELECTRICAL DIAGRAM COMPONENTS 301 4923420 1 Generator Harness 301A 4460374 1 Plug, Sealed Relay 301A 4460375 8 Terminal 301B 4460967 1 Plug, Male - 3 Position 301B 4460465 3 Socket, Female 301C 2400060 2 Fuseholder (Not Shown) 301C 2400064 1 Fuse - 5Amp (Not Shown) 302 4460742 1 Connector - 2 Position 302 4460743 2 Socket, Female 302 4460458 2 Seal 304 4922641 1 Switch Harness Ref TERMINAL BLOCK ASSEMBLY NPN Ref Gray Terminal Block Assembly (Complete Assembly Not
Available - Purchase Individual Components)
1001121340 Ref Tan Terminal Block Assembly 401 Ref Marker Strip #1 Options 401 4460411 2 Gray Terminal Block Assembly 401 70002818 2 Tan Terminal Block Assembly 402 Ref Marker Strip #2 Options: 402 4460412 AR Gray Terminal Block Assembly 402 70002819 4 Tan Terminal Block Assembly 403 Ref Marker Strip #3 Options: 403 4460413 2 Gray Terminal Block Assembly 403 70002820 2 Tan Terminal Block Assembly 404 Ref Marker Strip #4 Options: 404 4460414 2 Gray Terminal Block Assembly 404 70002821 2 Tan Terminal Block Assembly 405 Ref Marker Strip #5 Options: 405 4460415 AR Gray Terminal Block Assembly 405 70002822 4 Tan Terminal Block Assembly 406 Ref Terminal, End Barrier Options: 406 4460956 1 Gray Terminal Block Assembly 406 70002823 1 Tan Terminal Block Assembly 407 Ref Terminal, End Block Options: 407 4460607 2 Gray Terminal Block Assembly 407 70002824 2 Tan Terminal Block Assembly 408 Ref Terminal, Block Options: 408 4460957 AR Gray Terminal Block Assembly 408 70002825 7 Tan Terminal Block Assembly 409 Ref Terminal, Cross Connector Jumper Options: 409 4461001 2 Gray Terminal Block Assembly 409 70002826 2 Tan Terminal Block Assembly 410 3641533 1 Rail, Relay
REV
B A
A
