7 minute read
FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ ENGINES
ITEM PART NUMBER QTY
DESCRIPTION
Ref 7500W SKYPOWER GENERATOR INSTALLATION 0273003 Ref 60Hz and Caterpillar Engine (ANSI, ANSI Export, CSA and
Japanese Specs)
0273004 Ref 50Hz and Caterpillar Engine (ANSI Export, Australian and
Japanese Specs)
0272597 Ref 60Hz and Deutz Engine (ANSI, ANSI Export, CSA and
Japanese Specs)
0272596 Ref 50Hz and Deutz Engine (ANSI Export, Australian and
Japanese Specs)
1 0100011 AR Compound, Locking 2 4933264 1 Electrical Diagram (Not Shown) (See Items 301-304 For Breakdown) 3 3252764 1 Nameplate 4 3910606 8 Screw #6 x 3/8 5 0641516 3 Bolt 5/16 x 2 6 4711500 10 Washer 5/16 7 3311505 3 Locknut 5/16 8 Ref Receptacle, Female Twist-Lock Options: 8 4460958 1 60Hz 8 See Note NSS 50Hz (Note: Not Available - Purchase Locally) 9 4360336 1 Switch, Toggle 10 4060802 1 Guard, Switch 11 Ref Gasket Options: 11 3960422 AR 60Hz 11 See Note NSS 50Hz (Note: Not Available - Purchase Locally) 12 Ref Cover, Receptacle Options: 12 See Note NSS Cover for 50Hz (Note: Not Available - Purchase Locally) 12A 4060700 1 Cover - Side Hinged for 60Hz 12B 1001110873 1 Cover - Top Hinged for 60Hz 13 Ref Cover, Receptacle Options: 13 See Note NSS Cover for 50Hz (Note: Not Available - Purchase Locally) 13A 4061043 1 Cover - Side Hinged for 60Hz 13B 1001110872 1 Cover - Top Hinged for 60Hz 14 Ref Receptacle Options: 14 4460346 1 60Hz 14 See Note NSS 50Hz (Note: Not Available - Purchase Locally) 15 Ref Junction Box Assembly Options: 15 0861542 1 60Hz (See Items 101-128 for Breakdown) 15 0861567 1 50Hz (See Items 101-128 for Breakdown) 16 4751500 4 Washer 5/16 17 0641505 4 Bolt 5/16 x 5/8 18 Ref Box, Switch Options: 18 0860038 AR 60Hz 18 See Note NSS 50Hz (Note: Not Available - Purchase Locally) 19 0641403 1 Bolt 1/4 x 3/8 20 0641808 4 Bolt 1/2 x 1 21 0641408 1 Bolt 1/4 x 1 22 0902888 1 Bracket, Box Mounting 23 4711800 4 Washer 1/2 24 4711400 5 Washer 1/4
REV
K
G
L
J
ITEM PART NUMBER QTY DESCRIPTION
25 0641404 5 Bolt 1/4 x 1/2 26 1320318 1 Clamp 27 Ref Bolt Options: 27 0701217 3 Bolt M12 x 45 (Caterpillar Engine) 27 4032015 4 Bolt M10 x 55 (Deutz Engine) 28 0721004 2 Screw #10 x 1/2 29 3740080 2 Relay 30 4460051 1 Connector, Strain Relief 31 4460071 1 Connector, Strain Relief 32 0100019 AR Compound, Locking 33 4240018 1 Tie-Strap (Not Shown) 34 Ref Belt Options: 34 Ref 60Hz Generator Belt Options: 34 0480129 1 Caterpillar Engine 34 0480128 1 Deutz Engine 34 Ref 50Hz Generator Belt Options: 34 0480126 1 Caterpillar Engine 34 0480128 1 Deutz Engine 35 Ref Bracket (Caterpillar Engine) 35 3574163 1 Caterpillar Engine 35 See Note NSS Deutz Engine 36 0962520 1 Bushing, Split Taper 37 Ref Generator Assembly Options: 37 2460048 1 Generator Assembly (Caterpillar Engine) 37 2460048 1 Generator Assembly (Deutz Engine) 37 70001100 1 Rotor (Includes p/ns 70001384 & 70000863) (Not Shown) 37 70001384 1 Bearing, Ball Radial (Not Shown) 37 70000863 1 Fan (Not Shown) 37 70002088 1 Stator (Not Shown) 37 70002297 1 Stud 37 7024484 NLA Brushholder Assembly (Not Shown) (Use p/n 70003631) 37A 7024561 NLA Key (was p/n 70004171) 37B 70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell) 37B 70003708 1 Ring, Internal Retaining (Located in Belt Tensioner Endbell) 37B 70003709 1 Ring, External Retaining (Located in Belt Tensioner Endbell) 37C 70001953 1 Endbell, Belt Tensioner 37D Ref Endbell, Brush Block Options 37D 70001385 NLA Caterpillar Engine Machines (Use p/n 70004170) 37D 70001385 NLA Deutz Engine Machines (Use p/n 70004169) 37E Ref Shroud Options: 37E 70004170 1 Caterpillar Engine 37E 70002290 NLA Deutz Engine (Use p/n 70004169) 37E 7027799 1 Block, Connector 6 Position (Not Shown) 37E 7026626 1 Connector - 6 Position with Seal (Not Shown) 37E 70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown) 37E 7024485 1 Breaker, Circuit 30Amp (Not Shown) 37E 7024486 NLA Boot, Breaker (Use p/n 70001696 - Not Shown) 37E 7026597 1 Connector, with Leads (Not Shown) 37E 7026188 1 Clamp, Cable (Not Shown) 37E Ref Plate, End Panel Options: 37E 70001972 NLA Caterpillar Engine (Use p/n 70004170)
REV
D
ITEM PART NUMBER QTY
DESCRIPTION
37E 70002255 NLA Deutz Engine (Use p/n 70004169) 37E 70001974 1 Decal - Terminal Connections 37F 70001973 1 Decal - Warning Moving Parts 38 3311005 2 Nut #10 39 2820031 1 Insulator 40 3311405 1 Nut 1/4 41 Ref Pulley Options: 41 3580316 1 Pulley (Caterpillar Engine) 41 3580320 1 Pulley (Deutz Engine) 42 3580317 1 Tensioner, Belt 43 3580318 1 Pulley 44 0641618 1 Bolt 3/8 x 2-1/4 45 4751000 4 Washer #10 46 4751400 2 Washer 1/4 47 4791400 2 Washer 1/4 48 Ref Control Box Assembly Options: 48 0861538 1 60Hz Control Box Assembly (ANSI and ANSI Export Specs) 48 0861572 1 50Hz Control Box Assembly (ANSI Export, Australian and CE Specs) 48 7024488 1 Card, Circuit - Generator Power 48 See Note 1 Fuse (Note: Not Available - Purchase Locally) 48 7024489 1 Card, Circuit - Control Ref Note: Same Circuit Card (P/N 7024489) is used for both
60Hz & 50Hz. When replacing card, rocker switch on card must be set for required application.
48 70000619 1 Harness, Circuit Card 49 4922925 1 Harness, Generator 50 4711600 1 Washer 3/8 51 4300157 1 Stud (Deutz Engine) 52 3311801 1 Nut 1/2 53 0100062 1 Loctite, #RC680 54 0771415 1 Bolt M14 x 35 Grade 10.9 (Deutz Engine) Ref JUNCTION BOX ASSEMBLY 0861542 Ref 60Hz Specs D
0861567 Ref 50Hz Specs 101 0861541 1 Box, Junction 102 Ref Cable, Electrical 12/3 Options: 102 1060494 2 ft/.6m 60Hz Specs 102 See Note NSS 50Hz Specs (Note: Not Available - Purchase Locally) 103 Ref Cable, Electrical 10/3 Options: 103 1060708 2.5 ft/ .76m 60Hz Specs 103 See Note NSS 50Hz Specs (Note: Not Available - Purchase Locally) 104 1705376 1 Decal - Wiring Schematic 105 3300396 1 Cover, Fuse 106 3310601 2 Nut 6-32NC 107 1060343 1.5 ft/ .46m Cable, Electrical 10/4 (60Hz Spec Only) 107 3520189 1 Plug (50Hz Spec Only) 109 3910610 2 Bolt 6-32NC x 5/8 110 4360070 1 Circuit Breaker - 15Amp 116 4460425 2 Strain Relief, Terminal
REV
B
ITEM PART NUMBER QTY DESCRIPTION REV
117 4460426 4 Connector, Strain Relief 121 4750600 4 Flatwasher #6 Regular 122 4760600 2 Lockwasher #6 125 1671092 1 Cover (60Hz Spec Only) 126 4460963 1 Connector (60Hz Spec Only) 128 Ref Terminal Block Assembly Options (See Items 401-410 for Breakdown): 128 NPN 1 Gray Terminal Block Assembly 128 1001121340 1 Tan Terminal Block Assembly Ref DECAL INSTALLATION 0272435 Ref 60Hz Specs 0272589 Ref 50Hz Specs B A
201 1705460 2 Decal - SkyPower 202 1705374 1 Decal - 240V - 60Hz (60Hz Spec Only) 203 Ref Decal - 240V - 3 Phase Options: 203 1705375 1 60Hz Specs 203 1705461 1 50Hz Specs 204 Ref Decal, Hazardous Voltage Options: 204 1705387 3 60Hz Specs 204 1705489 3 50Hz Specs 4933264 Ref ELECTRICAL DIAGRAM COMPONENTS C 301 4922757 1 Generator Harnes (See ELECTRICAL SECTION for Breakdown) 3-C 301A 4460374 2 Plug, Sealed Relay 301A 4460375 7 Terminal 301B 4460967 1 Plug, Male - 3 Position 301B 4460465 3 Socket, Female 301C 2400060 1 Fuseholder (Not Shown) 301C 2400064 1 Fuse - 5Amp (Not Shown) 304 4922641 1 Switch Harness Ref TERMINAL BLOCK ASSEMBLY NPN Ref Gray Terminal Block Assembly (Complete Assembly Not
Available - Purchase Individual Components)
1001121340 Ref Tan Terminal Block Assembly A 401 Ref Marker Strip #1 Options: 401 4460411 2 Gray Terminal Block Assembly 401 70002818 2 Tan Terminal Block Assembly 402 Ref Marker Strip #2 Options: 402 4460412 4 Gray Terminal Block Assembly 402 70002819 4 Tan Terminal Block Assembly 403 Ref Marker Strip #3 Options: 403 4460413 2 Gray Terminal Block Assembly 403 70002820 2 Tan Terminal Block Assembly 404 Ref Marker Strip #4 Options: 404 4460414 2 Gray Terminal Block Assembly 404 70002821 2 Tan Terminal Block Assembly 405 Ref Marker Strip #5 Options: 405 4460415 AR Gray Terminal Block Assembly 405 70002822 4 Tan Terminal Block Assembly 406 Ref Terminal, End Barrier Options: 406 4460956 1 Gray Terminal Block Assembly 406 70002823 1 Tan Terminal Block Assembly 407 Ref Terminal, End Block Options:
ITEM PART NUMBER QTY
DESCRIPTION
407 4460607 2 Gray Terminal Block Assembly 407 70002824 2 Tan Terminal Block Assembly 408 Ref Terminal, Block Options: 408 4460957 AR Gray Terminal Block Assembly 408 70002825 7 Tan Terminal Block Assembly 409 Ref Terminal, Cross Connector Jumper Options: 409 4461001 2 Gray Terminal Block Assembly 409 70002826 2 Tan Terminal Block Assembly 410 3641533 1 Rail, Relay
