ASSEMBL Y

2 - KIT CONTENT

Kit overview

Item Description Quantity Part Reference

1 STRAIGHT FITTING 1 87353314 2 LOCKING V AL VE 2 47918221 3 CONNECT STRAIGHT 2 9621483 4 TUBE 1 87647914 5 CONNECT STRAIGHT 3 85802803 6 HOSE 2 85815505 7 TUBE 1 85820836 8 BLOCK 1 87303912 9 CLIP 1 214 - 1496 CONNECT STRAIGHT 1 858051 11 PRESSURE SWITCH 1 48019155

W ASHER, SEALING 1 47490068 ELECTRIC CABLE 1 48092688 CLIP 14560187 SWITCH 1 87704582 PLA 1 87704587 BUZZER 1 87704586 WIRING HARNESS 1 87704591 DECAL 1 84284275 LINK CONNECTING ROD WITH HOOK 1 47928703 CONNECT ° 1 84989393 LOCKING V AL VE 1 87353316 CONNECT STRAIGHT 1 85804879 DIRECTIONAL V AL VE 1 85824308 ELBOW , 1 48159755 INSTRUCTION SHT , OBJECT HANDLING 1 48161064

3 - PRE-ASSEMBL Y

PREP ARING FOR ASSEMBL Y

Hydraulic systems - Prepare

READ COMPLETE INSTRUCTION SHEET BEFORE INST ALLA TION THIS KIT

NOTICE: The terms right hand and left hand, when used in this instruction, indicate the right (2) and the left (1) sides the machine seen from operators seat. Front (3) and rear (4) are also shown.

Reference numbers and letters illustrations are the same reference numbers and letters in the instructions.

Special torque specifications are included in the instructions. torque specifications are not included in the instructions, use standard torque specifications. See your Service Manual Authorized Dealer if you need standard torque specifications.

Park the machine a level surface.

Place some wedges under the wheels in order prevent the machine from moving.

Lower the stabilizers the floor .

Completely extend the dipper and the boom. Lower the boom until the bucket is the floor . Stop the engine and apply the parking brake.

RAIL16TLB0880AA 1

RAIL14TLB0861BA 2

Disconnect the electrical system taking the battery master switch the OFF position. The battery master switch (A) is in the battery compartment. When the battery master switch is in vertical position, the electrical system is connected. When the battery master switch is tilted ° , the electrical system is disconnected.

RAIL16TLB0884AA 3

4 - ASSEMBL Y

Excavator and backhoe hydraulic controls

Excavator and backhoe hydraulic controls - Install

Mandatory Declaration Conformity updates

NOTE: Hydraulic fluid will released during this procedure, prepared direct fluid into a suitable container and dispose properly . NOTICE: A void contamination, clean all connections before disconnecting tubes, hoses, connectors. Cap plug all ports after disconnecting. A TTENTION: The dealer the person who guarantees for the correct installation the “Object handling” assembly must certify the correct assembly the Manufacturer , in order ask for the update the EC Declaration Confor mity .

Boom cylinder locking valve install

Disconnect all the hoses from the backhoe boom cylinder . Preassemble the locking valve (22) : • Install straight fitting (1) into the port designated “C2” (rod end) the locking valve. • Install straight fitting (3) into the port designated “V2” (base end) the locking valve. • Install straight fitting (5) into the port designated “Pil” the locking valve.

Install the locking valve assembly (22) onto existing ° elbow fitting (E) located the rod end the backhoe boom cylinder .

RAIL16TLB1218AA 1

RAIL16TLB1220AA 2

Remove the fitting (AB) from the elbow fitting (F) .

Install the fitting (23) onto the elbow fitting (F) . Install the directional valve (24) onto the fitting (23) . Install the fitting (AB) removed earlier onto the directional valve (24) . Install the tube (7) onto the fitting (AB) . Install the tube (4) onto the straight fitting in port “V2” the locking valve (22) shown.

10. Install the straight hose end hose (6) from the kit onto the fitting in port “Pil” the locking valve (22) . 1 Install the ° hose end hose (6) onto tube (7) .

RAIL16TLB1222AD 3

RAIL16TLB1224AC 4

RAIL16TLB1226AA 5

12. Secure the locking valve the backhoe boom cylinder with blocks (J) and clamp (K) .

13. Connect the existing hose (G) the tube (4) . 14. Connect the existing hose (H) the tube (7) .

Dipper cylinder locking valve install

Disconnect all the hoses from the backhoe dipper cylinder . Preassemble the locking valve (2) : • Install straight fitting (1) into the port designated “C2” (rod end) the locking valve. • Install straight fitting (3) into the port designated “V2” (base end) the locking valve. • Install straight fitting (5) into the port designated “Pil” the locking valve.

Install the locking valve assembly (2) onto existing ° elbow fitting (M) located the rod end the backhoe dipper cylinder .

RAIL16TLB1230AA 6

RAIL16TLB1229AA 7

RAIL16TLB1218AA 8

RAIL16TLB1219AA 9

Install the straight fitting (10) onto the existing ° elbow fitting (N) located the base end the backhoe dipper cylinder .

Install the straight fitting (5) into the straight fitting (10) . Install the straight hose end the hose (6) from the kit onto the straight fitting (5) the locking valve. Install the ° hose end the hose (6) onto the straight fitting (5) the straight fitting (10) .

Connect the existing hose (P) the straight fitting (10) .

Connect the existing tube (Y) the elbow connector (21) . 10. Connect the existing hose (X) the elbow connector (21) .

1 Secure the locking valve the backhoe dipper cylinder with the block (8) and the clamp (9) . Install the block (8) and the clamp (9) around the end sleeve existing hose (X) in the location shown the arrow .

RAIL16TLB1221AA 10

RAIL16TLB1223AA 11

RAIL16TLB1360AA 12

RAIL16TLB1361AA 13

Lift hook link install

Remove the lower snap rings (R) , the shims (S) , and the pin (T) . Support the existing link (Q) . Remove the upper snap rings (U) , the shims (V) , and the pin (W) . Remove the existing link (Q) from the machine.

Set the hook link (20) in position. Align the upper holes in the hook link (20) and the mounting holes the machine. Install the upper pin (W) , the shims (V) , and the snap rings (U) . Align the lower holes in the hook link (20) and the mounting holes the machine. Install the lower pin (T) , the shims (S) , and the snap rings (R) .

RAIL16TLB0363BA 14

RAIL16TLB0362BA 15