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Basic instructions - Fuse and relay locations
from Case 580N 580SN WT 580SN 590SN Tier 4B (final) Tractor Loader Backhoe Service Manual 48194558 - PDF
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must carried out only qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent damages.
The manufacturer and all the organizations its distribution chain, including - without limitation national, regional, local dealers, reject any responsibility for damages caused parts and / components not approved the manufacturer , including those used for the servicing repair the product manufactured marketed the manufacturer . any case, warranty is given attributed the product manufactured marketed the manufacturer in case damages caused parts and / components not approved the manufacturer .
The manufacturer reserves the right make improvements in design and changes in specifications any time without notice and without incurring any obligation install them units previously sold. Specifications, descriptions, and illustrative material herein are accurate known time publication but are subject change without notice.
case questions, refer your CASE CONSTRUCTION Sales and Service Networks.
Safety rules
Personal safety
This is the safety alert symbol. is used alert you potential personal injury hazards. Obey all safety messages that follow this symbol avoid possible death injury .
Throughout this manual you will find the signal words DANGER, W ARNING, and CAUTION followed special instructions. These precautions are intended for the personal safety you and those working with you.
Read and understand all the safety messages in this manual before you operate service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death serious injury .
W ARNING indicates a hazardous situation that, if not avoided, could result in death serious injury .
CAUTION indicates a hazardous situation that, if not avoided, could result in minor moderate injury .
F AILURE TO FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T
DEA SERIOUS INJUR Y.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine property damage.
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice is used address practices not related personal safety .
Information
NOTE: Note indicates additional information that clarifies steps, procedures, other information in this manual.
Throughout this manual you will find the word Note followed additional information about a step, procedure, other information in the manual. The word Note is not intended address personal safety property damage.
Safety rules - Personal safety
Unless otherwise instructed, always perform these steps before you service the machine:
Park the machine a flat, level surface.
Place the backhoe in the transport position with the swing lock pin installed for transport.
Place the loader bucket the ground, with the bottom the loader bucket parallel the surface.
Place the direction control lever and the transmission in neutral. you need open the hood perform service, raise the loader arms and install the support strut.
Shut down the engine.
Place a 'Do Not Operate' tag the key switch that it is visible other workers remove the key .
Safety rules - Ductile iron
DANGER
Altering cast ductile iron can cause weaken break. Before you weld, cut, drill holes any part this machine, make sure that the part not cast ductile iron. Failure comply will result death serious injury .
D0148A
Altering cast ductile iron can cause it weaken break. Unauthorized modifications cast ductile iron parts can cause death serious injury . not weld, cut, drill, repair , attach items cast ductile iron parts this machine.
Before you weld, cut, drill holes any part this machine, make sure the part is not cast ductile iron. See your dealer if you not know if a part is cast ductile iron.
The following items are examples cast ductile iron parts. There may also other parts made cast ductile iron that are not the list below . • two - wheel drive steering link • dump links • front axle • stabilizers • extend -a- hoe • swing tower • bucket linkage • Air - Conditioning / compressor mounting bracket
not make any unauthorized modifications. Consult authorized dealer before making any changes, additions, modifications this machine.
Safety rules - Ecology and the environment
Soil, air , and water quality is important for all industries and life in general. When legislation does not yet rule the treatment some the substances that advanced technology requires, sound judgment should govern the use and disposal products a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this legislation. Where legislation exists, obtain information from suppliers oils, filters, batteries, fuels, anti freeze, cleaning agents, etc., with regard the fect these substances man and nature and how safely store, use, and dispose these substances.
Helpful hints
• A void the use cans other inappropriate pressurized fuel delivery systems fill tanks. Such delivery systems may cause considerable spillage. • general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most these products contain substances that may harmful your health. • Modern oils contain additives. not burn contaminated fuels and waste oils in ordinary heating systems. • A void spillage when you drain fluids such used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, etc. not mix drained brake fluids fuels with lubricants. Store all drained fluids safely until you can dispose the fluids in a proper way that complies with all local legislation and available resources. • not allow coolant mixtures get into the soil. Collect and dispose coolant mixtures properly . • The air - conditioning system contains gases that should not released into the atmosphere. Consult air - conditioning specialist use a special extractor recharge the system properly . • Repair any leaks defects in the engine cooling system hydraulic system immediately . • not increase the pressure in a pressurized circuit this may lead a component failure. • Protect hoses during welding. Penetrating weld splatter may burn a hole weaken hoses, allowing the loss oils, coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful fect the environment if the batteries are not properly recycled after use. Improper disposal batteries can contaminate the soil, groundwater , and waterways. CASE CONSTRUCTION strongly recommends that you return all used batteries a CASE CONSTRUCTION dealer , who will dispose the used batteries recycle the used batteries properly . some countries, this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made lead plates and a sulfuric acid solution. Because batteries contain heavy metals such lead, CONAMA Resolution 401 / 2008 requires you return all used batteries the battery dealer when you replace any batteries. not dispose batteries in your household garbage.
Points sale are obliged to: • Accept the return your used batteries • Store the returned batteries in a suitable location • Send the returned batteries the battery manufacturer for recycling
Basic instructions - Shop and assembly
Shimming
For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a micrometer , then add the recorded values. not rely measuring the entire shimming set, which may incorrect, the rated value shown each shim.
Rotating shaft seals
For correct rotating shaft seal installation, proceed follows:
Before assembly , allow the seal soak in the oil it will sealing for least thirty minutes.
Thoroughly clean the shaft and check that the working surface the shaft is not damaged.
Position the sealing lip facing the fluid.
NOTE: W ith hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves that they will move the fluid towards the inner side the seal.
Coat the sealing lip with a thin layer lubricant (use oil rather than grease). Fill the gap between the sealing lip and the dust lip double lip seals with grease.
Insert the seal in its seat and press down using a flat punch seal installation tool. not tap the seal with a hammer mallet.
While you insert the seal, check that the seal is perpendicular the seat. When the seal settles, make sure that the seal makes contact with the thrust element, if required. To prevent damage the seal lip the shaft, position a protective guard during installation operations.
O- ring seals
Lubricate the O- ring seals before you insert them in the seats. This will prevent the O- ring seals from overturning and twisting, which would jeopardize sealing ficiency .
Sealing compounds
Apply a sealing compound the mating surfaces when specified the procedure. Before you apply the sealing compound, prepare the surfaces directed the product container .
Spare parts
Only use CNH Original Parts CASE CONSTRUCTION Original Parts.
Only genuine spare parts guarantee the same quality , duration, and safety original parts, they are the same parts that are assembled during standard production. Only CNH Original Parts CASE CONSTRUCTION Original Parts can fer this guarantee.
When ordering spare parts, always provide the following information: • Machine model (commercial name) and Product Identification Number (PIN) • Part number the ordered part, which can found in the parts catalog
Protecting the electronic and / electrical systems during charging and welding
To avoid damage the electronic and / electrical systems, always observe the following practices:
Never make break any the charging circuit connections when the engine is running, including the battery connections.
Never short any the charging components ground.
Always disconnect the ground cable from the battery before arc welding the machine any machine attachment. • Position the welder ground clamp close the welding area possible. • you weld in close proximity a computer module, then you should remove the module from the machine. • Never allow welding cables lie on, near , across any electrical wiring electronic component while you weld.
Always disconnect the negative cable from the battery when charging the battery in the machine with a battery charger .
NOTICE: you must weld the unit, you must disconnect the battery ground cable from the machine battery .
The electronic monitoring system and charging system will damaged if this is not done.
Remove the battery ground cable. Reconnect the cable when you complete welding.
W ARNING
Battery acid causes burns. Batteries contain sulfuric acid. A void contact with skin, eyes clothing. Antidote (external): Flush with water . Antidote (eyes): flush with water for minutes and seek medical attention immediately . Antidote (internal): Drink large quantities water milk. not induce vomiting. Seek medical attention immediately . Failure comply could result death serious injury .
W01 1
Special tools
The special tools that CASE CONSTRUCTION suggests and illustrate in this manual have been specifically researched and designed for use with CASE CONSTRUCTION machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested fer ficient and long - lasting operation.
By using these tools, repair personnel will benefit from: • Operating in optimal technical conditions • Obtaining the best results • Saving time and fort • W orking in safe conditions
Basic instructions - Fuse and relay locations
The machine is equipped with easily accessible fuse and relay locations.
Front console box
T urn the thumb screw (1) loosen the panel cover (2) for the fuse box. Remove the panel cover .
Remove the fuse box cover . NOTE: The fuse and relay decal is the underside the cover .
RCPH10TLB320AAF 1

RCPH10TLB307AAF 2

RCPH10TLB303AAF 3
Front console ECU fuse and relay
Remove the cover from the steering column shroud. NOTE: The fuse and relay decal is the underside the steering column shroud cover .

RCPH1 1TLB012BAD 4

RAIL14TLB1061BA 5

RAIL15TLB0001BA 6
Side console box
T urn the thumb screws (1) loosen the panel cover (2) for the fuse box. Remove the panel cover . NOTE: The fuse and relay decal is the underside the cover .
Remove the fuse box covers needed.
Remove the instrument cluster .

RCPH10TLB437AAF 7

RAIL14TLB1053BA 8

RAIL15TLB0007BA 9