4 minute read
Dismantling/Assembly, buttons
C-code/Section T-code Valid from serial number
P1 497 364690AA-
Version Date Order number
001 2000-06-01 179574-040
Position no.Inspection points Action:
10 Brakes Check the function
11 Platform/Brake switch Check the function
12 Chassis Inspect damage, remove dirt and the like. 13 Wheels Inspect damage, remove oil, metal chips and the like
14 Lifting equipment Inspect damage, remove dirt and the like. 15 Battery Check the acid and charging level (see battery maintenance) 16 Running time Carry out maintenance as set out in the table, chapter Maintenance
•Also check that parameters are set to the correct values -Maximum speed -Acceleration -Automatic speed reduction -PIN-codes (Option).
Valid from serial number T-code C-code/Section
364690AA- 497 P1
Order number Date Version
179574-040 2000-06-01 001
Introduction, maintenance
All points in the service program shall be included to attain the highest safety and a least possible truck downtime. The service intervals are only a guide and do not need to be followed strictly. The truck driver must adapt these to local conditions, but it is important that the intervals meet BT’s minimum demands. The service intervals are based on operating times and can be adapted to most normal 8 hour shifts. The following operating hours have be used when calculating the interval. Day time: 08.00-17.00 (20 hours/week) 2-shifts: 06.00-14.00, 14.00-22.00 (40 hours/week) 3-shifts: 06.00-14.00, 14.00-22.00, 22.00-06.00 (60 hours/week) Ensure the truck is given regular maintenance services according to the maintenance schedule. The truck’s safety, efficiency and service life is dependent on the service and maintenance it is given. Only use BT approved spare parts during service and repairs
Safety regulations during maintenance work
Only persons trained in servicing and the repair of this type of truck are qualified to carry out service and repair work. •Do not carry out any maintenance work on the truck if you do not have the right qualifications and know how to carry out the work. •Keep the area where service work is done clean. Oil or water will make the floor slippery. •Never wear loose objects or jewellery when working on the truck.
WARNING! short-circuit/Burns short-circuiting and burn injuries can occur if metal objects come into contact with live electrical connections, when working on the truck’s electrical system.
Remove watches, rings and other metal jewellery.
•Always remove the battery plug when carrying out maintenance on the truck, if the instructions in this service manual do not say otherwise. •Always switch off the truck's power supply before the hoods to the drive assembly and the electrical system are opened. •Offload the system pressure slowly before work on the truck's hydraulic system is started. •Use paper or rigid cardboard when checking a possible oil leakage.
Never use your hands.
C-code/Section T-code Valid from serial number
P1 497 364690AA-
Version Date Order number
001 2000-06-01 179574-040
•Bear in mind that the oil in the transmission and hydraulic system can be hot.
WARNING!
Risk of burn injuries
Hot transmission and hydraulic oil.
Let the truck cool before changing the oil.
•Only new and clean oil may be used in the hydraulic system.
WARNING!
The hydraulic system can be damaged.
Hydraulic components can be damaged, if the oil is contaminated.
Always use new and clean oil in the hydraulic system.
•Store and transport changed oil according to applicable local directions. •Do not flush solvents and the like used for cleaning down drains that are not intended for this purpose. Follow local directions that apply for destruction. •Disconnect the battery when welding on the truck.
NOTE!
The battery can be damaged.
When using electric welding equipment, the welding current can enter the battery.
The battery must be disconnected.
•Remove at least 100 mm of paint around the welding/grinding area using sand blasting equipment or paint remover when welding or grinding on painted surfaces.
CAUTION!
Unhealthy gases.
Heated paint gives off unhealthy gases
Remove 100 mm of paint from around the working area.
Cleaning and washing
Valid from serial number T-code C-code/Section
364690AA- 497 P1
Order number Date Version
179574-040 2000-06-01 001
Cleaning and washing the truck is a significant measure for the reliability of the truck. •Carry out general cleaning and washing each week.
NOTE!
Risk of short-circuiting.
The electrical system can be damaged.
Disconnect the battery before washing by pulling out the battery plug.
Cleaning the exterior
•Clean rubbish from the wheels each day. •Use a well-known degreasing agent, diluted into an appropriate concentration. •Wash off loose dirt with tepid water.
NOTE!
Jamming, corrosion
Mechanical parts can be damaged.
After washing the truck it should be lubricated as set out in the chapter Maintenance and lubrication chart.
Cleaning the motor compartment
•Cover the electrical motors, connectors and valves before washing.
NOTE!
Risk of short-circuiting.
The electrical system can be damaged.
Electrical components must not be washed with high pressure cleaner.
•Wash the motor component using a well-known degreasing agent, diluted into an appropriate concentration. •Wash off loose dirt with tepid water.
Electrical components
•Blow electrical components clean using compressed air. •Clean electrical panels, electronic cards, connectors, contactors, solenoid valves, etc. with a moist cloth and a cleaning agent.
