AssemblyPlant L=ToledoAssembly#1 12thru17 VehicleBuildSequence

• Check fluid levels of coolant reservoir, power steering, brake master cylinder, and transmission and add as needed. • Check all lights and all other electrical items for correct operation.

AtEachOilChange

• Inspect exhaust system. • Inspect brake hoses. • Rotate the tires at each oil change interval shown on Schedule “A” (7,500 miles) or every other interval shown on Schedule “B” (6,000 miles). • Check coolant level, hoses, and clamps. • After completion of off-road operation, the underside of the vehicle should be thoroughly inspected. Examine threaded fasteners for looseness.

EMISSION CONTROL SYSTEM MAINTENANCE

Thescheduledemissionmaintenancelistedin bold type ontheMaintenanceSchedules,mustbedoneat the mileage specified to assure the continued proper functioning of the emission control system. These, and all other maintenance services included in this manual, should be done to provide the best vehicle performance and reliability. More frequent maintenance may be needed for vehicles in severe operating conditions such as dusty areas and very short trip driving.

FLUID FILL LOCATIONS AND LUBRICATION POINTS

The fluid fill/check locations and lubrication points are located in each applicable group.

SCHEDULE “A”

7,500Miles(12000km)orat6months

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate steering linkage (4x4 only). • Check manual transmission fluid level. • Check exhaust system.

15,000Miles(24000km)orat12months

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate ball joints. • Lubricate steering linkage (4x4 and 4x2). • Check manual transmission fluid level. • Check exhaust system.

22,500Miles(36000km)orat18months

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Inspect brake linings. • Lubricate steering linkage (4x4 only). • Check manual transmission fluid level. • Check exhaust system.

30,000Miles(48000km)orat24months

• Replace air cleaner element. • Replace spark plugs. • Inspect drive belt, adjust tension as necessary. • Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate ball joints. • Lubricate steering linkage (4x4 and 4x2). • Drain and refill automatic transmission fluid. • Check manual transmission fluid level. • Drain and refill transfer case fluid. • Check exhaust system.

37,500Miles(60000km)orat30months

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate steering linkage (4x4 only). • Check manual transmission fluid level. • Check exhaust system.

45,000Miles(72000km)orat36months

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Inspect brake linings. • Lubricate ball joints. • Lubricate steering linkage (4x4 and 4x2). • Check manual transmission fluid level. • Check exhaust system.

52,500Miles(84000km)orat42months

• Check engine coolant level, hoses, and clamps. • Flush and replace engine coolant. Then flush and replace every 24 months or 30,000 miles (48 000 km). • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate steering linkage (4x4 only). • Check manual transmission fluid level. • Check exhaust system.

60,000Miles(96000km)orat48months

• Replace air cleaner element. • Replace ignition cables. • Replace spark plugs. • Inspect drive belt, adjust tension as necessary. • Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate ball joints. • Lubricate steering linkage (4x4 and 4x2). • Drain and refill automatic transmission fluid. • Check manual transmission fluid level. • Drain and refill transfer case fluid. • Check exhaust system.

67,500Miles(108000km)orat54months

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Inspect brake linings. • Lubricate steering linkage (4x4 only). • Check manual transmission fluid level. • Check exhaust system.

75,000Miles(120000km)orat60months

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate ball joints. • Lubricate steering linkage (4x4 and 4x2). • Check manual transmission fluid level. • Check exhaust system.

82,500Miles(133000km)orat66months

• Check engine coolant level, hoses, and clamps. • Flush and replace engine coolant. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate steering linkage (4x4 only). • Check manual transmission fluid level. • Check exhaust system.

90,000Miles(144000km)orat72months

• Replace air cleaner element. • Replace spark plugs. • Inspect drive belt, adjust tension as necessary. • Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Inspect brake linings. • Lubricate ball joints. • Lubricate steering linkage (4x4 and 4x2). • Drain and refill automatic transmission fluid. • Check manual transmission fluid level. • Drain and refill transfer case fluid. • Check exhaust system.

97,500Miles(156000km)orat78months

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate steering linkage (4x4 only). • Check manual transmission fluid level. • Check exhaust system.

105,000Miles(168000km)orat84months

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate ball joints. • Lubricate steering linkage (4x4 and 4x2). • Check manual transmission fluid level. • Check exhaust system.

112,500Miles(180000km)orat90months

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Inspect brake linings. • Lubricate steering linkage (4x4 only). • Check manual transmission fluid level. • Check exhaust system.

120,000Miles(192000km)orat96months

• Replace air cleaner element. • Replace ignition cables. • Replace spark plugs. • Inspect drive belt, adjust tension as necessary. • Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate ball joints. • Lubricate steering linkage (4x4 and 4x2). • Drain and refill automatic transmission fluid. • Check manual transmission fluid level. • Drain and refill transfer case fluid. • Check exhaust system.

Important: Inspection and service should also be performedanytimeamalfunctionisobservedorsuspected.

SCHEDULE “B”

• Frequent short trips driving less than 5 miles (8 km). • Frequent driving in dusty conditions. • Frequent trailer towing. • Extensive idling. • More than 50% of driving is at sustained high speeds during hot weather, above 90°F (32°C). • Off-road driving. • Desert operation.

3,000Miles(5000km)

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate steering linkage. • Check exhaust system.

6,000Miles(10000km)

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate ball joints. • Lubricate steering linkage. • Check manual transmission fluid level. • Check exhaust system.

9,000Miles(14000km)

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate steering linkage. • Check exhaust system.

12,000Miles(19000km)

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Inspect brake linings. • Lubricate ball joints. • Lubricate steering linkage. • Drain and refill automatic transmission fluid. • Check manual transmission fluid level. • Change front and rear axle fluid. • Check exhaust system.

15,000Miles(24000km)

• Inspect engine air cleaner element, replace as necessary. • Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate steering linkage. • Check exhaust system.

18,000Miles(29000km)

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate ball joints. • Lubricate steering linkage. • Check manual transmission fluid level. • Check exhaust system.

21,000Miles(34000km)

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate steering linkage. • Check exhaust system.

24,000Miles(38000km)

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Inspect brake linings. • Lubricate ball joints. • Lubricate steering linkage. • Drain and refill automatic transmission fluid. • Check manual transmission fluid level. • Change front and rear axle fluid. • Check exhaust system.

27,000Miles(43000km)

• Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate steering linkage. • Check exhaust system.

30,000Miles(48000km)

• Inspect engine air cleaner element, replace as necessary. • Replace spark plugs. • Inspect drive belt, adjust tension as necessary. • Check engine coolant level, hoses, and clamps. • Change engine oil. • Replace engine oil filter. • Inspect brake hoses. • Lubricate ball joints. • Lubricate steering linkage. • Check manual transmission fluid level. • Drain and refill transfer case fluid. • Check exhaust system.