13 minute read
FIELD OPERATION
CONTENTS
LUBRICATION 4-1........................................................ MAINTENANCE 5-1....................................................... TROUBLESHOOTING 6-1................................................. OPTIONAL EQUIPMENT 7-1............................................... SPECIFICATIONS 8-1..................................................... INDEX 8-11.............................................................. YOUR BALER 8-13....................................................... DELIVERY REPORT 8-15.................................................. NOT FOR REPRODUCTION
CALIFORNIA Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. NOT FOR REPRODUCTION
PRECAUTIONARY STATEMENTS
PERSONAL SAFETY
Throughout this manual and on machine decals, you will find precautionary statements (ìDANGERî, ìWARNINGî, and ìCAUTIONî) followed by specific instructions. These precautions are intended for the personal safety of you and those working with you. Please take the time to read them. DANGER This word ìDANGERî indicates an immediate hazardous situation that, if not avoided, will result in death or serious injury. The color associated with Danger is RED. WARNING This word ìWARNINGî indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. The color associated with Warning is ORANGE. CAUTION This word ìCAUTIONî indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW. FAILURE TO FOLLOW THE ìDANGERî, ìWARNINGî, AND ìCAUTIONî INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH. MACHINE SAFETY The precautionary statement (ìIMPORTANTî) is followed by specific instructions. This statement is intended for machine safety. IMPORTANT: The word ìIMPORTANTî is used to inform the reader of something he needs to know to prevent minor machine damage if a certain procedure is not followed. INFORMATION NOTE: Instructions used to identify and present supplementary information. NOT FOR REPRODUCTION
SAFETY
PRECAUTIONARY STATEMENTS
A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. To help prevent accidents, read the following precautions before operating this equipment. Equipment should be operated only by those who are responsible and instructed to do so.
Carefully review the procedures given in this manual with all operators. It is important that all operators be familiar with and follow safety precautions. The Round Baler 1. Keep safety decals free of dirt and grime. 2. Replace all damaged, missing or illegible safety decals. 3. Install all shields before operating the round baler. 4. Keep the round baler free of dust, chaff and hay. Always have a fire extinguisher handy. 5. Never operate the round baler without the PTO shield in place. Make sure the PTO shield rotates freely. On a BR780A and a BR740A with rotor make sure the shield chain is attached. Towing the Round Baler on Public Road 1. Do not tow with a vehicle other than Ag tractor. 2. Do not exceed 32 KPH (20 MPH) when towing the round baler. Do not tow the baler with a bale in the bale chamber. 3. Make sure the SMV, reflective tape and lights are clean and clearly visible. 4. Refer to local, state or provincial laws and regulations for restrictions on public roads. 5. Make sure the taillights are operating properly. 6. Raise and secure the pickup in its highest position. Operating the Round Baler 1. Read the Operatorís Manual before operating the round baler. 2. Only allow properly trained persons to operate the round baler. 3. Allow only one operator on the tractor. 4. Do not permit anyone to ride on the round baler. 5. Do not engage the PTO before you are sure everyone is clear of the round baler. 6. Do not work around the round baler in loose clothing that might catch in moving parts. 7. Do not attempt to pull crop from the round baler without turning off the PTO. 8. Keep hands away from the twine knife. Be sure all persons are clear of the baler before operating the twine tubes. 9. If the twine does not start, stop the round baler before correcting the problem. 10. Keep hands away from the net knife. 11. Do not operate above the rated PTO speed. 12. Do not back over windrows, the hay may wedge between the floor roll and pickup. 13. Do not make overweight bales. The round baler may be damaged. 14. Do not exceed the full bale size. An oversize bale will put excessive stress on the round baler components. 15. Be sure all persons are clear of the round baler before starting the round baler, activating the wrapper or opening the tailgate. 16. Do not adjust the pickup lower than necessary. 17. When operating on slopes, the bale must be ejected on the side of the slope to prevent the bale from rolling into the baler or down the hill. 18. Avoid contact with electric power lines. Be especially careful when opening the tailgate. NOT FOR REPRODUCTION
Servicing the Round Baler
1. Do not service the round baler with the tailgate in 7. Escaping hydraulic fluid under pressure can the raised position unless the valve safety lock is penetrate the skin causing serious injury. in the locked position. • Do not use your hand to check for leaks. Use 2. Make sure the PTO drive is disengaged, the a piece of cardboard or paper. tractor engine is shut off and the electric power • Stop the engine and relieve the pressure supply to the baler is disconnected before doing before connecting or disconnecting hydrauany lubrication, maintenance, or service work on lic lines. the baler. • Tighten all connections before starting the 3. Park on level ground and block the wheels to engine or pressurizing the hydraulic lines. prevent the round baler from rolling. 4. Do not adjust the belts with the round baler running. 5. Do not oil the chains with the baler running. 6. Do not modify or allow anyone else to modify the round baler without consulting the dealer. • If hydraulic fluid penetrates the skin, obtain medical attention immediately. • Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the skin promptly with soap and water. 8. To protect the alternator and battery of the tractor, always detach the tractor from the baler before welding or working on the baler electrical components. 9. Always chock the wheels before working on the baler. 10. Hydraulic flexible hose assemblies must be inspected periodically for signs of abrasive rubbing of the cover, leakage, or impending failure and appropriate corrective action taken to help prevent unexpected assembly failures. NOT FOR REPRODUCTION
SAFETY DECALS
The following safety decals have been placed on your machine in the areas indicated. They are intended for your personal safety and for those working with you. Please take this manual and walk around your machine to note the content and location of these warning signs. Review these warning signs and the operating instructions detailed in this manual with your machine operators.
Keep the decals legible. If they are not, obtain replacements from your authorized dealer. The decal replacement part numbers are listed with each decal.
1 2 3 4 5 6 12 56061749 14 15 16 7 7 8 9 9 10 3 9 10 11 10021618 10021619 10021620 NOT FOR REPRODUCTION
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1 DANGER: Do not operate without all shields in place and in proper operating condition. Always inspect driveline and shields before operating. Rotating driveline can cause death or serious injury. Part #849472 2 DANGER: Do Not operate this unit with the driveline shields removed. Failure to comply will result in death or serious injury. Part #9826789 3 WARNING: Never eject or store bales where they could roll downhill. WARNING: Read the complete Operatorís Manual and become familiar with starting, operating and safety instructions before operating. Contact your Dealer to replace the Operatorís Manual if it is missing. Failure to comply could result in death or serious injury. Part #86622073 4 7 13 10021621 10042750 NOT FOR REPRODUCTION Part #86631516
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Yellow Reflective Tape Part #86547782
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WARNING: Moving parts, do not open while in 7 DANGER: Engage tailgate lock before working around tailgate in raised position. Part #86631518 8 9 DANGER: Stand clear of tailgate. Part #86631519 10 Red Reflective Tape Part #86547781 operation. Part #86632699 WARNING: Moving parts, do not open while in operation. Part #86626958 NOT FOR REPRODUCTION
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Slow-moving vehicle sign Part #86547710 DANGER: Avoid contact with power lines. Failure to comply will result in death or serious injury. BR750A and BR780A only. Part #87014378 13 WARNING: Retract knife to home position before threading net or servicing machine. Part #87037375 14 WARNING: Proper towing speeds. Part #87041060 NOT FOR REPRODUCTION
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WARNING: Operation of 540 PTO. Part #87041061 16 WARNING: Operation of 1000 PTO. BR780A only. Part #87049205 NOT FOR REPRODUCTION
BALER SAFETY FEATURES
SHIELDS ñ All shields must be closed and latched before operating the baler
Side Shields -- There is a large shield, 1 and 2, on each side of the baler that covers the chain drives. 2 3 The shield should be down when the baler is operating. To open either shield, (un-hook rubber 1 4 latch in area 9, rotor units only), move the latch lever, 3, and lift the shield up and out from the handle, 4. Air 6 5 cylinders will keep the door open. Front Shield -- The front cover, 5, is opened the same as the side shields. Move the latch lever, 6, and pull forward at the bottom of the door. Open the door far enough to latch. To close the door, lift it slightly and move the latch to the side. Top step with latch The top step, 7, acts as a shield for the driveline protection. 10021622 7 9 Stuffer Drive Shield ñ This shield, 1, covers the drive to the stuffer on wide pickups with a stuffer. To open the shield, flip the latch, 6, grab the handle, 3, and pull outward and free the shield from the pin, 4. Rotate the shield up until the bolt, 2, is over the large end of the key hole slot. Pull the shield out over the bolt head. Rotate the shield toward the rear about the pivot, 5. 10046156 1 2 3 4 6 5 Rotor Drive Shield ñ This shield, 1, covers the drive to the rotor on wide pickups with a rotor. To open the shield, grab the handle, 2. Turn quarter turn latch, 3. Rotate the shield, 1, towards the rear about pivot, 4. 10042741 2 1 3 4 NOT FOR REPRODUCTION 1
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LATCHES ñ All latches must be fastened before operating the baler.
Side Twine Box Latches ñ All balers have a twine box, 1, on each side of the baler, under the side shield. The twine box can be rotated away from the baler to access the drives behind the boxes. The rubber latch, 2, holds the twine box in position.
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20021626 Spare Net Box Latches ñ The rubber latch, 1, holds the cover down on the spare net box, 2. There is a latch on each side. 20021625 2 1 Net Roll Latch ñ The spring loaded latch, 1, holds the roll of net in the operating position. Make sure the pipe, 2, is seated in the notch, 3. 20021629 1 2 3 NOT FOR REPRODUCTION 4
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Gearbox Access Door with Latch ñ This door, 1, is at the back of the optional center twine box on twine only units. It provides access to the gearbox. During operation, keep the door latched to keep crop out of the twine box.
10021623 1 NOT FOR REPRODUCTION
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RETAINERS ñ The retainers hold components of the baler in position during operation or 1 transport.
Net Roll Rotation Lock ñ The lock, 1, is located on the right end of the net roll support. It is used when removing the empty cardboard tube that the net is wrapped on. To remove the tube, first engage the lock. Rotate the latch on the left end down and pull the net mounting pipe out. The cardboard tube must be rotated to remove it. After installation of a new roll of net the lock must be disengaged. When wrapping with twine and there is a partial roll of net installed, use the net roll rotation lock. This will keep the roll of net in position to be used again. 20021628 PTO Securement Strap ñ The strap, 1, holds the front of the PTO when the baler is parked or towed. Make sure the PTO is fully closed. Use the rubber strap, 1, to keep the PTO in place. Secure strap around tongue when PTO is attached to a tractor. 56061762 1 Hose and Harness Support ñ The step, 1, will hold four hydraulic hoses, 2, and two wire harnesses, 3. It is used when the baler is parked or in transport. The hoses and harnesses may have to be supported up toward the hitch to keep them from dragging during transport. 10046157 1 2 3 NOT FOR REPRODUCTION 8
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LATCHES -- SAFETY CAUTION The safety latches must be used or serious injury could result. 1
Tailgate Hydraulic Lockout ñ whenever work is to be done on the baler with the tailgate raised, put the tailgate hydraulic lockout, 1, in the locked position, 2. It is dangerous to work under or near the tailgate, even if only partially raised, without the lockout on. 10021630 40021627 2 NOT FOR REPRODUCTION
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PTO Shield Chain ñ The chain is only on the BR780A and balers with a rotor cutter. The chain prevents the PTO shield from rotating. The chain, 1, is permanently fastened to the PTO shield on one end, 2. The other end has a clip, 3, to fasten it to the tongue at the ring, 4. The only time the chain should be unfastened is when the PTO is removed or for lubrication.
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20021632 STEPS The steps provide access to the top front of the baler WARNING Disengage the tractor PTO, shut off the engine, remove the ignition key and apply the handbrake before accessing the top front of the baler maintenance or repair work. The lowest step, 1, must be rotated to the down position. The second step, 2, and the third step, 3, are ready to use. 10046163 1 2 3 Climbing Up The Steps ñ Use the hand rail, 1, and put the right foot on the first step. 10046158 1 NOT FOR REPRODUCTION 13
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Use the right leg and the right arm to raise up on the first step. Place the left foot on the second step, 2.
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10046159 There is room on the third step, 3, for both feet. 10046160 3 The top of the net wrapper or twine box has been designed strong enough to stand on. To get there from the top step, kneel on the top surface, 1, and pull yourself up using the hand rail, 2. The pipe, 3, across the top can also be used as a handrail. 20021637 3 2 1 NOT FOR REPRODUCTION 16
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