1GENERALINFORMATION
2ENGINE
3FUELSYSTEM
4ELECTRICALSYSTEM
5UNDERCARRIAGE
6DRIVETRAIN
7UNDERCARRIAGEHYDRAULICS
*ConsulttheEngineServiceManual
8UPPERSTRUCTUREHYDRAULICS
9UPPERSTRUCTURE
Cleaning
Inspection
Bearings
Gears
Oilseals,O-ringsandgasket
Shafts
Serviceparts
Lubrication
Needlebearings
ThissymbolmeansATTENTION!BECOMEALERT!YOUR SAFETYISINVOLVED.Themessagethatfollowsthesymbol containsimportantinformationaboutsafety.Carefullyreadthe message.Makesureyoufullyunderstandthecausesofpossibleinjuryordeath.
WARNING:Readtheoperatorsmanualto familiarizeyourselfwiththecorrectcontrol functions.
WARNING:Operatethemachineand equipmentcontrolsfromteseatpositiononly. Anyothermethodcouldresultinseriousinjury.
WARNING:Thisisaonemanmachine,no ridersallowed.
WARNING:Beforestartingengine,study OperatorsManualsafetymessages.Readall safetysignsonmachine.Cleartheareaof otherpersons.Learnandpracticesafeuseof controlsbeforeoperating. Itisyourresponsibilitytounderstandand followmanufacturersinstructionsonmachine operation,serviceandtoobservepertinent lawsandregulations.OperatorsandService ManualsmaybeobtainedfromyourCase dealer.
WARNING:Ifyouwearclothingthatistoo looseordonotusethecorrectsafety equipmentforyourjob,youcanbeinjured. Alwayswearclothingthatwillnotcatchon objects.Extrasafetyequipmentthatcanbe requiredincludeshardhat,safetyshoes,ear protection,eyeorfaceprotection,heavy glovesandreflectorclothing.
WARNING:Whenworkingintheareaofthe fanbeltwiththeenginerunning,avoidloose clothingifpossible,anduseextremecaution.
WARNING:Whendoingchecksandtestson theequipmenthydraulics,followthe proceduresastheyarewritten.DONOT changetheprocedure.
WARNING:Whenputtingthehydraulic cylindersonthismachinethroughthe necessarycyclestocheckoperationorto removeairfromacircuit,makesureallpeople areoutoftheway.
WARNING:Useinsulatedglovesormittens whenworkingwithhotparts.
WARNING:Lowerallattachmentstothe groundorusestandstosafelysupportthe attachmentsbeforeyoudoanymaintenance orservice.
WARNING:Pinsizedandsmallerstreamsof hydraulicoilunderpressurecanpenetratethe skinandresultinseriousinfection.Ifhydraulic oilunderpressuredoespenetratetheskin, seekmedicaltreatmentimmediately.Maintain allhosesandtubesingoodcondition.Make sureallconnectionsaretight.Makea replacementofanytubeorhosethatis damagedorthoughttobedamaged.DONOT useyourhandtocheckforleaks,useapiece ofcardboardorwood.
WARNING:Whenremovinghardenedpins suchasapivotpin,orahardenedshaft,usea softhead(brassorbronze)hammerorusea drivermadefrombrassorbronzeandasteel headhammer.
WARNING:Whenusingahammertoremove andinstallpivotpinsorseparatepartsusing compressedairorusingagrinder,weareye protectionthatcompletelyenclosestheeyes (approvedgogglesorotherapprovedeye protectors).
WARNING:Usesuitablefloor(service)jacks orchainhoisttoraisewheelsortracksoffthe floor.Alwaysblockmachineinplacewith suitablesafetystands.
WARNING:Whenservicingorrepairingthe machine,keeptheshopfloorandoperators compartmentandstepsfreeofoil,water, grease,tools,etc.Useanoilabsorbing materialand/orshopclothsasrequired.Use safepracticesatalltimes.
WARNING:Somecomponentsofthis machineareveryheavy.Usesuitablelifting equipmentoradditionalhelpasinstructedin thisServiceManual.
WARNING:Engineexhaustfumescancause death.Ifitisnecessarytostarttheengineina closedplace,removetheexhaustfumesfrom theareawithanexhaustpipeextension.Open thedoorsandgetoutsideairintothearea.
WARNING:Whenthebatteryelectrolyteis frozen,thebatterycanexplodeif(1),youtryto chargethebattery,or(2),youtrytojumpstart andruntheengine.Topreventthebattery electrolytefromfreezing,trytokeepthe batteryatfullcharge.Ifyoudonotfollowthese instructions,youorothersintheareacanbe injured.
Boltandnuttightening
Torquetable
CapScrewNamesize(Size)M6M8M10M12M14M16M18M20
CapScrew
SocketHeadCap Screw
WARNING:Thissymbolisusedinthismanualtoindicateimportantsafetymessages.Wheneveryouseethis symbol,carefullyreadthemessagewhichfollows.Yoursafetydependsonit.!
Machine
TYPE,SERIALNUMBER ANDYEAROFMANUFACTUREOFTHEMACHINE
Engine
Serialnumbersofthecomponents
Cabprotection(F.O.P.S.)(optional)
Quickcoupler(optional)
Hydraulicfluid
Temperateclimates:-20°Cto+40°C(-4°to104°F)
Hotclimates:0°Cto+50°C(32°to122°F)
Coldclimates:-25°Cto+20°C(-13°to68°F)
Biodegradablefluid:-30°Cto+40°C(-22°to104°F)
Transmissioncomponentoil
Grease
Hydraulicbreakers !WARNING:
Fueltobeapplied
IMPORTANT:Incoldweather,fillthefueltankattheendoftheday'swork,inordertopreventtheformationofcondensation.
IMPORTANT:Obtaintableofanalysisforthefuelyouareusingfromthefuelsuppliertoconfirmthatitmeetsthecriteriadescribedabove.
IMPORTANT:Ifafuelwhichdoesnotmeetthespecificationsandtherequirementsforthedieselengine,functionand performanceoftheenginewillnotbedelivered.Inaddition,neverusesuchafuelbecauseabreakdownoftheengine oranaccidentmaybeinvited.
IMPORTANT:Ityouusedieselfuelwhichcontainsmuchsulfurcontentmorethan2500ppm,besuretofol-lowthe itemsbelowfortheengineoilselectionandmaintenanceofengineparts.Guaranteewillnotbegiventobreakdowns causedbynottofollowtheseitems.
IMPORTANT:Ifafuelfilterotherthanthegenuinefilterisused,guarantywillnotbeappliedtoafaultcausedbythe useofawrongfilter.
IMPORTANT:Sincethepre-filteralsohasafunctionofwaterseparation,dischargewaterandsedimentwhenthefloat reacheslowerpartofthefilterelements.CHECKEVERYDAYbeforetostarttheengine.
Anti-freeze/Anti-corrosion
IMPORTANT:Donotmixproductsofadifferentoriginorbrand.Thesameproductmustbeusedwhentoppingupthe system.
Environment
1.Housingleftside
2.Pumpchamber
Maindata
Performance
Engine
Coolingsystem
