Service Information Document Title: Coolant
Function Group: 160
Information Type: Service Information
Date: 6/29/2020
Profile: DD85 Volvo PID:80754427
Coolant Showing Selected Profile Valid for serial numbers Model
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DD85 Volvo PID:80754427 To avoid damage to the engine from frost, corrosion and cavitation, it is very important to treat the coolant liquid appropriately and check it. The following mixing ratio is recommended when concentrated coolant and clean water are used: Anti-freeze protection to
Proportion of concentrated coolant
Water proportion
–22 °C
min. 35%
65%
–28 °C
40%
60%
–35 °C
max.45%
55%
The water quality is very important for the treatment of the coolant and must show the following properties: Properties
min.
max.
pH-value at 20°C
6.5
8.5
Chloride-ion content (mg/dm³)
—
100
Sulphate-ion content (mg/dm³)
—
100
Total hardness
3
12
In the event of deviations of the values, the water must be treated in line with the admissible values. In the case of any uncertainty regarding the water quality, a fully mixed coolant must be used.
Service Information Document Title: Function Group: Error code information, description
Information Type: Service Information
Date: 6/29/2020
Profile: DD85 Volvo PID:80754427
Error code information, description Showing Selected Profile Valid for serial numbers Model
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DD85 Volvo PID:80754427 Legend Error class
Description
1
Entry in error memory
2
1. 2.
3
Message is displayed until acknowledged by the operator. A warning tone sounds during this time.
4
1. 2. 3.
5 Error 170
Display (max. 10 s, can be extinguished) or Error lamp (always ON as long as the error is active).
Braking with ramp to 6 km/h + horn one, Function is switched off (can be reactivated), Error message can be acknowledged.
Stop, where possible, via a ramp or over a time delay. Hazard flashers
Error variable ERROR_R OTATION _SENSOR _REAR_C1 67
Error cause
1.
2.
3.
Diagram Error Error classification number detector 1 2
Wiring Rear diagram angle 8 senso r defec tive. Cable break in signal line. Cable is fixed to
Signal is x outside of range 0.4 V to 4.6 V. This signal must be continual ly outside of the permitte d range for 200 ms.
x
3
4
x
x
5
EART H or batte ry volta ge (chafi ng).
Control of the rear steering system is deactivat ed as soon as the error is detected.
171
ERROR_S Short-circuit in Wiring CHALTER_ freewheel diagram FREILAUF valve switch 13 _SCHLUS S
The x deviation must be continuo us for 100 ms.
x
x
x
172
ERROR_S Cable break in Wiring CHALTER_ freewheel diagram FREILAUF valve switch 13 _BRUCH
x
x
x
x
173
ERROR_D CAN Wiring ASHBOA connection diagram RD between 18 control panel and controller defective
No x message s can be sent. No message s are received for approx. 1.0 to 1.5 s.
x
x
x
174
ERROR_B REMSLIC HT
Output is x activated by process, but no voltage can be read back.
x
175
ERROR_S HIP_SPRE ADER_TU RN_VOLT
Output is x activated by process, but no voltage can be read back.
x
176
ERROR_F REIGABE_ BREMSE_ VOLT
Output is x activated by process, but no voltage
x
x
x
1.
2.
3.
Wiring Outp diagram ut 20 short circui ted to EART H. Wiring Perfo diagram rman 7 ce driver in contr oller defec tive Wiring No diagram volta 10 ge in Wiring powe diagram r 13
cable (ext. fuse defec Wiring tive) diagram 7
177
ERROR_S PRINKLER _EDGE_V OLT
178
ERROR_S PRINKLER BANDAG E_VOLT
Wiring diagram 11
179
ERROR_B ANDAGE_ LICHT_VO LT
Wiring diagram 7
180
can be read back. Output is x activated by process, but no x voltage can be read back. x
x
x
x
x
ERROR_A No signal Wiring SR_SENS received diagram OR_FRON 17 T_LEFT
No x sensor signal is received for X seconds while machine is in motion
x
181
ERROR_A No signal Wiring SR_SENS received diagram OR_FRON 17 T_RIGHT
No x sensor signal is received for X seconds while machine is in motion
x
182
ERROR_A No signal SR_SENS received OR_REAR _LEFT
No x sensor signal is received for X seconds while machine is in motion
x
183
ERROR_A No signal Wiring SR_SENS received diagram OR_REAR 17 _RIGHT
No x sensor signal is received for X seconds while machine is in motion
x
x
184
Fault
ERROR_H Hydraulic error Wiring YDRAULI lamp lit diagram C_TEMP 15
Hazard flashers
Error variable
Fault cause
Value x over 817 DIGITS (73°C)
x
Diagram Fault Error classification number detector 1 2
x
3
185
ERROR_W No signal Wiring ATERTAN received diagram KSENSOR 15
Signal x outside of range 0.4 V to 4.6 V
x
186
ERROR_S PRINKLER
Wiring Water diagram tank 9 empt y. Hose burst. Defec tive pump .
Digital x input has not been activated 5 seconds after pump activatio n.
x
x
Wiring No diagram volta 2 ge Wiring from diagram D+ 5 outp Wiring ut of diagram gener 14 ator. D+ cable cut.
System x voltage below 225 (~11 V) with engine running.
x
x
188
ERROR_AI Air filter soiled Wiring RFILTER diagram 9
Digital x input was activated .
x
189
ERROR_R OTATION _SENSOR _FRONT_ C167
Signal is x outside of range 0.4 V to 4.6 V. This signal must be continual ly
x
1.
2. 3.
187
ERROR_B ATTERY
1.
2.
1.
2.
Wiring Front diagram angle 9 senso r defec tive. Cable break in
x
4
x
5
3.
signal line. Cable is fixed to EART H or batte ry volta ge (chafi ng).
outside of the permitte d range for 200 ms. Individua l incorrect values are replaced with the running average of the last 5 values within the specified value range. Control of the front steering system is deactivat ed as soon as the error is detected.
190
ERROR_E Diesel engine Wiring NGINE_OI oil pressure diagram L_PRESUR too low 3 E
Oil x pressure is below a specified value 7 seconds after engine start
x
x
191
ERROR_E Engine oil Wiring NGINE_OI temperature diagram L_TEMP (TIER II) 3
Oil x temperat ure is above a specified value when engine is running.
x
x
This is the sample of the manual if you need complete manual
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191
ERROR_E Engine coolant Wiring NGINE_OI temperature diagram L_TEMP (TIER III) 3
Coolant x temperat ure is above a specified value when engine is running.
x
x
192
ERROR_E NCODER_ C164
Wiring Defec diagram tive 9 steeri ng enco der Signa l lines rever sed No volta ge feed to enco der
Compari x son of encoder values from both processo rs is faulty
x
x
x
Wiring Angle diagram senso 9 r defec tive. No volta ge feed. Signa l line interr upted , short circui t
Compari x son of sensor values from both processo rs is faulty
x
x
x
3
4
1.
2.
3.
193
ERROR_R OTATION _SENSOR _FRONT_ C164
1.
2.
3.
Fault
Hazard flashers
Error variable
Fault cause
Diagram Fault Error classification number detector 1 2
5
194
ERROR_P ARKBREM SE_GELUE FTET
1.
2.
3.
195
ERROR_P ARKBRA MSE_FEST
1.
2.
3.
Wiring Chan diagram geov 9 er Wiring brake diagram / tilt 13 cab Press ure switc h faulty Joysti ck switc h defec tive
Status of x brake pressure switch in combinat ion with joystick switches is incorrect
x
x
x
Wiring Chan diagram geov 9 er Wiring brake diagram / tilt 13 cab Press ure switc h faulty Joysti ck switc h defec tive
Status of x brake pressure switch in combinat ion with joystick switches is incorrect while engine is running.
x
x
x
196
ERROR_D not used IESEL_FILT ER
—
197
ERROR_S Error message Wiring EAT_SWIT after 2 diagram CH seconds, 15 engine stop after 5 seconds
Digital x input for the seat is activated for 2 seconds at rated speed.
198
ERROR_R OTATION _SENSOR _FRONT
Rotation x al direction does not match drive
Wiring/hose Wiring connections diagram for valves not 6 properly made Wiring diagram 8
x
not used
x
x
x
x
direction 199
ERROR_R OTATION _SENSOR _BACK
Wiring/hose Wiring connections diagram for valves not 6 properly made Wiring diagram 8
Rotation x al direction does not match drive direction
x
x
x
200
ERROR_E NCODER_ C167
Wiring Defec diagram tive 8 steeri ng enco der Signa l lines rever sed No volta ge feed to enco der
Compari x son of encoder values from both processo rs is faulty
x
x
x
201
ERROR_J Travel lever Wiring OYSTICK_ defective diagram SWITCH_ 13 BACK
If switch x FORWAR D and BACK = OFF and the actual POTI value >, POTI calibrate s centre position + 40 digits
x
x
x
202
ERROR_J Travel lever Wiring OYSTICK_ defective diagram SWITCH_ 13 FORW
If switch x FORWAR D and BACKWA RD = OFF and the actual POTI value <, POTI calibrate s centre position
x
x
x
1.
2.
3.
+ 40 digits 203
ERROR_J Travel lever Wiring OYSTICK_ defective diagram SWITCH_ 13 BREAK
If KEY x BREAK = OFF and KEY FORWAR D or KEY BACKWA RD = ON
x
x
x
204
ERROR_J Travel lever Wiring OYSTICK_ defective diagram SWITCH_ 13 BOTH
If KEY x FORWAR D and KEY BACKWA RD = ON
x
x
x
206
ERROR_F UEL_SENS OR
Signal x outside of range 0.4 V to 4.6 V
x
1.
2.
3.
Wiring Signa diagram l line 15 open Short circui t. No volta ge feed to senso r
207
ERROR_H Sensor error YDRAULI CTEMP_S ENSOR
Wiring diagram 15
Hydraulic x temperat ure value in digits is less than 30 or greater than 1020
x
208
ERROR_H Hydraulic filter Wiring YDRAULI 1 fouled diagram K_FILTER1 9
Hydraulic x temperat ure value in digits > 612 and DIGITALIN6 set to earth
x
209
ERROR_H Hydraulic filter Wiring YDRAULI 2 fouled diagram K_FILTER2 9
Hydraulic x temperat ure value in digits > 612 and
x
DIGITALIN3 (MPC118 ) set to earth Fault 210
Hazard flashers
Error variable ERROR_A SCVALVE_ FRONT_L EFT
Fault cause
1.
2.
Diagram Fault Error classification number detector 1 2
Wiring Short diagram circui 16 t. Break in electr ic cable
x
x
x
x
3
4
5
211
ERROR_A SCVALVE_ FRONT_RI GHT
212
ERROR_A SCVALVE_ REAR_LEF T
x
x
213
ERROR_A SCVALVE_ REAR_RIG HT
x
x
214
ERROR_L ENKUNG_ VORNE_LI NKS
x
x
x
x
215
ERROR_L ENKUNG_ VORNE_R ECHTS
x
x
x
x
216
ERROR_L ENKUNG_ HINTEN_L INKS
Output is x activated by process, but no x current can be read back. x
x
x
x
x
x
x
x
x
x
217
1.
2.
ERROR_L ENKUNG_ HINTEN_ RECHTS
3.
Wiring Outp diagram ut 6 short circui ted to EART H Perfo rman ce driver in contr oller defec tive No volta ge in powe r cable (ext.
fuse defec tive) 218
ERROR_L ENKJOYS TICK
219
ERROR_A Asphalt SPHALTTE thermometer MP_SENS sensor error OR
Wiring diagram 15
If the x asphalt temperat ure value in digits is < 30 or > 1020
220
ERROR_VI Vibration valve BRATION VALVE_S 1. Short MALL circui t. ERROR_VI 2. Break BRATION in VALVE_BI electr G ic ERROR_VI cable BRATION VALVE_FR ONT
Wiring diagram 5
Via current measure ment
x
x
Wiring diagram 5
Via current measure ment
x
x
Wiring diagram 5
Via current measure ment
x
x
223
ERROR_VI BRATION VALVE_RE AR
Wiring diagram 5
Via current measure ment
x
x
224
ERROR_M RAM error PC
x
x
x
x
x
225
ERROR_M ROM error PC
x
x
x
x
x
226
ERROR_M ADDRESS PC error
x
x
x
x
x
3
4
5
221
222
Fault
Hazard flashers
Error variable
Short-circuit in Wiring steering diagram joystick cable 10
Fault cause
Deflecte x d longer than 60 seconds
x
Diagram Fault Error classification number detector 1 2
x
227
ERROR_M CODE ISLAND PC error
x
x
x
x
x
228
ERROR_M AD converter PC error
x
x
x
x
x
229
ERROR_M Output live PC with voltage even though process is deactivated
x
x
x
x
x
230
ERROR_M Output live PC with current even though process is deactivated
x
x
x
x
x
231
ERROR_M OUT PC error
RELAY
x
x
x
x
x
232
ERROR_M SECURE PC DISCONNECT error
x
x
x
x
x
233
ERROR_M EEPROM error PC
x
x
x
x
x
234
ERROR_M SUPPLY PC error
VOLT
x
x
x
x
x
235
ERROR_M SPI TIMEOUT PC error
x
x
x
x
x
3
4
5
Fault
Hazard flashers
Error variable
Fault cause
Diagram Fault Error classification number detector 1 2
236
ERROR_M Battery PC voltage low
x
x
x
x
x
237
ERROR_M UNDERVOLTA PC GE error
x
x
x
x
x
238
ERROR_M OVERVOLTAGE PC error
x
x
x
x
x
239
ERROR_M C164 PC EMERGENCY error
x
x
x
x
x
240
ERROR_M INSTRUCTION PC error
x
x
x
x
x
241
ERROR_M Error joystick Wiring PC Poti forward diagram 13
Poti forward Switch backwar d
x
x
x
x
x
242
ERROR_M Error joystick Wiring PC Poti backward diagram 13
Poti x backwar d Switch forward
x
x
x
x
243
ERROR_L ENKUNG_ VORNE_LI NKS_SHO RT_
x
x
x
x
244
ERROR_L ENKUNG_ VORNE_R ECHTS_S HORT_
Output is x NOT activated by process, but x voltage is read back.
x
x
x
x
245
ERROR_L ENKUNG_ HINTEN_L INKS_SH ORT_
x
x
x
x
x
246
ERROR_L
x
x
x
x
x
too
Steering valve: Wiring Output short- diagram circuited to 6 battery voltage
ENKUNG_ HINTEN_ RECHTS_S HORT 247
Fault
ERROR_D Incorrect RIVE_CO driving speed NTROL
Hazard flashers
Error variable
Fault cause
Measure x d speed is 3 km/h greater than the calculate d speed.
x
Diagram Fault Error classification number detector 1 2
248
ERROR_K Diesel engine Wiring ühlwasser coolant level diagram stand too low 8
Switch x activated or break in electric cable
x
249
ERROR_E MR
View error value FMI SPN
x
Deutz EMR message
x
&
x
x
3
4
x
5
Service Information Document Title: Error codes, build-up
Function Group:
Information Type: Service Information
Date: 6/29/2020
Profile: DD85 Volvo PID:80754427
Error codes, build-up Showing Selected Profile Valid for serial numbers Model DD85 Volvo PID:80754427
Production site
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Serial number stop
Figure 1 V1094109
Figure 2 V1094110
Figure 3 V1094111
Figure 4 V1094112
Figure 5 V1094113
Figure 6 V1094114
Figure 7 V1094115
Figure 8 V1094116
This is the sample of the manual if you need complete manual
Click Here to download