More care. Built in.
Not all products are available in all markets. Under our policy of continuous improvement, we reserve the right to change specifications and design without prior notice. The illustrations do not necessarily show the standard version of the machine.
Volvo Construction Equipment www.volvoce.com/ na
Ref. No. VOE22C1004024 Printed in USA 10/09 – 3,0 Volvo, Asheville Copyright © 2009 Volvo
English USA
A few simple safety rules General
Figure 1 Three points of contact Repair malfunctions that affect safety before operating machine. Always wear a hard hat, protective goggles, gloves, work shoes and other safety items that your work requires. Avoid standing in front of or behind the machine, and on or under the machine when the engine is running. Avoid unnecessary climbing on the machine. When servicing the machine, a ladder may be needed. Make sure that stepping surfaces, service areas and handles are clean and free of oil, diesel fuel, dirt and ice and that they are replaced if they are defective or missing. Always face the machine and use the steps and hand rails when climbing onto or off of the machine. Always maintain three points of contact (two hands and one foot or one hand and both feet) when climbing onto or off of the machine. Do not jump!
PROSIS Part Information
Date: 7/25/2016
Image id: 1036185
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 251/100
Title: Air cleaner and muffler installation 59295212
Pos
Part
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
Option(s)
Remark
1
RM43926765
1
Air cleaner
RM43926773
1
Air filter
PRIMARY FILTER ELEMENT
RM43926781
1
Air filter
SAFETY FILTER ELEMENT
RM50266907
1
Indicator
SERVICE
RM59144147
1
Valve
VACUATOR
VOE11988994
1
Cover
(RM59144196)
2
RM59211060
1
Air hose
3
RM43930270
1
Bracket
4
RM59268508
1
Silencer
5
RM96701370
8
Nut
6
RM54680061
1
Clamp
7
RM96741038
10
Washer
8
RM96702659
2
Hexagon screw
This is the sample of the manual if you need complete manual
Click Here to download
9
RM96738604
4
Plain washer
10
RM96739677
4
Hexagon screw
11
RM96738596
1
Washer
12
RM96740543
1
Hexagon screw
14
RM54680053
1
Clamp
15
RM59258731
1
Bracket
PROSIS Part Information
Date: 7/25/2016
Image id: 1036124
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 362/200
Title: Arch ROPS Beacon Light Installation OPTIONAL, 13217286
Section option
Kit
Option description
RM13217286
Rotating beacon
Pos
Part
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
1
RM59083105
1
Warning flasher
RM59023077
1
Lens
RM59022871
1
Bulb
2
RM59272427
1
Bracket
3
RM59270272
1
Cable harness
4
RM59704403
2
Grommet
5
RM96702659
2
Hexagon screw
6
RM96741038
2
Washer
7
RM96705744
2
Hexagon screw
8
RM96738554
2
Plain washer
9
RM96704580
2
Lock nut
Option(s)
Remark AMBER
BEACON
10
RM59325712
1
Fuse
PROSIS Part Information
Date: 7/25/2016
Image id: 1036173
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 867/100
Title: Arch ROPS Installation 59225854, 59264424
Pos
Part
Q1
1
RM59277996
1
Roll-over bar
2
RM96738620
4
Plain washer
3
RM96700919
4
Hexagon screw
4
RM43834977
1
Seat belt
8
RM59256917
2
Plate
RM54514609
1
Decal
2507)
Q2
With No ROPS option
Q3
Q4
Q5
PS
Kit
Description
Option(s)
Remark
See footnote 2507) ROLLOVER HAZARD
PROSIS Part Information
Date: 7/25/2016
Image id: 1044806
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 356/350
Title: Arch ROPS Worklight Installation OPTIONAL, 43957364
Q1-Q5
Option
Option description
Q1 43957364_0001 Pos
Part
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
Option(s)
Remark
1
RM58965377
1
Relay
2
RM43957380
1
Cable harness
ROPS WORKLIGHT
3
RM43957398
2
Work lamp
BOTTOM
6
RM54479373
1
Rocker switch
WORKLIGHT
7
RM59483339
1
Fuse
8
RM59704403
5
Grommet
9
RM96738554
1
Plain washer
10
RM96704580
1
Lock nut
11
RM96705728
1
Hexagon screw
12
RM43957505
2
Bracket
13
RM96713185
4
Hexagon screw
14
RM96741038
4
Washer
PROSIS Part Information
Date: 7/25/2016
Image id: 1036181
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 362/700
Title: Audible Alarm Installation SN -193854, OPTIONAL, 59264515
Pos
Part
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
Option(s)
Remark
1
RM58870924
1
Anti-theft alarm
2
RM54563069
1
Grommet
3
RM96704598
2
Lock nut
4
RM96701461
2
Hexagon screw
5
RM96741053
4
Washer
6
RM59280958
1
Cable harness
AUDIBLE ALARM
7
RM59325712
1
Fuse
10 AMP
PROSIS Part Information
Date: 7/25/2016
Image id: 1036178
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 362/100
Title: Back-up Alarm Installation OPTIONAL, 13217237
Section option
Kit
Option description
RM13217237
Back-up alarm
Pos
Part
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
1
RM54535844
1
Alarm kit
2
RM59325712
1
Fuse
3
RM96741053
2
Washer
4
RM96701958
2
Hexagon screw
Option(s)
Remark 10 AMP
PROSIS Part Information
Date: 7/25/2016
Image id: 1044781
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 371/700
Title: Battery and Horn Installation 59299669
Pos
Part
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
Option(s)
Remark
1
RM54616081
1
Battery
2
RM19295492
1
Battery clamp
3
RM59003384
2
Stud
4
RM13469010
1
Horn
5
RM96712674
2
Washer
6
RM96704606
2
Lock nut
7
RM96710488
1
Hexagon screw
8
RM96704812
1
Hexagon nut
9
RM96701370
2
Nut
10
RM59252502
1
Battery cable
NEGATIVE
11
RM59242396
1
Battery cable
POSITIVE
12
RM59266817
1
Plate
13
RM96740261
1
Hexagon screw
14
RM96704895
1
Plain washer
15
RM59259606
4
Rubber damper
(RM58993148)
Small Sandwich Mount
16
RM96704234
8
Nut
17
RM96741053
8
Washer
18
RM12789203
1
Spacer
19
RM96741046
2
Plain washer
20
RM96714241
1
Hexagon screw
21
RM96704598
1
Lock nut
22
RM96704663
1
Washer
23
RM59397059
1
Clamp
Before operating Read the Operator's Manual before operating the machine! Follow the instructions for operating and perform the indicated recommended actions before operating. Perform all safety checks prescribed in the Operator's Manual.
WARNING Never operate the machine if you are tired or under the influence of alcohol, medicine or other drugs.
WARNING Suffocation hazard. Before starting the engine indoors, be sure there is adequate ventilation. The machine is equipped with a diesel engine and the exhausts may be hazardous to your health. Avoid running the engine indoors for an extended period of time. Read all decals and instructions on the machine and in the Operator's Manual before operating or servicing the machine. Each one of these contains important information concerning safety, handling and service. The machine must be fully functional before it is put into operation. All malfunctions that may cause eventual accidents must have been repaired. Never operate the machine for long periods of time without adequate ventilation. Step only on intended stepping surfaces and use the provided handles and rails.
Before service, read This section covers general safety rules in connection with checking and service work. Other rules, as well as information and warning texts, are given in this manual and also in the Operator's Manual. Service not performed correctly is dangerous. Make sure that you have sufficient knowledge, correct information, the right tools and the right equipment to do the service the correct way. Repair or replace broken tools and malfunctioning equipment. Prepare the machine for service by placing it in the proper service position.
PROSIS Part Information
Date: 7/25/2016
Image id: 1036136
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 362/600
Title: Brake Light Installation OPTIONAL, 13250741
Pos
Part
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
Option(s)
Remark
1
RM13250733
2
Brake lamp
2
RM13250386
2
Bulb
3
RM13297171
1
Lantern bracket
RH
4
RM13297189
1
Lantern bracket
LH
5
RM13282611
1
Cable harness
NEUTRAL START
6
RM96705173
4
Hexagon screw
7
RM13236906
4
Hexagon nut
8
RM96738547
8
Washer
9
RM59465591
2
Fuse
5 AMP
PROSIS Part Information
Date: 7/25/2016
Image id: 1036468
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 912/200
Title: Brake Valve Assembly 19298181
Pos
Part
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
1
RM43845163
1
Brake valve
RM19298231
1
Valve
RM19298249
1
Valve
2
RM95365078
2
Adapter
3
RM95365094
1
Adapter
4
RM95188710
1
T-nipple
5
RM59090878
1
Pressure switch
6
RM95866687
1
Adapter
Option(s)
Remark BRAKE CIRCUIT
PROSIS Part Information
Date: 7/25/2016
Image id: 1044795
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 371/400
Title: Cable Harness Assembly 43886977
Pos
Part
1
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
1
Fuse Plate
2
RM43886985
1
Cable harness
3
RM96705736
3
Hexagon screw
4
RM96738554
6
Plain washer
5
RM96702865
6
Nut
6
RM95373973
3
Locking wire
Option(s)
Remark See ref 372/100
PROSIS Part Information
Date: 7/25/2016
Image id: 1044787
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 371/100
Title: Cable Harness Installation 13385083
Pos
Part
1
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
1
Wire harness
2
RM59229690
4
Nut
3
RM96705744
4
Hexagon screw
8
RM96738554
4
Plain washer
Option(s)
Remark See ref 371/400
PROSIS Part Information
Date: 7/25/2016
Image id: 1044788
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 371/200
Title: Cable Harness Installation 13385083
Pos
Part
1 11
RM59465658
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
1
Wire harness
3
Clamp
Option(s)
Remark See ref 371/400
PROSIS Part Information
Date: 7/25/2016
Image id: 1044789
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 371/300
Title: Cable Harness Installation 13385083
Pos
Part
1
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
1
Wire harness
9
RM96740261
2
Hexagon screw
10
RM96738596
2
Washer
Option(s)
Remark See ref 371/400
PROSIS Part Information
Date: 7/25/2016
Image id: 1044790
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 371/325
Title: Cable Harness Installation 13385083
Pos
Part
1
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
1
Wire harness
9
RM96740261
2
Hexagon screw
10
RM96738596
2
Washer
12
RM59852533
3
Clamp
13
RM96741053
1
Washer
14
RM96705769
1
15
RM43972132
1
Audible warner
16
RM96721121
4
Washer
17
RM96705793
2
Hexagon screw
18
RM96704234
2
Nut
19
RM13321716
1
Grommet
SS
Hexagon screw
Option(s)
Remark 1 See ref 371/400
PROSIS Part Information
Date: 7/25/2016
Image id: 1070850
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 371/350
Title: Cable Harness Installation 13385083
Pos
Part
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
11
RM59465658
3
Clamp
12
RM59852533
3
Clamp
21
RM96704606
1
Lock nut
24
RM59098053
1
Clamp
25
RM96741038
2
Washer
26
RM96702816
1
Hexagon screw
27
RM59661413
1
Clamp
Option(s)
Remark
PROSIS Part Information
Date: 7/25/2016
Image id: 1036177
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 867/200
Title: Canopy ROPS Installation 59225862, 59264424
Pos
Part
Q1
1
RM13158787
1
Canopy
2
RM96738620
4
Plain washer
3
RM96700919
4
Hexagon screw
4
RM43834977
1
Seat belt
8
RM59256917
2
Plate
RM54514609
1
Decal
2507)
Q2
With No ROPS option
Q3
Q4
Q5
PS
Kit
Description
Option(s)
Remark
See footnote 2507) ROLLOVER HAZARD
PROSIS Part Information
Date: 7/25/2016
Image id: 1070851
Catalogue: 20187
Model: DD29
Brand: Volvo
Serial: 197596-999999
Group/Section: 362/300
Title: Canopy ROPS rotating beacon Installation OPTIONAL, 13217302
Section option
Kit
Option description
RM13217302
Rotating beacon
Pos
Part
Q1
Q2
Q3
Q4
Q5
PS
Kit
Description
1
RM59083105
1
Warning flasher
RM59023077
1
Lens
RM59022871
1
Bulb
2
RM59270298
1
Cable harness
3
RM59704403
2
Grommet
4
RM58948035
1
Grommet
5
RM59397059
1
Clamp
6
RM96704564
1
Hexagon screw
7
RM96705744
2
Hexagon screw
8
RM96738554
2
Plain washer
9
RM96704580
2
Lock nut
Option(s)
Remark AMBER BEACON
10
RM59325712
1
Fuse
11
RM96741053
1
Washer
12
RM96704598
1
Lock nut
13
RM14083992
2
Washer
Charging batteries WARNING Explosion hazard. When a battery is being charged, an explosive mixture of oxygen and hydrogen is formed. A short circuit, open flame or spark near the battery can cause a powerful explosion. Always turn off the charging current before disconnecting the charging clamps. Ventilate well, especially if the battery is charged in a confined space.
WARNING Corrosive sulphuric acid The battery electrolyte includes corrosive sulphuric acid. Electrolyte spilled on bare skin must be removed immediately. Wash with soap and plenty of water. If electrolyte gets into your eyes or any other sensitive body part, rinse immediately with plenty of water and seek immediate medical attention.
This is the sample of the manual if you need complete manual
Click Here to download