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Product:TRACK-TYPETRACTOR

Model:D9RTRACK-TYPETRACTORWDM

Configuration:D9RTRACK-TYPETRACTORWDM00001-UP(MACHINE)POWEREDBY3408CEngine

OperationandMaintenanceManual

D9RTrack-TypeTractor

MediaNumber-SEBU7924-06PublicationDate-01/10/2012DateUpdated-11/10/2016

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportationandtowinginformation.

s00037320

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemore convenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedserviceshouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhands afterhandling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformance oftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththe regulations(40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaust system,fuelsystem,electricalsystem,intakeairsystemandcoolingsystemmaybeemission relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to 17characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandother constructionequipmentmanufacturersaremovingtocomplywiththelatestversionoftheproduct identificationnumberingstandard.Non-roadmachinePINsaredefinedbyISO10261.Thenew PINformatwillapplytoallCatmachinesandgeneratorsets.ThePINplatesandframemarking willdisplaythe17characterPIN.Thenewformatwilllooklikethefollowing:

1.Caterpillar'sWorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.

This is the sample of the manual if you need complete manual Click Here to download

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

FriJul2211:01:36UTC+05302022

Product:TRACK-TYPETRACTOR

Model:D9RTRACK-TYPETRACTORWDM

Configuration:D9RTRACK-TYPETRACTORWDM00001-UP(MACHINE)POWEREDBY3408CEngine

OperationandMaintenanceManual

D9RTrack-TypeTractor

MediaNumber-SEBU7924-06PublicationDate-01/10/2012DateUpdated-11/10/2016

HydraulicSystemOilSample-Obtain

Hotoilandcomponentscancausepersonalinjury. Donotallowhotoilorcomponentstocontactskin.

NOTICE

Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjustingand repairoftheproduct.Bepreparedtocollectthefluidwith suitablecontainersbeforeopeninganycompartmentor disassemblinganycomponentcontainingfluids.

RefertoSpecialPublication,NENG2500,"CaterpillarDealer ServiceToolCatalog"fortoolsandsuppliessuitabletocollect andcontainfluidsonCaterpillarproducts.

Disposeofallfluidsaccordingtolocalregulationsand mandates.

i02794715

FriJul2211:22:47UTC+05302022

Product:TRACK-TYPETRACTOR

Model:D9RTRACK-TYPETRACTORWDM

Configuration:D9RTRACK-TYPETRACTORWDM00001-UP(MACHINE)POWEREDBY3408CEngine

OperationandMaintenanceManual

D9RTrack-TypeTractor

MediaNumber-SEBU7924-06PublicationDate-01/10/2012DateUpdated-11/10/2016

IndicatorsandGauges-Test

SMCS-7450-081

Illustration1g00697072

Inspectthedashpanelforbrokenlenses,indicatorlights,andswitches.

FunctionalTestforCMS

ToensureproperoperationoftheCMS,checkthesystemonadailybasis.

i02210531

ON-Thebatterydisconnectswitch mustbeONinordertosupply electricalpowertothemachinesothat theelectricalsystemswillfunction.

TheonlywaytotesttheCaterpillarMonitoringSystemisbycyclingtheenginestartswitchkey (2).

Ifanyoftheindicators(3)donotcomeonorfaultlightdoesnotflash,donotstarttheengine. Completeallofthenecessaryrepairsbeforeyoustarttheengine.

Ifalloftheindicators(32)comeonandthefaultlight(1)flashes,starttheengine.Repeatthe paneltestwiththeenginerunning.MovethetestswitchuptotheONposition.Thefaultalarm shouldsound.Theindicators(3)shouldcomeon.Thefaultlight(1)shouldflash.

Iftheindicators,thefaultlight,orthealarmfailtofunction,stoptheengine.Inspectthesystem thatfailed.Completeallofthenecessaryrepairsbeforetheengineisstarted.

FriJul2211:22:20UTC+05302022

Product:TRACK-TYPETRACTOR

Model:D9RTRACK-TYPETRACTORWDM

Configuration:D9RTRACK-TYPETRACTORWDM00001-UP(MACHINE)POWEREDBY3408CEngine

OperationandMaintenanceManual

D9RTrack-TypeTractor

MediaNumber-SEBU7924-06PublicationDate-01/10/2012DateUpdated-11/10/2016

Atoperatingtemperature,thehydraulictankishotandunder pressure.

Hotoilandcomponentscancausepersonalinjury.Donotallow hotoilorcomponentstocontactskin.

Removethefillercaponlywhentheengineisstopped,andthe fillercapiscoolenoughtotouchwithyourbarehand.Remove thefillercapslowlytorelievepressure.

Product:TRACK-TYPETRACTOR

Model:D9RTRACK-TYPETRACTORWDM

Configuration:D9RTRACK-TYPETRACTORWDM00001-UP(MACHINE)POWEREDBY3408CEngine

OperationandMaintenanceManual

D9RTrack-TypeTractor

MediaNumber-SEBU7924-06PublicationDate-01/10/2012DateUpdated-11/10/2016

HydraulicSystemOilFilters-Replace

SMCS-

Atoperatingtemperature,thehydraulictankishotandunder pressure.

Hotoilandcomponentscancausepersonalinjury.Donotallow hotoilorcomponentstocontactskin.

Removethefillercaponlywhentheengineisstopped,andthe fillercapiscoolenoughtotouchwithyourbarehand.Remove thefillercapslowlytorelievepressure.

NOTICE

RefertoSpecialPublication,NENG2500,"CaterpillarDealer ServiceToolCatalog"fortoolsandsuppliessuitabletocollect andcontainfluidsonCaterpillarproducts.

i02794704

Disposeofallfluidsaccordingtolocalregulationsand mandates.

Note: 1R-0735 1R-0722

FriJul2211:22:02UTC+05302022

Product:TRACK-TYPETRACTOR

Model:D9RTRACK-TYPETRACTORWDM

Configuration:D9RTRACK-TYPETRACTORWDM00001-UP(MACHINE)POWEREDBY3408CEngine

OperationandMaintenanceManual

D9RTrack-TypeTractor

MediaNumber-SEBU7924-06PublicationDate-01/10/2012DateUpdated-11/10/2016

LiftCylinderYokeBearings-Lubricate

SMCS-5102-086-BD

Thefittingsareontheleftfrontsideofthemachineandontherightfrontsideofthemachine. Lubricatethebearingsbyapplyinggreasetothefittings.

FriJul2211:22:05UTC+05302022

i01153608

Product:TRACK-TYPETRACTOR

Model:D9RTRACK-TYPETRACTORWDM

Configuration:D9RTRACK-TYPETRACTORWDM00001-UP(MACHINE)POWEREDBY3408CEngine

OperationandMaintenanceManual

D9RTrack-TypeTractor

MediaNumber-SEBU7924-06PublicationDate-01/10/2012DateUpdated-11/10/2016

HydraulicSystemOil-Change

SMCS-

Atoperatingtemperature,thehydraulictankishotandunder pressure.

Hotoilandcomponentscancausepersonalinjury.Donotallow hotoilorcomponentstocontactskin.

Removethefillercaponlywhentheengineisstopped,andthe fillercapiscoolenoughtotouchwithyourbarehand.Remove thefillercapslowlytorelievepressure.

NOTICE

RefertoSpecialPublication,NENG2500,"CaterpillarDealer ServiceToolCatalog"fortoolsandsuppliessuitabletocollect andcontainfluidsonCaterpillarproducts.

i01368078

Disposeofallfluidsaccordingtolocalregulationsand mandates.

FriJul2211:21:49UTC+05302022

Product:TRACK-TYPETRACTOR

Model:D9RTRACK-TYPETRACTORWDM

Configuration:D9RTRACK-TYPETRACTORWDM00001-UP(MACHINE)POWEREDBY3408CEngine

OperationandMaintenanceManual

D9RTrack-TypeTractor

MediaNumber-SEBU7924-06PublicationDate-01/10/2012DateUpdated-11/10/2016

OilFilter-Inspect

SMCS-1318-507;3067-507;5068-507

InspectAUsedFilterforDebris

Illustration1g00100013

Theelementisshownwithdebris.

Usea4C-5084FilterCuttertocutthefilterelementopen.Spreadapartthepleatsandinspectthe elementformetalandforotherdebris.Anexcessiveamountofdebrisinthefilterelementcan indicateapossiblefailure.

i00060978

Ifmetalsarefoundinthefilterelement,amagnetcanbeusedtodifferentiatebetweenferrous metalsandnonferrousmetals.

Ferrousmetalscanindicatewearonsteelpartsandoncastironparts.

Nonferrousmetalscanindicatewearonthealuminumpartsoftheenginesuchasmainbearings, rodbearings,orturbochargerbearings.

Smallamountsofdebrismaybefoundinthefilterelement.Thiscouldbecausedbyfrictionand bynormalwear.ConsultyourCaterpillardealerinordertoarrangeforfurtheranalysisifan excessiveamountofdebrisisfound.

UsinganoilfilterelementthatisnotrecommendedbyCaterpillarcanresultinsevereengine damagetoenginebearings,tothecrankshaft,andtootherparts.Thiscanresultinlargerparticles inunfilteredoil.Theparticlescouldenterthelubricatingsystemandtheparticlescouldcause damage.

FriJul2211:21:52UTC+05302022

Product:TRACK-TYPETRACTOR

Model:D9RTRACK-TYPETRACTORWDM

Configuration:D9RTRACK-TYPETRACTORWDM00001-UP(MACHINE)POWEREDBY3408CEngine OperationandMaintenanceManual D9RTrack-TypeTractor

FriJul2211:21:36UTC+05302022

Product:TRACK-TYPETRACTOR

Model:D9RTRACK-TYPETRACTORWDM

Configuration:D9RTRACK-TYPETRACTORWDM00001-UP(MACHINE)POWEREDBY3408CEngine

OperationandMaintenanceManual

D9RTrack-TypeTractor

MediaNumber-SEBU7924-06PublicationDate-01/10/2012DateUpdated-11/10/2016

PivotShaftOilLevel-Check

SMCS-4153-535-FLV

Hotoilandcomponentscancausepersonalinjury.

Donotallowhotoilorcomponentstocontactskin.

Maintaintheoilwithinthelimitsonthedipstick.Overfillingcancausehotoiltooverflowthe reservoir.

Removetheoilfillercapinordertoaddoiltotheoilreservoir.

i01153709

Checkforsealleakageatthepivotshaftretainer.Thepivotshaftretainerislocatedonthemain framecase.Ifthereisanysignofsealleakage,refertotheappropriateServiceManualorconsult yourCaterpillardealerforrepairs.

Illustration3g00735787

(1)Drainplugforpivotshaftcompartment

(2)Fillerplugforpivotshaftcompartment

Note:Ifdisassemblyisrequired,fillatfillerplug(2),andattheoilreservoiraftercompletionof repair.

FriJul2211:21:37UTC+05302022

This is the sample of the manual if you need complete manual Click Here to download