Issuu

Product:TRACK-TYPETRACTOR

Model:D8RTRACK-TYPETRACTOR7XM

Configuration:D8RTrack-TypeTractor7XM00001-UP(MACHINE)POWEREDBY3406Engine

OperationandMaintenanceManual

D8RTrack-TypeTractor

MediaNumber-SEBU6891-10PublicationDate-01/03/2015DateUpdated-18/03/2019

Foreword

SMCS-7000;7150;7325

CaliforniaProposition65Warning

s03548206

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto: www.P65Warnings.ca.gov

Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.

WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntotheState ofCaliforniatocausecancer,birthdefects, orotherreproductiveharm.Formore informationgoto:

www.P65Warnings.ca.gov

Washhandsafterhandlingcomponentsthatmaycontainlead.

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.

Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CertifiedEngineMaintenance

Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

ProductIdentificationNumber

EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:

This is the sample of the manual if you need complete manual Click Here to download

Illustration1g03891925

Where:

1.WorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).

MonAug1402:58:32UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D8RTRACK-TYPETRACTOR7XM

Configuration:D8RTrack-TypeTractor7XM00001-UP(MACHINE)POWEREDBY3406Engine

OperationandMaintenanceManual

D8RTrack-TypeTractor

MediaNumber-SEBU6891-09PublicationDate-01/03/2015DateUpdated-12/10/2016

AirConditionerBelt-Inspect/Adjust/Replace

SMCS-1357-025;1357-040;1357-510

Ifequipped:

Inspect

1.Inspecttheconditionofthecompressordrivebelt.Thebeltshoulddeflect14to20mm (.56to.81inch)under110N(25lb)offorce.Usea144-0235BeltTensionGaugeinorder tomeasurethetension.

Adjust/Replace

i00940871

Illustration2g00490819

1.Loosenthecompressormountingbolt.

Illustration3g00490880

2.Loosentheadjustingbracketbolt.

3.Toachievethecorrectbelttension,movethecompressorinwardormovethecompressor outward.Tightenthecompressormountingboltandtheadjustingbracketbolt.Recheckthe beltadjustment.

4.Ifnecessary,repeatStep1toStep3.

Note:Usethesameprocedureinordertoreplacethebelt.

MonAug1402:56:05UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D8RTRACK-TYPETRACTOR7XM

Configuration:D8RTrack-TypeTractor7XM00001-UP(MACHINE)POWEREDBY3406Engine

OperationandMaintenanceManual

D8RTrack-TypeTractor

MediaNumber-SEBU6891-09PublicationDate-01/03/2015DateUpdated-12/10/2016

AirConditionerIn-LineDryer-Inspect

SMCS-7322-040

Ifequipped:

Checkthedryerindicator.Iftheindicatorispink,thedryermustbereplaced.RefertoOperation andMaintenanceManual,"AirConditionerIn-LineDryer-Replace"inthispublication.

MonAug1402:56:20UTC+05302023

i01099557

Product:TRACK-TYPETRACTOR

Model:D8RTRACK-TYPETRACTOR7XM

Configuration:D8RTrack-TypeTractor7XM00001-UP(MACHINE)POWEREDBY3406Engine

OperationandMaintenanceManual

D8RTrack-TypeTractor

MediaNumber-SEBU6891-09PublicationDate-01/03/2015DateUpdated-12/10/2016

AirConditionerIn-LineDryer-Replace

SMCS-7322-510

Ifequipped:

Personalinjurycanresultfromcontactwithrefrigerant.

Contactwithrefrigerantcancausefrostbite.Keepfaceandhandsaway tohelppreventinjury.

Protectivegogglesmustalwaysbewornwhenrefrigerantlinesare opened,evenifthegaugesindicatethesystemisemptyofrefrigerant.

Alwaysuseprecautionwhenafittingisremoved.Slowlyloosenthe fitting.Ifthesystemisstillunderpressure,releaseitslowlyinawell ventilatedarea.

Personalinjuryordeathcanresultfrominhalingrefrigerantthrougha litcigarette.

Inhalingairconditionerrefrigerantgasthroughalitcigaretteorother smokingmethodorinhalingfumesreleasedfromaflamecontactingair conditionerrefrigerantgas,cancausebodilyharmordeath.

Donotsmokewhenservicingairconditionersorwhereverrefrigerant gasmaybepresent.

Useacertifiedrecoveryandrecyclingcarttoproperlyremovethe refrigerantfromtheairconditioningsystem.

i01099624

Illustration1g00528580

Thein-linedryerislocatedabovethedieselengine.Thein-linedryercontainstheorificetubeand thedesiccantthatdriestheliquidrefrigerant.

Themoistureindicatorislocatedonthein-linedryer.Theindicatorshouldbecheckedattheend ofeachshift.Ifthecolorisblue,thesystemisdry.Ifthecolorispink,thesystemcontains moisture.Thedryermustbechanged.

Note:Thedryershouldbechangedonceperyeareventhoughtheindicatorremainsblue.

Illustration2g00528594

Illustration3g00578578

(1)"OUTLET"hosewithairconditionerquickdisconnects (2)Desiccant

(3)"INLET"hosewithairconditionerquickdisconnects (4)Moistureindicator (5)Orificetubeassembly

Note:Iftheindicator(4)ispink,youneedtochangethedryer.

1.Stoptheengine.Allowtheairconditioningsystemtoremaininactiveforfiveminutesin ordertoequalizethepressure.

2.Disconnectthe"INLET"hose(3)fromtheolddryer.

3.Connectthe"INLET"hose(3)tothenewdryer.

4.Add30mL(1ounce)ofrefrigerantoiltothesystem.

Note:Ifyouinstallanewairconditionercompressor,donotadd30mL(1ounce)of refrigerantoiltothesystem.

5.Starttheengineandoperatetheairconditioningsystemforoneminuteinordertoevacuate therefrigerantfromtheuseddryer.

6.Withtheairconditioningsysteminoperation,disconnectthe"OUTLET"hose(1)fromthe olddryer.

7.Stoptheengine.Theairconditioningsystemmustbeidleforfiveminutesinorderto equalizethepressure.

8.Connectthe"OUTLET"hose(1)thatwasdisconnectedinStep6tothecoupleronthenew dryer.

MonAug1402:56:31UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D8RTRACK-TYPETRACTOR7XM

Configuration:D8RTrack-TypeTractor7XM00001-UP(MACHINE)POWEREDBY3406Engine

OperationandMaintenanceManual

D8RTrack-TypeTractor

MediaNumber-SEBU6891-09PublicationDate-01/03/2015DateUpdated-12/10/2016 i01032817

AirFilterRestrictionIndicator-Check

SMCS-7452-036

Illustration1g00470816

Checktheairfilterrestrictionindicator.Iftheindicatorisintheredzone,theairfiltermustbe serviced.RefertoOperationandMaintenanceManual,"EngineAirFilterPrimaryElementClean/Replace"inthispublication.

MonAug1402:56:41UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D8RTRACK-TYPETRACTOR7XM

Configuration:D8RTrack-TypeTractor7XM00001-UP(MACHINE)POWEREDBY3406Engine

OperationandMaintenanceManual

D8RTrack-TypeTractor

MediaNumber-SEBU6891-09PublicationDate-01/03/2015DateUpdated-12/10/2016

AlternatorandFanBelts-Inspect/Adjust/Replace

SMCS-1357-025;1357-040;1357-510

Inspect

1.Opentheaccessdoorontherightsideofthemachine.

Note:Evenifonlyonebeltiswornordamaged,replacethebeltsinsets.

2.Inspecttheconditionofthefanandofthealternatorbelt.Thebeltsshoulddeflect 14to20mm(.56to.81inch)under110N(25lb)offorce.Usea144-0235BeltTension Gaugeinordertomeasurethetension.

Adjust/Replace

i04776742

Illustration3g02880484 9EM7400-Up

1.Loosentheadjustinglocknut.

2.Turntheadjustingnutuntilthecorrectbelttensionisreached.Toachievethecorrectbelt adjustment,movethealternatorinwardormovethealternatoroutward,asrequired.

3.Tightentheadjustinglocknut.

4.Closetheaccessdoor.

Note:Usethesameprocedureinordertoreplacethebelts.

Note:Ifnewbeltsareinstalled,checkthebeltadjustmentagainafter30minutesofengine operation.

Product:TRACK-TYPETRACTOR

Model:D8RTRACK-TYPETRACTOR7XM

Configuration:D8RTrack-TypeTractor7XM00001-UP(MACHINE)POWEREDBY3406Engine

OperationandMaintenanceManual

D8RTrack-TypeTractor

MediaNumber-SEBU6891-09PublicationDate-01/03/2015DateUpdated-12/10/2016

AngleBladeManualTiltBrace-Lubricate

SMCS-6074-086

Ifequipped:

Lubricatethetwofittings.UseMultipurposeLithiumComplexGreasewithMolybdenum (MPGM).

i01034553

Product:TRACK-TYPETRACTOR

Model:D8RTRACK-TYPETRACTOR7XM

Configuration:D8RTrack-TypeTractor7XM00001-UP(MACHINE)POWEREDBY3406Engine

OperationandMaintenanceManual

D8RTrack-TypeTractor

MediaNumber-SEBU6891-09PublicationDate-01/03/2015DateUpdated-12/10/2016

BackupAlarm-Test

i04788347

Illustration2g01043892

Thebackupalarmisontherearofthemachine.

TurntheenginestartswitchtotheONpositioninordertoperformthetest.

Applytheservicebrake.Releasetheparkingbrake.Movethetransmissioncontrollevertothe REVERSEposition.

Thebackupalarmshouldstarttosoundimmediately.Thebackupalarmwillcontinuetosound untilthetransmissioncontrolleverismovedtotheNEUTRALpositionortotheFORWARD position.

SoundLevelAdjustment(IfEquipped)

Illustration3g00468794

Athree-positionswitchisfoundattherearofthealarm.Thethreepositionsontheswitchare high,low,andmedium.Thethree-positionswitchregulatesthevolumeofthealarm.

Thealarmissetfromthefactoryatthehighestsoundlevel.Thesettingshouldremainonhigh, unlessthejobsiterequiresalowersoundlevel.

MonAug1402:57:15UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D8RTRACK-TYPETRACTOR7XM

Configuration:D8RTrack-TypeTractor7XM00001-UP(MACHINE)POWEREDBY3406Engine

OperationandMaintenanceManual

D8RTrack-TypeTractor

MediaNumber-SEBU6891-09PublicationDate-01/03/2015DateUpdated-12/10/2016

Battery-Inspect

i04776590

Illustration2g02879956 9EM7400-UP

1.Openthebatteryaccesscover.Thebatteryaccesscoverislocatedontheleftsideofthe machineoutsidetheoperatorcompartment.

Illustration3g00493968

2.Tightenthebatteryretainers.Cleanthetopofthebatterieswithacleancloth.Keepthe terminalscleanandcoatedwithpetroleumjelly.Installtheterminalcoversafteryoucoat theterminals.

3.Closethebatteryaccesscover.

MonAug1402:57:33UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D8RTRACK-TYPETRACTOR7XM

Configuration:D8RTrack-TypeTractor7XM00001-UP(MACHINE)POWEREDBY3406Engine

OperationandMaintenanceManual

D8RTrack-TypeTractor

MediaNumber-SEBU6891-09PublicationDate-01/03/2015DateUpdated-12/10/2016

BatteryElectrolyteLevel-Check

SMCS-1401-535-FLV

Maintenancefreebatteriesareinstalledatthefactory.

Table1

MAINTENANCEINTERVALSFORBATTERIES

BatteryInterval

Conventional 100Hours

LowMaintenance 250Hours

MaintenanceFree

Eachbatterycellshouldnotrequiremorethan30cc(1oz)ofwaterweekly.Thisusageofwateris typicalwiththeproperchargingrateandwithamoderateclimate.

Whenyouareoperatingthemachineinextremetemperatures,checkthewaterinthebatterycells weekly.

i04776757

Illustration2g02879956 9EM7400-Up

1.Openthebatteryaccesscover.Thebatteryaccesscoverislocatedontheleftsideofthe machineoutsidetheoperatorcompartment.

Illustration3g00480023

2.Inspecttheelectrolytelevelineachbatterycell.(Amaintenancefreebatterydoesnot requireinspection.)Maintaintheelectrolyteleveltothebottomofthefilleropenings.Use distilledwater.Ifdistilledwaterisnotavailable,usecleandrinkingwater.

3.Closethebatteryaccesscover.

MonAug1402:57:42UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D8RTRACK-TYPETRACTOR7XM

Configuration:D8RTrack-TypeTractor7XM00001-UP(MACHINE)POWEREDBY3406Engine

OperationandMaintenanceManual

D8RTrack-TypeTractor

MediaNumber-SEBU6891-09PublicationDate-01/03/2015DateUpdated-12/10/2016 i01598213

Battery,BatteryCableorBatteryDisconnectSwitchReplace

SMCS-1401-510;1402-510;1411-510

1.TurntheenginestartswitchkeytotheOFFposition.TurnalloftheswitchestotheOFF position.

2.TurnthebatterydisconnectswitchtotheOFFposition.Removethekey.

3.Disconnectthebatterycableatthebatterydisconnectswitch.Thebatterydisconnectswitch ismountedonthefender.

4.Disconnectthenegativebatterycableatthebattery.

5.Replacethedisconnectswitch,thebatterycables,orthebatteries,asrequired.

6.Connectthenegativebatterycableatthebattery.

7.Connectthenegativebatterycableatthebatterydisconnectswitch.

8.InstallthekeyandturnthebatterydisconnectswitchtotheONposition.

BatteryRecycle

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

MonAug1402:57:55UTC+05302023

This is the sample of the manual if you need complete manual Click Here to download