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The trade magazine for servicing and repair professionals
COMMERCIAL
VEHICLE WORKSHOP NOVEMBER 2023
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CONTENTS
Volume 20
Issue 10
REGULARS 5
Viewpoint
46 In the workshop
6
News
51 What’s new?
10 Traffic news
56 Digital digest
BUSINESS 14 VLS celebrates 10 years of keeping lubricant manufacturers honest. 16 Sapphire Vehicle Services expands its operations
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DIAGNOSTICS 19 Keeping ADAS straight and true requires calibration. Hickleys provides some pointers. 22 Delphi adds to its range of diagnostic tools with new configurator. 24 What’s new in diagnostics.
AXLES & SUSPENSION 26 BPW’s Eco hub keeps on turning – 30 years old and still going strong. CVW reports. 29 Axtec shows how to keep the weight down.
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30 Keep your axle play detector in good shape says MAHA UK. 33 ZF gives the lowdown on its new e-axle. 34 King pins are the lynchpins when it comes to steering. Buy wisely argues febi.
TYRES & WHEELS 36 There’s a huge choice of wheel alignment kit out there. Straightset suggests some options. 38 It’s a groove thing. Continental says tread carefully when it comes to regrooving rubber. 41 Firestone updates its regional tyre line-up with new range. 42 Tyre monitoring just got a whole lot easier according to Goodyear.
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44 What’s new in tyres and wheels? 49 Competition time! Win an air impact wrench with Jefferson Tools.
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VIEWPOINT Editors JOHNNY DOBBYN JOHN LEVICK workshop@cvwmagazine.co.uk Editorial Assistant FREYA COLEMAN
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WHERE’S THE C AN-DO ATTITUDE?
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Group Editor KIERAN NEE Digital Manager KELLY NEWSTEAD Digital Assistant LYDIA PROCTER Senior Account Manager ALEX DILLEIGH Group Manager ROBERT GILHAM Graphic Designer GEMMA WATSON Group Production Manager CAROL PADGETT Subscriptions Commercial Vehicle Workshop is a business magazine for companies and individuals involved in all aspects of commercial vehicle servicing. It is published 11 times a year and is available on free subscription to qualified readers. Subscription rates: UK £30 post paid Airmail £80 post paid Europe £50 post paid To be removed from this magazine’s circulation, please call 01923 237799 or email circulation@hamerville.co.uk. Printed by Stephens and George Published by HAMERVILLE MEDIA GROUP Regal House, Regal Way, Watford, Herts WD24 4YF Tel: (01923) 237799 Website: www.hamerville.co.uk Copyright © 2023
8,249 From 1 July 2021 to 30 June 2022
Associate member
The publishers and editor do not necessarily agree with the views expressed by contributors, nor do they accept responsibility for any errors of translation in the subject matter in this publication
ast your mind back to 1980 and prime minister Lady Thatcher’s oft-quoted words of defiance: “To those waiting with bated breath for that favourite media catchphrase, the 'U-turn', I have only one thing to say: 'You turn if you want to. The lady's not for turning!' I say that not only to you but to our friends overseas and also to those who are not our friends.” Fast forward to today and incumbent Rishi Sunak is proving to be cast from a different mould, rowing back on net zero commitments in a bid to ‘reduce costs for consumers’. The climate experts are not happy, citing the opposite view that it actually risks increasing costs by delaying the shift away from fossil fuels and reducing the economic benefits to the UK. Professor Dave Reay executive director of Edinburgh Climate Change Institute, University of Edinburgh didn’t mince his words:” It’s not pragmatic, it’s pathetic.” Understandably industry groups and associations are not delirious with the decision either. Paul Hollick from the AFP called it “kicking the can down the road”, while the SMMT was more measured saying that “the automotive industry’s commitment to a zero-emission new car and van market remains unchanged” and added the caveat that “the decision must be backed up with a package of attractive incentives and measures to accelerate charging infrastructure to give consumers the confidence to switch. Carrots move markets faster than sticks.” Perhaps for the SMR sector, the IMI’s words are most prescient as it argues that “the deadline shift demonstrates a distinct lack of understanding of the pressures a multitechnology vehicle parc places on the automotive workforce.” It adds that “the upskilling that has already taken place has come at a financial strain which businesses and individuals have justified because of the expected increase in EV adoption. Even if EV uptake slows over the next few years, there will still need to be a concerted focus on upskilling to meet the needs of the growing parc as well as other emerging technologies such as connected and autonomous.” It foresees a situation where with the ICE vehicle parc not diminishing, the skills to work on petrol and diesel vehicles will need to be maintained. And this multi-technology pressure could undermine access to competent and fairly priced aftermarket services as a whole, not only threatening road safety in general but hitting those operators struggling with cost-of-business pressures hardest – the very group the government’s announcement is allegedly designed to help. Sunak’s decision does seem at odds with current thinking and the general acceptance and momentum towards a greener, net zero-based future. Whatever one might think of his motivations, spurious or not, the one question worth asking is whether this industry will take any notice and continue down its own path of reducing emissions, investing in alternative fuels and manufacturing vehicles that are generally less impactful on the planet? While it may wish to and do so, a helping hand sooner rather later would be helpful. Happy reading!
The CVW Team NOVEMBER 2023 CVW 5
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NEWS ‘Can kicked down road’ says AFP In response to the government’s recent announcement about extending decarbonisation deadlines, Paul Hollick, chair, Association of Fleet Professionals (AFP) expressed disappointment at the move, saying that though some members will be pleased about it because it takes the pressure to electrify away for the time being, the reaction across the fleet sector is largely negative. He pointed to the motor industry and fleet customers investing billions of pounds towards meeting the 2030 electrification deadline and, while serious operational issues need to be tackled, especially when it comes to electric vans, the assumption within the membership was that the government would need to provide more support, not move the goalposts.
“The overwhelming feeling is probably one of irritation” “The overwhelming feeling is probably one of irritation. Fleets have done some incredible work when it comes to electrification and it feels as though the can has been kicked down the road in a fairly arbitrary fashion by a government that sees this move as politically expedient,” he said. “There are, of course, a range of dangers. The value of existing EVs may be negatively affected; investment in charging infrastructure may fall away; and there may just be something of a ‘manana’ environment around electrification for the next few years. However, this must be resisted and it is especially important the local authorities are properly funded to ensure the installation of on-street chargers becomes widespread.”
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Mixed fortunes for used LCVs Light commercial vehicle (LCV) values continued to reflect the changing mix of vehicles reaching the wholesale sector, averaging £8,885 during August, according to reseller BCA. Values have fallen steadily since the highpoint recorded in March, with the changing mix of stock and rising numbers of lower grade vehicles being the major factors influencing values over recent weeks, says the company. Average LCV values fell by £163 (1.8%), month-on-month in August, having fallen by a similar amount between June and July. LCVs are currently at the lowest monthly average value recorded since 2021. Despite this, sold volumes of light commercials remained consistent as BCA’s daily programme of online LCV sales continued to deliver a wide range of stock for buyers, with sellers and buyers being reasonably aligned in terms of price expectation. Monthly buyer numbers continued to increase and in August reached their highest point this year. Performance against price guides has improved over recent weeks, sitting at 99.9% in August, underlining that buyers and vendors remain in tune on pricing expectations. Demand for the very best condition light commercial vehicles continued to significantly outstrip interest
in more poorly presented vehicles. Stuart Pearson, BCA COO UK commented: “August continued the now well-established trend of a two-tier market, with significant levels of demand and very competitive bidding for well presented, better grade vehicles, with challenging conditions for poorer quality stock – particularly where higher volumes of repeat models have a significant influence on bidding activity.” He added: “This is a good time to remind sellers that the remarketing basics remain as important as they ever were. Where appropriate, mechanical and cosmetic repairs will add value and improve first time conversion, and the right level of preparation and clear transparency around vehicle provenance will also contribute towards achieving optimum value and speed of sale.”
Longer waits for SMR Lead times for fleet service, maintenance and repair (SMR) have risen by more than 57% since the start of the pandemic, according to new data from epyx. In January 2020, the average time between when a vehicle booking was created to when it went in for work was 8.11 days - but today stands at 12.76 days. This data is taken from epyx's 1link Service Network platform, which is used by fleets totalling more than four million vehicles to manage and process SMR. Tim Meadows, chief commercial officer at epyx, said: “SMR providers such as franchise dealers, independent garages and fast-fits have found themselves under pressure since the pandemic when it comes to everything from getting the supplies they
need, such as parts and consumables, to recruiting the people required to run their businesses efficiently. “This is having a direct impact on lead times and fleets are undoubtedly having to wait much longer to access the services they need, which means both more planning ahead for routine maintenance and vehicles spending more time off-road when they do break down. In turn, this can lead to vehicles spending more time being unavailable, reducing capacity and putting upward pressure on costs.” epyx’s data also showed that average lead times have been around 12 days since at least the end of 2021 and have risen above 13 days at some points in the last few months.
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HVO fuels delivery
to obtain in smaller quantities which is where we can help.” Using HVO renewable diesel saves around two kilograms of carbon per litre burnt so carbon savings quickly mount up into dozens of tonnes. Not all operators can immediately switch to electric plant or vehicles, so HVO is a good option that also banishes fuel and DPF filter problems with notably smoother quiet running and great performance in cold weather.
New plate drives sales of LCVs Britain’s new LCV market grew for the ninth month in a row in September, up 28.1% with 44,760 vans, pickups and 4x4s hitting UK roads, according to the latest figures from the SMMT. One of the most popular months for new van purchases, plate change September, saw robust demand round off 20.8% growth in the year to date, with 257,979 units registered in the first nine months. The society pointed to operators continuing to opt for payload and fuel efficiencies, with the largest vans – 2.5 tonnes to 3.5 tonnes –
remaining the biggest market for new buyers in September, rising 13.0% to 29,150 units. Medium-sized vans also saw significant growth, up 89.0% to 7,085 units, while demand for pickups and 4x4s increased by 64.4% and 141.8% respectively. Deliveries of the smallest vans, meanwhile, fell -13.4% to 880 units. The plug-in van grant, competitive running costs and increasing model choice continued to boost demand for battery electric vans (BEVs) in September, with deliveries up 85.9% to 2,882 units – accounting for one in 16 new vans registered in the month.
Van conversion is a gas! JCB has made a second breakthrough in proving the wider appeal of hydrogen combustion technology by installing one of its hydrogen engines into a Mercedes Sprinter van. The retrofit was completed in just two weeks and one of the vehicle’s first test drivers was JCB Chairman Anthony Bamford, who is leading the company’s £100m hydrogen engine project. The engine used in the van is the same as those already powering prototype JCB construction and agricultural machines. It is the second Mercedes vehicle to be retrofitted with a JCB hydrogen engine – earlier this
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Thumbs up from Rygor team
A new service from LubiQ HVO Fuels aims to make it easier for contractors to quickly access renewable diesel fuel by the 10l or 20l jerrycans or 205 litre pallet load anywhere in the UK. Offering a cut of 80% in particulate matter and as high as 90% less net carbon emissions, HVO is extremely practical as any diesel engine can use it and it can be mixed with standard diesel. Ben Hardwick from LubiQ says: “Many vehicle fleets, plant, and construction machines are proving the benefits of hydrotreated vegetable oil both environmentally and technically with far cleaner burn. However, it is not always easy
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year a 7.5 tonne Mercedes truck was given the sustainable JCB hydrogen treatment. Lord Bamford said: “We have retrofitted this vehicle with a JCB hydrogen engine to demonstrate how simple it will be to convert existing vans and to show that it is not only construction and agricultural machines that can be powered by hydrogen.”
Rygor Group, which includes multifranchised commercial vehicle dealer, Rygor Auto, has announced that it is officially Great Place to Work Certified for the second year running. The certification comes off the back of a significant year for the award-winning business, which saw an MBO in November 2022, the launch of Rygor Plant in July and a group-wide rebrand in August this year, marking a new era for the business. Commenting on the achievement, managing director John Keogh, said: “This is an extremely exciting time for the future of Rygor Group and to be certified for a second year running as a Great Place to Work, is really the icing on the cake. Our values are at the heart of the business and, whilst it is brilliant to be certified, we will not stop here. We will continue to develop and enhance our company, to be a respectful place to work.”
Win big with Sealey! Sealey’s latest tool promotion highlights a diverse array of cutting-edge tools and introduces more than 100 new products. It’s also offering discounts on selected items from every catalogue section with a special emphasis on seasonal essentials such as Space Warmer heaters, battery chargers, and lighting, all designed to combat the colder months ahead. There’s also a chance to win a hi-vis green workshop kit comprising a workshop trolley, tool storage, toolkit, inspection lamp and mechanic’s utility seat. By entering online, participants will have a chance to win this incredible prize valued at over £830. Entry closes on 31st December 2023.
NOVEMBER 2023 CVW 7
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NEWS
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Digital future Fleet management software could become obligatory in the future as part of long-term regulatory trends, says consultancy FleetCheck. Momentum is coming from two different directions, according to managing director Peter Golding – increasing digitalisation of both fleet compliance and general financial records. “Over the last few years, we've seen the DVSA stipulate that software needs to be used for the Earned Recognition scheme in order to report the condition of truck fleets. At present, this is voluntary, but it is certainly possible that it becomes more widespread in the future. There’s also the DVSA’s desire to handle preventative maintenance inspections digitally. “From another direction, VAT and accountancy records now need to be submitted to HMRC digitally, and this has prompted a huge shift towards smaller businesses using specialist accountancy software. “Our view is that it's unlikely that the movement towards digitalisation will stop here and will increase over time, spreading into areas such as the company fleet. How long this will take is difficult to say but it is very much the direction of travel.” A logical step Peter said that company car and van operators were already submitting information of this kind directly and indirectly without necessarily giving the matter much thought. “Fleet data is already fed into official records when it comes to MOT tests and the Motor Insurance Database, as examples. It is arguably a logical step from here to perhaps being asked to record all walkaround checks on vehicles digitally and submit them to a central health and safety portal.”
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Date for the diary Formerly ITT Hub, the newly re-launched Sustainable Road Transport Show is taking place between 15-16 May 2024 at Farnborough International Exhibition and Conference Centre. The two-day exhibition and conference will showcase the latest decarbonisation technology, solutions, services and strategies and brings together more than 3,000 attendees, over 70 innovators and solution providers and government officials
to guide fleet operators through a challenging ecosystem of future-defining technologies that will transform the road transport sector. In addition to a 50-speaker strong conference programme, the event is introducing a central government hub to the show, providing exhibitors and attendees with the opportunity to engage with key decision-makers and policy developers across UK Government agencies supporting fleet decarbonisation.
Vision express In preparation for the forthcoming changes in DVS, Centrad has set up a dedicated DVS helpline, where its inhouse technicians will be available to answer any queries relating to the new changes and provide guidance to operators on which Progressive Safe Systems will be required to make their vehicles compliant with the new regulations. The business has also committed to offering the security of a price freeze for customers who book an early-bird fitting slot. Equally, operators will be provided with a guaranteed timeslot which will aim to work to a timetable that suits them, alleviating time pressures during an especially time-sensitive period. Geoff Cross, managing director, commented: “With the cost-of-living crisis still rumbling on, as well as both fuel costs and inflation still remaining high, the new
DVS changes have come at a difficult time for operators. “However, with just under a year until the new regulations are enforced, it is vital that operators act fast to ensure their vehicles are compliant once deadline day arrives. “Our aim is to provide operators with expert, consultative advice to enable a seamless transition to the new changes, and ultimately to help them avoid falling foul of making uninformed decisions – either by ‘overbuying’ unnecessary equipment or receiving incorrect guidance.”
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TRAFFIC NEWS Courier company on the BEVs Cheshire-based Topspeed Couriers is accelerating towards a future of electric transport by investing heavily in battery-powered vans. he company has already added 22 zero-emission vans to its fleet and has six more on order. Ultimately, though, the operator's plan is to switch its entire 130-strong fleet to electric vehicles as soon as practically possible. Managing director Gillian Lockley and chief executive Stephen Clegg see the move as an opportunity, not an obligation – but they believe that successful implementation of their plan depends on very careful preparation. “People say that running an electric fleet is difficult but we just don't accept that,” says Clegg. “It's like any change in a production process – you have to do your research, consider all the implications, put a proper plan in place and then manage the transition carefully.
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“That’s the way we’ve done it, and we think this gives us a competitive edge. As well as differentiating our business against many of our competitors, early adoption means we'll be well established as an electric vehicle operator, and have a far better understanding of how to run an electric fleet successfully than those who come late to the party.” Setting the electrification plan in action involved more than just deciding to buy some batterypowered vehicles, reveals Lockley. “We put a lot of thought into the bigger picture of running electric vehicles, and how they would fit into our business," she adds. "That meant looking closely at route scheduling, driver training and a strategy for recharging.” Topspeed took its first two electric vans – both Mercedes-
Benz eVito models – late last year. They were intended as a trial, but Topspeed quickly saw the benefits of going electric and placed orders for more. The second batch of 14 vans was followed by eight more, and a further six arrived in September. “The eVito is not the cheapest van on the road but we're happy to pay for the classleading reliability, build quality and back-up cover it offers," explains Lockley. "The threeyear, unlimited mileage warranty is very attractive and
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the free roadside assistance – from a uniformed and factorytrained Mercedes-Benz technician – is excellent. “We've also been very impressed with the range these vans achieve. The eVito is advertised as being able to cover up to 162 miles per charge but we find that with careful driving we achieve much further – close to 200 miles, which is very impressive.” “We buy our vehicles outright and plan to write off the cost over four years, but in reality Mercedes-Benz vans last much longer. In our experience they'll easily go for six or seven years, at up to 100,000 miles per year, without any trouble. We believe we've bought the best electric vans available, and also put in the effort and investment to allow us to provide our customers with the best service possible." For more information on the Mercedes-Benz eVito, WWW.RDR.LINK/VBD001
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Pioneering hydrogen HGV set for trials HYDROGEN VEHICLE SYSTEMS Zero-emission, hydrogen-powered commercial vehicle innovator, Hydrogen Vehicle Systems (HVS), has delivered its engineering prototype test ‘mule’, X1.5, to its test facilities. This marks the beginning of the crucial development phase to bring the UK’s first full-sized hydrogen HGV to market. The X1.5, powered by the same state-of-the-art hydrogen fuel cell as will be used in the production HGVs, will be used for functionality and systems development, including dyno-
rig testing, and is an important precursor to track testing prototypes that will quickly follow. The delivery of X1.5 is a key milestone for HVS which, following the successful launch of its HGV technology demonstrator in April this year, has been focussing on bringing this transformative vehicle to market.
Designed and engineered from a clean sheet approach, HVS' zero-emission hydrogen electric HGV is set to decarbonise the hardest-toabate section of the transport industry, heavy haulage. HGVs currently make up 1.5% of all vehicles on the road yet produce 19% of the emissions. HVS' range of HGVs will emit only 693ml of water per kilometre as a by-product of the hydrogen fuel-cell producing electricity. For more info on HVS, WWW.RDR.LINK/VBD002
Borough cleans up its act KINGSTON COUNCIL Waste collection services in Kingston are set to become fully electric with the roll-out by Veolia and Kingston Council of 27 allelectric waste collection trucks. The new vehicles will replace the current diesel fleet, helping to improve the borough’s air quality and contribute to the council’s climate targets by significantly reducing carbon emissions generated while collecting waste and recycling. Powering all vehicles from the grid will
remove 554 tonnes of CO2 per year, which is equivalent to taking 270 cars off the road. Councillor Noel Hadjimichael, Kingston Council’s portfolio holder for assets, commissioning and waste said: “This is a huge milestone for climate action in Kingston. We are committed to finding sustainable solutions to tackle climate change and introducing a fully electric waste collection fleet demonstrates that. We are proud to be one of the first authorities nationally to make
such a move. “By introducing an electric waste fleet, we’ll help improve air quality and reduce greenhouse gas emissions significantly, bringing us closer to achieving net zero by 2030.” Scott Edgell, general manager for Veolia South London added: “We’re excited to see our partnership with Kingston Council result in a better service for residents, along with reduced air and noise pollution thanks to the introduction of our new electric fleet of recycling and waste collection vehicles. “By constantly innovating our resources and services we can drive ecological transformation across the borough and support our partner on their net zero carbon journey.” For more information on Veolia’s electric waste fleet WWW.RDR.LINK/VBD003
It’s a van but not as we know it! FARIZON AUTO It’s unlikely to be seen on these shores any time soon but Farizon Auto’s new SuperVAN, is claimed to be a groundbreaking vehicle built on GXA-M drive-by-wire intelligent architecture. Its revolutionary design, claims the company, leverages drive-by-wire technology, transforming mechanical connections like braking and steering into signal interactions. With its modular framework, the vehicle's body and chassis can be decoupled, allowing for free adjustments in wheelbase, front and rear suspensions, and the flexible combination of power, braking, suspension, and steering systems. The SuperVAN incorporates integrated battery technology and focuses on green energy. It supports multiple power systems, including battery swapping and methanol range extenders, ensuring versatility in different scenarios. The use of flat, non-modular power batteries not only maximizes cabin space but also enhances battery safety. Additionally, the vehicle can deliver a maximum of 10KW 220V AC power output, addressing outdoor power supply concerns. For more information on the SuperVAN WWW.RDR.LINK/VBD004
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TRAFFIC NEWS Sofa so good WESTMID LOGISTICS Ever wondered how furniture gets moved around the UK? Well Westmid Logistics is the answer. The company specialises in the delivery of three-piece suites, collecting them from the manufacturer and delivering to distribution centres or the high street. Based in Lye, near Stourbridge, the business operates a fleet of 16 DAF CF and XF tractor units and more than 40 trailers, split between two depots and has recently invested in some new Dry Liner trailers from Krone to help meet increased demand for its services. Rob Cartwright, transport manager, said: “We have expanded dramatically since taking on new contracts, so there has been a process of replacing older trailers and buying new stock to support our expansion. Krone has been very helpful in supporting these changes, which in turn enable our business to
grow sustainably.” Westmid has purchased six of Krone’s steel Mega Dry Liners. Featuring 30mm thick steel cassette sidewall panels with full ‘honeycomb’ keyhole profiles, the trailers are perfectly designed to carry items such as furniture which requires multi lashing points and high security. With internal loading at 2.9m within a 4m overall height, standard features include steel container doors and an anticondensation wall coating to combat damp. The steel chassis and infrastructure are double coated to prevent corrosion, enabling Krone to offer a tenyear anti corrosion guarantee.
Interior impact protection includes a double scuff plate on the side walls to minimise damage from forklifts, while the 30mm thick flooring also provides resilience as well as load stability. Recessed doubledeck guide rails and strapping rails ensure loads are secure. “They are well put together and competitively priced, which made the buying decision easy for us.” Krone Dry liners are suitable for a wide range of applications. Options for fit-out include flexible guide rails and double
deck loading, keyhole profile for flexible load securing, as well as bulk material outflow, strapping rails, or strapping bars. A felt interior is available for protecting premium goods such as furniture. Other options include rearmounted sensors and auto-braking to prevent trailers crashing into loading bays, and electronic air suspension with one-touch height adjustment. For more information on Krone’s Mega Dry Liners WWW.RDR.LINK/VBD005
Fleet upgrade for perimeter business RETHYNC Having run a reliable fleet of Ford Transits for a number of years, hoardings specialist Rethync has purchased seven new Ford Transit 350 LWB chassis double cab vehicles with 2.0l Euro 6 engines. The company commissioned Lyndon Systems to build and fit bespoke dropside bodies and convert the rear crewcab area into a secure tool pod to provide its installers with an ideal work vehicle. The newly acquired fleet will significantly enhance Rethync's transportation capacity, as well provide the team with more environmnetally-friendly and
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efficient modes of transport. Phil Chadwick, managing director, comments: "We are thrilled to acquire this new fleet of class 6 compliant vehicles. This investment demonstrates our unwavering commitment to meeting the evolving needs of our customers and ensuring their satisfaction. The expanded transportation capacity will enable us to respond even more efficiently to project demands, regardless of the location.” For more information on the Lyndon Systems WWW.RDR.LINK/VBD006
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BUSINESS
STANDARD
BEARERS
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ack in 2013, the Verification of Lubricant Specifications (VLS) was formed amid concerns that some lubricant products were being sold with claims that did not seem to be believable. Closer inspection found that occasionally sub-standard formulations were being passed off as the latest specifications or even failing to perform effectively. The vast majority of lubricants sold in the UK market at the time were fully compliant. However, out of this concern, reputable lubricant blenders and manufacturers came together to launch VLS, an independent organisation providing a credible and trusted means to verify lubricant specifications, bringing transparency to the lubricant marketplace and protecting and educating end users. Since its formation, VLS has investigated over ninety different lubricant complaints, from cold weather properties to compliance with industry standards and market regulations. Over the years, the types of cases that VLS has handled have changed, and it has adapted to reflect market needs.
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As the Verification of Lubricant Specifications (VLS) marks its tenth anniversary this year, CVW spoke to head of the Technical Review Panel, Alan Outhwaite, about the organisation's impact on the lubricants industry. Non-compliance with stated specifications is the most frequent cause of complaint. Most cases have involved marketing claims, whether it be compliance with the ACEA, the European Association of major motor manufacturers, European Engine Oil Sequences, other market standards, or conflicting or unevidenced OEM approvals. End users must be confident that a product can deliver what it claims and is suitable for use in the given application. The number of cases received each year has varied quite significantly. The launch of VLS was met with an expected influx of cases due to pent-up demand. COVID-19 impacted case levels as the industry dealt with shutdowns and closures. In 2023, VLS has received the highest number of cases
since 2016, with a greater diversity of cases than ever before, as awareness of VLS extends across all aspects of the UK lubricants industry. Looking back over all the cases investigated over the past ten years, some of the key learnings for lubricant companies have been: ��� Lubricant marketers must avoid making
mutually exclusive performance claims or sweeping statements about which applications/vehicle marks lubricants are suitable for ��� Lubricant marketers are responsible for updating all publicly facing materials, websites, print and labels ��� Lubricant marketers must regularly audit product claims to ensure compliance ��� Lubricant marketers should consider proactive quality assurance programmes to assess product performance to a given
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range of standards to support performance claims ��� Lubricant marketers claiming any ACEA performance standards must be signatories of the European Engine Lubricant Quality Management System (EELQMS) marketers Letter of Conformance ��� Additive companies must provide appropriate support for current claims When VLS was formed in 2013, there was clearly a lack of understanding in some areas of the marketplace. VLS is confident that ten years later, the message around compliance is being heard. A good commercial example of the work being done to promote better understanding is Volvo’s VDS-5. This is a new heavy duty fuel-efficient diesel engine oil specification with an SAE viscosity of 5W-30. Designed for the latest 13l engines (Euro VI Step D), it is not backward compatible with previous Volvo Long
Drain Specification fluids such as a Volvo VDS 4.5 SAE 10W-30 grade. The lower viscosity can result in lower oil pressure, which could lead to multiple dashboard warning triggers. It is, however, expected to deliver over 0.5% fuel economy improvements versus 10W-30 oils. VLS has worked hard to help manufacturers and marketers understand and adjust to these changes, including highlighting where claims can and cannot be made or removing retired or obsolete ACEA engine oil sequence claims that may be misleading end users and are no longer relevant. Lubricant blenders, manufacturers and distributors alike know that they will be held to account by VLS to ensure that lubricants are correctly described and really can deliver what they claim. But as the industry evolves, a recent influx of cases shows that there is still work to be done to ensure an open and fair marketplace in which end users can have confidence.
For more information, you can read Complex Chemistry: 10 years of VLS investigations 2013 – 2023 on the VLS website. To do so, WWW.RDR.LINK/VBD007
IF YOU HAVE ANY CONCERNS ABOUT A LUBRICANT PRODUCT OR WOULD LIKE ANY ADVICE, CALL 01442 875922 | ADMIN@UKLA-VLS.ORG.UK. WWW.RDR.LINK/VBD008
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BUSINESS
SAPPHIRE ADDS NEW FACET TO ITS OPER ATION
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n a bid to extend its reach across the Irish Sea, Sapphire Vehicle Services has entered into an alliance with Northern Ireland's Rockmount Vehicle Maintenance. The partnership will mean even better backup for customers of both – especially those who operate on both sides of the water. The two companies are divisions of parent group Ballyvesey Holdings, which has interests across related sectors including transport and logistics, truck sales and aftersales support, trailer manufacturing, transport industry services, construction equipment sales and property development.
Commercial vehicle specialist, Sapphire, is looking to the Emerald Isle for further growth with new partnership. CVW reports. “Sapphire customers, meanwhile, will be able to take advantage of Rockmount's services if their trucks visit Northern Ireland.” Rockmount’s site, close to the M2 motorway, features no fewer than 23 fulllength bays, six of which have inspection pits. There are a pair of eight-tonne cranes alongside the usual column lifts, a rollingroad brake tester and a third-party tyre contractor on site.
Synergy at work
Comprehensive service
Sapphire boasts a network of 19 workshops across England and Scotland which together look after close to 30,000 vehicles, for a client list that includes some of the biggest fleets in the supermarket sector. Rockmount, meanwhile, runs an impressively-equipped 23-bay workshop on a huge open site in Newtownabbey – which last year won recognition as an official Mercedes-Benz Trucks Authorised Repairer. Rockmount is also an approved agent for Mercedes-Benz and Setra buses and coaches, and MTU off-highway industrial engines. “These two businesses have an obvious synergy," says Sapphire managing director
Alongside contract and ad-hoc repair and maintenance, the 35-strong Rockmount team offer services including trailer diagnostics and repair, tachograph calibration, tail lift LOLER and weight testing, MOT appointments and tank washing. The depot also holds a stock of more than 3,000 lines of Mercedes-Benz genuine parts and items for other brands, and there's a dedicated breakdown team to provide roadside assistance across Northern Ireland. Crucially, the site also enjoys a huge yard with ample space for parking and manoeuvring, and is covered by 24-hour security patrols.
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Perry Reeves. “Under the new partnership, Rockmount Vehicle Maintenance will continue to operate under its own name, but will benefit from closer ties to Sapphire's network and the strategic leadership of our senior management team. “For our customers in Northern Ireland it will be largely business as usual – with the added benefit of the extra long-term security that comes from being part of a bigger organisation, and guaranteed cover from our Sapphire network if their operations take them onto the mainland.
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Originally formed to provide maintenance for the fleet of Montgomery Transport – also part of the Ballyvesey group – Rockmount began taking on outside work in 2010 and has grown apace since then. Turnover increased still further when the depot was awarded its MercedesBenz Trucks repair franchise last October. It now regularly services 60 vehicles per week, including many buses and coaches as well as trucks and vans, and is a 'one-stop shop’ for all requirements.
Great potential “Rockmount is already a successful operation, under the leadership of general manager Colin Espie, aftersales manager Darren Russell and parts manager Neill Hunter,“ adds Reeves.
“By aligning with Sapphire, though, Rockmount will be able to take advantage of aspects like our accreditation as a BPW axles agent, our expertise in electric vehicles and our range of successful training programmes for both new and experienced technicians. We see great potential for both
businesses – and, more importantly, our customers – to benefit from this alliance.”
FOR MORE INFO ON SAPPHIRE, WWW.RDR.LINK/VBD009
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DIAGNOSTICS
ADVANCED GUARD ADAS might look after the driver but who’s looking after the ADAS? Richard Pimm, Hickleys, looks at the importance of getting on board with calibration systems.
A
dvanced Driver Assistance Systems or ADAS for short has been a hot topic in the industry for the past number of years. This has caused aftermarket workshops to heavily invest in calibration systems to allow them to recalibrate these safety systems prior to handing the vehicle back to their customers.
So, what is ADAS? ADAS is a general term given to electronic vehicle systems that assist or support the driver whilst they are in control of the vehicle. This could include but not limited to: lane assist, emergency braking, blind spot detection, adaptive cruise control, road sign recognition, park assist, rear collision warning, pedestrian detection and many more. Almost all road traffic collisions are caused primarily by human error, the main function of ADAS is to limit this human error as much as possible.
around the vehicle to monitor the environment around it. These sensors can take the form of cameras, radar, lidar and ultrasound. Different kinds of sensors have different functionality, and this dictates the different kinds of ADAS they are used for. These sensors constantly communicate their readings back to the vehicle’s many ECUs where complex algorithms calculate any potential risks that the driver may have missed or may be about to encounter.
How does ADAS interact with the driver? Whilst the vehicle capturing all of this information about its surroundings is great, it is only of any use if this information then can then be acted on. There are two main ways in which this can happen. Intrusive and non-intrusive. Intrusive methods are where the vehicle takes full or partial command of its own controls. Or nonintrusive methods are best described as a
How does ADAS work? ADAS systems on the vehicle use a number of different types of sensors positioned
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DIAGNOSTICS
notification to the driver that they then must act on. Non-intrusive system notifications may take the form of warning light, sound or vibration to warn the driver that they may be about to encounter an obstacle or collision. Intrusive systems effectively take control away from the driver and the vehicle will then steer or brake itself to avoid an obstacle or a collision. Some ADAS systems may use both methods, first warning the driver about a potential risk, then if the driver does not act, the vehicle will then take control to avoid an incident. Some examples of non-intrusive systems include but are not limited to: park assist, road sign recognition, blind spot detection
and lane assist. Some examples of intrusive systems include but are not limited to: emergency braking, pedestrian detection and adaptive cruise control. Some of these systems may change category depending on vehicle manufacturer.
Why do we need to recalibrate ADAS systems? ADAS systems and their impact on road safety is unquestionable. However, they only function correctly if they are set up according to the vehicle manufacturer’s specifications. ADAS sensors can be damaged or dislodged in a number of ways but most common reasons include: windscreen replacement, vehicle bumper or panel damage, poor road surface or pot hole damage or water ingress. ADAS sensors around the vehicle must be positioned and aimed in a very specific way so that the system functions correctly. Failure to ensure
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“...ADAS sensors around the vehicles must be positioned and aimed in a very specific way...” this on one or more of these sensors can lead to the system not operating correctly. If a sensor becomes damaged or misaligned it must be replaced or repaired. Part of this procedure also requires the technician to accurately calibrate the sensors using ADAS calibration equipment to ensure the sensors are all positioned and aimed within the OEM parameters.
Types of ADAS calibration There are two types of ADAS calibration static and dynamic. A static calibration requires the vehicle to be stationary with a calibration rig, board or panel positioned in front of it. A diagnostic tool is then used to calibrate the system in which the camera, radar, lidar or ultra sonic sensor will use this rig or board as a reference point to check alignment and position. The diagnostic tool will then confirm the success of this process. A dynamic calibration requires a diagnostic tool to put the vehicle into calibration or learning mode. The vehicle will then be road tested while meeting certain criteria such as speed or length of drive. The sensors being calibrated then use its real-world surroundings to selfcalibrate. The diagnostic tool will then confirm completion of this calibration once all parameters are met. The type of calibration required will differ depending on vehicle manufacturer. Some vehicles may even require a combination of both static and dynamic calibration.
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How is ADAS affecting the commercial vehicle market? While ADAS has been found in passenger car and light commercial vehicles for over a decade the technology took a little longer to be adopted by commercial vehicle manufacturers. That said, it has been seen in commercial vehicles for around the last five years. Since that time the majority vehicles have been maintained at OEM service centres due to manufacturer warranty. As these vehicles get older, they are now being seen more and more by aftermarket workshops or fleet operators. This is increasing pressure on aftermarket
workshops to adopt ADAS calibration systems to be able to recalibrate these vehicles after maintenance or repair has been carried out.
How can you future proof your workshop? ADAS technology is here to stay and is only going to become more prevalent as we move towards level 4 autonomous selfdriving vehicles. It is now increasingly important to look into investing in ADAS calibration systems to allow your workshop to cope with the latest vehicles equipped with ADAS. While outsourcing or returning the vehicle to the OEM agent can seem like a short-term solution, in the long run this is
simply not cost effective due to vehicle down time and taking technicians away from the workshop. Investment in ADAS equipment doesn’t have to be as large as expected and with relatively short payback scenarios can work out a very good investment opportunity.
FOR MORE INFORMATION ON AVAILABLE SYSTEMS AND TOOLS BE SURE TO CONTACT HICKLEYS LTD ON: SALES@HICKLEYS.COM OR 01823 328531 TO SPEAK TO ONE OF OUR ADAS SPECIALISTS. WWW.RDR.LINK/VBD010
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DIAGNOSTICS
FIGURE IT OUT CVW runs the rule over Delphi’s latest introduction to its diagnostic portfolio – its new online configurator.
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D
elphi is a big believer in diagnostics and the way diagnostic tools are revolutionizing the way vehicle workshops carry out repair and servicing. So, it has big expectations for its latest release - a new online configurator for its diagnostic products and related accessories. The intention is that the new tool will help workshops access market-leading diagnostic solutions so they can expand their service offering and repair quality, increasing revenue opportunities in the process.
An easy-to-use solution for workshops
The configurator acts as a guide helping the workshop to move through the options step-by-step which makes it easy to compare different hardware, software, and accessories. It incorporates both passenger car and heavy-duty (HD) applications that are covered by the Delphi diagnostic portfolio. It allows a user to start the configuration either by device type or by specific models or functions that are covered by the software, which are regularly growing thanks to continuous application development. This means that even if the technician is exploring the diagnostic offering for the first time they can still quickly and easily tailor the right options. This online resource, says Delphi, gives workshops flexibility and transparency of all components and part numbers; allowing them to then request follow-up from an authorized supplier in their region. The platform is available across Europe in seven languages. Juan Thomaz, vice president and general manager aftermarket EMEA, sums up what he believes the tool is capable of: “This tool makes it easier than ever for workshops to deploy diagnostics throughout their service offering. Today a
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diagnostic tool plays a part in almost every service task, from simple scan to detailed guided repair. Now it's never been easier for the workshop to assemble a customized package quickly and easily.”
More options in the configurator A new release for Delphi diagnostic software is also available; both the release and new configurator represent considerable growth for the company’s diagnostic portfolio. DS software version 2023.00 contains a variety of application coverage growth for both passenger and HD vehicles, notably an increase in coverage on popular hybrid and electric vehicles. It contains 38,849 unique system selections which expands model and systems selection by over 2500 since April
2022. It also increases heavy-duty EV applications to a total of 32 vehicle models. Additionally, diagnostic users can enjoy increased coverage on ADAS (Advanced Driver Assistance Systems), a growing area of vehicle functionality. The Delphi ADAS solution now covers 258 models with radar, 403 models with front camera, and 101 models with 360° camera.
The full package Delphi claims it is absolutely focused on providing workshops with a holistic solution that includes a wide portfolio, extensive technical data, and training to equip workshops with the right skills to maximize service opportunities. As such it offers technicians various training options to suit all experience levels.
Staff can attend in-person training at one of several training centres or they can study online via The Delphi Academy which is currently available in five European countries with plans for more to follow. Thomaz concludes: “We are committed to partnering with technicians at every step of their workshop journey. From making it easier to invest in the right diagnostic tools, to getting the best returns from it once they have it. Our Workshop Solutions gathers intelligent workshop tools together, like the configurator, and Masters of Motion which offers many technical resources and makes us the complete end-to-end provider.”
FOR MORE ON DELPHI, WWW.RDR.LINK/VBD011
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DIAGNOSTICS: WHAT’S NEW?
REPORTING FOR DUTY Bowmonk says it has revolutionized test reporting. CVW looks over its new software.
I
n today's rapidly evolving world, the transport industry has been undergoing significant changes to enhance safety, efficiency, and compliance standards. One area where this transformation has been particularly noteworthy is in vehicle inspection reports. Traditionally, these reports were paper‐based, time‐consuming, and prone to errors. However, with the recent launch of the Bowmonk BCprint software, a revolutionary solution is now available that is transforming the way vehicle inspection reports are created and managed. Any BrakeCheck device (new or old) will work with the BCprint software and can be downloaded from the website with a purchase of a single key per Windows PC (no yearly subscription) Bowmonk says its BCprint software represents a significant leap forward in the world of vehicle inspection reports.
Developed by the company this electronic printing solution is designed to simplify and streamline the inspection report process for fleet operators, maintenance teams, and inspectors. New features and benefits include: ��� Digital transformation: the BCprint software allows users to move away from paper‐based inspection reports to a digital format and saving it to local networks/computers, reducing the risk of errors and ensuring that records are easily accessible and searchable. This transition to digital is not just about convenience but is crucial for maintaining accurate records and ensuring compliance. ��� Customizable templates: one size does not fit all in the world of vehicle inspections. The software offers customizable inspection report templates by choosing what the operator would like to show from the BrakeCheck reading, enabling users to tailor their reports to their specific needs. Whether inspecting trucks, buses, or any other vehicle type, BCprint can adapt to individual requirements. ��� Time efficiency: time is of the essence in the transport industry, and BCprint recognizes this. With its user‐friendly interface and intuitive design, generating vehicle
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inspection reports becomes a swift and efficient process. This means less time spent on paperwork and more time ensuring vehicles are safe and compliant. ��� Compliance assurance: compliance with safety regulations and standards is non‐negotiable for fleet operators. BCprint provides peace of mind by ensuring that inspection reports adhere to regulatory requirements. This not only helps operators avoid costly fines for not doing brake checks but also contributes to a safer transport ecosystem. ��� Integration capabilities: BCprint seamlessly integrates with all Bowmonk BrakeCheck variants , allowing for a holistic approach to vehicle safety and maintenance. This ensures that all aspects of vehicle inspections are interconnected, providing a comprehensive solution for fleet testing.
WANT TO KNOW MORE? WWW.RDR.LINK/VBD012
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HANDS OFF! TEXA Leading diagnostics business TEXA says it has broken the mould for diagnostic equipment with the launch of AXONE VOICE, the first hands-free solution that has all the benefits of fixed workstations, but the flexibility of a mobile device. The diagnostic tool is claimed to be the most powerful and high-performing diagnostic display unit on the market. It is equipped with a 13.3in capacitive screen with 2560x1600 resolution, protected by a robust Gorilla glass. On the inside, the Windows 10 Enterprise operating system is powered by an Intel® Core i5 processor with 16 GB RAM and 512 GB storage. Connectivity is ensured via an advanced dual-channel Wi-Fi system and a Bluetooth 5.1 module. Furthermore, the tool has two 8 MP cameras, useful to obtain detailed customer reports or send technical photos to service or technical departments. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD013
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AXLES & SUSPENSION
ROLL WITH IT BPW’s Eco hub system has been at the heart of trailer axles for 30 years. CVW looks back at its origins and development over that period.
T
his year BPW is rightly celebrating the 30th anniversary of its patented Eco hub system. Since its introduction, the hub has become the go-to part in axle construction, consistently setting new benchmarks within the transport industry. Patented 30 years ago, the BPW Eco hub system has been a trailblazing success, and the Eco hub principle has been the foundation of BPW running gear developments ever since. Specifically designed to cope with the high-duty cycles of modern transport, the hub’s clever construction is designed to boost mileage and cost efficiencies. Close attention has always been paid to key areas such as stub axle, bearing selection, sealing arrangement, lubrication development, and bearing adjustment.
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Over the years BPW has introduced innovations to each generation of the Eco hub, seamlessly adapting to new technologies, including safety regulations and sustainability requirements. Its lowmaintenance features allow operators to keep running costs to an absolute minimum, making it the solution of choice for fleet operators and trailer builders worldwide.
“...the hub’s clever construction is designed to boost mileage and cost effciencies...”
Unique mounting So what exactly made the hub unique? The BPW hub system uses a clever spindle nut that automatically compensates for any wear in the bearings. Each time the hub is removed or the spindle nut is released and re-torqued, it automatically takes up any wear in the wheel bearings and sets the bearing pre-load to the correct amount. This gives an advantage over a compact or cartridge bearing, where it is not possible to adjust out any wear in the bearing. The heavy-duty DIN/ISO taper roller bearings, together with the grease seals, are retained in the hub using circlips. If necessary, the circlips can be easily removed to facilitate checking or replacing of the bearings. When the bearings need to be replaced, this can be achieved without
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씱 How it started... 쑼 How it's going
having to separate the hub from the road wheel, brake drum, or disc. These commercially available taper roller bearings can be purchased as a repair kit and come complete with new circlips and grease seals. It’s often the little things that make life easier. One of which is the hub spindle nut,
“...semi-trailers with the Eco hub unit typically spend less time in the workshop...”
which allows faster and easier removal of the wheel and reduces brake re-lining times by at least 50%. Inspired by the speed and efficiency of Formula One pit stops, the BPW hub nut acts as a puller, enabling the removal of the entire hub, brake drum and road wheel assembly, in one simple movement. The benefits include easier service and repair, shorter servicing times, reduced maintenance costs, and less downtime. Semi-trailers with the Eco hub unit typically spend less time in the workshop; each brake service is shortened by at least 10 operations.
FOR MORE ON THE ECO HUB, WWW.RDR.LINK/VBD014
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AXLES & SUSPENSION
WEIGHT PROBLEM The arrival of new longer trailers on our roads poses a problem when it comes to monitoring the weight of loads. CVW looks at one solution being offered to operators.
I
n response to the Department for Transport’s (DfT) surprise mandate to fit axle weighing equipment to longer semi-trailers (LSTs), axle weighing specialist, Axtec, has launched a new version of its successful Axtec OnBoard Load Indicator specifically tailored for LST combinations – to deliver highly accurate single-axle, gross and combination weights. Use of LSTs will be restricted through Special Types General Orders (STGO), which will include LSTs as a new category. Importantly, this means all new or existing LSTs must be fitted with on-board weighing to operate legally over 38 tonnes GCW. There exists a six-month transition period for those operators who are already running LSTs under the trial to ensure that they have an onboard weighing device fitted. The DfT’s statement in May announced the conclusion of its successful, longrunning trial of LSTs, granting permission for their use on UK roads from 31st May 2023. The 10-year trial began in 2012 with 1,800 trailers with a further 1,000 added in 2017. Though gross weights remain the same, LSTs can be up to 15.65m long (18.55m overall vehicle length) – over 2.0m longer than the maximum previously allowed under the Construction & Use Regulations.
On board with new solution A new, weather- and vibration-proof version of Axtec OnBoard is now available specifically for LST combinations. The stand-alone trailer system also
“LST use will be restricted through Special Types General Orders, which will include LSTs as a new category.” communicates wirelessly via Axtec’s new Connected Load Indicator Protocol (CLIP) system. CLIP automatically connects to any tractor unit fitted with Axtec OnBoard. The whole combination, with its axle weights, will then be displayed on both screens, in the cab and on the trailer chassis. To adequately guard against overloads, the tractor unit must also be fitted with Axtec OnBoard, although the system on the trailer will still operate independently when parked, or when used with a tractor unit that is not CLIP enabled. This fully complies with the new law, and the system can be installed on new trailers, or easily retrofitted to existing semi-trailers, including LSTs. Installation can be carried out either by Axtec Service Engineers or by fitters trained by Axtec, at the trailer manufacturing site or on the customers premises.
Axtec’s successful OnBoard Axle Load Indicator is already installed on tens of thousands of rigid vehicles up to 32 tonnes GVW. It provides the driver with real-time axle loads, presented in an intuitive format using traffic-light logic showing legal axles in green, approaching maximum in amber and overloads in red. Pallets of bricks representing the load grow in size in proportion to the axle loads, to emphasise the nature of the any problem. All the necessary information is displayed to the driver on one easy-to-read screen, to enable him to utilise the vehicle safely right up to its legal maximum, without the risk of inadvertent overloads.
FOR MORE ON AXTEC ONBOARD, WWW.RDR.LINK/VBD015
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AXLES & SUSPENSION
DON’T
PL AYAROUND
Sticking to maintenance schedules of workshop equipment is always good practice, but what are the best tips when it comes to preserving the accuracy and effectiveness of axle play detectors? MAHA UK provides some pointers.
A
s a supplier of workshop equipment we firmly recommend a six-monthly maintenance inspection to ensure the correct function of an axle play detector. This can be flexible depending on the frequency of which the equipment is used, but a minimum of every 12 months is necessary to remain within DVSA specifications. Any inspections and maintenance work should be undertaken by the supplier’s own experienced, trained and professional service engineers, or by licenced dealers or service partners. Failure to do so will be viewed as non-compliance and any existing manufacturer’s warranty will become null and void.
Value maintenance That said, there are ‘housekeeping’ processes that operators should undertake to maintain functionality and longevity; for example, one of our recommendations is that equipment is periodically cleaned and treated with a care product – not with caustic cleaning agents, high pressure washers or steam jet cleaners – while paintwork damage should be repaired immediately to prevent corrosion.
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Furthermore, operators need to relieve pressure to remove the test plates, so they can either lubricate guides with a grease gun or grease plastic sliding strips every 200 operating hours – or at least every three months! During this particular upkeep, operators should check that all guide rods are secure and tightened if necessary and check the oil level regularly – it must sit between the two easily-identifiable marks. Every two years, the hydraulic oil should be changed – filling quantity and specifications should be found in the technical booklet supplied with the equipment; alternatively, a guide can be found by visiting www.maha.co.uk
Improve accuracy Axle play detectors are designed to find defects and wear in steering components, wheel bearings, shock absorbers and suspension – whether that be through lateral or longitudinal movement on the test plates.
They can check all components that swivel, twist or pivot – in essence, it can check everything in one action, ensuring they’re working as they should be. Using an axle play detector is also quick and precise, as opposed to using a lever or pry bar, which our engineers have, unfortunately, witnessed inside some workshops. If you’re looking for a suitable axle play detector, the MAHA LMS 20.0 has an inbuilt hydraulic drive that ensures a
powerful and smooth movement of the test plates. An automatic mode, as well as other operating methods, means the aforementioned equipment is flexible, accommodating to the operator’s needs and it’s simple to use.
FOR MORE INFORMATION ON MAHA UK, WWW.RDR.LINK/VBD016
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AXLES & SUSPENSION
LOW RIDER ZF claims its new e-axle is just the ticket for the city-bus market. CVW gets on board.
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ntroduced at the recent Busworld 2023 event, ZF’s new AxTrax 2 LF electric portal axle for low-floor city buses is another step forward in the development of the company’s e-Mobility evolution. The new axle is said to offer improved performance to further support the commercial vehicle industry's transformation towards a more sustainable future. The series production of AxTrax 2 LF is set to commence in 2025. “Adding AxTrax 2 LF to our comprehensive range of electric powertrains is a powerful expansion of our game-changing scalable and modular eDrive kit,” said Winfried Gründler, driveline systems product line leader with ZF's Commercial Vehicle Solutions division.
Simplifying bus electrification ZF’s new AxTrax 2 LF low-floor electric axle comes with two stand-alone silicon carbide (SiC) inverters and a highperformance electric control unit, offering
an all-inclusive e-drive system for city buses. Its compact design maximises the available space for the passenger compartment or batteries, enabling passenger-friendly bus design concepts. Fitting a similar installation footprint as its predecessor AxTrax AVE, the new axle is fully compatible with ZF's air suspension and wheel-end solutions. On the software side, AxTrax 2 LF also benefits from ZF's extensive experience in producing cuttingedge functions such as axle condition monitoring and cyber security. Highly efficient and powerful, AxTrax 2 LF is available in two variants. These offer continuous power outputs of 260 kW and
“...AxTrax 2 LF represents the latest step in ZX’s support for commercial vehicle manufacturers...”
360 kW and peak torques of 22,700 Nm and 37,300 Nm. With the more powerful variant, it is possible to achieve a climbing ability of 20% even for articulated buses of up to 29 tonnes with one driven axle.
Energy saving Offering up to 10% energy saving compared to the previous generation, the new AxTrax 2 LF offers single-speed operation making it perfectly suited for the frequent stop-start nature and relatively lower average speeds of city-bus journeys. Its new oil cooling system adapts the oil flow rate to help maximise efficiency, optimising operating temperature and lubrication. “AxTrax 2 LF represents the latest step in ZF's support for commercial vehicle manufacturers towards the transition to zero emissions technologies. Whether it is complete turn-key systems or components, ZF has the one-stop-shop capabilities to help electrify manufacturers’ vehicle platforms worldwide,” added Gründler.
FOR MORE INFORMATION, WWW.RDR.LINK/VBD017
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Mechanical processing of a king pin
AXLES & SUSPENSION
PINPOINT
ACCURACY
There’s a lot riding on king pins, so make sure you buy and fit the best and maintain them in the correct manner, says febi.
Modern machining methods guarantee precision.
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T
he steering behaviour of a vehicle can be adversely affected by numerous components of the chassis, including worn-out king pins and their bearings. King pin wear tends to make itself known in the form of stiff steering, noise during the turning of the steering wheel, or uneven tyre wear. Further signs typical of king pin faults are problems with directional stability and the need for frequent, corrective steering action. King pins play a supporting role. All steerable wheels of a commercial vehicle generally rotate about a king pin. The king pin attaches the stub axle to the wheel suspension and is, therefore, the only connection between the road and the axle. It forms the link between the sprung and unsprung masses of the vehicle. The permanent exposure of individual components, including bearings, sleeves, and the king pin, to dirt and spray, leads to corrosion and wear. This process is further accelerated by the consequences of poor maintenance (e.g. lubrication), bad road surfaces, or vehicle overloading. It’s therefore imperative to carry out regular inspections of these component parts. Before beginning, make sure to always review and follow the axle manufacturer and company maintenance and procedure manuals. King pin wear inspection requires that no weight be on the axle; so jacking
up the front of the truck is required. Follow the correct procedures in your vehicle’s operating manual to properly lift the vehicle. After the truck is lifted and no weight is on the axle, remove the wheels and tyres. Tighten the wheel bearing to eliminate any play that may be related to a loose wheel bearing. Another way is to have another technician apply the brake to differentiate between wheel bearing and kingpin bushing wear. Try moving the wheel left to right and top to bottom and up and down. If the wheel has any play you may have an issue likely caused by a worn king pin. Use a dial indicator to measure, axial and lateral movement which should not exceed 1/8in.
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n
While there are external factors that impact the king pin's functionality and lifespan, it’s always prudent to source good quality, durable, long-lasting king pins designed to withstand such conditions. Febi’s range of king pins are manufactured on modern CNC machining equipment that guarantees the components' quality, which are so vital to safety. If replacement parts are not accurately manufactured, sharp edges may damage seals and allow water to penetrate into bearings. The correct inclination of the grease ducts for axle bushings is also essential to ensure the pivot points' proper lubrication. Precise machining and the pin's surface hardness are the characteristic qualityfeatures of king pin sets from febi. Our commercial vehicle engineers are well aware that a hard surface and perfect accuracy of fit ensure easier installation and smooth guidance of the pin. At the same time, it prevents shearing at the points of friction.
The finished king pins
Complete repair kits febi Truck has over 90 OE-matching quality king pin/sets covering all common European ("The Big 7") manufacturers and models of truck, trailer and buses. febi king pins also come available as complete kits via ProKit which contain all the required components necessary for a successful repair.
Precision matters King pins, bushings, and bearings are safety-relevant wear parts. Dimensional deviations, insufficient hardness depths, and unsuitable material quality can lead to steering failure and compromise the brakes' effectiveness, among other things. This can have severe consequences, so always choose king pins from a reputable supplier.
All parts are tested and manufactured to provide a long-lasting solution. With its ProKits for commercial vehicles, febi has established innovative, complete repair kit solutions for heavy-goods vehicles!
FOR MORE ON FEBI, WWW.RDR.LINK/VBD018
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TYRES & WHEELS
GET IN LINE CVW talked to Straightset about its Beissbarth and Supertracker wheel aligner ranges.
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hile wheel alignment might seem like a maintenance matter, its impact on tyre life, fuel efficiency, safety, driver comfort, and vehicle longevity cannot be overstated. Choosing a wheel alignment system which is right for your business can lead to reduced operating costs, improved safety, and enhanced overall efficiency. But with many wheel alignment systems available, how do you know which one is right for your vehicle?
With technological advances, the latest systems on the market utilise advanced cameras and sensors to create a 3D model of the vehicle’s alignment parameters. This technology provides a comprehensive view of camber, caster and toe angles, allowing mechanics to identify the slightest misalignments. Beissbarth wheel aligners for the LCV market have been available for many years. Today the ever present ML3D and the new Q.Lign wheel aligners keep that tradition
“...The Q.Lign is a very compact and easy to use aligner...”
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going by being able to give a full four wheel alignment on all vehicles up to a 5m wheelbase using their current manufacturer's alignment data. The Q.Lign is a very compact and easy to use aligner, using fast and reliable Wi-Fi data transmission to the tablet or any other device the workshop wants to cast the alignment data to, with many features that aren’t found on any other device. As well as being very quick to set up – not that speed always means accuracy – it can be used away from the alignment bay to allow for a very quick assessment of a vehicle before it is presented to the wheel alignment
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bay, ideal for an insurance assessor if the bay is busy or the vehicle is un-driveable. For those workshops looking to capitalise on their workshop space and loading a dedicated wheel alignment bay, or a dual revenue ATL/WA bay, can pay dividends. The bay could also incorporate front facing ADAS calibration work by adding the very latest in OEM ADAS rig technology from Beissbarth, QDAS which complements the Q.Lign. This is designed to be used with the workshops existing diagnostic platforms if they have the capability of ADAS set up/calibration. This marks the unit out as an efficient part of any workshop, with the specific truck alignment software developed with and for CV garages. Lorry-specific pro wheel clamps eliminate run-out compensation procedures and self-levelling measurement heads make for the speedy set-up times.
Straightforward solutions For those looking for a more manual wheel alignment system, laser systems use simple
“...a dedicated wheel alignment bay, or a dual revenue ATL/WA bay, can pay dividends...” laser and visual indicators to measure the angles and orientations of a vehicle’s wheels. This traditional method of wheel alignment is widely used and relies on the technician to measure and calculate the wheel alignment geometry. One of the most trusted laser wheel alignment manufacturers is Supertracker. The commercial alignment range offers an effective and quick wheel alignment in minutes. Manufactured in the UK, with quick lead times, the STR T4 twin steer laser commercial aligner, complete with heavy duty turn plates, makes commercial alignment remarkably straightforward. All measurements can be read at the same time with no need to move measuring heads back and forth over axles to obtain readings. With the ability to measure toe
and thrust angle as standard, this twin steer aligner can also be upgraded to measure camber and castor with use of a digital camber castor gauge. The STR T3 is also available for single steer vehicles. Like all the company’s products, the STR T4 and T3 Aligner can be supplied as a mobile kit to be fitted inside a fleet van, meaning a mobile alignment service can be offered. To complete the range; the STR1500 is an entry level commercial two-wheel laser tracking gauge, which is perfect for quick checks and small front toe adjustments.
FOR MORE INFORMATION, WWW.RDR.LINK/VBD019
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TYRES & WHEELS
Regrooving tyres is an accepted way of extending life and saving money, but it should be done safely and effectively. Here, Tomasz Wojciechowski, technical specialist engineer at Continental addresses some of the most commonly asked questions.
TREAD CAREFULLY A
s one of the leading tyre manufacturers we are always being asked about regrooving, the benefits and pitfalls. One piece of advice we always give commercial vehicle and fleet operators is to ensure they are carrying out tyre regrooving safely and effectively. Earlier this year, we produced a five-part series of tyre safety and advice videos, aimed at supporting technicians, drivers and business owners with key maintenance topics. It’s well worth a look and the link is at the bottom of this article. First though let’s consider a few important operational factors that businesses should consider when regrooving a tyre.
“...all too often, we encounter tyres that have been cut too deeply...” 38 CVW NOVEMBER 2023
Is it safer to not regroove a tyre? Regrooving can be a safe, cost-effective solution that will extend the service life of a tyre. The problems begin when regrooving is not done correctly. All too often, we encounter tyres that have been cut too deeply or were in a poor overall condition to start with. Not only could it influence the tyre's performance and durability, as well as potentially being illegal, but it also ultimately negates the benefits of regrooving as it requires a replacement tyre. Operators shouldn't be afraid of regrooving a tyre that is in good overall condition and is approved to be regrooved by the manufacturer. All of Continental's truck and bus tyres, for example, can be regrooved. Done well, regrooving will help operators to maximise the service life of their tyres and help them to achieve the lowest overall driving costs for their fleet. If it's a feature that's included, it's one that you should consider using.
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Is every used case appropriate for regrooving? Although there’s nothing to stop you regrooving tyres for your business, we do find that the longevity, and therefore cost effectiveness of using a re-cut tyre, is impacted by the application. Typically, trucks operating off-road on construction sites or in mining and aggregate transport respond less well to regrooving. That is because the tyre is unlikely to last as long as a truck covering mainly motorway and A-road miles. When it comes to trailers, we would suggest that you avoid using a regrooved tyre on the rearmost axle. Often these tyres are dragged laterally when the trailer corners heavily, which isn't optimal for regrooved rubber. It doesn't mean that the tyre cannot be used, however. You could perhaps look at swapping the regrooved tyre onto the first or second axle.
Are there any common regrooving errors? Cutting too deep is a common regrooving error. You should measure the tread depth in various places around the circumference before you start regrooving. Always ensure
that you’re cutting from the shallowest part to reduce the risk of damaging the belt. If you do, the tyre must be discarded. Just like the brake discs on a car that hasn't been used for a few days, moisture can quickly cause the steel cords of the tyre to begin to rust, which could affect the tyre’s durability. All too often, we also see evidence of technicians getting creative with their own tyre tread patterns. Tyres that are approved for regrooving will have a regrooving guide, specifying where the cuts should be made and to what depth. In our technical data book, we use clear yellow lines to demonstrate where the grooves should be cut. Making your own tread pattern by cutting every sipe or through the tread block may not only weaken the tyre but might also make the tyre unroadworthy.
How can I learn the skills needed to regroove a tyre? Continental's UK-based in-house tyre training school, the ContiAcademy, offers tyre technician training courses that help delegates learn all of the necessary skills required for safe and effective tyre husbandry. To find out more about the training courses offered at ContiAcademy call 01788 566 240 or email administrator.technical@conti.de.
TO VIEW THE FULL SUITE OF TYRE ADVICE VIDEOS VISIT: HTTPS://WWW.CONTINENTALTYRES.CO.UK/B2B/TRUCK/TYRE-A WARENESS.HTML WWW.RDR.LINK/VBD020
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TYRES & WHEELS
REGIONAL UPDATE With the news that Firestone is rolling out a new range of tyres, CVW takes a look at what the company is promising.
W
ith the launch of its new regional on-road truck tyre range, Firestone is targeting cost-conscious fleets who don’t want to sacrifice overall performance. The new line-up incorporates Bridgestone’s ENLITEN technology and combines value for money with reliability. This latest iteration of its regional truck tyre range has been engineered to reduce both total cost of ownership and environmental footprint for fleet operations, thanks to longer mileage and improved fuel efficiency compared to its predecessors.
Driving improvements Built on a 120-year legacy in the tyre industry, Firestone says the new rubber is designed to address real-world issues in regional operations and meet the expectations of today’s fleets. Labelled FS424, FD624 and FT524, the Firestone regional on-road tyre range is claimed to deliver the ultimate reliability for steer, drive and trailer axles. Among the stats the company says the range provides a mileage that’s up to 20% improved on the performance of its predecessors, leading to a cost per kilometre that’s reduced by 10%.The new range also provides better fuel efficiency,
with competitive label grades providing an up to 15% reduction in rolling resistance versus its predecessors. And thanks to Bridgestone’s retreading solutions, truck fleets and tyre buyers can also easily extend their tyre life and further reduce their total cost of ownership.
line-up thus providing a greater choice to customers against its predecessor. The first sizes are already available and the remaining will follow over the course of 2024. This new range will replace the current Firestone Plus line-up.
“...the FS424, FD624 and FT524 are a landmark range...” The tyre range’s longer wear life and optimised fuel efficiency is enabled by the introduction of ENLITEN technology. Used for the first time in a Firestone regional onroad tyre range, it optimises total cost of ownership for truck fleets and accelerates their own sustainability journey. The ENLITEN tyre technology platform is Bridgestone’s innovative approach to tyre development, combining cutting-edge technologies to provide maximum safety and outstanding tyre performance for drivers, while improving the sustainability characteristics of the tyre. With competitive wet grip labels and 3PMSF marking, Firestone is confident that its latest regional truck tyre range will ensure year-round dependability. The range will be available in six additional sizes as part of an expanded
Middle market Commenting on the range introduction Waqqas Ahmad, commercial sales director, Bridgestone EMIA, said: “Truck fleets need tyres that combine year-round reliability with a reduced total cost of ownership – especially in today’s climate. Leveraging ENLITEN for the first time, we’ve directly addressed these real-world customer needs to develop a new Firestone truck tyre range that aims to become the best choice in the mid-segment. Available in a wide range of sizes, the FS424, FD624 and FT524 are a landmark range for both the Firestone brand and cost-conscious fleets looking for the smart tyre choice.”
WANT TO KNOW MORE? WWW.RDR.LINK/VBD021
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TYRES & WHEELS
APPY APPY TALK
Goodyear has joined forces with Mercedes Benz to offer operators real-time tyre data. CVW reports.
G
oodyear has announced the integration of the its DriverHub mobile application into the Mercedes-Benz (MB) Truck App Portal. Becoming a partner application supports drivers and fleets using MB trucks and the Truck App Portal with access to additional real-time vehicle data, driving efficiency, competitiveness, and sustainability through instant access to tyre condition information. The collaboration with Mercedes-Benz Truck is further expanding to include telematics services.
Greater visibility DriverHub is designed to provide drivers and fleet operators with a continuous stream of accurate tyre data, optimizing their tyre management practices. Tailored to the needs of drivers, the app offers real-time information sourced from Goodyear's tyre management solutions, including Goodyear TPMS, CheckPoint, and DrivePoint.
42 CVW NOVEMBER 2023
Antonio Argentieri, connectivity product manager, Mercedes-Benz Trucks UK, said this of the initiative: “We are delighted to announce our partnership with Goodyear in the development of the DriverHub app on the Mercedes-Benz Truck App Portal. It’ll help revolutionise the way drivers experience the road, combining technology and innovation to ensure safer, more efficient journeys for all.” By joining forces with MB, and integrating into the Truck App Portal, Goodyear now equips drivers with additional visibility into tyre conditions. Instant alerts and notifications are triggered upon detecting deviations from predetermined tyre pressure and temperature levels. Armed with precise information on the affected tyre and the degree of urgency, drivers can proactively take targeted actions to reduce breakdowns as well as help support safety and performance on the road.
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Leak detection One of the standout features of the Goodyear DriverHub is its predictive technology that alerts drivers and fleet operators in case of pressure leaks with ability to detect and differentiate fast or slow leak. This proactive notification allows drivers to take immediate and appropriate actions and connect with the dispatcher for further instructions. The same information can be shared in real-time with fleet operators via mobile app, helping to reduce the likelihood of tyre-related incidents and enhancing overall road safety. The integration of the Goodyear DriverHub mobile application into the Mercedes-Benz Truck App Portal represents a transformative step toward creating smarter, more connected fleets. MercedesBenz truck drivers can now harness real-time tyre condition information to proactively manage tyre health, boost efficiency and competitiveness, and embrace sustainability principles.
According to Piotr Czyżyk, managing director Proactive Solutions and Fleets Europe at Goodyear: "Goodyear is proud to be at the forefront of developing digital tyre monitoring solutions. By seamlessly integrating our tyre data insights into the Mercedes-Benz Truck app, drivers and fleet operators are empowered to make informed decisions that support optimization of their fleets' operations and contribute to a more sustainable future.”
WANT TO KNOW MORE? WWW.RDR.LINK/VBD022
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TYRES & WHEELS: WHAT'S NEW?
MERCURY RISING GITI TIRE Giti Tire has launched its Mercury fleet management programme, a total fleet solution that offers online real-time reporting across all core operational areas. The software, which was soft-launched with several UK-based fleet customers last year, will be offered as a valueadded service to truck and bus customers contracted to the brand. A cloud-based system, it allows all work carried out by Giti Service Partners at operators’ depots and roadside to be visible to the fleets 24/7 including job sheets, service items, casing control and costs. This is supported by immediate invoicing features and help desk support. Mercury works in conjunction with Giti Fleet, the tyre manufacturer’s end-to-end tyre service designed to optimise operation costs and enhance overall business competitiveness. This includes products, maintenance, quality monitoring, retreading, technical support and 24-hour roadside assistance. To ensure Giti Service Partners and fleets have mobile access to clear, up-to-the-minute information, the newly launched Giti Fleet Check App (G-App) offers vehicle fleet check management controls and reporting at various levels. The company will also introduce its Retorque App (RT-App) which allows transport and fleet managers to view live updates to ensure retorque policy is being followed. With Giti’s portfolio of truck and bus tyres, including the new Giti GSR236 Combi Road and GSR237 Combi Road steer tyres, a proven retread programme through Genesis and a total fleet management solution, the company claims to have all bases covered. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD023
SENSOR STYLE HAMATON Hamaton has launched a new sensor for trucks, trailers, and buses. The new sensor – the EU-Pro Truck 1.0 – is also available in the UK through the Tyresure brand. The EU-Pro Truck 1.0 is an aftermarket original equipment replacement universal programmable TPMS sensor that provides a costeffective solution to replacing heavyduty vehicle OE sensors, and is designed to fit seamlessly into existing truck, bus or trailers’ tyre changing and maintenance procedures. From July 2024, an operational TPMS system will be mandatory for all new EU vehicle registrations in categories M1, M2, M3, N1, N2, N3, O3, O4, and the EU-Pro Truck 1.0 TPMS sensor is fully programmable from the company’s European database of trucks, trailers, and buses, with new protocols automatically added to the protocol database as they become available, futureproofing sensors and maintenance processes. The EU-Pro Truck 1.0 Sensors are certified by TÜV SÜD for IATF 16949:2016 and ISO 9001:2015 to ensure product durability, lifespan, and quality. Covered by a 24-month or 100,000-kilometre warranty, the EUPro Truck 1.0 TPMS sensor transmits on a 433MHz frequency required for European trucks, buses, and trailer TPMS systems, and features the latest generation of battery and NXP chip. EU-Pro Truck 1.0 TPMS sensors are compatible with Hamaton’s H56 and H57 diagnostic tools when combined with OBDII truck upgrades and software subscription and can also be used with ATEQ’s VT Truck 2.0, VT56 and VT57 diagnostic tools, giving additional flexibility when maintaining or servicing heavy-duty vehicles or fleets. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD024
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IN THE WORKSHOP
1-
TOOLS
OF THE TRADE Darren Binns from Jefferson Tools looks at how you can kit out your workshop with essential quality equipment – without breaking the bank!
A
s any professional will know, running a successful commercial vehicle workshop requires the right tools to ensure efficiency, productivity and quality workmanship. Kitting out your workshop can come at a high price – but remember, you always can find premiumquality tools for a great price. That’s where brands like Jefferson Tools can help, with a range of cost-effective equipment that
doesn’t scrimp on quality but allows you to fully equip your workshop without breaking the bank. So, from great looking tool chests to everyday torque wrenches and automotivespecific hand tools, here are six essential tools that every commercial vehicle technician should consider a staple for their workshop:
2 -
TOOL SETS AND CHESTS
Efficiency is crucial in a busy workshop, and tool sets and chests not only look cool, but they also provide the perfect solution to keep your tools in order and easily accessible. Tool sets come complete with a wide array of essentials, including sockets, wrenches, screwdrivers and more. The Jefferson Tools’ mechanics tool set, for instance, is neatly packed with 85 pieces of essential equipment. Designed with durability in mind, the tool chests offer secure storage and transportation of your tools, while looking sleek and professional at the same time. For instance, check out the 7+3 drawer professional tool chest, as it features no less than 173 tools and accessories.
46 CVW NOVEMBER 2023
TORQUE WRENCHES
Let’s start with the basics. These are the indispensable tools in any vehicle workshop, ensuring accurate tightening of bolts and nuts to specific torque specifications. Take the ½ in square drive calibrated micrometer torque wrench as an example. This is a precision tool for tightening nuts and bolts, designed for applications where a specific or accurate torque is required. Constructed from durable carbon steel shaft with a knurled adjustment handle, it has a locking ring and reversible ratchet head for precise torque settings between 42-210Nm and offers flexible tightening power and control.
3 -
PLIERS
Pliers are a staple in any mechanic's toolbox, used for gripping, twisting and cutting various materials. Crafted from durable materials and featuring ergonomic designs, tools such as circlip, combination, long nose, diagonal cutters and water pump pliers provide excellent grip and leverage, making them indispensable in a commercial vehicle workshop. When you’re working in hardto-reach places like engines, consider a long reach pliers set that makes life just that little bit easier. If you are working on electric vehicles look for the VDE insulated tools, essential for health and safety.
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5 -
4 -
JACKS
Jacks play a critical role in commercial vehicle workshops, allowing for efficient and safe lifting of heavy loads. Selecting robust and reliable jacks designed to withstand the demanding workshop conditions is essential for seamless operations. Among the top choices is Jefferson Tools’ Tundra 600kg telescopic hydraulic transmission jack, featuring heavy-duty construction for longlasting durability, making it ideal for general workshop applications. The two-way hydraulic unit guarantees controlled speed when lowering the saddle, even without a load, ensuring utmost safety. Moreover, the spring-loaded dead man’s safety release control minimizes the risk of accidental lowering. Jefferson Tools’ specialized jacks provide a cost-effective yet highly capable alternative to more expensive options, delivering the necessary strength and reliability to handle heavy-duty lifting tasks with ease.
MECHANICS’ CHAIRS
Spending long hours working underneath or next to vehicles can take a toll on vehicle technicians' bodies. Comfortable and adjustable mechanics’ chairs will provide much-needed support and mobility. With features like padded seats, backrests, and swivel casters, so you can manoeuvre easily, these chairs promote better posture and reduce fatigue, ultimately enhancing productivity and work satisfaction.
6 -
COMPRESSORS
A reliable air supply is equally critical for pneumatic tools and equipment in a workshop setting. Jefferson Tools offers dependable compressors designed to deliver consistent air pressure, catering to various pneumatic applications. The Jefferson Tools’ 200-Litre 3hp 10-bar compressor, for instance, is fitted with a heavy-duty singlephase 3hp motor and comes complete with a pressure regulator with a moisture trap. It also has large and solid wheels for ease of mobility. This compressor boasts robust construction and impressive performance, ensuring an uninterrupted workflow for completing tasks efficiently. With a continuous and stable air supply, workers can rely on these compressors to power their pneumatic tools, making them indispensable assets in any commercial vehicle workshop.
So, whether you're starting a new workshop or upgrading your existing one, look out for high quality, reliable and cost-effective equipment – you’ll keep the quality but get a lot more for your money.
FOR MORE INFORMATION ON JEFFERSON TOOLS WWW.RDR.LINK/VBD025
NOVEMBER 2023 CVW 47
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Dr Air-Brake Ltd are the true
Doctor Diagnostics when it comes to HGV’s. With over 30 years of experience Dr Air Brake is the Go-To Place We have: Van Trailer Check (VTC) £2450 • Tractor Unit in a box • Reduces the time taken to service a trailer. • No fume or noise from Tractors running. • Brake testing is One Man job. • CAN Lines, EBS Checks & All lights tested. • Optional Full wireless remote. Code Talk £1168 • Find Trailer faults quicker and easier. • Saves money within house diagnostics. • Stand alone device no monthly fee’s. • No multiple dongles, just plug and Go • Wheel Speeds, Voltages and Air Pressures
Trailer Check (Portable) £950 • Quickly test multiple trailers EBS and CAN Lines • Speeds up testing (no need to shunt trailers around) • All cables and leads stowed in the case. • Charges via mains or vehicle 12v socket • Tests All Lights EBS and CAN Lines • One Man Trailer testing Compact VTC £1695 • Reduces the time taken to service a trailer. • Tractor Unit in a box • CAN Lines, EBS Checks & All lights tested. • No fume or noise from Tractors running. • Brake testing is One Man job. • Small remote include for lights Compact VTC £1695 • Reduces the time taken to service a trailer. • Tractor Unit in a box • CAN Lines, EBS Checks & All lights tested. • No fume or noise from Tractors running. • Brake testing is One Man job. • Small remote include for lights
Doctor Air Brake Ltd, Unit 2 Park Side Garages, Old Stafford Road, Wolverhampton WV10 7PH www.air.brake.com sales@air-brake.com 01785 714447
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COMPETITION
WIN
AN AIR IMPAC T WRENCH! Our friends at Jefferson Tools, a leading supplier of professional tools and equipment in the UK, is offering offer one lucky CVW reader an air impact wrench long anvil, complete with a 1in impact socket set.
HOW TO ENTER For your chance to win WWW.RDR.LINK/VBD026
and answer the following question:
Q
What is the measure of the rotational force applied to an object, often associated with engines and machinery?
A
re you being driven crazy by hard-to-remove nuts and bolts? Fear not – we have just the tool to get you out of a tight situation. The air impact wrench long anvil is specifically made for heavy automotive endeavours, including those found on the nation’s lorries. It’s not just a tool, but an experience - tailor-made for those who demand power without compromise.
A. Voltage B. Torque C. Velocity Deadline for entry is 15th December 2023. Terms and conditions apply. See website for more details.
The wrench boasts a whopping torque of 2600Nm and thanks to its 6in long anvil no bolt is out of reach. The D-handle with an inside trigger ensures comfort, whilst the gross weight of 14.7 kg speaks volumes about its robustness.
But that’s not all. The rugged design is complemented by a minimum hose requirement of 13mm, making it an indispensable companion for any challenging task. It's the ultimate tool for professionals who don't settle for second best. Durable, reliable, indispensable With Jefferson Tools, you're not just getting a tool, you're getting more than two decades of investment in quality. And with the air impact wrench, rest assured, you're equipping your workshop with an asset, not just an accessory.
NOVEMBER 2023 CVW 49
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WHAT'S NEW?
TRIPLE WHAMMY BENEFITS FROM GREEN BRAKE KIT BREMBO
T
he new Greenance Brake Kit from Brembo is claimed to reduce light commercial vehicle particulate emissions by more than 80%, while lasting up to three times longer than competitor equivalents. The result is said to be a lower total cost of ownership that drops on average by 15%, combined with top braking performance.
Deriving its name from a merger of the words 'green' and 'performance', the company says that the Greenance Kit is an eco-friendly solution that anticipates low environmental impact requirements; and matches both customer expectations and environmental awareness without compromising on required braking performance.
This green performance is a result of a much lower environmental impact during braking, with a significant reduction in particulate emissions: -83% in PM10 and -80% in PM2.5. The increased durability of the brake discs also triples their expected lifetime. Providing extended mileage, this also ostensibly delivers a significant improvement in terms of the total cost of ownership of vehicles amounting to an average reduction of 15%. The Greenance Kit features a jointly developed range of new combined innovative alloy discs and newly engineered brake pads, enhancing the company’s aftermarket line-up. This is derived from the company's heritage and experience motorsports and the OE sector.
ECE-R90 pass The kits have already passed the ECE-R90 homologation tests as well as “severe” benchmark road tests, conducted by the company's technicians. Brembo's Greenance Kit is now available on the market for the most popular light commercial vehicle models, such as the Citroën Jumper, Fiat Ducato and Talento, Ford Transit, Iveco Daily, Mercedes Vito and Sprinter, Nissan NV 300 and 400, Opel Movano and Vivaro, Peugeot Expert, Renault Master and Traffic, as well as the VW Crafter and Transporter.
WANT TO KNOW MORE? WWW.RDR.LINK/VBD027
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WHAT'S NEW? WHAT A BIG MOUTH LASER TOOLS The wide-mouth adjustable three wrench set from Laser Tools (part number 8676) features a choice of super-thin jaws or an extra-wide jaw capacity and is designed to make work easier and more efficient. Built for durability and performance, each wrench is crafted from high-quality chrome vanadium, ensuring exceptional durability and longevity. The hardened and tempered jaws provide strength and reliability, while the black oxide finish with a polished face offers resistance against corrosion. Designed for versatility, the wrenches comes in three different sizes: the 165mm long wrench has a 32mm maximum jaw capacity; the 212mm wrench has a 42mm maximum jaw capacity and the 265mm wrench will open out to 55mm. The three wrenches come in a tool roll, and with a convenient hanging hole for hanging on pegboards or hooks for quick access and tidy storage. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD028
ON THE PULL GUNSON The new Gunson dent puller kit (part number 77175) is said to save time and money by fixing minor dents without the hassle of costly repairs. Used for small, soft dents, the easy-to-use kit can help restore vehicle exteriors without causing any damage to paintwork. It is a gluepulling dent repair system, where a pulling pad is hot-glued to the dent. The dent pulling bridge then enables the glue pad to be slowly pulled up by turning the wing-nuts. This mechanism allows slow and precise lifting of dents. Included in the kit is a hot-glue gun and a plastic pencil punch. The punch is used to knock down any high spots, ensuring a smooth finish. The kit also includes two glue sticks and a bottle of glue release agent. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD029
A BRACE FOR BRAKES LASER TOOLS Two new additions have been added to the Laser Tools’ HGV brake caliper wrench range: the 30mm size (part number 8537) and the 21mm version (part number 8538). They are 3/4in drive brake caliper wrenches for releasing and refitting brake caliper mounting bolts on commercial vehicles. The caliper mounting bolts are tightened to very high torque figures and these slogging wrenches, all designed with two impact striking faces, are designed to get the bolts loose quickly and easily. These wrenches are all a six-point single-hex design and manufactured from S45C steel (hardness HRC 38-42), with a black phosphate finish. Designed to be used with a heavy hammer, the combination of wrench and hammering action provides a powerful and effective method for tackling tough or stubborn fasteners. Additionally, they can be used with a 3/4in drive for tightening, and if using a torque-wrench, a handy torque correction-factor formula is etched onto the side of the wrench. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD030
BODY BELTS MIRKA A range of surface conditioning belts is being added to Mirka’s file belts line-up, offering flexible, non-woven file belts that are robust and highly adaptive, and leave a quality surface finish for the next step. The wide range of file belts is suitable for manufacturing, restoration, panel beating and bodyshop applications, together with Mirka’s pneumatic belt sander, which is available in two configurations, the PBS 10NV and PBS 13NV. The conditioning belts work especially well in cleaning up welds and removing rust and paint in difficult-toreach areas where a narrow file belt is the best solution. In addition, they are highly adaptive to intricate and radial contours, and can be used on all metals, from steel to aluminium, and on some composite materials such as fibreglass, epoxy resins and rigid plastic. The conditioning belts work at a lower surface temperature than traditional file belts and leave a satin finish which is free from irregular scratches, making the next step easier for the operator. The sanding process produces no sparks, which is an important factor in many applications. The new belts are available in a wide range of grits, from 80 (coarse) to 280 (very fine), to suit numerous different surfaces. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD031
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WHAT'S NEW? HEALTH CHECK LASER TOOLS
COOLANTS MADE
EASY
LASER TOOLS Designed to simplify and streamline the coolant filling process for a wide range of vans, the anti‐spill coolant funnel set (part number 8638) from Laser Tools includes a funnel with a shut‐off valve and lid, along with five adaptor caps to fit various vehicles. The adaptors connect directly to the header or expansion tank, then the funnel is fitted onto the adaptor — this enables fast, leak-free and effective coolant re-filling or topping-up. The funnel is fitted with a shut-off valve that enables precise control over the flow and helps prevent over-filling and coolant spillage. The funnel, adaptors, and accessories are manufactured from high-quality ABS plastic, ensuring longevity and resistance to wear. The steel bayonet cap inserts and springs, along with the rubber O-rings, contribute to the set's robustness and efficient performance. Also included is a useful extension pipe plus two 45˚ adaptors for accessing hard to reach filling points. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD032
The Laser Tools 8206 12V vehicle battery tester is a compact unit that accurately tests battery health, cranking voltage and charge voltage. This instrument is designed to simplify the inspection and maintenance of a vehicle's battery and charging system. Simply enter the battery details from the battery label and run the chosen test. The results are displayed on the easy-to-read LCD display with backlighting, making it suitable for use in different lighting conditions. It offers comprehensive battery testing and it’s compatible with a wide range of battery types, including 12V normal lead-acid batteries, sealed maintenance-free batteries, standardtype batteries, enhanced flooded batteries, and absorbent glass mat batteries. The tester accurately measures battery voltage and charging voltage, helping to identify issues with the battery's electrical output. It also evaluates the system voltage when the engine is starting. The CCA (cold cranking amps) figure can be used to predict the lifetime of the battery. The unit has no internal battery and is mounted in a protective rubber cover. The 8207 12V battery tester is CE and UKCA compliant, assuring users of its quality and adherence to safety standards. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD033
GREYING
GRACEFULLY CROMAX
Cromax had launched a new 1K aerosol primer-surfacer, PS1504A Quickfill Primer-Surfacer, in grey (VS4). Reduced process steps, simple universal application and quick drying performance help to maximise bodyshop productivity. Part of Cromax’s ValueShade range which aims to deliver the optimal undercoat for every topcoat colour – for faster coverage and reduced basecoat consumption – PS1504A Quickfill Primer-Surfacer is claimed to ensure excellent sprayability and flow thanks to proprietary SprayMax technology. It can be applied directly to all metal and common plastic substrates and can be re-coated after sanding with both waterborne basecoats as well as solvent-borne basecoats and topcoats. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD034
FLARES IN FASHION LASER TOOLS A new hand-held brake-pipe flaring tool from Laser tools (part number 8641) is designed to form both SAE single and double flares in 3/16in (4.75mm) copper and cupro-nickel brake pipes. Its compact design makes it the perfect choice for on-vehicle use, fitting in tight spaces such as engine bays or wheel arches during brake pipe replacements or repairs. To ensure smooth operation, a high-pressure punch grease is included, specifically formulated to lubricate the friction surfaces of the punch and tool. The tool is engineered to simplify the process of forming SAE single and double flares with ease and precision. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD035
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STAR CHAMBERS NAPA TRUCK NAPA Truck has added a state-of-the-art range of brake chambers to its comprehensive and braking portfolio. The chambers deliver optimum pressure to the brakes, promising excellent truck and trailer braking performance under demanding road conditions. They are engineered to ensure reliability, durability, corrosion resistance, and stopping power. All brake chambers come with integral water drain holes that can be adjusted to fit any application and are supplied with mounting kits and yokes where applicable. Exposed to one million cycles and 240 hours of continuous salt spray testing, NAPA Truck brake chambers have outperformed OE samples claims the company, beating the competition in the brand’s commitment to excellence. All components in the range conform to SAE J1469 standards and are backed by a one-year warranty. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD036
THE FOG LIFTS… CONNECT WORKSHOP CONSUMABLES Connect Workshop Consumables has introduced a new assorted fog lamp harness connector kit (part number 37666). The kit includes a set of 24 fog light connectors, each equipped with a short harness. This is a comprehensive range of connectors, ensuring compatibility with different fog lamp types. Connectors included comprise: a heavy-duty fog lamp connector; H11/H8 female fog lamp connector; H9 female; HB4 9006; 9006 and a 9005 fog lamp connector. Each connector is supplied with 20cm of cable, forming a ready-made mini harness. This proves helpful for tasks such as repairing accidentrelated damage or retro-fitting fog lamps onto the front bumper panel of vehicles.
EV BATTERY CARE GENIE INSIGHTS Genie Insights, in conjunction with MiPV, has developed a solar panel specifically designed to help maintain electric vans’ 12-volt auxiliary batteries. Electric vans rely on 12-volt auxiliary batteries for functions such as vehicle locking, operating lights, controlling the infotainment system, and running safety features. Beyond that, running ancillary services such as telematics or camera systems can discharge the battery during extended periods of inactivity. Genie Insights now offers a discreet and slimline solar panel strategically installed on the roof of the van with electricity generated directed to the 12volt battery, ensuring it remains charged. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD039
WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD037
HAMMER AND SCREW KAMASA The Pound-Thru screwdriver set (part number 56148) from Kamasa is designed to provide professionals with a convenient solution for releasing seized fixings effortlessly. With the pound-thru feature, the screwdriver can be struck with a hammer, providing an additional force to help release stubborn fixings during the application of torque. The strong polypropylene handles feature thermoplastic rubber inserts that offer excellent grip. Crafted with user comfort in mind, these handles allow for extended periods of use without causing discomfort or fatigue. Magnetic tips grip the screws securely for safe retrieval. The set includes a range of sizes to cater to different fixing requirements. The PzDrive screwdrivers come in Pz1 x 80mm and Pz2 x 100mm sizes, while the Phillips screwdrivers are available in Ph1 x 80mm and Ph2 x 100mm sizes. For flathead screw applications, the set offers 4.5 x 90mm, 5.5 x 100mm, and 7 x 125mm screwdrivers. The blades of the screwdrivers are manufactured from durable materials, with chrome vanadium used for the PzDrive and Phillips blades, and SUP 11 carbon steel for the flathead blades. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD038
HAMMER TIME! LASER TOOLS Laser Tools has just introduced a range of hammers featuring a high-strength fibreglass shaft that provides the perfect balance of durability and lightweight design, allowing for longer work periods. They also have a shock-absorbing thermoplastic rubber to minimise vibration and fatigue. The heads are heat-treated carbon steel. The range includes four weights of ball pein hammer: 12oz (340g); 16oz (453g); 24oz (680g); and a mighty 32oz (907g). The claw hammer weighs 20oz (567g). To top-off the range, the club hammer is a full 3lbs (1.36kg) in weight. WANT TO KNOW MORE? GO TO WWW.RDR.LINK/VBD040
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DIGITAL DIGEST
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OCTOBER’S
TOP FIVE
4 3
Take advantage of the CVW website and catch up on the latest news, technical articles and helpful business advice. It’s a great source of information right at your fingertips. Here, CVW’s Freya Coleman, takes a look at the most popular articles on the website of late.
2
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4
LIFTING SAFELY
WHEEL LOSS SOLUTION
Kicking off this month’s list of popular online articles is a look at Bridgestone Road Conditions (BRC), the latest product from Bridgestone Mobility Solutions which claims it could cut road deaths. This is done by harnessing the power of connected vehicle data with AI.
Next up, MAHA’s sales manager Nick Austin offers his tips on what to do and what not to do when working with lifts, ensuring safety in the workshop is paramount. Tips include making sure you’re using the correct adaptors for a two-post lift rather than resorting to using blocks of wood – something that is more common than you might think!
Despite wheel loss being a serious issue that poses a significant risk to road safety, checking every nut on every wheel is an overlooked task. In this next popular online article, CVW looks at a new app from Freeway Fleets that simplifies this by eliminating paperwork and simplifying the management of the wheel torque and retorque process.
In this next popular online article, Mark Todd, general manager at Diesel Technic UK & Ireland, takes a closer look at shock absorbers and why they are crucial for driving safety in CVs. He details the anatomy of a shock absorber and offers some top tips on replacement and when this is needed.
WWW.RDR.LINK/ VBD041
WWW.RDR.LINK/ VBD042
WWW.RDR.LINK/ VBD043
WWW.RDR.LINK/ VBD044
1 REDUCING ROAD CRASHES
56 CVW NOVEMBER 2023
SHOCK ABSORBER DEEP DIVE
5 CLUTCH REPLACEMENT Rounding off the month’s list is a step-bystep guide from Schaeffler LuK’s Alistair Mason on replacing the clutch on a 56,000 mile, 2014 Iveco Daily 35C17. Starting with the gearbox removal all the way through to the clutch replacement itself, accompanied by images with each step.
WWW.RDR.LINK/ VBD045
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CVW NEEDS YOU! Our 2023 reader survey is now live and with it a chance to win a bottle of champagne! At CVW we always want to provide an entertaining and informative read. News, products, technical features, business articles – everything you need to keep abreast of what’s going
on in the industry. So, we are asking you to take part in our reader survey, the results of which will help the editorial team to keep the magazine focused on what matters.
The survey takes just minutes to complete and you could end up with a bottle of bubbly for your troubles!
YOU CAN FIND THE SURVEY BY FOLLOWING THIS LINK: WWW.RDR.LINK/VBD046 ADVERTISEMENT INDEX Here is a useful summary of all the adverts that appear in this issue of Commercial Vehicle Workshop. Each is listed with its page number and a direct URL that will get you straight to the relevant online information. Automotive Equipment Services .......................... (front cover)
MAHA UK .................................................................. (page 18)
www.rdr.link/VBD100
www.rdr.link/VBD112
Automotive Equipment Services .............................. (page 35)
Mann+Hummel (UK) Ltd ............................................ (page 13)
www.rdr.link/VBD101
www.rdr.link/VBD113
Borg Warner Aftermarket Europe GmbH .................. (page 45)
Mechanex .................................................................. (page 50)
www.rdr.link/VBD102
www.rdr.link/VBD114
CVW Online ................................................ (inside back cover)
Premier Pits .............................................................. (page 27)
www.rdr.link/VBD103
www.rdr.link/VBD115
Dr. Airbrake Ltd .......................................................... (page 48)
Rotronics Battery Management Solutions ................ (page 31)
www.rdr.link/VBD104
www.rdr.link/VBD116
Esprit ........................................................................ (page 17)
Schaeffler Automotive Aftermarket UK Ltd .............. (page 15)
www.rdr.link/VBD105
www.rdr.link/VBD117
Ferdinand Bilstein UK Ltd ............................................ (page 4)
Snap On Equipment .................................................. (page 40)
www.rdr.link/VBD106
www.rdr.link/VBD118
Ferdinand Bilstein UK Ltd ............................................ (page 9)
Stertil UK Ltd .............................................. (inside front cover)
www.rdr.link/VBD107
www.rdr.link/VBD119
Garage Equipment Association ................................ (page 23)
Thermobile ................................................................ (page 57)
www.rdr.link/VBD108
www.rdr.link/VBD120
Imexpart Ltd .............................................................. (page 32)
Totalkare Heavy Duty Work .................................. (back cover)
www.rdr.link/VBD109
www.rdr.link/VBD121
Laser Tools/Tool Connection .................................... (page 28)
VLS (UK) Ltd .............................................................. (page 25)
www.rdr.link/VBD110
www.rdr.link/VBD122
Liftmaster Ltd ............................................................ (page 43) www.rdr.link/VBD111 58 CVW NOVEMBER 2023
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For all the latest industry news, business advice and technical guides from the trade magazine for CV servicing and repair professionals
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