DiamondPCDtoolsisalsosuitablefor non-metallicmaterialssuchasgraphite, carbonfiberprocessing
01PCDtoolsnon-ferrousmetalandnon-metallicprocessing
Generallyspeaking,diamondPCDtoolscanprocesscopper,aluminum, magnesium,copperandothernon-ferrousmetalsasweknow.In addition,diamondPCDtoolsisalsosuitableforprocessingsome compositematerials(graphite,carbonfiber),plasticsandother non-metallicmaterials.
02PCDmillingtoolsseriesgraphiteprocessing
Forexample,graphiteprocessing:graphiteelectrode,graphitethermal bendingdie,solargraphiteparts,othergraphitespareparts,ordinary
toolsarenotonlydifficulttoprocessgraphite,toolsarealsoeasytowear, alargenumberofusenotonlyhighcost,butalsolowefficiency.
TheuseofcoatedPCDtools,whichcanlast10-20timeslongerthan uncoatedcarbidetools,insomecasesmayevenbelonger,improving efficiencyandreducingcosts.
GraphiteprocessingwithPCDmillingtoolsseries
Forcompositematerialsprocessingisnoteasy,theprocessingdifficulties lieinthematerialbrittleness,fibercompositestrengthishigh,uniformity ispoor;Ifthetoolsisnotsharporthecuttingfeedislarge,itwillcause fiberdensityisnoteasytocutoff.
03Carbonfiberprocessing
Likecarbonfibercompositematerialisdifficulttomachiningmaterials,it isbrittle,highstrength,carbonfiberhardness,poorthermal conductivity.
Inaddition,theanisotropyofcarbonfibercompositematerial,low
interlayerstrength,easytoproducedelamination,tearingandother defectsundertheactionofcuttingforce.
Carbonfiberlayering
Becausethehighhardnessofcarbonfibercuttingcannotusecoolant, heattransfertothecuttingtools,sothatthetoolswearfast,tools durabilityislow,toolslifeisshortened,sotheuseofordinarytools processing,itiseasytowear.
04CarbonfiberprocessingcanusePCDtools
Accordingtotheprocessingcharacteristicsofcompositematerials, diamondPCDknifehasthecharacteristicsofhighhardness,highwear resistance,highthermalconductivity,andsharp.
PCDtoolsavoidsmachininginterruptionandrecalibration,reduces machiningtime,improvesefficiency,provideslongtoolslife,andreduces costs.
Itshouldbenotedthatdiamondtoolsisnotsuitableforprocessingiron andsteelmaterials,becausediamondandironhaveastrongchemical affinity,athightemperatureironatomsareeasytointeractwithcarbon atomstotransformitintographitestructure,thetoolsiseasyto damage.
SoPCDtoolsissuitableforprocessingnon-metallicmaterialsand nonferrousmetalmaterialsandtheiralloys
Accordingtodifferentprocessingrequirements,Zhengzhouhalnn superhardnotonlyhasPCDinserts,PCDmillingtools,PCDdrillbit,PCD reamer,PCDformingcutter,PCDcutterandPCDnon-standard cuttercustomizationandotheroptions,butalsotailorsacompletetools processingoverallplanforcustomers,istheleadingenterpriseofsuper hardmaterialsinChina
