Hales Asia Full Cat. 2023 by halesaustralia

TOOLING COMPONENTS AND MOULDING SUPPLIES ® Suppliers to the Tooling & Plastic Industry

www.hales-asia.com.sg CONTENTS hot runner & control 77 alignment 2 mould actions 12 general 34 cooling products 53 EJECTOR PINS 45 MOULDING ACCESSORIES 66

www.hales-asia.com.sg CONTENTS Hot Runner and control Nozzles 77-79 Verishot 80 Multi Valve Gate 81 Mastip Manifold Systems 82-85 Alignment Guide Pillars 2-5 Guide Bushes 6-8 Tapered Interlocks 9 Side Locks 10-11 Mould Actions Cores 12-13 Vacuumjet 14-16 Plate Accelerator 17 Slide Retainers 18-19 Slide Holding Devices 19-22 Latch Locks 23-29 Slide Units 30 Guide Bars 31 Ejector Couplers 32 Hydraulic Cylinders 33 General Date Stamps & Inserts 34-35 Air Poppets 36 Sintered Vents 37 Cycle Counters 38-39 Tunnel Gate Inserts 40 Limit Switches Eye Bolts 41-42 43-44 Cooling Products Flowmeters 53-54 Flow Regulators 54 Flosense Monitor 55 Manifolds 56-57 Heat Transfer Rods 58 Connectors & Plugs 59-64 Hose, Hand Crimper, Ferrules65 Ejector Pins Ejector Pins 45-48 Ejector Sleeves 49 Ejector Blades 50-51 STANDARD ISA TOLERANCES Table of Standard ISA Tolerances52 MOULDING ACCESSORIES Temperature Controllers 66-68 Connector Fittings & Plugs69-70 Specialty Lubricants & Fluids71-74 Nuts, Bolts, Washers and Clamps75 Mould Curtain 76 Insulation Blankets 76 HALES

CONTENTS www.hales-asia.com.sg III

ASIA TOOLING COMPONENTS & MOULDING SUPPLES

2 www.hales-asia.com.sg Alignment Guide Pillars - W20 d2 k6 d2 e7 d2 e7 d3 -0,2 Aø0,01 K ±0,05 A Rz 2,5 L2 d1 g6 L4 Aø0,01 L3 L1 -0,05 -1 d1 L1 L2 d2 d3 K L3 L4 14/15 27 30 20 25 6 9 7 45 65 85 105 125 145 165 36 35 55 75 95 125 155 46 35 45 65 85 105 125 145 56 35 55 75 95 135 66 55 65 95 125 76 55 95 86 55 95 96 55 95 116 75 d1 L1 L2 d2 d3 K L3 L4 9/10 12 25 14 16 3 3 4 45 65 17 20 30 50 70 22 25 35 55 75 95 27 20 30 50 70 90 36 25 45 65 85 46 30 45 70 56 35 60 66 45 14/15 17 35 20 25 6 9 7 55 75 95 22 30 50 70 90 110 125 150 Mat. -Nr. 1.7131/60±2HRC Order: W20 - d1 - L1 - L2

Ejector pins

Ejector pins www.hales-asia.com.sg 3 Alignment Guide Pillars - W20 d1 L1 L2 d2 d3 K L3 L4 18/20 17 35 26 31 6 9 7 55 75 120 22 35 45 65 85 115 27 35 45 65 85 105 125 165 225 245 36 35 55 75 95 115 135 165 225 225 46 35 45 65 85 105 135 165 245 56 35 55 75 95 155 66 35 55 75 95 145 76 55 75 95 135 86 55 75 95 125 96 55 95 116 75 115 136 135 d1 L1 L2 d2 d3 K L3 L4 22/24 17 35 30 35 6 9 7 55 75 22 35 55 75 105 130 27 35 45 65 85 105 125 165 205 245 285 36 35 55 75 95 115 135 165 205 245 285 46 35 45 65 85 105 125 165 205 56 35 55 75 95 115 165 205 66 35 55 75 95 155 76 55 75 95 115 145 86 55 75 95 135 96 55 75 Order: STW20 - d1 - L1 - L2

Ejector pins

Mat. -Nr. 1.7131/60±2HRC

4 www.hales-asia.com.sg

d1 L1 L2 d2 d3 K L3 L4 22/24 96 95 30 35 6 9 7 125 116 75 115 155 136 95 135 156 155 30/32 27 45 42 47 6 9 7 65 105 165 185 245 285 36 55 75 95 115 155 245 285 46 45 65 85 105 125 165 245 285 56 55 75 95 115 135 175 245 295 d1 L1 L2 d2 d3 K L3 L4 30/32 66 55 42 47 6 9 7 75 95 115 135 175 245 295 76 55 75 95 115 155 225 86 55 75 95 115 155 225 96 55 75 95 115 155 205 116 75 115 155 136 95 115 155 156 115 155 196 155 195 40/42 46 95 54 60 10 12 7 165 d1 L1 L2 d2 d3 K L3 L4 40/42 56 75 54 60 10 12 7 115 155 195 66 75 135 76 75 115 175 86 75 135 96 75 115 155 d1 L1 L2 d2 d3 K L3 L4 40/42 116 95 54 60 10 12 7 135 195 136 95 135 215 156 115 155 215 196 155 195 235 246 165 245

Alignment

Order: W20 - d1 - L1 - L2 Guide Pillars - W20

Ejector pins www.hales-asia.com.sg 5 Alignment Guide Pillars - Z65 d3 0 -0,2 K L f 15° ±0,1 0 -0,5 d1 g6 R z 2,5 Mat. -Nr. 1.7160/58±2HRC Order: Z65 - d1 - L d1 L d3 K f 10 60 12 6 3,5 80 90 12 60 16 6 3,5 80 90 100 120 140 14 60 18 8 4,0 80 100 120 140 160 180 16 60 20 8 4,0 80 100 120 140 160 180 18 60 22 8 4,0 80 100 120 140 160 180 d1 L d3 K f 20 80 24 8 5,0 100 120 140 160 180 200 220 24 100 28 15 5,0 120 140 160 180 200 220 240 280 28 100 32 15 5,0 120 140 160 180 200 220 240 280 32 160 36 15 6,0 200 250 300

6 www.hales-asia.com.sg Alignment Guide Bushes -Z75 K d1 H7 d1 +0 ,7 +0,2 L3 d2 0 -0,2 L1 f7 d3 -0,2 -0,7 L2 +1 0 d2 k6 d2 f7 A ø0,01 A R z 6,3 R z 4 R z 2,5 d1 L1 L2 d2 d3 K L3 9*/10* 16 L1 14 17 4 5 21 26 36 46 56 50 11/12 16 L1 18 22 4 5 21 26 36 46 56 51 66 15/16 16 L1 24 28 6 6 21 26 36 46 56 66 76 86 96 96 19/20 16 L1 28 32 6 8 21 26 36 46 56 66 76 86 96 96 25/26 21 L1 34 38 8 8 26 36 d1 L1 L2 d2 d3 K L3 25/26 46 L1 34 38 8 8 56 66 76 86 96 116 106 30/32 36 L1 42 46 8 8 46 56 66 76 86 96 116 136 120 156 150 176 150 38/40 46 L1 50 54 8 10 56 66 76 96 116 136 130 156 150 176 150 48/50 56 L1 63 70 10 10 66 76 96 116 136 156 150 176 150 Mat. -Nr. 1.2162/60±2HRC Mat. 17% Cr on Request * Without lubrication grooves Order: Z75 - d1 - L

Ejector pins

Ejector pins www.hales-asia.com.sg 7 Alignment Guide Bushes Self Lubricating

Mat.: Bronze 190-220 HB S10/3000 Order: Z4077 - d1 - L1 K d1 G7 L3 d2 0 -0,2 L1 f7 d3 -0,2 -0,7 d2 k6 d2 f7 ø0,01 A A R 6,3 z R 6,3 z R 6,3 z L2 +0,7 +0,2 d1 +1 0 SN 1791d1/d2 -0,5 +0,3 Rz 25Rz 6,3 d1 L1 d2 d3 K L2 L3 X1 11/12 16 18 22 4 >3 x d1 5 9,6 21 14,6 27 20,6 36 29,6 15/16 21 24 28 6 >3 x d1 6 12,4 26 17,4 36 27,4 46 37,4 56 47,4 19/20 21 28 32 6 >3 x d1 8 12,0 26 17,0 36 27,0 46 37,0 56 47,0 66 57,0 25/26 21 34 38 8 >3 x d1 8 9,5 26 14,5 36 24,5 46 34,5 56 44,5 66 54,5 76 64,5 96 84,5

- Z4077

alignment

Ball Guide Bush - SN1776SR

Ejector Alignmentpins 8 www.hales-asia.com.sg

Antifrication Slideway Bushes - SN1777SR R z 1,6 SN 1799 d1 K1 d2 f6 d L3 5 d2 h4 L2 S R z 6,3 -0,3 d3 SN 1792 d K1 L3 L2 d1 d2 d3 S SN 179212 30 25 14,0 17 24 29,5 1,2 24-1,4 41 16 45 30 15,0 22 28 34,4 1,5 28-1,2 54 70 45 20 45 35 19,5 26 35 41,4 1,5 35-1,5 54 70 50 25 45 35 23,0 31 40 47,5 1,75 40-1,75 58 d K1 L3 L2 d1 d2 d3 S SN 179225 70 45 23,0 31 40 47,5 1,75 40-1,75 78 95 50 32 68 55 25,0 40 50 58,4 2,0 50-2,0 80 95 40 63 55 25,0 48 60 68,6 2,0 60-2,0 73 90 112 75 32,0 Mat.: -Nr. 1.3505/63±2HRC+CuZn40 Order: SN1777SR - d - K1 R z 1,6 SN 1799 d1 K1 d2 k6 d L3 d2 f6 L1 -0,3 d3 S R z 6,3 d K1 L1 L3 d1 d2 d3 S 12 40 6 24 17 22 26 6 56 18 45 11 34 24 30 35 6 56 d K1 L1 L3 d1 d2 d3 S 30 56 21 54 38 46 52 6 75 95 Mat.: -Nr. 1.3505/63±2HRC Order: SN1776SR - d - K1

Tapered Interlocks

Hales Tapered Interlocks offer an easy solution to ensuring the alignment of die plates. Tapered Interlocks are made and sold in parts.

Ejector pins www.hales-asia.com.sg 9 Alignment

T -0.2 +0.4 1 1 D K6 3 L2 T2 3 Max. +0.2 +0.1 C1 D -0.1 -0.3 M 3 T1 V A˚ L2 R0.5 0.1 +0.2 -0.03 -0.01 C1 - 0.2 +0 D K6 1 TLP-16 16 +0.012 30 14 M5X10 10 5 6 +0.001 TLP-20 20 +0.015 40 19 M6X12 13 8 9 +0.002 TPL-25 25 +0.015 50 24 M8X16 5° 16 11 12 +0.002 TLP-30 30 +0.015 60 29 M10X20 20 14 15 +0.002 TLP-32 32 +0.018 60 29 M10X20 20 14 15 +0.002 Product Code D k6 T T1.T2 MXL A V L1 L2 HRC

Material

55-60

SUJ2

Ejector pins

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D C L N L E G D A - 0.01 0 +0.005 0 -0.005 0 B K M M J f F HESL38 38 22 30 12 22 10.5 6.5 7 7 22 13 5 8 HESL50 50 21.5 30 17 21.5 10.5 6.5 11 11 34 16 5 8 HESL75 75 36 50 25 36 16.5 10.5 18 18 50 19 8 12 HESL100 100 45 65 35 45 16.5 10.5 22 22 70 19 10 12 HESL125 125 45 65 45 45 16.5 10.5 22 22 84 25 10 12 Product Code A B C D E F f G J K L M N HESL1.5 1.500 0.870 1.180 0.500 0.87 0.433 0.276 0.281 0.437 0.938 0.620 0.190 0.3 HESL2.0 2.000 0.870 1.180 0.680 0.87 0.433 0.276 0.375 0.437 1.250 0.620 0.190 0.3 HESL3.0 3.000 1.360 1.910 1.000 1.37 0.590 0.413 0.688 0.688 2.250 0.745 0.380 0.45 HESL4.0 4.000 1.870 2.640 1.375 1.87 0.590 0.413 0.875 0.875 2.750 0.745 0.500 0.45 HESL5.0 5.000 1.870 2.640 1.750 1.87 0.788 0.555 0.875 0.875 3.500 1.120 0.500 0.6 Product Code A B C D E F f G J K L M N

Alignment Economy Side Locks

Titanium Coated Side Locks

Ejector pins www.hales-asia.com.sg 11

Alignment

YK30 54~56HRC Black Oxide Finish

Male:

58~62HRC Titanium Nitride Coated R1 B H S1 S T S R2 R2 D2 D1 T R2 R2 A S S W 1/2 W C R1 Product W T A B C D1 D2 H R1 Pocket R2 S S1 SHCS Code 0 ±.001 ±.001 ±.001 ±.0003 0 Radius ±.010 ±.010 -.0005 0 -.0003 CSL37 1.0000 0.375 1.125 0.875 0.53 0.5000 0.4999 1.37 0.22 3/16 0.06 0.250 0.500 #10-32 x 1/2” CSL49 1.2500 0.490 1.125 0.875 0.66 0.5000 0.4999 1.50 0.22 3/16 0.06 0.250 0.750 #8-32 x 5/8” CSL50C 1.5000 0.500 0.875 0.875 0.56 0.5630 0.5629 1.40 0.22 3/16 0.06 0.250 1.000 #8-32 x 5/8” CSL50 2.0000 0.500 1.375 0.875 0.66 0.7500 0.7499 1.50 0.28 3/16 0.06 0.312 1.376 #10-32 x 5/8” CSL75 3.0000 0.750 1.875 0.750 1.13 1.2500 1.2499 1.96 0.53 1/4 0.12 0.375 2.250 1/4-20 x 3/4” CSL100 4.0000 1.000 2.375 1.375 1.25 1.5000 1.4999 2.59 0.53 1/2 0.12 0.500 3.000 3/8-16 x 1” CSL125 5.0000 1.250 2.875 1.375 1.63 2.0000 1.9999 2.96 0.53 1/2 0.12 0.625 3.750 1/2-13 x 1 1/4” CSL150 6.0000 1.500 2.875 1.375 1.75 2.5000 2.4999 3.09 0.53 1/2 0.12 0.625 4.750 1/2-13 x 1/2” Product T W A B C D H R S1 S2 SHCS Code +.00 +.00 +.00 +.00 .002/.005 +0.0 Pocket ±.25 ±.25 -.05 -.01 -.05 -.05 Clearance Per Side -0.1 Radius HCSLM50 16 50 21.5 21.5 12 17 43 5 8 11 M6-1.0x18 HCSLM75 19 75 36 36 17 25 72 5 12.5 18 M10-1.5x20 HCSLM100 19 100 45 45 23 35 90 5 15 22 M10-1.5x20 HCSLM125 25 125 45 45 23 35 90 5 20.5 22 M10-1.5x25 Material Standard

Female: SKD11(D2)

Minimum space required for installation, only needs the space of an ejector. No milling, grinding or hardening other than the machining of detail needed. All machining is made 90° to the parting line. No need for complex mechanical systems.

12 www.hales-asia.com.sg Mould actions Sprung Core 6.3 K C L 0.5 0.5 90˚ E D 6˚ +2 +0.1 ±0.2 6.3 ±1 øA øU øA 0.5 R V 0.1 Min.2˚ Min.C +0.5 +0.2 +0.1 +0.1 Max.C Min. 1 Max MMax N 6.3 6.3 B 15xøG øAg6 T 4 Hard. 58 ± 2 HRC. W +0.1 Mat. Bronze 6.3 IMPORTANT Product Code A B C D E G K L M N R T U V W CS PW.060622 6 6.2 22 9 3.5 3.5 125 16 18 1.25 M4x36 12 5 M4x16 (DIN7991) PW.060630 6 6.2 30 10 3.5 12 4.5 175 20 26 1.25 M4x36 12 5 M4x16 (DIN7991) • PW.060822 6 8.2 22 9 3.5 3.5 125 16 18 1.25 M4x36 12 5 M4x16 (DIN7991) PW.060830 6 8.2 30 10 3.5 12 4.5 175 20 26 1.25 M4x36 12 5 M4x16 (DIN7991) • PW.080825 8 8.2 25 11.5 4.5 4.5 140 18 21 2 M5x36 14 6 M5x16 (DIN7984) PW.081025 8 10.2 25 11.5 4.5 4.5 140 18 21 2 M5x36 14 6 M5x16 (DIN7984) PW.081030 8 10.2 30 11.2 4.5 12 4.5 175 20 26 2 M5x36 14 6 M5x16 (DIN7984) • PW.081225 8 12.2 25 11.5 4.5 4.5 140 18 21 2 M5x36 14 6 M5x16 (DIN7984) PW.081230 8 12.2 30 11.2 4.5 12 4.5 175 20 26 2 M5x36 14 6 M5x16 (DIN7984) • PW.101430 10 14.2 30 13.6 5.5 16 5.5 175 20 26 2.5 M6x36 18 8 M6x16 (DIN7984) • PW.101630 10 16.2 30 13.6 5.5 16 5.5 175 20 26 2.5 M6x36 18 8 M6x16 (DIN7984) • PW.101830 10 18.2 30 13.6 5.5 16 5.5 175 20 26 2.5 M6x36 18 8 M6x16 (DIN7984) •

Ejector pins

Mat.: 1.8159

Hardened 45 ± 3HRC Patented System

Minimum space required for installation, only needs the space of an ejector. No milling, grinding or hardening other than the machining of detail needed. All drilling is 90° to the parting line. Available with and without Balinit C® coating.

Ejector pins www.hales-asia.com.sg 13 Mould actions Flexible Core Max.12 Max.16 Min.1 IMPORTANT 6.3 6.3 6.3 2.5 4 30 6.3 200 ±2 øB 8 R 0.15 -0.05 -0.2 A -0.02 øH +0.5 Min.36 IMPORTANT R 0.1 0.1 5˚ 4H7 x AH7 Product Code A B H Balinit C ® Hardness PF.064200 6 12 7 u 52 ± 2 HRC. PF.0642WB 6 12 7 - 58 ± 2 HRC. PF.084200 8 14 9 u 52 ± 2 HRC. PF.0842WB 8 14 9 - 58 ± 2 HRC. PF.104200 10 16 11 u 52 ± 2 HRC. PF.1042WB 10 16 11 - 58 ± 2 HRC. PF.124200 12 18 13 u 52 ± 2 HRC. PF.1242WB 12 18 13 - 58 ± 2 HRC.

Mat.: 1.2101 Hardened 45 ± 3HRC Patented System

Ejector pins 14 www.hales-asia.com.sg Mould actions Vacuumjet Unit 16 17 M4x25 DIN7991 52 96 ø16 36 16 ø10 ø6 8 18 2+0.5 R5 14 22 Silencer 17 ø8 ø10 H8 5 19 M4x10 6±0.2 18 16 Min.110 24 R6 Product Code A B C D E H VJ.600000 Vacuumjet 60L 5-6 Bar -900 mbar 75nl./Min. 60nl./Min. W.161416 Material: Aluminium Maximum working temperature: 80°C Patented System

Material: Aluminium

Maximum working temperature: 80°C Patented System

Ejector pins www.hales-asia.com.sg 15 Mould actions Vacuumjet +

Code Type VG523016 60L

Several units can be connected together in the same vacuum circuit.

Product

Ejector pins

Mould actions

16 www.hales-asia.com.sg

ø3 ø4 L±1 øA H7 M 8 D+0.05 øC -0.2 øA m6 øAg6 ø3 D -0.05 4 ≥ 0.2 Max. 2.5 øB-0.2 Product Code A B C D VV.086414 8 6.7 7.5 14 VV.121014 12 9.8 10 14 VV.161416 16 14 10 16 ø3 ø4 L±1 øA H7 M 8 D+0.05 øC -0.2 øA m6 øAg6 ø3 D -0.05 4 ≥ 0.2 Max. 2.5 øB-0.2 ø3 ø4 L±1 øA H7 M 8 D+0.05 øC -0.2 øA m6 øAg6 ø3 D -0.05 4 ≥ 0.2 Max. 2.5 øB-0.2 Product Code L M VT.043134 134 150 VT.043209 209 225 VT.043284 284 300 Product Code A B C mm JV.030200 3 2.7 2.7 2.000 JV.050200 5 4.6 4.2 2.000 øA Ensure join is sealed using silicon C B R0.25 R0.8 25° øA øA Ensure join is sealed using silicon C B R0.25

Vacuumjet Valves

Vacuumjet Valve Tubes

Valve Seals

Vacuumjet

Simple mechanical double ejection system. Minimum space required for installation. Avoids complex systems like others currently available in the market. Offers a standard solution to the moulder.

Ejector pins www.hales-asia.com.sg 17 Mould actions Plate Accelerator Hard 58± 2 HRC. Mat. 1.0503 øB E GF M D A L max. H max P DIN 6325 T DIN 912 Max. N C±0.2 6.3 6.3 6.3 4 Product Code B C D E F G H max. L max. M N P T Max. Force EP.200813 20 8 13.2 25.8 9.4 11.4 6 13.6 5.5 5 15 Ø2.5x10 M3x12 75kg EP.251016 25 10 16 32.3 11.8 14.3 7 17 6.8 6 18.5 Ø3x12 M4x16 125Kg EP.371522 37.5 15 22 48.5 17.7 21.5 10.5 25.5 10.2 8 25 Ø4x16 M6x25 250Kg EP.502030 50 20 30 64.6 23.6 28.6 14 34 13.6 10 34 Ø5x20 M8x30 500Kg

No pocket machining required as needed with other similar products on the market. Minimum space required for installation. Reduces costs compared to conventional mechanisms. Offers a standard solution to the moulder.

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C DIN7979 B ER F T DIN7791 0.5 A Hard. 58±2 HRC K K = Force to release the RC L M DIN7991 ØPg6 ØCH7 Mechanical stop recommended Mechanical stop recommended G min. A+0.1 G min. A+0.1 1 1 2 H F +0.5 N+0.5 2 F +0.5 ØPH7 IMPORTANT K = Approximate resistance value that can be obtained by grouping clips Ø8 DIN6325 K Hard. 58 ± 2 HRC. 65 60 16 16 8 Ø8 DIN6325 2.5 M8 DIN912 3 K*1 RM = 7.5kg K*2 RM = 15kg K*3 RM = 22.5kg K*4 RM = 30kg Closed Mould 1st Opening 2nd Opening Product Code K RM.651608 7.5kg

Mat.: 1.8159 Hardened 45 ± 3HRC Patented System IMPORTANT K =

Ø8 DIN6325 K Hard. 58 ± 2 HRC. 65 60 16 16 8 Ø8 DIN6325 2.5 M8 DIN912 3 K*1 RM = 7.5kg K*2 RM = 15kg K*3 RM = 22.5kg K*4 RM = 30kg Closed Mould 1st Opening 2nd Opening Modular Retainer

Ejector pins

Mould actions

Approximate resistance value that can be obtained by grouping clips

Less machining for installation compared to similar products on the market. Minimum space required for installation. Reduces costs in tool downtime. Offers a standard solution to the moulder.

Ejector pins www.hales-asia.com.sg 19

actions

Mould

Slide Retainer C DIN7979 B ER F T DIN7791 0.5 A Hard. 58±2 HRC K K = Force to release the RC L M DIN7991 ØPg6 ØCH7 Mechanical stop recommended Mechanical stop recommended G min. A+0.1 G min. A+0.1 1 1 2 H F +0.5 N+0.5 2 F +0.5 ØPH7 Product Code A B C E F G H K R T RC.123006 12 30 6x20 21 5 4 16 5 Kg 6 M5x16 RC.164008 16 40 8x20 28 6 5 15 7 Kg 8 M6x25 RC.205010 20 50 10x24 34 8 6 17 14 Kg 10 M8x30 RC.246012 24 60 12x32 42 10 7 23 21 Kg 12 M10x40 RC.328012 32 80 16x40 56 12 9 27 28 Kg 16 M12x50 RC.328016 32 80 16x40 56 16 9 25 38 Kg 16 M12x50

Mould actions

Slide Retainers Mat.: 1.8159 Hardened 45 ± 3HRC Patented System Slide Holding Devices - Z5129 t4 B1 ±0,05 P1 P2 D3 t1 -0,05 t3 D4 SN 3550 SN 2500 90° R t2 D2 D1 B2 ±0,05 g6 H7 g6 B3 ±0,1 HT "HT" ^ = Z 5129 max. 250°C Mat. -Nr. 1.2842/58 + 2HRC Order: Z5129 - D1 D1 B1 B2 B3 t1 t2 t3 t4 D2 D3 D4 R P1(N) P2(N) SN 2500 SN3550 13 6,6 1,4 4,3 10 1,0 1,6 0,35 7 2,2 M3 0,35 28 34 5-12 M2-16 18 9,6 2,0 6,0 14 1,8 2,0 0,50 10 3,2 M4 0,5 38 42 8-16,5 M3-20 27 14,4 3,0 9,0 21 2,8 3,0 0,50 15 4,3 M5 0,75 38 92 11,6-18,5 M4-25

Ejector pins Mould actions 20 www.hales-asia.com.sg

- Z5140 Type 0 1 2 Max. 100 C Max. 100 C Max. 100 C SN 3500-4-16 SN 2500-6-15 P2 =70N P1 =62N 14 -0,01 -0,03 R0,5 90° 12 -0,05 -0 ,1 2 1,8 28 38 -0,05 R6 16,5 -0 ,2 M5 Ø4,2 4,5 Ø8 0 18 -0,03 R0,5 90° 14 -0,05 -0 ,1 2 P2 =126N P1=114N R8 43 53 -0,05 1,8 M5 Ø4 ,2 SN 3500-4-16 Ø8 4,5 32 -0,2 SN 2500-8-16,5 SN 2500-8-16,5 P2 = 252N P1 = 228N M5 Ø 4, R0,5 90° 2 16 -0,05 -0,1 4,5 ,0-2 44 48 -0,01 -0,03 36 5650,0- 44 R8 0

Slide Holding Devices

Slide Holding Devices - Z5130

Mould actions

Slide Holding Devices - Z5134

Ejector pins www.hales-asia.com.sg 21 Mould actions

D1 B1 B2 B3 t1 t2 t3 t4 D2 D3 D4 R P1(N) P2(N) SN 2500 SN3550 13 6,6 1,4 4,3 10 1,0 1,6 0,35 7 2,2 M3 0,35 28 34 5-12 M2-16 18 9,6 2,0 6,0 14 1,8 2,0 0,50 10 3,2 M4 0,5 38 42 8-16,5 M3-20 27 14,4 3,0 9,0 21 2,8 3,0 0,50 15 4,3 M5 0,75 38 92 11,6-18,5 M4-25 Mat. -Nr. 1.2842/58 + 2HRC Order: Z5130 - D1 t2 t1-0,05 t3-0,05 D2 g6 R D1 D3 L0 Ln t4±0,05 P2 SN 2500 B1±0,05 D2-0,05 max. 100°C D2 B1 t1 t2 t3 t4 D1 D3 R L0 Ln P2(N) SN25007 6,6 7 1,0 1,4 6,3 8,4 5,3 0,35 12 7,5 34 5-12 10 9,6 10 1,8 2,0 9,0 12,0 8,3 0,50 16 10,0 42 8-16,5 15 14,4 15 2,8 3,0 13,5 18,0 12,4 0,75 18 16,0 92 11,6-18,5 Mat. -Nr 1.2842/58 ± 2HRC Order: Z5134 - D1 t4 B1 ±0,05 P1 P2 D3 t1 -0,05 t3 D4 SN 3550 SN 2500 90° R t2 D2 D1 B2 ±0,05 g6 H7 g6 B3 ±0,1 HT "HT" ^ Z 5129 max. 250°C 5130 100

Ejector pins 22 www.hales-asia.com.sg Mould actions Slide Holding Devices - Z5130 Z5134

1: Z 5134 2: Z 5134 3: Z 5130 Z 4242 Z 5134

Ejector pins www.hales-asia.com.sg 23 Mould actions

. . . Z3-31 L4 M12 L1±0,1 SW ø30 g6 18,4 +0,1 ø42 k6 ø9 H13 ø15 H13 6 L3 M12 18 R9 57 S1max. 12 42 Pos. 06 L2 +0,1 only at S1max. 125/150/175 only at S1max. 125/150/175 STZ 3-3 STZ 3-31 L3 M8 M12 ø42 k6 18 R9 57 S1max. 12 42 Pos.061 L2 +0,1 S1 max. L1 L2 L3 L4 125 50 175 130 76 225 75 175 155 101 50 225 100 175 180 126 225 S1 max. L1 L2 L3 L4 125 275 205 151 325 150 275 230 176 325 50 175 275 255 201 325 Z3 - 3Z3 - 31Pos. 09 Pos. 10 Pos. S D 11 5 30 10 Pos. S D 12 5 42 10 Z3 - 3 - Z3 - 3Z3 - 342 ø46 ø30 H7 8 -0,05 35 -0,05 Mat. -Nr.1.7139 ~58HRC ø42 k6 ø13 Guide Bush 13 Allowance for correction ø46 -0,2 ø20 H13 8,5* 20 -0,1 +0,2 Mat. -Nr.1.7139 ~600 N/mm² Mat. -Nr.1.7139 ~600 N/mm² ø13 H13 ø42 -0,4 -0,2 Counter Bearing S +0,5 ø13 D -1 -0,5 Distance Washers Guide Bush Counter Bearing Distance Washers

Round Latch Locks

Z3-3

24 www.hales-asia.com.sg

Round Latch Locks - Z3-3 . . . Z3-31 Installation independent of guide system Installation in the guide system bores 11 12 53 48 76 10Z81 91 25 34 87 610 Z 3-3 Z 3-31 Type Item L1 L2 Description Quant. Mat.-No Hardness 3 01 125 - Latch Bar 1 1.5920 58 HRC 31 01 175 - Latch Bar 1 1.5920 58 HRC 01 225 - Latch Bar 1 1.5920 58 HRC 01 275 - Latch Bar 1 1.5920 58 HRC 01 325 - Latch Bar 1 1.5920 58 HRC 3 02 - 130 Housing 1 1.5920 54 HRC 31 02 - 155 Housing 1 1.5920 54 HRC 02 - 180 Housing 1 1.5920 54 HRC 02 - 205 Housing 1 1.5920 54 HRC 02 - 230 Housing 1 1.5920 54 HRC 02 - 255 Housing 1 1.5920 54 HRC 3 03 - - Piston 1 1.2343 52 HRC 31 04 - - Securing Ring 1 1.2379 56 HRC 05 - - Catches 2 1.2379 56 HRC 3 06 - - Driver 1 1.2343 52 HRC 31 061 - - Driver 1 1.2343 52 HRC 3 07 - - Socket set screw M6x8 1 Din 915 31 08 - - Spring 1 1.7103 Z3Installation independent of guide system Installation in the guide system bores

Ejector pins

Mould actions

Ejector pins www.hales-asia.com.sg 25 Mould actions

Two Stage Ejector

Latch Locks - Z4-15

TypeLTypeL 0-0050-050 25-02575-075 Extended

TypeLTypeL 0-41050-4150 25-412575-4175 Type 0-0

Latch Casing - top tie beam and tension strip pinned Steady

Mould actions TypeLTypeL 0-0050-050 25-02575-075

Latch Locks - Z4-17

Latch Casing - top tie beam and tension strip pinned

Two Stage Ejector

pins 26 www.hales-asia.com.sg Mould actions Latch Locks - Z4-16

Ejector

Extended Steady Type L Type L 0-0 0 50-0 50 25-0 25 75-0 75 Type L Type L 0-41 0 50-41 50 25-41 25 75-41 75 Type 0-0

Ejector pins www.hales-asia.com.sg 27 Mould actions

Latch Locks - Z5-0, Z5-1, Z5-2 LATCH LOCK Z5-0 LATCH LOCK Z5-1 LATCH LOCK Z5-2

Designed for simplicity and positive plate pulling, the three plate latch system is easily installed. Mounted externally, the latch and cam plate assembly provides for easy adjustment of plate stroke and positive plate stop positions. The LS01 and LS02 cam plates are easily adjusted by socket head cap screw, while still in the machine. Since the latch and the cam plate are separately attached to the mould, there is no possibility of overstroking the machine and causing mould damage.

Available in a range of sizes.

3 Plate Application

4 Plate Application

28 www.hales-asia.com.sg

Latch Locks ZH90/...-ZH91 Product Code A B d ZH 90/1 3 30 M10 ZH 90/2-3-4 14.5 30 M10 ZH 91 14.5 40 M12

Ejector pins

Mould actions

Ejector pins www.hales-asia.com.sg 29 Mould actions Product CodeL3 max. L2L1LType ZH 90/1 60110120140A ZH 90/2 124170184204A ZH 90/02SP 124224234254A Product Code TypeL ZH 90/03 F200 ZH 90/04 F250 ZH 90/05 F300 Product Code L1LType ZH 90/02SP 90172P ZH 90/2 170252P ZH 90/3 220302P ZH 90/4 270352P Product Code Type ZH 90/01 S

Latch ZH 90/.. Latch & Cam Plate ZH 91 ZH

Latch Locks ZH90/...-ZH91

Ejector pins Mould actions 30 www.hales-asia.com.sg Slide Unit - Z4290 5,7 M6 20˚ 8 3 0,5 H h2 0 -0,05 6 S øD/2 d2 t1 t2 6,5 4 t3±0,05 d1 Z 3158-5 (Type 0 = 1x) Type 0 L±0,1 L2 B -0,005 -0,010 L1 L3 1 øD k6 5 4 ød M8 20˚ øD/2 S d2 0,5 h1 H h2 0 -0,05 t2 t1 8 t3±0,05 d1 Z 3158-5 (Type 1 = 1x) Z 3158-5 (Type 2 = 2x) Type 1Type 1 L L2 B +0,02 -0,01 L1 L3 øD k6 4 ød 17 M8 20˚ øD/2 S d2 0,5 h1 H h2 0 -0,05 t2 t1 8 t3±0,05 d1 Z 3158-5 (Type 1 = 1x) Z 3158-5 (Type 2 = 2x) Type 1Type 1 L L2 B +0,02 -0,01 L1 L3 øD k6 4 ød 17 Type D B S H h1 h2 t1 t2 t3 L L1 L2 L3 d d1 d2 0 16 10 2,7 44,0 15,0 28,5 16 6,0 12,5 36,0 12,0 16,0 25,0 3 M6 M4 1 25 11 3,4 61,5 26,5 34,5 18 2,5 16,5 32,8 10,8 13,9 24,2 3 M6 M3 2 40 22 6,4 60,5 20,0 40,0 28 8,0 12,0 50,0 8,0 20,0 37,0 4 M8 M5 Mat.: -Nr. 1.2342/52 HRC

Ejector pins www.hales-asia.com.sg 31 Mould actions Square Guide Bar - Z46 B1 L1 L2 A B2 D1 D2 a1 b1 t1 t2 R 16 20 20 22 45 6,8 M8 11 30 11,5 12 8 20 40 22 45 6,8 M8 11 30 11,5 12 8 30 26 40 35 60 6,8 M8 17,5 46 19,5 20 10 26 63 35 60 6,8 M8 17,5 46 19,5 20 10 48 36 32 46 100 10,3 M12 23 74 25,5 26 12,5 36 50 46 100 10,3 M12 23 74 25,5 26 12,5 36 63 46 100 10,3 M12 23 74 25,5 26 12,5 36 80 46 100 10,3 M12 23 74 25,5 26 12,5 77 56 50 60 150 14 M16 30 114 35,5 36 16 56 71 60 150 14 M16 30 114 35,5 36 16 56 100 60 150 14 M16 30 114 35,5 36 16 t2 R B1 +0,007 +0,002 B2 +0,005 A ±0,1 a1±0,1 b1 ±0,1 ~ 50 HRC D2 D1 L1-0,1 DLC Coating on Request ~ 52 HRC B1 -0,005 L2±0,1 L1-0,1 D1 D2 R t1 B2 -0,005 a1±0,1 A±0,1 A B1 0,005 A

pins 32 www.hales-asia.com.sg

actions Ejector Couplers Mould Closed Material Injected Mould Open-Coupler Engages & Pushes Forward Coupler and Bars Pull Back the Ejector Plate L M K D E C FG HI J Product Code Thread F G H I J K L M 302M12COUP 12x1.75 34 32 32 40 43 9 15 42.5 402M16COUP 16x1.5 40 38 38.1 48 50.6 13.85 15.24 52 402M162COUP 16x2 40 38 38.1 48 50.6 13.85 15.24 52 402M20COUP 20x1.5 40 38 38.1 48 50.6 13.85 15.24 52 412M16COUP 16x1.5 58 56 52 65 70 17 18 68 Coupler Product Code Thread C D E 301M12BARB 12x1.75 22.8 20 45.5 401M16BARB 16x2 25.8 20 55 401M20BARB 20x2.5 25.8 20 55 411M16BARB 16x2 35 35 68 Barbs

Ejector

Mould

Hydraulic Cylinders

V250CE Compact Block Hydraulic Cylinder

The V250CE cylinders have been specially designed for being extremely compact and for applying the integrated end stroke magnetic switches. Furthermore their construction permits a high standardization with consequent lower price and immediate delivery time. Available bores: from 25 to 100 mm. Strokes 20, 50 and 80 mm. Depending on the bore. These cylinders are ideal for short stroke slides and cores on plastic injection moulds. The use for heavy duties is not recommended.

Technical Features:

Max. working pressure: up to 250 bar (3625 PSI)

Bore Size: 25 to 100 mm

Rod Size: 18 to 45 mm

Max. working temperature : Magnetic version: 80°C - 176°F

Non-Magnetic version: 100°C - 212°F

Stroke : 20, 50 and 80 mm (according to the bore size)

V215CR Tie Rod Hydraulic Cylinder

The cylinders of V215CR range are built according to ISO 6020/2 Compact Norms and they are changeable with other similar cylinders (with reserve; personally verify all dimensions). This model permits a wide range of applications with the best compromise between quality and price where not particular requirements about pressure, temperature, dimensions are requested. Till bore 160 magnetic switches can be applied (with a proper version).

Technical Features:

Max. working pressure: up to 215 bar (3117 PSI)

Bore Size: 25 to 200 mm

Rod Size: 12 to 140 mm

Max. working temperature :

Magnetic version: 80°C - 176°F

Non-Magnetic version: 120°C - 248°F

Stroke: 20 and 1500 mm (according to the bore size)

V260CF Self-Locking Rod Hydraulic Cylinder

The V260CF are double-acting hydraulic cylinders with a mechanical locking system of the rod in the end stroke position (extended rod), which permits to contrast very high opposite thrusts. Such a solution is widely applicable in the field of plastic injection and die-casting moulds, in order to stand the injection pressure on large moulding surfaces. The rod is hydraulically unlocked automatically when the piston comes back. WARNING: For a correct functioning the cylinder it’s necessary to complete all the times the total available cylinder stroke, both forward and backward, in order to assuring the locking on one side and to avoid hammer-effects on piston-rod screw on the other side. For a firm locking it is necessary to keep the oil in pressure, when pushing, at a minimum of 120 bar-1740 PSI.- Pay great attention to the traction force, which is considerably lower than the thrust.

Technical Features:

Max. working pressure: up to 260 bar (3770 PSI)

Bore Size: 30 to 84 mm

Rod Size: 20 to 60 mm

Stroke: 30 and 150 mm (according to the bore size)

Max. working temperature : Magnetic version: 80°C - 176°F

Non-Magnetic version: 160°C - 320°F

Ejector pins www.hales-asia.com.sg 33 Mould actions

Head to the Vega website for more options

Mat.: INOX. 1.4034

Hardness: 51 ± 3 HRC.

Max. working temp 150°C

Patented System

Inner insert is always at the same level as the body of the date stamp. Wide range of diameters. Only a H7 pocket required for assembly. No downtime when changing inserts. Internal mechanism guarantees secure replacement of inserts.

Important: Indicate the desired year after the reference. Special engraving available on request.

When replacing the insert, be sure to tighten until hearing the engagement “click”.

34 www.hales-asia.com.sg

Ejector pins

General

Date Insert 12 Months 12 Month + Year Year Blank A C D E L N CFA.0422SF FA.042212-... FA.042204-... FA.042200 4 2.2 6 3.5 12 4 CFA.0530SF FA.053012-... FA.053004-... FA.053000 5 3 6 3.5 12 4 CFA.0632SF FA.063212-... FA.063205-... FA.063200 6 3.2 12 4 20 5 CFA.0847SF FA.084712-... FA.084705-... FA.084700 8 4.7 12 6 20 5 CFA.1057SF FA.105712-... FA.105706-... FA.105700 10 5.7 12 8 20 6 CFA.1267SF FA.126712-... FA.126708-... FA.126700 12 6.7 12 10 20 8 CFA.1687SF FA.168712-... FA.168710-... FA.168700 16 8.7 12 12 20 10 CFA.2007SF FA.200712-... FA.200710-... FA.200700 20 10.7 12 14 20 10 When replacing the insert, be sure to tighten until hearing the engagement “click”. IMPORTANT ØC -0.03 L+0.1 M 1 2 1 2 3 L -0.05 ØA g6 ØA m6ØC D+1 4 12 Months Year N Blank CAD Insertion Point 12 Months + Year 4 6.3 // ±0.050 A A Arrow OnlyYear + Arrow ØAH7 Bronze ØE 09 13 15 11 16 12 14 10 12 6 3 9 21 7 8 1110 4 5 12 6 3 9 21 7 8 1110 4 5 00

General Date Stamps

IMPORTANT ØC -0.03 L+0.1 M 1 2 1 2 3 12 Months Year N Blank CAD Insertion Point 12 Months + Year 4 A Arrow OnlyYear + Arrow ØAH7 Bronze ØE 09 13 15 11 16 12 14 10 12 6 3 9 21 7 8 1110 4 5 12 6 3 9 21 7 8 1110 4 5 00

When replacing the insert, be sure to tighten until hearing the engagement “click”.

IMPORTANT ØC -0.03 L+0.1 M 1 2 L -0.05 ØA g6 ØA m6ØC D+1 4 12 Months Year N CAD Insertion 12 Months + Year 4 6.3 // ±0.050 A A Arrow OnlyYear Bronze 09 13 15 11 16 12 14 10 12 6 3 9 21 7 8 1110 4 5 12 6 3 9 21 7 8 1110 4 5 00

IMPORTANT ØC -0.03 L+0.1 M 1 2 1 2 3 L -0.05 ØA g6 ØA m6ØC D+1 4 12 Months Year N Blank CAD Insertion Point 12 Months + Year 4 6.3 // ±0.050 A A Arrow OnlyYear + Arrow ØAH7 Bronze ØE 09 13 15 11 16 12 14 10 12 6 3 9 21 7 8 1110 4 5 12 6 3 9 21 7 8 1110 4 5 00 Arrow only Year C M CIA.2275SF IA.2275.. 2.2 7.5 CIA.3075SF IA.3075.. 3 7.5 CIA.3217SF IA.3217.. 3.2 17 CIA.4717SF IA.4717.. 4.7 17 CIA.5717SF IA.5717.. 5.7 17 CIA.6717SF IA.6717.. 6.7 17 CIA.8717SF IA.8717.. 8.7 17 CIA.1007SF IA.1007.. 10.7 17

Mat.: INOX. 1.4034 Hardened 51±3HRC

* CCG04 & CCG05 have numbers only.

** Inner insert dia.6 valid also for outer insert dia. 5.

*** Special date stamps with D=4mm and L=5mm and inner insert with C=2.1 available on request.

Ejector pins www.hales-asia.com.sg 35 General Moulding

Inserts 12 6 3 9 12 87 1011 54 15 09 10 1211 13 14 15 1 5 10 15 20 25 0 5 1 2 7 6 3 8 4 9 0 2 1 3 12 6 3 1110 45 21 78 09 10 1211 13 14 15 1 5 10 15 20 25 0 5 1 2 7 6 3 8 4 9 0 2 1 3 ØDMonth Year Day Blank 4CCM04CCA0420AACCG04* CCN04 5CCM05CCA0520AACCG05* CCN05 6CCM06CCA0620AA CCG06 CCN06 8CCM08CCA0820AA CCG08 CCN08 10CCM10CCA1020AA CCG10 CCN10 12CCM12CCA1220AA CCG12 CCN12 16CCM16CCA1620AA CCG16 CCN16 20CCM20CCA2020AA CCG20 CCN20 ØD L S ØW A ØC F 4 8*** 0.25 1.4 2 2.2 M1X0.25 5 8 0.20 2 2 3.1 M1.6X0.2 6 8 0.20 2 2 3.1 M1.6X0.2 8 10 0.25 3 2.5 4.4 M2.3X0.25 10 12 0.35 3 3 5.2 M2.5X0.35 12 14 0.35 4 3 6.2 M3X0.35 16 14 0.35 5 3.5 8.2 M4X0.35 20 16 0.35 5 4.5 11 M4X0.35 ØD

4ICA0420AAICN04 5ICA0620AA**ICN06** 6ICA0620AAICN06 8ICA0820AAICN08 10ICA1020AAICN10 12ICA1220AAICN12 16ICA1620AAICN16 20ICA2020AAICN20

Date

Year + Arrow Arrow

Inner

Materials: Stainless Steel Hardness: 50-55 HRC. Outer Insert Insert

Inner

Outer Insert Insert

Installation

Ejector pins 36 www.hales-asia.com.sg General Air Poppets Mat.: INOX. 1.4034 Hardened 51 ± 3 HRC. Working pressure 1.5-6 BARS. VA.050412 5 3 12 1.5 4 7 VA.065212 6 5.2 12 1.5 4 7 VA.086512 8 6.5 12 1.5 4 7 VA.100812 10 8 12 2 8 7 VA.121012 12 10 12 2.5 10 7 VA.161320 16 13 20 3 12 12 VA.201720 20 17 20 3.5 16 12 Ref A B C D E H FV.161320 16 13 20 14 FV.201720 20 17 20 18 Product Code A B C E Filter Valve Standard Air Poppets 2 3 1 ØA m6 ØA g6 4 D ØB 4 6.3 H+1 C -0.05 CH. 2x10˚ 1 Bar ~ 1kg/cm2 ØA m6 ØA g6 4 3 ØB 4 6.3 1 Mat. Sintered Bronze 12+1 C -0.05 CH. 2x10˚ C -0.05 H+1 4 0.03 4 ØA g6 ØA m6 ØB CH. 2x10˚ 6.3 C+0.1 ØE ØA-0.01 Bronze VD VA -FV ØA g6 ØA g6 ØB 12 +1 C -0.05 6.3 4 CH. 2x10˚ 4 3 1 Mat. Sintered Bronze VA FV Helps part

ejection with air. FV has a filter incorporated. VD Allows venting. Wide range of diameters. Offers a standard solution to the moulder.

Used for Plastic Injection Moulding

Diameter: 0.03 ~ 0.10mm

FasTie™ Ejector Fast Connectors

Automatically lock your ejector to tooling with fast pneumatic release

• Flexible modular system

• Hardened steel components

• Super Fast mould changes

• No mould or ejector modifications required

• Ejector force 2.5 tonnes (1”) 7.5 tonnes (2”)

• Space saving connectors only 1” or 2” diameter

www.hales-asia.com.sg 37

General Sintered

Ejector pins

General

Vents

Product Code SV030410 SV030610 SV030810 SV031010 SV050610 SV050810 SV051010 SV100810 SV101010 Outer Diameter 4 6 8 10 6 8 10 8 10 Effective Diameter 2.5 2.5 2.5 2.5 3.5 3.5 3.5 5.5 5.5 No. of Pores 606 606 606 606 804 804 804 780 780 Length 10 10 10 10 10 10 10 10 10

Pore

Cycle counters positively monitor mold activity, validate process monitoring data and assist mold maintenance procedures

The CounterView positively monitors mold activity, validates process monitoring data, and assists mold maintenance procedures

• Maximum operating temperatures:– 250 °F (120 °C) Standard CounterView

Counter: Non-resettable mechanical, 7-digit

• Available for installation on the movable or stationary halves and with extensions • Heat protection insulators available on request

• Cover Plates for protection are sold separately.

38 www.hales-asia.com.sg General General Strack Cycle Counters

Ejector pins

Product CodeLBDH Z5260503824.57.5 Product CodeBALL1L2RS Z526338264824288Min 3.5 CV Monitor .93 (24mm) .250 (6mm) 1.125 (28mm) #8-32 x 1" SHCS (4) (M4-.7 x 25mm SHCS Included) PL 0 0 0 0 0 0 0 .465 (12mm) Modify actuator to extend above parting line .170" (4mm) .375ø (10mm) 1.000 (26mm) .750 (19mm) #8-32 x 1" SHCS (2) (M4- 7 x 25mm SHCS Included) +.005 -.000 0 0 0 0 0 0 0 PL 0 0 0 0 0 0 0 1.875 (48mm) .938 (24mm) 1.500 (38mm) R 5/16 (R 8mm) #8-32 x 1" SHCS (2) (M4-.7 x 25mm SHCS Included) 1.000 (26mm) 1.125 (28mm) PL Product Code Description Product Code Description CVPL-B Standard: Parting Line CVPL-A Standard: Parting Line CVIN-B Standard: Internal Extension CVIN-A Standard: Internal Extension CVE-EXT External Mounting Block including #8-32 x 1” (2) and M4 x 25mm screws (2) CVID ID Plate for CounterView

•

Movable Half / B Side Stationary Half / A Side

Expanding the line of mould monitoring solutions, new CVe Monitor v2 tracks mould activity, allowing users to view the data on the display or from comprehensive reports using OnDemand or the new CVe Live System.

• 7-digit LCD display with a push button to move through the display modes

• 4GB Flash drive for file storage and 4+ year battery within monitor Water resistant with an ingress protection rating of IP52

• Maximum temperature: 190° F (90° C)

• Dimensional compatibility with Progressive’s mechanical CounterViews

• Mini USB connectivity for data retrieval with cables sold separately

Cycle Count

Total cycles for the life of the mould is presented on the main screen of the CVe Monitor

Cycle Time

Since the first production cycle, the cycle time is shown in seconds for the life of the mould.

Cycle Time-Recent

Cycle time for the past 25,000 cycles

Efficiency Percentage

The percentage of time that the mould has been actively cycling vs being idle

Efficiency Percentage-Recent

The percentage of time the mould has been active in the past 25,000 cycles.

Cycle Count Rest

A separate counter that can be reset to 0 for interim monitoring of cycles when pressed and held

Embedded Flash Drive

Users can utilize the 4GB flash drive on the CVe Monitor by connecting the device to a PC using an industrystandard mini USB cable, sold on the next page. Users press the button to get to the flash drive mode and then the storage area is represented on the PC by a new drive letter

Product Code Description

CVE CVe Monitor v2 mould Maker/moulder version including #8-32 x 1” SHCS (2) and M4 x 25mm SHCS (2)

CVE-INT Internal Extension Rod (8”/200mm) including a hex key for CVe Monitor set screw removal.

CVE-EXT External Mounting Block including #8-32 x 1” SHCS (2) and M4 x 25mm SHCS (2)

Ejector pins www.hales-asia.com.sg 39 General CVe Monitor 1.875 (48mm) 394 Actuator Center (10mm) 1.125 (28mm) Modify actuator

.170” (4mm) Extension Rod .141ø (3.6mm ) +.015 -.000 +.3 -.0 1.125 (28mm) Screws (2) Mounting Block P

to extend above parting line

Standard Tunnel Gate Inserts

Version S1 - With Machining Allowance

• With machining allowance on upper surface

• Available in round (TGR) and square versions (TGS)

• Available in 2 degrees of hardness (40 HRC/ 60 HRC)

• Highly wear-resistant hot worked steel M2 (1.3343)

Standard Tunnel Gate Inserts

Version S2 - With Vestige

For flat parting surfaces, including vestige with integrated cutting edge

• Available in round (TGR) and square (TGS) versions

• Available in 2 degrees of hardness (40HRC/ 60 HRC)

• Highly wear-resistant hot worked steel M2 (1.3343)

Straight Standard Sub-Gate Inserts

Version TPS - For Side Gating

• Straight standard sub-gate for side gating

• Integrated dead-end recess reduces loss of pressure and shear stress

• Highly wear resistant hot working steel M2 (1.3343) - 54+2 HRC

Contourable Tunnel Gate Inserts

Version SGC - For Side Gating

• Curved tunnel permits gating deep inside the part

• Integrated dead-end recess reduces loss of pressure and shear stress.

• Highly wear-resistant hot worked steel M2 (1.3343) -54+2HRC

Contourable Tunnel Gate Inserts

Version TGC - With Machining Allowance

With machining allowance on upper surface

• Available in round (TGR) and square versions (TGS)

• Available in 2 degrees of hardness (40 HRC/ 60 HRC)

• Highly wear-resistant hot worked steel M2 (1.3343)

Ejector pins general 40 www.hales-asia.com.sg Tunnel Gate Inserts

S2 S1 TG SGC

S2 S1 TGC TPS SGC

S2 S1 TGC SGC

Smartflow® Mould Protective Limit Switches are designed and built by engineers with expert mould-building experience. Thinswitch®, SmartLock® and VersaswitchTM are the benchmark switches in the injection moulding industry. Moulders rely on them to provide dependable position indication and protection for valuable injection moulds.

Thinswitch® Global Limit Switch

Liquid-Resistant Limit Switch - 3mm/4mm Height

Smartflow® Global Thinswitch® Limit Switch helps prevent accidental mould close in injection moulds by verifying ejector plate return in injection moulds with 3mm or 4mm rest buttons, and where occasional water or oil spray is present. A polyurethane dome covers the actuator spring, protecting internal gold switch contacts from environmental contamination.

• Adjustable actuation between 3.2mm and 4mm from the switch base (excludes spacer)

• Over 14 million cycle life

• 176F (80C) standard temperature rating

Product Code

TW-222-LR

Thinswitch® Limit Switch

Verify ejector plate return before closing the mould. Mount inside ejector housing and wire to machine controls. Use for core slides or any place where space is limited.

• Prevents costly mould damage

• Small size - 2.15” L x 1.5” W x 0.18” thick

• Fits behind ejector plate

• 10 million cycle mechanical life

• Adjustable operating point

• Electrical capacity at 250V AC 5 Amps Resistive, 4 Amps Inductive

• Optional high temperature model

Product Code

T-222

Thinswitch® Liquid Resistant Limit Switch

Designed to verify ejector plate return in areas where occasional water or oil spray is present. The Thinswitch helps prevent accidental mould close in injection moulding applications by providing a position switch that is tied to the injection moulding machine control. The liquid resistant switch uses the same mounting hole locations as the original Thinswitch.

• Over 10 million cycle life

• 175F (79.4C) standard temperature rating

• 250F (121C) high temperature unit for higher temperature needs

• Mounting screws and wire clips included

Product Code

HT-291-LR

Smartlock® Core Slide Retainer and Limit Switch

The slide retainer and limit switch is designed for injection moulders to provide switching plus slide retaining in one unique package. The SMARTLOCK® locking function prevents premature slide movement during moulded part ejection while the SPDT switch is simultaneously actuated.

New capture screw prevents plunger loss.

• Over 10 million cycle life provides long dependable service.

• 27 pounds holding force: adjustable for optimum operation.

• Stripped and tinned 6 ft. wire leads make the switch ready to install without modification.

Product Code

SL-222

Ejector pins www.hales-asia.com.sg 41 General Smartflow Limit Switches

Z7600 Limit switch, vertical with plug, up to 120°C

• Splash-proof to IP 66.

• Adjustment via Z7684 test light

Z7600-4 Limit switch LED, inductive with plug, up to 100°C

• Splash-proof to IP 66.

• Work-switching gap 2 mm.

Z7615 Limit switch, internal, with cable, up to 90°C

• Splash-proof to IP 66.

• Adjustment via Z7684 test light and adapter Z7601-1.

Z7662 Limit switch, vertical with plug, up to 90°C

• Splash-proof to IP 66.

• Adjustment via Z7684 test light.

Z7675 Limit switch, internal, up to 200°C

• Splash-proof to IP 44.

• Adjustment via Z7684 test light and adapter Z7651.

Ejector pins general 42 www.hales-asia.com.sg

Limit Switches

Strack

• Forged from high tensile alloy steel, tempered

• Electromagnetic crack detection to AS1171

• Hi-visibility powder coating to AS4506

• F2 WLL - indicates safe use for non-axial lifts.

• Each eyebolt is clearly stamped with the permitted F2 WLL.

• F1 WLL - indicates loads which are in line with the axis of the threaded end of the eyebolt.

• F1 WLL allows up to four (4) times higher lifting capacity whilst maintaining a 6:1 design factor of safety

• More sizes available on request

Ejector pins www.hales-asia.com.sg 43 General METRIC Product Code Aø SF 5:1 WLL F1 t SF 4:1 WLL F2 t CDEKL Torque (Nm) Net Weight (kg) EYE10-G10M101t0.4t3011435515140.23 EYE12-G10M122t0.75t3011435518220.23 EYE16-G10M164t1.5t3414496424600.38 EYE20-G10M206t2.3t39165669301050.60 EYE24-G10M248t3.2t50197186361821.10

Swivel Eyebolt

Manufactured using only heat certified Australian Steel WLL (Working Load Limit)

• Each eyebolt is clearly stamped with the permitted F2 WLL.

• F2 WLL - indicates safe use for non-axial lifts.

• F1 WLL - indicates loads which are in line with the axis of the threaded end of the eyebolt.

• F1 WLL allows up to four (4) times higher lifting capacity whilst maintaining a 6:1 design factor of safety

Ejector pins 44 www.hales-asia.com.sg General

METRIC Product Code Aø WLL F1 t WLL F2 t Bø Cø Dø E F Net Weight (kg EYE10M100.25t0.06t2114919170.06 EYE12M120.4t0.1t28181124210.15 EYE16M160.8t0.2t35231431270.28 EYE20M201.6t0.4t42301635380.46 EYE24M242.5t0.62t57382248421.10 EYE30M304t1t71492765522.10 EYE36M366.3t1.57t87533573643.70 EYE42M428t2t102664090766.30 IMPERIAL Product Code Aø WLL F1 t WLL F2 t Bø Cø Dø E F Net Weight (kg EYEI243/8”0.250.062114919170.06 EYEI321/2”0.40.128181124210.15 EYEI405/8”0.80.235231431270.28 EYEI483/4”1.60.442301635380.46 EYEI567/8”20.550322041410.85 EYEI64 1”2.50.6257382248421.10

Collared Lifting Eye Bolts

JIS Straight Nitrided Ejector Pins - Metric

Ejector pins www.hales-asia.com.sg 45 0.5 Rad + 0.0 – 0.2 H P + 0.0 – 0.2 T + 2.0 – 0.0 L Surface Hardness 70-72C P H T L Product Code PD HD HT 100 150 200 250 300 350 400 450 650 800 Core Hardness 40-45RC Material H13 MP01 1.0 6 4 u u MP012 1.2 6 u MP015 1.5 6 4 u u u MP020 2.0 6 4 u u u MP025 2.5 6 4 u u u u MP03 3.0 6 4 u u u u u u u u MP035 3.5 7 4 u u u u MP04 4.0 8 6 u u u u u u u u MP045 4.5 8 6 u u u MP05 5.0 9 6 u u u u u u u u MP055 5.5 10 6 u u MP06 6.0 10 6 u u u u u u u u u MP065 6.5 10 6 u u u u u u u MP07 7.0 11 6 u u u u u u u u u MP075 7.5 13 8 u MP08 8.0 13 8 u u u u u u u u u MP085 8.5 14 8 u u MP10 10.0 15 8 u u u u u u u u u MP12 12.0 17 8 u u u u u u u u u MP14 14.0 19 8 u u u u u u u u MP15 15.0 20 8 u u u u MP16 16.0 21 8 u u u u u u u u u MP18 18.0 23 8 u u u u u u MP20 20.0 25 8 u u u u u u u MP25 25.0 30 8 u u u u u u 1-2mm -.01 6.0-12 & 15mm -.020 -.03 -.030 2-3mm -.01 14, 16 & 20mm -.020 -.03 -.040 3.1-5.9mm -.010 18 & 25mm -.007 -.020 -.020 P Tolerance

Ejector pins 46 www.hales-asia.com.sg +0.0 –0.05 + 0.0 – 0.2 6 + 0.0 – 0.02 3 4 S + 2 – 0 L – 0.01 – 0.02 D Surface Hardness 70-72C Core Hardness 40-44RC Material H13 MP01 1.0 10 u MP012 1.2 10 u MP015 1.5 10 u u MP02 2.0 10 u MP025 2.5 10 u MP01 1.0 12 u u MP012 1.2 12 MP015 1.5 12 u u MP02 2.0 12 u u MP025 2.5 12 u MP01 1.0 25 u u MP012 1.2 25 u u MP015 1.5 25 u u u MP02 2.0 25 u u MP025 2.5 25 u u MP01 1.0 50 u u u MP012 1.2 50 u u MP015 1.5 50 u u MP02 2.0 50 u u MP025 2.5 50 u u 100 125 150 250 Product Code P N JIS Stepped Nitrided Ejector Pins - Metric

Straight Ejector Pins - DIN Nitrided (EP)

Material: WAS 1.2344 Hotwork Die Steel

Standard: DIN 1530-A/ISO 6751

Hardness:

Surface: Nitrided to ≥ HV 950° and Bright polished Core: Hardened throughout to ≥ 1400N/mm²

Ejector pins www.hales-asia.com.sg 47

+0 / -0.02 +0 / -0.05 +2 g6 T H P L Rz 2,5 L + 2 Product Code D1 g6 D2 0/-0.2 K 0/-0.5 r 100 125 160 200 250 315 400 500 630 800 1000

1.5 3 1.5 0.2 u u u u u 2.0 4 2 0.2 u u u u 2.2 4 2 0.2 u u u u u u 2.5 5 2 0.3 u u u u 2.7 5 2 0.3 u u u u 3.0 6 3 0.3 u u u u u u u u 3.2 6 3 0.3 u u u u u u u 3.5 7 3 0.3 u u u u u u u 3.7 7 3 0.3 u u u u u u u 4.0 8 3 0.3 u u u u u u u u 4.2 8 3 0.3 u u u u u u u 4.5 8 3 0.3 u u u u u u u 5.0 10 3 0.3 u u u u u u u u u 5.2 10 3 0.3 u u u u u u u u u 5.5 10 3 0.3 u u u u u u u u u 6.0 12 5 0.5 u u u u u u u u u u 6.2 12 5 0.5 u u u u u u u u Z92 6.5 12 5 0.5 u u u u u u u u 7.0 12 5 0.5 u u u u u u u u 7.5 12 5 0.5 8.0 14 5 0.5 u u u u u u u u u u 8.2 14 5 0.5 u u u u u u u u u 8.5 14 5 0.5 u u u u u u u u u 9.0 14 5 0.5 u u u u u u u u u 10.0 16 5 0.5 u u u u u u u u u u u 10.2 16 5 0.5 u u u u u u u u u 10.5 16 5 0.5 u u u u u u u u u 11.0 16 5 0.5 u u u u u u u u u 12.0 18/20 7 0.8 u u u u u u u u u u u 12.2 18/20 7 0.8 u u u u u u u 12.5 18/20 7 0.8 u u u u u u u u u u u 14.0 22 7 0.8 u u u u u u u u u u u 16.0 22 7 0.8 u u u u u u u u u u u 18.0 24 7 0.8 u u u u u u 20.0 26 8 1.0 u u u u u u u 25.0 32 10 1.0 u u u u u u u 32.0 40 10 1.0 u u u u u u u

Ejector pins 48 www.hales-asia.com.sg Core Pins Metric (Soft Ejector JIS) Core Hardness 40-45RC P H T L PD HD HT 150 250 Material H13 Product Code MS03 3 6 4 u u MS04 4 8 6 u u MS05 5 9 6 u u MS06 6 10 6 u u MS07 7 11 6 u u MS08 8 13 8 u u MS10 10 15 8 u u MS12 12 17 8 u u MS14 14 19 8 u MS15 15 20 8 u u MS16 16 21 8 u MS18 18 23 8 u MS20 20 25 8 u 0.020 rad + 0.000 – 0.010 – 0.005 – 0.008 H P + 0.000 – 0.002 T + 0.120 – 0.000 L

Ejector pins www.hales-asia.com.sg 49 Ejector Sleeves Metric JIS N Land D B + 0.0 – 0.2 H + 0.0 – 0.05 T + 2 – 0 L ID 1.5-3mm -0 OD 4-5mm -.010 +.010 -.020 ID 3.5-5mm +0 OD 6-8mm -.015 -.012 -.025 ID 5.5-10mm +0 OD 10-15mm -.020 -.015 -.030 Tolerances Order: Part Number + B + D Specials to Order L Surface Hardness 70RC Core Hardness 40RC Material H13 Product Code 100 125 150 175 200 225 250 275 300 N=40 N=50 N=60 N=70 B ID D OD HT 2.0 4 8 6 u u u 2.0 5 9 6 u u u u u 2.0 6 10 6 u u u u u 2.5 5 9 6 u u u u u u 2.5 6 10 6 u u u u u u u 3.0 5 9 6 u u u u u 3.0 6 10 6 u u u u u 3.0 7 11 6 u u u u u u u 3.5 6 10 6 u u u u u u u 3.5 7 11 6 u u u u u u u 4.0 6 10 6 u u u u u MS 4.0 7 11 6 u u u u u u u u u 4.0 8 13 8 u u u u u u u u u 4.5 7 11 6 u u u u u u u 4.5 8 13 8 u u u u u u u 5.0 8 13 8 u u u u u u u u u 5.0 10 15 8 u u u u u 5.5 8 13 8 u u 6.0 10 15 8 u u u u u u u u u 6.5 10 15 8 u u u u u u u 6.5 12 17 8 u u u u 8.0 12 17 8 u u u u u u u u 10 15 20 8 u u u u u

Ejector pins 50 www.hales-asia.com.sg Ejector Blades Metric JIS + 0.0 – 0.05 G + 2 – 0 L S B T W + 0.0 – 0.2 H D Order: Part Number +W + T + L Product Code T W D L S B G H Material SK HSI Nitrided 1 4 5 100 40 60 6 9 1 4 5 125 50 75 6 9 1 4 5 150 60 90 6 9 1 4 5 175 70 105 6 9 1.2 5 6 125 50 75 6 10 1.2 5 6 200 80 120 6 10 1.2 6 7 125 50 75 6 11 1.2 6 7 150 60 90 6 11 1.2 8 10 125 50 75 8 15 1.2 8 10 150 60 90 8 15 1.5 5 6 125 50 75 6 10 MEB 1.5 5 6 150 60 90 6 10 1.5 5 6 200 80 170 6 10 1.5 6 7 125 50 75 6 11 1.5 6 7 175 70 105 6 11 1.5 8 10 125 50 75 8 15 1.5 8 10 150 60 90 8 15 1.5 8 10 175 70 105 8 15 1.5 8 10 200 80 120 8 15 2 6 7 150 60 90 6 11 2 8 10 150 60 90 8 15 2 10 12 150 60 90 8 17 2 10 12 200 80 120 8 17 2 8 10 125 50 75 8 15

Ejector pins www.hales-asia.com.sg 51 Custom Ejector Blade H L 43±2 HRC M Rz4 T R D R10 Y +1.0 -0.0 +0.00 -0.02 +0.00 -0.05 +0.0 -0.2 +1.0 +2.0 59±1 HRC +0.000 -0.015 X +0.000 -0.015 D L M H T R Y X Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Company Name: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Account Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Phone: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ejector pins

Cooling products

1 micron = 0.001mm / 25.4 micron = 0.001 inches

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Table of Standard ISA Tolerances in Microns

DesignationApplicationup to 3mm3mm - 6mm6mm - 10 mm 10mm - 18mm18mm - 30mm30mm - 50mm d9 -20 -30 -40 -50 -65 -80 -45 -60 -76 -93 -117 -142 f7 Ground Surfaces -6 -10 -13 -16 -20 -25 -16 -22 -28 -34 -41 -50 F7 Drill guides-I.D. +16 +22 +28 +34 +41 +50 +7 +10 +13 +16 +20 +25 g5 -2 -4 -5 -6 -7 -9 -6 -9 -11 -14 -16 -20 g6 Ejector Pins -2 -4 -5 -6 -7 -9 -8 -12 -14 -17 -20 -25 h4 Guide pins (die sets) 0 0 0 0 0 0 -3 -4 -4 -5 -6 -7 h5 0 0 0 0 0 0 -4 -5 -6 -8 -9 -11 h6 Punches D.C. F(pt) 0 0 0 0 0 0 -6 -8 -9 -11 -13 -16 h7 0 0 0 0 0 0 -10 -12 -15 -18 -21 -25 h9 0 0 0 0 0 0 -25 -30 -36 -43 -52 -62 h11 0 0 0 0 0 0 -60 -75 -90 -110 -210 -250 H5 +4 +5 +6 +8 +9 +11 0 0 0 0 0 0 H7 Punch guides-I.D. Reamers +10 +12 +15 +18 +21 +25 0 0 0 0 0 0 H8 Die inserts or buttonsI.D.(A&B) +14 +18 +22 +27 +33 +39 0 0 0 0 0 0 j5 +2 +3 +4 +5 +5 +6 -2 -2 -2 -3 -4 -5 j6 +4 +6 +7 +8 +9 +11 -2 -2 -2 -3 -4 -5 j7 +7 +9 +10 +12 +13 +15 -2 -3 -5 -6 -8 -10 k6 Die inserts O.D(B) +10 +12 +15 +18 +1 +1 +2 +2 m5 +7 +9 +12 +15 +17 +20 +2 +4 +6 +7 +8 +9 m6 Punches E,F(shk) Dowels +9 +12 +15 +18 +21 +25 +2 +4 +6 +7 +8 +9 n6 Die inserts-O.D.(A) Guide Bushes-O.D. +13 +16 +19 +23 +28 +32 +6 +8 +10 +12 +15 +17 p6 +16 +20 +24 +29 +35 +42 +9 +12 +15 +18 +22 +26 r6 +19 +23 +28 +34 +41 +50 +12 +15 +19 +23 +28 +34 s5 +18 +24 +29 +36 +44 +54 +14 +19 +23 +28 +35 +43 s6 +22 +27 +32 +39 +48 +59 +15 +19 +23 +28 +35 +43

With FCI (Flow Characteristic Indicator) Technology

Measures liquid flow rate, temperature, calculates BTU’s per minute, and Turbulent Flow. The highly-visible display is configured via the sealed push buttons and user-friendly menus.

As a diagnostic tool, engineers and maintenance personnel can quickly spot-check temperature and flow in water lines using the LCD TRACER flowmeter. This portable LCD unit is unmatched as a troubleshooting tool. As a process control tool, the TRACER can be left in place to closely monitor more critical applications. The adjustable, automatic shut-off feature prolongs battery life.

*NIST Traceable Calibration is available

Standard Mechanical Flowmeters

Cooling products

F16-A-100

F6-CL-20

F3-D3-25

FP4-A-80 1/4” through 3” NPT Flowmeters

Flow ranges from 0-1.5 gallons/minute through 50-150 gpm. Most ranges are available in liters per minute. Pressure and Temperature Gauges and quck disconnect fittings can be added to most models..

Standard Mechanical Flowmeters

Flow ranges from 0-1.5 gallons/minute through 50-150 gpm. Most ranges are available in liters per minute. Pressure and Temperature Gauges and quck disconnect fittings can be added to most models.

Click to download mechanical flowmeter catalog

Ideal for monitoring water flow and, when used with control valves, flowmeters permit precise regulation of water flow. Indicating vane visible through sight glass provides continuous flow rate and visual flow verification.

Features and Benefits

• Compact

• Rugged

• 210°F(99°C) temperature rating

• 100 psi pressure rating

• All sizes built to order for quick delivery

• Corrosion-resistant anodized aluminum body or brass end caps

• Polysulfone sight glass

• Can be mounted in any position

• Optional thermometer and pressure gauge

• Liquid-filled pressure gauge also available

• Add quick-disconnect fittings or hose barbs to sizes 1/2” or smaller

Ejector pins www.hales-asia.com.sg 53

products

Cooling

Tracer® Electronic Flowmeter

Dimensions (mm/inches) Body Size L H W C 3/8" 87/3.42 58/2.27 42/1.67 21/0.83 2” 140/5.50 118/4.65 76/3.00 38/1.50 ON Tr ac er ® 23.6 0.93 L H C W 63.5 2.5 9.7 0.38 Liquid Crystal Display NPT(F) Connection Remote Power and Switch Connection Cable (DDS models only) Remote Power and Switch Connection Cable (DDS models only) Linear = inches mm

Ejector pins

Cooling products

Durable, vane-operated devices that provide visual indication of flow rate. The indicator ball is separated from the process by a high temperature gasket and stainless steel plate. A glass window retains the indicator ball. This flowmeter is designed specifically for hot oil or hot water circulating loops in industrial processes.

• Optional Temperature Gauge provides added function.

• Temperature rating to 288˚C

• Pressure rate to 150 psi (10.34 bar)

Stainless steel body with 1/2”NPT connection, suitable for hot oil or pressurized water applications, 2-6gpm scale.

Carbon steel body (black oxide finish) with 1”NPT connection, suitable for hot oil applications, 5-40gpm scale.

Cooling products

Smartflow Flow Regulators provide a unique, leak-free, single-point manual flow control. This regulator incorporates the proven mechanical flowmeter and integral needle valve in a compact design. Very few moving parts improve reliability and leak-free operation. Used singly or in combination with a water manifold, the flow regulator allows manual control of individual cooling water lines.

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Hot Oil Water Flowmeters

Product Code Temp. Ga. L x W x H HF4-A-60 no 3.75 x 1.5 x 1.5 HF4-B-60 yes 3.75 x 1.5 x 1.5 Model

Product Code Temp. Ga. L x W x H HF8-A-40 no 4.75 x 2.25 x 2.25 HF8-B-40 yes 4.75 x 2.25 x 2.25

HF4

Model HF8

Model HF4 Model HF8

Flow GPM W H Per Model Number Both Ends L HOW TO ORDER FR3 - B - 25 FR2 FR2B FR3 FR3B FR4 FR4B Inlet Sizes 1/4”NPT(F) 1/4”BSPP(F) 3/8”NPT(F) 3/8”BSPP(F) 1/2”NPT (F) 1/2”BSPP(F) Accessories Flow Regulator Only Thermometer (standard) Thermometer and quick change socket and plug Flow Rate (Max) 1.5 gpm (gallons per minute) 2.5 gpm 8.0 gpm 10 lpm (litres per minute) 30 lpm A B E 15 25 80 100 300 Flow 108 4.25 38.1 1.50 38.1 1.50 84 3.3 Threads per model number Adjustment Knob Max. Temperature Gauge (optional) 3/8”NPT (F) Linear = inches mm

Leak free design Solid Brass Body Needle valve vontrol Optional Temperature gauge Flow

Regulators

Flosense® Monitor Provides visibility of key cooling circuit metrics, improves efficiency, enhances productivity and profitability.

Ejector pins www.hales-asia.com.sg 55

products

Cooling

Product Code FFRM4-1-201"G 4 250 mm205 mm 120° FFRM4-2-401"G 4 250 mm205 mm 120° FFRM6-1-201"G 6 317 mm205 mm 120° FFRM6-2-401"G 2-40 l/m 1/2"G 6 317 mm205 mm 120° FFRM8-1-201"G 1-20 l/m 1/2"G 8 384 mm205 mm 120° FFRM8-2-401"G 2-40 l/m 1/2"G 8 384 mm205 mm 120° FFRM10-1-201"G 1-20 l/m 1/2"G 10 451 mm205 mm 120° FFRM10-2-401"G 2-40 l/m 1/2"G 10 451 mm205 mm 120° FFRM12-1-201"G 1-20 l/m 1/2"G 12 518 mm205 mm 120° FFRM12-2-401"G 2-40 l/m 1/2"G 12 518 mm205 mm 120° Product Code Port Flow Height Length Width Max Temp F4M4-1-20 4 1-20 l/m 72 220 155 120° F4M4HT-1-20 4 1-20 l/m 72 220 155 160° F4M4-2-40 4 2-40 l/m 72 220 155 120° F4M4HT-2-40 4 2-40 l/m 72 220 155 160° F4M6-1-20 6 1-20 l/m 72 287 155 120° F4M6HT-1-20 6 1-20 l/m 72 287 155 160° F4M6-2-40 6 2-40 l/m 287 155 120° F4M6HT-2-40 6 2-40 l/m 72 287 155 160° F4M8-1-20 8 1-20 l/m 72 354 155 120° F4M8HT-1-20 8 1-20 l/m 72 354 155 160° F4M8-2-40 8 2-40 l/m 72 354 155 120° F4M8HT-2-40 8 2-40 l/m 72 354 155 160° F4M10-1-20 10 1-20 l/m 72 421 155 120° F4M10HT-1-20 10 1-20 l/m 72 421 155 160° F4M10-2-40 10 2-40 l/m 72 421 155 120° F4M10HT-2-40 10 2-40 l/m 72 421 155 160° F4M12-1-20 12 1-20 l/m 72 488 155 120° F4M12HT-1-20 12 1-20 l/m 72 488 155 160° F4M12-2-40 12 2-40 l/m 72 488 155 120° F4M12HT-2-40 12 2-40 l/m 72 488 155 160° Product Code Input Size Readability Voltage Alarm Output FS-7100 4 7,1" OPC-UA 12V yes Flosense® Flow Regulator Flosense® Manifold

Flosense ®

Ejector pins

Cooling products

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3/4" Inline Anodised Manifold Part No. Colour Ports A(BSPP) A2(BSPP) L2 L3 L1 d1 d2 N L IM3-4-1/4-R 4 1/4" 3/4" 57,2 38,1 38,1 4,5 8 31 109,5 IM3-4-1/4-B 4 1/4" 3/4" 57,2 38,1 38,1 4,5 8 31 190,5 IM3-6-1/4-R 6 1/4" 3/4" 57,2 38,1 38,1 4,5 8 31 266,7 IM3-6-1/4-B 6 1/4" 3/4" 57,2 38,1 38,1 4,5 8 31 266,7 IM3-8-1/4-R 8 1/4" 3/4" 57,2 38,1 38,1 4,5 8 31 342,9 IM3-8-1/4-B 8 1/4" 3/4" 57,2 38,1 38,1 4,5 8 31 342,9 Part No. Colour Ports A(BSPP) A2(BSPP) L2 L3 L1 d1 d2 N L IM4-4-1/4-R 4 1/4" 1" 63,5 38,1 38,1 7 10,5 40,6 190,5 IM4-4-1/4-B 4 1/4" 1" 63,5 38,1 38,1 7 10,5 40,6 190,5 IM4-4-3/8-R 4 3/8" 1" 63,5 38,1 38,1 7 10,5 40,6 228,6 IM4-4-3/8-B 4 3/8" 1" 63,5 38,1 38,1 7 10,5 40,6 228,6 IM4-6-1/4-R 6 1/4" 1" 63,5 38,1 38,1 7 10,5 40,6 226,7 IM4-6-1/4-B 6 1/4" 1" 63,5 38,1 38,1 7 10,5 40,6 226,7 IM4-6-3/8-R 6 3/8" 1" 63,5 38,1 38,1 7 10,5 40,6 330,2 IM4-6-3/8-B 6 3/8" 1" 63,5 38,1 38,1 7 10,5 40,6 330,2 IM4-8-1/4-R 8 1/4" 1" 63,5 38,1 38,1 7 10,5 40,6 342,9 IM4-8-1/4-B 8 1/4" 1" 63,5 38,1 38,1 7 10,5 40,6 342,9 IM4-8-3/8-R 8 3/8" 1" 63,5 38,1 38,1 7 10,5 40,6 431,8 IM4-8-3/8-B 8 3/8" 1" 63,5 38,1 38,1 7 10,5 40,6 431,8 IM4-10-3/8-R 10 3/8" 1" 63,5 38,1 38,1 7 10,5 40,6 533,4 IM4-10-3/8-B 10 3/8" 1" 63,5 38,1 38,1 7 10,5 40,6 533,4 IM4-12-3/8-R 12 3/8" 1" 63,5 38,1 38,1 7 10,5 40,6 635 IM4-12-3/8-B 12 3/8" 1" 63,5 38,1 38,1 7 10,5 40,6 635 A A2 L2 L2 L A2 L3L1 d2 N d1 A A2 L2 L2 L A2 L3L1 d2 N d1

1" Inline Anodised Manifold

Stainless Steel Manifolds

Ejector pins www.hales-asia.com.sg 57 Cooling products

products 1-1/2" Inline Anodised Manifold

Cooling

A A2 L2 L2 L A2 L3L1 d2 N d1 Part No. Colour Ports A(BSPP) A2(BSPP) L2 L3 L1 d1 d2 N L IM6-4-1/2-R 4 1/2" 1-1/2" 76,2 50,8 50,8 7 10,5 57 254 IM6-4-1/2-B 4 1/2" 1-1/2" 76,2 50,8 50,8 7 10,5 57 254 IM6-6-1/2-R 6 1/2" 1-1/2" 76,2 50,8 50,8 7 10,5 57 355,6 IM6-6-1/2-B 6 1/2" 1-1/2" 76,2 50,8 50,8 7 10,5 57 355,6 IM6-8-1/2-R 8 1/2" 1-1/2" 76,2 50,8 50,8 7 10,5 57 457,2 IM6-8-1/2-B 8 1/2" 1-1/2" 76,2 50,8 50,8 7 10,5 57 457,2 IM6-10-1/2-R 10 1/2" 1-1/2" 76,2 50,8 50,8 7 10,5 57 558,8 IM6-10-1/2-B 10 1/2" 1-1/2" 76,2 50,8 50,8 7 10,5 57 558,8 IM6-12-1/2-R 12 1/2" 1-1/2" 76,2 50,8 50,8 7 10,5 57 660,4 IM6-12-1/2-B 12 1/2" 1-1/2" 76,2 50,8 50,8 7 10,5 57 660,4 A L2 A2 L1 L B B Part No. Ports A (BSPP) A2 (BSPP) L L1 L2 B SSIM4-4-1/2 4 1/2" 1" 240 50 45 40 SSIM4-6-1/2 6 1/2" 1" 340 50 45 40 SSIM4-8-1/2 8 1/2" 1" 440 50 45 40 SSIM4-10-1/2 10 1/2" 1" 540 50 45 40 SSIM4-12-1/2 12 1/2" 1" 640 50 45 40 SSIM5-4-1/2 4 1/2" 1-1/4" 240 50 45 50 SSIM5-6-1/2 6 1/2" 1-1/4" 340 50 45 50 SSIM5-8-1/2 8 1/2" 1-1/4" 440 50 45 50 SSIM5-10-1/2 10 1/2" 1-1/4" 540 50 45 50 SSIM5-12-1/2 12 1/2" 1-1/4" 640 50 45 50

Heat Transfer Rods are designed to heat or cool cones, slides and inserts. Heat Transfer Rods conduct temperature over 10,000 times faster than copper. Heat Transfer Rods operate best when 50% of the overall length is cooled using a water flow. +0.1 to +0.2mm should be up on the rod diameter for the correct fitment. Fitment hole should be drilled.

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50 HTR2x50 HTR3x50 HTR4x50 HTR5x50 HTR6x50 HTR8x50 55 HTR2x55 HTR3x55 HTR4x55 HTR5x55 HTR6x55 60 HTR2x60 HTR3x60 HTR4x60 HTR5x60 HTR6x60 HTR8x60 65 HTR2x65 HTR3x65 HTR4x65 HTR5x65 HTR6x65 70 HTR2x70 HTR3x70 HTR4x70 HTR5x70 HTR6x70 HTR8x70 75 HTR2x75 HTR3x75 HTR4x75 HTR5x75 HTR6x75 HTR8x75 80 HTR2x80 HTR3x80 HTR4x80 HTR5x80 HTR6x80 85 HTR2x85 HTR3x85 HTR4x85 HTR5x85 HTR6x85 HTR8x85 90 HTR2x90 HTR3x90 HTR4x90 HTR5x90 HTR6x90 95 HTR2x95 HTR3x95 HTR4x95 HTR5x95 HTR6x95 HTR8x95 100 HTR2x100 HTR3x100 HTR4x100 HTR5x100 HTR6x100 105 HTR2x105 HTR3x105 HTR4x105 HTR5x105 HTR6x105 HTR8x105 110 HTR2x110 HTR3x110 HTR4x110 HTR5x110 HTR6x110 115 HTR2x115 HTR3x115 HTR4x115 HTR5x115 HTR6x115 HTR8x115 120 HTR2x120 HTR3x120 HTR4x120 HTR5x120 HTR6x120 125 HTR2x125 HTR3x125 HTR4x125 HTR5x125 HTR6x125 HTR8x125 135 HTR2x135 HTR3x135 HTR4x135 HTR5x135 HTR6x135 145 HTR2x145 HTR3x145 HTR4x145 HTR5x145 HTR6x145 HTR8x145 155 HTR2x155 HTR3x155 HTR4x155 HTR5x155 HTR6x155 165 HTR3x165 HTR4x165 HTR5x165 HTR6x165 HTR8x165 185 HTR3x185 HTR4x185 HTR5x185 HTR6x185 HTR8x185 205 HTR3x205 HTR4x205 HTR5x205 HTR6x205 HTR8x205 mm 2mm 3mm 4mm 5mm 6mm 8mm Length in Diameters and Catalogue Numbers Water Moulded part Thermal pin heat contuctor Wick Vapour flow Liquid return Heat out Heat in

Water Moulded part Thermal pin heat contuctor Wick Vapour flow Liquid return Heat out Heat in

Ejector pins

Cooling products Heat Transfer Rods

200 Series plugs are also available with an internal shut-off valve.

300 Series plugs are also available with an internal shut-off valve.

* Also available with internal valve, specify “V”

Female Brass Connectors

COOLING PRODUCTS

Ejector pins www.hales-asia.com.sg 59

products A R d1 d H L R d1 SW d L A R d1 d H L R d1 SW d L Product Code Series R (BSPT ) D1 H A L CM251 (20NR1/8) 200 1/8 9 17 22 25 CM252 (20NR1/4) Series 1/4 9 19 26 29 CM253 (20NR3/8) 1/4 Flow 3/8 9 19 30 30 CM351 (30NR1/8) 300 1/8 13 25 26 35 CM352* (30NR1/4) Series 1/4 13 25 26 35 CM353* (30NR3/8) 3/8 Flow 3/8 13 26 30 38 CM354 (30NR1/2) 1/2 13 28 37 42 CM552 (50NR1/4) 500 1/4 20 37 30 41 CM553 (50NR3/8) Series 3/8 20 37 32 41 CM554 (50NR1/2) 1/2 Flow 1/2 20 38 32 39 CM556 (50NR3/4) 3/4 20 38 38 45 Product Code Series R Thread d d1 L SW CM251F (20NR1/8I) 1/8 6 9 28 13 CM252F (20NR1/4I) 200 Series 1/4 6 9 32 17 CM253F (20NR3/8I) 3/8 6 9 34 19 CM352F (30NR1/4I) 1/4 9 13 37 17 CM353F (30NR3/8I) 300 Series 3/8 9 13 39 19 CM354F (30NR1/2I) 1/2 9 13 46 24

Cooling

Male Brass Connectors

Ejector pins

Cooling products Brass Extension Plugs

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Product Code L T d d1 A CM251212 2 1/2 1/8 1/4 3/8 11/16 CM2514 4 1/8 1/4 3/8 1 CM251512 5 1/2 1/8 1/4 3/8 1 CM2517 7 1/8 1/4 3/8 1 CM251812 8 1/2 1/8 1/4 3/8 1 CM252212 2 1/2 1/4 1/4 3/8 7/8 CM2524 4 1/4 1/4 3/8 1 1/4 CM252512 5 1/2 1/4 1/4 3/8 1 1/4 CM2527 7 1/4 1/4 3/8 1 1/4 CM252812 8 1/2 1/4 1/4 3/8 1 1/4 CM253212 2 1/2 3/8 1/4 3/8 1 CM2534 4 3/8 1/4 3/8 1 1/4 CM253512 5 1/2 3/8 1/4 3/8 1 1/4 CM2537 7 3/8 1/4 3/8 1 1/4 200 Series 1/4 Flow Product Code L T d d1 A CM351212 2 1/2 1/8 3/8 1/2 7/8 CM3514 4 1/8 3/8 1/2 1 CM351512 5 1/2 1/8 3/8 1/2 1 CM3517 7 1/8 3/8 1/2 1 CM351812 8 1/2 1/8 3/8 1/2 1 CM352212 2 1/2 1/4 3/8 1/2 7/8 CM3524 4 1/4 3/8 1/2 1 1/4 CM352512 5 1/2 1/4 3/8 1/2 1 1/4 CM3527 7 1/4 3/8 1/2 1 1/4 CM352812 8 1/2 1/4 3/8 1/2 1 1/4 CM35210 10 1/4 3/8 1/2 1 1/4 CM3534 4 3/8 3/8 1/2 1 CM353512 5 1/2 3/8 3/8 1/2 1 1/4 CM3537 7 3/8 3/8 1/2 1 1/4 CM35310 10 3/8 3/8 1/2 1 1/4 300 Series 3/8 Flow Height H T 15/8 L A d1 d

Straight Coupling - International Series

90° Hose Tail Coupling - International Series

45° Hose Tail Coupling - International Series

Ejector pins

Cooling products

www.hales-asia.com.sg 61

L L1 A D D L A L1 D L A L1 SW L L1 A D A L SW L1 D L L1 A D D L A L1 D L A L1 SW L L1 A D A L SW L1 D L L1 A D D L A L1 D L A L1 SW L L1 A D Product Code Product Code Product Code Hose Flow L D Series without Valve with Valve Valve Seal Only ID CM206 (20K6) CM206V (20K6V) 200V 3/8 1/4 51mm 17 200 CM306 (30K10) CM306V (30K10V) 300V 3/8 1/4 64mm 23 300 CM308 (30K13) CM308V (30K13V) 300V 1/2 3/8 66.5mm 23 300 CM308SL CM308VSL 300V 1/2 3/8 73mm 23 300 CM506 (50K19) CM506V (50K19V) 500V 3/4 5/8 89mm 30 500 Product Code Product Code Hose Flow L L1 D Series without Valve with Valve ID CM216 (20K10/90) CM216V (20K10/19) 3/8 1/4 40mm 22mm 17 200 CM318 (30K13/90) CM318V 1/2 3/8 56mm 28.5mm 23 300 CM516 (50K19/90) CM516V 3/4 5/8 77mm 32mm 30 500 Product Code Product Code Hose Flow L L1 D Series without Valve with Valve ID CM226 (20K10/45) CM226V (20K10/45V) 3/8 1/4 55.5mm 22mm 18 200 CM328 (30K13/45) CM328V (30K13/45V) 1/2 3/8 75mm 25mm 24 300 CM526 (50K19/45) CM526V (50K19/45V) 3/4 5/8 77mm 30mm 32 500

Ejector pins

Cooling products

Hales Water Jumpers offer smooth unrestricted flow paths and consistent cooling flow rate, eliminating crimped hoses.

Cooling products

62 www.hales.com.au

62 www.hales-asia.com.sg

Quick Connect Water Jumpers L M Twist lock sleeve prevents accidental disconnect seals A Product Code FHS Series Hose ID L C M A WJ200-6 200 3/8 1 1 1/4 3/8 5/8 WJ300-6 300 3/8 1 7/16 1 9/16 1/2 7/8 WJ300-8 300 1/2 1 7/16 1 9/16 1/2 7/8

Plugs

Hose ID C L M Twist lock sleeve prevents accidental disconnect Viton seals A Hose ID C L M Twist lock sleeve prevents accidental disconnect Viton seals S10-1 10mm S6 6mm S8 8mm Product Code D KN105-8 6mm Product Code D R1/4 1/4 R1/8 1/8 Product Code D Channel Plug Equivalent

Plugs Channel Plug Equivalent

Plugs Threaded Conical Plug Equivalent

Pressure

Straight Coupling - European Series

Cooling products

45° Hose Tail Coupling - European Series

90° Hose Tail Coupling - European Series

Ejector pins

Cooling products

www.hales-asia.com.sg 63

Cooling products

L L1 A D D L A L1 L A L1 D D L SW L1 A D L1 L SW D L1 L SW D A 09K10 10 18 52 22 609K10V 10 18 52 22 6 + 13K13 13 23 61,5 25 913K13V 13 23 61,5 25 9 + Product Code A D L L1 Flow Valve L L1 A D D L A L1 L A L1 D D L SW L1 A D L1 L SW D L1 L SW D A 09K10-45 10 18 41 22 609K10V-45 10 18 41 22 6 + 13K13-45 13 23 51 25 9Product Code A D L L1 Flow Valve 09K10-90 10 18 41 22 609K10V-90 10 18 41 22 6 + Product Code A D L L1 Flow Valve L L1 A D D L A L1 L A L1 D D L SW L1 A D L1 L SW D

Ejector pins

Cooling products

cooling products

64 www.hales.com.au

64 www.hales-asia.com.sg

Extended Connector - European Series L L1 A D D L A L1 L A L1 D D L SW L1 A D L1 L SW D L1 L SW D A D D L SW L1 A D L1 L SW D L1 L SW D A 09KUR1/4 G1/4 18 48 9 17 609KUR1/4V G1/4 18 48 9 17 6 + 13KUR3/8 G1/3 23 51,5 9 22 9Product Code A D L L1 SW Flow Valve D L A L1 L A L1 D D L SW L1 A D L1 L SW D L1 L SW D A 09N100 8 9 100 79 9 609N120 10 9 120 100 11 613N150 14 13,5 150 125 15 9Product Code A D L L1 SW Flow Valve Product Code A D L L1 SW Flow Valve 09NM10 M10x1 9 24 7 11 609NR1/4 G1/4 9 26 9 15 609NR1/8 G1/8 9 24 7 11 609NR3/8 G3/8 9 30 10 17 613NR1/4 G1/4 13,5 26 9 15 913NR1/8 G1/8 13,5 25 8 14 9Male Thread Coupling - European Series Male Connector - European Series

Cooling products

Hand Crimper

Cooling products

Ferrules

Ejector pins

Cooling products

www.hales-asia.com.sg 65 Hose

Product Code I.D. O.D. Length ColourBend Radius Max Temp G13B 13mm 21mm 50m BLUE 90° 100° G13R 13mm 21mm 50m RED 90° 100° E10B 10mm 16.5mm 50m BLUE 60° 160° E10R 10mm 16.5mm 50m RED 60° 160° E13B 13mm 21mm 50m BLUE 90° 160° E13R 13mm 21mm 50m RED 90° 160° G19B 19mm 27mm 30m BLUE 110° 100° G19R 19mm 27mm 30m RED 110° 100°

Simple to use bench mounted hand crimping machine. Fast effective crimps, Ideal for water circuits. Suitable for up to 3/4" hose, usable with ferrules with an outer diameter of 10 - 36 mm.

Product Code Crimp Range. X100 10-36 mm Product Code D d. Suits Hose C10/17 17.5mm 10mm G10/E10 C13/22 22.5mm 13mm G13/E13 C19/29 29mm 19mm G19/E19

Stainless Steel Ferrules for use with Hand Crimper.

Single Zone Temperature Control System

MOULDING ACCESSORIES

Multi Zone Temperature Control System

16 to 48 Zone Mainframes are also available to order. 30 Amp option also available. Modules sold separately.

MOULDING ACCESSORIES

• Simultaneous digital setpoint and digital temperature indication.

• Accepts Type J or Type K thermocouple input (jumper selectable).

• Auto-tuning, with adjustable proportional band and rate.

• Bumpless auto/manual transfer.

• CompuStep bake out feature prevents moisture at start-up.

• Built-in loop break, short, open, and reverse thermocouple protection.

• Optional triac failure protection.

• Preset alarms at 30°F (17°C).

• Jumper-selectable self-start mode.

• Current monitor feature displays average current to load.

• CE-compliant.

Ejector MOULDINGpinsACCESSORIES 66 www.hales-asia.com.sg

Product Code Description PIM1BX10 10 Amp Unit

Product Code Description MFFMP2 2 Zone Mainframe MFFMP3 3 Zone Mainframe MFX5 5 Zone Mainframe MFX8 8 Zone Mainframe MFX12 12 Zone Mainframe RMA Modular

Product Code RMAX15

Ejector pins MOULDING ACCESSORIES MOULDING ACCESSORIES MOULDING ACCESSORIES www.hales-asia.com.sg 67 METICOM Temperature Controller 1 & 2 Zone Modular Terminal Mounting Box Product Code Rows Pin Box Dimension 79-010-50111 x 5 pin L175 x W62 x H65 79-010-50212 x 5 pin 79-010-50811 x 16 pin 79-010-51211 x 24 pin No. of Zones DescriptionMastip CodePower Input Output Connector Power Connector TC Connector 1 CIS - 1 79-060-010230V 1P1 x 5 Pin Female Single Latch, Power & TC Combination 2 CIS - 2 79-060-020230V 1P2 x 5 Pin Female Single Latch, Power & TC Combination * Dimension : 193 x 71 x 225mm Modular Terminal Mounting Box Product Code Rows Pin Box Dimension 79-010-60822 x 16 pin L175 x W124 x H65 79-010-60921 x 16, 1 x 25 pin 79-010-61222 x 24 pin 79-010-61321 x 24, 1 x 25 pin

MOULDING ACCESSORIES

Must be used to cover unused zones in main frames. Supplied with push-pull panel fasteners.

MOULDING ACCESSORIES

Ejector MOULDINGpinsACCESSORIES 68 www.hales-asia.com.sg

Product Code International Code Pin Box Dimension L x W x H Screw Distance X Y 79-010-701PTC5TB1 x 25, 1 x 10 pin220 x 70 x 108mm204mm38mm 79-010-702PTC8TC1 x 25, 1 x 16 pin240.5 x 70 x 108mm224.6mm38mm 79-010-703PTC12TB1 x 25, 1 x 24 Pin267.5 x 70 x 108mm251.6mm38mm USA style Mounting Box Blank Panel

Product Code MFBP Universal Floor Stand Product Code Zones MFS5812 Adjustable for 5, 8 & 12 zone

Connectors and Single Zone Plugs

Thermocouple Connector

Mould Power/Input Connectors

CKPTM1 Cable, Frame End 5-Pin Combo Mold Power/ Thermocouple Connectors Product Code

CKPTOC1 Frame 5-Pin Combo Mould Power/ Thermocouple Connectors Product Code

CKPTF1 Cable, Mould-End 5-Pin Combo Mold Power/ Thermocouple Connectors Product Code

Ejector pins MOULDING ACCESSORIES www.hales-asia.com.sg 69

Product Code Description Zones MTC5 Mould Thermocouple Connecter 5 Zones MTC8 Mould Thermocouple Connecter 8 Zones MTC12 Mould Thermocouple Connecter 12 Zones

Product Code Description Zones PIC5 Mould Power Connecter 5 Zones PIC8 Mould Power Connecter 8 Zones PIC12 Mould Power Connecter 12 Zones

CKPTM-1

CKPTOC-1

CKPTF-1

CKPTIC1 Mould 5-Pin Combo Mold Power/ Thermocouple Connectors

Ejector MOULDINGpinsACCESSORIES 70 www.hales-asia.com.sg

Product Code CKPTIC-1

Combination Cables 5 pin combination Thermocouple/Power Cable. Power Cables Thermocouple Cables Product Code Zones Length TC5C10 5 Zones 10’ TC5C20 5 Zones 20’ TC8C10 8 Zones 10’ TC8C20 8 Zones 20’ TC12C10 12 Zones 10’ TC12C20 12 Zones 20’ Product Code Zones Length MPC5C10 5 Zones 10’ MPC5C20 5 Zones 20’ MPC8C10 8 Zones 10’ MPC8C20 8 Zones 20’ MPC12C10 12 Zones 10’ MPC12C20 12 Zones 20’ Product Code Length MPTC10 10’ MPTC20 20’ Module Fuses Product Code Amps ABC10 10 ABC15 15 Connector Crimps Product Code Amps HWCC-1 15 HWCC-2 30

Single Zone Plug & Cables

Tool

A heavy duty formulation designed to clean injection mould, tools and dies after production runs and prior to commencement of new jobs.

Australian Made

NEW Packaging coming soon; same great product!

Tool & Die Protector

A heavy duty formulation designed to protect tools, injection moulds and dies from oxidization and rusting during storage in between production runs. Pentrates tools and mould removes moisture from cavities and mould. Leaves a protective film of lubrication oils and a rust preventative coating.

Australian Made

NEW Packaging coming soon; same great product!

Silicone

A proven release agent to prevent sticking in mould cavities

Australian Made

NEW Packaging coming soon; same great product!

Paintable

A premium quality release agent which enables plastic parts to be printed, painted, hot stamped, vacuum plated and metalised

Australian Made

NEW Packaging coming soon; same great product!

Ejector pins MOULDING ACCESSORIES www.hales-asia.com.sg 71 Specialty Lubricants & Fluids

Product Code Size DIE PROTECTOR 400g Aerosol Product Code Size SILICONE MOULD RELEASE 300g Aerosol Product Code Size PAINTABLE MOULD RELEASE 300g Aerosol

Mould Release

Product Code Size DIE CLEANER 400g Aerosol

Mould Release

& Die Parts Cleaner

Food Grade Clear Mould Protect

Anti-corrosion agents provide dismantled dies, moulds and parts with long-term protection against corrosion. This ensures that your mould is always ready for use, maintaining value and efficiency. Conforms to NSF guidelines.

Green Mould Protect

Anti-corrosion agents provide dismantled dies, moulds and parts with long-term protection against corrosion. This ensures that your mould is always ready for use, maintaining value and efficiency

Food Grade Ejector Pin Lubricant

Ejector Pin Lubricant

Non-soiling lubricants that keep moving parts running smoothly and prevent damage due to breakage and seizing.

Mould Cleaner Wipes

Mould Cleaner Wipes are specifically developed for cleaning and degreasing of mould surfaces.

• Ultra-low linting non-abrasive wipe

• Leaves no residue

Ejector MOULDINGpinsACCESSORIES 72 www.hales-asia.com.sg Specialty Lubricants and Fluids

Product Code Size WMC80 Tub of 80 wipes

Product Code Size MPW501FG 500 ml aerosol Product Code Size MPG 501 500 ml aerosol

Product Code Size MLF501FG 500 ml aerosol

White Mould Lubricant

Non-soiling lubricants that keep moving parts running smoothly and prevent damage due to breakage and seizing.

Copper Anti-Seize Assembly Compound

Mouldpro Copper Anti-Seize ensures rapid and easy assembly of threaded parts. It allows correct torque to be applied by eliminating thread interference.

Mould Polish

This superior quality mould polish is perfect for cleaning and polishing steel moulds. It safely and easily removes oxidation, corrosion, stains and rust. It produces a brilliant reflective lustre and leaves an invisible protective coating to ensure a long lasting shine.

The ultimate PTFE paste for the assembly of injection mould tools, it also provides excellent anti seize on many types of moving parts.

Ejector pins MOULDING ACCESSORIES www.hales-asia.com.sg 73

Product Code Size MLF500FG 500g tub MLF080FG 80g tube Product Code Size MCS 500 500g tub MCS 80 80g tube Product Code Size MCP 80 80g tube

Specialty Lubricants & Fluids

Product Code Description Pack Size PROLON-250 PTFE 901 Paste Prolon 250g Tube PROLON-500G PTFE 901 Paste Prolon 500ml Tub PROLON-20KG PTFE 901 Paste Prolon 20kg Tub

Min-Lube™ High Performance Lubricating Grease

Min-Lube grease is designed specifically for lubrication in severe environments as well as food and pharmaceutical related industries. It is a mineral oil base thickened with a proprietary calcium sulfonate complex, and a carefully selected additive package focused on thermal, oxidative, and mechanical stability. It contains Micronox® to provide antimicrobial protection, which is groundbreaking technology that prevents degradation of the lubricant.

Zap-Ox®

Removes all rust, oxidation, buildup, stains, weld discolouration and more

Nano Mold Coating®

Releases plastic parts for up to 300,000 cycles, part design dependant. Reduces cycle times, semi permanent.

Product Code

NANO-FG-10ML-KIT

Food Safe Purging it P&P Cream

P&P Cream™ is specific for the cleaning of screws, cylinders, nozzles, hot runners, extrusion dies, moulds and any metal surface. Removes charred residue, black spots, colored pigments and all left over material deposits, for all thermoplastic and thermosetting. Working temperature between 70°c and 420°c,

Ejector MOULDINGpinsACCESSORIES 74 www.hales-asia.com.sg

Product

Size PURGE Sachet (Min order 4) Specialty Lubricants & Fluids

Code

Product Code Description Pack Size NANO-ZO-16 Zap-Ox Cleaner 475ml Bottle

Nuts, Bolts, Washers and Clamps

Clamp Support Bolt • Black

Thick Washer

• Hardened

• Black Coating

Slotted Clamp

• Black Coating

Ejector pins MOULDING ACCESSORIES www.hales-asia.com.sg 75 Product Code d1 k Weight MC-SB-M12x5036 mm10 mm110 g MC-SB-M16x6245 mm13 mm240 g MC-SB-M20x6250 mm13 mm320 g MC-SB-M24x11650 mm14 mm555 g Product Code d1d2sWeight MC-TW-M1213 mm35 mm 5 mm 30 g MC-TW-M1617 mm45 mm 6 mm 60 g MC-TW-M2021 mm50 mm 6 mm 70 g MC-TW-M2425 mm60 mm 8 mm 140 g

Hardened

Black Coating

Hexagon Nut •

•

Product Code SWemrWeight MC-HN-M1219 mm21.9 mm 18 mm17 mm 25 g MC-HN-M1624 mm27.7 mm 24 mm22 mm 55 g MC-HN-M2030 mm34.6 mm 30 mm27 mm 110 g MC-HN-M2436 mm41.5 mm 36 mm32 mm 190 g C E D G F A B H Product Code ModelABCDEFGH MC12M12 x 100mm100321971438813M12 MC16M16 x 150mm15037251006013017M16 MC20M20 x 200mm20050321148218521M20 MC25M25 x 250mm2507045157100224271”BSW

Coating

MOULDING ACCESSORIES

Prevent Plastic Parts scattering around with Scatterguard

The patented design contains the ejected parts within the mould area whilst the roller blind action allows a completely unrestricted view of the mould face and allows easy access to the mould.

• Ultra Low Profile Design

• Crystal Clear Mould Screen

• Reduce Scrap by Eliminating Contamination

• Increase Profits

• Ideal for Cleanroom Applications

Insulation Barrel Blankets & UniVest

UniVest®: For Plastic Processors

UniVest® insulation jackets provide a low-cost solution for reducing energy costs, and shortening start-up time between jobs by retaining heat inside barrels, extruders, dies and hoses. This will lower the ambient temperature in your facility, and lower the overhead cost for equipment operations and air

conditioning

Features

• High temperature strap and buckle fastening system

• PTFE coated exterior

• Withstand temperatures up to 1200°F

• High density ceramic fibre insulation

Benefits

• Improves equipment process

• Protects employees and equipment

• No equipment downtime

• Simple and quick installation

• Reduces energy consumption

• 100% Asbestos free.

76 www.hales-asia.com.sg

Ejector pins

MOULDING ACCESSORIES

Product CodeMould Height Max. Width SG-1 20 cm 55 cm SG-2 30 cm 55 cm SG-3 40 cm 55 cm SG-4 50 cm 55 cm SG-5 60 cm 55 cm Mould Curtain

With two heaters the SX nozzle is perfectly suited for all single nozzle applications. Independently controlled heater zones provide uniform temperature distribution along the length of the nozzle, making it ideal to process difficult plastics.

Ejector pins www.hales-asia.com.sg 77

runner and control SX Nozzle

Hot

Options Multi-Hole Torpedo Tip One-Hole Torpedo Tip Open Tip Extended Tip Open Nut Bush Nut Sprue Nut Ø d2 d3 L5 L4 A L 13 Series 16 Series 19 Series 27 Series 45 45 55 55 55 65 65 65 75 75 75 75 L 95 95 95 95 115 115 115 115 145 145 175 175 225 275 L4 18 18 20 25 L5 44 44 46 50 d2 40 40 50 50 d3 27 30 33 43 A 10 12 15 23 All measurements are in millimetres

Gating

Ejector pins

Hot runner and control

Low moulding temperature and pressure, excellent temperature consistency and front loading capabilities, that’s the Mastip MX nozzle, specifically designed for multi cavity manifold systems and hot halves. The MX nozzle is suited for small to medium applications in all types of markets. It is able to process a wide range of plastics, from the easy ethylenes to tough engineering resins.

78 www.hales-asia.com.sg

MX Nozzle

Multi-Hole Torpedo Tip One-Hole Torpedo Tip Open Tip Extended Tip Open Nut Bush Nut Sprue Nut Valve Gate Open tip Valve Gate Torpedo Tip A/F L4 L Ad3 Ø d2 13 Series 16 Series 19 Series 45 45 55 55 55 65 65 65 75 75 75 L 95 95 95 115 115 115 145 145 145 175 175 175 A/F 24 26 36 d2 28 30 40 d3 22.9 24.9 31.5 L4 12 12 15 A 10 12 15 All measurements are in millimetres

Gating Options

BX nozzle is designed to provide a cost sensitive solution to single & multicavity applications.

Ejector pins www.hales-asia.com.sg 79

runner and control BX Nozzle Gating Options A/F L4 L Ad3 Ø d2 Multi-Hole Torpedo Tip Open Tip Extended Tip One-Hole Torpedo Tip Open Nut Bush Nut Sprue Nut Valve Gate Torpedo Tip Valve Gate Open tip A/F L4 L Ad3 Ø d2 Multi-Hole Torpedo Tip Open Tip Extended Tip One-Hole Torpedo Tip Open Nut Bush Nut Sprue Nut Valve Gate Torpedo Tip Valve Gate Open tip 13 Series 16 Series 19 Series 27 Series 45 45 55 55 55 65 65 65 75 75 75 75 L 95 95 95 95 115 115 115 115 145 145 145 145 175 175 175 175 225 A 10 12 15 23 A/F 31 34 36 45 d2 34 38 40 50 d3 27 30 33 43 L4 12 12 15 20

Hot

All measurements are in millimetres

Sporting an extremely compact design, the VeriShot™ system greatly reduces mold height requirements as it doubles as a locating ring housing the mechanics. This ensures perfect alignment between mold and machine platens. VeriShot™ is compatible with TX16, TX19 and TX27 FlowLoc™ nozzles, which screw directly into the lower manifold providing a secure, leak-proof solution.

• Stainless Steel construction for maximum service life

• Reduced mould height at 54mm+ nozzles.

• Location ring can be sized to your requirement

Ejector pins 80 www.hales-asia.com.sg Hot runner and control VeriShot™-Single Valve Gate 16 Series 19 Series 27 Series Model SVG SVG SVG Actuation Type Pneumatic Pneumatic Pneumatic Pin Size 2.5 3.0 5.0 Stroke 10 10 10 Valve Gate Assembly Gating Options Open Nut Bush Nut Sprue Nut Valve Gate Torpedo Tip Valve Gate Open tip Ø70 OL SVG 102 REF 10 BX Nozzle Ø75 L

All measurements are in millimetres FlowLoc Nozzle Compatability 16 Series 19 Series 27 Series L 75 75 75 85 85 85 95 95 95 105 105 105 115 115 115 130 130 130 145 145 145 160 160 160 175 175 175 200 200 200 225 225 250 250 275 275 300 300 350 400 450

Ejector pins

Hot runner and control

www.hales-asia.com.sg 81

MVG Valve Gate L L4 A/F Blanking Plate Ø 54.0 50.0 Min 10.0 Cylinder Assembly Spacer Valve Pin Ø d2 Open Nut Bush Nut Sprue Nut Torpedo L L4 d3d1 A/F Blanking Plate Ø 54.0 50.0 Min 10.0 Cylinder Assembly Spacer Valve Pin Ø d2 Open Nut Bush Nut Sprue Nut Valve Gate Torpedo Tip Valve Gate Open tip Gating Options MX BX MX BX 13 Series 16 Series 45 45 45 45 55 55 55 55 65 65 65 65 L 75 75 75 75 95 95 95 95 115 115 115 115 145 145 145 145 175 175 175 175 A/F 24 31 26 34 d1 10 10 12 12 d2 28 34 30 38 d3 22.9 27 24.9 30 L4 12 12 12 12 L d3d1 50.0 Min 10.0 Open Nut Bush Nut Sprue Nut Valve Gate Torpedo Tip Valve Gate Open tip 13 Series * MX / BX 16 Series MX / BX Valve Gate Assembly Model MVG25 - 2.0 MVG25 - 2.5 Actuation Type Pneumatic Pneumatic Pin Size 2.0 2.5 Stroke 7 7 * 13 Series available in open nut and open tip only All measurements are in millimetres

Standard Layouts, Exceptional Results

Mastip has an extensive range of standard or customized manifold designs that ensure cavity-to-cavity consistency through the normal or theological balancing of flow channels.

Each manifold incorporates durable, high quality components that deliver fast cycle times, precise gate control and superior quality parts.

Durable, Long-lasting Components

All manifolds are equipped with superior components including pressed-in heaters, ceramic connectors and high quality mould base or stainless steel plates, enabling them to perform under the most demanding applications and conditions.

Mastip’s manifold range is further complimented by the industry leading X-Range nozzles and the extensive range of tip and nut combinations to deliver high performing, durable solutions able to meet the demands of the most abrasive and difficult to mould resins.

Manifold systems to suit all your moulding requirements

Mastip’s experienced teams can design and manufacture manifold systems to suit all your moulding requirements. All Mastip manifolds are designed to deliver a uniform melt to each nozzle, ensuring cavity-to-cavity consistency. This is achieved through natural balancing of the ﬂow channels and ensuring constant temperature profiles are maintained across the manifold block. Small cavity or high cavity systems, simple single level or complex multi-level stack systems, thermal gate or valve gate systems, Mastip can provide you with a Manifold system to meet your requirements in standard high quality mould base steel or stainless steel plates.

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Designed, Manufactured and Tested

Every manifold goes through extensive design and analysis to ensure the following:

• optimised melt delivery

• improved production efficiencies

• perfect cavity-to-cavity filling

• excellent gate quality

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Hot runner and control Standard Manifold System

Designed, Manufactured and Tested

Every high-cavity manifold goes through extensive design and analysis to ensure the following:

• optimise melt delivery

• balanced cavity-to-cavity filling

• excellent gate quality

• optimise thermal profile

Incorporating M-Series Multi-Cavity Nozzles

Specifically designed for multi-cavity systems, the MX and MJ nozzle series are simple to install, front-loading for ease of servicing and ideal for close-pitch gating due to small gate pocket requirements.

MX and MJ nozzles have superior thermal insulation and precise temperature control to optimise cycle times and are available in sizes ranging from 45-175 mm.

High cavity single or multi-level systems

Mastip’s expert teams can design and manufacture high cavity single or multi-level systems, with thermal or valve gates. Our systems are designed and manufactured to the highest level of quality, delivering a uniform melt to each nozzle, ensuring cavity-to-cavity consistency. This is achieved through natural balancing of the ﬂow channels and ensuring constant temperature profiles are maintained across the manifold block. Mastip can provide you with a Manifold system to meet your requirements in standard high quality mould base steel or stainless steel plates.

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Guaranteed to Perform

Mastip Hot Half systems are backed by a 3 year leak-proof guarantee, available in thermal or valve gate configurations and delivered as a complete solution to integrate seamlessly into your mould.

Include a Meticom Temperature Controller with your Hot Half System order and we will extend the warranty on the Mastip Hot Half System from 3 to 5 years.

See page 10 for more information

Ejector pins www.hales-asia.com.sg 83 Hot runner and control High Cavity Manifold System

Unique Designs for Multi-Component Moulding

Multi-material moulding is a common way to create parts with two or more types of material in order to provide stability, functionality or aesthetic appeal over traditional single type material parts. Common examples of this include razor and toothbrush handle grips.

Often referred to as multi-shot, coinjection or over-moulding, multi-material solutions are typically uniquely designed systems providing an effective and costefficient way to produce custom parts requiring multiple types of material or

Designed, Tested and Supported

Mastip works closely with our customers to design customised solutions that solve their unique requirements for multimaterial moulding.

Each system is supplied with installation and mould recommendations and backed by our global service and support network.

From Simple to Technically Advanced Multi-Material Systems

Mastip has extensive experience in supplying solutions for multi-material and multi-colour applications. Whether it is over moulding soft grips or different colours on single part, Mastip has the technology and technical expertise to develop the right multi-material hot runner solution for your needs. From simple high cavity plastic packaging to technically advanced components such as structural and engineering parts for the automotive industry, incorporating Mastip’s multi-material systems into your mould can simplify your production, deliver quality parts and save you time and money on your product assembly.

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Durable, Long-lasting Components

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Hot runner and control Multi Material Manifold System

Nexus™ systems are designed for fast, simple installation out of the box without requiring any further assembly

Nexus™ systems feature fully customisable frames, electrical connections, tip and nut options and nozzle lengths to suit your application requirements.

Cylix™ Valve Gate Actuation

The Cylix™ Cylinder features Pneumatic Valve actuation in a thermally stabilized system mounted directly to the manifold. With the ability to adjust valve pin height and incorporating long life seals and bearings, it is the optimal solution for precise control of your moulding requirements.

Nexus™ System with FlowLoc™ Nozzle

The FlowLoc nozzle range features a threaded base that attaches to the manifold providing a secure, leak-proof operation. With advanced heating technology, the FlowLoc delivers superior thermal performance for a wide moulding window

Ready SetInject

Following on from the ground breaking success of Mastip’s Nexus Thermal Gate we are proud to introduce the Nexus Valve Gate with Cylix actuation.

Mastip’s next generation Nexus™ Systems are delivered Pre-Assembled and PreWired as a complete turn-key solution for quick and simple installation.

Both the Nexus Thermal Gate and the Nexus Valve Gate Systems incorporate the advanced leak protection of FlowLoc™ Technology.

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All measurements are in millimetres.

* Further nozzle lengths are available on request

Ejector pins www.hales-asia.com.sg 85 Hot runner and control Nexus System