GP Reeves Grease Product Catalog

GREASE PRODUCT CATALOG

© 2022

|1

2 | gpreeves.com

TABLE OF CONTENTS Introduction

About Us .......................................................................................................................................................4 Dispenser Types ...........................................................................................................................................7 Applications ..................................................................................................................................................8 Product Offering ...........................................................................................................................................9 Custom Solutions .......................................................................................................................................10

Source

Single Post Ram Pumps (GSP) .................................................................................................................12 Dual Post Ram Pumps (GDP) ...................................................................................................................14 Narrow Dual Post Ram Pumps (GNDP) ....................................................................................................16 Miniature Dual Post Ram Pumps (GDPM) ................................................................................................17 Manual Reservoir/Regulators ....................................................................................................................18 Automatic Reservoir/Regulators ...............................................................................................................19 ........................................................................................................20 High Pressure Reservoir/Regulators

Preparation

Grease Filters..............................................................................................................................................21 MPR Series Pressure Regulators...............................................................................................................22 GPR5000 Series Regulators.......................................................................................................................23 GUS..............................................................................................................................................................24

Dispensers

GSS/GSSM Dispensers ..............................................................................................................................26 ..........................................................................................................................................28 GPMD Dispensers AA Dispensers ............................................................................................................................................30 RotoMeter....................................................................................................................................................32 Progressive Screw RotoMeter ...................................................................................................................33

End Points

Low Flow Dispense Valves ........................................................................................................................34 High Flow Dispense Valves........................................................................................................................35 Handheld Dispense Guns...........................................................................................................................36 Zone Valves ................................................................................................................................................37 Extrusion Nozzles.......................................................................................................................................38 Spray Nozzles .............................................................................................................................................39 G-Force™ Nozzles .......................................................................................................................................40 Custom Nests, Nozzles, & Tooling ............................................................................................................42

Accessories

Confirmation Device Breakdown ...............................................................................................................44 Pressure Sensors .......................................................................................................................................46 Volume Confirmation - Mechanical...........................................................................................................48 Volume Confirmation - Ultrasonic .............................................................................................................49 Flow Confirmation - Inductive ...................................................................................................................50

Controllers

Dispense Control Hub ................................................................................................................................51 Standard AA Controllers ............................................................................................................................52 Customized Control Packages ..................................................................................................................53

Reference

ACE Cartridge Valves .................................................................................................................................54 EzBleed™ Bleed Plugs ................................................................................................................................55 Dispense Patent .........................................................................................................................................56 Grease Volume ...........................................................................................................................................58 Volume Conversion Chart .........................................................................................................................59

© 2022

|3

ABOUT US GP Reeves is a leading manufacturer of dispensing equipment. We engineer and build all aspects of a dispensing system from pump to nozzle; plus we have standard and custom options available for materials such as grease, oil, adhesives, sealants, 2k and more.

Our History

GP Reeves was founded in 1971

by Gordon Reeves in Grand Rapids, Michigan. At our founding, our focus was primarily on lubricators for assembly conveyor chains.

While this is still a popular product of ours, our constant innovation over the past 50+ years has led

assembly fluids, such as adhesives and sealants. We understand the frustration of trying to put together pieces that weren’t made to go together, which is why we offer every product you may need in your dispensing system, simplifying your process of putting a dispensing system together.

In addition to our standard product line, we can modify any product to meet your specific need, or design

to the expansion of our product offering. In the mid 1980’s, our product line expanded to include various non-conveyor chain lubrication devices, and today we offer a large selection of material pumps, dispensers, accessories, and more.

Since we were founded, our products have helped thousands of companies improve their products and assembly processes through accurately measuring and dependably dispensing precise amounts of oil, grease, and other

4 | gpreeves.com

a fully custom product if needed.

With multiple patents and over 200 years of combined experience under our belt, you can rest easy knowing your dispensing process is in good hands.

Our Customers

We have happy customers in almost every manufacturing industry across the globe including aerospace, agriculture, automotive, consumer products, energy & natural resources, heavy equipment, medical, recreational vehicles, and more. A map of our current customer base plus some of the companies using our products is shown.

Global Distribution Network Our global distribution network spans 4 continents and 17 countries currently and the network is continually expanding.

For more information about finding a distributor in your area, or if you’re interested in being a distributor of GP Reeves products, reach out at (616) 399-8893.

© 2022

|5

Industries Served

GP Reeves is a leading global provider of engineered dispense systems and manufacturing solutions. We have been applying our experience to a variety of industries and environments for over half a century. Not only do we produce dependable and reliable dispensing systems, but we can also engineer and build custom equipment to meet any needs. GP Reeves offers a complete line of grease, oil, ambient, and heated material dispensing equipment and automation that can be utilized in a diverse range of applications and industries.

Aerospace

Automotive

Battery

Consumer Products

Food & Agriculture

Heavy Equipment

Medical

Oil, Gas, & Mining

Recreational Vehicles

Renewable Energy

How Critical Is Your Grease Application? What Is Your Number? (#1 is not critical, #10 is extremely critical) Maintenance Lubrication 1

Vibration Dampening Lubrication

Assembly Lubrication 2

Machines or equipment that are lubricated to prevent failure/downtime

3 Components that are lubricated to assist in assembly only.

4

5

Mechanical Lubrication 6

Components that are lubricated to prevent vibration.

7 Components that are lubricated for life.

Safety Related Lubrication 8

9

10

Components that are lubricated for life that causes safety concerns if not lubricated properly.

Application Questions Material

– What is the name of the material being dispensed?

Manufacturer & Product # – What size container will the material be purchased in? Cartridge, 5 gal, 55 gal, metric, etc.

– What is the desired shape of the material? Bead, Film, Daub, Dot, etc.

– What is the volume or amount being dispensed?

– What is the tolerance of the dispensed material?

– How many locations require material (total for system and on each part)?

6 | gpreeves.com

Process

– How critical is the application? (use chart above) – What is the overall cycle time and dispense time?

– Will this be installed on an existing piece of equipment?

Specifications

– Is volume verification required? If so, via HMI, Info System, stack light?

– Are there any special plant specifications? I.E. PLC, HMI, Pneumatic or Electrical components?

DISPENSER TYPES There are several types of material dispensers available, the most common types being positive displacement and timed. Each type has it's perks, but when it comes to precise dispensing, we strongly recommend the use of positive displacement dispensers. Unlike timed dispensers, the exact volume of material dispensed doesn't vary from shot to shot, no matter the external variants (such as temperature or viscosity). Positive displacement dispensers utilize a piston, or something similar to push out material equivelant to the volume of the piston, ensuring an accurate dispense every time. Timed dispensers will dispense for a set amount of time, but the exact volume can be impacted by external variants.

Recommended:

Positive Displacement Dispensers

Positive displacement dispensers can be adjusted and set once. Their positive displacement piston stroke dispenses like a syringe. Positive displacement dispensers can be trusted to repeatedly dispense identical amounts regardless of external temperature or material viscosity.

Nearly all GP Reeves dispensers utilize some sort of positive displacement dispensing. Many dispensers utilize a piston that works by transferring material under pressure through self-actuated or powered valves into and out of a measuring chamber. The powered piston controls the transfer volume and the transfer (dispense) is directly proportional to the piston area and piston travel. Our RotoMeter series utilizes various types of rotational dispensing in the form of gear, peristaltic, and progressive screw pumps.

Not Recommended:

Timed Dispensers

Timed dispensers function like a faucet and require frequent re-adjustment and constant monitoring. Timed dispensers cannot be trusted to repeatedly dispense identical amounts.

Timed dispensers work by moving material under pressure through an “Off-On” valve that is opened and closed by a solenoid valve controlled by a PLC or electronic timer. Pressure regulators and adjustable orifices are sometimes added to control flow rate.

Material's flow characteristics are often unpredictable meaning timed dispensers are not capable of accuracy and repeatability. The exact volume of how much is on the part is an unknown unless a weight is measured of each part before and after.

© 2022

|7

APPLICATIONS

We have been spent over half a century perfecting material dispensing. Our experience ranges over variety of industries and environments. Not only do we produce dependable and reliable dispensing systems, but we also engineer and build custom equipment to meet your specific needs, no matter the industry. Prior to using our equipment, customers are often applying materials by hand which yields not only time loss but wasted material. Fully automated dispensing systems like the one below provide the highest level of precision expertly designed for your specific part.

Before – Messy – Wasted Grease – Inconsistent Application

Our Application – Precise – Accurate Volume – Uniform Dots – Repeatable

The above photo shows a messy, brushed on application of grease to an HVAC part on the left, and what our custom nesting was able to accomplish on the right. Not only does the application look cleaner, but you can be assured that the precise amount of material is in the correct spot every time.

Our portfolio of work is constantly evolving, we would love to chat with you about your application!

A1C Monitor: This application ensured battery tabs on both sides of the medical device were properly greased to aid in assembly and prevent corrosion long term.

Custom nesting was utilized to ensure a precise grease application.

Dishwasher Motor: The customer approached us to lubricate a dishwasher motor pump mounting plate to aid in assembly. We created a custom system that rotated the part allowing us to spray material around the entire outer diameter.

8 | gpreeves.com

Standing Desk Leg: This automated system served two purposes, lubricating the inner diameter of the leg while tapping holes in the sides. The system included vacuum tubes to prevent mess while reducing the amount of equipment in their process.

PRODUCT OFFERING

Our wide variety of standard products range in capability from pumping material to accurately and precisely dispensing it onto a part. The vast selection of products we have are compatible with grease, oil, adhesives, sealants, two-part materials, and more.

On top of the many standard products we offer, we also specialize in custom part nesting, nozzles, or entire custom systems with or without automation.

A complete system, standard or custom, includes parts from every category listed. This catalog provides details on the products available in each section and what will work for different materials.

Dispensers

– Includes a variety of ultra-precise, positive displacement dispensers.

– Positive displacement dispensing ensures repeatable accurate dispensing no matter the viscosity, temperature, or other external variants.

– Single-shot dispensers have a volume range of 0.001 to 1086 cc, with every size option in between.

– Continuous flow dispensers are available for most materials in varying speeds and options..

– Features including speed, monitoring, and air removal technology.

Source

Confirmation Devices

Preparation

End Points

– Includes material pumps, reservoirs, and other starting point equipment.

– Determining source product is based on material and the container it comes in.

– Options that pump material from the original container as well as reservoirs are available.

– Includes material filters, pressure regulators, and patented air removal technology.

– Preparing material to be dispensed is essential to protect your system and your final part.

– Includes devices that confirm volume, flow, or pressure for all materials.

– Devices are used as a final check for material movement and are essential for critical applications.

– Analog mechanical, and ultrasonic sensors are available with optional digital readout.

– Includes a variety of nozzles and valves to meet specific application needs.

– Devices can dispense a beads, dots, sprays, or something completely custom.

Example System

Confirmation Device: Inductive Flow Sensor

Preparation: Material Filter and Material Pressure Regulator

Dispenser: AA8 End Point: G-Force Nozzle Source: GDP

© 2022

|9

CUSTOM TURNKEY SOLUTIONS

Automotive Cup Holders: The system to the right sprayed a dry lube material onto cupholders for a popular minivan. The material is invisible to the naked eye, but visible with UV light, our system had a smart vision system that didn't release the parts until an accurate dispense was confirmed. Dual sides allowed for reduced downtime in the application process.

Sunroof Rails: Sister systems sprayed grease onto the sunroof rail and mech pieces in an SUV.

10 | gpreeves.com

Dishwasher Motor: Rotating nest paried with multipe plray nozzles ensured parts received 360º spray of material.

Transaxle Housing (Above): Robot applied a bead of RTV to multiple transaxle housing parts ensuring a proper seal.

Driveshaft Spline (Left): System utilized G-Force nozzle to spray the inner diameter of multiple driveshafts with grease.

Automotive(Below): Rotating robot applied material onto varying automotive parts.

© 2022

| 11

Source

SINGLE POST RAM PUMPS (GSP) Features and Benefits – Reliable and dependable – Pumps all the way to the bottom of your pail – Keeps pump suction “off the floor” GSP series air-operated pumps are engineered for production material supply. Single post ram assures a reliable supply with material that doesn’t seek its own level. All pump options include pump, inductor seals, single post ram, ram control valve, pump air pressure regulator, and ram air pressure regulator.

These pumps will work with NLGI 00-3 materials and are available in a variety of configurations.

Part Number Format:

GSP[Pump Motor]-[Pail Size][Seal Code][Options] (All options should be separated by dashes)

GSP Ram CODE

RAM STYLE

MAX HEIGHT OF PAIL / DIAMETER (ID)

GSP

Single Post Ram

27” / 15.75”

Pump Motor CODE

BOOST RATIO

MAXIMUM OUTPUT PRESSURE

MAXIMUM OUTPUT FLOW

20

20:1

3,000 PSI at 150 PSI air

2,100 cc/minute

22

22:1

2,200 PSI at 100 PSI air

1,500 cc/minute

50

50:1

3,000 PSI at 60 PSI air*

500 cc/minute

* Air inlet has relief valve at specified pressure Depressurization Valve (Optional)

Solenoid Valve (Optional)

Control Panel (Optional)

Recirculation Circuit (Optional)

Shown as GSP20-120B60NPN

12 | gpreeves.com

Inductor Seal PAIL SIZE

SEAL CODE

18 kg, 35 lb

A

120 lb, 16 gal

B

25 kg

C

35 kg

D

50 kg, 61L

E

35 lb

H

50 kg

L

37 lb

M

SEAL MATERIAL DESCRIPTION

Dual Lip, Polyurethane

Aluminum Assembly with Single Neoprene O Ring Seal Dual Lip, Polyurethane

Add H after any inductor seal code to add a heated inductor assembly for use with thicker materials. See example part number above.

Low Waste Inductor Features and Benefits – Inductor vent “T” handle helps bleed thick material quicker – Low waste inductor minimizes the wasted material at the bottom of the pail.

Part Number Examples:

CODE DESCRIPTION

GSP20-35lbA38DP: 20:1 boost ratio, 35lb pail, A inductor seals, 24 VDC control panel with auto-depressurization, prime button and stack light.

00

Basic Pump (No Control Options)

01

Pneumatic Cam Actuated Empty Shut Off

05

Portability Kit with Castors and Handle

07

Dispense Handle with Zerk Adaptor

08

24 VDC 3-way NC Solenoid Valve

11

Two DC PNP Level Sensors

12

Two DC NPN Level Sensors

38

24 VDC Control Panel with Prime Button and Stack Light

60

Control Panel with HMI with Auto-Depressurization and Recirculation

61

Control Panel with HMI with Auto-Depressurization

69

Includes Auto-Depressurization Valve and No Control Panel

70

24 VDC Control Panel with HMI, Prime Button and Stack Light with Ethernet Communication

GSP50-25kgCH08-11: 50:1 boost ratio, 25kg pail, C inductor seals, heated inductor assembly, 24 VDC 3-way NC solenoid valve and two DC PNP level sensors.

Note: Crossover stands allowing two pumps to be used as one uninteruptable supply are available.

Shown as GSP20-35lbA70

Shown as GSP43-35lbH11

Portable GSPM

Our Miniature Single Post Ram Pumps (GSPMs) provide a more compact design than the standard GSP model. These pumps come standard with a portability kit (option 05) and dispense handle with zerk adaptor (option 07) making them an ideal solution for systems with multiple manual fill reservoir/regulators. Plus the pneumatic empty shut off (option 01) ensures the pump won’t cavitate if empty without the need for a controller.

Shown as GSPM50-35lbA01-05-07

Features and Benefits – Compact design – Portability kit – All-in-one pumping solution includes dispense handle for simple dispense.

– Fully pneumatic, no electronic control required.

© 2022

| 13

Source

Options Available for GSP Pumps

Source

DUAL POST RAM PUMPS (GDP) Features and Benefits – Reliable and dependable – Pump all the way to the bottom of your drum – Keep pump suction “off the floor”

Part Number Format:

GDP series air-operated pumps are engineered for production material supply. Dual post ram assures a reliable supply with thick material that doesn’t seek its own level. Series is available with 3” or 6” ram, many seal options, wide range of pump ratios, and a variety of control options. All pump options include a pump, inductor seals, dual post ram, ram control valve, pump air pressure regulator, and ram air pressure regulator.

GDP25-400G08-11: 3” ram with 25:1 boost, G inductor seals, solenoid valve and two PNP level sensors.

[GDP Ram][Pump Motor]-[Container Size][Seal Code][Options] (All options should be separated by dashes)

Part Number Examples: G6DP43-400I38: 6” ram with 43:1 boost, I inductor seal, 24 VDC Control Panel with Prime Button, and a Stack Light with PNP Wiring

GDP Ram CODE

RAM STYLE

MATERIAL

GDP

Dual 3” Rams

NLGI 00-2

G6DP

Dual 6” Rams

NLGI 2-4

MAX CONTAINER HEIGHT / DIAMETER (ID) 36” / 22.75”

Pump Motor CODE

BOOST RATIO

MAXIMUM OUTPUT PRESSURE

MAXIMUM OUTPUT FLOW

20

20:1

3,000 PSI at 150 PSI air

2,100 cc/minute

22

22:1

2,200 PSI at 100 PSI air

1,500 cc/minute

25

25:1

3,000 PSI at 120 PSI air

5,800 cc/minute

40

40:1

2,800 PSI at 70 PSI air*

3,600 cc/minute

43

43:1

4,300 PSI at 100 PSI air*

2,800 cc/minute

50

50:1

3,000 PSI at 60 PSI air*

500 cc/minute

70

70:1

4,900 PSI at 70 PSI air*

2,250 cc/minute

* Air inlet has relief valve at specified pressure

Inductor Seal

Shown as GDP43-400G61NPN

CONTAINER SIZE

SEAL CODE SEAL MATERIAL

120 lb, 16 gal

B

25 kg

C

50 kg, 61L

E

55 gal, 200 L, 400 lb

G

50 kg

L

Dual lip, Polyurethane

Dual lip, Polyurethane

Add an H to any inductor code to add a heated inductor assembly for use with thicker materials

14 | gpreeves.com

Options Available for GDP Pumps DESCRIPTION

00

Basic Pump (No Control Options)

01

Pneumatic Cam Actuated Empty Shut Off

08

24 VDC 3-way NC Solenoid Valve

11

Two DC PNP Level Sensors

12

Two DC NPN Level Sensors

34

Pneumatic Two Hand Safety kit

38

24 VDC Control Panel with Prime Button and Stack Light with PNP Wiring

60

Control Panel with HMI with Auto-Depressurization and Recirculation.

61

Control Panel with HMI with Auto-Depressurization

68

Roller bed for easy drum changes

69

Auto-Depressurization Valve with no Control Panel

70

24 VDC Control Panel with HMI, Prime Button and Stack Light with Ethernet Communication

Note: Crossover stands allowing two pumps to be used as one uninteruptable supply are available.

Source

CODE

Shown as G6DP22-400G38

Low Waste Inductor Inductor Vent Handle

Drum Centering and Hold-down Device

Features and Benefits – Large inductor vent “T” handle bleed helps bleed thick material quicker – Drum centering device helps center drum under inductor during drum changes – Hold-downs keep drum from lifting up during change – Inductor minimizes the wasted material at the bottom of the drum

© 2022

| 15

Source

NARROW DUAL POST RAM PUMPS (GNDP) Features and Benefits – Reliable and dependable – Pump all the way to the bottom of your pail – Keep pump suction “off the floor” GNDP series air-operated pumps specifically desigend for smaller containers of thick material. The dual post ram assures a reliable supply with thick material that doesn’t seek its own level. The series as a 3” ram, multiple inductor seal options, and a variety of control options. All pump options include a pump, inductor seals, dual post ram, ram control valve, pump air pressure regulator, and ram air pressure regulator.

GNDP Ram CODE

RAM STYLE

MATERIAL

GNDP

Dual 3” Rams NLGI 00-4 for Narrow Pails

MAX CONTAINER HEIGHT / DIAMETER (ID) 17” / 13”

Pump Motor CODE

BOOST RATIO

MAXIMUM OUTPUT PRESSURE

MAXIMUM OUTPUT FLOW

22

22:1

2,200 PSI at 100 PSI air

1,500 cc/minute

43

43:1

4,300 PSI at 100 PSI air*

2,800 cc/minute

50

50:1

3,000 PSI at 60 PSI air*

500 cc/minute

* Air inlet has relief valve at specified pressure Stack Light (Optional)

Solenoid Valve (Optional)

Control Panel (Optional)

Inductor Seal CONTAINER SIZE

SEAL CODE

18 kg, 35 lb, 5 gal

A

25 kg

C

35 kg

D

35 lb

H

SEAL MATERIAL

Dual lip, Polyurethane

Aluminum Assembly with Single Neoprene O Ring Seal

Add an H to any inductor code to add a heated inductor assembly for use with thicker materials

Options Available for GNDP Pumps Shown as GNDP22-35lbHNH38

CODE DESCRIPTION 00

Basic Pump (No Control Options)

01

Pneumatic Cam Actuated Empty Shut Off

05

Portability Kit with Castors and Handle

07

Dispense Handle

08

24 VDC 3-way NC Solenoid Valve

11

Two DC PNP Level Sensors

12

Two DC NPN Level Sensors

38

24 VDC Control Panel with Prime Button and Stack Light

60

Control Panel with HMI with Auto-Depressurization and Recirculation

Part Number Examples:

61

Control Panel with HMI with Auto-Depressurization

GNDP50-35A70: 50:1 boost, A inductor seal, 24 VDC control panel with HMI, prime button, stack light, and Ethernet communication.

69

Includes Auto-Depressurization Valve and No Control Panel

GNDP43-35H08-11: 43:1 boost, H inductor seal, 24 VDC 3-way NC solenoid valve and two DC PNP level sensors.

70

24 VDC Control Panel with HMI, Prime Button and Stack Light with Ethernet Communication

Heated Inductor (Optional)

Part Number Format:

[GNDP Ram][Pump Motor]-[Container Size][Seal Code][Options] (All options should be separated by dashes)

16 | gpreeves.com

MINIATURE DUAL POST RAM PUMPS (GDPM)

GDPM series air-operated pumps are engineered for production material supply with a more compact design for use with small pails. Dual post ram assures a reliable supply with thick material that doesn’t seek its own level. This series is only available with a 12:1 boost ratio with limited options. All GDPM pumps are bench top mounted or back mounted and include pump, inductor seals, dual post ram, ram control valve, pump air pressure regulator, and ram air pressure regulator.

Solenoid Valve (Optional)

GDPM Ram CODE

BOOST RATIO

MAXIMUM MAXIMUM PAIL OUTPUT FLOW HEIGHT / DIAMETER (ID)

GDPM12

12:1

940 cc/minute 7.5” / 7.25”

Inductor Seal SEAL CODE

PAIL SIZE

337-

1 kg

338-

1 kg

340-

1 kg

354-

2 kg

N

1 gal, 5 kg

O

10 kg

Q

7 kg

R

3 kg

S

1.25 gal

SEAL MATERIAL

Aluminum with a Viton “O” ring seal

Dual lip, Polyurethane

Options Available for GDPM Pumps

Shown as GDPM12-3kgR08-11

Level Sensors (Optional)

Part Numbers Format:

GDPM12-[Pail Size][Seal Code][Options] (All options should be separated by dashes)

CODE

DESCRIPTION

00

Basic Pump (No Control Options)

08

24 VDC 3-way NC Solenoid Valve

11

Two DC PNP Level Sensors

12

Two DC NPN Level Sensors

Part Number Example: GDPM12-1kg338-08-11 is a grease pump with double post rams, size 338 inductor seal 24 VDC 3-way NC solenoid valve and two DC PNP level sensors.

© 2022

| 17

Source

Features and Benefits – Reliable and dependable – Pumps all the way to the bottom of your pail – Designed for convenient tabletop operations

Source

MANUAL RESERVOIR/REGULATORS Our manual fill FIFO grease reservoir/regulators are designed to only require a temporary connection from the source or pump. One portable pump can be used to fill many reservoirs. They are engineered for use with NLGI 000 through NLGI 2 grease. Equipped with relief valves and air pressure regulators with gauges, they are capable of handling up to 3,000 PSI primary material pressure and regulating it to provide 120/240 PSI (depending on model) or less secondary material pressure.

Part Number Format

FGRM[Size Code]-[Max Outlet Pressure Code]-[Control Option*] Notes: Part numbers require selection of one control option.

Part Number Examples FGRM200-240-NPN: Volume capacity of 200 cc, a maximum outlet pressure of 240 PSI and one magnetic NPN sensor.

FGRM1850-120-PNP: Volume capacity of 1850 cc, a maximum outlet pressure of 120 PSI and one magnetic PNP sensor.

Size and Pressure Options SIZE CODE MAX OUTLET PRESSURE CODE

BOOST RATIO

200

240 PSI

2:1

1650

240 PSI

2:1

1850

120 PSI

1:1

4600

240 PSI

2:1

9600

240 PSI

2:1

Control Options CODE

DESCRIPTION

NPN

One Magnetic NPN Sensor

PNP

One Magnetic PNP Sensor

Shown as FGRM1650-240-NPN

18 | gpreeves.com

AUTOMATIC RESERVOIR/REGULATORS

Part Number Format

FGRA[Size Code]-[Max Outlet Pressure Code]-[Control Option*] Notes: Part numbers require selection of one control option.

Part Number Examples FGRA200-240-A-ABV: Volume capacity of 200 cc, maximum pressure of 240 PSI, analog linear position sensor and an air operated ball valve.

FGRA9600-240-MP-ABV: Volume capacity of 9600 cc, maximum pressure of 240 PSI, microprocessor, linear position sensor and air-operated ball valve.

Size and Pressure Options SIZE CODE

MAX OUTLET PRESSURE CODE

BOOST RATIO

200

240 PSI

2:1

1650

240 PSI

2:1

4600

240 PSI

2:1

9600

240 PSI

2:1

Control Options CODE

DESCRIPTION

A-ABV

Analog Linear Position Sensor and Air Operated Ball Valve

MP-ABV

Microprocessor, Linear Position Sensor, and Air Operated Ball Valve

Microprocessor (Optional)

Shown as FGRA4600--240-MP-ABV

© 2022

| 19

Source

Our automatic fill FIFO grease reservoir/regulators are engineered for use with NLGI 000 through NLGI 2 grease. Equipped with relief valves and air pressure regulators with gauges, they are capable of handling up to 3,000 PSI primary material pressure and regulating it to provide 240 PSI or less secondary material pressure.

Automatic fill reservoir/regulators include an air operated fill valve.

Source

HIGH PRESSURE RESERVOIR/REGULATORS Our high pressure FIFO grease reservoir/regulators are designed to provide up to 1,200/1,320 PSI (depending on model) secondary pressure to downstream equipment. These automatic fill reservoir/regulators include an air pilot operated fill valve and are compatible with NLGI 000 through NLGI 2 grease. Equipped with relief valves and air pressure regulators with gauges, they are capable of handling up to 3,000 PSI primary material pressure.

Part Number Format

FGRA[Size Code]-[Max Outlet Pressure Code]-[Control Option*] Notes: Part numbers require selection of one control option.

Part Number Example FGRA450-1320-MP-ABV: Automatic Reservoir/Regulator with a volume of 450 cc, a maximum pressure of 1320 PSI, microprocessor and air operated ball valve as a fill valve.

Size and Pressure Options SIZE CODE

MAX OUTLET PRESSURE CODE

BOOST RATIO

450

1,320 PSI

11:1

1250

1,200 PSI

10:1

Control Options CODE

DESCRIPTION

A-ABV

Analog Linear Position Sensor and Air Operated Ball Valve

MP-ABV

Microprocessor, Linear Position Sensor, and Air Operated Ball Valve

Microprocessor (Optional)

Shown as FGRA1250-1200-MP-ABV

20 | gpreeves.com

GREASE FILTERS

Preparation

Features and Benefits – Recommended for use with GP Reeves production grease dispensing systems – Ideal for protection of pressure regulator and other sensitive components – Designed for up to 3,000 PSI – Engineered for NLGI 000 through NLGI 3 grease – Filter elements are cleanable and replaceable – “Inside-Out” flow path allows filtered contamination to be removed with the element – Two sets of mounting holes provided

GF1000 Series Filter

149 micron

420 micron

Micron to Inch Conversion Chart 149 micron = 0.0059” 420 micron = 0.0165” 660 micron = 0.0260”

660 micron

GF1000 Series Base Part Number PART NUMBER

ELEMENT

REPLACEMENT COMPATIBILITY ELEMENT

GF1149

149 microns (100 mesh)

KA10393A

NLGI 000-2

GF1420

420 microns (40 mesh)

KA10394A

NLGI 000-3

GF1660

660 microns (28 mesh)

KB9035

NLGI 000-3

Port Size Codes

Options

PORT CODE

PORT SIZE

4

1/4” NPT

CODE

DESCRIPTION

6

3/8” NPT

M

Metric Ports

8

1/2” NPT

12

3/4” NPT

S

Steel Body

16

1” NPT

32

2” NPT

SS

Stainless Steel Body

Part Number Format: [Base Part Number][Options*]-[Port Size Code] *Not all part numbers will have an option.

Part Number Examples

GF1660-16 has a 660 micron filter element with 1” NPT ports.

GF1149SS-4 has a 149 micron filter element with 1/4” NPT ports and a stainless steel filter body.

© 2022

| 21

Preparation

MPR SERIES REGULATORS Features and Benefits – Designed for standard extrusion or tabletop mounting – All MPRs come with push to purge built in – Durable 303 grade stainless steel adjustment knob and internals – Tungsten carbide poppet and seat for longer life – For use with high-pressure material pumps – Accurate outlet pressure – Maximum inlet pressure of 3,500 PSI Part Number Format

Base Part Numbers CODE

DESCRIPTION

MPR

Aluminum Body

MPRS

Stainless Steel Body

Intlet Pressure CODE

DESCRIPTION

3500

Maximum inlet 3,500 PSI

[Base Part Number]-[Inlet Pressure]-[Outlet Pressure]-[Outlet Gauge]-[Options]

Outlet Pressure CODE

DESCRIPTION

Option codes should be listed alphabetically separated by dashes.

250

Outlet pressure of 0-250 PSI

500

Outlet pressure of 0-500 PSI

Part Number Examples MPRS-3500-250-E-D-H: Stainless steel body, maximum inlet pressure of 3,500 PSI, maximum adjustable outlet pressure of 250 PSI, electronic outlet gauge, and hand adjustment knob.

MPR-3500-500-D: Aluminum body, maximum inlet pressure of 3,500 PSI, maximum adjustable outlet pressure of 500 PSI, outlet dial gauge, and no options.

Outlet Gauge CODE

DESCRIPTION

D

Dial Gauge

E

Electronic Gauge and Pressure Switch

X

No Gauge

Options

Shown as MPR-3500-250-D-BVF149-F-H

22 | gpreeves.com

CODE

DESCRIPTION

BVF149

Ball Valve / Filter Assembly with 149 Micron Filter

D

Inlet Dial Gauge

F

NPT Fittings on inlet and outlet ports

H

Hand Adjustment Knob (only available with 250 outlet pressure)

Material Note: MPR series regulators are NOT for use with material that contains Teflon, Moly, Graphite, or Anti-Seize while the GPR5000 series regulators will work with many of these materials.

GPR5000 SERIES REGULATORS

Preparation

Our GPR5000 series regulators provide consistent pressure regulation with an easy pressure adjustment with included wrench. This series is compatible with materials containing Teflon, Moly, Graphite, and Anti-Seize.

Features and Benefits – Tungsten carbide poppet and seat for longer life – For use with high-pressure material pumps – Accurate outlet pressure with gauge – Includes mounting bracket

Shown as GPR5000-6000-3000 Shown as GPR5000-6000-1000-18

GPR5000 Regulators

GPR5000 Options

MODEL NUMBER

MAXIMUM PRIMARY PRESSURE (NON-SHOCK)

SECONDARY PRESSURE RANGE

GPR5000-1250-200

1,250 PSI

30 - 200 PSI

GPR5000-3000-450 GPR5000-3000-1250

3,000 PSI

GPR5000-6000-1000 GPR5000-6000-3000

PORT SIZE

75 – 450 PSI 400-1,250 PSI

GPR5000-6000-2500

1,000 - 3,000 PSI 750 – 2,500 PSI

DESCRIPTION

-18

Includes ball valve and a 149 micron grease filter.

-19

Includes ball valve and a 420 micron grease filter.

3/8” NPT

175 - 1,000 PSI 6,000 PSI

CODE

3/4” NPT

Note: not all part numbers will include an option.

Part Number Examples:

GPR5000-1250-200: Grease pressure regulator with a maximum inlet pressure of 1,250 PSI, an outlet pressure range of 30 - 200 PSI, and 3/8” NPT ports.

GPR5000-6000-1000-18: Grease pressure regulator with a maximum inlet pressure of 6,000 PSI, an outlet pressure range of 175 - 1,000 PSI, and 3/8” NPT ports. Includes ball valve and a 149 micron grease filter.

© 2022

| 23

GUS & PUMP WITH GUS

Preparation

Patented Process to Find and Remove Air from the System

Ethernet/IP Valve Stack (Optional)

Floor Mounted Stand (Optional)

Features and Benefits – Patented air removal process ensures airless grease in your manufacturing process.

– Multiple size, controller and valve stack options available via part configurator on the next page.

– One GUS can feed multiple meters or dispensers with airless material.

– Options for an included grease pump are available, simplifying the system.

– Single and dual test chambers variations available for a wide variety of output options.

– Optional Outlet Accumulator allows for dispensing during pail or drum changes.

– Manufactured under US patent number 6,053,285 Part Number Format without Pump:

[Base Part Number]-[Mounting]-[Controller]-[Options]

Mounting

Shown as GUS240D-FL-CT0-EN1

Base Part Numbers

CODE

DESCRIPTION

APPLIES TO*

ST

Standard mounting plate

GUS, SP, DP

PC

Portability Cart (welded steel)

SP, DP

PC2

Portability Cart (aluminum extrusion)

SP

FL

Floor mounted aluminum extrusion stand for GUS; pump stand alone

GUS, SP, DP

FL2

Floor mounted aluminum extrusion stand for GUS and pump together

GUS, SP, DP

CODE

TEST OUTLET CHAMBERS ACCUM.

SYSTEM BOOST

OUTPUT (CC/MIN)

GUS2S

Single 2 cc

–

17:1

20

GUS2S180

Single 2 cc

180 cc

1.8:1

20

GUS2D

Dual 2 cc

–

17:1

40

GUS10S

Single 10 cc –

28:1

100

GUS10S200F

Single 10 cc 200 cc

2:1

100

GUS10S450

Single 10 cc 450 cc

11:1

100

GUS10S300

Single 10 cc 300 cc

4:1

100

GUS10D

Dual 10 cc

–

28:1

200

GUS30S

Single 30 cc –

27:1

250

GUS30S1250

Single 30 cc 1250 cc

10:1

250

GUS30SB

Single 30 cc –

64:1

250

Options

GUS30D

Dual 30 cc

–

27:1

500

CODE

DESCRIPTION

GUS30DB

Dual 30 cc

–

64:1

500

PNP

Communicates with PNP PLC

GUS240S

Single 240 cc –

23:1

1,750

NPN

Communicates with NPN PLC

GUS240D

Dual 240 cc

23:1

3,500

M

Metric Pneumatic Tubing

24 | gpreeves.com

–

Controller CODE

DESCRIPTION

CT0

No controller included. GUS requires a controller to function, CT0 option utilizes discrete communication only.

CT1

REEVESH4 controller with 4” HMI. Ethernet compatible with most PLCs

CT2

REEVESH7 controller with 7” HMI. Ethernet compatible with most PLCs

Suffix controller sub-part number with _24 or _240 to change the power requirement to the respective voltage from 120 VAC.

Pump with GUS Pump Style DESCRIPTION

SP

Single Pump

DP

Dual Pump

Preparation

CODE

Boost Ratio (Grease to Air) CODE

DESCRIPTION

MATERIAL VISCOSITY

20

20:1 Boost Ratio

NLGI 00-2

50

50:1 Boost Ratio

NLGI 3+

Inductor Options CODE

PAIL SIZE

35A

35 lb, 5 gal, 18 kg

120B

50 kg, 120 lb, 16 gal

25C

25 kg

35D

35 kg

50E

50 kg

400G

400 lb, 55 gal

SEAL MATERIAL

PUMP

Dual lip, Polyurethane

GSP

GDP

Pump Options CODE

DESCRIPTION

2

Two PNP level sensors and solenoid valve

4

Two NPN level sensors and solenoid valve

5

Two PNP level sensors, solenoid valve, and autorecirculation

6

Two PNP level sensors, solenoid valve, and autodepressurization

Shown as SP50_35A3-GUS10D-PC-CT1-PNP

Not all options work together, contact our sales team to build your GUS.

Part Number Format with Pump:

[Pump Style][Boost Ratio]_[Inductor Options][Pump Options]-[GUS*]

Part Number Examples: Standalone GUS

GUS10S450-FL-CT1_240-PNP: Single 10 cc test chamber and 450cc accumulator, floor mounted stand, REEVESH4 controller/HMI, PNP communication, and power supply requiring 240 VAC power.

GUS30D-FL-CT2-NPN: Dual 30 cc test chambers, floor mounted stand, REEVESH7 controller/HMI and NPN communication.

Sample System Configuration

Pump with GUS Material

Pump with GUS (Could also be a pump and a GUS)

Dispenser

SP50_25C5-GUS10S-FL-CT1-PNP is a single pump with a 50:1 boost ratio, a 25 kg pail, dual lip polyurethane seal, two PNP level sensors, solenoid valve, and auto-recirculation. Pump feeds a GUS with a single 10cc test chamber, floor mounted stand, REEVESH4 controller/HMI, and PNP communication.

DP50_400G2-GUS30D-FL-CT2-PNP is a dual pump with a 50:1 boost ratio, a 400lb drum, dual lip polyurethane seal, two PNP level sensors and solenoid valve. Pump feeds a GUS with dual 30cc test chambers, floor mounted stand, REEVESH7 controller/HMI, and PNP communication. *GUS part number can be identified on previous page.

© 2022

| 25

GSS/GSSM DISPENSERS Quick, Ultra-Precise, Positive Displacement Dispensers

Dispensers

GSS and GSSM dispensers are identical in all aspects except mounting. GSS dispensers are engineered for individual installation near an application point, whereas GSSM dispensers are designed for installation on manifolds in groups of 2-10 dispensers. Manifold-mounted dispensers have the option to fire together or separately depending on application.

Features & Benefits

– Uses adjustable volumetric piston displacement to dispense measured shots – Dispenses set amounts regardless of temperature and viscosity changes – For use with low pressure material, with a maximum PSI of 200 – Integral piston stroke sensors are available to confirm operation – Optional Micro Dial features over 450 labeled graduations allowing for easy volume checks and accurate dispensing – Fast: up to 180 operations per minute

Dispenser Part Number Format [Base Part Number]-[Volume][Sensor*]-[Adjustment Assembly]

Base Part Number CODE

DESCRIPTION

GSS

Dispenser designed to be mounted individually

GSSM

Dispenser designed for manifold mounting

Volume CODE

DESCRIPTION

001

0.016 cc max. with stroke sensor

002

0.033 cc max. with stroke sensor

004

0.066 cc max. with stroke sensor

011*

0.016 cc max. without stroke sensor

012*

0.033 cc max. without stroke sensor

014*

0.066 cc max. without stroke sensor

*Volume codes with a 1 as the middle number will not have a sensor

Sensor CODE

DESCRIPTION

PNP

PNP stroke sensor

NPN

NPN stroke sensor

Adjustment Assembly CODE

DESCRIPTION

V2

Standard Adjustment Assembly with 50 unlabeled volume graduations

MD

Micro Dial adjustment assembly which features over 450 labeled graduations

Dispenser Part Number Examples GSS-001PNP-MD: Individually mounted grease dispenser with a 0.016 cc maximum shot, a PNP stroke sensor, and a Micro Dial adjustment assembly.

GSSM-014-V2: Manifold mounted grease dispenser, with a 0.066 cc maximum shot, no stroke sensor, and a standard adjustment assembly.

26 | gpreeves.com

Adaptors for GSS/GSSM

GSS dispensers have a variety of adaptor options that allow the dispenser to easily connect to various dispense accessories.

Outlet Adaptors & Fittings DESCRIPTION

GSS-005

10-32 port

GSS-006

1/4-28 port

GSS-007

Luer lock fitting with 1/4-28 male

GSS-008

1/8” NPT port

GSS-010

Dual inlet – single 1/8” NPT outlet

GSS-019

10-32 port and tapped tooling

GSS-031

M5 x .8 port

GSS-037

SAE-2 (female) port

GSS-055

Adaptor for SP2000 spray nozzle

GSS-072

1/16” NPT port

GSS-075

Allows for mounting of FS3014 flow sensor

Dispensers

PART NUMBER

GSS-004PNP-MD with GSS-019

GSS-004PNP-MDs with GSS-010

GSS-004PNP-MD with GSS-005

GSS-004PNP-MD with GSS-006 and GSS-007

Manifolds for GSSM GSSM dispensers require a manifold to mount.

Dispensers can be mounted alone or in groups of 2-10.

Manifolds are available with a single or multiple air inlets, allowing for the individual control of each dispenser.

Manifold Part Number Builder

GSSMB-[Station Number][Air Ports*] *A common air port for simultaneous dispensing is available by omitting the air port section.

Manifold Part Numbers STATION NUMBER

AIR PORTS

2-10

SA: Each dispenser has a separate air port

Example Manifold Part Numbers GSSMB-10SA is a ten-station manifold with separate 1/8” NPT air ports.

GSSMB-5 is a five-station manifold with a common port.

GSSMB-3SA with three GSSM-001PNP-MD

© 2022

| 27

GPMD DISPENSERS Positive Displacement Piston Dispensers

Dispensers

Features and Benefits

– Base-mountable, air-operated, single-acting, adjustable, metered shot (piston) dispenser – Positive piston displacement dispenser accurately delivers measured shots.

– Change shot size quickly and easily using fine-thread adjustment screw with a lock nut.

– Uses piston displacement to measure material and will dispense set amounts regardless of temperature.

GPMD10000

GPMD10000 Base Part Numbers

Stroke Sensors (Optional)

Shown as GPMD10080-02 dispenser without manifold

Features and Benefits

– Accurate dispensing of 0.02 cc to 6.20 cc shots of (depending on model selected).

– Bases are available with from 1 to 8 stations and also with separate air inlets for independent operation.

– Can dispense up to 40 times per minute at the maximum shot size.

– Operate at 50 to 120 psi with 3-way NC Air Valve.

– Operates with low inlet pressure (up to 200 psi).

MDM1000 manifolds have grease inlet ports on both ends. Port size is dependent on part number, see “MDM100X Manifolds” chart. Common air ports are designed for simultaneous operation while separate air will dispense independently.

MDM with Common Air (No SA option)

28 | gpreeves.com

MDM with SA Option

BASE PART NUMBER

ADJUSTABLE VOLUME

BOOST RATIO (LESS RETURN SPRING)

GPMD10020

0.02 to 0.20 cc

36:1

GPMD10080

0.02 to 0.80 cc

12.25:1

GPMD10125

0.10 to 1.25 cc

11.56:1

GPMD10369

0.13 to 3.69 cc

11.76:1

GPMD10620

0.20 to 6.20 cc

10.24:1

MDM100X Manifolds PART NUMBER

AIR PORT OPTIONS

MATERIAL PORT SIZE

AIR PORT SIZE

MDM1000-X

Common

1/4” NPT

1/4” NPT

MDM1000-XSA

Separate

1/4” NPT

1/8” NPT

MDM1006-X

Common

3/8” NPT

3/8” NPT

MDM1006-XSA

Separate

3/8” NPT

1/8” NPT

MDM1008-X

Common

1/2” NPT

1/2” NPT

MDM1008-XSA

Separate

1/2” NPT

1/8” NPT

TOTAL SIZE* <4 cc

4-8 cc

>8 cc

* Size suggestions refer to the total size of the dispensers being installed on the manifold. For example, four GPMD10080 dispensers would be a total of 3.2cc and should use a MDM1000 manifold. Four GPMD10369 dispensers would be 14.76cc and should use a MDM1008 manifold.

Blank station manifold kits are available as MDM1000-BS and will work for all three sizes of manifold. Manifolds can also be purchased in a stainless steel version by adding SS to the part number. For example, MDM1008SS-5 is the stainless steel version of MDM1008-5.

GPMD3000

Features and Benefits – Adjustment requires wrenches to prevent accidental volume adjustment – Air operated check valves facilitate quick fill and quick dispense while preventing leaks – Threaded adjustment rod is a visual indicator – Operates with high inlet pressure up to 3,000 PSI

PART NUMBER

ADJUSTABLE VOLUME

INLET PRESSURE RANGE

GPMD3000-.60

0.05 to 0.60 cc

600 – 3,000 PSI

GPMD3000-2

0.15 to 2.00 cc

GPMD3000-5

0.25 to 5.00 cc

GPMD3000-9

0.35 to 9.00 cc

GPMD3000-20

5.00 to 20 cc

GPMD3000-40

5.00 to 40 cc

GPMD3000-100

20 to 100 cc

GPMD3000-210

20 to 210 cc

GPMD3000 Control Package GPMD30CP: Controller with solenoid valves

400 – 3,000 PSI Shown as GPMD3000-9-02

Part Number Format:

[Base Part Number]-[Options] Note: Part number must include at least one Option ID to be complete. Options should be listed in numerical order and delimited by dashes.

For a dispenser with no options, add -00 to the end of the part number. Options are listed on the next page.

Example Part Numbers: GPMD10080-02-03: GPMD10080 dispenser with maximum shot volume of 0.80 cc, two PNP stroke sensors and calibration scale.

GPMD3000-2-00: GPMD3000 dispenser with volume range of 0.15 - 2.00 cc, inlet pressure range of 400 - 3,000 PSI, and no options.

Options CODE

DESCRIPTION

CONNECTOR(S)

00

No Options (dispenser will have a magnetic piston)

Not Applicable

02

Two M8 PNP Stroke Sensors

Two M8 DC Connectors

03

Calibration Scale

Not Applicable

12

Two M8 NPN Stroke Sensors

Two M8 DC Connectors

16

Inductive Flow Sensor, 24 VDC PNP

M12 DC Connector

17

Inductive Flow Sensor, 24 VDC NPN

M12 DC Connector

18

Analog Flow Sensor (0-10V)

M12 DC Connector

22

Premium Seals for Use with Abrasive Material

Not Applicable

26

Flow Sensor, Digital 24 VDC PNP/NPN, Analog 0-10V or 4-20mA (IFM Sensor)

M12 DC Connector

27*

Analog Stroke Sensor (0-10V Analog)

M8 4 pin DC Connector

28

Viton Seals (Rod seals, face seals, and check seals)

Not Applicable

Notes: Each M8 stroke sensor requires a #0983 cord. Single stroke sensors will be factory set to recognize “dispense complete" message.

Each flow sensor or M12 stroke sensor requires a #1850 cord. * Only for use with GPMD3000 dispensers.

© 2022

| 29

Dispensers

GPMD3000 Series Dispensers

AA DISPENSERS

Dispensers

Positive Displacement Pneumatic & Servo Dispensers Features and Benefits – Patented air removal process ensures only airless material is dispensed into your manufacturing process – Provide accurate volume & dispense rate control through positive displacement – Flow-through design reduces the pack out of material – Provides PLC volume confirmation Our AAs also measure volume through the use of positive displacement and constant sensor positioning. This provides an extra level of confirmation that none of our other dispensers offer.

The previously dispensed volumes can be reported to a separately purchased AA-CT controller which is recommended for all AA dispensers.

Solenoid Valve Stack (Optional)

Manufactured under US patent number 6,053,285.

Servo v. Pneumatic Pneumatic AA1 Dispensers

Pneumatic AA dispensers allow for PLC volume and rate control without the added cost of a servo.

– Ideal for applications where recipe control is more important than repeatable volume.

– Aren’t as precise when using extremely thick materials.

– Utilizes PID loop controls to actuate and dispense.

– Generally have a lower cost than servo models.

Servo AA8 Dispensers

Servo driven AA dispensers provide accurate volume and dispense rate control, coupled with a patented air removal process to be used for critical applications.

– Hold tighter tolerances guaranteeing an accurate dispense every time.

– Automatically adjusts piston movement to maintain required dispense volume and rate.

– Simpler to operate and tune than pneumatic counterpart.

– Provides more control within a single size.

30 | gpreeves.com

Shown as AA1-9-ST-2-NPN

Pneumatic Base Part Number CODE

VOLUME RANGE

AA1-4

0.40 - 4.00 cc

AA1-9

0.45 - 9.00 cc

AA1-13.5

1.35 - 13.5 cc

AA1-27

2.70 - 27 cc

AA1-50

5.00 - 50 cc

AA1-120

12 - 120 cc

AA1-148

3.00 - 148 cc

AA1-230

23 - 230 cc

AA1-480

48 - 480 cc

AA1-700

70 - 700 cc

Part Number Format

[Base Part Number]-[Mounting]-[Port]-[Options]

Mounting

CODE

VOLUME RANGE

CODE

DESCRIPTION

AA8-1C

0.02 - 1.00 cc

ST

Standard mounting plate

AA8-2C

0.05 - 2.00 cc

NP*

Narrow mounting plate

AA8-4C

0.10 - 4.00 cc

FL

Floor mounted aluminum extrusion stand

AA8-9C

0.20 - 9.00 cc

AA8-12C

0.30 - 12.00 cc

Port

AA8-25HPC

1.00 - 25.00 cc

CODE

DESCRIPTION

AA8-60C

1.20 - 60.00 cc

1

1 output port non-spray

2

2 output ports non-spray

1SP

1 output port with spray

2SP

2 output ports with spray

1RX

1 output port for connection to a zone valve with X dispense zones downstream

Dispensers

Servo Base Part Number

Options Ethernet/IP Solenoid Valve Stack (Optional)

CODE

DESCRIPTION

EN1

Valve Manifold with EthernetIP, PNP

EN2

Valve Manifold with EthernetIP, NPN

PNP*

Discrete Valve Manifold, PNP

NPN*

Discrete Valve Manifold, NPN

Not all options work together. Contact our sales team to build your AA. * Only for use with pneumatic AA1 dispensers.

Shown as AA8-25HPC-ST-1-EN1

Example Part Numbers AA1-120-ST-1-PNP: Pneumatic grease dispenser with PLC volume and rate control. This dispenser has a volume range of 12 - 120 cc, a standard mounting plate and one non-spray output port.

Dispenser includes a discrete PNP valve stack.

AA1-13.5-NP-1R3SP-EN1: Pneumatic grease dispenser with PLC volume and rate control. This dispenser has a volume range of 1.35 - 13.5 cc, a narrow mounting plate and one spray output port with 3 station selectors downstream. Dispenser includes a valve stack with PNP Ethernet IP. AA8-2C-ST-1-EN2: Servo AA dispenser has a volume range of 0.05 - 2.00 cc. Dispenser comes on a standard mounting plate with one non-spray output port. Dispenser includes a valve stack with NPN Ethernet IP. AA8-12C-ST-1R3-EN1: Servo AA dispenser has a volume range of 0.30 - 12.00 cc. Dispenser comes on a standard mounting plate with one output port with 3 station selectors downstream.

Dispenser includes a valve stack with PNP Ethernet IP.

© 2022

| 31

ROTOMETER

Dispensers

Continuous Flow Gear Pump The RotoMeter is a stepper-driven gear pump designed to be used for both continuous flow and measured dispensed applications. The dispenser is able to match the dispense rate with a variety of speeds and even change dispense rate during dispense to work seamlessly with robots. With a variety of motor options, these dispensers can be customized for any application. Dispensers are designed for a maximum of 600 PSI inlet and 700 PSI outlet pressure.

ROTOMETER Continuous Flow Gear Pump The RotoMeter is a stepper-driven gear pump designed to be used for both continuous flow and measured dispensed applications. The dispenser is able to match the dispense rate with a variety of speeds and even change dispense rate during dispense to work seamlessly with robots. With a variety of motor options, these dispensers can be customized for any application. Dispensers are designed for a maximum of 600 PSI inlet and 700 PSI outlet pressure.

Features & Benefits

– Compact: Continuous flow allows for larger dispense volumes without a larger dispenser.

– Versatile: This pump is perfect for both continuous flow and measured dispense applications.

– Easy Adjustment: Separately purchased controller makes volume and rate adjustments simple.

– Adjustable Snuff-back: Minimize/reduce drooling.

Part Number Builder RM-[Size]-[Motor]

Features & Benefits

Size CODE 0.15

DESCRIPTION Dispenses 0.15 cc per revolution, 1/4” NPT port, flow rate of 0.15 to .30 cc per second in rate mode

1.8

Dispenses 1.8 cc per revolution, 1/4” NPT port, flow rate of 1.8 to 3.6 cc per second in rate mode

6

Dispenses 6 cc per revolution, 1/2” NPT port, flow rate of 6 to 12 cc per second in rate mode

Motor CODE

DESCRIPTION

MT1

REEVES 24 VDC stepper with encoder

Part Number Examples

RM-0.15-MT1: 0.15 cc RotoMeter with 1/4” NPT ports and a REEVES 24VDC stepper with encoder.

RM-6-MT1: 6 cc RotoMeter with 1/2” NPT ports and a REEVES 24VDC stepper with encoder.

Material Inlet

Material Outlet (Not Shown)

Note: All RotoMeters require a dispense valve to be installed near the material outlet to prevent unwanted material oozing.

– Compact: Continuous flow allows for larger dispense volumes without a larger dispenser.

– Versatile: This pump is perfect for both continuous flow and measured dispense applications.

– Easy Adjustment: Separately purchased controller makes volume and rate adjustments simple.

– Adjustable Snuff-back: Minimize/reduce drooling.

Part Number Builder RM-[Size]-[Motor]

Size CODE

DESCRIPTION

0.15

Dispenses 0.15 cc per revolution, 1/4” NPT port, flow rate of 0.15 to .30 cc per second in rate mode

1.8

Dispenses 1.8 cc per revolution, 1/4” NPT port, flow rate of 1.8 to 3.6 cc per second in rate mode

6

Dispenses 6 cc per revolution, 1/2” NPT port, flow rate of 6 to 12 cc per second in rate mode

Motor CODE

DESCRIPTION

MT1

REEVES 24 VDC stepper with encoder

Part Number Examples

RM-0.15-MT1: 0.15 cc RotoMeter with 1/4” NPT ports and a REEVES 24VDC stepper with encoder.

RM-6-MT1: 6 cc RotoMeter with 1/2” NPT ports and a REEVES 24VDC stepper with encoder.

Note: All RotoMeters require a dispense valve to be installed near the material outlet to prevent unwanted material oozing.

32 | gpreeves.com

Material Inlet

Material Outlet (Not Shown)

PROGRESSIVE SCREW ROTOMETER Continuous Flow Progressive Cavity Pump

Dispensers

This stepper-driven progressive screw pump is an ideal solution for all continuous flow, and measured dispensed applications. With a smart core, it’s able to match a variety of speeds and even change dispense rate during dispense to work seamlessly with robots.

These dispensers have a variety of motor and adapter options in order to customize them for your specific application. Dispensers are designed for a maximum of 90 PSI inlet and 150 PSI outlet pressure.

Features & Benefits

– Accuracy: Screw pump ensures more precision than other continuous flow options – Compact: Continuous flow design allows for larger dispense amounts without a larger dispenser.

– Versatile: This pump is perfect for both continuous flow, and measured dispense applications.

– Compatibility: Pump design is ideal for materials that separate or are shear-sensitive.

– Easy Adjustment: Separately purchased controller makes volume and rate adjustments simple.

– Adjustable Snuff-back: Minimize/reduce drooling.

Material Inlet

Part Number Builder:

Material Outlet

RMP-[Size]-[Motor]-[Options]

Size

Options

CODE

DESCRIPTION

CODE DESCRIPTION

1

Dispenses 1 cc per revolution, 1/4 BSP port, 2.5 cc to 35 cc per minute output in rate mode

2F

Includes female 1/8" NPT adapter on outlet.

2

Dispenses 2 cc per revolution, 1/4 BSP port, 5 cc to 70 cc per minute output in rate mode

2M

Includes male 1/8" NPT adapter on outlet.

4F

Includes female 1/4" NPT adapter on outlet.

4M

Includes male 1/4" NPT adapter on outlet.

LR

Includes luer lock adapter on outlet.

Motor CODE

DESCRIPTION

MT1

REEVES 24 VDC stepper with encoder

Part Number Examples:

RMP-2-MT1: 2 cc Progressive Screw RotoMeter with a REEVES 24VDC stepper with encoder.

RMP-1-MT1-6F: 1 cc Progressive Screw RotoMeter with a REEVES 24VDC stepper with encoder and a female 3/8” NPT adapter on outlet.

© 2022

| 33

LOW FLOW DISPENSE VALVES Dispense valves provide crisp shutoff when mounted at the point of dispense, can ensure material holds a steady pressure and are available in a wide range of configurations.

End of Points Arm

Features & Benefits

– Reduces drooling by shutting off flow near the point of dispense – Options for a maximum inlet pressure of 3,000 PSI – Can be used with “timed dispense” systems – Available in multiple sizes and gun options – Cleanable and repairable

Due to viscosity variations with temperature, “timed dispense” is often not accurate enough to meet many quality control specifications.

CAUTION:

Shown as DV1003-2F

Standard Dispense Valves BASE PART NUMBER

MATERIAL MATERIAL PRESSURE INLET RATING PORTS

DESCRIPTION

DV1003

1/8” NPT

Standard

DV1003I

1/16” NPT 1,500 PSI

DV1003I2 DV1003TM

1/8” NPT

GPR7379

Includes integrated flow control for timed dispense

DV2003 DV2003TM

Inline (Slim manifold)

REPLACEMENT VALVE

Standard 1/4” NPT

3,000 PSI

Includes integrated flow control for timed dispense

GPR8596

* One option MUST be selected. Options are added to the end of the base part numbers as a suffix. For example, DV1003-SP would be a DV1003 with spray air nozzle and DV2003-Z would be a DV2003 with female Zerk fitting.

Shown as DV1003-0

Outlet Options Available for Standard Dispense Valves* CODE

DESCRIPTION

0

No outlet adaptor (Male 3/8-24)

2F

1/8” NPTF adaptor

4F

1/4” NPTF adaptor

2M

1/8” NPT adaptor

4M

1/4” NPT adaptor

SP

Spray air nozzle included

LR

Luer lock outlet port

ZK

Includes female zerk fitting

DV1007 valves are ideal for use with precision mount tooling. DV1006 valves are available for similar applications requiring sprayed material. Additional information about DV1006 can be found on the spray nozzle page.

DV1007 PART NUMBER

MATERIAL PORTS

MATERIAL PRESSURE RATING

DISPENSE VALVE TYPE

REPLACEMENT VALVES

DV1007

1/8”

1,500 PSI

Inline

GPR7379

34 | gpreeves.com

HIGH FLOW DISPENSE VALVES – Maximum inlet pressure of 3000 PSI – Can be used with “timed dispense” systems

– Available in multiple sizes and pressure ratings – Cleanable and repairable

End Points

Shown as DV5313

Part Number

Material Ports

DV2973A

1/4”

DV3239A

1/4”

DV5313

3/8”

Shown as DV3239A-EPS with EPS1007

Material Inlet Pressure Rating

Replacement Valves

Options Available

ACE8-3000-600-007 3,000 PSI

ACE8-3000-3000-007 ACE10-3000-600-040

–EPS: Includes SAE #4 port on the side for EPS sensor (purchased separately)

Options are added to the end of the base part numbers as a suffix. For example, DV3239A-EPS would be a DV3239A with an SAE #4 port for EPS1001 pressure sensormounting.

Example Usage Layout

Dispenser

Dispense Valve

Nozzle/Tooling

© 2022

| 35

HANDHELD DISPENSE GUNS Handheld dispense guns have an ergonomic fit with an electronic trigger. Handles are lightweight yet durable to last without causing fatigue. Handhelds are equipped with a GPR7379 dispense valve or an ACE8 cartridge valve. Electronic trigger is designed to be a PLC input only.

Part Number Format for Gun: DG-[Handle]-[Dispenser]-[Nozzle]

Example Gun Part Numbers:

End Points

DG-H-DV1-LR – Dispense Gun with the horizontal handle with a GPR7379 dispense valve and a luer lock fitting.

DG-P-DV3-0 – Dispense Gun with the pistol grip handle with an ACE8 dispense valve and no nozzle fitting.

Handle Styles

Pistol Style

Shown as DG-P-DV1-2M

CODE

DESCRIPTION

P

Pistol Grip

V

Vertical Grip

H

Horizontal Grip

Dispenser CODE

DESCRIPTION

DV1

Dispense Valve (GPR7379)

DV3

Dispense Valve (ACE8) – Pistol Grip Only

Nozzle Options

Vertical Style

Shown as DG-V-DV1-4M

Horizontal Style

Shown as DG-H-DV1-LR

36 | gpreeves.com

CODE

DESCRIPTION

0

No Fitting

LR

Luer Lock Fitting

2M

1/8” NPT Male Threads

2F

1/8” NPT Female Threads

4M

1/4" NPT Male Threads

4F

1/4” NPT Female Threads

BR

Brush

SL

Slotted for Nozzle Sensor Cable

SP

Fine Cone Spray

ZK

Female Zerk Fitting

NT

No Trigger

ZONE VALVES Zone valves allow for material from a single input to be dispensed out of multiple outlets. A zone valve is used between a dispenser and multiple nozzles so that only one source is required for delivery to numerous stations. They are designed for inlet pressure up to 3,000 PSI (depending on model) and require solenoid valves to operate.

ZV1000 Series

– Options available for up to 12 outputs.

– Zone valves can dispense to each outlet individually, though only one outlet can be triggered at a time.

– Designed for inlet pressure up to 3,000 PSI (depending on model).

C

ZV1003 Series

A

B

Shown as ZV1000-3-4

C B Shown as ZV1003-6-2

A

Material inlets shown as A, material outlets shown as B and air inlets shown as C. ZV1000 Series PART NUMBER

ZV1000-X-Y

MAXIMUM INLET PRESSURE

3,000 PSI

NUMBER OF OUTLET PORTS (X)

2-4

INLET / OUTLET PORT SIZE (Y) CODE

SIZE

2

1/8” NPT

4

1/4” NPT

6

3/8” NPT

8

1/2” NPT

VALVE PART NUMBER

ACE8-3000-600-007

ZV1003 Series PART NUMBER

MAXIMUM INLET PRESSURE

NUMBER OF OUTLET PORTS (X)

INLET PORT SIZE

ZV1003-X-Y

1,500 PSI

2 - 12

1/8” NPT

OUTLET PORT SIZE (Y) CODE

SIZE

2

1/8” tube compression fitting

2F

1/8” NPT female

4F

1/4” NPT female

VALVE PART NUMBER GPR7379

© 2022

| 37

End Points

Features & Benefits

End Points

EXTRUSION NOZZLES

Luer Lock Adapters

Luer Lock Nozzle

DVN Nozzle

Dispense Valve Nozzles PART NUMBER

ORIFICE SIZE

WALL THICKNESS IN INCHES X = LENGTH (INCHES)

FOR USE WITH

DVN1-.063-X

.063

.16

DV1003-0

DVN1-.094-X

.094

.14

DVN2-.063-X

.063

.12

1" to 6" in 1/4” increments

Luer Lock Nozzles

DV2003-0

Luer Lock Adaptors

PART NUMBER

OUTER DIAMETER

INNER DIAMETER

LLN-.050-X

.050

.033

LLN-.072-X

.072

.054

LLN-.109-X

.109

.085

LLN-.134-X

.134

.106

LLN-.165-X

.165

.135

LLN-.219-X

.219

.189

X = LENGTH (INCHES)

Max of 6”

NOTE: Luer lock nozzles are to be used with separately purchased luer lock adaptors.

38 | gpreeves.com

DV1003-0

PART NUMBER

MATERIAL PORT

LLA-10-32

10-32 Male

LLA-1/4-28

1/4-28 Male

LLA-2

1/8” NPT Male

LLA-4

1/4” NPT Male

SPRAY NOZZLES Spray Patterns

End Points

FC (Fine Cone): – Great for spraying thick grease – Perfect for applications where uniform coverage is critical

SC (Solid Cone): – Ideal for spraying a wide variety of surfaces – Works with varying viscosities SP1002 & SP1004 Series Nozzles PART NUMBER

MATERIAL PORTS

AIR INLET PORT

SP1002-XX-X

1/8” tube compression

1/8” tube barb

SP1004-XX-X

1/4” tube compression

1/8” tube barb

Shown as SP1002-SC-3

X = SPRAY PATTERN

X=LENGTH IN INCHES

MOUNTING STYLE

SC, FC

2”-24”

Bulkhead fitting

Shown as DV1006-SP90FC-1.5

DV1006 Series Nozzles PART NUMBER

MATERIAL PORTS

MATERIAL PRESSURE RATING

DISPENSE VALVE TYPE

REPLACEMENT VALVES

DV1006

1/8”

1,500 PSI

Inline

GPR7379

DV1006 Options CODE

DESCRIPTION

SPFC-X

Fine cone spray nozzle where X is the length in inches (1/2” increments from 1-3”).

Fine cone spray nozzle where X is the length in SP90FC-X inches (1/2” increments from 1-3”) and the material is sprayed at a 90º angle.

DV1006 Part Number Builder DV1006-[Option Code]

Part Number Examples DV1006-SPFC-3: 3” fine cone spray nozzle with 1/8” material ports.

DV1006-SP90FC-1.5: 1.5” fine cone spray nozzle with 1/8” material ports and a 90º spray.

© 2022

| 39

G-FORCE TM NOZZLES

End Points

Radial ID Applicator Our patented G-ForceTM Nozzles are bore dispensing nozzles that dispense material in a radial pattern on the inner diameter of a part. Electric models require GFCM controller. G-Force™ nozzles are often paired with AA8 Servo Dispensers and servo motion setups for continuous, even coating dispenses. The liquid option of the nozzle includes a check valve near the tip to prevent dripping. Nozzles are not designed for use with most RTV or epoxy. See the Material Type table on the next page for more information. Custom nozzles and air turbine models are available for special applications.

Result Photo of Ring Dispense Result Photo of Film Dispense on on 1.5” Clear Cylinder 3” Diameter Spline Part

Disk for Grease

Disk for Oil

Close up of Nozzle and Dispensing Disks

GFCM Control Module

Standard Electric Powered Style

Shown as GFNE-4G-DV1-01

Inline Mandrel Style

Shown as GFNE-TL-DV1-02

40 | gpreeves.com

Part Number Builder

GFNE-[Nozzle Length][Material Type]-[Dispenser]-[Disk]

Part Number Examples GFNE-6L-GSS-01: Electric 6” nozzle, liquid, mounting for GSSM dispenser, and a standard wide band.

GFNE-14G-DV1-01: Electred powered, 14” nozzle, grease, DV1003 dispense valve, and a standard wide band.

Nozzle Length (front of turbine to front edge of disk) CODE

DESCRIPTION MIN. DIAMETER

MAX. DEPTH

2” Nozzle

1.25” round/rectangle

2”

4” Nozzle

1.25” round/rectangle

4”

6

6” Nozzle

1.25” round/rectangle

6”

T

Mandrel Style Nozzle*

2.25” round or 1.5” x 2” rectangle

48”

End Points

2 4

Material Type CODE

DESCRIPTION

G

Grease (Viscosity over 5,000 cP)

L

Liquid (Viscosity under 10,000 cP)

Dispenser CODE

INCLUDES

APPLICATION

DV1

DV1003 Dispense Valve

Film / Ring

DV2

DV2003 Dispense Valve

Film / Ring

GSS

Mounting for GSSM Dispenser**

Ring

GSSD

Mounting for two GSSM Dispensers**

Film / Ring

Disk CODE

DESCRIPTION

01

Standard Wide Band Disk

02

Standard Liquid Disk ***

03

Narrow Band Disk

Listed maximum and minimum values are for the entire series, nozzle type and length determines actual values.

GFCM Controllers (Complete System PLC Controllers are Available) CODE

ENCLOSURE/ MOUNTING

ROTATION MONITORING

POWER REQUIREMENT

CONNECTION

GFCM

Control Module Only

No

24DC/4A

Wired Connection to Customer PLC

GFCM-B

NEMA 12 Enclosure

No

24DC/4A

4 Pin Euro M12

GFCM-M

Back Panel

Yes

24DC/4A

Wired Connection to Customer PLC

GFCM-MB

NEMA 12 Enclosure

Yes

24DC/4A

4 Pin Euro M12

GFCM-B-120

NEMA 12 Enclosure

No

120VAC, 24V Enable

4 Pin Euro M12 to Enable, Wired Connection to 120VAC

Yes

120VAC, 24V Enable

4 Pin Euro M12 to Enable, Wired Connection to 120VAC

GFCM-MB-120 NEMA 12 Enclosure

* Only available with DV1 dispenser type. ** GSSM dispensers are purchased separately. *** 02 Disk can only be used with L material type.

© 2022

| 41

CUSTOM NESTS, NOZZLES, & TOOLING

End Points

GP Reeves specializes in creating the ideal dispensing aparatus for any application. From custom spray nozzles to multi-part nests, we've done it all.

42 | gpreeves.com

End Points © 2022

| 43

CONFIRMATION DEVICE BREAKDOWN

Accessories

We offer several different confirmation devices. These devices are suggested to be used as redundant verification only. Choosing one is based solely on what your specific project needs are. There are three main categories of confirmation devices: flow, pressure, and volume. Flow confirmation devices are the most common, and usually the most basic. Pressure confirmation devices are mid-level, and volume confirmation devices are generally the most advanced. It is important to remember that flow, pressure, and volume, though related, are all different.

Feed Pressure Confirmation

Flow Confirmation

What is it?

These devices are designed to be mounted between supply (pump) and the dispenser with the purpose of confirming proper feed pressure.

What is it?

In general, flow confirmation devices do just that, confirm if there is flow through the device. These devices mount between the dispenser and tooling.

We have pressure confirmation devices that provide digital, analog, discrete, PNP, or NPN feedback with up to 3,500 PSI. These can be set to a specific range, and it will trigger a signal to the system/controller if outside set range.

We offer three different types of flow confirmation devices based on function and feedback signal. Each type has it’s advantages, and all are useful in different scenarios. Some of our devices just confirm flow – a simple yes or no. Others provide variable feedback that can be used to adjust the device.

When would you need it?

These devices are used to confirm correct feed pressure of a system.

Examples – Verification of material supply from pump/source – Confirmation of correct regulator settings System Example

All flow confirmation devices are meant to detect flow failure for critical dispense points.

When would you need it?

Flow confirmation devices come in handy in any situation where you want to double check that material is flowing.

Examples – Cloggled nozzle in part nest – Verification of air pressure – Detection of small air bubbles System Example

Pump

Regulator

EPS

Dispenser

Tooling

Pump

44 | gpreeves.com

Dispenser

FS/EPS

Tooling

Nozzle Pressure Confirmation

Volume Confirmation

What is it?

These devices are designed to be mounted between the dispenser and the tooling with the purpose of confirming proper pressure.

What is it?

Volume confirmation devices can measure the volume of material flowing through a device.

When would you need it?

These devices are used to confirm proper pressure going to the nozzle of the system.

Examples – Cloggled nozzle in part nest – Detection of over-pressurization of nest parts – Disconnected line (low pressure) System Example

In addition to these devices, our AA dispensers are positive displacement dispenser with air removal and constant sensor positioning, which allows them to confirm volume as well.

When would you need it?

Volume confirmation is important if you want to confirm how much material flowed through a specific device. They should be used as confirmation devices opposed to control devices in a system.

Examples – Redundant volume verification – Continuous flow applications – Measure flow before a dispenser block System Examples

Pump

Regulator

Dispenser

EPS

Tooling

Dispenser

Pump

Pump

Pump

UFS/VMFG Tooling

AA Dispenser

Regulator UFS/VMFG

Tooling

Dispensers

Tooling

© 2022

| 45

Accessories

We have pressure confirmation devices that provide digital, analog, discrete, PNP, or NPN feedback with up to 3,500 PSI. These can be set to a specific range, and it will trigger a signal to the system/controller if outside set range.

We have two specialized devices that confirms volume, VMFG and UFS. These devices can be placed anywhere in a system, though they are usually used between the dispenser and the tooling.

PRESSURE SENSORS EPS1001 & 1002

EPS1005A & 1007

How it Works Analog: Material pressure reading correlates to 0-10V output signal.

How it Works Analog: Material pressure reading correlates to 0-10V or 4-20mA output signal.

Discrete: Uses dual setpoints to confirm pressure within set range. Readings are in 5 PSI increments.

Accessories

Pressure Confirmation

Mounting Can be mounted anywhere in a system on an inline manifold to measure feed or nozzle pressure. Mounts to SAE #4 port.

Advantages – Provides actual pressure readings Disadvantages – Requires analog input

Flow Confirmation

PLC analog input monitors pressure spikes to confirm flow. ∆P can be used to allow pressure limits to selfadjust as the viscosity changes.

Mounting Should be mounted at the outlet of a dispenser for flow confirmation.

Advantages – Detects small air bubbles – Works with low dispense velocity – Works with contaminated material Disadvantages – Requires analog input – Requires PLC programming

Pressure Confirmation

IO-Link Compatible Mounting Can be mounted anywhere in a system on an inline manifold to measure feed or nozzle pressure. 1007 sensor has a female G1/4 port which comes with a male SAE #4 adaptor installed. 1005A sensor has a female SAE #4 port with a male SAE #4 adaptor installed.

Advantages – Versatile usability – Simplistic functionality yields minimal nuisance faults – Configurable output signal: PNP/NPN, NO/NC Disadvantages – Reads in increments of 5psi when in discrete mode

Flow Confirmation

PLC analog input monitor pressure spikes to confirm flow. ∆P can be used to allow pressure limits to selfadjust as the viscosity changes. Discrete mode not recommended for flow confirmation.

Mounting Should be mounted at the outlet of a dispenser for flow confirmation.

Disadvantages – Requires analog input – Requires PLC programming

46 | gpreeves.com

EPS1009, 1010, & 1011 Pressure Confirmation

How it Works Analog: Material pressure reading correlates to 4-20mA output signal.

Part Number Format

[Base Part Number][Mounting]

Part Number EPS1001

Advantages – Provides actual pressure readings

CODE

Disadvantages – Requires analog input – Requires specialized adapter

Flow Confirmation

Uses analog input to monitor pressure spike to confirm flow. PLC is used to monitor and adjust pressure spikes. ∆P can be used to allow pressure limits to selfadjust as the viscosity changes.

Mounting Should be mounted at the outlet of a dispenser for flow confirmation.

EPS1005A EPS1007 EPS1009 EPS1010 EPS1011

Male SAE #4 housing, 0-10V Analog

Pressure Range 0 – 870 PSI 0 – 3,000 PSI

Male SAE #4 housing, configurable 0 – 1,450 PSI for digital, analog, discrete, PNP 0 – 3,500 PSI or NPN Flush face mounted (requires male adaptor fitting), 4-20 MA

0 – 870 PSI 0 – 3,625 PSI 0 – 5,800 PSI

Mounting PORT SIZE no manifold or adaptor -2

1/8" NPT manifold

-4

1/4" NPT manifold

-6

3/8" NPT manifold

-8

1/2" NPT manifold

-4A

SAE #4 male adapter fitting

-6A

SAE #6 male adapter fitting

Part Number Examples EPS1001 is an SAE #4 0-10V analog sensor with a max pressure of 870 PSI and no manifold.

EPS1007-6 is an inline mounted sensor with a pressure range of 0-3,500 PSI and a manifold with 3/8” NPT port sizes.

EPS1010-4A is a flush face 4-20mA analog sensor with a max pressure of 3,625 PSI and an adaptor with SAE #4 fitting.

© 2022

| 47

Accessories

Mounting Can be mounted anywhere in a system on an inline manifold to measure feed or nozzle pressure.

Requires specialized adapter fitting for G1/4 externally threaded connection with extended sensing face.

EPS1002

Description

VOLUME CONFIRMATION - MECHANICAL

Accessories

Confirms volume of flow for critical dispense points. The VMFG devices are designed to mount between a dispenser and the tooling. They are used to confirm the proper volume was dispensed through the use of gears.

VMFG Flow Meters How They Work: Material flows through precise gears to rotate them. The output is sent every time the gear is rotated. Each rotation is equivelant to a certain volume, depending on the model.

Volume confirmation can also be achieved with use of an AA dispenser. AA dispensers acheive volume confirmation through positive displacement dispensing coupled with our patented air removal system and constant position sensing. We offer pneumatic and electronic (servo) versions of these dispensers in a variety of sizes. See AA pages for more information.

Advantages: – Flow through device allows for continuous flow.

– Small footprint Disadvantages: – Does not work well with contamination – Does not work well finding small air bubbles – Less accurate with thin material – Has to be calibrated – Requires high speed PLC input

Shown as VMFG-1

Shown as AA1-9-ST-1-PNP

Part Number

Description

Port Sizes

VMFG-1

One switch output for every 0.10 cc.

3/8” NPT

VMFG-1-C

One switch output for every 0.10 cc. Includes controller.

3/8” NPT

VMFG-25

One switch output for every 0.025 cc.

3/8” NPT

VMFG-25-C

One switch output for every 0.025 cc. Includes controller.

3/8” NPT

VMFG-3

One switch output for every 3.05 cc.

1/2” NPT

48 | gpreeves.com

Max Pressure

2,900 PSI

1,450 PSI

VOLUME CONFIRMATION - ULTRASONIC Advantages – Does a great job finding small air bubbles – Does not disturb material flow – NPN, PNP, and IO link capable

How They Work Two signals facing opposite directions are being simultaneously monitored. This allows readings to remain consistent regardless of external factors such as clogging or temperature changes.

Disadvantages – Requires calibration – Should not be used with material that has a separation percentage over 2% – Must be used with nylon tubing

Accessories

These devices are designed to be clamped around any nylon tubing in your system. Ultrasonic waves monitor material flow and the volume dispensed is shown on the controller.

Shot Size (cc)

Shot Size vs Accuracy 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1

88

90

92

94 96 Accuracy (%)

98

100

UFS Part Numbers PART NUMBER

TUBE SIZE

RANGE

ACCURACY

UFS1000-2

1/8” Tubing

0.10 - 900 cc

+/-.005 cc

UFS1000-4

1/4” Tubing

0.10 - 900 cc

+/-.005 cc

UFS1000-6

3/8” Tubing

20 - 900,000 cc

+/-1.00 cc

UFS1000-8

1/2” Tubing

20 - 900,000 cc

+/- 1.00 cc

© 2022

| 49

FLOW CONFIRMATION - INDUCTIVE Detect flow failure for critical dispense points. These devices are designed to mount between a dispenser and the end of arm tooling. They are used to detect flow in the line. Our inductive flow devices use an inductive proximity switch to send a signal to the controller to confirm flow. These devices do not measure pressure or volume – just the existence of flow. An inductive flow sensor is ideal where volume and pressure are not important, but confirmation of flow is important.

Accessories

How They Work A small plunger (monitored by a sensor) is moved by the material when material flows through the device.

If the sensor light is off, it means material is flowing, if the light it on it means there isn’t any material flowing.

The plunger is not moved by air bubbles when they pass through the device.

Advantages – Simple to adjust and program – Does a great job finding small air bubbles – Inexpensive – Available as a GSS and GPMD option Disadvantages – Does not work well with material that has contamination – Must be mounted close to dispenser (or injector) to assure dispense velocity – Inductive flow sensors do not have volume confirmation

Shown as FS3009-2

Part Number

Description

FS3001

Manifold mounted, 20-250 V AC/DC (two wire)

FS3002

Manifold mounted, 10-30 VDC PNP (DC three wire)

FS3002NPN

Manifold mounted, 10-30 VDC NPN (DC three wire)

FS3009-2 FS3009-4 FS3009NPN-2 FS3009NPN-4 FS3014

50 | gpreeves.com

Maximum Pressure

Port Size

3,000 PSI

For use with high FSM Manifolds pressure and high available in 1/8”, 1/4” and 3/8” ports flow systems.

1/8”

Inline mounted, 10-30 VDC PNP (DC three wire) 1,000 PSI Inline mounted, 10-30 VDC NPN (DC three wire) Face mounted for use with GSS/GSSM dispensers, 10-30 VDC PNP (DC three wire)

1/4” 1/8” 1/4”

600 PSI

1/8”

Applications

For use with low pressure and low flow systems.

Pair with GSS-075 adaptor for low flow, low pressure systems.

DISPENSE CONTROL HUB For use with GSS, GPMD, RotoMeters, and more!

The Dispense Control Hub is simplifying controls for our standard material dispensers! These units support most of our dispenser product families, including GSS’, GPMDs, and RotoMeters. One DCH can control a single dispenser with stroke and part in place sensors. DCH cannot control flow sensors. Custom options are available to support more advanced systems.

Part Number Builder

DCH[Size]-[Dispenser]-[Amount]-[Enclosure]-[Communication]

Size CODE

DESCRIPTION

4

4” HMI

7

7” HMI

Dispenser

Dispenser Amount CODE

DESCRIPTION

1

Single Dispenser

Enclosure CODE

DESCRIPTION

C

Console for Tabletop Mounting

E

Enclosure for Back Mounting

CODE

DESCRIPTION

RM

RotoMeter Series

Communication

GS

GSS Series

CODE

DESCRIPTION

G1

GPMD10000 Series

P

PNP

G3

GPMD3000 Series

N

NPN

Part Number Examples DCH7-G1-1-C-P: A 7” PNP HMI programmed to work with one GPMD10000 series dispenser in a tabletop console enclosure.

DCH4-RD-1-E-N: A 4” NPN HMI programmed to work with one RotoMeter series dispenser in a wall-mount enclosure.

© 2022

| 51

Controllers

Features & Benefits – Compact: These units are available for tabletop and standard wall mounting.

– Versatile: Control hubs are available with a variety of HMI sizes, inputs, signals, and enclosure styles.

– Easy Adjustment: Controller makes volume and rate adjustments simple.

STANDARD AA CONTROLLERS – Feature 3 modes; Volume/Time, Pressure Control and Rate Control – Optional EtherNet/IP Slave communication

Controllers

– Designed to control one or two pneumatic AA dispensers – Allows for up to 10 user defined part recipes

Controller shown as AA-CT-H4-PNP

A controller part number consists of a combination of codes for the number of dispensers, display size and wiring type. The part number builder can be found below with format and various codes.

AA-XXX-HX-XXX-XXX

Number of Dispensers CT – One Dispenser CT2 – Two Dispensers

52 | gpreeves.com

PLC / HMI Combo 4 – 4” HMI 7 – 7” HMI

Wiring Type PNP – Sourcing Outputs* NPN – Sinking Outputs* EN – Ethernet Slave Only *Also includes Ethernet Slave Communication

Voltage Omit for 24 VDC Power 120 – 120 VAC Power 240 – 240 VAC Power

CUSTOMIZED CONTROL PACKAGES Our customized control packages start with industry standard components selected by customers to match the plant requirements. The programs are customized to control as many dispensers as required along with the pump(s) to feed them. Custom control of other components is also an option.

Controllers

Shown as AA-CT-SM200SP-CM7

Dispenser

Shown as AA-CT1-ABLXSV-GPR8

Part Number Format

PLC

CODE

DESCRIPTION

CODE

DESCRIPTION

AA

AA Dispenser

ABLX

Allen Bradley CompactLogix

RM

RotoMeter Dispenser

SM200SP

Siemens Simatic ET 200SP

KEY

Keyence KV-8000

Size CODE

DESCRIPTION

HMI

CT

One dispenser

CODE

DESCRIPTION

CT-2K

One 2K dispenser

GPR6

REEVES 6”

CT2

Two dispensers

KE7

Keyence 7"

CT2-2K

Two 2K dispensers

GPR8

REEVES 8”

CT3

Three dispensers

GPR10W

REEVES 10”

CT3-2K

Three 2K dispensers

PV700

Allen Bradley Panel View 7”

CT4

Four dispensers

PV1000

Allen Bradley Panel View 10”

CT4-2K

Four 2K dispensers

CT5

Five dispensers

CT5-2K

Five 2K dispensers

CT6

Six dispensers

CT6-2K

Six 2K dispensers

CT7

Seven dispensers

CT8

Eight dispensers

Options CODE

DESCRIPTION

Euro

Follows European Power Standards (230V)

SV*

Servo Controller Included

RS

Networking for Remote Support Device

[Dispenser]-[Size]-[PLC]-[HMI]-[Options]

Part Number Examples AA-CT4-ABLXSV-GPR10W: A controller powering four servo AAs, with Allen-Bradley CompactLogixTM PLC, and Reeves 10” HMI. RM-CT-2K-KEYSV-KE7: A controller powering a 2K RotoMeter, with a Keyence KV-8000 PLC, and a 7” Keyence HMI. * SV option code gets added to the PLC code, ex: ABLXSV Note: These options are the PLC/HMI options that we have worked with most commonly for our customers. If you have a different requirement, please reach out to the sales staff to find a solution.

© 2022

| 53

ACE CARTRIDGE VALVES These patented cartridge valves are used on many of our products including AA, GUS, Pump/GUS and many handheld dispense guns.

Reference

ACE8 & ACE10

– 2-way, normally closed, air-actuated poppet valve, for use in SAE 8-2 and SAE 10-2 cavities (depending on model) – The actuator is isolated from the media section (cartridge) by a vent to atmosphere – Air pilot to open passage between port 1 and port 2 – Media section (cartridge) capable of functioning with 3,000 PSI material – Poppet and seat are lapped tungsten carbide for long life with abrasive material – 1/8” NPT air pilot port has a pressure range of 50 psi to 130 psi

ACE8-3000-600-007

ACE8-3000-3000-007

ACE10-3000-600-040

ACED-I6-T6-4500-4500-028

ACED

– 2-way, closed bias, air-actuated ball and seat valve – Manifold or SAE port mounting available – Seal chamber is packed with grease for vapor barrier – Air actuated open and close with spring bias closed – Capable of functioning with 4,500 PSI material – Poppet and seat are lapped hardened steel for long life with abrasive material – 1/8” NPT air pilot ports have a pressure range of 60 PSI to 130 PSI Replacement Parts

PORT 1 PRESSURE

PORT 2 PRESSURE

FLOW PASSAGE AREA

SAE 8-2 Cavity

3,000 PSI

600 PSI

0.0065 sq inches

ACE8-3000-3000-007

SAE 8-2 Cavity

3,000 PSI

3,000 PSI

0.0065 sq inches

ACE10-3000-600-040

SAE 10-2 Cavity

3,000 PSI

600 PSI

0.0400 sq inches

ACED-I6-T6-4500-4500-028

SAE-6 Inline

SAE-6 Top Port

4,500 PSI

4,500 PSI

0.0280 sq inches

ACED-T6-MB-4500-4500-028

SAE-6 Top Port

Manifold Body

4,500 PSI

4,500 PSI

0.0280 sq inches

ACED-MB-MB-4500-4500-028

Manifold Body

Manifold Body

4,500 PSI

45,00 PSI

0.0280 sq inches

ACE8-BC (blank/plug)

SAE 8-2 Cavity

NA

NA

NA

ACE10-BC (blank/plug)

SAE 10-2 Cavity

NA

NA

NA

PART NUMBER

PORT 1

ACE8-3000-600-007

Repair kits are available upon request

54 | gpreeves.com

PORT 2

EZBLEEDTM BLEED PLUGS EzBleed™ Bleed Plugs are included on all GSS / GSSM / GPMD10000 Series Dispensers – Designed for a faster, cleaner bleed process – Barbs allows for the use of 1/4” or 6mm OD tubing – Backwards compatable with previous plugs – Available in 1/8" NPT and SAE-2 models

Barb for 6mm OD Tubing

Bleed Plug Screw

Barb for 1/4" OD Tubing Bleed Plug Adaptor

Reference

Six GSSM-014PNP-MD with EzBleed™ installed on GSSMB-6 Manifold

GSS-004PNP-MD with EzBleed™

GPMD10080 with EzBleed™

Quick and Easy Bleed Procedure

A. Install 2 to 3 inches of 1/4” (or 6mm) translucent tubing onto the bleed plug screw.

B. Slowly loosen the bleed plug screw with a 5/16” wrench. A second wrench (7/16”) might be needed if the bleed plug screw will not loosen independent of the bleed plug adaptor.

C. Tighten the bleed plug screw after material flows 1 to 2” inches into the attached tubing.

D. Using a pliers (or similar tool), remove the tubing from the bleed plug screw.

A

B

C

D

© 2022

| 55

DISPENSE PATENT Manufactured Under US Patent Number 6,053,285 This patent is only used on the GUS, Pump/GUS, and AA products. The GUS and Pump/GUS units find and remove the air before feeding downstream dispensers. The AA dispensers find and remove air during the dwell time or in between dispense cycles.

Overview Dispense / transfer valve

Reference

Purge valve

Fill valve

Cycle Steps

Metering rod (shown retracted or full)

Linear position sensor — monitors air piston position to provide PLC input. PLC is used to determine compression test results.

Air cylinder

Air piston

Fill the chamber — open fill valve and allow material to push the metering rod back to the full position.

Material X

X

O

Dispenser shown full of material X

X

X

“O” point, Full

56 | gpreeves.com

Test the material in the chamber — push the metering rod into the chamber full of material. Compression test shown without an air bubble.

X

X

X

Normal compression point / within tolerance

Compression test shown with an air bubble X

X

X

Reference

Air Bubble

Compresses more than normal / above tolerance

If compression within tolerance, dispense material — open dispense valve and push material out the dispense port Material X

O

X

If compression above tolerance, purge material — open purge valve and push material out the purge port Material O

X

X

Air Bubble

© 2022

| 57

GREASE VOLUME The Paraboloid is a Natural Grease Dispense Shape Grease volume is often expressed in cubic inches (“³) and cubic centimeters (cc).

Cubic centimeter is also known as milliliter (ml) and the terms are interchangeable.

Grease weights (often expressed in grams) can be converted to cc and ml (volume) by dividing the weight by the specific gravity of the grease.

Example: The volume of one gram (weight) of grease with a specific gravity of .88 is 1.14 cubic centimeters (1 / .88 = 1.136 cc).

Reference

Formula for Paraboloid Volume: V = .3927d2 h, V = volume | d = diameter | h = height The photo above shows the parabolic shape that often occurs when grease is extruded onto a flat surface from an open orifice type nozzle with the nozzle pulled away after grease was dispensed.

The volumes shown on the right are based on the height and diameter being equal.

Application Visuals on U.S. Dimes

0.000364 cc spots

0.066 cc spot

0.131 cc spot

Volume in cubic inches and (cubic centimeters)

Height in inches Diameter in and (mm) inches and (mm)

.001 (.016)

.137 (3.48)

.137 (3.48)

.002 (.033)

.172 (4.37)

.172 (4.37)

.003 (.049)

.197 (5.00)

.197 (5.00)

.004 (.066)

.217 (5.51)

.217 (5.51)

.005 (.082)

.234 (5.94)

.234 (5.94)

.006 (.098)

.248 (6.30)

.248 (6.30)

.007 (.115)

.261 (6.63)

.261 (6.63)

.008 (.131)

.273 (6.93)

.273 (6.93)

.009 (.147)

.284 (7.21)

.284 (7.21)

.010 (.164)

.294 (7.47)

.294 (7.47)

.011 (.180)

.304 (7.72)

.304 (7.72)

.012 (.197)

.313 (7.95)

.313 (7.95)

Grease Volume Based on Sphere Diameter Formula: V = 4πr³/3 | V = volume, r = radius The sphere is not a natural grease dispense shape, but it is included because it is familiar.

Example: The 0.177 caliber (4.5 mm) diameter of a BB and a 1/4” diameter ball bearing are easily visualized by many.

Diameter in Volume in cubic inches and (mm) inches and (cubic centimeters)

Diameter in Volume in cubic inches and (mm) inches and (cubic centimeters)

0.062 (1.57)

0.000125 (0.0205)

0.1875 (4.76)

0.00345 (0.0565)

0.125 (3.18)

0.0010 (0.0164)

0.25 (6.35)

0.0082 (0.1343)

0.177 (4.50)

0.0029 (0.0475)

0.38 (9.65)

0.0287 (0.470)

58 | gpreeves.com

VOLUME CONVERSION CHART To Convert From:

GALLONS

To Convert From:

To Convert From:

PINTS

To Convert From:

OUNCES

Multiply By:

Quarts

To Convert From:

Into:

Multiply By:

4.0

Gallons

0.00433

Pints

8.0

Quarts

0.01732

Ounces

128.0

Pints

0.0346

Cubic inches

231.0

Ounces

0.554

Cubic centimeters

3,785.0

Cubic centimeters

16.39

Drops

112,920

Drops

490.0

Into:

Multiply By:

Into:

Multiply By:

Gallons

0.25

Gallons

0.000264

Pints

2.0

Quarts

0.00105

Ounces

32.0

Pints

0.0021

Cubic inches

57.75

Ounces

0.03381

Cubic centimeters

946.52

Cubic Inches

0.061

Drops

28,230

Drops

30.0

Into:

Multiply By:

Into:

Multiply By:

Gallons

0.125

Quarts

0.5

Ounces

0.00113

Ounces

16.0

Cubic inches

28.87

Cubic inches

0.002

Cubic centimeters

473.179

Drops

14,115

Cubic centimeters

0.033

Into:

Multiply By:

Into:

Multiply By:

Gallons

0.00781

Quarts

0.03125

Cubic inches

0.0678

Pints

0.0625

Cubic inches

1.805

Cubic centimeters

29.57

1.111

Drops

885.0

Cubic centimeters (AKA milliliter)

CUBIC INCHES

To Convert From:

CUBIC CENTIMETERS

To Convert From:

DROPS

To Convert From:

GRAMS (Based on Specific Gravity of 0.90)

Reference

QUARTS

Into:

1/4” dia. x 4.50” lg. bead = 3.62 cc

3/8” dia. x 2.0” lg. bead = 3.62 cc 0.000364 cc on a dime

0.066 cc on a dime

0.131 cc on a dime

1.25 cc on a quarter

1/2” dia. x 1.125” lg. bead = 3.62 cc

© 2022

| 59

GP Reeves Inc. 4551 Holland Ave. Holland MI 49424

60 | gpreeves.com

20220831

gpreeves.com Phone: 888-399-8893 Fax: 616-399-8867