Adhesive and Sealant Products

TITLE

ADHESIVE & SEALANT PRODUCT CATALOG

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TABLE OF CONTENTS Introduction

About Us ..............................................................................................................................................4 Applications ........................................................................................................................................8 Product Overview..............................................................................................................................10 Custom Turnkey Solutions ...............................................................................................................12

Source

Single Post Ram Pumps (GSP/GSPM) ............................................................................................14 Dual Post Ram Pumps (GDP/G6DP) ...............................................................................................16 Narrow Dual Post Ram Pumps (GNDP)...........................................................................................18 Miniature Dual Post Ram Pumps (GDPM).......................................................................................19 Pressure Pots....................................................................................................................................20 MeasureMelt Dispensing System for Hot Melt...............................................................................21

Preparation

Pressure Regulators .........................................................................................................................22 Material Filters ..................................................................................................................................23

Dispensers

Servo AA Dispensers ........................................................................................................................24 AA7-2K Servo Dispensers ................................................................................................................26 GPMD Dispensers.............................................................................................................................28 RotoMeter Dispensers ......................................................................................................................30

End of Arm

Low Flow Dispense Valves...............................................................................................................32 High Flow Dispense Valves ..............................................................................................................33 Dispense Valves and Accessories for 2K........................................................................................34 Polycore Valves.................................................................................................................................36

Accessories

Ultrasonic Flow & Volume Confirmation .........................................................................................37 Confirmation Devices .......................................................................................................................38 Standard Controllers.........................................................................................................................40 Customized Controller Packages ....................................................................................................41 Heated Hoses....................................................................................................................................42 Heated Systems................................................................................................................................43 Nitrogen Blanket System..................................................................................................................44

Reference

ACE Cartridge Valves .......................................................................................................................45 Dispense Patent................................................................................................................................46

© 2023 | 3

ABOUT US GP Reeves is a leading manufacturer of dispensing equipment. We engineer and build all aspects of a dispensing system from pump to nozzle; plus we have standard and custom options available for materials such as grease, oil, adhesives, sealants, 2k and more.

Our History

GP Reeves was founded in 1971

by Gordon Reeves in Grand Rapids, Michigan. At our founding, our focus was primarily on lubricators for assembly conveyor chains.

While this is still a popular product of ours, our constant innovation over the past 50+ years has led

assembly fluids, such as adhesives and sealants. We understand the frustration of trying to put together pieces that weren’t made to go together, which is why we offer every product you may need in your dispensing system, simplifying your process of putting a dispensing system together.

In addition to our standard product line, we can modify any product to meet your specific need, or design

to the expansion of our product offering. In the mid 1980’s, our product line expanded to include various non-conveyor chain lubrication devices, and today we offer a large selection of material pumps, dispensers, accessories, and more.

Since we were founded, our products have helped thousands of companies improve their products and assembly processes through accurately measuring and dependably dispensing precise amounts of oil, grease, and other

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a fully custom product if needed.

With multiple patents and over 200 years of combined experience under our belt, you can rest easy knowing your dispensing process is in good hands.

Our Customers

We have happy customers in almost every manufacturing industry across the globe including aerospace, agriculture, automotive, consumer products, energy & natural resources, heavy equipment, medical, recreational vehicles, and more. A map of our current customer base plus some of the companies using our products is shown.

Global Distribution Network Our global distribution network spans 4 continents and 17 countries currently and the network is continually expanding.

For more information about finding a distributor in your area, or if you’re interested in being a distributor of GP Reeves products, reach out at (616) 399-8893.

© 2023 | 5

Industries Served

GP Reeves is a leading global provider of engineered dispense systems and manufacturing solutions. We have been applying our experience to a variety of industries and environments for over half a century. Not only do we produce dependable and reliable dispensing systems, but we can also engineer and build custom equipment to meet any needs. GP Reeves offers a complete line of grease, oil, ambient, and heated material dispensing equipment and automation that can be utilized in a diverse range of applications and industries.

Aerospace

Automotive

Battery

Consumer Products

Food & Agriculture

Heavy Equipment

Medical

Oil, Gas, & Mining

Recreational Vehicles

Renewable Energy

How Critical Is Your Application? What Is Your Number? (#1 is not critical, #10 is extremely critical)

Maintenance 1

Vibration Dampening

Assembly 2

3

4

5

Mechanical 6

7

Safety Related 8

9

10

Application Questions Material

– What is the name of the material being dispensed?

Manufacturer & Product # – What size container will the material be purchased in? Cartridge, 5 gal, 55 gal, metric, etc.

– What is the desired shape of the material? Bead, Film, Daub, Dot, etc.

– What is the volume or amount being dispensed?

– What is the tolerance of the dispensed material?

– How many locations require material (total for system and on each part)?

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Process

– How critical is the application? (use chart above) – What is the overall cycle time and dispense time?

– Will this be installed on an existing piece of equipment?

Specifications

– Is volume verification required? If so, via HMI, Info System, stack light?

– Are there any special plant specifications? I.E. PLC, HMI, Pneumatic or Electrical components?

DISPENSER TYPES

There are several types of material dispensers available, the most common types being positive displacement and timed. Each type has it's perks, but when it comes to precise dispensing, we strongly recommend the use of positive displacement dispensers. Unlike timed dispensers, the exact volume of material dispensed doesn't vary from shot to shot, no matter the external variants (such as temperature or viscosity). Positive displacement dispensers utilize a piston, or something similar to push out material equivalent to the volume of the piston, ensuring an accurate dispense every time. Timed dispensers will dispense for a set amount of time, but the exact volume can be impacted by external variants.

Recommended:

Positive Displacement Dispensers

Positive displacement dispensers can be adjusted and set once. Their positive displacement piston stroke dispenses like a syringe. Positive displacement dispensers can be trusted to repeatedly dispense identical amounts regardless of external temperature or material viscosity.

Nearly all GP Reeves dispensers utilize some sort of positive displacement dispensing. Many dispensers utilize a piston that works by transferring material under pressure through self-actuated or powered valves into and out of a measuring chamber. The powered piston controls the transfer volume and the transfer (dispense) is directly proportional to the piston area and piston travel. Our RotoMeter series utilizes various types of rotational dispensing in the form of gear, peristaltic, and progressive screw pumps.

Not Recommended:

Timed Dispensers

Timed dispensers function like a faucet and require frequent re-adjustment and constant monitoring. Timed dispensers cannot be trusted to repeatedly dispense identical amounts.

Timed dispensers work by moving material under pressure through an “Off-On” valve that is opened and closed by a solenoid valve controlled by a PLC or electronic timer. Pressure regulators and adjustable orifices are sometimes added to control flow rate.

Material's flow characteristics are often unpredictable meaning timed dispensers are not capable of accuracy and repeatability. The exact volume of how much is on the part is an unknown unless a weight is measured of each part before and after.

© 2023 | 7

APPLICATIONS

We have been spent over half a century perfecting material dispensing. Our experience ranges over variety of industries and environments. Not only do we produce dependable and reliable dispensing systems, but we also engineer and build custom equipment to meet your specific needs, no matter the industry. Prior to using our equipment, customers are often applying materials by hand which yields not only time loss but wasted material. Fully automated dispensing systems like the one below provide the highest level of precision expertly designed for your specific part.

Before – Messy – Wasted Material – Inconsistent Application

Our Application – Precise – Accurate Volume – Uniform Dots – Repeatable

The above photo shows a messy, brushed on application of grease to an HVAC part on the left, and what our custom nesting was able to accomplish on the right. Not only does the application look cleaner, but you can be assured that the precise amount of material is in the correct spot every time.

Our portfolio of work is constantly evolving, we would love to chat with you about your application!

Aerospace Thermal Management: To attach a cold plate to an eVOTL’s motor components, an aerospace developer needed a dispensing system for their complex two-part thermal paste. The solution involved customized dispensing automation and a simplified approach to make this difficult project easy and practical.

Automotive Windows: An application required the precise distribution of hot melt materials onto an OEM’s window frames. Using bulk material melters, an automated dispensing system, and a customized flow path, we provided an efficient and dependable solution.

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MATERIALS DISPENSED

Battery Cell-to-Case Bonding: A battery developer approached us to adhere their battery cells to strips of aluminum on a battery housing.

Using a customized dispensing system, we precisely applied airless thermal interface material to each component to form a reliable bond.

Two-Component Anaerobic Thermal Interface Material (TIM)

Electronic Housing: This project ensured electronic encasements were effectively sealed to aid in thermal management and corrosion prevention. The robotic system used a progressive screw 2k RotoMeter and custom components to enable a reliable and enduring performance.

RTV Sealant Moisture & UV Cure Chemicals

Electric Motor: An automotive OEM requested a solution to supply adhesive material to the inner cavities of a rotor assembly.

When our custom automated 2K dispensing system precisely placed the material in the cavity, the OEM was able to confidently secure their rotor magnets and continue with the rest of their propulsion production.

Hot Melt Mastic PUR

WHY CHOOSE GP REEVES PRODUCTS?

Precise

Customizable

Full-System

Reliable

Legacy

Turnkey

Innovative

Customer Focused

© 2023 | 9

PRODUCT OFFERING

Our wide variety of standard products range in capability from pumping material to accurately and precisely dispensing it onto a part. The vast selection of products we have are compatible with grease, oil, adhesives, sealants, two-part materials, and more.

On top of the many standard products we offer, we also specialize in custom part nesting, nozzles, or entire custom systems with or without automation.

A complete system, standard or custom, includes parts from every category listed. This catalog provides details on the products available in each section and what will work for different materials.

Dispensers

– Includes a variety of ultra-precise, positive displacement dispensers.

– Positive displacement dispensing ensures repeatable accurate dispensing no matter the viscosity, temperature, or other external variants.

– Single-shot dispensers have a volume range of 0.001 to 1086 cc, with every size option in between.

– Continuous flow dispensers are available for most materials in varying speeds and options..

– Features including speed, monitoring, and air removal technology.

Source

Confirmation Devices

Preparation

End Points

– Includes material pumps, reservoirs, and other starting point equipment.

– Determining source product is based on material and the container it comes in.

– Options that pump material from the original container as well as reservoirs are available.

– Includes material filters, pressure regulators, and patented air removal technology.

– Preparing material to be dispensed is essential to protect your system and your final part.

– Includes devices that confirm volume, flow, or pressure for all materials.

– Devices are used as a final check for material movement and are essential for critical applications.

– Analog mechanical, and ultrasonic sensors are available with optional digital readout.

– Includes a variety of nozzles and valves to meet specific application needs.

– Devices can dispense a beads, dots, sprays, or something completely custom.

High Pressure RTV System Example

Source: Narrow Dual Post Pump 10 | gpreeves.com

Preparation: Material Pressure Regulator

Dispenser: AA7

End Point: Dispense Valve

High Pressure 2K Material System Example

Source: Two Pumps

Preparation: Material Pressure Regulators

Dispenser: 2K RotoMeter

Low Pressure Anaerobic Material System Example

Source: Pressure Pot

Measuring Device: Ultrasonic Flow Sensor

End Point: Polycore Valve © 2023 | 11

CUSTOM TURNKEY SOLUTIONS Automotive Cup Holders: The system to the right sprayed a dry lube material onto cup holders for a popular minivan. The material is invisible to the naked eye, but visible with UV light, our system had a smart vision system that didn’t release the parts until an accurate dispense was confirmed. Dual sides allowed for reduced downtime in the application process.

Windshield (Left): A pressure pot was paired with custom tooling to apply glass primer to the edges of windshields Transaxle Housing (Right): Robot applied a bead of RTV to multiple transaxle housing parts ensuring a proper seal.

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Solar Shingle (Left): System utilizes vision to identify accurate placement of RTV to be used as an adhesive on solar shingle panels.

Automotive Shock (Below): System rotated a shock to dispense a bead of wax on the untreated metal preventing corrosion.

Automotive: Rotating robot with multiple parts nests applied material onto various automotive parts.

© 2023 | 13

Source

SINGLE POST RAM PUMPS (GSP/GSPM) GSP series air-operated pumps are engineered for production material supply. Single post ram assures a reliable supply with material that doesn’t seek its own level. All pump options include pump, inductor seals, single post ram, ram control valve, pump air pressure regulator, and ram air pressure regulator. Several inductor seal options are available ensuring compatability with various materials.

Features and Benefits – Reliable and dependable – Pumps all the way to the bottom of your pail – Keeps pump suction “off the floor” – Options for UV and moisture cure materials

GSP Ram CODE

RAM STYLE

MAX HEIGHT OF PAIL / DIAMETER (ID)

GSP

Single Post Ram

27” / 15.75”

Pump Motor CODE

BOOST RATIO

MAXIMUM OUTPUT PRESSURE

MAXIMUM OUTPUT FLOW

5*

5:1

500 PSI at 100 PSI

18,900 cc/min

10*

10:1

1,000 PSI at 100 PSI

15,500 cc/min

22

22:1

2,200 at 100 PSI

1,500 cc/min

43

43:1

4,300 PSI at 100 PSI (has relief valve)

2,800 cc/min

* For use with UV cure materials

Inductor Seal

Shown as GSP43-35lbH11

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SEAL CODE

PAIL SIZE

SEAL MATERIAL DESCRIPTION

A

18 kg, 35 lb

Dual Lip, Polyurethane

B

120 lb, 16 gal

Dual Lip, Polyurethane

BD

35

Inductor designed for use with pails containing a moisture barrier bladder bag.

C

25 kg

Dual Lip, Polyurethane

CV

35

Inductor with sealed cover for use with UV cure materials

D

35 kg

Dual Lip, Polyurethane

E

50 kg

Dual Lip, Polyurethane

H

35 lb

Cast Aluminum Assembly with Single EPR O Ring Seal

HNS

35 lb

Cast Aluminum Assembly with Steel Pusher Plate

Add H after any inductor seal code to add a heated inductor assembly for use with thicker materials.

Add N after any inductor seal code to add a nitrogen blanket for use with moisture cure materials.

Part Number Examples:

GSP43-35lbH11: 43:1 boost ratio, 35lb pail, H inductor seals, two DC PNP level sensors.

GSP5-35BD38: 5:1 boost ratio, 35lb pail, BD inductor for use with pails containing a bladder bag, 24 VDC control panel with prime button and stack light.

Options Available for GSP Pumps CODE DESCRIPTION

CODE DESCRIPTION

00

Basic Pump (No Control Options)

12

Two DC NPN Level Sensors

08

24 VDC 3-way NC Solenoid Valve

38

24 VDC Control Panel with Prime Button and Stack Light

11

Two DC PNP Level Sensors

70

24 VDC Control Panel with HMI, Prime Button and Stack Light with Ethernet Communication

Note: Crossover stands allowing two pumps to be used as one uninteruptable supply are available.

GSP5-35CV08-11

GSP22-35lbH38

GSP5-35BD38

© 2023 | 15

Source

Part Number Format: GSP[Pump Motor]-[Pail Size][Seal Code][Options] (All options should be separated by dashes)

Source

DUAL POST RAM PUMPS (GDP) Features Benefits – Reliable and dependable – Pump all the way to the bottom of your drum – Keep pump suction “off the floor”

GDP series air-operated pumps are engineered for production material supply. Dual post ram assures a reliable supply with thick material that doesn’t seek its own level. Series is available with 3” or 6” ram, many seal options, wide range of pump ratios, and a variety of control options. All pump options include a pump, inductor seals, dual post ram, ram control valve, pump air pressure regulator, and ram air pressure regulator.

Shown as G6DP43-400I08-11

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Part Number Format:

[GDP Ram][Pump Motor]-[Container Size][Inductor Seal][Options]

Options Available for GDP Pumps DESCRIPTION

GDP43-400PH11 has 3” ram, 43:1 boost ratio, 55 gallon drum size, with dual lip, EPDM seal, heated inductor assembly and two DC PNP level sensors.

G6DP43-400INS68 has 6” ram, 43:1 boost ratio, 55 gallon drum size, with cast aluminum assembly with steel pusher plate seal, and a roller bed for easy drum changes.

00

Basic Pump (No Control Options)

08

24 VDC 3-way NC Solenoid Valve

11

Two DC PNP Level Sensors

12

Two DC NPN Level Sensors

GDP Ram

34

Pneumatic Two Hand Safety Kit

38

24 VDC Control Panel with Prime Button and Stack Light with PNP Wiring

68

Roller bed for easy drum changes

70

24 VDC Control Panel with Prime Button and Stack Light with Ethernet Communication

Part Number Examples:

CODE

RAM STYLE

MATERIAL VISCOSITY

MAX DRUM HEIGHT / DIAMETER (ID)

GDP

Dual Post Ram, 3”

15,000-50,000 cSt

36” / 22.75”

G6DP

Dual Post Ram, 6”

50,0001,000,000 cSt

36” / 22.75”

Source

CODE

Pump Motor CODE

BOOST RATIO

MAXIMUM OUTPUT PRESSURE

MAXIMUM OUTPUT FLOW

22

22:1

2,200 PSI at 100 PSI air 1,500 cc/minute

43

43:1

2,800 PSI at 60 PSI air (has relief valve)

2,800 cc/minute

Container Size CODE

DESCRIPTION

400

55 gal, 200 L, 400 lb

Inductor Seal CODE

SEAL MATERIAL

I

Cast Aluminum with Neoprene “O” ring Seal for 55 gallon drums

INS

Cast Aluminum Assembly with Steel Pusher Plate for UV cure materials only

P

Dual Lip, EPDM

Add H after any inductor seal code to add a heated inductor assembly for use with thicker materials.

Add N after any inductor seal code to add a nitrogen blanket for use with moisture cure materials.

See example part numbers to the left.

GDP22-400I70

© 2023 | 17

Source

NARROW DUAL POST RAM PUMPS (GNDP) Features and Benefits – Reliable and dependable – Pump all the way to the bottom of your pail – Keep pump suction “off the floor” GNDP series air-operated pumps specifically desigend for smaller containers of thick material. The dual post ram assures a reliable supply with thick material that doesn’t seek its own level. The series as a 3” ram, multiple inductor seal options, and a variety of control options. All pump options include a pump, inductor seals, dual post ram, ram control valve, pump air pressure regulator, and ram air pressure regulator.

GNDP Ram CODE

RAM STYLE

MATERIAL

GNDP

Dual 3” Rams NLGI 00-4 for Narrow Pails

MAX CONTAINER HEIGHT / DIAMETER (ID) 17” / 13”

Pump Motor CODE

BOOST RATIO

MAXIMUM OUTPUT PRESSURE

MAXIMUM OUTPUT FLOW

22

22:1

2,200 PSI at 100 PSI air

1,500 cc/minute

43

43:1

4,300 PSI at 100 PSI air*

2,800 cc/minute

* Air inlet has relief valve at specified pressure Stack Light (Optional)

Solenoid Valve (Optional)

Control Panel (Optional)

Inductor Seal CONTAINER SIZE

SEAL CODE

18 kg, 35 lb, 5 gal

A

25 kg

C

35 kg

D

35 lb

H

SEAL MATERIAL

Dual lip, Polyurethane

Aluminum Assembly with Single Neoprene O Ring Seal

Add an H to any inductor code to add a heated inductor assembly for use with thicker materials

Shown as GNDP22-35lbHNH38

Heated Inductor (Optional)

Part Number Format:

[GNDP Ram][Pump Motor]-[Container Size][Seal Code][Options] (All options should be separated by dashes)

Part Number Examples: GNDP22-35A70: 50:1 boost, A inductor seal, 24 VDC control panel with HMI, prime button, stack light, and Ethernet communication.

GNDP43-35H08-11: 43:1 boost, H inductor seal, 24 VDC 3-way NC solenoid valve and two DC PNP level sensors.

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Options Available for GNDP Pumps CODE DESCRIPTION 00

Basic Pump (No Control Options)

08

24 VDC 3-way NC Solenoid Valve

11

Two DC PNP Level Sensors

12

Two DC NPN Level Sensors

38

24 VDC Control Panel with Prime Button and Stack Light

70

24 VDC Control Panel with HMI, Prime Button and Stack Light with Ethernet Communication

MINIATURE DUAL POST RAM PUMPS (GDPM)

GDPM series air-operated pumps are engineered for production material supply with a more compact design for use with small pails. Dual post ram assures a reliable supply with thick material that doesn’t seek its own level. Series is available for pails up to 10” diameter and up to 10” tall. This series is only available with a 12:1 boost ratio with limited options.

All GDPM pumps are bench top mounted or back mounted and include pump, inductor seals, dual post ram, ram control valve, pump air pressure regulator, and ram air pressure regulator.

Solenoid Valve (Optional)

GDPM Ram CODE

BOOST RATIO

MAXIMUM MAXIMUM PAIL OUTPUT FLOW HEIGHT / DIAMETER (ID)

GDPM12

12:1

940 cc/minute 7.5” / 7.25”

Inductor Seal CODE

PAIL SIZE

SEAL MATERIAL

337338-

1 kg Aluminum with a Viton “O” ring seal

340354-

2 kg

N

1 gal

O

10 kg

Q

7 kg

R

3 kg

S

1.25 gal

Dual lip, Polyurethane

Options Available for GDPM Pumps

Shown as GDPM12-3KGR08-11

Level Sensors (Optional)

Part Numbers Format:

GDPM12-[Pail Size][Inductor Seal][Options]

CODE

DESCRIPTION

00

Basic Pump (No Control Options)

08

24 VDC 3-way NC Solenoid Valve

11

Two DC PNP Level Sensors

12

Two DC NPN Level Sensors

Part Number Example: GDPM12-1kg338-08-11 is a pump with double post rams, size 338 inductor seal 24 VDC 3-way NC solenoid valve and two DC PNP level sensors.

© 2023 | 19

Source

Features and Benefits – Small footprint allows for tabletop mounting – Dependable and reliable – Pumps all the way to the bottom of your pail

Source

PRESSURE POTS Pressure pots (or pressure vessels) are a great alternative to a pump for use with low viscosity liquid and dispensers with low inlet pressure requirements, such as GPMD12000. They work great for oil (up to 10 weight), moisture cure adhesives, solvent based lubricants and alcohol.

Features and Benefits – Bottle Holders Available – Optional Mixing Agitator – Level Sensors – Easy to Refill

Part Number Builder

PP[Size]-[Pressure]-[Materials]-[Options]

Shown as PP2.5SS-50-NR

Size CODE

SIZE

ID / DEPTH

MATERIAL

2SS

2 gal

Stainless Steel

2.5

2.5 gal

Galvinized Steel

Materials

2.5SS

2.5 gal

Stainless Steel

CODE

DESCRIPTION

5SS

5 gal

13.75” / 13.2”

Stainless Steel

NR

For use with most non-reactive materials.

10SS

10 gal

13.75” / 18.2”

Stainless Steel

CA

For use with cyanoacrylate.

15SS

15 gal

13.75” / 28.9”

Stainless Steel

AA

For use with anaerobic materials.

CO

For use with corrosive materials.

Pressure

If your material is not listed, contact us to develop a part number!

CODE

MAX. PRESSURE DESCRIPTION

25

25 PSI

50

50 PSI

100*

100 PSI

NR50

50 PSI

NR100*

100 PSI

Includes a pressure regulator and relief valve Includes a relief valve. For use with separately purchased electronic pressure regulator.

* For use with 5SS, 10SS, and 15SS sizes only.

Part Number Examples

Options (choose no more than 1) CODE

DESCRIPTION

L

Includes a low level sensor.

A*

Includes an analog level sensor.

MX

Includes a mixing agitator.

BH

Includes a separately purchased bottle holder.

BHL

Includes a separately purchased bottle holder with level sensor.

PP10SS-100-NR-L: 10 gallon stainless steel pressure pot with an inner diameter of 13.75” and a depth of 18.2”. Pressure pot has a maximum working pressure of 100 PSI, it includes a pressure regulator and relief valve. System is designed for use with most nonreactive materials. Pressure pot includes a low level sensor.

PP2.5SS-50-CA-BHL: 2.5 gallon stainless steel pressure pot with aluminum lid with an inner diameter of X and a depth of X.Pressure pot has a maximum working pressure of 50 PSI, it includes a pressure regulator and relief valve. System is designed for use with cyanoacrylate. Pressure pot includes a separately purchased bottle holder with level sensor.

20 | gpreeves.com

MEASUREMELT The All-in-One Solution for Dispensing Hot Melt

Options

– Tank or bulk unloader styles for different materials – Various controller options – Clamshell wraps for fiberglass drums – 4 or 8 heated zones – Inductor/melting types for different heating needs – Piston and gear pump types – Second gear pump near dispense point for increased accuracy

2 Gallon Tank Melter

Heated hoses, dispensers, valves, and more are available to pair with this series!

55 Gallon Drum Style Unloader

© 2023 | 21

Source

From heating the material and pumping it from the container to measuring and dispensing it, the MeasureMelt series does it all. Available in both tank and unloader styles, this product line will ensure that hot melt material not only is accurately dispensed, but stays the correct temperature during the whole process.

PRESSURE REGULATORS Preparation

For Use with Most Ambient Material at up to 6,000 psi (Non-Shock) Depending on Model Our GPR5000 series regulators provide consistent pressure regulation with an easy pressure adjustment with included wrench. This series is compatible with materials containing Teflon, Moly, Graphite, and Anti-Seize.

Features and Benefits – Tungsten carbide poppet and seat for longer life – For use with high-pressure material pumps – Accurate outlet pressure with gauge – Includes mounting bracket

Shown as GPR5000-6000-3000 Shown as GPR5000-6000-1000-18

GPR5000 Regulators MODEL NUMBER

MAXIMUM PRIMARY PRESSURE (NON-SHOCK)

SECONDARY PRESSURE RANGE

GPR5000-1250-200

1,250 PSI

30 - 200 PSI

GPR5000-3000-450 GPR5000-3000-1250

3,000 PSI

GPR5000-6000-1000 GPR5000-6000-3000 GPR5000-6000-2500

Part Number Examples:

PORT SIZE

75 – 450 PSI 400-1,250 PSI

3/8” NPT

175 - 1,000 PSI 6,000 PSI

1,000 - 3,000 PSI 750 – 2,500 PSI

3/4” NPT

GPR5000-1250-200: Grease pressure regulator with a maximum inlet pressure of 1,250 PSI, an outlet pressure range of 30 - 200 PSI, and 3/8” NPT ports.

GPR5000-6000-1000: Grease pressure regulator with a maximum inlet pressure of 6,000 PSI, an outlet pressure range of 175 - 1,000 PSI, and 3/8” NPT ports.

22 | gpreeves.com

MATERIAL FILTERS Preparation

Features and Benefits – Recommended for use with GP Reeves production dispensing systems – Ideal for protection of pressure regulator and other sensitive components – Designed for up to 3,000 PSI – Filter elements are cleanable and replaceable – “Inside-Out” flow path allows filtered contamination to be removed with the element – Two sets of mounting holes provided

GF1000 Series Filter

149 micron

420 micron

Micron to Inch Conversion Chart 149 micron = 0.0059” 420 micron = 0.0165” 660 micron = 0.0260”

660 micron

GF1000 Series Base Part Number

Port Size Codes

Options

PART NUMBER

ELEMENT

REPLACEMENT ELEMENT

PORT CODE

PORT SIZE

CODE

DESCRIPTION

4

1/4” NPT

M

Metric Ports

GF1149

149 microns (100 mesh)

KA10393A

6

3/8” NPT

S

Steel Body

GF1420

420 microns (40 mesh)

KA10394A

8

1/2” NPT

SS

12

3/4” NPT

Stainless Steel Body

GF1660

660 microns (28 mesh)

KB9035

16

1” NPT

H

Heated, for use with PUR

Part Number Format: [Base Part Number][Options*]-[Port Size Code] *Not all part numbers will have an option.

Part Number Examples

GF1660-16 has a 660 micron filter element with 1” NPT ports.

GF1149SS-4 has a 149 micron filter element with 1/4” NPT ports and a stainless steel filter body.

© 2023 | 23

SERVO AA DISPENSERS PLC Controlled Dispenser (Electronic Shot Meter)

Dispensers

Servo driven, positive displacement dispensers provide accurate volume and dispense rate control, coupled with a patented air removal process to be used for critical applications.

AA7 dispensers are designed for dispensing moisture cure materials and feature an solvent cup around the metering rod to act as an air tight barrier to prevent material from curing in test chamber.

Features and Benefits

– Solvent cup protects against curing in the dispense chamber – Patented air removal process ensures only airless material is dispensed into your manufacturing process – Servo motor and linear actuator provide accurate volume & dispense rate control through positive displacement – Provides PLC volume confirmation

Ethernet/IP Solenoid Valve Stack (Optional)

Manufactured under US patent number 6,053,285.

Shown as AA7-4CD-ST-1R2D2-EN1

Solvent cup

24 | gpreeves.com

Part Number Format

AA7[Features]-[Size]-[Mounting]-[Port]-[Valve Options]-[Heat Options]

Example Part Numbers

Features (optional)

Port

CODE

DESCRIPTION

CODE

DESCRIPTION

H

Heated dispenser for warm apply materials

1

1 output port

N

Nitrogen blanket for moisture cure materials

1R2D2

1 output port and solenoids for a separately purchased ACED zone valve with 2 outputs.

1R3D3

1 output port and solenoids for a separately purchased ACED zone valve with 3 outputs.

1R3D4

1 output port and solenoids for a separately purchased ACED zone valve with 4 outputs.

Size CODE

VOLUME RANGE

1CD

.02 - 1.00cc

2CD

.05 - 2.20cc

4CD

.10 - 4.00cc

9CD

.20 - 9.00cc

12CD

.30 - 12.00cc

25CD

1.00 - 25.00cc

Mounting CODE

DESCRIPTION

ST

Standard mounting plate

Valve Options CODE

DESCRIPTION

EN1

Valve Manifold with EthernetIP, PNP

EN2

Valve Manifold with EthernetIP, NPN

Heat Options (for AA7H only) CODE

DESCRIPTION

RTD

RTD Style Thermocouple

JTC

J Style Thermocouple

Pneumatic power & blackout options available upon request.

© 2023 | 25

Dispensers

AA7-4CD-ST-1-EN1: AA7 with a volume range of 0.10 - 4.00 cc, a standard mounting plate, a single output port, and a PNP valve manifold with EthernetIP. AA7H-1CD-ST-1-EN1-RTD: AA7 with a heated test chamber assembly, a volume range of 0.02 - 1.00 cc, a standard mounting plate, a single output port, a PNP valve manifold with EthernetIP, and an RTD style thermocouple.

AA7N-25CD-ST-1R2D2-EN2: AA7 with a nitrogen blanket assembly, a volume range of 1.00 - 25.00 cc, a standard mounting plate, a single output port, solenoids for a separately purchased ACED zone valve with 2 outputs, and an NPN valve manifold with EthernetIP.

AA7-2K SERVO DISPENSERS PLC Controlled Dispenser (Electronic Shot Meter)

Dispensers

Servo driven, positive displacement dispensers provide accurate volume and dispense rate control, coupled with a patented air removal process to be used for critical applications.

AA7-2K dispensers are designed for dispensing two part materials. Available in multiple sizes to accomodate different mixing ratios. Two part systems are normally fed by two supply pumps (one for each material). A visual can be found on the complete system examples page.

Features

– Solvent cup protects against curing in the dispense chamber – Patented air removal process ensures only airless material is mixed and dispensed into your manufacturing process – Servo motor and linear actuator provide accurate volume & dispense rate control through positive displacement – Flow-through design reduces the pack out of material – Provides PLC volume confirmation

Manufactured under US patent number 6,053,285.

Solvent cup AA7N-2K-25H-4-ST-1-EN1

26 | gpreeves.com

Part Number Format

AA7-2K-[Dispenser A]-[Dispenser B]-[Mounting]-[Port]-[Valve Options]-[Heat Options]

Example Part Numbers

Size

Mounting CODE

DESCRIPTION

ST

Standard mounting plate

FL

Floor mounted aluminum extrusion stand

Port CODE

DESCRIPTION

1

1 output port

CODE

VOLUME RANGE

1R2D2

1 output port and solenoids for a separately purchased ACED zone valve with 2 outputs.

1CD

0.02 - 1.00 cc

1R3D3

1 output port and solenoids for a separately purchased ACED zone valve with 3 outputs.

2CD

0.05 - 2.20 cc

1R3D4

4CD

0.10 - 4.00 cc

1 output port and solenoids for a separately purchased ACED zone valve with 4 outputs.

9CD

0.20 - 9.00 cc

Valve Options

12CD

0.30 - 12.00 cc

CODE

DESCRIPTION

25CD

1.00 - 25.00 cc

EN1

Valve Manifold with EthernetIP, PNP

EN2

Valve Manifold with EthernetIP, NPN

Features* (optional) CODE

DESCRIPTION

Heat Options (for “H” feature only)

H

Heated dispenser for warm apply materials

CODE

DESCRIPTION

N

Nitrogen blanket for moisture cure materials

RTD

RTD style thermocouple

HN

Heated dispenser with nitrogen blanket for moisture cure materials requiring heat to flow

JTC

J style thermocouple

* Dispenser features should be listed after the size code and can be added to each dispenser separately.

Example: AA7-2K-4CDHN-9CDN-ST-1-JTC Blackout options available upon request.

© 2023 | 27

Dispensers

AA7-2K-4CD-1CD-ST-1-EN1: AA7-2K with a volume range of 0.10 - 4.00 cc on dispenser A and 0.02 - 1.00 cc on dispenser B, a standard mounting plate, one output port, and a PNP valve manifold with EthernetIP. AA7-2K-12CDH-25CD-FL-1-EN1-JTC: AA7-2K with a volume range of 0.30 - 12 cc and a heated test chamber assembly on dispenser A and a volume range of 1.00 - 25.00 cc on dispenser B, a floor mounted aluminum extrusion stand, a single output port, a PNP valve manifold with EthernetIP, and a J style thermocouple.

AA7-2K-1CD-60CDN-ST-1-EN2: AA7-2K with a volume range of 0.02 - 1.00 cc on dispenser A, and a nitrogen blanket assembly and a volume range of 0.60 - 60.00 cc on dispenser B, a standard mounting plate, one output port, and an NPN valve manifold with EthernetIP.

GPMD DISPENSERS Positive Displacement Piston Dispensers

Dispensers

Features and Benefits

– Base-mountable, air-operated, single-acting, adjustable, metered shot (piston) dispenser – Positive piston displacement dispenser accurately delivers measured shots.

– Change shot size quickly and easily using fine-thread adjustment screw with a lock nut.

– Uses piston displacement to measure material and will dispense set amounts regardless of temperature.

GPMD12000

GPMD12000 Base Part Numbers

Stroke Sensors (Optional)

Shown as GPMD10080-02 dispenser without manifold

Features and Benefits

– Accurate dispensing of 0.02 cc to 6.20 cc shots of (depending on model selected).

– Bases are available with from 1 to 8 stations and also with separate air inlets for independent operation.

– Can dispense up to 40 times per minute at the maximum shot size.

– Operate at 50 to 120 psi with 3-way NC Air Valve.

– Operates with low inlet pressure (up to 200 psi).

MDM1000 manifolds have material inlet ports on both ends. Port size is dependent on part number, see “MDM100X Manifolds” chart. Common air ports are designed for simultaneous operation while separate air will dispense independently.

MDM with Common Air (No SA option)

28 | gpreeves.com

MDM with SA Option

BASE PART NUMBER

ADJUSTABLE VOLUME

BOOST RATIO (LESS RETURN SPRING)

GPMD12020

0.02 to 0.20 cc

36:1

GPMD12080

0.02 to 0.80 cc

12.25:1

GPMD12125

0.10 to 1.25 cc

11.56:1

GPMD12369

0.13 to 3.69 cc

11.76:1

GPMD12620

1.80 to 6.20 cc

10.24:1

MDM100X Manifolds PART NUMBER

AIR PORT OPTIONS

MATERIAL PORT SIZE

AIR PORT SIZE

MDM1000-X

Common

1/4” NPT

1/4” NPT

MDM1000-XSA

Separate

1/4” NPT

1/8” NPT

MDM1006-X

Common

3/8” NPT

3/8” NPT

MDM1006-XSA

Separate

3/8” NPT

1/8” NPT

MDM1008-X

Common

1/2” NPT

1/2” NPT

MDM1008-XSA

Separate

1/2” NPT

1/8” NPT

TOTAL SIZE* <4 cc

4-8 cc

>8 cc

* Size suggestions refer to the total size of the dispensers being installed on the manifold. For example, four GPMD12080 dispensers would be a total of 3.2cc and should use a MDM1000 manifold. Four GPMD12369 dispensers would be 14.76cc and should use a MDM1008 manifold.

Blank station manifold kits are available as MDM1000-BS and will work for all three sizes of manifold. Manifolds can also be purchased in a stainless steel version by adding SS to the part number. For example, MDM1008SS-5 is the stainless steel version of MDM1008-5.

GPMD3200

Features and Benefits – Adjustment requires wrenches to prevent accidental volume adjustment – Air operated check valves facilitate quick fill and quick dispense while preventing leaks – Threaded adjustment rod is a visual indicator – Operates with high inlet pressure up to 3,000 PSI

PART NUMBER

ADJUSTABLE VOLUME

INLET PRESSURE RANGE

GPMD3200-.60

0.05 to 0.60 cc

600 – 3,000 PSI

GPMD3200-2

0.15 to 2.00 cc

GPMD3200-5

0.25 to 5.00 cc

GPMD3200-9

0.35 to 9.00 cc

GPMD3200-20

5.00 to 20 cc

GPMD3200-40

5.00 to 40 cc

GPMD3200-100

20 to 100 cc

GPMD3200-210

20 to 210 cc

GPMD3200 Control Package GPMD30CP: Controller with solenoid valves

400 – 3,000 PSI Shown as GPMD3200-9-02

Part Number Format:

[Base Part Number]-[Options] Note: Part number must include at least one Option ID to be complete. Options should be listed in numerical order and delimited by dashes.

For a dispenser with no options, add -00 to the end of the part number.

Example Part Numbers: GPMD12080-02-03: GPMD12080 dispenser with maximum shot volume of 0.80 cc, two PNP stroke sensors and calibration scale.

GPMD3200-2-00: GPMD3000 dispenser with volume range of 0.15 - 2.00 cc, inlet pressure range of 400 - 3,000 PSI, and no options.

Options CODE

DESCRIPTION

CONNECTOR(S)

00

No Options (dispenser will have a magnetic piston)

Not Applicable

02

Two M8 PNP Stroke Sensors

Two M8 DC Connectors

03

Calibration Scale

Not Applicable

12

Two M8 NPN Stroke Sensors

Two M8 DC Connectors

16

Inductive Flow Sensor, 24 VDC PNP

M12 DC Connector

17

Inductive Flow Sensor, 24 VDC NPN

M12 DC Connector

18

Analog Flow Sensor (0-10V)

M12 DC Connector

22

Premium Seals for Use with Abrasive Material

Not Applicable

26

Flow Sensor, Digital 24 VDC PNP/NPN, Analog 0-10V or 4-20mA (IFM Sensor)

M12 DC Connector

27*

Analog Stroke Sensor (0-10V Analog)

M8 4 pin DC Connector

28

Viton Seals (Rod seals, face seals, and check seals)

Not Applicable

Notes: Each M8 stroke sensor requires a #0983 cord. Single stroke sensors will be factory set to recognize “dispense complete" message.

Each flow sensor or M12 stroke sensor requires a #1850 cord. * Only for use with GPMD3200 dispensers.

© 2023 | 29

Dispensers

GPMD3000 Series Dispensers

SHEAR SENSITIVE ROTOMETER Continuous Flow Progressive Cavity Pump

Dispensers

The RotoMeter series features fluid dispensers that are compatible with all types of adhesive and sealant materials including shear-sensitive, UV-cure, moisture-cure, and even 2K. The rotary design allows for single shot and continuous dispensing.

Why Rotary Dispensing from GP Reeves?

Rotary dispensers allow for a smooth continuous dispense, unlike piston-driven dispensers which require breaks to refill the dispense chamber. Plus, the small footprint increases the possible mounting locations. RotoMeters can be programmed to dispense at a variety of speeds and even change rate mid-dispense. This makes them especially effective in automated fluid dispensing processes.

Features & Benefits

– Compact: Continuous flow allows for larger dispense volumes without a larger dispenser.

– Easy Adjustment: Separately purchased controller makes volume and rate adjustments simple.

– Versatile: Series is ideal for both continuous flow and measured dispense applications.

RMS1K

These positive displacement dispensers can repeatably and accurately dispense a variety of materials regardless of viscosity or other external variants.

RMS1K Part Number Builder RMS1K-[Size]-[Motor]-[Options]

Part Number Examples

RMS1K-0.01-MT8-AT1-LR: The Shear Sensitive RotoMeter features a progressive cavity design. The unit dispenses 0.013 cc per revolution with a minimum shot of 0.002 cc, and a flow rate range of .00217-.0325 cc/second. Dispenser utilizes a 48VDC servo motor with encoder. Includes a single 4-20 mA analog transducer for outlet pressure monitoring. Includes luer lock adapter on outlet.

RMS1K-0.30-MT0-AT1-2F : The Shear Sensitive RotoMeter features a progressive cavity design. The unit dispenses 0.3 cc per revolution with a minimum shot of 0.06 cc, and a flow rate range of .05-.75 cc/second. Dispenser utilizes an integrated stepper motor.

Includes a single 4-20 mA analog transducer for outlet pressure monitoring. Includes 1/8” NPT outlet port.

30 | gpreeves.com

RMS1K-0.01-MT0-AT1

RMS2K

Progressive screw RotoMeters can be mounted together on a marrying block, allowing them to dispense 2K materials with ease. Different sized dispensers can be paired together to ensure an accurate mixing ratio. Plus, each side is separately powered, meaning the dispense rate can vary from side to side and allow for greater precision in the dispense. GP Reeves carries all the necessary consumables including mixing tubes, marrying blocks, ratio test nozzles, and more.

Part Number Examples:

RMS2K-0.01-0.01-MT0-AT1: 2K RotoMeter features two progressive screw pumps. Side A dispenses 0.013 cc per revolution and side B dispenses 0.013 cc per revolution. Dispensers utilize an integrated stepper motor. Includes a single 4-20 mA analog transducer for outlet pressure monitoring.

RMS2K-2.00-4.00-MT8-AT1: 2K RotoMeter features two progressive screw pumps. Side A dispenses 2.03 cc per revolution and side B dispenses 4 cc per revolution. Dispensers utilize a 48VDC servo motor with encoder. Includes a single 4-20 mA analog transducer for outlet pressure monitoring.

Size CODE

DESCRIPTION

0.01

0.013 cc per revolution, minimum shot of 0.002 cc, flow rate range of .00217-.0325 cc/second

0.05

0.059 cc per revolution, minimum shot of 0.008 cc, flow rate range of 0.00983-0.1475 cc/second

0.3

0.3 cc per revolution, minimum shot of 0.06 cc, flow rate range of .05-.75 cc/second

2

2.03 cc per revolution, minimum shot of 0.29 cc, flow rate range of 0.34-13.53 cc/second

4

4 cc per revolution, minimum shot of 0.57 cc, flow rate range of 0.67-26.67 cc/second

Options CODE DESCRIPTION AT1

Single 4-20 mA analog transducer for outlet pressure monitoring

AT3

Single 0-10V analog transducer for outlet pressure monitoring

H*

Heated pump for hot melt applications

LR*

Luer lock adapter on outlet

2F*

1/8" NPT outlet port

*Only for use with RMS1K

Motor

RMS2K-0.01-0.01-MT8-AT1

CODE

DESCRIPTION

MT0

Integrated stepper motor

MT8

48VDC servo motor with encoder

© 2023 | 31

Dispensers

RMS2K Part Number Builder: RMS2K-[Size]-[Size]-[Motor]-[Options]

LOW FLOW DISPENSE VALVES Dispense valves provide crisp shutoff when mounted at the point of dispense, can ensure material holds a steady pressure and are available in a wide range of configurations.

End Point

Features & Benefits

– Reduces drooling by shutting off flow near the point of dispense – Options for a maximum inlet pressure of 3,000 PSI – Can be used with “timed dispense” systems – Available in multiple sizes and gun options – Cleanable and repairable

DV1102-.040

Zero Cavity Dispense Valves MATERIAL PRESSURE RATING

REPLACEMENT VALVES

OUTLET

GPR7496

.020” orifice tip

GPR7497

.032” orifice tip

GPR7498

.040” orifice extended tip

DV1102-.060

GPR11664

.060” orifice extended tip

DV1003-LR

GPR7379

Luer lock port

PART NUMBER

MATERIAL PORTS

DV1101-.020 DV1101-.032 DV1102-.040

32 | gpreeves.com

1/8”

1,500 PSI

HIGH FLOW DISPENSE VALVES – Maximum inlet pressure of 3000 PSI – Can be used with “timed dispense” systems

– Available in multiple sizes and pressure ratings – Cleanable and repairable

End Point

Shown as DV5313

Part Number

Material Ports

DV2973A

1/4”

DV3239A

1/4”

DV5313

3/8”

Shown as DV3239A-EPS with EPS1007

Material Inlet Pressure Rating

Replacement Valves

Options Available

ACE8-3000-600-007 3,000 PSI

ACE8-3000-3000-007 ACE10-3000-600-040

–EPS: Includes SAE #4 port on the side for EPS sensor (purchased separately)

Options are added to the end of the base part numbers as a suffix. For example, DV3239A-EPS would be a DV3239A with an SAE #4 port for EPS1001 pressure sensormounting.

Example Usage Layout

Dispenser

Dispense Valve

Nozzle/Tooling

© 2023 | 33

2K VALVES & ACCESSORIES

End Point

Appropriate accessories and valves are imperative to an accurate 2K material dispense. Ensuring that the two parts don’t interact before intended allows for an accurate mixing ratio, and prevents from unintended curing. All components except the mixing tubes are intended to be reused, the mixing tubes should be replaced regularly – actual time varies on application. If utilizing a shear sensitive RotoMeter, a dispense valve is not needed and the marrying block is integrated into the product, though varying sizes can be purchased.

Dispense Valve

Marrying Block

Mixing Shroud

Shown on RotoMeter

Shown on DV3-2K Mixing Tube

34 | gpreeves.com

Dispense Valves

– Independent operation of A side and B side – Materials are separate until the mixing tube – Options for up to a maximum of 600 PSI – Available with multiple valve options – Adaptors available to connect valves to any standard mixing tubes

Part Number

Port Size

Pressure Replacement Heated Rating Valve

DV1-2K

SAE-2

400 PSI

No

GPR7379

DV3-2K *

SAE-4

600 PSI

No

ACE8-3000-600-007

DV4-2K *

SAE-8

500 PSI

No

ACE10-1000-500-040

DV4H-2K

SAE-8

500 PSI

Yes

ACE10-1000-500-040

DV4H-2K-A SAE-8

500 PSI

Yes

ACE10-1000-500-040

Mixing tube nozzles (2KMT) are disposable products that ensure a uniform mixture of two component materials.

Available in round and square diameters, these nozzles are available in varying inner diameters, outer diameters, lengths, folds, and ends. Tapered, stepped, and luer lock ends are offered to meet the need of most applications.

Mixing Shroud

Mixing Shrouds (2KS) ensure the mixing tubes are held in place as well as blocking out any ambient light that may cause premature curing. Shrouds are available for all sizes of mixing tubes. Nylatron, stainless steel, and aluminum are all options for shroud material.

Marrying Block The marrying block (2KMB) is where the two components first interact.

It is available in stainless steel or aluminum. The mixing shroud screws onto this block. Marrying blocks have two orifices that can be sized separately, ensuring an accurate mixing ratio.

Ratio Test Nozzles Ratio test nozzles (2KRTN) should have the same orifice size as the marrying block. These are used to ensure the correct amount of each material is entering the mixing tube. Nozzles can be made out of plastic (disposable), stainless steel, or aluminum.

Reach out to our sales team for assistance picking out your ideal 2K accessories!

© 2023 | 35

End Point

Mixing Tube

POLYCORE DISPENSE VALVES Features & Benefits

– Compatible with “timed dispense” systems.

– Options for a metal-free flow path ensures compatibility with various materials – Dispense valves are cleanable and repairable.

End Point

Polycore valves are engineered with reactive materials in mind. This double acting diaphragm valve is air to open and close, plus options for a completely metalfree design ensure that corrosive and anaerobic materials can be dispensed with consistent accuracy.

PC-T2-I2-09-V-PTFE

Part Number Builder

PC-[Port 1 Type]-[Port 1 Size]-[Port 2 Type]-[Port 2 Size]-[Flow]-[Seal]-[Body]-[Options*]

Port 1 Type

Flow

CODE

DESCRIPTION

CODE

DESCRIPTION

CODE

DESCRIPTION

T

Top Inlet Valve

09

Flow Orifice Diameter of 0.09"

-

No Options

18

Flow Orifice Diameter of 0.18"

24VDC

Includes a solenoid which requires 24VDC power and PNP signal.

Port 1 Size

Options

CODE

DESCRIPTION

Seal

2

1/8 NPT

CODE

DESCRIPTION

4

1/4 NPT

V

Valve has Viton Seals

E

Valve has EPDM Seals

Port 2 Type CODE

DESCRIPTION

Body

I

Inline Outlet Valve

CODE

DESCRIPTION

PFTE

Valve Body is Teflon

AC

Valve Body is Acetal

UHMW

Valve Body is UHMW

Port 2 Size CODE

DESCRIPTION

2

1/8 NPT

4

1/4 NPT

36 | gpreeves.com

*all part numbers may not have an option code

Part Number Examples

PC-T4-I4-18-E-UHMW: The polycore valve has a top inlet valve with 1/4 NPT ports, an inline outlet valve with 1/4 NPT ports, and a flow orifice diameter of 0.18”. The valve has EPDM seals and a UHMW body.

PC-T2-I2-09-V-PFTE-24VDC: The polycore valve has a top inlet valve with 1/8 NPT ports, an inline outlet valve with 1/8 NPT ports, and a flow orifice diameter of 0.09”. The valve has viton seals and a teflon body. Valve requires 24VDC power and PNP signal.

ULTRASONIC FLOW & VOLUME CONFIRMATION Advantages – Identifies small air bubbles – Does not disturb material flow – NPN, PNP, and IO link capable

How They Work Two signals facing opposite directions are being simultaneously monitored. This allows readings to remain consistent regardless of external factors such as clogging or temperature changes.

Disadvantages – Requires calibration – Should not be used with material that has a separation percentage over 2% – Must be used with plastic tubing – Sensitive to variation in material density

Shot Size (cc)

Shot Size vs Accuracy 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1

88

90

92

94 96 Accuracy (%)

98

100

UFS Part Numbers PART NUMBER

TUBE SIZE

RANGE

ACCURACY

UFS1000-2

1/8” Tubing

0.10 - 900 cc

+/-.005 cc

UFS1000-4

1/4” Tubing

0.10 - 900 cc

+/-.005 cc

UFS1000-6

3/8” Tubing

20 - 900,000 cc

+/-1.00 cc

UFS1000-8

1/2” Tubing

20 - 900,000 cc

+/- 1.00 cc

© 2023 | 37

Accessories

These devices are designed to be clamped around any plastic tubing in your system. Ultrasonic waves monitor material flow and the volume dispensed is shown on the controller.

CONFIRMATION DEVICES EPS1008

EPS1009, 1010, & 1011

How it Works Analog: Material pressure reading correlates to 0-10V or 4-20mA output signal.

Discrete: Uses dual set-points to confirm pressure within set range.

Readings are in 5 PSI increments.

IO-Link Compatible

How it Works Analog: Material pressure reading correlates to 4-20mA output signal.

Accessories

Pressure Confirmation

Mounting Can be mounted anywhere in a system on an inline manifold to measure feed or nozzle pressure. 1007 sensor has a female G1/4 port which comes with a male SAE #4 adaptor installed. 1005A sensor has a female SAE #4 port with a male SAE #4 adaptor installed.

Advantages – Versatile usability – Simplistic functionality yields minimal nuisance faults – Configurable output signal: PNP/NPN, NO/NC Disadvantages – Reads in increments of 5psi when in discrete mode

Flow Confirmation

PLC analog input monitor pressure spikes to confirm flow. ∆P can be used to allow pressure limits to selfadjust as the viscosity changes. Discrete mode not recommended for flow confirmation.

Mounting Should be mounted at the outlet of a dispenser for flow confirmation.

Disadvantages – Requires analog input & PLC programming

38 | gpreeves.com

Pressure Confirmation

Mounting Can be mounted anywhere in a system on an inline manifold to measure feed or nozzle pressure.

Requires specialized adapter for G1/4 externally threaded connection with extended sensing face.

Advantages – Provides actual pressure readings Disadvantages – Requires analog input – Requires specialized adapter

Flow Confirmation

Uses analog input to monitor pressure spike to confirm flow. PLC is used to monitor and adjust pressure spikes. ∆P can be used to allow pressure limits to selfadjust as the viscosity changes.

Mounting Should be mounted at the outlet of a dispenser for flow confirmation.

EPS1012

Pressure Confirmation for Hot Melt Materials Functionality Material pressure reading correlates to 4-20mA analog output signal.

Benefits – Compatible with materials up to 400ºC/750ºF – Pressure range up to 3000 PSI – Accuracy of +/- 0.5% of maximum pressure rating

EPS1001 is an SAE #4 0-10V analog sensor with a max pressure of 870 PSI and no manifold.

EPS1007-6 is an inline mounted sensor with a pressure range of 0-3,500 PSI and a manifold with 3/8” NPT port sizes.

EPS1010-4A is a flush face 4-20mA analog sensor with a max pressure of 3,625 PSI and an adapter with SAE #4 fitting.

Part Number

Description

EPS1008

Male SAE #4 housing, configurable for digital, analog, discrete, PNP 0 – 3,500 PSI or NPN

EPS1009

Flush face mounted (requires male adapter fitting), 4-20 MA

EPS1010 EPS1011 EPS1012

0-10 VDC, for Hot Melt Material

Pressure Range

0 – 870 PSI 0 – 3,625 PSI 0 – 5,800 PSI 0 – 10,000 PSI

Mounting CODE

PORT SIZE no manifold or adapter

-2

1/8" NPT manifold

-4

1/4" NPT manifold

-6

3/8" NPT manifold

-8

1/2" NPT manifold

-4A

SAE #4 male adapter fitting

-6A

SAE #6 male adapter fitting

-4N

1/4” NPT male adapter fitting

© 2023 | 39

Accessories

Mounting Transducer is mounted remotely to a pump or dispenser with the 10” capillary tube connecting to an adapter or manifold to monitor material pressure.

Part Number Format: [Base Part Number][Mounting] Part Number Examples

STANDARD CONTROLLERS AA Series Dispensers Part Number Format

AA-[Dispensers]-[HMI]-[Wiring]-[Voltage]

Part Number Examples AA-CT-H4-PNP: Controller can power one pneumatic AA dispenser and features a 4” HMI, sourcing outputs (PNP) with ethernet slave communication, and 24 VDC power.

Accessories

Dispenser

Wiring

CODE

DESCRIPTION

CODE DESCRIPTION

CT

One Pneumatic Dispenser

PNP

Sourcing Outputs*

CT2

Two Pneumatic Dispensers

NPN

Sinking Outputs*

CTSV

One Servo Dispenser

EN1

Ethernet Slave Only

EN2

Ethernet Communication Controller shown as AA-CT-H4-PNP

HMI CODE

DESCRIPTION

Voltage

H4

4” HMI (Pneumatic AA Only)

CODE DESCRIPTION

H7

7” HMI (Pneumatic AA Only)

U7

7” HMI (Servo AA Only)

U10

10” HMI (Servo AA Only)

-

24 VDC Power

120

120 VAC Power

240

240 VAC Power

* Also includes ethernet slave communication

Dispense Control Hub

For use with GSS, GPMD, RotoMeters, and more!

One DCH can control a single dispenser with stroke and part in place sensors. DCH cannot control flow sensors. Custom options are available to support more advanced systems.

Size

Enclosure

CODE

DESCRIPTION

4

4” HMI

7

7” HMI

Dispenser CODE

DESCRIPTION

RM

RotoMeter Series

GS

GSS Series

G1

GPMD10000 Series

G3

GPMD3000 Series

40 | gpreeves.com

CODE DESCRIPTION C

Console - Tabletop Mounting

E

Enclosure - Back Mounting

Communication CODE

DESCRIPTION

P

PNP

N

NPN

Part Number Builder

DCH[Size]-[Dispenser]-1-[Enclosure]-[Communication]

Part Number Examples

DCH7-G1-1-C-P: A 7” PNP HMI programmed to work with one GPMD10000 series dispenser in a tabletop console enclosure.

DCH4-RD-1-E-N: A 4” NPN HMI programmed to work with one RotoMeter series dispenser in a wall-mount enclosure.

CUSTOMIZED CONTROL PACKAGES Our customized control packages start with industry standard components selected by customers to match the plant requirements. The programs are customized to control as many dispensers as required along with the pump(s) to feed them. Custom control of other components is also an option.

Accessories

Shown as AA-CT-SM200SP-CM7

Dispenser

Shown as AA-CT1-ABLXSV-GPR8

PLC

CODE

DESCRIPTION

CODE

DESCRIPTION

AA

AA Dispenser

ABLX

Allen Bradley CompactLogix

RM

RotoMeter Dispenser

SM200SP

Siemens Simatic ET 200SP

KEY

Keyence KV-8000

Size DESCRIPTION

HMI

CT

One dispenser

CODE

CT-2K

One 2K dispenser

GPR6

REEVES 6”

CT2

Two dispensers

KE7

Keyence 7"

CT2-2K

Two 2K dispensers

GPR8

REEVES 8”

CT3

Three dispensers

GPR10W

REEVES 10”

CT3-2K

Three 2K dispensers

PV700

Allen Bradley Panel View 7”

CT4

Four dispensers

PV1000

Allen Bradley Panel View 10”

CT4-2K

Four 2K dispensers

CT5

Five dispensers

CT5-2K

Five 2K dispensers

CT6

Six dispensers

CT6-2K

Six 2K dispensers

CT7

Seven dispensers

CT8

Eight dispensers

CODE

DESCRIPTION

Options CODE

DESCRIPTION

Euro

Follows European Power Standards (230V)

SV*

Servo Controller Included

RS

Networking for Remote Support Device

Part Number Format

[Dispenser]-[Size]-[PLC]-[HMI]-[Options]

Part Number Examples AA-CT4-ABLXSV-GPR10W: A controller powering four servo AAs, with Allen-Bradley CompactLogixTM PLC, and Reeves 10” HMI. RM-CT-2K-KEYSV-KE7: A controller powering a 2K RotoMeter, with a Keyence KV-8000 PLC, and a 7” Keyence HMI. * SV option code gets added to the PLC code, ex: ABLXSV Note: These options are the PLC/HMI options that we have worked with most commonly for our customers. If you have a different requirement, please reach out to the sales staff to find a solution.

© 2023 | 41

HEATED HOSE ASSEMBLIES Lead 1 with Heater, Sensor and Pass Through Wires End 2 Fitting

Lead 2 with Pass Through Wires

Accessories

End 1 Fitting

Braided Sleeve over Insulated, Flexible Hose

– Designed for material that requires heat to assist with flow – Available in a variety of sizes, lengths and options.

– Provides internal heat up to 300° F (149° C) with sensor – Optional electrical pass-through for customer wiring

End Close Up Photos

End 1 (Heater/Sensor/Pass-Through Wires with Bare Wire Leads)

Hose shown as HE101010-96-HP-230V-RTD-3B-3B-BS

End 2 (Pass-Through Wires with Bare Wire Leads)

A heated hose part number consists of a combination of codes for the core size, fittings, length, type, voltage, sensor, leads and cover. The part number builder can be found below with format and various codes.

HEXX XX XX-XX-XXXX-XXXV-XXX-XX-XX-XX Voltage Fitting Size Hose Core Size

4 - #4 Core (1/4”) 6 - #6 Core (3/8”) 8 - #8 Core (1/2”) 10 - #10 Core (5/8”) 12 - #12 Core (3/4”) 16 - #16 Core (1”)

Hose Length

Specify in inches 2’ increments to 20’ 4’ increments to 40’

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End 1 First, End Second 4 – JIC4 6 – JIC6 8 – JIC8 10 – JIC10 12 – JIC12 16 – JIC16 4N – 1/4” NPT 6N – 3/8” NPT 8N – 1/2” NPT 10N – 5/8” NPT 12N – 3/4” NPT 16N – 1” NPT

115 – 115V Power 230 – 230V Power

Temperature Sensor

Electrical Lead 1 Length

# – Length in feet Add B after length to specify bare wire leads

RTD – Resistance Thermometers JTC – Type J Thermocouple KTC – Type K Thermocouple TS – Thermostat

Hose Type

Electrical Lead 2 Length

# – Length in feet X – No Secondary Connection P – Pass through connector with no wire leads Add B after length to specify bare wire leads

HP – High Pressure MP – Medium Pressure HPFX – High Pressure/High Flex MPFX – Medium Pressure/High Flex S23 – Series 2300/3000

Cover

BS – Braided Sleeve WD – Washdown AR – Abrasion Resistant

HEATED SYSTEM EXAMPLE

Reference

Pressure Regulator

Heated Inductor Single Post Ram Pump

If you have a material that requires heat to flow, our heated systems provide internal heat up to 140ºF. These systems are made up a select group of specialized versions of standard products, along with our heated hose assemblies between components.

The components that have heated options are highlighted with red in this system diagram. The red arrows between components represent the heated hose assemblies on the previous page.

Heated Valve Base

Heated Test Chamber

Our MeasureMelt series offers hot melt products for materials up to 750ºF. Inline Dispense Valve

AA7H Servo Dispenser

© 2023 | 43

NITROGEN BLANKET SYSTEM

Reference

Nitrogen blankets are the perfect addition to a system designed for use with moisture cure materials. The layer of nitrogen between your material and the open air ensures that no air will make its way to your material – protecting it from accidental curing.

Sealed metering rod chamber is filled with nitrogen

Flow Adjustments

Nitrogen Inlet and regulator

Double inductor seal protects material from air with nitrogen filling space between seals

Shown as GSP22-35lbAN38

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Shown as AA7N-25-ST-1-EN1

ACE CARTRIDGE VALVES These patented cartridge valves are used on many of our products including AA, GUS, Pump/GUS and many handheld dispense guns.

ACE8 & ACE10

ACE8-3000-600-007

ACE8-3000-3000-007

ACE10-3000-600-040

ACED-I6-T6-4500-4500-028

ACED

– 2-way, closed bias, air-actuated ball and seat valve – Manifold or SAE port mounting available – Seal chamber is packed with grease for vapor barrier – Air actuated open and close with spring bias closed – Capable of functioning with 4,500 PSI material – Poppet and seat are lapped hardened steel for long life with abrasive material – 1/8” NPT air pilot ports have a pressure range of 60 PSI to 130 PSI Replacement Parts

PORT 1 PRESSURE

PORT 2 PRESSURE

FLOW PASSAGE AREA

SAE 8-2 Cavity

3,000 PSI

600 PSI

0.0065 sq inches

ACE8-3000-3000-007

SAE 8-2 Cavity

3,000 PSI

3,000 PSI

0.0065 sq inches

ACE10-3000-600-040

SAE 10-2 Cavity

3,000 PSI

600 PSI

0.0400 sq inches

ACED-I6-T6-4500-4500-028

SAE-6 Inline

SAE-6 Top Port

4,500 PSI

4,500 PSI

0.0280 sq inches

ACED-T6-MB-4500-4500-028

SAE-6 Top Port

Manifold Body

4,500 PSI

4,500 PSI

0.0280 sq inches

ACED-MB-MB-4500-4500-028

Manifold Body

Manifold Body

4,500 PSI

45,00 PSI

0.0280 sq inches

ACE8-BC (blank/plug)

SAE 8-2 Cavity

NA

NA

NA

ACE10-BC (blank/plug)

SAE 10-2 Cavity

NA

NA

NA

PART NUMBER

PORT 1

ACE8-3000-600-007

PORT 2

Repair kits are available upon request

© 2023 | 45

Reference

– 2-way, normally closed, air-actuated poppet valve, for use in SAE 8-2 and SAE 10-2 cavities (depending on model) – The actuator is isolated from the media section (cartridge) by a vent to atmosphere – Air pilot to open passage between port 1 and port 2 – Media section (cartridge) capable of functioning with 3,000 PSI material – Poppet and seat are lapped tungsten carbide for long life with abrasive material – 1/8” NPT air pilot port has a pressure range of 50 psi to 130 psi

DISPENSE PATENT Manufactured Under US Patent Number 6,053,285 This patent is used on the AA products. The AA dispensers find and remove air during the dwell time or in between dispense cycles.

Overview Dispense / transfer valve Fill valve

Air cylinder

Air piston

Reference

Purge valve

Metering rod (shown retracted or full)

Linear position sensor — monitors air piston position to provide PLC input. PLC is used to determine compression test results.

Cycle Steps

Fill the chamber — open fill valve and allow material to push the metering rod back to the full position.

Material X

X

O

Dispenser shown full of material X

X

X

“O” point, Full

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Test the material in the chamber — push the metering rod into the chamber full of material. Compression test shown without an air bubble.

X

X

X

Normal compression point / within tolerance

X

X

Air Bubble

Reference

Compression test shown with an air bubble X

Compresses more than normal / above tolerance

If compression within tolerance, dispense material — open dispense valve and push material out the dispense port Material X

O

X

If compression above tolerance, purge material — open purge valve and push material out the purge port Material O

X

X

Air Bubble

© 2023 | 47

GP Reeves Inc. 4551 Holland Ave. Holland MI 49424

20230420

gpreeves.com Phone: 888-399-8893 Fax: 616-399-8867